F85C-LONG SON COMPANY LINE Ⅲ 6000TPD PROJECT

Equipment Name：DC PANEL

Technique Documentation

2018.9.19
BEIJING FOLANNIC S&T Co.,Ltd.
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Catalog
Chapter 1 Overview ......................................................................................................................................................4
1.1 Function features ............................................................................................................................................4
1.1.1 Function introduction ..........................................................................................................................4
1.1.2 F-ZHCL unit ...........................................................................................................................................4
1.1.3 F-BAT-18S unit ......................................................................................................................................5
1.2 Hardware description ......................................................................................................................................5
1.2.1 Interface definition ..............................................................................................................................5
1.2.2 Assembly Drawing................................................................................................................................6
1.2.3 Battery replacement ............................................................................................................................7
Chapter 2 Operate Specification ...................................................................................................................................7
..............................................................................................................................................................................7
2.1 Interface Introduction .....................................................................................................................................7
2.1.1 Home Page ...........................................................................................................................................8
2.1.2 DC System Detail Info .........................................................................................................................10
2.1.3 Battery Detail Info ..............................................................................................................................10
2.1.4 Insulation Info ....................................................................................................................................11
2.1.5 DI Info.................................................................................................................................................11
2.1.6 Current Alarm Info .............................................................................................................................12
2.1.7 History Alarm Info ..............................................................................................................................12
2.1.8 Running Record ..................................................................................................................................13
2.1.9 System Control Interface....................................................................................................................13
2.1.10 Password set ....................................................................................................................................14
2.2 Configuration Specification ..........................................................................................................................14
2.2.1 System settings ..................................................................................................................................15
2.2.2 Battery management .........................................................................................................................15
2.2.3 Battery detector unit settings ............................................................................................................16
2.2.4 Insulation unit settings ......................................................................................................................17
2.2.5 Rectifier settings ................................................................................................................................18
2.2.6 Alarm settings ....................................................................................................................................19
2.2.7 Switch settings ...................................................................................................................................19
2.2.8 Special settings ..................................................................................................................................22
2.2.9 Starting LOGO ....................................................................................................................................24
Chapter 3 F-ZHCL unit .................................................................................................................................................25
............................................................................................................................................................................25
3.1 Overview ......................................................................................................................................................25
3.2 Interface Explanation ....................................................................................................................................25
3.3 Current Sensor ..............................................................................................................................................26
3.4 Temperature Sensor ......................................................................................................................................26
3.5 Switch input ..................................................................................................................................................27
3.6 Switch output ................................................................................................................................................ 27
3.7 Notes .............................................................................................................................................................27
Chapter 4 F-BAT-18S UNIT...........................................................................................................................................28
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............................................................................................................................................................................28
4.1 Overview ......................................................................................................................................................28
4.2 Interface Explanation ....................................................................................................................................28
4.3 Wiring schematic ..........................................................................................................................................29
4.4 Notes .............................................................................................................................................................29
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Chapter 1 Overview

1.1 Function features

The electric power monitoring system F-TPC-S51 is modular designed. With a flexible
configuration, the monitoring system can meet the various requirements of different
DC power system. The data acquisition modules are of same dimension, which is easy
for installation. They are integrated data acquisition module F-ZHCL, battery detector
F-BMU, switch detector DMU, insulation detector F-IMU. The category and functions are
as follows in Table 1-1.

Name Model Function summary

Monitor host F-TPC-S51 Color screen 800*480 pixels LCD, touch screen
Detects 1 AC voltage
SPU unit F-ZHCL Detects 3 DC voltage, 2 current,1 temperature
Detects 24 DI, provides 8 DO
F-BMU unit F-BAT-18S Detects 19 batteries the voltages, 1 temperature
F-IMU unit F-JYJC-32 Detects 2 bus insulation, 32 branch insulation
Table 1-1 specification table

1.1.1 Function introduction

 Can afford 32 Rectifiers; Có thể kết nối tới 32 bộ chỉnh lưu.

 7″ multicolor LCD, touch screen monitor, full graphic display,
 Information inquiry and system setting function
 Provides RS485, RJ45 interface; protocol MODBUS, IEC61850.
 The real-time clock
 May save more than 10,000 alarm logs and work logs, the records do not lose in case power failure.
 Battery charge management function. Can manage two battery banks/ Chức năng quản lý sạc ắc
quy. Có thể quản lý 2 ngân hàng ắc quy.
 Can monitor the AC input, battery status, bus info, battery charging and discharging info, charger
info and etc.
 Bus insulation, branch insulation detection function. Grounding alarms
 DI alarm function. The user can define the switch input

1.1.2 F-ZHCL unit

Examines 1 AC voltage.
Examines 3 DC voltage, 2 current,1 temperature.
Examines 24 DI, provides 8 group switch quantity output.
Examines 1 bus insulation.
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Can control 5/7 degree V-drop unit.

Being suitable uses in 1 battery bank, in 1 group of battery charger system.

1.1.3 F-BAT-18S unit

Examines 19 batteries which rated voltage is 12V .

Examines 1 battery temperature
Being suitable for 18 battery cells.

1.2 Hardware description

Back view and interface:

Interface Description
USB1 Master
USB2 Slave, used for debug
Power 24V DC +-20%
LAN(RJ45) IEC61850
COMM 1XRS232 1XRS485 (scalable)
Table 1-2 monitor interface

Figure 1-1 monitor back view

1.2.1 Interface definition

 COMM description
Function no. label description
Downstream RTU 7 RS485+ Downstream communication485A
communication 8 RS485- Downstream communication 485B
Upper PC 2 RS232 RXD Upper PC communication RS232 RXD
communication 3 RS232 TXD Upper PC communication RS232 TXD
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5 GND GND
Table 1-3 Interface definition

Figure 1-2 COMM description

 Power Connection

Figure 1-3 Power Connection

1.2.2 Assembly Drawing

Figure 1-4 Assembly Drawing

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1.2.3 Battery replacement

Battery position: Inside PCB

Specifications：CR2032 3V Li-ion

Figure 1-5 battery replacement

Chapter 2 Operate Specification

2.1 Interface Introduction

The monitor system is full graphic and shows the system structure and major measurements.
Operation password: user level password 666666 admin password 888888
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2.1.1 Home Page

Figure 2-1 Single Battery bank and Single Charger group

Figure 2-2 Double Battery banks and Single Charger group

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Figure 2-3 Single Battery bank and Double Charger groups

Figure2-4 Double Battery banks and Double Charger groups

There are four homepages to describe the different system structures: Single Battery bank and Single Charger
group, Double Battery banks and Single Charger group, Single Battery bank and Double Charger groups,
Double Battery bank and Double Charger groups.

The home page shows the important measurements and status of AC, DC, Battery and Bus. The switches are
dynamic changes. You can touch the corresponding image to enter sub page with more detailed info.
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2.1.2 DC System Detail Info

Figure 2-5 DC Info

Touch the charger graph and enter the corresponding charger info page. Touch the “DC info” on home page
and enter the DC info page for all chargers (AC/DC, DC/DC and control charger)
The following DC info available: output voltage, output current, working status, DC control bus voltage, DC
closing bus voltage, load current, battery bank voltage/current.

2.1.3 Battery Detail Info

Figure 2-6 battery info

The following info available:
Battery temperature, voltage and current. Single battery voltage.
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2.1.4 Insulation Info

Figure 2-7 insulation info

The following info available:
Bus positive resistance and negative resistance to ground. Branch insulation status.

2.1.5 DI Info

Figure 2-8 DI info

The following info available
Status of each switches (red means warning or break, green means OK or close).
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2.1.6 Current Alarm Info

Figure 2-9 current alarm

This page will open when you touch "Alarm" button at homepage.
You can get following info:
No. Of current alarm, fault part, alarm content and staring time.

2.1.7 History Alarm Info

Figure 2-10 alarm log

This page will show when you touch "Alarm Log" button at homepage.
You can get following info:
Fault part, alarm content, starting and ended time.
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2.1.8 Running Record

Figure 2-11 running record

Touch "Work Log" at homepage and get running log
System make record every 15 minutes.
Alarm status, charging status, voltage and current status.

2.1.9 System Control Interface

Figure 2-12 system control

Touch " system control" at homepage and enter password to control ON/OFF of charger and charging status.
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2.1.10 Password set

Figure 2-13 change password

First click "Password" at homepage, then enter password, then enter new password, then click OK.. The
password is 1-6 digits. Use admin password to reset if forget the password.

2.2Configuration Specification

Figure 2-14 Preferences

Click "Config" at homepage and enter the configuration page. The following info available:
Communication protocol, IP addresses, subnet mask, local address, baud rate, remote comm, SNTP
server address and system time.
You can download Instruction and protocol specification by click 'Docs' button.
Can only enter “special set” with admin password
Enable all sets clicking “Finish” and “OK”
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2.2.1 System settings

Figure 2-15 System setting

Click “system setting” at “parameter configuration” page to enter “system setting” page.
Can set the quantity of charger and data acquisition modules and partial parameters.
The sum of DC/DC module, control module and group I chargers is no more than 16

2.2.2 Battery management

Figure 2-16 Battery management

You can set the charging settings.
 Battery charging current limit
Set the maxF-IMUm charging current. If the set threshold (charger quantity*rated current) is less the The
charge current limitation of battery.
 FC to BC Current
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 The threshold current from boost charge to float charge. It switches to float charge when the current
exceeds the threshold over 20S.
 BC to FC Current
The threshold current from boost charge to tail current charge. It switches to tail current charge when
the current is under the threshold over 20S.
 To FC Delay Set
The tail current charge time before switchover to float charge. Set range 0~9 hour.
 Regular BC set
Choose whether regular boost charger. If yes, the charger will switch over to boost charger automatically
from float charger when the float charge time exceeds the preset regular boost charge period.
 Regular BC period
 Temperature Compensation
Compensation voltage=(Compensation temperature – current temperature)* compensation factor
 BC protect time
Range 0~99 hour. Switch over to float charger after then.
 Mono cell discharge stop voltage
The mono cell stop discharging when its voltage exceeds the threshold.
 End cell discharge stop voltage
Stop discharge when the voltage is under the threshold
 Discharge stop voltage
Stop discharge when the battery voltage is under the threshold and switch over to float charger after
20S.
 Max discharge time.
Stop discharge and switch over to float charge

2.2.3 Battery detector unit settings

Figure 2-17 battery monitor unit settings

 Model Type：’BAT-18S' or 'DCXJ-55'.

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 Cell Number：When select 'F-BAT-18S', range 1-18, When select 'F-BMU-55', range 1-110.

 Cell High Volt threshold: range 0-16V.

 Cell Low Volt threshold: range 0-16V.
 End Cell: valid when model type is F-BAT-18S
 End Cell High Volt threshold: Range 0-16V.
 End Cell Low Volt threshold: Range 0-16V.

2.2.4 Insulation unit settings

Figure 2-18 Insulation settings

 JYJC type: JYJC-32' or 'JYJC-64'.
 Control Bus Feeder Number: Control bus feeder number. Range 0-64.
 Closing Bus Feeder Number: Closinh bus feeder number. Range 0-64.
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2.2.5 Rectifier settings

Figure 2-19 Rectifier settings

 Rated voltage：Could select 110V or 220V.

 Rated current：Could select 3A,5A，7A,10A，20A，30A，40A.

 ：190~320V.
Float charge voltage：110V level：95~150V；220V level：

 ：190~320V.
Boost charge voltage：110V level：95~150V；220V level：

 Over voltage：Charge rectifier DC output over voltage threshold.

 Under voltage：Charge rectifier DC output under voltage threshold.

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2.2.6 Alarm settings

Figure 2-20 Alarm settings

 AC over-under voltage：Range 160~480V.

 Control Bus over voltage threshold：110V level：95~150V；220V level：190~320V.

 Battery over voltage/under voltage threshold：110V level：95~150V；220V level：190~320V.

 Battery over current threshold：Range 0~500A.

 Insulation Resistance threshold：Range 0~99KΩ.

 Alarm dialog setting.

2.2.7 Switch settings

Figure 2-21 Switch settings1

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Figure 2-22 Switch settings2

 Access mode: Normally open or normally Close. Can be modified by double click
 Display: alarm or status. Can be modified by double click
 Enable: enable or disable. Can be modified by double click
 Alarm info: user-defined. Handwriting input supported

Figure 2-23 Switch settings3

 DI output settings

Could define K1~K8.Range：System alarm, Rectifier alarm, Insulation alarm, AC alarm, Battery alarm, DC

bus alarm, Feeder alarm, Communication alarm, Batt1-Float, Batt1-Boost, Batt1-Test, Batt2-Float,
Batt2-Boost, Batt2-Test, Beep.
 Manual edit of Switch parameters
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Figure 2-25 Switch settings5

The user can configure the switch. Click “download switch configuration” at “parameter set” page and save in

U memory stick. The file named kgl, including kgl.xml~kgl16.xml，zhclcfg.xml. Open the file via

Altova XMLSpy in PC and switch to “grid mode”

Figure 2-26 Switch settings6

After setting, insert your U disc to monitor's USB interface and click upload switch conf
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Figure 2-27 Switch settings7

2.2.8 Special settings

Figure 2-28 Special settings

 ZHCL Unit
ZHCL-2 or ZHCL-3
 Battery bank
Single battery bank or double battery bank. If “yes” here, then another battery bank will be detected
corresponding to the DCXJ data acquisition module set in “system setting”. The battery charging
management of two battery banks are same.
 Rectifier Group
Single rectifier group or double rectifier group. If “yes”, the second group of rectifier will be configured
corresponding to the rectifier setting in “system setting”
 Bus Number
Number of DC bus.
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 AC input number
Input number of AC.
 Rectifier
Rectifier protocol. TH and MODBUS optional
 AC phase
Uniphase or three-phase.
 JY001 number
Support one JY001 monitor. (insulation monitor)
When equipped with insulation monitor JY001, the insulation data acquisition module F-IMU-64
connecting directly with the system will not work but the module under JY001.
 Working mode of JY001
Stand alone, master, slave. Under stand alone mode, all data acquisition modules under the monitor
belongs to #1 DC system. If use two insulation monitors, should define the master and slave monitor.
 Sys Name
The user can configure the monitor name
 Set logo
The user can change the default logo picture shown at top-left at homepage.

Figure 2-29 change logo

Notice: resolution 169*54, 16bit-color or 24bit-color bmp format.
 Dynamic Switch settings
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Figure 2-30 Dynamic Switch settings

The user can map the switches at homepage to DI, Then the homepage may show the real switch state
dynamic, like on/off or break/normal. Modify the properties by clicking the Set button. You can also set the
switches' visible.

Figure 2-31 Dynamic switch settings

2.2.9 Starting LOGO

Click “time out” at starting up page, then click “set starting logo” and follow
the instruction.

Best image size 800*480,16bit，image name “welcome.bmp”

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Chapter 3 F-ZHCL unit

3.1Overview

F-ZHCL unit measures necessary data, and transfers it to host by RS485.

 AC measure： 3 branch circuits.

 DC measure： 3 DC voltage，2 current，1 temp，1 bus insulation.

 Switch input： 24 switch input.

 Switch output：8 switch output，there K1、K2、K3 can used to control V-drop unit.

3.2Interface Explanation

Figure 3-1F-ZHCL Assembly drawing

Identify Description
1 NO. 1 switch input
SI … …
24 NO. 24 switch input

COM

K1 Relay output 1，NO。Capacity AC250V/5A，DC30V/5A。

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… …
K8 Relay output 8，NO。Capacity AC250V/5A，DC30V/5A。
AC AC voltage. Range：0~500VAC； measure precision≤±1.0%。
KM V Control bus voltage. Range：0~300VDC； measure precision≤±0.5%。
HM V Drive bus voltage. Range：0~300VDC；measure precision≤±0.5%。
Batt V Battery voltage. Range：0~300VDC；measure precision≤±0.5%。
KM I Control bus current. Range：0~100A。measure precision≤±1%。
Batt I Battery current. Range：0~100A。measure precision≤±1%。
Temp Battery temperature. Range：-10℃~+100℃。measure precision≤±3℃。
RS485 RS485 interface.
Power Power input，Range：90~300VDC。
24V The power supply of PMU01

Table 3-1 F-ZHCL Interface Explanation

3.3Current Sensor

Figure 3-1 Sen so r Wiring schematic

3.4Temperature Sensor

Figure 3-2 temp S ens o r Wiring schematic

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3.5Switch input

Figure 3-3 Switch input Wiring schematic

3.6Switch output

F-ZHCL offers 8 relay output，capacity AC250V/5A，DC30V/5A，DC220V/50mA.K1、K2、K3 canused to

control V-drop unit.

Figure 3-4 7 degree V-drop Wiring schematic

Figure 3-5 5 degree V-drop Wiring schematic

3.7Notes

1. F-ZHCLunit collect AC voltage and DC voltage, the signals of these collections are strong,and prone to
interference.
Acquisition F-ZHCL AC voltage, DC voltage, the amount of signal acquisition, and prone to interference
2. In order to prevent frequent alarms when AC voltage measurement near to the communicate alarm point, in
determining when an increase of 5V judgment thresholds.
3. When System has other insulation test equipment or withstanding Voltage test for equipent, you should cut the
connection between the 32-pin on "KM V"terminal sampling and the earth.
4. Before electricity, check the current sensor wiring carefully. If you found in current sensor temperatures are high,
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you should immediately disconnect the power supply, check the wiring. Attention to current direction of the
original edge in the current sensor .
5. The power supply for current sensor can not be used for other equipment.
6. Temperature sensor has good lines, if necessary re-wiring, you must pay attention to correct wiring.
Temperature Sensor interface signal lines should not short-circuit between each other, and should not connect to
temperature signal of other equipment.
7. Have the F-BAT-18S or F-BMU-55 unit, temperature sensors used in F-BAT-18S or F-BMU-55 unit.
8. 485A connect to 485A on the host monitor, 485B connect to 485B on the host monitor.

Chapter 4 F-BAT-18S UNIT

4.1Overview

F-BAT-18S unit measures cell’s voltage、temperature, and transfers it to host by RS485.

 Measures 19 cell’s voltage.

 Measures 1 temperature.

4.2Interface Explanation

Figure 4-1 F-BAT-18S Assembly drawing

Identify Description
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0 NO.1 cell negative. ( battery’s negative )

Range：0~17V.
1 NO.1 cell positive. （ NO.2 cell negative ）

2 NO.2 cell positive. （ NO.3 cell negative ）

… …

19 NO.19 cell positive. （battery’s positive）

Temp1 Temperature sensor 1 interface

Range：-10℃~+100℃.
Temp2 Temperature sensor 2 interface

Addr Unit address，ON position is 0，inverse position is 1..

RS485 RS485 interface.

Power Power supply，range 90~300VDC.

Table4-1 F-BAT-18S Interface Explanation

4.3Wiring schematic

Figure 4-2 F-BAT-18S Wiring schematic

1 2 3 4
Group 1 1# 0 0 0 0
Group 2 3# 0 0 1 0
Table 4-2F-BAT-18S address table

4.4Notes

1. Before connected the power supply, you have the need to carefully confirm wiring in order to prevent danger.
2. Temperature sensor has good lines, if necessary re-wiring, you must pay attention to correct wiring.
3. Temperature Sensor interface signal lines should not short-circuit between each other, and should not connect
to temperature signal of other equipment.
4. Have the F-BAT-18S or F-BMU-55 unit, temperature sensors used in F-BAT-18S or F-BMU-55 unit.
5. 485A connect to 485A on the host monitor, 485B connect to 485B on the host monitor.
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