Our Associate Companies are:
Debonair Padding and Quilting solution Ltd.
DEBONAIR PADDING AND QUILTING SOLUTION LTD. Orbitex Knit Wear Ltd.
Debonair Ltd. Unit – 2
Shine Embroidery & Printing Ltd.
FINISHING SECTION
SOP OF FINISHING SECTION.
3p Meeting (Pre-production processes)
If Wash Goods, Received Wash as Per C/S Check Shade Approval, Size Wise, Color
Wise & Country Wise.
If Non-Wash Received by sewing Out Put Table & Check as Per C/S, Shade Approval,
Size Wise, Color Wise & Country Wise.
1st Production Catch-Up Report.
Styling Report.
Thread Cutting, Sucker & In-Side Iron.
Hourly Thread Cutting Audit Report.
Both side Check 100% With Report.
Button Attach & 100% Get-up Iron.
Pull Test Report.
Button Area & Iron Area 100% Functional Traffic light.
100% Goods Get-Up with Report.
100% Key Point Measurement with Report.
In Side Dust Clear.
Lot Wise Audit by Auditor with Report.
Hand Tag Attach.
SQ Check by SQ Man with Report.
Daily Measurement check by QC with Report.
Metal Pass by Metal Detector Machine.
Rejection Report.
Day Final by QC with Report.
SOP OF METAL DECETOR.
To start the machine, calibrated with the 1.2 mm phrase card 9-point system. The
calibration should be done per hour and to be reported.
The products passed by the audit have to be passed in the metal.
Garment metal must be passed by one piece.
Every 1 hour of garments will be stored and in the next hour if machine calibration is
okay then only the previous hour's garment pack will be.
Metal check is to be checked by the Garment Hand Metal Machine, if the metal is
found, then those garments will be checked by the QI with the Altar. If not available,
then the Registry box will lock in 1 year. After 1 year, those garments will be burnt.
Green Earth for Better Life: Think Globally Act Locally.
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Our Associate Companies are:
DEBONAIR PADDING AND QUILTING SOLUTION LTD. Pacific Blue (Jeans Wear) Ltd.
Our Associate CompaniesA.K.M are:
Knit Wear Ltd.
Debonair Padding andAl-Muslim
QuiltingWashing
solutionLtd.
Ltd. Al-Muslim Garments Accessories Ltd.
Orbitex Knit Wear Ltd.
Debonair Ltd. Unit – 2
Shine Embroidery & Printing Ltd.
All the garments and children of Japan are required to make metal passes four times
in all garment industries. All other countries have to pass 2 metallic passes.
SOP OF CARTON AUDIT.
Hourly S/B Carton Audit by Auditor According to A.Q.L.
Buyer, Style, P.O, Size, Country, Color Code, Bar- Code, Size Label, Main Label, Additional
Label & Poly Sticker Check with Report.
Carton Size, Qty & Reid Check.
Proper Super Dry Check & Shipping Mark Check.
Pinch Carton & Non-Pinch Carton Check.
Moisture Check with Report.
If Audit fail should be Recheck & Re-Audit.
Audit Carton S/B Attach Seat with Date & Signature.
SOP OF IRON.
The style that is first to be looped will be to take Iron Approval from RQS and hang on the
iron table.
Iron must have Back Shoe, if not iron can be done.
Every iron must have rubber matte. Iron cannot be done otherwise.
I do my job; put the garment in front of the check.
Any kind of crease mark, signing mark and what should not be done as a poor iron, it will be
very difficult
If the water is covered with iron, the iron must be closed and the mechanics should be fixed.
Lunch time, toilet time and holidays must be closed during the course.
SOP OF PACKING AREA.
Final Audit Pass.
Attach Price tag, Hang Tag & Other Tag.
SQ Check by SQ Man Width Report.
Metal Pass by Metal Detector M/C with Report.
Shade Segregation.
Size Segregation.
Assort Mint.
Hanging Folding Approval, Approve by Response Person with Sign.
Green Earth for Better Life: Think Globally Act Locally.
3 of 84
Our Associate Companies are:
DEBONAIR PADDING AND QUILTING SOLUTION LTD. Pacific Blue (Jeans Wear) Ltd.
Our Associate CompaniesA.K.M are:
Knit Wear Ltd.
Debonair Padding andAl-Muslim
QuiltingWashing
solutionLtd.
Ltd. Al-Muslim Garments Accessories Ltd.
Orbitex Knit Wear Ltd.
Debonair Ltd. Unit – 2
Shine Embroidery & Printing Ltd.
Closing Drawstring, Hanging Hanger & Clean Driest at top side.
Folding S/B as Per Approval.
Carton Closing & Use Super Dry.
Carton Audit.
If Audit Fail Re-Check & Re-Audit.
If Pass Throwing Wear House.
SOP OF WARE HOUSE.
If Carton Audit Pass, Then Thronging Ware House.
Carton Keeping Styling, Country, P.O, Size, Color Wise on the rack.
Carton Keeping S/B on the Plat.
Carton Keeping S/B Serial Maintains.
Carton Keeping Not Allow Up to 4 Cartons.
Ice Mark S/B Clean in Ware House.
Is Factory Ware House dry with Good Ventilation?
Ware House S/B Good Air Circulation.
SOP FOR PRICE TAG & HAND TAG WITH LABEL CHECK
Order/ Po Number check.
Country Code Check.
Additional Label & Tag Check.
Color Code Check.
Size Check.
Season Check.
KPN Number Check.
Fabric Composition Check.
Label Artwork Check.
After Wash Measurements Check Procedure in the Finish:
In the finishing there are two inspectors measure waist and inseam each and every piece to
maintain accurate as per customer/ buyer requirements.
Green Earth for Better Life: Think Globally Act Locally.