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C13, C15, and C18 Generator Set With Electrical System EMCP 4.4 Control

Diagrama de conexión Caterpillar c15

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0% found this document useful (0 votes)
463 views4 pages

C13, C15, and C18 Generator Set With Electrical System EMCP 4.4 Control

Diagrama de conexión Caterpillar c15

Uploaded by

Ruben Fajardo
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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M0099170-02

March 2022

M0099170-02 VOL 1 of 2
(Dimensions: 48 inches x 35 inches)
C13, C15, and C18 Generator Set with
EMCP 4.4 Control
Electrical System
T341-UP
EHL1-UP
EHT1-UP
2S91-UP
2T81-UP
2W91-UP
2S31-UP

36 Page,
2S41-UP

Volume 1 of 2: Generator Set Wiring

PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation


325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

C-C8 C-C2 A-C4 A-C1 EMCP 4.4


FUEL LEVEL SENDER 155-2267 345-1119 345-1118 264-5732 450-9619
REF [15,D] 229-C27 WH-16 2 229-A5 WH-16 P734-A314 WH-16 54 J1-PIN54 ANLG INP#1 NEG
M0099170-02 VOL 1 of 2

1 A GREEN LAMP CB OPEN


P734-C40 WH-16 35 P734-A4 WH-16 CUST TERM 7 P734-A308 WH-16 79 J1-PIN79 ANLG INP#3 NEG
FLS 2 B INT TERM 33
L L L CUST TERM 8 P734-A309 WH-16 34 J1-PIN34 ANLG INP#2 NEG L L CB TERM 12 X711-H6 WH-18 X711-A72 WH-18
L
3 C 108-C32 WH-18 GREEN LAMP

J J
CUST TERM 9 F542-A311 WH-18 35 J1-PIN35 ANLG INP#2 SHIELD 108-A34 WH-18 169-4500
REF SHEET 2-[8,D] 108-A38 WH-16
CUST TERM 10 P735-A312 WH-18 23 J1-PIN23 ANLG INP#2 POS
SPARE ANALOG I/P CUST TERM 11 F549-A313 WH-18 61 J1-PIN61 ANLG INP#2 POS SUPPLY REF [4,K] 108-A71 WH-18

SIGNAL NAMES C-C7 REF SHEET 2-[9,I] 108-A37 WH-18 RED LAMP CB CLOSED
CIRCUIT ID COLOR DESCRIPTION CIRCUIT ID COLOR DESCRIPTION LCL SWITCH 155-2267 55 J1-PIN55 ANLG INP#1 POS
P733-C30 WH-18 37 P733-A45 WH-18 108-A35 WH-18
9 WH AREP 9 R966 WH DISCRETE OUTPUT 13 INT TERM 34 I RED LAMP
1 A 108-C33 WH-18 108-C31 WH-18 1 108-A73 WH-18 J1-PIN115 PROG DISCRETE INP 1 CB TERM 11 X710-H5 WH-18 X710-A52 WH-18 169-4500
REF [6,C] 115
(Dimensions: 48 inches x 35 inches)

10 WH AREP 10 R968 WH DISCRETE OUTPUT 14 EMCP4.4


A-C2
LCL B REF [17,C] J1-PIN113 PROG DISCRETE INP 2 450-9619
11 WH AREP 11 T11 WH SHUNT EXCITATION PHASE 2 208-C34 WH-18 CUST TERM 12 Y984-A171 WH-18 113
INT TERM 32 160-7690
12 WH AREP 12 T12 WH SHUNT EXCITATION NEUTRAL 3 C CUST TERM 13 Y985-A170 WH-18 82 J1-PIN82 PROG DISCRETE INP 3 CB TERM 9 P855-H7 WH-18 P855-A17 WH-18 J2-PIN4 DEDICATED DISCRETE INPUT #3
K K K Y983-C29 WH-18 11 Y983-A44 WH-18 K K (BREAKER CLOSED) K
101 WH UNFUSED BATTERY (+) X1 WH PMG EXCITATION CUST TERM 14 Y986-A169 WH-18 93 J1-PIN93 PROG DISCRETE INP 4
CB TERM 10 P856-H8 WH-18 P856-A16 WH-18 J2-PIN5 DEDICATED DISCRETE INPUT #4
103 WH 24V FUSED SUPPLY (EMCP4 ) X2 WH PMG EXCITATION SPARE DIGITAL I/P J1-PIN103 PROG DISCRETE INP 5
CUST TERM 15 Y987-A168 WH-18 103 (BREAKER OPENED)
104 WH 24V FUSED SUPPLY (ENGINE ECM ) X710 WH BREAKER AUX 2 CONTACT (NO) INT TERM 31
CUST TERM 16 Y988-A167 WH-18 J1-PIN81 PROG DISCRETE INP 6
INTERNAL CIRCUIT
81
105 WH ECM KEY SWITCH X711 WH BREAKER AUX 2 CONTACT (NC) E-STOP
CUST TERM 17 Y989-A292 WH-18 J1-PIN102 PROG DISCRETE INP 7 CB TERM 2 108-H9 WH-18 INT TERM 16 BREAKER TRIP RELAY BREAKER OPEN SWITCH
108 WH 24V FUSED SUPPLY (GENERAL ) X712 WH BREAKER OPEN SIGNAL 102 226-6446 REF [11,L]
392-9541 160-9633 108-A71 WH-18
200 WH GROUND X713 WH BREAKER CLOSE SIGNAL CUST TERM 18 Y990-A293 WH-18 92 J1-PIN92 PROG DISCRETE INP 8
CB TERM 3 208-H10 WH-18 INT TERM 18
208
229
WH
WH
DC BATTERY NEGATIVE
CLEAN GROUND (DC)
X842
X843
WH
BK
PWM OUTPUT (+)
PWM OUTPUT (-) CBL-A1:G404-A2 WH-18 63 J1-PIN63 MAG PICKUP INP+ BREAKER INT TERM 28 INT TERM 27 3 4
L710-A27 WH-18 1 2
A777-A21 WH-18
1 2
INT TERM 26
31 CBL-A1:G404-A2 WH-18 CB TERM 7 3 4
348 WH REMOTE E-STOP X860 WH STER 1 MAG SW 1 CBL-A1:G405-A1 BK-18 64 J1-PIN64 MAG PICKUP INP- L729-H11 WH-18 X712-A58 WH-18
2
G489-A20 WH-18 G489-A18 WH-18 J2-PIN58 DEDICATED ISOLATED DISCRETE INPUT #3
C-C3 32 CBL-A1:G405-A1 BK-18 BREAKER CLOSE RELAY (OPEN BREAKER)
879 WH REMOTE START X861 WH STARTER MAGNETIC SWITCH PS1 BTR
892 WH ATA/CAT DATA LINK - X862 WH STER 1 MAG COIL 1
ENGINE CONTROL MODULE 160-7689
30 CBL-A1:G406-A3 CU-20
CBL-A1:G406-A3 CU-20 78 J1-PIN78 MAG PICKUP SHIELD
CONNECTIONS 392-9541
BREAKER CLOSE SWITCH
J 893 WH ATA/CAT DATA LINK + Y794 WH CAN 2 DATA LINK (+) J J J1-PIN2 5V ANALOG POWER 2 CBL-C2:A122-C2 BK-18 39 J1-PIN39 ANLG OUT.#2 NEG J J INT TERM 29
160-9663
J
17
CB TERM 6 X713-H12 WH-18 X713-A49 WH-18 108-A70 WH-18
:11 BK CB AUX COM Y795 BK CAN 2 DATA LINK -+) 37 J1-PIN37 ANLG OUT.#2 POS 3 4
1 2
:12 BK CB AUX N/C Y796 CU CAN 2 DATA LINK (SHLD) J1-PIN3 ANALOG RTN 3 CBL-C2:F535-C3 WH-18 16 CBL-A10:F535-A1 BK-18 F547-A23 WH-18 G490-A25 WH-18 J2-PIN48 DEDICATED ISOLATED DISCRETE INPUT #4
38 J1-PIN38 ANLG OUT.#2 SHIELD 2 (CLOSE BREAKER)
:14 BK CB AUX N/O Y797 WH CAN 1 DATA LINK (POS) BCR
J1-PIN17 PROG. ANALOG 3 17 CBL-C2:F536-C1 RD-18 18 CBL-A10:F536-A2 WH-18 INT TERM 35 F547-A22 WH-18
:21 BK CB AUX COM Y798 BK CAN 1 DATA LINK (NEG) 6
TWISTED 1:P826-AA2 WH-18 97 J1-PIN97 ETHERNET PORT A RX- CB TERM 13 E562-H13 WH-18
:22 BK CB AUX N/C Y799 CU CAN 1 DATA LINK (SHLD) 3
F547-A24 WH-18 INT TERM 19
J1-PIN67 BATT - 67 CBL-C2:F537-C5 CU-20 19 CBL-A10:F537-A3 CU-20 TWISTED 1:P825-AA1 WH-18 88 J1-PIN88 ETHERNET PORT A RX+
:24 BK CB AUX N/O Y904 WH RELAY 5 - SPR1 (COM) A-C3
INT TERM 21 265-4123
ETHERNET 2
TWISTED 2:P818-AA2 WH-18 98 J1-PIN98 ETHERNET PORT A TX-
INT TERM 36
REF SHEET 2-[6,D]
BREAKER TRIP RELAY
:31 BK CB AUX COM Y905 WH RELAY 5 - SPR1 (NO)
J1-PIN46 GND SW 9 46 K980-C2 WH-18 7 K980-A317 WH-18 INT TERM 22
1
TWISTED 2:P816-AA1 WH-18 87 J1-PIN87 ETHERNET PORT A TX+ CB TERM 14 E561-H14 WH-18 392-9541
:32 BK CB AUX N/C Y906 WH RELAY 5 - SPR1 (NC) REF SHEET 3-[10,L] REF SHEET 2-[10,H]
108-A37 WH-18 A CBL-A9:CLIPPED-A1 RD-18
208-A3 WH-18
:34 BK CB AUX N/O Y907 WH RELAY 6 - SPR2 (COM) J1-PIN56 GND SW 13 56 K999-C3 WH-18 6 K999-A316 WH-18 INT TERM 23
ECM CONFIGURATION LINK REF[3,G] 208-A208 WH-18 B CUST TERM 52 CBL-A9:G408-A3 WH-18 77 J1-PIN77 RS 485#2 'A'
:95 BK CB AUX COM Y908 WH RELAY 6 - SPR2 (NO) J1-PIN18 DIGITAL RTN 18 K981-C1 WH-18 8 K981-A318 WH-18 INT TERM 24 REF SHEET 2-[4,G] 208-A30 WH-16 208-A59 WH-18 Y998-A26 WH-18 J2-PIN2 DEDICATED DISCRETE OUTPUT #3
INT TERM 37 1
I :96 BK CB AUX N/C Y909 WH RELAY 6 - SPR2 (NC) I I 893-A47 WH-18 D CUST TERM 53 CBL-A9:G407-A2 BK-18 89 J1-PIN89 RS 485#2 'B' I I 5 I
INT TERM 25 CB TERM 15 E560-H15 WH-18 (OPEN BREAKER)
:98 BK CB AUX N/O Y910 WH RELAY 7 - SPR3 (COM) 892-A48 WH-18 E SERVICE CONNECTOR RS 485 (ANNUNCIATOR) CUST TERM 54 CBL-A9:G409-A4 GN-18 99 J1-PIN99 RS 485#2 REF REF [6,F] 208-A54 WH-18 BTR
:A1 BK CB OPEN SIGNAL Y911 WH RELAY 7 - SPR3 (NO) BREAKER CLOSE RELAY
CBL-A4:Y797-A2 WH-18 G CUST TERM 55 CBL-A9:A380-A5 CU-20 111 J1-PIN111 RS 485#2 SHIELD
392-9541
:C11 BK CB CLOSE SIGNAL Y912 WH RELAY 7 - SPR3 (NC) J1-PIN8 ATA/CAT+
INT TERM 3
8 893-C4 WH-18 4 893-A47 WH-18 CBL-A4:Y798-A1 BK-18 F
:D1 BK CB UV TRIP POS Y913 WH RELAY 8 - SPR4 (COM) CUST TERM 56 CBL-A5:R951-A2 WH-18 100 J1-PIN100 MODBUS+ AC200-A15 GN-YL-16
J1-PIN9 ATA/CAT- 9 892-C5 WH-18 5 892-A48 WH-18 CBL-A4:Y799-A3 CU-20 C (CLOSE BREAKER)
:D2 BK CB UV TRIP NEG Y914 WH RELAY 8 - SPR4 (NO) INT TERM 2
MODBUS (RS485) CUST TERM 57 CBL-A5:R952-A1 BK-18 90 J1-PIN90 MODBUS- 208-A31 WH-18 Y997-A28 WH-18 J2-PIN1 DEDICATED DISCRETE OUTPUT #2
:U1 BK CB MOTOR POS Y915 WH RELAY 8 - SPR4 (NC) AC199-A29 WH-14 1 5
CUST TERM 58 CBL-A5:R953-A3 CU-20 101 J1-PIN101 MODBUS REF
:U2 BK CB MOTOR NEG Y916 WH RELAY 9 - GEN RUN (COM) J1-PIN50 CAN A + 50 CBL-C1:Y797-C2 WH-18 22 CBL-A2:Y797-A2 WH-18 CBL-A7:Y797-A2 WH-18 CUST TERM 46 INT TERM 1 BCR
CBL-C5:Y797-C2 WH-18

I A122
A309
A380
BK
WH
CU
PWR (+5V) SUPP FROM ECM
FUEL ENABLE
RS485 ANN. SHLD
Y917
Y918
WH
WH
RELAY 9 - GEN RUN (NO)
RELAY 9 - GEN RUN (NC) J1-PIN34 CAN A- 34 CBL-C5:Y798-C1 BK-18 CBL-C1:Y798-C1 BK-18 23 CBL-A2:Y798-A1 BK-18 CBL-A7:Y798-A1 BK-18 CUST TERM 47 CAN
CAN 2
CUST TERM 49
CUST TERM 50
CBL-A6:Y794-A2 WH-18
CBL-A6:Y795-A1 BK-18
31

42
J1-PIN31 CAN 2 DATA LINK+

J1-PIN42 CAN 2 DATA LINK-


AC101-A36 WH-14
I
Y919 WH RELAY 10 - COMMON ALARM (COM)
H A774 WH E-STOP Y920 WH RELAY 10- COMMON ALARM (NO) H H
J1-PIN42 CAN A SHIELD 42 CBL-C5:Y799-C3 CU-20 CBL-C1:Y799-C3 CU-20 24 CBL-A2:Y799-A3 CU-20 CBL-A7:Y799-A3 CU-20 CUST TERM 48 CUST TERM 51 CBL-A6:Y796-A3 CU-20 41 J1-PIN41 CAN 2 SHIELD
H H T5/T6 BREAKER H
A777 WH E-STOP2 NC 3 Y921 WH RELAY 10 - COMMON ALARM (NC) RESISTOR AS 3 NODES 1 CANOPY E-STOP LINK REF SHEET 3-[8,I] CBL-A3:Y799-A3 CU-20 30 J1-PIN30 CAN 1 SHIELD
A779 WH CKT BRKR OVERCUR TRIP (NC) Y983 WH DIGITAL INPUT 1 - LOW COOLANT LEVEL SENDER 134-2540
E-STOP (OPT) 3E-3364
A780 WH CKT BRKR OVERCUR TRIP (NO) Y984 WH DIGITAL INPUT 2 - SPARE SYMBOL LEGEND TABLE A CBL-C4:Y797-C2 WH-18
M-C1 (STD) 3E-3364
L-C1
155-2269
A-C11
CBL-A3:Y798-A1 BK-18 43 J1-PIN43 CAN 1 DATA LINK-

AC101 WH AC AUXILLIARY (L) Y985 WH DIGITAL INPUT 3 - SPARE B CBL-C4:Y798-C1 BK-18 CBL-A3:Y797-A2 WH-18 32 J1-PIN32 CAN 1 DATA LINK+
INDEX TABLE CB TERM 6

2
C CBL-C4:Y799-C3 CU-20 208-M1 WH-18 1 348-L1 WH-18 1 1 208-A3 WH-18
AC121 WH AC BATTERY CHARGER SUPPLY (FUSED) Y986 WH DIGITAL INPUT 4 - SPARE MINIATURE CIRCUIT BREAKER 1 2
:C11-ABB34
C-C1 348-M2 WH-18 2 2 2 348-A194 WH-18 A774-A186 WH-18 A774-A185 WH-18 104 J1-PIN104 DISCRETE INP#1 BATTERY CHARGER
SHEET INDEX DESCRIPTION

1
AC199 WH AC AUXILLIARY (N) Y987 WH DIGITAL INPUT 5 - SPARE 155-2267 E-STOP MOTOR MECH 1 A-C5 505-3391
226-6446 E-STOP
AC200 GN-YL AC AUXILLIARY (E) Y988 WH DIGITAL INPUT 6 - SPARE 1 CROSS REF & SHEET INDEX 226-6446 347-8375 UNDERVOLTAGE TRIP 344-0413
J1-PIN23 GND SW 2 E-STOP 23 A774-C12 WH-18 CUST TERM 6 879-A212 WH-18 91 J1-PIN91 DISCRETE INP#2 347-8381
E1 WH EXCITER + Y989 WH DIGITAL INPUT 7 - SPARE EMERGENCY STOP PUSHBUTTON 2 CONTROL SCHEMATIC 1, EMCP 4.4 REMOTE START AC200-A65 GN-YL-16 1 1
3 CONTROL SCHEMATIC 2, EMCP 4.4 & BREAKER CONTROL (LINK 5 & 6 TO START) CUST TERM 5 208-A30 WH-16 REF SHEET 3-[8,I] C11 CLOSE D2 D1 CUST TERM 61
E2 WH EXCITER - Y990 WH DIGITAL INPUT 8 - SPARE J1-PIN40 GND SW 3 40 A309-C6 WH-16 33 A774-A2 WH-18 CB TERM 4 YU :D1-ABB33 CB TERM 7 AC199-A60 WH-18 2 2
E486 WH SENSING VOLTAGE - PHASE A Y993 WH DIGITAL OUTPUT 15 - SPARE 4 POWER SCHEMATIC (LC FRAME) CUST TERM 4 208-A211 WH-18 208-A209 WH-18 50 J1-PIN50 BATTERY- CUST TERM 60
FCR AC101-A56 WH-18 AC121-A57 WH-18 3 3
G E487 WH SENSING VOLTAGE - PHASE B Y994 WH DIGITAL OUTPUT 16 - SPARE 5 POWER SCHEMATIC (A FRAME) G G J1-PIN48 BATT + 48 105-C11 WH-16 392-9541 REF [7,F] A774-A187 WH-18 INT TERM 17 208-A291 WH-18 208-A210 WH-18 72 J1-PIN72 BATTERY- G G U2 NEUTRAL CB TERM 3 CUST TERM 59 MCB 1 (6A) G
:U2-ABB2 :D2-ABB32
E488 WH SENSING VOLTAGE - PHASE C Y997 WH DISCRETE OUTPUT 2 FUSED AUTOMOTIVE RELAY 6 POWER SCHEMATIC (A FRAME CONTINUED) 2

E494
E495
WH
WH
CT SENSING - PHASE A
CT SENSING - PHASE B
Y998
Z1
WH
WH
DISCRETE OUTPUT 3
AREP EXCITATION
7 ADDITIONAL INFORMATION J1-PIN52 BATT + 52 105-C10 WH-16 9 A309-A268 WH-18
3 4
A774-A1 WH-18
INT TERM 18
INT TERM 19
REF[5,D] 208-A14 WH-18 208-A207 WH-16
208-A206 WH-16
REF[4,D]
REF [12,F] M U1 SUPPLY
:U1-ABB3 :95-ABB31 96
:96-ABB8 CB TERM 8
A-C6
344-0412
1 4
J1-PIN53 BATT + 53 105-C9 WH-16 208-A208 WH-18 REF[8,I] CB TERM 1 95
E496 WH CT SENSING - PHASE C Z2 WH AREP EXCITATION REF [4,F] R955-A195 WH-18
86 85

A774-A74 WH-18 :98-ABB30 2 5


E498 WH CT RETURN COMMON 103-A216 WH-18 53 J1-PIN53 BATTERY+ CB TERM 2 SY 98
RESISTOR J1-PIN70 KEY SW 70 105-C8 WH-16 A1 OPEN 3 6
E560 WH BREAKER AUX 3 CONTACT (COM) REF [8,E] 103-A215 WH-18 103-A217 WH-18 33 J1-PIN33 BATTERY+
105-C7 WH-16 10 105-A197 WH-16 87 30

104-A301 WH-16 104-A305 WH-16 REF [9,E] SY RELAY 4 7


E561 WH BREAKER AUX 3 CONTACT (NC) J1-PIN61 BATT - 61 418-3227
8
36 Page,

5
E562 WH BREAKER AUX 3 CONTACT (NO)
F409 WH SENSING VOLTAGE NEUTRAL EARTH/GROUND
ABBREVIATIONS J1-PIN63 BATT -
J1-PIN65 BATT -
63
EPR
519-8674
87A

F547-A300 WH-18 118 J1-PIN118 REF ISLN GROUP INPUTS :A1-ABB35 A1-BR2 WH-16
4 3
108-BR1 WH-16 REF [8,I] 208-A54 WH-18 6 9
65 REF [16,D] 208-C22 WH-18 13 208-A206 WH-16 REF [3,G]
F414 WH BUS PHASE A ABBREVIATIONS DESCRIPTION REF [10,F] R955-A75 WH-18 CB TERM 5 CB TERM 2 REF SHEET 2-[8,C] 108-A53 WH-18 7 10
2
F F415 WH BUS PHASE B A.V.R AUTOMATIC VOLTAGE REGULATOR F F F F F
C-C4 X861-C35 WH-16 27 X861-A205 WH-16 REF [11,G] R955-A195 WH-18
F416 WH BUS PHASE C AC ALTERNATING CURRENT 230-4011 ECM SWITCH
2 1 R955-A76 WH-18 83 J1-PIN83 DISCRETE OUT. 2 208-BR3 WH-16
F434 WH GENERATOR PHASE A CURRENT TRANSFORMER DC DIRECT CURRENT ECCR (ECM) 8 1
F435 WH GENERATOR PHASE B MCB MINIATURE CIRCUIT BREAKER ECR 392-9541
F436 WH GENERATOR PHASE C ECM ENGINE CONTROL MODULE REF [4,F] R955-A75 WH-18 104-A198 WH-16 9X-8124
2 AUX 1 14
:14-ABB9 CB TERM 9 5 6
F484 WH BREAKER PHASE A ECR ENGINE CRANK RELAY 3 4
PANEL TERMINAL STARTER MOTOR
REF [8,G] A774-A187 WH-18 X862-A79 WH-18 108-A78 WH-18 REF [5,C] 11 7
F485 WH BREAKER PHASE B ETH EARTH/GROUND :11-ABB28 12
CB TERM 4 :12-ABB10 CB TERM 10
F486 WH BREAKER PHASE C TERMINAL TERM PANEL TERMINAL
F5 WH EXCITER 5+ LCL LOW COOLANT LEVEL ECCR
F531 CU PWM OUTPUT SHLD 2 FLS FUEL LEVEL SENDER X861-A205 WH-16 X860-A77 WH-16 REF [9,D]
392-9541 AUX 2 24
:24-ABB11 CB TERM 11
F535 WH ANALOG OUT 2 (-) CONNECTOR BCR BREAKER CLOSE RELAY 21
CUST TERM 1
:21-ABB29 22
F536 RD ANALOG OUT 2 (+) BTR BREAKER TRIP RELAY G S MCB 4 (16A) :22-ABB12 CB TERM 12
E E E E E E

208-C17 WH-16
208-C16 WH-16
208-C15 WH-16

208-C37 WH-16
F537 CU ANALOG OUT 2 SHLD FCR FUEL CONTROL RELAY 101-C25 WH-10 101-A289 WH-10 108-A304 WH-16 1 5
R954-A214 WH-18 116 J1-PIN116 DISCRETE OUT. 1
F542 WH ANALOG IN 2 SHLD EPR ECM POWER RELAY MCB 5 (16A) (CRANK)
F547 WH REF ISLN GROUP INPUTS + SPR1 SPARE RELAY 1
104-A305 WH-16 REF [7,F] AUX 3 34
BATTERY
H H
101-C28 WH-10 MCB 6 (10A) FCR :34-ABB25 CB TERM 13
MOT BTRY
F549 WH ANALOG IN 2 POS SUPPLY GRR GENERATOR RUN RELAY 392-9541 31
103-A215 WH-18 REF [4,F] :31-ABB27 32
F6 WH EXCITER 6 - CAR COMMON ALARM RELAY MCB 7 (20A) :32-ABB26 CB TERM 14
G404 WH MPU (+) SPLICE CB CIRCUIT BREAKER CB TERM 15
X860-A77 WH-16 REF [5,E] 1 5
M J1-PIN94 DISCRETE OUT. 3
G405 BK MPU (-) YU UNDERVOLTAGE RELEASE REF[3,G] 208-A207 WH-16 R956-A229 WH-18 94
(FUEL)
G406 CU MPU (SHLD) WIRE YC CLOSING COIL 101-P1 RD-2
G407 BK RS485 ANN. B SY/S51 TRIP SIGNALLING CONTACTS
208-C36 BK-8
229-C27 WH-16 REF [15,L] 200-A80 GN-YL-16 EM10/15 ETH INT TERM 16 AUDIBLE ALARM
REF[5,G]
SPR1
392-9541
T7/EMAX 2 BREAKER SHUNT CLOSE
G408 WH RS485 ANN. A AUX AUXILIARY CONTACTS 384-6732
SCREEN CABLE 200-A43 GN-YL-16 DOOR ETH INT TERM 15 108-A286 WH-16
G409 GN RS485 ANN. REF C2 C1
D G410 WH BUS N D D 200-A42 GN-YL-16 EMCP ETH 1 5 D D 208-G20 WH-16 YC X713-G22 WH-16 CB TERM 6 D
208-A14 WH-18 R957-A220 WH-18 106 J1-PIN106 DISCRETE OUT. 4
REF SHEET 4,5 -[8,E]

208-N1 BK-2
G489 WH DISCRETE INP 3 E498-A108 WH-18 200-A41 GN-YL-16 PANEL ETH CUST TERM 2 108-A287 WH-16
G490 WH DISCRETE INP 4 COLOUR ABBREVIATIONS 2 1
ECM 2 POLE SWITCH REF SHEET 4,5 -[4,E] E498-A107 WH-18 CUST TERM 3
R963-A235 WH-18
MOTOR MECH

208-C22 WH-18
SPR2

208-C34 WH-18

208-C23 WH-10
K980 WH PTO SET SW 200-A39 GN-YL-16 CUST TERM 62 392-9541 363-7639
ABBREVIATION DESCRIPTION
K981 WH PTO SENSOR RETURN REF SHEET 3-[11,L] REF SHEET 3-[8,J] D2 D1
RD RED 108-A38 WH-16 108-A70 WH-18
YU
K999 WH PTO ON/PFF SW 1 101-R1 BK-2 L729-G23 WH-16 CB TERM 7
WH WHITE LCL 2 LOW COOLANT LEVEL SWITCH 1 5
R958-A222 WH-18 84 J1-PIN84 DISCRETE OUT. 5
L1 WH GENERATOR PHASE A 3 REF SHEET 3-[7,F] 108-A53 WH-18 108-A73 WH-18 REF [13,K]
OR ORANGE U2 NEUTRAL
L2 WH GENERATOR PHASE B 208-G6 WH-16 208-G21 WH-16
YL YELLOW SPR3
L3 WH GENERATOR PHASE C CB TERM 3
L710 WH E-STOP
PK PINK
1
HARNESS LAYER TABLE 108-A78 WH-18 REF [4,F] 392-9541
M U1 SUPPLY A780-G8 WH-16 CB TERM 8
BK BLACK BATTERY 1 108-G7 WH-16 108-G10 WH-16 44
L729 WH BREAKER TRIP SIGNAL FLS 2 FUEL LEVEL SENDER IDENT PART NO CHG LOC DESCRIPTION NOTE CB TERM 1 41
C GY GREY 3
C C BATTERY 2 230-6368 1 5 C C C
N WH GENERATOR NEUTRAL HARNESS AS - - - - - R959-A224 WH-18 J1-PIN95 DISCRETE OUT. 6

REF [15,K]

REF [15,F]
95
PU PURPLE 230-6368 42
P733 WH ANALOG INPU (+) - FUEL LEVEL SENDER A 525-8336 01 SH 2 CONTROL PANEL SPR1 CB TERM 2
P734 WH ANALOG INPUT (-)
BR BROWN
C 560-9559 00 SH 2 ENGINE 101-C39 WH-10 392-9541
SPR4
AUX 4
GN GREEN + AUDIBLE ALARM CUST TERM 27 Y906-A282 WH-16 A779-G9 WH-16
- EN 525-8338 00 SH 5 AC HARNESS (ENGGA) 2 CB TERM 5
P735 WH SPARE ANALOG INPUT (+) 392-9541
BU BLUE CUST TERM 26 Y905-A283 WH-16
3 4
Y904-A8 WH-16 CUST TERM 25
P816 WH ETHERNET TX+ F 525-8345 00 SH 4 AC HARNESS (LEROY)
CU COPPER
P818 WH ETHERNET TX\-+ G 470-2310 00 SH 3/4 CIRCUIT BREAKER (T7/EMAX INTERNAL) SPR2 1 5
GN-YL GREEN-YELLOW R960-A226 WH-18 105 J1-PIN105 DISCRETE OUT. 7
P825 WH ETHERNET RX+ H 470-2311 00 SH 3/4 CIRCUIT BREAKER TO PANEL 392-9541
1 5 RELAY COIL
J 470-2312 00 SH 4 CIRCUIT BREAKER (T5/T6 INTERNAL) CUST TERM 30 Y909-A281 WH-16
P826 WH ETHERNET RX- 2
3 4 GRR
P855 WH BREAKER AUX 1 CONTACT (NO) L 345-1116 02 SH 2 E-STOP LINK (OPEN SET) CUST TERM 29 Y908-A280 WH-16 Y907-A9 WH-16 CUST TERM 28
392-9541 AUX 1 14
P856 WH BREAKER AUX 1 CONTACT (NC) M 345-1117 04 SH 2 CANOPY E-STOP CB TERM 3 P855-G11 WH-16 CB TERM 9
2 SPR3 11
R951 WH MODBUS (+) 3 4 RELAY CONTACTS PM 467-4496 00 SH 4 AREP/PMG ADAPTOR HARNESS 392-9541 208-G18 WH-16 12
R A B+ CB TERM 4
1 5
J1-PIN68 DISCRETE OUT. 8 P856-G12 WH-16 CB TERM 10
B R952 BK MODBUS (-) BR 478-4469 00 SH 3 CIRCUIT BREAKER RELAY (T5/T6) B B GND CUST TERM 33 Y912-A278 WH-16 2
R961-A228 WH-18 68
B B B
3 4
(GEN RUNNING)
R953 CU MODBUS REF WIRE AS. / CABLE AS. - - - - CUST TERM 32 Y911-A279 WH-16 Y910-A10 WH-16 CUST TERM 31
R954 WH DISCRETE OUTPUT 1 N - - - BATTERY NEGITIVE CAR
R955 WH DISCRETE OUTPUT 2
DIODE
P - - - BATTERY POSITIVE
CHARGE ALTERNATOR
5N-5692
392-9541 AUX 2 24
SPARE RELAY O/P (16 A) SPR4 X710-G13 WH-16 CB TERM 11
R956 WH DISCRETE OUTPUT 3 R - - - BATTERY LINK 392-9541 21
CUST TERM 36 Y915-A277 WH-16 208-G19 WH-16 22
R957 WH DISCRETE OUTPUT 4 2 1 5
R962-A236 WH-18 67 J1-PIN67 DISCRETE OUT. 9 X711-G14 WH-16 CB TERM 12
4
R958 WH DISCRETE OUTPUT 5 CUST TERM 35 Y914-A276 WH-18 3 Y913-A11 WH-16 CUST TERM 34 (COMMON ALARM)

R959 WH DISCRETE OUTPUT 6


GRR R963-A235 WH-18 66 J1-PIN66 DISCRETE OUT. 10
R960 WH DISCRETE OUTPUT 7 (AUDIBLE ALARM)
392-9541
R964-A294 WH-18 J1-PIN65 DISCRETE OUT. 11 AUX 3 34
G G
R961 WH DISCRETE OUTPUT 8 CUST TERM 19 65
CUST TERM 39 Y918-A274 WH-16 2 E562-G15 WH-16 CB TERM 13
R962 WH DISCRETE OUTPUT 9 3 4 CUST TERM 20 R965-A234 WH-18 75 J1-PIN75 DISCRETE OUT. 12 31
CUST TERM 38 Y917-A275 WH-16 Y916-A12 WH-16 CUST TERM 37 E560-G17 WH-16 32
A R963 WH DISCRETE OUTPUT 10 A A CUST TERM 21 R966-A233 WH-18 59 J1-PIN59 DISCRETE OUT. 13 A A E561-G16 WH-16 A
CB TERM 14
R964 WH DISCRETE OUTPUT 11 CAR SPARE DIGITAL O/P J1-PIN58 DISCRETE OUT. 14
CB TERM 15
392-9541 CUST TERM 22 R968-A232 WH-18 58
R965 WH DISCRETE OUTPUT 12
CUST TERM 42 Y921-A6 WH-16 2 CUST TERM 23 Y993-A231 WH-18 57 J1-PIN57 DISCRETE OUT. 15
3 4
CUST TERM 41 Y920-A7 WH-16 Y919-A13 WH-16 CUST TERM 40 CUST TERM 24 Y994-A230 WH-18 73 J1-PIN73 DISCRETE OUT. 16

SHEET 1 SHEET 2 SHEET 3


18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

PARALLEL STAR PARALLEL STAR

L
POWER SCHEMATIC (LC FRAME ALTERNATOR) 4P BREAKER
L L T3 T5
POWER SCHEMATIC (A FRAME ALTERNATOR) 4P BREAKER
L L POWER SCHEMATIC (A FRAME ALTERNATOR) L
T7 T2
EXCITER
EXCITER T1 T8
T1 T7
T6
T5 T4
T10

POWER CABLE CONNECTIONS FOR DIFFERENT RATINGS


T2
T4 T11 T8

T12 T10
T12 T6

E T11
E T9
T9 T3

K K K K K K
F F
SERIES DELTA SERIES DELTA

T12 T1
T12 T1 EXCITER
EXCITER

T7/EMAX T5/T6 T7/EMAX T5/T6 1600A HARNESS 2000A HARNESS


T11 T2
J T9 T4
3P BREAKER 3P BREAKER J J T10
T3
3P BREAKER 3P BREAKER J J
L1-UJ1 BK-0 L1-UP1 BK-0
J
T6 T7

T9 L1-UK1 BK-0 L1-UR1 BK-0


T3
T10
T4 L1-UL1 BK-0 L1-UT1 BK-0
T7 T6
T8 T5 L1-UM1 BK-0 L1-UU1 BK-0
T11 T2
T8 T5 L1-UN1 BK-0 L1-UV1 BK-0
E
E L2-VJ1 BK-0 L2-VP1 BK-0
L2-VK1 BK-0 L2-VR1 BK-0
L2-VL1 BK-0 CONNECT TO L2-VT1 BK-0
CONNECT TO
I L1-UA1 I I 1 2 L1-UA1 I I L2-VM1 BK-0 CONNECT TO ALTERNATOR L2-VU1 BK-0 CONNECT TO I
ALTERNATOR
L2-VN1 BK-0 BREAKER L2-VV1 BK-0 BREAKER

L2-VA1 1 2 L2-VA1 L3-WJ1 BK-0 L3-WP1 BK-0


L3-WK1 BK-0 L3-WR1 BK-0
SERIES STAR SERIES STAR L3-WL1 BK-0 L3-WT1 BK-0
L3-WA1 1 2 L3-WA1 L3-WM1 BK-0 L3-WU1 BK-0
L3-WN1 BK-0 L3-WV1 BK-0
AC ALTERNATOR T2 AC ALTERNATOR T5
T1 T5 N-NA1 T1
T6 N-NA1 N-NJ1 BK-0 N-NP1 BK-0
EXCITER EXCITER
T8 T7 N-NK1 BK-0 N-NR1 BK-0
H T4 H H T2 H H H
6

T7 T11 T3 T8
N-NL1 BK-0 N-NT1 BK-0
344-0415
F-C2 CB TERM 16 CB TERM 16 CB TERM 16 CB TERM 16 CB TERM 16 CB TERM 16
N-NM1 BK-0 N-NU1 BK-0
T10 T4
T12 G410-G5 WH-18 G410-J4 WH-16 T12
G410-G5 WH-18 G410-J4 WH-16 N-NN1 BK-0 N-NV1 BK-0

E498-EN10 WH-18

E498-EN4 WH-18
E496-EN5 WH-18

E498-EN3 WH-18
E494-EN7 WH-18

E495-EN6 WH-18
CB TERM 17 CB TERM 17 CB TERM 17 CB TERM 17 CB TERM 17 CB TERM 17
T9 F486-G4 WH-18 F486-J3 WH-16 T11 F486-G4 WH-18 F486-J3 WH-16

E E
T6
CB TERM 18 CB TERM 18
F485-G3 WH-18
CB TERM 18
F485-J2 WH-16
E
T10
CB TERM 18 CB TERM 18
F485-G3 WH-18
CB TERM 18
F485-J2 WH-16 E
T3
CB TERM 19 CB TERM 19 CB TERM 19
T9
CB TERM 19 CB TERM 19 CB TERM 19
1250A HARNESS
F484-G2 WH-18 F484-J1 WH-16 F484-G2 WH-18 F484-J1 WH-16
G G G G G L1-UF1 BK-0 G
L1-UG1 BK-0
MCB 3 (3 POLE 2A) MCB 3 (3 POLE 2A) 800A HARNESS L1-UH1 BK-0
E498-F3 WH-18
E498-F4 WH-18
E498-F5 WH-18

E496-F8 WH-18

E495-F7 WH-18

E494-F6 WH-18

EMCP4.4 EMCP4.4
A-C2 351-2430
A-C2 L2-VF1 BK-0
INT TERM 11
160-7690
INT TERM 11
160-7690 351-2430 L1-UC1 BK-0
F414-A61 WH-18 F414-A61 WH-18
L2-VG1 BK-0
F484-H1 WH-18 F484-A46 WH-18 J2-PIN11 BUS VOLTAGE L1 F484-H1 WH-18 F484-A46 WH-18 J2-PIN11 BUS VOLTAGE L1 L1-UE1 BK-0
L2-VH1 BK-0
INT TERM 12 INT TERM 12
CONNECT TO CONNECT TO
L2-VC1 BK-0
F485-H2 WH-18 F485-A50 WH-18 F415-A62 WH-18 J2-PIN13 BUS VOLTAGE L2 F485-H2 WH-18 F485-A50 WH-18 F415-A62 WH-18 J2-PIN13 BUS VOLTAGE L2 ALTERNATOR L3-WF1 BK-0 BREAKER
CONNECT TO L2-VE1 BK-0 CONNECT TO
INT TERM 13 INT TERM 13
L3-WG1 BK-0
F F486-H3 WH-18 F486-A51 WH-18 F416-A63 WH-18 J2-PIN31 BUS VOLATGE L3 F F F486-H3 WH-18 F486-A51 WH-18 F416-A63 WH-18 J2-PIN31 BUS VOLATGE L3 F F ALTERNATOR L3-WC1 BK-0 BREAKER L3-WH1 BK-0 F
INT TERM 14 INT TERM 14
L3-WE1 BK-0
N-NF1 BK-0
G410-H4 WH-18 G410-A64 WH-18 J2-PIN47 BUS VOLTAGE N G410-H4 WH-18 G410-A64 WH-18 J2-PIN47 BUS VOLTAGE N
N-NC1 BK-0 N-NG1 BK-0
N-NE1 BK-0 N-NH1 BK-0

EMCP4.4
351-2430 EMCP4.4
F-C1 A-C10 A-C1 EN-C1 396-9611 A-C1
396-9610 396-9611 264-5732 396-9610 351-2430
A-C10 264-5732
12 E494-A83 WH-18 10 J1-PIN110 IA GEN IN E494-EN7 WH-18 19 E494-A83 WH-18 110 J1-PIN110 IA GEN IN

E 20 E495-A84 WH-18 60 J1-PIN60 IB GEN IN


E E E495-EN6 WH-18 25 E495-A84 WH-18 60 J1-PIN60 IB GEN IN
E E E

25 E496-A85 WH-18 44 J1-PIN44 IC GEN IN E496-EN5 WH-18 20 E496-A85 WH-18 44 J1-PIN44 IC GEN IN

E498-F2 WH-18 19 E498-A108 WH-18 REF SHEET 2-[12,D] REF SHEET 2-[12,D] E498-A107 WH-18 22 J1-PIN22 I AC COMMON E498-EN12 WH-18 12 E498-A108 WH-18 REF SHEET 2-[12,D] REF SHEET 2-[12,D] E498-A107 WH-18 22 J1-PIN22 I AC COMMON

MCB 2 (3 POLE 2A) MCB 2 (3 POLE 2A)

INT TERM 7 INT TERM 7


F434-F16 WH-18 2 F434-A91 WH-18 E486-A92 WH-18 E486-A66 WH-18 1 J1-PIN1 VA GEN IN F434-EN8 WH-18 2 F434-A91 WH-18 E486-A92 WH-18 E486-A66 WH-18 1 J1-PIN1 VA GEN IN
D D D D D D
INT TERM 8 INT TERM 8

D F435-F17 WH-18 4 F435-A90 WH-18 E487-A89 WH-18

INT TERM 9
E487-A67 WH-18 3 J1-PIN3 VB GEN IN F435-EN9 WH-18 4 F435-A90 WH-18 E487-A89 WH-18

INT TERM 9
E487-A67 WH-18 3 J1-PIN3 VB GEN IN
D
F436-F18 WH-18 5 F436-A88 WH-18 E488-A87 WH-18 E488-A68 WH-18 5 J1-PIN5 VC GEN F436-EN2 WH-18 5 F436-A88 WH-18 E488-A87 WH-18 E488-A68 WH-18 5 J1-PIN5 VC GEN

INT TERM 10 INT TERM 10


F409-F15 WH-18 15 F409-A86 WH-18 F409-A69 WH-18 6 J1-PIN6 GEN AC NEUTRAL F409-EN11 WH-18 15 F409-A86 WH-18 F409-A69 WH-18 6 J1-PIN6 GEN AC NEUTRAL

SHUNT EXCITATIION SHUNT EXCITATION EM10A/15A MODULE


C STD F-C3 A-C8 REGULATOR VOLTAGE EM 10 C C ENGGA-C1 EN-C2
A-C8 C C C
362-0122 416-1367 416-1367 461-9002 416-1367
F5 1 F5-F9 WH-18 35 F5-A93 WH-18 1 E1-ENGGA17 WH-18 1 E1-EN18 WH-18 35 F5-A93 WH-18 1

F6 2 F6-F10 WH-18 37 F6-A94 WH-18 2


A-C7 E2-ENGGA20 WH-18 2 E2-EN19 WH-18 37 F6-A94 WH-18 2

366-9370 A-C7
A-C9 366-9370
A-C9
SUPPLY (180 V MAX) 351-9187 2 CBL-A8:X842-A2 WH-18 28 J1-PIN28 PWM OUT.#2 POS 351-9187 2 CBL-A8:X842-A2 WH-18 28 J1-PIN28 PWM OUT.#2 POS

10 3 10-F11 WH-18 16 10-A95 WH-18 1 1 CBL-A8:X843-A1 BK-18 8 J1-PIN8 PWM OUT.#2 NEG FOR 6 & 12 WIRE AUS X1-EN21 WH-18 16 10-A95 WH-18 1 1 CBL-A8:X843-A1 BK-18 8 J1-PIN8 PWM OUT.#2 NEG
- 12 WIRE ALTS CONNECTED TO
TERMINALS T9 & T12
4 11-F12 WH-18 28 11-A96 WH-18 2 3 CBL-A8:F531-A3 CU-20 19 J1-PIN19 PWM OUT.#2 SHIELD X1 CONNECTED TO T4 28 11-A96 WH-18 2 3 CBL-A8:F531-A3 CU-20 19 J1-PIN19 PWM OUT.#2 SHIELD

- 6 WIRE CONNECTED TO AUX


9 5 9-F13 WH-18 29 9-A97 WH-18 3
X2 CONNECTED TO T3 X2-EN22 WH-18 29 9-A97 WH-18 3

6 12-F14 WH-18 32 12-A98 WH-18 4 32 12-A98 WH-18 4

B WINDING B B B B B

AREP EXCITATION PMG EXCITATION PMG EXCITATION


PM-C1 PM-C2 PM-C2
351-6707 351-9187 PM-C1
CONNECT TO EXCITER POS F5 1 351-6707 351-9187

CONNECT TO EXCITER NEG F6 2 14 1 X2-PM1 WH-18 1 14 1 X2-PM1 WH-18 1


CONNECT CONNECT

CONNECT
PMG 15
4

2
Z1-PM4 WH-18
X1-PM2 WH-18
2

3 TO EM10 PMG 15
4

2
Z1-PM4 WH-18
X1-PM2 WH-18
2

3
TO EM10
MODULE
10 TO F-C3 16 Z2-PM3 WH-18 16 Z2-PM3 WH-18
3 3 4
MODULE 3 4

11 4
A A A A A A
9 5

12 6

SHEET 4 SHEET 5 SHEET 6


18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

C C

ADDITIONAL INFORMATION
MCB/RELAY RAIL LAYOUT

CUSTOMER TERM RAIL LAYOUT


TERM NO. DESCRIPTION CIRCUIT ID
1 UNFUSED BATTERY POSITIVE 101
2 24V PANEL SUPPLY 108
3 24V PANEL SUPPLY 108
4 BATTERY NEGATIVE (FOR REMOTE START) 208
5 BATTERY NEGATIVE (FOR REMOTE START) 208
1 6
7
REMOTE START INPUT
CLEAN GND
879
229
8 SPARE ANALOG INPUT 2 (NEG) P734
9 SPARE ANALOG INPUT 2 (SHIELD) F542
10 SPARE ANALOG INPUT 2 (POS) P735
11 SPARE ANALOG INPUT 2 (SUPPLY) F549
12 SPARE DIGITAL INPUT 2 Y984

2 13
14
SPARE DIGITAL INPUT 3
SPARE DIGITAL INPUT 4
Y985
Y986
15 SPARE DIGITAL INPUT 5 Y987
16 SPARE DIGITAL INPUT 6 Y988
17 SPARE DIGITAL INPUT 7 Y989
TERM NO. DESCRIPTION CIRCUIT ID 18 SPARE DIGITAL INPUT 8 Y990
MCB 1 BATTERY CHARGER MCB 6A AC101/AC121 19 SPARE DIGITAL OUTPUT 11 R964
MCB 2-1 GENSET SENSING 3 POLE MCB 2A F434/E486 20 SPARE DIGITAL OUTPUT 12 R965
MCB 2-2 GENSET SENSING 3 POLE MCB 2A F435/E487 21 SPARE DIGITAL OUTPUT 13 R966
MCB 2-3 GENSET SENSING 3 POLE MCB 2A F436/E488 22 SPARE DIGITAL OUTPUT 14 R968

B MCB 3-1 BUS SENSING 3 POLE MCB 2A F484/F414 INTERNAL TERM RAIL LAYOUT 23 SPARE DIGITAL OUTPUT 15 Y993
B
3 MCB 3-2 BUS SENSING 3 POLE MCB 2A F485/F415 24 SPARE DIGITAL OUTPUT 16 Y994
MCB 3-3 BUS SENSING 3 POLE MCB 2A F486/F416 25 SPARE RELAY 1 OUTPUT (COM) Y904
MCB 4 PANEL COMPONENTS MCB 16A 101/108 26 SPARE RELAY 1 OUTPUT (N/O) Y905
MCB 5 ECM MCB 16A 101/104 27 SPARE RELAY 1 OUTPUT (N/C) Y906
MCB 6 EMCP MCB 10A 101/103 TERM NO. DESCRIPTION CIRCUIT ID
28 SPARE RELAY 2 OUTPUT (COM) Y907
1 AUX SUPPLY (L) AC101
29 SPARE RELAY 2 OUTPUT (N/O) Y908
2 AUX SUPPLY (N) AC199
30 SPARE RELAY 2 OUTPUT (N/C) Y909
3 AUX SUPPLY (ETH) AC200
31 SPARE RELAY 3 OUTPUT (COM) Y910
4 HEATER (L)
4 5 ENGINE THERMOSTAT
32
33
SPARE RELAY 3 OUTPUT (N/O)
SPARE RELAY 3 OUTPUT (N/C)
Y911
Y912
6 ENGINE THERMOSTAT
34 SPARE RELAY 4 OUTPUT (COM) Y913
7 GEN SENSING L1 E486
35 SPARE RELAY 4 OUTPUT (N/O) Y914
5 8
9
GEN SENSING L2
GEN SENSING L3
E487
E488
36 SPARE RELAY 4 OUTPUT (N/C) Y915
37 SPARE RELAY 5 OUTPUT (COM) Y916
10 GEN SENSING N F409
38 SPARE RELAY 5 OUTPUT (N/O) Y917
6 11
12
BUS SENSING L1
BUS SENSING L2
F484
F485
39 SPARE RELAY 5 OUTPUT (N/C) Y918
40 GEN RUN RELAY OUTPUT (COM) Y919
13 BUS SENSING L3 F486
41 GEN RUN RELAY OUTPUT (N/O) Y920
14 BUS SENSING N G410
42 GEN RUN RELAY OUTPUT (N/C) Y921
15 24V PANEL SUPPLY 108
43 COMMON ALARM RELAY OUTPUT (COM) Y922
ECM CONFIGURATION 1 16 24V PANEL SUPPLY 108
44 COMMON ALARM RELAY OUTPUT (N/O) Y923
17 BATTERY GND 208
45 COMMON ALARM RELAY OUTPUT (N/C) Y924
(50 HZ) ISOCHRONOUS (SEE NOTES) (60 HZ) ISOCHRONOUS (SEE NOTES)
18
19
BATTERY GND
DEDICATED ISOLATED REF (GND)
208
F547
46 CAN 1 (POS) Y797 WIRE GROUP COLOR DESCRIPTIONS
TERM 21 TERM 21
2 20 SPARE
47
48
CAN 1 (NEG)
CAN 1 (SHIELD)
Y798
Y799 (+) BATTERY
(TO ECM PIN 56) K999- A1 WH-18 TERM 22 21 ASYNC/DROOP/FREQ SELECT K980
(TO ECM PIN 56) K999- A1 WH-18 TERM 22 49 CAN 2 (POS) Y794
K981- A1 WH-18 TERM 23
22 ASYNC/DROOP/FREQ SELECT K980
50 CAN 2 (NEG) Y795
STARTING CIRCUIT
(TO ECM PIN 18)
(TO ECM PIN 46) K980- A1 WH-18 TERM 24
(TO ECM PIN 18) K981- A1 WH-18
K980- A1 WH-18
TERM 23 3 23 ASYNC/DROOP/FREQ SELECT K999
51 CAN 2 (SHIELD) Y796 (-) BATTERY / SENSOR RETURN
(TO ECM PIN 46) TERM 24 24 ASYNC/DROOP/FREQ SELECT K981
52 RS 485 (ANNUNCIATOR) 'A' G408
TERM 25 25 ASYNC/DROOP/FREQ SELECT K981
TERM 25 53 RS 485 (ANNUNCIATOR) 'B' G407 SENSOR / ACTUATOR SUPPLY
4 RELAY NO.
1
DESCRIPTION
BREAKER TRIP RELAY
26
27
BREAKER OPEN EMCP INPUT
UV TRIP (POS)
G489
X712
54 RS 485 (ANNUNCIATOR) REF G409
SIGNAL TO ECM
55 RS 485 (ANNUNCIATOR) SHIELD A380
2 BREAKER CLOSE RELAY 28 UV TRIP (POS) L729
56 MODBUS (POS) R951 CAT DATA LINK Do not operate or work on this product unless you have
5 3
4
FUEL CONTROL RELAY
CRANK CONTROL RELAY
29
30
MOTOR CLOSE/SHUNT CLOSE SIGNAL
SPARE
X713
57 MODBUS (NEG) R952
CAN A DATA LINK read and understood the instruction and warnings in the
(50 HZ) DROOP MODE (60 HZ) DROOP MODE 58 MODBUS (REF) R953
5 SPARE RELAY 1 31 BREAKER AUX 1 N/C P856
CAN DATA LINK B relevant Operation and Maintenance Manuals and
TERM 21 TERM 21
6 6
7
SPARE RELAY 2
SPARE RELAY 3
32
33
BREAKER AUX 1 N/O
BREAKER AUX 2 N/C
P855
X711 relevant service literature. Failure to follow the instruc-
(TO ECM PIN 56) K999- A1 WH-18 TERM 22 (TO ECM PIN 56) K999- A1 WH-18 TERM 22 RS-232 / RS-485 DATA LINK
8 SPARE RELAY 4 34 BREAKER AUX 2 N/O X710
K981- A1 WH-18 TERM 23 (TO ECM PIN 18) K981- A1 WH-18 TERM 23 TERM NO. DESCRIPTION CIRCUIT ID tions or heed the warnings could result in injury or
(TO ECM PIN 18) 9 GEN RUN RELAY 35 BREAKER AUX 3 N/O ETHERNET
7 - ETHERNET 6 (RX-) P826
death. Proper care is your responsibility.
A (TO ECM PIN 46) K980- A1 WH-18 TERM 24
TERM 25
(TO ECM PIN 46) K980- A1 WH-18 TERM 24
TERM 25
10 COMMON ALARM RELAY 36
37
BREAKER AUX 3 N/C
BREAKER AUX 3 N/O
-
-
ETHERNET 3 (RX+)
ETHERNET 2 (TX-)
P825
P818
A
8 - ETHERNET 1 (TX+) P816

NOTES:-
-ISOCHRONOUS NOT FOR USE WITH EMCP 4.4 9 TERM NO.
59
DESCRIPTION
AUX SUPPLY (L)
CIRCUIT ID
AC101 THIS SCHEMATIC IS FOR THE C13, C15, AND C18 GENERATOR SET WITH EMCP 4.4 CONTROL ELECTRICAL SYSTEM
-LINK TERMINALS 23 AND 24 FOR DROOP MODE 60 AUX SUPPLY (N) AC199
-LINK TERMINALS 22 AND 23 FOR 1800 RPM
-TERMS ARE LOCATED ON THE INTERNAL TERM RAIL (INT TERM) 10
61
62
AUX SUPPLY (ETH)
EARTH TERMINAL
AC200
200 VOLUME 1 of 2: GENERATOR SET WIRING
63

MEDIA NUMBER: M0099170-02


SCHEMATIC PART NUMBER: 560-9569, CHANGE: 02, VERSION: DK
Components are shown installed on a fully operable generator set in a non powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
M0099170-02
March 2022

M0099170-02 VOL 2 of 2
(Dimensions: 48 inches x 35 inches)
C13, C15, and C18 Generator Set with
EMCP 4.4 Control
Electrical System
T341-UP
EHL1-UP
EHT1-UP
2S91-UP
2T81-UP
2W91-UP
2S31-UP

36 Page,
2S41-UP

Volume 2 of 2: Control Panel Options

PUBLICATIONS.CAT.COM

Harness And Wire Electrical Schematic Symbols


Symbols

Pressure Temperature Level Flow Circuit Breaker


Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions


Fuse: A component in an electrical circuit that will open the circuit if too much current flows
through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
circle indicates that the component has screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
No circle indicates that the wire cannot be disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The
grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground.
It is grounded by being fastened to the machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender
measures the temperature or pressure. Its resistance changes to give an indication to
T
the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.


It has a coil that makes an electromagnet when current flows through it. The
electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a


coil that makes an electromagnet when current flows through it. The electromagnet
can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is


activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
that make electromagnet when current flows through them. It also has an internal switch that places
the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols


Wire, Cable, or Harness Harness Identification Letter(s):
Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
Harness Identification Letters and
Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Codes (see sample).
number indicates which connector in the
AG-C4 L-C12 harness (C1, C2, C3, ...).
L-C12
111-7898 3E-5179 3E-5179
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
2
5A
Plug Receptacle Component
Pin or Socket Number Fuse (5 Amps) 9X-1123 Part Number

1 Deutsch connector: Typical representation


325-AG135 PK-14
of a Deutsch connector. The plug contains all
2 Harness identification code:
sockets and the receptacle contains all pins. This example indicates wire group 325, Wire Gauge*
wire 135 in harness "AG". Wire Color
1 Sure-Seal connector: Typical representation
of a Sure-Seal connector. The plug and receptacle *Wire gauge is shown in AWG (American Wire Gauge)
2 contain both pins and sockets. but could also be shown in metric denoted with mm

© 2022 Caterpillar. All Rights Reserved. CAT, CATERPILLAR, LET’S DO THE WORK, their respective logos, “Caterpillar Corporate Yellow”, the
“Power Edge” and Cat “Modern Hex” trade dress as well as corporate and product identity used herein, are trademarks of Caterpillar and may not
be used without permission.
14 13 12 11 10 9 8 7 6 5 4 3 2 1
M0099170-02 VOL 2 of 2

J J
CONTROL PANEL OPTIONS HEATER CIRCUITRY DROOP CT
(Dimensions: 48 inches x 35 inches)

AC199-HC12 WH-14 AVR


TERM 38

JACKET WATER HEATER AC101-HC13 WH-14


S1 S1-V3 WH-14
1
TERM 39
DROOP CT
S2
EARTH FAULT/LEAKAGE C AC200-HC14 GN-YL-16 AC200-HC16 GN-YL-16 E
S2-V4 WH-14
2

AUX CONTACTS (EMAX) T5/T6/T7/EMAX-EMCP 4.2


A

B
AC199-HC17 WH-14

TH1-HC18 WH-14
TERM 46

N
TERM 47

PANEL TERMINALS L
TERM 48
11 RESIDUAL CT
11-JJ16 CB TERM 1
DC TERM 2 208-LL1 WH-18 CB TERMINALS C AC200-HC15 GN-YL-16

12 SHUNT TRIP T5/T6 THERMOSTAT CONNECTOR B TH1-HC18 WH-14


12-JJ17 CB TERM 2 1 2
DC TERM 6 108-LL2 WH-18 108-LL9 WH-18 C1-MM2 WH-18 C1 A AC717-HC19 WH-14
14
14-JJ18 CB TERM 3 CB TERM 6 C2
SHUNT T5/T6 DC SHUNT
21
21-JJ19 CB TERM 4 DIFFERENT CONFIGURATION 16A MCB 7
DC TERM 19 Y984-LL3 WH-18 Y984-LL8 WH-18 C2-MM1 WH-18 AC717-HC22 WH-14
22
22-JJ20
WILL DRIVE CONNECTION
CB TERM 5 CB TERM 7
I AUX CONTACT 24
24-JJ21 CB TERM 6
THROUGH CB TERMINALS.
ALT HEATER
AC199-HC20 WH-14 I
31
31-JJ22 CB TERM 7 EARTH FAULT RELAY AC717-HC21 WH-14

32
32-JJ23 CB TERM 8 CB TERMINALS SHUNT TRIP T7
34 C11
34-JJ24 CB TERM 9 601-LL10 WH-18 8 CT I/P DC NEG (-) 7 208-LL4 WH-18 CB TERM 6 108-NN1 WH-18
41 C12
SHUNT T7 DC SHUNT
41-JJ25 CB TERM 10 600-LL11 WH-18 9 CT I/P DC POS (+) 5 108-LL5 WH-18 CB TERM 7 ST-NN2 WH-18
42
42-JJ26 CB TERM 11
44
44-JJ27 CB TERM 12 RELAY 13 208-LL6 WH-18
CB TERMINALS SHUNT TRIP T7
OUTPUT 14 Y984-LL7 WH-18 C11
CB TERM 15 108-NN1 WH-18
C12
SHUNT EMAX DC SHUNT
CB TERM 16 ST-NN2 WH-18
36 Page,

SHUNT TRIP

RELAY VFC (FTC1) RELAY VFC (FTC1)


OVERLOAD (EMAX) RELAY VFC (PGR1) (EMCP 4.4)
H (EMCP 4.2) H
CB TERMINAL'S PANEL TERMINAL'S
OVERLOAD 12 14 A1 12 14 A1
108-DD1 WH-18 DC TERM 5 108-CC3 WH-18 DC TERM 5 N/O
208-LC5 INT TERM 26
COMM
Y986-LC7 INT TERM 25
95
CB TERM 13 11 A2 R959-DD2 WH-18 DC TERM 18 11 A2 R957-CC4 WH-18 DC TERM 16
95-LC3 N/C
Y986-LC6 INT TERM 27
CB TERM 6 1 208-S23 WH-14 DC TERM 3 1

98
1
108-S19 WH-14 108-S21 WH-14 DC TERM 5 1
SHUNT TRIP (T5/T6/T7)
98-LC4 CB TERM 14 SHUNT DC TERM 30 1

CUSTOMER TO CONNECT TO N/C & N/O RELAY CONTACTS AS REQUIRED


2
R957-S20 WH-14 E565-S22 WH-14 DC TERM 34 1
ONLY AVAILABLE WITH EMCP 4.2
CB TERM 7 1

G G
RELAY VFC (PAC1) OIL TEMP (EMCP 4.2)
CB TERM 15 208-S16 WH-14 DC TERM 3
SHUNT TRIP (EMAX)
OIL TEMP (EMCP 4.4) 1
108-S7 WH-14 108-S17 WH-14 DC TERM 5

SHUNT DC TERM 30
2
R957-S8 WH-14 E565-S18 WH-14 DC TERM 34 ONLY AVAILABLE WITH EMCP 4.2
CB TERM 16

12 14 A1 EMCP 4.2
108-CC1 WH-18 DC TERM 5 EMCP 4.4

11 A2 R598-CC2 WH-18 DC TERM 17


30 ANALOGUE INPUT 3
OT OT-FF1 WH-18
70
PW CONTROLLER (C1) PIN 30 OT OT-FF2 WH-18 ANALOGUE INPUT 3

F HEATER CIRCUITRY F/U/W EMCP 4.4 F


LOCAL ANNUNCIATOR MODULE (EMCP 4.4)
SOCKET-CONNECTOR
8T-8730
AUX CONTACT & OVERLOAD (T5/T6) AUX CONTACT & OVERLOAD (T7) OVERLOAD PANEL WIRING (EMAX) JACKET WATER HEATER
INT TERM 1
AC101-HC8 WH-14

1 208 WH-16 1 108 WH-16 CUST TERM 2


C AC200-HC3 GN-YL-16 AC200-HC2 GN-YL-16

A AC199-HC5 WH-14 INT TERM 3


2 108 WH-16 2 208 WH-16 CUST TERM 5
B TH1-HC6 WH-14

INT TERM 2 ANNUNCIATOR 3 G409 SRN 3


11
11-HH1 WH-16 CB TERM 1 11
11-JJ1 WH-16
4 G408 SRN 4 G407 SRN CUST TERM 50
CB TERM 1 INT TERM 4

(Q1) AUX CONTACT 12


12-HH2 WH-16 CB TERM 2 (Q1) AUX CONTACT 12
12-JJ2 WH-16
CUS TERM 2 208-KK3 WH-18 CB TERM 13 C AC200-HC4 GN-YL-16
5 G407 SRN 5 G408 SRN
CB TERM 2 THERMOSTAT CONNECTOR B TH1-HC6 WH-14
14
6 G409 SRN CUST TERM 49
(SY) OVERLOAD CONTACT 14-HH3 WH-16 CB TERM 3 14
14-JJ3 WH-16 CB TERM 3 CUS TERM 13 Y985-KK4 WH-18 CB TERM 14
A AC717-HC7 WH-14

CUST TERM 51
95
95-HH4 WH-16 7
CB TERM 4 95
95-JJ4 WH-16 CB TERM 4 MCB M7

(SY) OVERLOAD CONTACT AC717-HC9 WH-14


8 A380 SRN CUST TERM 52
98 199-HC10 WH-14
98-HH5 WH-16 98
CB TERM 5 98-JJ5 WH-16 CB TERM 5 ALT HEATER AC717-HC11 WH-14

E E

LOW COOLANT TEMP (EMCP 4.2) LOCAL ANNUNCIATOR MODULE (EMCP 4.2) OVERLOAD PANEL WIRING (T5/T6/T7)
SOCKET-CONNECTOR EARTH FAULT/LEAKAGE T5/T6/T7/EMAX-EMCP 4.4
8T-8730 LOW COOLANT TEMP (EMCP 4.4)
RESIDUAL CT

1 208 WH-16 1 108 WH-16 DC TERMINAL 5 1 2

2 PANEL TERMINALS EARTH FAULT RELAY


2 108 WH-16 208 WH-16 DC TERMINAL 2 CB TERMINALS DIFFERENT CONFIGURATION 601-KK5 WH-18 8 CT INPUT 1
208-LC1 WH-14 DC TERM 2 WILL DRIVE CONNECTION 600-KK6 WH-18 9 CT INPUT 2

ANNUNCIATOR 3 G409 SRN 3 THROUGH CB TERMINALS. CUST TERM 12 Y984-NN7 WH-18 10


RELAY
3

DC TERM 2 208-KK1 WH-18 CB TERM 4 208-NN9 WH-18 11 N/O 4

INT TERM 28
4 G408 SRN 4 G407 SRN 59 L729-NN5 WH-18 12 DC POS(+) 5 108-NN8 WH-18 INT TERM 15
208-LC1 WH-14 CUST TERM 4
Y986-LC2 WH-14 DC TERM 21 INT TERM 27 X712-NN6 WH-18 13 RELAY
C/OVER
6

5 DC TERM 20 Y985-KK2 WH-18 CB TERM 5 14 DC NEG(-) 7 208-LL20 WH-18


5 G407 SRN G408 SRN
PWP CONTROLLER
6 G409 SRN 17 Y986-LC2 WH-14 CUST TERM 14
INT TERM 17
7 49
8

D D

TELEMATICS

TERM 5 (EMCP 4.2) / TERM 3 (EMCP 4.4) 108-T1 WH-18 TERM 5 (EMCP 4.2) / TERM 3 (EMCP 4.4) 108-T1 WH-18

TERM 2 (EMCP 4.2) / TERM 5 (EMCP 4.4) 208 239-T2 WH-18 TERM 2 (EMCP 4.2) / TERM 5 (EMCP 4.4) 208 239-T2 WH-18

E561 (EMCP 4.2) / Y909 (EMCP 4.4)


E561 (EMCP 4.2) / Y909 (EMCP 4.4)
C TERM 33 (EMCP 4.2) / TERM 30 (EMCP 4.4) E561/Y909-T3 WH-18 TERM 33 (EMCP 4.2) / TERM 30 (EMCP 4.4) E561/Y909-T3 WH-18 C
E560 (EMCP 4.2) / Y907 (EMCP 4.4)
E560 (EMCP 4.2) / Y907 (EMCP 4.4) SYMBOL LEGEND TABLE
TERM 31 (EMCP 4.2) / TERM 28 (EMCP 4.4) E560/Y907-T4 WH-18 TERM 31 (EMCP 4.2) / TERM 28 (EMCP 4.4) E560/Y907-T4 WH-18
WIRE GROUP COLOR DESCRIPTIONS
SIGNAL NAMES MINIATURE CIRCUIT BREAKER (+) BATTERY
CIRCUIT ID COLOR DESCRIPTION (-) BATTERY / SENSOR RETURN
1 WH BATTERY POSITIVE CAN A DATA LINK
10 WH START AID RELAY EMERGENCY STOP PUSHBUTTON RS-485 DATA LINK
101 WH AC VOLTAGE SENSING (N)
102 WH AC VOLTAGE SENSING (L3) BEFORE MCB
103 WH AC VOLTAGE SENSING (L2) BEFORE MCB
104 WH AC VOLTAGE SENSING (L1) BEFORE MCB
TERM 29 (EMCP 4.2) / TERM 48 (EMCP 4.4) CBL-T3:Y799-T1 BK-18 108 WH AC VOLTAGE SENSING (L1) BEFORE MCB
TERM 29 (EMCP 4.2) / TERM 48 (EMCP 4.4) CBL-T3:Y799-T3 BK-18 109 WH AC VOLTAGE SENSING (L2) BEFORE MCB

TERM 28 (EMCP 4.2) / TERM 47 (EMCP 4.4) CBL-T3:Y798-T1 WH-18


110 WH AC VOLTAGE SENSING (L3) BEFORE MCB FUSED AUTOMOTIVE RELAY
TERM 28 (EMCP 4.2) / TERM 47 (EMCP 4.4) CBL-T3:Y798-T2 WH-18
17
17A
17B
WH
WH
WH
EMERGENCY STOP
EMERGENCY STOP
EMERGENCY STOP LINK
COLOUR ABBREVIATIONS
TERM 27 (EMCP 4.2) / TERM 46 (EMCP 4.4) CBL-T3:Y797-T2 CU-20 17D WH CANOPY EMERGENCY STOP
17E WH CANOPY EMERGENCY STOP
TERM 27 (EMCP 4.2) / TERM 46 (EMCP 4.4) CBL-T3:Y797-T3 CU-20 24 WH REMOTE START
T-C1 3 WH FUEL ON
RESISTOR
T-C2 T-C1
497-5511
493-5256
T-C2 30
371
WH
WH
PANEL ANALOGUE NEGATIVE
ATA (+)
ABBREVIATION DESCRIPTION
497-5511
493-5256 372 WH ATA (-) BK BLACK
3A WH ECM POWER
2

1
9

1
15

14

13

12

10
11

4 WH CRANK CU COPPER

1
9

1
15

14

13

12

10
11
COM
NO
D12 -
D12 +
COM
A14
A13
A12
HI
PE
LO
GND

D11 -
D11 +
A11

NEG POS D12 -


4A WH START RELAY SIGNAL
GN-YL GREEN-YELLOW
D12 +

COM
NO
COM
A14
A13
A12

D11 -
D11 +
A11
HI
PE
LO
GND

NEG POS 41 WH MAG PICK-UP (+) EARTH/GROUND


POWER 42 BK MAG PICK-UP (-)
RD RED
5 WH PANEL NEGATIVE
POWER
9 TO 32 VDC 51A
51B
WH
WH
SIGNAL TO STARTER MOTOR
SIGNAL TO STARTER MOTOR
WH WHITE
9 TO 32 VDC 51C WH SIGNAL TO STARTER MOTOR
B 53A
53B
WH
WH
ECM POWER
ECM POWER CURRENT TRANSFORMER B
58 WH START AID POWER
58A WH START AID POWER ABBREVIATIONS
PLG 641 PLG 601
61
62
63
64
65
WH
BK
WH
BK
WH
CAN 1 (+)
CAN 1 (-)
CAN 2 (+)
CAN 2 (-)
RS-485 (MODBUS +)
PANEL TERMINAL
ABBREVIATION DESCRIPTION
66 BK RS-485 (MODBUS -) TERMINAL AC ALTERNATING CURRENT
7 WH FUSED PANEL POSITIVE AVR AUTOMATIC VOLTAGE REGULATOR
88 WH SPARE RELAY 5 OUTPUT (N/O)
90 WH SPARE RELAY 6 OUTPUT (N/O)
CANOPY E-STOP CANOPY EMERGENCY STOP PUSHBUTTON
316 WH ECM SENSOR RETURN CHARGE ALT CHARGING ALTERNATOR
338 WH ECM WATER IN FUEL CONNECTOR DC DIRECT CURRENT
BATT (+) RD BATTERY POSITIVE
CELL
RS485 RS432 BATT (-) BK BATTERY NEGATIVE ECM ENGINE CONTROL MODULE
C10 WH CT SENSING (L1)
ECMR ENGINE CONTROL MODULE RELAY
GND

RS432 C30 WH CT SENSING (L2)


COM

RS485 ECR ENGINE CRANK RELAY


Rx
Tx

C50 WH CT SENSING (L3)


PE +
A
B

GPS
GND
C90 WH CT SENSING RETURN
BATTERY
COM

C8 C9 ETH GN-YL EARTH E-STOP PANEL EMERGENCY STOP PUSHBUTTON


Rx
Tx

PE
A
B
1

GND CU SCREEN MPU ETH EARTH/GROUND


C5 C8 C9 L1 BK L1 POWER CABLE
MCB MINIATURE CIRCUIT BREAKER
T-C3 L2 BK L2 POWER CABLE
1

493-5263
L3 BK L3 POWER CABLE
SPLICE TERM PANEL TERMINAL
C5 T-C3 N BK NEUTRAL POWER CABLE
493-5263 SCR CU SCREEN
SP0 WH PW DIGITAL INPUT
TERM 40 (EMCP 4.2) / TERM 56 (EMCP 4.4) CBL-T4:R951-T2 WH-18 SP1 WH PW DIGITAL INPUT WIRE
SP2 WH PW DIGITAL INPUT
TERM 41 (EMCP 4.2) / TERM 57 (EMCP 4.4) CBL-T4:R952-T1 BK-18 SP3 WH PW DIGITAL INPUT
TERM 40 (EMCP 4.2) / TERM 56 (EMCP 4.4) CBL-T4:R951-T2 WH-18 SP4 WH PW DIGITAL INPUT
TERM 42 (EMCP 4.2) / TERM 58 (EMCP 4.4) CBL-T4:R953-T3 CU-20
TERM 41 (EMCP 4.2) / TERM 57 (EMCP 4.4)
SP5 WH PW DIGITAL INPUT SCREEN CABLE
CBL-T4:R952-T1 BK-18 U RD AC VOLTAGE SENSING (L1) BEFORE MCB
V RD AC VOLTAGE SENSING (L2) BEFORE MCB
TERM 42 (EMCP 4.2) / TERM 58 (EMCP 4.4) CBL-T4:R953-T3 CU-20 W RD AC VOLTAGE SENSING (L3) BEFORE MCB

A A

THIS SCHEMATIC IS FOR THE C13, C15, AND C18 GENERATOR SET WITH EMCP 4.4 CONTROL ELECTRICAL SYSTEM
VOLUME 2 of 2: CONTROL PANEL OPTIONS
Do not operate or work on this product unless you have
read and understood the instruction and warnings in the MEDIA NUMBER: M0099170-02
relevant Operation and Maintenance Manuals and
relevant service literature. Failure to follow the instruc-
SCHEMATIC PART NUMBER: 505-3198, CHANGE: 08, VERSION: DK
tions or heed the warnings could result in injury or Components are shown installed on a fully operable generator set in a non powered state.
death. Proper care is your responsibility. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
14 13 12 11 10 9 8 7 6 5 4 3 2 1

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