are tert Rate WAT | No. : T-864/1375/2013 COMMERCIAL TEST REPORT (Initial) Te / Month: March, 2013 SWARAJ 855 XM TRACTOR Tre BEATE GOVERNMENT OF INDIA phe sarera (Bt ge aecRter fee, Heiter ed shetrat we) Ministry of Agriculture (Deptt. of Agri. & Co-op, Mechanization & Technology Division CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE (An ISO : 9001-2008 Certified Institute) Saat THR, etl (7.4.) 8% B8y TRACTOR NAGAR, BUDNI (M.P. 466445 Phone : 07564-234729 Fax : 07564-234743 E-mail: fmti-mp@nic.in Website: http://cfmtti. dacnet.nic.in Page 1 of 48[1 pearta7si2013 SWARAJ 855 XM TRACTOR - Commercial (Initial) ‘T- 864/1375/2013 SWARAJ 855 XM TRACTOR - Commercial (Initial) \@\ ‘The applicant had submitted ‘Swaraj 855 XM’ tractor vide their application No. Nil dated 10.12.2011 for Initial Commercial Testing. During the course of testing i.e. during PTO performance test, the clutch housing and other parts was damaged Ipecome unserviceable due to misalignment of clutch and flywheel housing and considered as consequential breakdowns. Moreover the nature of breakdowns falls under the critical category and having multiple breakdowns as listed on page No 38 to 39 of this report. Thus as per clause 3.2.4 of IS: 12207-2008, the supplementary test ‘on PTO performance was conducted and thereafter all required necessary test for Initial Commercial Test carried out and resulted in this report. Manufacturer Test requested by Place of running-in Duration of said running-in, (h): - Engine - Transmission Method of Selection 4s 44 Tractor: Make Model Type ‘Year of manufacture Chassis number Country of origin 1.2 Engine: Make Model Type Serial number Mahindra & Mahindra Ltd., Farm Equipment Sector, ‘Swaraj Division Phase IV, Industrial Area, S.A.S. Nagar (Mohali) Near Chandigarh — 160 055 Mahindra & Mahindra Ltd., Farm Equipment Sector, ‘Swaraj Division Phase IV, Industrial Area, S.A.S. Nagar (Mohali) Near Chandigarh — 160 055 At Applicant's works 28 32 The tractor was submitted directly by the applicant for test. Hence method of selection is not known. SPECIFICATIONS Swaraj 855 XM Four wheeled, rear-wheel driven, unit construction general purpose, agricultural tractor 2011 WWCE 63622142687 India ‘Swaral RB 33 XM+ Water cooled, four stroke, direct injection, diese! engine 47.1402/SPD 02217 124 13 14 1.44 142 1.43 144 Engine speed(Manufacturer’s recommended production setting), (rpm): ~ Maximum speed at no load ~ Low idle speed ~ Speed at maximum torque Rated speed, (rpm): = For PTO use - For drawbar use Cylinder & Cylinder Head: Number Disposition Bore/stroke, (mm) Capacity as specified by the applicant, (ec) Compression ratio Type of cylinder head ‘Type of cylinder liners ‘Type of combustion chamber Arrangement of valves Valve clearance (cold): = Inlet valve, (mm) - Exhaust valve, (mm) Fuel Syster ‘Type of fuel feed system Fuel tank: Capacity, (1) Location Provision for draining of sediments! water Material of fuel tank Water Separator: Make Type Location Capacity (1) Fuel feed pump: Make Provision of sediment bowl Method of drive Fuel filters: Make Model/Group combination No. Number ‘Type of elements: - Primary - Secondary Capacity of final stage fiter, (I) 1900 to 2000 580 to 700 1000 to 1400 1800 1800 Three Vertical, Inline 110/122 (apa) 3480 19.2 (+ 0.5) Individual Wet, replaceable Direct injection, open chamber on piston crown Overhead, inline 0.25 t0 0.30 0.30 00.35, Gravity and force feed 59.800 Above clutch housing Not provided, however a water separator and sediment bow! Is provided MS. sheet SAL Inverted funnel gravity separation. (On LHS of the engine, in between fuel tank & fuel feed pump 05 Bosch, India Plunger with hand primer FPIKS22AD62, 9440 030 029 Provided (Metallic) ‘Through cam shaft of fuel injection pump Bosch, India F 002 H20 105, : Two Cloth Paper 0.45 CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE — BUDHNI Page 5 of 48 CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE ~ BUDHNI | Page 6 of 48,‘T- 864/1375/2013 SWARAJ 855 XM TRACTOR - Commercial (Initial) \* 17. SUMMARY OF OBSERVATIONS, COMMENTS & RECOMMENDATIONS 47.4 Evaluative (mandatory) / Non-evaluation (Non-mandatory) parameter applicable for qualifying Minimum Performance criteria as per Clause-4 (Table-1) of IS: 12207-2008 for acceptance of the tractor for the purpose of subsidies/NABARD financing are summarized as under: Values Whether Category 38hp. ~7.5/+10%| 23-8(D) | 33.0 Yes for PTO powers 35 hp b) | Power at rated engin Non ~do- ) | Seed. caw) Evaluative S38 CD) BSSS.0 1S | ves @ | Specific Tuer | Non ‘consumption Evaluative £5% corresponding to Si cones 258 (D) | 255 Yes {a/kWh) @) | Maximum — equivalent | Non crankshaft torque, | Evaluative £8% 210(0) | 207 ver @) | Back-up Torque, | Non TO percent, min, | 16% Dy | bereont Evaluative towiR) | 184 | Yes ) ‘Maximum operating temperature, (°C) 1) | Engine oil The declared value Non should not exceed the Evaluative | max. value specified by the oll company and the | 12002) | 108 xee observed value under high ambient condition should not exceed the declaration. el 2) _| Coolant (water) The declared value Evaluative | should not exceed the boiling temperature of | 475 (0) | 98 Yes coolant under the pressurized or otherwise fand the observed value Under high ambient condition should not exceed the declaration. 9) | 3) | Engine of Not exceeding 1% of ‘consumption, Evaluative | SFC at max. power! 2.55(R)| 0.39 Yes (arkwn) under” High ambient Conditions hy | 4) | Smoke level Maximum Tight Evaluative | absorption coefficient of | 9.25 per| 9.39 Yes 3.25 per _metre or | motre (R) equivalent BOSCH No. 5.2 or 75 Hatridge value _L (As per CMVR) CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE -BUDHNI | Page 40 of 48a KBR es cay ca *- 864/1375/2013 SWARAJ 855 XM TRACTOR — Commercial (Initial) ‘T- 864/1375/2013 'SWARAJ 855 XM TRACTOR — Commercial (Initial) SS ee \oo OF 2 [a1 4 [Ls Ter? i 2 [3] a aE a ia a 47.1.2 | Drawbar performanc: ATA litude of mechanical vibrations at: @) [Maximum drawbar pull 2045 (R) 4) _| Left foot rest [yes with Datos | Non | imum 65% of static aso | 2) | Right footrest —] yyop, 2 60—| Yes: Corresponding to. 15 | Evaluative | moss wih ballast an z 3} Seat (with criver microns | 100 (R) percent wheel slip. (kN) ©) Sato) Evaluative | (max) i) cS. b) | Max. drawbar pull ' __ | 13.83(R) 4)_| Steering Wheel 790 No. vithout ballast | Evaluative | Minimum 65% of static STAT eats renee oes coresponding to. 15 mass of tractor without | 760 (0) | 17:54 | Yes SF Eee ee ate (ane percent wheel slip, (kN) ballast ay | Toute S var | Maximum = drawbar Min. 80% of PTO power | 26.4 (R) Na 500) 50 power without ‘ballast, | Evaluative | as referred in 16.11 (a) 208 | Yes | Fowrwret Evehuatve = vet se (KW). of PTO performance 27.5 (D) Z | Maximum wananiesion | Won | The declared value ©) | Bane taveled ie of oe eonsuaten, Gn oil tomperature (°C) | Evaluative | should not exceed the | 110(D) 83 Yes ) Ci Non 8.01060 (0) 473) No maximum value 2 | Fourwreet ——] Evaluative APE eOILs pee, fe ‘c) | Fuel consumption (mlemtonne: compan 1) {two nec! Non = ea) | a3 [We Power lift and hydraulic pump performance : 2) | Four wheel Evaluative = 251035 (0) | 39.07 10 30.72 | No ‘Maximum lifting capacity throughout the range of lt, (EN): 47.4.8 | Wetland cultivation : 1) [At hitch | Non [Tolerance of minus 10.44 | Yes ing for the following | Evaluative | The _Wentiied points Evaluative 10%) 14.74 (D) assemblies: assemblies should 2) [With — the [Evaluative [The fit capacity should | 7 61 (R) 4) | Clutch assembly ~do- ‘essentially meet standard at least be 18 ka/IPTO | (Minimum) the requirement of, frame hp. and it should be 16 13.43 2) | Brake housings ~do- Ca 11082. te - igiengine hp where the y ze water ingess es tractor is not provided | 10.78 (D) ve 3) | Front axle hubs dor] the identited | There should be | No ingress of wihia PTO shel umn | cease || “osarsee” By [Maximum drop in IPeacter does nat |_ ms heared the height of the | Non Ties walle: point of application | Evaluative Se of ones, ot the foreo. after TToterance of plus calaton, may each § minutes 5mm} S01) 88 Mo: bbe recommended interval for ‘a total fee ay and duration of 30 eatin ony. Minutes, (mm) 17.1.9 | Safety features : 47.1.4 | Brake performance at 25 kmph: a) | Guards ‘against ‘Atpresent vo a) ‘Maximum stopping distance ai a force, equal to or less than 600 N on brake pedal with road ballast, (m): moving and hot parts | Evaluative | As per MVR: requirements Provided Yes Tighng avangement | Evaluative | As per OWR = 41) ] Cold brake Evaluative 40 4O(R) 8.37 Yes. 5) ane " pee, Baad 2) | Hot brake Evaluative 10 T0(R) 6.55 Yes 474.40 | Labelling of tractors (Provision of labelling plate): | sana forse 5) | Make Evalue = Suara Yes trend on the brake 282 2)_| Medel Evalusive —] Shovld confor [= aes 00 Yes fal to ecvewe a | Evaluate ay coon) | 0202 | Yes 3) | Year af Evalatve | © eae = Seopa 28 “ manufackre renukements of ww y. mis? (N) [7a)- [engine number | Evaluative | CMVR along = ar qaozrsPDaez17 | Ves | 5) | Chassis number | Evaluative | with doclared = ‘WCE % ©) | Water paring brake Value of PTO HP. 63622142687 = isefecive ots cioraton a = G00 N at oo" peszie) | Evahabve Yee tt very | vos | vee | Beaeon ot | Broke aes £7400 Nat hand lever 7A | Noise measurement: Tat 3) | Maxon —— sien anor boreal [Ts rears enited by te | Evahatve Tica en we) | oo | vee | Bae ee eee: tae oe eee eal iste ve tratr, BHA), montactuer 3) | Maximum noise at [gaa evar | Hon cesceacaser eet, | Folate paper catia 98(R) | 94 | Yes cs Evaluative 0.60(0) osit00.188 | Yes CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE — BUDHNI Page 41 of 48 CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE - BUDHNI Page 42 of 48fa (¥ ee -Tjasanarsaota ‘SWARAJ 855 XM TRACTOR — Commercial (Initial) T-964/1375/2013, SWARAJ 855 XM TRACTOR - Commercial (Initial) Sos i 2 3 4 3 é z () | Ring end gap (mm): 17.2 Optional requirements as per Clause-4 (Table-2) of 1S:12207-2008: =] Top comp. tng = S. | Characteristic Requirements ‘As observed —] Whether meots pore s Ae Dighin,0.60_| "es No. as per IS: 12207-2008 the requirements =| 2 comp. fing. | Evaluative | ~ao- 175 0.401000 | Yes {YesiNe) = | Oitring. =do- 1.75 10.40 to 0.60. Yes 4 2 Bi + a (a) sina preoveroloararicn (aint: | Hgximor or pu over, 025% (may at Yes = [rep comp. ng. 0 = Tapered = 2, | Seating requirements | Should meat the requirements of | Meets the = [2™ comp. ring. | Evaluative rn 0.25 0.074 Yes Is: 12343-1998 requirements ves = [otring =o 025 0.058 to 0.064 [Yes 3, | Fitment of ROPS With 2 provision Tor fiment of | — Not provided Fe (@)_| Clearance of main bearings (mim): ROPS. 2 =] Giamet (7 1 ROPS filled i should meet the Dametical [ evauato |" onea po] 030 0.056 100.101 | Yes roquemon of Se 118211002. | Ors "US | Not applicable. = Crankshatt the = @_| Technical ‘Should meet the requirements of | Meets the endfost | Evatuatve | Menufacturer | 0:50 25 Yes requremonts for PTO | 18-4951 ~1098 requirements Yes @_| Clearance of big end bearings, (mm): ons of thre i i = [Diametieal | Evaluative [| -do- 030 0.087 100,101 | Yes 5 | Painttintage ee | iaraves arehet00g | ee mete No za] itl Evaluative | don 5.80 820 es @._| Specifications of | Should meet the requremenis of| Meets the () Gieareacs beeen ‘Non linkage drawbar 1S: 12953-1990. requirements Yes cor | Evaluative | “OO a 0.02t00.04 | Yes Specification of | Should meet the requirements of | Not provided a ip -- Cee tees swinging drawbar_ “| 1S: 12362 Parl 3-194, Non 7. Accessories “Taller itch, front tow hook, | Provided centre pin and| NOM 0 80 0.04 to 0.08 israne ate Hf Yes care Evaluative Yes 2a may be provided. 7.1.12 | CATEGORY OF BREAKDOWNS / DEFECTS : 473 Contotinay with following IS: Category ‘Whsthar 1) Guidelines. for dectaration of power and specific fuel consumption and: Conforms sino. | category ot | (evaluative! Requirements Asobserved | mects the Stites fe Cece of Ham a = breakdowns | Non as per 18: 12207-2008 equiremen ee ne Pere eee erin” — Ream it) Agricul actors ~Resr mounted power akeoft Types 1, 2and 3 (hid = contorms Critcal [Evaluative _ | No ertical breakdown One Yes" eson) 15: 4881-1905 Rettmedin are, 2000), 2, Major ot more than two and neither | crovon cay Evaluative | of them should be repetitive in Yes* 1M) Agicutural wheeted ‘actors Rear mounted tweepoint kage: Pat 1 : Does not conform nate Categories 1.2.3.8 4 (fourth revision) HS 4468 (Part 1997 (Rearmed in 3. | Minor Not more than five and (March, 2007IS0:790-1-16041 Evaluative | frequency of each should not | Three Yes" IW) _Drawbar for agricultural actors — Link ype IS 129531990 (Reatimed in: Conforms Ce grea actors = Op tecnica regiment 12343-1968 con 4 | Total In no case, the tofal number ~)—Agrcutural tractors,» Operator's seat echica requirement Ams rs ic pacers oe bie ee (ts revision) (Reatfimes in Maren, 2009) Evaluative | five, that is, (2 major + 3 Fifteen(15) | Yes* Wi) Guide for saety & com of operate of agcutura actors; Part General : Doge not conform minor) ot § minor regain it reer) = 08 1238 Tp 198 eatimed Hach breakdowns. Tractors ané machinery for agicultue and forestry ~ Tectrical means for: Does not conform enauring safely Part 2: Tractors (Wat revstn) 1S 2299 (PT.2}1009 * ‘These breakdowns occurred during initial and repeat PTO performance test. More (Geattrme in Waren, 2009) over the nature of breakdowns falls under the critical category and having multiple wn Tagors andmacinry fr saamue ogee poaiomanoaen < Contorms consequential breakdowns. Thus as per clause 3.2.4 of IS: 12207-2008 and by egument — Symtele for cpa corte and cher delays IS: accorded the approval of competent authority, the supplementary PTO performance ene ee ee ene oa test was conducted and resulted in this report. i After the replacement of listed defected parts and proper alignment, supplementary Tees Rian tinlroteon ta. oi0s cask omemmene een o pms test of the tractor was conduced satisfactory. No breakdown/ defect were observed 2009) during the supplementary test. 1%) Agyetitural Tractor & Machinery Lighting devoe fr tava on pub roads: Ccontorms 14683-1990) (Reaffrmed in March, 2000) CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE -BUDHNI | Page 43 of 48 CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE -BUDHNI | Page 44 of 48(Apr asaitsrsiz0ts SWARAJ 855 XM TRACTOR — Commercial (Initial) 7. 964/1375/2013 SWARAJ 855 XM TRACTOR - Commercial (In Sat 17.4 Salient Observations: : WT Recommendation with regard to safety on tractor: 17.4.4 Laboratory tests: The following requirements, inter alia, may be considered for incorporation on the 17.41.41 PTO Performance: tractor: 2) Sr sparen meee 18 i) Provision for spark arresting device in exhaust system, Pg uli eoecis fil conesiso is comeepesnco it raatirsen per ee: emir ne 288 OR ii) ‘The working clearance around draft control lever and position control lever should agains te declaration of 258 gMkiWh, whichis wihin the tolerance limit of IS: 12207-2008, as per IS: 12239 (Part-2) ~ 1999, Provision of differential lock. I) The power crop under high ambient condition in comparison fo the natural ambient condition was ic F L aes ee er seen coat iv) The minimum cautionary notice should be as per clause 11.2 of IS: 12239 (Part 2)-1999, (M)_ Dara PTO peromance ta he since! sound was obsened fom chtch housing. The bal ' oa Dabritg which supports tha drive aharot TO ive ern chach Rolaing aa pak yong v) The guard for alternator and silencer should be as per |S: 12239 (Part-2)-1999 " roe with rece a ep TO Baik ect seeerear ETO: 17.8 Adequacy of Literature supplied with machine: Flin Hl eg fps PTO pitbnmetok on ter ii . continuously ¢ropped and transmission temperature was also increase up to 100°C.During ‘The following IMerature tae been supp ied wits the trabtor, terion hs cnones th ran deve at ey uh fovag 2 tt ate we 1) Operator's manual Gahopedbecare asentcrstle se most of cach on tyson bong ond eorioeed Ones ar i ocineeme it ak tae ai ney os eal em oe eres ‘The provided Operator's manual during testing is found adequale, Service Manual ‘cared out should be provided essentially with inclusion of all specific data and information Tence svi such breakdowns necessary donnss maybe akon a manuacutrg lve required for users. 17.4.4.2 Hydraulic performance : During maintenance of lift load test, the cumulative drop in vertical height of the point of application of the force after each 5 min interval over a period of 30 min was observed as 88 mm against the requirement of 50 mm as per relevant Indian standard. 18. Citizon charter 17.8.1 The literatures should also be brought out in national as well as other regional languages for the guidance of users and service personnel. 17.41.3 Mechanical Vibration: Duration of Test | Test duration under | Whether the | Remark, any The amplitude of mechanical vibration especially driver's seat and steering wheel and citizen charter report roloased the various assemblies marked as (") in Chapter-9 of this test report is on higher side. within time frame This calls for dampening down of vibrations to improve the operational comfort and given citizen service life of components. charter 17.4.1.4 Three point linkage: aU Monihe Delay during ICT due to Lateral distance from lower hitch point to center line of tractor does not meet the February, 2012 to oxen breakdowns in clutch housing requirements of IS-4468-(Part |)-1997. This should be looked into January, 2013 - + Yes sg FO peters ee 17.44.58 Drawbar linkages 2 Hhontbes J Meribs tractor” wae submitied for Some of the parameters of the drawbar linkage conform to Cat. and some of them (Supplementary teal) supplementary test. conform to Cat.ll, Keeping in view of the spirit of standardization, the necessary improvements may be incorporated. TESTING AUTHO! 17.42 Field performance test: 17.42.41 Wet land cultivation (Puddling operation): No ingress of mud/or water was observed during wetland cultivation. Hence the tractor meets the requirements for wet land cultivation (Pudlling operation) as per IS: 11082- g 1984 and found suitable for wetland cultivation. PRADIPKUMAR C. MESHRAM H.L. YADAV 47.5 Haulage test AGRICULTURAL ENGINEER SENIOR AGRICULTURAL ENGINEER The average distance travelled per liter of fuel consumption and Specific fuel consumption does not meet the declared value given by manufacturer .This should be looked into, 17.6 Maintenance / Service Problems: No noticeable maintenance/ service problem was observed during the test. C.R. LOHI DIRECTOR CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE - BUDHNI | Page 45 of 48 CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE ~BUDHNI | Page 46 of 48F 8641137512013 SWARAJ 855 XM TRACTOR — Commercial (Initial) 49. APPLICANT'S COMMENTS ‘T- 864/1375/2013 SWARAJ 855 XM TRACTOR - Commercial (Initial) Para No. ‘Our Reference Applicant's comments 49.4 | 16(1,2), 17.4.1. (ii, iv, v) Corrective action has been taken at supplier end to ensure conformity of design by supplier. Improved design has been developed and prototype is to2 [17.1.3(0, 174.12 (b), presently under tes 5 Item Dise Plough | Rotavater | Pasey yaa | SU, TATA, Stringent checks af@ being introduced for ensuring Ne pudiler 3 lizais supplier quail. 1 2 3 4 5 The requiremenis are being revisiled Tor necessary Rail NA 49.4 | 47.3(vi, vip, 177 Te eyaeoen ae oe 4. | Make Indies | Howard 495 | 1741.3,175 Buel Mids eure ‘ntogretis) or naoeseaty 2_| Type Mounted | Mounted | ~ Mounted 3. | No. of Diserblades 3 20g le lange 4, | Type of Discrblades can Hatchet | Notched concave concave TRACTOR RUN HOURS DURING TEST 5. | Size of bottoms/blades, (mm) 620 a le | LABORATORY AND TRACK TESTS: HOURS 6._| Spacing of Bottomelfianges, (mm)| 455 250 70 T_| Runningsn = 7._ | Lower hitch point span, (mm) 600 720 700 2 | PTO performance test 7265 @.__| Mast height, (mm) 455. aa 395 ._| Power ift and hydraulic pump performance test 75 ‘9.__| Overall dimensions, (mm): =Lenath 7670 7850 7300 ri Ta7 _| Drawbar performance test 3.70 erat iu ee 4 3._| Turing abiiy 020 Height 7080 750 a @._ | Location of conve of eravily = 70._[ Gross mass, (KG) 370 375 245 7._ | Operators field of vision = 3,_| Brake test 175 ANNEXURE-II 9. | Noise measurement 155 BRIEF SPECIFICATION OF HALF CAGE WHEEL 70. | Air Cleaner of pullover test 7.50 sens Special 7__| Mechanical vibration test 70 No 7Z,_| Nominal speed teat 00 1 [Type Hall cage wheel : 2__| Outer dia. (ram 1600 5.) PEL IES hs 3__| With (mm) 355 T._ | Dise ploughing 70.25 4 | No. & Type of Lugs 72, sraight gs made of MS angle st Romaion aa section welded to angle iron frame 5_| Size of angle section, (mm) | 50x 45x65 3. | Wet land (pudding) operation (mluding water proof fest) | 15.08 | tength of ag, (mn) aa . | HAULAGE TEST: Bot 7 _| Spacing of ug, (mm) 208 & | Weight of each cage wheel ka) [65 | Miscellaneous test and other ran hours including le run, | 31.20 {cansporation, Vials and preparation for test TOTAL: | 117.68 CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE - BUDHNI Page 47 of 48 CENTRAL FARM MACHINERY TRAINING & TESTING INSTITUTE ~ BUDHNI Page 48 of 48