0% found this document useful (0 votes)
285 views28 pages

DGA511Z Manual

1) The document provides specifications for 12 cordless angle grinder models, including wheel diameter, spindle thread, rated speed, voltage, weight, and whether they have an electric brake or wireless activation function. 2) It lists applicable battery cartridges and warns to only use the cartridges listed due to injury and fire risks. 3) Standard symbols are explained, and the intended use is specified as grinding, sanding and cutting of metal and stone materials without water.

Uploaded by

Adrian
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
285 views28 pages

DGA511Z Manual

1) The document provides specifications for 12 cordless angle grinder models, including wheel diameter, spindle thread, rated speed, voltage, weight, and whether they have an electric brake or wireless activation function. 2) It lists applicable battery cartridges and warns to only use the cartridges listed due to injury and fire risks. 3) Standard symbols are explained, and the intended use is specified as grinding, sanding and cutting of metal and stone materials without water.

Uploaded by

Adrian
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 28

ENGLISH: Original instructions

INSTRUCTION MANUAL

Cordless Angle Grinder


DGA411, DGA412, DGA413, DGA414
DGA461, DGA462, DGA463, DGA464
DGA511, DGA512, DGA513, DGA514

Read before use.


SPECIFICATIONS
Model: DGA411 DGA412 DGA413 DGA414
Wheel diameter 100 mm (4″)
Max. wheel thickness 6.4 mm
Spindle thread M10
Rated speed (n) 8,500 min-1
Overall length 382 mm
Rated voltage D.C. 18 V
Net weight 2.2 - 2.8 kg
Electric brake -

Wireless activation function - -

Model: DGA461 DGA462 DGA463 DGA464


Wheel diameter 115 mm (4-1/2″)
Max. wheel thickness 7.2 mm
Spindle thread M14 or 5/8″ (country speciic)
Rated speed (n) 8,500 min-1
Overall length 382 mm
Rated voltage D.C. 18 V
Net weight 2.3 - 3.0 kg
Electric brake -

Wireless activation function - -

Model: DGA511 DGA512 DGA513 DGA514


Wheel diameter 125 mm (5″)
Max. wheel thickness 7.2 mm
Spindle thread M14 or 5/8″ (country speciic)
Rated speed (n) 8,500 min-1
Overall length 382 mm
Rated voltage D.C. 18 V
Net weight 2.3 - 3.0 kg 2.4 - 3.0 kg
Electric brake -

Wireless activation function - -

• Due to our continuing program of research and development, the speciications herein are subject to change
without notice.
• Speciications may differ from country to country.
• The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heavi-
est combination, according to EPTA-Procedure 01/2014, are shown in the table.
Applicable battery cartridge
BL1815N / BL1820 / BL1820B / BL1830 / BL1830B / BL1840 / BL1840B / BL1850 / BL1850B / BL1860B
• Some of the battery cartridges listed above may not be available depending on your region of residence.

WARNING: Only use the battery cartridges listed above. Use of any other battery cartridges may cause
injury and/or ire.

2 ENGLISH
Symbols Ni-MH Only for EU countries
Li-ion Do not dispose of electric equipment or battery
pack together with household waste material!
The following show the symbols used for the equip- In observance of the European Directives,
ment. Be sure that you understand their meaning before on Waste Electric and Electronic
use. Equipment and Batteries and Accumulators
and Waste Batteries and Accumulators
Read instruction manual. and their implementation in accordance
with national laws, electric equipment and
batteries and battery pack(s) that have
Wear safety glasses. reached the end of their life must be col-
lected separately and returned to an envi-
ronmentally compatible recycling facility.

Intended use
The tool is intended for grinding, sanding and cutting of
metal and stone materials without the use of water.

Noise
The typical A-weighted noise level determined according to EN60745:
Model Sound pressure Sound power level Uncertainty (K) :
level (LpA) : (dB(A)) (LWA) : (dB(A)) (dB(A))
DGA411 80 - 3
DGA412 80 - 3
DGA413 80 - 3
DGA414 80 - 3
DGA461 79 - 3
DGA462 79 - 3
DGA463 79 - 3
DGA464 79 - 3
DGA511 79 - 3
DGA512 79 - 3
DGA513 79 - 3
DGA514 79 - 3

The noise level under working may exceed 80 dB (A).

WARNING: Wear ear protection.

Vibration
The vibration total value (tri-axial vector sum) determined according to EN60745:
Work mode: surface grinding with normal side grip
Model Vibration emission (ah, AG) : Uncertainty (K) : (m/s2)
(m/s2)
DGA411 4.5 1.5
DGA412 4.5 1.5
DGA413 4.5 1.5
DGA414 4.5 1.5
DGA461 6.5 1.5
DGA462 6.5 1.5
DGA463 6.5 1.5
DGA464 6.5 1.5
DGA511 6.5 1.5
DGA512 6.5 1.5
DGA513 6.5 1.5
DGA514 6.5 1.5

3 ENGLISH
Work mode: surface grinding with anti vibration side grip
Model Vibration emission (ah, AG) : Uncertainty (K) : (m/s2)
(m/s2)
DGA411 4.0 1.5
DGA412 4.0 1.5
DGA413 4.0 1.5
DGA414 4.0 1.5
DGA461 6.0 1.5
DGA462 6.0 1.5
DGA463 6.0 1.5
DGA464 6.0 1.5
DGA511 6.0 1.5
DGA512 6.0 1.5
DGA513 6.0 1.5
DGA514 6.0 1.5

Work mode: disc sanding with normal side grip


Model Vibration emission (ah, DS) : Uncertainty (K) : (m/s2)
(m/s2)
DGA411 2.5 m/s2 or less 1.5
DGA412 2.5 m/s2 or less 1.5
DGA413 2.5 m/s2 or less 1.5
DGA414 2.5 m/s2 or less 1.5
DGA461 2.5 m/s2 or less 1.5
DGA462 2.5 m/s2 or less 1.5
DGA463 2.5 m/s2 or less 1.5
DGA464 2.5 m/s2 or less 1.5
DGA511 2.5 m/s2 or less 1.5
DGA512 2.5 m/s2 or less 1.5
DGA513 2.5 m/s2 or less 1.5
DGA514 2.5 m/s2 or less 1.5

Work mode: disc sanding with anti vibration side grip


Model Vibration emission (ah, DS) : Uncertainty (K) : (m/s2)
(m/s2)
DGA411 2.5 m/s2 or less 1.5
DGA412 2.5 m/s2 or less 1.5
DGA413 2.5 m/s2 or less 1.5
DGA414 2.5 m/s2 or less 1.5
DGA461 2.5 m/s2 or less 1.5
DGA462 2.5 m/s2 or less 1.5
DGA463 2.5 m/s2 or less 1.5
DGA464 2.5 m/s2 or less 1.5
DGA511 2.5 m/s2 or less 1.5
DGA512 2.5 m/s2 or less 1.5
DGA513 2.5 m/s2 or less 1.5
DGA514 2.5 m/s2 or less 1.5

NOTE: The declared vibration emission value has been measured in accordance with the standard test method
and may be used for comparing one tool with another.
NOTE: The declared vibration emission value may also be used in a preliminary assessment of exposure.

4 ENGLISH
WARNING: The vibration emission during actual use of the power tool can differ from the declared emission
value depending on the ways in which the tool is used.
WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation of
exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when
the tool is switched off and when it is running idle in addition to the trigger time).
WARNING: The declared vibration emission value is used for main applications of the power tool. However if
the power tool is used for other applications, the vibration emission value may be different.

5. When operating a power tool outdoors, use an


EC Declaration of Conformity extension cord suitable for outdoor use. Use of
a cord suitable for outdoor use reduces the risk of
For European countries only electric shock.
The EC declaration of conformity is included as Annex A 6. If operating a power tool in a damp location
to this instruction manual. is unavoidable, use a residual current device
(RCD) protected supply. Use of an RCD reduces
the risk of electric shock.
7. Power tools can produce electromagnetic
SAFETY WARNINGS ields (EMF) that are not harmful to the user.
However, users of pacemakers and other similar
medical devices should contact the maker of their
General power tool safety warnings device and/or doctor for advice before operating
this power tool.
WARNING: Read all safety warnings, instruc- Personal Safety
tions, illustrations and speciications provided
1. Stay alert, watch what you are doing and use
with this power tool. Failure to follow all instructions
common sense when operating a power tool.
listed below may result in electric shock, ire and/or
Do not use a power tool while you are tired or
serious injury.
under the inluence of drugs, alcohol or med-
ication. A moment of inattention while operating
Save all warnings and instruc- power tools may result in serious personal injury.
tions for future reference. 2. Use personal protective equipment. Always
The term "power tool" in the warnings refers to your wear eye protection. Protective equipment such
mains-operated (corded) power tool or battery-operated as a dust mask, non-skid safety shoes, hard hat or
(cordless) power tool. hearing protection used for appropriate conditions
will reduce personal injuries.
Work area safety
3. Prevent unintentional starting. Ensure the
1. Keep work area clean and well lit. Cluttered or
switch is in the off-position before connecting
dark areas invite accidents.
to power source and/or battery pack, picking
2. Do not operate power tools in explosive atmo- up or carrying the tool. Carrying power tools with
spheres, such as in the presence of lammable your inger on the switch or energising power tools
liquids, gases or dust. Power tools create sparks that have the switch on invites accidents.
which may ignite the dust or fumes.
4. Remove any adjusting key or wrench before
3. Keep children and bystanders away while turning the power tool on. A wrench or a key left
operating a power tool. Distractions can cause attached to a rotating part of the power tool may
you to lose control. result in personal injury.
Electrical Safety 5. Do not overreach. Keep proper footing and
1. Power tool plugs must match the outlet. Never balance at all times. This enables better control
modify the plug in any way. Do not use any of the power tool in unexpected situations.
adapter plugs with earthed (grounded) power 6. Dress properly. Do not wear loose clothing or
tools. Unmodiied plugs and matching outlets will jewellery. Keep your hair and clothing away
reduce risk of electric shock. from moving parts. Loose clothes, jewellery or
2. Avoid body contact with earthed or grounded long hair can be caught in moving parts.
surfaces, such as pipes, radiators, ranges and 7. If devices are provided for the connection of
refrigerators. There is an increased risk of elec- dust extraction and collection facilities, ensure
tric shock if your body is earthed or grounded. these are connected and properly used. Use of
3. Do not expose power tools to rain or wet con- dust collection can reduce dust-related hazards.
ditions. Water entering a power tool will increase 8. Do not let familiarity gained from frequent use
the risk of electric shock. of tools allow you to become complacent and
4. Do not abuse the cord. Never use the cord for ignore tool safety principles. A careless action
carrying, pulling or unplugging the power tool. can cause severe injury within a fraction of a
Keep cord away from heat, oil, sharp edges second.
or moving parts. Damaged or entangled cords
increase the risk of electric shock.

5 ENGLISH
9. Always wear protective goggles to protect 9. When using the tool, do not wear cloth work
your eyes from injury when using power tools. gloves which may be entangled. The entangle-
The goggles must comply with ANSI Z87.1 in ment of cloth work gloves in the moving parts may
the USA, EN 166 in Europe, or AS/NZS 1336 result in personal injury.
in Australia/New Zealand. In Australia/New Battery tool use and care
Zealand, it is legally required to wear a face
1. Recharge only with the charger speciied by
shield to protect your face, too.
the manufacturer. A charger that is suitable for
one type of battery pack may create a risk of ire
when used with another battery pack.
2. Use power tools only with speciically desig-
nated battery packs. Use of any other battery
packs may create a risk of injury and ire.
3. When battery pack is not in use, keep it away
from other metal objects, like paper clips,
coins, keys, nails, screws or other small metal
objects, that can make a connection from one
terminal to another. Shorting the battery termi-
nals together may cause burns or a ire.
4. Under abusive conditions, liquid may be
ejected from the battery; avoid contact. If con-
tact accidentally occurs, lush with water. If
It is an employer's responsibility to enforce liquid contacts eyes, additionally seek medical
the use of appropriate safety protective equip- help. Liquid ejected from the battery may cause
ments by the tool operators and by other per- irritation or burns.
sons in the immediate working area. 5. Do not use a battery pack or tool that is dam-
Power tool use and care aged or modiied. Damaged or modiied batteries
1. Do not force the power tool. Use the correct may exhibit unpredictable behaviour resulting in
power tool for your application. The correct ire, explosion or risk of injury.
power tool will do the job better and safer at the 6. Do not expose a battery pack or tool to ire or
rate for which it was designed. excessive temperature. Exposure to ire or tem-
2. Do not use the power tool if the switch does perature above 130 °C may cause explosion.
not turn it on and off. Any power tool that cannot 7. Follow all charging instructions and do not
be controlled with the switch is dangerous and charge the battery pack or tool outside the
must be repaired. temperature range speciied in the instruc-
3. Disconnect the plug from the power source tions. Charging improperly or at temperatures
and/or remove the battery pack, if detachable, outside the speciied range may damage the
from the power tool before making any adjust- battery and increase the risk of ire.
ments, changing accessories, or storing power Service
tools. Such preventive safety measures reduce 1. Have your power tool serviced by a qualiied
the risk of starting the power tool accidentally. repair person using only identical replacement
4. Store idle power tools out of the reach of chil- parts. This will ensure that the safety of the power
dren and do not allow persons unfamiliar with tool is maintained.
the power tool or these instructions to operate 2. Never service damaged battery packs. Service
the power tool. Power tools are dangerous in the of battery packs should only be performed by the
hands of untrained users. manufacturer or authorized service providers.
5. Maintain power tools and accessories. Check 3. Follow instruction for lubricating and chang-
for misalignment or binding of moving parts, ing accessories.
breakage of parts and any other condition that may
affect the power tool’s operation. If damaged, have Cordless grinder safety warnings
the power tool repaired before use. Many accidents
are caused by poorly maintained power tools. Safety Warnings Common for Grinding, Sanding,
6. Keep cutting tools sharp and clean. Properly Wire Brushing, or Abrasive Cutting-Off Operations:
maintained cutting tools with sharp cutting edges 1. This power tool is intended to function as a
are less likely to bind and are easier to control. grinder, sander, wire brush or cut-off tool.
7. Use the power tool, accessories and tool bits Read all safety warnings, instructions, illus-
etc. in accordance with these instructions, tak- trations and speciications provided with this
ing into account the working conditions and power tool. Failure to follow all instructions listed
the work to be performed. Use of the power tool below may result in electric shock, ire and/or
for operations different from those intended could serious injury.
result in a hazardous situation. 2. Operations such as polishing are not rec-
8. Keep handles and grasping surfaces dry, ommended to be performed with this power
clean and free from oil and grease. Slippery tool. Operations for which the power tool was not
handles and grasping surfaces do not allow for designed may create a hazard and cause per-
safe handling and control of the tool in unexpected sonal injury.
situations.
6 ENGLISH
3. Do not use accessories which are not specii- 14. Do not operate the power tool near lammable
cally designed and recommended by the tool materials. Sparks could ignite these materials.
manufacturer. Just because the accessory can 15. Do not use accessories that require liquid
be attached to your power tool, it does not assure coolants. Using water or other liquid coolants
safe operation. may result in electrocution or shock.
4. The rated speed of the accessory must be at Kickback and Related Warnings
least equal to the maximum speed marked on Kickback is a sudden reaction to a pinched or snagged
the power tool. Accessories running faster than rotating wheel, backing pad, brush or any other acces-
their rated speed can break and ly apart. sory. Pinching or snagging causes rapid stalling of the
5. The outside diameter and the thickness of your rotating accessory which in turn causes the uncon-
accessory must be within the capacity rating trolled power tool to be forced in the direction opposite
of your power tool. Incorrectly sized accessories of the accessory’s rotation at the point of the binding.
cannot be adequately guarded or controlled. For example, if an abrasive wheel is snagged or
6. Threaded mounting of accessories must match pinched by the workpiece, the edge of the wheel that is
the grinder spindle thread. For accessories entering into the pinch point can dig into the surface of
mounted by langes, the arbour hole of the the material causing the wheel to climb out or kick out.
accessory must it the locating diameter of the The wheel may either jump toward or away from the
lange. Accessories that do not match the mounting operator, depending on direction of the wheel’s move-
hardware of the power tool will run out of balance, ment at the point of pinching. Abrasive wheels may also
vibrate excessively and may cause loss of control. break under these conditions.
7. Do not use a damaged accessory. Before each Kickback is the result of power tool misuse and/or
use inspect the accessory such as abrasive incorrect operating procedures or conditions and can be
wheels for chips and cracks, backing pad for avoided by taking proper precautions as given below.
cracks, tear or excess wear, wire brush for loose 1. Maintain a irm grip on the power tool and
or cracked wires. If power tool or accessory position your body and arm to allow you to
is dropped, inspect for damage or install an resist kickback forces. Always use auxiliary
undamaged accessory. After inspecting and handle, if provided, for maximum control over
installing an accessory, position yourself and kickback or torque reaction during start-up.
bystanders away from the plane of the rotating The operator can control torque reactions or kick-
accessory and run the power tool at maximum back forces, if proper precautions are taken.
no-load speed for one minute. Damaged acces- 2. Never place your hand near the rotating acces-
sories will normally break apart during this test time. sory. Accessory may kickback over your hand.
8. Wear personal protective equipment. 3. Do not position your body in the area where
Depending on application, use face shield, power tool will move if kickback occurs.
safety goggles or safety glasses. As appropri- Kickback will propel the tool in direction opposite
ate, wear dust mask, hearing protectors, gloves to the wheel’s movement at the point of snagging.
and workshop apron capable of stopping small 4. Use special care when working corners, sharp
abrasive or workpiece fragments. The eye pro- edges etc. Avoid bouncing and snagging the
tection must be capable of stopping lying debris accessory. Corners, sharp edges or bouncing
generated by various operations. The dust mask have a tendency to snag the rotating accessory
or respirator must be capable of iltrating particles and cause loss of control or kickback.
generated by your operation. Prolonged exposure
5. Do not attach a saw chain woodcarving blade
to high intensity noise may cause hearing loss.
or toothed saw blade. Such blades create fre-
9. Keep bystanders a safe distance away from work quent kickback and loss of control.
area. Anyone entering the work area must wear
personal protective equipment. Fragments of Safety Warnings Speciic for Grinding and Abrasive
workpiece or of a broken accessory may ly away and Cutting-Off Operations:
cause injury beyond immediate area of operation. 1. Use only wheel types that are recommended
10. Hold the power tool by insulated gripping for your power tool and the speciic guard
surfaces only, when performing an operation designed for the selected wheel. Wheels for
where the cutting tool may contact hidden which the power tool was not designed cannot be
wiring. Contact with a "live" wire will also make adequately guarded and are unsafe.
exposed metal parts of the power tool "live" and 2. The grinding surface of centre depressed
could give the operator an electric shock. wheels must be mounted below the plane of
11. Never lay the power tool down until the acces- the guard lip. An improperly mounted wheel that
sory has come to a complete stop. The spinning projects through the plane of the guard lip cannot
accessory may grab the surface and pull the be adequately protected.
power tool out of your control. 3. The guard must be securely attached to the
12. Do not run the power tool while carrying it at power tool and positioned for maximum safety,
your side. Accidental contact with the spinning so the least amount of wheel is exposed
accessory could snag your clothing, pulling the towards the operator. The guard helps to protect
accessory into your body. the operator from broken wheel fragments, acci-
dental contact with wheel and sparks that could
13. Regularly clean the power tool’s air vents. The
ignite clothing.
motor’s fan will draw the dust inside the housing
and excessive accumulation of powdered metal
may cause electrical hazards.
7 ENGLISH
4. Wheels must be used only for recommended Safety Warnings Speciic for Wire Brushing
applications. For example: do not grind with Operations:
the side of cut-off wheel. Abrasive cut-off wheels 1. Be aware that wire bristles are thrown by the
are intended for peripheral grinding, side forces brush even during ordinary operation. Do not
applied to these wheels may cause them to overstress the wires by applying excessive
shatter. load to the brush. The wire bristles can easily
5. Always use undamaged wheel langes that are penetrate light clothing and/or skin.
of correct size and shape for your selected 2. If the use of a guard is recommended for wire
wheel. Proper wheel langes support the wheel brushing, do not allow any interference of the
thus reducing the possibility of wheel breakage. wire wheel or brush with the guard. Wire wheel
Flanges for cut-off wheels may be different from or brush may expand in diameter due to work load
grinding wheel langes. and centrifugal forces.
6. Do not use worn down wheels from larger Additional Safety Warnings:
power tools. Wheel intended for larger power tool
1. When using depressed centre grinding wheels,
is not suitable for the higher speed of a smaller
be sure to use only iberglass-reinforced
tool and may burst.
wheels.
Additional Safety Warnings Speciic for Abrasive 2. NEVER USE Stone Cup type wheels with this
Cutting-Off Operations: grinder. This grinder is not designed for these
1. Do not “jam“ the cut-off wheel or apply exces- types of wheels and the use of such a product
sive pressure. Do not attempt to make an may result in serious personal injury.
excessive depth of cut. Overstressing the wheel 3. Be careful not to damage the spindle, the
increases the loading and susceptibility to twisting lange (especially the installing surface) or the
or binding of the wheel in the cut and the possibil- lock nut. Damage to these parts could result in
ity of kickback or wheel breakage. wheel breakage.
2. Do not position your body in line with and 4. Make sure the wheel is not contacting the
behind the rotating wheel. When the wheel, at workpiece before the switch is turned on.
the point of operation, is moving away from your
5. Before using the tool on an actual workpiece,
body, the possible kickback may propel the spin-
let it run for a while. Watch for vibration or
ning wheel and the power tool directly at you.
wobbling that could indicate poor installation
3. When wheel is binding or when interrupting or a poorly balanced wheel.
a cut for any reason, switch off the power
6. Use the speciied surface of the wheel to per-
tool and hold the power tool motionless until
form the grinding.
the wheel comes to a complete stop. Never
attempt to remove the cut-off wheel from the 7. Do not leave the tool running. Operate the tool
cut while the wheel is in motion otherwise only when hand-held.
kickback may occur. Investigate and take correc- 8. Do not touch the workpiece immediately after
tive action to eliminate the cause of wheel binding. operation; it may be extremely hot and could
4. Do not restart the cutting operation in the burn your skin.
workpiece. Let the wheel reach full speed and 9. Observe the instructions of the manufacturer
carefully re-enter the cut. The wheel may bind, for correct mounting and use of wheels.
walk up or kickback if the power tool is restarted in Handle and store wheels with care.
the workpiece. 10. Do not use separate reducing bushings or
5. Support panels or any oversized workpiece to adaptors to adapt large hole abrasive wheels.
minimize the risk of wheel pinching and kick- 11. Use only langes speciied for this tool.
back. Large workpieces tend to sag under their 12. For tools intended to be itted with threaded
own weight. Supports must be placed under the hole wheel, ensure that the thread in the wheel
workpiece near the line of cut and near the edge is long enough to accept the spindle length.
of the workpiece on both sides of the wheel. 13. Check that the workpiece is properly
6. Use extra caution when making a “pocket cut” supported.
into existing walls or other blind areas. The 14. Pay attention that the wheel continues to
protruding wheel may cut gas or water pipes, elec- rotate after the tool is switched off.
trical wiring or objects that can cause kickback.
15. If working place is extremely hot and humid,
Safety Warnings Speciic for Sanding Operations: or badly polluted by conductive dust, use a
1. Do not use excessively oversized sanding short-circuit breaker (30 mA) to assure opera-
disc paper. Follow manufacturers recommen- tor safety.
dations, when selecting sanding paper. Larger 16. Do not use the tool on any materials contain-
sanding paper extending beyond the sanding ing asbestos.
pad presents a laceration hazard and may cause 17. When use cut-off wheel, always work with
snagging, tearing of the disc or kickback. the dust collecting wheel guard required by
domestic regulation.
18. Cutting discs must not be subjected to any
lateral pressure.

8 ENGLISH
19. Do not use cloth work gloves during operation. 12. Use the batteries only with the products
Fibers from cloth gloves may enter the tool, which speciied by Makita. Installing the batteries to
causes tool breakage. non-compliant products may result in a ire, exces-
sive heat, explosion, or leak of electrolyte.
SAVE THESE INSTRUCTIONS. SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace CAUTION: Only use genuine Makita batteries.
strict adherence to safety rules for the subject Use of non-genuine Makita batteries, or batteries that
product. MISUSE or failure to follow the safety have been altered, may result in the battery bursting
rules stated in this instruction manual may cause causing ires, personal injury and damage. It will
serious personal injury. also void the Makita warranty for the Makita tool and
charger.
Important safety instructions for
Tips for maintaining maximum
battery cartridge
battery life
1. Before using battery cartridge, read all instruc- 1. Charge the battery cartridge before completely
tions and cautionary markings on (1) battery discharged. Always stop tool operation and
charger, (2) battery, and (3) product using charge the battery cartridge when you notice
battery. less tool power.
2. Do not disassemble battery cartridge. 2. Never recharge a fully charged battery car-
3. If operating time has become excessively tridge. Overcharging shortens the battery
shorter, stop operating immediately. It may service life.
result in a risk of overheating, possible burns 3. Charge the battery cartridge with room tem-
and even an explosion. perature at 10 °C - 40 °C (50 °F - 104 °F). Let
4. If electrolyte gets into your eyes, rinse them a hot battery cartridge cool down before
out with clear water and seek medical atten- charging it.
tion right away. It may result in loss of your 4. Charge the battery cartridge if you do not use
eyesight. it for a long period (more than six months).
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con- Important safety instructions for
ductive material. wireless unit
(2) Avoid storing battery cartridge in a con-
tainer with other metal objects such as 1. Do not disassemble or tamper with the wire-
nails, coins, etc. less unit.
(3) Do not expose battery cartridge to water 2. Keep the wireless unit away from young chil-
or rain. dren. If accidentally swallowed, seek medical
A battery short can cause a large current attention immediately.
low, overheating, possible burns and even a 3. Use the wireless unit only with Makita tools.
breakdown. 4. Do not expose the wireless unit to rain or wet
6. Do not store the tool and battery cartridge in conditions.
locations where the temperature may reach or 5. Do not use the wireless unit in places where
exceed 50 °C (122 °F). the temperature exceeds 50°C (122°F).
7. Do not incinerate the battery cartridge even if 6. Do not operate the wireless unit in places
it is severely damaged or is completely worn where medical instruments, such as heart
out. The battery cartridge can explode in a ire. pace makers are near by.
8. Be careful not to drop or strike battery. 7. Do not operate the wireless unit in places
9. Do not use a damaged battery. where automated devices are near by. If oper-
10. The contained lithium-ion batteries are subject ated, automated devices may develop malfunction
to the Dangerous Goods Legislation require- or error.
ments. 8. The wireless unit can produce electromagnetic
For commercial transports e.g. by third parties, ields (EMF) but they are not harmful to the
forwarding agents, special requirement on pack- user.
aging and labeling must be observed. 9. The wireless unit is an accurate instrument. Be
For preparation of the item being shipped, consult- careful not to drop or strike the wireless unit.
ing an expert for hazardous material is required. 10. Avoid touching the terminal of the wireless
Please also observe possibly more detailed unit with bare hands or metallic materials.
national regulations.
11. Always remove the battery on the tool when
Tape or mask off open contacts and pack up the
installing the wireless unit.
battery in such a manner that it cannot move
around in the packaging. 12. When opening the lid of the slot, avoid the
place where dust and water may come into the
11. Follow your local regulations relating to dis-
slot. Always keep the inlet of the slot clean.
posal of battery.
13. Always insert the wireless unit in the correct
direction.
9 ENGLISH
14. Do not press the wireless activation button
on the wireless unit too hard and/or press the FUNCTIONAL
button with an object with a sharp edge.
15. Always close the lid of the slot when DESCRIPTION
operating.
16. Do not remove the wireless unit from the slot CAUTION: Always be sure that the tool is
while the power is being supplied to the tool. switched off and the battery cartridge is removed
Doing so may cause a malfunction of the wireless before adjusting or checking function on the tool.
unit.
17. Do not remove the sticker on the wireless unit.
Installing or removing battery
18. Do not put any sticker on the wireless unit.
19. Do not leave the wireless unit in a place where
cartridge
static electricity or electrical noise could be
generated. CAUTION: Always switch off the tool before
20. Do not leave the wireless unit in a place sub- installing or removing of the battery cartridge.
ject to high heat, such as a car sitting in the CAUTION: Hold the tool and the battery car-
sun. tridge irmly when installing or removing battery
21. Do not leave the wireless unit in a dusty or cartridge. Failure to hold the tool and the battery
powdery place or in a place corrosive gas cartridge irmly may cause them to slip off your hands
could be generated. and result in damage to the tool and battery cartridge
22. Sudden change of the temperature may bedew and a personal injury.
the wireless unit. Do not use the wireless unit
until the dew is completely dried.
23. When cleaning the wireless unit, gently wipe
2
with a dry soft cloth. Do not use benzine, thin-
ner, conductive grease or the like.
1
24. When storing the wireless unit, keep it in the
supplied case or a static-free container.
25. Do not insert any devices other than Makita
wireless unit into the slot on the tool.
26. Do not use the tool with the lid of the slot dam-
aged. Water, dust, and dirt come into the slot may
cause malfunction. 3
27. Do not pull and/or twist the lid of the slot more
than necessary. Restore the lid if it comes off
from the tool. ► 1. Red indicator 2. Button 3. Battery cartridge
28. Replace the lid of the slot if it is lost or
damaged. To remove the battery cartridge, slide it from the tool
SAVE THESE INSTRUCTIONS. while sliding the button on the front of the cartridge.
To install the battery cartridge, align the tongue on the
battery cartridge with the groove in the housing and slip
it into place. Insert it all the way until it locks in place
with a little click. If you can see the red indicator on the
upper side of the button, it is not locked completely.

CAUTION: Always install the battery cartridge


fully until the red indicator cannot be seen. If not,
it may accidentally fall out of the tool, causing injury to
you or someone around you.
CAUTION: Do not install the battery cartridge
forcibly. If the cartridge does not slide in easily, it is
not being inserted correctly.

10 ENGLISH
Indicating the remaining battery Indicating the remaining battery
capacity capacity
Only for battery cartridges with the indicator Country speciic
When you turn the tool on, the battery indicator shows
the remaining battery capacity.

1
1

► 1. Indicator lamps 2. Check button

Press the check button on the battery cartridge to indi-


cate the remaining battery capacity. The indicator lamps ► 1. Battery indicator
light up for a few seconds. The remaining battery capacity is shown as the follow-
Indicator lamps Remaining ing table.
capacity
Battery indicator status Remaining
battery
Lighted Off Blinking capacity
On Off Blinking
75% to 100%
50% to 100%
50% to 75%

25% to 50% 20% to 50%

0% to 25%
0% to 20%
Charge the
battery.
The battery
Charge the
may have
battery
malfunctioned.

Tool / battery protection system


NOTE: Depending on the conditions of use and the
ambient temperature, the indication may differ slightly The tool is equipped with a tool/battery protection sys-
from the actual capacity. tem. This system automatically cuts off power to the
motor to extend tool and battery life. The tool will auto-
matically stop during operation if the tool or battery is
placed under one of the following conditions:

Overload protection
When the tool is operated in a manner that causes it to
draw an abnormally high current, the tool automatically
stops without any indication. In this situation, turn the
tool off and stop the application that caused the tool to
become overloaded. Then turn the tool on to restart.

11 ENGLISH
Overheat protection Switch action
When the tool is overheated, the tool stops automati-
cally and the battery indicator shows following state. In CAUTION: Before installing the battery car-
this situation, let the tool cool before turning the tool on tridge into the tool, always check to see that the
again. slide switch actuates properly and returns to the
"OFF" position when the rear of the slide switch
is depressed.
On Blinking
CAUTION: Switch can be locked in "ON" posi-
tion for ease of operator comfort during extended
use. Apply caution when locking tool in "ON"
position and maintain irm grasp on tool.
If the tool does not start, the battery may be overheated.
In this situation, let the battery cool before starting the To start the tool, slide the slide switch toward the “I
tool again. (ON)” position by pushing the rear of the slide switch.
For continuous operation, press the front of the slide
Overdischarge protection switch to lock it.
To stop the tool, press the rear of the slide switch, then
When the battery capacity is not enough, the tool stops slide it toward the “O (OFF)” position.
automatically. In this case, remove the battery from the
tool and charge the battery.

Releasing protection lock


When the protection system works repeatedly, the tool
is locked and the battery indicator shows the following
state.
In this situation, the tool does not start even if turning
the tool off and on. To release the protection lock,
remove the battery, set it to the battery charger and wait
until the charging inishes. 1

On Off Blinking
► 1. Slide switch

Speed adjusting dial


Shaft lock The rotation speed of the tool can be changed by turning
the speed adjusting dial. The table below shows the num-
Press the shaft lock to prevent spindle rotation when ber on the dial and the corresponding rotation speed.
installing or removing accessories.

1
1

► 1. Speed adjusting dial


► 1. Shaft lock
Number Speed
NOTICE: Never actuate the shaft lock when the 1 3,000 min-1
spindle is moving. The tool may be damaged.
2 4,500 min-1
3 6,000 min-1
4 7,500 min-1
5 8,500 min-1

12 ENGLISH
NOTICE: If the tool is operated continuously at Soft start feature
low speed for a long time, the motor will get over-
loaded, resulting in tool malfunction. Soft start feature reduces starting reaction.

NOTICE: When changing the speed dial from "5" Electric brake
to "1", turn the dial counterclockwise. Do not turn
the dial clockwise forcibly. For model DGA413/DGA414/DGA463/DGA464/
DGA513/DGA514 only
Automatic speed change function Electric brake is activated after the tool is switched off.
The brake does not work when the power supply is shut
down, such as the battery is removed accidentally, with
the switch still on.
1

ASSEMBLY
CAUTION: Always be sure that the tool is
switched off and the battery cartridge is removed
before adjusting or checking function on the tool.

Installing side grip (handle)


► 1. Mode indicator CAUTION: Always be sure that the side grip is
installed securely before operation.
Mode indicator status Operation mode
Screw the side grip securely on the position of the tool
High speed mode as shown in the igure.

High torque mode

This tool has "high speed mode" and "high torque


mode". It automatically changes operation mode
depending on the work load. When mode indicator
lights up during operation, the tool is in high torque
mode.

Accidental re-start preventive


function
Even if the battery cartridge is installed on the tool with
the slide switch in the "I (ON)" position, the tool does Installing or removing wheel guard
not start.
To start the tool, irst slide the slide switch toward the
(For depressed center wheel, lap
"O (OFF)" position and then slide it toward the "I (ON)" disc, lex wheel, wire wheel brush
position. / abrasive cut-off wheel, diamond
Electronic torque control function wheel)
The tool electronically detects situations where the
WARNING: When using a depressed center
wheel or accessory may be at risk to be bound. In the
wheel, lap disc, lex wheel or wire wheel brush,
situation, the tool is automatically shut off to prevent
the wheel guard must be itted on the tool so that
further rotation of the spindle (it does not prevent
the closed side of the guard always points toward
kickback).
the operator.
To restart the tool, switch off the tool irst, remove the
cause of sudden drop in the rotation speed, and then WARNING: When using an abrasive cut-off
turn the tool on. / diamond wheel, be sure to use only the special
wheel guard designed for use with cut-off wheels.
(In some European countries, when using a diamond
wheel, the ordinary guard can be used. Follow the
regulations in your country.)

13 ENGLISH
For tool with locking screw type 2
wheel guard 1
Mount the wheel guard with the protrusions on the
wheel guard band aligned with the notches on the bear-
ing box. Then rotate the wheel guard to such an angle
that it can protect the operator according to work. Be
sure to tighten the screw securely.
To remove wheel guard, follow the installation proce-
dure in reverse.

► 1. Screw 2. Lever

To remove wheel guard, follow the installation proce-


dure in reverse.

1
Installing or removing depressed
center wheel or lap disc
2
3 Optional accessory

WARNING: When using a depressed center


► 1. Wheel guard 2. Bearing box 3. Screw wheel or lap disc, the wheel guard must be itted
on the tool so that the closed side of the guard
always points toward the operator.
For tool with clamp lever type wheel
guard CAUTION: Make sure that the mounting part
Loosen the screw, and then pull the lever in the direc- of the inner lange its into the inner diameter of
tion of the arrow. Mount the wheel guard with the protru- the depressed center wheel / lap disc perfectly.
sions on the wheel guard band aligned with the notches Mounting the inner lange on the wrong side may
on the bearing box. Then rotate the wheel guard to such result in the dangerous vibration.
an angle that it can protect the operator according to
Mount the inner lange onto the spindle.
work.
Make sure to it the dented part of the inner lange onto
the straight part at the bottom of the spindle.
Fit the depressed center wheel / lap disc on the inner
lange and screw the lock nut onto the spindle.

1
1
3
2
3 4

2
4
► 1. Wheel guard 2. Bearing box 3. Screw 4. Lever

Pull the lever in direction of the arrow. Then tighten the


wheel guard with fastening the screw. Be sure to tighten
the screw securely. The setting angle of the wheel ► 1. Lock nut 2. Depressed center wheel 3. Inner
guard can be adjusted with the lever. lange 4. Mounting part

To tighten the lock nut, press the shaft lock irmly so


that the spindle cannot revolve, then use the lock nut
wrench and securely tighten clockwise.

14 ENGLISH
1 Installing or removing abrasive disc
Optional accessory
NOTE: Use sander accessories speciied in this man-
ual. These must be purchased separately.

For 100 mm (4″) model


1
2
2
► 1. Lock nut wrench 2. Shaft lock 3
To remove the wheel, follow the installation procedure
in reverse. 4

Installing or removing lex wheel


Optional accessory

WARNING: Always use supplied guard when


► 1. Sanding lock nut 2. Abrasive disc 3. Rubber pad
lex wheel is on tool. Wheel can shatter during use
4. Inner lange
and guard helps to reduce chances of personal injury.
1. Mount the inner lange onto the spindle.
1 2. Mount the rubber pad onto the spindle.
2 3. Fit the disc on the rubber pad and screw the sand-
ing lock nut onto the spindle.
3 4. Hold the spindle with the shaft lock, and securely
tighten the sanding lock nut clockwise with the lock nut
4 wrench.
To remove the disc, follow the installation procedure in
reverse.

For 115 mm (4 - 1/2″) / 125 mm (5″)


model
► 1. Lock nut 2. Flex wheel 3. Back up pad 4. Inner
lange 1
Follow instructions for depressed center wheel but also
use back up pad over wheel. See order of assembly on 2
accessories page in this manual.

► 1. Sanding lock nut 2. Abrasive disc 3. Rubber pad

1. Mount the rubber pad onto the spindle.


2. Fit the disc on the rubber pad and screw the sand-
ing lock nut onto the spindle.
3. Hold the spindle with the shaft lock, and securely
tighten the sanding lock nut clockwise with the lock nut
wrench.
To remove the disc, follow the installation procedure in
reverse.

15 ENGLISH
Connecting a vacuum cleaner Grinding and sanding operation
Optional accessory

WARNING: Never vacuum metal particles cre-


ated by grinding/cutting/sanding operation. Metal
particles created by such operation are so hot that they
ignite dust and the ilter inside the vacuum cleaner.

To avoid dusty environment caused by masonry cutting,


use a dust collecting wheel guard and a vacuum cleaner.
Refer to the instruction manual attached to the dust
collecting wheel guard for assembling and using it.
15°

Turn the tool on and then apply the wheel or disc to the
workpiece.
In general, keep the edge of the wheel or disc at an
angle of about 15° to the workpiece surface.
2 During the break-in period with a new wheel, do not
work the grinder in forward direction or it may cut into
the workpiece. Once the edge of the wheel has been
rounded off by use, the wheel may be worked in both
1 forward and backward direction.

► 1. Dust collecting wheel guard 2. Hose of the vac-


Operation with abrasive cut-off /
uum cleaner diamond wheel
Optional accessory

WARNING: When using an abrasive cut-off


OPERATION / diamond wheel, be sure to use only the special
wheel guard designed for use with cut-off wheels.

WARNING: It should never be necessary to (In some European countries, when using a diamond
force the tool. The weight of the tool applies ade- wheel, the ordinary guard can be used. Follow the
quate pressure. Forcing and excessive pressure regulations in your country.)
could cause dangerous wheel breakage. WARNING: NEVER use cut-off wheel for side
WARNING: ALWAYS replace wheel if tool is grinding.
dropped while grinding. WARNING: Do not "jam" the wheel or apply
WARNING: NEVER bang or hit grinding disc excessive pressure. Do not attempt to make an
or wheel onto work. excessive depth of cut. Overstressing the wheel
increases the loading and susceptibility to twisting
WARNING: Avoid bouncing and snagging the or binding of the wheel in the cut and the possibility
wheel, especially when working corners, sharp of kickback, wheel breakage and overheating of the
edges etc. This can cause loss of control and kickback. motor may occur.
WARNING: NEVER use tool with wood cutting WARNING: Do not start the cutting operation
blades and other saw blades. Such blades when in the workpiece. Let the wheel reach full speed
used on a grinder frequently kick and cause loss of and carefully enter into the cut moving the tool
control leading to personal injury. forward over the workpiece surface. The wheel
may bind, walk up or kickback if the power tool is
CAUTION: Never switch on the tool when it started in the workpiece.
is in contact with the workpiece, it may cause an WARNING: During cutting operations, never
injury to operator. change the angle of the wheel. Placing side pres-
CAUTION: Always wear safety goggles or a sure on the cut-off wheel (as in grinding) will cause
face shield during operation. the wheel to crack and break, causing serious per-
sonal injury.
CAUTION: After operation, always switch off
the tool and wait until the wheel has come to a WARNING: A diamond wheel shall be oper-
complete stop before putting the tool down. ated perpendicular to the material being cut.
CAUTION: ALWAYS hold the tool irmly with
one hand on housing and the other on the side
grip (handle).

16 ENGLISH
1 For 115 mm (4 - 1/2″) / 125 mm (5″)
model
2 When installing the abrasive cut-off wheel:

3
1 1
4
2 3

► 1. Lock nut 2. Abrasive cut-off wheel / diamond


wheel 3. Inner lange 4. Wheel guard for abrasive 4 4
cut-off wheel / diamond wheel

As for the installation, follow the instructions for


depressed center wheel. ► 1. Lock nut 2. Abrasive cut-off wheel (Thinner than
The direction for mounting the lock nut and the 4mm (5/32")) 3. Abrasive cut-off wheel (4mm (5/32")
inner lange varies by wheel type and thickness. or thicker) 4. Inner lange
Refer to the following igures.
When installing the diamond wheel:
For 100 mm (4″) model
When installing the abrasive cut-off wheel: 1 1

2 3
1 1

2 3

4 4
16 mm(5/8″) 16 mm(5/8″)
4 4
► 1. Lock nut 2. Diamond wheel (Thinner than 4mm
(5/32″)) 3. Diamond wheel (4mm (5/32″) or thicker)
4. Inner lange
► 1. Lock nut 2. Abrasive cut-off wheel (Thinner than
4mm (5/32")) 3. Abrasive cut-off wheel (4mm (5/32")
or thicker) 4. Inner lange Operation with wire cup brush
When installing the diamond wheel: Optional accessory

CAUTION: Check operation of brush by run-


1 1 ning tool with no load, insuring that no one is in
front of or in line with brush.
CAUTION: Do not use brush that is damaged,
2 3 or which is out of balance. Use of damaged brush
could increase potential for injury from contact with
broken brush wires.

4 4

► 1. Lock nut 2. Diamond wheel (Thinner than 4mm


(5/32″)) 3. Diamond wheel (4mm (5/32″) or thicker)
4. Inner lange

17 ENGLISH
WIRELESS ACTIVATION
FUNCTION
For DGA412/DGA414/DGA462/DGA464/DGA512/
1 DGA514 only

What you can do with the wireless


activation function
The wireless activation function enables clean and com-
fortable operation. By connecting a supported vacuum
cleaner to the tool, you can run the vacuum cleaner
► 1. Wire cup brush automatically along with the switch operation of the tool.

Remove the battery cartridge from the tool and place it


upside down allowing easy access to spindle.
Remove any accessories on spindle. Thread wire cup
brush onto spindle and tighten with supplied wrench.
NOTICE: Avoid applying too much pressure
which causes over bending of wires when using
brush. It may lead to premature breakage.

Operation with wire wheel brush


Optional accessory

CAUTION: Check operation of wire wheel brush


by running tool with no load, insuring that no one is
To use the wireless activation function, prepare follow-
in front of or in line with the wire wheel brush.
ing items:
CAUTION: Do not use wire wheel brush that • A wireless unit
is damaged, or which is out of balance. Use of • A vacuum cleaner which supports the wireless
damaged wire wheel brush could increase potential activation function
for injury from contact with broken wires.
The overview of the wireless activation function
CAUTION: ALWAYS use guard with wire setting is as follows. Refer to each section for detail
wheel brushes, assuring diameter of wheel its procedures.
inside guard. Wheel can shatter during use and
1. Installing the wireless unit
guard helps to reduce chances of personal injury.
2. Tool registration for the vacuum cleaner
3. Starting the wireless activation function

Installing the wireless unit


1 CAUTION: Place the tool on a lat and stable
surface when installing the wireless unit.

NOTICE: Clean the dust and dirt on the tool


before installing the wireless unit. Dust or dirt
may cause malfunction if it comes into the slot of the
wireless unit.
NOTICE: To prevent the malfunction caused by
static, touch a static discharging material, such
► 1. Wire wheel brush as a metal part of the tool, before picking up the
wireless unit.
Remove the battery cartridge from the tool and place it
NOTICE: When installing the wireless unit,
upside down allowing easy access to spindle.
always be sure that the wireless unit is inserted
Remove any accessories on spindle. Thread wire wheel
in the correct direction and the lid is completely
brush onto spindle and tighten with the wrenches.
closed.
NOTICE: Avoid applying too much pressure
which causes over bending of wires when
using wire wheel brush. It may lead to premature
breakage.

18 ENGLISH
1. Open the lid on the tool as shown in the igure.
3 1

► 1. Lid

2. Insert the wireless unit to the slot and then close


the lid.
When inserting the wireless unit, align the projections
with the recessed portions on the slot.
► 1. Wireless unit 2. Hook 3. Lid

After removing the wireless unit, keep it in the supplied


4
case or a static-free container.
NOTICE: Always use the hooks on the back of
the lid when removing the wireless unit. If the
hooks do not catch the wireless unit, close the lid
completely and open it slowly again.
1
Tool registration for the vacuum
cleaner
NOTE: A Makita vacuum cleaner supporting the
wireless activation function is required for the tool
3 registration.
2 NOTE: Finish installing the wireless unit to the tool
before starting the tool registration.
NOTE: During the tool registration, do not pull the
switch trigger or turn on the power switch on the
vacuum cleaner.
► 1. Wireless unit 2. Projection 3. Lid 4. Recessed NOTE: Refer to the instruction manual of the vacuum
portion cleaner, too.
When removing the wireless unit, open the lid slowly. If you wish to activate the vacuum cleaner along with
The hooks on the back of the lid will lift the wireless unit the switch operation of the tool, inish the tool registra-
as you pull up the lid. tion beforehand.
1. Install the batteries to the vacuum cleaner and the
tool.
2. Set the stand-by switch on the vacuum cleaner to
"AUTO".

19 ENGLISH
NOTE: The wireless activation lamps inish blinking
in green after 20 seconds elapsed. Press the wireless
activation button on the tool while the wireless acti-
vation lamp on the cleaner is blinking. If the wireless
activation lamp does not blink in green, push the wire-
less activation button briely and hold it down again.
1
NOTE: When performing two or more tool registra-
tions for one vacuum cleaner, inish the tool registra-
tion one by one.

Starting the wireless activation


function
NOTE: Finish the tool registration for the vacuum
cleaner prior to the wireless activation.
NOTE: Refer to the instruction manual of the vacuum
► 1. Stand-by switch cleaner, too.

After registering a tool to the vacuum cleaner, the


3. Press the wireless activation button on the vac-
vacuum cleaner will automatically runs along with the
uum cleaner for 3 seconds until the wireless activation
switch operation of the tool.
lamp blinks in green. And then press the wireless acti-
vation button on the tool in the same way. 1. Install the wireless unit to the tool.
2. Connect the hose of the vacuum cleaner with the
tool.

1 2

2 3. Set the stand-by switch on the vacuum cleaner to


"AUTO".

1
► 1. Wireless activation button 2. Wireless activation
lamp

If the vacuum cleaner and the tool are linked success-


fully, the wireless activation lamps will light up in green
for 2 seconds and start blinking in blue.

► 1. Stand-by switch

20 ENGLISH
4. Push the wireless activation button on the tool
briely. The wireless activation lamp will blink in blue.

► 1. Wireless activation button 2. Wireless activation


lamp

5. Pull the switch trigger of the tool. Check if the


vacuum cleaner runs while the switch trigger is being
pulled.
To stop the wireless activation of the vacuum cleaner,
push the wireless activation button on the tool.
NOTE: The wireless activation lamp on the tool will
stop blinking in blue when there is no operation for
2 hours. In this case, set the stand-by switch on the
vacuum cleaner to "AUTO" and push the wireless
activation button on the tool again.
NOTE: The vacuum cleaner starts/stops with a delay.
There is a time lag when the vacuum cleaner detects
a switch operation of the tool.
NOTE: The transmission distance of the wireless unit
may vary depending on the location and surrounding
circumstances.
NOTE: When two or more tools are registered to one
vacuum cleaner, the vacuum cleaner may start run-
ning even if you don't pull the switch trigger because
an other user is using the wireless activation function.

21 ENGLISH
Description of the wireless activation lamp status

► 1. Wireless activation lamp

The wireless activation lamp shows the status of the wireless activation function. Refer to the table below for the
meaning of the lamp status.
Status Wireless activation lamp Description
Color Duration
On Blinking
Standby Blue 2 hours The wireless activation of the vacuum cleaner is available. The
lamp will automatically turn off when no operation is performed
for 2 hours.
When The wireless activation of the vacuum cleaner is available and the
the tool is tool is running.
running.
Tool Green 20 seconds Ready for the tool registration. Waiting for the registration by the
registration vacuum cleaner.
2 seconds The tool registration has been inished. The wireless activation
lamp will start blinking in blue.
Cancelling Red 20 seconds Ready for the cancellation of the tool registration. Waiting for the
tool cancellation by the vacuum cleaner.
registration
2 seconds The cancellation of the tool registration has been inished. The
wireless activation lamp will start blinking in blue.
Others Red 3 seconds The power is supplied to the wireless unit and the wireless activa-
tion function is starting up.
Off - - The wireless activation of the vacuum cleaner is stopped.

22 ENGLISH
If the cancellation is performed successfully, the wire-
Cancelling tool registration for the less activation lamps will light up in red for 2 seconds
vacuum cleaner and start blinking in blue.
NOTE: The wireless activation lamps inish blinking in
Perform the following procedure when cancelling the
red after 20 seconds elapsed. Press the wireless acti-
tool registration for the vacuum cleaner.
vation button on the tool while the wireless activation
1. Install the batteries to the vacuum cleaner and the lamp on the cleaner is blinking. If the wireless acti-
tool. vation lamp does not blink in red, push the wireless
2. Set the stand-by switch on the vacuum cleaner to activation button briely and hold it down again.
"AUTO".

► 1. Stand-by switch

3. Press the wireless activation button on the vac-


uum cleaner for 6 seconds. The wireless activation
lamp blinks in green and then become red. After that,
press the wireless activation button on the tool in the
same way.

1 2

► 1. Wireless activation button 2. Wireless activation


lamp

23 ENGLISH
Troubleshooting for wireless activation function
Before asking for repairs, conduct your own inspection irst. If you ind a problem that is not explained in the manual,
do not attempt to dismantle the tool. Instead, ask Makita Authorized Service Centers, always using Makita replace-
ment parts for repairs.
State of abnormality Probable cause (malfunction) Remedy
The wireless activation lamp does The wireless unit is not installed into Install the wireless unit correctly.
not light/blink. the tool.
The wireless unit is improperly installed
into the tool.
The terminal of the wireless unit and/or Gently wipe off dust and dirt on the terminal of the
the slot is dirty. wireless unit and clean the slot.
The wireless activation button on the Push the wireless activation button on the tool
tool has not been pushed. briely.
The stand-by switch on the vacuum Set the stand-by switch on the vacuum cleaner to
cleaner is not set to "AUTO". "AUTO".
No power supply Supply the power to the tool and the vacuum
cleaner.
Cannot inish tool registration / can- The wireless unit is not installed into Install the wireless unit correctly.
celling tool registration successfully. the tool.
The wireless unit is improperly installed
into the tool.
The terminal of the wireless unit and/or Gently wipe off dust and dirt on the terminal of the
the slot is dirty. wireless unit and clean the slot.
The stand-by switch on the vacuum Set the stand-by switch on the vacuum cleaner to
cleaner is not set to "AUTO". "AUTO".
No power supply Supply the power to the tool and the vacuum
cleaner.
Incorrect operation Push the wireless activation button briely and
perform the tool registration/cancellation procedures
again.
The tool and vacuum cleaner is away Get the tool and vacuum cleaner closer to each
from each other (out of the transmission other. The maximum transmission distance is
range). approximately 10 m however it may vary according
to the circumstances.
Before inishing the tool registration/ Push the wireless activation button briely and
cancellation; perform the tool registration/cancellation procedures
- the switch trigger on the tool is pulled again.
or;
- the power button on the vacuum
cleaner is turned on.
The tool registration procedures for the Perform the tool registration procedures for both the
tool or vacuum cleaner has not inished. tool and the vacuum cleaner at the same timing.
Radio disturbance by other appliances Keep the tool and vacuum cleaner away from the
which generate high-intensity radio appliances such as Wi-Fi devices and microwave
waves. ovens.

24 ENGLISH
State of abnormality Probable cause (malfunction) Remedy
The vacuum cleaner does not run The wireless unit is not installed into Install the wireless unit correctly.
along with the switch operation of the tool.
the tool. The wireless unit is improperly installed
into the tool.
The terminal of the wireless unit and/or Gently wipe off dust and dirt on the terminal of the
the slot is dirty. wireless unit and clean the slot.
The wireless activation button on the Push the wireless activation button briely and make
tool has not been pushed. sure that the wireless activation lamp is blinking
in blue.
The stand-by switch on the vacuum Set the stand-by switch on the vacuum cleaner to
cleaner is not set to "AUTO". "AUTO".
More than 10 tools are registered to the Perform the tool registration again.
vacuum cleaner. If more than 10 tools are registered to the vacuum
cleaner, the tool registered earliest will be cancelled
automatically.
The vacuum cleaner erased all tool Perform the tool registration again.
registrations.
No power supply Supply the power to the tool and the vacuum
cleaner.
The tool and vacuum cleaner is away Get the tool and vacuum cleaner closer each other.
from each other (out of the transmission The maximum transmission distance is approxi-
range). mately 10 m however it may vary according to the
circumstances.
Radio disturbance by other appliances Keep the tool and vacuum cleaner away from the
which generate high-intensity radio appliances such as Wi-Fi devices and microwave
waves. ovens.
The vacuum cleaner runs while the Other users are using the wireless Turn off the wireless activation button of the other
tool's switch trigger is not pulled. activation of the vacuum cleaner with tools or cancel the tool registration of the other
their tools. tools.

Remove the dust cover from inhalation vent and clean it


MAINTENANCE for smooth air circulation.

CAUTION: Always be sure that the tool is


switched off and the battery cartridge is removed
before attempting to perform inspection or
maintenance.
1
NOTICE: Never use gasoline, benzine, thinner,
alcohol or the like. Discoloration, deformation or
cracks may result.

Air vent cleaning


The tool and its air vents have to be kept clean.
Regularly clean the tool's air vents or whenever the
vents start to become obstructed. ► 1. Dust cover

NOTICE: Clean out the dust cover when it is


1 clogged with dust or foreign matters. Continuing
operation with a clogged dust cover may damage the
tool.

► 1. Exhaust vent 2. Inhalation vent

25 ENGLISH
OPTIONAL ACCESSORIES
CAUTION: These accessories or attachments are recommended for use with your Makita tool spec-
iied in this manual. The use of any other accessories or attachments might present a risk of injury to persons.
Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
• Makita genuine battery and charger
• Wireless unit (For models with wireless activation function)

2 2 2 12 13 15
8

3 3 11
9
6 3 3
4
10 14 14
7
5
5 5 5

- 100 mm (4″) model 115 mm (4-1/2″) model 125 mm (5″) model


1 Grip 36
2 Wheel Guard (for grinding wheel)
3 Inner lange
4 Depressed center wheel / Flap disc
5 Lock nut
6 Back up pad
7 Flex wheel
8 Inner lange and rubber pad 76 Rubber pad 100 Rubber pad 115
9 Abrasive disc
10 Sanding lock nut
11 Wire wheel brush
12 Wire cup brush
13 Wheel Guard (for cut-off wheel) *1
14 Abrasive cut-off wheel / Diamond wheel
15 Dust collecting wheel guard
- Lock nut wrench

NOTE: *1 In some European countries, when using a diamond wheel, the ordinary guard can be used instead of the
special guard covering the both side of the wheel. Follow the regulations in your country.
NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from
country to country.

26 ENGLISH
27
J an- B apt i s t Vi nk s t r aat 2,
M a kit a E u r o p e N . V . 3070 K or t enber g, B el gi um

3- 11- 8, S um i y os hi - c ho,
M a kit a C o r p o r a ti o n A nj o, A i c hi 446- 8502 J apan

885615-228
EN
w w w . m a kit a .c o m 20170626

You might also like