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Aluminium Junction Boxes: Specifications & Certifications

SA series junction boxes provide IP66 and IK10 rated enclosures in 18 sizes made of aluminum, stainless steel, or polyester. Key factors for choosing the right enclosure include the material's mechanical strength, corrosion resistance, and suitability for outdoor/industrial use. Stainless steel offers the highest strength but aluminum provides good strength at a lower density and cost. Polyester has the lowest strength but is lightweight. IP and IK ratings define enclosure protection levels against solids/water and impacts.

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Brahim JEBRI
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0% found this document useful (0 votes)
68 views38 pages

Aluminium Junction Boxes: Specifications & Certifications

SA series junction boxes provide IP66 and IK10 rated enclosures in 18 sizes made of aluminum, stainless steel, or polyester. Key factors for choosing the right enclosure include the material's mechanical strength, corrosion resistance, and suitability for outdoor/industrial use. Stainless steel offers the highest strength but aluminum provides good strength at a lower density and cost. Polyester has the lowest strength but is lightweight. IP and IK ratings define enclosure protection levels against solids/water and impacts.

Uploaded by

Brahim JEBRI
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 38

SA, SAG

- Zone 1, 2, 21, 22
- Aluminium enclosures
- Choice of 18 sizes Me tal pla tes
- IP66 riv ete d ont o lid
- IK10

Pol yes ter coa tin g


RAL 7035

Ca pti ve scr ews

Ear th stu d wit h cable


ant i-r ota tion bra cke t

4 or 6 enc los ure


moun tin g feet

D.131 ED.2022
SA series junction boxes: criteria for choosing the right product

When it comes to deciding on an increased safety enclosure, there is a whole series of essential data to be
taken into account if you are to make the right choice: the mechanical strength of the materials, corrosion
resistance, the IP protection rating and IK impact protection rating in the case of enclosures for watertight/
industrial use.

Mechanical strength
Properties Unit Stainless steel Aluminium Polyester

Density g/cm3 8.0 2.65 1.7

Tensile strength MPa 500-700 80-110 130

Elongation % 60-40 4-10 2

Modulus of elasticity GPa 193 79 11

Yield strength MPa ≥ 200 80-165 -

Coeff. of thermal expansion (20-100°C) 10-6K-1 16 21 -

Resistivity Ωm 7.5x10-7 4.8x10-8 -

Electrical conductivity Ω-1m-1 1.33x106 2.08x107 -

The graph below gives an overview of what use the various materials are suitable for based on the mechanical
stress and harshness of the environmental conditions likely to be encountered.

High
Mechanical strength

Stainless steel
Aluminium

Polyester

Low
Corrosion resistance (suitability for outdoor use)

ED.2022 D.132
Protection ratings

IP PROTECTION RATINGS (IEC 529, EN 60529-4, CEI 70-1 ed. 11/92)


The table gives protection ratings in accordance with standard CEI 70-1 ed. 11/92. Ratings are identified by the
acronym IP followed by 2 digits, to which 2 letters may be added, indicating the degree to which persons are protected
against access or other properties There is some variation in the application of ratings 7 and 8 relating to the ingress of
liquids, with these ratings not always meaning that the item is suitable for lower levels (whereas IP rating x4 also covers
the lower levels).
IMPACT PROTECTION RATINGS
This classification shows the acceptable level of strength, when evaluating a product's safety, and is mainly employed in
relation to testing on electromechanical products.
1ST DIGIT 2ND DIGIT PROTECTION AGAINST EXTERNAL
PROTECTION AGAINST SOLID OBJECTS PROTECTION AGAINST MOISTURE MECHANICAL IMPACT *

0 Not protected
0 Not protected IK00
Not protected

1
Protected against
solid objects
greater than 1
Protected against
vertically falling
IK01 0.25 kg
5.6 cm
drops of water Protected against im-
50mm in Ø
pact energy of 0.15J

IK03
0.25 kg
Protected against

2 2
Protected against 14 cm
solid objects
rain when tilted up
greater than
to 15° Protected against im-
12mm in Ø
pact energy of 0.35J

3
Protected against
solid objects
greater than 3
Protected against
rain when tilted up
IK05 0.25 kg
28 cm
to 60° Protected against
2.5mm in Ø impact energy of 0.7J

IK06
Protected against 0.25 kg

4 4
Protected 40 cm
solid objects
against splash-
greater than 1mm
ing water Protected against
in Ø
impact energy of 1J

5 Protected against
dust 5
Protected against
jets of water from
IK07 0.5 kg
40 cm
all directions Protected against
impact energy of 2J

6
Totally protected
against the ingress
6 Protected against
heavy seas
IK08 1.7 kg
30 cm
of dust Protected against
impact energy of 5J

A
ADDITIONAL LETTER**
Protected against access with the back
of the hand 7
Protected against
the effects of im-
IK09 5 kg
20 cm
mersion Protected against

B Protected against access with a finger impact energy of 10J

C Protected against access with a tool IK10 5 kg

8
Protected against 40 cm
the effects of con-
D Protected against access with a wire tinuous immersion Protected against
impact energy of 20J

OPTIONAL LETTER

H High-voltage device * As per IEC EN 50102: 1996-05; IEC EN 60078-2-7-5: 1998-09.

M Tested against the harmful effects of water


ingress with the equipment running ** Optional letter describing protection against access by persons.
Only used if protection against access to hazardous parts is greater
S Tested against the harmful effects of water ingress
with the equipment not running than that indicated by the first digit, or if only protection against ac-
cess to hazardous parts is given and an X is used in place of the first
W Suitable for use in specified atmos-
pheric conditions digit.

D.133 ED.2022
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

SA...SAG series junction boxes are made from aluminium alloy and given an electrostatically applied polyester coating
containing stainless steel particles that is then baked at 200°C. This treatment ensures good UV as well as thermal
stability, providing mechanical impact resistance and excellent resistance when exposed either to salt mist or to marine
and other damp environments. SA and SAG series junction boxes are usually installed in industrial plants where there is
a risk of explosion and fire, classified as Zone 1, 2, 21, 22; they are mainly used as junction boxes and/or for routing
cables to control rooms for analogue or digital signals and for control, monitoring and signalling associated with
equipment such as motors, pumps...etc., or for giving physical readings such as flow rate, level, temperature, pressure,
etc.... The thickness of its walls (7mm) means the SAG series is suitable for direct connection with pipes and fittings
featuring tapered threads. Cortem's custom solutions offer ATEX- and IECEx-certified components and application
solutions devised for use in explosion hazard areas. The expert Cortem team endeavours to meet all customer requests.

Cortem Group labels its products with a non-removable adhesive label featuring a hologram and
an alphanumerical univocal code, as a safety measure against the illegal sale of fakes so that
all the products are guaranteed as original. Non-compliance with the International standards
entails serious risks for the environment, especially for those working daily on the plants.

TYPE AND APPLICATION


Choosing an appropriate container is a key step in the project development process, making it essential to approach the decision
systematically, evaluating all variables methodically: where our equipment is being installed, the environmental conditions on site,
what degree of protection it must have, what space is available and how it is due to be set up. Once you have processed all this
information, you should be able to determine which product best suits the design requirements in question.
ENVIRONMENTAL CONDITIONS
The first factor to consider is what environmental conditions the equipment is going to be installed in, whether it will be indoors or
outside, and what environments it is required to operate in: pharmaceutical, chemical, petrochemical, food, shipbuilding, agricultural
industries...
DIMENSIONS
The size of the space available for inserting the enclosure and its components must be determined early on in the process.
DESIGN
Taking into account the technical aspect, product design and appearance is also important in ensuring the equipment to be installed
in the enclosure is integrated seamlessly. A Cortem team of experts is on hand every day to address your questions and come up
with the best solutions.
Cortem enclosures have passed:
- IP protection testing;
- IK strength testing;
- salt mist testing for corrosion resistance;
- heat resistance testing;
- low temperature resistance testing.

Application sectors:
Oil refineries Chemical and Onshore Offshore Low Fuel Ships and 100%
petrochemical plants plants temperatures depots shipbuilding Cortem
plants product

ED.2022 D.134
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

CERTIFICATION DATA FOR ENCLOSURES WITH TERMINALS

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II 2GD Ex eb IIC T6/T5/T4 Gb - Ex tb IIIC T75°C/T110°C Db IP66

II 2GD Ex e ia IIC T6/T5/T4 Gb - Ex ia IIIC T75°C/T110°C Db IP66

II 2GD Ex eb ia IIC T6/T5/T4 Gb - Ex ia tb IIIC T75°C/T110°C Db IP66

Certification: ATEX CESI 03 ATEX 333

IEC Ex CES 13.0001

ECASEx AVAILABLE All IEC Ex, ECASEx, TR CU and INMETRO


certification
data can be downloaded from
TR CU AVAILABLE www.cortemgroup.com

INMETRO DNV 15.0119


CENELEC EN 60079-0: 2018, EN 60079-7: 2015, EN 60079-11: 2012, EN 60079-31: 2014 and
Standards: EUROPEAN DIRECTIVE 2014/34/UE
IEC 60079-0: 2017, IEC 60079-7: 2015, IEC 60079-11: 2011, IEC 60079-31: 2013

Ambient Temp.: See "ambient temperature range" table

Degree of protection: IP66

AMBIENT TEMPERATURE RANGE

MAXIMUM SURFACE MAXIMUM TERMINAL


AMBIENT TEMPERATURE TEMPERATURE CLASS
TEMPERATURE OPERATING TEMPERATURE
-40°C +40°C T6 T75°C +80°C
-40°C +55°C T5 T75°C +95°C

LOW AND HIGH TEMPERATURE RANGE


(accordingly with the temperature allowed by the terminals)
MAXIMUM SURFACE MAXIMUM TERMINAL
AMBIENT TEMPERATURE TEMPERATURE CLASS
TEMPERATURE OPERATING TEMPERATURE
-60°C +40°C T6 T75°C +80°C
-60°C +55°C T5 T75°C +95°C
-60°C +65°C** T5 T75°C +95°C
** For this temperature range the maximum dissipated power shall be reduced by 25% and the nominal current by 15%

TEMPERATURE RANGE FOR SIGNALING


(max. 1 A for not Ex i circuits, max. 100 mA for ‘Ex i’ circuits)

MAXIMUM SURFACE MAXIMUM TERMINAL


AMBIENT TEMPERATURE TEMPERATURE CLASS
TEMPERATURE OPERATING TEMPERATURE
-40°C +60°C T6 T75°C +80°C

TEMPERATURE RANGE FOR SIGNALING


(max. 10 A for not Ex i circuits, max. 100 mA for ‘Ex i’ circuits)

MAXIMUM SURFACE MAXIMUM TERMINAL


AMBIENT TEMPERATURE TEMPERATURE CLASS
TEMPERATURE OPERATING TEMPERATURE
-60°C +85°C T4 T110°C +120°C

D.135 ED.2022
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

CERTIFICATION DATA OF ENCLOSURES FOR CONTROL, MONITORING AND SIGNALLING UNITS

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II2GD - Ex db eb IIC T6/T5 Gb - Ex tb IIIC T85°C/T100°C Db - IP66

II2GD - Ex eb IIC T6/T5 Gb - Ex tb IIIC T85°C/T100°C Db - IP66


(When on the box is installed only ammeter or voltmeter type B-0140)

Certification: ATEX CESI 03 ATEX 115 X

IEC Ex CES 11.0032 X

ECASEx AVAILABLE All IEC Ex, ECASEx, TR CU and INMETRO


certification
data can be downloaded from
TR CU AVAILABLE www.cortemgroup.com

INMETRO DNV 15.0125

CENELEC EN 60079-0: 2018, EN 60079-1: 2014, EN 60079-7: 2015, EN 60079-11: 2012, EN 60079-
18: 20150 EN 60079-31: 2014, EN 60529: 1991 and EUROPEAN DIRECTIVE 2014/34/UE
Standards: IEC 60079-0: 2017, IEC 60079-1: 2014, IEC 60079-7: 2015, IEC 60079-11: 2011, IEC 60079-18:
2014, IEC 60079-31:2013, IEC 60529: 2001

With temperature class T6 and maximum


Ambient Temp.: -40°C +40°C surface temperature T85°C.

With temperature class T5 and maximum


-40°C +55°C surface temperature T100°C.

Degree of protection: IP66

CERTIFICATION DATA OF ENCLOSURES WITH EQUIPMENT (FIELDBUS, PROXIMITOR, HEATER...)

Classification: Group II Category 2GD

Installation: EN 60079.14 zone 1 - zone 2 (Gas) zone 21 - zone 22 (Dust)

Marking: II2GD - Ex eb IIC T6/T5 Gb - Ex tb IIIC T85°C/T100°C Db - IP66

II2(1)GD - Ex eb ib mb [ia Ga] IIC T4 Gb - Ex tb [ia Da] IIIC T85°C Db IP66

Certification: ATEX CML 16 ATEX 3163X


All IEC Ex certification data can be downloaded
IEC Ex CML 16.0074X from www.cortemgroup.com
CENELEC EN 60079-0: 2012, EN 60079-7: 2015, EN 60079-28: 2015, EN 60079-31: 2014 and
Standards: EUROPEAN DIRECTIVE 2014/34/UE
IEC 60079-0: 2011-06, IEC 60079-7: 2015, IEC 60079-28: 2015, IEC 60079-31:2013

With temperature class T6 and maximum surface temperature


Ambient Temp.: -40°C (-50°C) +40°C T85°C.
With temperature class T5 and maximum surface temperature
-40°C (-50°C) +55°C T100°C.

Degree of protection: IP66

ED.2022 D.136
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

SA and SAG SERIES ENCLOSURES

Models from SA-...series (lightweight series) Models from SAG-...series (heavy-duty series)
Thinner walls Extra-thick walls
The body can only accommodate through holes with no threading The body can also accommodate threaded holes

GENERAL MECHANICAL PROPERTIES


Body and lid: Low copper content aluminium alloy
Impact protection rating: IK10
Gasket: Acid, hydrocarbon and high temperature-resistant silicone, located between body and
lid
Certification label: Aluminium plate riveted onto lid
Bolts and screws: Stainless steel captive variety
Earth screws: Stainless steel. On inside and outside of body complete with anti-rotation brackets
Mounting: Cast aluminium feet for M6 screw
Coating: Polyester RAL 7035 (Light grey) for Exe or RAL 5015 (Sky blue) for Exi
: The STANDARD of the aluminium alloy used by Cortem has passed the tests required by
standards EN 60068-2-30 (hot/humid cycles) and EN 60068-2-11 (salt mist tests)

ACCESSORIES AVAILABLE ON REQUEST/ SPECIAL REQUESTS


Possible drilling of the enclosure bottom A maximum of one hole in the center is allowed, 1” NPT o ISO M32x1,5.
Internal anti-condensation coating RAL 2004 (pure orange)
External polyester coating in different colour (specify the RAL number)
Breather valve; Drain valve
Internal mounting plate: stainless steel (code B...-229)
Earth screws in stainless steel
Terminal block mounting rails (code OBO2060/S)
ATEX-CERTIFIED TERMINALS: terminals must be chosen from the list of approved manufacturers: Cabur, Phoenix, ABB
Entrelec, Wago, Weidmuller. When supplied as an Ex i enclosure (for low-voltage instruments), it comes with suitably
identified blue terminals.
Only use cable glands that meet ATEX, IECEx directive requirements. Use gaskets and lock nuts on entries to ensure IP66 protection.

OVERVIEW OF SIZES

90x90 110x110 170x110 147x147 200x200 305x147 305x230 470x305 625x305 600x600

D.137 ED.2022
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

ENCLOSURE SELECTION CHART

Code External dimensions Inner dimensions Fixing Weight


A B C a b c S1 S2 X Y X1 ØD Kg

SA090907 90 90 73 84 84 54 3 2.5 74 74 - 6.5 0.40


SA111108 110 110 83 104 104 64 3 2.5 94 94 - 6.5 0.50
SAG111108 110 110 83 96 96 64 7 2.5 94 94 - 6.5 0.75
SA171108 170 110 83 164 104 65 3 2.5 154 94 - 6.5 0.80
SAG171108 170 110 83 156 96 65 7 2.5 154 94 - 6.5 1.55
SA141410 147 147 100 141 141 80 3 2.5 131 131 - 6.5 0.80
SAG141410 147 147 100 133 133 80 7 2.5 131 131 - 6.5 1.40
SA202012 200 200 120 192 192 98 4 3 180 180 - 6.5 1.70
SA301410 305 147 110 296 138 90 4.5 3 285 127 - 6.5 2.00
SAG301410 305 147 110 291 133 90 7 4 285 127 - 6.5 2.70
SA302310 305 230 110 296 221 90 4.5 3 285 210 - 6.5 2.80
SAG302310 305 230 110 291 216 90 7 4 285 210 - 6.5 3.40
SA302318 305 230 190 296 221 165 4.5 3 285 210 - 6.5 3.50
SAG302318 305 230 190 291 216 165 7 4 285 210 - 6.5 5.30
SA473018 475 305 195 465 295 174 5 4 450 285 225 6.5 6.50
SAG473018 475 305 195 461 294 174 7 4 450 285 225 6.5 8.90
SAG623018 625 305 195 613 293 174 6 5 605 285 302.5 6.5 11.3
SAG606018 600 600 205 584 584 177 10-13 5 580 580 290 8 27.0

Dimensions in mm

ED.2022 D.138
SA, SAG... series Body drilling data

THREAD COMPARISON CHART


D
01 1 2 3 4 5 6 7 8
Thread diameter
ISO228 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3"
Through hole Ø17 Ø22 Ø27.5 Ø34 Ø43 Ø48.5 Ø60.5 Ø76 Ø89

D
01 1 2 3 4 5 6 7 8
Thread diameter
ISO 261/965 16x1,5 20x1.5 25x1.5 32x1.5 40x1.5 50x1.5 63x1.5 75x1.5 90x1.5
Through hole Ø17 Ø20.5 Ø25.5 Ø32.5 Ø40.5 Ø50.5 Ø63.5 Ø75.5 Ø85.5

D
01 1 2 3 4 5 6 7 8
As required by the current standard, holes can be drilled by
Thread diameter Cortem or by authorized partners who hold a production
ANSI B.20.1 NPSM 3/8" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" notification in accordance with ATEX Directive .
Through hole Ø17.5 Ø22 Ø27.5 Ø34 Ø43 Ø48.5 Ø60.5 Ø76 Ø89

HOLE DRILLING IN BODY


Sides A and C Sides B and D
TYPE OF
ENCLOSURE Drilling MAXIMUM QUANTITY PER HOLE TYPE Drilling MAXIMUM QUANTITY PER HOLE TYPE
area area
mm 01 1 2 3 4 5 6 7 8 mm 01 1 2 3 4 5 6 7 8

SA090907 48x45 1 1 1 - - - - - - 48x45 Square box


SA/SAG111108 58x55 3 2 1 1 - - - - - 58x55 Square box
SA/SAG171108 68x55 3 2 1 1 - - - - - 128x55 5 5 3 2 2 2 - - -
SA/SAG141410 100x65 6 6 3 2 1 - - - - 100x65 Square box
SA202012 145x75 8 7 6 3 2 1 - - - 145x75 Square box
SA/SAG301410 90x65 6 4 3 1 1 1 - - - 250x65 14 12 9 5 4 3 - - -
SA/SAG302310 180x65 10 10 7 3 3 2 - - - 255x65 14 12 9 5 4 3 - - -
SA/SAG302318 180x140 18 18 12 9 6 4 2 1 1 258x140 24 24 18 14 8 6 3 2 2
SA/SAG473018 258x140 24 24 18 14 8 6 3 2 1 380x140 36 36 24 18 12 12 4 4 2
SAG623018 250x140 24 24 18 14 8 6 3 3 2 525x140 48 48 36 28 16 12 6 4 4
SAG606018 420x130 40 40 30 25 12 12 4 4 4 420x130 35 35 26 16 10 10 4 4 4

D.139 ED.2022
SA, SAG... series Features of junction boxes with terminals

These enclosures are customized based on size, on the number of terminals or cables they are due to accommodate, or taking into account the number
of cable entries and cabling requirements inside a system. Hence we can produce tailor-made solutions as long as you provide us with the appropriate
parameters required at the quote request stage, such as the number of cable glands, unions or sealing fittings to be installed, so that we can determine the
most suitable size of enclosure. All terminals can be fitted with your requested accessories and mounted on special rails that are fastened to the enclosure's
internal mounting frames. Terminal strips can be arranged in various ways, as specified by the customer and always within the limits allowed by the certificate.
The options are vertical, horizontal, in a number of rows, or on different levels using suitable spacers.

ELECTRICAL FEATURES

Signal circuits applications


Standard applications T6/T75°C T4/T100°C
max. Tamb +60°C max. Tamb +85°C
Rated voltage: 1000 Vac/dc - -
1 A for exec. Ex eb 10 A for exec. Ex eb
Rated current: 312 A
100 mA for exec. Ex ia 100 mA for exec. Ex ia
Rated frequency: 50/60 Hz - -
Terminal section: 1.5 ÷ 300 mm 2
- -

Marking Terminal type Description


Enclosures containing increased
Ex II 2GD Ex eb IIC T... Gb - Ex tb IIIC T... Db IP66 Ex e terminals only safety terminals to standard EN
60079-7

Enclosures containing increased


Ex e and Ex i safety terminals and intrinsic safety
Ex II 2GD Ex eb ia IIC T... Gb - Ex tb ia IIIC T... Db IP66
terminals terminals to standards EN 60079-7
and EN 60079-11

Enclosures containing intrinsic safety


Ex II 2GD Ex ia IIC T... Gb - Ex ia IIIC T... Db IP66 Ex i terminals only terminals to standard EN 60079-11;
enclosures are still category 2

ED.2022 D.140
SA, SAG... series Features of junction boxes with terminals
Examples of terminal strips with minimum installation distances
> 50mm

Ex i terminals Ex e terminals

> 50mm

Ex i terminals Ex e terminals

> 50mm

Notes:
Reference must be made to the minimum distances given, bearing in mind the space required
for internal wiring.
Only ATEX-certified terminals are allowed inside the enclosures.
Ex i rated terminals must be suitably labelled or coloured differently so they are clearly identi-
fiable.
Ex i cable entries must be suitably identified with either labelling or blue markings on cable
glands or the enclosure's sides.

MAXIMUM NUMBER OF TERMINALS HOUSED


TYPE OF
TERMINAL CROSS-SECTIONAL AREA
ENCLOSURE
1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300

SA090907 11 7 6 5 - - - - - - - - - - - -
SA/SAG111108 16 11 9 7 5 - - - - - - - - - - -
SA/SAG171108 32 22 19 14 11 9 - - - - - - - - - -
SA/SAG141410 26 18 15 11 9 7 5 - - - - - - - - -
SA202012 2x40 2x28 2x23 17 13 11 8 - - - - - - - - -
SA/SAG301410 69 48 40 30 24 20 14 - - - - - - - - -
SA/SAG302310 2x70 2x48 2x40 2x30 2x24 2x20 15 - - - - - - - - -
SA/SAG302318 2x70 2x48 2x40 2x30 2x24 2x20 15 15 13 11 - - - - - -
SA/SAG473018 2x116 2x81 2x68 2x51 2x40 2x33 2x25 2x25 2x22 2x19 14 12 12 11 11 -
SAG623018 2x159 2x111 2x93 2x69 2x55 2x46 2x34 2x34 2x30 2x27 20 17 17 15 15 -
SAG606018 5x142 5x99 5x83 5x62 5x49 5x41 4x31 4x31 3x27 3x24 18 15 15 13 13 -

Eg. 2x22= 2 rows of 22 terminals (total 44 terminals). The maximum number of standard terminals refers to the mounting of CABUR and/or
WEIDMULLER terminals.
The data in the table are given as a rough guide only based solely on the size of the enclosures and the space taken up by the terminals.

D.141 ED.2022
SA, SAG... series Features of junction boxes with terminals

The permissible maximum power dissipation, in order to retain a T6 temperature class with an ambient temperature up
to 40°C or T5 class with an ambient temperature of 55°C, is not to exceed the values given in the tables below.
For an ambient temperature of +60°C or +65°C, maximum power dissipation must be reduced by 25%, and rated
current reduced by 15%.

The maximum current values for terminal boxes used for low current circuits (signals) with temperature class T6 and
maximum ambient temperature +60°C or T4 and maximum ambient temperature +65°C and +85°C are always as
given below:
+60°C T6 -> max 1A Ex e, max 100mA Ex ia
+85°C T4 -> max 10A Ex e, max 100mA Ex ia
On the following pages, the table values refer to the maximum number of conductors allowed for a conductor with a
given cross-sectional area and subject to a given maximum current. All incoming wires and internal links (made by
wires) count as wires; earth connections do not count.

When mounting rails are installed on the internal mounting plate (and not directly on internal ribs of boxes), the number
of terminals may be slightly less than the number indicated in the tables.
Other types of terminals can be used up to the space limit of the box. Whatever the case, the terminals used shall be
ATEX and/or IECEx certified. Size 35mm2 terminals can be used for conductors with a cross-sectional area of 25mm2.

The maximum number of terminals and the maximum number of rows shown in the tables is an indicative value; pay
attention to the cable entries installed on the sides of boxes. The internal overall dimensions of cable glands and the
overall dimensions of conductors must be taken into consideration to allow for wiring.
In some cases, it may be necessary to reduce the number of terminals or the number of rows.

Example for the calculation of the maximum number of conductors.


Refer to table for SA141410: 6 conductors with 6mm2 cross-section with 26A continuous current is the limit of this box.
Consequently, SA141410 is suitable for containing 3 x 6mm2 terminals (2 conductors for each terminal) with a max.
current of 26A. There is space for 11 x 6mm2 terminals in the box. The remaining 8 terminals (11-3) can be added and
used for low current circuits indicated in area “yellow” of the table (in this case max. 8-10A).

Combined mounting for electrical circuits with different sized cables is possible provided the values given are used
proportionally.
For example:

Nominal X-sect. area (mm2) Current (A) Quantity Capacity

2,5 8 16 (di 46) 34,8%

4 11 12 (di 36) 33,3%

10 26 4 (di 13) 30,8%

Total 98,9% <100%

ED.2022 D.142
SA, SAG... series Features of junction boxes with terminals

Table showing maximum power dissipation and current for ambient temperature +40°C and +55°C
P Maximum current [A] per conductor cross-sectional area in mm2
Enclosure
[W] 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300
SA090907 5.6 11 15 21 26 37 49 67 - - - - - - - - -
SA111108 7.5 11 15 21 26 37 49 67 - - - - - - - - -
SA171108 8.8 11 15 21 26 37 49 67 - - - - - - - - -
SA141410
7.8 11 15 21 26 37 49 67 - - - - - - - - -
SA202012
SA301410 15 11 15 21 26 37 49 67 - - - - - - - - -
SA302310 16 11 15 21 26 37 49 67 - - - - - - - - -
SA302318 17.5 11 15 21 26 37 49 67 80 98 122 147 175 196 196 196 227
SA473018 42 11 15 21 26 37 49 67 80 98 122 147 175 196 227 270 312
SAG090907 5.6 11 15 21 26 37 49 67 - - - - - - - - -
SAG111108 7.5 11 15 21 26 37 49 67 - - - - - - - - -
SAG171108 8.8 11 15 21 26 37 49 67 - - - - - - - - -
SAG141410
7.8 11 15 21 26 37 49 67 - - - - - - - - -
SAG202012
SAG301410 15 11 15 21 26 37 49 67 - - - - - - - - -
SAG302310 16 11 15 21 26 37 49 67 - - - - - - - - -
SAG302318 17.5 11 15 21 26 37 49 67 80 98 122 147 175 196 196 196 227
SAG473018 42 11 15 21 26 37 49 67 80 98 122 147 175 196 227 270 312
SAG623018
52 11 15 21 26 37 49 67 80 98 122 147 175 196 227 270 312
SAG606018

Table showing maximum power dissipation and current for ambient temperature +60°C and +65°C
P Maximum current [A] per conductor cross-sectional area in mm2
Enclosure
[W] 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300
SA090907 4.2 9 12 17 22 31 41 57 - - - - - - - - -
SA111108 5.6 9 12 17 22 31 41 57 - - - - - - - - -
SA171108 6.6 9 12 17 22 31 41 57 - - - - - - - - -
SA141410
5.8 9 12 17 22 31 41 57 - - - - - - - - -
SA202012
SA301410 11.2 9 12 17 22 31 41 57 - - - - - - - - -
SA302310 12 9 12 17 22 31 41 57 - - - - - - - - -
SA302318 13.1 9 12 17 22 31 41 57 68 83 103 125 148 166 166 166 193
SA473018 31.5 9 12 17 22 31 41 57 68 83 103 125 148 166 193 229 265
SAG090907 4.2 9 12 17 22 31 41 57 - - - - - - - - -
SAG111108 5.6 9 12 17 22 31 41 57 - - - - - - - - -
SAG171108 6.6 9 12 17 22 31 41 57 - - - - - - - - -
SAG141410
5.8 9 12 17 22 31 41 57 - - - - - - - - -
SAG202012
SAG301410 11.2 9 12 17 22 31 41 57 - - - - - - - - -
SAG302310 12 9 12 17 22 31 41 57 - - - - - - - - -
SAG302318 13.1 9 12 17 22 31 41 57 68 83 103 125 148 166 166 166 193
SAG473018 31.5 9 12 17 22 31 41 57 68 83 103 125 148 166 193 229 265
SAG623018
39 9 12 17 22 31 41 57 68 83 103 125 148 166 193 229 265
SAG606018

D.143 ED.2022
SA, SAG... series Features of junction boxes with terminals

Instructions for determining which enclosure is best suited based on the planned number of conductors and terminals.

: In this unfilled area, provided the relevant instructions are followed and the permitted measurements given for
devices housed inside the enclosure are complied with, any number of terminals can be added up to the space limit of
the box.
: Fitting in this unfilled area is not covered by this certification.
“C. No.” row: values shown in the cells define the maximum number of CABUR terminals physically allowed inside the
relevant enclosure. These values are expressed as a product of the rows multiplied by the number of terminals on each
row.
“W. No.” row: the same as above, but referred to the Weidmuller terminals.
The terminal brands are mentioned just to give an idea of the number of terminals that can be installed inside the
enclosures.
The other values shown in the cells along the table’s diagonal define the maximum number of conductors allowed,
depending on their cross-sectional area and the maximum current that flows through them.

Tables showing maximum number of conductors

(N° of terminals = n° of conductors


2 )
SA090907 SA111108, SAG111108 SA141410, SAG141410
Current Cross-sectional area in mm2 Current Cross-sectional area in mm2 Current Cross-sectional area in mm2
(A) 1.5 2.5 4 6 10 16 25 (A) 1.5 2.5 4 6 10 16 25 (A) 1.5 2.5 4 6 10 16 25
1 1 1
8 17 8 19 32 8 19 32
10 11 10 12 20 29 10 12 20 29
11 9 15 11 10 17 24 11 10 17 24 32
15 8 11 15 9 13 17 15 9 13 17 25
21 6 7 10 21 6 9 12 21 7 9 13 18 23
26 5 7 9 26 6 8 11 26 6 8 11 15
37 3 4 6 37 4 5 7 37 4 6 7
49 3 3 49 3 4 49 3 4
67 2 67 2 67 2
C. No. C. No. C. No. 16 14 11 9 7 5
W. No. 11 7 6 5 W. No. 16 11 9 7 5 W. No. 26 18 15 11 9 7 5
Maximum power dissipation with T6 temperature Maximum power dissipation with T6 temperature Maximum power dissipation with T6 temperature
class must not exceed 5.6W class must not exceed 7.5W class must not exceed 7.8W

SA171108, SAG171108 SA202012 SA301410, SAG301410


Current Cross-sectional area in mm2 Current Cross-sectional area in mm2 Current Cross-sectional area in mm2
(A) 1.5 2.5 4 6 10 16 25 (A) 1.5 2.5 4 6 10 16 25 (A) 1.5 2.5 4 6 10 16 25
1 1 1
8 21 35 8 19 32 8 27 46 67
10 14 23 32 10 12 20 29 10 18 29 43 59 90
11 11 19 27 36 11 10 17 24 32 11 15 24 36 49 74
15 10 14 19 28 38 15 9 13 17 25 15 13 19 26 40 56 79
21 7 10 14 19 26 21 7 9 13 18 23 21 10 13 20 29 40
26 6 9 13 17 26 6 8 11 15 26 9 13 19 26
37 5 6 8 37 4 6 7 37 7 9 13
49 4 5 49 3 4 49 5 7
67 3 67 2 67 4
C. No. C. No. 2x25 2x21 17 13 11 8 C. No. 43 37 30 24 20 14
W. No. 32 22 19 14 11 9 W. No. 2x40 2x28 2x23 17 13 11 8 W. No. 69 48 40 30 24 20 14
Maximum power dissipation with T6 temperature Maximum power dissipation with T6 temperature Maximum power dissipation with T6 temperature
class must not exceed 8.8W class must not exceed 7.8W class must not exceed 15W

SA302310, SAG302310
Current Cross-sectional area in mm2
(A) 1.5 2.5 4 6 10 16 25
1
8 27 46 68 94 142
10 18 29 43 60 91
11 15 24 36 50 75 107
15 13 19 27 41 5881
21 10 14 21 29 41
26 9 13 1927
37 7 913
49 5 8
67 4
C. No. 2x44 2x37 2x30 2x24 2x20 15
W. No. 2x70 2x48 2x40 2x30 2x24 2x20 15
Maximum power dissipation with T6 temperature
class must not exceed 16W

ED.2022 D.144
SA, SAG... series Features of junction boxes with terminals

Tables showing maximum number of conductors

SA302318, SAG302318
Current Cross-sectional area in mm2
(A) 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300
1
8 30 49 73 102 155 223
10 19 32 47 65 99 142 201
11 16 26 39 54 82 118 166 210
15 14 21 29 44 63 89 113 138
21 11 15 23 32 45 58 71 90
26 10 15 21 30 38 46 59 71
37 7 10 15 19 23 29 35 40 45
49 6 8 11 13 17 20 23 25 28 31
67 4 6 7 9 11 12 14 15 17 11
80 4 5 6 8 9 10 11 12 8
98 3 4 5 6 6 7 8 5
122 3 3 4 4 5 5 5
147 2 3 3 3 3 4
175 2 2 2 2 3
196 2 2 2 2
227 2
C. No. 2x44 2x37 2x30 2x24 2x20 15 15 13 11
W. No. 2x70 2x48 2x40 2x30 2x24 2x20 15 15 13 11
Maximum power dissipation with T6 temperature class must not exceed 17.5W

SA473018, SAG473018
Current Cross-sectional area in mm2
(A) 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300
1
8 51 84 128 181 282 414
10 32 54 82 116 180 265 383
11 27 45 68 96 149 219 317 411
15 24 36 51 80 118 170 221 278
21 19 26 41 60 87 113 142 188
26 17 27 39 57 74 92 122 154
37 13 19 28 36 46 60 76 89
49 11 16 21 26 34 43 51 59 68
67 9 11 14 18 23 27 31 36 43
80 8 10 13 16 19 22 25 30 23
98 7 9 11 13 15 17 20 15
122 6 7 8 9 11 13 15
147 5 6 7 8 9 10
175 4 5 5 6 7
196 4 4 5 6
227 3 4 4
270 3 3
312 2
C. No. 2x74 2x62 2x51 2x40 2x33 2x25 2x25 2x22 2x19 12 9 9 8 8 8
W. No. 2x116 2x81 2x68 2x51 2x40 2x33 2x25 2x25 2x22 2x19 14 12 12 11 11
Maximum power dissipation with T6 temperature class must not exceed 42W

SAG623018
Current Cross-sectional area in mm2
(A) 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300
1
8 59 98 150 215 338 501
10 38 63 96 137 216 321 469
11 31 52 80 113 179 265 388 507
15 28 43 61 96 142 208 273 346
21 22 31 49 73 106 139 176 236
26 20 32 47 69 91 115 154 196
37 16 23 34 45 57 76 97 115
49 13 20 26 32 43 55 65 76
67 10 14 17 23 29 35 41 47
80 10 12 16 21 25 29 33 40 31
98 8 11 14 16 19 22 26 20
122 7 9 11 12 14 17 20
147 6 7 8 10 12 14
175 5 6 7 8 10
196 5 6 7 8
227 4 5 6
270 3 4
312 3
C. No. 2x101 2x85 2x69 2x55 2x46 2x34 2x34 2x30 2x27 17 13 13 10 10 10
W. No. 2x159 2x111 2x93 2x69 2x55 2x46 2x34 2x34 2x30 2x27 20 17 17 15 15
Maximum power dissipation with T6 temperature class must not exceed 52W

D.145 ED.2022
SA, SAG... series Features of junction boxes with terminals

Tables showing maximum number of conductors

SAG606018
Current Cross-sectional area in mm2
(A) 1.5 2.5 4 6 10 16 25 35 50 70 95 120 150 185 240 300
1
8 59 98 150 215 338 501
10 38 63 96 137 216 321 469
11 31 52 80 113 179 265 388 507
15 28 43 61 96 142 208 273 346
21 22 31 49 73 106 139 176 236
26 20 32 47 69 91 115 154 196
37 16 23 34 45 57 76 97 115
49 13 20 26 32 43 55 65 76
67 10 14 17 23 29 35 41 47
80 10 12 16 21 25 29 33 40 31
98 8 11 14 16 19 22 26 20
122 7 9 11 12 14 17 20
147 6 7 8 10 12 14
175 5 6 7 8 10
196 5 6 7 8
227 4 5 6
270 3 4
312 3
C. No. 5x90 5x76 5x62 5x49 5x41 4x31 4x31 3x27 3x24 15 11 11 9 9 9
W. No. 5x142 5x99 5x83 5x62 5x49 5x41 4x31 4x31 3x27 3x24 18 15 15 13 13
Maximum power dissipation with T6 temperature class must not exceed 52W

Codes of terminals used to determine maximum number of terminals/conductors.


The other values shown in the cells along the table’s diagonal define the maximum number of conductors allowed,
depending on their cross-sectional area and the maximum current that flows through them.

Sq mm 1.5 2.5 4 6 10 16 25 35
Cabur CBD 2 CBD 4 CBD 6 CBD 10 CBD 16 CBD 35
Weidmuller WDU 1.5 WDU 2.5 WDU 4 WDU 6 WDU 10 WDU 16 WDU 35

Sq mm 50 70 95 120 150 185 240 300


Cabur CBD 50 CBD 70 GPM95/CC GPM150/CC GPM240/CC
Weidmuller WDU 50 WDU 70 WDU 70/95 WDU 120/150 WDU 240

ATEX - IECEx label


for terminal enclosures Data filled in:
1. year of manufacture
2. serial number
3. product code
4. ambient temperature
5. temperature class and maximum surface
6. temperature of cables
7. electrical specs per certificate

DON'T FORGET TO ORDER THE ACCESSORIES


Example: Enclosure type Internal mounting plate Cable glands, +
+ + RICAMBIO

SA202012 B20-229 unions other...see key ACCESSORIO

ED.2022 D.146
SA, SAG... series Features of junction boxes with equipment

JUNCTION BOXES WITH EQUIPMENT (FIELDBUS, PROXIMITOR, HEATER...)

Example of junction box with thermostat Example of junction box with proximitor Example of junction box with transmitter

Equipment that can be installed in the junction boxes in accordance with the CML 16 ATEX 3163X or
IECEx CML 16.0074X certificate are described in the following table:

Part Number of certificate Marking

Series 3300Xl Proximitor IECEx BAS 04.0055X Ex ia IIC

PTB 10 ATEX 2015U


Splice Cassette type 8186 Ex op pr IIC
IECEx PTB 10.0060U

NEMKO 11 ATEX 1098X


Enclosure Heater (TEF Series) Ex e IIC; Ex e mb IIC
IECEx NEM 11.0005X

PTB 02 ATEX 1116X


Heater, type SL.. THERM D.. T.. Ex db IIC; Ex tb IIIC
IECEx PTB 07.0055X

PTB 02 ATEX 1041X


Heater, type CP.. THERM D.. T.. Ex db IIC; Ex tb IIIC
IECEx PTB 07.0052X

PTB 04 ATEX 2100X


Fieldbus Segment protector type R-SP-E Ex e mb IIC; Ex eb mb IIC
IECEx PTB 05.0010X

KIVA 15 ATEX 0033X


Temperature Trasmitter Model IPAQ C202X Ex ia IIC
IECEx KIWA 15.0015X

KIVA 14 ATEX 0003X


Temperature Trasmitter Model IPAQ C520X Ex ia IIC
IECEx KIWA 14.0001X

BVS 13 ATEX E 121X Ex e ib mb [ia Ga] IIC T4 Gb


Fieldbus Barrier type R4D0-FB-IA
IECEx BVS 13.0119X Ex e ib mb [ia IIIC Da] IIC T4 Gb

LCIE 01 ATEX 6073X


Heating Resistor type CREx 020 Ex d IIC; Ex tb IIIC
IECEx LCI 07.0020X

LCIE 01 ATEX 6074


Regulating Thermostat type REx Ex d IIC; Ex tb IIIC
IECEx LCI 07.0021

KEMA 03 ATEX 1555X


Interconnection block for fieldbus type F240 to F273 Ex ia IIC
IECEx LCI 11.0068X

KEMA 05 ATEX 2006


Fieldbus XE Megablock and Terminator Ex eb mb IIC
IECEx DEK 16.0036X

Attention: please contact our sales office for further information.

D.147 ED.2022
SA, SAG... series Accessories available on request and spare

DIMENSIONS
ILLUSTRATION DESCRIPTION MODEL CODE KEY
A B
SA090907 82 48 B09-229
SAG090907 73 48 B09-229P
SA111108 100 68 B11-229
SAG111108 92 68 B11-229P
Internal mounting plates
B SA141410 137 105 B14-229
A Thickness 2.5mm
SAG141410 129 105 B14-229P
Aluminium
SA171108 159 67 B17-229 RICAMBIO

ACCESSORIO

Galvanized steel SA202012 186 146 B20-229


(B...-229AC)
SA/SAG301410 285 97 B31-229
Stainless steel SA/SAG302310
(B...-229IN) 285 180 B32-229
SA/SAG302318
SA/SAG473018 453 254 B43-229
SA/SAG623018 603 249 B63-229
SAG606018 532 532 B60-229

ILLUSTRATION DESCRIPTION MODEL FEATURES CODE KEY

Breather and drain Material: RICAMBIO


3/8" ISO 7/1 ECD-210S
valve stainless steel ACCESSORIO

ISO M20x1,5 ECDE-B1B


Breather valve
ISO M25x1,5 Material: ECDE-B2B RICAMBIO

ISO M20x1,5 stainless steel ECDE-D1B


ACCESSORIO

Breather and drain


valve ISO M25x1,5 ECDE-D2B

Low lid enclosures B-0105


Hinges Material: RICAMBIO

(2 per enclosure) stainless steel ACCESSORIO

High lid enclosures B-0106

Hinges Material:
SAG606018 218-9301 RICAMBIO

(2 per enclosure) stainless steel

Entry RICAMBIO
PLG...
blanking plugs ACCESSORIO

Cable glands For models and codes, visit NAV... RICAMBIO

and unions www.cortemgroup.com NEV... ACCESSORIO

CP... RICAMBIO
Sealed bushings
TP... ACCESSORIO

For control and signalling device models


Lid-mounted control and M-0... RICAMBIO
and codes, see control and monitoring
signalling devices (Ex de) ACCESSORIO

device chapter

ED.2022 D.148
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.

Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SA090907

Width/Depth/Height: 90/90/73mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


1.5 mm 2
1x11
Ambient temperature: -40°C +55°C (+40°C)
2.5 mm 2
1x7
Certification: 4 mm 2
1x6
CESI 03 ATEX 333 (ATEX) 6 mm 2
1x5
IEC Ex CES 13.0001 (IECEx) 10 mm 2
- Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
16 mm2 - standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
25 mm 2
-
The data in the table are given as a rough
guide only based solely on the size of the
Accessories enclosures and the space taken up by the
terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B09-229 Number of cable glands
2.5mm-thick galvanized steel: B09-229AC
Hole
2.5mm-thick stainless steel: B09-229IN type
A/C B/D
Hinges (two each type): B-0105 M16 1 1
Breather and drain valve: ECD-210S M20 1 1
M25 1 1

Other: M32 - -
As required by the current standard, holes
Internal anti-condensation coating M40 - - can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M50 - - in accordance with ATEX Directive .
Terminals M63 - -
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

D.149 ED.2022
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SA111108

Width/Depth/Height: 110/110/83mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


1.5 mm 2
1x16
Ambient temperature: -40°C +55°C (+40°C)
2.5 mm 2
1x11
Certification: 4 mm 2
1x9
CESI 03 ATEX 333 (ATEX) 6 mm 2
1x7
IEC Ex CES 13.0001 (IECEx) 10 mm 2
1x5 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
16 mm2 - standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
25 mm 2
-
The data in the table are given as a rough
guide only based solely on the size of the
Accessories enclosures and the space taken up by the
terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B11-229
Number of cable glands
2.5mm-thick galvanized steel: B11-229AC
2.5mm-thick stainless steel: B11-229IN Hole
A/C B/D
type
Hinges (two each type): B-0105
M16 3 3
Breather and drain valve: ECD-210S
M20 2 2
M25 1 1

Other: M32 1 1
As required by the current standard, holes
Internal anti-condensation coating M40 - - can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M50 - - in accordance with ATEX Directive .
Terminals M63 - -
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

ED.2022 D.150
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.

Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SAG111108

Width/Depth/Height: 110/110/83mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


1.5 mm 2
1x16
Ambient temperature: -40°C +55°C (+40°C)
2.5 mm 2
1x11
Certification: 4 mm 2
1x9
CESI 03 ATEX 333 (ATEX) 6 mm 2
1x7
IEC Ex CES 13.0001 (IECEx) 10 mm 2
1x5 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
16 mm2 - standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
25 mm 2
-
The data in the table are given as a rough
guide only based solely on the size of the
Accessories enclosures and the space taken up by the
terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B11-229P Number of cable glands
2.5mm-thick galvanized steel: B11-229PAC
Hole
2.5mm-thick stainless steel: B11-229PIN type
A/C B/D
Hinges (two each type): B-0105 M16 3 3
Breather and drain valve: ECD-210S M20 2 2
M25 1 1

Other: M32 1 1
As required by the current standard, holes
Internal anti-condensation coating M40 - - can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M50 - - in accordance with ATEX Directive .
Terminals M63 - -
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

D.151 ED.2022
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SA171108

Width/Depth/Height: 170/110/83mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


1.5 mm 2
1x32
Ambient temperature: -40°C +55°C (+40°C)
2.5 mm 2
1x22
Certification: 4 mm 2
1x19
CESI 03 ATEX 333 (ATEX) 6 mm 2
1x14
IEC Ex CES 13.0001 (IECEx) 10 mm 2
1x11 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
16 mm2 1x9 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
25 mm 2
-
The data in the table are given as a rough
guide only based solely on the size of the
Accessories enclosures and the space taken up by the
terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B17-229
Number of cable glands
2.5mm-thick galvanized steel: B17-229AC
2.5mm-thick stainless steel: B17-229IN Hole
A/C B/D
type
Hinges (two each type): B-0105
M16 3 8
Breather and drain valve: ECD-210S
M20 2 5
M25 1 3

Other: M32 1 2
As required by the current standard, holes
Internal anti-condensation coating M40 - - can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M50 - - in accordance with ATEX Directive .
Terminals M63 - -
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

ED.2022 D.152
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SAG171108

Width/Depth/Height: 170/110/83mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


1.5 mm 2
1x32
Ambient temperature: -40°C +55°C (+40°C)
2.5 mm 2
1x22
Certification: 4 mm 2
1x19
CESI 03 ATEX 333 (ATEX) 6 mm 2
1x14
IEC Ex CES 13.0001 (IECEx) 10 mm 2
1x11 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
16 mm2 1x9 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
25 mm 2
-
The data in the table are given as a rough
guide only based solely on the size of the
Accessories enclosures and the space taken up by the
terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B17-229P Number of cable glands
2.5mm-thick galvanized steel: B17-229PAC
Hole
2.5mm-thick stainless steel: B17-229PIN type
A/C B/D
Hinges (two each type): B-0105 M16 3 8
Breather and drain valve: ECD-210S M20 2 5
M25 1 3

Other: M32 1 2
As required by the current standard, holes
Internal anti-condensation coating M40 - - can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M50 - - in accordance with ATEX Directive .
Terminals M63 - -
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

D.153 ED.2022
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SA141410

Width/Depth/Height: 147/147/100mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


1.5 mm2
1x26
Ambient temperature: -40°C +55°C (+40°C)
2.5 mm2
1x18
Certification: 4 mm 2
1x15
CESI 03 ATEX 333 (ATEX) 6 mm 2
1x11
IEC Ex CES 13.0001 (IECEx) 10 mm 2
1x9 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
16 mm2 1x7 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
25 mm 2
1x5
The data in the table are given as a rough
70 mm 2 - guide only based solely on the size of the
Accessories enclosures and the space taken up by the
120 mm2 - terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B14-229
Number of cable glands
2.5mm-thick galvanized steel: B14-229AC
2.5mm-thick stainless steel: B14-229IN Hole
A/C B/D
type
Hinges (two each type): B-0105
M16 6 6
Breather and drain valve: ECD-210S
M20 6 6
M25 3 3

Other: M32 2 2
As required by the current standard, holes
Internal anti-condensation coating M40 1 1 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M50 - - in accordance with ATEX Directive .
Terminals M63 - -
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

ED.2022 D.154
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SAG141410

Width/Depth/Height: 147/147/100mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


1.5 mm2
1x26
Ambient temperature: -40°C +55°C (+40°C)
2.5 mm2
1x18
Certification: 4 mm 2
1x15
CESI 03 ATEX 333 (ATEX) 6 mm 2
1x11
IEC Ex CES 13.0001 (IECEx) 10 mm 2
1x9 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
16 mm2 1x7 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
25 mm 2
1x5
The data in the table are given as a rough
70 mm 2 - guide only based solely on the size of the
Accessories enclosures and the space taken up by the
120 mm2 - terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B14-229P Number of cable glands
2.5mm-thick galvanized steel: B14-229PAC
Hole
2.5mm-thick stainless steel: B14-229PIN type
A/C B/D
Hinges (two each type): B-0105 M16 6 6
Breather and drain valve: ECD-210S M20 6 6
M25 3 3

Other: M32 2 2
As required by the current standard, holes
Internal anti-condensation coating M40 1 1 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M50 - - in accordance with ATEX Directive .
Terminals M63 - -
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

D.155 ED.2022
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SA202012

Width/Depth/Height: 200/200/120mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


1.5 mm2
2x40
Ambient temperature: -40°C +55°C (+40°C)
2.5 mm2
2x28
Certification: 4 mm 2
2x23
CESI 03 ATEX 333 (ATEX) 6 mm 2
1x17
IEC Ex CES 13.0001 (IECEx) 10 mm 2
1x13 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
16 mm2 1x11 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
25 mm 2
1x8
The data in the table are given as a rough
70 mm 2 - guide only based solely on the size of the
Accessories enclosures and the space taken up by the
120 mm2 - terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B20-229
Number of cable glands
2.5mm-thick galvanized steel: B20-229AC
2.5mm-thick stainless steel: B20-229IN Hole
A/C B/D
type
Hinges (two each type): B-0105
M16 8 8
Breather and drain valve: ECD-210S
M20 7 7
M25 6 6

Other: M32 3 3
As required by the current standard, holes
Internal anti-condensation coating M40 2 2 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M50 1 1 in accordance with ATEX Directive .
Terminals M63 - -
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

ED.2022 D.156
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SA301410

Width/Depth/Height: 305/147/110mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


2.5 mm2
1x48
Ambient temperature: -40°C +55°C (+40°C)
4 mm 2
1x40
Certification: 6 mm 2
1x30
CESI 03 ATEX 333 (ATEX) 10 mm 2
1x24
IEC Ex CES 13.0001 (IECEx) 16 mm 2
1x20 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
25 mm2 1x14 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
70 mm 2 -
The data in the table are given as a rough
120 mm2 - guide only based solely on the size of the
Accessories enclosures and the space taken up by the
185 mm2 - terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B31-229 Number of cable glands
2.5mm-thick galvanized steel: B31-229AC
Hole
2.5mm-thick stainless steel: B31-229IN type
A/C B/D
Hinges (two each type): B-0106 M16 6 14
Breather and drain valve: ECD-210S M20 4 12
M25 3 9

Other: M32 1 5
As required by the current standard, holes
Internal anti-condensation coating M40 1 4 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M50 1 3 in accordance with ATEX Directive .
Terminals M63 - -
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

D.157 ED.2022
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SAG301410

Width/Depth/Height: 305/147/110mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


2.5 mm2
1x48
Ambient temperature: -40°C +55°C (+40°C)
4 mm 2
1x40
Certification: 6 mm 2
1x30
CESI 03 ATEX 333 (ATEX) 10 mm 2
1x24
IEC Ex CES 13.0001 (IECEx) 16 mm 2
1x20 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
25 mm2 1x14 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
70 mm 2 -
The data in the table are given as a rough
120 mm2 - guide only based solely on the size of the
Accessories enclosures and the space taken up by the
185 mm2 - terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B31-229
Number of cable glands
2.5mm-thick galvanized steel: B31-229AC
2.5mm-thick stainless steel: B31-229IN Hole
A/C B/D
type
Hinges (two each type): B-0106
M16 6 14
Breather and drain valve: ECD-210S
M20 4 12
M25 3 9

Other: M32 1 5
As required by the current standard, holes
Internal anti-condensation coating M40 1 4 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M50 1 3 in accordance with ATEX Directive .
Terminals M63 - -
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

ED.2022 D.158
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SA302310

Width/Depth/Height: 305/230/110mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


2.5 mm 2
2x48
Ambient temperature: -40°C +55°C (+40°C)
4 mm 2
2x40
Certification: 6 mm 2
2x30
CESI 03 ATEX 333 (ATEX) 10 mm 2
2x24
IEC Ex CES 13.0001 (IECEx) 16 mm 2
2x20 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
25 mm2 15 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
70 mm 2 -
The data in the table are given as a rough
120 mm2 - guide only based solely on the size of the
Accessories enclosures and the space taken up by the
185 mm2 - terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B32-229 Number of cable glands
2.5mm-thick galvanized steel: B32-229AC
Hole
2.5mm-thick stainless steel: B32-229IN type
A/C B/D
Hinges (two each type): B-0106 M16 10 14
Breather and drain valve: ECD-210S M20 10 12
M25 7 9

Other: M32 3 5
As required by the current standard, holes
Internal anti-condensation coating M40 3 4 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M50 2 3 in accordance with ATEX Directive .
Terminals M63 - -
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

D.159 ED.2022
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SAG302310

Width/Depth/Height: 305/230/110mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


2.5 mm2
2x48
Ambient temperature: -40°C +55°C (+40°C)
4 mm 2
2x40
Certification: 6 mm 2
2x30
CESI 03 ATEX 333 (ATEX) 10 mm 2
2x24
IEC Ex CES 13.0001 (IECEx) 16 mm 2
2x20 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
25 mm2 15 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
70 mm 2 -
The data in the table are given as a rough
120 mm2 - guide only based solely on the size of the
Accessories enclosures and the space taken up by the
185 mm2 - terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B32-229
Number of cable glands
2.5mm-thick galvanized steel: B32-229AC
2.5mm-thick stainless steel: B32-229IN Hole
A/C B/D
type
Hinges (two each type): B-0106
M16 10 14
Breather and drain valve: ECD-210S
M20 10 12
M25 7 9

Other: M32 3 5
As required by the current standard, holes
Internal anti-condensation coating M40 3 4 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M50 2 3 in accordance with ATEX Directive .
Terminals M63 - -
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

ED.2022 D.160
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SA302318

Width/Depth/Height: 305/230/190mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


2.5 mm 2
2x48
Ambient temperature: -40°C +55°C (+40°C)
4 mm 2
2x40
Certification: 6 mm 2
2x30
CESI 03 ATEX 333 (ATEX) 10 mm 2
2x24
IEC Ex CES 13.0001 (IECEx) 16 mm 2
2x20 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
25 mm2 15 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
50 mm 2
13
The data in the table are given as a rough
70 mm2 - guide only based solely on the size of the
Accessories enclosures and the space taken up by the
185 mm2 - terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B32-229 Number of cable glands
2.5mm-thick galvanized steel: B32-229AC
Hole
2.5mm-thick stainless steel: B32-229IN type
A/C B/D
Hinges (two each type): B-0106 M20 18 24
Breather and drain valve: ECD-210S M25 12 18
M32 9 14

Other: M40 6 8
As required by the current standard, holes
Internal anti-condensation coating M50 4 6 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M63 2 3 in accordance with ATEX Directive .
Terminals
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

D.161 ED.2022
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SAG302318

Width/Depth/Height: 305/230/190mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


2.5 mm2
2x48
Ambient temperature: -40°C +55°C (+40°C)
4 mm 2
2x40
Certification: 6 mm 2
2x30
CESI 03 ATEX 333 (ATEX) 10 mm 2
2x24
IEC Ex CES 13.0001 (IECEx) 16 mm 2
2x20 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
25 mm2 15 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
50 mm 2
13
The data in the table are given as a rough
70 mm2 - guide only based solely on the size of the
Accessories enclosures and the space taken up by the
185 mm2 - terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B32-229
Number of cable glands
2.5mm-thick galvanized steel: B32-229AC
2.5mm-thick stainless steel: B32-229IN Hole
A/C B/D
type
Hinges (two each type): B-0106
M20 18 24
Breather and drain valve: ECD-210S
M25 12 18
M32 9 14

Other: M40 6 8
As required by the current standard, holes
Internal anti-condensation coating M50 4 6 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M63 2 3 in accordance with ATEX Directive .
Terminals
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

ED.2022 D.162
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SA473018

Width/Depth/Height: 475/305/195mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


2.5 mm 2
2x81
Ambient temperature: -40°C +55°C (+40°C)
4 mm 2
2x68
Certification: 6 mm 2
2x51
CESI 03 ATEX 333 (ATEX) 10 mm 2
2x40
IEC Ex CES 13.0001 (IECEx) 16 mm 2
2x33 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
25 mm2 2x25 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
70 mm 2
2x19
The data in the table are given as a rough
120 mm2 12 guide only based solely on the size of the
Accessories enclosures and the space taken up by the
185 mm2 11 terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B43-229 Number of cable glands
2.5mm-thick galvanized steel: B43-229AC
Hole
2.5mm-thick stainless steel: B43-229IN type
A/C B/D
Hinges (two each type): B-0106 M20 24 36
Breather and drain valve: ECD-210S M25 18 24
M32 14 18

Other: M40 8 12
As required by the current standard, holes
Internal anti-condensation coating M50 8 12 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M63 3 4 in accordance with ATEX Directive .
Terminals
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

D.163 ED.2022
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SAG473018

Width/Depth/Height: 475/305/195mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


2.5 mm 2
2x81
Ambient temperature: -40°C +55°C (+40°C)
4 mm 2
2x68
Certification: 6 mm 2
2x51
CESI 03 ATEX 333 (ATEX) 10 mm 2
2x40
IEC Ex CES 13.0001 (IECEx) 16 mm 2
2x33 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
25 mm2 2x25 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
70 mm 2
2x19
The data in the table are given as a rough
120 mm2 12 guide only based solely on the size of the
Accessories enclosures and the space taken up by the
185 mm2 11 terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B43-229
Number of cable glands
2.5mm-thick galvanized steel: B43-229AC
2.5mm-thick stainless steel: B43-229IN Hole
A/C B/D
type
Hinges (two each type): B-0106
M20 24 36
Breather and drain valve: ECD-210S
M25 18 24
M32 14 18

Other: M40 8 12
As required by the current standard, holes
Internal anti-condensation coating M50 6 12 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M63 3 4 in accordance with ATEX Directive .
Terminals
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

ED.2022 D.164
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SAG623018

Width/Depth/Height: 625/305/195mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


2.5 mm 2
2x111
Ambient temperature: -40°C +55°C (+40°C)
4 mm 2
2x93
Certification: 6 mm 2
2x69
CESI 03 ATEX 333 (ATEX) 10 mm 2
2x55
IEC Ex CES 13.0001 (IECEx) 16 mm 2
2x46 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
25 mm2 2x34 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
70 mm 2
2x27
The data in the table are given as a rough
120 mm2 17 guide only based solely on the size of the
Accessories enclosures and the space taken up by the
185 mm2 15 terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B63-229 Number of cable glands
2.5mm-thick galvanized steel: B63-229AC
Hole
2.5mm-thick stainless steel: B63-229IN type
A/C B/D
Hinges (two each type): B-0106 M20 24 48
Breather and drain valve: ECD-210S M25 18 36
M32 14 28

Other: M40 8 16
As required by the current standard, holes
Internal anti-condensation coating M50 6 12 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M63 3 6 in accordance with ATEX Directive .
Terminals
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

D.165 ED.2022
SA, SAG... series (Ex e) and (Ex i) aluminium junction boxes

Zone 1,2,21,22.
Degree of protection IP66.
Aluminium alloy body and lid.
Silicone gasket.
Stainless steel bolts and screws. Complete with hinges.
Polyester coating RAL 7035.
Impact protection IK10.
Ordering details Internal mounting plate dimensions

Standard aluminium enclosure: SAG606018

Width/Depth/Height: 600/600/206mm

Certification data for enclosures with terminals

Group II Category 2GD

Zone 1- Zone 2 (Gas) Zone 21 - Zone 22 (Dust)


II 2GD Ex eb IIC T.. Gb - Ex tb IIIC T.. Db IP66

II 2GD Ex ia IIC T.. Gb - Ex ia IIIC T.. Db IP66 Max. number of terminals

II 2GD Ex eb ia IIC T.. Gb - Ex tb ia IIIC T.. Db IP66 X-SECT. QTY.


2.5 mm 2
5x99
Ambient temperature: -40°C +55°C (+40°C)
4 mm 2
5x83
Certification: 6 mm 2
5x62
CESI 03 ATEX 333 (ATEX) 10 mm 2
5x49
IEC Ex CES 13.0001 (IECEx) 16 mm 2
5x41 Eg. 2x22= 2 rows of 22 terminals (total
Russian (TR CU) 44 terminals). The maximum number of
25 mm2 4x31 standard terminals refers to the mounting
Brazilian (INMETRO) of CABUR and/or WEIDMULLER terminals.
70 mm 2
3x24
The data in the table are given as a rough
120 mm2 15 guide only based solely on the size of the
Accessories enclosures and the space taken up by the
185 mm2 13 terminals.
Internal mounting plate: CODE
2.5mm-thick aluminium: B60-229
Number of cable glands
2.5mm-thick galvanized steel: B60-229AC
2.5mm-thick stainless steel: B60-229IN Hole
A/C B/D
type
Breather and drain valve: ECD-210S
M20 40 35
M25 30 26
M32 25 16

Other: M40 12 10
As required by the current standard, holes
Internal anti-condensation coating M50 12 10 can be drilled by Cortem or by authorized
partners who hold a production notification
External polyester coatings in different colour M63 4 4 in accordance with ATEX Directive .
Terminals
Cable glands Research conducted using Cortem's new
NAV and NEV series cable glands.

ED.2022 D.166
Features of junction boxes for control, monitoring and signalling units

Control, monitoring and signalling units are used to produce control boards that, when positioned near the electrical equipment being controlled, enable the
electrical system to operate correctly and guarantee the safety of personnel when maintenance is being performed on the system. Because they are fitted with
a Manual/Automatic selector, they allow operators to select the appropriate conditions to enable work to be performed entirely safely. They offer protection
and control for electrical equipment and control circuits located in explosion hazard areas and in particularly aggressive environments. They are used to hold
electrical equipment, such as switches, indicators, contactors, transformers, analogue and digital components, etc.... with the option of external control by
using lid-mounted Cortem control and signalling devices, such as control levers, pushbuttons, indicator lights, etc.... Cortem designs, develops and supplies
full cabling for one or more enclosures tailored to your specific requirements, producing panel boards - including even extremely complex solutions - and
providing a full inspection and testing service on request.
ELECTRICAL FEATURES
Rated voltage: 600 V ac/dc
Max. current on contacts: 16 A
Rated frequency: 50 / 60Hz

MINIMUM DISTANCES BETWEEN CORTEM Ex e CONTACTS (e.g. with reference to CESI 03 ATEX 115 certificate)
1 2 3

Key:
1. indicator light M-0612
2. rotating selector M-0604
3. emergency stop pushbutton M-0605
4. contact block M-0530
5. contact block M-0531
6. pushbutton M-0603
7. earth bar
4 5
8. terminals
9. internal mounting plate

Notes:
"e">12mm: standard version.
Suitable for voltage U<800V
"e">5mm: special versions.
Suitable for voltage U<250V
7
When determining enclosure size, what holes are drilled
and what devices can be installed, we also need to take
into account the space required for internal wiring and
6 9
running the cables.

D.167 ED.2022
SA, SAG... series Lid drilling data

TYPE OF Drilling area


ENCLOSURE mm
SA090907 70x70

SA/SAG111108 90x90

SA/SAG171108 90x150

SA/SAG141410 127x127

SA202012 180x180 TYPE OF HOLES DRILLED

SA/SAG301410 127x285

SA/SAG302310 210x285

SA/SAG302318 210x285

SA/SAG473018 285x450

SAG623018 280x595
For ammeter/ For indicator For control
SAG606018 505x505 voltmeter light devices

MINIMUM DISTANCES BETWEEN CORTEM Ex e DEVICES FOR PUSHBUTTON CONTROL STATIONS

Distances for Distances for Distances for KEY


indicator lights ammeter/voltmeter devices with 2 and/or 4 contacts 4-contact device

2-contact device

Ammeter/voltmeter

Indicator light

Notes:
Minimum distances between devices worked out for use of
standard 60x20 plates.
Option of using up to 4 contacts per device for pushbutton
M-0603 and selector M-0604.
Option of using up to 2 contacts per device for emergency stop
pushbutton M-0605.
For more information, refer to the Ex e control, monitoring and
signalling devices chapter.
ED.2022 D.168

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