DC-788 Operation Manual
DC-788 Operation Manual
Model:DC-788
2.Maintenance Mode........................9
 2.1     Specification Enter (141)........................................................................................................9
 3.1.    ON/OFF.....................................................................................................................................13
 3.2.    Tare Subtraction.....................................................................................................................13
 3.3.    Unit Weight Entry Operation...............................................................................................14
 3.4.    Insufficient Sampling Weight Operation..........................................................................15
 3.6.    Net/Gross Operation.............................................................................................................17
 3.7.    kg/lb Operation.......................................................................................................................18
 3.8.    Select 1st Scale or 2nd Scale Operation.............................................................................18
 3.9.    Item Code Call Up..................................................................................................................18
                                                                       1
1. Summarize
1.1.General Layout
                     2
1.2. Purpose
       To develop a low cost LCD display counting scale which caters to OIML, UL, EU Standard and meets
        requirement of major customers.
1.3. Features
 * Low cost counting scale.
 * Quick response to weight changes.
 * Capacity           : 500g; 1kg; 2.5kg; 5kg; 10kg; 25kg; 50kg
 * Resolution: Display Resolution 1/10,000.
                      Internal Resolution 1/1000,000.
 * Rechargeable Battery backup for 24 hours of continuous usage (optional).
 * Intelligent power control
       A. When AC power is available, scale can only use AC power whatever rechargeable battery is installed or
     not.
            When AC power is shut off, scale will use battery automatically.
       B. When scale works on rechargeable battery, if the battery is weak, the battery indictor will light up.
            When the power from battery becomes low such that the scale cannot compute accurately, all Displays
will shut off except the Battery indicator. The power is then shut off completely after 1 minute.
       C. Scale detects rechargeable battery voltage and control battery charge process automatically.
            The battery charge indicator lights up when rechargeable battery is being charged.
 * Calibration by software.
 * Waterproof keyboard and splash proof housing.
 * 24 switch keys
            - ON/OFF key.
            - 10 Numeric keys.
            - 13 Operational keys.
 * Large platter      : 340 x 243 mm.
 * Plastic housing.
 * 25 digits with 19 segments Back-light LCD Operator displays.
 * RS-232C interface for data communication and printer connection.
            - Gross Weight, Tare Weight, Net Weight, Unit Weight, Count, PLU code, Product Description, Product
            Lot No., Accumulated count.
 * Two scale channels, one for built-in platform, and another for remote platform.
 * External printer connectible (RS-232C)
    - Label printer       : DIGI GP-460R
    - Barcode printer : ZEBRA LP-2844
    - Receipt printer     : EPSON TM-U200
    - Slip Printer        : EPSON TM-U295
 * 100 PLU, each PLU consists of Unit Weight, Tare Weight, Product Description (32 characters), Product Lot No.
  (32 characters), Set point(Hi/OK/Low).
                                                           3
1.4. Operating Conditions
 * Power Source              : AC 240/230/220V, 117/100V.
                                 : DC 6V 5Ah rechargeable battery (optional).
 * Operating Temperature         : -10℃ ~ +40℃ (OIML).
 * Operating Humidity        : 15 ~ 85% RH.
 * Power Consumption             : 18W when using AC power.
                               : 1W when using rechargeable battery.
1.6. Analog Specification
 * Input sensitivity           : 1mV/V.
 * Zero adjust range                : 0 ± 5mV.
 * Zero balance range            : 0 ± 0.5mV.
 * L/C applied voltage           : DC 5V.
 * Speed of A/D conversion       : 30 times/sec.
 * Internal Resolution           : 1000,000.
                                                        4
1.7.1. Display Specifications
    * Tare Weight Display : 5 digits.
 * Weight Display            : 5 digits.
 * Unit Weight Display       : 5 digits.
 * Quantity Display          : 7 digits.
1.7.2. Indicators
    * ZERO          : On when zero point is adjusted and weight is stable.
    * NET           : On when tare subtraction is performed.
    * kg            : On when the item is weighed in kg unit with [kg/lb] key pressed.(type B version only)
    * lb            : On when the item is weighed in lb unit with [kg/lb] key pressed. (type B version only)
    * INSUFF        : On when the net weight is below a specific percentage of capacity weight.
    * GROSS         : On when [Gross/Net] key is pressed. (type A version only)
    *SCALE1         : On when the scale 1 is in use.
    *SCALE2         : On when the scale 2 is in use.
    * RECOMP        : On when unit weight recomputing is enable.
    * PROG          : On when in the programming mode.
    * WT/1000       : On when the display unit weight is 1000PCS base. (type B version only)
    * APW           : On when the display unit weight is one PCS base. (type B version only)
    *Σ              : On when quantity is accumulating.
    *OUT            : On when remove a quantity of parts to item inventory.
    *IN             : On when add a quantity of parts to item inventory.
    * BATT          : On when Battery is weak and needs to charge (only for rechargeable battery type).
    * CHARGE        : On when Battery is charging (only for rechargeable battery type).
1.8. Dimensions
 * Platter size     : 340 x 243 mm.
 * Overall size     : 354 x 349 x 115 mm.
1.9. External Connectors
 * AC receptacle.
 * RS-232C interface.
 * 14 pin female amphenol for external loadcell
                                                          5
1.10. Capacity/Minimum Graduation/Tare range
   Capacity      Minimum Graduation               Tare Rang
     500g          0.1g (1e = 200内码)             0 - 249.9g
      1kg           0.2g (1e = 20内码)             0 - 0.4998kg
    2.5kg          0.5g (1e = 200内码)             0 - 0.9995kg
      5kg            1g (1e = 200内码)             0 - 2.499kg
     10kg            2g (1e = 200内码)             0 - 4.998kg
     25kg            5g (1e = 200内码)             0 - 9.995kg
       1lb     0.0002 lb (1e = 200内码)            0 - 0.4998 lb
    2.5 lb     0.0005 lb (1e = 200内码)            0 - 0.9995 lb
      5 lb      0.001 lb (1e = 200内码)            0 - 2.499 lb
     10 lb      0.002 lb (1e = 200内码)            0 - 4.998 lb
     25 lb      0.005 lb (1e = 200内码)            0 - 9.995 lb
     50 lb       0.01 lb (1e = 200内码)            0 - 24.99 lb
1.11. Keysheet Layout
                                        A Type
B Type
                                            6
1.12. Key Functions
PLU CODE key. Used to call out PLU data. Change In/OUT status.
Data Setting key. Set up SPEC data or clear TOTAL data. Print.
MODE SET key. Used to enter programming mode from weighing mode.
NET/GROSS change key. Used to change display between Gross and Net.
                                              7
         UNIT WEIGHT key. Used to set unit weight and display All digits of Unit
         Weight.
TYPE B
PLU CODE key. Used to call out PLU data. Change In/OUT status.
Data Setting key. Set up SPEC data or clear TOTAL data. Print.
MODE SET key. Used to enter programming mode from weighing mode.
kg/lb conversion key. Used to convert the weighing unit between kg and lb.
         UNIT WEIGHT key. Used to set unit weight and display All digits of Unit
         Weight.
                                         8
2.Maintenance Mode
2.1 Specification Enter (141)
                                       1 - ZERO       2 - NET   3 - INSUFF        4 – SCALE1    5 - RECOMP        6 - MEMORY
               OPERATION                       Key-in      TARE       WEIGHT U. Weight         QTY.       1   2   3   4   5   6
[RE-ZERO]                                [RE-ZERO]         88888      88888       88888        888888
[RE-ZERO] + [1] [4] [1]                  [RE-ZERO] +                  SPC00         0000         0000
Enter 1 4 1 while pressing. [RE-ZERO] [1] [4] [1]
'+' key only increase Specification.     [+]                          SPC01         0000         0000
'-' key only decrease Specification.     [-]                          SPC00         0000         0000
Only '1' & '0' are enable.               [0] [1] [0] [0]              SPC00         0000         0100
Cancel input                             [C]                          SPC00         0000         0000
                                         [0] [1] [0] [1]              SPC00         0000         0101
'*' to store Specification.              [*]                          SPC01         0000         0000
[-]                                      [-]                          SPC00         0101         0000
[+]                                      [+]                          SPC01         0000         0000
Store SPECS to EEPROM &                  [T]                0.0 0 0     0.0 0 0         0             0
Escape to Weighing mode.
                                                                9
2.2 Specification List
  SPEC NO.             BIT 3                  BIT 2                   BIT 1              BIT 0
     0       Auto Power-off function (for no key operation & weigh operation)
             0 - On                 0 - On                 0 - On               0 : Not used
             1 – Off                1 – Off                1 – Off
              (SP1_BUZZ)              (SP1_ALARM)          (SP1_PALARM)
     3       Unit weight base per Sampling time for        Negative counting    Re-zero function
             1000PCS or 1PCS        unit Weight
             display                calculation
             0 - 1000PCS                                   0 - Allow            0 - Allow
             1 –1PCS                0 - 10 times           1 – Inhibit          1 – Inhibit
             (SP1_UW1D)             1 - 5 times            (SP1_NCOUNT)          (SP_RZF)
                                  (SP1_STFUWC)
     4       Order of month, date and year                 Set point type
             00 - MM/DD/YY                                 00 - % quantity
             01 - DD/MM/YY                                 01 - % Weight
             10 - YY/MM/DD                                 10 - Quantity
             11 - Not used                                 11 – Weight
             (SP1_DATEO)                                   (SP1_SPT)
     5       Function of RS-232C interface                 Extent of insufficient samples
             00 - PC                                       0 0 - 0.1 %
             01 - Printer                                  0 1 - 0.2 %
             10 - Not used                                 1 0 - 0.0 %
             11 - Not used                                 1 1 : Not used
             (SP1_RS232IF)                                 (SP1_INSUFFRG)
                                                   10
SPEC NO.               BIT 3                   BIT 2              BIT 1                     BIT 0
   6       RTS/CTS                 Baud rate of RS-232C
           handshaking of RS-
           232C                    000 - 1200 bps                    100 - 19200 bps
                                   001 - 2400 bps                    101 - Not used
           0 - On                  010 - 4800 bps                    110 - Not used
           1 – Off                 011 - 9600 bps                    111 - Not used
                                    (SP1_BAUD)
           (SP1_RTS)
   7       Stop bit of RS-232C Data length of RS-         Parity of RS-232C
                               232C
                                                          00 - None
           0 - 1 bit               0 - 7 bit              01 - Odd
           1 - 2 bit               1 - 8 bit              10 - Even
                                                          11 - Not used
           (SP1_STOP)               (SP1_DLEN)            (SP1_PAR)
   8       RS-232C PC protocol
           0000 – No
           0001 - DIGI GP460R (Label printer)
           0010 - ZEBRA LP2844(Barcode printer)
           0011 - Epson TMU200 or Star SP2320 (Tape printer)
           0100 - Epson TM295 or Star SP298 (Ticket printer)
           0101 – TVP1000(Barcode printer)
           0110 ~ 1111 - Not used
           (SP1PRINTER)
   10      Interval of time out error of RS-232C          Transmission            Additional parity
                                                          condition      of   RS- code in text of RS-
           00 - 1 second                                  232C                    232C
           01 - 3 second
           10 - 5 second                                  0 - Weight stable       0 - No
           11 - 10 second                                 1 – Unconditional       1 – Yes
           (SP1TIME)
                                                          (SP1_COND)                  (SP1_APAR)
                                                   11
SPEC NO.             BIT 3                 BIT 2                 BIT 1                 BIT 0
   11      Tare weight in text   Unit weight in text of Gross weight in text Quantity in text of
           of RS-232C            RS-232C               of RS-232C            RS-232C
           0 - No                0 - No                0 - No                0 - No
           1 – Yes               1 – Yes               1 – Yes               1 – Yes
           (SP1_TW)              (SP1_UW)              (SP1_GW)            (SP1_TP)
   12      DATE&TIME in text                           Header Code in text Weight range of data
           of RS-232C                                  of RS-232C            output
                                                12
3.Operations in Weighing Mode
 3.1. ON/OFF
                                      1 - ZERO        2 - NET      3 - INSUFF         4 – SCALE1    5 - RECOMP        6 - MEMORY
              OPERATION                        Key-in      TARE          WEIGHT U. Weight          QTY.       1   2   3   4   5   6
Display for 1.5 seconds. *Note1         [ON/OFF]           8888888888                 88888        888888
Blank for 1.5 seconds.
Display for 1.5 seconds.                                   88888         88888        88888        888888
Blank for 1.5 seconds.
Weighing mode.                                                 0.0 0 0     0.0 0 0          0             0
OFF                                     [ON/OFF]
Note: 1) Power On Segment Check Style can be selected by setting SPEC08.0. In this example assume SPEC08.0 = 0.
                                                                  13
3.3. Unit Weight Entry Operation
 3.3.1. By Sampling
                                        1 - ZERO         2 - NET      3 - INSUFF         4 – SCALE1    5 - RECOMP         6 – MEMORY
              OPERATION                             Key-in      TARE         WEIGHT U. Weight         QTY.        1   2   3   4   5   6
Put 10 pieces of samples on platter                                0.0 0 0     0.0 9 6          0             0
Compute unit weight.                          [Pcs]                -----       -----       -----       ------
                                                                   0.0 0 0     0.0 9 6   9.6 3 6 6           10
Clear unit weight.                            [C]                  0.0 0 0     0.0 9 6          0             0
Put 15 pieces of samples on platter                                0.0 0 0     0.1 4 4          0             0
Input sampling quantity.                      [1] [5]                             15
Compute unit weight.                          [Pcs]                -----       -----       -----       ------
                                                                   0.0 0 0     0.0 9 6   9.6 3 2 6           15
Put some more pieces of samples on                                 0.0 0 0     0.1 9 2   9.6 3 2 6           20
platter (e.g. 5pcs)
Re-compute     function    enabled    while
RECOMP lamp is on.
Re-compute unit weight.                       [Pcs]                -----       -----       -----       ------
The accuracy of unit weight can be                                 0.0 0 0     0.1 9 2   9.6 2 9 8           20
improved after re-computing.
                                                                      14
3.4. Insufficient Sampling Weight Operation
                                                                   15
3.5. Parts Counting Operation
                                                                      16
3.5.3. Negative Counting Function
         Method A
                                      1 - ZERO          2 - NET        3 - INSUFF        4 – SCALE1    5 - RECOMP          6 – MEMORY
              OPERATION                          Key-in          TARE       WEIGHT U.Weight           QTY.         1   2   3   4   5   6
Put container with parts on platter                               0.0 0 0     1.2 5 5           0             0
Subtract the tare weight.                  [T]                    1.2 5 5     0.0 0 0      0.0 0 0            0
Take 10 pcs of parts from container                               1.2 5 5    - 0.0 2 5          0             0
Compute unit weight.                       [Pcs]                   -----       -----       -----       ------
                    :
                                                                  1.2 5 5    - 0.0 2 5     2.4 7 8           10
Take bulk number from container                                   1.2 5 5    - 0.0 9 9     2.4 7 8           40
                                           [*]                    1.2 5 5    - 0.0 9 9     2.4 7 8           40
Note: 1) If DC-788 is connected to printer/PC, the data is printed/output by pressing [*] key.
         Method B
         Must know the tare weight of container to use this method,
                                      1 - ZERO          2 - NET        3 - INSUFF        4 – SCALE1    5 - RECOMP          6 – MEMORY
              OPERATION                          Key-in          TARE       WEIGHT U.Weight           QTY.         1   2   3   4   5   6
Put container with parts on platter                               0.0 0 0     1.2 5 5           0             0
Subtract the tare weight.                  [T]                    1.2 5 5     0.0 0 0      0.0 0 0            0
Take 10 pcs of parts from container                               1.2 5 5    - 0.0 2 5          0             0
Compute unit weight.                       [Pcs]                   -----       -----       -----       ------
                    :
                                                                  1.2 5 5    - 0.0 2 5     2.4 7 8           10
Key in actual tare weight of container.    [1] [.] [0] [0]                        1.0
Subtract the tare weight.                  [TARE]
                                                                  1.0 0 0     0.2 5 5      2.4 7 8           103
                                           [*]                    1.0 0 0     0.2 5 5      2.4 7 8           103
Note: 1) If DC-788 is connected to printer/PC, the data is printed/output by pressing [*] key.
                                                                       17
 3.7. kg/lb Operation
                                                              1 - ZERO      2 - NET      3 - GROSS        4 - INSUFF          5 - kg       6 – lb
              OPERATION                         Key-in         TARE        WEIGHT U.Weight              QTY.          1   2   3    4   5    6
Put product on platter                                          0.0 0 0      0.4 0 0           0                 0
Shift to lb mode                          [kg/lb]               0.0 0 0      0.8 8 0           0                 0
Return to kg mode                         [kg/lb]               0.0 0 0      0.4 0 0           0                 0
                                          [kg/lb]               0.0 0 0      0.8 8 0     0.0 0 0                 0
Compute unit weight.                      [Pcs]                  -----        -----       -----           ------
                                                                0.0 0 0      0.8 8 0    8 7.9 9 2              10
Note: 1) Only type B have kg/lb function to shift weight unit between kg and lb.
                                                                    18
 3.9.2. Recall Alphanumeric Item Code
                                                         1 - ZERO        2 - NET      3 - GROSS    4 - INSUFF       5 - IN       6 – OUT
               OPERATION                        Key-in       TARE         WEIGHT U.Weight          QTY.         1   2   3    4   5   6
Weighing mode.                                                0.0 0 0       0.0 0 0           0            0
ASCII enter mode.                         [.]                             ASC01        000-           CODE
Call up PLU.                              [8] [0]                         ASC01        080-P          CODE
“+” key to move cursor ahead.             [+]                             ASC02        000-           CODE
“-” key to move cursor back.              [-]                             ASC01        080-P          CODE
“C” key to delete character.              [C]                             ASC02        000-           CODE
                                          [6] [5]                         ASC01        065-A          CODE
                                          [+] [6] [6]                     ASC02        066-b          CODE
Call up item code “ABC10”.                [CODE]              0.0 0 0       0.0 0 0    1.6 9 8 0           0
Select “In-Out” status.                   [IN/OUT]            0.0 0 0       0.0 0 0    1.6 9 8 0           0
Put bulk parts on platter.                                    0.0 0 0       0.1 4 5    1.6 9 8 0          84
                                         [*]                 0.0 0 0    0.1 4 5 1.6 9 8 0                 84
 Note: 1) If DC-788 is connected to printer/PC, the data is printed/output by pressing [*] key.
 And inventory value will update according to the IN/OUT status and Accumulation when quantity is accumulating. Subtract
 from inventory when OUT status. Accumulate inventory when IN status.
                                                                    19
4.Operations In Program Mode
 4.1. Program Item Code
                                                       1 - ZERO        2 - NET   3 - GROSS        4 - INSUFF     5 - RECOMP          6   – PROG
             OPERATION                        Key-in       TARE          WEIGHT U. Weight             QTY.           1   2   3   4       5   6
Weighing mode.                                              0.0 0 0         0.0 0 0          0                  0
Enter into Program mode. The total      [MODE]                              ProG                         C      0
number of item codes in memory
appears in QTY column.
To program Item Code. *Note1            [1] [0] [0]                                      100
                                        [CODE]              0.0 0 0         0.0 0 0          0                  0
To program Tare Weight.                                     0.1 2 0       - 0.1 2 0          0                  0
Enter tare WT by any means of 19.2.
To program Unit Weight.                                     0.1 2 0         0.1 4 5   1.6 9 8 0                84
Enter unit WT by any means of 19.3.
Store the data to program Inventory.    [INVENT]                                             0          INVENT
                                        [6] [0] [0]                                      600            INVENT
Store the data to program Parts         [*]                              ASC01        000-                P- No
Number.
e.g. Parts No is TA12.                  [8] [4]                          ASC01        084-T               P- No
                                        [6] [5]                          ASC02        065-A               P- No
                                        [4] [9]                          ASC03        049-1               P- No
                                        [5] [0]                          ASC04        050-2               P- No
Store the data to program Parts Name. [*]                                ASC01        000-             P-NAME
e.g. Parts Name is SCREW.               [8] [3]                          ASC01        083-S            P-NAME
                                        [6] [7]                          ASC02        067-C            P-NAME
                                        [8] [2]                          ASC03        082-R            P-NAME
                                        [6] [9]                          ASC04        069-E            P-NAME
                                        [8] [7]                          ASC05 087-W                   P-NAME
Store the data to program Lot Number. [*]                                ASC01        000-              LOt NO
e.g. Lot Number is LT68. [7] [6]        [7] [6]                          ASC01        076-L             LOt NO
                                        [8] [4]                          ASC02        084-T             LOt NO
                                        [5] [4]                          ASC03        054-6             LOt NO
                                        [5] [6]                          ASC04        056-8             LOt NO
Store the data to program Setpoint 1.   [*]                                 SET 1                               0
e.g. Setpoint 1 value is 100pcs.        [1] [0] [0]                         SET 1                              100
Store the data to program Setpoint 2.   [+]                                 SET 2                               0
e.g. Set point2 value is 50%.            [5] [0]                            SET 2                              50
Store the data.                         [*]                                 ProG                         C      1
Quit to Weighing mode.                  [MODE]                              0.0 0 0          0                  0
*Note1: To enter alphanumeric character to item code, press [] key to change the screen to the display of alphanumeric entry.
                                                                  20
 4.2. Delete Item Code in Memory
                                                            21
 4.2.4. Delete all Unit Weight Value from Memory
                                           1 - ZERO    2 - NET      3 - GROSS    4 - INSUFF     5 - RECOMP        6 – PROG
              OPERATION                       Key-in    TARE       WEIGHT U. Weight     QTY.          1   2   3   4   5   6
Weighing mode.                                           0.0 0 0     0.0 0 0       0              0
Enter into Program mode.                [MODE]           ProG                             C     20
[RE-ZERO]                               [RE-ZERO]      88888        88888      88888   8888888
[RE-ZERO] + [.] [.] [2]                 [RE-ZERO] +                  UNITW                    CLEAr
Enter . . 2 while pressing. [RE-ZERO]   [.] [.] [2]
Delete all Unit Weight value.           [C]              ProG                             C     20
Quit to Weighing mode.                 [MODE]           0.0 0 0     0.0 0 0        0              0
Note: *1) Press [MODE] key to go back to weighing mode without clearing.
                                                            22
 4.2.7. Delete all Setpoint Data from Memory
                                           1 - ZERO    2 - NET      3 - GROSS     4 - INSUFF     5 - RECOMP        6 – PROG
              OPERATION                       Key-in    TARE       WEIGHT U. Weight      QTY.          1   2   3   4   5   6
Weighing mode.                                           0.0 0 0 0.0 0 0            0              0
Enter into Program mode.                [MODE]           ProG                              C     20
[RE-ZERO]                               [RE-ZERO]      88888        88888       88888   8888888
[RE-ZERO] + [.] [.] [5]                 [RE-ZERO] +                SetPOINT                    CLEAr
Enter . . 5 while pressing. [RE-ZERO]   [.] [.] [5]
Delete all Setpoint Data.               [C]              ProG                              C     20
Quit to Weighing mode.                 [MODE]           0.0 0 0     0.0 0 0         0              0
Note: *1) Press [MODE] key to go back to weighing mode without clearing.
                                                            23
  4.3. Review Item Code
                                           1 - ZERO    2 - NET     3 - GROSS     4 - INSUFF    5 - RECOMP       6 – PROG
              OPERATION                    Key-in      TARE       WEIGHT U.Weight       QTY.        1   2   3   4   5   6
Weighing mode.                                          0.0 0 0     0.0 0 0        0            0
[MODE]                               [MODE]             ProG                              C    20
                                     [CODE]                           CH1                     100
[+]                                  [+]                              CH2                     123
[-]                                  [-]                              CH1                     100
Quit to Program mode.                [MODE]             ProG                              C    20
Quit to Weighing mode.               [MODE]             0.0 0 0     0.0 0 0        0            0
                                                           24
5.Error Massage List
The following error message will appear when an incorrect operation is performed.
25