DGA511Z Manual
DGA511Z Manual
INSTRUCTION MANUAL
•        Due to our continuing program of research and development, the speciications herein are subject to change
         without notice.
•        Speciications may differ from country to country.
•        The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heavi-
         est combination, according to EPTA-Procedure 01/2014, are shown in the table.
Applicable battery cartridge
BL1815N / BL1820 / BL1820B / BL1830 / BL1830B / BL1840 / BL1840B / BL1850 / BL1850B / BL1860B
•    Some of the battery cartridges listed above may not be available depending on your region of residence.
       WARNING: Only use the battery cartridges listed above. Use of any other battery cartridges may cause
    injury and/or ire.
                                                           2   ENGLISH
Symbols                                                              Ni-MH          Only for EU countries
                                                                     Li-ion         Do not dispose of electric equipment or battery
                                                                                    pack together with household waste material!
The following show the symbols used for the equip-                                  In observance of the European Directives,
ment. Be sure that you understand their meaning before                              on Waste Electric and Electronic
use.                                                                                Equipment and Batteries and Accumulators
                                                                                    and Waste Batteries and Accumulators
                 Read instruction manual.                                           and their implementation in accordance
                                                                                    with national laws, electric equipment and
                                                                                    batteries and battery pack(s) that have
                 Wear safety glasses.                                               reached the end of their life must be col-
                                                                                    lected separately and returned to an envi-
                                                                                    ronmentally compatible recycling facility.
                                                              Intended use
                                                            The tool is intended for grinding, sanding and cutting of
                                                            metal and stone materials without the use of water.
Noise
The typical A-weighted noise level determined according to EN60745:
                          Model                               Sound pressure         Sound power level         Uncertainty (K) :
                                                            level (LpA) : (dB(A))      (LWA) : (dB(A))            (dB(A))
                         DGA411                                      80                        -                       3
                         DGA412                                      80                        -                       3
                         DGA413                                      80                        -                       3
                         DGA414                                      80                        -                       3
                         DGA461                                      79                        -                       3
                         DGA462                                      79                        -                       3
                         DGA463                                      79                        -                       3
                         DGA464                                      79                        -                       3
                         DGA511                                      79                        -                       3
                         DGA512                                      79                        -                       3
                         DGA513                                      79                        -                       3
                         DGA514                                      79                        -                       3
Vibration
The vibration total value (tri-axial vector sum) determined according to EN60745:
Work mode: surface grinding with normal side grip
                          Model                              Vibration emission (ah, AG) :           Uncertainty (K) : (m/s2)
                                                                        (m/s2)
                         DGA411                                               4.5                               1.5
                         DGA412                                               4.5                               1.5
                         DGA413                                               4.5                               1.5
                         DGA414                                               4.5                               1.5
                         DGA461                                               6.5                               1.5
                         DGA462                                               6.5                               1.5
                         DGA463                                               6.5                               1.5
                         DGA464                                               6.5                               1.5
                         DGA511                                               6.5                               1.5
                         DGA512                                               6.5                               1.5
                         DGA513                                               6.5                               1.5
                         DGA514                                               6.5                               1.5
                                                        3   ENGLISH
Work mode: surface grinding with anti vibration side grip
                        Model                            Vibration emission (ah, AG) :   Uncertainty (K) : (m/s2)
                                                                    (m/s2)
                       DGA411                                        4.0                           1.5
                       DGA412                                        4.0                           1.5
                       DGA413                                        4.0                           1.5
                       DGA414                                        4.0                           1.5
                       DGA461                                        6.0                           1.5
                       DGA462                                        6.0                           1.5
                       DGA463                                        6.0                           1.5
                       DGA464                                        6.0                           1.5
                       DGA511                                        6.0                           1.5
                       DGA512                                        6.0                           1.5
                       DGA513                                        6.0                           1.5
                       DGA514                                        6.0                           1.5
NOTE: The declared vibration emission value has been measured in accordance with the standard test method
and may be used for comparing one tool with another.
NOTE: The declared vibration emission value may also be used in a preliminary assessment of exposure.
                                                    4   ENGLISH
    WARNING: The vibration emission during actual use of the power tool can differ from the declared emission
 value depending on the ways in which the tool is used.
    WARNING: Be sure to identify safety measures to protect the operator that are based on an estimation of
 exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when
 the tool is switched off and when it is running idle in addition to the trigger time).
    WARNING: The declared vibration emission value is used for main applications of the power tool. However if
 the power tool is used for other applications, the vibration emission value may be different.
                                                            5   ENGLISH
9.   Always wear protective goggles to protect             9.   When using the tool, do not wear cloth work
     your eyes from injury when using power tools.              gloves which may be entangled. The entangle-
     The goggles must comply with ANSI Z87.1 in                 ment of cloth work gloves in the moving parts may
     the USA, EN 166 in Europe, or AS/NZS 1336                  result in personal injury.
     in Australia/New Zealand. In Australia/New            Battery tool use and care
     Zealand, it is legally required to wear a face
                                                           1.   Recharge only with the charger speciied by
     shield to protect your face, too.
                                                                the manufacturer. A charger that is suitable for
                                                                one type of battery pack may create a risk of ire
                                                                when used with another battery pack.
                                                           2.   Use power tools only with speciically desig-
                                                                nated battery packs. Use of any other battery
                                                                packs may create a risk of injury and ire.
                                                           3.   When battery pack is not in use, keep it away
                                                                from other metal objects, like paper clips,
                                                                coins, keys, nails, screws or other small metal
                                                                objects, that can make a connection from one
                                                                terminal to another. Shorting the battery termi-
                                                                nals together may cause burns or a ire.
                                                           4.   Under abusive conditions, liquid may be
                                                                ejected from the battery; avoid contact. If con-
                                                                tact accidentally occurs, lush with water. If
     It is an employer's responsibility to enforce              liquid contacts eyes, additionally seek medical
     the use of appropriate safety protective equip-            help. Liquid ejected from the battery may cause
     ments by the tool operators and by other per-              irritation or burns.
     sons in the immediate working area.                   5.   Do not use a battery pack or tool that is dam-
Power tool use and care                                         aged or modiied. Damaged or modiied batteries
1.  Do not force the power tool. Use the correct                may exhibit unpredictable behaviour resulting in
    power tool for your application. The correct                ire, explosion or risk of injury.
    power tool will do the job better and safer at the     6.   Do not expose a battery pack or tool to ire or
    rate for which it was designed.                             excessive temperature. Exposure to ire or tem-
2.  Do not use the power tool if the switch does                perature above 130 °C may cause explosion.
    not turn it on and off. Any power tool that cannot     7.   Follow all charging instructions and do not
    be controlled with the switch is dangerous and              charge the battery pack or tool outside the
    must be repaired.                                           temperature range speciied in the instruc-
3.  Disconnect the plug from the power source                   tions. Charging improperly or at temperatures
    and/or remove the battery pack, if detachable,              outside the speciied range may damage the
    from the power tool before making any adjust-               battery and increase the risk of ire.
    ments, changing accessories, or storing power          Service
    tools. Such preventive safety measures reduce          1.   Have your power tool serviced by a qualiied
    the risk of starting the power tool accidentally.           repair person using only identical replacement
4.  Store idle power tools out of the reach of chil-            parts. This will ensure that the safety of the power
    dren and do not allow persons unfamiliar with               tool is maintained.
    the power tool or these instructions to operate        2.   Never service damaged battery packs. Service
    the power tool. Power tools are dangerous in the            of battery packs should only be performed by the
    hands of untrained users.                                   manufacturer or authorized service providers.
5.  Maintain power tools and accessories. Check            3.   Follow instruction for lubricating and chang-
    for misalignment or binding of moving parts,                ing accessories.
    breakage of parts and any other condition that may
    affect the power tool’s operation. If damaged, have     Cordless grinder safety warnings
    the power tool repaired before use. Many accidents
    are caused by poorly maintained power tools.           Safety Warnings Common for Grinding, Sanding,
6.  Keep cutting tools sharp and clean. Properly           Wire Brushing, or Abrasive Cutting-Off Operations:
    maintained cutting tools with sharp cutting edges      1.   This power tool is intended to function as a
    are less likely to bind and are easier to control.          grinder, sander, wire brush or cut-off tool.
7.  Use the power tool, accessories and tool bits               Read all safety warnings, instructions, illus-
    etc. in accordance with these instructions, tak-            trations and speciications provided with this
    ing into account the working conditions and                 power tool. Failure to follow all instructions listed
    the work to be performed. Use of the power tool             below may result in electric shock, ire and/or
    for operations different from those intended could          serious injury.
    result in a hazardous situation.                       2.   Operations such as polishing are not rec-
8.  Keep handles and grasping surfaces dry,                     ommended to be performed with this power
    clean and free from oil and grease. Slippery                tool. Operations for which the power tool was not
    handles and grasping surfaces do not allow for              designed may create a hazard and cause per-
    safe handling and control of the tool in unexpected         sonal injury.
    situations.
                                                       6   ENGLISH
3.    Do not use accessories which are not specii-                14.   Do not operate the power tool near lammable
      cally designed and recommended by the tool                        materials. Sparks could ignite these materials.
      manufacturer. Just because the accessory can                15.   Do not use accessories that require liquid
      be attached to your power tool, it does not assure                coolants. Using water or other liquid coolants
      safe operation.                                                   may result in electrocution or shock.
4.    The rated speed of the accessory must be at                 Kickback and Related Warnings
      least equal to the maximum speed marked on                  Kickback is a sudden reaction to a pinched or snagged
      the power tool. Accessories running faster than             rotating wheel, backing pad, brush or any other acces-
      their rated speed can break and ly apart.                   sory. Pinching or snagging causes rapid stalling of the
5.    The outside diameter and the thickness of your              rotating accessory which in turn causes the uncon-
      accessory must be within the capacity rating                trolled power tool to be forced in the direction opposite
      of your power tool. Incorrectly sized accessories           of the accessory’s rotation at the point of the binding.
      cannot be adequately guarded or controlled.                 For example, if an abrasive wheel is snagged or
6.    Threaded mounting of accessories must match                 pinched by the workpiece, the edge of the wheel that is
      the grinder spindle thread. For accessories                 entering into the pinch point can dig into the surface of
      mounted by langes, the arbour hole of the                   the material causing the wheel to climb out or kick out.
      accessory must it the locating diameter of the              The wheel may either jump toward or away from the
      lange. Accessories that do not match the mounting           operator, depending on direction of the wheel’s move-
      hardware of the power tool will run out of balance,         ment at the point of pinching. Abrasive wheels may also
      vibrate excessively and may cause loss of control.          break under these conditions.
7.    Do not use a damaged accessory. Before each                 Kickback is the result of power tool misuse and/or
      use inspect the accessory such as abrasive                  incorrect operating procedures or conditions and can be
      wheels for chips and cracks, backing pad for                avoided by taking proper precautions as given below.
      cracks, tear or excess wear, wire brush for loose           1.    Maintain a irm grip on the power tool and
      or cracked wires. If power tool or accessory                      position your body and arm to allow you to
      is dropped, inspect for damage or install an                      resist kickback forces. Always use auxiliary
      undamaged accessory. After inspecting and                         handle, if provided, for maximum control over
      installing an accessory, position yourself and                    kickback or torque reaction during start-up.
      bystanders away from the plane of the rotating                    The operator can control torque reactions or kick-
      accessory and run the power tool at maximum                       back forces, if proper precautions are taken.
      no-load speed for one minute. Damaged acces-                2.    Never place your hand near the rotating acces-
      sories will normally break apart during this test time.           sory. Accessory may kickback over your hand.
8.    Wear personal protective equipment.                         3.    Do not position your body in the area where
      Depending on application, use face shield,                        power tool will move if kickback occurs.
      safety goggles or safety glasses. As appropri-                    Kickback will propel the tool in direction opposite
      ate, wear dust mask, hearing protectors, gloves                   to the wheel’s movement at the point of snagging.
      and workshop apron capable of stopping small                4.    Use special care when working corners, sharp
      abrasive or workpiece fragments. The eye pro-                     edges etc. Avoid bouncing and snagging the
      tection must be capable of stopping lying debris                  accessory. Corners, sharp edges or bouncing
      generated by various operations. The dust mask                    have a tendency to snag the rotating accessory
      or respirator must be capable of iltrating particles              and cause loss of control or kickback.
      generated by your operation. Prolonged exposure
                                                                  5.    Do not attach a saw chain woodcarving blade
      to high intensity noise may cause hearing loss.
                                                                        or toothed saw blade. Such blades create fre-
9.    Keep bystanders a safe distance away from work                    quent kickback and loss of control.
      area. Anyone entering the work area must wear
      personal protective equipment. Fragments of                 Safety Warnings Speciic for Grinding and Abrasive
      workpiece or of a broken accessory may ly away and          Cutting-Off Operations:
      cause injury beyond immediate area of operation.            1.   Use only wheel types that are recommended
10.   Hold the power tool by insulated gripping                        for your power tool and the speciic guard
      surfaces only, when performing an operation                      designed for the selected wheel. Wheels for
      where the cutting tool may contact hidden                        which the power tool was not designed cannot be
      wiring. Contact with a "live" wire will also make                adequately guarded and are unsafe.
      exposed metal parts of the power tool "live" and            2.   The grinding surface of centre depressed
      could give the operator an electric shock.                       wheels must be mounted below the plane of
11.   Never lay the power tool down until the acces-                   the guard lip. An improperly mounted wheel that
      sory has come to a complete stop. The spinning                   projects through the plane of the guard lip cannot
      accessory may grab the surface and pull the                      be adequately protected.
      power tool out of your control.                             3.   The guard must be securely attached to the
12.   Do not run the power tool while carrying it at                   power tool and positioned for maximum safety,
      your side. Accidental contact with the spinning                  so the least amount of wheel is exposed
      accessory could snag your clothing, pulling the                  towards the operator. The guard helps to protect
      accessory into your body.                                        the operator from broken wheel fragments, acci-
                                                                       dental contact with wheel and sparks that could
13.   Regularly clean the power tool’s air vents. The
                                                                       ignite clothing.
      motor’s fan will draw the dust inside the housing
      and excessive accumulation of powdered metal
      may cause electrical hazards.
                                                              7   ENGLISH
4.   Wheels must be used only for recommended                 Safety Warnings Speciic for Wire Brushing
     applications. For example: do not grind with             Operations:
     the side of cut-off wheel. Abrasive cut-off wheels       1.   Be aware that wire bristles are thrown by the
     are intended for peripheral grinding, side forces             brush even during ordinary operation. Do not
     applied to these wheels may cause them to                     overstress the wires by applying excessive
     shatter.                                                      load to the brush. The wire bristles can easily
5.   Always use undamaged wheel langes that are                    penetrate light clothing and/or skin.
     of correct size and shape for your selected              2.   If the use of a guard is recommended for wire
     wheel. Proper wheel langes support the wheel                  brushing, do not allow any interference of the
     thus reducing the possibility of wheel breakage.              wire wheel or brush with the guard. Wire wheel
     Flanges for cut-off wheels may be different from              or brush may expand in diameter due to work load
     grinding wheel langes.                                        and centrifugal forces.
6.   Do not use worn down wheels from larger                  Additional Safety Warnings:
     power tools. Wheel intended for larger power tool
                                                              1.   When using depressed centre grinding wheels,
     is not suitable for the higher speed of a smaller
                                                                   be sure to use only iberglass-reinforced
     tool and may burst.
                                                                   wheels.
Additional Safety Warnings Speciic for Abrasive               2.   NEVER USE Stone Cup type wheels with this
Cutting-Off Operations:                                            grinder. This grinder is not designed for these
1.   Do not “jam“ the cut-off wheel or apply exces-                types of wheels and the use of such a product
     sive pressure. Do not attempt to make an                      may result in serious personal injury.
     excessive depth of cut. Overstressing the wheel          3.   Be careful not to damage the spindle, the
     increases the loading and susceptibility to twisting          lange (especially the installing surface) or the
     or binding of the wheel in the cut and the possibil-          lock nut. Damage to these parts could result in
     ity of kickback or wheel breakage.                            wheel breakage.
2.   Do not position your body in line with and               4.   Make sure the wheel is not contacting the
     behind the rotating wheel. When the wheel, at                 workpiece before the switch is turned on.
     the point of operation, is moving away from your
                                                              5.   Before using the tool on an actual workpiece,
     body, the possible kickback may propel the spin-
                                                                   let it run for a while. Watch for vibration or
     ning wheel and the power tool directly at you.
                                                                   wobbling that could indicate poor installation
3.   When wheel is binding or when interrupting                    or a poorly balanced wheel.
     a cut for any reason, switch off the power
                                                              6.   Use the speciied surface of the wheel to per-
     tool and hold the power tool motionless until
                                                                   form the grinding.
     the wheel comes to a complete stop. Never
     attempt to remove the cut-off wheel from the             7.   Do not leave the tool running. Operate the tool
     cut while the wheel is in motion otherwise                    only when hand-held.
     kickback may occur. Investigate and take correc-         8.   Do not touch the workpiece immediately after
     tive action to eliminate the cause of wheel binding.          operation; it may be extremely hot and could
4.   Do not restart the cutting operation in the                   burn your skin.
     workpiece. Let the wheel reach full speed and            9.   Observe the instructions of the manufacturer
     carefully re-enter the cut. The wheel may bind,               for correct mounting and use of wheels.
     walk up or kickback if the power tool is restarted in         Handle and store wheels with care.
     the workpiece.                                           10. Do not use separate reducing bushings or
5.   Support panels or any oversized workpiece to                  adaptors to adapt large hole abrasive wheels.
     minimize the risk of wheel pinching and kick-            11. Use only langes speciied for this tool.
     back. Large workpieces tend to sag under their           12. For tools intended to be itted with threaded
     own weight. Supports must be placed under the                 hole wheel, ensure that the thread in the wheel
     workpiece near the line of cut and near the edge              is long enough to accept the spindle length.
     of the workpiece on both sides of the wheel.             13. Check that the workpiece is properly
6.   Use extra caution when making a “pocket cut”                  supported.
     into existing walls or other blind areas. The            14. Pay attention that the wheel continues to
     protruding wheel may cut gas or water pipes, elec-            rotate after the tool is switched off.
     trical wiring or objects that can cause kickback.
                                                              15. If working place is extremely hot and humid,
Safety Warnings Speciic for Sanding Operations:                    or badly polluted by conductive dust, use a
1.   Do not use excessively oversized sanding                      short-circuit breaker (30 mA) to assure opera-
     disc paper. Follow manufacturers recommen-                    tor safety.
     dations, when selecting sanding paper. Larger            16. Do not use the tool on any materials contain-
     sanding paper extending beyond the sanding                    ing asbestos.
     pad presents a laceration hazard and may cause           17. When use cut-off wheel, always work with
     snagging, tearing of the disc or kickback.                    the dust collecting wheel guard required by
                                                                   domestic regulation.
                                                              18. Cutting discs must not be subjected to any
                                                                   lateral pressure.
                                                          8   ENGLISH
19.    Do not use cloth work gloves during operation.        12.   Use the batteries only with the products
       Fibers from cloth gloves may enter the tool, which          speciied by Makita. Installing the batteries to
       causes tool breakage.                                       non-compliant products may result in a ire, exces-
                                                                   sive heat, explosion, or leak of electrolyte.
SAVE THESE INSTRUCTIONS.                                     SAVE THESE INSTRUCTIONS.
      WARNING: DO NOT let comfort or familiarity
 with product (gained from repeated use) replace                 CAUTION: Only use genuine Makita batteries.
 strict adherence to safety rules for the subject             Use of non-genuine Makita batteries, or batteries that
 product. MISUSE or failure to follow the safety              have been altered, may result in the battery bursting
 rules stated in this instruction manual may cause            causing ires, personal injury and damage. It will
 serious personal injury.                                     also void the Makita warranty for the Makita tool and
                                                              charger.
Important safety instructions for
                                                             Tips for maintaining maximum
battery cartridge
                                                             battery life
1.     Before using battery cartridge, read all instruc-     1.    Charge the battery cartridge before completely
       tions and cautionary markings on (1) battery                discharged. Always stop tool operation and
       charger, (2) battery, and (3) product using                 charge the battery cartridge when you notice
       battery.                                                    less tool power.
2.     Do not disassemble battery cartridge.                 2.    Never recharge a fully charged battery car-
3.     If operating time has become excessively                    tridge. Overcharging shortens the battery
       shorter, stop operating immediately. It may                 service life.
       result in a risk of overheating, possible burns       3.    Charge the battery cartridge with room tem-
       and even an explosion.                                      perature at 10 °C - 40 °C (50 °F - 104 °F). Let
4.     If electrolyte gets into your eyes, rinse them              a hot battery cartridge cool down before
       out with clear water and seek medical atten-                charging it.
       tion right away. It may result in loss of your        4.    Charge the battery cartridge if you do not use
       eyesight.                                                   it for a long period (more than six months).
5.     Do not short the battery cartridge:
       (1) Do not touch the terminals with any con-           Important safety instructions for
              ductive material.                               wireless unit
       (2) Avoid storing battery cartridge in a con-
              tainer with other metal objects such as        1.    Do not disassemble or tamper with the wire-
              nails, coins, etc.                                   less unit.
       (3) Do not expose battery cartridge to water          2.    Keep the wireless unit away from young chil-
              or rain.                                             dren. If accidentally swallowed, seek medical
       A battery short can cause a large current                   attention immediately.
       low, overheating, possible burns and even a           3.    Use the wireless unit only with Makita tools.
       breakdown.                                            4.    Do not expose the wireless unit to rain or wet
6.     Do not store the tool and battery cartridge in              conditions.
       locations where the temperature may reach or          5.    Do not use the wireless unit in places where
       exceed 50 °C (122 °F).                                      the temperature exceeds 50°C (122°F).
7.     Do not incinerate the battery cartridge even if       6.    Do not operate the wireless unit in places
       it is severely damaged or is completely worn                where medical instruments, such as heart
       out. The battery cartridge can explode in a ire.            pace makers are near by.
8.     Be careful not to drop or strike battery.             7.    Do not operate the wireless unit in places
9.     Do not use a damaged battery.                               where automated devices are near by. If oper-
10.    The contained lithium-ion batteries are subject             ated, automated devices may develop malfunction
       to the Dangerous Goods Legislation require-                 or error.
       ments.                                                8.    The wireless unit can produce electromagnetic
       For commercial transports e.g. by third parties,            ields (EMF) but they are not harmful to the
       forwarding agents, special requirement on pack-             user.
       aging and labeling must be observed.                  9.    The wireless unit is an accurate instrument. Be
       For preparation of the item being shipped, consult-         careful not to drop or strike the wireless unit.
       ing an expert for hazardous material is required.     10.   Avoid touching the terminal of the wireless
       Please also observe possibly more detailed                  unit with bare hands or metallic materials.
       national regulations.
                                                             11.   Always remove the battery on the tool when
       Tape or mask off open contacts and pack up the
                                                                   installing the wireless unit.
       battery in such a manner that it cannot move
       around in the packaging.                              12.   When opening the lid of the slot, avoid the
                                                                   place where dust and water may come into the
11.    Follow your local regulations relating to dis-
                                                                   slot. Always keep the inlet of the slot clean.
       posal of battery.
                                                             13.   Always insert the wireless unit in the correct
                                                                   direction.
                                                         9   ENGLISH
14.   Do not press the wireless activation button
      on the wireless unit too hard and/or press the         FUNCTIONAL
      button with an object with a sharp edge.
15.   Always close the lid of the slot when                  DESCRIPTION
      operating.
16.   Do not remove the wireless unit from the slot            CAUTION: Always be sure that the tool is
      while the power is being supplied to the tool.         switched off and the battery cartridge is removed
      Doing so may cause a malfunction of the wireless       before adjusting or checking function on the tool.
      unit.
17.   Do not remove the sticker on the wireless unit.
                                                             Installing or removing battery
18.   Do not put any sticker on the wireless unit.
19.   Do not leave the wireless unit in a place where
                                                             cartridge
      static electricity or electrical noise could be
      generated.                                                CAUTION: Always switch off the tool before
20.   Do not leave the wireless unit in a place sub-         installing or removing of the battery cartridge.
      ject to high heat, such as a car sitting in the            CAUTION: Hold the tool and the battery car-
      sun.                                                   tridge irmly when installing or removing battery
21.   Do not leave the wireless unit in a dusty or           cartridge. Failure to hold the tool and the battery
      powdery place or in a place corrosive gas              cartridge irmly may cause them to slip off your hands
      could be generated.                                    and result in damage to the tool and battery cartridge
22.   Sudden change of the temperature may bedew             and a personal injury.
      the wireless unit. Do not use the wireless unit
      until the dew is completely dried.
23.   When cleaning the wireless unit, gently wipe
                                                                            2
      with a dry soft cloth. Do not use benzine, thin-
      ner, conductive grease or the like.
                                                                        1
24.   When storing the wireless unit, keep it in the
      supplied case or a static-free container.
25.   Do not insert any devices other than Makita
      wireless unit into the slot on the tool.
26.   Do not use the tool with the lid of the slot dam-
      aged. Water, dust, and dirt come into the slot may
      cause malfunction.                                                                                        3
27.   Do not pull and/or twist the lid of the slot more
      than necessary. Restore the lid if it comes off
      from the tool.                                        ► 1. Red indicator 2. Button 3. Battery cartridge
28.   Replace the lid of the slot if it is lost or
      damaged.                                              To remove the battery cartridge, slide it from the tool
SAVE THESE INSTRUCTIONS.                                    while sliding the button on the front of the cartridge.
                                                            To install the battery cartridge, align the tongue on the
                                                            battery cartridge with the groove in the housing and slip
                                                            it into place. Insert it all the way until it locks in place
                                                            with a little click. If you can see the red indicator on the
                                                            upper side of the button, it is not locked completely.
                                                       10   ENGLISH
Indicating the remaining battery                                 Indicating the remaining battery
capacity                                                         capacity
Only for battery cartridges with the indicator                  Country speciic
                                                                When you turn the tool on, the battery indicator shows
                                                                the remaining battery capacity.
                                                                   1
                                     1
                                             0% to 25%
                                                                                                               0% to 20%
                                             Charge the
                                              battery.
                                            The battery
                                                                                                               Charge the
                                             may have
                                                                                                                battery
                                           malfunctioned.
                                                                Overload protection
                                                                When the tool is operated in a manner that causes it to
                                                                draw an abnormally high current, the tool automatically
                                                                stops without any indication. In this situation, turn the
                                                                tool off and stop the application that caused the tool to
                                                                become overloaded. Then turn the tool on to restart.
                                                           11   ENGLISH
Overheat protection                                              Switch action
When the tool is overheated, the tool stops automati-
cally and the battery indicator shows following state. In            CAUTION: Before installing the battery car-
this situation, let the tool cool before turning the tool on     tridge into the tool, always check to see that the
again.                                                           slide switch actuates properly and returns to the
                                                                 "OFF" position when the rear of the slide switch
                                                                 is depressed.
               On                        Blinking
                                                                    CAUTION: Switch can be locked in "ON" posi-
                                                                 tion for ease of operator comfort during extended
                                                                 use. Apply caution when locking tool in "ON"
                                                                 position and maintain irm grasp on tool.
If the tool does not start, the battery may be overheated.
In this situation, let the battery cool before starting the     To start the tool, slide the slide switch toward the “I
tool again.                                                     (ON)” position by pushing the rear of the slide switch.
                                                                For continuous operation, press the front of the slide
Overdischarge protection                                        switch to lock it.
                                                                To stop the tool, press the rear of the slide switch, then
When the battery capacity is not enough, the tool stops         slide it toward the “O (OFF)” position.
automatically. In this case, remove the battery from the
tool and charge the battery.
        On                   Off               Blinking
                                                                ► 1. Slide switch
           1
                                                                                                                  1
                                                           12   ENGLISH
 NOTICE: If the tool is operated continuously at                    Soft start feature
 low speed for a long time, the motor will get over-
 loaded, resulting in tool malfunction.                            Soft start feature reduces starting reaction.
 NOTICE: When changing the speed dial from "5"                      Electric brake
 to "1", turn the dial counterclockwise. Do not turn
 the dial clockwise forcibly.                                      For model DGA413/DGA414/DGA463/DGA464/
                                                                   DGA513/DGA514 only
Automatic speed change function                                    Electric brake is activated after the tool is switched off.
                                                                   The brake does not work when the power supply is shut
                                                                   down, such as the battery is removed accidentally, with
                                                                   the switch still on.
        1
                                                                    ASSEMBLY
                                                                      CAUTION: Always be sure that the tool is
                                                                    switched off and the battery cartridge is removed
                                                                    before adjusting or checking function on the tool.
                                                              13   ENGLISH
For tool with locking screw type                                               2
wheel guard                                                            1
Mount the wheel guard with the protrusions on the
wheel guard band aligned with the notches on the bear-
ing box. Then rotate the wheel guard to such an angle
that it can protect the operator according to work. Be
sure to tighten the screw securely.
To remove wheel guard, follow the installation proce-
dure in reverse.
► 1. Screw 2. Lever
       1
                                                              Installing or removing depressed
                                                              center wheel or lap disc
           2
                                                   3         Optional accessory
   1
                                                                                                                  1
                                                    3
                                                                                   2
                                                                              3                               4
           2
                                                    4
► 1. Wheel guard 2. Bearing box 3. Screw 4. Lever
                                                        14   ENGLISH
                   1                                           Installing or removing abrasive disc
                                                              Optional accessory
                                                               NOTE: Use sander accessories speciied in this man-
                                                               ual. These must be purchased separately.
                                                         15   ENGLISH
Connecting a vacuum cleaner                                       Grinding and sanding operation
Optional accessory
                                                                 Turn the tool on and then apply the wheel or disc to the
                                                                 workpiece.
                                                                 In general, keep the edge of the wheel or disc at an
                                                                 angle of about 15° to the workpiece surface.
                 2                                               During the break-in period with a new wheel, do not
                                                                 work the grinder in forward direction or it may cut into
                                                                 the workpiece. Once the edge of the wheel has been
                                                                 rounded off by use, the wheel may be worked in both
                              1                                  forward and backward direction.
    WARNING: It should never be necessary to                      (In some European countries, when using a diamond
 force the tool. The weight of the tool applies ade-              wheel, the ordinary guard can be used. Follow the
 quate pressure. Forcing and excessive pressure                   regulations in your country.)
 could cause dangerous wheel breakage.                               WARNING: NEVER use cut-off wheel for side
    WARNING: ALWAYS replace wheel if tool is                      grinding.
 dropped while grinding.                                             WARNING: Do not "jam" the wheel or apply
    WARNING: NEVER bang or hit grinding disc                      excessive pressure. Do not attempt to make an
 or wheel onto work.                                              excessive depth of cut. Overstressing the wheel
                                                                  increases the loading and susceptibility to twisting
   WARNING: Avoid bouncing and snagging the                       or binding of the wheel in the cut and the possibility
 wheel, especially when working corners, sharp                    of kickback, wheel breakage and overheating of the
 edges etc. This can cause loss of control and kickback.          motor may occur.
    WARNING: NEVER use tool with wood cutting                         WARNING: Do not start the cutting operation
 blades and other saw blades. Such blades when                    in the workpiece. Let the wheel reach full speed
 used on a grinder frequently kick and cause loss of              and carefully enter into the cut moving the tool
 control leading to personal injury.                              forward over the workpiece surface. The wheel
                                                                  may bind, walk up or kickback if the power tool is
     CAUTION: Never switch on the tool when it                    started in the workpiece.
 is in contact with the workpiece, it may cause an                   WARNING: During cutting operations, never
 injury to operator.                                              change the angle of the wheel. Placing side pres-
    CAUTION: Always wear safety goggles or a                      sure on the cut-off wheel (as in grinding) will cause
 face shield during operation.                                    the wheel to crack and break, causing serious per-
                                                                  sonal injury.
    CAUTION: After operation, always switch off
 the tool and wait until the wheel has come to a                     WARNING: A diamond wheel shall be oper-
 complete stop before putting the tool down.                      ated perpendicular to the material being cut.
    CAUTION: ALWAYS hold the tool irmly with
 one hand on housing and the other on the side
 grip (handle).
                                                            16   ENGLISH
                    1                                       For 115 mm (4 - 1/2″) / 125 mm (5″)
                                                            model
                   2                                        When installing the abrasive cut-off wheel:
                     3
                                                                                    1     1
                                                 4
                                                                                    2     3
                                                                                    2    3
                         1   1
2 3
                                                                                    4    4
      16 mm(5/8″)                   16 mm(5/8″)
                         4    4
                                                            ► 1. Lock nut 2. Diamond wheel (Thinner than 4mm
                                                              (5/32″)) 3. Diamond wheel (4mm (5/32″) or thicker)
                                                              4. Inner lange
► 1. Lock nut 2. Abrasive cut-off wheel (Thinner than
  4mm (5/32")) 3. Abrasive cut-off wheel (4mm (5/32")
  or thicker) 4. Inner lange                                 Operation with wire cup brush
When installing the diamond wheel:                          Optional accessory
4 4
                                                       17   ENGLISH
                                                                WIRELESS ACTIVATION
                                                                FUNCTION
                                                               For DGA412/DGA414/DGA462/DGA464/DGA512/
                                                   1           DGA514 only
                                                          18   ENGLISH
1.       Open the lid on the tool as shown in the igure.
                                                                                    3         1
► 1. Lid
                                                             19   ENGLISH
                                                                    NOTE: The wireless activation lamps inish blinking
                                                                    in green after 20 seconds elapsed. Press the wireless
                                                                    activation button on the tool while the wireless acti-
                                                                    vation lamp on the cleaner is blinking. If the wireless
                                                                    activation lamp does not blink in green, push the wire-
                                                                    less activation button briely and hold it down again.
                                                    1
                                                                    NOTE: When performing two or more tool registra-
                                                                    tions for one vacuum cleaner, inish the tool registra-
                                                                    tion one by one.
1 2
                                                                                                                    1
► 1. Wireless activation button 2. Wireless activation
  lamp
► 1. Stand-by switch
                                                              20   ENGLISH
4.    Push the wireless activation button on the tool
briely. The wireless activation lamp will blink in blue.
                                                            21   ENGLISH
Description of the wireless activation lamp status
The wireless activation lamp shows the status of the wireless activation function. Refer to the table below for the
meaning of the lamp status.
   Status               Wireless activation lamp                                            Description
                Color                               Duration
                            On         Blinking
  Standby       Blue                                 2 hours     The wireless activation of the vacuum cleaner is available. The
                                                                 lamp will automatically turn off when no operation is performed
                                                                 for 2 hours.
                                                     When        The wireless activation of the vacuum cleaner is available and the
                                                   the tool is   tool is running.
                                                    running.
     Tool       Green                              20 seconds Ready for the tool registration. Waiting for the registration by the
 registration                                                 vacuum cleaner.
                                                   2 seconds     The tool registration has been inished. The wireless activation
                                                                 lamp will start blinking in blue.
 Cancelling     Red                                20 seconds Ready for the cancellation of the tool registration. Waiting for the
     tool                                                     cancellation by the vacuum cleaner.
 registration
                                                   2 seconds     The cancellation of the tool registration has been inished. The
                                                                 wireless activation lamp will start blinking in blue.
   Others       Red                                3 seconds     The power is supplied to the wireless unit and the wireless activa-
                                                                 tion function is starting up.
                 Off               -                    -        The wireless activation of the vacuum cleaner is stopped.
                                                            22   ENGLISH
                                                               If the cancellation is performed successfully, the wire-
Cancelling tool registration for the                           less activation lamps will light up in red for 2 seconds
vacuum cleaner                                                 and start blinking in blue.
                                                                NOTE: The wireless activation lamps inish blinking in
Perform the following procedure when cancelling the
                                                                red after 20 seconds elapsed. Press the wireless acti-
tool registration for the vacuum cleaner.
                                                                vation button on the tool while the wireless activation
1.    Install the batteries to the vacuum cleaner and the       lamp on the cleaner is blinking. If the wireless acti-
tool.                                                           vation lamp does not blink in red, push the wireless
2.  Set the stand-by switch on the vacuum cleaner to            activation button briely and hold it down again.
"AUTO".
► 1. Stand-by switch
1 2
                                                          23   ENGLISH
Troubleshooting for wireless activation function
Before asking for repairs, conduct your own inspection irst. If you ind a problem that is not explained in the manual,
do not attempt to dismantle the tool. Instead, ask Makita Authorized Service Centers, always using Makita replace-
ment parts for repairs.
 State of abnormality                      Probable cause (malfunction)                 Remedy
 The wireless activation lamp does         The wireless unit is not installed into      Install the wireless unit correctly.
 not light/blink.                          the tool.
                                           The wireless unit is improperly installed
                                           into the tool.
                                           The terminal of the wireless unit and/or     Gently wipe off dust and dirt on the terminal of the
                                           the slot is dirty.                           wireless unit and clean the slot.
                                           The wireless activation button on the        Push the wireless activation button on the tool
                                           tool has not been pushed.                    briely.
                                           The stand-by switch on the vacuum            Set the stand-by switch on the vacuum cleaner to
                                           cleaner is not set to "AUTO".                "AUTO".
                                           No power supply                              Supply the power to the tool and the vacuum
                                                                                        cleaner.
 Cannot inish tool registration / can-     The wireless unit is not installed into      Install the wireless unit correctly.
 celling tool registration successfully.   the tool.
                                           The wireless unit is improperly installed
                                           into the tool.
                                           The terminal of the wireless unit and/or     Gently wipe off dust and dirt on the terminal of the
                                           the slot is dirty.                           wireless unit and clean the slot.
                                           The stand-by switch on the vacuum            Set the stand-by switch on the vacuum cleaner to
                                           cleaner is not set to "AUTO".                "AUTO".
                                           No power supply                              Supply the power to the tool and the vacuum
                                                                                        cleaner.
                                           Incorrect operation                          Push the wireless activation button briely and
                                                                                        perform the tool registration/cancellation procedures
                                                                                        again.
                                           The tool and vacuum cleaner is away          Get the tool and vacuum cleaner closer to each
                                           from each other (out of the transmission     other. The maximum transmission distance is
                                           range).                                      approximately 10 m however it may vary according
                                                                                        to the circumstances.
                                           Before inishing the tool registration/       Push the wireless activation button briely and
                                           cancellation;                                perform the tool registration/cancellation procedures
                                           - the switch trigger on the tool is pulled   again.
                                           or;
                                           - the power button on the vacuum
                                           cleaner is turned on.
                                           The tool registration procedures for the     Perform the tool registration procedures for both the
                                           tool or vacuum cleaner has not inished.      tool and the vacuum cleaner at the same timing.
                                           Radio disturbance by other appliances        Keep the tool and vacuum cleaner away from the
                                           which generate high-intensity radio          appliances such as Wi-Fi devices and microwave
                                           waves.                                       ovens.
                                                                    24    ENGLISH
 State of abnormality                     Probable cause (malfunction)                Remedy
 The vacuum cleaner does not run          The wireless unit is not installed into     Install the wireless unit correctly.
 along with the switch operation of       the tool.
 the tool.                                The wireless unit is improperly installed
                                          into the tool.
                                          The terminal of the wireless unit and/or    Gently wipe off dust and dirt on the terminal of the
                                          the slot is dirty.                          wireless unit and clean the slot.
                                          The wireless activation button on the       Push the wireless activation button briely and make
                                          tool has not been pushed.                   sure that the wireless activation lamp is blinking
                                                                                      in blue.
                                          The stand-by switch on the vacuum           Set the stand-by switch on the vacuum cleaner to
                                          cleaner is not set to "AUTO".               "AUTO".
                                          More than 10 tools are registered to the    Perform the tool registration again.
                                          vacuum cleaner.                             If more than 10 tools are registered to the vacuum
                                                                                      cleaner, the tool registered earliest will be cancelled
                                                                                      automatically.
                                          The vacuum cleaner erased all tool          Perform the tool registration again.
                                          registrations.
                                          No power supply                             Supply the power to the tool and the vacuum
                                                                                      cleaner.
                                          The tool and vacuum cleaner is away         Get the tool and vacuum cleaner closer each other.
                                          from each other (out of the transmission    The maximum transmission distance is approxi-
                                          range).                                     mately 10 m however it may vary according to the
                                                                                      circumstances.
                                          Radio disturbance by other appliances       Keep the tool and vacuum cleaner away from the
                                          which generate high-intensity radio         appliances such as Wi-Fi devices and microwave
                                          waves.                                      ovens.
 The vacuum cleaner runs while the        Other users are using the wireless          Turn off the wireless activation button of the other
 tool's switch trigger is not pulled.     activation of the vacuum cleaner with       tools or cancel the tool registration of the other
                                          their tools.                                tools.
                                                                  25   ENGLISH
OPTIONAL ACCESSORIES
    CAUTION: These accessories or attachments are recommended for use with your Makita tool spec-
 iied in this manual. The use of any other accessories or attachments might present a risk of injury to persons.
 Only use accessory or attachment for its stated purpose.
If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.
•     Makita genuine battery and charger
•     Wireless unit (For models with wireless activation function)
  2               2                                     2               12              13             15
                                8
  3               3                                     11
                                9
                  6                                                                      3              3
  4
                               10                                                       14             14
                  7
  5
                  5                                                                      5              5
NOTE: *1 In some European countries, when using a diamond wheel, the ordinary guard can be used instead of the
special guard covering the both side of the wheel. Follow the regulations in your country.
 NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from
 country to country.
                                                        26     ENGLISH
27
                                      J an- B apt i s t Vi nk s t r aat 2,
M a kit a E u r o p e N . V .         3070 K or t enber g, B el gi um
                                      3- 11- 8, S um i y os hi - c ho,
M a kit a C o r p o r a ti o n        A nj o, A i c hi 446- 8502 J apan
                                                                             885615-228
                                                                             EN
                  w w w . m a kit a .c o m                                   20170626