April 2021 Service and Repair Manual

Deutz TD 2.2 L3 Engine Fault Codes

De utz T D 2 .2 L3 E n gi n e F a ul t C o d es

DTC = Diagnostic Trouble Code DTC SPN FMI Description

FMI = Failure Mode Identifier 1077 411 3 Engine exhaust gas recirculation.
SPN = Suspect Parameter Number Signal value above maximum limit.
DTC SPN FMI Description 1078 411 4 Engine exhaust gas recirculation.
1000 98 2 Engine oil level sensor internal Signal value below maximum limit.
error. Sensor reports error. 1079 108 0 Ambient air pressure sensor above
Open/short transducer. normal operational range.
1001 98 31 Engine oil level out of range. Level 1080 108 1 Ambient air pressure sensor below
low, high, foaming. normal operational range.
1002 98 31 Oil sensor voltage out of range. 1081 108 15 Fault check max signal range
<8,5V ±0,5V; >16,5V ±0,5V. violated for ambient air pressure
1003 98 2 Oil sensor invalid sensor status. sensor.

1004 98 31 Oil sensor temperature out of 1082 108 17 Fault check min signal range
range. violated for ambient air pressure
sensor.
1005 98 14 Oil sensor is broken or
disconnected. 1083 108 2 Ambient air pressure sensor error
by component self diagnosis.
1021 100 3 Oil pressure voltage above normal
or shorted to high. 1084 3720 0 DPF ash load above normal
operational range.
1022 100 4 Oil pressure voltage below normal
or shorted to low. 1086 3734 0 DPF soot load exceeded. Remove
filter level.
1025 100 1 Low oil pressure. Warning
threshold exceeded. 1087 4781 14 DPF soot load exceeded shut off
level.
1026 100 1 Low oil pressure. Shut off threshold
exceeded. 1088 4781 0 DPF soot load exceeded warning
level.
1043 107 0 Air filter differential pressure. Air
filter clogged. 1089 4781 16 DPF. Too much standstill time in
short time interval.
1071 411 2 Engine exhaust gas recirculation.
Pressure does not change 1090 10156 0 DPF. The standstill-regeneration
between engine operating points. mode time exceeds the short-limit.

1072 411 0 Engine exhaust gas recirculation. 1091 3735 16 DPF. Standstill required and no
Pressure above normal operational successful standstill longer than
range. escalation threshold. Moderately
severe.
1073 411 1 Engine exhaust gas recirculation.
Pressure below normal operational 1092 3735 0 DPF. Standstill required and no
range. successful standstill longer than
escalation threshold. Most severe.
1074 411 2 Engine exhaust gas recirculation.
Negative measured differential 1093 4766 1 DOC. Regeneration temperature in
pressure. standstill main phase not reached.

1075 411 2 Engine exhaust gas recirculation. 1102 171 2 Ambient air temperature shows a
Positive measured differential deviation from expected value at
pressure. cold start conditions.

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Deutz TD 2.2 L3 Engine Fault Codes

DTC = Diagnostic Trouble Code DTC SPN FMI Description

FMI = Failure Mode Identifier 1134 3251 3 DPF voltage above normal or
SPN = Suspect Parameter Number shorted to high.
DTC SPN FMI Description 1135 3251 4 DPF voltage below normal or
111 102 0 Engine intake manifold pressure shorted to low.
above normal operational range. 1136 3251 14 DPF reporting communication
1114 102 1 Engine intake manifold pressure error.
below normal operational range. 1137 3251 14 DPF reporting data error.
1115 102 3 Intake manifold pressure sensor 1138 3251 14 DPF reporting fast channel 1 error.
voltage above normal or shorted to
high. 1139 3251 14 DPF reporting fast channel 2 signal
range error.
1116 102 4 Intake manifold pressure sensor
voltage below normal or shorted to 1149 3251 2 DPF difference pressure value not
low. plausible.

1118 102 1 Intake manifold pressure below 1150 3251 0 DPF difference pressure above
normal operational range. shut off threshold.

1121 102 2 DFC for signal variation check for 1151 3251 16 DPF difference pressure above
pressure sensor of the intake warning threshold.
manifold. 1152 3251 1 DPF difference pressure below
1122 102 0 Intake air pressure valve sensor, shut off threshold.
warning condition exceeded. 1153 3251 18 DPF difference pressure below
1123 102 1 Intake air pressure valve sensor, warning threshold.
shutoff condition exceeded. 1161 5571 16 Rail fuel pressure relief valve
1124 1209 2 Engine exhaust pressure turbine above normal operational range.
upstream differs from ambient 1162 5571 2 Rail fuel pressure relief valve is
pressure while engine not running. forced to open, perform pressure
1125 1209 15 Engine exhaust pressure turbine increase.
upstream above upper limit. 1163 5571 2 Rail fuel pressure relief valve is
1126 1176 1 Engine turbocharger compressor forced to open. Performed by
intake pressure below normal pressure increase.
operational range. 1164 5571 16 Rail fuel pressure relief valve is
1127 1209 2 Engine exhaust pressure turbine forced to open. Shutoff conditions.
upstream tuck check failed. 1165 5571 15 Rail fuel pressure relief valve is
Pressure does not change forced to open. Warning
between engine operating points. conditions.
1130 1209 3 Engine exhaust pressure sensor 1166 5571 0 Open rail fuel pressure relief valve
voltage above normal or shorted to was detected.
high.
1167 5571 2 Unexpected opening of the rail fuel
1131 1209 4 Engine exhaust pressure sensor pressure relief valve.
voltage below normal or shorted to
1168 5571 2 Successful rail fuel pressure relief
low.
valve opening cannot be ensured.
1169 5571 13 Averaged rail fuel pressure after
valve opening is outside the
expected tolerance range.

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Deutz TD 2.2 L3 Engine Fault Codes

DTC = Diagnostic Trouble Code DTC SPN FMI Description

FMI = Failure Mode Identifier 1209 157 4 Engine fuel injector metering rail
SPN = Suspect Parameter Number pressure voltage below normal
DTC SPN FMI Description or shorted to low.

1170 5571 16 Open time of rail fuel pressure 121 520252 2 Wrong checksum in the CAN
relief valve for wear out monitoring message EAT Control.
had exceeded. 1212 629 12 ECU. Keep alive error during
1171 94 1 Fuel pressure build up during runtime at an external device.
engine start not successful. 1213 629 12 ECU. Keep alive error during
1172 1347 5 Electrical fuel pump current below initialization phase at an external
normal or open circuit. device.

1174 1347 3 Electrical fuel pump voltage above 1215 629 12 ECU. Read diagnosis error for
normal or shorted to high. non volatile memory.

1175 1347 4 Electrical fuel pump voltage below 1216 629 12 ECU. Write diagnosis error for
normal or shorted to low. non volatile memory.

119 1231 14 CAN Bus 2 off Error for Application 1218 629 12 ECU. Stack memory threshold
CAN. overrun.

1190 7103 13 Rail fuel pressure below set point, 1219 629 12 ECU. Observation counter
speed-dependent threshold irregular switch off counter
exceeded. triggered by engine running.

1191 7103 13 Rail fuel pressure metering unit. 122 4207 2 TSC1 message checksum fault.
Fuel quantity balance is disrupted. 123 4207 2 TSC1 message checksum fault.
1194 7103 13 Negative rail fuel pressure 1233 5826 15 Emission control system
governor deviation at zero delivery operator inducement level
by metering unit. 1 severity above normal
1195 7103 1 Rail fuel pressure value is below operational range.
minimum rail pressure threshold. 1235 5826 0 Emission control system
1197 7103 0 Maximum rail fuel pressure operator inducement level
exceeded. 2 severity above normal
operational range.
1198 7103 2 Set point of fuel metering unit in
overrun mode not plausible. 1236 5826 14 Emission control system
operator pre-trigger inducement
120 639 14 CAN Bus 1 off Error for Power train level 2 severity.
CAN.
124 4207 2 TSC1 message checksum fault.
1200 5357 14 Shut-off due to undershoot of
minimum rail pressure. 125 4207 2 TSC1 message checksum fault.

1202 157 0 Maximum rail pressure exceeded 1274 91 3 Accelerator pedal sensor
in limp home mode. position 1 voltage above normal
or shorted to high.
1208 157 3 Engine fuel injector metering rail
pressure voltage above normal or 1275 2623 3 Accelerator pedal 1, channel
shorted to high. 2 voltage above normal or
shorted to high.
1276 29 3 Accelerator pedal 2 voltage
above normal or shorted to high.

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Deutz TD 2.2 L3 Engine Fault Codes

DTC = Diagnostic Trouble Code DTC SPN FMI Description

FMI = Failure Mode Identifier 1308 677 5 Engine starter motor relay current
SPN = Suspect Parameter Number below normal or shorted to low.
DTC SPN FMI Description 1310 677 3 Engine starter motor relay voltage
1277 2625 3 Accelerator pedal 2, channel above normal or shorted to high.
2 voltage above normal or shorted 1311 677 4 Engine starter motor relay voltage
to high. below normal or shorted to low.
1280 91 4 Accelerator pedal sensor position 1323 91 11 Accelerator pedal position 1.
1 voltage below normal or shorted Possible error between APP1 and
to low. APP2 or APP1 and idle switch.
1281 2623 4 Accelerator pedal 1, channel 1326 29 11 Accelerator Pedal 2 Position.
2 voltage below normal or shorted Possible error between APP1 and
to low. idle switch.
1282 29 4 Accelerator pedal 2 voltage below 1346 1041 14 Start signal indicator. Terminal
normal or shorted to low. 50 was operated too long.
1283 2625 4 Accelerator pedal 2, channel 1354 105 0 Engine intake manifold
2 voltage below normal or shorted 1 temperature data above normal
to low. operational range. Warning
1289 3509 14 Failure of sensor supply voltage threshold exceeded.
1 from ECU. 1355 105 0 Engine intake manifold
1290 3509 0 Sensor supply voltage 1 from ECU 1 temperature above normal
above normal operational range. operational range. Shutoff
threshold exceeded.
1291 3509 6 Sensor supply voltage 1 from ECU
current above normal or grounded 1357 1136 0 Engine ECU temperature above
circuit. normal operational range. Most
severe.
1292 3509 1 Sensor supply voltage 1 from ECU
below normal operational range. 1358 1136 1 Engine ECU temperature below
normal operational range. Most
1293 3510 14 Failure of sensor supply voltage severe.
2 from ECU.
1359 1136 15 Engine ECU temperature above
1294 3510 0 Sensor supply voltage 2 from ECU normal operational range. Least
above normal operational range. severe.
1295 3510 6 Sensor supply voltage 2 from ECU 1360 1136 17 Engine ECU temperature below
current above normal or grounded normal operational range. Least
circuit. severe.
1296 3510 1 Sensor supply voltage 2 from ECU 1361 1136 2 Engine ECU temperature fault
below normal operational range. check.
1306 677 3 Engine starter motor relay voltage 1362 412 15 Engine exhaust gas recirculation
above normal or shorted to high. temperature above normal
1307 677 4 Engine starter motor relay voltage operational range.
below normal or shorted to low.

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Deutz TD 2.2 L3 Engine Fault Codes

DTC = Diagnostic Trouble Code DTC SPN FMI Description

FMI = Failure Mode Identifier 1392 51 4 Engine throttle valve 1, position
SPN = Suspect Parameter Number 1 voltage below normal or
DTC SPN FMI Description shorted to low.

1363 412 17 Engine exhaust gas recirculation 1397 105 0 Engine intake manifold
temperature below normal 1 temperature above normal
operational range. operational range.

1364 412 3 Engine exhaust gas recirculation 1398 105 1 Engine intake manifold
temperature voltage above normal 1 temperature below normal
or shorted to high. operational range.

1365 412 4 Engine exhaust gas recirculation 1399 4766 2 DOC temperature too high.
temperature voltage below normal 1400 4766 2 DOC temperature too low.
or shorted to low.
1401 4766 15 DOC outlet temperature above
1372 51 5 Engine throttle valve 1, position normal operational range.
1 current below normal or open
circuit. 1402 4766 3 DOC outlet temperature voltage
above normal or shorted to high.
1375 51 3 Engine throttle valve 1, position
1 voltage above normal or shorted 1403 4766 4 DOC outlet temperature voltage
to high. Short circuit to battery 1. below normal or shorted to low.

1376 51 3 Engine throttle valve 1, position 1404 4766 2 DOC intake temperature error.
1 voltage above normal or shorted 1405 4766 15 DOC Intake temperature above
to high. Short circuit to battery 2. normal operational range.
1377 51 4 Engine throttle valve 1, position 1406 4766 3 DOC intake temperature voltage
1 voltage below normal or shorted above normal or shorted to high.
to low. Short circuit to ground 1.
1407 4766 4 DOC intake temperature voltage
1378 51 4 Engine throttle valve 1, position below normal or shorted to low.
1 voltage below normal or shorted
1408 4766 2 DOC intake temperature does
to low. Short circuit to ground 2.
not change.
1379 51 6 Engine throttle valve 1, position
142 520256 9 Timeout of EAT control receive
1 current above normal or
message. CAN message is not
grounded circuit.
received.
1382 51 7 Engine throttle valve 1 position
144 523211 9 Timeout error of CAN receive
1 mechanical system not
frame EBC1.
responding or out of adjustment.
Valve stuck closed. 154 523212 9 Timeout error of CAN receive
frame engine protection.
1383 51 7 Engine throttle valve 1 position
1 mechanical system not 1540 520254 8 The stand still regeneration
responding or out of adjustment. mode time exceeds the long limit
Valve stuck open. threshold.
1391 51 3 Engine throttle valve 1, position 1541 520255 2 Hoses connected to the dp DPF
1 voltage above normal or shorted SENT sensor inverted. Swap
to high. hoses.
155 523741 14 Engine shutdown request via
CAN.

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Deutz TD 2.2 L3 Engine Fault Codes

DTC = Diagnostic Trouble Code DTC SPN FMI Description

FMI = Failure Mode Identifier 367 3349 0 Timeout Error of CAN receive
SPN = Suspect Parameter Number frame TSC1TR; control signal.
DTC SPN FMI Description 38 1485 3 ECM main relay voltage above
1587 97 0 Water in fuel level prefilter; normal or shorted to high.
maximum value exceeded. 39 1485 3 ECM main relay voltage above
188 523240 9 Timeout CAN message function normal or shorted to high of
mode control. actuator relay 2.

219 520253 2 Rolling counter fault CAN 40 1485 3 ECM main relay voltage above
message EAT Control. normal or shorted to high of
actuator relay 3.
220 4206 2 Fault check for Rolling Counter
of TSC1AE. 41 1485 4 ECM main relay voltage below
normal or shorted to low.
221 4206 2 Fault check for Rolling Counter
of TSC1AR. 42 1485 4 ECM main relay voltage below
normal or shorted to low of
222 4206 2 Fault check for Rolling Counter actuator relay 2.
of TSC1TE.
43 1485 4 ECM main relay voltage below
223 4206 2 Fault check for Rolling Counter normal or shorted to low of
of TSC1TR. actuator relay 3.
349 3349 0 Timeout error of CAN receive 48 168 0 Battery voltage above normal
frame active TSC1AE. operational range.
350 3349 0 Timeout error of CAN receive 49 168 1 Battery voltage low normal
frame passive TSC1AE. operational range.
351 3349 0 Timeout error of CAN receive 50 168 3 Battery voltage above normal or
frame active TSC1AR. shorted to high.
352 3349 0 Timeout error of CAN receive 51 168 4 Battery voltage above normal or
frame passive TSC1AR. shorted to low.
353 3349 0 Timeout error of CAN receive 516 523982 0 Power stage diagnosis disabled.
frame TSC1TE active. High battery voltage.
354 3349 0 TSC1 receive timeout error. 517 523982 1 Power stage diagnosis disabled.
Short circuit to ground error. Low battery voltage.
355 3349 0 Timeout error of CAN receive 52 168 0 High battery voltage. Warning
frame TSC1TR. threshold is exceeded.
356 3349 0 Passive timeout error of CAN 567 27 5 Engine exhaust gas recirculation
receive frame TSC1TR. 1 valve position current below
361 3349 0 Timeout error of CAN receive normal or open circuit.
frame TSC1AE. Traction Control. 570 27 3 Engine exhaust gas recirculation
363 3349 0 Timeout error of CAN receive 1 valve position voltage above
frame TSC1AR. Retarder. normal or shorted to battery 1.
365 3349 0 Timeout error of CAN receive 571 27 3 Engine exhaust gas recirculation
frame TSC1TE. Setpoint. 1 valve position voltage above
normal or shorted to battery 2.

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Deutz TD 2.2 L3 Engine Fault Codes

DTC = Diagnostic Trouble Code DTC SPN FMI Description

FMI = Failure Mode Identifier 613 171 3 Ambient air temperature sensor
SPN = Suspect Parameter Number voltage above normal or shorted to
DTC SPN FMI Description high.

572 27 4 Engine exhaust gas recirculation 614 171 4 Ambient air temperature sensor
1 valve position voltage below voltage below normal or shorted to
normal or shorted to ground 1. low.

573 27 4 Engine exhaust gas recirculation 615 723 8 Camshaft speed sensor abnormal
1 valve position voltage below frequency or pulse width or period.
normal or shorted to ground 2. 616 723 14 Camshaft sensor detection. Out of
574 27 6 Engine exhaust gas recirculation range, signal disrupted, no signal.
1 valve position current above 617 723 13 Offset angle between crank and
normal or grounded circuit. camshaft sensor is too large.
577 27 7 Engine exhaust gas recirculation 618 4201 8 Crankshaft sensor detection. Out
1 valve position. Mechanical of range, signal disrupted, no
system not responding or out of signal.
adjustment. Valve stuck closed.
619 4201 14 Crankshaft speed sensor. Speed
578 27 7 Engine exhaust gas recirculation detection, out of range, signal
1 valve position. Mechanical disrupted or no signal.
system not responding or out of
adjustment. Valve stuck open. 68 1669 14 CAN Bus ID-5. CAN Hardware
registers are not updated within the
582 5763 3 Engine exhaust gas recirculation 1, expected time.
actuator 1 voltage above normal or
shorted to high. 70 110 2 Engine Coolant Temperature. Data
erratic, intermittent or incorrect.
583 5763 4 Engine exhaust gas recirculation 1,
actuator 1 voltage below normal or 709 97 3 Water in fuel indicator 1. Voltage
shorted to low. above normal or shorted to high.

586 3055 14 Internal software error ECU. 710 97 4 Water in fuel indicator 1. Voltage
Injection cut off. below normal or shorted to low.

587 190 0 Engine speed above warning 721 94 15 Low fuel pressure system, max.
threshold. Over speed detection in physical range exceeded.
component engine protection. 723 94 3 Engine fuel pressure sensor
588 190 0 Engine speed above warning voltage above normal or shorted to
threshold. FOC-Level 1. high.

589 190 0 Engine speed above warning 724 94 4 Engine fuel pressure sensor
threshold. FOC-Level 2. voltage below normal or shorted to
low.
590 190 0 Engine speed above warning
threshold. Overrun Mode. 725 94 1 Low fuel pressure system, warning
threshold exceeded.
610 171 15 Environment temperature sensor,
temperature above upper physical 726 94 1 Low fuel pressure, shut off
threshold. threshold exceeded.
75 110 3 Engine coolant temperature
voltage above normal or shorted to
high.
76 110 4 Engine coolant temperature
voltage below normal or shorted to
low.

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Deutz TD 2.2 L3 Engine Fault Codes

DTC = Diagnostic Trouble Code DTC SPN FMI Description

FMI = Failure Mode Identifier 821 5363 5 Engine cylinder 6 fuel injection
SPN = Suspect Parameter Number quantity current below normal or
DTC SPN FMI Description open circuit.

77 110 0 High coolant temperature. Warning 822 2797 6 Engine fuel 1 injector, Group
threshold exceeded. 1 current above normal or
grounded circuit.
78 110 0 Coolant temperature. System
reaction initiated. 823 2798 6 Engine fuel 1 injector, Group
2 current above normal or
797 676 12 Engine cold start aid relay error. grounded circuit.
798 676 5 Engine cold start aid relay current 824 5358 6 Engine cylinder 1 fuel injection
below normal or open circuit. quantity above normal or grounded
799 676 5 Engine cold start aid relay current circuit. Short circuit of the power
below normal or open circuit. stage low-side.
80 411 2 Intake air massflow not in expected 825 5359 6 Engine cylinder 2 fuel injection
range. quantity above normal or grounded
circuit. Short circuit of the power
803 676 3 Engine cold start aid relay voltage stage low-side.
above normal or shorted to high.
826 5360 6 Engine cylinder 3 fuel injection
805 676 4 Engine cold start aid relay voltage quantity above normal or grounded
below normal or shorted to low. circuit. Short circuit of the power
807 2797 14 Engine fuel 1 injector, Group 1. stage low-side.
Number of possible injections 827 5361 6 Engine cylinder 4 fuel injection
limited by the injection valve. quantity above normal or grounded
815 2797 4 Engine fuel 1 injector, Group circuit. Short circuit of the power
1 voltage below normal or shorted stage low-side.
to low. 828 5362 6 Engine cylinder 5 fuel injection
816 5358 5 Engine cylinder 1 fuel injection quantity above normal or grounded
quantity current below normal or circuit. Short circuit of the power
open circuit. stage low-side.
817 5359 5 Engine cylinder 2 fuel injection 829 5363 6 Engine cylinder 6 fuel injection
quantity current below normal or quantity above normal or grounded
open circuit. circuit. Short circuit of the power
stage low-side.
818 5360 5 Engine cylinder 3 fuel injection
quantity current below normal or 83 111 1 Coolant level too low.
open circuit. 830 5358 6 Engine cylinder 1 fuel injection
819 5361 5 Engine cylinder 4 fuel injection quantity above normal or grounded
quantity current below normal or circuit. Short circuit between high-
open circuit. side and low-side of the power
stage.
820 5362 5 Engine cylinder 5 fuel injection
quantity current below normal or
open circuit.

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Deutz TD 2.2 L3 Engine Fault Codes

DTC = Diagnostic Trouble Code DTC SPN FMI Description

FMI = Failure Mode Identifier 840 4257 14 Engine fuel 1 injector, group
SPN = Suspect Parameter Number 3 missing injector adjustment value
DTC SPN FMI Description programming injector 3.

831 5359 6 Engine cylinder 2 fuel injection 854 7103 5 Engine fuel metering rail pump
quantity above normal or grounded current below normal or open
circuit. Short circuit between high- circuit.
side and low-side of the power 855 7103 3 Engine fuel metering rail pump
stage. voltage above normal or shorted to
832 5360 6 Engine cylinder 3 fuel injection high. Short circuit to battery on the
quantity above normal or grounded high side power stage.
circuit. Short circuit between high- 856 7103 3 Engine fuel metering rail pump
side and low-side of the power voltage above normal or shorted to
stage. high. Short circuit to battery on the
833 5361 6 Engine cylinder 4 fuel injection low side power stage.
quantity above normal or grounded 857 7103 4 Engine fuel metering rail pump
circuit. Short circuit between high- voltage below normal or shorted to
side and low-side of the power low. Short circuit to battery on the
stage. high side power stage.
834 5362 6 Engine cylinder 5 fuel injection 858 7103 4 Engine fuel metering rail pump
quantity above normal or grounded voltage below normal or shorted to
circuit. Short circuit between high- low. Short circuit to battery on the
side and low-side of the power low side power stage.
stage.
859 7103 6 Engine fuel metering rail pump
835 5363 6 Engine cylinder 6 fuel injection current above normal or grounded
quantity above normal or grounded circuit.
circuit. Short circuit between high-
side and low-side of the power 868 629 12 Function monitoring: fault of ECU
stage. ADC. Null load test pulse.

836 105 3 Engine intake manifold 869 629 12 Function monitoring: fault of ECU
temperature voltage above normal ADC. Test voltage.
or shorted to high. 870 629 12 ECU. DFC to indicate ICO request
837 105 4 Engine intake manifold from MoCSOP module.
temperature voltage below normal 871 91 14 Function monitoring: Monitoring of
or shorted to low. accelerator pedal position.
838 2797 14 Engine fuel 1 injector, group 875 190 2 Function monitoring: Fault of
1 missing injector adjustment value engine speed check.
programming injector 1.
876 5357 2 Engine fuel injection error for
839 2798 14 Engine fuel 1 injector, group multiple cylinders. Diagnostic fault
2 missing injector adjustment value check error between level
programming injector 2. 1 energizing time and level
2 information.

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Deutz TD 2.2 L3 Engine Fault Codes

DTC = Diagnostic Trouble Code DTC SPN FMI Description

FMI = Failure Mode Identifier 887 513 2 Actual engine percent torque.
SPN = Suspect Parameter Number DFC to report the fault in
DTC SPN FMI Description energizing time comparison.

877 5441 2 Engine fuel injection timing error 888 513 2 Actual engine percent torque.
for multiple cylinders. DFC to report in torque
comparison error.
878 5357 2 Engine fuel injection error for
multiple cylinders. Diagnostic 889 520250 2 Function monitoring: Error in the
fault check to report the error post-build selectable monitoring.
due to non plausibility in ZFC. 890 629 12 ECU. Status of the EMM alarm
879 523612 12 Internal recovery. Diagnosis fault FCCU0 which is read out of the
check to report the error to FCCU hardware module.
demand for an ICO due to an 91 1109 2 Engine protection system
error in the PoI2 shut-off. approaching shutdown. Engine
88 598 10 Clutch switch. Abnormal rate of shut off demand ignored.
change. 92 1109 14 Engine protection system
880 523612 12 Internal recovery. Diagnosis fault approaching shutdown. Shut off
check to report the error to request from supervisory
demand for an ICO due to an monitoring function.
error in the PoI3 efficiency factor. 996 629 12 ECU. Diagnostic fault check to
881 523612 12 Internal recovery. Diagnosis fault report ABE active state.
check to report the error to 997 629 12 Function monitoring: Fault of
demand for an ICO due to an ECU, WDA active by
error in change of EOM. inquiry/response communication.
882 5357 2 Engine fuel injection error for 998 629 12 Function monitoring: Fault of
multiple cylinders. Diagnosis ECU, Error Pin active suspision
fault check to report the error to of HW fault.
demand for an ICO due to an
error in total torque relevant 999 629 12 Function monitoring: Fault of
quantity. ECU, WDA active by overvoltage
detection.
883 5357 2 Engine fuel injection error for
multiple cylinders. Diagnostic The following DTC fault code range shares the same
fault check to report the error description. Replace the ECU.
due to injection quantity DTC 891 - 945 Description
correction.
SPN 629 Internal ECU error.
884 5442 2 Engine fuel injection pressure
error for multiple cylinders. FMI 12

885 29 2 Accelerator pedal 2 position.

886 677 2 Engine starter motor relay.
Function monitoring: Fault of
ECU power train active.

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Control System Fault Codes

Models with Revision H software or higher

Co ntro l Sys tem Fa ult C o des - Mo dels wit h R ev isio n H Sof tw are or H igh er

ID Component ID Name Cause Effect Solution

1 Engine Can 13 Not Engine CANBUS Disable engine start *Verify with a voltmeter that CAN+
Bus detected CAN+ or CAN- for tier 4F engines and CAN- lines are not shorted.*
shorted to supply. Measure the resistance between
D228CAN+ (YL, TCON J9-3) and
D228CAN- (GR, TCON J9-4); should
be between 55 and 65 ohms.
* D228CAN+ (YL, TCON J9-3) should
be between 1V and 5V.
* D228CAN- (GR, TCON J9-4) should
be between 1V and 5V. Remove
short(s) and cycle power.
7 Engine 21 Fault The engine has Machine will function * Check the engine fault codes with
Warning triggered the as normal. an engine diagnostic tool.
Engine Warning
Lamp condition.
8 Engine Stop 21 Fault The engine has Control system will * Check the engine fault codes with
triggered the not allow engine an engine diagnostic tool.
Engine Stop Lamp restart until power Note: The control system shuts off the
condition. cycle. Engine may engine immediately upon receiving
stop itself, depending this fault from the engine.
on the engine option.
9 Engine 21 Fault Engine is reporting This is a generic Refer to the engine fault codes in the
an engine-specific engine warning fault. menu system.
fault Engine may enforce
power reduction.
Other effects vary
depending on the
fault.
10 Ground 27 Active at Engine start button Engine start is Release engine start button, check
Controls startup held at startup. disabled DISCON overlay and ribbon cable if
Engine Start issue persists.
Switch
11 Platform 27 Active at Platform controls Engine start switch *Verify with a voltmeter that the
Controls startup engine start switch will not operate. Engine Start Toggle Switch (TS2) is
Engine Start active at startup. operating properly.
Switch * C33STR (BK, PCON J16-3) should
be 0 V with the switch OFF and 12 V
with the switch ON.
*Cycle power to allow the machine to
re-test the fault.

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

12 Machine 13 Not Machine CANBUS Machine will not be *Verify with a voltmeter that CAN+
CAN Bus detected CAN+ or CAN- functional. and CAN- lines are not shorted.
shorted to supply *Measure the resistance between
D82CAN+ (YL, TCON J5-3) and
D81CAN- (GR, TCON J5-4); should
be between 55 and 65 ohms.
*D81CAN+ (YL, TCON J5-3) should
be between 1V and 5V.
*D81CAN- (GR, TCON J5-4) should
be between 1V and 5V.
*Remove short(s) and cycle power.
13 Jib 27 Active at Toggle switch input The Jib Up or Down *Verify with a voltmeter that the Jib
Up/Down startup was detected as functions will not Up/Down Toggle Switch (TS8) is
Switch HIGH at start-up. operate. operating properly.
* C43JU (BL, PCON J17-6) should be
0 V with the switch OFF and 12 V with
the switch held in the UP position.
* C44JD (BL/BK, PCON J17-8)
should be 0 V with the switch OFF
and 12 V with the switch held in the
DOWN position.
*Cycle power to allow the machine to
re-test the fault.
15 Foot Switch 27 Active at Foot switch input Machine will not be * Release foot switch and cycle
startup was detected as functional. power.
HIGH at start-up, * If problem persists, with a voltmeter
or the footswitch verify that C24FS (WH, PCON J12-2)
was held for too is LOW when foot switch is released
long and caused and 12 V when held down.
the footswitch timer
to elapse.
28 Timeout Foot switch Machine will not be
depressed too long functional.
without action
17 Aux Pump 11 Shorted TCON detected Machine will not be *Check C27AUX (RD, TCON J3-3)
Coil to that C27AUX functional. wiring. *With a voltmeter verify that
supply circuit is shorted to C27AUX (RD, TCON J3-3) is 0 V
voltage 12V. when the Auxiliary Power toggle
switch is OFF and 12 V when switch
is ON.
*Verify the terminals of the APU
solenoid have a resistance greater
than 5 ohms. If not, replace the
solenoid.
19 Aux Enable 27 Active at Aux button held at Machine will not be Release Aux button, check DISCON
Switch startup startup. functional. overlay and ribbon cable if issue
persists.

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

20 Pri Boom 11 Shorted Circuit C163PER is Boom Extend and * Leave joystick in neutral position
Ext / Ret to above 4.5 V. Retract functions will and cycle power.
Joystick supply not operate. * If fault persists, with a voltmeter
voltage check that C163PER (BL/WH, PCON
27 Active Circuit C163PER J18-4) is at 2. 5V +/- 0.2 V at startup
at voltage was not and does not go above 4.5 V or below
startup within the startup 0.5 V when fully stroked in each
voltage range of 2.5 direction.
V +/- 0.2 V. * Replace joystick if voltage check
fails.
Pri Boom 11 Shorted Circuit C164PUD is Boom Up and Down * Leave joystick in neutral position
21 Up / Down to above 4.5 V. functions will not and cycle power.
Joystick supply operate. * If fault persists, with a voltmeter
voltage check that C164PUD (RD/WH, PCON
27 Active Circuit C164PUD J18-3) is at 2. 5V +/- 0.2 V at startup
at voltage was not and does not go above 4.5 V or below
28 0.5 V when fully stroked in each
startup within the startup
voltage range of 2.5 direction.
V +/- 0.2 V. * Replace joystick if voltage check
fails.
22 Pri Boom 11 Shorted TCON detected that Boom Up function will * With a voltmeter, measure Y22.
Up coil to C1PBU circuit is not operate. Boom Proper resistance should be between
supply shorted to 12 V. Down will also not 5 - 60 ohms. Replace Y22 if
voltage operate if short is to resistance is outside of those values.
12 V. * Verify wiring for C1PBU (RD, TCON
J4-10) and check for open or short
circuits.
23 Pri Boom 11 Shorted TCON detected that Boom Up and Down * With a voltmeter, measure Y21.
Down Coil to C2PBD circuit is functions will not Proper resistance should be between
supply shorted to 12 V or operate. 5 - 60 ohms. Replace Y21 if
voltage GND. resistance is outside of those values.
* Verify wiring for C2PBD (RD/BK,
TCON J4-9) and check for open or
short circuits.
* Verify resistance between Recovery
Module pins J37-2 and J37-11 is zero
ohms.

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

24 Pri Boom 13 Not No CAN messages Machine limited to * Verify sensor power P85PWR (GR,
Angle detected have been recovery functions TCON J6-7) is at 12 V while the system is
received by the running.
TCON from the * Verify the sensor is receiving power.
Angle Sensor. Unplug the sensor and verify 12 V across
pins 2 (+) and 1 (-) on the harness
connector.
* Verify the CAN bus wiring. With the
sensor still unplugged, measure
resistance across harness connector pins
3 and 4. If resistance is not between
55 and 65 ohms, check CAN wire
harnesses.
* Replace sensor if necessary.
14 Cross The two internal * Calibrate boom angle sensor.
check sensing channels * Check boom angle sensor mount,
failed inside the Angle ensure all fasteners are tightened to
Sensor have spec.
registered a * Replace sensor if issue persists.
significant
difference.
17 Not Sensor has been Run the boom angle calibration
calibrated replaced and process and verify fault is no longer
requires active.
calibration, or
calibration in
memory has been
erased.
19 Value out Min or max boom Machine limited to * Verify that with the boom stowed
of angle out of recovery functions. C68LS (BL, TCON J7-3) is 12V and
expected expected range. that the boom is making contact with
range Crosscheck limit the LST3S limit switch arm.
switch disagrees * Verify that with the boom above
with boom angle 12 degrees C68LS (BL, TCON J7-3)
sensor. is 0V and that the boom is not making
contact with the LST3S limit switch
arm.
* Check LST3S limit switch for
physical damage.
* Check bearings in rotary base
housing.
* Calibrate boom angle sensor.
25 Cable 21 Fault Boom cable Boom Up and * Return boom to stowed position as
tension tension limit switch Extend functions will quickly as possible.
LSB2S indicates not operate. * Verify both boom cables are
that the tension is properly tensioned and that LST3S is
loose on the boom properly centered in the bracket.
cables. * Verify LSB2S (C59CNK, BL/WH,
TCON J7-5) operates properly.
Signal should normally by 12 V. If
cable tension is loose, signal should
be 0 V.

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

26 Pri Boom 11 Shorted TCON detected that Boom Extend and * With a voltmeter, measure Y26.
Ext Coil to C7PBE circuit is Retract functions will Proper resistance should be between
supply shorted to 12 V or not operate. 5 - 60 ohms. Replace Y26 if
voltage GND. resistance is outside of those values.
* Verify wiring for C7PBE (BK, TCON
J4-7) and check for open or short
circuits.
27 Pri Boom 11 Shorted TCON detected that Boom Extend and * With a voltmeter, measure Y25.
Ret Coil to C8PBR circuit is Retract functions will Proper resistance should be between
supply shorted to 12 V or not operate. 5 - 60 ohms. Replace Y25 if
voltage GND. resistance is outside of those values.
* Verify wiring for C8PBR (BK/WH,
TCON J4-8) and check for open or
short circuits.
* Verify resistance between Recovery
Module pins J37-5 and J37-8 is zero
ohms.
35 Ground 27 Active Buttons were held The function *Release the ground control buttons
Control at at system start, or associated with the and cycle power.
Button startup are shorted on the stuck button will not *If problem persists, open ground
ground control operate. control box and open the Display
panel. Controller access door, being careful
to keep water out. Verify the ribbon
cables are properly seated and dry.
*Re-seat and/or replace ribbon cables
if necessary.
*Replace ground control overlay.
36 Jib Up Coil 11 Shorted PCON detected that Jip Up function will * With a voltmeter, measure Y68.
to V43JU circuit is not operate. Proper resistance should be between
supply shorted to 12 V or 5 - 60 ohms. Replace Y68 if
voltage GND. resistance is outside of those values.
* Verify wiring for V43JU (BL, PCON
J12-8) and check for open or short
circuits.
37 Jib Down 11 Shorted PCON detected that Jib Down function will * With a voltmeter, measure Y69.
Coil to V44JD circuit is not operate. Proper resistance should be between
supply shorted to 12 V or 5 - 60 ohms. Replace Y69 if
voltage GND. resistance is outside of those values.
* Verify wiring for V44JD (BL/BK,
PCON J12-9) and check for open or
short circuits.

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

40 Jib Select 11 Shorted PCON detected Jib and platform *With a voltmeter, measure Y18.
Coil to V18PRR is short to functions will not Proper resistance should be between
supply supply operate 5 - 60 ohms. Replace Y18 if
voltage resistance is outside of those values.
*Verify wiring for V18PRR (GR/BK,
PCON J12-4) and check for short
circuits.
41 Turntable 11 Shorted Circuit C165TTR is Turntable Rotate * Leave joystick in neutral position
Rotate to above 4.5 V. functions will not and cycle power.
Joystick supply operate. * If fault persists, with a voltmeter
voltage check that C165TTR (WH/RD, PCON
27 Active Circuit C165TTR J18-2) is at 2. 5V +/- 0.2 V at startup
at voltage was not and does not go above 4.5 V or below
startup within the startup 0.5 V when fully stroked in each
voltage range of 2.5 direction.
V +/- 0.2 V. * Replace joystick if voltage check
fails.

42 Turntable 11 Shorted TCON detected that Turntable Rotate * With a voltmeter, measure Y24.
Rotate CW to C4TRL circuit is functions will not Proper resistance should be between
Coil supply shorted to 12 V or operate. 5 - 60 ohms. Replace Y24 if
voltage GND. resistance is outside of those values.
* Verify wiring for C4TRL (WH, TCON
J3-12) and check for open or short
circuits.
43 Turntable 11 Shorted TCON detected that Turntable Rotate * With a voltmeter, measure Y23.
Rotate to C5TRR circuit is functions will not Proper resistance should be between
CCW Coil supply shorted to 12 V or operate. 5 - 60 ohms. Replace Y23 if
voltage GND. resistance is outside of those values.
* Verify wiring for C5TRR (WH/BK,
TCON J3-1) and check for open or
short circuits.
44 Drive 27 Active Toggle switch input Drive Enable switch *Verify with a voltmeter that the Drive
Enable at was detected as will not operate, Enable Toggle Switch (TS15) is
Toggle startup HIGH at start-up. possibly preventing operating properly.
Switch drive while the * C143DEL (BL/RD, PCON J16-7)
turntable is rotated. should be 0 V with the switch OFF
and 12 V with the switch held in the
ON position.
*Cycle power to allow the machine to
re-test the fault.

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

45 Platform 27 Active Toggle switch input Platform Level Up or *Verify with a voltmeter that the
Level at was detected as Down functions may Platform Level Up/Down Toggle
Toggle startup HIGH at start-up. not operate, Switch (TS9) is operating properly.
Switch depending on which * C14PLU (OR, PCON J17-2) should
direction the switch be 0 V with the switch OFF and 12 V
fault occurred. with the switch held in the UP
position.
* C15PLD (OR/BK, PCON J17-3)
should be 0 V with the switch OFF
and 12 V with the switch held in the
DOWN position.
*Cycle power to allow the machine to
re-test the fault.
46 Platform 11 Shorted PCON detected that Platform Rotate CW * With a voltmeter, measure Y70.
Rotate CW to V17PRL circuit is function will not Proper resistance should be between
Coil supply shorted to 12 V or operate. 5 - 60 ohms. Replace Y70 if
voltage GND. resistance is outside of those values.
* Verify wiring for V17PRL (GR,
PCON J12-5) and check for open or
short circuits.
47 Platform 11 Shorted PCON detected that Platform Rotate CCW * With a voltmeter, measure Y71.
Rotate to V18PRR circuit is function will not Proper resistance should be between
CCW Coil supply shorted to 12 V or operate. 5 - 60 ohms. Replace Y71 if
voltage GND. resistance is outside of those values.
* Verify wiring for V18PRR (GR/BK,
PCON J12-4) and check for open or
short circuits.
51 Drive 11 Shorted Circuit C160DRV is Drive Forward and * Leave joystick in neutral position
Joystick to above 4.5 V. Reverse functions and cycle power.
supply will not operate. * If fault persists, with a voltmeter
voltage check that C160DRV (WH/RD, PCON
27 Active Circuit C160DRV J18-10) is at 2. 5V +/- 0.2 V at startup
at voltage was not and does not go above 4.5 V or below
startup within the startup 0.5 V when fully stroked in each
voltage range of 2.5 direction.
V +/- 0.2 V. * Replace joystick if voltage check
fails.

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

52 Drive 11 Shorted TCON detected Drive Forward, Brake * With a voltmeter, measure Y6.
Forward to that C30FWD Release and possibly Proper resistance should be between
Pump Coil supply circuit is shorted to Engine will not 5 - 60 ohms. Replace Y6 if resistance
voltage 12 V or GND. operate. is outside of those values.
* Verify wiring for C30FWD (WH,
TCON J2-6) and check for open or
short circuits.
53 Drive 11 Shorted TCON detected Drive Reverse, Brake * With a voltmeter, measure Y5.
Reverse to that C31REV Release and possibly Proper resistance should be between
Pump Coil supply circuit is shorted to Engine will not 5 - 60 ohms. Replace Y5 if resistance
voltage 12 V or GND. operate. is outside of those values.
* Verify wiring for C31REV (WH/BK,
TCON J2-7) and check for open or
short circuits.
54 Brake 11 Shorted TCON detected Machine will not be * With a voltmeter, measure Y2.
Release to that C32BRK functional. Proper resistance should be between
Coil supply circuit is shorted to 5 - 60 ohms. Replace Y2 if resistance
voltage 12 V or GND. is outside of those values.
* Verify wiring for C32BRK (WH/RD,
TCON J2-9) and check for open or
short circuits.
55 High Drive 11 Shorted TCON detected Drive functions will * With a voltmeter, measure Y27.
Speed Coil to that C29MS circuit not operate. Proper resistance should be between
supply is shorted to 12 V 5 - 60 ohms. Replace Y27 if
voltage or GND. resistance is outside of those values.
* Verify wiring for C29MS (RD/WH,
TCON J2-8) and check for open or
short circuits.
56 Telematics 13 Not M7 telematics Information only Cycle power. If fault persists, check
Device detected device not telematics ready connector wiring. If
detected. there are no wiring issues replace M7.

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

61 Steer 11 Shorted Circuit C159STD or Drive and steer * Leave joystick in neutral position
Joystick to C159STA is above functions will not and cycle power.
supply 4.5 V. operate. * If fault persists, identify which circuit
voltage is the steer circuit. Check C159STA
27 Active Circuit C159STD or (BL/WH, PCON J18-11) for a joystick
at C159STA voltage steer option. Check C159STD
startup was not within the (BL/RD, PCON J18-9) for the rocker
startup voltage joystick steer option. With a voltmeter
range of 2.5 V +/- check that the circuit is at 2. 5V +/-
0.2 V. 0.2 V at startup and does not go
above 4.5 V or below 0.5 V when fully
stroked in each direction.
* Replace joystick if voltage check
fails.

62 Prox 27 Active Toggle switch input The Jib Up or Down *Verify with a voltmeter that the Jib
Override at was detected as functions will not Up/Down Toggle Switch (TS8) is
Togggle startup HIGH at start-up. operate. operating properly.
Switch * C43JU (BL, PCON J17-6) should be
0 V with the switch OFF and 12 V with
the switch held in the UP position.
* C44JD (BL/BK, PCON J17-8)
should be 0 V with the switch OFF
and 12 V with the switch held in the
DOWN position.
Cycle power to allow the machine to
re-test the fault.
68 Ground 27 Active Button was held at The function * Release the ground control buttons
Function at system start, or is associated with the and cycle power. * If problem persists,
Enable startup shorted on the stuck button will not open ground control box and open the
Button ground control operate. Display Controller access door, being
panel. careful to keep water out. Verify the
ribbon cables are properly seated and
dry.
* Re-seat and/or replace ribbon
cables if necessary.
* Replace ground control overlay.

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

69 AC 11 Shorted TCON detected that Generator function * With a voltmeter, measure Y29.
Generator to C45GEN circuit is will not operate. Proper resistance should be between
Output supply shorted to 12 V. 5 - 60 ohms. Replace Y29 if
voltage resistance is outside of those values.
* Verify wiring for C45GEN (GR/WH,
TCON J3-2) and check for open or
short circuits.
72 Lift Guard 14 Cross PCON detected that Boom Up and Extend * Using a voltmeter, verify that the
Contact check inputs from SW30 functions will not voltage on C248CA (OR/BK, PCON
Alarm failed (contact alarm operate. J12-1) is always the opposite of
Switch proximity sensor) C247CA (OR, PCON J12-11).
are the same * Check wiring for open or short
voltage. circuits.
* Verify SW30 is receiving power and
ground by verifying 12 V across
C31 pins 1 and 3.
* Replace SW30 if necessary.
21 Fault
73 Engine Oil 12 Sensor Engine oil pressure Engine will not * With a voltmeter, check that
Pressure value sender is shorted to operate. C25PSR ( WH/BK, TCON J6P9) is
too 12V. not shorted to 12V and voltage is
high between 0.1-11.5V
* Replace sender if necessary
24 Too low The engine oil Engine may not * Stop engine as soon as possible.
pressure is attempt to start until * Verify the engine oil level.
measured as too system power cycle. * Verify the engine oil pump.
low, potentially Engine may be
* Power on the machine and start the
damaging the turned off by control
engine. At the ground controls
engine. system immediately.
display, view the engine oil pressure
gauge for proper operation.
* If engine uses an analog oil
pressure sensor, verify it is sending
an analog voltage on C25PSR
(WH/BK, TCON J6-9).

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

74 Engine 15 Sensor Engine Engine will not * With a voltmeter, check that
Temperature value too temperature operate C26TSR ( WH/RD, TCON J6P8) is
low sensor is shorted not shorted to ground and voltage is
to ground between 0.1-11.5V
* Replace sensor if necessary
23 Too high The engine coolant Engine will not * Stop engine as soon as possible.
temperature is restart until machine * Verify the engine coolant level.
measured as too power is cycled. * Verify the engine coolant/water pump.
high, potentially Engine may stop * Power on the machine and start the
damaging the itself, depending on engine. At the ground controls display,
engine. the engine option. view the engine temperature gauge for
proper operation.
* If engine uses an analog temperature
sensor, verify it is sending an analog
voltage on C26TSR (WH/RD, TCON J6-
10).
76 Platform 13 Not Load sensor not Boom Up, Extend * Verify sensor power P26PWR (BK,
Load Sensor detected detected on the and Turntable Rotate PCON J13-9) is at 12 V while the
communications functions will not system is running.
bus. operate. * Verify 12 V across pins on C27-2
(+) and C27-3 (-) on the harness
connector.
* Measure resistance across
C27 pins 4 and 5 on the harness
connector. If resistance is not
between 55 and 65 ohms, check
CAN wire harnesses.
* Replace sensor if necessary.
14 Cross The two internal Boom Up, Extend * Check that the load sensor is
check sensing channels and Turntable Rotate mounted correctly and all fasteners
failed inside the Load functions will not are tightened to spec.
Sensor have operate. * Calibrate load sensor.
registered a * Replace sensor if issue persists.
significant
difference.
15 Value to Platform load Machine limited to * Make sure the platform is not
low sensor out of recovery functions touching the ground or an overhead
calibration obstruction. Cycle power and check
that fault is no longer reported.
* Perform the platform overload
calibration procedure.
* Replace sensor if necessary.
17 Not Platform load * Calibrate load sensor.
calibrated sensor out of * Replace sensor if issue persists.
calibration
21 Fault Platform load * Check that the load sensor is
sensor out of mounted correctly and all fasteners
calibration are tightened to spec.
* Calibrate load sensor.
* Replace sensor if issue persists.

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

78 Platform 13 Not TCON has not Controls from the * Verify PCON is receiving power.
Controller detected detected the platform will not Check for 12 V on J15-2 (+) and J15-
(PCON) PCON primary operate. 1 (-).
processor on the * Verify PCON is receiving ESTOP
communications signals. With ground ESTOP pulled
bus. out and keyswitch set to Platform,
verify 12 V is reaching PCON J15-10.
* Verify CAN bus is functional. Pull
out connector J15 from the PCON
and with a voltmeter set to resistance
verify that pins 3 and 4 on the
harness connector measure between
110 and 130 Ohms. Check wiring and
boom cable for open or short circuits
if resistance check fails.
* Replace PCON if necessary.
29 Software PCON software is Machine limited to Download latest software from
version out of date. recovery functions firmware site and update machine.
mismatch
79 Display 13 Not TCON has not Controls from the * Verify DISCON is operating by
Controller detected detected the ground will not checking that the display on the front
(DISCON) DISCON on the operate. is operating properly.
communications * If there is no display, try to power up
bus. the DISCON by setting the keyswitch
to Ground, pull out the ground
ESTOP and press the Ground
Function Enable button. The display
should start.
* If there is still no display, check
DISCON power on J10 pins 2 (+) and
1 (-).
* If DISCON operates but fault
persists, check the CAN bus wiring.
Disconnect J10 and with a voltmeter
set to resistance verify that the
resistance between pins 3 and 4 on
the harness connector are between
55 and 65 ohms. Check CAN wiring if
resistance check fails.
* Replace DISCON if required.
29 Software DISCON software Machine limited to Download latest software from
version is out of date. recovery functions firmware site and update machine.
mismatch

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

80 Turntable 13 Not The DISCON has Machine limited to * Verify TCON is receiving power.
Controller detected not detected the recovery functions Check for 12 V on J5-2 (+) and J5-1
(TCON) TCON on the CAN (-).
bus. * Verify TCON is receiving ESTOP
signals. With ground ESTOP pulled
out and keyswitch set to Ground,
verify 12 V is reaching TCON J5-
9 and J5-12.
* Verify CAN bus is functional. Pull
out connector J5 from the TCON and
with a voltmeter set to resistance
verify that pins 3 and 4 on the
harness connector measure between
55 and 65 Ohms. Check wiring and
boom cable for open or short circuits
if resistance check fails.
* Replace TCON if necessary.
29 Software TCON software is Download latest software from
version out of date firmware site and update machine.
mismatch
82 Overload 21 Recovery This is a flag that Advisory condition. Power up the machine in service
indicates that the Machine is fully mode and clear the flag in the service
platform was functional. menu on the ground control display.
overloaded and
that auxiliary
function enable
was used while
overloaded.
83 Disabled 21 By owner The telematics Machine will not be Call machine owner to re-enable
module has locked functional, or have machine functions.
out machine limited functionality,
operation. depending on the
telematics option.
84 Chassis 13 Not The tilt sensor Boom Up, Extend * Verify S8O is receiving power.
Angle detected S80 has not been and Drive functions Disconnect sensor connector and
detected on the will not operate. verify harness connector pins 1 and
CAN bus. 2 measure 12 V.
* Verify CAN bus wiring. With a
voltmeter set to resistance, check the
resistance between pins 3 and 4 on
the harness connector (not the
sensor's integrated connector).
Resistance should be between
55 and 65 ohms. Check CAN wiring if
resistance check fails.
* Replace sensor if required.
17 Not Tilt sensor not Machine limited to Calibrate tilt sensor.
calibrated calibrated recovery functions

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

85 Chassis 13 Not Tilt sensor not Machine limited to Calibrate tilt sensor.
Angle detected calibrated recovery functions
Safety
88 Function 11 Shorted TCON detected Only Auxiliary Power * With a voltmeter, measure Y74.
Enable Coil to that C155PCE is available. Proper resistance should be between
supply circuit is shorted to 5 - 60 ohms. Replace Y74 if
voltage 12 V or GND. resistance is outside of those values.
* Verify wiring for C155PCE (OR/RD,
TCON J2-5) and check for open or
short circuits.
89 Fuel Level 12 Value to Fuel sensor Information only With a voltmeter, check voltage on
Sensor high shorted to B+ C65FLI (BL/WH, TCON J7-11). The
voltage should be between 1V and
5V. Check for shorts to B+.
15 Value to Fuel sensor With a voltmeter, check voltage on
low shorted to GND C65FLI (BL/WH, TCON J7-11). The
voltage should be between 1V and
5V. Check for shorts to ground.
92 Turntable 11 Shorted TCON detected Turntable Rotate * With a voltmeter, measure Y13.
Rotate Flow to that C6TRF circuit functions will not Proper resistance should be between
Coil supply is shorted to 12 V operate. 5 - 60 ohms. Replace Y13 if
voltage or GND. resistance is outside of those values.
* Verify wiring for C6TRF (WH/RD,
TCON J4-1) and check for open or
short circuits.

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Control System Fault Codes

ID Component ID Name Cause Effect Solution

94 Primary 13 Not No CAN messages Boom Up, Extend * Verify sensor power P85PWR (GR,
Boom detected have been and Turntable Rotate TCON J6-7) is at 12 V while the
Length received by the functions will not system is running.
TCON from the operate. * Verify the sensor is receiving power.
Length Sensor. Unplug the sensor and verify 12 V
across pins 1 (+) and 2 (-) on the
harness connector.
* Verify the CAN bus wiring. With the
sensor still unplugged, measure
resistance across harness connector
pins 3 and 4. If resistance is not
between 55 and 65 ohms, check
CAN wire harnesses.
* Replace sensor if necessary.
14 Cross The two internal Machine limited to * Ensure that the boom angle sensor
check sensing channels recovery functions cord is hooked up to the bracket on
failed inside the Length the boom and that the cord extends
Sensor have and retracts smoothly.
registered a * Calibrate boom length sensor.
significant * Replace sensor if necessary.
difference.
17 Not Boom length Calibrate boom length sensor.
calibrated sensor not
calibrated.
19 Value out Min or max length * Verify that with the boom retracted
of out of expected C24LS (OR/RD TCON J7-4) is 12V
expected range. and that the boom is making contact
range Crosscheck limit with the LSB1RS limit switch arm.
switch disagrees * Verify that when the boom is
with length sensor. extended at least 10" C24LS
(OR/RD, TCON J7-4) is OV and that
the boom is not making contact with
the LSB1RS limit switch arm.
* Check LSB1RS limit switch for
physical damage.
* Calibrate length sensor.
99 Primary 11 Shorted TCON detected Boom Extend and * With a voltmeter, measure Y15.
Boom to supply that C9PEF circuit Retract functions will Proper resistance should be between
Extend / voltage is shorted to 12 V not operate. 5 - 60 ohms. Replace Y15 if
Retract or GND. resistance is outside of those values.
Flow Coil * Verify wiring for C9PEF (BK/RD,
TCON J4-5) and check for open or
short circuits.
* Verify resistance between Recovery
Module pins J37-6 and J37-7 is zero
ohms.

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Service and Repair Manual April 2021

Control System Fault Codes

ID Component ID Name Cause Effect Solution

100 Platform 11 Shorted PCON detected Platform Level Up * With a voltmeter, measure Y20. Proper
Level Up Coil to supply that V14PLU circuit and possibly Level resistance should be between 5 -
voltage is shorted to 12 V Down functions will 60 ohms. Replace Y20 if resistance is
outside of those values.
or GND. not operate.
* Verify wiring for V14PLU (OR, PCON
J12-6) and check for open or short
circuits.
101 Platform 11 Shorted PCON detected Platform Level * With a voltmeter, measure Y19. Proper
Level Down to supply that V15PLD circuit Down and possibly resistance should be between 5 -
Coil voltage is shorted to 12 V Level Up functions 60 ohms. Replace Y19 if resistance is
outside of those values.
or GND. will not operate.
* Verify wiring for V15PLD (OR/BK,
PCON J12-7) and check for open or
short circuits.
110 Platform 27 Active at Toggle switch input Platform Rotate Left *Verify with a voltmeter that the Platform
Rotate startup was detected as or Right will not Rotate Toggle Switch (TS7) is operating
Toggle HIGH at start-up. operate, depending properly.
Switch @PC on which side of the * C17PRL (GR, PCON J16-4) and
switch was faulted. C18PRR (GR/BK, PCON J17-5) should
be 12 V when the switch is pressed in
their respective directions.
*Cycle power to allow the machine to re-
test the fault.
116 Model 31 Setup Machine is not fully Machine will not Navigate to Settings -> Model
Configuration invalid. configured or set to operate. Configuration and ensure model,
wrong model. engine, tires, and region are set and
correct.
141 Boom 10 Safety The system has All functions will not Use Auxiliary Power and the boom
Envelope determined that operate except for retract and/or down functions to
Exceeded the platform the recovery bring the platform back within the
position has procedure. operational envelope.
exceeded the
safety envelope
boundary.
150 Sensor 11 Shorted PCON detected Boom Up and * Turn on machine and verify sensor
Power to supply that P26PWR Extend functions power P26PWR (BK, PCON J13-9)
P26PWR voltage circuit is shorted to will not operate. is at 12 V.
12 V or GND. * Inspect wiring for open or shorts
circuits.
152 Primary 11 Shorted TCON detected Boom Up and Down * With a voltmeter, measure Y12.
Boom to supply that C3PBF circuit functions will not Proper resistance should be
Up/Down voltage is shorted to 12 V operate. between 5 - 60 ohms. Replace
Flow Coil or GND. Y12 if resistance is outside of those
values.
* Verify wiring for C3PBF (RD/WH,
TCON J4-4) and check for open or
short circuits.
* Verify resistance between
Recovery Module pins J37-3 and
J37-10 is zero ohms.

140 S®-60/65 XC ™ • S ®-60/65 HF • S®-60/65 TraX ™ Part No. 1288652GT

April 2021 Service and Repair Manual

Control System Fault Codes

ID Component ID Name Cause Effect Solution

160 LF Steer (L 11 Shorted TCON detected Steer Left function * With a voltmeter, measure Y3.
or R) Coil to that C37STL circuit will not operate. Proper resistance should be between
supply is shorted to 12 V 5 - 60 ohms. Replace Y3 if resistance
voltage or GND. is outside of those values.
* Verify wiring for C37STL (BL/BK,
TCON J4-11) and check for open or
short circuits.
161 RF Steer (L 11 Shorted TCON detected Steer Right function * With a voltmeter, measure Y4.
or R) Coil to that C36STR will not operate. Proper resistance should be between
supply circuit is shorted to 5 - 60 ohms. Replace Y4 if resistance
voltage 12 V or GND. is outside of those values.
* Verify wiring for C36STR (BL,
TCON J4-12) and check for open or
short circuits.
185 ESTOP 11 Shorted TCON detected ESTOP circuit * Using a voltmeter and with the
Source to that ESTOP 1 is at cannot complete, system turned OFF, check the
supply 12 V but ESTOP preventing machine resistance between TCON J5 pins
voltage 3 is at 0 V. functions. 9 and 10. Replace TCON if
resistance is more than 5 ohms.
* Check P79PWR (BK, TCON J5-9)
and P23PWR (RD, TCON J5-10) for
open or short circuits.
186 ESTOP 11 Shorted Mismatched ESTOP circuit * Inspect PCON J15 pins 11 and
Return to signals detected cannot complete, 12 for open or short circuits. Using a
supply on ESTOP Return preventing machine voltmeter, set to diode test mode and
voltage circuits. Either: functions. make sure the diode tests ok with the
* PCON ESTOP anode at pin 12 and cathode at pin
2 and ESTOP 4 do 11. If test fails, replace the PCON.
not match, or * Inspect TCON J5 pins 11 and 12 for
* TCON ESTOP open or short circuits. Using a
2 and ESTOP 4 do voltmeter, set to diode test mode and
not match. make sure the diode tests ok with the
anode at pin 12 and cathode at pin
11. If test fails, replace the PCON.
* Check P23RET (BK) for shorts to
ground or power.
187 TCON Bank 13 Not Power plug not TCON outputs will * Check J1, Bank Power, on TCON is
power detected connected or not turn on. making a good connection.
loose. * Verify pin 1 is grounded
Internal TCON * Verify pins 2, 3, 4 are 12V
component failure. * Replace TCON
188 PCON Bank 13 Not Power plug not PCON outputs will * Check J11, Bank Power, on PCON
power detected connected or not turn on. is making a good connection.
loose. * Verify pin 1 is grounded
Internal TCON * Verify pins 3, 4 are 12V
component failure. * Replace PCON

Part No. 1288652GT S®-60/65 XC ™ • S ®-60/65 HF • S®-60/65 TraX ™ 141

Service and Repair Manual April 2021

Limit Switch Location Legend

Lim it S witc h L ocat ion Le gen d

1 S24 5 Rotary Sensor

2 LSB1RS 6 LST3S
3 LSB2S 7 LST1O
4 String Potentiometer 8 UTS

Limit Switches and Sensors

S24 Platform overload sensor

LSB1RS Limit switch boom fully retracted- safety
LSB2S Limit switch cable tension- safety
String pot Measures boom extension
Rotary sensor Measures boom angle
LST3S Limit switch boom angle- safety
LST1O Limit switch turntable - operational
UTS (2) Universal tilt sensors (fuel tank plate)

174 S®-60/65 XC ™ • S ®-60/65 HF • S®-60/65 TraX ™ Part No. 1288652GT