Motorcycle Inspection
Date: ____/____/______ Time: ____: ____ AM [__] PM [__] Plate Number: ____________________
Please check any item that needs attention and then include additional details under the comments section below.
Start the Engine and Test The Following:
T-CLOCS
WHAT TO CHECK WHAT TO LOOK FOR CHECK-OFF
ITEM
T-TIRES & WHEELS
Condition Tread depth, wear, weathering, evenly seated, bulges, embedded objects. Front Rear
Tires
Air Pressure Check when cold, adjust to load. Front Rear
Bent, broken, missing, tension, check at top of wheel: “ring” = OK — “thud”
Spokes Front Rear
= loose spoke.
Cast Cracks, dents. Front Rear
Rims Out of round/true = 5mm. Spin wheel, index against stationary pointer. Front Rear
Wheels
Grab top and bottom of tire and flex: No freeplay (click) between hub and
Bearings Front Rear
axle, no growl when spinning.
Cracked, cut or torn, excessive grease on outside, reddish-brown around
Seals Front Rear
outside.
Function Each brake alone keeps bike from rolling. Front Rear
Brakes
Condition Check pads and discs for wear. Front Rear
C-CONTROLS
Handlebars Condition Bars are straight, turn freely, handgrips and bar ends are secure.
Broken, bent, cracked, mounts tight, ball ends on handlebar levers, proper
Levers and Condition
adjustment.
Pedal
Pivots Lubricated.
Condition Fraying, kinks, lubrication: ends and interior.
Cables No interference or pulling at steering head, suspension, no sharp angles,
Routing
wire supports in place.
Condition Cuts, cracks, leaks, bulges, chafing, deterioration.
Hoses No interference or pulling at steering head, suspension, no sharp angles,
Routing
hose supports in place.
Throttle Operation Moves freely, snaps closed, no revving when handlebars are turned.
L-LIGHTS & ELECTRICS
Condition Terminals; clean and tight, electrolyte level, held down securely.
Battery
Vent Tube Not kinked, routed properly, not plugged.
Condition Cracks, reflector, mounting and adjustment system.
Headlamp
Aim Height and right/left.
Tail Condition Cracks, clean and tight.
lamp/brake
lamp Operation Activates upon front brake/rear brake application.
Front left Front right
Turn signals Operation Flashes correctly.
Rear left Rear right
Switches Operation All switches function correctly: engine cut-off, hi/low beam, turn signal.
Mirrors Condition Cracks, clean, tight mounts and swivel joints.
Aim Adjust when seated on bike.
Lenses &
Condition Cracked, broken, securely mounted, excessive condensation.
Reflectors
Condition Fraying, chafing, insulation.
Wiring Pinched, no interference or pulling at steering head or suspension, wire
Routing
looms and ties in place, connectors tight, clean.
O-OIL & OTHER FLUIDS
Engine Oil Check warm on center stand on level ground, dipstick, sight glass.
Gear Oil, Shaft Drive Transmission, rear drive, shaft.
Levels Hydraulic Fluid Brakes, clutch, reservoir or sight glass.
Coolant Reservoir and/or coolant recovery tank — check only when cool.
Fuel Tank or gauge.
Engine Oil Gaskets, housings, seals.
Gear Oil, Shaft Drive Gaskets, seals, breathers.
Leaks Hydraulic Fluid Hoses, master cylinders, calipers.
Coolant Radiator, hoses, tanks, fittings, pipes.
Fuel Lines, fuel valve, carbs.
C-CHASSIS
Condition Cracks at gussets, accessory mounts, look for paint lifting.
Steering-Head No detent or tight spots through full travel, raise front wheel, check for
Frame
Bearings play by pulling/pushing forks.
Swingarm Bushings Raise rear wheel, check for play by pushing/pulling swingarm.
Front Forks Smooth travel, equal air pressure/damping, anti-dive settings. Left Right
Suspension Smooth travel, equal pre-load/air pressure/damping settings, linkage moves
Rear Shock(s) Left Right
freely and is lubricated.
Tension Check at tightest point.
Chain or Belt Lubrication Side plates when hot. Note: do not lubricate belts.
Sprockets Teeth not hooked, securely mounted
Threaded Tight, missing bolts, nuts.
Fasteners
Clips & Cotter Pins Broken, missing.
S-STANDS
Condition Cracks, bent.
Center stand
Retention Springs in place, tension to hold position.
Condition Cracks, bent (safety cut-out switch or pad equipped).
Side stand
Retention Springs in place, tension to hold position.
Condition of Vehicle Following the Inspection:
[__] Acceptable: The vehicle may be driven without further inspection.
[__] Requires Attention: The vehicle may be driven and it should be serviced in the next week.
[__] Requires Immediate Attention: The vehicle should not be driven until it has been serviced.
______________________________________________________________________________________________
Supervisor’s Signature over Printed Name Date
