MAINTENANCE MANUAL

HEIDENHAIN TNC 407/415/425 CONTROL

SIEMENS DRIVES

PART No. 1801237

ISSUE No. LOCT94
 ROHTAMT SAFETY M O B

It is t h e users responsibility t o be acquainted with the legal obligations and requirements in the use
a n d application of the machine particularly under the Health a n d Safety at Work Act 1974 a n d
those under the British Standard Code of Practice for Safety of Machinery BS5304 1988.

The Bridgeport Machining Centre.

SAFE INSTALLATION
i

It is the customers responsibility to ensure the machine is installed in a safe operating position, with
all service pipes a n d cables clear of the operation area so as not t o cause a hazard. Access must
b e allowed for safe maintenance, swarf and oil disposal including safe stacking of machined a n d
unmachined components.

MACHINE GUARDING

The Bridgeport Machining Centre is fitted with completely enclosed guards as standard. In certain
cases a n d tooling applications additional guarding may have t o b e provided by the user.

The standard machine guarding has special safety interlocks on t h e guard doors that comply with
the British Standard C o d e of practice for Safety of Machinery. Guards and interlock shall b e kept
fully maintained a n d tested by the customer and shall not b e removed.
I
The guards are m a d e with clear observation windows having high impact resistance t o provide
operator safety a n d a clear unobstructed view of the operations in progress. The opening of any
guard door provides access t o potential hazard areas. Opening the working area guard doors will
automatically stop the spindle, but it is still possible, by means of t h e operator controls, t o manually
initiate all other machine functions. Extreme care must therefore be used at all times.

SOFTWARE
i

Unauthorised Changing of machine software or control parameters is hazardous a n d is not

permitted. Bridgeport Machines Limited will not a c c e p t any liability whatsoever for unauthorised
changes in this area.
i

AUTHORISED PERSONNEL AND TRAINING

1

Operating, service a n d maintenance engineers shall be authorised by the 'User Company' a n d

properly trained in the use of the machine.

SAFE WORKING PRACTICES

Workholding devices, lifting equipment, tooling a n d their use shall b e the responsibility of the user, it
is the users responsibility to protect against the hazards caused by swarf, leaking oil or coolant a n d
1
their use.
i

Use of proprietory oil or coolant is the responsibility of the user. Special instructions from the
suppliers concerning their use should be carefully read a n d understood before use.

To prevent bodily injury safe working practices should b e e m p l o y e d when operating or servicing
1
the machine.
 SAFETY INFORMATION
I
I U.S.A. ONLY
i
To prevent serious bodily injury, you should observe the following basic safety precautions w h e n
Installing, operating or servicing your Bridgeport milling machine or machining centre.
!

1
1. Follow all Instructions In the machine manual.
I
i 2. Wear approved Industrial safety glasses and safety
shoes.
i
1
3. Do not wear gloves, long sleeves, long hair, rings,
i watches, jewelry or other loose Items that could
j b e c o m e caught In moving parts.
i

! 4. Keep all parts of your body away from moving parts

\ (belts, cutters, gears, etc.).
1
5. Use proper point of operation safeguarding.

These a n d other safety precautions are discussed In the American National Standards Institute
Standard entitled Safety Requirements forthe Construction, Care a n d Use of Drilling. Milling a n d Boring
Machines (ANSI Bl 1.8-1974).

This publication is available from: The American National Standards Institute

1430 Broadway
New York. New York 10018

Safeguarding for protection at the point of operation c a n only be designed a n d constructed when the
parameters of the patlcular operation have been determined. As a result. ANSI Bl 1.80-1974, Section
5.1, states that "it shall be the responsibility of the employer to provide, a n d ensure the use of a guard,
guarding device, awareness barrier, awareness device, or shield...".
I
To assist machine users In designing point of operation safeguarding for their specific machine
applications, the Occupational Safety and Health Administration has published a booklet entitled
Concepts and Techniques of Machine Safeguarding (O.S.H.A. Publication Number 3067).

This publication Is available from: The Publication Office - O.S.H.A.

i U.S. Department of Labor
, 200 Constitution Avenue. NW
Washington. D.C. 20210

The general purpose point of operation shield provided with this machine a n d shown In
certain Illustrations throughout this manual may not be appropriate a n d cannot be utilized
for all possible applications of the machine. Use additional or alternate safeguarding
where this shield is not appropriate or cannot be utilized Note that for purpose of display
the shield has b e e n removed In certain other illustrations in this manual.
 BRIDGEPORT SAFETY LIST
ALL COUNTRIES
1. DON'T run your machine until you have read and understood the Bridgeport Operator a n d
Maintenance manuals.
i

2. pON'T run your machine until you have read a n d understood all machine a n d control key
signs.

3. DON'T run your machine for the first time without a qualified instructor. ASK your supervisor
for help when you n e e d it.

4. PROTECT your eyes. Wear safety glasses with side shields at all times.

5. pON'T get caught in moving parts. Remove watches, rings, jewelry, neck-ties, a n d loose-
fitting clothes.
i

6. PROTECT your head. Wear a safety helmet when working near overhead hazards.
i

7. KEEP your hair away from moving parts.

i

8. PROTECT your feet. Always wear safety shoes with steel toes a n d oil-resistance soles.
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9. Gloves are easily caught in moving parts. TAKE THEM OFF before you turn o n the machine.

10. Loose objects c a n b e c o m e flying projectiles. REMOVE all loose items (wrenches, chuck
keys, rags, etc.) from machine before starting.

11. NEVER operate a machine tool after taking strong medication, using non-prescription drugs
or perscribed drugs which may impair concentration or consuming alcoholic beverages.

12. SAFEGUARD the cutting zone ("point of operation"). Use standard, general purpose
safeguard where possible. Use special safeguards when required.
i

13. Protect your hands. STOP the spindle completely BEFORE changing tools.

14. Protect your hands. STOP the spindle completely BEFORE you load or unload a workpiece.

15. Protect your hands. STOP the spindle completely BEFORE you clear a w a y chips or oil. Use
brush or chip scraper. NEVER use your hands.
i

16. Protect your hands. STOP the spindle completely BEFORE you adjust the workpiece, fixture
or coolant nozzle.

17. Protect your hands. STOP the spindle completely BEFORE you take measurements.

18. Protect your hands. STOP the spindle completely BEFORE you open safeguard or covers.
Never reach around a safeguard.

19. Protect your hands. STOP the machine BEFORE you change or adjust belts, pulleys or gears.

20. PROTECT your hands. Keep hands and arms clear of spindle start switch w h e n changing
tools.

21. PROTECT your eyes a n d the machine. Never use a compressed air hose t o remove chips.
i

I
22. KEEP work area well lighted. Ask for additional light if needed.

23. DON'T slip. Keep your work area clean a n d dry. Remove chips, oil a n d obstacles.

24. NEVER lean on your machine. Stand away when the machine is running.

25. DON'T get trapped. Avoid pinch points caused by motion of table a n d h e a d .

26. PREVENT objects from flying loose. Securely c l a m p a n d locate workpiece. Use stop blocks
where necessary. KEEP clamps clear of cutter path.

27. PREVENT cutter breakage. Use correct table f e e d and spindle speed for the job. Reduce
f e e d a n d speed if you notice unusual noise or vibration.

28. PREVENT cutter breakage. Rotate spindle in clockwise direction for right-hand tools..
counterclockwise for left-hand tools. Use the correct tool for the job.

29. PREVENT workpiece and cutter d a m a g e . Never start the machine when t h e cutter is in
c o n t a c t with the workpiece.

30. Dull a n d d a m a g e d tools break easily. Inspect tools a n d tool holders. Keep tools sharp.
Keep tool overhang short.

31. Keep rotating cranks and handwheels well-lubricated a n d maintained. Do not remove
safety springs.

32. Certain materials, such as magnesium, are highly flammable in dust a n d chip form. See
your supervisor before working with these materials.

33. PREVENT fire. Keep flammable liquids a n d materials a w a y from work area a n d hot chips.

34. PREVENT machine from moving unexpectedly. Disengage power f e e d w h e n not being
used (manual machines only).

35. PREVENT machine from moving unexpectedly. Always start machine in manual mode.

36. DO NOT use the machine in a volatile atmosphere. Electrical devices fitted t o this
machine are for normal factory use, a n d are not explosion proof.
I
I

This manual provides information

which is proprietary to Bridgeport
Machines and its suppliers and is
m a d e available for the use and
maintenance of its products.
Any use reproduction or dissemi-
nation of this information for any
other purpose without written per-
mission is prohibited.
The information in this document is
subject to change without notice
and does not constitute a commit-
ment by Bridgeport Machines.

E&OE.
CONTENTS
MACHINE INSTALLATION
I

1.1 INTRODUCTION 1.1

1.2 UNCRATING (WHERE NECESSARY) 1.1
1.3 SHORTAGE PROCEDURE 1.1
1.4 LIFTING 1.1
' 1.4.1 Weight
1.5 PREPARATION OF THE MACHINE LOCATION
I 1.5.1 Foundation and clearances 1.2
1.6 ELECTRICAL SERVICE 1.3
1
1.6.1 Reference Information 1.3
1.6.2 Control Cabinet 1.3
i
i

PREPARATION FOR OPERATION

I

2.1 CLEANING THE MACHINE 2.1

2.2 LUBRICATION 2.1
2.3 COOLANT 2.1

3. MACHINE COMMISSIONING
!

3.1l GENERAL 3.1

3.2 CUSTOMER INSTALLATION REQUIREMENTS 3.1
3.2.1 Preliminary inspection 3.1
3.2.1.1 Visual inspection 3.1
<' 3.2.2 Mains Supply Checks 3.1
! 3.2.3 Transit Straps 3.1
3.2.4 Pneumatics 3.1
3.3| COMMISSIONING PROCEDURE FOR EXPORT MACHINES 3.1
i

4. MACHINE MAINTENANCE THEORY OF OPERATION

4.11 THE XYZ SERVO MOTOR DRIVE 4.1

1
4.1.1 Servo Motors 4.1
i 4.1.2 Transmissions 4 l
4.2! SPECIFICATION 4.1

5. POWER DISTRIBUTION

5.1; INPUT SUPPLY 5.1

i 5.1.1 Three phase power 5.1
i 5.1.2 Three phase power 380 volts 5. l
, 5.1.3 Single phase power 200 volts 5.1
1
5.1.4 Single phase power 100 volts 5. l
1
5.1.5 24v DC Unregulated 5. l
I 5.1.6 24v DC Regulated PSU2 5 l

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CONTENTS

6. PREVENTATIVE MAINTENANCE

6.1.1 Warranty 6.1

6.1.2 Single Shift operation using coolant on all operations 6.1
6.1.2.1 Daily maintenance 6.1
6.1.2.2 Weekly maintenance 6.1
6.1.3 PERIODIC REPLACEMENT ( 2 YEARS) 6.1
6.1.4 MULTIPLE SHIFT OPERATIONS AND PUNITIVE ENVIRONMENTS 6.2

7. FAULT FINDING

7.1 Diagnostics 7.2

7.2 Error Messages 7.3
7.3 Siemens Drives 7.6
CONTENTS (cont.)

LIST OF ILLUSTRATIONS

FIGURE PAGE
I
1.1 I Slinging 1.1
1.2 j Foundation and Clearances 1.2
1.3 | Levelling Screw Clearances 1.2
1.4 \ Overall Clearance Of Machine 1.2
2.1 | Lubrication System Pump 2.1
1
4.1 Spindle Power (40-6000 R.P.M. Spindle) 4.3
4.2 | Spindle Power (404.000 R.P.M. Spindle Optional) 4.4
4.3 j Spindle Power (40-10,000 R.P.M. Spindle Optional) 4.5
5.1 [ General Arrangement (electrical) 5.2

| Schematic Diagram 240-154 (Sheet 1 of 7) E-l

I Schematic Diagram 240-154 (Sheet 2 of 7) E-2
Schematic Diagram 240-154 (Sheet 3 of 7) E-3
! Schematic Diagram 240-154 (Sheet 4 of 7) E-4
t Schematic Diagram 240-154 (Sheet 5 of 7) E-5
Schematic Diagram 240-154 (Sheet 6 of 7) E-6
i Schematic Diagram 240-154 (Sheet 7 of 7) E-7
! Cabinet Stage 1 Assembly 4688287(Sheet 1 of 2) E-8
I Cabinet Stage 1 Assembly 4688287(Sheet 2 of 2) E-9

1
Base Arrangement (2409315) GA-1
, Saddle Assermbly (2409316) GA-2
| Table Assembly (2409317) GA-3
; Lubrication Assembly (2409318) GA-4
Column Assembly (2409319) GA-5
:
Head (Heid. Plus Encoder) (2409320) GA-6
1
Triple Action Drawbar Arrangement (2409218) GA-7
1
Service Panel (2409322) GA-8
i Coolant Tank (2409364) GA-9
| Transit Foundation Assembly (2409365) GA-10
I Rear Panel Assembly (2409323) GA-11
! Specification Drawing (2409403) GA-12
! Pneumatic Layout (2389921) GA-13
| Perimeter Guard Sub Assembly (2409379) GA-14
I Rear Perimeter Guard (2409336) G A-15
! 22 Toolchanger (2409410) GA-16
 I

1. MACHINE INSTALLATION
1.1 INTRODUCTION

Correct installation of the machine is

the first essential to ensure that it will
operate jat a high level of efficiency
over long periods with the minimum of
attention. Each machine will be
despatched with foundationjnstallation
a n d capacity drawings. LIFTING BAR
These drawings show the design layout
for the vprious units of the complete
installation. As the cables a n d the
trunking have been supplied to the
dimensions shown on the drawings,
variations from the layout should not be
a t t e m p t e d without prior consultation
with the imanufacturers.

1.2 UNCRATING
(WHERE NECESSARY)

Carefully remove the outside casing,

internal braces and skids so that the
machine is not d a m a g e d in any way.
If any d a m a g e has been caused in
transit please inform:

i) the haulage contractors

LIFTING BAR''
ii) the railways and/or shippers

iii) or local agent a n d state the full

Figure 1.1 Slinging
extent of d a m a g e . Retain all
the packing materials until the
1.4.1 Weight
Insurance Company's assessors
haye inspected the machine.
i
The machine weight is approximately 2,850 kgs
1.3 SHORTAGES PROCEDURE (6,300 lbs). To lift the machine you will require
a steel bar approximately 50 m m (2in.)
Check all the equipment with the Packing Sheet diameter a n d 1,524 mm (5ft.) long a n d a lifting
or Delivery Note. If any shortages are evident beam. Follow the procedure below a n d
or suspected, please inform Bridgeport Machines use the recommended method of slinging the
or your local agent. machine as shown above (figure 1.1).'

1A LIFTING D Place the bar through lifting holes

provided in the front of the base, a n d in
the column. Then affix the chain t o either

!\ WARNING side of the bar on the base as shown a n d

on to the bar through the column.

WARNING: ENSURE THAT THE CHAINS

USED TO LIFT THE MACHINE ARE
UNDAMAGED AND OF THE SPECIAL
RATING FOR THE EQUIPMENT
1
IE: 6000 kgs S.W.L

- l.l -
 1. MACHINE INSTALLATION (cont.)

iD Before raising the machine off the ground

test for balance. Figure 1.1 clearly _1226_
depicts the method of slinging. If the
machine cannot be lifted in the convent- _5__L JS5_
ional manner, it should be jacked-up onto

n
rollers a n d then drawn into position using
suitable conveyancer. The machine
together with its ancillary equipment 660 SU,

L
1 8 - 590
should now be positioned o n the selected
site and levelled.

1.5 PREPARATION OF THE MACHINE LOCATION 62S

1.5.1 FOUNDATION & CLEARANCES ELECTRIC*. ( A B w n

SUPP0CT SCBCWS
When setting the machine o n a prepared
foundation of concrete (optional) or on the 1070 360
shop floor. Carefully lower the machine onto
the prepared foundation, having first extended mmitf RASP t<**
the levelling screws until they protrude at least
(20mm) through the base flange. If a swarf
management system is a n option, then the screw Figure 1.2
position shoulg be 55mm.

If VELUNG SCREW

D Ensure that the levelling screws are centra-

lised over the bearing plates a n d that the
weight of the machine is being taken by -BEABNCPLME
all six screws.

iD Position the table a n d saddle in the central

position, then using a precision level on the
machine table take readings in the
'X' a n d Y axes. Level the machine by
means of the six levelling screws to within
Figure 1.3
0.03mm in 300mm.

When machine is correctly levelled lock

the levelling screws.

NOTE: Ensure the distance between the

base a n d the floor is 40mm (1.57in.)
see figure 1.3 (or 55mm for swarf
management system machines).

Figure 1.4 shows the necessary

clearances around t h e
machine for access door
opening for maintenance
a n d to continue the remainder
of the installation.

1.2-
 1. MACHINE INSTALLATION (cont.)
1.6 ELECTRICAL SERVICE
1.6.1 REFERENCE INFORMATION Bridifeborf BRIDGEPORT MACHINES
There are t w o electrical cabinets on
the machine supplied. Check the label VOLTAGE
PHASE
on the door of the main magnetics
FREQUENCY
cabinet|to determine the exact figures
FULL LOAD CURRENT
for your installation. SPINDLE MOTOR RATING
i SHORT CrRCUT INTERRUPT CAPACITY |
1.6.2 M/^IN MAGNETICS CABINET OF MAINS PROTECTION DEVICE

This cabinet is wired for 230,380,420, a n d

460v.The mains circuit breaker biag^xrt M a c r i r s Umteo
P.O. Box 22. Fore* Rood. l a c e f e r . Enflond
(CBl)is50amps. The cabinet contains Tet6picne 0533 631122
the magnetics. Drives, Transformer
a n d Panels.
i

Isolator in OFF position.

/|\ DANGER
DO NOT CONNECT ELECTRICAL SUPPLY AT
I THIS STAGE

NOTE: j Customer power requirement. The

• peak power requirement of the
• machine is 15 KVA
!

NOTE: | NON STANDARD SUPPLY VOLTAGES;

| A machine ordered with option
I 4678190 will operate on; 200, 208,
220, 230 VOLTS 3 PHASE, 50 or 60
CYCLES.

-1.3-
NOTE
 2. PREPARATION FOR OPERATION
2.1 ; CLEANING THE MACHINE SUDEWAY OIL
FILLING POINT

^ J X WARNING
D 6 NOT USE GASOUNE. CHLORINATED
HYDROCARBONS OR ANY OTHER
INFLAMMABLE OR TOXIC CLEANING AGENT.

Clean all rust preventative from the

machine with o non-volatile cleaning
fluid such as kerosene/white spirit a n d
lubricate all exposed sections of the
t a b l e , saddle a n d column ways. This
includes the underside of all ways.
Figure 2.1

RECOMMENDED LUBRICANT. (SUDEWAYS.)

Mobil Oil Vactra Oil No. 2

12 LUBRICATION Shell Oil Tonna TX 68
Castrol M a g n a BTD 68
Duckhams OD Adgiide 68
Texaco W a y Lubricant 68

l\ WARNING BP Trading
Esso
Kluber
M a c c u r a t e 68D
Febis K-68
Labora D68
Rna Hydran G68
FOR ALL LUBRICANTS THE Deggamlt BW 68
Arac
MANUFACTURERS HEALTH AND Avilub ESL 68 SU
Avia
SAFETY RECOMMENDATIONS
SHOULD BE OBSERVED 23 COOLANT

The machine is provided with a lubrication

system which automatically lubricates, the
ballscrews. linear guides a n d Z axis ways.
/ f \ WARNING
Seventeen metering units are f e d by a pump
FOR ALL COOLANTS THE
which operates o n c e every 30 minutes
MANUFACTURERS HEALTH AND
generating 40 - 50 bar pressure.
SAFETY RECOMMENDATIONS
SHOULD BE OBSERVED
Check oil level in air lubricator bottle.
i •
The coolant system consists of a separate tank
RECOMMENDED LUBRICANT. (AIR LUBRICATORS which fits round the base of t h e machine
beneath t h e perimlter guards.
Mobil OO veiocfte No. 6 Coolant is p u m p e d from t h e tank t o t h e cutting
Shell Oil | Tellus RIO area by a p u m p situated a t t h e rear of the
Castrol , Hyspin AWS 10 machine.Used coolant returns t o the tank
Duckhams Oil Zircon 1 through a close mesh screen in the base of the
Texaco ' Spintex 60 guards.
BP Energol HLP 10 The coolant reservoir has a c a p a c i t y of
Esso > Nuto H10 approximately 90 litres (20gallons). Pour in t h e
Century P79A/P/198A required t y p e of coolant t o the base of the
machine.
2.1 -
3. MACHINE COMMISSIONING
3.1 GENERAL iD Inform Bridgeport Machines of any known
regular variations of supply voltage which
Initial machine commissioning must be carried are widely different from the nominal
out by Bridgeport Field Service or their trained values in (i) above.
Dealer Service.
iii) Connect the incoming 3 phase supply

|\ WARNING
(L1/L2/L3) to the main isolator as shown in
figure 3.1.

iv) Machine earth must be directly

ELECTRICAL POWER MUST NOT BE APPLIED connected to the proper main earth
TO THE MACHINE UNTIL REQUESTED BY THE system of the factory supply.
ENGINEER CARRYING OUT THE
COMMISSIONING v) Check that supplied with the machine is
the special adaptor key for the guard.
3.2 CUSTOMER INSTALLATION REQUIREMENTS
Incoming Supply
3.2.1 PRELIMINARY INSPECTION
The following checks are to be carried out with
the machine isolator switched OFF.

Figure 3.1

3.2.3. TRANSIT STRAPS

Remove transit straps (painted red) from the

following areas:
, Isolator in OFF position
3.2.1.1 | Visual Inspection D Bracket between toolchange casting a n d
D Check the machine for any transit slide. This c a n be found by standing
! d a m a g e and check that all beside the pneumatic cabinet at the rear
j hardware fixings are secure. of the machine.
i

iD i Check that all circuit breakers are ID Bracket between saddle a n d base - this
, installed a n d are secure. c a n be reached through the perimeter
guard opening.
iiD [ Check that the lubrication reservoir
i has been filled with the correct iii) Bracket between table a n d saddle. The
! grade of oil. middle table tray must be removed (to
gain access).

3.2.2 MAINS SUPPLY CHECKS iv) The console must be u n w r a p p e d ,

D Chieck 3 phase mains supply conforms removed from its transit bracket & the
with machine operating voltage. bracket removed.

3.1 -
3. MACHINE COMMISSIONING (cont.)

3.2.4 PNEUMATICS

/t\ WARNING
TOOLCHANGER WILL JUMP BACK TO HOME
POSITION IF NOT AT THE HOME POSITION.

Connect air supply t o air service panel. Set the

pressure regulator to provide a nominal pressure
of 80 p.s.i

3.3 COMMISSIONING PROCEDURE FOR EXPORT

MACHINES

DANGER
SWITCH OFF ISOLATOR

Level machine as per section 1.5.

De-grease the slideways a n d apply oil as per

section 2.1.

PHASE ROTATION CHECK

A DANGER
ELECTRICALLY ISOLATE THE CUSTOMERS
SUPPLY CABLE BEFORE EXCHANGING ANY
WIRES ON THE ISOLATOR.

a) Check that air is blowing OUT of the

spindle motor fan. If the f a n is not rotating
in the correct direction exchange wires LI
& L2 on the isolator.)

b) Check rotation of coolant p u m p

(clockwise as veiwed from the motor fan
end). If necessary reverse the rotation by
exchanging wire No.s 7 & 8 in the terminal
box mounted onto the motor

-3.2-
 I

4. SPECIFICATION
4.1 THE XYZ SERVO MOTOR DRIVE
4.1.1 SERVO MOTORS Automatic tool changer
The feed motors ore of the permanent magnet Machine capacity 22 tools
type driven by 3 single axis drive unit situated in Tool selection random select-bi-
the electrical cabinet. Each motor has an directional shortest
1
encoder built in (X & Y - 500 linear/revolution. Z - path
500 linear/revolution) t o provide velocity Tool diameter adjacent
feedback to the drive. pockets (max.) 75 mm
I Tool weight (max) 6 kgs
4.1.2 TRANSMISSION Tool change time:
The X and Y motions of the table are adjacent pockets 5 sees.
accomplished by means of h a r d e n e d a n d adjacent pockets.chip
preloaded 8mm pitch ballscrews with t o chip 12 sees.
recirculating ball nuts. On t h e Y axis the ball nut
is fixed to the saddle; X axis ballnut bracket is
fixed to the table and the Z axis ballnut is fixed
t o the head casting.The a.c. motors drive the Space and Weight
screw by timing belt and pulleys. The Z motion is Floor area 2100mm x 2100mm
accomplished by a hardened preloaded 5mm Height 2500mm 98"
pitch baliscrew with recirculating ball nuts. Weight 2850 kg
I
Power
i Input power 380/420 VOLTS
3 PHASE
4.2 SPECIFICATION
50/60 CYCLES
Range i
Total power required 15kVA
Table travel 0< axis) 580 m m
Air supply 5.5 bar
Saddle travel (Y axis) 416 m m
Spindle travel (Z axis) 480 m m

Table
Working surface 840x 420mm
T slots i 3 o n 112 m m centres
T slot size 18 m m
Positioning speed 32m/min.
max table load. 500kg.

Machine Spindle
Motor i 9.0kW (cont)
11 kW (30 min)
Spindle taper No. 40 BT
Tooling ; BT40
Speed range 40 - 6000 r.p.m.
Speed range optional 40 - 4000 r.p.m.
40-10.000 r.p.m,
Positioning speed 16 m/min.

-4.1 -
4. SPECIFICATION

SPECIFICATION (CONT).

Control
Spindle motor Siemens a.c. variable frequency
Axis drives Siemens a.c.
Control Heidenhain TNC407/ 415/
Input range
XYZ 0.001 to ±9999.999mm
Programme Storage 3000 blocks
Tool definitions 254
Serial line input/output
Interface RS232
Input/Output c o d e for t a p
reader/punch ISO

Full MDI a n d m o d e select

Keyboard CRT display.
Programme/block search, display
and edit
Automatic operation-single block,
dry run
Electronic handwheel
Compensation-backlash a n d
leadscrew pitch error
Alarms a n d self diagnosis

-4.2-
4. SPECIFICATION (cont.
Figure 4.1 SPINDLE POWER 40-6,000 RPM

7.5-

7 -
6kW
6 -
5.5

SPINDLE
POWER 5 -

. kW
4 -

3 -

1
40
—I
5300
1000 2000 3000 4000 5000 6000
0
SPINDLE SPEED RPM

SPINDLE MOTOR CHARACTERISTICS

SPINDLE SPEED RANGE 40-6000RPM

SPINDLE MOTOR POWER 7.5 / 5.5 kW

CONSTANT POWER SPEED RANGE 11X0-6000 RPM
MAXIMUM SPINDLE TORQUE 71.6 / 52.5 Nm
POWER AT 400RPM 3 122 mi

AXIS DRIVE CHARACTERISTICS

RAPID TRAVERSE(X.Y)(Z) 32 m/16m PER MIN

FEED RANGE 2-32000 mm PER MIN

MOTOR TORQUE X AXIS 4.5 Nm

YAXIS 45 Nm
ZAXIS 4.5 Nm
AXIS THRUST. X AXIS 260Kg f
Y AXIS 260 Kg f
ZAXIS 524 Kgf

i
-4.3-
i
4.SPEC1FICATION (cont.)
Figure 4.2 SPINDLE POWER 40-4XXXI RPM

8 -i
7.5-

. 7 -

6 -
5.5'
5 -

SPINDLE
POWER 4 -
kW

3 -

2 -

1 -

T i I I I 1
40 7 5 0 1000 2000 3000 4000

SPINDLE SPEED RPM

SPINDLE MOTOR CHARACTERISTICS

SPINDLE SPEED RANGE 40-4000RPM

SPINDLE MOTOR POWER 7.5 / 55 kW
CONSTANT POWER SPEED RANGE 750-4000RPM
MAXIMUM SPINDLE TORQUE 95 / 70 Nm
POWER AT 400RPM 4 / 2.9 kW

AXIS DRIVE CHARACTERISTICS

RAPID TRAVERSE(X.Y)(Z) 32 m/16m PER MIN

FEED RANGE 2-32.000 mm PER MIN
MOTOR TORQUE X AXIS 4.5 Nm

YAXIS 4 4 Nm
2 AXIS 4.5 Nm
AXIS THRUST. X AXIS 260Kg f
YAXIS 260 Kg f
2 AXIS 525 K g f

-4.4-
4. SPECIFICATION (cont.
Figure 4.3 SPINDLE POWER 40- 10XXXD RPM

8 -|
I 7.5-

I 7 -
I 50% ED
f
6 -
5.5

: 5 -i CONTINUOUS
SPINDLE
POWER 4 -
kW 3.5 kW

i
2.5 kW
2
!" -
i
i

I I T —r
40 2000 4000 6000 j 8000 10000
1250 6250 6700

SPINDLE SPEED RPM

SPINDLE MOTOR CHARACTERISTICS

. SPINDLE SPEED RANGE 40-10XJ00RPM

SPINDLE MOTOR POWER 7.5 / 5.5 kW

CONSTANT POWER SPEED RANGE 1250-6700RPM
MAXIMUM SPINDLE TORQUE 57.3/42Nm
POWER AT 400RPM , 2.4 / 1.76kW

AXIS DRIVE CHARACTERISTICS

RAPID TRAVERSE(X,Y)CZ) 32 m/16m PER MIN

FEED RANGE 2-32000 mm PER MIN

MOTOR TORQUL.....X AXIS 4.5 Nm

YAXIS 4.5 Nm

2 AXIS 4.5 Nm
AXIS THRUST. X AXIS 260 Kg f
Y AXIS 260 Kg f
2 AXIS 524 Kg f

i
-4.5-
NOTES
 I

5. POWER DISTRIBUTION
5.1 INPUT SUPPLY

Prime power t o the system is 3 phase. 50/60 Hz. 5.1.4

The a.c. input voltage is selected by the
customer w h e n ordering the machine. Minor SINGLE PHASE POWER, 100 VOLTS
voltage adjustment c a n be m a d e in the field to
c o p e with local differences from the specified This is supplied by TX3 through (CB5)
voltage. Available input voltages are 230.380,
420.460v! D Tape cassette socket.
i

Main (CB1) circuit broker. ii) Mains fail contactor.

i
iii) Coolant motor contactor.
i) Magnetic trip.
Set t o 400 amps for all supply voltages.
iv) Spindle fan contactor.
ii) Thermal trip. v) Toolchanger solenoids a n d tool air blast
For 380-460 supply: setting 40 amps. solenoid
For 230 volts supply: setting 55 amps.
vD The fan motor is in the electrical cabinet
5.1.1 ;
THREE PHASE POWER 5.1.5
24V D.C UNREGULATED
Three phase power enters t h e system through
the main isolator/circuit breaker (CB1) located i) Idexer option (if fitted).
o n the electrical cabinet a n d feeds the 3
phase distribution wiring - items connected to ii) ZAxis motor brake.
the 3 phase distribution wiring are:-
Hi") Guard door shotbolt.
5.1.2
THREE PHASE POWER, 380 VOLTS iv) 'B' Axis brake.solenoid (if fitted).
i 5.1.6
D The a.c. spindle a n d axies drive units.
24V D.C. REGULATED PSU2.
ii) The coolant pump motor.
i) T.N.C. control X31.
iii) The spindle fan motor.
24V D.C.REGULATED PSU1.
i
i) T.N.C. Control X24.
t
5.1.3
ii) T.N.C.Control inputs a n d outputs.
SINGLE PHASE POWER, 200 VOLTS

This supplies the.-

i
i) Lubrication p u m p motor.
i

ii) Tool magazine motor.

iii) Tool magazine motor .Forward and Back.

-5.1
Figure 5.1 GENERAL ARRANGEMENT ELECTRICAL
5. SPARE PARTS ELECTRICAL (cont)
ITEM » DESCRIPTION BRIDGEPORT No. QTY.

1 ! X-AXIS SERVO MOTOR 1556461 1

I SIEMENS 1FT5065-OAF 71-1-Z
2 Y-AXIS SERVO MOTOR 1556461 1
I SIEMENS 1FT5 065-OAF 71-1-Z
1
3 Z-AXIS SERVO MOTOR 1556464 1
! SIEMENS 1FT5065-OAF 71-1-Z
7 ! X-AXIS LIMIT SWITCH 1556209 1
8 i Y-AXIS LIMIT SWITCH 1556209 1
9 . Z-AXIS LIMIT SWITCH 1556209 1
!
11 COOLANT PUMP (MSP) 1552725 1
12 ' TOOL UNCLAMP BUTTON (GREEN) 1550517 1
:
13 CONTACT HOLDER 1550514 2
14 i BULB HOLDER 1550516 1
15 ; BULB 1550440 1
16 MAG INDEX SWITCH 1550524 1
17 CONTACT BLOCK 1550515 1
1
18 BLACK DISC 1550521 1
19 ' GUARD INTERLOCK (SHOT BOLT SWITCH) 1553569 1
20 GUARD INTERLOCK (END PANELS) 1553593 2
j

NOTES
CIRCUIT DIAGRAM DRAWING No. 240-154 SHT 1

DRAWING REF. DESCRIPTION BRIDGEPORT No. QTY

CB1 , ISOLATOR NZM4 - 63 1554969

CB2 , CIRCUIT BREAKER FAZC 3-2 1554970
CB3 CIRCUIT BREAKER PKZM 1-0-6 1554867
CB5 &'7 CIRCUIT BREAKER FAZC 3 1554874
CB8 1
CIRCUIT BREAKER PKZM 1-4 1554886

TX1 , TRANSFORMER 210-460v AUTO 1553902

TX3 , TRANSFORMER (11 OV) 300VA 1556300
TX5 TRANSFORMER (220V) 300VA 1556306
PSU 1/2 POWER SUPPLY (24V) HSH-60-13 1550036

MAGAZINE MOTOR PANASONIC MOTOR 1552770

TOOLCHANGE MOTOR PANASONIC MOTOR 1552776

COOLANT MOTOR COOLANT PUMP (MSP) 1552725

CABINET FAN MOTOR CABINET FAN (507946) 1507946
FILTER 1553006
i

CRT/MDI VDUBC no 1557632

i
TE 400 KEYPAD 1557731

LIGHT SUPPLY WORKLIGHT 1550354

i BULB. HALOGEN 55W 12V 1550355
i

CB16 . CIRCUIT BREAKER AZB40-3 1554993

CB4 CIRCUIT BREAKER AZR6 1554992
CB6 CIRCUIT BREAKER FAZC6 1554812
1
CB9 CIRCUIT BREAKER FAZC 16-2 1554809
i

LUBRICATION MOTOR DROPSA 3902074EPUMP 1575225

i
 FOR TX< OPTION
SEE SHEET 3
DISTRIBUTION BOARD

380/460V
MAINS
SUPPLY

SPINDLE
FAN
MOTOR

COOLANT
MOTOR

MAGAZINE
MOTOR

LUBRICATION
MOTOR Bridgeport
TITLE SCHEMATIC DIAGRAM

DRG No. 240-154 ISSUE No. 1.

CIRCUIT DIAGRAM DRAWING No. 240-154SHT2

DRAWING REF. DESCRIPTION BRIDGEPORT No. QTY

SOL 3-6 SOLENOID VALVE (5 WAY) 1570091 3

1M . 5M CONTACTOR IMO K2-9A01 110V 1551085 2

COOLANT SOLENOID
COOLANT THRU TOOL
SOLENOID SOLENOID 1570446 2
 DISTRIBUTION BOARD FROM SHT.1
TOOLCHANGER
ARM MOTOR PLUG
SPINDLE
FAN MOTOR

TOOLCHANGER
ARM MOTOR
COOLANT MOTOR
CONTACTOR

FROM
SHEET 1
BRAKE

ATC SETUP SOCKET

PENDANT KEYPAD SOCKET

LE UNIT
SKT 2A SKT 2 INPUT
X46
_i_ 11 RD 20 14 RO
X • -o o- I 128
_l BU 21 15 BU
X --o I 129
10 GN 22 16 GN
Y + -o ' o- I 130
YL 23 17 YL
JOG -
Y - -o o- -»- WH 24 18 WH
I 131
2 . -O_] I 132
TOOL UN CLAMP
BK 25 19 BK
Z - -o ' o- -S>- I 133
12 BN 27 BN
B • -o o- -»- I 134
_ B
" -o _ 1 _ o- 13 VL 28 VL
2>- I 135
RAPID I 14 OR 29 OR
-o o- 3>- I 136
I PK 30 PK 14
TOOL AIR BLAST PROG START -o o- -»- I 141
TQ 31 TO 15
PROG STOP -o i o- I 142
15 GY 32 GY 16
SPIN START -O O- -»- RD/BU RD/BU 17
I 143
33 I 144
SPIN STOP -o o-
GN/RD i 34 GN/RD 18
COOL ON I 145
-o o-
YL/RD 10 35 YL/RD 19 I 146
WORKPIECE AIR COOL OFF -o o-
BLAST (OPTION) 21 15 9_
FN 1 -O O-
22 16 10
FN 2 -O O-
23 17 11
FN 3 -O O- 3> h SPARE
24 18 12
FN 4 -o o-
25 19 13
COOLANT FN 5 -o o- "» J
SOLENOID
36 WH/RD 36 WH/RD 36
•24V -o o- • 24V
37 RD/BK 12 37 RD/BK 37
.24V -o o- * 24V

COOLANT
THR0T00L
SOLENOID
TITLE SCHEMATIC DIAGRAM

DRG No. 240-154 ISSUE N o . l

CIRCUIT DIAGRAM DRAWING No. 240-154SHT3

DRAWING REF. DESCRIPTION BRIDGEPORT No. QTY

SIMODRIVE611A AC SPINDLE MOD. 6SN6135-1BA12-OCAO 1557649 1

X.Z&YAXIS DRIVES 7.5A FEED MOD. 6SN1130-1AA11-OAAO 1557622 3
6SC6110-6AA0Z

SPINDLE MOTOR SIEMENS 1PH6 603-4NF49-Z 1556459 1

X&YAXES MOTORS SIEMENS 1556453 2
ZAXIS MOTOR SIEMENS 1FT074OAC71-1-Z 1556452 1
X&YAXES MOTORS SIEMENS 1FTS064-OAF71 -1 -Z 1556461 1
ZAXIS MOTOR SIEMENS 1FTS064-OAF7-1-Z 1556464 1
C/W BUILT IN BRAKE

REACTOR SIEMENS 6SN1111-OAAOO-OBAO 1557627 1

REACTOR

TITLE SCHEMATIC DIAGRAM

DRG No. 240-154 ISSUE No.l

CIRCUIT DIAGRAM DRAWING No. 240-154 SHT 4

DRAWING REF. DESCRIPTION BRIDGEPORT No. QTY

N C UNIT TNC 415 LE 415 LOGIC UNIT 1557730 1

ENCODER LEAD (X AXIS) 1557726 1

ENCODER LEAD (Y AXIS) 1553351 1
ENCODER LEAD (Z AXIS) 1553352 1
HANDWHEEL ENCODER 1577160 1
 ENCODER SIGNALS

Jttridijfefrort

TITLE SCHEMATIC DIAGRAM

DRG No. 240-154 ISSUE No. 1

E-4

RS232
SKT E/R MODULE -X131
(SEE S H T 3 )
CIRCUIT DIAGRAM DRAWING No. 240-154 SHT 5

DRAWING REF. DESCRIPTION BRIDGEPORT No. QTY

TOOL UNCLAMPED 12LS

TOOL UNCLAMPED 13LS LIMIT SWITCH (Z15GQ21-B) 1553453 2
S/BOLT SAFETY SWITCH (ATLAS MK3) 24V 1553506 1
AIR SUPPLY PRESSURE SWITCH 04-0516-00 PSS 1734391 1

ICR 27V 4 P.C.0.700 OHM RELAY 348-958 1555901 1

2-4 CR )
7-15CR ) 24V RELAY (PED11-752-232-740) 1555902 15
18.19CR )

56.57CR R1510/3C 3 P.C.0.8A RELAY 1552962 2

 POWER ON PEND. PLUG 0V
PIN 8
-»- 1CR 2CR
1CR 4 TB1
D.B.
0V
o-| \-o- M/C E - S T 0 P
PEND. PLUG
27
D.B. SKT.1 PIN 6

YL/RD
r«
3
» 25
X1
SKT. 3
PEND. PLUG POWER ON
PIN 7
OR/GN 215
(04)5 O-
-» X1A-AX2
- » -

i-Qi
PEND. PLUG PR0G.START.
PIN 5
GN/BU 25 2CR
(033)34 Q TNC E-STOP

(00) 1 0
RD 3CR
i-Qi X ENABLE

(01)

(02)
2 0

3 0
BU

GN
24
o 4CR

SCR
i-Q-i
Y ENABLE

2 ENABLE

(03) 4 0-
YL 23
a 6CR
B ENABLE

^O 3
TQ 14 15CR SPINDLE
(010) 11 O START

(011) 12 <f

(027)28^
GY

RD/BU
32

13
^o 1 16CR

17CR
i-Qi
(013)14

(014) 15 \ >
GN/RD

YL/RD
31

12
o 18CR

19CR
i-Qi
SPINDLE
ON 1

GUARD LOCK

BK 11CR TOOL
(05) 6<>

i-Qi
UNCLAMP
BU/BK 9CR TOOL MAG.
(020)21 <> DOWN
BN 22 8CR TOOL AIR
(016) 17 ( > BLAST
VL 7CR
(07)) 8 0- COOLANT

WH/GN 30
i-Qi 20CR WORKPIECE

i-Qi
(023)240-
AIR BLAST
YL/GN 11 21CR ALT.
(06) 70-
»
i-Qi
COOLANT
OR 20 12CR
(017) 18 O- TOOL MAG. REV.

PK 13CR TOOL MAG.

(018) 19 O-
INDEX

(021)220-

(024)25 6-
0R/BU

GY/BU
33
a 14CR

34CR
LUB. ON

COOLANT
SOLENOID

(025)260-

(015)16 0 -
GN/BK

WH
26

21
^o 1 35CR

10CR
.^Qi
COOLANT THRO'
TOOL SOLENOID

TOOL ARM
FORWARD

^o 1 56CR

(026)27
WH/VL 35 57CR
^o 1
TOOLCHANGER
ARM BACK

Bridgeport
TITLE SCHEMATIC DIAGRAM
r

DRG No. 240-154 ISSUE No. 1

E-5
CIRCUIT DIAGRAM DRAWING No. 240-154 SHT 6

DRAWING REF. DESCRIPTION BRIDGEPORT No. QTY

TOOL MAG FWD REED SWITCH ASSY M8 923 00 1570223 1

TOOL MAG BACK REED SWITCH ASSY M8 923 00 1570223 1

TOOL MAG POSN 1 PROX SWITCH (EGT 12X02 AP024 SEM4) 1550004 1
TOOL MAG COUNT PROX SWITCH (EGT 12X02 AP024 SEM4) 1550004 1
CABLE ASSY PROX SWITCH (SWLF-3AP-500P) 1550067 2

LUB LOW
LUB PRESS DROPSA PUMP-E 3902074 1575225 1

X.Y.ZREF. LIMIT SW. NIAD-502 1556209 3

SPINDLE ENCODER HEIDENHAIN ENCODER 1557724 1

EXTENSION CABLE HEIDENHAIN ENCODER CABLE 1557792 1

33CR 24 V RELAY (PED 11-752-232-740) 1555902 1

SPINDLE CONTACTOR SIEMENS 3TB4617-OBB4 24V 1551015 1

*24V
D.B. TB1 «24V
M USER M USER
SKT.3 PLUG
D.B. TOOL DB.TOOL PLUG
CHANGE TC-1 TC-1 CHANGE DB.SKT.1 DB.SKT.2 (026)27 O
26 27
i BN TOOL ARM FORWARD WH/RD 17 OV
BK BU/BK
(08) 9 0 -»- -«•
, 21020)
18 10
RD/BK
(019) 2 0 O-

VP " 3 TOOL MAG BACK

BK OR/BU (022)23 Q-
RD/BN 19
-»-
12

O 22(121)
1 ? - _ B U YL/BU 37 11
(09) 10 O-

6-
TOOL MAG POSN.1 36
WH/BU 5
BK 27 YL/GN
<> 23(122)
• (012) 13 -»- -»- «
4
^ _ B U
= BN FROM SHEET 1
TOOJ^MAG^OUNT
BK 26, WH/GN
•Q 24(123) • 2 4 V DC DIST. BRD. PLUG SHOTBOLT
1
214
19CR
SHOTBOLT OV
DB.SPINDLE DB.SPINDLE
-O-l r-O-
YL J673 6 7 2 J PK SP, DR.READY 12 WH/BU

g3
-0 20(119)
WH All VL SPEED ACK 10 RD ± ? 3
-r»> -=<4 - 0 1 (10) DIST. BRD. PLUG SOLENOIDS 1
A31 OR ZERO SPEED BU
-0 2 (ID B AXIS
SPINDLE DRIVE 6CR BRAKE SOL.
UNIT X441 65 64
10 11
D.B. X REF D.B. X REF
5£T 6Y
k<
RD * BU 14
-»• -0 12 (111) 12
21 22 D.B. Y R E F BR BR2
D.B. Y REF
—*!
Y REF BU
-6 14 (113)
5CR (L*) (L-)
« RD
-CX3TJ-
33, GN/RD
63 309 BN BU
21 22
-o-l l-O-
D.B. Z REF D.B. Z REF : 1 2:

k<
2
RO R£f BU 1 15 WH/RO
-6 16 (115) <<r. Z AXIS MOTOR
21 22 ±r V3 BRAKE
24CR
26 34. YL/BU
-0 19 (118)
DB.LUB/COOL DB.LUB/COOL
SOCKET ADAPTOR

—
LUB LOW
209 BN FOR TS 120 PROBE
.p— -0 7 (16) (OPTION)
LUB PRESS. « 4
:2 26 210 24. YL/BU T S 120
-O 13 A140) PLUG T S 120
COOLANT LEVEL OPTION PROBE
WH/BU
O
-« -0 240151)

33CR DIST. BRD. SP. CON

26 265 SPINDLE
T1*7 Alf C) |A2 CON.

18CR 33CR SPINDLE

ON 2.

D.B. 90M
(SEE SHEET 4) 14-10
24CR 35 : RO/BU
B AXIS PLUG ••• 3
<<fc <> 13 (112) Bridgeport
_^ GN
B REF
1 YL 1 500
£Q-1 M VERIFY

—•
2 ^ 1
TB4-12 SP.CON. TITLE SCHEMATIC DIAGRAM
33 27 A TB4-11
OV
21 22 .
D.B.
SPINDLE OFF TB1 OV

DRG No.240-154 ISSUE No.l

E-6
CIRCUIT DIAGRAM DRAWING No. 240-154 SHT 7

DRAWING REF. DESCRIPTION BRIDGEPORT No. QTY

CB10 CIRCUIT BREAKER PKZM 1-1.6 1554880 1

3M.4M CONTACTOR DIL-EM-10 110V 1551085 2

30,3 ICR
RL1.RL2 24V D.C. RELAY 1555902 4
RELAY CLIP 1555905 4
 3 PHASE SUPPLY
[ S W A R F CONVEYOR OPTION]

f
TB4-1 T B 4 - 2 TB4-3
1 0 0 V A C ( S E E SHT.1)

A
SWARF (*.
100V OV
CONVEYOR
MOTOR C O N T R O L
MOTOR DIST. BOARD S W A R F CONVEYOR AUX. BOARD.TB6
LIMIT SWITCH
30CR TB1-14 :

DIST. BOARD
: SKT.3 OV DC

:28"
6Y/GN 510
- » - CONVEYOR ON

27

YL/BN : 9
511 CONVEYOR
029 30
4-2>-f- 8 ^ 7 REVERSE

14 INDEXER
OPTION
CIRCUIT FOR B.E. INDEXER CIRCUIT FOR PTG INDEXER
DIST.BRD. DIST.BRD. DIST.BRD.
INDEXER 14 P L U G
SKT 3 14 P L U G
HOME D 3
17 503 2 A

»
X 4 1 (I08) 9A_^>. -O^O
LS2

RL2
504
PTG
INDEXER
14 P L U G
RL2 64
505 2
11
26
( • 2 4 V DC) N.C
DIST.BRD. DIST.BRD. 8
INDEXER 14 P L U G
14 P L U G SKT3-17
COCK 503 WH/RD
1
»
B 0
503 5 C
-O^O
505 7
T -» 9 X 4 1 (08)
(M51 COMMAND)
DIST.BRD. DIST.BRD. LS1 10 SKT1-35
508 RD/BU
SKT 1 \t, P L U G 5C> 0 1 3 X 4 2 (112)
35 10 RL1 (VERIFY)
X 4 2 (112) 13
« — 508 507
1 C*
27 12
(OV D O DIST. BOARD
DIST.BRD. DIST.BRD.

RL2 RL1
14 P'LUG
LUG r—M—. 14 PPL
'4 LUG
63 502
24V

DC - INDEXER SOLENOID
64 TITLE SCHEMATIC DIAGRAM
OV

DRG No. 240-154 ISSUE No. 1

=7
Bridgeport PARTS LIST
ISSUED BY: H.HORTON
DATE: 5-7-94 Sheet of
ASSEMBLY No. 4688287 DESCRIPTION VMC 5 6 0 - 2 2 TNC 4 0 7 STAGE 1 CABINET ASSEMBLY ISSUE 2
ITEM PART No. QUANTITY UNIT OTY DESCRIPTION COMMENT MOD. ITEM

25 1525143 2.76 MTRS TEHALIT TRUNKING BA6 8 0 0 4 0

26 1525129 1.89 MTRS TEHALIT TRUNKING BA6 8 0 0 6 0
27 2384494 1 OFF PSU MOUNTING PLATE
28 1550036 2 OFF PSU COUTANT CSH60-13
29 4676260 1 OFF TERMINAL RAIL TB4
30 4679115 1 OFF MOTOR CONTROL BOARD
31 4679116 1 OFF DISTRIBUTION BOARD
32 1554969 1 OFF CIRCUIT BREAKER NZM4-63
33 1554971 1 OFF ISOLATOR EXTENSION SHAFT
34 1554821 1 OFF HANDLE ISOLATOR
35 1553902 1 OFF 210-460V AUTOTRANSFORMER
36 1556300 1 OFF TRANSFORMER
37 1556306 1 OFF TRANSFORMER
38 1557627 1 OFF REACTOR SIEMENS 6SN1111-0AA00-0BA0
39 1710078 OFF M6 X 16 HEX HD CAP SCREW
40 1712093 14 OFF M6 SPRING WASHER
41 1705674 14 OFF M6 WASHER
42 1712153 6 OFF M6 NUT
43 1710002 4 OFF M3 X 8 CAP HD SCREW
44 1710036 2 OFF M4 X 45 SOC HD CAP SCREW
45 1525121 0.67 MTRS TRUNKING 100 X 80
46 1712101 10 OFF M4 WASHER
47 1525145 2.15 MTRS TRUNKING 40 X 60
48 1712092 2 OFF M4 SPRING WASHER

MOD No. DESCRIPTION AUTHORISED BY DATE MOD NO. DESCRIPTION AUTHORISED BY DATE

10480 ISSUE UPDATE G.BLAIR 8-94

10

Bndqeport P A R T S LIST JS^ BY:

5
H
™ sheet 1 of 3

ASSEMBLY No. 4688287 DESCRIPTION VMC 560-22 TNC 407 STAGE 1 CABINET ASSEMBLY ISSUE 2
ITEM PART No. QUANTITY UNIT OTY DESCRIPTION COMMENT MOD. ITEM

1 1557623 1 OFF 16KW INFEED/REGENERATIVE FEEDBACK MODULE 6SN1145-1BA00-0BA0

2 1557649 1 OFF 24A MAIN SPINDLE MODULE 6SN6135-1BA12-0CA0

3
4
5
6 1557622 2 OFF 7.5A FEED MODULE 6SN1130-1AA11-0AA0
7 1557626 3 OFF PARAMETER BOARD 6SN1114-0AA01-0AA0

8 1710053 44 OFF M5 X 16 SOC HD CAP SCREW

9 1712085 44 OFF M5 SPRING WASHER
10 1712102 44 OFF M5 WASHER
11 1557762 1 OFF LE407 LOGIC UNIT

12 1554993 1 OFF CIRCUIT BREAKER A Z B 4 0 - 3 1

13 1553878 0.2 MTRS ASSEMBLY RAIL 1

14 1

15 1

16 1
17 1

18 1710032 6 OFF M4 X 25 HEX SKT HD CAP SCREW

19 1712051 8 OFF M4 STAR WASHER

20 1710033 2 OFF M4 X 30 HEX SKT HD CAP SCREW

21 1551015 1 OFF 3TB4617 0BB4 24VDC COIL CONTACTOR

22 1551017 1 OFF 3TX5 486 - 3B TERMINAL COVER

23 1555005 1 OFF DIODE IN4002

24 8500732 0.28 MTRS TEHALIT TRUNKING BA6 8 0 0 2 5

MOD No. DESCRIPTION AUTHORISED BY DATE MOD NO. DESCRIPTION AUTHORISED BY DATE

1 10480 DELETE ITEMS 12TO 17. ADD 12.13. G.BLAIR 8-94 6

2 7

3 8
4 9

5 10
 Bridgeport
TITLE CABINET ASSEMBLY

DRG No. 4688287 ISSUE No. 2

FOR TX DETAILS SEE SHEET 2

FIT GUARD BOTH

SIDES OF FAN

LEFT-HAND-SIDE VIEW RIGHT-HAND-SIDE VIEW

Bndqeport P A R T S LIST ^ S
T
U
E
E D B Y :
™»™ sheet 3 of 3

ASSEMBLY No. 4688287 DESCRIPTION VMC 5 6 0 - 2 2 TNC 407 S T A G E 1 CABINET A S S E M B L Y ISSUE .2

ITEM PART No. QUANTITY UNIT OTY ' DESCRIPTION COMMENT MOD. ITEM

49 1710031 2 OFF SOC HD SCREW M4 X 20

50 1712151 2 OFF M4 NUT
51 1507946 1 OFF FAN
52 1553030 2 OFF FINGER GUARD RS 582-108
53 4688153 1 OFF BACKPLATE ID LABEL KIT
54 1554558 1 OFF 55212 BZS 1 METRE TRACK
55 2384487 1 OFF ELECTRICAL CUBICAL
56 2384491 1 OFF ISOLATOR BRACKET
57 1

58 2385694 1 OFF BOTTOM L.H.S. BLANKING PLATE 1

59 1556137 1 OFF 2 WAY PLUG 231-302
60 1556138 OFF 3 WAY PLUG 231-303
61 1556139 1 OFF 4 WAY PLUG 231-304
62 1556141 1 OFF 8 WAY PLUG 231-308
63 1556142 3 OFF 12 WAY PLUG 231-312
64 1557104 38 OFF M4 NYLON WASHER
65 1710052 8 OFF M5 X 12 SCREW
66 1712052 8 OFF M5 STAR WASHER
67 1712100 4 OFF M3 WASHER
68 1712091 4 OFF M3 SPRING WASHER
69 1
70 1554990 1 OFF TERMINAL SHROUD H-NZMH4
71 1550788 4 OFF CABLE CLIP
72 2385692 1 OFF PENDANT ARM END SUPPORT

MOD No. DESCRIPTION AUTHORISED BY DATE MOD NO. DESCRIPTION AUTHORISED BY DATE

1 10480 DELETE ITEMS 57 . 69. 58 WAS 2385691 G.BLAIR 8-94 6

2 7
3 8
4 9
5 10
 BASE VIEW

J -

CHOKE
9 4TH AXIS
OPTION
TX5 \4> •

• \ TX4
(OPTION)
> j

* •
TX3
:

1 TX4
9
| j j (OPTION)
PENDANT OUTLET | TX1
|
U j i -f- + • i
TX4 VOLTAGE
OPTION

TX4
420/380V OPTION
1553941
TITLE CABINET ASSEMBLY

DRG No. 4688287 ISSUE No. 2

 6, PREVENTATIVE MAINTENANCE
6.1 PREVENTATIVE MAINTENANCE MAINTENANCE LEVEL 2

6.1.1 WARRANTY 6.1.2.3 Yearly Maintenance

In additional t o weekly
As q u o t e d in Bridgeport's terms a n d conditions. maintenance.
"Bridgeport warrants to the original purchaser
only that all products manufactured by it will be D Remove the filter from t h e filler bottle for
free from defects in materials or workmanship, the air supply and clean.
from d a t e of shipment to such purchaser, such
warranty to remain in effect if and only if such ID Check spindle drive belt condition and
products are used in a c c o r d a n c e with all tension.
instructions as to maintenance a n d operations
set forth in manuals and instruction sheets "D jCj^cJ<tj^Mdeway-gib-settings-and
.furnished by-Bridgeport^ adjust if necessary.

6.1.2 SINGLE SHIFT OPERATION USING iv) Check lost motion.

COOLANT ON ALL OPERATIONS
v) Check the condition of t h e slideway
MAINTENANCE LEVEL 1 wipers and replace if necessary.

6.1.2.1 Daily Maintenance vD Check the integrity of t h e electrical

connections a n d inspect t h e condition of
D Check the automatic lubrication system the insulation.
oil level a n d fill as necessary.
viD Check condition of coolant filter a n d
CAUTION: Use only Mobil Vactra No. 2 or replace if necessary.
equivalent t o ensure maximum
effectiveness of lubrication system.
MAINTENANCE LEVEL 3
iD Check coolant level a n d fill as necessary.

iiD Check that there is sufficient oil in the air 6.1.3 Periodic replacement (2 yearly).
lubricator.
The power drawbar disc spring stack a n d t h e
iv) Check that the air supply is regulated t o spindle drive belt should b e r e p l a c e d .
80 p.s.i.
NOTE: IT IS STRONGLY RECOMMEDED
v) Clean dirt a n d chips from the ways; a n d THAT ALL WORK ON THE SPINDLE
empty swarf tray. CARTRIDGE, INCLUDING
REPLACEMENT OF THE DISC SPRING
6.1.2.2 Weekly Maintenance STACK. IS CARRIED OUT BY
In addition t o daily maintenance BRIDGEPORT TRAINED DEALER
SERVICE STAFF.
D Clean chips a n d dirt from t h e entire
machine a n d wipe down.

ii) Check that oil is reaching all the

slideways.

iiD Clean and apply light c o a t of oil to the

steel guards between the cross-slide a n d
the column.

iv) Check the air filter at the rear of the

electrical cabinet. Replace the filter
element if it is contamined.

-6.1 -
6. PREVENTATIVE MAINTENANCE (cont.)
6.1.4 MULTIPLE SHIFT OPERATIONS AND
PUNITIVE ENVIRONMENTS

6.1.4.1 Definitions

Bridgeport is defining 3 shift operations, 5 or

more days per week, as a multiple shift
operation. Punitive environments are
considered to be those in which the workpiece
is cut dry or when cutting Magnesium or
Carbon. If the workpiece is cut dry (Cast Iron,
Carbon or Magnesium) extraordinary
precautions should b e taken by the customer.
The following recommendations are m a d e as a
guide:-

D Special designed vacuum systems at the

cutting tool are recommended.

iD Air hoses must not be used t o clean the

machine, use industrial vacuum cleaners.

iiD Check coolant pump filter

iv) Check air filter in electrical cabinet,

replacement filter part number 1553006.

v) Check oil level in air lubricator.

-6.2-
7. FAULT FINDING
This section is a brief guide to enable simple
electrical faults to be readily identified a n d to
localise any problem area due to the more
obscure faults that cannot be dealt with
individually in this chapter.

PARTS OF THIS PROCEDURE INVOLVE

WORKING WITH ELECTRICALLY LIVE
CIRCUITS AN^JViU^T^NLY_BE____
PERFORMED BY PERSONNEL
QUALIFIED TO DO SO.

7.1 PRELIMINARY CHECKS

If error message occurs see section7.2

7.2 ERROR MESSAGES

This is a list of error messages that may be
displayed by the TNC407/415 control on
t h e V.D.U.
7.3 FAULTFINDING

-7.1 -
7.1 PRELIMINARY CHECKS
7.1 PRELIMINARY CHECKS

The following preliminary checks are advised:-

1. Check that the three phase of the incoming electrical mains supply are present a n d of the
correct voltage.

2. Check that none of the circuit breakers CB2 - CB9 are in their OFF or TRIPPED positions.

3. Check that 24 v.dc is present at t h e output of PSU1 (wires 26 and 27) a n d PSU2 (wires 263 a n d
264).

4. If a machine fault message is displayed on the screen refer to section. 7.2

NOTES
7.2 ERROR MESSAGE'
72 FAULT MESSAGES

LUBRICATION OIL - Early warning that oil level in lubrication unit is getting low. This
LEVEL LOW message will not stop the machine and may b e temporarily
cancelled by pressing CE button. However the lubrication unit
should be topped up with the correct slideway oil at t h e first
opportunity.

LUBRICATION OIL - Lubrication oil level has been allowed to fall t o o low.
PRESSURE LOW

Leak in lubrication system whjcj^reyeiyis_the_pressure^

reaching-15'bar. "

Faulty lubrication unit.

Faulty relay 14 CR or wiring.

(N.B. the a b o v e t w o messages are only displayed when the fault is d e t e c t e d during a lubrication
cycle. The lubrication cycle occurs every 30 minutes, or when pressing the power o n button after
switching the machine O N , a n d lasts for about 30 seconds).

MACHINE GUARD If rt is attempted to run the spindle or a programme with t h e

NOT CLOSED guard doors open, this message will be displayed. The message
will be cancelled on closing the guard door.

If the message fails to c a n c e l w h e n the guard is closed, check

for faulty guard door safety switch or wiring.

EMERGENCY STOP Check that Emergency Stop push-button is fully released.

or
EXTERNAL 24 Check for 24 v.dc present at output of PSU1 (wires 26 a n d 27).
VOLTS MISSING
Check for faulty relay 2CR or wiring.

EXTREME AXIS LIMIT - Check operation of axis reference switches if this occurs during

initial machine referencing procedure.

Software limit parameters incorrect (MP910 a n d 920).

Swarf on limit switch coursing premature operation.

Faulty limit switch or wiring.

AXIS DRIVE FAULT - Check for Alarm number displayed on the axes drive unit s a n d
refer t o the Siemens Manual.

-7.3-
7.2 ERROR MESSAGES
72 FAULT MESSAGES Continued

X <Y or Z) DRIVE OVERLOAD - Thermostat on cooling fins of axis drive operated.

OR TX2 OVERHEAT
Thermostat on servo transformer TX2 operated.

Thermostat in axis motor operated.

AIR PRESSURE LOW Low air pressure (nominally 80 p.s.i.)

Faulty pressure switch, setting or wiring.

(N.B. This message is only displayed w h e n air is used i.e. during a toolchange or power drawbar
operation).

SPINDLE DRIVE FAULT Check for alarm number displayed on spindle drive unit. (AL-XX)
a n d refer t o Siemens Manual.

SPINDLE DRIVE OFF After disabling the spindle drive with a n M25 c o m m a n d , it is
necessary t o press the programme start push-button t o
re-enable the drive before the spindle c a n b e
started. If this is not done (e.g. a programme with a n M25
c o m m a n d followed by an M03, M04 and M19) this message will
b e displayed.

SPINDLE NOT ORIENTATED Faulty relay 17CR or wiring.

Incorrect set up of spindle drive orientation c a r d or faulty unit.

Faulty spindle encoder or encoder cable.

Incorrect adjustment of spindle encoder timing belt.

ZAXIS NOT AT TOOL Check that feedrate override control is not turned down.
CHANGE POSITION

Check that displayed Z axis position (in REF m o d e ) agrees with

t h e value in parameter 4110.0.

TOOL NOT CLAMPED Faulty relay 8CR or wiring.

or
TOOL NOT UNCLAMPED Faulty solenoid or wiring.

Faulty drawbar piston.

Faulty or incorrectly set, clamp a n d unclamp. limit switches

(mounted on t o p of the drawbar piston).

-7.4-
7 2 ERR^)R IMESS^^C^ES
0

72 FAULT MESSAGES Continued

TOOL CHANGER NOT BACK. - Low air pressure.

TOOL CHANGER NOT OUT. Faulty c o m m a n d relay (7 CR) or wiring.
TOOL CHANGER NOT UP.
TOOL CHANGER NOT DOWN. Faulty air cylinders.

Faulty or incorrectly set end-of-stroke switches (mounted on the

air cylinders).

TOOLCHANGER NOT AT Faulty or incorrectly set tool magazine count proximity switch or
POCKET wiring.

Toolchanger mechanism overrun due t o w e a k e n e d springs or

worn friction pads on the damping brake m o u n t e d in the end of
t h e toolchanger motor.

N.B. If the tool carousel is out of position d u e t o a n aborted tool change (e.g. mains loss or E-stop
operated) it may be realigned t o the next pocket by pressing the tool c h a n g e manual index
push-button provided that the toolchanger is in its back position a n d that t h e TNC is in its
manual mode. It will then b e necessary t o turn the machine isolator off a n d then o n again,
so that the tool carousel will re-reference at the next toolchange.

TOOLCHANGER - Faulty or incorrectly set tool magazine position 1 proximity switch

REFERENCE NOT FOUND or wiring.
TOOL CHANGER NOT - If the tool carousel rotates:-
COUNTING
Check for faulty or incorrectly set tool magazine count proximity
switch or wiring.

If the tool carousel does not rotate:-

Faulty c o m m a n d relays (12 or 13CR) or wiring.

Faulty tool magazine motor or wiring.

Loose or j a m m e d toolchanger mechanism.

WRONG TOOL NUMBER - M06 has b e e n commanded with a tool outside t h e range of the
CALLED. toolchanger i.e. Tl to T16.
FAULT FINDING (cont.)
7.3 FAULTS AND DIAGNOSTIC AIDS

The following faults/errors can be present when the operating display remains dark after
power-up:
• Circuit-breaker not switched-in
• At least two phases missing (infeed/regenerative feedback module)
• At least two Lnput fuses have blown (infeed/regenerative feedback module)
• Electronics power supply (60 V AC/17 kHz) defective in the l/R feedback module
• Equipment bus connection l/R feedback module +» induction motor module (ribbon cable)
defective or not inserted
• Connection between the display board and the control board defective
• 5 volt power supply on the control board defective
• Control board defective
• Software module or FEPROM defective.

Fault messages are displayed for several faults, and the motor pulses are cancelled. Operator
control is then in the fault mode which is indicated when the following symbols flash:

This symbol indicates that only fault.

No. 11, led to shutdown.

' This symbol indicates that more than one fault

is present
By depressing the " + " key, the next fault
message number can be selected.

Fault message number (refer to the following

fault message list)

Fault message symbol

If parameters have to be viewed or changed in the fault mode, the operator control mode can
be selected for approx. one minute by depressing the "-" key. After this time, the fault number
is re-displayed.

-7.6-
FAULT FINDING (cont)
The significance of the individual fault messages and their possible causes is provided in the
following fist

Fault message. Designation Possible causes

F-05 Motor current = 0 © All enable signals available, but no motor

connected
® All enable signals provided, but at least one of
the parameters P-160, P-166, P-057, P-059 is
equal to zero.

F-07 Data save in the ® The FEPROM is defective if this error message
FEPROM was Js^repeatedly_displayed-during data save:
unsuccessful ® If the error message is issued immediately after
the converter has been switched-on, this indica-
tes that the converter was previously shutdown
during data save. In this case "F-07" indicates
that the last parameter changes were not sa-
ved.
The error message repeats itself after each po-
wer up until a new data save is started with P-
052 = 1

F-08 Irreversible data ® Irreversible data loss due to a defective

loss FEPROM. The FEPROM must be replaced.

F-11 Frequency setpoint ® Ribbon cable between the control board -+ ga-
> max. frequency ting board defective, or not connected
© Motor is not connected or phase missing
® Gating board power supply defective
® DC fink fuse ruptured
o Motor stalled, as the motor or controller para-
meters completely incorrect
© Induction motor module connected to an older
monitoring module but no DC fink voltage was
entered in P-061 (refer to Section 1.4.8.7.4)
© When changing-over the machining-specrfic
data set the speed limit (P-029) was reduced,
although the motor was running at a speed
above this limit.

F-13 Field controller is ® Motor or controller data completely incorrect

at its limit ® Entered motor data and motor circuit config-
uration (star/delta) do not coincide.
© Motor has stalled, as the motor or controller
parameters are grossly incorrect

F-15 Converter ® Converter overloaded (incorrect duty cycle)

overtemperature © Ambient temperature too high
© Fan has failed
© Defective temperature sensor
FAULT FINDING (cont.)

Fault message Designation Possible causes

F-17 Motor no-Joad cur- • No-load current too high

rent > max. • Converter current rating too low
converter current

F-60 Self-tuning fault • Self-tuning was interrupted

• Self-tuning resulted in unreasonable values
• Other causes, refer to Section 3.3.4

The fault must be acknowledged so that the fault display disappears and the motor pulses are
enabled, tf the cause is not removed, under certain circumstances, the fault re-appears imme-
diately after acknowledgement For fault acknowledgement, the "controller enable" enable ter-
minal (terminal 65) must be open. Faults can be acknowledged as follows:

• Depress the "P" key with the controller inhibited (terminal 65 open)
• Activate the freely-programmable terminal function "acknowledge fault" with the controller
inhibited (terminal 65 open)
• Open and close the "controller enable" terminal (terminal 65) if bit 5 of P-053 is s e t
• Close terminal "R" (central reset) of the irrfeed/regenerative feedback unit or monitoring
module, (in this case, terminal 65 (controller enable) can also be opened after terminal R
has closed).
• Switch the converter off and on again.

-7.8-
GENERAL ARRANGEMENT AND PARTS LIST

Base Arrangement (2409315) GA-1

SgddLe_Assermbly-(24093-16) GA^2~
Table Assembly (2409317) GA-3
Lubrication Assembly (2409318) GA-4
Column Assembly (2409319) GA-5
Head (Heid. Plus Encoder) (2409320) GA-6
Triple Action Drawbar Arrangement (2409218) GA-7
Service Panel (2409322) GA-8
Coolant Tank (2409364) GA-9
Transit Foundation Assembly (2409365) GA-10
Rear Panel Assembly (2409323) GA-11
Specification Drawing (2409403) GA-12
Pneumatic Layout (2389921) GA-13
Perimeter Guard Sub Assembly (2409379) GA-14
Rear Perimeter Guard (2409336) GA-15
22 Toolchanger (2409410) GA-16
BASE ARRANGEMENT DRAWING NO. 2409315

ITEM PART NO. DESCRIPTION QTY

1 2405038 Roller Bracket 1

2 2405037 Roller Bracket 1
3 1710078" M 6 x 16 S.H.C.S. 22
4 1712103 M6 Washer 8
5 2403469 Coolant Shield 1
6 1711511 M4 x 10 Button Head Screw 3
7 2403840 Y Axis Motor Plate 1
8 1712104 M8 Washer 4
9 1712094 M8 Spring Washer 8
10 1710106 M 8 x 35 S.H.C.S. 20
M 2403493 Drip'tip 2
12 1711520 M5 x 10 Button Head Screw 4
13 2400014 Foundation Bolt 6
14 1712159 M24 Hex. Nut 6
15 2400016 Foundation Plate 6
16 2405040 Base Cover Plate 1
17 1711530 M6 x 10 Button Head Screw 8
18 2405000 Base 560 1
19 1556461 Motor LFTS 064-OAF71-1-Z 1
20 1711052 M8 x 20 Hex. Head Bolt
21 2403833 Clamp Plate 1
22 2403811 Spacer 1
23 1572807 Ring Feeder RFN8006 19 x 24 1
24 1710060 M5x50S.H.C.S.
25 2403835 Motor Pulley 1
26 1577914 Timing Belt 560-8M-30 1
27 1573071 Ring feeder RFN 7012 47 x 20 1
28 2405032 Pulley 33T 1
29 1765051 M25 x 1,5 Precision Lock Nut 2
30 1720594 Bearing ZKLF2575-2RS 2
31 1710084 M 6 x 45 S.H.C.S. 8
32 1712093 6mm Spring Washer 26
33 2400052 Y Axis Bearing Housing 1
34 1710131 M l O x 40 S.H.C.S. 4
35 1714126 6mm x 40mm Plain Dowel 2
36 2455103 M30 Locknut 1
37 2405006 Y Axis Ballscrew 1
38 2405029 Bearing Bracket 1
39 1710104 M8 x 25 S.H.C.S. 4
40 1714128 8mm x 25mm Plain Dowel 2
41 " 2383510 Spacer ' C 1
42 2405042 Support Bracket 1
43 1710327 M 6 x 12C'skScrew 2
44 2405043 Nylon Runner 1
45 1710077 M 6 x 12S.H.C.S. 2
46 2400058 Rail Push Plate 6
47 2380466 Extreme Stop 2
48 1710052 M 5 x 12 S.H.C.S. 6
49 1712102 M5 Washer 6
50 1712085 M5 Lock Washer 6
51 2380455 Stock Bracket 3
52 1711520 M5 x 10 Button Head Screw 6

ISSUE 1 SHEET 1 OF 2
BASE ARRANGEMENT (cont.) DRAWING N O . 2 4 0 9 3 1 5

ITEM PART N O . DESCRIPTION QTY

53 2405010 Linear Guide Y Axis 2

54 2380468 Reference Stop 1
55 '1734800 Roller (Nylon) 2
56 1711698 M6 x 20 Shoulder Screw 2
57 1712153 > M6 Hex Nut 2
58 2405036 Spacer 1

ISSUE 1 SHEET 2 OF 2
 t7.ta«.50_ 54.A8.t9.50_, 51.52 53.10, 51.52,. 4ZCa49.50_ C6.32.3_ U,.<5.t, A2.A3

55.56.57. t

176 REF

JSrriioebarf
TITLE
BASE ARRANGEMENT

DRG No. 2409315 ISSUE No. 1

SADDLE ASSEMBLY DRAWING NO. 2409316

ITEM PART NO. DESCRIPTION QTY

1 2400052 YAxis Bearing Housing 1

2 1710131 MlOx 40 S.H.C.S. 4
3 1714126 0 6 x 40 Dowel 2
4 1720594 Bearing ZKLF2575-2RS 2
5 1710084 M6x 45 S.H.C.S. 8
6 1712093 0 6 Spring Washer 16
7 1765051 M25 x 1,5 Precision Lock Nut 2
8 2383510 Spacer C 1
9 2405034 Spacer 1
10 2455103 M30 Lock Nut 1
11 2405005 XAxis Ballscrew 1
12 2400453 Clamp 2
13 1710051 M5x 10 S.H.C.S. 2
14 1713010 M6 x 5 Screw Pan 002 0194 4
15 2405032 Pulley 33T 1
16 1573071 Ring Feeder RFN 7012 47 x 20 .1
17 1577915 Timing Belt 640-8M-30 1
18 2405063 XAxis Motor Cover 1
19 1711531 M6xl2B.H.S.S. 10
20 2400451 Bearing Plate 4
21 1710105 M8x30S.H.C.S: 16
22 2400452 Bearing Shim. 2
23 2400466 Sfide Bearing Clamp 2
24 1710078 M6xl6S.H.C.S. 8
25 2405102 Wiper Apron Cover 1
26 2405025 Saddle Cable Tube 1
27 1710080 M6x25S.H.C.S. 4
28 1556461 Motor LFTS 064-OAF71-1-Z 1
29 1711052 M8x 20 Hex Head Bolt 4
30 1712094 0 8 Spring Washer 8
31 2403833 Clamp Plate 1
32 2405033 Motor Plate 1
33 1710106 M8x35S.H.C.S. 4
34 1712104 0 8 Washer 4
35 2403811 Spacer 1
36 1572807 Ring Feeder RFN8006 19 x 24 1
37 2403835 Motor Pulley 1
38 1710060 M5x50S.H.C.S. 4
39 2405062 Cable Shield 1
40 2405024 XAxis Drive Box 1
41 1710133 M10x50S.H.C.S. 2
42 1710129 M10x30S.H.C.S. 2
43 1714129 0 8 x 28 Dowel 2
44 1553679 Euchner Limtf Switch 2
45 1710079 M6x20S.H.C.S. 4
46 2400454 Switch Plate 1
47 1712103 0 6 Washer 2
48 2400432 Side 1
49 1710005 M3x 16S.H.S. 3
50 2405091 Sfide Cover Bracket 1
51 1711520 M5 x 10 Button Screw 4
52 1710556 M6 x 40 Socket Set Screw 6
53 2405026 Saddle Cover 1
54 2405002 Saddle 1
ISSUE 1 SHEET 1 OF 1
TABLE ASSEMBLY DRAWING N O . 2409317

ITEM PART NO. DESCRIPTION QTY

1 2405054 L.H. Table Cover !

2 2405003 Table 1
3 2400664 Centre Paddle 1
4 2405053 R.H. Table Cover 1
5 . 2405057 Swarf Baffle Plate 1
6 " 2400652 Nut Bracket X Axis 1
7 2380468 Reference Stop 1
8 2380466 Extreme Stop
9 2400692 Feed Stop Bracket 1
10 2400691 Feed Stop Bracket 1
11 2400658 Stop Bracket
12 2405052 Front Table Cover. 1
13 2405047 Front Table Brush 1
14 2403542 Blanking Plug 8
15 1710078 M 6 x 16S.H.C.S. 10
16 1712093 0 6 Spring Washer 30
17 1710079 M6x20S.H.C.S. 4
18 1710554 M6 x 30 Set Screw 13
19 1710547 M 6 x 6 Set Screw 26
20 1711530 M6 x 10 Pan Head Screw 16
21 2405009 Linear Guide LY35 x 1160 E02 1
22 1710105 M8x30S.H.C.S. 26
23 1714213 0 8 x 40 Taper Dowel 1
24 1714132 0 8 x 5 0 Dowel 1
25 1710140 M10xl00S.H.C.S. 4
26 2405000 Linear Guide LY35 x 1160 E01 1
27 1710051 M 5 x 10S.H.C.S. 4
28 1712085 0 5 Spring Washer 14
29 1710055 M5x25S.H.C.S. 4
30 1710555 M6 x 35 Set Screw 13
31 1711520 M5 x 10 Pan Head Screw 6
32 1711532 M 6 x 16 Button Head Screw 4
33 1712092 0 4 Lock Washer 5
34 1711509 M4 x 6 Button Head Screw 5
35 . 1572628 Plug 26
36 2381871 Label 1

ISSUE 1 SHEET 1 OF 1
1.15.16.. 2.u._ 3.16.17.. 1.15.16.

SWITCH
5'Sc
<2oi I
1 R~ STROKE p)VEK TRAVEL
OVERTRAVSJ

Bridgeport
TITLE
TABLE ASSEMBLY

DRG No. 2409317 ISSUE NO. 1

GA-3
LUBRICATION ASSEMBLY DRAWING NO. 2409318

ITEM PART NO. DESCRIPTION QTY

1 1734610 Dropso 0006422 Valve 2

2 1734615 Dropsa 0093004 Cone 29
3 1734619 Dropsa 0091354 Nut 19
4 1734611 Dropsa 0201541 Valve 2
5 1734609 Dropsa 0006382 Valve 2
6 1575230 Elbow 2
7 1730306 'O' Ring 2
8 1575625 Insert 300-2580 1
9 1734643 Dropsa 0092004 Bush 13
10 1734634 Dropsa 0910005 St. Connector 10
11 1734616 Dropsa 0093006 Cone 8
12 1734641 Dropsa 0092052 Dip Fitting 8
13 1734629 Dropsa 0911051 Elbow 3
14 1734612 Dropsa 0006363 Valve 10
15 1734639 Dropsa 0118205 3-way Block 1
16 1734601 Dropsa 0006266 Junction 1
17 1734638 Dropsa 0118067 St. Block 1
18 1572649 St. Fitting 7
19 1734624 Dropsa 0125030 Gasket 10
20 1734623 Dropsa 0091002 Plug 1
21 1734605 Dropsa 0006189 Junction 1
22 1734474 Hobbs Elbow 1
23 1734420 Tubing Nut 0 6 2
24 1572656 Angle Fitting 1
25 1734212 Tubing Sleeve 0 6 2
26 1710547 M6 x 6 Socket Set Screw 1
27 1734322 Pipe Clip 1
28 1734317 Pipe Clip 6
29 1711520 M5 x 10 Button Head Screw 7
30 1710055 M5x25S.H.C.S. 2
31 1734476 Tee Connector 1
32 1734645 0 4 Nylon Pipe -
33 1734646 0 6 Nylon Pipe -
34 1552131 Spiro Band 0 6 -
35 1710030 M4xl6S-H.CS. 2
36 1734608 Dropsa 0006362 Valve 1
37 1734376 Lock Nut 1
38 1734240 Adaptor 1
39 1734201 Tubing Nut 0 4 1
40 1734211 Tubing Sleeve 0 4 1

ISSUE 1 SHEET 1 OF 1
 3 m
1 I
3
1 2 3

ls-e-B
1 AXIS SCREW ' ii
1
3-O-g-

"4 i v/ 25.29

Y AXIS BFAEINTi Y axis BEARING

2 10 v \ ' Y AXIS SCREW

12 11 17 11 12 16 12 11 15 11 12

9 2 10 18

10 2
9 ? \I
X AXIS BEARING
X AXIS BEARING

(S-2129

To" 28.29
20 .
r 4670905
i < 1
UJESICATION PUMP
30 21
X AXIS SCREW J
7J |T Y AXIS BEARING

2 — a <p o s o $1 NYLON PIPE ITE1 32

3—fij ($) OJU QZD CD 06 NYLON PIPE I T E 1 -3

f | | |!
22 22
YAXIS BEARING

JBHdoepart
r
r 3*

?5 25 31.27 2?
TITLE
LUBRICATION ASSEMBLY

X AXIS SEARING 16- g3£>- X AXIS SEARING

DRG No. 2409318 ISSUE N o . l

2S.29
COLUMN ASSEMBLY (cont.) DRAWING NO. 2409319 COLUMN ASSEMBLY DRAWING NO. 2 4 0 9 3 1 9

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY

53 2380880 Taper Strip 1 1 2405027 Cover 7 Axis Drive 1

54 2380843 Strip Retaining Plate 2 2 1710078 M6x 16 S.H.C.S. 6
55 2343529 Adjusting Screw 6 3 1712103 M6 Washer 14
56 2380802 Keep Plate R.H. 1 4
57 1711329 M 10x55 Hex. Screw 10 5 1712093 0 6 Spring Washer 7
58 1712105 M10 Washer 10 6 1710091 M6x80S.H.C.S. 3
59 2400224 Slideway 2 7 1577915 Belt 8mm x 30 640 1
60 1710153 M12x35S.H.C.S. 26 8 4688009 Motor Pulley Assembly 1
61 2383433 Plug 26 9 2403839 Motor Plate 1
62 2380801 Keep Plate LH. 1 10 1710108 M8x45 S.H.C.S. 4
63 2380886 Taper Strip 2 11 1712104 M8 Washer 4
64 2400210 Warning Plate 1 12 1556461 Motor 1
65 1555802 4-way Plug 1 13 1711052 M8x 20 Hex. Screw 4
66 1525111 Cable (2 core) 1 14 2405001 Column 1
67 1550789 "P' Clip 1 15 2400842 Link Apron Cover 1
68 1710028 M4x10S.H.C.S. 1 16 1711520 M5x 10 Button Head Screw 14
69 2400217 Slideway Spacer 2 17 " 1712102 0 5 Washer 14
70 2402858 Bracket for Manifold 1 18 2400269 Link Apron Cover Block 1
71 1710052 M5 x12S-H.CS. 2 19 1710081 M6x30S.H.C.S. 2
72 2405023 Cable Box 1 20 2400806 Wiper 1
73 1710102 M8X16S.H.C.S. 3 21 1711532 M6x 16 Button Head Screw 10
74 2405022 1 22 2400805 Wiper 1
75 1734359 Tubing Clip 2 23 2380455 Stop Bracket 3
76 1525249 Cable Sleeve 1 24 1711520 M5x 10 Button Head Screw 12:
77 2403845 Cover Plate 1 25 2380466 Extreme Stop 2
78 2403937 Plate 1 26 2400206 Plate - Trip Dogs 1
27 1710079 M6x20S.H.C.S. 9
28 2400249 Switch Plate 1
29 1553672 Limit Switch 1
30 2405017 Plate Trip Dogs 1
31 2380468 Stop-Ref. 1
32 2405007 Z Axis Ball Screw 1
33 1710104 M8x25S.H.C.S. 6
34 1712094 0 8 Spring Washer 10
- 35 2400208 Bump Stop 1
36 2400202 Ballscrew Bracket 1
37 1714216 0 8 x 6 0 Taper Dowel 2
38 1710131 M10 X40S.H.C.S. 5.
39 1712084 010 Spring Washer 5
40 1720594 Bearing 1
41 1710083 M6X40S.H.C.S. 4
42 2400220 Brake Mounting Plate 1
43 1765051 Lock Nut 1
44 2403837 Pulley Z Axis 1
45 8791817 Spacer 1
46 1572732 Ring Feeder RFN800616 x 20 2
47 2403838 Clamp Plate 1
48 1710055 M5x25S.H.C.S. 7
49
50
51 2402859 Strip Retaining Plate 2
52 1710302 M5x 12 C'sk Screw 8

ISSUE 1 SHEET 2 O F 2 ISSUE 1 SHEET 1 OF 2

 8, 34.9.10.11 12.13.

2 . Si.52. 63, 55^ 5152, 53, S t S 55

623Z55.

59.60.61

SOT'ON Y.Y

}
e 4
i
771
h

J _23.2t.T7

TITLE
COLUMN ASSEMBLY

DRG No. 2409319 ISSUE No. 1

GA-5
HEAD (HEID. PLUS ENCODER) (cont.) DRAWING N O . 2 4 0 9 3 2 0 HEAD (HEID. PLUS ENCODER) DRAWING N O . 2 4 0 9 3 2 0

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY

53 1711103 Hex. Head Screw M12 x 35 4 1 1577940 Timing Belt

54 1573065 Ring Feeder (RFM 8006 38-44) 2 2 1730302 'O' Ring (RM0041-16)
55 1573066 Spacing Sleeve 1 3 1741111 Bush
56 2384576 • Locking Plate 1 4 2380885 Lock Plate
57 1578097 Belt(415J16) 1 5 1710030 S.H.C.S. M 4 x 16
58 2384572 Collar (Heid.) 2 6 2380991 Encoder Drive Pulley
59 2405019 Encoder Plate (Heid.) 1 7 2380883 Drawbar Guide (BT40)
60 1710087 S.H.C.S. M 6 x 6 0 2 8 2380993 Locking Plate
61 1712103 Washer 0 6 2 9 1710054 S.H.C.S. M 5 x 2 0 14
62 2380898 Encoder Pulley 1 10 1572744 Locking Element (Ring Feeder)
63 1557724 Encoder 1 11 2380992 Spacer
64 1710005 S.H.C.S. M 3 x l 6 3 12 2380814 Locking Plate
65 1572333 Locking Element (Ring Feeder) 1 13 1710055 S.H.C.S. M 5 x 2 5
66 2402852 Lock Plate 1 14 2380815 Spacer
67 1710053 S.H.C.S. M 5 x l 6 6 15 2300960 Spindle Pulley
68 1710032 S.H.C.S. M 4 x 2 5 3 16 2380987 Pulley Labyrinth
69 1714074 Tension Pin 2 17 2380809 Lock Ring
70 1730430 'O' Ring (SI 00) 1 18 1730222 'O' Ring 9RM0546-024)
71 19 2380968 Bearing C a p
72 20 1730383 ' O Ring (RM1145-30)
73 21 1710080 S.H.C.S. M 6 x 2 5
74 22 1572618 Roller Bearing
75 2384575 Spindle Pulley 1 23 2380808 Spacer
76 1578092 Belt(380J16) 1 24 2380950 Spindle (BT40)
77 25 2380953 Drawbar (BT40)
78 26 1571700 Disc Spring (30.5 x 16.3 x 1.5) 132
79 27 2380891 Thrust Washer
80 28 2361318 Stop Collar
81 29 2380806 Spindle Housing
82 30 1710104 S.H.C.S. M 8 x 2 5 14
83 1556459 Motor (PH6 103-4NF49-Z) 1 31 1572682 Angular Contact Bearing 1 set
84 2380934 Drawbar Guide (Din-AnsD 1 32 1706606 Steel Ball(0.3125-)
85 2380935 Drawbar (Din-AnsD 1 33 2361307 Outer Bearing Spacer
86 1579450 Chucking Set (AnsD 1 34 2380807 Labyrinth
87 1579460 Chucking Set (Din) 1 35 2380811 Spindle Nose Cap
88 2380938 Spindle (Din-AnsD 1 36 1730121 1/8 B.S.P. Press Plug
37 2361328 Key
38 1710029 S.H.C.S.M4xl2
39 2361308 Inner Bearing Spacer
40 1730122 1/4 B.S.P. Plug
41 2405004 Head
42 2384567 Stop Block 2
43 1710086 S.H.C.S. M 6 x 5 5 4
44 1711085 Hex. Head Screw M10 x 75 2
45 2384566 Motor Plate Adjusting Block 2
46 1710082 S.H.C.S.M6x35 4
47 2405013 Motor Plate 1
48 1711325 Hex. Head Bolt MlOx 35 4
49 1712105 Washer 0 1 0 4
50 2384574 Motor Pulley 1
51 1556455 Motor (1PH6 107-4NF-Z) 1
52 1712106 Washer 012 4

ISSUE 1 SHEET 2 O F 2 ISSUE 1 SHEET 1 O F 2

 T
\

59.60,61 62 63,6*. 65 66.67

50 51,52,53

SECTION A-A

Bridgeport
TITLE
HEAD (HEID. PLUS ENCODER)

DRG No. 2409320 ISSUE No. 1

GA=6
TRIPLE ACTION DRAWBAR ARRANGEMENT DRAWING NO. 2409218

ITEM PART NO. DESCRIPTION QTY

1 2380825 Cylinder Mounting 1

2 2400849 Cylinder End Cap 1
3 1730395 'O' Ring RM1395-30 6
4 2159324 Cylinder 3
5 2380835 Piston 3
6 1730186 Composite Seal No. 3035 2
7 2380827 Cylinder Middle Plate 2
8 1579042 Breather AVS 2901 1/8 B.S.P. 1
9 2159326 Bottom Spacer 1
10 1734277 Elbow 1/8 B.S.P.-08 1
11 1734213 Tubing Nut 0 8 1
12 1734202 Tubing Sleeve 1
13 2159325 Top Spacer 1
14 2380828 Cylinder Top Plate 1
15 1712084 Spring Washer 010 4
16 1712155 NutMlO 4
17 2159327 Stud 4
18 1553453 SwitchZ15GQ21-B 2
19 2380836 Limtt Switch Bracket 1
20 1710051 S.H.C.S. M 5 x l 0 2
21 1712085 Spring Washer M5 2
22 2381016 Dog (Adjustable) 1
23 1710536 S.H.S.S.M5x5 1
24 1734276 Elbow 1/8 B.S.P.-06 1
25 1734212 Tubing Nut 0 6 1
26 1734201 Tubing Sleeve 1
27 1705825 Sealing Washer 1
28 2400846 Piston Rod 1
29 1730318 •O" Ring RM0221-16 5
30 2400847 Thrust Block 1
31 1710055 S.H.C.S. M5x25 2
32 1730194 Scraper 1
33 1730185 Composite Seal No. 3020 T
34 1765010 Lock Nut M 2 4 x l . 5 1
35 1730187 Composite Seal No. 4140 3
36 2159322 Manifold 1
37 1730306 'O' Ring RM0018-16 3
38 1712093 Spring Washer M6 6
39 1710082 S.H.C.S.M6x35 6
40 1734252 Adaptor 3 / 8 - 0 1 2 1
41 1734204 Tubing Sleeve 1
42 1734215 Tubing Nut 1
43 1730121 Pressure Plug 1/8 B.S.P.T. 1
44 2400848 Drawbar Spacer 1
45 1731032 Slydring S-55856-360-10-A 1
46 1570180 Breather Disc 1
47 1731031 Shamban Da Excluder DA-17-0360-N90 1
48 1712127 Lock Nut M12 1
49 2380831 Pressure Screw 1
50 2380830 Thrust Plate 1
51 1710547 S.H.S.S. M 6 x 6 1
52 1710078 S.H.C.S. M 6 x l 6 3

ISSUE 1 SHEET 1 OF 1
SERVICE PANEL DRAWING N O . 2409322

ITEM PART NO. DESCRIPTION QTY

1 2405011 Service Panel 1

2 1711761 4
3 1712105
Stud MlOx
Washer 010 no 4
4 1712155 Hex.NutM10 4
5 2405049 Collar for Service Panel 4
6 4670904 Lubrication Pump 1
7 1710080 M6x 25 S.H.C.S. 4
8 1712103 Washer 0 6 10
9 1734629 Elbow Connector (Dropsa 0911051) 1
10 1734616 Cone 0 6 (Dropsa 0093006) 4
11 1710055 M5x25S.H.C.S. 2
12 1734646 Nylon Tube 0 6 lm
13 1734639 Anchor Tee (Dropsa 0118205) 1
14 1734641 Nut (Dropsa 0092052) 4
15 2400216 Bracket 2
16 1710077 M6xl2S.H.C.S. 6
17 1570071 Manifold Mtg Rail 1
18 1570077 Plug (SKE 6344) 3
TO
|y
1571477 Elbow Connector 1
20
21 1570065 Solenoid Valve (3-way) 1
22 1571433 Elbow 1
23 1570066 Solenoid Valve (5-way) 1
24 1571428 Elbow 1
25 1570066 Solenoid Valve (5-way) 1
26 1571467 Swivel Elbow 2
27 1571428 Swivel Elbow 1
28 1570065 Solenoid Valve (3-way) 1
29 1730142 Plug 2
30 1705845 Seal 3/8' B.S.P. 2
31 1510554 Nylon Tube 0 8 3m
32 1570384 Port Regulator 2
33 1571473 Elbow (97-1114-05)
34 1734391 Pressure Switch 1
35 1575269 Mounting Bracket 1
36 1571590 Adaptor 1 /2" Tube x 1/4' B.S.P.
37 1571589 Tee 1/2" Tube x 3/8' B.S.P. 1
38 1571447 Swivel Tee 1/4" B.S.P. x 0 8 1
39 1571472 Swivel Elbow
40 1561771 Lubricator 1
41 4670929 Numatics Air Purge
42 1561770 Filter Regulator
43 1734211 Tube Nut 0 4
44 1734240 Adaptor 1/4- B.S.P.-04 1
45 1575191 Sleeve 0 4
46 1510550 Nylon Tube 0 4 2m
47 1734246 Adaptor 1/4" B.S.P.X 0 8 1
48 1734272 Stem Elbow 1
49 1734213 Tube Nut 0 8 ,
50 1734202 Sleeve 0 8
1
51 1734381 Adaptor 1/4' B.S.P.
52 8303879 Shut-off Valve
53 1710034 M4x35 S.H.C.S. 2
54 1570063 Solenoid Coil 03-8369-50-100 4
ISSUE 1 SHEET 1 OF 1
COOLANT TANK DRAWING NO. 2409364
I T E M PART NO. DESCRIPTION QTY
1 1552728 MSP Coolant Pump 1
2 1710103 M8x 20 S.H.C.S. 2
3 1712104 0 8 Washer 2
4 1510556 0 1 ' Nylon Tube 4m
5 1734204 0";. Tubing Sleeve 4
6 1734215 012 Tubing Nut 4
7 1734486 012 - 3/4 Straight Adaptor
8 1579886 3/4 Check Valve
9 1575359 3/4 - 3/4 Nipple
10 1575306 90° Elbow 3/4
11 1579902 1- 3/4 Bushing
12 1575801 Durapipe Nipple (106104) 2
13 1575813 Durapipe Elbow (117104) 2
14 1575817 Hose Adaptor MH 16-16 2
15 1579123 Jubilee Clip No. 1 2
16 1575816 CTR 25 Tube
17 2405077 Coolant Pump Bracket 1
18 1710151 M12x25S.H.C.S. 2
19 1712078 012 Washer 2
20 1734252 0 1 2 - 3 / 8 Straight Adaptor 1
21 1570133 3/8 Non Return Valve 1
22 1734487 0 1 2 - 3 / 8 Straight Stem Adaptor 1.
23
24 1734261 0 1 2 - 1 / 4 Straight Adaptor 1
25 2380949 Coolant Manifold 1
26 1710057 M5X35S.H.C.S. 2
27 1712095 0 5 Washer 2
28 1510207 1/8 Loc Line Connector 3
29 1510203 Loc Line 7* Hose 3
30 1510210 1/4 Loc Line Nozzle 3
31 1575479 T - T Hex. Nipple
32 1579049 Suction Filter
33 1577144 Castor-Ross 9-61 NY
34 2405100 Coolant Tank
35 2403832 Oil Boom
36 1579032 Sight Glass
37 1730101 1/4 Seal
38 2400814 Coolant Pipe
TRANSIT - FOUNDATION ASSEMBLY
ITEM PART NO. DESCRIPTION QTY

1 2400611 Wooden Support 1

2 2400659 Transit Bracket - Table 1
3 2400065 Transit Bracket - Saddle 1
4 1710078 M6xl6S.H.C.S. 12
5 1712103 0 6 Washer 12
6 2405110 Transit Bracket (Door) 1
7 2381341 Carriage/Slide Bracket 1

ISSUE 1 SHEET 1 OF 1
 LIFTING BEAM

(l I I WlJ

LIFTING B - P

3.4.5

LIFTING 8 A R

_____
-555. J55_

F
FOUNDATION BOLT
5^
660 514 —\— POINTS OF FOUNDATION BQJS 484

ELECTRICAL CABwFJ
SUPPORT SCREWS

TTTLE
TRANSIT-FOUNDATION ASSEMBLY
n f l r M ^ p t C * APT A
1

DRG No. 2409365 ISSUE N o . l

GA-10
REAR PANEL ASSEMBLY DRAWING N O . 2409323

ITEM PART N O . DESCRIPTION QTY

1 2405070 Front Panel 1

2 2400215 Service Panel Door 1
3 2405069 Rear Cladding 1
4 2405068 Rear Panel 1
5 1575541 Plug 6
6 2384911 . Bracket Rear Panel 1
7 2403914 Bracket 2
8 2403915 Channel 2
9 1710127 M10x20S.H.C.S. 16
10 1712084 010 Lock Washer 16
11 1712154 M8 Hex. Nut - 8
12 2403936 Front Base Bracket 2

ISSUE 1 SHEET 1 OF 1
 1.1

GA-11
 , 560 J
''X-AXISSTROKE !

112
PNEUMATIC INPUT (0.6 M HIGH) U5 420 ! U 6 Y-AXIS STROKE
112

160 660

_M60_

TABLE DETAIL
160^ CENTRE SLOT

p T H E f r S L O T S "

19
3t

TFF qnTDFTAII

ELECTRICAL INPUT (1.8 M HIGH)

2350 2500 2200 TRANSPORT

HEIGHT

Bridgeport
TITLE
SPECIFICATION

tPOLANT PUMP'
DRG No. 2409403 ISSUE No. 1

GA-12
 ®
0.01 um COALESING FILTER
WITH AUTO.DRAIN
AIR SUPPLY
SHUT OFF VALVE

PRESSURE REGULATOR
Regulated to 15 PSI (1 BAR)
F.R.L UNIT o PRESSURE SWITCH
4 BAR
LUBRICATOR

SOL 1
INTERLOCK VALVE
50 um FILTER FOR ELECTRICAL
PRESSURE REGULATOR POWER FAILURE
WITH AUTO.DRAIN Regulated to 80 PSI (5.5 BAR)
C.V.6

SOL 11
I I SOL 2 SOL 3 SOL 5
i r - i — t
02 BZ
C.V.5 CV.3 C.V.2 C.V.1

AIR PURGE
TO END CAPS

INDEXER OR WORK CLAMP TOOL MAGAZINE

JBridgeparf
FITTED AS OPTIONAL/EXTRA HORIZONTAL MOVEMENT TOOL CLAMP
3-0 140 X 10 CYLINDER
0 50 X 220 CYLINDER IN TANDEM DOUBLE ACTING SPINDLE AIR BLAST TITLE PNEUMATIC LAYOUT
DOUBLE ACTING

DRG No. 2389921 ISSUE No. 1

OA-13
PERIMETER GUARD SUB ASSEMBLY (HEID.) DRAWING N O . 2409379

ITEM PART NO. DESCRIPTION QTY

1 2405115 LH. Top Cover 1

2 2405107 Cover (Base Tray Lifting Holes) 2
3 2403822 Gasket (Cover Plate) 2
4 2405117 R.H. Top Cover 1
5 2401478 Blanking Plate 2
6 2405109 Brush 1
7 2403889 Bottom Door Bracket 1
8 2401471 Locknut 4
9 2403890 Bottom Door Guide 1
10 2403897 Window Clip 16
11 2405119 R.H. Side End Panel 1
12 2405118 LH. Side End Panel 1
13 2405114 Top Side Panel 2
14 2405116 Side Service Panel 2
15 2405124 Support Channel 2
16 2405123 Rear Base Bracket 2
17 2405111 Front Base Bracket 2
18 2405106 Drain Plate 1
19 2403879 Guard Base Tray 1
20 2405121 Clamp Plate 1
21 2403885 LH. Front Panel 1
22 2403884 Door 1
23 2403871 Door Window 1
24 2403883 R.H. Front Panel 1
25 2405120 Top Door Track 1
26 2405188 Door Handle Bar 1
27 2405189 Handle Spacers 2
28 1575559 Hole Plug 2
29 1713011 Spacer 6
30 1720080 Bearing 6000 2RS 4
31 1720097 Bearing 606ZZ 2
32 1710054 M5x 20 S.H.C.S. 18
33 1710055 M5x 25 S.H.C.S. 2
34 1710327 M6 x 12 C'sk Socket Screw 5
35 1712085 M5 Lockwasher 6
36 1712102 M5 Washer 26
37 1712105 M10 Washer 32
38 1712155 M10 Hex. Nut 16
39 1710079 M6x20S.C.H. 2
40 1712687 M6 x 12 Screw Posi Drive 70
41 1712103 M6 Washers 18
42 1712203 M6 Nut - Aero 18
43 1510053 Tape (Acrylic Foam) 2.6 m

ISSUE 1 SHEET 1 OF 1
GA-U
REAR PERIMETER GUARDS DRAWING NO. 2409336

ITEM PART NO. DESCRIPTION QTY

1 2403882 LH. Rear Column Panel 1

2 2403888 LH. Rear Bottom Panel 1
3 2401334 Panel Brush 4
4 2400209 Wiper Brush - Screw Tube 1
5 2403891 Brush Holder 1
6 2403887 R.H. Rear Bottom Panel
7 2403886 R.H. Rear Column Panel
v
8 2403892 Plate (Rear Panel) \
9 2403893 Gasket ]
10 2403823 Trunking Gasket 1
11 2405122 Trunking 1
12 1712092 M4 Spring Washer 8
13 1712151 M4 Hex. Nut 8
14 1711511 M4 x 10 Socket Head Button Screw 6
15 1710276 M4 x 10 Socket Screw C'sk 2
16 1712687 M6 x 12 Screw Posi Drive 12
17 1711531 M6 x 12 Socket Head Button Screw 18
18 1712093 M6 Spring Washer 25
19 1712103 M6 Washer 25
20 1711532 M6 x 16 Socket Head Button Screw 4

ISSUE 1 SHEET 1 OF 1
TITLE REAR PERIMETER GUARD

DRG No. 2409336 ISSUE No.l

GA=15
22 TOOLS TOOLCHANGER (cont.) DRAWING No. 2409410 22 TOOLS TOOLCHANGER DRAWING No. 2409410

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY

53 1712101 M4 Washer 2 1 1711106 M12 x 50 Hex. Head Screw 1

54 2385637 Geneva Drive Shaft 1 2 1712127 M12 Hex. Locknut 1
55 2385669 Switch Target Segment 2 3 2380259 Carriage Setting Block 1
56 2385630 Carousel Segment 22 4 1710132 M10 x 45 Socket Cap Head Screw 2
57 2385609 Switch Pin 1 5 2405235 Fixed Slide 1
58 2385656 Clamp Ring - Etched 1 6 1710154 M12 x 40 Socket Cap Head Screw 4
59 2385639 Hub 1 7 1714145 16mm x 35mm Rain Dowel 2
60 1579505 Disc Spring 79.5 x 55.5 x .8 1 8 2405284 Fixed Slide Cover 1
61 1720090 Ball Bearing 6010-2RS 9 1712103 M6 Washer 2
62 2385624 Bearing Spacer - Outer . 10 1710077 M6 x 12 Socket Cap Head Screw 15
63 1710608 M20 x 45 Hex. Socket Set Screw 1 11 2385667 Motor Cover 1
64 1712129 M20 Hex. Locknut 1 12 1552776 Motor Gearbox with Elec. Brake 1
65 1712108 M20 Washer 1 13 1710104 M8 x 25 Socket Cap Head Screw 4
66 2385642 Bearing Lockwasher 1 14 1712094 M8 Spring Washer 4
67 1710606 M20 x 20 Socket Set Screw 1 15 1712104 M8 Washer 4
68 2385640 Hub Plate 1 16 1710550 M6 x 12 Hex. Socket Set Screw 1
69 1710104 M8 x 25 Socket Head Cap Screw 17 2385650 Carriage Drive Arm 1
70 1710121 M8 x 130 Socket C a p Head Screw 18 1577693 Shock Absorber 1
71 2385638 Carousel Shaft 1 19 1710033 M4 x 30 Socket Cap Head Screw 2
72 1711150 M20 x 40 Hex. Head Screw 1 20 2385668 Toolchanger Cov er 1
73 1712097 M20 Spring Washer 1 21 1710133 M10 x 50 Socket Head C a p Screw 4
74 2385643 Shaft Clamp Washer 1 22 1712105 M10 Washer 4
75 2385652 Bearing Bush 1 23 1721035 Guide Wheel 4
76 2385646 Swing Door 1 24 1721038 Fixed Bushing 2
77 1711521 M5 x 12 Socket Button Head Screw 25 2385648 Track 2
78 1712085 M5 Lockwasher -26 1710078 M6 x 16 Socket Cap Head Screw 20
79 2385654 Bracket 1 '27 1712093 6mm Spring Washer 10
80 2385655 Bearing Spacer 1 28 1712103 6mm Washer 20
81 1720391 Bearing 626ZZ 1 29 2385635 Toolchanger Carriage 1
82 1711533 M6 x 20 Button Head Screw 1 30 2385647 Carriage Cover 1
83 1714128 0 8 Parallel Dowel Pin 25 Long 1 31 1711520 M5 x 10 Socket Button Head Screw
84 1525815 M20 Locknut LNB/M20 2 32 1720080 Ball Bearing 6000-2RS 1
85 2385617 Tube 1 33 1711691 M8 x 16 010 Shoulder Screw 1
34 1712084 010mm Spring Washer
35 2385623 Bearing Spacer 1
36 2385633 Fixed Slide Plate .1
37 1721037 Adjustable Bushing
38 2385641 Carousel Cover 1
39 2385657 Bracket •2
40 2385673 Cover - Fixed Plate 1
41 1712106 M12 Washer 4
42 1550004 Proximity Switch 4
43 2385653 Mounting Block Switch 2
44 1710081 M6 x 40 Socket Head C a p Screw 4
45 1552770 Gear/Gearbox Index 1
46 2385636 Motor Mounting Plate 1
47 1765044 Self Locknut M25 1
48 1720085 Bearing 6005-2RS 2
49 2385644 Outer Bearing Spacer 1
50 8300548 Int. Circlip 7000-47 1
51 2385645 Geneva Drive Pin 2
52 1710029 M4 x 12 Socket Cap Head Screw 2

ISSUE 1 SHEET 2 OF 2 ISSUE 1 SHEET 1 OF 2

QA-16
Bridgeport Machines Ltd.
P.O. Box 22, Forest Road,
Leicester,LE5 OFJ, England.

Tel: (0533) 531122

Telex: 34598.
Fax: ( 0533 ) 539960.

Brut

Bridgeport reserve the right to amend the specification without notice.

Designed and produced by BHdoeborf product Dept. Leicester.
 , 560 J
''X-AXISSTROKE !

112
PNEUMATIC INPUT (0.6 M HIGH) U5 420 !U6 Y-AXIS STROKE
112

160 660

J16JL
TABLE DETAIL
160^ CENTRE SLOT

p I H E f r S L O T S ~

19
3t
14-oa
A

TFF qnTDFTAII

ELECTRICAL INPUT (1.8 M HIGH)

2350 2500 2200 TRANSPORT

HEIGHT

Bridgeport
TITLE
SPECIFICATION

fOOLANT PtJMP' DRG No. 2409403 ISSUE No. 1

GA-12
I
 ®
0.01 urn COALESING FILTER
WITH AUTO.DRAIN
AIR SUPPLY
SHUT OFF VALVE

PRESSURE REGULATOR
Regulated to 15 PSI (1 BAR)
F.R.L UNIT o PRESSURE SWITCH
4 BAR
LUBRICATOR

SOL 1
INTERLOCK VALVE
50 um FILTER FOR ELECTRICAL
PRESSURE REGULATOR POWER FAILURE
WITH AUTO.DRAIN Regulated to 80 PSI (5.5 BAR)
C.V.6

SOL 11
I I SOL 2 SOL 3 SOL 5
i r - i — t

Ni Ni B7J Ni BZ
C.V.5 CV.3 C.V.2 C.V.1

AIR PURGE
TO END CAPS

INDEXER OR WORK CLAMP TOOL MAGAZINE

FITTED AS OPTIONAL/EXTRA HORIZONTAL MOVEMENT TOOL CLAMP
3-0 140 X 10 CYLINDER
0 50 X 220 CYLINDER IN TANDEM DOUBLE ACTING SPINDLE AIR BLAST TITLE PNEUMATIC LAYOUT
DOUBLE ACTING

DRG No. 2389921 ISSUE No. 1

OA-13
PERIMETER GUARD SUB ASSEMBLY (HEID.) DRAWING N O . 2409379

ITEM PART NO. DESCRIPTION QTY

1 2405115 LH. Top Cover 1

2 2405107 Cover (Base Tray Lifting Holes) 2
3 2403822 Gasket (Cover Plate) 2
4 2405117 R.H. Top Cover 1
5 2401478 Blanking Plate 2
6 2405109 Brush 1
7 2403889 Bottom Door Bracket 1
8 2401471 Locknut 4
9 2403890 Bottom Door Guide 1
10 2403897 Window Clip 16
11 2405119 R.H. Side End Panel 1
12 2405118 LH. Side End Panel 1
13 2405114 Top Side Panel 2
14 2405116 Side Service Panel 2
15 2405124 Support Channel 2
16 2405123 Rear Base Bracket 2
17 2405111 Front Base Bracket 2
18 2405106 Drain Plate 1
19 2403879 Guard Base Tray 1
20 2405121 Clamp Plate 1
21 2403885 LH. Front Panel 1
22 2403884 Door 1
23 2403871 Door Window 1
24 2403883 R.H. Front Panel 1
25 2405120 Top Door Track 1
26 2405188 Door Handle Bar 1
27 2405189 Handle Spacers 2
28 1575559 Hole Plug 2
29 1713011 Spacer 6
30 1720080 Bearing 6000 2RS 4
31 1720097 Bearing 606ZZ 2
32 1710054 M5x 20 S.H.C.S. 18
33 1710055 M5x 25 S.H.C.S. 2
34 1710327 M6 x 12 C'sk Socket Screw 5
35 1712085 M5 Lockwasher 6
36 1712102 M5 Washer 26
37 1712105 M10 Washer 32
38 1712155 M10 Hex. Nut 16
39 1710079 M6x20S.C.H. 2
40 1712687 M6 x 12 Screw Posi Drive 70
41 1712103 M6 Washers 18
42 1712203 M6 Nut - Aero 18
43 1510053 Tape (Acrylic Foam) 2.6 m

ISSUE 1 SHEET 1 OF 1
GA-U
REAR PERIMETER GUARDS DRAWING NO. 2409336

ITEM PART NO. DESCRIPTION QTY

1 2403882 LH. Rear Column Panel 1

2 2403888 LH. Rear Bottom Panel 1
3 2401334 Panel Brush 4
4 2400209 Wiper Brush - Screw Tube 1
5 2403891 Brush Holder 1
6 2403887 R.H. Rear Bottom Panel
7 2403886 R.H. Rear Column Panel
v
8 2403892 Plate (Rear Panel) \
9 2403893 Gasket ]
10 2403823 Trunking Gasket 1
11 2405122 Trunking 1
12 1712092 M4 Spring Washer 8
13 1712151 M4 Hex. Nut 8
14 1711511 M4 x 10 Socket Head Button Screw 6
15 1710276 M4 x 10 Socket Screw C'sk 2
16 1712687 M6 x 12 Screw Posi Drive 12
17 1711531 M6 x 12 Socket Head Button Screw 18
18 1712093 M6 Spring Washer 25
19 1712103 M6 Washer 25
20 1711532 M6 x 16 Socket Head Button Screw 4

ISSUE 1 SHEET 1 OF 1
TITLE REAR PERIMETER GUARD

DRG No. 2409336 ISSUE No.l

GA=15
22 TOOLS TOOLCHANGER (cont.) DRAWING No. 2409410 22 TOOLS TOOLCHANGER DRAWING No. 2409410

ITEM PART NO. DESCRIPTION QTY ITEM PART NO. DESCRIPTION QTY

53 1712101 M4 Washer 2 1 1711106 M12 x 50 Hex. Head Screw 1

54 2385637 Geneva Drive Shaft 1 2 1712127 M12 Hex. Locknut 1
55 2385669 Switch Target Segment 2 3 2380259 Carriage Setting Block 1
56 2385630 Carousel Segment 22 4 1710132 M10 x 45 Socket Cap Head Screw 2
57 2385609 Switch Pin 1 5 2405235 Fixed Slide 1
58 2385656 Clamp Ring - Etched 1 6 1710154 M12 x 40 Socket Cap Head Screw 4
59 2385639 Hub 1 7 1714145 16mm x 35mm Rain Dowel 2
60 1579505 Disc Spring 79.5 x 55.5 x .8 1 8 2405284 Fixed Slide Cover 1
61 1720090 Ball Bearing 6010-2RS 9 1712103 M6 Washer 2
62 2385624 Bearing Spacer - Outer . 10 1710077 M6 x 12 Socket Cap Head Screw 15
63 1710608 M20 x 45 Hex. Socket Set Screw 1 11 2385667 Motor Cover 1
64 1712129 M20 Hex. Locknut 1 12 1552776 Motor Gearbox with Elec. Brake 1
65 1712108 M20 Washer 1 13 1710104 M8 x 25 Socket Cap Head Screw 4
66 2385642 Bearing Lockwasher 1 14 1712094 M8 Spring Washer 4
67 1710606 M20 x 20 Socket Set Screw 1 15 1712104 M8 Washer 4
68 2385640 Hub Plate 1 16 1710550 M6 x 12 Hex. Socket Set Screw 1
69 1710104 M8 x 25 Socket Head Cap Screw 17 2385650 Carriage Drive Arm 1
70 1710121 M8 x 130 Socket C a p Head Screw 18 1577693 Shock Absorber 1
71 2385638 Carousel Shaft 1 19 1710033 M4 x 30 Socket Cap Head Screw 2
72 1711150 M20 x 40 Hex. Head Screw 1 20 2385668 Toolchanger Cov er 1
73 1712097 M20 Spring Washer 1 21 1710133 M10 x 50 Socket Head C a p Screw 4
74 2385643 Shaft Clamp Washer 1 22 1712105 M10 Washer 4
75 2385652 Bearing Bush 1 23 1721035 Guide Wheel 4
76 2385646 Swing Door 1 24 1721038 Fixed Bushing 2
77 1711521 M5 x 12 Socket Button Head Screw 25 2385648 Track 2
78 1712085 M5 Lockwasher -26 1710078 M6 x 16 Socket Cap Head Screw 20
79 2385654 Bracket 1 '27 1712093 6mm Spring Washer 10
80 2385655 Bearing Spacer 1 28 1712103 6mm Washer 20
81 1720391 Bearing 626ZZ 1 29 2385635 Toolchanger Carriage 1
82 1711533 M6 x 20 Button Head Screw 1 30 2385647 Carriage Cover 1
83 1714128 0 8 Parallel Dowel Pin 25 Long 1 31 1711520 M5 x 10 Socket Button Head Screw
84 1525815 M20 Locknut LNB/M20 2 32 1720080 Ball Bearing 6000-2RS 1
85 2385617 Tube 1 33 1711691 M8 x 16 010 Shoulder Screw 1
34 1712084 010mm Spring Washer
35 2385623 Bearing Spacer 1
36 2385633 Fixed Slide Plate .1
37 1721037 Adjustable Bushing
38 2385641 Carousel Cover 1
39 2385657 Bracket •2
40 2385673 Cover - Fixed Plate 1
41 1712106 M12 Washer 4
42 1550004 Proximity Switch 4
43 2385653 Mounting Block Switch 2
44 1710081 M6 x 40 Socket Head C a p Screw 4
45 1552770 Gear/Gearbox Index 1
46 2385636 Motor Mounting Plate 1
47 1765044 Self Locknut M25 1
48 1720085 Bearing 60O5-2RS 2
49 2385644 Outer Bearing Spacer 1
50 8300548 Int. Circlip 7000-47 1
51 2385645 Geneva Drive Pin 2
52 1710029 M4 x 12 Socket Cap Head Screw 2

ISSUE 1 SHEET 2 OF 2 ISSUE 1 SHEET 1 OF 2

QA-16
Bridgeport Machines Ltd.
P.O. Box 22, Forest Road,
Leicester,LE5 OFJ, England..

Tel: (0533) 531122

Telex: 34598.
Fax: ( 0533 ) 539960.

Brut

Bridgeport reserve the right to amend the specification without notice.

Designed and produced by BHdoeborf product Dept. Leicester.