SECTION   VI
PARTS LIST
F9 Serial No. 2003 ~ & Up                  Revised: October, 2009
                                              Section VI - Page # 1
                                                           F9-K107
                        F9 HYDRARAM
                        PARTS BREAKDOWN
                              F9 Serial No. 2003 ~ & Up
Section VI - Page # 2
         F9 HYDRARAM
          PARTS LIST
ITEM   PART NUMBER         QTY   DESCRIPTION           ITEM    PART NUMBER        QTY       DESCRIPTION
001    KF9-10201            1    Cylinder              025     KF9-13101            1       Valve
002    KF9-10107            1    U-Packing [/S]        026     KF9-13102            1       Valve Plug
003    KF9-10110            1    Dust Seal [/S]        027     KF9-20101            1       Fronthead
004    KF9-10111            1    Seal Retainer         101     KF9-20102           (1)      Fronthead, Bare
005    KF9-10112            1    Slide Packing [/S]    102     KF9-20103           (1)      Front Bushing
006    KF9-10113           (1)   O-Ring [/S]           103     KF9-20104           (1)      Thrust Bushing
007    KF9-10114            1    Seal Ring [/S]        028     KF920106             2       Rod Pin (Retainer)
008    K161021-00115        3    O-Ring [/S]           029     KF9-20107            3       Stop Pin
009    KHB5G-10120          3    Plug [/S]             030     KHB5G-20106          2       Rubber Plug [/S]
010    K160011-00014        3    O-Ring [/S]           031     KF9-20108            1       Screw Plug [/S]
011    K161025-00050        1    O-Ring [/S]           032     K001100-20123        1       Grease Fitting
012    K15525               2    Port Adapter          033     K084891-03000        1       GPF Plug
013    (Not Used)           2    Union Cap [/O]        034     KF22-10125           1       Knock Plug
014    K160011-00024        2    O-Ring [/O] [/S]      035     KF9-30101            1       Backhead
015    K084891-04000        2    GPF Plug              036     KHB15G-30103         1       Charging Valve
016    K160011-00018        3    O-Ring [/S]           037     KHB20G-30109         1       Dust Plug
017    K084891-02000        9    GPF Plug              038     K160011-00006        1       O-Ring [/S]
018    K160011-00011        6    O-Ring [/S]           039     KF9-36101            4       Through Bolt
019    K084891-01000        1    GPF Plug              040     KF9-36102            4       Lower Nut
019    KF6-10221           /O    High Flow Plug        041     KF9-36105            4       Hard Washer
020    K160011-00008        1    O-Ring [/S]           042     KF9-36106            4       Hex Nut
021    KF9-10231            1    Flow Adjuster         501     KF925113             1       Moil Point
022    KHB5G-10132          1    Seal Washer [/S]      501     KF925114             1       Chisel Bit [/O]
023    KF6-10233            1    Seal Nut              501     KF925111             1       Blunt Tip [/O]
024    KF9-11101            1    Piston
                ( ) Bracketed quantities indicate items included with the prior assembly.
                  [/O] Items marked Option /O are optional depending on configuration
                   [/S] Items marked Option /S are included in the KF992011 Seal Kit
                               (Refer to Section VII for Seal Kit Detail Lists)
F9 Serial No. 2003 ~ & Up
                                                                                        Section VI - Page # 3
                        ACCUMULATOR ASSEMBLY
                            F9 HYDRARAM
Section VI - Page # 4
          ACCUMULATOR ASSEMBLY
              F9 HYDRARAM
ITEM   PART NUMBER     QUANTITY   DESCRIPTION
       KF9-70001          1       Accumulator
001    KF5-70101         (1)      Accumulator Cap
002    KF5-70102         (1)      Accumulator Body
003    KHD612-07006      (1)      Diaphragm
004    K161025-00075     (1)      O-Ring
005    K007120-70134     (1)      Charge Port Valve
006    KHB2G-70121       (1)      Dust Cap
007    K007010-70030     (1)      Plug
008    K160011-00005     (1)      O-Ring
009    K160011-00014     (2)      O-Ring
010    K102033-20080     (4)      Fine Socket Bolt
                                                      Section VI - Page # 5
NOTES:
Section VI - Page # 6
             UNIVERSAL TOP CAP MOUNTING
                   F9QT HYDRARAM
ITEM     PART NUMBER        QUANTITY   DESCRIPTION
 1       KF9-30909             1       Universal Top Cap
 2       KF4-30403             12      ¾”-10 x 3 ¼” Bolt
 3       K02025                12      ¾”-10 Nut
 4       K10194                24      Washer
                  Inch    Milimeter
     A            4.50      114.3      Boss Hole Diameter
     B            10.50     266.7      Boss Inside Spacing
     C            17.00     431.8      Boss Width (Pin Length)
     D            14.00     355.6      Pin Center to Center
                                                           Section VI - Page # 7
                          T-BOX MOUNTING
                        And DAMPER SYSTEM
                          F9QT HYDRARAM
Section VI - Page # 8
               T-BOX MOUNTING
             And DAMPER SYSTEM
               F9QT HYDRARAM
ITEM   PART NUMBER       QUANTITY   DESCRIPTION
 1     KF9-88101               1    T-Box Weldment
 2     KF9-88212               1    Pin Cover Plate
 3     KF9-88113               1    Spacer Brace
 4     KF9-88215               2    Set Plate Damper
 5     KF9-88121               1    Front Damper
 6     KF9-88223               2    Back Damper, Half
 7     KF9-88126               1    Top Damper
 8     K101032-27055           4    Bolt
 9     K120132-27000           4    Locknut
10     K140112-27000           4    Washer
11     K102032-12025           4    Socket Bolt
12     K140112-12000           4    Washer
13     K084891-10000           5    GPF Plug
          Inch         Milimeter
 A        0.866           22        Bolt Hole Diameter
 B       19.685          500        Flange, Long Side
 C       17.716          450        Flange, Short Side
 D       17.716          450        Center to Center
 E       15.748          400        Center to Center
 F        6.299          160        Center to Center
 G        7.086          180        Center to Center
                                                         Section VI - Page # 9
                     SWITCH HITCH ™ MOUNTING
                       F9TLB “A” HYDRARAM
                   Tractor-Loader-Backhoe Version
                                          Refer to Section II - Page #4
                                          and Page # 5 for additional
                                          information on adjusting the
                                          SWITCH HITCH ™.
Section VI - Page # 10
         SWITCH HITCH ™ MOUNTING
           F9TLB “A” HYDRARAM
       Tractor-Loader-Backhoe Version
ITEM   PART NUMBER      QUANTITY   DESCRIPTION
 1     KF9B                1       KF9 Breaker, Bare (Not Shown)
 *     K10490              2       Whip Hose, 60" Long (Not Shown)
 2     KF90060             1       Side Plate, Right Hand
 3     KF90061             1       Side Plate, Left Hand
 4     KF90062             2       Set Plate
 5     K11084              1       Side Plate Brace
 6     K06881-1175         1       Pipe Spacer, 1½" Ø x 11¾"
 7     K18524              3       1½"-12UNC x 16 3/8" Stud
 8     KF90063             4       1.25-12UNC x 11.50" Forged Bolt
 9     K02257              6       1½"-12UNC Stover Hex Nut
10     KF90008             4       1.25-12 UNC Hex Nut
12     KF90039             1       Indexing Boss, Right Hand
13     KF90038             1       Indexing Boss, Left Hand
14     KF90032             2       Snap Ring, 6" Ø Spirolox®
15     K06422              1       Keeper Bolt, 1/2"-13UNC x 5"
16     K06407              1       Keeper Bolt, 1/2"-13UNC x 3.5"
17     K07228              2       1/2" Locknut
18     Refer to            1       Mounting Pin, Dipperstick
19         Mounting        1       Mounting Pin, Curl Link
20          Pin Kit        2       Spacer Bushing
21         Parts List      2       Spacer Bushing
                                                      Section VI - Page # 11
                     “OLD STYLE SIDE PLATES”
                     SWITCH HITCH ™ MOUNTING
                         F9TLB HYDRARAM
                   Tractor-Loader-Backhoe Version
                                         Refer to Section II - Page #4
                                         and Page # 5 for additional
                                         information on adjusting the
                                         SWITCH HITCH ™.
Section VI - Page # 12
         SWITCH HITCH ™ MOUNTING
             F9TLB HYDRARAM
       Tractor-Loader-Backhoe Version
ITEM   PART NUMBER     QUANTITY   DESCRIPTION
 1     KF9B               1       KF9 Breaker, Bare (Not Shown)
 *     K10490             2       Whip Hose, 60" Long (Not Shown)
 2     KF90040            1       Side Plate, Right Hand
 3     KF90041            1       Side Plate, Left Hand
 4     KF90004            2       Vibration Dampener
 5     K11084             1       Side Plate Brace
 6     K06881-1175        1       Pipe Spacer, 1½" Ø x 11¾"
 7     K18524             3       1½"-12UNC x 16 3/8" Stud
 8     KF90003            2       1½"-12UNC x 11¼" Forged Bolt
 9     K02257            10       1½"-12UNC Stover Hex Nut
10     K09658             2       1/2"-13UNC x 2" Hex Bolt
11     K06412             2       1/2" Lockwasher
12     KF90039            1       Indexing Boss, Right Hand
13     KF90038            1       Indexing Boss, Left Hand
14     KF90032            2       Snap Ring, 6" Ø Spirolox®
15     K06422             1       Keeper Bolt, 1/2"-13UNC x 5"
16     K06407             1       Keeper Bolt, 1/2"-13UNC x 3.5"
17     K07228             2       1/2" Locknut
18         Refer to       1       Mounting Pin, Dipperstick
19        Mounting        1       Mounting Pin, Curl Link
20         Pin Kit        2       Spacer Bushing
21        Parts List      2       Spacer Bushing
                                                     Section VI - Page # 13
                 FLANGED SIDE PLATE MOUNTING
                       F9FSP HYDRARAM
Section VI - Page # 14
              FLANGED SIDE PLATE MOUNTING
                    F9FSP HYDRARAM
     ITEM        PART NUMBER           QUANTITY     DESCRIPTION
      1          KF9B                       1       KF9 Breaker, Bare
      2          KF90006                    1       Flanged Side Plate, Left Hand
      3          KF90007                    1       Flanged Side Plate, Right Hand
      4          K07623                     4       1¼" Hardened Washer
      5          KF90008                    2       1¼"-12UNF Hex Locknut
      6          KF90009                    2       1¼"-12UNF x 12½" Hex Bolt, Gr.5
      7          KF9-30903                  2       Set Plate "B"
      8          KF90003                    2       1½"-12UNC x 11¼" Stud
      9          K02257                     4       1½"-12UNC Stover Hex Nut
      *          K10490                     2       Whip Hose, 60" Long
      *          KF9-30909                  1       Universal Top Cap
      *               Refer to              1       Mounting Pin, Dipperstick
      *              Mounting               1       Mounting Pin, Curl Link
      *                Pin Kit              2       Spacer Bushing
      *              Parts List             2       Spacer Bushing
* Not Shown. Please refer to "MOUNTING PIN PARTS LIST" on following pages
Furukawa Rock Drill USA's Qt and FSP Hammers use the same Top Caps. Furukawa
Rock Drill USA can also supply many other top caps to match OEM specifications.
Contact Furukawa Rock Drill USA's engineering department to determine which
version to use with the carrier and attachment required. You must use an OEM style
top cap with quick attachment and pin grabbing systems.
                                                                            Section VI - Page # 15
            MOUNTING PIN KIT PARTS LIST
                   F9 HYDRARAM
            For F9TLB and F9FSP Versions
      Using Furukawa Rock Drill USA's Universal
                  Mounting System
    Furukawa Rock Drill USA's Qt and FSP Hammers use the same Top Caps. Furukawa
    Rock Drill USA can also supply many other top caps to match OEM specifications.
    Contact Furkawa Rock Drill USA's engineering department to determine which version
    to use with the carrier and attachment required. You must use an OEM style top cap
    with quick attachment and pin grabbing systems.
Section VI - Page # 16
            MOUNTING PIN KIT PARTS LIST
                   F9 HYDRARAM
            For F9TLB and F9FSP Versions
      Using Furukawa Rock Drill USA's Universal
                  Mounting System
            Serial Number
               Base Machine Make:
               Base Machine Model:
          Dipperstick Pin Diameter:
            Curl Link Pin Diameter:
                 Dipperstick Width:
               Curl Link Pin Width:
MOUNTING KIT PART NO:              ______________________________________
Consisting of the following:
ITEM    PART NUMBER      QUANTITY      DESCRIPTION
  1                            1       ________ Dia. Mounting Pin x 17” Long
  2                            1       ________ Dia. Mounting Pin x 17” Long
  3                            2       ________ Dia. Mounting Bushing x ______ lg.
  4                            2       ________ Dia. Mounting Bushing x ______ lg.
  5        K06422              2       1/2" -13 x 5” Bolt
  6        K07228              2       1/2" -13 UNC Locknut
                                                                   Section VI - Page # 17
                           SERVICE TOOL KIT
                              P/N KBM990001
    Furukawa Rock Drill USA includes a tool kit with every new hydraulic
breaker. This tool kit contains many of the special tools and wrenches required
to perform normal maintenance or repairs on the breaker. This is a basic tool
kit, and is by no means complete or comprehensive, but it does contain some
specialized tools, and wrench sizes not commonly found in the field. The
following illustration depicts a typical tool kit and its contents:
Section VI - Page # 18