Aft Cargo Comp Door Manual
Aft Cargo Comp Door Manual
AIRBUS S.A.S.
                               Customer Services
                      Technical Data Support and Services
                             31707 Blagnac Cedex
                                   FRANCE
FAPE3
                    PN : D5237310000000
                         D5237310000200
                         D5237310000400
                         D5237310000600
                         D5237310000800
                         D5237310001000
                         D5237310001200
                         D5237310001400
                         D5237310002000
HIGHLIGHTS
                                                               HIGHLIGHTS
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DISASSEMBLY
 TASK 52-32-17-000-801-A01                                                 Jul 01/16
 Subtask 52-32-17-000-001-A01                                              Jul 01/16
 TASK 52-32-17-000-802-A01                                                 Jul 01/16
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CLEANING
 TASK 52-32-17-100-801-A01                                              Jul 01/16
 Subtask 52-32-17-100-001-A01                                           Jul 01/16
 Subtask 52-32-17-100-002-A01                                           Jul 01/16
 Subtask 52-32-17-100-003-A01                                           Jul 01/16
 Subtask 52-32-17-100-004-A01                                           Jul 01/16
 Subtask 52-32-17-100-005-A01                                           Jul 01/16
INSPECTION/CHECK
 TASK 52-32-17-200-801-A01                                              Jul 01/16
 Subtask 52-32-17-210-001-A01                                           Jul 01/16
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REPAIR
 TASK 52-32-17-300-801-A01                                              Jul 01/16
 Subtask 52-32-17-300-001-A01                                           Jul 01/16
 Subtask 52-32-17-300-002-A01                                           Jul 01/16
 Subtask 52-32-17-300-003-A01                                           Jul 01/16
 FIGURE 52-32-17-991-011-A01                                            Jul 01/16
 FIGURE 52-32-17-991-012-A01                                            Jul 01/16
 FIGURE 52-32-17-991-013-A01                                            Jul 01/16
 TASK 52-32-17-300-802-A01                                              Jul 01/16
 Subtask 52-32-17-300-004-A01                                           Jul 01/16
 Subtask 52-32-17-300-005-A01                                           Jul 01/16
 Subtask 52-32-17-300-006-A01                                           Jul 01/16
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ASSEMBLY
 TASK 52-32-17-400-801-A01                                              Jul 01/16
 Subtask 52-32-17-400-001-A01                                           Jul 01/16
 TASK 52-32-17-400-802-A01                                              Jul 01/16
 Subtask 52-32-17-400-002-A01                                           Jul 01/16
 TASK 52-32-17-400-803-A01                                              Jul 01/16
 Subtask 52-32-17-400-003-A01                                           Jul 01/16
 TASK 52-32-17-400-804-A01                                              Jul 01/16
 Subtask 52-32-17-400-004-A01                                           Jul 01/16
 TASK 52-32-17-400-805-A01                                              Jul 01/16
 Subtask 52-32-17-400-005-A01                                           Jul 01/16
 TASK 52-32-17-400-806-A01                                              Jul 01/16
 Subtask 52-32-17-400-006-A01                                           Jul 01/16
 TASK 52-32-17-400-807-A01                                              Jul 01/16
 Subtask 52-32-17-400-007-A01                                           Jul 01/16
 TASK 52-32-17-400-808-A01                                              Jul 01/16
 Subtask 52-32-17-400-008-A01                                           Jul 01/16
 TASK 52-32-17-400-808-B01                                              Jul 01/16
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TABLE OF CONTENTS
INTRODUCTION
 52-32-17-871-802-A01       Introduction
DISASSEMBLY
 52-32-17-000-801-A01       Removal of the Identification Plate, the Insulation and the Door
                            Seal
 52-32-17-000-802-A01       Removal of the Door Fairing
 52-32-17-000-803-A01       Removal and Disassembly of the Access Covers
 52-32-17-000-804-A01       Removal of the Plugs, the Protective Plugs, the X-Stops and the
                            Adjusting Screws
 52-32-17-000-805-A01       Removal of the Hand Lever Mechanism
 52-32-17-000-806-A01       Disassembly of the Hand Lever Assembly
 52-32-17-000-807-A01       Removal and Disassembly of the Adjustable Rods and the Drift
                            Pin Rods
 52-32-17-000-808-A01       Removal and Disassembly of the Sequence Shaft
 52-32-17-000-808-B01       Removal and Disassembly of the Sequence Shaft
 52-32-17-000-808-C01       Removal and Disassembly of the Sequence Shaft
 52-32-17-000-809-A01       Removal of the Vent Door Actuating Mechanism
 52-32-17-000-810-A01       Removal and Disassembly of the Vent Door Assembly
 52-32-17-000-811-A01       Removal of the Latching Mechanism Assemblies
 52-32-17-000-812-A01       Disassembly of the Latching Hook Assemblies
 52-32-17-000-813-A01       Removal and Disassembly of the Latching Shaft Assembly
 52-32-17-000-813-B01       Removal and Disassembly of the Latching Shaft Assembly
 52-32-17-000-814-A01       Removal and Disassembly of the Interlock Mechanism
 52-32-17-000-815-A01       Removal of the Locking Shaft Assembly
 52-32-17-000-815-B01       Removal of the Locking Shaft Assembly
                                                                                            T.O.C.
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CLEANING
 52-32-17-100-801-A01   Cleaning
INSPECTION/CHECK
 52-32-17-200-801-A01   Door Structure
 52-32-17-210-801-A01   Check of the Door Mechanism and the Locking Mechanism
 52-32-17-220-801-A01   Check of the Protective Treatment
 52-32-17-210-802-A01   Check of the Electrical Equipment
 52-32-17-220-802-A01   Visual Examination
REPAIR
 52-32-17-300-801-A01   Reworking or Machining
 52-32-17-300-802-A01   Protective Treatment
 52-32-17-300-803-A01   Replacement of Parts
ASSEMBLY
 52-32-17-400-801-A01   Installation of the Identification Plate, the Insulation and the Door
                        Seal
 52-32-17-400-802-A01   Assembly and Installation of the Access Covers
 52-32-17-400-803-A01   Installation of the X-Stops, the Protective Plugs, the Plugs and
                        the Adjusting Screws
 52-32-17-400-804-A01   Assembly of the Hand Lever Assembly
 52-32-17-400-805-A01   Installation of the Hand Lever Mechanism
 52-32-17-400-806-A01   Assembly of the Latching Hook Assemblies
 52-32-17-400-807-A01   Installation of the Latching Mechanism Assemblies
 52-32-17-400-808-A01   Assembly and Installation of the Latching Shaft Assembly
 52-32-17-400-808-B01   Assembly and Installation of the Latching Shaft Assembly
 52-32-17-400-809-A01   Assembly and Installation of the Interlock Mechanism
 52-32-17-400-810-A01   Installation of the Locking Shaft Assembly
 52-32-17-400-810-B01   Installation of the Locking Shaft Assembly
 52-32-17-400-810-C01   Installation of the Locking Shaft Assembly
 52-32-17-400-811-A01   Assembly and Installation of the Sequence Shaft
 52-32-17-400-811-B01   Assembly and Installation of the Sequence Shaft
                                                                                           T.O.C.
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INTRODUCTION
TASK 52-32-17-871-802-A01
Introduction
1.   General
     A.   This manual is written to the iSpec 2200 and in ASD Simplified Technical English (STE). The
          international SI units of measurement are used in this manual, with imperial units shown in
          parentheses.
     B.   The manual contains data about maintenance on the component in a workshop. It does not
          contain data about maintenance on the component when it is installed in the aircraft.
     C.   Only approved persons with the necessary skills are permitted to do the maintenance procedures
          in this manual.
     D.   Maintenance Task Oriented Support System (MTOSS) task and subtask identification is used in
          this manual. The maintenance tasks and other data have special MTOSS numbers for Electronic
          Data Processing (EDP). The user of the manual can ignore the MTOSS numbers.
     E.   This manual contains:
          - Technical data for the component
          - Maintenance and repair procedures about the component
          - An Illustrated Parts List (IPL) with data for the component parts. Parts are identified in all
              sections of the manual by the IPL-Figure and item number.
     F.   We verified the DISASSEMBLY, TESTING and ASSEMBLY procedures by simulation.
2.   How to use the Manual
     A.   Make sure that the manual contains the information applicable to your component.
     B.   If you need to identify a part or find a part number, use the search function.
     C.   You must use the instructions in this manual for all the component maintenance. Read all the
          applicable WARNINGS and CAUTIONS before you do the work on the component.
3. List of Abbreviations
AF              Across Flats
ATA             Air Transport Association of America
ATLAS           Abbreviated Test Language for All Systems
CMM             Component Maintenance Manual
IPL             Illustrated Parts List
MFR             Manufacturer
MOD             Modification
NO              Number
PARA            Paragraph
                                                                                                   INTRO
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                                                                    INTRO
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TASK 52-32-17-870-803-A01
General
1.   The AFT Cargo Compartment Door (referred to as cargo door) is installed on the lower right hand
     side of the aircraft. Hinge assemblies at the top end attach the cargo door to the fuselage. The lock
     and the unlock of the cargo door can carried out mechanically with the hand lever.
2.   For data on the proximity switches see CMMV 32-10-03_08748 of the supplier ELDEC.
3.   Technical Data (approx.):
Length:          2100 mm (82.7 in.)
Width :          1400 mm (55.2 in.)
Height:          720 mm (28.4 in.)
Weight:          101 kg (222.7 lb.)
                                              Technical Data
                                                 TABLE 1
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TASK 52-32-17-870-804-A01
Description
1.   Door Structure (See FIGURE 52-32-17-991-001-A and FIGURE 52-32-17-991-002-A).
     A.   The cargo door structure has:
          - the frames and beams,
          - the horizontal and vertical edge members,
          - the inner and outer skin,
          - the door seal,
          - the fire protection lining,
          - the fairing.
     B.   The cargo door structure is made of aluminium sheet metal and machined parts. Rivets attach
          the parts together to form a torsion resistant structure. Sealants on the mating surfaces of the
          parts prevents corrosion and makes them pressure tight.
     C.   The attachment fittings for the hydraulic actuators on the inner side of the cargo door are part
          of the upper ends of the FR58A and FR59A.
     D.   The outer skin has a cut-out for the vent door. The inner side of the vent door has a cover.
     E.   An access panel for the door mechanism is installed on the lower side of the cargo door
          structure. Indication windows allows the visual checking of the locked/unlocked (green/red)
          position of the safety cams of the locking shaft.
     F.   At the upper edge member and beam No. 1, replaceable hinge assemblies, provided with bronze
          bushings, are installed to fit the cargo door to the fuselage.
     G.   Three blanking plugs, made from plastic, are installed in the hoist fittings on the outer side of
          the cargo door.
     H.   Four adjustable stop bolts are installed on the lower part of the cargo door. The adjustable stop
          bolts stop the movement of the cargo door when it is in the closed position and in line with the
          aircraft fuselage.
     J.   The door seal is made of fabric reinforced silicon rubber. Retainers attach the door seal to the
          inner skin of the cargo door.
     K.   A drainage hose and two drainage valves are installed in the cargo door structure to drain the
          condensed water.
     L.   The fire protection lining assy with integral insulation is made of prepeg. The insulation is made
          of PE-foam material lined with self-adhesive. The fire protection lining assy is attached to the
          inner skin of the cargo door with quick release fasteners.
     M. The two part fairing made of CFRP is installed to the cargo door and gives aerodynamic
        smoothness in the transition area of the wing and fuselage.
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                                                 UPPER EDGE
                                                 MEMBER
                              HINGE
                              ASSEMBLIES                                A
                                                                                  ATTACHMENT
                                                                                  FITTINGS
                                                                                             COVER
                                                                                             VENT DOOR
                 DRIFT PIN/
                 VENT DOOR
                 MECHANISM
                                                                                              FIRE PROTECTION
                                                                                              LINING ASSEMBLY
                  DRIFT PIN
                                                                                               B
                                                                                  B
                    DRAINAGE
                    VALVE
                                                                    B
                                                          B
                               FAIRING                                                   EGDE
                                                                                         MEMBER
                    B                                                                              RETAINER
                 EXAMPLE
                                                                                                                A
                                                                                                              EXAMPLE
                                     ADJUSTING
                                     SCREW
                                                                                INNER SKIN
                                                                                                                DOOR
                                                                                                                SEAL
                                                              SELF ADHESIVE
                                                              INSULATION MAT
                                                              FIRE PROTECTION
                                                              LINING ASSEMBLY                            QUICK RELEASE
                                                                                                         FASTENER
F_CM_523217_1_0010101_01_00
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                                                                            A
                                                                       PLUG INSTALLATION
                                           A                           FOR HOISTING
                                                                                   BLANKING
                                                                                   PLUG
                 VENT
                 DOOR
                                                                                   BELLCRANK
                                                                                   HOUSING ASSY
                                                                                       SEQUENCE
                                                                                       SHAFT
                                                    A                                      TARGET
                                                                                           MECHANISM
                        DOOR
                        HANDLE
                                                                                           LATCHING/LOCKING
                                                                                           MECHANISM
                          LATCHING
                          SHAFT
                                 LOCKING
                                 SHAFT                            LATCHING
                                                                  HOOK
                                           B               INTERLOCK
                                                           MECHANISM
                                                    FLAP
                                                                                       ACCESS
                                                                                       PANEL
                                                                  INDICATION
                                                                  WINDOW
                                                                                       F_CM_523217_1_0020101_01_00
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                            CONNECTOR
                              7516VC
7516VT
7518VP
                                                                                    34MV
                                                                                  PROXIMITY
                                                                                   SWITCH
                 7516VP
                                                       12MJ
                                                     PROXIMITY
                                                      SWITCH
F_CM_523217_1_0030101_01_00
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TASK 52-32-17-870-805-A01
Operation
1.   When you push the flap of the handle mechanism into the cargo door, the flap mechanism unlocks
     the door handle. (See FIGURE 52-32-17-991-004-A and FIGURE 52-32-17-991-005-A)
2.   When you pull out the door handle (65˚), the locking shaft with the cams turns (red markings are
     visible through the indication windows) in the direction UNLOCKED. The blockage of all the latching
     hooks is released. At one end of the locking mechanism a cam on the sequence shaft moves in the
     direction UNLOCKED. The blockage of the latching shaft releases, the vent door opens and the drift
     pins retract. (See FIGURE 52-32-17-991-004-A and FIGURE 52-32-17-991-005-A)
3.   When you pull up the door handle to the stop position from the LATCHED to the UNLATCHED
     position (126˚=fully open) (See FIGURE 52-32-17-991-004-A and FIGURE 52-32-17-991-005-A):
     - the latching shaft moves to the unlatched position,
     - the over-center linking locks break,
     - the four latching hooks move through shaft levers, spring units, bellcranks and links to the
         unlatched position.
4.   When you press and move the lever of the interlock mechanism, the blockage of the latching shaft is
     released. (See FIGURE 52-32-17-991-004-A and FIGURE 52-32-17-991-005-A)
5.   When you move the door handle down from the fully open position (UNLATCHED) to the
     LATCHED position (65˚). (See FIGURE 52-32-17-991-004-A and FIGURE 52-32-17-991-005-A)
     - the latching shaft moves to the latched position,
     - the shaft levers, spring units, bellcranks and links move the hook operating linkage to the over-
        center position,
     - all the Latching hooks are engaged.
6.   When you push the door handle of the handle mechanism down (until the door handle is smooth with
     the outer contour of the cargo door), the Locking shaft and the cams turn in the direction LOCKED
     (the green markings are visible through the indication windows). (See FIGURE 52-32-17-991-004-A
     and FIGURE 52-32-17-991-005-A)
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                                                 UPPER EDGE
                                                 MEMBER
                              HINGE
                              ASSEMBLIES                                A
                                                                                  ATTACHMENT
                                                                                  FITTINGS
                                                                                             COVER
                                                                                             VENT DOOR
                 DRIFT PIN/
                 VENT DOOR
                 MECHANISM
                                                                                              FIRE PROTECTION
                                                                                              LINING ASSEMBLY
                  DRIFT PIN
                                                                                               B
                                                                                  B
                    DRAINAGE
                    VALVE
                                                                    B
                                                          B
                               FAIRING                                                   EGDE
                                                                                         MEMBER
                    B                                                                              RETAINER
                 EXAMPLE
                                                                                                                A
                                                                                                              EXAMPLE
                                     ADJUSTING
                                     SCREW
                                                                                INNER SKIN
                                                                                                                DOOR
                                                                                                                SEAL
                                                              SELF ADHESIVE
                                                              INSULATION MAT
                                                              FIRE PROTECTION
                                                              LINING ASSEMBLY                            QUICK RELEASE
                                                                                                         FASTENER
F_CM_523217_1_0040101_01_00
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                                                                            A
                                                                       PLUG INSTALLATION
                                           A                           FOR HOISTING
                                                                                   BLANKING
                                                                                   PLUG
                 VENT
                 DOOR
                                                                                   BELLCRANK
                                                                                   HOUSING ASSY
                                                                                       SEQUENCE
                                                                                       SHAFT
                                                    A                                      TARGET
                                                                                           MECHANISM
                        DOOR
                        HANDLE
                                                                                           LATCHING/LOCKING
                                                                                           MECHANISM
                          LATCHING
                          SHAFT
                                 LOCKING
                                 SHAFT                            LATCHING
                                                                  HOOK
                                           B               INTERLOCK
                                                           MECHANISM
                                                    FLAP
                                                                                       ACCESS
                                                                                       PANEL
                                                                  INDICATION
                                                                  WINDOW
                                                                                       F_CM_523217_1_0050101_01_00
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TASK 52-32-17-700-801-A01
Test of the Proximity Switches 34WV and 12MJ
1.   General
     A.   This TESTING is a functional test of the electrical system.
     B.   This FAULT ISOLATION is limited to the door mechanism.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                          DESIGNATION
03JBA1                             Silicone base Grease-General Purpose - -
03HBD9                             Synthetic Ester base Grease-General Purpose Low Temp -
                                          Consumable Materials
                                                TABLE 1
     C.Referenced Information
        REFERENCE                                             DESIGNATION
TASK 52-32-17-000-803-A01          Removal and Disassembly of the Access Covers
TASK 52-32-17-400-802-A01          Assembly and Installation of the Access Covers
TASK 52-32-17-870-804-A01          Description
TASK 52-32-17-870-805-A01          Operation
FIGURE 52-32-17-991-006-A          FIGURE 52-32-17-991-006-A-Test of the Electrical Resistance
                                         Referenced Information
                                                TABLE 3
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3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
     Subtask 52-32-17-700-001-A01
     A.   Test of the Proximity Switches 34WV and 12MJ
                 NOTE : See the AIRBUS Ground Equipment Manual (GEM) for details and function of
                        the Doors Checking Tool.
                 (a) On the PROXIMITY DETECTOR ADJUSTMENT section put the switch S6 in the
                     ON position. The three red LEDs (DS22, DS23, DS24) stay off.
                 (b) Press the LIGHT TEST pushbutton S5. The three red LEDs (DS22, DS23, DS24)
                     come on.
                 (c) Release the LIGHT TEST pushbutton S5. The three red LEDs (DS22, DS23, DS24)
                     go off.
                 (d) Put the switch S6 in the OFF position.
          (3) Prepare the test
                 (a) Disconnect the plug connectors from the proximity switches 34WV and 12MJ.
                 (b) Install the connector P4 of the 355M03213000 Cable Loom to the connector P9 of
                     the 355M03214000 Extension Cable Loom .
                 (c) Connect the connector P1 of the cable loom 355M03213000 Cable Loom to the
                     connector J1 of the doors checking tool.
                 (d) Connect the connector P10 of the extension 355M03213000 Cable Loom to the
                     proximity switch 34WV or 12MJ for test.
          (4) Do the test for the proximity switch 34WV as follows:
                 (a) Move the switch S6 in the ON position.
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           (b) If the red SENSOR LED NC (DS24) comes on and indicates an malfunction of the
               proximity switch 34WV, replace it.
                ACTION                                                RESULT
1   Move the handle in the LOCKED position.      The red LED (DS23) comes on and indicates that
                                                 the TARGET is FAR.
2   Move the flap assembly in and pull the       The red illuminated LED (DS23) for TARGET
    handle out of its recess.                    NEAR goes off. The LED (DS22) comes on and
                                                 indicates that the TARGET is FAR.
3   Move the handle back in the LOCKED           The red illuminated LED (DS22) goes off and the
    position.                                    red LED (DS23) comes on and indicates that the
                                                 TARGET is NEAR.
                                        Action and Result
                                           TABLE 4
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          (7) Disconnect the connector P9 from the connector P4 of the cable looms.
          (8) Install the access panel assembly, see ASSEMBLY TASK 52-32-17-400-802-A01.
    Subtask 52-32-17-700-002-A01
    B.    Test of the Electrical Circuit
          NOTE : For this test you must use a continuity tester. If you find a failure, you must check all
                 connections for correct assembly.
           (1) Test the electrical circuit
                        ACTION                                            RESULT
1        Remove the connectors from the proximity      -
         switches 12MJ and 34WV.
2        Make a connection between the contacts        -
         11-12 and 15-16 of the connector 7516VC-
         A.
3        Connect a continuity tester to the contacts Indication comes on the continuity tester.
         A-B of the connectors for the proximity
         switches 12MJ and 34WV.
4        Install the connectors to the proximity       -
         switches 12MJ and 34WV.
                                              Action and Result
                                                   TABLE 6
    Subtask 52-32-17-810-001-A01
    C.    Fault Isolation
        (1) Fault Isolation
            FAULT                             POSSIBLE CAUSE                        CORRECTION
1    You can not move the       a          Parts of the hand lever           Examine the hand lever
     hand lever assembly to the            mechanism are damaged.            mechanism and replace the
     OPEN or CLOSED                                                          damaged parts.
     position.
                                b          Parts of the latching shaft are   Examine the latching
                                           damaged.                          mechanism and replace the
                                                                             damaged parts.
                                    c      Parts of the locking shaft are    Examine the locking mechanism
                                           damaged.                          and replace the damaged parts.
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     Subtask 52-32-17-700-003-A01
     D.   Test of the Electrical Resistance
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3 3
                     1   10.0m
                     2   0.1m
                         REMOVE THE SURFACE PROTECTION TO GET SUFFICIENT CONTACT.
                     3
                         REFER TO REPAIR FOR THE REPAIR OF THE PROTECTIVE TREATMENT.
                                                                                       F_CM_523217_1_0060101_01_00
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TASK 52-32-17-878-806-A01
Wiring Diagram
1.   For the wiring diagram see FIGURE 52-32-17-991-007-A.
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                                                2
                                        R                                            A
                  15                            A                    R     A
                                                B                                        A
                            5862−PF24                    5865−PF24   B     B
                                                F                                        B
                                        B
                  16                            G                                        C
                                                                         7518VP
                                               7516VT                    826                 34WV−A
                 7516VC−A                      154
                 7516VC−A
                                                1
                                        B                                                C
                                                G                          B
                  12                                                 B
                                                F                                        B
                            1010−PF24                    1008−PF24   R     A
                                                B                                        A
                                        R
                  11                            A
                                                                                             12MJ−A
                                                                         7516VP
                                               7516VT
F_CM_523217_1_0070101_01_00
                                      Wiring Diagram
                                FIGURE-52-32-17-991-007-A01
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DISASSEMBLY
TASK 52-32-17-000-801-A01
Removal of the Identification Plate, the Insulation and the Door Seal
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                               DESIGNATION
TASK 52-32-17-300-803-A01           Replacement of Parts
TASK 52-32-17-300-801-A01           Reworking or Machining
                                           Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-000-001-A01
     A.   Removal of the Identification Plate, the Insulation and the Door Seal
          NOTE : For the replacement of the identification plate 01-080, see REPAIR TASK
                 52-32-17-300-803-A01.
          PRE MOD 34470K09330
          (1) Remove the fire protection lining assembly 02-010 as follows:
                 (a) Release the studs 02-030 and remove the fire protection lining assembly 02-010 from
                     the door structure.
                      NOTE : It is only necessary to replace the lock washers 02-060, the spacers 02-040,
                             the washers 02-050 and the studs 02-030 from the fire protection lining
                             assembly 02-010 if they are damaged.
                      NOTE : It is only necessary to replace the insulation 02-020 from the fire protection
                             lining assembly 02-010 if it is damaged.
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          NOTE : It is only necessary to replace the loop tape 02-085 and the hook tape
                 02-110 from the fire protection lining assembly 02-010 if it is damaged.
POST MOD 34470K09330
(1) Remove the fire protection lining assembly 02-010 as follows:
     (a) Release the studs 02-030 and remove the fire protection lining assembly 02-010 from
         the door structure.
          NOTE : It is only necessary to replace the lock washers 02-060, the spacers 02-040,
                 the washers 02-050 and the studs 02-030 from the fire protection lining
                 assembly 02-010 if they are damaged.
          NOTE : It is only necessary to replace the insulation 02-020 from the fire protection
                 lining assembly 02-010 if it is damaged.
          NOTE : It is only necessary to replace the tape 02-085 and the tape 02-110 from
                 the fire protection lining assembly 02-010 if it is damaged.
ALL VARIANTS
(2) Remove the door seal 02-090 as follows:
     (a) Remove the door seal 02-090 from the door structure.
          NOTE : It is only necessary to replace the door seal 02-090 if it is damaged, see
                 REPAIR TASK 52-32-17-300-801-A01.
          NOTE : It is only necessary to replace the bushings 02-100 from the door structure
                 if they are damaged, see REPAIR TASK 52-32-17-300-803-A01.
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TASK 52-32-17-000-802-A01
Removal of the Door Fairing
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                                DESIGNATION
TASK 52-32-17-300-803-A01            Replacement of Parts
                                           Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-000-002-A01
     A.   Removal of the Door Fairing
                 NOTE : It is only necessary to replace the riveted L-section assemblies 71-010, 71-020,
                        71-030 and 71-250, the connecting angle assembly 71-180 and the support plate
                        71-190 if they are damaged, see REPAIR TASK 52-32-17-300-803-A01.
                 (a) Make a mark to record the position of the door web assembly 71-130 in the X and Y
                     direction for the assembly procedure.
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     (b) Remove the screws 71-110 and the washers 71-120, release the studs 71-140 and
         remove the door web assembly 71-130.
          NOTE : It is only necessary to replace the studs 71-140 and the washers 71-150 if
                 they are damaged.
     (c) Make a mark to record the position of the door web assembly 71-160 in the X and Y
         direction for the assembly procedure.
     (d) Remove the screws 71-110 and the washers 71-120 and remove the door web
         assembly 71-160.
     NOTE : It is only necessary to replace the section assemblies 71-100, 71-170, 71-200 and
            71-210 if they are damaged, see REPAIR TASK 52-32-17-300-803-A01.
     (a) Make a mark to record the position of the section assemblies 71-100, 71-170, 71-200
         and 71-210 in the X and Y direction for the assembly procedure.
     (b) Remove the screws 71-240 and the washers 71-120 and remove the Z-section
         assembly 71-170.
     (c) Remove the screws 71-110 and the washers 71-120 and remove the lower L-section
         71-100 and the L-section assembly 71-200.
     (d) Release the studs 71-140 and remove the edge section assembly 71-210.
          NOTE : It is only necessary to replace the studs 71-140 and the washers 71-220 if
                 they are damaged.
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TASK 52-32-17-000-803-A01
Removal and Disassembly of the Access Covers
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                              DESIGNATION
TASK 52-32-17-300-803-A01           Replacement of Parts
TASK 52-32-17-000-802-A01           Removal of the Door Fairing
                                          Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-000-003-A01
     A.   Removal and Disassembly of the Access Covers
                 NOTE : For the removal of the door fairing, see DISASSEMBLY TASK
                        52-32-17-000-802-A01.
                 (a) Release the studs 03-050, 03-060 and 03-070 and remove the access cover assembly
                     03-010 from the door structure.
                      NOTE : It is only necessary to replace the studs 03-050, 03-060 and 03-070, the
                             washers 03-080 and the tab washers 03-090 from the access cover assembly
                             03-010 if they are damaged.
                      NOTE : It is only necessary to replace the nut plates 03-100 and the receptacles
                             03-160 if they are damaged, see REPAIR TASK 52-32-17-300-803-A01.
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          NOTE : It is only necessary to replace the sight glasses 03-020 if they are damaged.
          1    Remove the nuts 03-040, the screws 03-030, the sheet 03-015 and remove the
               sight glass 03-020 from the access cover assembly 03-010.
(3) Remove the access covers 03-110 as follows:
     NOTE : It is only necessary to remove the access covers 03-110 if the drift pins are
            damaged.
     (a) Remove the screws 03-120 and remove the access cover 03-110 from the door
         structure.
(4) Remove the access cover assembly 03-130 as follows:
     (a) Remove the screws 03-140 and the washers 03-150 and remove the access cover
         assembly 03-130 from the door structure.
          NOTE : It is only necessary to replace the sealing section 03-135 from the access
                 cover 03-132 if it is damaged.
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TASK 52-32-17-000-804-A01
Removal of the Plugs, the Protective Plugs, the X-Stops and the Adjusting Screws
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                              DESIGNATION
TASK 52-32-17-300-803-A01           Replacement of Parts
                                          Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-000-004-A01
     A.   Removal of the Plugs, the Protective Plugs, the X-Stops and the Adjusting Screws
                      NOTE : It is only necessary to replace the inserts 01-035 if they are damaged, see
                             REPAIR TASK 52-32-17-300-803-A01.
          (2) Remove the adjusting screws 01-100 as follows:
                 (a) Release the tab washer 01-120 from the nut 01-110 and remove the adjusting screw
                     01-100, the nut 01-110 and the tab washer 01-120 from the door structure.
                 (b) Discard the tab washer 01-120.
                      NOTE : It is only necessary to replace the inserts 01-130 if they are damaged, see
                             REPAIR TASK 52-32-17-300-803-A01.
          (3) Remove the protective plugs 04-020, 04-120 and 04-130 as follows:
                 (a) Remove the protective plugs 04-020, 04-120 and 04-130 from the door structure.
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          NOTE : Record the thickness of the adjusting plates 04-040, 04-041, 04-042,
                 04-043, 04-110, 04-111, 04-112, 04-113 for the assembly procedure.
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TASK 52-32-17-000-805-A01
Removal of the Hand Lever Mechanism
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
            NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                   which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                            DESIGNATION
TASK 52-32-17-300-803-A01          Replacement of Parts
                                         Referenced Information
                                               TABLE 1
3. Procedure
     Subtask 52-32-17-000-005-A01
     A.   Removal of the Hand Lever Mechanism
                 NOTE : The locally made bush must be made of aluminum or bronze and must have the
                        following dimensions:
Length:          12.0 mm (0.4724 in)
Inner            7.5 mm (0.2952 in)
Diameter:
Outer            13.0 mm (0.5118 in)
Diameter:
                                            Technical Data
                                               TABLE 2
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          NOTE : Record the location and the thickness of the spacer washers 08-260, 08-270,
                 08-271, 08-272, 08-273, 08-274, 08-275, 08-276, 08-277 for the assembly
                 procedure.
          NOTE : It is only necessary to replace the lubrication fitting 08-350 from the shaft
                 08-250 if it is damaged, see REPAIR TASK 52-32-17-300-803-A01.
(5) Remove and disassemble the lever assembly 08-020 as follows:
     (a) Remove the nuts 08-110, the washers 08-120, the bolts 08-130 and the washers
         08-120 from the bracket 08-030 and the door structure.
     (b) Remove the nut 08-110, the washer 08-220 and the bolt 08-230 from the lever
         08-090.
          NOTE : It is only necessary to replace the bonded-in bearing 08-100 in the lever
                 08-090 if it is damaged, see REPAIR TASK 52-32-17-300-803-A01.
(6) Remove the compression spring 08-470 as follows:
     (a) Remove the nut 08-110, the washer 08-120 and the bolt 08-450.
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          NOTE : It is only necessary to replace the bonded-in bearing 08-590 in the universal
                 joint latch 08-520 if it is damaged, see REPAIR TASK 52-32-17-300-803-
                 A01.
          NOTE : It is only necessary to replace the shouldered bushings 08-390 in the roller
                 lever 08-380 if they are damaged, see REPAIR TASK 52-32-17-300-803-
                 A01.
(9) Remove the rod assemblies 08-160 and 08-600 as follows:
     (a) Remove and discard the cotter pins 08-170 from the fork-end connection of the rod
         assemblies 08-160 and 08-600.
     (b) Remove the nuts 08-180, the washers 08-190, the bolts 08-200 and the washers
         08-210 from the fork-end connection of the rod assemblies 08-160 and 08-600.
     (c) Disconnect the fork-end of the rod assembly 08-160 from the locking shaft.
     (d) Disconnect the fork-end of the rod assembly 08-600 from the latching shaft.
(10) Disassemble the rod assemblies 08-160 and 08-600 as follows:
     NOTE : Measure and record the length of the rod assemblies 08-160 and 08-600 between
            the centers of the rod ends, for the assembly procedure.
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          NOTE : Measure and record the thickness of the sheet 08-480 for the assembly
                 procedure.
(12) Remove the bolt 08-440 from the door structure as follows:
     (a) Remove the nut 08-110, the washer 08-220 and the bolt 08-440 from the door
         structure.
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TASK 52-32-17-000-806-A01
Disassembly of the Hand Lever Assembly
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                               DESIGNATION
TASK 52-32-17-300-803-A01            Replacement of Parts
                                           Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-000-006-A01
     A.   Disassembly of the Hand Lever Assembly
                      NOTE : It is only necessary to replace the bushings 09-070 if they are damaged, see
                             REPAIR TASK 52-32-17-300-803-A01.
                      NOTE : It is only necessary to replace the inserts 09-200 if they are damaged, see
                             REPAIR TASK 52-32-17-300-803-A01.
                 (c) Remove and discard the cotter pins 09-120 from the two ends of the bearing bolt
                     09-140.
                 (d) Remove the washers 09-130 and the bearing bolt 09-140 from the handle flap 09-100.
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(e) Remove and discard the cotter pins 09-120 from the two ends of the bearing bolt
    09-160.
      NOTE : It is only necessary to replace the bushings 09-180 on the hand lever 09-010
             and the handle flap 09-100 if they are damaged, see REPAIR TASK
             52-32-17-300-803-A01.
      NOTE : It is only necessary to replace the bonded sliding layer 09-210 from the
             handle flap 09-100 if it is damaged.
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TASK 52-32-17-000-807-A01
Removal and Disassembly of the Adjustable Rods and the Drift Pin Rods
1.   General
     A.     Put the door in a support with the correct shape to prevent damage.
            -
            NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                   which have a permanent connection.
2.   Job Set-up Information
     A.     Referenced Information
             REFERENCE                                         DESIGNATION
TASK      52-32-17-300-803-A01       Replacement of Parts
TASK      52-32-17-000-808-A01       Removal and Disassembly of the Sequence Shaft
TASK      52-32-17-000-808-B01       Removal and Disassembly of the Sequence Shaft
TASK      52-32-17-000-808-C01       Removal and Disassembly of the Sequence Shaft
                                           Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-000-007-A01
     A.     Removal and Disassembly of the Adjustable Rods and the Drift Pin Rods
                           NOTE : Measure and record the length of the adjustable rod 13-260 between
                                  the center of the rod ends for the assembly procedure.
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          NOTE : It is only necessary to replace the rod assemblies 13-080 and 13-270 if they
                 are damaged.
(3) Remove the bellcrank assembly 13-090 as follows:
     (a) Disconnect the fixed rod 40-010 from the link lever assembly 13-130, see
         DISASSEMBLY TASK 52-32-17-000-808-A01TASK 52-32-17-000-808-B01TASK
         52-32-17-000-808-C01.
     (b) Remove the nuts 13-190 and 13-300, the sleeves 13-180 and 13-290 and the taper
         pins 13-170 and 13-280.
     (c) Remove the link lever assembly 13-130 from the beam-3 shaft 13-160.
          NOTE : It is only necessary to replace the bonded-in bearing 13-150 on the link
                 lever 13-140 if it is damaged, see REPAIR TASK 52-32-17-300-803-A01.
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(d) Remove the beam-3 shaft 13-160 and the link lever assembly 13-100 from the door
    structure.
     NOTE : It is only necessary to replace the bonded-in bearings 13-120 from the link
            lever 13-110 if it is damaged, see REPAIR TASK 52-32-17-300-803-A01.
     NOTE : It is only necessary to replace the shouldered bushings 96-210 from the door
            structure if they are damaged, see REPAIR TASK 52-32-17-300-803-A01.
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TASK 52-32-17-000-808-A01
Removal and Disassembly of the Sequence Shaft
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR for the replacement of component parts which have a permanent
                 connection.
2.   Procedure
     Subtask 52-32-17-000-008-A01
     A.   Removal and Disassembly of the Sequence Shaft
                           NOTE : Measure and record the length of the fixed rod 40-010 between the
                                  centers of the clevis 95-010 and 95-020 for the assembly procedure.
                           NOTE : It is only necessary to replace the bonded-in bearings 40-090 from the
                                  levers 40-080 if they are damaged, see REPAIR .
                 (b) Disassemble the fixed rod 40-010 as follows:
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          1   Cut and remove the lockwire from the nuts 95-030 and 95-040 and the locking
              washers 95-050.
          2   Loosen the nuts 95-030 and 95-040.
          3   Remove the clevis 95-010 and 95-020 with the nuts 95-030 and 95-040 and the
              locking washers 95-050 from the rod body.
          4   Remove the nuts 95-030 and 95-040 and the locking washers 95-050 from the
              clevis 95-010 and 95-020.
          5   Discard the lockwire and the locking washers 95-050.
     (c) Remove and disassemble the bellcrank housing assembly 40-020 as follows:
          1   Remove the bolts 40-190, the washers 40-200 and remove the bellcrank housing
              assembly 40-020 from the door structure.
          2    Remove the nuts 40-170, the sleeves 40-180 and the taper pins 40-160.
          3   Remove the beam-4 shaft 40-060 and the levers 40-080 from the beam-4 cover
              40-030.
               NOTE : It is only necessary to replace the shouldered bushings 40-050 from the
                      cover 40-040 if they are damaged, see REPAIR .
(2) Remove and disassemble the sequence shaft assembly 41-200 as follows:
     (a) Remove and disassemble the link assembly 41-010 as follows:
          1   Remove and discard the cotter pins 41-110 and 41-380.
          2   Remove the nuts 41-100 and 41-360, the washers 41-090 and 41-370 and the
              bolts 41-080 and 41-340.
          3   Remove the link assembly 41-010, the sleeves 41-070 and 41-350 and the
              bushing 41-230.
          4   Release the tab washers 41-040 and loosen the nuts 41-030 and 41-050 and
              remove the forks 41-020 and 41-060, the tab washers 41-040 and the nuts
              41-030 and 41-050 from the rod 41-120.
          5   Discard the tab washers 41-040.
     (b) Remove the lever assembly 41-130 as follows:
          1   Remove and discard the cotter pin 41-410.
          2   Remove the nut 41-390, the washer 41-400 and the lever 41-140 from the fitting
              support 41-170.
               NOTE : It is only necessary to replace the shouldered bushings 41-150 and the
                      bushing 41-160 from the lever 41-140 if they are damaged, see
                      REPAIR .
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          NOTE : It is only necessary to replace the bonded-in bearings 41-460 from the
                 connecting rod 41-450 if they are damaged, see REPAIR .
(d) Remove and disassemble the sequence shaft assembly 41-200 as follows:
     1   Remove the nuts 41-300, the washers 41-290, the sleeves 41-280, the taper pins
         41-270 and the rivet pins 41-320.
          NOTE : Record the positions of the lever assembly 41-240, the locking cam
                 41-310 and the levers 41-220 and 41-330 for the assembly procedure.
     2   Discard the rivet pins 41-320 and the nuts 41-300.
     3   Remove the sequence shaft 41-210 with the lever assembly 41-240, the washer
         41-335, the locking cam 41-310, the washer 41-335 and the levers 41-220 and
         41-330.
          NOTE : It is only necessary to replace the bonded-in bearing 41-260 from the
                 lever 41-250 if it is damaged, see REPAIR .
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TASK 52-32-17-000-808-B01
Removal and Disassembly of the Sequence Shaft
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR for the replacement of component parts which have a permanent
                 connection.
2.   Procedure
     Subtask 52-32-17-000-019-A01
     A.   Removal and Disassembly of the Sequence Shaft
                           NOTE : Measure and record the length of the fixed rod 40-010 between the
                                  centers of the clevis 95-010 and 95-020 for the assembly procedure.
                           NOTE : It is only necessary to replace the bonded-in bearings 40-090 from the
                                  levers 40-080 if they are damaged, see REPAIR .
                 (b) Disassemble the fixed rod 40-010 as follows:
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          1   Cut and remove the lockwire from the nuts 95-030 and 95-040 and the locking
              washers 95-050.
          2   Loosen the nuts 95-030 and 95-040
          3   Remove the clevis 95-010 and 95-020 with the nuts 95-030 and 95-040 and the
              locking washers 95-050 from the rod body.
          4   Remove the nuts 95-030 and 95-040 and the locking washers 95-050 from the
              clevis 95-010 and 95-020.
          5   Discard the lockwire and the locking washers 95-050.
     (c) Remove and disassemble the bellcrank housing assembly 40-020 as follows:
          1   Remove the bolts 40-190, the washers 40-200 and remove the bellcrank housing
              assembly 40-020 from the door structure.
          2    Remove the nuts 40-170, the sleeves 40-180 and the taper pins 40-160.
          3   Remove the beam-4 shaft 40-060 and the levers 40-080 from the beam-4 cover
              40-030.
               NOTE : It is only necessary to replace the shouldered bushings 40-050 from the
                      cover 40-040 if they are damaged, see REPAIR .
(2) Remove and disassemble the sequence shaft assembly 41A-200 as follows:
     (a) Remove and disassemble the link assembly 41A-010 as follows:
          1   Remove and discard the cotter pins 41A-110 and 41A-360.
          2   Remove the nuts 41A-100 and 41A-340, the washers 41A-090 and 41A-290 and
              the bolts 41A-080 and 41A-320.
          3   Remove the link assembly 41A-010 with the sleeves 41A-070 and 41A-330 and
              the bushing 41A-270.
          4   Release the tab washers 41A-040 and loosen the nuts 41A-030 and 41A-050 and
              remove the forks 41A-020 and 41A-060, the tab washers 41A-040 and the nuts
              41A-030 and 41A-050 from the rod 41A-120.
          5   Discard the tab washers 41A-040.
     (b) Remove the lever assembly 41A-130 as follows:
          1   Remove and discard the cotter pin 41A-390.
          2   Remove the nut 41A-370, the washer 41A-380 and the lever 41A-140 from the
              fitting support 41A-170.
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          NOTE : Record the position of the link lever 41A-260, the serrated lever
                 assembly 41A-220, the locking cam 41A-250 and the serrated lever
                 41A-350 for the assembly procedure.
     5   Remove the sequence shaft 41A-210 with the serrated lever assembly 41A-220,
         the locking cam 41A-250, the link lever 41A-260 and the serrated lever 41A-350.
          NOTE : It is only necessary to replace the bonded-in bearing 41A-240 from the
                 serrated lever 41A-230 if it is damaged, see REPAIR .
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TASK 52-32-17-000-808-C01
Removal and Disassembly of the Sequence Shaft
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                             DESIGNATION
TASK 52-32-17-300-803-A01           Replacement of Parts
                                          Referenced Information
                                                TABLE 1
3. Procedure
     Subtask 52-32-17-000-020-A01
     A.   Removal and Disassembly of the Sequence Shaft
                           NOTE : Measure and record the length of the fixed rod 40-010 between the
                                  centers of the clevis 95-010 and 95-020 for the assembly procedure.
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               NOTE : It is only necessary to replace the bonded-in bearings 40-090 from the
                      levers 40-080 if they are damaged, see REPAIR TASK
                      52-32-17-300-803-A01.
     (b) Disassemble the fixed rod 40-010 as follows:
               NOTE : It is only necessary to replace the shouldered bushings 40-050 from the
                      cover 40-040 if they are damaged, see REPAIR TASK
                      52-32-17-300-803-A01.
(2) Remove and disassemble the sequence shaft assembly 41B-200 as follows:
     (a) Remove and disassemble the link assembly 41B-010 as follows:
          1    Remove and discard the cotter pins 41B-110 and 41B-360.
          2    Remove the nuts 41B-100 and 41B-340, the washers 41B-090 and 41B-290 and
               the bolts 41B-080 and 41B-320.
          3    Remove the link assembly 41B-010 with the sleeves 41B-070 and 41B-330 and
               the bushing 41B-270.
          4    Release the tab washers 41B-040 and loosen the nuts 41B-030 and 41B-050 and
               remove the forks 41B-020 and 41B-060, the tab washers 41B-040 and the nuts
               41B-030 and 41B-050 from the rod 41B-120.
          5    Discard the tab washers 41B-040.
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          NOTE : Record the position of the link lever 41B-260, the serrated lever
                 assembly 41B-220, the locking cam 41B-250 and the serrated lever
                 41B-350.
     5   Remove the sequence shaft 41B-210 with the serrated lever assembly 41B-220,
         the locking cam 41B-250, the link lever 41B-260 and the serrated lever 41B-350.
          NOTE : It is only necessary to replace the bonded-in bearing 41B-240 from the
                 serrated lever 41B-230 if it is damaged, see REPAIR TASK
                 52-32-17-300-803-A01.
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TASK 52-32-17-000-809-A01
Removal of the Vent Door Actuating Mechanism
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                             DESIGNATION
TASK 52-32-17-300-803-A01           Replacement of Parts
                                          Referenced Information
                                                TABLE 1
3. Procedure
     Subtask 52-32-17-000-009-A01
     A.   Removal of the Vent Door Actuating Mechanism
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          3    Measure and record the length of the rod assembly 20-060 between the centers
               of the rod ends for the assembly procedure.
          NOTE : It is only necessary to replace the bonded-in bearings 20-107 from the link
                 levers 20-105 if they are damaged, see REPAIR TASK 52-32-17-300-803-
                 A01.
(5) Remove the bellcrank assembly 20-160 as follows:
     (a) Remove and discard the cotter pin 20-040.
     (b) Remove the nut 20-050, the washer 20-030, the bolt 20-080, the washer 20-070 and
         the rod assembly 13-260 from the link lever assembly 20-180.
     (c) Remove the nuts 20-210, 20-310, the sleeves 20-200, 20-300, the taper pins 20-190,
         20-290, the beam-3 shaft 20-170, the link lever assemblies 20-180 and 20-220 and the
         bush 20-230 from the door structure.
          NOTE : It is only necessary to replace the bonded-in bearings 20-187 and 20-227
                 from the link levers 20-185 and 20-225 if they are damaged, see REPAIR
                 TASK 52-32-17-300-803-A01.
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NOTE : It is only necessary to replace the shouldered bushings 96-190 and 97-260
       from the door structure if they are damaged, see REPAIR TASK
       52-32-17-300-803-A01.
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TASK 52-32-17-000-810-A01
Removal and Disassembly of the Vent Door Assembly
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                             DESIGNATION
TASK 52-32-17-300-803-A01            Replacement of Parts
TASK 52-32-17-000-809-A01            Removal of the Vent Door Actuating Mechanism
                                          Referenced Information
                                                  TABLE 1
3. Procedure
     Subtask 52-32-17-000-010-A01
     A.   Removal and Disassembly of the Vent Door Assembly
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     (h) Remove the vent door assembly 21-120 from the door structure.
(2) Disassemble the vent door assembly 21-120 as follows:
     NOTE : It is only necessary to replace the pressure relief flap seal 21-410 from the vent
            door 21-130 if it is damaged.
     NOTE : It is only necessary to replace the riveted retainers 21-420 and 21-430 from the
            vent door 21-130 if they are damaged, see REPAIR TASK 52-32-17-300-803-
            A01.
     (a) Remove and discard the cotter pins 21-400.
     (b) Remove the washers 21-160.
     (c) Remove the spring bolts 21-390.
     (d) Release the tab washers 21-230 and 21-350.
     (e) Loosen the nuts 21-220 and 21-340 and remove the bolts 21-210 and 21-330, the tab
         washers 21-230 and 21-350 and the nuts 21-220 and 21-340 from the actuator arms
         21-240 and 21-360.
     (f)   Discard the tab washers 21-230 and 21-350.
     (g) Remove the nuts 21-150, the washers 21-160, the screws 21-140 and 21-170, the
         actuator arm 21-240, the bracket 21-300 and the actuator arm 21-360 the from the
         vent door 21-130.
           NOTE : It is only necessary to replace the bushings 21-190 and 21-320 and the
                  shouldered bushings 21-200, 21-250 and 21-370 from the actuator arm
                  assemblies 21-180 and 21-310 if they are damaged, see REPAIR TASK
                  52-32-17-300-803-A01.
           NOTE : It is only necessary to replace the bushing 21-290 and the shouldered
                  bushing 21-280 from the bracket assembly 21-270 if they are damaged, see
                  REPAIR TASK 52-32-17-300-803-A01.
           NOTE : It is only necessary to replace the inserts 21-260 and 21-380 from the
                  actuator arm assemblies 21-180 and 21-310 if they are damaged, see
                  REPAIR TASK 52-32-17-300-803-A01.
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TASK 52-32-17-000-811-A01
Removal of the Latching Mechanism Assemblies
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                              DESIGNATION
TASK 52-32-17-300-803-A01            Replacement of Parts
                                           Referenced Information
                                                  TABLE 1
3. Procedure
     Subtask 52-32-17-000-011-A01
     A.   Removal of the Latching Mechanism Assemblies
          NOTE : Do the steps that follow for each of the four latching mechanism assemblies 30-020
                 and 30-030.
          (1) Remove the latching mechanism assemblies 30-020 and 30-030 as follows:
                 (a) Remove and discard the cotter pin 30-270 from the nut 30-280.
                 (b) Remove the nut 30-280, the washer 30-240, the bolt 30-230, 30-290, the washer
                     30-240 and the bushings 30-250 and 30-260.
                 (c) Remove and discard the cotter pin 30-050 from the nut 30-060.
                 (d) Remove the nut 30-060, the washer 30-070, the bolt 30-080, the washer 30-090, the
                     bushings 30-100 and 30-110 and the sleeve 30-120.
                 (e) Remove the nut 30-150, the washer 30-140, the bolt 30-130 and the washer 30-140.
                 (f)   Remove and discard the cotter pin 30-180 from the nut 30-190.
                 (g) Remove the nut 30-190, the washer 30-170, the bolt 30-160, the washer 30-170, the
                     bushing 30-200 and the sleeve 30-210.
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(h) Remove the latching mechanism assemblies 30-020 and 30-030 from the door
    structure.
    NOTE : It is only necessary to replace the bushings 96-020 and 96-050 and the
           shouldered bushings 96-030, 96-040, 96-060, 96-070 and 96-080 from the
           frame assembly 96-010 if they are damaged, see REPAIR TASK
           52-32-17-300-803-A01.
    NOTE : It is only necessary to replace the bushings 97-020 and 97-050 and the
           shouldered bushings 97-030, 97-040, 97-060 and 97-070 from the frame
           assembly 97-010 if they are damaged, see REPAIR TASK
           52-32-17-300-803-A01.
    NOTE : It is only necessary to replace the bushings 96-100 and 96-130 and the
           shouldered bushings 96-110, 96-120, 96-140 and 96-150 from the frame
           assembly 96-090 if they are damaged, see REPAIR TASK
           52-32-17-300-803-A01.
    NOTE : It is only necessary to replace the bushings 97-090, 97-120 and 97-150 and
           the shouldered bushings 97-100, 97-110, 97-130 and 97-140 from the frame
           assembly 97-080 if they are damaged, see REPAIR TASK
           52-32-17-300-803-A01.
    NOTE : It is only necessary to replace the shouldered bushing 97-170 from the
           forward frame segment 97-160 if it is damaged, see REPAIR TASK
           52-32-17-300-803-A01.
    NOTE : It is only necessary to replace the shouldered bushings 97-190 and 97-200
           from the aft frame segment 97-180 if they are damaged, see REPAIR TASK
           52-32-17-300-803-A01.
    NOTE : It is only necessary to replace the inserts 96-170 from the door structure if
           they are damaged, see REPAIR TASK 52-32-17-300-803-A01.
    NOTE : It is only necessary to replace the inserts 97-210 and 97-240 from the door
           structure if they are damaged, see REPAIR TASK 52-32-17-300-803-A01
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TASK 52-32-17-000-812-A01
Disassembly of the Latching Hook Assemblies
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                             DESIGNATION
TASK 52-32-17-300-803-A01           Replacement of Parts
                                          Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-000-012-A01
     A.   Disassembly of the Latching Hook Assemblies
          NOTE : Do the steps that follow for each of the four latching hook assemblies.
          (1) Disassemble the latching hook mechanism 33-010, 34-010 as follows:
                 (a) Remove and discard the cotter pins 33-140, 34-140 from the nuts 33-120, 34-120.
                 (b) Remove the nuts 33-120, 34-120, the washers 33-130, 34-130, the bolts 33-080 and
                     33-150, 34-080 and 34-150 and the washers 33-090, 34-090.
                 (c) Disconnect the connecting link 33-070, 34-070 from the bellcrank assembly 33-160,
                     34-160 and the latching hook assembly 33-010, 34-010.
                 (d) Remove the bushings 33-100 and 33-110, 34-100 and 34-110 from the connecting link
                     33-070, 34-070.
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(e) Remove the sleeves 33-060, 34-060 from the latching hook assembly 33-010, 34-010
    and the bellcrank assembly 33-160, 34-160.
      NOTE : It is only necessary to replace the shouldered bushings 33-040 and 33-050,
             34-040 and 34-050 and the lubrication fitting 33-030, 34-030 from the
             latching hook 33-020, 34-020 if they are damaged, see REPAIR TASK
             52-32-17-300-803-A01.
(f)   Remove and discard the cotter pin 33-140, 34-140 from the nut 33-250, 34-250.
(g) Remove the nut 33-250, 34-250, the washer 33-220, 34-220, the bolt 33-210, 34-210,
    the washer 33-220, 34-220, the bushing 33-240, 34-240 and remove the connecting
    rod 33-260, 34-260 from the bellcrank 33-170, 34-170.
      NOTE : It is only necessary to replace the bushing 33-180, 34-180, the shouldered
             bushing 33-190, 34-190 and the lubrication fitting 33-200, 34-200 from the
             bellcrank 33-170, 34-170 if they are damaged, see REPAIR TASK
             52-32-17-300-803-A01.
      NOTE : It is only necessary to replace the bushing 33-230, 34-230 from the
             bellcrank 33-170, 34-170 if it is damaged, see REPAIR TASK
             52-32-17-300-803-A01.
(h) Do not disassemble the connecting rod 33-260, 34-260.
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TASK 52-32-17-000-813-A01
Removal and Disassembly of the Latching Shaft Assembly
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR for the replacement of component parts which have a permanent
                 connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                            DESIGNATION
TASK 52-32-17-000-805-A01           Removal of the Hand Lever Mechanism
TASK 52-32-17-000-811-A01           Removal of the Latching Mechanism Assemblies
                                          Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-000-013-A01
     A.   Removal and Disassembly of the Latching Shaft Assembly
                      NOTE : Record the positions of the shaft levers 32-020 and 32-070 for the assembly
                             procedure.
                                                                                              Page 3036
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NOTE : It is only necessary to replace the bonded-in bearing 32-120 from the hinged
       lever 32-110 if it is damaged, see REPAIR .
                                                                        Page 3037
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TASK 52-32-17-000-813-B01
Removal and Disassembly of the Latching Shaft Assembly
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                            DESIGNATION
TASK 52-32-17-300-803-A01          Replacement of Parts
TASK 52-32-17-000-805-A01          Removal of the Hand Lever Mechanism
TASK 52-32-17-000-811-A01          Removal of the Latching Mechanism Assemblies
                                         Referenced Information
                                               TABLE 1
3. Procedure
     Subtask 52-32-17-000-026-A01
     A.   Removal and Disassembly of the Latching Shaft Assembly
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(c) Remove the latching shaft 32A-020, the shaft levers 32A-030 and 32A-040, the switch
    lever 32A-060, the hinged lever assembly 32A-070 and the stop cam 32A-050.
     NOTE : Record the positions of the shaft levers 32A-030 and 32A-040 for the
            assembly procedure.
     NOTE : It is only necessary to replace the bonded-in bearing 32A-090 from the
            hinged lever 32A-080 if it is damaged, see REPAIR TASK
            52-32-17-300-803-A01.
                                                                            Page 3039
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TASK 52-32-17-000-814-A01
Removal and Disassembly of the Interlock Mechanism
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                              DESIGNATION
TASK 52-32-17-300-803-A01            Replacement of Parts
                                           Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-000-014-A01
     A.   Removal and Disassembly of the Interlock Mechanism
                                                                                              Page 3040
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     (i)   Remove the washer 44-070, the pin 44-050, the spacers 44-080 and remove the spring
           sleeve assembly 44-010 and the compression spring 44-040.
           NOTE : It is only necessary to replace the pressed-in bushing 44-030 from the spring
                  sleeve 44-020 if it is damaged, see REPAIR TASK 52-32-17-300-803-A01.
(2) Disassemble the interlock mechanism 44-090 as follows:
     (a) Remove the retaining ring 44-160, the pin 44-110 and the bolt 44-210.
     (b) Remove the retaining rings 44-160, the pins 44-110 and the connecting rod 44-150
         from the levers 44-100 and 44-170.
     (c) Remove the adjusting screw 44-180, the nut 44-190 and the locking plate 44-200 from
         the lever 44-170.
     (d) Remove the retaining ring 44-120, the pin 44-130 and the roller 44-140 from the lever
         44-100.
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TASK 52-32-17-000-815-A01
Removal of the Locking Shaft Assembly
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR for the replacement of component parts which have a permanent
                 connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                            DESIGNATION
TASK 52-32-17-000-805-A01          Removal of the Hand Lever Mechanism
TASK 52-32-17-000-810-A01          Removal and Disassembly of the Vent Door Assembly
TASK 52-32-17-000-807-A01          Removal and Disassembly of the Adjustable Rods and the Drift Pin
                                   Rods
                                        Referenced Information
                                               TABLE 1
3. Procedure
     Subtask 52-32-17-000-015-A01
     A.   Removal of the Locking Shaft Assembly
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(b) Remove the nuts 31-030, the washers 31-040, the sleeves 31-050, the taper pins
    31-020 and the rivet pins 31-070.
     NOTE : Identify and record the position of the locking cams 31-080 for the assembly
            procedure.
(c) Discard the nuts 31-030 and the rivet pins 31-070.
(d) Remove the locking shaft 31-010 with the lever 31-060 and the hinged lever assembly
    31-090.
     NOTE : It is only necessary to replace the bonded-in bearing 31-110 from the hinged
            lever 31-100 if it is damaged, see REPAIR .
                                                                             Page 3043
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TASK 52-32-17-000-815-B01
Removal of the Locking Shaft Assembly
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR for the replacement of component parts which have a permanent
                 connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                            DESIGNATION
TASK 52-32-17-000-805-A01          Removal of the Hand Lever Mechanism
TASK 52-32-17-000-810-A01          Removal and Disassembly of the Vent Door Assembly
TASK 52-32-17-000-807-A01          Removal and Disassembly of the Adjustable Rods and the Drift Pin
                                   Rods
                                        Referenced Information
                                               TABLE 1
3. Procedure
     Subtask 52-32-17-000-022-A01
     A.   Removal of the Locking Shaft Assembly
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(b) Remove the nuts 31A-090, the washers 31A-100, the sleeves 31A-110, the taper pins
    31A-080 and the rivet pins 31A-120.
     NOTE : Identify and record the position of the locking cams 31A-070 for the
            assembly procedure.
(c) Discard the nuts 31A-090 and the rivet pins 31A-120.
(d) Remove the locking shaft 31A-020 with the lever 31A-060 and the hinged lever
    assembly 31A-030.
     NOTE : It is only necessary to replace the bonded-in bearing 31A-050 from the
            hinged lever 31A-040 if it is damaged, see REPAIR .
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TASK 52-32-17-000-815-C01
Removal of the Locking Shaft Assembly
1.   General
     A.     Put the door in a support with the correct shape to prevent damage.
            -
            NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                   which have a permanent connection.
2.   Job Set-up Information
     A.     Referenced Information
             REFERENCE                                         DESIGNATION
TASK      52-32-17-300-803-A01       Replacement of Parts
TASK      52-32-17-000-805-A01       Removal of the Hand Lever Mechanism
TASK      52-32-17-000-810-A01       Removal and Disassembly of the Vent Door Assembly
TASK      52-32-17-000-807-A01       Removal and Disassembly of the Adjustable Rods and the Drift Pin
                                     Rods
                                           Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-000-023-A01
     A.     Removal of the Locking Shaft Assembly
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(b) Remove the nuts 31B-090 and 31B-130, the washers 31B-100, the sleeves 31B-110,
    the taper pins 31B-080 and the rivet pins 31B-120.
     NOTE : Identify and record the position of the locking cams 31B-070 for the
            assembly procedure.
(c) Discard the nuts 31B-130 and the rivet pins 31B-120.
(d) Remove the locking shaft 31B-020 with the lever 31B-060 and the hinged lever
    assembly 31B-030.
     NOTE : It is only necessary to replace the bonded-in bearing 31B-050 from the
            hinged lever 31B-040 if it is damaged, see REPAIR TASK
            52-32-17-300-803-A01.
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TASK 52-32-17-000-816-A01
Removal of the Door Drainage
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                             DESIGNATION
TASK 52-32-17-300-803-A01           Replacement of Parts
                                          Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-000-016-A01
     A.   Removal of the Door Drainage
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     (b) Remove the basic valve 50-030 from the valve retainer 50-020.
     (c) Remove the valve retainer 50-020 from the door structure.
POST SB 52-1124
(4) Remove the valve 50-031 and the tube assembly 50-090 (Detail A) as follows:
     (a) Remove the nuts 50-060, the washers 50-050 and the screws 50-040.
     (b) Remove the flange 50-080 with the tube assembly 50-090 from the door structure.
     (c) Remove the valve 50-031 from the valve retainer 50-020.
     (d) Remove the valve retainer 50-020 from the door structure.
(5) Remove the valve 50-031 (Detail B) as follows:
     (a) Remove the nuts 50-060, the washers 50-050 and the screws 50-070.
     (b) Remove the valve 50-031 from the valve retainer 50-020.
     (c) Remove the valve retainer 50-020 from the door structure.
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TASK 52-32-17-000-817-A01
Removal of the Door Sensors
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                                DESIGNATION
TASK 52-32-17-300-803-A01            Replacement of Parts
                                           Referenced Information
                                                  TABLE 1
3. Procedure
     Subtask 52-32-17-000-017-A01
     A.   Removal of the Door Sensors
          NOTE : The rectangular proximity sensors 62-010 are referred to as proximity switches 62-010
                 in this paragraph.
          (1) Remove the door sensors as follows:
                 (a) Disconnect the electrical harness from the proximity switches 62-010.
                 (b) Install blanking caps on the electrical connectors.
                 (c) Remove the proximity switch 12MJ 62-010 (Detail B) as follows:
                      1    Remove the screws 62-030 and remove the proximity switch 62-010 from the
                           door structure.
                 (d) Remove the proximity switch 32WV 62-010 (Detail C) as follows:
                      1    Remove the nuts 62-060, the washers 62-070, the screws 62-050 and remove the
                           proximity switch 62-010 from the door structure.
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TASK 52-32-17-000-818-A01
Removal of the Door Hinge Assemblies
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR for the replacement of component parts which have a permanent
                 connection.
2.   Procedure
     Subtask 52-32-17-000-018-A01
     A.   Removal of the Door Hinge Assemblies
                      NOTE : Measure and record the thickness of the shims 90-090, 90-091, 90-092,
                             90-093, 90-094, 90-095, 90-096, 90-097, 90-098, 90-099 for the assembly
                             procedure.
          (2) Remove the hinge assemblies 90-020 and 90-050 as follows:
                 (a) Remove the nuts 90-120, 90-125 and 90-150, the washers 90-110, 90-115 and 90-140
                     and the screws 90-100, 90-105 90-130, 90-160, 90-170, 90-180, 90-190, 90-195,
                     90-200 and 90-210 and remove the hinge assemblies 90-020 and 90-050 from the door
                     structure 90-220.
                      NOTE : It is only necessary to replace the hinge assemblies 90-020 and 90-050 from
                             the door structure 90-220 if they are damaged. If you replace a hinge
                             assembly, you must measure and record the position and the thickness of
                             the hinge shims for the assembly procedure.
                      NOTE : It is only necessary to replace the bushings 90-040 from the outer hinge
                             90-030 if they are damaged, see REPAIR .
                      NOTE : It is only necessary to replace the bushings 90-070 and the shouldered
                             bushings 90-080 from the mid hinge 90-060 if they are damaged, see
                             REPAIR .
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Subtask 52-32-17-000-021-A01
B.   Removal of the Door Hinge Assemblies
               NOTE : Measure and record the thickness of the shims 91-090, 91-091, 91-092,
                      91-093, 91-094, 91-095, 91-096, 91-097, 91-098, 91-099 for the assembly
                      procedure.
     (2) Remove the hinge assemblies 91-010 and 91-050 as follows:
          (a) Remove the nuts 91-120, 91-125 and 91-150, the washers 91-110, 91-115 and 91-140
              and the screws 91-100, 91-105, 91-130, 91-160, 91-170, 91-180, 91-185, 91-190 and
              91-200 and remove the hinge assemblies 91-010 and 91-050 from the door structure.
               NOTE : It is only necessary to replace the hinge assemblies 91-010 and 91-050 from
                      the door structure if they are damaged. If you replace a hinge assembly, you
                      must measure and record the position and the thickness of the hinge shims
                      for the assembly procedure.
               NOTE : It is only necessary to replace the bushings 91-070 from the outer hinge
                      91-060 if they are damaged, see REPAIR .
               NOTE : It is only necessary to replace the bushings 91-030 and the shouldered
                      bushings 91-040 from the mid hinge 91-020 if they are damaged, see
                      REPAIR .
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TASK 52-32-17-000-818-B01
Removal of the Door Hinge Assemblies
1.   General
     A.   Put the door in a support with the correct shape to prevent damage.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of component parts
                 which have a permanent connection.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                            DESIGNATION
TASK 52-32-17-300-803-A01          Replacement of Parts
                                         Referenced Information
                                               TABLE 1
3. Procedure
     Subtask 52-32-17-000-024-A01
     A.   Removal of the Door Hinge Assemblies
                     NOTE : Measure and record the thickness of the shims 90A-090, 90A-091, 90A-092,
                            90A-093, 90A-094, 90A-095, 90A-096, 90A-097, 90A-098, 90A-099 for the
                            assembly procedure.
          (2) Remove the hinge assemblies 90A-020 and 90A-050 as follows:
                 (a) Remove the nuts 90A-120, 90A-150 and 90A-155, the washers 90A-110, 90A-140 and
                     90A-145 and the screws 90A-100, 90A-130, 90A-160, 90A-170, 90A-175, 90A-180,
                     90A-185, 90A-190, 90A-200 and 90A-210 and remove the hinge assemblies 90A-020
                     and 90A-050 from the door structure 90A-220.
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               NOTE : It is only necessary to replace the hinge assemblies 90A-020 and 90A-050
                      from the door structure 90A-220 if they are damaged. If you replace a hinge
                      assembly, you must measure and record the position and the thickness of
                      the hinge shims for the assembly procedure.
               NOTE : It is only necessary to replace the bushings 90A-040 from the outer hinge
                      90A-030 if they are damaged, see REPAIR TASK 52-32-17-300-803-A01.
               NOTE : It is only necessary to replace the bushings 90A-070 and the shouldered
                      bushings 90A-080 from the mid hinge 90A-060 if they are damaged, see
                      REPAIR TASK 52-32-17-300-803-A01.
Subtask 52-32-17-000-025-A01
B.   Removal of the Door Hinge Assemblies
               NOTE : Measure and record the thickness of the shims 91A-090, 91A-091, 91A-092,
                      91A-093, 91A-094, 91A-095, 91A-096, 91A-097, 91A-098, 91A-099 for the
                      assembly procedure.
     (2) Remove the hinge assemblies 91A-010 and 91A-050 as follows:
          (a) Remove the nuts 91A-120, 91A-150 and 91A-155, the washers 91A-110, 91A-140 and
              91A-145 and the screws 91A-100, 91A-130, 91A-160, 91A-165, 91A-170, 91A-175,
              91A-180, 91A-190, 91A-200 and remove the hinge assemblies 91A-010 and 91A-050
              from the door structure.
               NOTE : It is only necessary to replace the hinge assemblies 91A-010 and 91A-050
                      from the door structure if they are damaged. If you replace a hinge
                      assembly, you must measure and record the position and the thickness of
                      the hinge shims for the assembly procedure.
               NOTE : It is only necessary to replace the bushings 91A-070 from the outer hinge
                      91A-060 if they are damaged, see REPAIR TASK 52-32-17-300-803-A01.
               NOTE : It is only necessary to replace the bushings 91A-030 and the shouldered
                      bushings 91A-040 from the mid hinge 91A-020 if they are damaged, see
                      REPAIR TASK 52-32-17-300-803-A01.
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CLEANING
TASK 52-32-17-100-801-A01
Cleaning
1.   General
     A.    Make sure that all dirt, grease, sealant and cleaning agent is removed.
2.   Job Set-up Information
     A.    Consumable Materials
            REFERENCE                                           DESIGNATION
08ABC1                               Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
14SBA1                               Textile-Lint free Cotton -
08BBF1                               Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
08BBD1                               Non Aqueous Cleaner-- Isopropyl Alcohol -
08AFA1                               Aqueous Cleaner-Transparent Plastic - -
                                           Consumable Materials
                                                  TABLE 1
3. Procedure
     CAUTION : USE ONLY THE SPECIFIED CLEANING AGENTS. CLEANING AGENTS WHICH
               ARE NOT SPECIFIED CAN CAUSE DAMAGE.
     Subtask 52-32-17-100-001-A01
     A.    Clean the component parts which are painted
           (1) Remove all the loose particles and other dirt with a vacuum cleaner or a soft brush.
           (2) Remove old sealant and remaining dirt with a nonmetallic scraper.
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     (3) Clean the component parts which are painted with the Material No. 08ABC1 Aqueous
         Cleaner-Aircraft Exterior Pressure Spraying -.
          (a) Use a soft brush or a clean Material No. 14SBA1 Textile-Lint free Cotton -.
     (4) Remove the Material No. 08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
         with clean water.
     (5) Dry the component parts which are painted with a clean Material No. 14SBA1 Textile-Lint
         free Cotton - or a hot-air blower.
Subtask 52-32-17-100-002-A01
B.   Clean the component parts which are not painted
     (1) Remove all the loose particles and other dirt with a vacuum cleaner or a soft brush.
     (2) Remove the remaining dirt with a nonmetallic scraper.
     (3) Clean the component parts which are not painted with a clean Material No. 14SBA1
         Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
         Cleaner-- Methyl-Ethyl-Ketone -.
          (a) Use a soft brush or a clean Material No. 14SBA1 Textile-Lint free Cotton - to dry the
              components which are not painted.
Subtask 52-32-17-100-003-A01
C.   Clean the Electrical Components
     (1) Clean the electrical wiring with a clean Material No. 14SBA1 Textile-Lint free Cotton - and
         the Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol - or an equivalent
         cleaning agent.
     (2) Clean the electrical connectors with a clean Material No. 14SBA1 Textile-Lint free Cotton -
         and the Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
Subtask 52-32-17-100-004-A01
D.   Clean the Sight Glasses
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Subtask 52-32-17-100-005-A01
E.   Clean the Door Seal
     (1) Clean the door seal with a weak soap solution.
     (2) Dry the clean seals with a clean, dry, Material No. 14SBA1 Textile-Lint free Cotton - or
         with dry compressed air.
     (3) Apply Talcum powder to the door seal.
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INSPECTION/CHECK
TASK 52-32-17-200-801-A01
Door Structure
1.   General
     A.   This check is a visual inspection of the component parts.
     B.   Do an approved nondestructive test if you think there is a crack which is not clearly visible.
     C.   See the Structural Repair Manual (SRM) for the repair of the door structure.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of the permanently
                 attached parts.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                         DESIGNATION
12ABC1                              Corrosion Preventive Compound-Water Displacing Soft Film -
12ACC1                              Corrosion Preventive Compound-Heavy Duty Soft Film -
                                           Consumable Materials
                                                 TABLE 1
     B. Referenced Information
         REFERENCE                                              DESIGNATION
TASK 52-32-17-300-803-A01           Replacement of Parts
TASK 52-32-17-300-801-A01           Reworking or Machining
PMS 01-02-43
FIGURE 52-32-17-991-008-A           FIGURE 52-32-17-991-008-A-Visual Examination of the Surface
                                    Protection and Locking Mechanism
                                          Referenced Information
                                                 TABLE 2
3. Procedure
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Subtask 52-32-17-210-001-A01
A.   Check of the Door Structure for Damage.
     (1) Do a check of the door structure for damage:
          (a) For the Allowable Damage Limits (ADL) and the repair procedure see the Structural
              Repair Manual (SRM).
          (b) Make sure that all inner surfaces of the door structure have a protection of the
              Material No. 12ABC1 Corrosion Preventive Compound-Water Displacing Soft Film -
              see FIGURE 52-32-17-991-008-A, see PMS 01-02-43.
          (c) Make sure that the outer surface of the door structure has a protection of the
              Material No. 12ACC1 Corrosion Preventive Compound-Heavy Duty Soft Film -, see
              FIGURE 52-32-17-991-008-A.
Subtask 52-32-17-210-002-A01
B.   Structure Components
NOTE : See IPL_FIGURE_04, IPL_FIGURE_90, IPL_FIGURE_91 for the X-Stops and Hinges.
Subtask 52-32-17-210-003-A01
C.   Door Seal
     (1) Do a check of the door seal for hardening, cracks, oil contamination and porosity.
          (a) Hardening, cracks, oil contamination or porosity are not permitted.
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          (b) See DISASSEMBLY and ASSEMBLY for the replacement of the door seal if there is
              such damage.
          (c) See REPAIR TASK 52-32-17-300-801-A01 for the removal of cracks.
Subtask 52-32-17-210-004-A01
D.   Self-adhesive and Bonded Identification Plates
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                                                        DOOR
                                                        SEAL
FR57A
                                 DOOR
                                 INSULATION
                                      DOOR
                                      STRUCTURE
LOCKING SHAFT
83
                                                            43
                                                             AREA OF GREEN MARKING
LOCKING CAM
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TASK 52-32-17-210-801-A01
Check of the Door Mechanism and the Locking Mechanism
1.   General
     A.   This check is a visual inspection of the component parts and a check of the spring values.
     B.   Do an approved nondestructive test if you think there is a crack which is not clearly visible.
     C.   See the Structural Repair Manual (SRM) for the door structure.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of the permanently
                 attached parts.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                           DESIGNATION
TASK 52-32-17-300-803-A01           Replacement of Parts
TASK 52-32-17-300-801-A01           Reworking or Machining
TASK 52-32-17-820-808-A01           Fits and Clearances
FIGURE 52-32-17-991-009-A           FIGURE 52-32-17-991-009-A-Test Data of the Torsion Spring
                                          Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-210-005-A01
     A.   Door Mechanism
          (1) Do a check of the component parts of the door mechanism for wear.
                 (a) See FITS AND CLEARANCES TASK 52-32-17-820-808-A01 for the wear limits.
                 (b) See DISASSEMBLY and ASSEMBLY for the replacement of component parts with
                     wear not in the limits.
     Subtask 52-32-17-210-006-A01
     B.   Locking Mechanism
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Subtask 52-32-17-210-007-A01
C.   Springs
     (1) Check for damage.
          (a) Damage is not permitted.
          (b) See DISASSEMBLY and ASSEMBLY for the replacement of the springs which have
              damage.
     (2) Check the spring data.
          (a) For the test data see TABLE 2 and TABLE 3.
          (b) For the torsion spring see FIGURE 52-32-17-991-009-A.
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              (c) See DISASSEMBLY and ASSEMBLY for the replacement of the   springs which have
                  test data that is not in the limits.
     IPL FIG.              ITEM              FREE LENGTH   TEST LENGTH       LOAD daN (lbf.)
                                                 mm (in)       mm (in)
IPL_FIGURE_08       Compression spring 61.0              45.20              22.43 - 29.70
                    08-470                (2.401)        (1.780)            (50.43 - 66.76)
IPL_FIGURE_44       Compression spring 98.0              78.0               6.07 - 8.09
                    44-040                (3.858)        (3.071)            (13.65 - 18.18)
                                   Compression Spring Test Data
                                            TABLE 2
              IPL
                                 Pos.        Angle                m.daN           lbf.in
     Figure     Item
A IPL_FIGURE_09
            Spring          A1          68.90 deg.       0.018 - 0.022    1.60 - 1.94
            09-110          A2          127.90 deg.      0.032 - 0.040    2.84 - 3.54
                                  Test Data of the Torsion Spring
                                            TABLE 3
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A1
A2
F_CM_523217_1_0090101_01_00
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TASK 52-32-17-220-801-A01
Check of the Protective Treatment
1.   General
     A.   See REPAIR for the replacement of the permanently attached parts.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of the permanently
                 attached parts.
     B.   See the Structural Repair Manual (SRM) for the door structure.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                             DESIGNATION
TASK 52-32-17-300-803-A01           Replacement of Parts
TASK 52-32-17-300-802-A01           Protective Treatment
                                          Referenced Information
                                                TABLE 1
3. Procedure
     Subtask 52-32-17-210-008-A01
     A.   Protective Treatment
          (1) Check the structure components and the door mechanism for damaged protective
              treatment.
                 (a) See REPAIR TASK 52-32-17-300-802-A01 for the repair of the protective treatment.
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TASK 52-32-17-210-802-A01
Check of the Electrical Equipment
1.   General
     A.   This check is a visual inspection of the component parts.
     B.   Do an approved nondestructive test if you think there is a crack which is not visible.
     C.   See the Structural Repair Manual (SRM) for the repair of the door structure.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of the permanently
                 attached parts.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                               DESIGNATION
TASK 52-32-17-300-803-A01           Replacement of Parts
TASK 52-32-17-300-801-A01           Reworking or Machining
                                          Referenced Information
                                                 TABLE 1
3. Procedure
     CAUTION : MAKE SURE THAT YOU ALWAYS USE THE NOMINAL MATERIAL THICKNESS
               OF THE COMPONENT PARTS WHEN YOU CALCULATE THE LIMITS OF THE
               ALLOWABLE DAMAGE.
     Subtask 52-32-17-210-009-A01
     A.   Check of the Electrical Equipment for Damage
          (1) Check the electrical harness for damaged attachment parts, chafe marks and other
              damages.
                 (a) Chafe marks, damaged attachment parts or other damages are not permitted.
                 (b) See DISASSEMBLY and ASSEMBLY for the replacement of the damaged electrical
                     harness and attachment parts.
          (2) Check electrical components for damage.
                 (a) Damage is not permitted.
                 (b) See DISASSEMBLY and ASSEMBLY for the replacement of the electrical
                     components.
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(3) Check bonding straps for damage, corrosion, attachment and torsion.
     (a) Damage and corrosion are not permitted.
     (b) See DISASSEMBLY and ASSEMBLY for the replacement of damaged bonding straps.
     (c) See REPAIR TASK 52-32-17-300-801-A01 for the removal of corrosion on attachment
         points.
     (d) Damaged lacquer coating, incorrect attachment or torsion is not permitted.
     (e) See ASSEMBLY for the correct installation of the bonding straps.
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TASK 52-32-17-220-802-A01
Visual Examination
1.   General
     A.   Do an approved nondestructive test if you think there is a crack which is not clearly visible.
     B.   See REPAIR for the replacement of the permanently attached parts.
          -
          NOTE : See REPAIR TASK 52-32-17-300-803-A01 for the replacement of the permanently
                 attached parts.
     C.   See the Structural Repair Manual (SRM) for the door structure.
2.   Job Set-up Information
     A.Referenced Information
        REFERENCE                                            DESIGNATION
TASK 52-32-17-300-803-A01           Replacement of Parts
FIGURE 52-32-17-991-010-A           FIGURE 52-32-17-991-010-A-Visual Examination of the Surface
                                    Protection and Locking Mechanism
                                          Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-210-010-A01
     A.   Visual Examination
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                                                             DOOR
                                                             SEAL
FR57A
                                   DOOR
                                   INSULATION
                                        DOOR
                                        STRUCTURE
LOCKING SHAFT
83
                                                          43
                                                           AREA OF GREEN MARKING
LOCKING CAM
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REPAIR
TASK 52-32-17-300-801-A01
Reworking or Machining
1.   General
     A.   See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                        DESIGNATION
14SBA1                            Textile-Lint free Cotton -
08BBF1                            Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
08ABC1                            Aqueous Cleaner-Aircraft Exterior Pressure Spraying -
08BPA1                            Non Aqueous Cleaner-Non structural use - -
06CMD9                            Silicone Adhesive Sealant-General Purpose One part legacy
13XJA1                            Laminate Repair Patch-Pax Door Seal - -
14HHB1                            Film-Rubber Bonding Polyester Foil -
                                         Consumable Materials
                                              TABLE 1
     C.Referenced Information
        REFERENCE                                         DESIGNATION
TASK 52-32-17-300-802-A01         Protective Treatment
FIGURE 52-32-17-991-011-A         FIGURE 52-32-17-991-011-A-Door Seal Repair
FIGURE 52-32-17-991-012-A         FIGURE 52-32-17-991-012-A-Door Seal Repair
FIGURE 52-32-17-991-013-A         FIGURE 52-32-17-991-013-A-Bonding Block
                                        Referenced Information
                                              TABLE 3
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3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
     CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
               IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.
     Subtask 52-32-17-300-001-A01
     A.   Repair of Scratches and Marks
          CAUTION : THE WIDTH OF THE GROOVE AFTER THE REPAIR MUST NOT BE MORE
                    THAN 6 MM (0.24 IN.).
          (1) Remove the necessary material from the scratch or the mark to make a shallow groove.
                 NOTE : Do not remove more material than necessary and keep the width to 6 mm (0.23
                        in).
          (2) Make the groove smooth with abrasive cloth.
          (3) Burnish the surface with your hands or with a buffing wheel.
          (4) Clean the reworked area with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
              moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
          (5) For the repair of the damaged paint work, see REPAIR TASK 52-32-17-300-802-A01.
     Subtask 52-32-17-300-002-A01
     B.   Repair of Corrosion Damage
          (1) Clean the corroded and the adjacent areas and remove the grease with the Material No.
              08ABC1 Aqueous Cleaner-Aircraft Exterior Pressure Spraying -.
          (2) Dry the wet areas with a clean Material No. 14SBA1 Textile-Lint free Cotton -.
                 NOTE : Before you start to repair the corrosion damage, approved persons must make an
                        analysis of the level of the corrosion damage.
          (3) Remove the surface protection from the corroded area with an abrasive cloth.
          (4) Remove the corroded material.
                 (a) Apply masking material around the corroded area.
                 (b) Remove the corrosion with a synthetic sponge and/or an abrasive cloth.
                 (c) Feather the material to the adjacent area.
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          (d) Clean the work area with a clean Material No. 14SBA1 Textile-Lint free Cotton -
              made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
              Ketone -.
          (e) Let the work area dry.
     (5) Use a magnifying glass to make sure that all corroded material is removed and that there
         are no cracks.
          NOTE : It is important that all corroded material is removed before you continue the
                 work. The smallest corroded area can cause new extended corrosion damage.
Subtask 52-32-17-300-003-A01
C.   Repair of the Door Seal
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     (i)   Press the faces of the cut together and let them to cure.
     (j)   Cut a piece of the Material No. 13XJA1 Laminate Repair Patch-Pax Door Seal - - the
           same size as the repair area.
     (k) Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
         Purpose One part legacy to the repair area and fill the stop holes.
     (l)    Install the prepared replacement tissue to the repair area so that it is as smooth as
           the seal surface.
     (m) Cover the repair area with a layer of the Material No. 14HHB1 Film-Rubber Bonding
         Polyester Foil - and install the seal in the wooden bonding block, see FIGURE
         52-32-17-991-013-A.
     (n) Use a clamp to compress the seal in the wooden bonding block. Keep the seal in the
         bonding block for 24 hours.
     (o) Remove the bonding block and the special material from the repair area of the seal.
     (p) Polish the repair area with very fine abrasive cloth to get a smooth surface of the seal.
(3) Repair the chafe marks and/or cuts exceeding 25.4 mm (1.0 in) in the length or in the
    contact area, by replacement of a section, see FIGURE 52-32-17-991-012-A.
     NOTE : The repair area must be s = minimum of 50 mm (1.97 in) from the inflation
            holes.
     (a) Remove the damaged section of the seal.
     (b) In straight and curved sections, cut the replacement section of the seal to the same
         length as the removed section.
           NOTE : Make sure that the quantity of the inflation holes are the same as in the
                  removed section.
     (c) Carefully remove the first layer of the tissue reinforcement from the ends of the seal
         and the replacement sections over a length of 25.4 mm (1.0 in).
     (d) Make the surfaces of the repair areas rough with an abrasive cloth.
     (e) Clean the surface with the Material No. 08BPA1 Non Aqueous Cleaner-Non structural
         use - -.
     (f)   Dry the cleaned area with a clean Material No. 14SBA1 Textile-Lint free Cotton -.
     (g) Apply a thin coat of Material No. 06CMD9 Silicone Adhesive Sealant-General Purpose
         One part legacy to the ends of the seals and the replacement sections.
     (h) Press and hold the ends of the replacement section and the seal together and allow
         them to cure.
     (i)   Cut a piece of the Material No. 13XJA1 Laminate Repair Patch-Pax Door Seal - - to
           the size of the repair areas.
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(j)   Apply a thin layer of the Material No. 06CMD9 Silicone Adhesive Sealant-General
      Purpose One part legacy to the contact surface of the replacement tissue and the
      repair areas.
(k) Install the replacement tissue to the repair areas.
(l)   Cover the repair area with a layer of the Material No. 14HHB1 Film-Rubber Bonding
      Polyester Foil - and install the seal in the wooden bonding block, see FIGURE
      52-32-17-991-013-A.
(m) Compress the seal over a period of 24 hours in the wooden bonding block with a
    clamp.
(n) Remove the bonding block and the special material from the repair area of the seal.
(o) Prepare the repair area with very fine abrasive cloth until the seal is smooth.
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                     "V"                                            B
                                              C
                                                                                                C
                                                          "X"
                                                                                       B
                                                                                             REPLACEMENT
                 1    AREA IN WHICH THE FIRST LAYER                                          TISSUE
                      OF REINFORCEMENT TISSUE IS REMOVED
F_CM_523217_1_0110101_01_01
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"S"
"T"
"U"
                                                                                             "U"
                                                                                                                            C
                                                                                                   "Y"
                                                                               A
                                                                                   "Y"
SECTION
                                                                   C
                                                                                                              REPLACEMENT
                                                                                                              SECTION
                                                                       EXISTING
                          REPLACEMENT TISSUE                           DOOR SEAL                               LAYER OF TISSUE
                                                                                                               REPLACEMENT
                                                                                                    SECTION
                                                                                                                             Page 6007
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                                              19.4mm
                                              (0.76 in.)
                                              1.0mm rad.
                                             (0.04 in. rad.)
                                                                                           UPPER
                                                                                           HALF
                            (0.55 in.)
                                                                (0.63 in.)
                            14.0mm
16.0mm
                                                                                           LOWER
                                                                                           HALF
                                          1.5mm rad.
                                         (0.06 in. rad.)
                               Bonding Block
                         FIGURE-52-32-17-991-013-A01
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TASK 52-32-17-300-802-A01
Protective Treatment
1.   General
     A.   See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                         DESIGNATION
14SBA1                            Textile-Lint free Cotton -
08BBF1                            Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
04CMA2                            Wash Primer-- - Structure
04EAC2                            Primer Polyurethane Paint-- Corrosion Inhibiting Structure
04JME4                            Top Coat Polyurethane-- Grey Internal Structure
10ABC1                            Surface Pretreatment-Light Alloys Chemical Conversion Yellow -
12ABE2                            Corrosion Preventive Compound-Water Displacing Oily Film System
                                        Consumable Materials
                                              TABLE 1
     C. Referenced Information
         REFERENCE                                          DESIGNATION
PMS 01-02-08
PMS 01-02-43
                                        Referenced Information
                                              TABLE 3
3. Procedure
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
          SPECIFIED, CAN CAUSE DAMAGE.
CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
          IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.
Subtask 52-32-17-300-004-A01
A.   Repair of the Damaged Paint work
     (1) Remove the damaged paint work with an abrasive cloth.
     (2) Remove the paint dust.
     (3) Clean the work area with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
         moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
Subtask 52-32-17-300-005-A01
B.   Repair of the Anodized Surfaces
     (1) Clean the work area with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
         moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
     CAUTION : MAKE SURE THAT THE COATING MATERIAL NO. 10ABC1 - SURFACE
               PRETREATMENT - LIGHT ALLOYS CHEMICAL CONVERSION YELLOW
               DOES NOT GO INTO GAPS OR BELOW FASTENERS WHERE YOU CANNOT
               MAKE IT NEUTRAL. COATING WHICH YOU DO NOT MAKE NEUTRAL
               CAUSES NEW CORROSION.
     (2) Apply the Material No. 10ABC1 Surface Pretreatment-Light Alloys Chemical Conversion
         Yellow - to the prepared area and let it work for 3 minutes, see PMS 01-02-08.
     (3) Make the area neutral with clean water.
     (4) Dry the repaired area with warm air up to a maximum temperature of 60 deg. C (140 deg.
         F).
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Subtask 52-32-17-300-006-A01
C.   Repair of the Corrosion Preventive
     (1) Apply the Material No. 12ABE2 Corrosion Preventive Compound-Water Displacing Oily
         Film System to the components, see PMS 01-02-43.
NOTE : Make sure that the existing drain holes are not blocked.
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TASK 52-32-17-300-803-A01
Replacement of Parts
1.   General
     A.   See CHECK and FITS AND CLEARANCES for the limits of the component parts.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                          DESIGNATION
14SBA1                            Textile-Lint free Cotton -
08BBF1                            Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1                            Polysulfide Sealant-General Purpose Brushable -
06AAB1                            Polysulfide Sealant-General Purpose Fillet -
04QAB2                            Coating-- Flexible Structure
05ABF1                            Retaining adhesive-Cylindrical fitting Medium strength Low viscosity -
06LCG9                            Non Hardening Jointing Putty-Medium Temp. Area - -
05BAE1                            Threadlocking Adhesive-- Medium strength -
05ABM1                            Retaining adhesive-Cylindrical fitting High strength High viscosity -
05EML7                            Epoxy Adhesive-- - Legacy 3
                                         Consumable Materials
                                              TABLE 1
     C. Referenced Information
         REFERENCE                                            DESIGNATION
TASK 52-32-17-940-809-A01         Special Tools, Fixtures and Equipment List
PMS 01-05-05
PMS 01-02-36
PMS 01-05-47
PMS 01-02-41
PMS 01-05-27
PMS 01-05-04
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        REFERENCE                                            DESIGNATION
PMS 01-05-45
PMS 01-04-24
                                         Referenced Information
                                                TABLE 3
3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
     CAUTION : AFTER THE REMOVAL OF THE DAMAGE THE COMPONENTS PARTS MUST BE
               IN THE LIMITS. REFER TO CHECK FOR THE LIMITS.
     Subtask 52-32-17-300-007-A01
     A.   Replacement of the Pressed-in Bushings
NOTE : The component parts with the pressed-in bushings are given in TABLE 4.
          NOTE : If you find a damaged bushing in one hinge assembly, you must replace all bushes in
                 the hinge assembly. Use the locally made special tool, see TASK 52-32-17-940-809-
                 A01 for the replacement of the bushings in the hinge assemblies.
          (1) Replace the pressed-in bushings as follows:
                                     COMPONENT PART                     REPLACEMENT PART
     IPL FIG. - ITEM
                                            NAME                              NAME
---                         Door Structure                        ---
02-100                      ---                                   Bushing
08-380                      Roller Lever                          ---
08-390                      ---                                   Shouldered   Bushing
08-520                      Universal Joint Latch                 ---
08-530                      ---                                   Shouldered   Bushing
21-240                      Actuator Arm                          ---
21-190                      ---                                   Bushing
21-200                      ---                                   Shouldered   Bushing
21-250                      ---                                   Shouldered   Bushing
21-300                      Bracket                               ---
21-280                      ---                                   Shouldered   Bushing
21-290                      ---                                   Bushing
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                  NOTE : You must install the new bushings with the Material No. 06AAA1
                         Polysulfide Sealant-General Purpose Brushable -.
            (f)   Examine the installed bushing for correct and satisfactory installation.
            (g) Carefully remove the Material No. 06AAA1 Polysulfide Sealant-General Purpose
                Brushable - from the surfaces of the component part and the bushing with a clean
                Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
                08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -, see PMS 01-02-36.
            (h) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
                joint between the component bore and the bushing, see PMS 01-05-47.
            (i)   Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
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              (j)   Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
                    06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
              (k) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
   Subtask 52-32-17-300-008-A01
   B.    Replacement of the Bonded-in Bushings
         NOTE : The component parts with bonded-in bushings are given in TABLE 5.
         (1) Replace the bonded-in bushings as follows:
                                   COMPONENT PART                       REPLACEMENT PART
    IPL FIG. - ITEM
                                       NAME                                   NAME
09-030                     Stop                                  ---
09-070                     ---                                   Shouldered Bushing
09-010                     Hand Lever                            ---
09-180                     ---                                   Bushing
09-100                     Handle Flap                           ---
09-180                     ---                                   Bushing
                                          Bonded-in Bushings
                                               TABLE 5
              (a) Heat the component parts to a maximum temperature of 120 deg. C (248 deg. F) to
                  soften the bond of the bushing.
              (b) Remove the bushing with a suitable tool.
              (c) Clean the component bore and the new bushing with a clean Material No. 14SBA1
                  Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
                  Cleaner-- Methyl-Ethyl-Ketone -.
                    NOTE : You must use a nonmetallic scraper to remove the unwanted Material No.
                           05ABF1 Retaining adhesive-Cylindrical fitting Medium strength Low
                           viscosity -.
                    NOTE : You must install the bushing with the Material No. 05ABF1 Retaining
                           adhesive-Cylindrical fitting Medium strength Low viscosity -.
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               (f)   Apply the Material No. 04QAB2 Coating-- Flexible Structure to the space between
                     the bushing and the component part, see PMS 01-02-41.
   Subtask 52-32-17-300-009-A01
   C.     Replacement of the Bonded-in Bearings
          NOTE : The component parts with the bonded-in bearings are given in TABLE 6.
          (1) Replace the bonded-in bearings as follows:
                                    COMPONENT PART                       REPLACEMENT PART
    IPL FIG. - ITEM
                                        NAME                                   NAME
08-090                      Lever                                 ---
08-100                      ---                                   Bearing
08-520                      Universal Joint Latch                 ---
08-590                      ---                                   Bearing
13-110                      Link Lever                            ---
13-120                      ---                                   Bearing
13-140                      Link Lever                            ---
13-150                      ---                                   Bearing
20-105                      Link Lever                            ---
20-107                      ---                                   Bearing
20-185                      Link Lever                            ---
20-187                      ---                                   Bearing
20-225                      Link Lever                            ---
20-227                      ---                                   Bearing
31-100                      Hinged Lever                          ---
31-110                      ---                                   Bearing
31A-040                     Hinged Lever                          ---
31A-050                     ---                                   Bearing
31B-040                     Hinged Lever                          ---
31B-050                     ---                                   Bearing
32-110                      Hinged Lever                          ---
32-120                      ---                                   Bearing
32A-080                     Hinged Lever                          ---
32A-090                     ---                                   Bearing
40-080                      Lever                                 ---
40-090                      ---                                   Bearing
41-250                      Lever                                 ---
41-260                      ---                                   Bearing
41-450                      Connecting Rod                        ---
41-460                      ---                                   Bearing
41A-230                     Serrated Lever                        ---
41A-240                     ---                                   Bearing
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                  NOTE : Use a wooden or a plastic scraper to remove the old Material No. 05ABF1
                         Retaining adhesive-Cylindrical fitting Medium strength Low viscosity -.
            (c) Carefully clean the outer ring of the new bearing with a clean Material No. 14SBA1
                Textile-Lint free Cotton -made moist with the Material No. 08BBF1 Non Aqueous
                Cleaner-- Methyl-Ethyl-Ketone -.
                  NOTE : You must install the bearing with the Material No. 05ABF1 Retaining
                         adhesive-Cylindrical fitting Medium strength Low viscosity -.
            (e) When the bearing is installed, apply a small quantity of the Material No. 05ABF1
                Retaining adhesive-Cylindrical fitting Medium strength Low viscosity - to the space
                between the bearing and the component.
            (f)   Examine the bond and make sure that the bearing is correctly installed.
            (g) Remove the unwanted Material No. 05ABF1 Retaining adhesive-Cylindrical fitting
                Medium strength Low viscosity - from the bearing and the component with a clean
                Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
                08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
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              (h) Keep the parts at a room temperature for at least 30 minutes and let the part cure,
                  see PMS 01-05-27.
                    NOTE : Keep the component in such a position so that the bond can cure.
              (i)   Do not put a load on the bonded bearing until it has cured for 24 hours at room
                    temperature.
              (j)   Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
                    joint between the component bore and the bearing, see PMS 01-05-47.
              (k) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
              (l)   Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
                    06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
              (m) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
   Subtask 52-32-17-300-012-A01
   D.    Replacement of the Threaded Inserts
         NOTE : The component parts with the threaded inserts are given in TABLE 7.
         (1) Replace the threaded inserts as follows:
                                   COMPONENT PART                        REPLACEMENT PART
    IPL FIG. - ITEM
                                          NAME                                 NAME
---                        Access Cover                           ---
01-130                     ---                                    Threaded   Insert
09-020                     Sequence Cam                           ---
09-200                     ---                                    Threaded   Insert
---                        Door Structure                         ---
96-170                     ---                                    Threaded   Insert
---                        Door Structure                         ---
97-210                     ---                                    Threaded   Insert
97-240                     --                                     Threaded   Insert
                                          Threaded Inserts
                                               TABLE 7
   Subtask 52-32-17-300-013-A01
   E.    Replacement of the HELI-COIL Threaded Inserts
NOTE : The component parts with the HELI-COIL threaded inserts are given in TABLE 8.
                                                                                             Page 6020
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                   NOTE : You must use the Material No. 06LCG9 Non Hardening Jointing Putty-
                          Medium Temp. Area - - when you install the HELI-COIL threaded inserts,
                          see PMS 01-05-47.
   Subtask 52-32-17-300-014-A01
   F.    Replacement of the Lubrication Fittings
         NOTE : The component parts with the lubrication fittings are given in TABLE 9.
         (1) Replace the lubrication fittings as follows:
                                    COMPONENT PART                       REPLACEMENT PART
    IPL FIG. - ITEM
                                        NAME                                   NAME
08-250                     Shaft                                   ---
08-350                     ---                                     Lubrication   Fitting
33-020                     Latching Hook                           ---
33-030                     ---                                     Lubrication   Fitting
33-170                     Bellcrank                               ---
33-200                     ---                                     Lubrication   Fitting
34-020                     Latching Hook                           ---
34-030                     ---                                     Lubrication   Fitting
34-170                     Bellcrank                               ---
34-200                     ---                                     Lubrication   Fitting
                                           Lubrication Fittings
                                                TABLE 9
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              (a) Remove the damaged or worn lubrication fitting from the component.
              (b) Clean the component bore with a clean Material No. 14SBA1 Textile-Lint free Cotton
                  - made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
                  Ketone -.
              (c) Apply the Material No. 05BAE1 Threadlocking Adhesive-- Medium strength - to the
                  thread of the lubrication fitting.
              (d) Install the lubrication fitting on the component and tighten.
   Subtask 52-32-17-300-015-A01
   G.    Replacement of the Bonded-in Insert
         NOTE : The component part with the bonded-in insert is given in TABLE 10.
         (1) Replace the bonded-in insert as follows:
                                   COMPONENT PART                          REPLACEMENT PART
    IPL FIG. - ITEM
                                       NAME                                      NAME
09-010                     Hand lever                             ---
09-090                     ---                                    Insert
                                        Bonded-in Insert
                                               TABLE 10
              (a) Remove the damaged insert from the component part with an applicable tool.
              (b) Clean the component bore and the new insert with a clean Material No. 14SBA1
                  Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
                  Cleaner-- Methyl-Ethyl-Ketone -.
                   NOTE : You must use a nonmetallic scraper to remove the unwanted Material No.
                          05ABM1 Retaining adhesive-Cylindrical fitting High strength High viscosity
                          -.
                   NOTE : You must install the insert with the Material No. 05ABM1 Retaining
                          adhesive-Cylindrical fitting High strength High viscosity -.
              (e) Apply the Material No. 04QAB2 Coating-- Flexible Structure to the space between
                  the insert and the component part, see PMS 01-02-41.
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    Subtask 52-32-17-300-016-A01
    H.   Replacement of the Riveted Parts
         (1) Replace the riveted parts as follows:
              (a) Replace the riveted parts, see PMS 01-04-24.
    Subtask 52-32-17-300-017-A01
    J.   Replacement of the Identification Plates
         (1) Replace the self-adhesive identification plates as follows:
               NOTE : The component parts with the self-adhesive identification plates are given in
                      TABLE 11.
                                COMPONENT PART                          REPLACEMENT PART
     IPL FIG. - ITEM
                                       NAME                                      NAME
---                     Door Structure                          ---
01-080A                 ---                                     Identification Plate
01-080C                 ---                                     Identification Plate
01-080D                 ---                                     Identification Plate
                                Self-adhesive Identification Plate
                                                TABLE 11
              (a) Record the data of the used identification plate on the new identification plate.
              (b) Remove the damaged or loose identification plate with a nonmetallic scraper.
              NOTE : The component parts with the bonded identification plates are given in TABLE
                     12.
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            (a) Write the data of the used identification plate on the new identification plate.
            (b) Remove the damaged or loose identification plate with a nonmetallic scraper.
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ASSEMBLY
TASK 52-32-17-400-801-A01
Installation of the Identification Plate, the Insulation and the Door Seal
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A. Referenced Information
         REFERENCE                                               DESIGNATION
TASK 52-32-17-300-803-A01            Replacement of Parts
TASK 52-32-17-300-801-A01            Reworking or Machining
PMS 01-05-66
                                           Referenced Information
                                                  TABLE 1
3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
     Subtask 52-32-17-400-001-A01
     A.   Installation of the Identification Plate, the Insulation and the Door Seal
          NOTE : For the replacement of the identification plate 01-080, see REPAIR TASK
                 52-32-17-300-803-A01.
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WARNING : IF THE DOOR SEAL IS NOT INSTALLED IN THE CORRECT POSITION, THE
          CABIN PRESSURE CAN DECREASE. THIS CAN RESULT IN A DISRUPTION
          OF THE FLIGHT.
ALL VARIANTS
(2) Install the door seal 02-090 as follows:
     (a) If removed, install the door seal 02-090 on the door structure, see REPAIR TASK
         52-32-17-300-801-A01.
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TASK 52-32-17-400-802-A01
Assembly and Installation of the Access Covers
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AEA1                             Polysulfide Sealant-Low Adhesion Brushable -
06AAA1                             Polysulfide Sealant-General Purpose Brushable -
08BBD1                             Non Aqueous Cleaner-- Isopropyl Alcohol -
05GBK1                             Cyanoacrylate Adhesive-Non Structural One Part - Low viscosity
                                   Small gaps -
06AAB1                             Polysulfide Sealant-General Purpose Fillet -
                                          Consumable Materials
                                                 TABLE 1
     B. Referenced Information
         REFERENCE                                             DESIGNATION
TASK 52-32-17-400-818-A01          Installation of the Door Fairing
PMS 01-05-66
PMS 01-02-37
PMS 01-02-36
PMS 01-05-47
                                          Referenced Information
                                                 TABLE 2
                                                                                                 Page 7003
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3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
     Subtask 52-32-17-400-002-A01
     A.   Assembly and Installation of the Access Covers
          NOTE : For the installation of the door fairing, see ASSEMBLY TASK 52-32-17-400-818-A01.
          (1) Install the access cover assembly 03-130 as follows:
                 (a) Install the access cover assembly 03-130 with the washers 03-150 and the screws
                     03-140 on the door structure.
                 (b) If the sealing section 03-135 was removed during the disassembly procedure, continue
                     as follows:
                      1    Clean the mating surface of the access cover 03-132 for the sealing section
                           03-135 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made moist
                           with the Material No. 08BBD1 Non Aqueous Cleaner-- Isopropyl Alcohol -.
                      2    Cut the sealing section 03-135 to the length and remove the protection foil from
                           the sealing section 03-135.
                      3    Install the sealing section 03-135 on the access cover 03-132 and bond the ends
                           of the sealing section 03-135 together with the Material No. 05GBK1
                           Cyanoacrylate Adhesive-Non Structural One Part - Low viscosity Small gaps -.
                      4    Install the access cover assembly 03-130 with the washers 03-150 and the screws
                           03-140 on the door structure.
                 (c) Tighten the screws 03-140.
          (2) Install the access covers 03-110 as follows:
                 (a) Clean the mating surfaces of the access cover 03-110 and the door structure and the
                     screws 03-120 with a clean Material No. 14SBA1 Textile-Lint free Cotton - made
                     moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
                     and let them dry.
                 (b) Apply the Material No. 06AEA1 Polysulfide Sealant-Low Adhesion Brushable - to the
                     mating surface of the access cover 03-110, see PMS 01-02-37.
                 (c) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
                     the shaft of the screws 03-120, see PMS 01-02-36.
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     (d) Install the access cover 03-110 with the screws 03-120 on the door structure.
     (e) Tighten the screws 03-120.
(3) Assemble the access cover assembly 03-010 as follows:
     (a) If the sight glasses 03-020 were removed during the DISASSEMBLY procedure,
         proceed as follows:
          1    Clean the mating surfaces of the sheet 03-015 and the sight glass 03-020 with a
               clean Material No. 14SBA1 Textile-Lint free Cotton - made moist with the
               Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone - and let
               them dry.
          2    Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
               to the mating surfaces of the sheet 03-015 and the sight glass 03-020, see PMS
               01-02-36.
          3    Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable -
               to the shaft of the screws 03-030, see PMS 01-02-36)
          4    Install the sight glass 03-020 with the sheet 03-015, the screws 03-030 and the
               nuts 03-040 on the access cover assembly 03-010.
          5    Tighten the nuts 03-040.
          6    Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to
               the space between the sheet 03-015, the sight glass 03-020 and the access cover
               assembly 03-010, see PMS 01-05-47.
          7    Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
(4) Install the access cover assembly 03-010.
     (a) Install the access cover assembly 03-010 with the studs 03-050, 03-060 and 03-070 on
         the door structure.
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TASK 52-32-17-400-803-A01
Installation of the X-Stops, the Protective Plugs, the Plugs and the Adjusting Screws
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBD1                             Non Aqueous Cleaner-- Isopropyl Alcohol -
06AAC1                             Polysulfide Sealant-General Purpose Interfay -
06AAA1                             Polysulfide Sealant-General Purpose Brushable -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAB1                             Polysulfide Sealant-General Purpose Fillet -
                                          Consumable Materials
                                                 TABLE 1
     B. Referenced Information
         REFERENCE                                             DESIGNATION
PMS 01-05-66
PMS 01-02-36
PMS 01-05-47
                                          Referenced Information
                                                 TABLE 2
3. Procedure
                                                                                                 Page 7006
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
          SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-17-400-003-A01
A.   Installation of the X-Stops, the Protective Plugs, the Plugs and the Adjusting Screws
                NOTE : Attach a tag that tells persons to adjust and safety the adjusting screws
                       01-100 after the final installation of the door on the aircraft.
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          NOTE : Attach a tag that tells persons to install the plugs 01-090 flush with the
                 door skin after the final installation of the door on the aircraft.
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TASK 52-32-17-400-804-A01
Assembly of the Hand Lever Assembly
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9                             Synthetic Ester base Grease-General Purpose Low Temp -
                                          Consumable Materials
                                                 TABLE 1
     B. Referenced Information
         REFERENCE                                             DESIGNATION
PMS 01-05-66
PMS 01-05-44
                                          Referenced Information
                                                 TABLE 2
3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
                                                                                                 Page 7009
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Subtask 52-32-17-400-004-A01
A.   Assembly of the Hand Lever Assembly
                                                                                           Page 7010
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TASK 52-32-17-400-805-A01
Installation of the Hand Lever Mechanism
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9                             Synthetic Ester base Grease-General Purpose Low Temp -
03JBA1                             Silicone base Grease-General Purpose - -
06AEA1                             Polysulfide Sealant-Low Adhesion Brushable -
                                           Consumable Materials
                                                 TABLE 1
     B. Referenced Information
         REFERENCE                                             DESIGNATION
TASK 52-32-17-800-801-A01          Adjustment
PMS 01-05-66
PMS 01-05-44
PMS 01-05-03
PMS 01-02-37
                                           Referenced Information
                                                 TABLE 2
                                                                                                 Page 7011
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3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
     Subtask 52-32-17-400-005-A01
     A.   Installation of the Hand Lever Mechanism
                      NOTE : Do not safety the nuts 95-030 and 95-040 at this time. Attach a tag to tell
                             persons to safety the nuts 95-030 and 95-040 after adjustment.
          (4) Install the rod assemblies 08-160 and 08-600 as follows:
                 NOTE : Install the rod assemblies 08-160 and 08-600 in the position as recorded during
                        the disassembly procedure.
                 (a) Clean the bolts 08-200 with a clean Material No. 14SBA1 Textile-Lint free Cotton -
                     made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
                     Ketone -.
                 (b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                     Temp - to the shaft of the bolts 08-200.
                 (c) Connect the fork-end of the rod assembly 08-600 on the latching shaft.
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     (d) Install the washer 08-210, the bolt 08-200, the washer 08-190 and the nut 08-180 on
         the rod assembly 08-600.
     (e) Tighten the nut 08-180.
     (f)   Connect the fork-end of the rod assembly 08-160 on the locking shaft.
     (g) Install the washer 08-210, the bolt 08-200, the washer 08-190 and the nut 08-180 on
         the rod assembly 08-160.
     (h) Tighten the nut 08-180.
     (i)   Safety the nuts 08-180 with the new cotter pins 08-170, see PMS 01-05-44.
(5) Assemble the roller lever assembly 08-370 as follows:
     (a) Clean the bore of the roller 08-400 and the shaft of the bolt 08-430 with a clean
         Material No. 14SBA1 Textile-Lint free Cotton - made moist with the Material No.
         08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
     (b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
         Temp - to the bore of the roller 08-400 and the shaft of the bolt 08-430.
     (c) Install the roller 08-400 with the bolt 08-430, the washer 08-420 and the nut 08-410
         on the roller lever 08-380.
     (d)   Tighten the nut 08-410.
     (e) Make sure that the roller 08-400 turns freely.
     (f)   Safety the nut 08-410 with the new cotter pin 08-TBD, see PMS 01-05-44.
(6) Install the shaft 08-360 as follows:
     (a) Clean the shaft 08-360 and the bushings 08-390 and 08-530 with a clean Material No.
         14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
         Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
     (b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
         Temp - to the mating surfaces of the shaft 08-360 and the bushings 08-390 and
         08-530.
     (c) Install the shaft 08-360 on the door structure.
           1    During the installation of the shaft 08-360 install the universal joint assembly
                08-510, the roller lever assembly 08-370 and the universal joint lock 08-240 on
                the shaft 08-360.
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                                                                                     Page 7014
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                                 D5237310000000
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(d) Install the shaft 08-250, the spacer washers 08-260, 08-270, 08-271, 08-272, 08-273,
    08-274, 08-275, 08-276, 08-277 and the hand lever assembly 08-010 on the door
    structure.
      NOTE : Use the location and the thickness of the spacer washers 08-260, 08-270,
             08-271, 08-272, 08-273, 08-274, 08-275, 08-276, 08-277 as recorded during
             the disassembly procedure.
(e) Measure and if necessary adjust the clearance ”A” between the hand lever assembly
    08-010 and the door structure, see ASSEMBLY TASK 52-32-17-800-801-A01.
(f)   Put the new lock washer 08-150 in position on the shaft 08-250.
(g) Tighten the bolts 08-140.
(h) Safety the bolts 08-140 with the lock washer 08-150, see PMS 01-05-03.
(i)   Make sure that the hand lever assembly 08-010 is flush with the door surface.
      NOTE : If the hand lever assembly 08-010 is not flush with the door surface, see
             ASSEMBLY TASK 52-32-17-800-801-A01.
                                                                                Page 7016
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TASK 52-32-17-400-806-A01
Assembly of the Latching Hook Assemblies
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9                             Synthetic Ester base Grease-General Purpose Low Temp -
                                          Consumable Materials
                                                 TABLE 1
     B. Referenced Information
         REFERENCE                                             DESIGNATION
PMS 01-05-66
PMS 01-05-44
                                          Referenced Information
                                                 TABLE 2
3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
                                                                                                 Page 7017
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Subtask 52-32-17-400-006-A01
A.   Assembly of the Latching Hook Assemblies
                                                                                          Page 7018
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                          D5237310000000
(p) Safety the nut 33-120, 34-120 with the new cotter pin 33-140, 34-140, see PMS
    01-05-44.
                                                                            Page 7019
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TASK 52-32-17-400-807-A01
Installation of the Latching Mechanism Assemblies
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9                             Synthetic Ester base Grease-General Purpose Low Temp -
                                          Consumable Materials
                                                 TABLE 1
     B. Referenced Information
         REFERENCE                                             DESIGNATION
TASK 52-32-17-800-801-A01          Adjustment
PMS 01-05-66
PMS 01-05-44
                                          Referenced Information
                                                 TABLE 2
3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
                                                                                                 Page 7020
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Subtask 52-32-17-400-007-A01
A.   Installation of the Latching Mechanism Assemblies
                                                                                          Page 7021
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                                                                               Page 7022
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TASK 52-32-17-400-808-A01
Assembly and Installation of the Latching Shaft Assembly
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A. Referenced Information
         REFERENCE                                              DESIGNATION
TASK 52-32-17-400-807-A01          Installation of the Latching Mechanism Assemblies
TASK 52-32-17-400-805-A01          Installation of the Hand Lever Mechanism
PMS 01-05-66
                                          Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-400-008-A01
     A.   Assembly and Installation of the Latching Shaft Assembly
                                                                                                 Page 7023
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          NOTE : Make sure that the shaft levers 32-020 and 32-070 are in the correct
                 position as recorded during the disassembly procedure.
     (b) On the shaft lever 32-020 install the taper pins 32-030 and 32-060, the sleeves 32-040
         and the nuts 32-050.
     (c) On the shaft levers 32-070, the stop cam 32-080, the switch lever 32-090 and the
         hinged lever assembly 32-100 install the taper pins 32-030, the sleeves 32-040 and the
         nuts 32-050.
     (d) Connect the latching mechanism assemblies, see ASSEMBLY TASK
         52-32-17-400-807-A01 and the hand lever mechanism, see ASSEMBLY TASK
         52-32-17-400-805-A01 on the latching shaft assembly 32-010.
                                                                                    Page 7024
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TASK 52-32-17-400-808-B01
Assembly and Installation of the Latching Shaft Assembly
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A. Referenced Information
         REFERENCE                                              DESIGNATION
TASK 52-32-17-400-807-A01          Installation of the Latching Mechanism Assemblies
TASK 52-32-17-400-805-A01          Installation of the Hand Lever Mechanism
PMS 01-05-66
                                          Referenced Information
                                                 TABLE 1
3. Procedure
     Subtask 52-32-17-400-026-A01
     A.   Assembly and Installation of the Latching Shaft Assembly
                                                                                                 Page 7025
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          NOTE : Make sure that the shaft levers 32A-030 and 32A-040, are in the correct
                 position as recorded during the disassembly procedure.
     (b) On the shaft lever 32A-030, install the taper pins 32A-100 and 32A-110, the sleeves
         32A-120 and the nuts 32A-130.
     (c) On the shaft levers 32A-040, the stop cam 32A-050, the switch lever 32A-060 and the
         hinged lever assembly 32A-070, install the taper pins 32A-100, the sleeves 32A-120
         and the nuts 32A-130.
     (d) Connect the latching mechanism assemblies, see ASSEMBLY TASK
         52-32-17-400-807-A01 and the hand lever mechanism, see ASSEMBLY TASK
         52-32-17-400-805-A01 on the latching shaft assembly 32A-020.
                                                                                   Page 7026
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TASK 52-32-17-400-809-A01
Assembly and Installation of the Interlock Mechanism
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9                             Synthetic Ester base Grease-General Purpose Low Temp -
                                          Consumable Materials
                                                 TABLE 1
     B. Referenced Information
         REFERENCE                                             DESIGNATION
TASK 52-32-17-800-801-A01          Adjustment
PMS 01-05-66
PMS 01-05-44
                                          Referenced Information
                                                 TABLE 2
3. Procedure
                                                                                                 Page 7027
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Subtask 52-32-17-400-009-A01
A.   Assembly and Installation of the Interlock Mechanism
                NOTE : Do not safety the nut 44-190 with the locking plate 44-200 at this time.
                       Attach a tag to say that the nut 44-190 must be safetied with the locking
                       plate 44-200 after the final adjustment of the door on the aircraft.
          (f)   Clean the pins 44-110 and the levers 44-100 and 44-170 with a clean Material No.
                14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1 Non
                Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
          (g) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
              Temp - to the shaft of the pins 44-110 and the inner side of the fork fittings of the
              levers 44-100 and 44-170.
          (h) Install the levers 44-100 and 44-170 with the pins 44-110 on the connecting rod
              44-150.
          (i)   Safety the pins 44-110 with the retaining rings 44-160.
          (j)   Clean the pin 44-110 and the bolt 44-210 with a clean Material No. 14SBA1 Textile-
                Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
                Methyl-Ethyl-Ketone -.
          (k) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
              Temp - to the shaft of the pin 44-110 and the inner side of the fork-end of the bolt
              44-210.
          (l)   Install the bolt 44-210 with the pin 44-110 on the lever 44-170.
          (m) Safety the pin 44-110 with the retaining ring 44-160.
                                                                                          Page 7028
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                                                                                     Page 7029
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TASK 52-32-17-400-810-A01
Installation of the Locking Shaft Assembly
1.   General
     A.     See REPAIR section for the component parts which have a permanent connection.
     B.     Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.     When no torque value is specified, a standard torque value is applicable.
            -
            NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                   Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.     Referenced Information
             REFERENCE                                           DESIGNATION
TASK      52-32-17-800-801-A01       Adjustment
TASK      52-32-17-400-805-A01       Installation of the Hand Lever Mechanism
TASK      52-32-17-400-813-A01       Assembly and Installation of the Vent Door Assembly
TASK      52-32-17-400-812-A01       Assembly and Installation of the Adjustable Rods and the Drift Pin
                                     Rods
PMS 01-05-66
                                            Referenced Information
                                                   TABLE 1
3. Procedure
                                                                                                   Page 7030
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Subtask 52-32-17-400-010-A01
A.   Installation of the Locking Shaft Assembly
     NOTE : After the installation of the locking shaft assembly, you must connect the following
            items to the locking shaft:
            - The hand lever mechanism, see ASSEMBLY TASK 52-32-17-400-805-A01
            - The vent door mechanism, see ASSEMBLY TASK 52-32-17-400-813-A01
            - The drift pin mechanism, see ASSEMBLY TASK 52-32-17-400-812-A01.
     (1) Install the locking shaft 31-010 as follows:
          (a) Put the hinged lever assembly 31-090 and the locking cams 31-080 in position as
              recorded during the DISASSEMBLY procedure.
          (b) Put the lever 31-060 in position and install the locking shaft 31-010.
          (c) Install the new rivet pins 31-070, the taper pins 31-020, the sleeves 31-050, the
              washers 31-040 and the new nuts 31-030.
     (2) Adjust the locking shaft assembly, see ASSEMBLY TASK 52-32-17-800-801-A01.
                                                                                          Page 7031
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TASK 52-32-17-400-810-B01
Installation of the Locking Shaft Assembly
1.   General
     A.     See REPAIR section for the component parts which have a permanent connection.
     B.     Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.     When no torque value is specified, a standard torque value is applicable.
            -
            NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                   Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.     Referenced Information
             REFERENCE                                           DESIGNATION
TASK      52-32-17-800-801-A01       Adjustment
TASK      52-32-17-400-805-A01       Installation of the Hand Lever Mechanism
TASK      52-32-17-400-813-A01       Assembly and Installation of the Vent Door Assembly
TASK      52-32-17-400-812-A01       Assembly and Installation of the Adjustable Rods and the Drift Pin
                                     Rods
PMS 01-05-66
                                            Referenced Information
                                                   TABLE 1
3. Procedure
                                                                                                   Page 7032
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Subtask 52-32-17-400-022-A01
A.   Installation of the Locking Shaft Assembly
     NOTE : After the installation of the locking shaft assembly, you must connect the following
            items to the locking shaft:
            - The hand lever mechanism, see ASSEMBLY TASK 52-32-17-400-805-A01
            - The vent door mechanism, see ASSEMBLY TASK 52-32-17-400-813-A01
            - The drift pin mechanism, see ASSEMBLY TASK 52-32-17-400-812-A01.
     (1) Install the locking shaft 31A-020 as follows:
          (a) Put the hinged lever assembly 31A-030 and the locking cams 31A-070 in position as
              recorded during the DISASSEMBLY procedure.
          (b) Put the lever 31A-060 in position and install the locking shaft 31A-020.
          (c) Install the new rivet pins 31A-120, the taper pins 31A-080, the sleeves 31A-110, the
              washers 31A-100 and the new nuts 31A-090.
     (2) Adjust the locking shaft assembly, see ASSEMBLY TASK 52-32-17-800-801-A01.
                                                                                         Page 7033
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TASK 52-32-17-400-810-C01
Installation of the Locking Shaft Assembly
1.   General
     A.     See REPAIR section for the component parts which have a permanent connection.
     B.     Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.     When no torque value is specified, a standard torque value is applicable.
            -
            NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                   Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.     Referenced Information
             REFERENCE                                           DESIGNATION
TASK      52-32-17-800-801-A01       Adjustment
TASK      52-32-17-400-805-A01       Installation of the Hand Lever Mechanism
TASK      52-32-17-400-813-A01       Assembly and Installation of the Vent Door Assembly
TASK      52-32-17-400-812-A01       Assembly and Installation of the Adjustable Rods and the Drift Pin
                                     Rods
PMS 01-05-66
                                            Referenced Information
                                                   TABLE 1
3. Procedure
                                                                                                   Page 7034
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Subtask 52-32-17-400-023-A01
A.   Installation of the Locking Shaft Assembly
     NOTE : After the installation of the locking shaft assembly, you must connect the following
            items to the locking shaft:
            - The hand lever mechanism, see ASSEMBLY TASK 52-32-17-400-805-A01
            - The vent door mechanism, see ASSEMBLY TASK 52-32-17-400-813-A01
            - The drift pin mechanism, see ASSEMBLY TASK 52-32-17-400-812-A01.
     (1) Install the locking shaft 31B-070 as follows:
          (a) Put the hinged lever assembly 31B-030 and the locking cams 31B-070 in position as
              recorded during the DISASSEMBLY procedure.
          (b) Put the lever 31B-060 in position and install the locking shaft 31B-020
          (c) Install the new rivet pins 31B-120, the taper pins 31B-080, the sleeves 31B-110, the
              washers 31B-100 and the new nuts 31B-130.
     (2) Adjust the locking shaft assembly, see ASSEMBLY TASK 52-32-17-800-801-A01.
                                                                                         Page 7035
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TASK 52-32-17-400-811-A01
Assembly and Installation of the Sequence Shaft
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9                             Synthetic Ester base Grease-General Purpose Low Temp -
                                          Consumable Materials
                                                  TABLE 1
     B.Referenced Information
        REFERENCE                                             DESIGNATION
TASK 52-32-17-400-812-A01          Assembly and Installation of the Adjustable Rods and the Drift Pin
                                   Rods
PMS 01-05-66
PMS 01-05-44
PMS 01-05-03
                                          Referenced Information
                                                  TABLE 2
3. Procedure
                                                                                                 Page 7036
                                                                 52-32-17                         Jul 01/16
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                              COMPONENT MAINTENANCE MANUAL
                                      D5237310000000
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
          SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-17-400-011-A01
A.   Assembly and Installation of the Sequence Shaft
                    NOTE : You must install the lever assembly 41-240, the locking cam 41-310
                           and the levers 41-220 and 41-330 as recorded during the disassembly
                           procedure.
               3    Install the new rivet pins 41-320, the taper pins 41-270, the sleeves 41-280, the
                    washers 41-290 and the new nuts 41-300.
          (b) Install the connecting rod assembly 41-440 as follows:
               1    Put the connecting rod assembly 41-440 in position on the levers 41-330 and
                    31-060 and install the washers 41-420, the bolts 41-430, the washers 41-400 and
                    the nuts 41-390.
               2    Safety the nuts 41-390 with the new cotter pins 41-410, see PMS 01-05-44.
          (c) Install the lever assembly 41-130 as follows:
               1    Clean the surfaces of the fitting support 41-170 with a clean Material No.
                    14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1
                    Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
               2    Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
                    Low Temp - to the shaft of the fitting support 41-170.
               3    Install the lever 41-140, the washer 41-400 and the nut 41-390.
               4    Safety the nut 41-390 with the new cotter pin 41-410, see PMS 01-05-44.
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               NOTE : Make sure that the distance between the clevis 95-010 and 95-020
                      centers is the same as recorded during the disassembly procedure.
               NOTE : Do not safety the nuts 95-030 and 95-040 at this time. Attach a tag
                      to tell persons to safety the nuts 95-030 and 95-040 after the final
                      adjustment.
     (c) Install the fixed rods 40-010 and 40-100 as follows:
          NOTE : Before the installation of the fixed rod 40-010 at its upper end, you must
                 connect the drift pin mechanism, see ASSEMBLY TASK 52-32-17-400-812-
                 A01.
                                                                                        Page 7038
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1   Put the fixed rods 40-010 and 40-100 in position and install the washers 40-150
    and 40-240, the bolts 40-140 and 40-250, the washers 40-130 and 40-220 and
    the nuts 40-120 and 40-210.
2   Safety the nuts 40-120 and 40-210 with the new cotter pins 40-110 and 40-230,
    see PMS 01-05-44.
                                                                         Page 7039
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                                   COMPONENT MAINTENANCE MANUAL
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TASK 52-32-17-400-811-B01
Assembly and Installation of the Sequence Shaft
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9                             Synthetic Ester base Grease-General Purpose Low Temp -
                                          Consumable Materials
                                                  TABLE 1
     B.Referenced Information
        REFERENCE                                             DESIGNATION
TASK 52-32-17-400-812-A01          Assembly and Installation of the Adjustable Rods and the Drift Pin
                                   Rods
PMS 01-05-66
PMS 01-05-03
PMS 01-05-44
                                          Referenced Information
                                                  TABLE 2
3. Procedure
                                                                                                 Page 7040
                                                                 52-32-17                         Jul 01/16
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                             COMPONENT MAINTENANCE MANUAL
                                     D5237310000000
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
          SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-17-400-019-A01
A.   Assembly and Installation of the Sequence Shaft
                    NOTE : You must install the link lever 41A-260, the serrated lever assembly
                           41A-220, the locking cam 41A-250 and the serrated lever 41A-350 as
                           recorded during the disassembly procedure.
               3    Install the new rivet pins 41A-280 and 41A-310, the washers 41A-290 and the
                    new nuts 41A-300.
               4    Put the new lockwasher 41A-430 in position on the serrated lever 41A-350 and
                    install the screw 41A-420.
               5    Tighten the screw 41A-420 and safety with the lockwasher 41A-430, see PMS
                    01-05-03.
          (b) Install the connecting rod assembly 41A-440 as follows:
               1    Put the connecting rod assembly 41A-440 in position on the serrated lever
                    41A-350 and the lever 31A-060 and install the washers 41A-410, the bolts
                    41A-400, the washers 41A-380 and the nuts 41A-370.
               2    Safety the nuts 41A-370 with the new cotter pins 41A-390, see PMS 01-05-44.
          (c) Install the lever assembly 41A-130 as follows:
               1    Clean the surfaces of the fitting support 41A-170 with a clean Material No.
                    14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1
                    Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
               2    Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
                    Low Temp - to the shaft of the fitting support 41A-170.
               3    Install the lever 41A-140, the washer 41A-380 and the nut 41A-370.
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          4    Safety the nut 41A-370 with the new cotter pin 41A-390, see PMS 01-05-44.
     (d) Assemble and install the link assembly 41A-010 as follows:
          1    Install the new tab washers 41A-040, the nuts 41A-030 and 41A-050 and the
               forks 41A-020 and 41A-060 on the rod 41A-120, see PMS 01-05-03.
          2    Make sure that you can see the thread of the rod 41A-120 through the
               inspection holes in the forks 41A-020 and 41A-060.
          3    Tighten the nuts 41A-030 and 41A-050 and safety with the tab washers
               41A-040, see PMS 01-05-03.
          4    Install the bushing 41A-270, the link assembly 41A-010 and the sleeves 41A-070
               and 41A-330 on the link lever 41A-260 and the lever assembly 41A-130.
          5    Install the bolts 41A-080 and 41A-320, the washers 41A-090 and 41A-290, and
               the nuts 41A-100 and 41A-340.
          6    Safety the nuts 41A-100 and 41A-340 with the new cotter pins 41A-110 and
               41A-360, see PMS 01-05-44.
(2) Assemble and install the bellcrank housing assembly 40-020 as follows:
     (a) Assemble and install the bellcrank housing assembly 40-020 as follows:
          1    Put the levers 40-080 in position on the beam-4 cover 40-030 and install the
               beam-4 shaft 40-060.
          2    Install the taper pins 40-160, the sleeves 40-180 and the nuts 40-170.
          3    Put the bellcrank housing assembly 40-020 in position on the door structure and
               install the washers 40-200 and the bolts 40-190.
     (b) Assemble the fixed rod 40-010 as follows:
          1    Install the nuts 95-030 and 95-040 and the new locking washers 95-050 on the
               clevis 95-010 and 95-020.
          2    Install the clevis 95-010 and 95-020 with the nuts 95-030 and 95-040 and the
               locking washers 95-050 on the rod body.
               NOTE : Make sure that the distance between the clevis 95-010 and 95-020
                      centers is the same as recorded during the disassembly procedure.
               NOTE : Do not safety the nuts 95-030 and 95-040 at this time. Attach a tag
                      to tell persons to safety the nuts 95-030 and 95-040 after the final
                      adjustment.
     (c) Install the fixed rods 40-010 and 40-100 as follows:
          NOTE : Before the installation of the fixed rod 40-010 at its upper end, you must
                 connect the drift pin mechanism, see ASSEMBLY TASK 52-32-17-400-812-
                 A01.
                                                                                        Page 7042
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1   Put the fixed rods 40-010 and 40-100 in position and install the washers 40-150
    and 40-240, the bolts 40-140 and 40-250, the washers 40-130 and 40-220 and
    the nuts 40-120 and 40-210.
2   Safety the nuts 40-120 and 40-210 with the new cotter pins 40-110 and 40-230,
    see PMS 01-05-44.
                                                                         Page 7043
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                                   COMPONENT MAINTENANCE MANUAL
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TASK 52-32-17-400-811-C01
Assembly and Installation of the Sequence Shaft
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9                             Synthetic Ester base Grease-General Purpose Low Temp -
                                          Consumable Materials
                                                  TABLE 1
     B.Referenced Information
        REFERENCE                                             DESIGNATION
TASK 52-32-17-400-812-A01          Assembly and Installation of the Adjustable Rods and the Drift Pin
                                   Rods
PMS 01-05-66
PMS 01-05-03
PMS 01-05-44
                                          Referenced Information
                                                  TABLE 2
3. Procedure
                                                                                                 Page 7044
                                                                 52-32-17                         Jul 01/16
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                             COMPONENT MAINTENANCE MANUAL
                                     D5237310000000
CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
          SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-17-400-020-A01
A.   Assembly and Installation of the Sequence Shaft
                    NOTE : You must install the link lever 41B-260, the serrated lever assembly
                           41B-220, the locking cam 41B-250 and the serrated lever 41B-350 as
                           recorded during the disassembly procedure.
               3    Install the new rivet pins 41B-280 and the bolt 41B-310, the washers 41B-480
                    and the new nuts 41B-300 and 41B-470.
               4    Put the new lockwasher 41B-430 in position on the serrated lever 41B-350 and
                    install the screw 41B-420.
               5    Tighten the screw 41B-420 and safety with the lockwasher 41B-430, see PMS
                    01-05-03.
          (b) Install the connecting rod assembly 41B-440 as follows:
               1    Put the connecting rod assembly 41B-440 in position on the serrated lever
                    41B-350 and the lever 31B-060 and install the washers 41B-410, the bolts
                    41B-400, the washers 41B-380 and the nuts 41B-370.
               2    Safety the nuts 41B-370 with the new cotter pins 41B-390, see PMS 01-05-44.
          (c) Install the lever assembly 41B-130 as follows:
               1    Clean the surfaces of the fitting support 41B-170 with a clean Material No.
                    14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1
                    Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
               2    Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
                    Low Temp - to the shaft of the fitting support 41B-170.
               3    Install the lever 41B-140, the washer 41B-380 and the nut 41B-370.
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          4    Safety the nut 41B-370 with the new cotter pin 41B-390, see PMS 01-05-44.
     (d) Assemble and install the link assembly 41B-010 as follows:
          1    Install the new tab washers 41B-040, the nuts 41B-030 and 41B-050 and the
               forks 41B-020 and 41B-060 on the rod 41B-120.
          2    Make sure that you can see the thread of the rod 41B-120 through the
               inspection holes in the forks 41B-020 and 41B-060.
          3    Tighten the nuts 41B-030 and 41B-050 and safety with the tab washers
               41B-040, see PMS 01-05-03.
          4    Install the bushing 41B-270, the link assembly 41B-010 and the sleeves 41B-070
               and 41B-330 on the link lever 41B-260 and the lever assembly 41B-130.
          5    Install the bolts 41B-080 and 41B-320, the washers 41B-090 and 41B-290, and
               the nuts 41B-100 and 41B-340.
          6    Safety the nuts 41B-100 and 41B-340 with the new cotter pins 41B-110 and
               41B-360, see PMS 01-05-44.
(2) Assemble and install the bellcrank housing assembly 40-020 as follows:
     (a) Assemble and install the bellcrank housing assembly 40-020 as follows:
          1    Put the levers 40-080 in position on the beam-4 cover 40-030 and install the
               beam-4 shaft 40-060.
          2    Install the taper pins 40-160, the sleeves 40-180 and the nuts 40-170.
          3    Put the bellcrank housing assembly 40-020 in position on the door structure and
               install the washers 40-200 and the bolts 40-190.
     (b) Assemble the fixed rod 40-010 as follows:
          1    Install the nuts 95-030 and 95-040 and the new locking washers 95-050 on the
               clevis 95-010 and 95-020, see PMS 01-05-03.
          2    Install the clevis 95-010 and 95-020 with the nuts 95-030 and 95-040 and the
               locking washers 95-050 on the rod body.
               NOTE : Make sure that the distance between the clevis 95-010 and 95-020
                      centers is the same as recorded during the disassembly procedure.
               NOTE : Do not safety the nuts 95-030 and 95-040 at this time. Attach a tag
                      to tell persons to safety the nuts 95-030 and 95-040 after the final
                      adjustment.
     (c) Install the fixed rods 40-010 and 40-100 as follows:
          NOTE : Before the installation of the fixed rod 40-010 at its upper end, you must
                 connect the drift pin mechanism, see ASSEMBLY TASK 52-32-17-400-812-
                 A01.
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1   Put the fixed rods 40-010 and 40-100 in position and install the washers 40-150
    and 40-240, the bolts 40-140 and 40-250, the washers 40-130 and 40-220 and
    the nuts 40-120 and 40-210.
2   Safety the nuts 40-120 and 40-210 with the new cotter pins 40-110 and 40-230,
    see PMS 01-05-44.
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TASK 52-32-17-400-812-A01
Assembly and Installation of the Adjustable Rods and the Drift Pin Rods
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9                             Synthetic Ester base Grease-General Purpose Low Temp -
                                          Consumable Materials
                                                 TABLE 1
     B. Referenced Information
         REFERENCE                                            DESIGNATION
TASK 52-32-17-400-811-A01          Assembly and Installation of the Sequence Shaft
TASK 52-32-17-400-811-B01          Assembly and Installation of the Sequence Shaft
TASK 52-32-17-400-811-C01          Assembly and Installation of the Sequence Shaft
TASK 52-32-17-800-801-A01          Adjustment
PMS 01-05-66
PMS 01-05-44
                                          Referenced Information
                                                 TABLE 2
                                                                                                 Page 7048
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3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
     Subtask 52-32-17-400-012-A01
     A.   Assembly and Installation of the Adjustable Rods and the Drift Pin Rods
                      NOTE : Make sure that the flattened side of the drift pins 13-010 show at the outer
                             side of the door structure.
                 (d) Put the rod assemblies 13-080 and 13-270 and the washers 13-030 and 13-220 in
                     position on the drift pins 13-010, the bellcrank assembly 13-090 and the link lever
                     assembly 20-180.
                 (e) Install the washers 13-210, the bolts 13-200 and 13-020, the bushings 13-040, the
                     washers 13-060 and 13-210 and the nuts 13-050 and 13-230.
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     (f)   Safety the nuts 13-050 and 13-230 with the new cotter pins 13-070 and 13-250, see
           PMS 01-05-44.
(3) Assemble and install the adjustable rod 13-260 as follows:
     (a) Assemble the adjustable rod 13-260 as follows:
           1    Install the nuts 95-030 and 95-040 and the locking devices 95-050 on the clevis
                95-010 and 95-020.
           2    Install the clevis 95-010 and 95-020 with the nuts 95-030 and 95-040 and the
                locking devices 95-050 on the rod body. Make sure that the length is the same
                as the length recorded during the disassembly procedure.
                NOTE : Do not tighten and safety the nuts 95-030 and 95-040 at this time.
                       Attach a tag to tell persons to safety the nuts 95-030 and 95-040 after
                       the adjustment.
     (b) Install the adjustable rod 13-260 as follows:
           1    Clean the threads of the bolts 13-200 with a clean Material No. 14SBA1 Textile-
                Lint free Cotton - made moist with the Material No. 08BBF1 Non Aqueous
                Cleaner-- Methyl-Ethyl-Ketone -.
           2    Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
                Low Temp - to the shafts of the bolts 13-200.
           3    Put the adjustable rod 13-260 in position on the bellcrank assembly 13-090 and
                install the washers 13-210, the bolts 13-200, the washers 13-240 and the nuts
                13-230.
                NOTE : Do not tighten and safety the nuts 13-230 at this time. Attach a tag
                       to say that persons must tighten and safety the nuts 13-230 after the
                       adjustment of the drift pin mechanism, see ASSEMBLY TASK
                       52-32-17-800-801-A01.
           4    Install the fixed rod 40-010 on the link lever assembly 13-130, see ASSEMBLY
                TASK 52-32-17-400-811-A01TASK 52-32-17-400-811-B01TASK
                52-32-17-400-811-C01.
           5    Adjust the drift pin mechanism, see ASSEMBLY TASK 52-32-17-800-801-A01.
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TASK 52-32-17-400-813-A01
Assembly and Installation of the Vent Door Assembly
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9                             Synthetic Ester base Grease-General Purpose Low Temp -
                                          Consumable Materials
                                                 TABLE 1
     B. Referenced Information
         REFERENCE                                            DESIGNATION
TASK 52-32-17-400-814-A01          Installation of the Vent Door Actuating Mechanism
TASK 52-32-17-800-801-A01          Adjustment
PMS 01-05-66
PMS 01-05-44
                                          Referenced Information
                                                 TABLE 2
3. Procedure
                                                                                                 Page 7051
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
          SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-17-400-013-A01
A.   Assembly and Installation of the Vent Door Assembly
                NOTE : Do not tighten and safety the nuts 21-220 and 21-340 at this time. Attach
                       a tag to tell persons to tighten and safety the nuts 21-220 and 21-340 after
                       the adjustment of the vent door assembly, see ASSEMBLY TASK
                       52-32-17-800-801-A01.
          (c) Put the actuator arms 21-240 and 21-360 in position on the vent door 21-130 and
              install the screws 21-140 and 21-170, the washers 21-160 and the nuts 21-150.
          (d) Tighten the nuts 21-150.
          (e) Put the bracket assembly 21-270 in position on the vent door 21-130 and install the
              screws 21-140, the washers 21-160 and the nuts 21-150.
          (f)   Tighten the nuts 21-150.
          (g) Put the spring bolts 21-390 in position on the actuator arms 21-240 and 21-360 and
              install the washers 21-160 and safety with the new cotter pins 21-400, see PMS
              01-05-44.
     (2) Install the vent door assembly 21-120 as follows:
          (a) Clean the sleeves 21-060 and 21-100, the bushings 21-190, 21-200 and 21-320 and the
              shafts of the bolts 21-080 and 21-110 with a clean Material No. 14SBA1 Textile-Lint
              free Cotton - made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
              Methyl-Ethyl-Ketone -.
          (b) Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
              Temp - to the mating surfaces of the sleeves 21-060 and 21-100, the bushings 21-190,
              21-200 and 21-320 and the shafts of the bolts 21-080 and 21-110.
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(c) Install the washers 21-030, 21-031, 21-040 and 21-070, the springs 21-050 and
    21-090, the sleeves 21-060 and 21-100, the bolts 21-080 and 21-110 and the vent
    door assembly 21-120 on the door structure.
      NOTE : Use the number and position of the washers 21-030, 21-031 and 21-040 as
             recorded during the disassembly procedure.
(d) Install the nuts 21-020.
(e) Tighten the nuts 21-020 and safety with the new cotter pins 21-010, see PMS
    01-05-44.
(f)   Install the rod assembly 20-060 on the vent door assembly 21-120, see ASSEMBLY
      TASK 52-32-17-400-814-A01.
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TASK 52-32-17-400-814-A01
Installation of the Vent Door Actuating Mechanism
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
03HBD9                             Synthetic Ester base Grease-General Purpose Low Temp -
06AAB1                             Polysulfide Sealant-General Purpose Fillet -
                                          Consumable Materials
                                                 TABLE 1
     B. Referenced Information
         REFERENCE                                             DESIGNATION
TASK 52-32-17-800-801-A01          Adjustment
PMS 01-05-66
PMS 01-05-44
PMS 01-05-47
                                          Referenced Information
                                                 TABLE 2
3. Procedure
                                                                                                 Page 7054
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CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
          SPECIFIED, CAN CAUSE DAMAGE.
Subtask 52-32-17-400-014-A01
A.   Installation of the Vent Door Actuating Mechanism
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               NOTE : Do not safety the nuts 95-030 and 95-040 at this time. Attach a tag
                      to tell persons to safety the nuts 95-030 and 95-040 after the
                      adjustment of the vent door assembly, see ASSEMBLY TASK
                      52-32-17-800-801-A01.
     (b) Install the rod assembly 20-060 as follows:
          1    Clean the shaft of the bolts 20-020 and 20-080 with a clean Material No.
               14SBA1 Textile-Lint free Cotton - made moist with the Material No. 08BBF1
               Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -.
          2    Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose
               Low Temp -to the shaft of the bolts 20-020 and 20-080.
          3    Install the rod assembly 20-060 the washers 20-030 and 20-070, the bolts 20-020
               and 20-080, the washers 20-030 and the nuts 20-050.
               NOTE : Do not tighten and safety the nuts 20-050 at this time. Attach a tag
                      to tell persons that they must tighten and safety the nuts 20-050 after
                      the adjustment of the vent door assembly, see ASSEMBLY TASK
                      52-32-17-800-801-A01.
(5) Adjust the skin offset of the vent door assembly 20-010 as follows:
     (a) Adjust the skin offset of the vent door assembly 20-010, see ASSEMBLY TASK
         52-32-17-800-801-A01.
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TASK 52-32-17-400-815-A01
Installation of the Door Sensors
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A. Referenced Information
         REFERENCE                                               DESIGNATION
TASK 52-32-17-800-801-A01            Adjustment
PMS 01-05-66
                                             Referenced Information
                                                   TABLE 1
3. Procedure
     Subtask 52-32-17-400-015-A01
     A.   Installation of the Door Sensors
          NOTE : The rectangular proximity sensors 62-010 are referred to as proximity switches 62-010
                 in this paragraph.
          (1) Install the door sensors as follows:
                 (a) Install the targets 62-020 as follows:
                      1    Put the targets 62-020 in position on the door structure and install the washers
                           62-070, the screws 62-030, 62-040 and 62-050, the washers 62-070 and the nuts
                           62-060.
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                                                                                Page 7059
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TASK 52-32-17-400-816-A01
Installation of the Door Drainage
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                           DESIGNATION
14SBA1                              Textile-Lint free Cotton -
08BBF1                              Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAC1                              Polysulfide Sealant-General Purpose Interfay -
                                          Consumable Materials
                                                 TABLE 1
     B. Referenced Information
         REFERENCE                                             DESIGNATION
PMS 01-05-66
PMS 01-02-36
                                          Referenced Information
                                                 TABLE 2
3. Procedure
                                                                                                 Page 7060
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Subtask 52-32-17-400-016-A01
A.   Installation of the Door Drainage
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           NOTE : Make sure that the cable ties 50-100 do not compress the diameter of the
                  hose 50-010.
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TASK 52-32-17-400-817-A01
Installation of the Door Hinge Assemblies
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                            DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1                             Polysulfide Sealant-General Purpose Brushable -
06AAB1                             Polysulfide Sealant-General Purpose Fillet -
04QAB2                             Coating-- Flexible Structure
04SAB2                             Varnish Polyurethane-- Marking Structure
                                            Consumable Materials
                                                  TABLE 1
     B.   Referenced Information
           REFERENCE                                            DESIGNATION
PMS   01-05-66
PMS   01-02-36
PMS   01-05-47
PMS   01-02-41
PMS   01-05-67
                                            Referenced Information
                                                  TABLE 2
                                                                                                 Page 7063
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3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
     Subtask 52-32-17-400-017-A01
     A.   Installation of the Door Hinge Assemblies
                       NOTE : Use the thickness of the shims 90-090, 90-091, 90-092, 90-093, 90-094,
                              90-095, 90-096, 90-097, 90-098, 90-099 as recorded during the disassembly
                              procedure.
                 (c) Install the shims 90-090, 90-091, 90-092, 90-093, 90-094, 90-095, 90-096, 90-097,
                     90-098, 90-099, the end fitting 90-010, the screws 90-100, the washers 90-110 and
                     the nuts 90-120.
                 (d) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
                     space between the end fitting 90-010, see PMS 01-05-47.
                 (e) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
                 (f)   Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
                       06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
                 (g) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
          (2) Install the hinge assemblies 90-020 and 90-050 as follows:
                 (a) Clean the mating surfaces of the hinge shims, the hinge assemblies 90-020 and 90-050
                     and the door structure 90-220 with a clean Material No. 14SBA1 Textile-Lint free
                     Cotton -made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
                     Ethyl-Ketone -.
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          (b) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
              the mating surfaces of the hinge shims and the hinge assemblies 90-020 and 90-050,
              see PMS 01-02-36
                NOTE : Use the thickness of the hinge shims as recorded during the disassembly
                       procedure.
          (c) Put the hinge shims and the hinge assemblies 90-020 and 90-050 in position on the
              door structure 90-220.
          (d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
              the shaft of the screws 90-100, 90-105, 90-130, 90-160, 90-170, 90-180, 90-190,
              90-195, 90-200 and 90-210, see PMS 01-02-36.
          (e) Install the screws 90-100, 90-105, 90-130, 90-160, 90-170, 90-180, 90-190, 90-195,
              90-200 and 90-210, the washers 90-110, 90-115 and 90-140 and the nuts 90-120,
              90-125 and 90-150.
          (f)   Tighten the nuts 90-120, 90-125 and 90-150.
          (g) Torque the screws 90-210 to 2.0 m.daN (14.751 lbf.ft).
          (h) Put marks on the screws 90-210 and the door structure 90-220 with the Material No.
              04SAB2 Varnish Polyurethane-- Marking Structure for identification as torqued, see
              PMS 01-05-67.
Subtask 52-32-17-400-021-A01
B.   Installation of the Door Hinge Assemblies
                NOTE : Use the thickness of the shims 91-090, 91-091, 91-092, 91-093, 91-094,
                       91-095, 91-096, 91-097, 91-098, 91-099 as recorded during the disassembly
                       procedure.
          (c) Install the shims 91-090, 91-091, 91-092, 91-093, 91-094, 91-095, 91-096, 91-097,
              91-098, 91-099, the end fitting 90-010, the screws 91-100, the washers 91-110 and
              the nuts 91-120.
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     (d) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
         space between the end fitting 91-080, see PMS 01-05-47.
     (e) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
     (f)   Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
           06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
     (g) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
(2) Install the hinge assemblies 91-010 and 91-050 as follows:
     (a) Clean the mating surfaces of the hinge shims, the hinge assemblies 91-010 and 91-050
         and the door structure with a clean Material No. 14SBA1 Textile-Lint free Cotton -
         made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-Ethyl-
         Ketone -.
     (b) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
         the mating surfaces of the hinge shims and the hinge assemblies 91-010 and 91-050,
         see PMS 01-02-36
           NOTE : Use the thickness of the hinge shims as recorded during the disassembly
                  procedure.
     (c) Put the hinge shims and the hinge assemblies 91-010 and 91-050 in position on the
         door structure.
     (d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
         the shaft of the screws 91-100, 91-105, 91-130, 91-160, 91-170, 91-180, 91-185,
         91-190 and 91-200, see PMS 01-02-36.
     (e) Install the screws 91-100, 91-105, 91-130, 91-160, 91-170, 91-180, 91-185, 91-190
         and 91-200, the washers 91-110, 91-115 and 91-140 and the nuts 91-120, 91-125 and
         91-150.
     (f)   Tighten the nuts 91-120, 91-125 and 91-150.
     (g) Torque the screws 91-200 to 2.0 m.daN (14.751 lbf.ft).
     (h) Put marks on the screws 91-200 and the door structure with the Material No.
         04SAB2 Varnish Polyurethane-- Marking Structure for identification as torqued, see
         PMS 01-05-67.
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TASK 52-32-17-400-817-B01
Installation of the Door Hinge Assemblies
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                            DESIGNATION
14SBA1                             Textile-Lint free Cotton -
08BBF1                             Non Aqueous Cleaner-- Methyl-Ethyl-Ketone -
06AAA1                             Polysulfide Sealant-General Purpose Brushable -
06AAB1                             Polysulfide Sealant-General Purpose Fillet -
04QAB2                             Coating-- Flexible Structure
04SAB2                             Varnish Polyurethane-- Marking Structure
                                            Consumable Materials
                                                  TABLE 1
     B.   Referenced Information
           REFERENCE                                            DESIGNATION
PMS   01-05-66
PMS   01-02-36
PMS   01-05-47
PMS   01-02-41
PMS   01-05-67
                                            Referenced Information
                                                  TABLE 2
                                                                                                 Page 7067
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3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
     Subtask 52-32-17-400-024-A01
     A.   Installation of the Door Hinge Assemblies
                       NOTE : Use the thickness of the shims 90A-090, 90A-091, 90A-092, 90A-093,
                              90A-094, 90A-095, 90A-096, 90A-097, 90A-098, 90A-099 as recorded
                              during the disassembly procedure.
                 (c) Install the shims 90A-090, 90A-091, 90A-092, 90A-093, 90A-094, 90A-095, 90A-096,
                     90A-097, 90A-098, 90A-099, the end fitting 90A-010, the screws 90A-100, the
                     washers 90A-110 and the nuts 90A-120.
                 (d) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
                     space between the end fitting 90A-010, see PMS 01-05-47.
                 (e) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
                 (f)   Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
                       06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
                 (g) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
          (2) Install the hinge assemblies 90A-020 and 90A-050 as follows:
                 (a) Clean the mating surfaces of the hinge shims, the hinge assemblies 90A-020 and
                     90A-050 and the door structure 90A-220 with a clean Material No. 14SBA1 Textile-
                     Lint free Cotton -made moist with the Material No. 08BBF1 Non Aqueous Cleaner--
                     Methyl-Ethyl-Ketone -.
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          (b) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
              the mating surfaces of the hinge shims and the hinge assemblies 90A-020 and
              90A-050, see PMS 01-02-36
                NOTE : Use the thickness of the hinge shims as recorded during the disassembly
                       procedure.
          (c) Put the hinge shims and the hinge assemblies 90A-020 and 90A-050 in position on the
              door structure 90A-220.
          (d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
              the shaft of the screws 90A-100, 90A-130, 90A-160, 90A-170, 90A-175, 90A-180,
              90A-185, 90A-190, 90A-200 and 90A-210, see PMS 01-02-36.
          (e) Install the screws 90A-100, 90A-130, 90A-160, 90A-170, 90A-175, 90A-180, 90A-185,
              90A-190, 90A-200 and 90A-210, the washers 90A-110, 90A-140 and 90A-145 and the
              nuts 90A-120, 90A-150 and 90A-155.
          (f)   Tighten the nuts 90A-120, 90A-150 and 90A-155.
          (g) Torque the screws 90A-210 to 2.0 m.daN (14.751 lbf.ft).
          (h) Put marks on the screws 90A-210 and the door structure 90A-220 with the Material
              No. 04SAB2 Varnish Polyurethane-- Marking Structure for identification as torqued,
              see PMS 01-05-67.
Subtask 52-32-17-400-025-A01
B.   Installation of the Door Hinge Assemblies
                NOTE : Use the thickness of the shims 91A-090, 91A-091, 91A-092, 91A-093,
                       91A-094, 91A-095, 91A-096, 91A-097, 91A-098, 91A-099 as recorded
                       during the disassembly procedure.
          (c) Install the shims 91A-090, 91A-091, 91A-092, 91A-093, 91A-094, 91A-095, 91A-096,
              91A-097, 91A-098, 91A-099, the end fitting 90A-010, the screws 91A-100, the
              washers 91A-110 and the nuts 91A-120.
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     (d) Apply the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - to the
         space between the end fitting 91A-080, see PMS 01-05-47.
     (e) Let the Material No. 06AAB1 Polysulfide Sealant-General Purpose Fillet - dry.
     (f)   Apply the Material No. 04QAB2 Coating-- Flexible Structure to the Material No.
           06AAB1 Polysulfide Sealant-General Purpose Fillet -, see PMS 01-02-41.
     (g) Let the Material No. 04QAB2 Coating-- Flexible Structure dry.
(2) Install the hinge assemblies 91A-010 and 91A-050 as follows:
     (a) Clean the mating surfaces of the hinge shims, the hinge assemblies 91A-010 and
         91A-050 and the door structure with a clean Material No. 14SBA1 Textile-Lint free
         Cotton -made moist with the Material No. 08BBF1 Non Aqueous Cleaner-- Methyl-
         Ethyl-Ketone -.
     (b) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
         the mating surfaces of the hinge shims and the hinge assemblies 91A-010 and
         91A-050, see PMS 01-02-36
           NOTE : Use the thickness of the hinge shims as recorded during the disassembly
                  procedure.
     (c) Put the hinge shims and the hinge assemblies 91A-010 and 91A-050 in position on the
         door structure.
     (d) Apply the Material No. 06AAA1 Polysulfide Sealant-General Purpose Brushable - to
         the shaft of the screws 91A-100, 91A-130, 91A-160, 91A-165, 91A-170, 91A-175,
         91A-180, 91A-190, 91A-200, see PMS 01-02-36.
     (e) Install the screws 91A-100, 91A-130, 91A-160, 91A-165, 91A-170, 91A-175, 91A-180,
         91A-190, 91A-200, the washers 91A-110, 91A-140 and 91A-145 and the nuts
         91A-120, 91A-150 and 91A-155.
     (f)   Tighten the nuts 91A-120, 91A-150 and 91A-155.
     (g) Torque the screws 91A-200 to 2.0 m.daN (14.751 lbf.ft).
     (h) Put marks on the screws 91A-200 and the door structure with the Material No.
         04SAB2 Varnish Polyurethane-- Marking Structure for identification as torqued, see
         PMS 01-05-67.
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TASK 52-32-17-400-818-A01
Installation of the Door Fairing
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A. Referenced Information
         REFERENCE                                               DESIGNATION
PMS 01-05-66
                                             Referenced Information
                                                   TABLE 1
3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
     Subtask 52-32-17-400-018-A01
     A.   Installation of the Door Fairing
                 NOTE : Use the marks on the door structure and the door web assemblies 71-100,
                        71-170, 71-200 and 71-210 made during the disassembly procedure.
                 (a) Put the edge section assembly 71-210 in position and tighten the studs 71-140.
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     (b) Put the lower L-section 71-100 and the L-section assembly 71-200 in position and
         install the washers 71-120 and the screws 71-110.
     (c) Put the Z-section assembly 71-170 in position and install the washers 71-120 and the
         screws 71-240.
(2) Install the fairing door web assemblies 71-130 and 71-160 as follows:
     NOTE : Use the marks on the door structure and the door web assemblies 71-130 and
            71-160 made during the disassembly procedure.
     (a) Install the door web assembly 71-130 with the washers 71-120, the screws 71-110 and
         the studs 71-140.
     (b) Put the door web assembly 71-160 in position and install the washers 71-120 and the
         screws 71-110.
     (c) If removed, install the support plate 71-190 with the washers 71-120 and the screws
         71-110.
(3) Install the fairings 70-010 and 70-020 as follows:
     (a) If removed, install the sight glass 70-022 as follows:
          1    Put the sight glass 70-022 in position on the fairing 70-020 and install the
               screws 70-024, the washers 70-026 and the nuts 70-028.
          2    Tighten the nuts 70-028.
     (b) Put the fairings 70-010 and 70-020 in position on the fairing structure 70-060 and
         install the washers 70-040 and the screws 70-030 and 70-050.
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TASK 52-32-17-800-801-A01
Adjustment
1.   General
     A.   See REPAIR section for the component parts which have a permanent connection.
     B.   Make sure that the drain valves and the drain holes are clean and have no blockages.
     C.   When no torque value is specified, a standard torque value is applicable.
          -
          NOTE : Apply the Material No. 03HBD9 Synthetic Ester base Grease-General Purpose Low
                 Temp - to all surfaces of parts which move.
2.   Job Set-up Information
     A.   Consumable Materials
           REFERENCE                                        DESIGNATION
14QFB1                             Wire-Locking Dia: 0.8 mm CRES Nickel Alloy -
                                          Consumable Materials
                                                 TABLE 1
     C. Referenced Information
         REFERENCE                                             DESIGNATION
PMS 01-05-66
PMS 01-05-01
PMS 01-05-03
FIGURE 52-32-17-991-014-A          FIGURE 52-32-17-991-014-A-Adjustment of the Hand Lever Assembly
FIGURE 52-32-17-991-015-A          FIGURE 52-32-17-991-015-A-Adjustment of the Latching Mechanism
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           REFERENCE                                           DESIGNATION
FIGURE    52-32-17-991-016-A         FIGURE   52-32-17-991-016-A-Adjustment of     the   Locking Mechanism
FIGURE    52-32-17-991-017-A         FIGURE   52-32-17-991-017-A-Adjustment of     the   Drift Pin Mechanism
FIGURE    52-32-17-991-018-A         FIGURE   52-32-17-991-018-A-Adjustment of     the   Interlock Mechanism
FIGURE    52-32-17-991-019-A         FIGURE   52-32-17-991-019-A-Adjustment of     the   Vent Door Assembly
FIGURE    52-32-17-991-020-A         FIGURE   52-32-17-991-020-A-Adjustment of     the   Proximity Sensors
                                           Referenced Information
                                                  TABLE 3
3. Procedure
     CAUTION : USE ONLY THE SPECIFIED MATERIALS. MATERIALS WHICH ARE NOT
               SPECIFIED, CAN CAUSE DAMAGE.
     Subtask 52-32-17-820-001-A01
     A.   Adjustment of the Hand Lever Assembly
          NOTE : The hand lever assembly (1) must be in the LOCKED position.
          (1) Adjust the hand lever assembly (1) as follows:
                 (a) Adjust the clearance ’A’ as follows:
                      1    Do a check that the clearances ’A’ have the same dimension and are between
                           1.0 and 3.0 mm (0.0394 and 0.1181 in) between the hand lever assembly (1)
                           and the door structure.
                      2    If the clearances ’A’ are not in the limits, change the positions and/or the
                           quantity of the spacer washers (2) to make the necessary adjustment.
                 (b) Adjust the offset ’B’ (flush clearance) between the hand lever assembly (1) and the
                     installed access cover as follows:
                      1    Make sure that the offset ’B’ is between 0.0 and -1.0 mm (0.000 and -0.0393
                           in).
                      2    If the offset ’B’ is not correct, then do the subsequent steps.
                      3    Loosen the nut (4).
                      4    Adjust the offset ’B’ with the bolt (3).
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Subtask 52-32-17-820-002-A01
B.   Adjustment of the Latching Mechanism
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          (e) Adjust the length of the six connecting rods (7) make sure that the lower over-
              centering is correct:
Subtask 52-32-17-820-003-A01
C.   Adjustment of the Locking Mechanism
NOTE : The dimension of the clearance ’C’ must be more than 2.0 mm (0.0788 in).
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(d) If the dimension is less than 2.0 mm (0.0788 in), adjust the control rod (5) as follows:
Subtask 52-32-17-820-004-A01
D.   Adjustment of the Drift Pin Mechanism
               NOTE : This position gives an over-centering height of approx. 1.5 mm (0.0590 in)
                      at the link lever assemblies (1).
          (c) If you cannot install the 98D52308309000 Rigging Pin (2) easily into the link lever
              assemblies (1), adjust the length of the fixed rod (3) and the adjustable rod (4) as
              follows:
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                NOTE : The distance ’Y’ must be between 34.7 and 37.7 mm (1.3662 and 1.4842
                       in).
          (e) Move the hand lever assembly to the UNLOCKED position.
          (f)   Make sure that the retracted drift pins are behind the skin edge of the door, see
                Detail A, B Section A-A.
Subtask 52-32-17-820-005-A01
E.   Adjustment of the Interlock Mechanism
                NOTE : The clearance ’Z’ must be between 1.0 and 1.4 mm (0.0394 and 0.0551 in).
          (c) If the clearance ’Z’ is not in the limits, adjust as follows:
                1    Bend and release the lock plate (4), see Detail B.
                2    Loosen the nut (3) and remove the adjusting screw (2) from the lever (5).
                3    Discard the lock plate (4).
                4    Install the new lock plate (4) with the adjusting screw (2) and the nut (3) on
                     the lever (5).
                5    Adjust the adjusting screw (2) until the clearance ’Z’ is correct, see Detail A.
                     NOTE : The clearance ’Z’ must be between 1.0 and 1.4 mm (0.0394 and
                            0.0551 in).
                6    Tighten the nut (3) and safety it with the lock plate (4).
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Subtask 52-32-17-820-006-A01
F.   Adjustment of the Skin Offset of the Vent Door Assembly
                                                                                             Page 7079
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               7    Make sure that the tab washers (7) are correctly installed on the actuator arms
                    (8).
               8    Close the vent door assembly (9) as follows:
                    a    Push the roller lever of the interlock mechanism to the outer side of the
                         door to release the latching shaft.
                    b    Move the hand lever assembly down to the LOCKED position and push it
                         into the recess of the door structure.
               9    Adjust the bolts (5) until the clearance ’B’ is between 0.2 and 0.6 mm (0.0079
                    and 0.0236 in).
               10   Tighten the nuts (6) and safety them with the tab washers (7), see PMS
                    01-05-03.
Subtask 52-32-17-820-007-A01
G.   Adjustment of the Proximity Sensors
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2   Measure the clearance ’A’ between the proximity sensor 34WV and the target
    (1) installed on the hand lever assembly (2).
3   The clearance ’A’ must be between 1.60 and 2.00 mm (0.0630 and 0.0787 in).
4   If the clearance is not correct, adjust the target (1) until you get the correct
    clearance.
                                                                             Page 7081
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C CLEARANCE "A"
                         CLEARANCE "A"
                                                                   "C"
                                                                                      2
                                                                              "C"
                                                               F
                              E
                                                          10
                         ADJUSTMENT OF
                         HAND OFFSET
                         FOR THE MEASURE
                         POINTS 3, 4 AND 5
                                                                         11
                                                                                                D
                                                                                                                         "B"
5 1
                                                                                                                     D
                                                                                                             ADJUSTMENT OF
                                                               6                                             HAND OFFSET
                                                                                                             FOR THE MEASURE
                                                      7                                                      POINTS 1, 2 AND 6
                                                                   F
                                                  8
                                              9
                                                                                                     1
BEAM4
1 4
                         HAND                                                                            3
                         OFFSET
                                         ACCESS
                                         COVER                                       DIMENSION IN mm (in)
                                                                              "A"    1.0 TO 3.0 (0.0394 TO 0.1181)
                                                                              "B"    0.0 TO −1.0 (0.0000 TO −0.0393)
                                                                              "C"    0.3 TO 0.7 (0.0119 TO 0.0275)
F_CM_523217_1_0140101_01_04
                                                                                                                               Page 7082
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                                                          A
                                                      LATCHING UNIT
                                                      EXAMPLE
                                                                                      3
                                                                                      4
                                                                                      5        2
                                                                                      4
                                                                                      3
LATCHING SHAFT
                                                                           6
                                    1   1
                                                                                 8
                                                                                 9
                                                                                 10       7
                                                                                 9
                                                                                 8
                                             14
                                                                                          11
                                                                                                   LOCKING SHAFT
                                                                            12
13 FR59A
                     NOTE:
                 1   THE RIGGING PIN (1) IS
                     ON AFT DOOR AT FR 59A ONLY
F_CM_523217_1_0150101_01_01
                                                                                                              Page 7083
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                                                   2
                                                   3
                     A
                                                                                   LATCHING
                                                                                   SHAFT
                                                    5
                           B
                         EXAMPLE                                                      LOCKING
                                                                                      SHAFT
                               CLEARANCE "C"
                                                                          B
                                                                               1
                 7
F_CM_523217_1_0160101_01_01
                                                                                          Page 7084
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                                                D5237310000000
                                                                                        A B
                                                                                   DETAIL B MIRROR
                                                                                   IMAGE OF DETAIL A
                                                                                                         A
                               C
                         D                     B
                                                                            DRIFT PIN
                                                                            A
                     A
SECTION
                                                                 EXTENDED
                                                                                                      A−A
                           E
                                              DISTANCE "Y"
                         TYPICAL
                                       IN RETRACTED CONDITION
                                       THE DRIFT PIN MUST BE
                                       BEHIND THE SKIN EDGE
                     5
                     6
                 4
                     7                                                          SKIN EDGE
                                                                                5.0 mm (0.1968 in)
                                                                                                                C
                                   D                                                     E
                                          E
                                                             1
                 BELOW DEAD
                 CENTER ON THE
                 EXTENDED
                 DRIFT PIN
                                                                                                                         2
                                                             E
                                                                                                          ABOVE DEAD CENTER
                                                          3        2                                      ON THE EXTENDED
                                                                                                          DRIFT PIN
F_CM_523217_1_0170101_01_02
                                                                                                                              Page 7085
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                                                           A
                                                                LATCHING
                                                                SHAFT ASSEMBLY
CLEARANCE "Z"
                          B
                                                                B
F_CM_523217_1_0180101_01_01
                                                                             Page 7086
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                                                     D5237310000000
A A
                       8                                            C                           C
                                                                                                        1
                       7
6 1
                            5
                                                                                                            2
                                                                                                3
                                                                                            2       4
                                B
                       7
                                                                                    B
                                                                             CLEARANCE "A" AND "B"
                       6                                                     OF THE VENT DOOR STOP
                                                                             AND SKIN OFFSET CHECK
                                                                        CLEARANCE "B"
                            5
                                                                                                                9
                                                                                5
                           DIMENSION IN mm (in.)
                                                                               10       VENT DOOR CONTOUR
                 "A"       0.5 TO 1.5 (0.0197 TO 0.0590)
                                                                CARGO DOOR CONTOUR
                 "B"       0.2 TO 0.6 (0.0079 TO 0.0236)                                                            CLEARANCE "A"
                                                                                                F_CM_523217_1_0190101_01_02
                                                                                                                              Page 7087
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                                                                                        A
                                                                                   CLEARANCE "A"
                                         A
                                 B
                                                               2
                                                                                          PROXIMITY SENSOR
                                                                                          34WV
                                                               1
                                             B
                                          PROXIMITY SENSOR
                                          12MJ
CLEARANCE "B"
CLEARANCE "C" 4
                                                                               DIMENSION IN mm (in.)
                                                                        "A"   1.6 TO 2.0 (0.0630 TO 0.0787)
F_CM_523217_1_0200101_01_01
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TASK 52-32-17-820-807-A01
General
1.    General
      A.   How to use the Fits and Clearances Table (See Sample TABLE 1)
           (1) A NOTE above the table gives the reference to the related CMM figure.
           (2) Column 1 gives the location number (LOC NO.) of the part.
           (3) Column 2 gives links to the IPL figure item numbers of the mating parts.
           (4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
               (MFR) limits.
           (5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
               service wear limits.
                 NOTE : It is necessary to replace the parts which are not in the limits (See
                        DISASSEMBLY, REPAIR and ASSEMBLY).
      B.   Sample of Fits and Clearances
                                                                                                Page 8001
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TASK 52-32-17-820-808-A01
Fits and Clearances
1.    General
      A.   How to use the Fits and Clearances Table, see TABLE 1.
           (1) A NOTE above the table gives the reference to the related CMM figure.
           (2) Column 1 gives the location number (LOC NO.) of the part.
           (3) Column 2 gives links to the IPL figure item numbers of the mating parts.
           (4) Column 3 gives the dimensions and the assembly clearances of the original manufacturer
               (MFR) limits.
           (5) Column 4 gives the dimension limits and the maximum allowable clearance of the in-
               service wear limits.
                 NOTE : It is necessary to replace the parts which are not in the limits (See
                        DISASSEMBLY, REPAIR and ASSEMBLY).
      B.   Sample of Fits and Clearances
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A A
B C
                                                        SECTION
                                                   B2   B−B
                                                                  B2
B1
                                                           SECTION
                                                            C−C
C1
                                         C2   C3
                                                                  F_CM_523217_1_0210101_01_00
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                                                                           A     B
                                                                                BOLD OF SECTION E−E
                                                                                INSTALLED
                                                                                IN OPPOSITE
                                                                                DIRECTION
                                                     A                               D
                                           B
                                   B
                            B        F2                                                  C
                                     G2
                                                                                                 E
                 SECTION                                 D
                  F−F
                  G−G                               F1
                                                    G1
                     SECTION
                      E−E
                                                                           C       F
                                                                                             G
                                                                   F
                                                         SECTION
                      E1   E2             D1   D2
                                                          D−D          G
F_CM_523217_1_0220101_01_00
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                                                               A
                              A
                 B2         B1     SECTION   B2
                                   B−B
F_CM_523217_1_0230101_01_00
                              Sequence Shaft
                        FIGURE-52-32-17-991-023-A01
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                                                                               A
                                                                       B
                                                             B
                                                         A
                  D
                                                              D
                                                  B
                                                                           C
                 SECTION   D2
                                                                                     C
                                    D1
                 D−D
                                                 SECTION     C2
                                                  C−C             C1
F_CM_523217_1_0240101_01_00
                                   Door Hinge
                           FIGURE-52-32-17-991-024-A01
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TASK 52-32-17-940-809-A01
Special Tools, Fixtures and Equipment List
1.   Special Tools, Fixtures and Equipment List
                                                       SUPPLIERS CODE
     PART No.                 DESCRIPTION               OR NAME AND        WHERE USED         TID
                                                          ADDRESS
355M03213000          Cable Loom                                         TASK
                                                                         52-32-17-700-801-
                                                                         A01
355M03214000          Extension Cable Loom                               TASK
                                                                         52-32-17-700-801-
                                                                         A01
98D52307525000        Adjustment Tool - Cargo         FAPE3              TASK
                      Doors                                              52-32-17-800-801-
                                                                         A01
98D52307525100        Rigging Pin                     FAPE3              TASK
                                                                         52-32-17-800-801-
                                                                         A01
98D52307525200        Rigging Pin                     FAPE3              TASK
                                                                         52-32-17-800-801-
                                                                         A01
98D52308309000        Rigging Pin                     FAPE3              TASK
                                                                         52-32-17-800-801-
                                                                         A01
                                 Special Tools, Fixtures and Equipment
                                                  TABLE 1
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                                                                                 THREAD
                        SECTION                                                   M8x1                                   DIA. X
                         A−A                             A
                                                                                                                                      DIA. Y
                 AF 6.0
                   (0.236)                               A                                                                            3.0
                                                                                                                                     (0.12)
                                                      40.0
                                                                                                                        15.0
                                                     (1.57)
                                                                                                                       (0.59)
                                                                                                                   25.0
                                                                                                                  (0.98)
                                                                                              65.0
                                                                                             (2.56)
                                                                               110.0
                                                                               (4.33)
                                         NUT 1                                                        NUT 2
                              THREAD                                                      THREAD
                               M8x1                                                        M8x1
                                                         AF 17.0                                                                AF 17.0
                                                            (0.67)                                                                 (0.67)
                                                                                             5.0
                                 15.0
                                                                                            (0.20)
                                (0.60)
                                                                                             15.0             DIA. Z
                                                                                            (0.60)
                  NOTE: DIMENSIONS IN MILLIMETERS (INCHES)
F_CM_523217_1_0250101_01_00
                   Tool Set for the Replacement of the Bushes of the Hinge Assemblies
                                     FIGURE-52-32-17-991-025-A01
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TASK 52-32-17-550-801-A01
Storage after Assembly
1.   General
     A.   See Material Storage Data (MSD).
          The MSD document is a chargeable service to support customers with inventory planning, with
          specific focus on shelf life data, hazard information and other related general storage data. A
          copy is provided, free of charge for the customer during the material readiness process. It is
          available on CD-ROM from Airbus, or can be downloaded from the Airbus Spares Portal via
          direct access of Single Sign On (SSO) in AirbusWorld.
2.   Procedure
     Subtask 52-32-17-620-001-A01
     A.   Material Storage Data
          (1) Not applicable.
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INTRODUCTION
TASK 52-32-17-872-801-A01
Introduction Illustrated Parts List (IPL)
1.   General
     A.   The procedure recommended for finding a part number, or details of a part are in paragraph 2
          of this introduction.
     B.   The IPL contains:
          - illustrations that show an exploded view of the parts,
          - the related detailed Parts Lists.
     C.   The IPL is used to identify, to get, keep and issue replacement aircraft parts and units.
     D.   AIRBUS S.A.S. has no responsibility for parts and/or units deleted or revised as a result if
          airline initiated modifications are included.
     E.   Part numbers shown in this document are written to Air Transport Association of America
          (ATA) Specification ISPEC 2200.
     F.   Illustrations are applicable to more than one customer.
     G.   In the Detailed Parts List, each figure has its own page numbering system that starts at zero.
2.   How to use the IPL
     A.   To find a Part Number (P/N) in a Figure or Illustration you can either:
          - Enter the PN in the SEARCH tool within the AirN@v / Workshop. This will show you the
              Figure or Figures where this appears. Click on your chosen Fig/Item number to go open the
              Figure.
          - Or refer to the Alph/Numeric Parts List and find the PN. In the Fig/Item column it will
              show you all the figures where this PN exists, and the Item number. Click one of these to
              open the Figure.
3.   Plan of the IPL
     A.   Indenture System of the Detailed Parts List
           (1) The indenture system shows how parts and assemblies relate to their next higher
               assemblies (NHA) as follows:
               1234567
               Assembly
               Attaching parts for assembly
               .Detail parts for assembly
               .Sub-assembly
               ..Detailed parts for sub-assembly
               ..Sub-sub-assembly
                                                                                                IPL INTRO
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      C.  Suffixes
         SUFFIXES                            DEFINITION                             REMARKS
00 and 40 to 49                  Production Part to drawing
                                                                       The same as the Production Part.
01 to 39                         Production Part not to drawing
50                               Spare Part to drawing                 Spare part is not the same as the
51 to 59                         Spare Part not to drawing             Production Part
60 to 89                         Spare Part not to drawing and not     Number for Product Support
                                 storable                              Breakout, but not for Production
99                               Spare Part to drawing and not
                                 storable
90 to 94                         Specific Part for Repair Kits
                                                                                                 IPL INTRO
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                                                                                              IPL INTRO
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E.   Other Notes
     (1) ORDER OVRLGTH MPN XXXXXXXXXX
         - Identifies a part number with more than fifteen characters that cannot fit in the part
            number column.
     (2) SB XX-XXX
         - Identifies the Service Bulletin (SB) which adds to or changes the Detailed Parts List.
            When the SB number shown in the name column is related to an AIRWORTHINESS
            DIRECTIVE (AD), the letters AD and its number are shown in parenthesis. Also they
            will follow the SB number, for example: PRE SB XX XXX (AD XXXX), POST SB XX
            XXX (AD XXXX), ADDED by SB XX XXX (AD XXXX), DELETED BY SB XX XXX
            (AD XXX), etc.
     (3) SEL FROM
         - Identifies a group of alternative parts from which you can take the necessary ones.
     (4) OVERSIZE/UNDERSIZE
         - Identifies a part as oversize or undersize.
     (5) OPT TO
         - Identifies an optional part that is fully interchangeable with the initial part.
     (6) ALT FROM PN XXXXXXXXXX
         - Identifies an alternate part number (this is a part that is fully interchangeable with the
            initial part after it has had a change(s)).
     (7) BUY PN XXXXXXXXXX
         - Identifies the replacement part for the part in the part number column.
     (8) LM = LOCAL MANUFACTURE
         - Identifies the part number of the basic material (e.g. for seals, hinge strips, extrusion
            etc...) from which the part in the part number column is manufactured.
         - Identifies the unit of measurement followed by the dimensions or quantity.
     (9) SEE CMM OR ACMM
         - Refer to the Component Maintenance Manual or Abbreviated Component Maintenance
            Manual for the part listed in the Detailed Parts List.
     (10) MADE FROM JXXXX, MADE BY VXXXXX, MM XXX
          - Identifies a part that is made from bulk material e.g. seals extrusions etc. and, if
            necessary, the unit of measurement and quantity.
     (11) USED ON MPN
          - Identifies the NHA for a part in the part number column. This is used when the NHA
             is not clear from the Usage Code (almost the same assemblies with details that are not
             the same but have a single breakdown).
                                                                                          IPL INTRO
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        NOTE : Suppliers who manufacture parts for which AIRBUS S.A.S. has an exclusive
                sale right are not given a vendor code.
        - AIRBUS standard parts (Prefix DAN, NSA etc...) are given the supplier code of
          the seller of the parts. If there is more than one seller, a dummy supplier code
          VT0000 is assigned to the related P/N. In this case, the additional cross-
          reference table gives, for each P/N the various supplier codes and their own P/N
          if applicable.
        NOTE : All relevant Supplier Codes are shown in the ’Vendors Name and Code
               List’, which is a part of the IPL INTRO.
                                                                                 IPL INTRO
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VENDOR LIST
                                                                             IPL INTRO
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                                                                            IPL INTRO
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                                                                            IPL INTRO
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                   C
                                          60                           10
                       130
                 120
                                 B
           110
                                     40
100
50
      B
                                          50
                                                                                  C
                  A
           A                                                  C
                                               70
                                                                   A
                                                    30
                             A
80
      30
                                                                  35
           20
                                          40             90
F_PL_523217_01_0_01_00
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10
                       A
          D
                                                          C                  C                 90
C C
B E C
                                C
                                                     C                                              C
C C
                                                                                     C
                                             C
     20
                                                              C
                           60
                                                                                             100
                                        40                    A
                                                     50                100
20                                                        30
                                                                                                        85
                                                                                                             110
            B                                C                                   D                           E
          TYPICAL
                                                                                         F_PL_523217_02_0_01_01
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                                                          110
                                       A                                                              B
10
A D
                                     120
                                                                                              F           F
                                                                                                      F
                                                                                 H
A       G                                                                                                 C
                                       B                            F
                                                                                                  F
    H                                                      F                 H
                                                  F
              100                                               C
                                                                                                      C             30
                           F                                                          E
                                F          C
                                                                                           20
              D
                               C                                E            15
E E 40
                            E
                    G                      140
                                           150
D TO F
                                                 50   D
                                                 60   E
                                                 70   F                                                       160
132 90 170
                               130
        135                                                     80
                                                                                                F_PL_523217_03_0_01_00
                                COVER-ACCESS
                    Figure 03 / FIGURE-52-32-17-950-803-01
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     10                                             A
                                                                     70
                                                                     90
                                        60
                                        70
50
                                                                                            50
          B                                                         80
40
                           130                                           50          30
     50
              100
                                   B
120 130
50
                                             70
                                             90
                    110                      60
                                             70
                             20
130
F_PL_523217_04_0_01_00
                                STRUCTURE ASSY
                      Figure 04 / FIGURE-52-32-17-950-804-01
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30
20
60
10
                         40
                    50
F_PL_523217_05_0_01_00
           MECHANISM ASSY-DOOR
     Figure 05 / FIGURE-52-32-17-950-805-01
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                                                                                                                                 120
                                                                                            30                                   130
                                                                                              60
                                                                                              70                                 110
                                                                                                                                 120
                                                       A                             20                     80                   60
                                                                 350                                  50                         70
                                                                                                                            80
                                                                         140
                                           250                                             40
      A
                                                                               150                                     80
                                                                                                                            50
                  260                                                                                  80
                                             360
                                                                                                230                               60
                                                                  510                                                             70
                                                                                                                            90
                                                                          520 530
260
                        270
                                                                  530                                        60
                                           370                                                                              100
                                                       410                                                   70
                                                       420                                      110
                                           400                                                  220
                                                                                                       570                  200
                              240                                                                      580
270                                  380                                                                                    210
                        230                                                                                  170
                                                                 390                                         180
                                                                                                             190
                                                 430       110                590
                                                           120
                                           390                                            540
                                                                                          550                 600                160
                                                                                          560
                               110
                               220               450
                        490
                              480                                  460
                                                                                     170                         200
                                                                                     180                         210
                                                                                     190
                 120                                                                                                             200
                 500                                                                                                             210
470
10
                                                                                                                  170
                                                                                                                  180
                                                       110                                                        190
                                                       220
                                                       440
                                                                                                            F_PL_523217_08_0_01_00
                           HANDLE ASSY
               Figure 08 / FIGURE-52-32-17-950-808-01
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               200   200
          20
20
                                            150
                                            190
                                                   50
                                                   60
      150                                                                                 70
      190
                                                                              80
                                                                   30
                                                                        70
                                            40
     50                                                                                              40
     60
                                                        70              150
                                                  80
                                                             120                110
10
                                      70
                                                       120              170
                                 90
                                                                                               120
                                                        160
                                                                              180
                                                                                           120
                                                                                                          130
                           180
                                                                                               140
               180
150
                                                        130
                                                                                    180
                                      180
                                                                              210
100
F_PL_523217_09_0_01_00
               LEVER ASSY-HAND
     Figure 09 / FIGURE-52-32-17-950-809-01
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A 10
20
                                                                   50
                                                                   60 40
                                                                   70
                                                                                 200
                                                                                 210
                                                                        230
                                                                        240
                          A                                             250                                30
                                                                                               270
                                                                                          220
                                                     230
                                                     240   200
                                                     250   210
260
                                  200
                          230     210
                          240
                          250
                     90                        190
                          100                  300
                                 110
          50 40            120                                                    130
                                               180                                      150
          60                                   290                     190
          70                                                           300 180    140
                                                                           290
10                              230
                      20        240
                                250                              160
                                        220
                                        200
                                        210 170
                                            280                                         170
                                                                                        280
     30
                      80
F_PL_523217_13_0_01_00
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                                                            A
                                                250
                                                                                                      B
                                                                             260
                                                                             270
                                                            280
                                                             240
                                                                                                                     10
                                                             A
                 B
                                       120           100                            20
                                       290                                          30
                                                105    107
                                                                   70
                                                                   80
                                                                                           30
                                                                                           40
                                                                                           50
                                                                                   60
                                                      130
110                                                   300
                   120
                   290                                140 30
                                      130             310 40
      90         105                                      50
           100                        300140
                 107                      310
                                                70
                        30                      80
                        40
                        50
                               150
                                                                                         70
                                                                                         80
           30                                                           30
           40            70                210                          40                    210
           50            80                310                          50                    310
                                         200                                                    200
                                         300                                                    300
                                                                        230
                        187
                 180
                        185                                                                               190
                                                                                                          290
                                190
                                290
                                                                                         227 225
                  160
                         170                                                              220
F_PL_523217_20_0_01_00
                               DOOR ASSY-VENT
                     Figure 20 / FIGURE-52-32-17-950-820-01
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                          A
       170          130              430
                              410
 420
140
                                                                               330
                                                                               340          350
                                                                                            380
                                                          30   160
                                                         110   400
                                                               370
                                                 100                                        150
                                                                                            160
140                                              320
                                                                              360
310
                                                               370
                                                                       270
                                     320                                      300
                                                               390
60
                                                                              150
                                                                              160           210
                                     90
                                                   10                           220         230
                               10                  20                        280            260
                               20                  30
                                                        390
                               30                                    290
                               40
                                                        250
                               50
                                                                                    240
              120              60                                                    180
                                                                       150
                                           30                          160
                                           40                  250
                               190
                                           200           70    160
                                                         80    400
                                                                           F_PL_523217_21_0_01_00
                       DOOR ASSY-VENT
             Figure 21 / FIGURE-52-32-17-950-821-01
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                                      40
                      10
                                                                 B                       A   TO   C
                                                      A
                                           A
                                                                                                   170
                            C                                                                      180
                                                                                                   190
                                             240
                                             270                                                               140
                                             280                                                               150
                                       260
                                                                 200
              C 230
             AB 290                                        210
                      240
                                250
                                                                       220   B
                                           220   B                                       110
160
                                                                                   120
                                                                                                                80   B
170
                                                                                                  90   B
  130
  140        AC 90
                                                     100
                                                                                             50
                                                                             20   AC         60   AC
                       50                                                    30   B          70
                       60   B
                       70
        80   AC
                                                                                                           F_PL_523217_30_0_01_00
                      MECHANISM ASSY-LATCHING
                  Figure 30 / FIGURE-52-32-17-950-830-01
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                           A
                                                                                              80
                                                                         30
                                                                         40
                                                         80
                                    30                                                              70
                                    40
                                                                                         70
                20
20
                                                               70
                                                                                                              10
                                                                                                   30
                                                    70                         30                  40
                                                                               40
                                         110                                                        50
                                                                              50
                               50
                               30
          100                  40
                50
      90                                                            80
                                               30
                                               40
                                                                                                         60
                                                                                                          20
                                                                                    20
                          80
     30                                                                       70
     40
70
70
70
F_PL_523217_31_0_01_00
                    SHAFT ASSY-LOCKING
            Figure 31 / FIGURE-52-32-17-950-831-01
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                        A
                                                                                                 70
                                                                               90
                                                                              100
                                                    70
                                   90                                                                 120
                                  100
                                                                                           120
                80
80
120
                                              120                                                      90
                                                                                     90               100
                                                                                    100                 110
                                        50
                                                                                   110
                            110
                                                                    10        60
                             90
                            100                                          20
           40
                110                                            70
      30
                                          90
                                         100
                                                                                                              80
                                                                                          80
                       70
      90                                                                            120
     100
120
120
120
F_PL_523217_31_A_01_00
                    SHAFT ASSY-LOCKING
           Figure 31A / FIGURE-52-32-17-950-831-A01
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                                               A
                                                                                               70
                                                                               130
                                                   10
                                                                        20
                                                        70
                                    130
                                                                                                    120
                                                                                        120
80
     80
                                                                                                     90
                                                                                                    100
                                                             120                        90            110
                                               120                                     100
                                                                                     110
                                          50
                                                                                 60
                               40
                                     30
                                                                   70
          110
                         110                   130
                   90
                  100
                                                                                                            80
                                                                                         80
                         70
           130
                                                                         120
                                                             120
                               120
                   120
                                                     A
                                                                                              F_PL_523217_31_B_01_00
                   SHAFT ASSY-LOCKING
          Figure 31B / FIGURE-52-32-17-950-831-B01
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                         A
                                                                                          A
                                                                       100
                                                          50 40      110
                                                                                               120
                                              50
                                                40
                                                                                               30
30
                70
                                                                                      30            80
                                                                                                               40
     40                                                                         30
50
                                                           30
                                                                                                                    50
                                              30
                                                                90
                         40
                    50
                                         30                                                                                10
                              70
                                                                              40                              60
                                                                             50
                                                                                                20
               40
          50
                                                     30                                   40
                                                                                     50
                                    40
                              50                                                                                            30
                                                          30
                                                                                                         40
                                               70
                                                                                                    50
                                         40
                                    50
30
                                                     40
                                                50
                                                                                                                    F_PL_523217_32_0_01_00
                            SHAFT ASSY-LATCHING
                     Figure 32 / FIGURE-52-32-17-950-832-01
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                   A                                                          A
                                                                  70
                                                130 120
                                          130                80
120
90
100 100
            40
                                                                        100       50
                                                                                            120
      120                                                              100
130
                                                  100
                                                                                                  130
                                    100
                                                        60
                   120
                 130
10
                             100                                                                         20
                     40
                                                                        120             110
                                                                       130
           120                                                                    30
        130
                                                                            120
                                            100                          130
                          120
                         130                                                                              100
                                                100
                                     40                                               120
                                                                                   130
                              120
                           130
100
                                            120
                                          130
                                                                                                  F_PL_523217_32_A_01_00
                     SHAFT ASSY-LATCHING
             Figure 32A / FIGURE-52-32-17-950-832-A01
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                                             110
                                       100                                                        A
                                                         120
            A                                            130
                                                         140
                                                                         110
                                                                   100
                                                                                120
                                                                                130
                                                                                140
                                  90
                      150
                                                   70
260
                  160                                         90
                            170
                                                   80               60
                                                        190
180
                                                                                      60
                                                                               50
                                                         140
                                                         220
                                                         250
                                                   240
      210                               230
      220       190
                                                                                             40
200
50
                                                               30        20
                                                                    10
                                                                                           F_PL_523217_33_0_01_00
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                                    100
                              110                                                        A
                                                      150
            A                               90
                                                                 100
                                                       110
                                                                            80
                                                                       90
                        120
                        130
                        140
                                          70
260
                  160                           120
                        170                     130
                                                140        60
                                               190
180
                                                                             60
                                                                       50
                                                 140
                                                 220
                                                 250
                                          240
      210                      230
      220       190
                                                                                    40
200
50
                                                      30         20
                                                            10
                                                                                  F_PL_523217_34_0_01_00
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                                      240
                                      250
                210
                220
                230
                                                                    A
10
                                                                    240
                                                                    250
           A                                      210
                                                  220
                                                  230
                                                                                160
                                            190                90                           70
                                            200                                       80
                      20                                  50
                           30
                                40
                                                                                      180
170
50
                                                    170
                                                        180
      60                                                            70
                                                               80
                           90
                                                    110
                                                    120
                                                    130              160
                            140
                            150
                                     100
                                                                     240
                                                                     250
                                       210
                                       220
                                       230
F_PL_523217_40_0_01_00
          SHAFT-SEQUENCE
Figure 40 / FIGURE-52-32-17-950-840-01
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                                                                                      390
                                                                                      400
                                                                                290   410
                                                        A         290
                                                                                300
                                      210                   270
                                                                                             180
                                     200                                        170
                              30
                              40
                                                        130
                                                               150
      230        220
                                                        140                                              460
350
                                                  150                                 190
                                            390
                                            400
                         10                 410
                              120
                                                                                                               420
                                                                                                               430
                                                                    70
                                                              160                                   390
                                                                                                    400
                                            40                                                      410
                                            50
60
                                                               90
                                                              100
                                                              110
                                                  80
F_PL_523217_41_0_01_00
                          SHAFT-SEQUENCE,CONTINUED
                       Figure 41 / FIGURE-52-32-17-950-841-01
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                                                          A                        420
                                                                                                 350   400
                                                                                    430                410
                                                                            200
                                                    290
                                                    300                 210
                                                           250
                        310
                 290                     240                                              370                   460
                 340    220                                                               380
                 360                                                                      390                          440
            20         230
                                                                                                                450
  320
                                                                280
                                                    280
                                                                                                        180
                                                                                  170
                                         290
                                         300
                                                          130
                        30                                        150
                        40                                140
             260
      270                                                                                                      460
                                                                                           190
330                                            370 150
                                               380
                              10               390
                                   120
                                                                                                                      400
                                                                                                                      410
                                                                       70
                                                                 160                                          370
                                                                                                              380
                                               40                                                             390
                                               50
60
                                                                 90
                                                                100
                                                                110
                                                    80
F_PL_523217_41_A_01_00
                           SHAFT-SEQUENCE,CONTINUED
                       Figure 41A / FIGURE-52-32-17-950-841-A01
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                                                                                 420
                                                         A                                    350
                                                                                                       400
                                                                                  430                  410
                                                                       200
                                                        470          210
                                                              250
                                                                                                              460
                                                                                                                    440
                                                                                       370                    450
                         220                                                           380
                                                                                       390
                          230
                  310
            260
      270
330                                  300
                                     480                             280
                               240                                                            180       460
                        290                                                                                           400
                        340                                                      190                                  410
                        360    30                                          170
                               40                130
      320
            20
                                                      140 150
                                             150
                                                                                        190
                                       370
                                       380                                                                    370
                                       390                                                                    380
                         120                                                                                  390
                    10
                                                                70
                                                         160
                                           40
                                           50                         90
                                                                     100
                                            60                       110         A
                                                 80
                                                                                                    F_PL_523217_41_B_01_00
                 SHAFT-SEQUENCE,CONTINUED
             Figure 41B / FIGURE-52-32-17-950-841-B01
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                                                    A
                                                            240
                                                         60 250
                                                         70 280
50
   A                  260                                                  60
               250                                                         70 60
               270                                                             70
                                                                              290
110
160
                                     210
                                                  50
                                                       220
                                                       300
40
180
                            190
                             200                                          80
                                                                    30
                                                               20
                              170                        80         10
                                                  110                     230
                                   160                   90
                                                              100
                                                                                      110
                                                        160
                                                                                130
                                            150
                                                                    120         140
F_PL_523217_44_0_01_00
      MECHANISM-INTERLOCK
Figure 44 / FIGURE-52-32-17-950-844-01
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                                           A
                                   40
20
30
90
80
                                                                                  120
                                   50
                                   60
                                                                     130
         B                                                           140
70
                                               100
                        20
100
110
50                                             10
60
                   30
F_PL_523217_50_0_01_00
                    HOUSING-VALVE
         Figure 50 / FIGURE-52-32-17-950-850-01
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                                                                     20
                                                               A                          B
 A
                                                                                                                  230
                                                    50                                                            240
10 200
                       C                                                            210
                                                                                          190
      B                                                                             220
      270
                        280
                           280                                                                         220
            60                                                                  C                      240
                                             280
                                                                          260              250
                                              G
                                  320                    320
                                        D
                 280                                E
                              F
                                   320
                                                                                                     150
                                                                      80
                                             290               140
                                             300
184
            F G                                                                             D
                  182
                                                                                                             80
110   F
                                                                      E                         70
                                              120   F
                                              170   G
                                    80   G                                      110
                                                                          180
F_PL_523217_60_0_01_00
                          ELECTRICAL SYSTEM
                  Figure 60 / FIGURE-52-32-17-950-860-01
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A 20
C
                                                                   50
                      A
                                                   60
                                                   70
             C
                                  50
                                                                 B
                                                                   10
     10
20
                                                        30
     60
     70                   60
                          70                                               30
                                         60                                70
                                         70                          20
40
F_PL_523217_62_0_01_00
                      SENSOR-DOOR
          Figure 62 / FIGURE-52-32-17-950-862-01
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40
30
20
F_PL_523217_63_0_01_00
          BLOCK-TERMINAL
Figure 63 / FIGURE-52-32-17-950-863-01
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               40
60
40
50
10
                                                           26
                                                           28
          40                                  60
          50
                                                                             22
                                                      24
                                                                        30
                                                     20                 40
F_PL_523217_70_0_01_00
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                                                               110
                                                               120
230
130
                  20
      110                                         10
      120                           230
250
                                                                                            140
                                                                                            150
                              190
                                          110
 160                                      120
                              230
120                                                                        180
                                          30                  70                      140
240
                                                              80                      220
                                                           230
            170                                       90
                                                50                                        210
                        40                      60
                        50                                           270
                                                260
                                                               110
                               90                              120
                        110                                    100
                        120                                    200
F_PL_523217_71_0_01_00
                    STRUCTURE-FAIRING
            Figure 71 / FIGURE-52-32-17-950-871-01
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                                                                    20
                                                               40        30                130
                          C
                                             A                                      180            160
                   A                                170
                                                                                                          170
          B
                                                                                                         190
                                                                                                           160
                               140
                               150
      C
                                                                                                         100
                                                                                                   110
                              100                                                                  120
                                      140                                     140
                                      150                                     150
                         10
                                             140 110
                                             150 120
              90
110                                    190
120
                    70                                    80
               50
                                              210                                            130
                    60
200
                                       110
                                       120
                                                           140                                     100
                                                           150
                       140           110
                       150           120
F_PL_523217_90_0_01_00
                       HINGE INSTL
          Figure 90 / FIGURE-52-32-17-950-890-01
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                                                                  20        A
                                                             40        30       130
                           C
                                                                                              170
                                                                                       160
                    A                                 170
                                                                                                    160
           B                                           180
185
C 175
100
                                                                                            145
                                                                                            155
                                                                                   140
                                                                                   150
                                            140
                          10                150 145
                                                155
110
120            90
                                      190
                                                B
                     70                                     80
                50
                                              210                                     130
                     60
200
                                     110
                                     120
                                                                 140                        100
                                                                 150
                               140
                               150   110
                                     120
                                                                                F_PL_523217_90_A_01_01
                        HINGE INSTL
          Figure 90A / FIGURE-52-32-17-950-890-A01
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                                                           40
                                                                      A
                                                                160
                          170
          A
      B                                                                            180
 C
                                                                                          20
                                                                                                10
                                                                                          30
                                                 140
                                                 150
                                                                                  100
          140
          150
                                                                              110
                                                                              120
                                  110
                                  120
                      100
      C                                                         B
                                               185                          105
                                                                      200
                                                                                  130
                                               70                                         190
                                          50
                                               60
                                                                                           170
                     80
                90
110                                                  115
120                                                  125
160
                                                                                    140
                                                                                    150
                            115
                            125
                                        140
                                        150
F_PL_523217_91_0_01_01
                       STRUCTURE-DOOR
              Figure 91 / FIGURE-52-32-17-950-891-01
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                                                                A
                                                           40
                                                                160
                          170
          A
      B                                                                            180
 C
                                                                                          20
                                                                                                10
                                                                                          30
                                                 140
                                                 150
                                                                                  100
          140
          150
                                                                              110
                                                                              120
                                  110
                                  120
                      100
      C                                                               B
                                               175                          165
                                                                      200
                                                                                  130
                                               70                                         190
                                          50
                                               60
                                                                                           170
                     80
                90
110                                                  145
120                                                  155
160
                                                                                    140
                                                                                    150
                            145
                            155
                                        140
                                        150
F_PL_523217_91_A_01_01
                    STRUCTURE-DOOR
          Figure 91A / FIGURE-52-32-17-950-891-A01
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001A
001B
001C
001H
10C 20C
001D
001G
001E
001F
10E 20F
F_PL_523217_95_0_01_00
                           ROD ASSY
             Figure 95 / FIGURE-52-32-17-950-895-01
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                                                           A B
        C                                                                                 40   A
                                                                                         120   B
                                              80   A                 60   A
                                                                    140   B
                      B
                  A
E                                                          70   A                               20  A
            210                                            150  B                              100  B
                                                                          30   A
                                                                          110  B
                                50   A 40 A
                                130  B 120B
                                                    20 A
                                                   100 B
                                  D                                 C
                          190
170
F_PL_523217_96_0_01_00
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E
                                    A B
                                                   150   B
                                                                              40   A
    C           D                                                            110   B
                                                         60    A
                                                         130   B
                    B
                A
                                               A
                                              70                                       20   A
                                               B
                                             140                                       90   B
E
          260                                                   30 A
                                                               100 B
                     50 A       A
                               40
                    120 B       B
                              110
                                    20   A
                                    90   B
                                                                               210
                                                   C
                D
    230                                                200
170
                                                                       190
                        240
F_PL_523217_97_0_01_00
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