Brochure Valen Technologies
Brochure Valen Technologies
Brochure Valen Technologies
IS: 4984:1995
These HDPE pipes are available in sizes 20 mm to 400 mm in pressure rating of PN-2.5, PN-4.0, PN-6.0, PN-8.0, PN-10.0 ,
PN-12.5 & PN-16.0 in all three grades PE-63, PE-80 and PE-100.
APPLICATIONS
EFFLUENT AND WASTE WATER DOMESTIC GAS DISTRIBUTIONS SUBMARINE PIPELINES
DISPOSAL
Earlier, engineers always carried One of the most important
Effluents of varied chemical a psychological fear in using applications where all salient
compositions can be effectively HDPE pipes rather plastic pipes features of VALENS pipes
disposed of using VALENS HDPE for conveyance of inflammably prominently figure out is for
pipes & coils, with the aid of gases. However experiments and under water pipelines. VALENS
the latest know-how on piping extensive trials proved these fears pipes have been successfully laid
engineering, pipelines for waste totally wrong and have established for under water river crossing,
collection and disposal in chemical excellence of performance of creek crossing, marine out-falls
industry. Longevity of VALENS HDPE pipes for conveyance of and for brine intake lines in the
pipes under such application all type of combustible gases. open sea. Hazardous chemical
would rate the best amongst the Experiments have also proved effluents and radioactive wastes
conventional pipe even under that the permeable losses are are being harmlessly disposed
critical service conditions. insignificant in regard to safety and into deep sea through VALENS
environmental impact. pipes with substantial cost savings.
Schemes which would have been
dropped due to economical un-
viability have been made feasible
with VALENS pipes.
PROPERTIES
• Economical than traditional pipe material. • Smooth bore provided less head loss. Flow resistance is
• Resistance to chemicals- Exceptional resistance to all approximately 30 % less than that of conventional pipes,
external and internal corrosion. permitting the use of a smaller bore pipe for
• Resistant to electrolytic corrosion. a given rate of flow.
• Will not rust or rot. • Perfect stability of material obviates the risk of ageing.
• Welded joints speedup installation- • Total neutrality to products conveyed.
Trench widths reduced which leads to saving in the cost of • Flame resistance classifying the material as self
excavation and back filling. extinguishing according to test standard employed.
• Light weight - One sixth of the weight of steel. Low • Low maintenance cost.
specific gravity giving an outstanding light weight product • Easy to install.
for easy transportation, handling, fitting etc. • Longer life than G.I, M.S cement and other pipes.
• Very good thermal insulation due to
low thermal conductivity.
WALL THICKNESS OF PIPES (PE-63) FOR PRESSURE RATINGS OF IS:4984-1995
DIA PN 2.5 PN 4 PN 6 PN 8 PN 10 PN 12.5 PN 16
DN MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX
20 - - - - - - - - 2.3 2.8 2.8 3.3 3.4 4.0
25 - - - - - - 2.3 2.8 2.8 3.3 3.4 4.0 4.2 4.9
32 - - - - 2.3 2.8 3.0 3.5 3.6 4.2 4.4 5.1 5.4 6.2
40 - - 2.0 2.4 2.8 3.3 3.7 4.3 4.5 5.2 5.5 6.3 6.7 7.6
50 - - 2.4 2.9 3.5 4.1 4.6 5.3 5.6 6.4 6.8 7.7 8.4 9.5
63 2.0 2.4 3.0 3.5 4.4 5.1 5.8 6.6 7.0 7.9 8.6 9.7 10.5 11.8
75 2.3 2.8 3.6 4.2 5.3 6.1 6.9 7.8 8.4 9.5 10.2 11.5 12.5 14.0
90 2.8 3.3 4.3 5.0 6.3 7.2 8.2 9.3 10.0 11.2 12.2 13.7 15.0 16.7
110 3.4 4.0 5.3 6.1 7.7 8.7 10.0 11.2 12.3 13.8 14.9 16.6 18.4 20.5
125 3.8 4.4 6.0 6.8 8.8 9.9 11.4 12.8 13.9 15.5 16.9 18.8 20.9 23.2
140 4.3 5.0 6.7 7.8 9.8 11.0 12.8 14.3 15.6 17.4 19.0 21.1 23.4 26.0
160 4.9 5.6 7.7 8.7 11.2 12.6 14.6 16.3 17.8 19.8 21.7 24.1 26.7 29.6
180 5.5 6.3 8.6 9.7 12.6 14.1 16.4 18.3 20.0 22.2 24.4 27.1 30.0 33.2
200 6.1 7.0 9.6 10.8 14.0 15.6 18.2 20.3 22.3 24.8 27.1 30.1 33.4 37.0
225 6.9 7.8 10.8 12.1 15.7 17.5 20.5 22.8 25.0 27.7 30.5 33.8 37.5 41.5
250 7.6 8.6 12.0 13.4 17.5 19.5 22.8 25.3 27.8 30.8 33.8 37.4 41.7 46.1
280 8.5 9.6 13.4 15.0 19.6 21.8 25.5 28.3 31.2 34.6 37.9 41.9 46.7 51.6
315 9.6 10.8 15.0 16.7 22.0 24.4 28.7 31.8 35.0 38.7 42.6 47.1 52.5 58.0
355 10.8 12.1 17.0 18.9 24.8 27.9 32.3 35.8 39.5 43.7 48.0 53.0 59.2 65.4
400 12.2 14.3 19.1 22.2 28.0 32.4 36.4 42.1 44.5 51.4 54.1 62.6 - -
PG • 5
WALL THICKNESS OF PIPES (PE-100) FOR PRESSURE RATINGS OF IS:14333-1996
DIA PN 6 PN 8 PN 10 PN 12.5 PN 16
DN MIN MAX MIN MAX MIN MAX MIN MAX MIN MAX
63 3.6 4.2 4.7 5.4 5.8 6.6 7.0 7.9 8.7 9.8
75 4.3 5.0 5.6 6.4 6.9 7.8 8.4 9.5 10.4 11.7
90 5.1 5.9 6.7 7.6 8.2 9.3 10.0 11.2 12.5 14.0
110 6.3 7.2 8.2 9.3 10.1 11.2 12.3 13.8 15.2 17.0
125 7.1 8.1 9.3 10.5 11.4 12.8 13.9 15.5 17.3 19.3
140 8.0 9.0 10.4 11.7 12.8 14.3 15.6 17.4 19.4 21.6
160 9.1 10.3 11.9 13.3 14.6 16.3 17.8 19.8 22.1 24.6
180 10.2 11.5 13.4 15.0 16.4 18.3 20.0 22.2 24.9 27.6
200 11.4 12.8 14.9 16.6 18.2 20.3 22.3 24.8 27.6 30.6
225 12.8 14.3 16.7 18.6 20.5 22.8 25.0 27.7 31.1 34.5
250 14.2 15.9 18.6 20.7 22.8 25.3 27.8 30.8 34.5 38.2
280 15.9 17.7 20.8 23.1 25.2 28.3 31.2 34.6 38.7 42.8
315 17.9 19.9 23.4 26.0 28.7 31.8 35.0 38.7 43.5 48.1
400 22.7 26.4 29.7 34.4 36.4 42.1 44.5 51.4 55.2 63.7
PE PIPES FOR UNDERGROUND
DRAINAGE AND SEWERAGE
PE PIPES FOR SEWERAGE AS PER IS:14333
PE PIPES :HDPE pipes are also available in 63 to 450 mm in PN 2.5, PN 4, PN 6, PN 8, PN 10, PN12.5 and
PN 16 pressure class.These pipes are manufactured as per IS 14333:1996 and are available in 6 meter length.
The pipes are joined either by click ring type fittings or by butt welding, thus absolutely watertight.These pipes are most
advantageous for undulating terrains
225 6.9 7.8 10.8 12.1 15.7 17.5 20.5 22.8 25.0 27.7 30.5 33.8 37.5 41.5
250 7.6 8.6 12.0 13.4 17.5 19.5 22.8 25.3 27.8 30.8 33.8 37.4 41.7 46.1
280 8.5 9.6 13.4 15.0 19.6 21.8 25.5 28.3 31.2 34.6 37.9 41.9 46.7 51.6
315 9.6 10.8 15.0 16.7 22.0 24.4 28.7 31.8 35.0 38.7 42.6 47.1 52.5 58.0
355 10.8 12.1 17.0 18.9 24.8 27.5 32.3 35.8 39.5 43.7 48.0 53.0 59.2 65.4
400 12.2 14.3 19.1 22.2 28.0 32.4 36.4 42.1 44.5 51.4 54.1 62.5 - -
450 13.7 16.0 21.5 25.0 31.4 36.4 41.0 47.4 50.0 57.7 - - - -
PG • 7
PLB HDPE DUCTS
BSNL GR.NO-TEC/GR/TX/CDS-008/03 MARCH 2011
The base raw material being used for the manufacturing Permanently Lubricated Ducts is High Density Poly Ethylene.
The grade of raw material is ultra violet grade and is confirming to IS:7328-1992 & IS : 2523 or ISO : 1183 & ISO :
1133 and is designated as PEELA-50T-012 (CACT Approved) and inner layer permanently lubricated material DOW
CORNING grade-50MB002.
APPLICATIONS
ADVANTAGES
• Reduction of stress on cable during installation. • Reduction of overall cost of installation, maintenance and
• Installation of Longer lengths made feasible. future upgrades.
• Negotiations of cable movement through bends and • Retains it’s properties throughout it’s life.
deflections are easier. • Existing cables can be deployed after de-blowing
• Reduction of number of joints and from the duct.
minimizes number of splices. • This does not have toxic and dermatic hazards
• Faster and easy installation of cable with lesser man power. and is safe handling.
PROPERTIES
TEST
S.NO. TEST DESCRIPTION TEST METHOD
REQUIREMENT
Dimension G/CDS-008/03 March 2011,
1 As per Table
(a) Outside diameter (b) Ovality (c)Wall thickness ISO:3126
G/CDS-008/03 March 2011,
2 Visual Inspection As per Specifications
ISO:3126
3 Density at 23° C GMS/CC IS : 7328, IS : 2330 0.940-0.958
4 Melt Flow Index at 190° C IS : 7328, ISO : 1133 0.2 to 1.1
5 Tensile Strength at yield IS : 14151-Part-1, ISO : 6259 Min 20N/mm2
6 Elongation at Break IS : 14151-Part-1, ISO : 6259 Min 500%
7 Co-efficient of Friction IS : 14151-Part-1, ISO : 6259 <0.06
8 Impact Strength IS : 14151-Part-1, ISO : 6259 No Split or Crack
9 Oxidation Induction time IS : 14151-Part-1, ISO : 6259 >30 Minutes
10 Environmental Stress & Crack Resistance ASTMD-1693 No Split or Crack
11 Heat Reversion IS : 4984 Change < 3%
12 Internal Hydrostatic Pressure creep repture IS : 4984 & ISO : 1167 Passes
All above mentioned test on PLB HDPE DUCTS are conducted in-house as per DOT Specification No. G/CDS-008/03 March 2011 and ISO : 3126
ASSOCIATED ACCESSORIES & TOOLS
1 Plastic Coupler To join two duct lengths- air tight and water tight.
2 End Plug To seal duct ends prior to the installation of the cable.
3 Cable Sealing Plug To seal duct ends after insertion of the cable.
4 End Cap Made of hard rubber, fitted on both ends of duct coil after manufacturing.
5 Duct Cutter To cut duct cleanly and with square ends.
6 C Spanner To tighten plastic coupler.
S.NO. DUCT SIZE OUTER DIA OVALITY (MAX) WALL THICKNESS STANDARD LENGTH
PG • 9
HDPE SPRINKLER PIPE
IS: 14151-1999 (PART I & PART II)
Agronomists all over the world believe that the sprinkler irrigation system is the best method to
get maximum yield at an extremely low cost. Using sprinkler system can irrigate 2 to 3 time more farm land with
same quantity of water.The sprinkler system cleans the surface of the plants, which help in easy photosynthesis thus
making plants able to produce more. It save from irregularities of the weather.
In winters it saves from freezing of water. In summers it saves evaporation of water up to 40 %.The Sprinkler effect (like rain)
saves water from flowing away and maximum water reaches to the roots of the plants. It spreads water around the farm in equal
quantity thus saving plants from bad effects of water clogging and water scarcity.With Sprinkler Irrigation System farming can be
done easily on uneven surfaces.
CONSTRUCTION
HDPE High Density Poly Ethylene is the most popular variety of polymers. VALENS sprinkler pipe is made of HDPE
plastic material. It is the recommended material for the manufacture of high pressure pipes and is renowned world wide
for its reliability. The characteristic that makes it outstanding are its toughness, its resistance to chemical attack and its
immunity to weather conditions. This makes it an excellent material to convey water.
PRODUCT RANGE
VALENS sprinkler pipes are available in 63 mm to 200 mm diameter and pressure rating class I, II, III, IV and Part I and
part II. PN-2.5 and PN-3.2, PN-4.0, PN-6.0 with complete range of fitings.
PROPERTIES VALUE
1 M.F.I.(190°C, 5kg load) 0.41 to 1.1gm/10 mins
2 Specified base density 940.4 to 946.4 Kg/mtr 3
3 Meterial Grade PE-63, PE-80, PE-100
4 Carbon Blank (2.5 ± 0.5%)
5 Antioxidant <0.5% by mass
6 Tensile strength (min) (27 ± 2°C) 19MPa (Testing speed = 100mm/min 10%)
7 Elongation >350%
8 Reversion <=3%
9 Hydraulic Characteristics No sign of localized swelling. leakage or weeping (at 80°C for 165 & 48 hrs.)
75 75.0 +0.7 1.6 2.0 2.4 2.5 2.9 3.0 3.4 4.5 5.2
90 90.0 +0.8 1.8 2.2 2.6 2.9 3.4 3.5 4.1 5.3 6.1
110 110.0 +1.0 2.2 2.7 3.2 3.4 3.9 4.2 4.8 6.5 7.4
125 125.0 +1.2 2.5 3.1 3.6 3.8 4.5 4.8 5.5 7.4 8.3
140 140.0 +1.3 2.8 3.5 4.1 4.3 5.0 5.4 6.1 8.3 9.3
160 160.0 +1.5 3.2 3.9 4.5 4.9 5.5 6.2 7.0 9.4 10.2
180 180.0 +1.7 3.6 4.4 5.0 5.5 6.3 6.9 7.8 10.6 11.2
200 200.0 +1.8 4.0 4.9 5.6 6.1 7.0 7.7 8.7 11.3 13.2
ACCESSORIES
IMPORTANT POINTS
• Under 0°C PP is glass-like (crystallized). It shouldn’t be and facial solidification occurs, since it is cold welding it
exposed to blows at this state. During transportation it doesn’t resist to pressure.
shouldn’t be carried by throwing. • After the welding tool, the pipe and the fitting shouldn’t
• If the buildings whose installation is completed and are be joined by twisting. There shouldn’t be corrections being
not going to be used throughout the winter, valves should done for fixing inclination and distortation.
be closed and the pressure should be taken out through • If the Teflon of the welding tools are ruined, they should
opening the taps. be replaced.
• Welding shouldn’t be accomplished under 5°C. When the
product is taken out of the welding tool it cools down fast
PRODUCT LIFE
It is guaranteed for 50 years under working conditions of 20°C and 25 bars. When the fluid is hot, depending on its
temperature and pressure value of usage could be obtained from the table.
PG • 11
VALENS TECHNOLOGIES
Visit us at : www.valenstechnologies.com