Spicer Drive Axles

Illustrated Parts List

Spicer® Drive Axles
AXIP-0487
July 2011
FS140 Models
 Table of Contents

General Information........................................................................................................................................... 2
How To Use Illustrated Parts List..................................................................................................................... 2
Model Identification . ...................................................................................................................................... 3
Axle Parts Explode............................................................................................................................................. 6
Axle Parts List.................................................................................................................................................... 7
Pinion Bearing Spacers...................................................................................................................................... 8
Gear & Pinion Kits.............................................................................................................................................. 9
Axle Housing Parts Explode.............................................................................................................................. 10
Axle Housing Parts List.................................................................................................................................... 10
Axle Housings.................................................................................................................................................. 11
Axle Shafts...................................................................................................................................................... 11
Service Carriers............................................................................................................................................... 12
Yokes & Flanges.............................................................................................................................................. 14
Oil Seal Installation Tools................................................................................................................................. 15
Service Kit Reference Listing........................................................................................................................... 15

1
 General Information

General Information
How To Use Illustrated Parts List
Ordering Parts
• RH/LH - Right Hand/Left Hand - Determined as viewed from behind
• This parts book is organized in sections according to parts   the vehicle looking forward.
  servicing requirements. Use the Contents or page headings and • RTV - Gasket Compound - Formed-in-place gasket sealer. It is
colored tabs to find information.   recommended for use on all surfaces requiring a gasket.
• Use this book to order parts for your Dana® Spicer® Axle. • Str - Straight
• For convenience, part numbers have been included for all pieces
Illustrations
of the carrier assembly. Some of these parts, such as the carrier and
caps, are serviced only in kits or assemblies. Part numbers are • Illustrations show parts in assembly groups.
for your reference only. Those parts not serviced separately are • Item numbers on illustrations correspond with parts listings on
  identified with NSS. pages that accompany the drawings.
• Notes are included on illustrations where needed.
Kits and Assemblies
Parts Listings
• Kits and Assemblies contain groups of individual or assembled parts
developed for optimal replacement or repair of a service problem. • Parts listings are defined by parts groupings and are broken down
• Kits and Assemblies are shown with applicable parts groupings by service assemblies.
  in the parts listing. • Parts Listings identify a part for servicing with the following
• See the Appendix for detailed information concerning kits applicable   categories:
  to this model.` • Item - corresponds with numbers on illustrations for part
  identification
Abbreviations
• Part Name - specifies part name or description
• ABS - Antilock Brake System • Quantity (Qty) - quantity required for assembly
• AR - As Required - Parts that vary in quantity with each axle. • Current Part - service part numbers are broken down by model,
  Example: shims type or other applicable information
• Assy - Assembly • Notes - define unique characteristics or replacement notes
• Brg - Bearing • Kits / Assy’s Where Used - indicates Kits or Assemblies that
• Diff - Differential   contain a particular part
• Hsg - Housing • Other pertinent information is listed in tables or parts listings as
• Inv - Involute required.
• N/A - Not Applicable
• NSS - Not Serviced Separately - Items which can only be
purchased in sets, kit form or service assemblies. Example: brake
  shoes.

Effectively using a Parts Listing - Example

Follow the example below to locate and order exactly what is required for servicing.

Match to Use to Order this

item on identify quantity for Order part number Indicates information
illustration Part Number servicing by model indicated important to ordering or use
Item Description Qty S140 Notes
7 Brg Cup - Plain Half 1 133897
8 Brg Cone - Plain Half 1 133898

Summary of Kits and Assemblies

BEARING KIT 504114 Contents Identified with *
WHEEL DIFF SIDE GEAR KIT 504115 includes items 21-26

2
 Model Identification

Model Identification
Locating Model Designation Information
• Axle Model Identification, Part Number and Serial Number are
located on a tag at the axle centerline. This information will help
to locate information in this book and to identify the correct
parts for servicing.

Drive Axles

4
5
3
CUST. PART NO. Spicer®
SPEC. SERIAL NO.

MODEL PART NO. RATIO

MADE IN:
2 6

Spicer®
CUST. PART NO.
SERIAL NO.
SPEC.
RATIO
MODEL PART NO.
MADE IN:
1 7

Drive Axle Assembly Tag

1. Country or origin NOTE: When inquiring about specific information on your axle, write
2. Axle model identification down all of the above information from your tag and call your local OEM
3. Specification number assigned to the axle built by Spicer®. Identifies all dealer or your Spicer representative.

component parts of the axle including special OEM requirements such as
yokes or flanges • The axles illustrated in this book are specified with a variety of
different axle shafts, according to OEM specifications. When ordering
4. OEM part number assigned to the axle build replacement axle shafts, note the part number stamped into the flange.
5. Carrier assembly serial number assigned by the manufacturing plant
6. Axle gear ratio
7. Carrier assembly production or service part number

Axle shaft part number

3
 Model Identification

Using Model Designation to Identify Axle Components

• The Axle Model Identification number contains information that
is important to understand when purchasing service parts or
new components. The Model Identification number provides
important vehicle, capacity and application information and
model features. Use this guideline to understand your Axle
Model Identification. If you need assistance, contact your
Roadranger
Spicer representative.

S 19 - 1 4 0 L
Options
L - Limited-Slip
W - Wide-track
S - Single Rear Axle

GAW Rating x 1000 l b s .

Gear Type Design Level

1 - Standard Single Reduction
2 - Dual Range Head Assembly Series
3 - Planetary Double Reduction
4 - Controlled Traction Differential
5 - Helical Reduction

4
 Models

Models
The following models are included in this publication:

Single Reduction Models

Model Axle Capacity Gear Size
S17-140 17,000 Lbs 13.4” Hypoid
S19-140 19,000 Lbs* 13.4” Hypoid

*Note: Up to 19,800 lbs. GAWR for approved school bus applications.

5
 Axle Parts Explode

Axle Parts Explode

11 12

10
13
10
30
27
29 17 18
16

15
14
9

23
26
20 19 28 9
21 10
22 25
8
24
7

6
5
4
3

6
 Axle Parts List

Axle Parts List

Item Part Name Qty S140 Notes
KIT - BEARING 504114 Contents Identified with *
1 Pinion Nut 1 127589
2 End Yoke & Slinger Assy 1 --- Ref page 14 for individual part numbers
3 Pinion Oil Seal 1 127591*
4 Outer Pinion Bearing Cone 1 12496*
5 Outer Pinion Bearing Cup 1 12495*
6 Bearing Pre-Load Spacer 1 504039 Ref page 8 for individual part numbers and kit contents
7 Inner Pinion Bearing Cup 1 133897*
8 Inner Pinion Bearing Cone 1 133898*
9 Ring Gear & Drive Pinion - NSS 1 --- Ref page 9 for individual Ring Gear & Pinion Kits
10 Diff Carrier-n-Cap Assy. 1 134154 Casting#134153 (includes items 10-12)
11 Capscrew - Carrier Cap 4 210095
12 Washer - Carrier Cap 4 210288
13 Cotter Pin 2 90873
14 Pin - Dowel 2 132821
15 Ring Gear Bolts 12 133896
16 Bearing Cone - Flange Half 1 99906*
17 Bearing Cup - Flange Half 1 31824*
18 Diff Bearing Adjuster - Flange Half 1 133873
19 Differential Case - Plain Half 1 134051
20 Bearing Cone - Plain Half 1 HB105*
21 Bearing Cup - Plain Half 1 HA102*
22 Diff Bearing Adjuster - PlainHalf 1 360HR101
23 Fill Plug - Magnetic 1 54254 Carrier fill hole plug
KIT - WHEEL DIFF SIDE GEAR 504115 includes items 24-30
24 Thrust Washer - Side Pinion 4 129305
25 Side Pinion 4 133761
26 Thrust Washer - Side Gear 1 127386
27 Side Gear - 39 Inv 2 127367
28 Dowel Pin 2 130605 2.25” (57mm)
29 Differential Shaft - Long 1 134151 6.75” (172mm)
30 Differential Shaft - Short 2 134152 3.07” (78mm)
31 RTV - Sealant 1 107276S* not illustrated

7
 Pinion Bearing Spacers

Pinion Bearing Spacers

Pinion Bearing Spacer Kit P/N: 504039

Part Number Spacer (mm) Thickness (in)
130543 27.230 1.072
130545 27.280 1.074
130547 27.330 1.076
130549 27.390 1.078
130551 27.440 1.080
130553 * 27.490 1.082
130555 27.540 1.084
130557 27.590 1.086
130559 27.610 1.087
130561 27.640 1.088
130563 * 27.660 1.089
130565 * 27.690 1.090
130567 * 27.720 1.091
130569 27.740 1.092
130571 27.770 1.093
130573 * 27.790 1.094
130575 * 27.820 1.095
130577 * 27.840 1.096
130579 27.870 1.097
130581 27.890 1.098
130583 * 27.920 1.099
130585 27.940 1.100
130587 27.970 1.101
130589 28.000 1.102
130591 28.050 1.104
130593 28.100 1.106

*Most Popular used spacers. Brg Spacer kit 504039 contains qty 1 each of these.

8
 Gear & Pinion Kits

Ring Gear & Pinion Identification

Dana has highly developed primary axle gearing which is only used in matched sets. These sets are identified by the mating parts listed below. Within
any Dana production drive axle or genuine Spicer® Gear & Pinion service kits, these mated part numbers will appear. Because they are developed as a
set with precision machining, never mix gears and pinions from different mated sets within an axle. Shortened gearing life, noise and failure may occur.
Always use genuine Spicer® products.
• Ring Gear and Drive Pinion are matched parts and must be replaced in sets.
• Complete Identification is stamped on both parts as shown on the drawing below.

Single Reduction
Ring Gear

9
L703 JF-1
8 8 8 678 3 9-6 EA-93

Matched Gear Set Number Part Number

Manufacturing Numbers
Ring Gear Teeth Pinion Teeth

Self Locking Nut Pinion

Pinion Teeth
Part Number 6-39 Ring Gear Teeth

JD7
85405
L7038

7 93
Manufacturing Numbers
SPICER
Indicates Genuine
Gear & Pinion Kits
Side Spicer Parts Front

39 Inv. 1.95” Spline

13.40” (340mm) Hypoid Gearing
Pinion Nut Part No. 127589
Mated Gear/Pinion Set
For Service
Ratio Order Kit No. Gear (NSS) Pinion (NSS) Tooth Combo Notes
3.31 504100 134025 133922 43/13
3.58 504101 134026 133923 43/12
3.73 504102 134027 133924 41/11
3.91 504103 134028 133925 43/11
4.10 504104 134029 133926 41/10
4.30 504105 134030 133927 43/10
4.56 504106 134031 133928 41/9
4.88 504107 134032 133929 39/8
5.29 504116 134140 134139 37/7
5.57 504110 134035 133932 39/7
6.14 504111 134036 133933 43/7
6.50 504112 134037 133934 39/6

9
 Axle Housing Parts Explode

Axle Housing Parts Explode

6 3b
5 6
5 6

5 5

3a
5 2
5

5 5
5 6
6
Carrier to Housing Fasteners
(Viewed from front of axle) 4

4
6

Axle Housing Parts List

Item Description Qty Part No. Notes
1 Axle Shaft - 39 Inv 2 --- See chart page 12
2 Axle Housing 1 --- See chart page 11
3 KIT-BREATHER VALVE ASSY 1 507162 Includes items 3a & 3b
3a Hose & Clamp 1 129340  
3b Vent 1 302706  
KIT-AXLE HOUSING HARDWARE 504113 Includes items 4-6
4 Washer 14 128415
5 Capscrew, Carrier to Hsg - Short 5 210115 40mm - M14 X 2
6 Capscrew, Carrier to Hsg - Long 9 210091 70mm - M14 X 2
7 Wheel Brg Nut - outer 2 119881 not illustrated
8 Wheel Brg Nut - inner 2 119882 not illustrated
9 Washer - Wheel Brg Lock 2 119883 not illustrated
10 Washer - Wheel Brg Tanged 2 129132 not illustrated
11 Thread Adhesive 1 129293 not illustrated
12 RTV Sealant 1 107276S not illustrated

10
 Axle Housings

Axle Housings
Axle Series Tag I.D. Number Service P/N OEM Features / Notes
S140 323740 323740 Navistar Bare Hsg, brake line clips
S140 323741 323741 NavistarTorque Rod Bkt, has abs blocks
S140 323937 323937 Navistar Bare Hsg, has abs blocks
S140 323707 323707 Navistar Bare Hsg, has abs blocks
S140 323940 323940 Navistar Bare Hsg, brake line clips

11
 Axle Shafts

Axle Shafts

Part No. Qty Spline Body O.D. Shaft Length Spline Length Flange O.D. Flange Holes OEM
133963 2 39 1.81 40.118 4” 6.625 8(.635) STR NAV

12
 Service Carriers

Service Carriers

S140 Standard Carrier

13.40” (340mm) Hypoid Gearing
Side Gear # 127367
Side Gear New
Ratio Spline Carrier
3.31 39 Inv 681500
3.58 39 Inv 681501
3.73 39 Inv 681502
3.91 39 Inv 681503
4.10 39 Inv 681504
4.30 39 Inv 681505
4.56 39 Inv 681506
4.88 39 Inv 681507
5.29 39 Inv 681513
5.57 39 Inv 681510
6.14 39 Inv 681511
6.50 39 Inv 681512

13
 Yokes & Flanges

Yokes & Flanges

Spicer yoke part numbers shown below are PRODUCTION part numbers and are for reference only. The part numbers needed for service may vary. Please
contact Driveshaft Division for price & availability of service yokes. For additional Yoke information reference Dana Bulletin ABIB-0607.

STYLE X
Half Round

B
C

S140 Series - 39 Inv. Spline

Production
Yoke & Slinger Series Style Dim. A Dim. B Dim. C Notes
100-4-1431-1X SPL100 X 4.750” 1.625” 4.957”
6-4-10321-1X 1710 X 5.250” 1.938” 6.190”

14
 Oil Seal Installation Tools

Oil Seal Installation Tools

Oil seal installation tools are available for installing drive axle pinion seals. Using these tools ensures proper installation of the seal. Failure to use these
tools may result in an improperly installed or damaged seal.

126917

Quick Reference Service Kit Listing

Description Part Number
Axle Housing Hardware Kit (carr-to-hsg) 504113

Bearing Kit 504114

Diff Carrier & Bearing Cap Assy 134154

Oil Seal Driver Installation Tool 126917

Pinion Bearing Spacer Kit 504039

Pinion Oilseal 127591

RTV Sealant 107276S

U-Tube Breather Kit 507162

Wheel Diff Side Gear Kit - 39inv 504115

15
ForDana Aftermarket
spec‘ing Group
or service assistance, call 1.800.621.8084 or visit our website at www.spicerparts.com
PO Box 321
Toledo, Ohio 43697-0321

Warehouse
Dana Distributor:
Commercial Vehicle1.800.621.8084
Products Group
OE Technology
3939 Dealers: 1.877.777.5360
Drive
Maumee, Ohio, USA 43537
www.spicerparts.com
www.dana.com

AXIP-0487 Printed in U.S.A.

Copyright Dana Limited, 2012.
All rights reserved. Dana Limited.