DI-166 Service Manual Guide
DI-166 Service Manual Guide
SERVICE MANUAL
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1.2 Features
                                             2
1.3 Operating Conditions
* Power Source              : AC 240/230/220V, 117/100V(+10%,-15%).
                            : Rechargeable battery (6V 1.2Ah).
* Operating Temperature     : -10℃/14℉ ~ +40℃/+104℉ (OIML).
* Operating Humidity        : 15 ~ 85% RH.
* Power Consumption         : 18W when using AC power.
                            : 0.72W when using rechargeable battery.
                                       3
1.7 Display Specifications
* Weight Display                   : 6 digits
1.8 Indicators
------sign on when current zero point is within 1/4d of true zero and true zero.
------- sign on when weight is below setpoint1 and high than 1d.
1.9 Dimensions
200mm/7.9in (W) × 164mm/6.5in (H) ×150mm/5.9in (D)
* RS-232C interface.
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5
2. Initial Setup
2.1 SPAN SW ON/OFF Check
                   OPERATION                    Key-in       WEIGHT             ZERO NET STABLE
  Press[] key.
         To display internal Count,                              1.0.0.0.0.0
  Press[] key.
         To display A / D row data.                              1,2,0,2,3,4
  Press[ T ]key returns to weight mode.      [T]                      0.0 0 0                     kg
                                                         6
2.3 SPEC’s Data Setting for Weigh & Measure
    Turn on the SPAN SW. (JP1 on Main Board.)
1 1 0 0
SPEC data
      *The SPEC No. such as “SP01” and SPEC data such as “1100” alternately display at start.
      *After any key is pressed , it stop alternately display.
      *The blinking digit indicates the current programmable position.
      When setting or changing SPEC data, key switches function are as follows.
       From the next page, the SPEC data list is attached so that you can set/change the data according
to your requirement.
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2.4 Operational Specification List
SPEC 1 4 1
  SPEC NO.               BIT 3                    BIT 2                    BIT 1                     BIT 0
      0      Auto Power-off function (for no key operation & weigh operation)
                                                                                          0 - On
                                                                                          1 - Off
        2    Control of LCD Backlight                          Auto Back-Light            Set point type
                                                               interval
             0 0 - Auto
             0 1 - Always on                                   0 - 6s                     0 - % Weight
             1 0 - Always off                                  1 - 15s                    1 - Weight
             1 1 - Not used
        3    RTS/CTS handshaking Baud rate of RS-232C
             of RS-232C
                                      000 - 1200 bps                               100 - 19200 bps
             0 - On                   001 - 2400 bps                                    101 - Not used
             1 - Off                  010 - 4800 bps                                    110 - Not used
                                      011 - 9600 bps                                    111 - Not used
                                                    8
5   RS-232C PC protocol
    0 - No                    0 - No                    0 - No                   0 - Always
    1 - Yes                   1 - Yes                   1 - Yes                  1 - Over 20e
8   Key operation for tare Calculate and check          STATUS data in text      Weight unit after net
    in POS-weight-mode.       CS, KW validly.           of RS-232C               weight and tare weight
    (for checkout             (for checkout Dialog 06                            in the text of RS-232C
    Dialog02/04 and Dialog only.)
    06 only.)
    0 - Allow                 0 - No                    0 - No                   0 - Allow
    1 - Inhibit               1 - Yes                   1 - Yes                  1 - Inhibit
9   Additional condition      Total weight printing     Sending default format
    for SPEC1.0               when weight is zero       to the LP2844 or
    (when SPEC1.0 = 0)                                  GP460Pro
    (V1.14)
                              0 - Inhibit               0 - Inhibit
    0 - Net weight > 0        1 - Allow                 1 - Allow
    1 - Always
                                            9
10                           External printer print format for LP2844 or GP460Pro
                             000 - Default Format
                             001 - Customer Format 1                    101 - Customer Format 5
                             010 - Customer Format 2                    110 - Customer Format 6
                             011 - Customer Format 3                    111 - Customer Format 7
                             100 - Customer Format 4
11   CS/KW Calculation      (V1.07)                    PC send “w” in          PC send “t” in
     (for Checkout-Dialog 06 only)                     Standard command        Standard command
                                                       mode                    mode
     00 - Random Number not used for CS.KW
     01 - Random Number used for CS.KW
     10 - Not used                                     0 - Allow               0 - Allow
     11 - Not used                                     1 - Inhibit(V1.16)      1 - Inhibit(V1.16)
12                                              Scale No.
                                               Low 4 digit
                                              (0000~1111)
13                                              Scale No.
                                              High 4 digit
                                              (0000~1111)
                                        10
SPEC 1 4 2
  SPEC NO.             BIT 3                   BIT 2                       BIT 1                        BIT 0
     20      Version display when Type of Decimal               Start range
             power on                point
                                                                00 - ±10% F.S.
             0 - Allow               0 - .(Standard)            01 - ±20% F.S.
             1 - Inhibit             1 - ,(Europe)              10 - ±50% F.S.
                                                                11 - ±100% F.S.
       21    Negative weight display Re-call Last zero data GAIN
             mask                    (V1.08)
                                                                00 - 64       /* 1.1~2mV/V */
             0 - Minus gross > 9e    0 - Allow                  01 - 128      /* 0.4~1mV/V */
             1 - Minus gross Weight 1 - Inhibit                 10 - 64       /* 2.1~4mV/V */ (V1.05)
                                                                11 - Not used
       22    Weight stability condition                         G Calibration             IR mode protected by
                                                                                          SPAN SW
             00 - Loose
             01 - Normal                                        0 - Allow                 0 - NO
             10 - Tight                                         1 - Inhibit               1 - YES
             11 - Stringent
       23    Manual tare              Tare subtraction          Tare accumulation         Auto tare clear when
             cancellation                                                                 rezero
                                                    11
26   Decimal point position on unit price and total Rounding for total price
     price display
                                              12
2.5 Weight Calibration (SPAN Adjustment)
  Turn on the SPAN SW. (JP1 on Main Board.)
                                                        13
  Press [REZERO] to insure the zero [REZERO]                                    - - - - - -                            kg
      point.
                                                                      CALSP /2 0.0 0 0                                 kg
Note:1): G value entry may be skipped if G calibration inhibit (depends on SPEC22 bit1).
2): If calibrate with FS weight, skip enter weight by press [REZERO], , the default calibration weight
is FS.
3): You had better use more than 1/3 capacity weight to calibrate the full SPAN. If using less 30 % of capacity
4): Check to see if the displayed weight is correct when placing 1 / 3, 2 / 3, and full capacity weight.
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2.7 Set point Set
                     OPERATION                 Key-in            WEIGHT           ZERO NET STABLE
                                                        15
3. Main Operation
       [ON/OFF] ------To turn on or off the display.
[] -------To set digital tare weight value, /To shift the digital which to be edit.
[] -------To change weight unit, /To change numeric data for set-up mode.
Note: 1) If the weight is within the available range of zero resetting, the display will return to 0.
If it is out of the range, the weight will remain in the display, the buzzer will beep alarm.
Note: 1) If the tare weight is within the available rang of tare reduction, the display will
If it is out of the range, the weight will remain in the display, the buzzer will beep
alarm.
                                                    15
3.3 Digital Tare Weight Reduction
Note: 1) If the tare weight is within the available rang of tare reduction, the display will
If it is out of the range, the weight will remain in the display, the buzzer will beep
alarm.
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4. Maintenance
4.1 Quick Maintenance Operation Table
4.2 Disassemble
Disassemble of Display part
1.Overall Look
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2.Remove the screw of foundation
A/D socket
Calibration switch
                                             18
  5. Trouble Shooting
  Error Message Display
Please following the solution when you see the error message
      ERROR                                Probable Cause                           Remedy
                                                      18
6. RS-232C Interface
6.1 Specification
Note: If you don’t need handshaking sign of RS-232 when communicating, you needn’t connect RTS and CTS
signs.
           (Spec 3 Bit     3)
                                                           19
6.3. Control Code and Characters
                                   20
6.4 Data Format (Type A, Type W, Type B)
*Note: If the additional parity is 0x0d, 0x0a or 0x00, it will be changed to 0x1d, 0x1a or 0x10 respectively.
         If it’s in the type A with high speed, the data should be less than 30 bytes.
 Status Flag:
 Not            Fixed       Not used     Price         Price            Total Price        Net          Additional
 Used            to 1                    Base          Base             Overflow                        Parity
 Bit 7              : Not used. Always 0;.
 Bit 6              : Fixed to 1.
 Bit 5              : Not used.
 Bit 4 and Bit 3 : Price Base. 00 - $/kg, 01 - $/100g, 10 - $/1b, 11 - $/1/41b.
 Bit 2              : Total Price Overflow. Set to 1 when total price overflow, 0 when not.
 Bit 1              : Net. Set to 1 When tare subtraction is performed, 0 when not.
 Bit 0              : Additional parity flag. Set to 1 when additional parity code is added in text, 0 when not.
                                                               21
 Bit 2              : Negative Net Weight. Set to 1 when net weight is negative, 0 when not.
 Bit 1              : Weight Stable. Set to 1 when weight is stable. 0 when not.
 Bit 0              : Zero Sign. Set to 1 when weight zero sign is set. 0 when not.
Example3: When net weight is overflow, the data of weight will become as follows.
                Net weight : OF
0x20         0x20           0x20          0x20           0x20        0x4f          0x46
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6.5 Communication Method
      The data communication method can be selected from Stream (continuous), Manual,
      Command and etc. by specification settings.
output), and set the spec1-bit0=0, you also need set the
                                                    23
6.5.1 Type A (Standard Stream)
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6.5.2 Type W (Standard Manual)
   Data is output by pressing Manual key(+ key). User may select to transmit the data right away or
   hold the command until weight become stable by specification setting.
       PC SIDE                                                      DI-166
                                                   25
 6.5.3 Type B (Standard Command)
The data transmission starts by receiving the command from external (Ex. PC side).
PC SIDE DI-166
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ERROR LIST