C13, C15, and C18 Generator Set With Electrical System EMCP 4.4 Control
C13, C15, and C18 Generator Set With Electrical System EMCP 4.4 Control
March 2022
M0099170-02 VOL 1 of 2
(Dimensions: 48 inches x 35 inches)
C13, C15, and C18 Generator Set with
EMCP 4.4 Control
Electrical System
T341-UP
EHL1-UP
EHT1-UP
2S91-UP
2T81-UP
2W91-UP
2S31-UP
36 Page,
2S41-UP
PUBLICATIONS.CAT.COM
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
J J
CUST TERM 9 F542-A311 WH-18 35 J1-PIN35 ANLG INP#2 SHIELD 108-A34 WH-18 169-4500
REF SHEET 2-[8,D] 108-A38 WH-16
CUST TERM 10 P735-A312 WH-18 23 J1-PIN23 ANLG INP#2 POS
SPARE ANALOG I/P CUST TERM 11 F549-A313 WH-18 61 J1-PIN61 ANLG INP#2 POS SUPPLY REF [4,K] 108-A71 WH-18
SIGNAL NAMES C-C7 REF SHEET 2-[9,I] 108-A37 WH-18 RED LAMP CB CLOSED
CIRCUIT ID COLOR DESCRIPTION CIRCUIT ID COLOR DESCRIPTION LCL SWITCH 155-2267 55 J1-PIN55 ANLG INP#1 POS
P733-C30 WH-18 37 P733-A45 WH-18 108-A35 WH-18
9 WH AREP 9 R966 WH DISCRETE OUTPUT 13 INT TERM 34 I RED LAMP
1 A 108-C33 WH-18 108-C31 WH-18 1 108-A73 WH-18 J1-PIN115 PROG DISCRETE INP 1 CB TERM 11 X710-H5 WH-18 X710-A52 WH-18 169-4500
REF [6,C] 115
(Dimensions: 48 inches x 35 inches)
I A122
A309
A380
BK
WH
CU
PWR (+5V) SUPP FROM ECM
FUEL ENABLE
RS485 ANN. SHLD
Y917
Y918
WH
WH
RELAY 9 - GEN RUN (NO)
RELAY 9 - GEN RUN (NC) J1-PIN34 CAN A- 34 CBL-C5:Y798-C1 BK-18 CBL-C1:Y798-C1 BK-18 23 CBL-A2:Y798-A1 BK-18 CBL-A7:Y798-A1 BK-18 CUST TERM 47 CAN
CAN 2
CUST TERM 49
CUST TERM 50
CBL-A6:Y794-A2 WH-18
CBL-A6:Y795-A1 BK-18
31
42
J1-PIN31 CAN 2 DATA LINK+
AC101 WH AC AUXILLIARY (L) Y985 WH DIGITAL INPUT 3 - SPARE B CBL-C4:Y798-C1 BK-18 CBL-A3:Y797-A2 WH-18 32 J1-PIN32 CAN 1 DATA LINK+
INDEX TABLE CB TERM 6
2
C CBL-C4:Y799-C3 CU-20 208-M1 WH-18 1 348-L1 WH-18 1 1 208-A3 WH-18
AC121 WH AC BATTERY CHARGER SUPPLY (FUSED) Y986 WH DIGITAL INPUT 4 - SPARE MINIATURE CIRCUIT BREAKER 1 2
:C11-ABB34
C-C1 348-M2 WH-18 2 2 2 348-A194 WH-18 A774-A186 WH-18 A774-A185 WH-18 104 J1-PIN104 DISCRETE INP#1 BATTERY CHARGER
SHEET INDEX DESCRIPTION
1
AC199 WH AC AUXILLIARY (N) Y987 WH DIGITAL INPUT 5 - SPARE 155-2267 E-STOP MOTOR MECH 1 A-C5 505-3391
226-6446 E-STOP
AC200 GN-YL AC AUXILLIARY (E) Y988 WH DIGITAL INPUT 6 - SPARE 1 CROSS REF & SHEET INDEX 226-6446 347-8375 UNDERVOLTAGE TRIP 344-0413
J1-PIN23 GND SW 2 E-STOP 23 A774-C12 WH-18 CUST TERM 6 879-A212 WH-18 91 J1-PIN91 DISCRETE INP#2 347-8381
E1 WH EXCITER + Y989 WH DIGITAL INPUT 7 - SPARE EMERGENCY STOP PUSHBUTTON 2 CONTROL SCHEMATIC 1, EMCP 4.4 REMOTE START AC200-A65 GN-YL-16 1 1
3 CONTROL SCHEMATIC 2, EMCP 4.4 & BREAKER CONTROL (LINK 5 & 6 TO START) CUST TERM 5 208-A30 WH-16 REF SHEET 3-[8,I] C11 CLOSE D2 D1 CUST TERM 61
E2 WH EXCITER - Y990 WH DIGITAL INPUT 8 - SPARE J1-PIN40 GND SW 3 40 A309-C6 WH-16 33 A774-A2 WH-18 CB TERM 4 YU :D1-ABB33 CB TERM 7 AC199-A60 WH-18 2 2
E486 WH SENSING VOLTAGE - PHASE A Y993 WH DIGITAL OUTPUT 15 - SPARE 4 POWER SCHEMATIC (LC FRAME) CUST TERM 4 208-A211 WH-18 208-A209 WH-18 50 J1-PIN50 BATTERY- CUST TERM 60
FCR AC101-A56 WH-18 AC121-A57 WH-18 3 3
G E487 WH SENSING VOLTAGE - PHASE B Y994 WH DIGITAL OUTPUT 16 - SPARE 5 POWER SCHEMATIC (A FRAME) G G J1-PIN48 BATT + 48 105-C11 WH-16 392-9541 REF [7,F] A774-A187 WH-18 INT TERM 17 208-A291 WH-18 208-A210 WH-18 72 J1-PIN72 BATTERY- G G U2 NEUTRAL CB TERM 3 CUST TERM 59 MCB 1 (6A) G
:U2-ABB2 :D2-ABB32
E488 WH SENSING VOLTAGE - PHASE C Y997 WH DISCRETE OUTPUT 2 FUSED AUTOMOTIVE RELAY 6 POWER SCHEMATIC (A FRAME CONTINUED) 2
E494
E495
WH
WH
CT SENSING - PHASE A
CT SENSING - PHASE B
Y998
Z1
WH
WH
DISCRETE OUTPUT 3
AREP EXCITATION
7 ADDITIONAL INFORMATION J1-PIN52 BATT + 52 105-C10 WH-16 9 A309-A268 WH-18
3 4
A774-A1 WH-18
INT TERM 18
INT TERM 19
REF[5,D] 208-A14 WH-18 208-A207 WH-16
208-A206 WH-16
REF[4,D]
REF [12,F] M U1 SUPPLY
:U1-ABB3 :95-ABB31 96
:96-ABB8 CB TERM 8
A-C6
344-0412
1 4
J1-PIN53 BATT + 53 105-C9 WH-16 208-A208 WH-18 REF[8,I] CB TERM 1 95
E496 WH CT SENSING - PHASE C Z2 WH AREP EXCITATION REF [4,F] R955-A195 WH-18
86 85
5
E562 WH BREAKER AUX 3 CONTACT (NO)
F409 WH SENSING VOLTAGE NEUTRAL EARTH/GROUND
ABBREVIATIONS J1-PIN63 BATT -
J1-PIN65 BATT -
63
EPR
519-8674
87A
F547-A300 WH-18 118 J1-PIN118 REF ISLN GROUP INPUTS :A1-ABB35 A1-BR2 WH-16
4 3
108-BR1 WH-16 REF [8,I] 208-A54 WH-18 6 9
65 REF [16,D] 208-C22 WH-18 13 208-A206 WH-16 REF [3,G]
F414 WH BUS PHASE A ABBREVIATIONS DESCRIPTION REF [10,F] R955-A75 WH-18 CB TERM 5 CB TERM 2 REF SHEET 2-[8,C] 108-A53 WH-18 7 10
2
F F415 WH BUS PHASE B A.V.R AUTOMATIC VOLTAGE REGULATOR F F F F F
C-C4 X861-C35 WH-16 27 X861-A205 WH-16 REF [11,G] R955-A195 WH-18
F416 WH BUS PHASE C AC ALTERNATING CURRENT 230-4011 ECM SWITCH
2 1 R955-A76 WH-18 83 J1-PIN83 DISCRETE OUT. 2 208-BR3 WH-16
F434 WH GENERATOR PHASE A CURRENT TRANSFORMER DC DIRECT CURRENT ECCR (ECM) 8 1
F435 WH GENERATOR PHASE B MCB MINIATURE CIRCUIT BREAKER ECR 392-9541
F436 WH GENERATOR PHASE C ECM ENGINE CONTROL MODULE REF [4,F] R955-A75 WH-18 104-A198 WH-16 9X-8124
2 AUX 1 14
:14-ABB9 CB TERM 9 5 6
F484 WH BREAKER PHASE A ECR ENGINE CRANK RELAY 3 4
PANEL TERMINAL STARTER MOTOR
REF [8,G] A774-A187 WH-18 X862-A79 WH-18 108-A78 WH-18 REF [5,C] 11 7
F485 WH BREAKER PHASE B ETH EARTH/GROUND :11-ABB28 12
CB TERM 4 :12-ABB10 CB TERM 10
F486 WH BREAKER PHASE C TERMINAL TERM PANEL TERMINAL
F5 WH EXCITER 5+ LCL LOW COOLANT LEVEL ECCR
F531 CU PWM OUTPUT SHLD 2 FLS FUEL LEVEL SENDER X861-A205 WH-16 X860-A77 WH-16 REF [9,D]
392-9541 AUX 2 24
:24-ABB11 CB TERM 11
F535 WH ANALOG OUT 2 (-) CONNECTOR BCR BREAKER CLOSE RELAY 21
CUST TERM 1
:21-ABB29 22
F536 RD ANALOG OUT 2 (+) BTR BREAKER TRIP RELAY G S MCB 4 (16A) :22-ABB12 CB TERM 12
E E E E E E
208-C17 WH-16
208-C16 WH-16
208-C15 WH-16
208-C37 WH-16
F537 CU ANALOG OUT 2 SHLD FCR FUEL CONTROL RELAY 101-C25 WH-10 101-A289 WH-10 108-A304 WH-16 1 5
R954-A214 WH-18 116 J1-PIN116 DISCRETE OUT. 1
F542 WH ANALOG IN 2 SHLD EPR ECM POWER RELAY MCB 5 (16A) (CRANK)
F547 WH REF ISLN GROUP INPUTS + SPR1 SPARE RELAY 1
104-A305 WH-16 REF [7,F] AUX 3 34
BATTERY
H H
101-C28 WH-10 MCB 6 (10A) FCR :34-ABB25 CB TERM 13
MOT BTRY
F549 WH ANALOG IN 2 POS SUPPLY GRR GENERATOR RUN RELAY 392-9541 31
103-A215 WH-18 REF [4,F] :31-ABB27 32
F6 WH EXCITER 6 - CAR COMMON ALARM RELAY MCB 7 (20A) :32-ABB26 CB TERM 14
G404 WH MPU (+) SPLICE CB CIRCUIT BREAKER CB TERM 15
X860-A77 WH-16 REF [5,E] 1 5
M J1-PIN94 DISCRETE OUT. 3
G405 BK MPU (-) YU UNDERVOLTAGE RELEASE REF[3,G] 208-A207 WH-16 R956-A229 WH-18 94
(FUEL)
G406 CU MPU (SHLD) WIRE YC CLOSING COIL 101-P1 RD-2
G407 BK RS485 ANN. B SY/S51 TRIP SIGNALLING CONTACTS
208-C36 BK-8
229-C27 WH-16 REF [15,L] 200-A80 GN-YL-16 EM10/15 ETH INT TERM 16 AUDIBLE ALARM
REF[5,G]
SPR1
392-9541
T7/EMAX 2 BREAKER SHUNT CLOSE
G408 WH RS485 ANN. A AUX AUXILIARY CONTACTS 384-6732
SCREEN CABLE 200-A43 GN-YL-16 DOOR ETH INT TERM 15 108-A286 WH-16
G409 GN RS485 ANN. REF C2 C1
D G410 WH BUS N D D 200-A42 GN-YL-16 EMCP ETH 1 5 D D 208-G20 WH-16 YC X713-G22 WH-16 CB TERM 6 D
208-A14 WH-18 R957-A220 WH-18 106 J1-PIN106 DISCRETE OUT. 4
REF SHEET 4,5 -[8,E]
208-N1 BK-2
G489 WH DISCRETE INP 3 E498-A108 WH-18 200-A41 GN-YL-16 PANEL ETH CUST TERM 2 108-A287 WH-16
G490 WH DISCRETE INP 4 COLOUR ABBREVIATIONS 2 1
ECM 2 POLE SWITCH REF SHEET 4,5 -[4,E] E498-A107 WH-18 CUST TERM 3
R963-A235 WH-18
MOTOR MECH
208-C22 WH-18
SPR2
208-C34 WH-18
208-C23 WH-10
K980 WH PTO SET SW 200-A39 GN-YL-16 CUST TERM 62 392-9541 363-7639
ABBREVIATION DESCRIPTION
K981 WH PTO SENSOR RETURN REF SHEET 3-[11,L] REF SHEET 3-[8,J] D2 D1
RD RED 108-A38 WH-16 108-A70 WH-18
YU
K999 WH PTO ON/PFF SW 1 101-R1 BK-2 L729-G23 WH-16 CB TERM 7
WH WHITE LCL 2 LOW COOLANT LEVEL SWITCH 1 5
R958-A222 WH-18 84 J1-PIN84 DISCRETE OUT. 5
L1 WH GENERATOR PHASE A 3 REF SHEET 3-[7,F] 108-A53 WH-18 108-A73 WH-18 REF [13,K]
OR ORANGE U2 NEUTRAL
L2 WH GENERATOR PHASE B 208-G6 WH-16 208-G21 WH-16
YL YELLOW SPR3
L3 WH GENERATOR PHASE C CB TERM 3
L710 WH E-STOP
PK PINK
1
HARNESS LAYER TABLE 108-A78 WH-18 REF [4,F] 392-9541
M U1 SUPPLY A780-G8 WH-16 CB TERM 8
BK BLACK BATTERY 1 108-G7 WH-16 108-G10 WH-16 44
L729 WH BREAKER TRIP SIGNAL FLS 2 FUEL LEVEL SENDER IDENT PART NO CHG LOC DESCRIPTION NOTE CB TERM 1 41
C GY GREY 3
C C BATTERY 2 230-6368 1 5 C C C
N WH GENERATOR NEUTRAL HARNESS AS - - - - - R959-A224 WH-18 J1-PIN95 DISCRETE OUT. 6
REF [15,K]
REF [15,F]
95
PU PURPLE 230-6368 42
P733 WH ANALOG INPU (+) - FUEL LEVEL SENDER A 525-8336 01 SH 2 CONTROL PANEL SPR1 CB TERM 2
P734 WH ANALOG INPUT (-)
BR BROWN
C 560-9559 00 SH 2 ENGINE 101-C39 WH-10 392-9541
SPR4
AUX 4
GN GREEN + AUDIBLE ALARM CUST TERM 27 Y906-A282 WH-16 A779-G9 WH-16
- EN 525-8338 00 SH 5 AC HARNESS (ENGGA) 2 CB TERM 5
P735 WH SPARE ANALOG INPUT (+) 392-9541
BU BLUE CUST TERM 26 Y905-A283 WH-16
3 4
Y904-A8 WH-16 CUST TERM 25
P816 WH ETHERNET TX+ F 525-8345 00 SH 4 AC HARNESS (LEROY)
CU COPPER
P818 WH ETHERNET TX\-+ G 470-2310 00 SH 3/4 CIRCUIT BREAKER (T7/EMAX INTERNAL) SPR2 1 5
GN-YL GREEN-YELLOW R960-A226 WH-18 105 J1-PIN105 DISCRETE OUT. 7
P825 WH ETHERNET RX+ H 470-2311 00 SH 3/4 CIRCUIT BREAKER TO PANEL 392-9541
1 5 RELAY COIL
J 470-2312 00 SH 4 CIRCUIT BREAKER (T5/T6 INTERNAL) CUST TERM 30 Y909-A281 WH-16
P826 WH ETHERNET RX- 2
3 4 GRR
P855 WH BREAKER AUX 1 CONTACT (NO) L 345-1116 02 SH 2 E-STOP LINK (OPEN SET) CUST TERM 29 Y908-A280 WH-16 Y907-A9 WH-16 CUST TERM 28
392-9541 AUX 1 14
P856 WH BREAKER AUX 1 CONTACT (NC) M 345-1117 04 SH 2 CANOPY E-STOP CB TERM 3 P855-G11 WH-16 CB TERM 9
2 SPR3 11
R951 WH MODBUS (+) 3 4 RELAY CONTACTS PM 467-4496 00 SH 4 AREP/PMG ADAPTOR HARNESS 392-9541 208-G18 WH-16 12
R A B+ CB TERM 4
1 5
J1-PIN68 DISCRETE OUT. 8 P856-G12 WH-16 CB TERM 10
B R952 BK MODBUS (-) BR 478-4469 00 SH 3 CIRCUIT BREAKER RELAY (T5/T6) B B GND CUST TERM 33 Y912-A278 WH-16 2
R961-A228 WH-18 68
B B B
3 4
(GEN RUNNING)
R953 CU MODBUS REF WIRE AS. / CABLE AS. - - - - CUST TERM 32 Y911-A279 WH-16 Y910-A10 WH-16 CUST TERM 31
R954 WH DISCRETE OUTPUT 1 N - - - BATTERY NEGITIVE CAR
R955 WH DISCRETE OUTPUT 2
DIODE
P - - - BATTERY POSITIVE
CHARGE ALTERNATOR
5N-5692
392-9541 AUX 2 24
SPARE RELAY O/P (16 A) SPR4 X710-G13 WH-16 CB TERM 11
R956 WH DISCRETE OUTPUT 3 R - - - BATTERY LINK 392-9541 21
CUST TERM 36 Y915-A277 WH-16 208-G19 WH-16 22
R957 WH DISCRETE OUTPUT 4 2 1 5
R962-A236 WH-18 67 J1-PIN67 DISCRETE OUT. 9 X711-G14 WH-16 CB TERM 12
4
R958 WH DISCRETE OUTPUT 5 CUST TERM 35 Y914-A276 WH-18 3 Y913-A11 WH-16 CUST TERM 34 (COMMON ALARM)
18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
L
POWER SCHEMATIC (LC FRAME ALTERNATOR) 4P BREAKER
L L T3 T5
POWER SCHEMATIC (A FRAME ALTERNATOR) 4P BREAKER
L L POWER SCHEMATIC (A FRAME ALTERNATOR) L
T7 T2
EXCITER
EXCITER T1 T8
T1 T7
T6
T5 T4
T10
T12 T10
T12 T6
E T11
E T9
T9 T3
K K K K K K
F F
SERIES DELTA SERIES DELTA
T12 T1
T12 T1 EXCITER
EXCITER
T7 T11 T3 T8
N-NL1 BK-0 N-NT1 BK-0
344-0415
F-C2 CB TERM 16 CB TERM 16 CB TERM 16 CB TERM 16 CB TERM 16 CB TERM 16
N-NM1 BK-0 N-NU1 BK-0
T10 T4
T12 G410-G5 WH-18 G410-J4 WH-16 T12
G410-G5 WH-18 G410-J4 WH-16 N-NN1 BK-0 N-NV1 BK-0
E498-EN10 WH-18
E498-EN4 WH-18
E496-EN5 WH-18
E498-EN3 WH-18
E494-EN7 WH-18
E495-EN6 WH-18
CB TERM 17 CB TERM 17 CB TERM 17 CB TERM 17 CB TERM 17 CB TERM 17
T9 F486-G4 WH-18 F486-J3 WH-16 T11 F486-G4 WH-18 F486-J3 WH-16
E E
T6
CB TERM 18 CB TERM 18
F485-G3 WH-18
CB TERM 18
F485-J2 WH-16
E
T10
CB TERM 18 CB TERM 18
F485-G3 WH-18
CB TERM 18
F485-J2 WH-16 E
T3
CB TERM 19 CB TERM 19 CB TERM 19
T9
CB TERM 19 CB TERM 19 CB TERM 19
1250A HARNESS
F484-G2 WH-18 F484-J1 WH-16 F484-G2 WH-18 F484-J1 WH-16
G G G G G L1-UF1 BK-0 G
L1-UG1 BK-0
MCB 3 (3 POLE 2A) MCB 3 (3 POLE 2A) 800A HARNESS L1-UH1 BK-0
E498-F3 WH-18
E498-F4 WH-18
E498-F5 WH-18
E496-F8 WH-18
E495-F7 WH-18
E494-F6 WH-18
EMCP4.4 EMCP4.4
A-C2 351-2430
A-C2 L2-VF1 BK-0
INT TERM 11
160-7690
INT TERM 11
160-7690 351-2430 L1-UC1 BK-0
F414-A61 WH-18 F414-A61 WH-18
L2-VG1 BK-0
F484-H1 WH-18 F484-A46 WH-18 J2-PIN11 BUS VOLTAGE L1 F484-H1 WH-18 F484-A46 WH-18 J2-PIN11 BUS VOLTAGE L1 L1-UE1 BK-0
L2-VH1 BK-0
INT TERM 12 INT TERM 12
CONNECT TO CONNECT TO
L2-VC1 BK-0
F485-H2 WH-18 F485-A50 WH-18 F415-A62 WH-18 J2-PIN13 BUS VOLTAGE L2 F485-H2 WH-18 F485-A50 WH-18 F415-A62 WH-18 J2-PIN13 BUS VOLTAGE L2 ALTERNATOR L3-WF1 BK-0 BREAKER
CONNECT TO L2-VE1 BK-0 CONNECT TO
INT TERM 13 INT TERM 13
L3-WG1 BK-0
F F486-H3 WH-18 F486-A51 WH-18 F416-A63 WH-18 J2-PIN31 BUS VOLATGE L3 F F F486-H3 WH-18 F486-A51 WH-18 F416-A63 WH-18 J2-PIN31 BUS VOLATGE L3 F F ALTERNATOR L3-WC1 BK-0 BREAKER L3-WH1 BK-0 F
INT TERM 14 INT TERM 14
L3-WE1 BK-0
N-NF1 BK-0
G410-H4 WH-18 G410-A64 WH-18 J2-PIN47 BUS VOLTAGE N G410-H4 WH-18 G410-A64 WH-18 J2-PIN47 BUS VOLTAGE N
N-NC1 BK-0 N-NG1 BK-0
N-NE1 BK-0 N-NH1 BK-0
EMCP4.4
351-2430 EMCP4.4
F-C1 A-C10 A-C1 EN-C1 396-9611 A-C1
396-9610 396-9611 264-5732 396-9610 351-2430
A-C10 264-5732
12 E494-A83 WH-18 10 J1-PIN110 IA GEN IN E494-EN7 WH-18 19 E494-A83 WH-18 110 J1-PIN110 IA GEN IN
25 E496-A85 WH-18 44 J1-PIN44 IC GEN IN E496-EN5 WH-18 20 E496-A85 WH-18 44 J1-PIN44 IC GEN IN
E498-F2 WH-18 19 E498-A108 WH-18 REF SHEET 2-[12,D] REF SHEET 2-[12,D] E498-A107 WH-18 22 J1-PIN22 I AC COMMON E498-EN12 WH-18 12 E498-A108 WH-18 REF SHEET 2-[12,D] REF SHEET 2-[12,D] E498-A107 WH-18 22 J1-PIN22 I AC COMMON
INT TERM 9
E487-A67 WH-18 3 J1-PIN3 VB GEN IN F435-EN9 WH-18 4 F435-A90 WH-18 E487-A89 WH-18
INT TERM 9
E487-A67 WH-18 3 J1-PIN3 VB GEN IN
D
F436-F18 WH-18 5 F436-A88 WH-18 E488-A87 WH-18 E488-A68 WH-18 5 J1-PIN5 VC GEN F436-EN2 WH-18 5 F436-A88 WH-18 E488-A87 WH-18 E488-A68 WH-18 5 J1-PIN5 VC GEN
366-9370 A-C7
A-C9 366-9370
A-C9
SUPPLY (180 V MAX) 351-9187 2 CBL-A8:X842-A2 WH-18 28 J1-PIN28 PWM OUT.#2 POS 351-9187 2 CBL-A8:X842-A2 WH-18 28 J1-PIN28 PWM OUT.#2 POS
10 3 10-F11 WH-18 16 10-A95 WH-18 1 1 CBL-A8:X843-A1 BK-18 8 J1-PIN8 PWM OUT.#2 NEG FOR 6 & 12 WIRE AUS X1-EN21 WH-18 16 10-A95 WH-18 1 1 CBL-A8:X843-A1 BK-18 8 J1-PIN8 PWM OUT.#2 NEG
- 12 WIRE ALTS CONNECTED TO
TERMINALS T9 & T12
4 11-F12 WH-18 28 11-A96 WH-18 2 3 CBL-A8:F531-A3 CU-20 19 J1-PIN19 PWM OUT.#2 SHIELD X1 CONNECTED TO T4 28 11-A96 WH-18 2 3 CBL-A8:F531-A3 CU-20 19 J1-PIN19 PWM OUT.#2 SHIELD
B WINDING B B B B B
CONNECT
PMG 15
4
2
Z1-PM4 WH-18
X1-PM2 WH-18
2
3 TO EM10 PMG 15
4
2
Z1-PM4 WH-18
X1-PM2 WH-18
2
3
TO EM10
MODULE
10 TO F-C3 16 Z2-PM3 WH-18 16 Z2-PM3 WH-18
3 3 4
MODULE 3 4
11 4
A A A A A A
9 5
12 6
C C
ADDITIONAL INFORMATION
MCB/RELAY RAIL LAYOUT
2 13
14
SPARE DIGITAL INPUT 3
SPARE DIGITAL INPUT 4
Y985
Y986
15 SPARE DIGITAL INPUT 5 Y987
16 SPARE DIGITAL INPUT 6 Y988
17 SPARE DIGITAL INPUT 7 Y989
TERM NO. DESCRIPTION CIRCUIT ID 18 SPARE DIGITAL INPUT 8 Y990
MCB 1 BATTERY CHARGER MCB 6A AC101/AC121 19 SPARE DIGITAL OUTPUT 11 R964
MCB 2-1 GENSET SENSING 3 POLE MCB 2A F434/E486 20 SPARE DIGITAL OUTPUT 12 R965
MCB 2-2 GENSET SENSING 3 POLE MCB 2A F435/E487 21 SPARE DIGITAL OUTPUT 13 R966
MCB 2-3 GENSET SENSING 3 POLE MCB 2A F436/E488 22 SPARE DIGITAL OUTPUT 14 R968
B MCB 3-1 BUS SENSING 3 POLE MCB 2A F484/F414 INTERNAL TERM RAIL LAYOUT 23 SPARE DIGITAL OUTPUT 15 Y993
B
3 MCB 3-2 BUS SENSING 3 POLE MCB 2A F485/F415 24 SPARE DIGITAL OUTPUT 16 Y994
MCB 3-3 BUS SENSING 3 POLE MCB 2A F486/F416 25 SPARE RELAY 1 OUTPUT (COM) Y904
MCB 4 PANEL COMPONENTS MCB 16A 101/108 26 SPARE RELAY 1 OUTPUT (N/O) Y905
MCB 5 ECM MCB 16A 101/104 27 SPARE RELAY 1 OUTPUT (N/C) Y906
MCB 6 EMCP MCB 10A 101/103 TERM NO. DESCRIPTION CIRCUIT ID
28 SPARE RELAY 2 OUTPUT (COM) Y907
1 AUX SUPPLY (L) AC101
29 SPARE RELAY 2 OUTPUT (N/O) Y908
2 AUX SUPPLY (N) AC199
30 SPARE RELAY 2 OUTPUT (N/C) Y909
3 AUX SUPPLY (ETH) AC200
31 SPARE RELAY 3 OUTPUT (COM) Y910
4 HEATER (L)
4 5 ENGINE THERMOSTAT
32
33
SPARE RELAY 3 OUTPUT (N/O)
SPARE RELAY 3 OUTPUT (N/C)
Y911
Y912
6 ENGINE THERMOSTAT
34 SPARE RELAY 4 OUTPUT (COM) Y913
7 GEN SENSING L1 E486
35 SPARE RELAY 4 OUTPUT (N/O) Y914
5 8
9
GEN SENSING L2
GEN SENSING L3
E487
E488
36 SPARE RELAY 4 OUTPUT (N/C) Y915
37 SPARE RELAY 5 OUTPUT (COM) Y916
10 GEN SENSING N F409
38 SPARE RELAY 5 OUTPUT (N/O) Y917
6 11
12
BUS SENSING L1
BUS SENSING L2
F484
F485
39 SPARE RELAY 5 OUTPUT (N/C) Y918
40 GEN RUN RELAY OUTPUT (COM) Y919
13 BUS SENSING L3 F486
41 GEN RUN RELAY OUTPUT (N/O) Y920
14 BUS SENSING N G410
42 GEN RUN RELAY OUTPUT (N/C) Y921
15 24V PANEL SUPPLY 108
43 COMMON ALARM RELAY OUTPUT (COM) Y922
ECM CONFIGURATION 1 16 24V PANEL SUPPLY 108
44 COMMON ALARM RELAY OUTPUT (N/O) Y923
17 BATTERY GND 208
45 COMMON ALARM RELAY OUTPUT (N/C) Y924
(50 HZ) ISOCHRONOUS (SEE NOTES) (60 HZ) ISOCHRONOUS (SEE NOTES)
18
19
BATTERY GND
DEDICATED ISOLATED REF (GND)
208
F547
46 CAN 1 (POS) Y797 WIRE GROUP COLOR DESCRIPTIONS
TERM 21 TERM 21
2 20 SPARE
47
48
CAN 1 (NEG)
CAN 1 (SHIELD)
Y798
Y799 (+) BATTERY
(TO ECM PIN 56) K999- A1 WH-18 TERM 22 21 ASYNC/DROOP/FREQ SELECT K980
(TO ECM PIN 56) K999- A1 WH-18 TERM 22 49 CAN 2 (POS) Y794
K981- A1 WH-18 TERM 23
22 ASYNC/DROOP/FREQ SELECT K980
50 CAN 2 (NEG) Y795
STARTING CIRCUIT
(TO ECM PIN 18)
(TO ECM PIN 46) K980- A1 WH-18 TERM 24
(TO ECM PIN 18) K981- A1 WH-18
K980- A1 WH-18
TERM 23 3 23 ASYNC/DROOP/FREQ SELECT K999
51 CAN 2 (SHIELD) Y796 (-) BATTERY / SENSOR RETURN
(TO ECM PIN 46) TERM 24 24 ASYNC/DROOP/FREQ SELECT K981
52 RS 485 (ANNUNCIATOR) 'A' G408
TERM 25 25 ASYNC/DROOP/FREQ SELECT K981
TERM 25 53 RS 485 (ANNUNCIATOR) 'B' G407 SENSOR / ACTUATOR SUPPLY
4 RELAY NO.
1
DESCRIPTION
BREAKER TRIP RELAY
26
27
BREAKER OPEN EMCP INPUT
UV TRIP (POS)
G489
X712
54 RS 485 (ANNUNCIATOR) REF G409
SIGNAL TO ECM
55 RS 485 (ANNUNCIATOR) SHIELD A380
2 BREAKER CLOSE RELAY 28 UV TRIP (POS) L729
56 MODBUS (POS) R951 CAT DATA LINK Do not operate or work on this product unless you have
5 3
4
FUEL CONTROL RELAY
CRANK CONTROL RELAY
29
30
MOTOR CLOSE/SHUNT CLOSE SIGNAL
SPARE
X713
57 MODBUS (NEG) R952
CAN A DATA LINK read and understood the instruction and warnings in the
(50 HZ) DROOP MODE (60 HZ) DROOP MODE 58 MODBUS (REF) R953
5 SPARE RELAY 1 31 BREAKER AUX 1 N/C P856
CAN DATA LINK B relevant Operation and Maintenance Manuals and
TERM 21 TERM 21
6 6
7
SPARE RELAY 2
SPARE RELAY 3
32
33
BREAKER AUX 1 N/O
BREAKER AUX 2 N/C
P855
X711 relevant service literature. Failure to follow the instruc-
(TO ECM PIN 56) K999- A1 WH-18 TERM 22 (TO ECM PIN 56) K999- A1 WH-18 TERM 22 RS-232 / RS-485 DATA LINK
8 SPARE RELAY 4 34 BREAKER AUX 2 N/O X710
K981- A1 WH-18 TERM 23 (TO ECM PIN 18) K981- A1 WH-18 TERM 23 TERM NO. DESCRIPTION CIRCUIT ID tions or heed the warnings could result in injury or
(TO ECM PIN 18) 9 GEN RUN RELAY 35 BREAKER AUX 3 N/O ETHERNET
7 - ETHERNET 6 (RX-) P826
death. Proper care is your responsibility.
A (TO ECM PIN 46) K980- A1 WH-18 TERM 24
TERM 25
(TO ECM PIN 46) K980- A1 WH-18 TERM 24
TERM 25
10 COMMON ALARM RELAY 36
37
BREAKER AUX 3 N/C
BREAKER AUX 3 N/O
-
-
ETHERNET 3 (RX+)
ETHERNET 2 (TX-)
P825
P818
A
8 - ETHERNET 1 (TX+) P816
NOTES:-
-ISOCHRONOUS NOT FOR USE WITH EMCP 4.4 9 TERM NO.
59
DESCRIPTION
AUX SUPPLY (L)
CIRCUIT ID
AC101 THIS SCHEMATIC IS FOR THE C13, C15, AND C18 GENERATOR SET WITH EMCP 4.4 CONTROL ELECTRICAL SYSTEM
-LINK TERMINALS 23 AND 24 FOR DROOP MODE 60 AUX SUPPLY (N) AC199
-LINK TERMINALS 22 AND 23 FOR 1800 RPM
-TERMS ARE LOCATED ON THE INTERNAL TERM RAIL (INT TERM) 10
61
62
AUX SUPPLY (ETH)
EARTH TERMINAL
AC200
200 VOLUME 1 of 2: GENERATOR SET WIRING
63
M0099170-02 VOL 2 of 2
(Dimensions: 48 inches x 35 inches)
C13, C15, and C18 Generator Set with
EMCP 4.4 Control
Electrical System
T341-UP
EHL1-UP
EHT1-UP
2S91-UP
2T81-UP
2W91-UP
2S31-UP
36 Page,
2S41-UP
PUBLICATIONS.CAT.COM
Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.
Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.
Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.
Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.
© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
M0099170-02 VOL 2 of 2
J J
CONTROL PANEL OPTIONS HEATER CIRCUITRY DROOP CT
(Dimensions: 48 inches x 35 inches)
B
AC199-HC17 WH-14
TH1-HC18 WH-14
TERM 46
N
TERM 47
PANEL TERMINALS L
TERM 48
11 RESIDUAL CT
11-JJ16 CB TERM 1
DC TERM 2 208-LL1 WH-18 CB TERMINALS C AC200-HC15 GN-YL-16
32
32-JJ23 CB TERM 8 CB TERMINALS SHUNT TRIP T7
34 C11
34-JJ24 CB TERM 9 601-LL10 WH-18 8 CT I/P DC NEG (-) 7 208-LL4 WH-18 CB TERM 6 108-NN1 WH-18
41 C12
SHUNT T7 DC SHUNT
41-JJ25 CB TERM 10 600-LL11 WH-18 9 CT I/P DC POS (+) 5 108-LL5 WH-18 CB TERM 7 ST-NN2 WH-18
42
42-JJ26 CB TERM 11
44
44-JJ27 CB TERM 12 RELAY 13 208-LL6 WH-18
CB TERMINALS SHUNT TRIP T7
OUTPUT 14 Y984-LL7 WH-18 C11
CB TERM 15 108-NN1 WH-18
C12
SHUNT EMAX DC SHUNT
CB TERM 16 ST-NN2 WH-18
36 Page,
SHUNT TRIP
98
1
108-S19 WH-14 108-S21 WH-14 DC TERM 5 1
SHUNT TRIP (T5/T6/T7)
98-LC4 CB TERM 14 SHUNT DC TERM 30 1
G G
RELAY VFC (PAC1) OIL TEMP (EMCP 4.2)
CB TERM 15 208-S16 WH-14 DC TERM 3
SHUNT TRIP (EMAX)
OIL TEMP (EMCP 4.4) 1
108-S7 WH-14 108-S17 WH-14 DC TERM 5
SHUNT DC TERM 30
2
R957-S8 WH-14 E565-S18 WH-14 DC TERM 34 ONLY AVAILABLE WITH EMCP 4.2
CB TERM 16
12 14 A1 EMCP 4.2
108-CC1 WH-18 DC TERM 5 EMCP 4.4
CUST TERM 51
95
95-HH4 WH-16 7
CB TERM 4 95
95-JJ4 WH-16 CB TERM 4 MCB M7
E E
LOW COOLANT TEMP (EMCP 4.2) LOCAL ANNUNCIATOR MODULE (EMCP 4.2) OVERLOAD PANEL WIRING (T5/T6/T7)
SOCKET-CONNECTOR EARTH FAULT/LEAKAGE T5/T6/T7/EMAX-EMCP 4.4
8T-8730 LOW COOLANT TEMP (EMCP 4.4)
RESIDUAL CT
INT TERM 28
4 G408 SRN 4 G407 SRN 59 L729-NN5 WH-18 12 DC POS(+) 5 108-NN8 WH-18 INT TERM 15
208-LC1 WH-14 CUST TERM 4
Y986-LC2 WH-14 DC TERM 21 INT TERM 27 X712-NN6 WH-18 13 RELAY
C/OVER
6
D D
TELEMATICS
TERM 5 (EMCP 4.2) / TERM 3 (EMCP 4.4) 108-T1 WH-18 TERM 5 (EMCP 4.2) / TERM 3 (EMCP 4.4) 108-T1 WH-18
TERM 2 (EMCP 4.2) / TERM 5 (EMCP 4.4) 208 239-T2 WH-18 TERM 2 (EMCP 4.2) / TERM 5 (EMCP 4.4) 208 239-T2 WH-18
1
9
1
15
14
13
12
10
11
4 WH CRANK CU COPPER
1
9
1
15
14
13
12
10
11
COM
NO
D12 -
D12 +
COM
A14
A13
A12
HI
PE
LO
GND
D11 -
D11 +
A11
COM
NO
COM
A14
A13
A12
D11 -
D11 +
A11
HI
PE
LO
GND
GPS
GND
C90 WH CT SENSING RETURN
BATTERY
COM
PE
A
B
1
493-5263
L3 BK L3 POWER CABLE
SPLICE TERM PANEL TERMINAL
C5 T-C3 N BK NEUTRAL POWER CABLE
493-5263 SCR CU SCREEN
SP0 WH PW DIGITAL INPUT
TERM 40 (EMCP 4.2) / TERM 56 (EMCP 4.4) CBL-T4:R951-T2 WH-18 SP1 WH PW DIGITAL INPUT WIRE
SP2 WH PW DIGITAL INPUT
TERM 41 (EMCP 4.2) / TERM 57 (EMCP 4.4) CBL-T4:R952-T1 BK-18 SP3 WH PW DIGITAL INPUT
TERM 40 (EMCP 4.2) / TERM 56 (EMCP 4.4) CBL-T4:R951-T2 WH-18 SP4 WH PW DIGITAL INPUT
TERM 42 (EMCP 4.2) / TERM 58 (EMCP 4.4) CBL-T4:R953-T3 CU-20
TERM 41 (EMCP 4.2) / TERM 57 (EMCP 4.4)
SP5 WH PW DIGITAL INPUT SCREEN CABLE
CBL-T4:R952-T1 BK-18 U RD AC VOLTAGE SENSING (L1) BEFORE MCB
V RD AC VOLTAGE SENSING (L2) BEFORE MCB
TERM 42 (EMCP 4.2) / TERM 58 (EMCP 4.4) CBL-T4:R953-T3 CU-20 W RD AC VOLTAGE SENSING (L3) BEFORE MCB
A A
THIS SCHEMATIC IS FOR THE C13, C15, AND C18 GENERATOR SET WITH EMCP 4.4 CONTROL ELECTRICAL SYSTEM
VOLUME 2 of 2: CONTROL PANEL OPTIONS
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the MEDIA NUMBER: M0099170-02
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
SCHEMATIC PART NUMBER: 505-3198, CHANGE: 08, VERSION: DK
tions or heed the warnings could result in injury or Components are shown installed on a fully operable generator set in a non powered state.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1