THYNE-1 Product Description
THYNE-1 Product Description
Compact Excitation
Product Description
Excitation
Identification PB THYNE1.103
Version.Revision 1.03
THYNE1
Table of Contents
1. Overview................................................................................................................ 5
1.1. Tasks Assigned to Excitation Systems........................................................................................6
1.2. Fields of Application ....................................................................................................................7
1.3. Single Line Diagram ....................................................................................................................8
2. Technique.............................................................................................................. 9
2.1. Arrangements..............................................................................................................................9
2.2. Features ....................................................................................................................................10
2.3. Types of Power Circuit Supply .................................................................................................. 11
2.3.1. With Excitation Transformer in Generator Shunt Field Connection...................................11
2.3.2. With Permanent Magnet Generator (PMG).......................................................................12
2.3.3. External- and Test Supply from the Station Auxiliary System ...........................................13
2.3.4. Compact Sites and Smaller Generators ............................................................................14
2.4. Power Circuit Design .................................................................................................................15
2.4.1. Rectifier Unit and 3-Phase Overvoltage Protection ...........................................................15
2.4.2. Field Flashing / Initial Excitation.........................................................................................16
2.5. Digital Part / Microprocessor .....................................................................................................17
2.5.1. Automatic Voltage Regulator AVR (Automatic Mode) .......................................................17
2.5.2. Field Current Regulator FCR (Manual Mode)....................................................................18
2.5.3. Automatic Follow-Up and Change Over between AVR and FCR......................................18
2.5.4. Digital Sequencer .............................................................................................................. 18
2.5.5. Touch Panel.......................................................................................................................18
2.5.6. Digital Inputs and Outputs .................................................................................................19
3. Options ................................................................................................................ 23
3.1. Redundant Supply of the Power Circuit.....................................................................................23
3.2. Further Options .........................................................................................................................24
3.3. Ordering Code ...........................................................................................................................25
Figures
1. Overview
Unique Features
This document is a general system description and covers all possible performances with
variants and options of the excitation system THYNE1. For the detailed and actual performance
please refer to the "Technical specification and scope of supply THYNE1".
1 Insulated-Gate Bipolar Transistor. Features: minimal on-state power loss, high off-state voltage, robustness, almost powerless
gating; also some robustness against short-circuit, since the IGBT limits the load current.
For the operation of a synchronous generator a magnetic rotor field is required which is produced by a
DC current flowing in the rotor windings. This DC current is generated by the excitation system.
There are several kinds of excitation systems which are employing either rotating machinery or static
elements. A static excitation system is connected via an excitation transformer to a power source.
Should the source be the generator winding itself we are referring to a "shunt field" excitation system.
When the excitation transformer is connected to an external power source, e.g. an AC generator on the
rotor shaft or to the auxiliary supply of the plant, it is denominated as excitation system "with external
supply", or "external excitation". The voltage output of the excitation transformer is rectified and
regulated and is transmitted to the field winding via the rotor brushes.
A further possibility is the use of a pilot exciter machine. It can either be a brushless AC exciter with
flywheel diodes or, especially in older plants, a DC exciter machine. The pilot exciter is acting as an
amplifier of the field current. The flywheel diodes are mounted on the common shaft of the generator
rotor and pilot exciter and are supplying the necessary DC current for the rotor. The regulation of the
pilot exciter field is performed via a voltage regulator.
• production and regulation of the generator voltage when not connected to the power grid or when
operating as an isolated system, or
• production and regulation of the reactive power when operating in parallel with other units to the
power system. Maintaining the voltage level is caused by the grid system itself provided that it is
able to do so. When during on-line operation the rotor current is reduced too much then the
stability of the generator set is also decreasing. This can lead to loss of synchronism with
subsequent damage to the generator within a relatively short period due to additional currents
circulating in the generator windings. In parallel operation, generator speed and active power
output is solely determined by the turbine drive.
The power diagram below schematically shows the permissible load range for stable operation of the
generator set.
0.5
Operating range
THYNE1 is an integrated and compact solution whenever excitation and regulation of small and medium
sized synchronous alternators, having either AC or DC exciter machines, is required.
THYNE1 is not only suitable for new power plants but can also be applied successfully and with
advantage for refurbishment of existing plants due to easy and quick installation, with a minimum
amount of power outage.
Local operation, alarm annunciation facilities and visualization on a color touch panel enable the
operating staff to locally control the excitation system, read the actual measured values and also provide
swift and precise diagnosis and repair in case of component failure.
Designed as a "black box with interfaces", THYNE1 is an excitation system easy to integrate during
engineering. Because of its modest dimensions it can be easily mounted in a cubicle. Effortlessly
accessible terminal strips facilitate the installation of the device. It is of modern design, having a touch
panel for clear indication and can optimally be adapted to any extension possibilities and options
according to customer specific requirements and plant conditions.
Alternative
Station Supply
Voltage Current
Sensing Sensing
3~
GEN
Battery
Excitation
Transformer, (Power Supply
or Field Flashing)
1- or 3-phase
Field
Power 7-ch, 1Msp/s ADC 24-60VDC//
Supply 110-250VAC/VDC
Power Supply
32 Bit Floating
Point DSP for
IGBT
Switch Control
Regulation THYNE1
with
Current Limiter
Defluxing 16 Bit Micro
Resistor for Control &
(int.) Communication
2. Technique
2.1. Arrangements
2.2. Features
THYNE1, the compact excitation device, is distinguished by an uniform hard- and software for all
variants of the power circuit supply. Besides the power circuit it contains the voltage regulator, the field
current regulator, additional regulators as well as the complete sub-automatic system necessary for the
control of the individual components.
THYNE1 features
• Internal overvoltage protection
• Device for discharging the excitation machine’s field circuit
• Initial excitation effective for generator shunt field excitation
• Automatic voltage regulator (AVR) with limiters and additional regulators (for automatic operation)
• Field current regulator (manual mode)
• Touch panel for visualization and for operating the device or excitation cubicle locally (commands,
alarms, parameter setting, display)
• Automatic follow-up and transfer between voltage regulator and field current regulator (manually,
or automatically in case of AVR failure)
• Potential-free inputs and outputs for interconnection with higher-level systems (control system, protection)
• Integrated digital sequencer for internal control sequences
• Suitable for excitation of an AC or DC exciter machine
• Supply configurations (up to the maximum of 3 x 250 VAC, or 350 VDC)
─ External excitation transformer in generator shunt field connection
─ Supplied from the auxiliary service
─ Supplied from permanent magnet generator
─ Supplied from station battery
─ Redundant supply, e.g. battery and shunt field connection
• For supply frequencies of 0 (DC) up to 440Hz
• For field rated current up to 25 A max. and field rated voltage up to 210 VDC max., continuously
• Ceiling voltage up to max. 320 VDC and ceiling current up to max. 40 ADC / 10 s
• SHARC Microprocessor (control), C167 Microcontroller (sequencer), Samsung (touch panel)
• Voltage regulation in automatic mode with inner loop current regulating
• Adjustable active and reactive load compensation
• Extensive limiters included with all THYNE1 types (see 2.5.1, "Automatic Voltage Regulator AVR
(Automatic Mode)")
• Isolated operation detected by frequency deviation
• Additional regulators: Power factor regulator or reactive power regulator, switchable
• Electronic components supplied from battery and in addition, as a redundant supply, from the
power circuit supply
• Provision to add a change over selection for a test supply from the auxiliaries
• Following measured values are displayed on the touch panel
─ Generator voltage
─ Generator current
─ Field current
─ Generator active power
─ Generator reactive power
─ Generator power factor
• Chronological sequence of alarms display of an excitation failure
• Bus connection via IEC 60870-5-104
• Bus connection via MODBUS
The excitation power is preferably taken three-phase or single-phase from generator terminals in shunt
field connection, or taken from the grid via an excitation transformer, and supplied to THYNE1 via a
latched contactor (see Fig. 3). THYNE1 rectifies the voltage and delivers it to the excitation machine’s
field.
When using a high voltage excitation transformer the voltage is first transformed to 3 x 400 V, and then
transformed from 3 x 400 V to the to the field requirements of the excitation machine, using an excitation
matching transformer. This way one can, for test purpose, switch over to an independent test supply.
The high- and/or low voltage transformers are of dry cast-resin type.
For supplying power to the THYNE1 device itself, the device has to be connected to a station battery.
Test
Supply
Excitation Actual
Transformer Values
Acquisition
=
Transformer
Latched
Contactor
AC Exciter Machine
THYNE1 Gen
The field- and rotor parameters can be operating within following ranges:
• Field voltage: positive and negative
• Field current: positive
• Rotor voltage and rotor current: positive
With a shunt field excitation the excitation supply voltage is lost during close-up generator short circuit
faults and the synchronous alternator is de-excited. In case of a high continuous short circuit current is
required from the generator, current boost supplied from the station battery can be designed. For
connecting the battery THYNE1 has separate terminals (also see Fig. 3).
It certainly has to be taken into consideration that battery and AC supply circuits are
not electrically isolated from each other.
The excitation power is taken from a three-phase PMG, mounted on the generator shaft and therefore
rotating with the generator, and supplied to THYNE1 via a latched contactor. THYNE1 rectifies the
voltage and delivers it to the excitation machine’s field (see Fig. 4). This type of supply is independent
from the external system grid and is producing the whole excitation power for generator close-up faults.
For supplying power to the THYNE1 device itself, the device has to be connected to the station battery.
The field- and rotor parameters can be operating within following ranges:
• Field voltage: positive and negative
• Field current: positive
• Rotor voltage and rotor current: positive
Test
Supply
Actual
Values
Acquisition
Machine Arrangement
DC Exciter Machine
Change Over Selection
=
for Test Supply
AC Exciter Machine
PMG THYNE1 Gen
Latched
Contactor
2.3.3. External- and Test Supply from the Station Auxiliary System
During first commissioning (i.e. short circuit- and open circuit tests, generator heat run, protection and
excitation settings) and for subsequent periodic checks an external supply to the excitation system, i.e.
an external excitation, is required which is not depending on the generator voltage.
For this purpose an independent external supply from the station auxiliary system can be taken. Now the
excitation system supply is switched via the matching transformer and a control selector switch to the
station auxiliary system. The field current can now be adjusted in manual mode with the field regulator
from zero up to nominal current (thereto see Fig. 3 und Fig. 4).
This auxiliary test supply is designed to also serve as a redundant power source with the generator on-
line and operated by the voltage regulator.
In case of a safe station auxiliary system, usually being available in thermal power plants, this supply can
also be utilized for the excitation during normal on-line operation via a low voltage excitation transformer.
If the auxiliaries service feeder is designed to supply the required power, generator and externally
supplied excitation perform with the same power- and dynamic characteristics, as the generator being
operated on load in shunt field operation. The difference may be that the external supply is more prone
to temporary failure than the exclusive supply from the generator terminals.
In case of an auxiliaries service voltage outage the generator excitation cannot be maintained any
longer.
For rather simple applications and small generators, especially low-voltage generators, when there is no
station battery, the power to be supplied to THYNE1 can also be taken from the power circuit supply.
Take notice that the supply voltage has to be transformed by means of a matching transformer (see Fig.
5).
For these apllications the supply contactor can be omitted since the de-excitation device inside THYNE1
will reliably de-excite the generator.
Compared to a permanent supply from battery, a disadvantage lies in the fact that all recordings and
stored alarms are lost in case the supplied power is lost.
With this method the shunt field is built up by means of the generator's remanence. For this, the device
option self-start ability has to be set in the ordering code (further details see 3.3, "Ordering Code").
Excitation Actual
Transformer Values
Acquisition
Machine Arrangement
DC Exciter Machine
=
AC Exciter Machine
THYNE1 Gen
Matching
Transformer for
Power Supply
There are 6 input terminals for the power circuit supply. To these terminals a single-phase or three-
phase supply voltage can be connected, or else a station battery (Fig. 6). A combination of the supplies
is possible as well, e.g. AC supply and battery, whereby it has to be taken into consideration that all input
voltages are equipotentially connected by the internal diode bridge. Electrical isolation of these voltage
systems can be achieved by means of an external matching transformer in the AC supply circuit.
All supply voltages fed into THYNE1 are rectified by a diode bridge and then fed to an IGBT which works
as main switch. Before that main switch capacitors of high capacity are located in order to protect
against overvoltage on the inputs.
Selbstanlaufüberbrückung
Initial-power-up-control
Entmagnetisierungskreis
Defluxing circuit
Hauptschalter
Main switch
N
Feldstromerfassung
Field current sensing
Phase L1
Freilaufkreis für
asynchronen
Phase L2 Hochlauf Feld
Reverse field
field
Phase L3 current protection
Batterie +
Batterie -
Alternativer
Entmagnetisierungskreis
alternative defluxing
circuit
Interner Entmagnetisierungswiderstand
Internal field defluxing resistor
innerhalb THYNE1
inside THYNE1
Externer Entmagnetisierungswiderstand
External field defluxing resistor
The negative voltage required for two-quadrant operation can be achieved by controlling the IGBTs with
an appropriate delay angle. When commutating to the de-excitation circuit the field voltage changes
polarity. Therefore, positive and negative field voltage are possible (two-quadrant operation), resulting in
a high speed regulator response.
All power semiconductors are mounted on the main heat sink. This heat sink is designed for natural
cooling. THYNE1 therefore does not require a cooling fan. When choosing a place where to install
THYNE1 one shall only ensure sufficient cooling air supply from below.
The power circuit is equipped with IGBT elements. These semiconductor components will be deployed
increasingly in power electronics because the unite in one single component the advantages of the
bipolar transistor (minimal on-state power loss, high off-state voltage, robustness) and the advantages of
the field-effect transistor (almost powerless gating). Robustness against short-circuit is also a further
advantage, since the IGBT limits the load current.
Self-excitation during start up of a synchronous generator equipped with a shunt field excitation system
can only be secured with additional measures since the residual voltage is not sufficient to provide the
energy required. Only a small generator's residual voltage is sufficient for self-excitation.
The energy required for field flashing is supplied from the station battery and delievered to THYNE1
through the battery terminals. When the excitation is switched on the AC supply contactor is closed first.
If there is not sufficient AC voltage the start up contactor is closed and remains closed until the shunt
field operation threshold is reached. THYNE1 is regulating to the adjusted setpoint-value.
When an excitation system is supplied externally or from a permanent magnet generator, field flashing is
not necessary.
The microprocessor-controlled digital voltage regulator (automatic voltage regulator, AVR) is the heart of
the excitation system. In addition to the voltage regulator the system contains required limiters and
additional regulators. The AVR output controls the IGBTs using pulse width modulation.
As soon as the generator voltage is established the electronic circuits are redundantly supplied with
voltage. The AVR is then supplied from the power circuit supply, AC or DC, and from the station battery.
The latter continues to supply without interruption, through decoupling diodes, the AVR at stand-still,
during initial excitation and during grid system voltage dips.
Functional Principle
The voltage regulator operates with two regulating loops. The first loop (for voltage regulation) with PID
structure and internal integration feedback is piloting the second regulating loop (for field current
regulation), which has a PI characteristic. Due to this two stage design a fast regulating dynamics as well
as high stability during all operating- and load conditions is achieved.
The actual measured values are electrically isolated by means of interposing CT's and prepared for
further processing by the DSP (digital signal processor).
Software
Sequencer program and regulator program are executed on different processors. Program and data are
stored in separate FLASH memories.
The following limiters and additional features are installed in all THYNE1 types:
• Maximum and minimum field current limiter with an instantaneous and delayed response
• Overfluxing limiter (V/Hz)
• Stator current limiter with current dependent delay (inverse time) for capacitive and inductive
generator operation.
• Underexcitation limiter (static and dynamic)
• Soft-start feature, i.e. start the initial raising of the generator voltage with a defined rate of rise,
without hunting
• Detection of isolated operation by frequency deviation
In order to provide uttermost safety during operation the system is provided with extensive hard- and
software supervision features.
• Self-monitoring of the processors
• Monitoring of the supply voltages
• Regulator watchdog function
For manual operation via the (internal) regulating loop the field current is regulated according to the
adjusted setpoint value. The potentiometer for the current regulator is again part of the software and also
requires no maintenance.
To increase availability, in this mode no limiters are effective, with exception of the field current setpoint
value is limited to a settable maximum value ("setpoint value field current regulator upper limit").
2.5.3. Automatic Follow-Up and Change Over between AVR and FCR
A smooth transfer from voltage regulator (automatic mode) to field current regulator (manual mode) is
possible during operation and is achieved either manual or automatic. Automatic change over takes
place on faults in the voltage regulator system, e.g. failure of the generator voltage actual value.
Transferring from field current- to voltage regulator mode can only be performed manually. A follow-up
regulator continuously adjusts the respective other operating mode so that in either way always balanced
conditions are present. When in manual mode the generator voltage exceeds the upper or falls short of
the lower limit of the automatic mode control range a change over is blocked.
For sequencer, monitoring and alarm annunciation, integrated in the microprocessor system as part of
the software, the following functions available:
• Digital sequencer for proper initial excitation and de-excitation including operation of all necessary
contactors
• Input and output signal processing
• Monitoring of the excitation as well as alarm and trip signal output
• Displaying operating modes and alarms on the touch panel
The color touch panel facilitates intuitive local operation and visualization. In addition to the display of all
setpoint and actual values, curve displays (e.g. trend display) are implemented in the touch panel. By
way of these functions and the clear text error memory, efficient commissioning and analysis in case of a
failure are made possible. Several touch panels each giving access to THYNE1 can be connected.
• Local display on the touch panel
─ Generator voltage
─ Generator current
─ Field current
─ Generator active power
─ Generator reactive power
─ Generator power factor
• Additional measured values and other values (e.g. settings values) can be displayed by calling
them up on the touch panel
The following digital inputs and outputs are pre-programmed in THYNE1 and are available potential-free
at the terminals.
Outputs
Designation
Output Normal Short Note
*)
A00 Excitation ON Informational signal
THYNE1 is in regular ON state. The generator voltage is
already built up.
*)
A01 Excitation OFF Informational signal
THYNE1 is in regular OFF state. The generator voltage is
zero.
A02 Excitation AUTO Informational signal
THYNE1 is in voltage regulation mode. This also applies in
VAR or P.F. regulator mode.
A03 Excitation MAN Informational signal
THYNE1 is in field current regulation mode. Therefore no
limiter is active.
A04 Excitation Ready Informational signal
THYNE1 is ready to switch on (start sequence). No trips
are activated.
A05 VAR Regulator preselected Informational signal
The VAR regulator is preselected as additional regulator
A06 P.F. Regulator preselected Informational signal
The p.f. regulator is preselected as additional regulator.
A07 Additional Regulator ON Informational signal
The additional regulator is currently active. This can be the
VAR regulator or the p.f. regulator, dependent on
preselection.
A08 Excitation Alarm Alarm signal
THYNE1 has encountered a fault. The accurate fault text
can be retrieved locally.
A09 Excitaton Trip Informational signal (inverse logic)
THYNE1 has activated or deactivated the trip signal.
Clearing the output means activating the trip signal.
This signal is also influenced by the watchdog output signal
(logical OR).
A10 Excitaton Trip Informational signal (inverse logic)
THYNE1 has activated or deactivated the trip signal.
Clearing the output means activating the trip signal.
This signal is also influenced by the watchdog output signal
(logical OR).
A11 Limit active Informational signal
THYNE1 has reached either the set value limit or the
threshold value of a limiter. The set value limit is valid for
the active regulator and means a violation of a limit, either
the lower or the upper limit.
A12 SPARE
Designation
Output Normal Short Note
Inputs
Designation
Input Normal Short Note
Designation
Input Normal Short Note
3. Options
THYNE1 provides high operation reliability through several types of power circuit supply
Because the power circuit can be supplied simultaneously with AC and DC voltage, implementing a
redundant supply is easy. In addition to the AC supply (e.g. external supply or shunt circuit) also a DC
supply (battery, current boost) can be connected to the input terminals. This way in normal operation
both power circuit supplies are active and the site can continue to be operated without interruption even
if one supply source encounters a failure.
These options shall be defined in the ordering code (siehe 3.3, "Ordering Code").
THYNE1- I T A D P B U E S
Maximaler Ausgangsstrom
(dauernd / Stoß)
1... 8A / 13A
2... 15A / 24A
3... 25A / 40A
Touchpanel
0... nein
1... ja
0... keine
1... 1AE + 1AA
2... 2AE + 2AA
3... 3AE + 3AA
Diodenfehlererfassung
0... nein
1... ja
0... nein
1... ja
Busanbindung
0... keine
1... IEC 60870-5-104
2... Modbus
0... nein
1... ja
4. Technical Specifications
(Bottom view)
(Front view)
THYNE1 is housed scoop-proof in a compact aluminium case. All terminals, signal and power circuits,
are removable screw terminals and are placed on the left and right side plates. Dependent on the model
THYNE1 is delivered with or without touch panel (see 3.3, "Ordering Code").
IEC CISPR 22 Information technology equipment - Radio disturbance characteristics - Limits and methods of
measurement
Levels of spurious signals Class A
B. Reader´s Reactions
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