© Siemens AG 2010

Basic components

5/2 CNC controls

5/2 Introduction
5/3 SINUMERIK 802D sl
5/6 MCP machine control panel
5/7 MCP 802D sl machine control panel
5/8 MCPA module
5/9 SINUMERIK 840Di sl
5/15 MCI board extension, slot version
5/16 SINUMERIK 840D sl
5/19 NCU 710.2
NCU 720.2/NCU 720.2 PN/
NCU 730.2/NCU 730.2 PN
5/25 Numeric Control Extensions
NX10/NX15
5/26 Compile cycles
5/26 NCK OA package
5/27 SINUMERIK Safety Integrated

5/29 SINUMERIK I/O

5/29 SINUMERIK Analog Drive Interface
for 4 axes ADI 4
5/31 SINUMERIK PP 72/48 I/O module

5/32 Supplementary components

5/32 SITOP power supply

Part 11 CAD CREATOR

Dimension drawing and
2D/3D CAD generator
www.siemens.com/cadcreator

Siemens NC 61 · 2010
 © Siemens AG 2010

Basic components
CNC controls
Introduction

SINUMERIK CNC control SINAMICS drive system

SINUMERIK 802D sl
1 MG/1 channel
6 axes
• 4 digital axes +
1 digital/analog spindle +
1 positioning axis
or
• 3 digital axes +
2 digital/analog spindles +
SINUMERIK 802D sl
1 positioning axis

SINAMICS S120

SINUMERIK 840Di sl
PCU 50.3 + MCI2 board
2 MGs/2 channels
6 axes/spindles
10 MGs/10 channels
20 axes/spindles

5
SINUMERIK 840Di sl

SINAMICS S120 with CU320

SINUMERIK 840D sl
NCU 710.2
2 MGs/2 channels
6 digital axes/spindles
NCU 720.2/720.2 PN
10 MGs/10 channels
12 digital axes/spindles
NCU 730.2/NCU 730.2 PN
10 MGs/10 channels
31 digital axes/spindles CF card

Numeric SINUMERIK 840D sl SINAMICS S120

Control NCU 720.2
Extension
NX10

SINUMERIK I/O

SINUMERIK SINUMERIK PP 72/48

Analog Drive Interface I/O module
for 4 axes ADI 4

5/2 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 802D sl

■ Overview ■ Benefits
7 Easy to operate thanks to DIN programming and ISO code
7 High reliability
7 Compact control with very simple, interference-immune wiring
7 Components delivered for individual construction
7 Broad range of programming tools
7 Digital drive technology via DRIVE-CLiQ
7 Maintenance-free: no battery or fan
7 Remote diagnostics via RCS 802 (pro version)
7 Easy commissioning
7 CF card for series commissioning and program
memory/program execution

■ Function
• 6 digital servo drives (plus and pro versions)
4 digital servo drives (value version)
• One additional positioning axis (plus and pro versions)
• Turning, milling, nibbling or grinding can be freely selected
• A bipolar or a unipolar analog spindle can be used
• RS 232 C interface
• Ethernet on-board (pro version)
5
The SINUMERIK 802D sl is an operator panel control combining • Pre-assigned machine data
all the components of a CNC (NC, PLC, HMI) and drive control • Sample program and PLC library included in scope of supply
in a single unit. The full CNC keyboard (vertical or horizontal
format) can be connected directly. The I/Os are operated via the • Very user-friendly PLC (SIMATIC S7-200) with ladder
PROFIBUS DP system. programming
• 216 digital inputs and 144 digital outputs (0.25 A)
The motors can be connected easily to the digital drives via
DRIVE-CLiQ. In combination with the modular structure of the • User interface with cycle support for T/M and G versions
SINAMICS S120 drive system, this design is conceived to en- (external cylindrical, surface grinding)
sure very simple and rugged installation with minimum wiring • User interface Manual Machine Plus for turning (option)
overhead.
The performance range of the control is ideally suited for appli- ■ Integration
cations on standardized machine tools – from one-off production
runs to industrial scale manufacture. The following components can be connected to the
SINUMERIK 802D sl:
The Manual Machine Plus for turning user interface enables a • Full CNC keyboard, vertical or horizontal format
second type of programming by easy changeover. A program
can be compiled manually and with simple cycles – in other • Up to 2 electronic handwheels
words by doing. This program can then be used like a normal • One mini handheld unit, contains one handwheel
program for other parts. Manual Machine Plus is especially • Up to 2 SINUMERIK Analog Drive Interfaces for 4 axes ADI 4
suitable for training purposes. The same machine can be used
regardless of the level of training reached – either as a manual • Up to 3 SINUMERIK PP 72/48 I/O modules
machine or as a CNC machine. • One MCPA module for connecting an analog spindle via a
±10 V interface
• One MCP machine control panel via a PP 72/48 I/O module or
one MCP 802D sl machine control panel via the MCPA module
• SINAMICS S120 drive system via DRIVE-CLiQ

Siemens NC 61 · 2010 5/3

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 802D sl

■ Integration (continued)
Information about application, configuration and cable
extensions can be found under Connection system Order No.
MOTION-CONNECT. SINUMERIK Pre-assembled cable
802D sl
Information about PROFINET/Industrial Ethernet components 6FX8002-1AA01-.... RS 232 C
can be found in the IK PI Catalog or in the X8 interface
Siemens Industry Mall.
Ethernet cable
www.siemens.com/industrymall X5 Ethernet

24 V DC
X40 power supply,
e.g. SITOP

X9 Supplied as standard with Full CNC

the full CNC keyboard keyboard

6FX8008-1BD61-1FA01) Electronic
X30
≤ 3 m (9.8 ft) handwheel
(up to 2)

5 ADI 4 Analog Drive

Interface for
PROFIBUS cable 4 Axes (up to 2)
6XV1830-0EH10
X6
≤ 100 m (328 ft)
Plug PP 72/48 I/O
module

G_NC01_EN_00314e
6ES7972-0BA41-0XA0
(up to 3)

DRIVE-CLiQ cable
see MOTION-CONNECT SINAMICS
X1
S120

1) Length supplied: Only in 50 m (164 ft) rings.

Connection overview for SINUMERIK 802D sl

■ Technical specifications
6FC5370-0AA00- 6FC5370-0AA00- 6FC5370-0AA00- 6FC5370-0AA00- 6FC5370-0AA00-
1AA0 2AA0 3AA0 2BA0 3BA0
Product name SINUMERIK 802D sl SINUMERIK 802D sl SINUMERIK 802D sl SINUMERIK 802D sl SINUMERIK 802D sl
T/M value T/M plus T/M pro G/N plus G/N pro
Input voltage 24 V DC
Power consumption, max. 50 W
Degree of protection according
to EN 60529 (IEC 60529)
• Front IP65
• Rear IP20
Humidity rating based on Class 3K5 condensation and icing excluded. Low air temperature 0 °C (32 °F).
EN 60721-3-3
Relative humidity
• Storage 5 ... 95 % at 25 °C (77 °F)
• Transport 5 ... 95 % at 25 °C (77 °F)
• Operation 5 ... 95 % at 25 °C (77 °F)
Ambient temperature
• Storage -20 … +60 °C (-4 ... +140 °F)
• Transport -20 … +60 °C (-4 … +140 °F)
• Operation 0 … 50 °C (32 ... 122 °F)
Dimensions
• Width 310 mm (12.2 in)
• Height 330 mm (13.0 in)
• Depth 70 mm (2.76 in)
Weight, approx. 4.9 kg (10.8 lb)
Approvals, according to cULus

5/4 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 802D sl

■ Technical specifications (continued)

6FC5303-0DT12-1AA0 6FC5303-0DM13-1AA0
Product name SINUMERIK 802D sl SINUMERIK 802D sl
full CNC keyboard, full CNC keyboard,
for vertical mounting for horizontal mounting
Input voltage Via the PCU
Degree of protection according to EN 60529 (IEC 60529)
• Front IP65
• Rear IP20
Humidity rating based on EN 60721-3-3 Class 3K5 condensation and icing excluded.
Low air temperature 0 °C (32 °F).
Relative humidity
• Storage 5 ... 95 % at 25 °C (77 °F)
• Transport 5 ... 95 % at 25 °C (77 °F)
• Operation 5 ... 95 % at 25 °C (77 °F)
Ambient temperature
• Storage -20 … +60 °C (-4 … +140 °F)
• Transport -20 … +60 °C (-4 … +140 °F)
• Operation 0 … 50 °C (32 … 122 °F)
Dimensions
• Width 172 mm (6.77 in) 310 mm (12.2 in)
• Height
• Depth
330 mm (13.0 in)
32 mm (1.26 in)
175 mm (6.89 in)
5
Weight, approx. 0.8 kg (1.76 lb)
Approvals, according to cULus

■ Selection and ordering data

Description Order No. Description Order No.
Hardware components Software
SINUMERIK 802D sl SINUMERIK 802D sl 6FC5810-0YC00-0YA8
Operator panel CNC (PCU) Toolbox T/M
Including logbook and toolbox Current software version
Current software version, on CD-ROM, including
export version • Cycles
• Version T/M value 6FC5370-0AA00-1AA0 • Languages
• Version T/M plus 6FC5370-0AA00-2AA0 • PLC 802 programming tool
• Version T/M pro 6FC5370-0AA00-3AA0 • RCS 802
• Version G/N plus 6FC5370-0AA00-2BA0 • PLC library
• Version G/N pro 6FC5370-0AA00-3BA0 • Adobe Reader
SINUMERIK 802D sl 6FC5303-0DT12-1AA0 SINUMERIK 802D sl 6FC5810-1YC00-0YA8
Full CNC keyboard, Toolbox G/N
vertical format Current software version
For mounting on the side of the on CD-ROM, including
PCU , incl. connecting cable • Cycles for G version
Length: 1.5 m (4.92 ft)
• Languages
SINUMERIK 802D sl 6FC5303-0DM13-1AA0
Full CNC keyboard, • PLC 802 programming tool
horizontal format • RCS 802
For mounting below the PCU • PLC library
incl. connecting cable
• Adobe Reader
Length: 1.5 m (4.92 ft)
SINUMERIK RCS 802 6FC6000-6DA51-0AA0
Terminal strip converter 6EP5406-5AA00
PC license
50-pole
On floppy disk
Cable set 6EP5306-5BG00 Enables a PC for
6 m (19.7 ft) ribbon cable, • Remote control
50-pole, 8 insulation displacement • Snap shots
connectors, 50-pole
Via Ethernet for the
Industrial Ethernet cable 6XV1870-3RN10 SINUMERIK 802D sl pro version
Twisted-pair cable for Manual Machine Plus 6FC5800-0AP07-0YB0
peer-to-peer connection for turning
Length: 10 m (32.8 ft)
For SINUMERIK 802D sl
1 GB CompactFlash card 6FC5313-5AG00-0AA0
Software option
Empty
For series commissioning and • Single license
program memory/program without data carrier
execution

Siemens NC 61 · 2010 5/5

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 802D sl
MCP machine control panel

■ Overview ■ Technical specifications

6FC5603-0AD00-0AA2
Product name MCP machine control panel,
vertical format
Input voltage 24 V DC
Power consumption, max. 5W
Degree of protection according
to EN 60529 (IEC 60529)
• Front IP54
• Rear IP00
Humidity rating based on Class 3K5 condensation and
EN 60721-3-3 icing excluded. Low air
temperature 0 °C (32 °F).
Relative humidity
• Storage 5 ... 95 % at 25 °C (77 °F)
• Transport 5 ... 95 % at 25 °C (77 °F)
• Operation 5 ... 95 % at 25 °C (77 °F)
Ambient temperature
• Storage -20 … +60 °C (-4 ... +140 °F)
5 • Transport -20 … +60 °C (-4 … +140 °F)
• Operation 0 … 50 °C (32 ... 122 °F)
The MCP machine control panel for the SINUMERIK 802D sl Dimensions
control offers a simple solution for machine tools.
All keys required for operation are available. • Width 172 mm (6.77 in)

The keys are directly connected to the SINUMERIK PP 72/48 • Height 330 mm (13.0 in)
I/O module via ribbon cable. The cable connections are at the • Depth 70 mm (2.76 in)
24 V DC level for easier implementation. The PP 72/48
Weight, approx. 0.7 kg (1.54 lb)
I/O module and the SINUMERIK 802D sl are connected over
PROFIBUS. Approvals, according to cULus

■ Benefits ■ Selection and ordering data

7 Easily connected using ribbon cables and post links
7 Suitable dimensions for the SINUMERIK 802D sl
Description Order No.

7 Fully equipped with all the necessary function elements MCP machine control panel, 6FC5603-0AD00-0AA2
vertical format
7 Distributed connection via the SINUMERIK PP 72/48 I/O
For mounting on the
module over PROFIBUS side of the PCU
incl. ribbon cable
■ Function Accessories
• 24 V DC supply level 2nd contact block for 3SB3400-0A
• Can be adapted to applications by means of replaceable keys emergency stop button
• User-assignable keys with LED indicator With 2 contacts 1 NO + 1 NC,
2-pole screw terminal
• Emergency stop button with NO and NC contacts
• 2 override rotary switches for feedrate and spindle drive

■ Integration
The MCP machine control panel can be used with the CNC
control:
• SINUMERIK 802D sl

5/6 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 802D sl
MCP 802D sl machine control panel

■ Overview ■ Technical specifications

6FC5303-0AF30-1AA0
Product name MCP 802D sl machine control
panel, vertical format
Input voltage 5 V DC + 20 %/- 15 %
Power consumption, max. 5W
Ports
• Inputs/outputs Connector acc. to
MIL-C-83-503/DIN 41-651
Degree of protection according
to EN 60529 (IEC 60529)
• Front IP54
• Rear IP00
Humidity rating based on Class 3K5 condensation and
EN 60721-3-3 icing excluded. Low air
temperature 0 °C (32 °F).
Relative humidity
• Storage 5 ... 95 % at 25 °C (77 °F)
• Transport 5 ... 95 % at 25 °C (77 °F)
• Operation
Ambient temperature
5 ... 95 % at 25 °C (77 °F)
5
The MCP 802D sl machine control panel for the SINUMERIK • Storage -20 … +60 °C (-4 ... +140 °F)
802D sl offers a simple solution for machine tools. The panel • Transport -20 … +60 °C (-4 ... +140 °F)
includes all the keys required to operate the machine.
• Operation 0 … 50 °C (32 ... 122 °F)
The cables for installing the MCP next to the SINUMERIK 802D sl
operator panel are included in the scope of supply. The MCP Dimensions
can be connected only via the MCPA module. • Width 172 mm (6.77 in)
• Height 330 mm (13.0 in)
■ Benefits • Depth 70 mm (2.76 in)
7 ±10 V interface for an analog spindle Weight, approx. 0.7 kg (1.54 lb)
7 High-speed inputs/outputs Approvals, according to cULus
7 Easily connected using ribbon cables and post links on the
MCPA module
7 Suitable dimensions for the SINUMERIK 802D sl ■ Selection and ordering data
7 Fully equipped with all the necessary function elements Description Order No.
7 Direct connection to SINUMERIK 802D sl via MCPA module MCP 802D sl 6FC5303-0AF30-1AA0
machine control panel,
■ Function vertical format
For mounting on the
• 5 V DC supply level side of the PCU
• Can be adapted to applications by means of replaceable keys incl. ribbon cable
• User-assignable keys with LED indicator MCPA module 6FC5312-0DA01-0AA0
• Emergency stop button with NO and NC contacts For MCP 802D sl connection and
with ±10 V interface
• 2 override rotary switches for feedrate and spindle drive for an analog spindle

■ Integration Accessories
2nd contact block for 3SB3400-0A
The MCP 802D sl machine control panel can be used with the emergency stop button
CNC control: With 2 contacts 1 NO + 1 NC,
• SINUMERIK 802D sl 2-pole screw terminal

Siemens NC 61 · 2010 5/7

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 802D sl
MCPA module

■ Overview ■ Technical specifications

6FC5312-0DA01-0AA0
Product name Machine Control Panel
Analog, MCPA module
Voltage at inputs/outputs 24 V DC
Ports
• Inputs/outputs, high-speed 16
Degree of protection according
to EN 60529 (IEC 60529)
• Front IP00
• Rear IP00
Humidity rating based on Class 3K5 condensation and
EN 60721-3-3 icing excluded. Low air
temperature 0 °C (32 °F).
Relative humidity
• Storage 5 ... 95 % at 25 °C (77 °F)
• Transport 5 ... 95 % at 25 °C (77 °F)
• Operation 5 ... 95 % at 25 °C (77 °F)
Ambient temperature
5 • Storage -20 … +60 °C (-4 ... +140 °F)
• Transport -20 … +60 °C (-4 ... +140 °F)
The MCPA module features interfaces for the connection of an • Operation 0 … 50 °C (32 ... 122 °F)
analog spindle, the MCP 802D sl machine control panel and ter-
minal strips for additional, high-speed CNC inputs and outputs. Dimensions

The MCPA is mounted on the rear side of the PCU of the • Width 205 mm (8.07 in)
SINUMERIK 802D sl. The specially provided mounting location • Height 95 mm (3.74 in)
is protected by a cover. The installation kit is included in the
• Depth 50 mm (1.97 in)
scope of supply.
Weight, approx. 0.2 kg (0.44 lb)
■ Benefits Approvals, according to cULus
7 ±10 V interface for one analog spindle (connector)
7 Connecting plug (post link) for the MCP 802D sl machine ■ Selection and ordering data
control panel
7 2 terminal strips (screw-type terminals) for 8 additional Description Order No.
high-speed CNC inputs and outputs each Machine Control Panel Analog, 6FC5312-0DA01-0AA0
MCPA module
■ Integration For MCP 802D sl connection and
with ±10 V interface for an analog
The MCPA module can be used with the CNC control: spindle
• SINUMERIK 802D sl

5/8 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840Di sl

■ Overview ■ Design
The SINUMERIK 840Di sl consists of the PCU 50.3 industrial PC,
the MCI2 board and the CNC software for 6 or 20 axes. The
PROFIBUS DP interface on the MCI2 board enables the connec-
tion of the SINAMICS S120 drive system and the
SIMATIC DP ET 200 I/O. The PROFIBUS DP with Motion Control
functionality (isochronous, equidistant) is operated at a transfer
rate of 12 Mbit/s.
The mounting brackets for installation behind an operator panel
front must be ordered separately.
SINUMERIK PCU 50.3 including MCI2 board with integrated
SIMATIC PLC 317-2 DP
• The latest Intel Mobile processor technology
• PCU 50.3-C: Intel Celeron M Mobile processor
1.5 GHz/512 MB/1 MB L2 Cache/400 MHz FSB
• PCU 50.3-P: Intel Pentium M Mobile processor
2.0 GHz/1 GB/2 MB L2 Cache/533 MHz FSB
• Replaceable 40 GB hard disk with transport mechanism:
12 GB for applications (HMI-Advanced, MCIS software) and
data (part programs, documentation, other data)
15 GB for local backups and software to be installed
• Max. memory configuration 2 GB incl. graphics memory on
2 memory module slots 5
• Integral 2D/3D graphics; dynamic graphics memory
The SINUMERIK 840Di sl is a fully PC-integrated numerical (8 to 96 MB); the graphics memory is taken from the main
control and works in combination with the SINAMICS S120 drive memory
system.
• Windows XP ProEmbSys operating system
The control, which is open with regard to both hardware and • Data backup/restore using the Ghost data backup software
software, is particularly suited to customers who are looking for
distributed automation solutions in the field of PLC I/O and drives • Ports:
and/or prefer a fully PC-integrated control. - 2 × Ethernet 10/100 Mbit/s (RJ45)
- 4 × USB 2.0
- 1 × PROFIBUS/MPI interface
■ Benefits - 1 × PROFIBUS DP master for I/Os and drive
7 Robust industrial PC (on MCI2 board)
7 Flexible communication via USB and Ethernet interfaces - 1 × PROFIBUS DP slave or master for I/Os or MPI
(on MCI2 board)
7 System-wide openness as regards operation
• Expansion slots:
7 For use in machine tools, special machines and retrofits - 1 × PCI (175 mm (6.89 in)) or MCI board extension
- 1 × CF card
■ Application
The technological areas of application for the SINUMERIK
840Di sl range from machine tools and special machines
through handling devices to retrofits.
The SINUMERIK 840DiE sl is available as an export version for
use in countries where approval is required.

Siemens NC 61 · 2010 5/9

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840Di sl

■ Function ■ Function (continued)

Performance and flexibility SINUMERIK 840Di sl Startup is not specially designed for
machine tool operation. The operating software HMI-Advanced
The SINUMERIK 840Di sl is available with different CNC soft- is available as an optional user interface for machine tools. The
ware for up to 6 or 20 axes. Two hardware variants of the SINUMERIK HMI programming package or the SINUMERIK HMI
SINUMERIK 840Di sl are available depending on performance configuring package can be used to modify this user interface.
requirements.
ShopMill or ShopTurn for the genuine workshop CNC and Motion
The optional MCI board extension can be plugged in to connect Control Information System products (MCIS products) are also
handwheels, probes and high-speed inputs and outputs. available.
The SINAMICS S120 drive system is connected through the
CU320 Control Unit. The connection to the SINUMERIK 840Di sl ■ Integration
is established over PROFIBUS. A CU320 can control up to
6 axes. If more axes are needed, several CU320s can be The following components can be connected to the
connected to PROFIBUS. SINUMERIK 840Di sl:
• SINUMERIK operator panel front with/without TCU, machine
Openness for HMI and PLCs
control panel, Push Button Panel
Thanks to openness for HMI and PLCs, users can apply their • SINUMERIK handheld units
special know-how such that they achieve the individual
technology solution desired. • Distributed SIMATIC PLC I/O via PROFIBUS DP connection
• SINUMERIK PP 72/48 I/O module
Well-proven operator software and programming software
• SINUMERIK Analog Drive Interface for 4 axes ADI 4
SINUMERIK 840Di sl Startup is included in the CNC software. • SINAMICS S120 drive system via CU320 Control Unit
Startup is a Windows program for easy familiarization with
5 SINUMERIK 840Di sl and supports simple operating procedures
as well as creating and activating user programs.
• Feed and main spindle motors

■ Technical specifications
6FC5220-0AA31-2AA0 6FC5220-0AA33-2AA0
Product name SINUMERIK 840Di sl PCU 50.3-C SINUMERIK 840Di sl PCU 50.3-P
with MCI2 board with MCI2 board
Processor
• Clock frequency 1.5 GHz 2 GHz
Input voltage 24 V DC
Power consumption, max. 190 W
Mains buffering time 20 ms
Degree of protection according to EN 60529 (IEC 60529) IP20
Humidity rating based on EN 60721-3-3 Class 3K5 condensation and icing excluded.
Low air temperature 0 °C (32 °F).
Relative humidity
• Storage 5 ... 95 % at 25 °C (77 °F)
• Transport 5 ... 95 % at 25 °C (77 °F)
• Operation 10 ... 80 % at 25 °C (77 °F)
Ambient temperature
• Storage -20 … +60 °C (-4 ... +140 °F)
• Transport -20 … +60 °C (-4 … +140 °F)
• Operation
- With 9 W electronic output for expansion boards1) 5 … 55 °C (41 ... 131 °F)
- With 14 W electronic output for expansion boards1) 5 … 50 °C (41 ... 122 °F)
- With 24 W electronic output for expansion boards1) 5 … 45 °C (41 ... 113 °F)
Dimensions
• Width 297 mm (11.7 in)
• Height 267 mm (10.5 in)
• Depth 81.7 mm (3.22 in)
Weight, approx. 7.2 kg (15.9 lb)
Approvals, according to cULus

1)
MCI2 board already inserted, in addition, for example, floppy disk drive or expansion cards such as MCI board extension.

5/10 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840Di sl

■ Integration (continued)
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Connection overview for SINUMERIK 840Di sl

Information about application, configuration and cable extensions can be found under Connection system MOTION-CONNECT.

Siemens NC 61 · 2010 5/11

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840Di sl

■ Selection and ordering data

With SINUMERIK 840DiE sl/840 Di sl, there are essentially two
methods for ordering software (see also the ordering examples).
Ordering as a bundle (hardware, software, and options)
Order No. with order code
License key included in delivery
For this type of order, the CNC software of the SINUMERIK
840Di sl is supplied on the hard disk of the SINUMERIK 840Di sl.
The license key is included in the scope of supply as well as the
CoL (Certificate of License).
If options are ordered for this using order codes according to the
Overview of functions, the license keys will also be included in
the scope of supply and the appropriate CoLs will be supplied.

5
Ordering as a bundle (hardware, software, and options)
Description Order No. Order code
SINUMERIK 840Di sl - hardware with CNC software on hard disk
and licenses installed
SINUMERIK 840DiE sl with CNC software Export
• PCU 50.3-C 1.5 GHz/512 MB + MCI2 board, 6FC5220-0YA31-2AA0-Z Order codes required
Windows XP ProEmbSys
• PCU 50.3-P 2.0 GHz/1 GB + MCI2 board, Windows XP ProEmbSys 6FC5220-0YA33-2AA0-Z Order codes required
SINUMERIK 840Di sl with CNC software Standard
• PCU 50.3-C 1.5 GHz/512 MB + MCI2 board, 6FC5220-0XA31-2AA0-Z Order codes required
Windows XP ProEmbSys
• PCU 50.3-P 2.0 GHz/1 GB + MCI2 board, Windows XP ProEmbSys 6FC5220-0XA33-2AA0-Z Order codes required
Single license for software version
• CNC software 6-3 L11
• CNC software 20-5 L12
• Current software version Q00+R00
• Specific software version Q0 7+R 7 7
For further options, see Overview of functions Order codes required
CNC software on hard disk, appropriate software version for
machine operation incl. single license
• HMI-Advanced operating software L00
• ShopMill/ShopTurn incl. HMI-Advanced operating software L40
Accessories
Ordering with complete order numbers For order numbers, refer to Ordering individually, accessories

The possible software options are listed in the Overview of functions. Software options shown with an order code can be ordered in
combination with the CNC software.

5/12 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840Di sl

■ Selection and ordering data (continued)

Ordering individually Ordering software individually
Ordering with complete order numbers. Description Order No.
License key is obtained over the Internet.
The hardware components are ordered individually. CNC software 6-3/20-5 for
The CNC software of the SINUMERIK 840Di sl is ordered on a SINUMERIK 840Di sl
on DVD-ROM,
DVD-ROM, the corresponding license must be ordered sepa- incl. ShopMill HMI
rately, a CoL is included in the package. The software must then and ShopTurn HMI
be installed.
SINUMERIK 840DiE sl
When options are ordered (indicating the complete order num- Export
bers), the appropriate CoLs are supplied. The license key must • Specific software version on 6FC5820-3YC 7 7 - 7 YA8
be obtained over the Internet for both the CNC software and the DVD-ROM without single license
options.
• CNC software 6-3, 6FC5820-1YP00-0YB0
The order numbers of possible software options are listed in the single license
Overview of functions. • CNC software 20-5, 6FC5820-3YP00-0YB0
Ordering hardware and accessories individually single license
• Software update service 6FC5820-3YP00-0YL8
Description Order No.
SINUMERIK 840Di sl
SINUMERIK 840Di sl Standard
Consisting of: hardware with • Specific software version on 6FC5820-3XC 7 7 - 7 YA8
Windows XP ProEmbSys DVD-ROM without single license
• PCU 50.3-C with MCI2 board 6FC5220-0AA31-2AA0 • CNC software 6-3,
single license
6FC5820-1XP00-0YB0 5
• PCU 50.3-P with MCI2 board 6FC5220-0AA33-2AA0
Accessories • CNC software 20-5, 6FC5820-3XP00-0YB0
single license
Mounting bracket 6FC5248-0AF20-2AA0
• Software update service 6FC5820-3XP00-0YL8
For SINUMERIK PCU, video link
receiver or TCU behind operator Software for machine operation
panel front
ShopMill HMI/ShopTurn HMI incl.
Memory expansion HMI-Advanced operating soft-
For SINUMERIK PCU 50.3 ware for SINUMERIK 840DiE sl/
840Di sl (the HMI-Advanced
• 512 MB 6ES7648-2AG30-0GA0 appropriate for the CNC software
• 1 GB 6ES7648-2AG40-0GA0 is already included in software
version 1.4 SP1 and higher on the
MCI2 board 6FC5222-0AA02-2AA0 DVD-ROM of the
For SINUMERIK 840Di sl CNC software.)
Hard disk 6FC5247-0AF08-4AA0 • Single license 6FC5800-0AP15-0YB0
For SINUMERIK PCU 50.3 with HMI-Advanced See HMI software for CNC controls
support plate and damper operating software
1 GB CompactFlash card 6FC5313-5AG00-0AA0 Example of specific software version 1.4 SP2:
Empty 6FC5820-3YC10-4YA8
SIMATIC PC USB FlashDrive1) 6ES7648-0DC40-0AA0
2 GB, USB 2.0, metal enclosure,
boot capability, incl. SIMATIC PC
BIOS Manager

1)
Subject to export regulations AL: N and ECCN: EAR99H

Siemens NC 61 · 2010 5/13

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840Di sl

■ Selection and ordering data (continued)

Example for ordering as a bundle Example for ordering individually
(from software release 1.4 SP2)
Ordering via complete order numbers
Order using Order No. with order codes (no order codes)
Software installed on hard disk of hardware installation of the software on the hardware by the user
License key included in delivery License key via the Internet
Order item Remark Order item Remark
Item 1: Item 1:
1 × 6FC5220-0YA31-2AA0-Z SINUMERIK 840DiE sl with 1 × 6FC5220-0AA31-2AA0 SINUMERIK 840Di sl PCU 50.3-C/
L11+Q01+R04+A01+C11 CNC software Export and options 1.5 GHz with MCI2 board
Explanation for Item 1 Item 2:
1 × 6FC5248-0AF20-2AA0 Mounting bracket
6FC5220-0YA31-2AA0 SINUMERIK 840DiE sl PCU 50.3-C/ for SINUMERIK PCU, video link
1.5 GHz with MCI2 board with receiver or TCU behind operator
CNC software Export panel front
-Z Followed by order codes (options) Item 3
L11 SINUMERIK 840DiE sl 1 × 6FC5820-3YC10-4YA8 SINUMERIK 840DiE sl
CNC software 6-3 on hard disk CNC software 20-5
on DVD-ROM
Q01+R04 Specific software version
Name of software version Export
Q01+R04 corresponds to Specific software version 1.4 SP2
version 1.4 SP2
5
Without single license
Single license
Item 4:
A01 1 × additional axis/spindle 1 × 6FC5820-1YP00-0YB0 SINUMERIK 840DiE sl
C11 1 × additional machining channel CNC software 6-3
Item 2: Export
6FC5248-0AF20-2AA0 Mounting bracket Without data carrier
for SINUMERIK PCU, video link Single license
receiver or TCU behind operator
panel front Item 5:
1 × 6FC5253-7BX10-5AG0 Operating software
HMI Advanced for PCU 50.3
on CD-ROM
Specific software version 7.5
Single license
Item 6:
1 × 6FC5800-0AA00-0YB0 1 × additional axis/spindle
Item 7:
1 × 6FC5800-0AC10-0YB0 1 × additional machining channel

5/14 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840Di sl
MCI board extension, slot version

■ Overview ■ Selection and ordering data

Description Order No.
MCI board extension 6FC5222-0AA00-0AA1
slot version
Cable distributor 6FX2006-1BA02
For connection of
2 handwheels (encoders with
differential or TTL signals, as
required), 2 probes and 4 fast
digital CNC inputs/outputs each
Without DU box connector
DU box connector (10 units)2) 6FX2003-0FA00
For connecting devices to a cable
distributor

5
The MCI board extension slot version is offered as an option for
connecting 2 handwheels (encoders with either differential
signals or TTL signals), 2 probes and 4 high-speed digital CNC
inputs and outputs.

■ Technical specifications
6FC5222-0AA00-0AA1
Product name MCI board extension,
slot version
Power consumption, max.1) 2.1 W
Degree of protection according IP00
to EN 60529 (IEC 60529)
Humidity rating based on Class 3K5 condensation and
EN 60721-3-3 icing excluded. Low air
temperature 0 °C (32 °F).
Relative humidity
• Storage 5 ... 95 % at 25 °C (77 °F)
• Transport 5 ... 95 % at 25 °C (77 °F)
• Operation 5 ... 80 % at 25 °C (77 °F)
Ambient temperature
• Storage -20 … +60 °C (-4 ... +140 °F)
• Transport -20 … +60 °C (-4 … +140 °F)
• Operation 5 … 55 °C (41 … 131 °F)
Dimensions
• Width 90 mm (3.54 in)
• Height 120 mm (4.72 in)
• Depth 15 mm (0.59 in)
Weight, approx. 0.1 kg (0.22 lb)
Approvals, according to cULus

1) Increase of power consumption by additional max. 5 W (max. 1 A; 5 V)

depending on the connected handwheels.
2) The pre-assembled cable 6FX8002-4AA21-.... is supplied with a DU box
connector.

Siemens NC 61 · 2010 5/15

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl

■ Overview ■ Benefits
7 The SINUMERIK 840D sl is a digital CNC system for medium
to complex tasks.
7 Maximum performance and flexibility especially for complex
multiple-axis systems
7 Openness throughout, from the operation level to the
NC kernel level.
7 Integral, certified safety functions for man and machine:
SINUMERIK Safety Integrated
7 Well-proven operating and programming software such as
ShopMill HMI or ShopTurn HMI and Motion Control Information
System products (MCIS products) for the production area

■ Application
The SINUMERIK 840D sl can be used worldwide for turning,
drilling, milling, grinding, laser machining, nibbling, punching, in
tool and mold making, for high-speed cutting applications, for
wood and glass processing, for handling operations, in transfer
lines and rotary indexing machines, for mass production and
JobShop production.
The SINUMERIK 840DE sl is available as an export version for
5 use in countries where approval is required.

SINUMERIK 840D sl offers modularity, openness, flexibility and

■ Design
uniform structures for operation, programming, and visualiza- The SINUMERIK 840D sl combines CNC, HMI, PLC, closed-
tion. It provides a system platform with trend-setting functions for loop control and communication tasks on one SINUMERIK NCU
almost all technologies. (NCU 710.2/NCU 720.2/NCU 720.2 PN/NCU 730.2/NCU 730.2 PN).
Integrated into the SINAMICS S120 drive system and comple- For operation, programming and visualization, the correspond-
mented by the SIMATIC S7-300 automation system, the ing HMI software is already integrated into the CNC software for
SINUMERIK 840D sl forms a complete digital system that is best the NCU and therefore executes on the NCU high-performance
suited for the mid to upper performance range. multi-processor module. For increased operating performance,
The SINUMERIK 840D sl is characterized by: the SINUMERIK PCU 50.3 industrial PC can be used.
• A high degree of flexibility Up to 4 distributed OPs can be operated on one NCU/PCU. The
operator panel can be installed as a Thin Client at a distance of
• Excellent dynamic response and precision up to 100 m (328 ft).
• Optimum integration into networks
The NCU high-performance multi-processor module can be in-
With SINUMERIK 840D sl, integrated, certified safety functions stalled to the left of the Line Module of the SINAMICS S120. If
SINUMERIK Safety Integrated are available. Consequently, necessary, the NCU can be installed separately at a distance of
highly effective protection for personnel and machines is up to 100 m (328 ft). MOTION-CONNECT DRIVE-CLiQ cables
achieved in a simple, economical and practical manner. from Siemens are used for the connections.
With the NCU 720.2 PN/NCU 730.2 PN, the SINUMERIK 840D sl
is offering integrated PROFINET functionality and supports
PROFINET CBA and PROFINET IO.

5/16 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl

■ Function ■ Integration
Performance and flexibility The following components can be connected to the
SINUMERIK 840D sl:
The scalability of the hardware and software – both in the CNC
and control area – provides exceptional conditions for using the • SINUMERIK operator panel front with TCU, PCU 50.3,
SINUMERIK 840D sl in many sectors. The possibilities range machine control panel, Push Button Panel
from simple positioning tasks up to complex multi-axis systems. • SIMATIC CE panel
We offer different types of NCU for your machining tasks. • SINUMERIK handheld units
Up to 6 axes are available on the SINUMERIK 840D sl with • Distributed PLC I/O via PROFIBUS DP or PROFINET IO
NCU 710.2. With the NCU 720.2/NCU 720.2 PN/NCU 730.2/ • SINUMERIK PP 72/48 I/O module
NCU 730.2 PN, the number of axes can be increased to 31
and/or the performance of the drive control can be boosted. • SINUMERIK Analog Drive Interface for 4 axes ADI 4
Using the milling machining package, machining tasks such as • SINAMICS S120 drive system
the milling of free-form surfaces can be performed easily and • Feed and main spindle motors
conveniently. The following functions are included: 5-axis trans-
formation with tool orientation, 5-axis tool length compensation,
oriented tool retraction, tool-oriented RTCP, cardan millhead/nu-
tating head, multi-axis interpolation, spline interpolation, and
3D tool radius compensation.
Use of an NCU 730.2/NCU 730.2 PN is recommended for maxi-
mum dynamics and accuracy with mold making or in the HSC
sector.
PROFINET functionality
The PROFINET CBA functionality integrated in the
5
NCU 720.2 PN/NCU 730.2 PN allows users to modularize
machines and systems on a process-specific basis and benefit
accordingly: Systems are easier to standardize and easier to
reuse or extend. Response to customer demands is faster and
more flexible and commissioning is simplified and speeded up
by pretesting at component level.
PROFINET IO is a communication concept for the implementa-
tion of modular, distributed applications. PROFINET IO is based
on Industrial Ethernet and allows distributed field and I/O equip-
ment to be connected to the NCU. 256 PROFINET IO devices
can be operated on the NCU 730.2 PN as an IO controller.
System-wide openness
Thanks to openness across the HMI, CNC and PLC, users can
apply their specific expertise such that they achieve exactly the
individual control solution desired. The SINUMERIK 840D sl of-
fers openness right down to the NCK level. This open architec-
ture and the high computing performance of the SINUMERIK
840D sl mean that the CNC functions can be adapted to many
different innovative machine kinematics flexibly, rapidly and
cost-effectively. Additional technology-specific functions can be
subsequently loaded as compile cycles.
Integrated certified safety functions
With SINUMERIK 840D sl, integrated, certified safety functions
SINUMERIK Safety Integrated are available. Consequently,
highly effective protection for personnel and machines is
achieved in a simple, economical and practical manner.
Proven operating software and programming software
ShopMill HMI or ShopTurn HMI for genuine workshop CNC and
MCIS products for the production area, e.g. CNC program
management.

Siemens NC 61 · 2010 5/17

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl

■ Integration (continued)
2UGHU1R
SINUMERIK Pre-assembled cable
840D sl
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Connection overview for SINUMERIK 840D sl

Information about application, configuration and cable extensions can be found under Connection system MOTION-CONNECT.

5/18 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl
NCU 710.2/720.2/720.2 PN/730.2/730.2 PN

■ Overview
NCU 720.2 PN
The NCU 720.2 PN represents the medium expansions stage
within the SINUMERIK 840D sl with significantly higher PLC ca-
pacity compared to a NCU 720.2. The NCU 720.2 PN offers in-
tegrated PROFINET interfaces with PROFINET IO and
PROFINET CBA.
Up to 31 axes are available in up to 10 machining channels
which can be executed in up to 10 mode groups. Up to
12 axes/spindles are supported per channel. Interpolation is
possible for a maximum of 12 axes with the CNC software for
NCU (multi-axis interpolation option).
The basic version of the CNC user memory is 3 MB, and can be
optionally expanded up to 15 MB.
NCU 730.2
The NCU 730.2 of the SINUMERIK 840D sl represents the high-
est configuration within the SINUMERIK 840D sl range. Up to
31 axes are available in up to 10 machining channels which can
be executed in up to 10 mode groups. Up to 12 axes/spindles
are supported per channel. Interpolation is possible for a maxi-
mum of 12 axes with the CNC software for NCU (multi-axis inter-
polation option).
The basic version of the CNC user memory is 3 MB, and can be
5
optionally expanded up to 15 MB.
NCU 710.2
The NCU 710.2 represents the first performance stage of the NCU 730.2 PN
SINUMERIK 840D sl range. Up to 6 axes are available in up to The NCU 730.2 PN is the flagship of the SINUMERIK 840D sl
2 machining channels which can be executed in up to 2 mode and, with a significantly higher PLC capacity than an NCU 730.1,
groups. Up to 6 axes/spindles are supported per channel. Inter- represents the most advanced configuration within the
polation is possible for a maximum of 6 axes with the CNC soft- SINUMERIK 840D sl range. The NCU 730.2 PN offers integrated
ware for NCU (multi-axis interpolation option). PROFINET interfaces with PROFINET IO and PROFINET CBA.
The basic version of the CNC user memory is 3 MB, and can be Up to 31 axes are available in up to 10 machining channels
optionally expanded up to 9 MB. which can be executed in up to 10 mode groups. Up to
12 axes/spindles are supported per channel. Interpolation is
NCU 720.2
possible for a maximum of 12 axes with the CNC software for
The NCU 720.2 represents the mid-performance stage within NCU (multi-axis interpolation option).
the SINUMERIK 840D sl range. Up to 31 axes are available in up
The basic version of the CNC user memory is 3 MB, and can be
to 10 machining channels which can be executed in up to
optionally expanded up to 15 MB.
10 mode groups. Up to 12 axes/spindles are supported per
channel. Interpolation is possible for a maximum of 12 axes with
the CNC software for NCU (multi-axis interpolation option).
The basic version of the CNC user memory is 3 MB, and can be
optionally expanded up to 15 MB.

Siemens NC 61 · 2010 5/19

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl
NCU 710.2/720.2/720.2 PN/730.2/730.2 PN

■ Technical specifications
6FC5371-0AA10- 6FC5372-0AA00- 6FC5372-0AA01- 6FC5373-0AA00- 6FC5373-0AA01-
0AA1 0AA2 0AA2 0AA2 0AA2
Product name SINUMERIK 840D sl; SINUMERIK 840D sl; SINUMERIK 840D sl; SINUMERIK 840D sl; SINUMERIK 840D sl;
NCU 710.2 with NCU 720.2 with NCU 720.2 PN with NCU 730.2 with NCU 730.2 PN with
PLC 317-2DP PLC 317-2DP PLC 319-3PN/DP PLC 317-2DP PLC 319-3PN/DP
RAM 512 MB DRAM; 1 GB DRAM;
1 MB SRAM 1 MB SRAM
SIMATIC S7 – integrated PLC 317-2DP PLC 319-3PN/DP PLC 317-2DP PLC 319-3PN/DP
Input voltage 24 V
Degree of protection to IP20
EN 60529 (IEC 60529)
Humidity rating based on Class 3K5 condensation and icing excluded. Low air temperature 0 °C (32 °F).
EN 60721-3-3
Relative humidity
• Storage 10 ... 95 % at 25 °C (77 °F)
• Transport 10 ... 95 % at 25 °C (77 °F)
• Operation ≤ 85 % for max. 2 months
Ambient temperature
• Storage -25 … +55 °C (-13 ... +131 °F)

5
• Transport -40 … +70 °C (-40 ... +158 °F)
• Operation 0 … 55 °C (32 ... 131 °F)
Dimensions
• Width 50 mm (1.97 in)
• Height 418 mm (16.5 in)
• Depth 272 mm (10.7 in)
Weight, approx. 2.9 kg (6.39 lb) 3.8 kg (8.38 lb) 3.6 kg (7.94 lb) 3.8 kg (8.38 lb)
Approvals, according to cULus

■ Selection and ordering data

Description Order No. Description Order No.
Hardware Software
NCU 710.2 6FC5371-0AA10-0AA1 HMI user memory 6FC5800-0AP12-0YB0
With PLC 317-2DP Additional on CF card of NCU
NCU 720.2 6FC5372-0AA00-0AA2 Software option
With PLC 317-2DP • Single license
without data carrier
NCU 720.2 PN 6FC5372-0AA01-0AA2
Accessories
With PLC 319-3PN/DP1)
1 GB CompactFlash card 6FC5313-5AG00-0AA0
NCU 730.2 6FC5373-0AA00-0AA2
Empty
With PLC 317-2DP
Spacers 6FC5348-0AA06-0AA0
NCU 730.2 PN 6FC5373-0AA01-0AA2
For NCU 720.2/NCU 720.2 PN/
With PLC 319-3PN/DP1) NCU 730.2/NCU 730.2 PN
Seal for external cooling 6FC5348-0AA07-0AA0 Battery 6FC5247-0AA18-0AA0
(1 pack = 10 units)
For NCU 710.2/NCU 720.2/ Dual fan/battery module 6FC5348-0AA02-0AA0
NCU 720.2 PN/ Blanking cover 6SL3064-3BB00-0AA0
NCU 730.2/NCU 730.2 PN
For NCU 710.2/NCU 720.2/
Numeric Control Extension 6SL3040-0NC00-0AA0 NCU 720.2 PN/
NX10 NCU 730.2/NCU 730.2 PN and
Extension of drive control for Control Unit CU320
SINUMERIK 840D sl
up to 3 axes
Numeric Control Extension 6SL3040-0NB00-0AA0
NX15
Extension of drive control for
SINUMERIK 840D sl
up to 6 axes
CNC user memory 6FC5800-0AD00-0YB0
Expanded by 2 MB each
PLC user memory 6FC5800-0AD10-0YB0
1)
The NCU 730.2 PN requires the CNC software for NCU with the
Expanded by 128 KB each SINUMERIK Operate operating software 6FC5850-...

5/20 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl
NCU 710.2/720.2/730.2

■ Selection and ordering data (continued)

Description Order No. Description Order No.
Software Software
CNC software 6-3 CNC software 6-3
with HMI-Embedded for NCU and ShopMill HMI for NCU
on CF card on CF card
Languages: Languages:
Chinese Simplified, English, Chinese Simplified, English,
French, German, Italian, Spanish French, German, Italian, Spanish
Single license Single license
SINUMERIK 840DE sl Export SINUMERIK 840DE sl Export
• Current software version 6FC5840-1YG00-0YA0 • Current software version 6FC5841-1YG00-0YA0
• Specific software version 6FC5840-1YG 7 7 - 7 YA0 • Specific software version 6FC5841-1YG 7 7 - 7 YA0
SINUMERIK 840D sl Standard SINUMERIK 840D sl Standard
• Current software version 6FC5840-1XG00-0YA0 • Current software version 6FC5841-1XG00-0YA0
• Specific software version 6FC5840-1XG 7 7 - 7 YA0 • Specific software version 6FC5841-1XG 7 7 - 7 YA0
CNC software 31-5 CNC software 31-5
with HMI-Embedded for NCU and ShopMill HMI for NCU
on CF card on CF card
Languages: Languages:
Chinese Simplified, English,
French, German, Italian, Spanish
Chinese Simplified, English,
French, German, Italian, Spanish 5
Single license Single license
SINUMERIK 840DE sl Export SINUMERIK 840DE sl Export
• Current software version 6FC5840-3YG00-0YA0 • Current software version 6FC5841-3YG00-0YA0
• Specific software version 6FC5840-3YG 7 7 - 7 YA0 • Specific software version 6FC5841-3YG 7 7 - 7 YA0
SINUMERIK 840D sl Standard SINUMERIK 840D sl Standard
• Current software version 6FC5840-3XG00-0YA0 • Current software version 6FC5841-3XG00-0YA0
• Specific software version 6FC5840-3XG 7 7 - 7 YA0 • Specific software version 6FC5841-3XG 7 7 - 7 YA0
CNC software 6-3/31-5 CNC software 6-3/31-5
with HMI-Embedded for NCU and ShopMill HMI for NCU
on DVD-ROM on DVD-ROM
Languages: Languages:
Chinese Simplified, English, Chinese Simplified, English,
French, German, Italian, Spanish French, German, Italian, Spanish
Without single license Without single license
SINUMERIK 840DE sl Export SINUMERIK 840DE sl Export
• Current software version 6FC5840-3YC00-0YA8 • Current software version 6FC5841-3YC00-0YA8
• Specific software version 6FC5840-3YC 7 7 - 7 YA8 • Specific software version 6FC5841-3YC 7 7 - 7 YA8
• Software update service 6FC5840-3YP00-0YL8 • Software update service 6FC5841-3YP00-0YL8
• CNC software 6-3 with 6FC5840-1YF00-0YB0 • CNC software 6-3 and 6FC5841-1YF00-0YB0
HMI-Embedded ShopMill HMI
Single license Single license
• CNC software 31-5 with 6FC5840-3YF00-0YB0 • CNC software 31-5 and 6FC5841-3YF00-0YB0
HMI-Embedded ShopMill HMI
Single license Single license
SINUMERIK 840D sl Standard SINUMERIK 840D sl Standard
• Current software version 6FC5840-3XC00-0YA8 • Current software version 6FC5841-3XC00-0YA8
• Specific software version 6FC5840-3XC 7 7 - 7 YA8 • Specific software version 6FC5841-3XC 7 7 - 7 YA8
• Software update service 6FC5840-3XP00-0YL8 • Software update service 6FC5841-3XP00-0YL8
• CNC software 6-3 with 6FC5840-1XF00-0YB0 • CNC software 6-3 and 6FC5841-1XF00-0YB0
HMI-Embedded ShopMill HMI
Single license Single license
• CNC software 31-5 with 6FC5840-3XF00-0YB0 • CNC software 31-5 and 6FC5841-3XF00-0YB0
HMI-Embedded ShopMill HMI
Single license Single license

Example of specific software version 1.4:

6FC5840-3YC10-4...
6FC5841-3YC10-3...

Siemens NC 61 · 2010 5/21

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl
NCU 710.2/720.2/730.2

■ Selection and ordering data (continued)

Description Order No. Description Order No.
Software Software
CNC software 6-3 Language extensions1) 6FC5253-7BX10- 7 XG8
and ShopTurn HMI for NCU for the operating software
on CF card HMI-Embedded/ShopMill HMI/
Languages: ShopTurn HMI/HMI-Advanced2)
Chinese Simplified, English, On DVD-ROM
French, German, Italian, Spanish Languages:
Single license Chinese Traditional, Czech,
Danish, Dutch, Finnish,
SINUMERIK 840DE sl Export Hungarian, Japanese, Korean,
• Current software version 6FC5842-1YG00-0YA0 Polish, Portuguese/Brazilian,
Russian, Swedish, Turkish
• Specific software version 6FC5842-1YG 7 7 - 7 YA0
• Without single license
SINUMERIK 840D sl Standard specific software version
• Current software version 6FC5842-1XG00-0YA0 Additional languages 6FC5800-0AN00-0YB0
• Specific software version 6FC5842-1XG 7 7 - 7 YA0 Use of language extensions
CNC software 31-5 Software option
and ShopTurn HMI for NCU • Single license
on CF card without data carrier
Languages:
5 Chinese Simplified, English, Example of specific software version 1.4:
French, German, Italian, Spanish 6FC5842-3YG10-3...
Example of specific software version 7.6:
Single license
6FC5253-7BX10-6XG8
SINUMERIK 840DE sl Export
• Current software version 6FC5842-3YG00-0YA0
• Specific software version 6FC5842-3YG 7 7 - 7 YA0
SINUMERIK 840D sl Standard
• Current software version 6FC5842-3XG00-0YA0
• Specific software version 6FC5842-3XG 7 7 - 7 YA0
CNC software 6-3/31-5
and ShopTurn HMI for NCU
on DVD-ROM
Languages:
Chinese Simplified, English,
French, German, Italian, Spanish
Without single license
SINUMERIK 840DE sl Export
• Current software version 6FC5842-3YC00-0YA8
• Specific software version 6FC5842-3YC 7 7 - 7 YA8
• Software update service 6FC5842-3YP00-0YL8
• CNC software 6-3 and 6FC5842-1YF00-0YB0
ShopTurn HMI
Single license
• CNC software 31-5 and 6FC5842-3YF00-0YB0
ShopTurn HMI
Single license
SINUMERIK 840D sl Standard
• Current software version 6FC5842-3XC00-0YA8
• Specific software version 6FC5842-3XC 7 7 - 7 YA8
• Software update service 6FC5842-3XP00-0YL8
• CNC software 6-3 and 6FC5842-1XF00-0YB0
ShopTurn HMI
Single license
• CNC software 31-5 and 6FC5842-3XF00-0YB0
ShopTurn HMI
Single license

1)
Please inquire about available software versions.
2)
HMI-Advanced also available in: Romanian and Slovak.

5/22 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl
NCU 710.2/720.2/720.2 PN/730.2/730.2 PN

■ Selection and ordering data (continued)

Description Order No. Description Order No.
Software Software
CNC software 6-3 Language extensions 6FC5860-0YC 7 7 - 7 YA8
with SINUMERIK Operate for the SINUMERIK Operate
for NCU on CF card operating software1)
Languages: On DVD-ROM
Chinese Simplified, English, Languages:
French, German, Italian, Spanish Chinese Traditional, Czech,
Single license Danish, Dutch, Finnish,
Hungarian, Japanese, Korean,
SINUMERIK 840DE sl Export Polish, Portuguese/Brazilian,
• Current software version 6FC5850-1YG00-0YA0 Russian, Swedish, Turkish
• Specific software version 6FC5850-1YG 7 7 - 7 YA0 • Specific software version
without single license
SINUMERIK 840D sl Standard
Additional languages 6FC5800-0AN00-0YB0
• Current software version 6FC5850-1XG00-0YA0 Use of language extensions
• Specific software version 6FC5850-1XG 7 7 - 7 YA0 Software option
CNC software 31-5 • Single license
with SINUMERIK Operate without data carrier
for NCU on CF card
SINUMERIK 840D sl/840Di sl Supplied on the DVD-ROM
Languages: Toolbox containing the CNC software
Chinese Simplified, English,
French, German, Italian, Spanish Languages:
English, German
for NCU.
5
Single license
SINUMERIK 840DE sl Export Example of specific software version 2.6:
6FC5850-3YC20-6...
• Current software version 6FC5850-3YG00-0YA0 6FC5860-0YC20-6YA8
• Specific software version 6FC5850-3YG 7 7 - 7 YA0 The possible software options are listed in the Overview of
SINUMERIK 840D sl Standard functions. Software options shown with an order code can be
• Current software version 6FC5850-3XG00-0YA0
ordered in combination with the CNC software for NCU.
• Specific software version 6FC5850-3XG 7 7 - 7 YA0
CNC software 6-3/31-5
with SINUMERIK Operate
for NCU on DVD-ROM
Languages:
Chinese Simplified, English,
French, German, Italian, Spanish
Without single license
SINUMERIK 840DE sl Export
• Current software version 6FC5850-3YC00-0YA8
• Specific software version 6FC5850-3YC 7 7 - 7 YA8
• Software update service 6FC5850-3YP00-0YL8
• CNC software 6-3 with 6FC5850-1YF00-0YB0
SINUMERIK Operate
Single license
• CNC software 31-5 with 6FC5850-3YF00-0YB0
SINUMERIK Operate
Single license
SINUMERIK 840D sl Standard
• Current software version 6FC5850-3XC00-0YA8
• Specific software version 6FC5850-3XC 7 7 - 7 YA8
• Software update service 6FC5850-3XP00-0YL8
• CNC software 6-3 with 6FC5850-1XF00-0YB0
SINUMERIK Operate
Single license
• CNC software 31-5 with 6FC5850-3XF00-0YB0
SINUMERIK Operate
Single license

1)
Please inquire about available software versions.

Siemens NC 61 · 2010 5/23

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl
NCU 710.2/720.2/720.2 PN/730.2/730.2 PN

■ Selection and ordering data (continued)

Ordering as a bundle Ordering individually
Order using Order No. with order codes Ordering via complete order numbers
License key included in delivery License key obtained over Internet
Order item Remark Order item Remark
Item 1: Item 1:
1 × 6FC5840-3YG10-4YA0-Z SINUMERIK 840DE sl 1 × 6FC5840-3YG10-4YA0 SINUMERIK 840DE sl
M01+A03+C11 CNC software 31-5 CNC software 31-5
with HMI-Embedded for NCU with HMI-Embedded for NCU
On CF card On CF card
Languages: Languages:
Chinese Simplified, English, French, Chinese Simplified, English, French,
German, Italian, Spanish German, Italian, Spanish
Export Export
Specific software version 1.4 Specific software version 1.4
Single license Single license
Travel to fixed stop with Force Control Item 2:
3 × additional axis/spindle 1 × 6FC5800-0AM01-0YB0 Travel to fixed stop with Force Control
1 × additional machining channel Item 3:
Explanation for Item 1: 3 × 6FC5800-0AA00-0YB0 3 × additional axis/spindle

5 1 × 6FC5840-3YG10-4YA0 SINUMERIK 840DE sl

CNC software 31-5
Item 4:
1 × 6FC5800-0AC10-0YB0 1 × additional machining channel
with HMI-Embedded for NCU
On CF card
Languages:
Chinese Simplified, English, French,
German, Italian, Spanish
Export
Specific software version 1.4
Single license
-Z Followed by order codes:
M01 Travel to fixed stop with Force Control
A03 3 × additional axis/spindle
C11 1 × additional machining channel

5/24 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl
Numeric Control Extensions NX10/NX15

■ Overview ■ Technical specifications

6SL3040-0NC00- 6SL3040-0NB00-
0AA0 0AA0
Product name Numeric Control Numeric Control
Extension Extension
NX10 NX15
Rated voltage 24 V DC
• Permitted range 20.4 ... 28.8 V DC
Current consumption at 800 mA
24 V DC, typ.1)
Inrush current, typ. 1.6 A
Digital inputs 4
Digital inputs/outputs 4 (parameterizable)
Degree of protection to IP20
EN 60529 (IEC 60529)
Humidity rating
• Long-term storage Class 1K4 according to EN 60721-3-1
in transport packaging Temperature -25 … +55 °C
(-13 … +131 °F)
Relative/absolute humidity

• Transport
10 … 100 %/≤ 26 g/m³
Class 2K4 according to EN 60721-3-2
5
Temperature -40 … +70 °C
The Numeric Control Extensions NX10/NX15 are used with the (-40 … +158 °F)
SINUMERIK 840D sl for applications with large numbers of axes. Relative/absolute humidity
NX10/NX15 allow the drive-end computing performance for the 5 … 95 %/≤ 60 g/m³
SINAMICS drives within the SINUMERIK 840D sl to be in-
• Operation Class 3K3 according to EN 60721-3-3
creased. Temperature 0 … 55 °C (32 … 131 °F)
The modules are in the same design as the SINAMICS S120 Relative/absolute humidity
components. With a width of only 25 mm (1 in), the modules are 5 … 90 %/≤ 25 g/m³
also ideal for installation in compact machines. Oil vapor, salt vapor, icing, condensa-
tion, water drops, spray and jets are
■ Function not permitted.
Atmospheric pressure 700 ... 1060 hPa
The drive control is expanded modularly in steps of 3 or 6 addi-
tional servo axes by means of Numeric Control Extensions. Each Ambient temperature
NX10 component can control up to 3 additional servo axes and • Storage -25 ... +55 °C (-13 ... +131 °F)
each NX15 component can control up to 6 additional servo axes.
• Transport -40 ... +70 °C (-40 ... +158 °F)
The SINUMERIK 840D sl control handles coordinate transforma- • Operation 0 ... 55 °C (32 ... 131 °F)
tion, motion control and PLC control for up to 31 axes, whereby
the drive control for up to 6 servo axes is already integrated into Dimensions
the SINUMERIK 840D sl. • Width 25 mm (0.98 in)
Data management for the NX10/NX15 components is located • Height 380 mm (15.0 in)
exclusively on the SINUMERIK 840D sl, making it much easier to • Depth 230 mm (9.06 in)
replace components.
Weight, approx. 1.5 kg (3.31 lb)
■ Integration Approvals, according to cULus

The following can be operated in an axis grouping with

SINUMERIK 840D sl: ■ Selection and ordering data
• Up to 2 NX10/NX15 components on the NCU 710.2 Description Order No.
• Up to 5 NX10/NX15 components on the Numeric Control Extension 6SL3040-0NC00-0AA0
NCU 720.2/NCU 720.2 PN/NCU 730.2/NCU 730.2 PN NX10
The NX10/NX15 is connected to the SINUMERIK 840D sl via Extension of the drive control for
DRIVE-CLiQ cables. This ensures that drive control remains high SINUMERIK 840D sl
performant and clock synchronized. The communications inter- up to 3 axes
faces on the SINUMERIK 840D sl remain available for other con- Numeric Control Extension 6SL3040-0NB00-0AA0
nections. NX15
Extension of the drive control for
SINUMERIK 840D sl
up to 6 axes

1)
Without digital inputs and DRIVE-CLiQ supply.

Siemens NC 61 · 2010 5/25

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl SINUMERIK 840D sl
Compile cycles NCK OA package

■ Overview ■ Overview
The NCK OA package (NCK Open Architecture package) is a
component of the SINUMERIK Open Architecture. This can be
used to implement manufacturer-specific NCK functions (com-
pile cycles) in the system. These are integrated in the CNC soft-
ware of the NCU in the programming languages C or C++.
The NCK OA package is subject to export authorization.
An OEM contract is required to use the NCK OA package.
A SUN workstation with a Solaris operating system must be used
as development system.

■ More information
For further information about compile cycles and the NCK OA
package, contact:
Siemens AG
Industry Sector
I DT MC MT S 3
Contact: Mr. Hanneforth
Phone: +49 9131 98-3498

5
Fax: +49 9131 98-63498
E-mail: horst.hanneforth@siemens.com

The openness of the SINUMERIK 840D sl NCK allows users to

develop solutions for (almost) every technological problem and
application!
This is possible with the integration of technological add-on
functions in the CNC software for NCU in the form of compile
cycles. The compile cycles can either be programmed based on
the NCK OA package and the appropriate development environ-
ment, or through development and testing in industrial condi-
tions contracted to Siemens.
Below is a selection of the technological add-on functions that
have already been developed in the form of loadable compile
cycles and are available as options with SINUMERIK 840D sl:
• 1D/3D clearance control in position control cycle
• Axial coupling in the machine coordinate system
• Handling transformation package
• Pantograph kinematics transformation, two axes
• PARACOP 3-axis transformation for parallel kinematics
(first channel)
• Tripod-hybrid-kinematics Exechon transformation
• Laser switching signal, high-speed
• Continue machining at the contour
• PROFIBUS tool and process monitoring
• Space error compensation for kinematic transformations
• Axis collision protection
• Crank interpolation
Additional compile cycles are implemented or being developed
or can be developed at the customer’s request.
A typical example for the use of compile cycles are special
transformations for specific machine kinematics. With these
transformations, workpieces can be programmed in Cartesian
coordinates while the transformation calculates the required
machine axis movements.

5/26 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl
SINUMERIK Safety Integrated

■ Overview ■ Function
The safety functions are available in all modes and can commu-
nicate with the process using safety-oriented input/output
signals.
They can be implemented for each individual axis and spindle:
• Safe shutdown
Provides transition of the drive from motion to rest when a
monitoring device or a sensor (e.g. a light barrier) is triggered.
• Safe braking ramp (SBR)
Monitoring of the speed curve. The speed must be reduced
after a stop request has been issued.
• Safe operation stop (SBH)
Monitors drives for standstill. The drives remain fully functional
for position control.
• Safe standstill (SH)
Pulse suppression of drives, providing safe electronic inter-
ruption of the power supply.
• Safely reduced speed (SG)
SINUMERIK Safety Integrated provides integrated safety func- Monitoring of configurable velocity limit values, e.g. during
tions that support the implementation of highly effective person- setup without enabling button.
nel and machine protection. The safety functions comply with • Safety-related output n < nx
the requirements of Category 3 as well as Performance Level
5
Safe speed recognition of a drive
PL d according to EN ISO 13849-1 and safety integrity level
SIL 2 according to EN 61508. Consequently, important func- • Safe software limit switch (SE)
tional safety requirements can be implemented easily and eco- Variable travel limitations
nomically. Available functions include, among others: • Safe software cams (SN)
• Functions for safety monitoring of velocity and standstill Range recognition
• Functions for establishing safe boundaries in work spaces • Safety-related input/output signals (SGE/SGA)
and protected spaces, and for range recognition Interface with process
• Direct connection of all safety-related signals and their internal • Safe programmable logic (SPL)
logical linkage Direct connection of all safety-related signals and their internal
logical linkage.
■ Benefits • Safe brake management (SBM)
- 2-channel brake control (integrated into the Motor Module)
7 High level of safety: - Cyclic brake test
Complete implementation of the safety functions in
• Safety-oriented communication via standard bus
Category 3/SIL 2/PL d
Connection of distributed I/O for process and safety signals
7 High level of flexibility: using the PROFIsafe protocol via PROFIBUS.
Supports the implementation of practically sound safety and
• Integrated acceptance test
operating concepts
Partially automated acceptance test for all safety-related
7 Extremely cost-effective: functions. Simple operation of the test process, automatic
Reduced hardware and installation costs configuration of Trace functions and automatic generation of
7 Enhanced availability: an acceptance record.
Absence of interference-susceptible electromechanical
switching elements ■ Integration
Preconditions for SINUMERIK 840D sl:
• General
- SINUMERIK 840D sl
(NCU 710.2/NCU 720.2/NCU 720.2 PN/NCU 730.2/
NCU 730.2 PN)
- SINAMICS S120 booksize format
- The measuring circuit cables must comply with the
specifications of SINAMICS S120.
• For the integrated acceptance test
- SinuCom NC software tool (can run on PC/PG)
• Sensor/actuator integration with PROFIsafe I/Os
• Fail-safe modules
- SIMATIC ET 200S or
- SIMATIC ET 200eco or
- SIMATIC ET 200pro or
- DP/AS-i F-Link
• S7 F Configuration Pack software module

Siemens NC 61 · 2010 5/27

 © Siemens AG 2010

Basic components
CNC controls
SINUMERIK 840D sl
SINUMERIK Safety Integrated

■ Selection and ordering data ■ More information

Description Order No. The following type test certificates are available for the
SINUMERIK 840D sl:
SINUMERIK Safety Integrated
for SINUMERIK 840D sl • Type Examination Certificate of the BGIA
(EN ISO 13849/EN 61508)
• SI Basic 6FC5800-0AM63-0YB0
(incl. 1 axis/spindle; • Certificate of TÜV Rheinland (ISO 13849/IEC 61508)
up to 4 inputs and • Certificate of TÜV Rheinland North America
up to 4 outputs can be used for (NFPA 79/IEC 61508)
the safe programmable logic)
• SI Comfort 6FC5800-0AM64-0YB0
A list of the certified software releases and hardware versions is
(for 1 axis/spindle; provided with each Certificate of Licence (CoL) of the
up to 64 inputs and SINUMERIK Safety Integrated option.
up to 64 outputs can be used for
the safe programmable logic)
The Safety Integrated functions of the SINUMERIK are usually
certified by independent institutes. A current list of components
• SI axis/spindle 6FC5800-0AC70-0YB0 that have already been certified can be requested from your local
(extra for each additional Siemens office. If you have any questions relating to certifica-
axis/spindle) tions that have not yet been completed, please contact your
• SI axis/spindle package 6FC5800-0AC60-0YB0 local Siemens office.
(additional 15 axes/spindles)
Download from:
Only one SI Basic and one SI Comfort option can be ordered for http://support.automation.siemens.com/WW/view/en/28369234/134200
each NCU 710.2/NCU 720.2/NCU 720.2 PN/NCU 730.2/
NCU 730.2 PN. If a machine with Safety Integrated requires up
5 to 4 safe inputs and 4 safe outputs, the SI Basic option can be
ordered. If 5 or more safe inputs/outputs are required, the
SI Comfort option should be ordered.
Ordering example 1:
The machine has 2 axes and 1 spindle, which are to be moni-
tored by Safety Integrated. 4 safe inputs and 3 safe outputs are
required. The following options must be ordered:
Order item Remark
1 × 6FC5800-0AM63-0YB0 SI Basic
2 × 6FC5800-0AC70-0YB0 SI axis/spindle

Ordering example 2:
The machine has 5 axes and one spindle, which are to be moni-
tored by Safety Integrated. 9 safe inputs and 5 safe outputs are
required. The following options must be ordered:
Order item Remark
1 × 6FC5800-0AM64-0YB0 SI Comfort
5 × 6FC5800-0AC70-0YB0 SI axis/spindle

5/28 Siemens NC 61 · 2010

 © Siemens AG 2010

Basic components
SINUMERIK I/O
SINUMERIK Analog Drive Interface
for 4 axes ADI 4

■ Overview ■ Integration
The ADI 4 interface module can be used with the following
controls:
• SINUMERIK 802D sl
• SINUMERIK 840Di sl
• SINUMERIK 840D sl3)
SINUMERIK 802D sl
Two ADI 4 interface modules can be connected to the
SINUMERIK 802D sl, permitting analog control of all its axes.
Encoder connection
With SINUMERIK 802D sl (in accordance with the existing
number of axes), the following configurations are available as
standard for each ADI 4:
• 4 × TTL signal inputs with S/R4)
- 3 × 2500, 1 × 1024
- 1 × 9000, 1 × 18000, 1 × 1024, 1 × 2500
or
- 3 × 2048, 1 × 1024
- 1 × 9000, 1 × 18000, 1 × 1024, 1 × 2048
Other configurations can be implemented on request.
SINUMERIK 840Di sl/840D sl 5
The SINUMERIK Analog Drive Interface for 4 axes ADI 4 can be Several ADI 4 interface modules can be connected to the
used to operate up to 4 drives with analog setpoint interface. SINUMERIK 840Di sl/840D sl, permitting analog control of all
axes of the SINUMERIK 840Di sl and up to 20 axes of the
SINUMERIK 840D sl. Mixed operation of digital drives and
■ Benefits ADI 4 modules is possible; the axes can interpolate with one
7 Connection via PROFIBUS DP another.
7 Motion Control functionality (isochronous mode) Encoder connection
• TTL incremental encoder with differential transfer
■ Design - Track A and inverted signal A
- Track B and inverted signal B
• 4 inputs for incremental encoders (TTL signals) or optionally - Zero signal and inverted zero signal
4 inputs1) for absolute encoders (SSI interface) - Output frequency max. 1.5 MHz
• 4 analog outputs ± 10 V for the setpoint - Phase shift of track A to track B: 90° ± 30°
• 4 relay contacts for drive enable of axes 1 to 4 - Power consumption max. 300 mA
• 10 digital outputs2) • Absolute encoder with SSI signal
(4 general, 6 drive-specific) - True and inverted output signal
- Shift clock as true and inverted signal
• 10 digital drive-specific inputs2) - Transmission frequency max. 750 kBaud
• On-board status display on 4 diagnostics LEDs - Power consumption max. 300 mA
Only multi-turn encoders are approved for this purpose.
To supply the module and digital outputs with power, an external
voltage source (+24 V DC) is needed. • Linear encoder with distance-coded zero marks/
reference marks
- LS 476 C
- LS 186 C with external pulse-shaper electronics EXE
• Encoder with sin/cos signals can be connected via external
pulse-shaper electronics EXE.

1) Cannot be used with SINUMERIK 802D sl.

2) Only 9 can be used with SINUMERIK 802D sl.
3) Not for NCU 720.2 PN/NCU 730.2 PN.
4) S/R = Signals/Revolution

Siemens NC 61 · 2010 5/29

 © Siemens AG 2010

Basic components
SINUMERIK I/O
SINUMERIK Analog Drive Interface
for 4 axes ADI 4

■ Integration (continued) ■ Technical specifications

6FC5211-0BA01-0AA4
SINUMERIK Order No. Product name SINUMERIK Analog Drive
ADI 4 Pre-assembled cable Interface for 4 axes ADI 4
Plug1)
MSTB 2,5/3-ST-5.08 Input voltage 24 V DC
Phoenix 24 V DC external Power consumption, max. 30.2 W
X1
Wire 1.0 ... 2.5 mm2 power supply
Degree of protection according IP20
to EN 60529 (IEC 60529)
PROFIBUS DP
SINUMERIK Humidity rating based on Class 3K5 condensation and
PROFIBUS cable 802D sl/ EN 60721-3-3 icing excluded. Low air
X2 temperature 0 °C (32 °F).
840Di sl/
840D sl2) Relative humidity
• Storage 5 ... 95 % at 25 °C (77 °F)
• Transport 5 ... 95 % at 25 °C (77 °F)
6FX2002-3AD01-.... Analog drives • Operation 5 ... 95 % at 25 °C (77 °F)
X3 4 setpoints
Ambient temperature
• Storage -20 ... +55 °C (-4 ... +131 °F)
Incremental • Transport -40 ... +70 °C (-40 ... +158 °F)
6FX.002-2CR00-.... encoder RS 422
• Operation 0 ... 55 °C (32 ... 131 °F)
5
3) (TTL) 5 V DC
6FX2001-2... Dimensions
Incremental • Width 48.5 mm (1.91 in)
6FX.002-2CD24-.... encoder RS 422 • Height 325 mm (12.8 in)
X4/X5 (TTL)4) 24 V DC
3)
6FX2001-2... • Depth 154.4 mm (6.08 in)
Weight, approx. 1.5 kg (3.31 lb)
SSI Absolute Approvals, according to cULus
6FX.002-2CC11-....
encoder4)
3) 6FX2001-5...
■ Selection and ordering data
X6-1 24 V DC external
Dig. outputs Plug1) power supply Description Order No.
G_NC01_EN_00094p

FK-MCP 1,5/15-ST-3.81
Phoenix SINUMERIK Analog Drive 6FC5211-0BA01-0AA4
Sensors 1-n Interface for 4 axes
Wire 0.14 ... 2.5 mm2 ADI 4
≤ 30 m (98 ft)
X6-2 Actuators 1-n
Dig. inputs

1) Included in scope of supply.

2) Not for NCU 720.2 PN/NCU 730.2 PN
3) The max. cable lengths depend on the current consumption,
power supply and frequency of the encoders
(see Manual ADI 4).
4) Only for SINUMERIK 840Di sl.

Connection overview for ADI 4

Information about application, configuration and cable
extensions can be found under Connection system
MOTION-CONNECT.

5/30 Siemens NC 61 · 2010

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Basic components
SINUMERIK I/O
SINUMERIK PP 72/48 I/O module

■ Overview ■ Integration
The SINUMERIK PP 72/48 I/O module can be used for the
following CNC controls:
• SINUMERIK 802D sl
• SINUMERIK 840Di sl
• SINUMERIK 840D sl
A power supply +24 V DC is required for the module and the
digital outputs.

SINUMERIK 2UGHU1R
PP 72/48 Pre-assembled cable
I/O module

X1 9'&

352),%86FDEOH SINUMERIK
6XV1830-0EH10 802D sl/840Di sl/
X2
ืP IW 840D sl
The SINUMERIK PP 72/48 I/O module is connected to &RQQHFWRU
PROFIBUS DP and provides 72 digital inputs and 48 digital out- 6ES7972-0BA41-0XA0
puts. The 3 plug-in connectors for the inputs and outputs are X111

5
[SROH1)

*B1&B(1BJ
50-pole post links for connecting ribbon cables. Terminal strip 0&3SINUMERIK
converters can be used or the direct connection of distribution X222
boards, for example, is possible.
7HUPLQDOVWULS
■ Benefits X333
FRQYHUWHU

7 Connection via PROFIBUS DP 1) 6WDQGDUGSURGXFWRUGHUHGE\WKHPHWHU

7 3 post links with 24 digital inputs and 16 digital outputs each
with 24 V DC, 0.25 A Connection overview for SINUMERIK PP 72/48 I/O module
7 With mounting plate for easy mounting Information about application, configuration and cable
7 Integral 24 V DC power supply with electrical isolation extensions can be found under Connection system
between inputs and outputs and PROFIBUS MOTION-CONNECT.

■ Technical specifications ■ Selection and ordering data

6FC5611-0CA01-0AA1 Description Order No.
Product name SINUMERIK PP 72/48 SINUMERIK PP 72/48 6FC5611-0CA01-0AA1
I/O module I/O module
Input voltage 24 V DC I/O module for 72 digital inputs
and 48 digital outputs
Power consumption, max. 11 W
Accessories
Degree of protection according IP00
to EN 60529 (IEC 60529) Terminal strip converter 6EP5406-5AA00
50-pole
Humidity rating based on Class 3K5 condensation and
EN 60721-3-3 icing excluded. Low air temper- Cable set 6EP5306-5BG00
ature 0 °C (32 °F). Consisting of:
Relative humidity 6 m (19.7 ft) ribbon cable,
50-pole
• Storage 5 ... 95 % at 25 °C (77 °F) 8 insulation displacement
• Transport 5 ... 95 % at 25 °C (77 °F) connectors, 50-pole

• Operation 5 ... 95 % at 25 °C (77 °F) PROFIBUS cable 6XV1830-0EH10

Ambient temperature PROFIBUS connectors 6ES7972-0BA41-0XA0

• Storage -20 … +60 °C (-4 ... +140 °F)

• Transport -20 … +60 °C (-4 … +140 °F)
• Operation 0 … 50 °C (32 ... 122 °F)
Dimensions
• Width 325 mm (12.8 in)
• Height 194 mm (7.64 in)
• Depth 35 mm (1.38 in)
Weight, approx. 1.2 kg (2.65 lb)
Approvals, according to cULus

Siemens NC 61 · 2010 5/31

 © Siemens AG 2010

Basic components
Supplementary components
SITOP power supply
Controlled power supplies

■ Overview ■ Benefits (continued)

7 Meets the requirements of national and international
standards, e.g.:
• CE marking in accordance with 89/336 EEC und 73/23 EEC
• UL/cUL (CSA) approval
• FM approval (Factory Mutual)
• Marine approval
7 No release of silicone

■ More information
Additional information is available in the Internet under:
www.siemens.com/sitop
www.siemens.com/industrymall

■ Selection and ordering data

Description Order No.
Controlled power supply
24 V DC, 1-phase

5 Input voltage:
120 V/230 V AC
(85 … 132 V/170 ... 264 V AC)
Controlled power supplies Output voltage:
24 V DC ± 3 %
The 24 V power supply units from the SITOP range are optimized Approvals: cULus, CSA
for industrial use and operate on the switched-mode principle.
Due to the precisely regulated output voltage, the devices are • 2.5 A 6EP1332-2BA10
even suitable for the connection of sensitive sensors. Different • 5A 6EP1333-2BA01
versions are available depending on the output current and field
• 10 A 6EP1334-2BA01
of application. In some cases, functional expansion is possible
with add-on modules. For example, for back-up in the event of Controlled power supply
long supply system outages, DC UPS modules 6 A, 15 A and 24 V DC, 1-phase,
40 A are available with external back-up by rechargeable slim design
batteries and maintenance-free SITOP UPS500 with capacitor Input voltage:
technology. 48 V power supplies have been added to the SITOP 120 V/230 V AC
product range. (85 … 132 V/170 ... 264 V AC)
Output voltage:
■ Benefits 24 V DC ± 1 %
Approvals: cULus
7 High degree of efficiency
• 5A 6EP1333-1AL12
The efficiency of approximately 90 % keeps the current
consumption low and the control cabinet cool. • 10 A 6EP1334-1AL12
7 Easy installation Controlled power supply
The low weight and mounting accessories support fast and 48 V DC, 3-phase
therefore low-cost installation. Input voltage:
7 Low space requirements 400 … 500 V 3 AC
The high power/weight ratio means that the devices only (320 … 575 V 3 AC)
require minimal space in the control cabinet and in the Output voltage:
machines. 48 V DC ± 3 %
7 Accurate output voltage Approvals: cULus
The output voltage of 24 V DC remains accurate even under • 10 A 6EP1456-2BA00
conditions of extreme mains voltage variation. The loads are
protected from overvoltage spikes which lengthens the
lifetime and reduces downtimes.
7 Low residual ripple
The low residual ripple of less than 0.4 % supports voltage-
sensitive loads.
7 Integrated short-circuit protection
No additional protection of the cables in the 24 V DC circuit is
required.
7 Safety isolation
The UA output is electrically isolated from the input (output
voltage SELV acc. to EN 60950). Dangerous voltages cannot
arise due to electrical isolation at the output.

5/32 Siemens NC 61 · 2010

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Basic components
Supplementary components
SITOP power supply
Modular power supplies/Add-on modules

■ Overview ■ Selection and ordering data

Description Order No.
Power supply basic unit
SITOP modular 24 V DC
Output voltage:
24 V DC ± 3 %
Approvals: cULus
• 5A 6EP1333-3BA00
Input voltage:
120 … 230 V/230 … 500 V AC
(85 … 264 V/176 … 500 V)
• 10 A 6EP1334-3BA00
Input voltage:
120 … 230 V/230 … 500 V AC
(85 … 264 V/176 … 550 V)
• 20 A 6EP1336-3BA00
Input voltage:
120 … 230 V AC
(85 … 264 V)
• 20 A 6EP1436-3BA00
Input voltage:
400 … 500 V 3 AC
(320 … 550 V)
• 20 A
Input voltage:
6EP1436-3BA10 5
400 … 500 V 3 AC
Modular power supplies (360 … 550 V)
The modular concept is based on power supply basic units in • 40 A 6EP1337-3BA00
compact form with a 24 V DC output voltage. Input voltage:
120/230 V AC
• Metal housing for standard rail mounting (85 … 132 V/176 … 264 V)
• 5 A and 10 A units with ultra wide range input up to 500 V AC
• 40 A 6EP1437-3BA10
with single-phase and two-phase connection (L1 and N, L1 Input voltage:
and L2) 400 … 500 V 3 AC
• 20 A and 40 A units with wide range input with single-phase or (320 … 570 V)
three-phase connection Power supply
• Power boost with up to three times the rated current basic unit 48 V DC
• 50 % extra power is available for 5 seconds Input voltage:
400 … 500 V 3 AC
• Adjustable output voltage up to 28.8 V (320 … 550 V)
• 3 × LED status display Output voltage:
• Selectable short-circuit behavior: Constant current with 48 V DC ± 3 %
automatic restart or latching shutdown Approvals: cULus
• Switchover for parallel operation • 20 A 6EP1457-3BA00
• Radio interference level Class B Signaling module 6EP1961-3BA10
• Input current harmonics limitation acc. to EN 61000-3-2 Input voltage:
(except 6EP1337-3BA00) 24 V DC
For power supplies with protective coatings, see Catalog Approvals: UL
KT 10.1 or the Siemens Industry Mall. Buffer module
Add-on modules Input voltage:
24 V DC (24 ... 28.8 V)
Three add-on modules offer supplementary functions. Vin approx. 1 V
Approvals: UL
The signaling module can be snapped onto the side of the basic
unit; complete with isolated signaling contacts Output voltage • 40 A 6EP1961-3BA00
OK and Power supply availability OK; with signal input for Redundancy module
remote ON/OFF switching of basic unit.
Input voltage:
The buffer module bridges network failures for up to 3 seconds 24 V DC (24 ... 28.8 V)
with capacitors for energy storage; mounted on standard mount- Vin approx. 0.5 V
ing rails at any location in the control cabinet. Approvals: cULus
The redundancy module decouples the basic units from each • 20 A 6EP1961-3BA20
other via diodes so that a redundant 24 V power supply can be
established.
Power supply units and add-on modules
• Ambient temperature 0 ... 60 °C (32 ... 140 °F)

Siemens NC 61 · 2010 5/33

 © Siemens AG 2010

Basic components
Supplementary components
SITOP power supply
DC UPS uninterruptible power supplies

■ Overview ■ Selection and ordering data

Description Order No.
DC UPS module 24 V DC
Input voltage:
24 V DC (22 ... 29 V)
Output voltage: 24 V DC
Mains operation: 22 ... 29 V
Battery operation: 27 ... 19 V
Approvals: cULus
• 6A 6EP1931-2DC21
• 6 A with serial interface 6EP1931-2DC31
• 6 A with USB interface 6EP1931-2DC42
• 15 A 6EP1931-2EC21
• 15 A with serial interface 6EP1931-2EC31
• 15 A with USB interface 6EP1931-2EC42
• 40 A 6EP1931-2FC21
• 40 A with USB interface 6EP1931-2FC42
DC UPS uninterruptible power supplies
Battery modules
To protect against longer power failures, the 24 V SITOP power
supply units can be expanded to a DC UPS. SITOP offers two For 6 A, 15 A and 40 A

5 systems for this: With battery modules as energy storage units

which buffer for hours, and capacitors for 24 V buffering in the
DC UPS modules
Charging voltage:
minutes range. 27.0 V DC at 25 °C (77 °F)
Output voltage: 24 V DC
DC UPS modules and battery modules End-of-charge voltage: 27 V
• 24 V buffering in the hours range Exhaustive discharge
protection: 19 V
• DC UPS modules with up to 40 A output current
Approvals: cURus
• Battery management protects 24 V loads and rechargeable
batteries • 1.2 Ah 6EP1935-6MC01

• Monitoring of readiness, incoming cable, aging and charge • 3.2 Ah 6EP1935-6MD11

status of the battery • 7 Ah 6EP1935-6ME21
• Signaling via LED, signaling contacts and PC interfaces • 12 Ah 6EP1935-6MF01
• Large range of battery modules • 2.5 Ah/high-temperature 6EP1935-6MD31
- 2.5 Ah: Ambient temperature -40 ... +60 °C (-40 ... +140 °F) battery
- 1.2 ... 12 Ah: Ambient temperature 5 ... 40 °C (41 ... 104 °F) Charging voltage:
27.7 V DC at 25 °C (77 °F)
Absolutely maintenance-free DC UPS with capacitor technology End-of-charge voltage: 27.7 V
• 24 V buffering in the minutes range Maintenance-free DC UPS with capacitor technology
• For standard rail mounting: SITOP UPS500S
SITOP UPS500S 15 A/2.5 or 5 kWs, for combining with up to basic unit 15 A
3 UPS501S expansion modules (5 kWs)
Input voltage: 24 V DC
• For distributed use: UPS500P 7 A/5 kWs and 10 kWs to Output voltage: 24 V DC
IP65 degree of protection (23.3 ... 24.7 V or 24 V ± 3 %)
• Long-life double-layer capacitors, also for high temperatures Approvals: cULus, cCSAus
up to 60 °C (140 °F) • 2.5 kWs 6EP1933-2EC41
• Absolutely maintenance-free • 5 kWs 6EP1933-2EC51
• No ventilation required at the installation site SITOP UPS501S
• Quick restoration of buffer readiness expansion module
Input voltage: 24 V DC
Output voltage: 24 V DC
• 5 kWs 6EP1935-5PG01
SITOP UPS500P
basic unit 7 A
Elongated format for mounting on
support arm,
IP65 degree of protection
Input voltage: 24 V DC
Output voltage: 24 V DC
(23.3 ... 24.7 V or 24 V ± 3 %)
• 5 kWs 6EP1933-2NC01
• 10 kWs 6EP1933-2NC11

■
5/34 Siemens NC 61 · 2010