Demag product range
Cranes
Handling Technology
Drives
Service
    Major moves with new ideas
    State-of-the-art material-flow solutions make it possible to   workplaces in companies of all sizes – from small
    optimise production processes, reduce storage and              workshops to major industrial enterprises. To meet the
    transport costs, cut delivery times and harmonise              diverse needs of our customers, we have developed a
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unique product range in which everything fits together.      components, as well as modules used to create complex
Materials handling components and equipment are              system solutions. As a global player with locations in
designed in such a way that they can be used as solo         Germany and subsidiaries and foreign agencies all over the
                                                             world, Demag Cranes & Components offers material flow,
                                                             logistics and drive solutions for companies of all sizes and in
                                                             all industries.
                                                              4   Cranes
                                                                  Standard cranes
                                                                  Process cranes
                                                                  Industry-specific cranes
                                                                  Rope hoists
                                                                  Open winches
                                                                  Crane components
                                                                  Crane sets
                                                              8   Handling Technolgy
                                                                  KBK crane construction kit
                                                                  Compact hoists
                                                                  Control pendants
                                                             16   Drives
                                                                  Travel unit components
                                                                  Geared motors
                                                                  Frequency inverters
                                                                  Power supply lines
                                                             20   Service
                                                                  Maintenance
                                                                  Modernisation
                                                                  Refurbishment
                                                  39169-10
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    The right crane for your needs
                                     There is virtually no alternative to the crane wherever
                                     large, heavy or awkward loads have to be handled.
                                     As classic overhead materials handling systems, on the
                                     one hand, they offer the advantage of not wasting any
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                                                                                  CRANES
floor space for purely transport functions. When used
together with corresponding load handling attachments,
cranes can serve virtually any point within their given
operating area for handling and storage tasks, for
                                                           assembly purposes or for interlinking fully automatic
                                                           production processes. From standard cranes to fully
                                                           automatic process cranes, Demag offers solutions to meet
                                                           application requirements for all industries.
                                                           Overhead travelling and suspension cranes
                                                           of single and double-girder design with travelling hoists/
                                                           double-rail crabs, SWL up to 50 t, spans up to 30 m
                                                           Process cranes
                                                           as overhead travelling bridge cranes, SWL up to 580 t,
                                                           spans up to 60 m; suspension cranes, SWL up to 100 t;
                                                           stacker cranes, maintenance installations for aircraft
                                                           DR rope hoists
                                                           as travelling hoists, double-rail crabs and foot hoists, SWL
                                                           up to 50 t, minimum hoist speed 6 m/min, FEM classifica-
                                                           tion 2m+, infinitely variable cross-travel speeds
                                                           Open winch units/open winch crabs
                                                           SWL up to 170 t
                                                           Load handling attachments
                                                           Tongs, parallel griper systems, compact magnets,
                                                           magnet spreaders, grabs
                                                           Electrical and electronic components
                                                           Power feed systems, control pendants, radio remote
                                                           controls, overload protection, geared limit switches
                                                           Crane travel units
                                                           as driven rail-bound units for cranes or related mechanical
                                                           engineering applications, load capacities up to 130 t,
                                                           tandem operation up to 250 t
                                                           Crane sets
                                                           Tailored component sets for suspension, single and
                                                           double-girder overhead travelling cranes
                                                           We would be pleased to send you further information on
                                                           the individual products.
                                                 39438-2
                                                                                                                          5
    Investment in profitability and efficiency
                                   39349-5                                    38899-18                                  38400-2-1
    Standard cranes                           Process cranes                              Industry-specific cranes
    Standard cranes are largely               Automatic process cranes are                The MasterLine concept corresponds
    constructed of standardised               optimised to meet the specific              to the requirements of the various
    component assemblies. They range          requirements of the given application.      industries with its Papermaster,
    from single-girder cranes with a 1 ton    Automation pays off when the crane          Coilmaster, Steelmaster,
    load capacity to large double-girder      connects production, storage and            Containermaster and Bulkmaster
    cranes with a maximum load capacity       retrieval operations as an integral part    crane variants. Classic meets the basic
    of 80 tons. Standardised sub-assemblies   of the in-house logistics solution. In      requirements for a professionally
    enable you to benefit from series         this case, the crane has a great            organised storage facility with a high
    manufacturing methods, which              influence on the efficiency and             level of space utilisation. Advanced
    guarantee consistently cost-effective     flexibility, and, ultimately, also on the   also features semi-automation, a
    and high-quality results. Extended        profitability of the entire process.        warehouse management system as
    standard cranes provide tailored                                                      well as the Storage Manager and
    solutions that go far beyond the                                                      ensures greater transparency in
    already wide range of standard                                                        storage facilities. Premium features
    designs.                                                                              fully automated operation
                                                                                          programmed for optimum storage
                                                                                          and retrieval schedules and
                                                                                          sequences, as well as inventory
                                                                                          management.
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                                                                                    CRANES
                                                                          38937                                  39205-1
DR rope hoist                            Control system                            Crane Designer online
Demag DR rope hoists and Demag           Ergonomically optimised control           Crane Designer can be used to
standard cranes make it possible to      pendants that are suspended by cable      configure a crane installation that is
achieve a wide variety of designs        and travel separately on the crane        tailored to meet your needs. After the
which guarantee to provide an            and radio remote controls for wireless    entry of only a few parameters, such
optimum balance between costs and        operation are available for Demag         as the crane type, load capacity,
performance to meet your specific        cranes. Variable frequency radio          lifting height and span, Crane
needs. In addition to a space-saving     operation provides for interference-      Designer configures the finished
design, they offer particularly high     free transmission and                     crane within a few minutes.
hoist speeds for fast handling rates     reception. Installation statuses can be   www.demag-cranedesigner.com
and comprehensive standard features.     conveniently called up via the
The range of possible applications for   standard integrated display.              Hoist Designer online
the rope hoist is extended by the                                                  You can also see the DR rope hoist at
compact double-rail crab and the                                                   www.demag-hoistdesigner.com
versatile foot hoist variant.
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    KBK track and crane installations – tailored solutions as standard
    The KBK crane construction kit is a system designed for      to achieve the optimum configuration.
    building a wide variety of cranes and suspension monorails   This is demonstrated by installations tailored to meet
    from only a few standard components. Various profile         specific application requirements, from simple suspension
    section sizes can be combined within a crane installation    monorails to complex area-serving material flow solutions.
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                                                                                      HANDLING TECHNOLOGY
Whatever the variant, one factor always remains the same:
the cranes utilise the free space beneath the ceiling, thus
leaving valuable floor space free for other productive
activities. Manufactured in large series, KBK components
                                                              offer high functional reliability, a long service life and
                                                              good value for money.
                                                              KBK crane construction kit
                                                              Suspension monorails and cranes, SWL up to 3.2 t,
                                                              Stacker cranes
                                                              SWL up to 500 kg
                                                              Portal cranes
                                                              SWL up to 3.2 t
                                                              KBK Aluline crane construction kit
                                                              Suspension monorails and cranes, SWL up to 1 t
                                                              Pillar-mounted slewing jibs, pillar-mounted slewing
                                                              cranes and wall-mounted slewing jibs
                                                              Pillar-mounted slewing jibs and cranes, SWL up to 10 t,
                                                              slewing range 270/300° to n x 360°, jib lengths up to
                                                              12 m, wall-mounted slewing jibs, SWL up to 10 t, slewing
                                                              range 180/270°, jib lengths up to 12 m
                                                              We would be pleased to send you further information
                                                              on the individual products from the KBK crane
                                                              construction kit.
                                                   36580-2
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     Flexible, overhead and extendible load handling
                                      36147                                  37994-1                                     23165
     Suspension monorails                     Single and double-girder-                 KBK ergo
     They are the solution for linear         suspension cranes                         KBK ergo components are an
     handling requirements. Virtually         Suspension cranes are used for            extension of the standard
     any load handling problem can be         area-serving applications. Their low      construction kit and are used
     solved by combining straight and         dead weight and suspension fittings       wherever forces occur that act
     curved sections, track switches and      for various structures allow them to      against gravity. A KBK crane
     turntables, drop stations and travel     be used for universal applications.       installation in the form of an overhung
     drives to match the structural design.   Double-girder suspension cranes can       or extending crane can therefore also
     Two points can be connected by           be used for larger crane spans than       pick up loads and transport them
     means of a reversing solution or a       single-girder suspension cranes for the   safely if they are arranged up to
     circuit.                                 same load capacity. Suspension            2.5 m outside the crane runway.
                                              cranes can be moved by hand with
                                              ease, however, the use of travel drives
                                              is recommended for higher load
                                              capacities and larger crane spans.
                                                         29463
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                                                                                   HANDLING TECHNOLOGY
                              39333-17
Portal cranes                             Pillar-mounted slewing jibs, pil-       KBK Aluline
Mobile portal cranes are the ideal        lar and wall-mounted                    In addition to the steel design, the
solution wherever loads weighing up       slewing cranes                          KBK profile section is also available in
to 3.2 t have to be moved at              They are the right choice wherever      aluminium. KBK Aluline offers
changing locations. They can be           loads have to be moved quickly and      an extremely low deadweight, an
assembled with ease and quickly           safely at the workplace. They relieve   attractive modern design and good
dismantled again when no longer           workers of the physical burden and      opportunities for mounting system
needed. The variable distance             also accelerate working processes.      components thanks to integrated
between the legs enables them to be                                               slots.
adapted to the load capacity and          Thanks to a wide range of sizes and
travel path requirements of the           designs, they meet the most diverse
application.                              requirements in terms of load
                                          capacity, slewing range and outreach.
Stacker cranes                            They can be easily attached to walls
Stacker cranes from the KBK crane         or building columns, erected as free
construction kit can be used for          standing units or fitted to machinery
storing, order picking and sorting unit   and installations.
loads, containers and pallets weighing
up to 500 kg. Fitted with forks,
prongs or gripper tongs to match the
loads the be handled, they provide
ideal support in stores.
                                                                                                                  37979-3
                                                                                                                             11
     Compact hoist units – ergonomic and efficient
     Efficient and ergonomic compact hoist units offer a wide   industry, workshops and the trade sector. They feature
     variety of load capacities, speeds and features for a      high versatility for the design and implementation of
     maximum of safety and reliability. They can be flexibly    handling systems, which facilitate the lifting and
     employed to meet individual application requirements in    positioning of loads at the workplace as well as for serving
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