Demag product range

Cranes
Handling Technology
Drives
Service
 Major moves with new ideas

State-of-the-art material-flow solutions make it possible to major industrial enterprises. To meet the diverse needs
to optimise production processes, reduce storage and of our customers, we have developed a unique product
transport costs, cut delivery times and harmonise work- range in which everything fits together.
places in companies of all sizes – from small workshops Materials handling components and equipment are

2
designed in such a way that they can be used as solo the world, Demag Cranes & Components offers material
components, as well as modules used to create complex flow, logistics and drive solutions for companies of all sizes
system solutions. As a global player with locations in and in all industries.
Germany and subsidiaries and foreign agencies all over

4 Cranes
Standard cranes
Process cranes
Industry-specific cranes
Rope hoists
Open winches
Crane components
Crane sets

8 Handling Technolgy
KBK crane construction kit
Compact hoists
Control pendants

16 Drives
Travel unit components
Geared motors
Frequency inverters
Power supply lines

20 Service
Maintenance
Modernisation
Refurbishment

39169-10

3
 The right crane for your needs

There is virtually no alternative to the crane wherever floor space for purely transport functions. When used
large, heavy or awkward loads have to be handled. together with corresponding load handling attachments,
As classic overhead materials handling systems, on the cranes can serve virtually any point within their given
one hand, they offer the advantage of not wasting any operating area for handling and storage tasks, for

4
 CRANES

assembly purposes or for interlinking fully automatic

production processes. From standard cranes to fully
automatic process cranes, Demag offers solutions
to meet application requirements for all industries.

Overhead travelling and suspension cranes

of single and double-girder design with travelling hoists/
double-rail crabs, SWL up to 50 t, spans up to 30 m
Process cranes
as overhead travelling bridge cranes, SWL up to 580 t,
spans up to 60 m; suspension cranes, SWL up to 100 t;
stacker cranes, maintenance installations for aircraft
DR rope hoists
as travelling hoists, double-rail crabs and foot hoists,
SWL up to 50 t, minimum hoist speed 6 m/min, FEM
classification 2m+, infinitely variable cross-travel speeds
Open winch units/open winch crabs
SWL up to 170 t
Load handling attachments
Tongs, parallel griper systems, compact magnets,
magnet spreaders, grabs
Electrical and electronic components
Power feed systems, control pendants, radio remote
controls, overload protection, geared limit switches
Crane travel units
as driven rail-bound units for cranes or related
mechanical engineering applications, load capacities up
to 130 t, tandem operation up to 250 t
Crane sets
Tailored component sets for suspension, single and
double-girder overhead travelling cranes

We would be pleased to send you further information on

the individual products.

39438-2

5
 Investment in profitability and efficiency

39349-5 38899-18 38400-2-1

Standard cranes Process cranes Industry-specific cranes

Standard cranes are largely con- Automatic process cranes are opti- The MasterLine concept corresponds
structed of standardised component mised to meet the specific require- to the requirements of the various
assemblies. They range from single- ments of the given application. industries with its Papermaster,
girder cranes with a 1 ton load Automation pays off when the crane Coilmaster, Steelmaster, Container-
capacity to large double-girder connects production, storage and master and Bulkmaster crane
cranes with a maximum load retrieval operations as an integral variants. Classic meets the basic
capacity of 80 tons. Standardised part of the in-house logistics solution. requirements for a professionally
sub-assemblies enable you to benefit In this case, the crane has a great organised storage facility with a high
from series manufacturing methods, influence on the efficiency and level of space utilisation. Advanced
which guarantee consistently cost- flexibility, and, ultimately, also on the also features semi-automation, a
effective and high-quality results. profitability of the entire process. warehouse management system as
Extended standard cranes provide well as the Storage Manager and
tailored solutions that go far beyond ensures greater transparency in
the already wide range of standard storage facilities. Premium features
designs. fully automated operation pro-
grammed for optimum storage and
retrieval schedules and sequences,
as well as inventory management.

6
 CRANES

38937 39205-1

DR rope hoist Control system Crane Designer online

Demag DR rope hoists and Demag Ergonomically optimised control Crane Designer can be used to
standard cranes make it possible to pendants that are suspended by configure a crane installation that is
achieve a wide variety of designs cable and travel separately on the tailored to meet your needs. After
which guarantee to provide an opti- crane and radio remote controls for the entry of only a few parameters,
mum balance between costs and wireless operation are available for such as the crane type, load capacity,
performance to meet your specific Demag cranes. Variable frequency lifting height and span, Crane
needs. In addition to a space-saving radio operation provides for inter- Designer configures the finished
design, they offer particularly high ference-free transmission and crane within a few minutes.
hoist speeds for fast handling rates reception. Installation statuses can www.demag-cranedesigner.com
and comprehensive standard be conveniently called up via the
features. The range of possible standard integrated display. Hoist Designer online
applications for the rope hoist is You can also see the DR rope hoist at
extended by the compact double-rail www.demag-hoistdesigner.com
crab and the versatile foot hoist
variant.

7
 KBK track and crane installations – tailored solutions as standard

The KBK crane construction kit is a system designed for This is demonstrated by installations tailored to meet
building a wide variety of cranes and suspension mono- specific application requirements, from simple suspension
rails from only a few standard components. Various monorails to complex area-serving material flow solu-
profile section sizes can be combined within a crane tions. Whatever the variant, one factor always remains
installation to achieve the optimum configuration. the same: the cranes utilise the free space beneath the

8
 HANDLING TECHNOLOGY

ceiling, thus leaving valuable floor space free for other

productive activities. Manufactured in large series,
KBK components offer high functional reliability, a
long service life and good value for money.

KBK crane construction kit

Suspension monorails and cranes, SWL up to 3.2 t,
Stacker cranes
SWL up to 500 kg
Portal cranes
SWL up to 3.2 t
KBK Aluline crane construction kit
Suspension monorails and cranes, SWL up to 1 t
Pillar-mounted slewing jibs, pillar-mounted
slewing cranes and wall-mounted slewing jibs
Pillar-mounted slewing jibs and cranes, SWL up to 10 t,
slewing range 270/300° to n x 360°, jib lengths up to
12 m, wall-mounted slewing jibs, SWL up to 10 t,
slewing range 180/270°, jib lengths up to 12 m

We would be pleased to send you further information

on the individual products from the KBK crane
construction kit.

36580-2

9
 Flexible, overhead and extendible load handling

36147 37994-1 23165

Suspension monorails Single and double-girder- KBK ergo

They are the solution for linear suspension cranes KBK ergo components are an exten-
handling requirements. Virtually Suspension cranes are used for area- sion of the standard construction kit
any load handling problem can be serving applications. Their low dead and are used wherever forces occur
solved by combining straight and weight and suspension fittings for that act against gravity. A KBK crane
curved sections, track switches and various structures allow them to be installation in the form of an overhung
turntables, drop stations and travel used for universal applications. or extending crane can therefore
drives to match the structural design. Double-girder suspension cranes can also pick up loads and transport
Two points can be connected by be used for larger crane spans than them safely if they are arranged up
means of a reversing solution or a single-girder suspension cranes for to 2.5 m outside the crane runway.
circuit. the same load capacity. Suspension
cranes can be moved by hand with
ease, however, the use of travel
drives is recommended for higher
load capacities and larger crane
spans.

29463

10
 HANDLING TECHNOLOGY

39042-4

39333-17 39095-1 38939-3

Portal cranes Pillar-mounted slewing jibs, KBK Aluline

Mobile portal cranes are the ideal pillar and wall-mounted In addition to the steel design, the
solution wherever loads weighing up slewing cranes KBK profile section is also available
to 3.2 t have to be moved at chang- They are the right choice wherever in aluminium. KBK Aluline offers
ing locations. They can be assembled loads have to be moved quickly and an extremely low deadweight, an
with ease and quickly dismantled safely at the workplace. They relieve attractive modern design and good
again when no longer needed. The workers of the physical burden and opportunities for mounting system
variable distance between the legs also accelerate working processes. components thanks to integrated
enables them to be adapted to the slots.
load capacity and travel path require- Thanks to a wide range of sizes and
ments of the application. designs, they meet the most diverse
requirements in terms of load capa-
Stacker cranes city, slewing range and outreach.
Stacker cranes from the KBK crane They can be easily attached to walls
construction kit can be used for or building columns, erected as free
storing, order picking and sorting standing units or fitted to machinery
unit loads, containers and pallets and installations.
weighing up to 500 kg. Fitted with
forks, prongs or gripper tongs to
match the loads the be handled,
they provide ideal support in stores.

37979-3

11
 Compact hoist units – ergonomic and efficient

Efficient and ergonomic compact hoist units offer a wide high versatility for the design and implementation of
variety of load capacities, speeds and features for a handling systems, which facilitate the lifting and position-
maximum of safety and reliability. They can be flexibly ing of loads at the workplace as well as for serving
employed to meet individual application requirements in machinery, installations and racking. Regardless of
industry, workshops and the trade sector. They feature whether hoists are used with push-travel or electric-travel

12
 HANDLING TECHNOLOGY

installations, they always provide optimum relief of the

physical burden for the worker and, therefore, greater
efficiency thanks to faster handling rates and transport
and assembly operations.

Electric chain hoists

SWL up to 5,000 kg, electric chain hoists with stepless
speed control up to 2,500 kg
Trolleys and drives
Manual and electric-travel trolleys suitable for the
relevant hoist
Manulift
SWL up to 250 kg
Electric rope winches
SWL up to 400 kg
Rope balancers
SWL up to 110 kg
Small load handling attachments
Tongs, battery magnets, permanent magnets,
parallel gripper system
Control units
Control units, infrared and radio remote controls
Trailing cable power supply lines

We would be pleased to send you further information

on the individual products.

39043-1

13
 The right hoist for every application

39041 39314-2 39250-2

DC-Pro/DCS-Pro chain hoist DCM-Pro/DCMS-Pro Manulift DC-Com chain hoist

The DC-Pro chain hoist for loads up The DCM-Pro Manulift was developed The quality basic unit is quick to
to 5,000 kg is a fully featured and for simple single-handed operation. install and very easy to service. It is
can be installed and put into service Thanks to the control unit which is the ideal solution for everyday needs
in a minimum of time. It is extremely rigidly connected to the load han- in the load range up to 2,000 kg.
user- and maintenance-friendly and dling attachment, the operator only
features an ergonomic design with a needs one hand to operate the hoist
high standard of safety and reliability. and guide the load. A quick-change
The particularly long service life coupling enables the various Manulift
(FEM 2m+) provides greater operating load handling attachments to be
efficiency. changed with ease. The DCMS-Pro
also provides a Manulift unit with
Thanks to the infinitely variable infinitely variable speed control.
speed control of the Demag DCS-Pro
chain hoist, sensitive parts can be
lifted, lowered and positioned more Hoist Designer online
gently and carefully and hoist motions You can select Demag chain hoist
can be performed even more quickly configurations to meet your needs
thanks to the high operating speed and simply integrate them into your
in the partial load range. design (AutoCAD) using the Hoist
Designer.
www.demag-hoistdesigner.com

14
 HANDLING TECHNOLOGY

39215

38313-2 38997-1 39285-3

Trolleys and travel drives D-BP pneumatic rope balancer D-SH SpeedHoist
DC chain hoists can be moved by The D-BP pneumatic rope balancer electric rope winch
hand or electrically. The newly can be used for weightless position- The D-SH Speedhoist was developed
developed electric travel drive can be ing and handling of loads weighing for fast and frequent transfer of
quickly fitted to the trolley. The drive up to 110 kg. Various control systems loads. He features infinitely variable
can operate at two travel speeds or are available: up/down control with manual force control or a rocker
infinitely variable speeds, and features DSK control pendant or Manulift switch as well as a quick-change
smooth starting and adjustable sway control element, balancer controls coupling for load handling attach-
damping for the cross-travel motion. for constant loads as well as manual ments. It can be used for handling
force control for intuitive operation. loads weighing up to 80 kg at a
speed of 70 m/min, or up to 160 kg
at a speed of 35 m/min.

Control units and radio controls

Various pendant switches and
DRC-MP radio remote controls with
DRC-10 pushbutton transmitters or
DRC-J joystick transmitters are
available as control units.

15
 Perfectly matching products

You can configure drive solutions for every application Every component is designed and tested for unbeatable
with the comprehensive modular system consisting of functional reliability, continuously optimised and manu-
travel unit components, drives, frequency inverters and factured in first-class quality and with maximum preci-
application modules as well as power supply lines. sion. Demag Cranes & Components is the only supplier

16
 DRIVES

of drive products also to offer complete drive units

consisting of precisely matching parts, ranging from
travel wheels with housings and gearboxes to motors
and frequency inverters.

Travel unit components

Wheel blocks, travel wheel systems and wheel sets for
applications with loads weighing up to 60,000 kg
Electric motors
Three-phase motors up to 45 kW with 2, 4, 6 and
8-poles or pole-changing motors
Brake motors
Conical-rotor and cylindrical-rotor brake motors up to
45 kW
Gearboxes
Helical, angular and offset gearboxes with a wide range of
transmission ratios, torque ranges from 90 to 12,000 Nm
Geared motors
Outputs from 0.18 to 45 kW,
D-type helical geared motors from 90 to 5,800 Nm,
W-type angular geared motors from 120 to 12,000 Nm,
A-type offset geared motors from 130 to 11,500 Nm
Microspeed drives
with conical-rotor brake motors; for high speed stages
and positioning with high stopping accuracy; speed
ratios up to 500:1
Frequency inverters
for infinitely variable speed control of standard
three-phase motors as single or groups of drives for
stopping and starting applications, motor shaft output
up to 560 kW, current loads from 2.4 to 60 A or from
4.2 to 544 A, Dedrive Compact and Dedrive Pro ranges
Power supply lines
Demag Compact Line DCL for currents up to 200 A
with up to 7 conductors

We would be pleased to send you further information

on the individual products.

38814-12

17
 Driving to the point

39384

39194-1

Geared motors outputs ranging from 0.18 to 45 kW DRS wheel block system
Excellent line-fed travel motors for as D-type helical geared motors for Innovative series-produced assemblies
one or two speeds, conical-rotor 90 to 5800 Nm, as W-type angular for travel units with wheel loads up
brake motors for highest demands geared motors for 120 to 12,000 Nm to 40,000 kg
for starting and stopping applications, and as A-type offset geared motors
as well as cylindrical-rotor motors for from 130 to 11,500 Nm. LRS travel wheel system
standard applications are available for Robust, universal and easy to select
for a wide range of applications in
the lower load range up to 6,500 kg.

Dedrive Compact
frequency inverters
For the lower motor output range
up to 55 kW.

Dedrive Pro frequency inverters

The universal solution for line
voltages from 380 to 690 V and
motor outputs up to 560 kW.
38881-1 39350-7

18
 DRIVES

37371-1

39378

39293-2

13001

39398-2 39341-3 25221

RS wheel block system Application assemblies Power supply lines

Stainless or sheet steel design for The standard design is already
special applications (e.g. at high suitable for travel and lifting appli- Compact Line DCL is compact and
temperatures up to 350 °C) for loads cations with one or several motors. easy to install and service.
weighing up to 18,000 kg. The extended standard is suitable
for synchronised operation of hoist DKK compact conductor lines
RAE/RNE wheel sets drives and for distributing loads are ideal for higher ambient
Perfect for applications in the between coupled drives. temperatures.
highest load range up to 60,000 kg.
PS S100 positioning controller Universal and flexible DEL single
The positioning controller extends conductors can be used for a wide
the function range of Dedrive variety of applications.
Compact units and positions the
drive in closed-loop control for a
Drive Designer online time-optimised travel path.
Drive Designer provides you with
design support (2D and 3D CAD files).
www.demag-drivedesigner.com

19
 Maintain value and improve performance

Demag Service offers all of the services that help to keep all times. Besides routine maintenance, the modernisation
your crane installations, hoists and their components in and refurbishment of crane installations plays an important
operating condition, such as maintenance, inspections role. Since requirements often change during the long
and repairs. This means that you benefit from the high service life of a crane, concepts are needed for the
availability and efficient operation of your installation at corresponding modifications. Demag Service provides the

20
 SERVICE

basis for the safe and economical use of cranes and

components throughout their entire life cycle with its
wide range of services and tailored concepts.

With a worldwide network of service team expertise and

a complete range of service products, Demag Service
provides all the services required throughout the product
life cycle, both for Demag as well as for third-party
installations:

■ Erection and commissioning

■ Safety inspections
■ Inspection and maintenance
■ Fault elimination and repairs
■ On-call standby and 24 hour availability
■ Modernisation and Refurbishment
■ Crane and crane runway surveys
■ Product and operator training
■ Documentation and spare part supplies also online via
the Internet
■ Factory repairs
■ Customer support

We would be pleased to send you further information

on the individual services.

39203-11

21
 Complete product care

39717-4 39404-2 38647-9

Tailored service concepts Demag spare parts Modernisation

Demag products are used all over A reliable supply of genuine spare Components are replaced when
the world. Demag Service provides parts ensures that faults are rectified installations are modernised. Further
concepts tailored to meet individual and downtimes are kept to a developments in the industrial drives,
customer requirements to ensure minimum. Whether particularly fast electrical and materials engineering
the high availability of installations delivery via the express spare parts sectors as well as new control
and maximum safety for operating service, via the simple and convenient methods can be incorporated.
personnel. Downtimes are cut to Demag Shop (www.demag-shop.com) Older installations often have hidden
a minimum by means of regular or via your contacts in our regional reserves that can be unleashed by
preventive maintenance, methodical offices – genuine Demag spare parts modernising selected components,
problem analysis and rapid elimination and Demag spare part sets guarantee for example.
of faults. the efficient operation and long
service life and availability of your Refurbishment
installations. Refurbishment involves the modi-
fication of an installation to meet
changed operating requirements.
This primarily refers to the key data of
the crane, such as the load capacity
or span dimension.

22
 SERVICE

38584 39183-1 39467-3

Crane runway surveys Service training Customer support

Regular surveys of the crane runway All of our product and operator The Customer Support team is ready
have a significant impact on the training courses focus on safety to provide help quickly if you have
service life of various crane compo- for man and machinery. All of the any technical questions or claims.
nents. Surveys can be carried out specialist knowledge needed for the
quickly and easily with the patented safe operation and maintenance Customer Support is can be
LMS laser measuring system. of crane and components is taught contacted on our telephone
Operating sequences hardly need in a wide range of customer and hotline at +49 (0) 1805 741268
to be interrupted and no additional industry-specific seminars.
measures such as blocked zones, and also by telefax at
protective barriers or temporary +49 (0) 2335 927100
clearance of the building are
necessary. or via e-mail at
customersupport@demagcranes.com

23
 No liability for errors or omissions. Subject to change.
701 IS 000

Demag Cranes & Components GmbH

Printed in Germany DOM/300307/1.5T

P.O. Box 67 · 58286 Wetter / Germany

Telephone +49 (0) 2335 92-0
0407 EN/DE 213 576 44

Telefax +49 (0) 2335 92-7676

E-mail info@demagcranes.com
www.demagcranes.com