INDIAN OIL CORPORATION LIMITED

BARAUNI REFINERY
JOB SAFETY ANALYSIS
PART-A :EPCM 25 A Work Permit No: JSA No. 03/JSA/24 Date: 12/01/2024 Pages: 1 of 9

Unit:- EPCM 25 A Area: NEAR TANK NO. Work Permit Type: Cold Location: NEAR TANK NO. 733-C-03 West of TPS ( FO Tank
733-C-03 West of TPS and Hot Work, Vehicle area )
( FO Tank area ) Movement., Work at
height, Excavation.
JSA Done By:
Job Title: Survey, Scaffolding Erection, Cutting, Grinding, Demolition of wall, SN Name & Designation Signature
Excavation, Reinforcement, foam, Concrete Back filling work. 1 Mr.Sarvesh sirvasta civil lead EPCM 25
2 Mr.Abhijit parashar HSE lead EPCM 25
3 Mr.Manoj singh HSE ,Toyo
4 Mr.D.Ravichandran,HSE Manager ,Toyo
5 Mr. J Majhi-Civil Engineer ,Toyo
6 Mr. Ashok Hingmire –Area Manager,Toyo
Job to be Executed By : 7 Nitish Bindal PJ Eng
PJ PMC Contractor 8 Mr. Vipul Sijoria SPJM,IOCL
IOCL TOYO NRP Projects 9 Fire & Safety
10
JSA Reviewed By (HOD’s Name Designation Department Signature
Name & Designation)
RCM of PMC Mr. Malay Verma /
RCM /Dy. RCM TEIPL (PMC)
Mr. Ashok Parmar
HOD of receiving (Executing) Mr.G.S Sibilal DGM-PJ PJ
Department

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# Activities Hazards Recommended Actions / Compliance Status Checked By
Procedures & Control Measures (Complied/ Not Name of IOCL
complied) Officer/PMC Engineer
with Sign. Date & time
Mobilization of  Unauthorized access  IOCL valid Permit to work must be in place
Manpower, tools &  Defective equipment,  Ensure job specific PPEs
Equipment vehicles  Activity shall be carried out under competent supervision
 Lack of awareness  Covid19 infection prevention protocol (i.e. safe
 Unauthorized entry of distancing, use of nose mask all the time, use of hand
locals and others sanitizer, good hygienic practice health monitoring)
 Fatigue shall be maintained
 Area specific work supervisor shall be deployed.
 Project orientation / Induction shall be conducted to all
the workers
1.
 All the tools & equipment shall be inspected and shall be
in good condition
 Tool & equipment shall be colour coded.
 All the workers & equipment’s shall hold valid gate pass
 TBT shall be conducted prior to start of activity daily/shift
 Entry of unauthorized persons shall be restricted by
barricading’s or fence or provision of security or any
other means of measures
 Job rotation & frequent brake as per work load shall be
endured
Survey and marking of  Slip trip fall  Permit shall be obtained prior to start the activity  
coordinates  Manual handling  Site inspection shall be and footsteps shall be watched
 Damaged hand tools carefully
 Insects, scorpions/  While working nearby roads traffic shall be checked and
snakes. adequate signs shall be displayed
 Safe manual handling techniques shall be
Adult man 55 kg
2. Adult woman 30 kg
Adolescent male 30 kg
Adolescent 20 kg
female
 Hand tools shall be inspected and shall be in good
condition
 Area shall be inspected daily prior to start of work for
insect, scorpions or snakes.
3. Erection of Scaffold  Approved scaffolding drawing shall be referred and  
 Ground Soil clearance shall be taken from Client / PMC and it shall
Condition-uneven be done under proper supervision.
surface or loose soil.  Barricading along with caution signages shall be provide.
 All the control measures mentioned in the permit shall be
 Missing components
ensured
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  Improper Access/  Ground Compacted, levelled & made firm.
Work platform in  Scaffold is not erected near to excavation area and vice
scaffold versa.
 Experienced personnel are engaged.
 Haphazard lifting
 Scaffolding are erected as per scheme drawing.
pattern
Supervision is ensured.
 Loose materials at  Scaf tag system is implemented.
workplace.  Towers are connected with 2 lock pins.
 Working when Hoist /  Scaffold erected as per our standard & Inspected by Form
poor lighting Work Dept.
 Scaffold Collapse  Trained Scaffold gang is deployed.
 Lateral supports at every 6 metres intervals
 Slip,trip,fall hazards
 Verticality of scaffold is ensured to the norm of tolerance
1mm per meter
 Person erecting the materials with pulley & rope is
allowed stay away from the erection area to safe
guard from fall of materials.
 Working Platform made with 600 mm width & Secured
both sides, with handrails
 Use of Full body Harness with Double lanyard is ensured
 No loose material is allowed to keep at top. Hand
tools shall be secured so that it will not even if
missed.
 Beneath height work is cordoned and deployed
one person to ensure no one entries the height
work area.
 No work on scaffold is allowed to carry out during
raining or immediate after rain.
 Adequate illumination of 150lux is ensured at
workplace.
Manually shifting Of DA Uneven Ground Ground Should be Levelled & compacted and same is
& Oxygen cylinder with checked to prior of start work by Supervisor.
Trolley at Designated
Area

Obstructed Access 1-To be Provide the obstruction free access for safe
movement
2- Ensure access shall be even.
Damaged cylinder Trolley 1- Inspect the Gas cylinder trolley before shifting the
cylinder
Unauthorized Gas Cutter 1- Only experienced Gas Cutter Should is deputed for
Welding Work.

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Gas Cutting Activity Defective and damaged or 1-Soap solution test should be carried out before start of
leak in the cylinder. the activity.
Damaged Hose 1-Visual inspected the hoses before start of the activity.
2-Soap test should be carried out.
Flash Back 1-Trained and experienced gas cutter should be deployed
for the activity.
2-Close and continuous supervision.
3-Provision of NRV at both cylinder regulators.
Hot sparks 1-Prior to start Hot work Permit should be taken
2- Area should be Barricaded.

3-Use fire blanket for height welding work.

4-Provision of Apron for gas cutter.
5-Fire extinguisher be available while working.

Grinding and Injury due to flying 1-M/C shall be secured from three side to prevent the
Cutting / drilling particles / Burns flying object and spark (as applicable)
Machine
2- Avoid excess force on the grinding wheel / drilling beat
while grinding / drilling.

3- The cutting / grinding wheel shall be used only

until marked area which is safe.
Cut Injury 1-Job specific PPE like Leather hand gloves, apron, face
shield, leg guard.

2- The grinder shall disconnect the power source before

changing the grinding/cutting wheel.

3- Loosening of the nut shall be done with a key,

loosening with the hand is not allowed.
1- Ear Plug shall be worn while using grinder /
High noise
cutting m/c.

Damage of grinding 1 Grinding / drilling m/c should be having inspection

machine and wheel. sticker and color coded.

2- Purpose to be clear for where pencil grinder shall be

used.

3- The grinder should have dead man switch.

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 Cable routing shall be done over heading on stands or J
hook.

4- Ring test shall be done prior to start of work physically

by the grinder.

5- Cutting wheel shall not be used for grinding.

6- The power supply should be disconnected during the

absence of grinder or rusted and free of cracks and expiry
date should be checked.

7- All the used grinding wheel should be stored in proper

place and sent back to store after completion of work.
Slip / trip / fall 1-Material stacking and proper cable management shall
be done before start of activity.

2-Remove all unwanted material from path way to avoid

slip /trip hazard.
Fire Hazard 1-Fire extinguisher should be available near the grinding
area with fire watch / fire blanket.

2-All flammable material must be removed before start

grinding work.
Entanglement of hand and
1-The grinder shall not wear loose clothing during the use
clothing
of grinding machine.

2- Close and continuous supervision.

Structure and pipe  Uncontrolled  Tag line of 2 m will be tied with the load to avoid  
removal work by crane movement of load oscillations of load.
lifted  Crane will be operated by only authorized operator
 Failure of lifting  Medical fitness of operator will be done before
tools and tackles commencing the job.
 Overloading of  For communication walkie - Talkie will be used by
Crane crane operator and signal man.
 Miscommunication /  Daily inspection by operator.
Fatigue  Weekly maintenance by maintenance dept person’s
 Hit by object Monthly joint inspection by Safety & PMC persons.
 Color coding system for inspection of lifting tools
and tackles will be used.
 Third party inspection of lifting tools & tackles.
 Before starting work activity crane will be check for

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 all the tripping of limit switches by operator.
 Verifying the weight of an object to be lifted against
the crane SWL (Safe Working Load) with respect to
boom length and horizontal angle by referring
manufacturer chart.
 Load chart will be available in crane operator cabin.
 Ensure Close supervision
 Reflective jacket will be worn by signal man & use of
mobile phone is strictly prohibited.
 Ensuring work in regular shift.
 Trained & experience signal man will be deployed.
 Trained Signal man will be deployed.

Manual/Mechanical Collapse of soil/ Soil 1-Define and provide stable barricades.

excavation& Back eruption. 2-Exclusion zone should be provided.
3-Safety Warning signs shall be in place.
filling. 4-Provision of designed and approved shoring.
5-Adequate sloping and benching shall be ensured..
 Latest guideline of esteemed client sub.:
safe operating procedure (sop) for
excavation- document no.
P&U/MN/WI-44 - date of issue
07.02.2023 Revision 06 to be followed
 Ensure manual pilot cutting up to 1.5mtr
below EGL (existing ground level) to
identify underground cables or pipe
lines prior to excavation by machine. If
found any underground facilities stop
the job immediately and intimate the
same to the concerned dept. of Client
under intimation to IOCL/PMC.

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 Blocking of access/egress
and equipment’s  Safe access shall be made for free
movement of vehicle.
 Proper stairway, ladder or ramps to be
arranged in the excavated trench/pits
Fall of excavated material. 1-Remove all the excavated materials from edge of
Dust pollution.Interruption excavated pit.
of live lines (Electrical 2-All personnel to use dust mask and goggles as well as
Utility) appropriate PPE’s must be used.
3-Work Permit shall be provided before work
commencement & Strictly follow the PTW system.
4-Trial pit/pilot cutting to be carried out prior to start
excavation.
5-Direct supervision shall be ensured by supervisor.
6-Flag man to be deployed and reverse horn must be
functioning.
Skilled operator to be engaged.

Concreting of Slip/trip & fall Safe access/egress shall be ensured.

foundation
Electric Shock due Allelectrical connections to be routed through
(RCC/PCC) to damaged/ ELCB and earthed properly.
incorrect cable Electrical cables shall be in good condition and
connections routed through overhead.
Housekeeping to be maintained on and around
the work area.

Personal injury 1-Trained person to be engaged.

2-All the personnel must be used job specific PPE’s.
Manual lifting of Hand & Leg injury. Back  Sufficient number of skilled workmen will be
Shuttering Materials pain, strain & sprain. deployed.
and Stacking Sharp edges / Trapping /  Hand gloves & other PPE will be used for lifting.
Slip of material  Material will be stacked size and different type
wise.
 Materials will be stacked on the racks or by
providing packing material.
 Materials shall be not stacked above overhead.
 Training for maintaining body posture

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 Applying shuttering oil  Land pollution /  Oiling work will be done by placing material in drip
Skin Infection tray.
 Spillage of  Hand gloves & other proper PPE will be worn.
shuttering oil  Waste shuttering oil is collected in waste oil drum &
6 then will be disposed.
 Use spillage kit.
 Keep shuttering oil container away from work site

7 Fixing & removal of  Fall of men /  Provision of proper working platform with the help
wall, slab & shuttering materials ( Nails / of brackets / scaffolding materials.
Mivan pin / Clamp ) Full body harness, safety goggle & other PPE will be
 Physical Injury, eye worn.
injury  Provision of vertical safety netting before starting
 Fall of shuttering shuttering Provision catching safety netting
before starting shuttering.
 Daily housekeeping before & after shuttering.
 Wooden boxes are used for temporary storage of
nails & bucket for pins.
 Cut outs will be closed with the help of steel mesh,
wooden ply & safety net.Provision of access with
the help of ladder.
 Training to the workmen for working at height.
 Use tested and certified lifting tools & tackles.
Check physical condition of tools and tackles.
 Provision of proper working platform with the help
of brackets / scaffolding materials.
 Full body harness, safety goggle & other PPE will be
worn.
 Provision of vertical safety netting before starting
shuttering if required.
Housekeeping before & after De - shuttering.
 Wooden boxes are used for collection of loose
materials like pin shuttering clamps, nails, etc.
 Cut outs will be closed with the help of steel mesh,
wooden ply & safety net. Provision
of access with the help of ladder. Ensured sufficient
and trained workmen to be engaged.
 Provision catching safety netting before starting
shuttering.
 De - shuttering will be done from outside to inside.
 Removing shuttering simultaneously with the

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 removal of its supports.
 Cordoned off the Work area.
 Only authorized person allowed in work area.
 Ensure steel rope life line / anchoring points at
required locations.

Re-bar fixing  Sharp edges  Use of trained and experienced personnel 

 Whipping action  Follow proper procedures
 Slip and fall of rebar  Capping the edges
8  Tripping over  Use of proper tools
 Cutting and bending  Use of necessary PPE.
machines  Bending and cutting shall be with proper guards
and emergency stop switch.
Working Concrete  Horse play  Concrete pump may two wheeled or four wheeled  
pumps/ Boom placer  Air receiving vessel with tow rod for easy shifting
 Hose whipping  Horse play should be forbidden.
 Particle projection  Concrete pump requires valid third party
 Hose projection certification.
 Temperature  Pressure relief valve shall be provided
 Unauthorized  Hoses used shall be secured with coupling and
operations. wires or chain to prevent whipping
 Damaged  Non-use of compressed air for cleaning purpose.
equipment’s.  All the hoses shall be protected against running
9
over by vehicles and other equipment’s.
 High temperature alarm shall be installed.
 Ensure hose shall be secured with tag line.
 Ensure proper communication while pouring
concrete with boom placer.
 Ensure authorized persons only operate the boom
placer / Concrete pump.
 Ensure proper inspection before starting the job by
AMG dept.
 Provision of guards to rotating parts.
Working with  Splashing of  Use of trained and experienced personnel  
Concrete concrete  Use of necessary PPE like, gloves, safety glass
 Fall of mortar pan apron etc.
 Sharp edge of  Provision of guards to rotating parts.
mortar pan  Ensure proper fall protection system.
10  Proper supervision.
 Rotating parts of
concrete mixer
 Smoke
 Kick back of handle,
etc.

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 Height work  Men and  Proper Working platform should be made with  
materials falling scaffolding
from height.  Toe board, handrail & proper access or use
mobile scaffolding
 Use Of PPE'S like Safety Helmet,
11  Shoes, Hand gloves, goggles, Dust Mask & Full
Body Harness.

Inclement weather  High Wind speed  Lifting activities should not be done during heavy winds  
 Heavy rain fall  Work shall be avoided during rain appropriate PPE’s
 Low visibility should be used during rainfall.
 Lighting  Adequate lighting should be provided at site. If visibility is
less than 100 meters at most care should taken
12  Where ever possible boom of the crane should be
lowered or earthling should be provided for cranes
during lightings.

13 Working at night  Poor Illumination  Applicable Permit to work validation shall be ensured &  
 Poor access emergency response preparedness shall be in pace
 Workers resting in  Applicable precaution as listed in Night Permissibility
dark areas matrix available in HSE plan shall be ensured
 Unidentified/un  Adequate illumination shall be arranged for work area
authorized and access area
pedestrian walk  Workers shall be issued and use clear glasses during night
ways shifts
 Walkway Hindrance  Minimum 10 ft candles should be arranged at work
 Lack of sleep locations and 5 ft candles for access
 lone worker  Damaged lights shall be replaced immediately
 Tripping hazards  All the road/route access shall be identified and strictly
 Poor caution restricted to it
signage’s  Access shall be clear and free of hindrances
 Unidentified rebar’s  Access/ walk ways shall be identified and marked clearly
 Use of unidentified  Materials shall not be left on the work platform or
walkways walkways to avoid hindrances
 All the workers should have adequate sleep and be fit for
night works
 No lone worker shall be deployed or allowed
 No worker shall rest in dark areas and supervisor should
ensure the same
 Adequate signage's shall be displayed throughout the

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 work area warning and cautioning the workers and for
awareness
 All the rebar's shall be protected by caps or other means
of protection
 TBT should include not resting in dark areas not using
unidentified unauthorized walkways

Note:

1. To make JSA process effective, the defined job shall be broken down into sequential steps. Actions / activities for each steps shall be logical & linked with previous & forward action
steps. All possible hazards associated with each job step shall be deliberated among team members and recorded carefully. JSA r ecommendations / control measures for each hazard /
job step should be validated by team members & recorded in the Part-A of JSA sheet. Use additional JSA sheets as per requirements.

2. Review of JSA shall be done by HODs of respective Operation & Executing Departments. After review respective HODs to put their signature with name & date.

3. The Job shall be carried out with safety precautions as per JSA recommendations. In order to ensure that job is being executed as per JSA recommendations, the job shall be audited
by the JSA Team Members while the job is in progress and recorded in the Part-B of JSA Sheet with compliance status, name, signature, date & time of audit by the Officers. HODs &
higher management personnel may also check compliance of JSA recommendations while doing 3H visit & checking of hot jobs during schedule visit to the unit / area.

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