Own/

Time Contractor / Current

S-N Classification Date Shift Unit Plant SBU Location Name Sex Designation Cause of injury Nature of injury Description Body part Agency Cause Standards CAPA Status Findings on 25-09-2023
(AM/ PM) Visitor/ Truck Status
driver

1-Awareness to all worker for not engaged in the 1- Followed and in presence of
work Supervision-
2-Locking arrangement should be made for the
Forklift operator was doing mixing of dross- During the mixing
mixing tools-
1- Done 1- Done 2- Mixing tools now fitted with JCB at all
process the mixing tool is mounted on Forks of the Forklift- While 2- Done 2- Done DPUS
CH2 Runaya Molten 3-Civil Barrication to be done to place the Dross bin
Molten Material he was mixing the dross, mixing tool came out from the fork of Plam & Vaaman Molten 3- Done 3- Done
2 FAI 3/23/2020 17:30 B Metal Smelter-2 Contractor Cast House Dross Processing NA NA NA
Splash
Burn
Forklift and it fell down in the dross bin- As a result the hot dross Abdomen Eng
Material
material
so that any spillage on floor can be avoided in
4- Done 4- Done 3- Mixing followed with Designated
Unit Splash coming under forklift tyres- Area and by JCB only.
splashed and fell on his palm and upper abdomen- He was 5-Done 5-Done
4-Mixing process should be done by closed process
wearing HR Jacket- A minor bun injury has occurred-
through agitator- 4- Followed
5-Protection for operator cabin with nonflammable 5-Mixing followed by JCB only
material

On 17th July, 2020 at 11:40 am there was a near miss incident 1-Preparing a standard Preoperational
1-Preparing a standard Preoperational checklist
occurred near temporary FG shed- When Forklift operator Anil
(English/Hindi/Odia)and Training of Operator
1- Done 1- Done checklist (English/Hindi/Odia)and
Seth having forklift registration OD 23 J 2356 was shifting hot 2- Done 2- Done Training of Operator followed-
2- Preparing a standard PM and a standard PM
Cast House 2 PROPERTY dross from furnace to DPU suddenly two rotating part bolts Vaaman Vehicle Molten 3- Done 3- Done
3 HIPO 7/17/2020 11:40 A Metal Smelter-2 Contractor Cast House
,Runnaya
NA NA NA Vehicle failure
DAMAGE sheared off with a huge sound ,Due to rain Dross fumes was
NA
Eng failure material
Checklist & Training of Technicians-
4- Done 4- Not Done 2- Followed standard PM and records
3- The rotating fork lift used only for themititing also available-
evacuating , forklift was immediately stopped and necessary steps
process -
were taken and bought the forklift to maintenance area - No
4- No Covering on Dross pan 3-Followed only for thermiting process-
harm to human 4-Not Followed

1-Operators are not allowed to do any maintenance

activities only mechanic authorized to do
maintenance
2-Operator awareness training and competency to
be ensured -
3-Adequate SOP and risk assessment to be made
On dated 28-10-2021 in “Ä” shift IP (Forklift operator) was 1-Without having adequate knowledge operator 1-Done 1-Done
and awareness training should be conducted to all
engaged for shifting of dross bins from DPU-2 to dross shed- At open the Radiator Cap- 2- Done 2- Done
the operators for horizonal deployment -
around 12-40 pm during the operation, forklift engine got over 2-Over confidence about the maintenance of the 3- Done 3- Done
4-Forklift logbook to be maintained and to monitor
CH2 Runaya heated around 120°, IP was parked vehicle in front of the DPU-2 Exposure vehicle 4-Done 4-Done
Exposure to hot Vaaman Vehicle the vehicle healthiness -
4 FAI 10/28/2021 12:40 A Metal Smelter-2 Contractor Cast House Dross Processing NA NA NA Burn road and trying to cool the engine, he was open the bonnet of the Hand to hot 3-There was no SOP forklift operation and no 5- Done 5- Done
Water Eng and Drive 5-Safe indicator of temperature parameter details to
Unit engine for ventilation & tried to open the radiator cap with the Water indicator for safe & dangers operations at 6-Done 6-Done
be displayed in dos and don’ts -
help of a small rod to pour some cold water, some hot water temperature meter 7-Done 7-Done
6-Strict supervision to be ensured, before taking
suddenly splashes in his right-hand wrist of the IP- He was 4-No evidence for running hrs of forklift only verbal 8-Done 8-Done
operational of the vehicles preoperational check
immediately shifted to First-Aid centre for treatment- communications 9-Done 9-Done
must -
7-DD Training to be covered all the operators and
maintenance team -
8-Safe operating awareness stickers of dos & don’ts
to be displayed -
9-Right person and right job to be deployed -

1- HIRADeC to cover hazards related to collision

On dated 27-11-2022 at around 08:50AM, Traveller (OD 23N 9777
while unloading and loading of dross pan from truck
- RUNAYA) drop General shift employees at DPU-2 and ready to
return back- Traveller driver tries to cross in between Truck (MH-
2- Location of loading and unloading of dross pan
1-Done 1-Done Currently, this Operation has been
CH2 Runaya Traveler from truck to be shifted outside road- stopped and all employees have been
PROPERTY 04-JK-1071, Empty Dross Pan loaded) and Forklift (OD 23L 9689) , Vaaman Vehicle & 2- Done 2- Done
5 HIPO 11/27/2022 8:50 A Metal Smelter-2 Contractor Cast House Dross Processing NA NA NA HIT NA hit by 3- Barricading of road during loading and unloading
Unit
DAMAGE at that time right back side of Traveller collides with forks of Eng
forks of
Driving
to be done
3-Done 3-Done picked up and dropped off at the CH@2
Forklift- So back side of Traveller got damaged- During that period 4-Done 4-Done bus stop only.
Forklift 4- All operators to undergo Defensive driving
forks of Forklift was in upward position to lift the empty Dross
training again to strengthen road safety
pan-

1-All walkways connecting Runaya Dross processing

According to the IP statement, on 19-01-2023 at 08:05 AM Mr- units will be inspected immediately by Technical &
Baikunta Kisan forklift operator of M/s- Vaaman Engineers India HSE team-
ltd injured his left leg thigh due to trip and fell on the same level 2-Proper and complete hand railing should be 1-Not Done 1-Done 1. Done
CH2 Runaya 2.Partially Closed
FORKLIFT near the cast house 2 petcock area gate-1 pedestrian walkway- Vaaman SLIP, TRIP SLIP, TRIP provided in the walkway area- 2- Done 2- Done
6 MTI 1/19/2023 8:05 A Metal Smelter-2 Contractor Cast House Dross Processing NA NA Slip & trip BODY PART Leg
Unit
OPERATOR The IP was shifted to VL first-aid center 2 for immediate Eng & FALL & FALL 3-Immediate repair of damaged pedestrian 3-Pending 3-Pending 3.pending under Vedanta Scope
treatment, and later to Vedanta Apollo hospital for further walkways as per horizontal deployment- 4-Done 4-Done 4.Done
treatment- The IP has now been stabilized and is under 4-Housekeeping to be maintained well and walkways
observation at the hospital- to be inspected frequently-

1.Immediate Electrician isolate the energy source &

Disconnected the Cable.
On dated 29.08.2023 at around 03:30 PM, one of electrician (Mr. 2.Awareness and incident communication has been
Prasant Kumar Sahoo) was enter to MMC Panel room for routine done. 1-Done
inspection of MCC Panel and housekeeping work. At the same 3.Refresher Electrical safety & Isolation(LOTOV) 2- Done
CH1 Runaya
time he found that a unknown wire is laying on the floor and he Vaaman Electric Training to be done for all the maintenance crew 3-Going on
6 HIPO 8/29/2023 3:30 B Metal Smelter-1 Contractor Cast House Dross Processing NA NA NA Electrical flash NA NA Isolation
was going to wrap with the Insulation Tape to avoid the safety Eng flash members. 4-Followed
Unit
Non Compliance. At the mean time his leg got touch with the wire 4.Ensure energy restore activities will be validate by 5-Going on
and that wire come in contact with the place and got minor Flash. Isolator and permit Receiver before Permit Sign Off. 6-Going on
The detailed investigation is under process. 5.Review LOTOV instruction and Work procedures.
6.Competent Electrician to be deployed for isolation
and deisolation jobs.