December -2012 Monthly Turnover : 7,20,000 Per Day:15770 M/C - 1 180T

B/D TIME SUM

Sr. Shot / Prodn. OK Shot Achved
No.
Shift Operator Name Componant
Shift Shot
Rejn.
Shots Rate
Plan
Amount TOTAL TOTAL Remarks
B/D
1 D Jitendar,Daya Advik Trial - 260 (T1) 1200 350 18 333 11930 0
N Naresh,Jaydev FCB KVTO M11 - M12 1200 250 13 238 11.02 11930 2617
Naresh,Jaydev RVB KPLA M24 - M25 300 15 285 11.04 11930 3146
2 D Jitendar,Daya RVB KPLA M22 - M23 550 28 523 11.04 15770 5768 5.30 Bhatti bolt broke -2hrs,coil fuse broke - 3:30mins
N Sachin,Jaydev RVB KPLA M22 - M23 1450 73 1378 11.04 15770 15208 3.00 Return bolt slip - 25min,M23 ball pin broke, flash cleaned,M22 flash problem
3 D Digamber,Jitendar RVB KPLA M22 - M23 1450 73 1378 11.04 15770 15208
N Sachin,Jaydev RVB KPLA M22 - M23 1300 65 1235 11.04 15770 13634 2.00 Angle pin broke by day person, Piston change -2,M23 ball pin broke
4 D Jitendar,Digamber RVB KPLA M22 - M23 1200 1600 80 1520 11.04 15770 16781 0.50 Metal problem - 30mins off,Piston change -1
N Sachin,Naresh RVB KPLA M22 - M23 1200 1600 80 1520 11.04 15770 16781 2.00 M23 tapping pin broke, Piston change -2times,bhatti metal problem
5 D Digamber,Jitendar RVB KPLA M22 - M23 1200 1200 60 1140 11.04 15770 12586
D Digamber,Jitendar KPHO STAR M5 - M12 1200 400 20 380 30.08 15770 11430
N Sachin,Jaydev KPHO STAR M5 - M12 1200 2350 118 2233 14.08 15770 31434 0.10 Piston change - 2 times
6 D Digamber,Jitendar KPHO STAR M5 - M12 1200 2450 123 2328 14.08 15770 32771 Piston change -2 times, compressor problem - 30mins,nitrogen bottle oil poblem - 30mins
0.06
N Naresh,Jaydev KPHO STAR M5 - M12 1200 2350 118 2233 14.08 15770 31434 Piston change -1times
7 D Weekly Off
N Weekly Off
8 D Weekly Off
N Digamber,Jitendar KPHO STAR M5 - M12 1200 2600 130 2470 14.08 15770 34778
9 D Ajay,Jaydev
Machine Off - No
KPHO STAR M5 - M12 1200 1600 80 1520 14.08 15770 21402
N Operator
Machine Off - No
10 D Operator
N Digamber,Jitendar KPHO STAR M5 - M12 1200 1200 60 1140 14.08 15770 16051
11 D Sachin,Jaydev KPHO STAR M5 - M12 1200 1900 95 1805 14.08 15770 25414
N Digamber,Jitendar KPHO STAR M5 - M12 1200 2400 120 2280 14.08 15770 32102
12 D Sachin,Jaydev KPHO STAR M5 - M12 1200 2350 118 2233 14.08 15770 31434
N Jitendar KPHO STAR M5 - M12 1200 1600 80 1520 14.08 15770 21402
13 D Sachin,Jaydev KPHO STAR M5 - M12 1200 2150 108 2043 14.08 15770 28758
N Digamber KPHO STAR M5 - M12 1200 2400 120 2280 14.08 15770 32102
14 D Weekly Off
N Weekly Off
15 D Digamber,Jitendar KPHO STAR M5 - M12 1200 3050 153 2898 14.08 15770 40797
N Sachin,Jaydev KPHO STAR M5 - M12 1200 1800 90 1710 14.08 15770 24077
16 D Digamber,Sachin RVB KTCO (MM) 1200 100 5 95 15770 0
D Digamber,Sachin FCB KVTO M13 - M14 25 1 24 0
N Sachin,Jaydev FCB NCV M8 - M9 1200 900 45 855 15770 0
17 D Digamber,Jitendar FCB NCV M8 - M9 1200 1300 65 1235 15770 0
N Sachin,Jaydev FCB NCV M8 - M9 1200 1200 60 1140 15770 0
18 D Digamber Advik Trial - 160 (T2) 1200 100 5 95 15770 0
D Digamber FCB A73 M1 - M2 1200 60 1140 0
N Sachin,Jaydev FCB A73 M1 - M2 1200 1800 90 1710 15770 0
19 D Digamber,Jitendar FCB A73 M1 - M2 1200 2000 100 1900 15770 0
N Sachin,Jaydev Spaco 51 1200 1500 75 1425 16 15770 22800
20 D Digamber,Jitendar Spaco 51 1200 1300 65 1235 16 15770 19760
N Sachin,Jaydev Spaco 51 1200 1500 75 1425 16 15770 22800 0.17 Bhatti problem, Soldering observed many times
21 D Weekly Off 1200 0 0 15770 0
N Weekly Off 1200 0 0 15770 0
22 D Sachin,Jaydev Spaco 51 1200 1700 85 1615 15770 0 2.00 Die polished as soldering observed, Pin change
N Digamber Spaco 51 1200 1400 70 1330 15770 0 1.00 Oil removed from nitrogen bottle, ejector jam problem, m/c off for dinner - 30mins
23 D Sachin,Jaydev Spaco 51 1200 600 30 570 15770 0 0.50 soldering observed so polished, fix side wedge broke - 2:15mins
D Sachin,Jaydev DT KTEO M5 - M8 1200 550 28 523 15770 0
N Digamber,Jitendar DT KTEO M5 - M8 1200 1300 65 1235 15770 0
24 D Sachin,Jaydev RVB KTCO M10 - M11 1200 250 13 238 15770 0
N Digamber,Jitendar RVB KTCO M10 - M11 1200 1200 60 1140 15770 0 0.15 M10 cavity fix side pin broken
25 D Sachin,Ashok RVB KTCO M10 - M11 1200 1200 60 1140 15770 0 0.50 Cooling added on fix side,packing inserted in M11 core, Piston change -2
N Digamber,Jitendar RVB KTCO M10 - M11 1200 1600 80 1520 15770 0 0.25 Piston change -2
26 D Sachin,Ashok
Machine off - Tiebar
RVB KTCO M10 - M11 1200 1400 70 1330 15770 0
N broke 1200 0 0 15770 0
27 D 1200 0 0 15770 0
N Digamber,Jitendar RVB KPLA M22 - M23 1200 750 38 713 15770 0 2.00 Fix side pin broke - 4 times so 1 cavity die run
28 N 1200 0 0 15770 0
D 1200 0 0 15770 0
29 N 1200 0 0 15770 0
D 1200 0 0 15770 0
30 N 1200 0 0 15770 0
D 1200 0 0 15770 0
31 N 1200 0 0 15770 0
60000 65525 3276 62249 374.54 855830 582474 19.53 0
FCB KTPO M3,M4
 December - 2012 Monthly Turnover : 6,20,000 Per Day:11930 M/C - 2 80T
B/D TIME SUM
Shot / Prodn. OK Shot Achved
Date Shift Operator Name Componant
Shift Shot
Rejn.
Shots Rate
Plan
Amount TOTAL
TOTAL
Remarks
B/D
1 D Shrawan,Gorakh BBS BD 06 M4 - M5 1500 1900 95 1805 12.68 11930 22887 0:00 Ejector Pin change,M5 side core pin change,Piston change -1
44570
N Sitaram,Ajat BBS BD 06 M4 - M5 1500 1800 90 1710 12.68 11930 21683 3:36 Piston change -1
2 D Gorakh BBS BD 06 M4 - M5 1500 1850 93 1758 12.68 11930 22285 1.00 M12cavity core pin broke,Fix side pin broke -45mins
33729
N Ajay BBS BD 06 M4 - M5 1500 950 48 903 12.68 11930 11444
3 D Daya,Gorakh BBS NCV M10 - M12 1500 1400 70 1330 12.68 11930 16864 1.30 All core pin polish - 35mins,Catching marks observed so core put in casting soda
37766
N Ajay,Naresh KSPO DT M9 - M12 1500 950 48 903 23.16 11930 20902 Retorn bolt getting loose
4 D Gorakh,Daya KSPO DT M9 - M12 1500 2200 110 2090 23.16 11930 48404
86908
N Ajay KSPO DT M9 - M12 1500 1750 88 1663 23.16 11930 38504
5 D Daya,Gorakh KSPO DT M9 - M12 1500 1350 68 1283 23.16 11930 29703 2.00 Water leakage from piston rod,2.50 pin NOGO issue fix side unloaded and correction done
77007
N Naresh,Ajay KSPO DT M9 - M12 1500 2150 108 2043 23.16 11930 47304 1.15 Piston change -1,Fix side unloaded by day person -1hroff
6 D Daya,Gorakh KSPO DT M9 - M12 1500 2150 108 2043 23.16 11930 47304 0.30 Compressor problem - 30mins,crucible break
47304
N Machine Off - No Operator
7 D Weekly Off
N Weekly Off
8 D Machine Off - No Operator
30803
N Gorakh KSPO DT M9 - M12 1500 1100 55 1045 23.16 11930 24202 0.15
9 D Naresh KSPO DT M9 - M12 1500 300 15 285 23.16 11930 6601
D Naresh KSPO DT M9 - M12 1500 900 45 855 23.16 19802 68206
N Daya,Gorakh KSPO DT M9 - M12 1500 1900 95 1805 23.16 11930 41804

10 D Ajay KSPO DT M9 - M12 1500 1200 60 1140 23.16 11930 26402

46695
N Daya,Gorakh KTEO BBS M11-M12 1500 2050 103 1948 10.42 11930 20293 0.15 Core pin change

11 D Ajay KTEO BBS M11-M12 1500 1050 53 998 10.42 11930 10394 0.45 Angle pin broke, core pin change -2
30687
N Daya,Gorakh KTEO BBS M11-M12 1500 2050 103 1948 10.42 11930 20293 0.15 Piston tukdi change,Casting getting stuck
12 D Deepchand,Ajay KTEO BBS M11-M12 1500 1600 80 1520 10.42 11930 15838 0.15 Piston change-1,M12 core pin change
37121
N Daya,Gorakh KTEO BBS M11-M12 1500 2150 108 2043 10.42 11930 21283 0.15
13 D Deepchand,Naresh KTEO BBS M11-M12 1500 1950 98 1853 10.42 11930 19303 0.15 M12 core pin change,Piston change,M11 core pin change
38606
N Daya KTEO BBS M11-M12 1500 1950 98 1853 10.42 11930 19303 0.15
14 D Weekly Off
N Weekly Off
15 D Daya KTEO BBS M11-M12 1500 1800 90 1710 10.42 11930 17818 0.15
31182
N Naresh,Ajay KTEO BBS M11-M12 1500 1350 68 1283 10.42 11930 13364
16 D Daya,Gorakh KTEO BBS M11-M12 1500 1700 85 1615 10.42 11930 16828 0.15 Side core pin change,Core pin change
29202
N Anil KTEO BBS M11-M12 1500 1250 63 1188 10.42 11930 12374
17 D Daya,Gorakh KTEO BBS M13-M14 1500 1950 98 1853 10.42 11930 19303 0.15
34647
N Ajay,Naresh KTEO BBS M13-M14 1500 1550 78 1473 10.42 11930 15343 0.15 Piston change-4, core pin change
18 D Daya,Gorakh KTEO BBS M13-M14 1500 200 10 190 10.42 11930 1980
D Daya,Gorakh KTEO BBS M11-M12 1100 55 1045 10.42 11930 10889 1.15 26727 Die Change,Piston jam in sleeve
N Ajay KTEO BBS M11-M12 1500 1400 70 1330 10.42 11930 13859
19 D Daya,Gorakh KTEO BBS M11-M12 2200 110 2090 10.42 11930 21778
N Sonu,anil KTEO BBS M11-M12 1900 95 1805 10.42 11930 18808
20 D Gorakh,Daya KTEO BBS M11-M12 2150 108 2043 10.42 11930 21283 0.15 Piston jam -1hr off, Pum gauage checked, Piston change -2
N Anil KTEO BBS M11-M12 1300 65 1235 10.42 11930 12869 1.20 Angle pin broke,Core pin broke,Piston change -1
21 D Weekly Off 0 0 11930 0
N Weekly Off 0 0 11930 0
22 D Sonu,anil KTEO BBS M11-M12 1000 50 950 10.42 11930 9899 0.15 Soldering observed in core pin so changed - 2 Nos.
N Daya KTEO BBS M11-M12 1450 73 1378 10.42 11930 14354
23 D Sonu,anil KTEO BBS M11-M12 1800 90 1710 10.42 11930 17818 0.15 Pin change
N Daya KTEO BBS M11-M12 900 45 855 10.42 11930 8909 1.00 Angle pin broke
24 D Ajay,Ashok KTEO BBS M11-M12 1100 55 1045 10.42 11930 10889 0.20 side core pin bend
N Daya,Gorakh KTEO BBS M11-M12 1600 80 1520 10.42 11930 15838 2.00 Ejector pin change,Angle pin broke
25 D Sonu,anil KTEO BBS M11-M12 1600 80 1520 10.42 11930 15838 0.30 Soldering observed in core pin so changed
N Gorakh,Daya KTEO BBS M11-M12 1700 85 1615 10.42 11930 16828 0.50 Piston change,Core pin change
26 D Sonu,Jaydev KTEO BBS M11-M12 1800 90 1710 10.42 11930 17818 0.20 Core pin change m11 cavity
N Gorakh,Daya KTEO BBS M11-M12 2100 105 1995 10.42 11930 20788 0.15 Piston change,Core pin change, Side core pin change - 2 Nos.
27 D Sonu, Jaydev KTEO BBS M11-M12 1800 90 1710 10.42 11930 17818 1.00 Fix side soldering observed,M12 cavity pin bend
N Gorakh KTEO BBS M11-M12 1850 93 1758 10.42 11930 18313 0.30 Piston change,Spraygun pipe crack - 1hr,Side core pin bend - 2 Nos.
28 D 0 0 11930 0
N 0 0 11930 0
29 D 0 0 11930 0
N 0 0 11930 0
30 D 0 0 11930 0
N 0 0 11930 0
31 D 0 0 11930 0
N 0 0 11930 0
75200 3760
Total 10:48

;
Hyva
 December - 2012 Monthly Turnover : 6,20,000 Per Day:11930 M/C - 3 80T
Achve
d B/D TIME SUM
Shot / Prodn. OK Shot
Date Shift Operator Name Componant
Shift Shot
Rejn.
Shots Rate
Plan TOTAL
TOTAL
Remarks
Amoun B/D
t
1 D
5572
N Deepchand PA 1500 850 43 808 6.9 11930 5572
2 D Sandeep PA 1500 1000 50 950 6.9 11930 6555

N Daya KTEO BBS M11 - M12 1500 300 15 285 10.42 11930

3 D Amit,Shrawan KTEO BBS M11 - M12 1500 1400 70 1330 10.42 11930 13859
22551
N Sitaram FCB KRYO M1 1500 1000 50 950 9.15 11930 8693
4 D Shrawan,Amit FCB KRYO M1 1500 1300 65 1235 9.15 11930 11300
D Shrawan,Amit KTEO BBS M11 - M12 250 13 238 10.42 11930 2475 27139
N Sitaram KTEO BBS M11 - M12 1500 1600 80 1520 10.42 11930 15838
5 D Shrawan,Amit KTEO BBS M11 - M12 1500 2150 108 2043 10.42 11930 21283
40586
N Sitaram,Deepchand KTEO BBS M11 - M12 1500 1950 98 1853 10.42 11930 19303
6 D Amit,Shrawan KTEO BBS M11 - M12 1500 2000 100 1900 10.42 11930 19798
41576
N Sitaram,Deepchand KTEO BBS M11 - M12 1500 2200 110 2090 10.42 11930 21778
7 D Weekly Off
N Weekly Off
8 D Sitaram,Deepchand BBS KTEO M13 - M14 1500 500 25 475 10.42 11930 4950 0.20 Piston change -1
20788
N Shrawan BBS KTEO M13 - M14 1500 1600 80 1520 10.42 11930 15838
9 D Deepchand KTEO BBS M13 - M14 1500 1150 58 1093 10.42 11930 11384
16828
N Amit,Shrawan KTEO BBS M13 - M14 1800 550 28 523 10.42 11930 5444
10 D Sitaram,Deepchand KTEO BBS M13 - M14 1500 700 35 665 11930 0 0.20 15698 Piston change -2
D Sitaram,Deepchand Motion - Trial 100 5 95 0
D Sitara,Deepchand Motion - Trial
N Shrawan,Amit RVC KWSO M5,M6 1500 1700 85 1615 9.72 11930 15698 0.20 Piston change - 1
11 D Sitaram,Deepchand RVC KWSO M5,M6 1500 2300 115 2185 9.72 11930 21238
42476
N Shrawan,Amit RVC KWSO M5,M6 1500 2300 115 2185 9.72 11930 21238 0.20 Piston change -1
12 D Sitaram,Anil RVC KWSO M5,M6 1500 2400 120 2280 9.72 11930 22162
45708
N Amit,Shrawan RVC KWSO M5,M6 1500 2550 128 2423 9.72 11930 23547
13 D Sitaram,Anil RVC KWSO M5,M6 1500 400 20 380 9.72 11930 3694 0.20 Piston change -1
D Sitaram,Anil JT Cover 1000 50 950 30 28500 #REF!
N Amit JT Cover 1500 1400 70 1330 30 11930 39900 0.20 Piston change -1
14 D Weekly Off
#REF!
N Weekly Off
15 D Sachin DT KTEO M9 - M12 1500 150 8 143 11930 0
D Shrawan BBS BD 06 M4 - M5 1500 1600 80 1520 12.68 11930 19274
#REF!
N Sitaram,Deepchand BBS BD 06 M4 - M5 1500 2500 125 2375 12.68 11930 30115 0.20 Piston change -1
16 D Shrawan BBS BD 06 M4 - M5 1500 2050 103 1948 12.68 11930 24694
54809
N Sitaram,Deepchand BBS BD 06 M4 - M5 1500 2500 125 2375 12.68 11930 30115 1.00 Pin not available so pin made of mounting hole
17 D Shrawan,Amit BBS BD 06 M4 - M5 1500 2450 123 2328 12.68 11930 29513
73517
N Sitaram,Deepchand DT KSPO M 9 - M12 1500 2000 100 1900 23.16 11930 44004 0.20 Piston change -1
18 D Shrawan,Amit DT KSPO M 9 - M12 1500 2500 125 2375 23.16 11930 55005
N Sitaram,Deepchand DT KSPO M 9 - M12 1500 2000 100 1900 23.16 11930 44004
19 D Amit,Shrawan DT KSPO M 9 - M12 1500 1400 70 1330 23.16 11930 30803 #REF!
D Amit,Shrawan BBS NCV M10 - M13 1500 550 28 523 0 11930 0 2.00 2hr machine off for cleaning
N Sitara,Jaydeep BBS NCV M10 - M13 1500 1050 53 998 0 11930 0
0
20 D Shrawan,Amit BBS NCV M10 - M13 1500 1650 83 1568 0 11930 0 3.00 Die change, core pin change
N Ajay BBS NCV M10 - M13 1500 850 43 808 6.9 11930 5572
#REF!
21 D Weekly Off 1500 0 0 6.9 11930 0
 N Weekly Off 1500 0 0 6.9 11930 0
#REF!
22 D Deepchand,Ajay FCB KRYO M1 1500 1650 83 1568 6.9 11930 10816 0.20 Piston change -1
N Shrawan,Amit FCB KRYO M1 1500 1800 90 1710 6.9 11930 11799 0.50 Piston rod got jam - 1hr
#REF!
23 D Sitaram,Deepchand FCB KRYO M1 1500 1900 95 1805 6.9 11930 12455 1.00 Core pin change, Piston change -1
N Amit,Shrawan FCB KRYO M1 1500 1700 85 1615 6.9 11930 11144 0.20 Piston change -1
11144
24 D Sitaram,Deepchand PA 1500 1050 53 998 11930 0 0.30 Piston change, bhatti problem
N Amit PA 1500 1700 85 1615 6.9 11930 11144 0.20 #REF! Piston change -1
25 D Sitaram,Deepchand PA 1500 2350 118 2233 6.9 11930 15404 0.20 Piston change -1
N Amit,Shrawan PA 1500 2150 108 2043 11930 0 1.00 Piston jam -1 hr off
0
26 D Sitaram,Deepchand PA 1500 1000 50 950 11930 0 0.20 Piston change -1,
D Sitaram,Deepchand DT KSPO M 9 - M12 1500 100 5 95 11930 0
D Sitaram,Deepchand DT KSPO M 9 - M12 800 40 760 6.9 11930 5244 0.50 #REF! Cooling not started so D slot catching problem,Pistom change -1
N Shrawan,Amit RVC KWSO M5,M6 1500 1950 98 1853 6.9 11930 12782
27 D Sitaram,Deepchand RVC KWSO M5,M6 1500 2200 110 2090 6.9 11930 14421 0.50 Piston change,
29825
N Shrawan RVC KWSO M5,M6 1500 2350 118 2233 6.9 11930 15404 0.20 Piston change
28 D 1500 0 0 11930 0
N 1500 0 0 11930 0
29 D 1500 0 0 11930 0
N 1500 0 0 11930 0
30 D 80600 4030 12.60
N
31 D
N
BYST BD06 M4,M5
 December - 2012 Monthly Turnover : 7,20,000 Per Day: 15770 M/C -4 180T
B/D TIME SUM
Shot / Prodn. OK Shot Achved
Amount TOTAL TOTAL Remarks
Date Shift Operator Name Componant Rejn. Plan
Shift Shot Shots Rate
B/D
1 D Ramakant,Ramraj Deeksha - Upper Body 1200 600 30 570 14 15770 7980 2.00 Core pin change -1, ball pin change -1
17290
N Shrawan,Kamdev Deeksha - Upper Body 1200 700 35 665 14 15770 9310
2 D Ramakant,Ramraj Deeksha - Upper Body 1200 700 35 665 14 15770 9310
18620
N Raju,Kamdev Deeksha - Upper Body 1200 700 35 665 14 15770 9310
3 D Raju,Kamdev Deeksha - Upper Body 1200 900 45 855 14 15770 11970
21945
N Ramraj Deeksha - Upper Body 1200 750 38 713 14 15770 9975 0.50 Bhatti Problem - M/c off 8hrs

4 D Kamdev,Raju Deeksha - Upper Body 1200 700 35 665 14 15770 9310 0.50 #REF! Bhatti Problem - M/c off 5hrs

N Ramakant,Ramraj Deeksha - Upper Body 1200 800 40 760 14 15770 10640 0.20 Piston change -1
13300
5 D Kamdev,Raju Deeksha - Upper Body 1200 200 10 190 14 15770 2660

D Raju,Kamdev Crompton - Trial 150 8 143 15770 0

D Raju,Kamdev RVB KPLA M22 - M23 1200 600 30 570 11.04 15770 6293 1.00 Metal not ready
20452
N Ramakant,Ramraj RVB KPLA M22 - M23 1200 1350 68 1283 11.04 15770 14159 1.50 Metal not ready
6 D Kamdev RVB KPLA M22 - M23 1200 1400 70 1330 11.04 15770 14683 0.20 Piston Change -2,Tukdi Change
31464
N Ramakant,Ramraj RVB KPLA M22 - M23 1200 1600 80 1520 11.04 15770 16781 2.00 Die change to deeksha top

7 D Weekly off

N Weekly off 1.00 Casting stuck at fix side so polished

8 D Ramakant,Ramraj RVB KPLA M22 - M23 1200 800 40 760 11.04 15770 8390
22549
N Kamdev,Daya RVB KPLA M22 - M23 1200 1350 68 1283 11.04 15770 14159
9 D Nitin RVB KPLA M22 - M23 1200 1150 58 1093 11.04 15770 12061
27793
N Kamdev,Jitendar RVB KPLA M22 - M23 1200 1500 75 1425 11.04 15770 15732

10 D Sachin,Nitin RVB KPLA M22 - M23 1200 100 5 95 11.04 15770 1049

D Sachin,Nitin RVB KPLA M26 - M27 250 13 238 15770 0

D Sachin,Nitin RVB KPLA MM 1200 0 0 15770 0

262
N Kamdev RVB KPLA M22 - M23 1200 25 1 24 11.04 15770 262
11 D Nitin RVB KPLA M22 - M23 1200 500 25 475 11.04 15770 5244 #REF!
N Kamdev RVB KPLA M22 - M23 1200 1600 80 1520 11.04 15770 16781
29366
12 D Sonu,Nitin RVB KPLA M22 - M23 1200 1200 60 1140 11.04 15770 12586

N Kamdev,Gorakh RVB KPLA M22 - M23 1200 1300 65 1235 11.04 15770 13634
20976
13 D Sonu,Nitin RVB KPLA M22 - M23 1200 700 35 665 11.04 15770 7342

N Kamdev,Shrawan RVB KPLA M22 - M23 1200 1700 85 1615 11.04 15770 17830
17830
14 D Weekly off

N Weekly off
4720
15 D Jaisingh,Kamdev RVB KPLA M22 - M23 1200 450 23 428 11.04 15770 4720
N Nitin,Sonu RVB KPLA M22 - M23 1200 1800 90 1710 11.04 15770
16 D Jaisingh,Kamdev RVB KPLA M22 - M23 1200 1800 90 1710 11.04 15770 18878 #REF!
N Nitin,Sonu RVB KPLA M22 - M23 1200 1200 60 1140 11.04 15770 12586
32513
17 D Jaisingh,Kamdev RVB KPLA M22 - M23 1200 1900 95 1805 11.04 15770 19927
N Nitin,Sonu RVB KPLA M22 - M23 1200 1550 78 1473 11.04 15770 16256 #REF!
18 D Jaisingh,Kamdev RVB KPLA M22 - M23 1200 2050 103 1948 11.04 15770 21500
#REF!
N Nitin,Sonu RVB KPLA M22 - M23 1200 1750 88 1663 11.04 15770
19 D Jaisingh,Kamdev RVB KPLA M22 - M23 1200 2100 105 1995 11.04 15770 22025
N Nitin,Naresh RVB KPLA M22 - M23 1200 1900 95 1805 11.04 15770 19927
30940
20 D Jaisingh,Kamdev RVB KPLA M22 - M23 1200 1050 53 998 11.04 15770 11012
N Nitn,Naresh RVB KPLA M22 - M23 1200 1300 65 1235 11.04 15770 13634 1.00 #REF! Piston change - 3 times
21 D Weekly off 1200 0 0 15770 0
0
N Weekly off 1200 0 0 15770 0
22 D Nitin,Naresh RVB KPLA M22 - M23 1200 1350 68 1283 15770 0 1.50 Moving side pin break
N Jaisingh RVB KPLA M22 - M23 1200 1400 70 1330 15770 0 2.00 Machine off for dinner and Piston change
0
23 D Nitin,Naresh RVB KPLA M22 - M23 1200 1350 68 1283 15770 0 2.00 Ejector pin change - 2hrs, Piston change
N Jaisingh,Kamdev RVB KPLA M22 - M23 1200 1050 53 998 15770 0 1.00 Plunger rod bolt broke
0
24 D Nitin,Naresh RVB KPLA M22 - M23 1200 900 45 855 15770 0 0.20 Piston rod bolt broke - 2hrs, M22 core pin broke
 N Jaisingh,Kamdev RVB KPLA M22 - M23 1200 1900 95 1805 15770 0 1.00 Ball Pin broke - 30mins, Piston change -15mins,soldering observed in core - 15mins
0
25 D Nitin,Naresh rvb kpls m22 1200 1400 70 1330 15770 0 0.50 Piston change, fix side pin broke
N Jaisingh,Kamdev DT KTEO M5 - M8 1200 1600 80 1520 15770 0 0.20 Piston change
0
26 D Nitin,Naresh DT KTEO M5 - M8 1200 1600 80 1520 15770 0 0.50 Piston change -2 times
N Nitin,Naresh DT KTEO M5 - M8 1200 550 28 523 15770 0 0.40 Piston change -2 times
N Jaisingh,Kamdev RVB KPLA M22 - M23 1000 50 950 0
27 D 1200 0 0 15770 0
N
28 D
N
29 D
N
30 D
N
56275 2814 19.20
Bablu, Arvind UPER BODY
 December - 2012 Monthly Turnover : 7,20,000 Per Day:15770 M/C - 5 135Tn
B/D TIME SUM
Shot / Prodn. OK Shot Achved
Date Shift Operator Name Componant
Shift Shot
Rejn.
Shots Rate
Plan
Amount TOTAL Remarks
B/D TOTAL
1 D Jalinder,Sarvesh FCB KRMO M18 - M19 1200 1100 55 1045 13.96 15770 14588 0.20 Piston Change -2
15686
D Jalinder DT KTEO M5 - M8 50 3 48 23.12 1098 0.20 Piston change -1
N Shivkumar,Nitin DT KTEO M5 - M8 1200 1050 53 998 23.12 15770 23062
2 D Jalinder,Sarvesh DT KTEO M5 - M8 1200 60 1140 23.12 15770 26357
N Nitin DT KTEO M5 - M8 1200 60 1140 23.12 15770 26357
3 D Jalinder,Sarvesh DT KTEO M5 - M8 1200 500 25 475 23.12 15770 10982 2.00 #REF! Machine lubrication problem, Die Change
N Nitin DT KTEO M5 - M8 1200 1450 73 1378 23.12 15770 31848 0.20 Piston Change -1, Die locking problem
73579
4 D Jalinder,Sarvesh DT KTEO M5 - M8 1200 1900 95 1805 23.12 15770 41732 0.30 Fix side soldering problem,Piston change -2, Metal problem
N Ntin,Deepchand DT KTEO M5 - M8 1200 1500 75 1425 23.12 15770 32946
38437
5 D Jalinder,Sarvesh DT KTEO M5 - M8 1200 250 13 238 23.12 15770 5491 0.50 Metal problem, Piston change -3
D Jalinder,Sarvesh RVB KTCO M10 - M11 1200 60 1140 11.34 12928
N Nitin,Shivkumar RVB KTCO M10 - M11 1200 1400 70 1330 11.34 15770 15082 0.10 Piston change -3
31780
6 D Jalinder,Sarvesh RVB KTCO M10 - M11 1200 1550 78 1473 11.34 15770 16698
N Shivkumar,Ajay RVB KTCO M10 - M11 1200 1400 70 1330 11.34 15770 15082
7 D Weekly off FCB KTPO M5 - M6 1200 350 18 333 13.82 15770 4595 1.00 Machine off for cleaning and machine problem
19037
N Weekly off FCB KTPO M5 - M6 1200 1100 55 1045 13.82 15770 14442 2.00 Die loacking problem,machine off and degatting done
8 D Nitin,Shivkumar RVB KTCO M10 - M11 1200 600 30 570 11.34 15770 6464 1.00 {Piston change -1,casting stuck 5 times at pipe area
23162
N Jalinder,Sarvesh RVB KTCO M10 - M11 1200 1550 78 1473 11.34 15770 16698 1.50 Piston change -1, Tukdi change, both core polished
9 D Shivkumar,Ramraj RVB KTCO M10 - M11 1200 650 33 618 11.34 15770 7002
23162
N Jalinder,Sarvesh RVB KTCO M10 - M11 1200 1500 75 1425 11.34 15770 16160
10 D Shivkumar,Ramraj RVB KTCO M10 - M11 1200 1300 65 1235 11.34 15770 14005
30164
N Jalinder,Sarvesh RVB KTCO M10 - M11 1200 1500 75 1425 11.34 15770 16160
11 D Shivkumar,Ramraj RVB KTCO M10 - M11 1200 1400 70 1330 11.34 15770 15082
31242
N Jalinder,Sarvesh RVB KTCO M10 - M11 1200 1500 75 1425 11.34 15770 16160
12 D Shivkumar,Ramraj RVB KTCO M10 - M11 1200 1350 68 1283 11.34 15770 14544
32858
N Jalinder,Sarvesh RVB KTCO M10 - M11 1200 1700 85 1615 11.34 15770 18314
13 D Shivkumar,Ramraj RVB KTCO M10 - M11 1200 1200 60 1140 11.34 15770 12928
29626
N Jalinder,Sarvesh RVB KTCO M10 - M11 1200 1550 78 1472.5 11.34 15770 16698
14 D Weekly off
N Weekly off
15 D Jalinder,Sarvesh RVB KTCO M10 - M11 1200 1850 93 1757.5 11.34 15770 19930
N Shivkumar,Ramraj RVB KTCO M10 - M11 1200 1350 68 1282.5 11.34 15770 14544
16 D Jalinder RVB KTCO M10 - M11 1200 1350 68 1282.5 11.34 15770 14544
N Ramraj,Ajay RVB KTCO M10 - M11 1200 1250 63 1187.5 11.34 15770 13466
17 D Jalinder,Sarvesh RVB KTCO M10 - M11 1200 1600 80 1520 11.34 15770 17237
N Shivkumar,Ramraj RVB KTCO M10 - M11 1200 1000 50 950 11.34 15770 10773
18 D Jalinder,Sarvesh RVB KTCO M10 - M11 1200 1750 88 1662.5 11.34 15770 18853
N Shivkumar,Ramraj RVB KTCO M10 - M11 1200 1550 78 1472.5 11.34 15770 16698
19 D Jalinder,Sarvesh RVB KTCO M10 - M11 1200 200 10 190 11.34 15770 2155
D Jalinder,Sarvesh DT KTEO M5 - M8 1650 83 1568 23.12 36241
N Shivkumar,Ramraj DT KTEO M5 - M8 1200 1650 83 1568 23.12 15770 36241
20 D Jalinder,Sarvesh DT KTEO M5 - M8 1200 1950 98 1853 23.12 15770 42830 1.20 M7 cavity pin ejector pin break, casting getting stuck
N Shivkumar,Ramraj DT KTEO M5 - M8 1200 950 48 903 23.12 15770 20866 1.00 Machine off for meeting,M7 pin broke, ejector pin getting jam
21 D Weekly off 1200 0 0 15770 0
N Weekly off 1200 0 0 15770 0
22 D Shivkumar,Ramraj DT KTEO M5 - M8 1200 950 48 903 23.12 15770 20866 0.50 Piston change - 2times,die change
D Shivkumar,Ramraj FCB KRMO M18 - M19 1200 1050 53 998 13.96 15770 13925
 N Jalinder,Sarvesh FCB KRMO M18 - M19 1200 1700 85 1615 13.96 15770 22545 0.50 Piston change, helper side return bolt broke
23 D Ramraj,Ajay FCB KRMO M18 - M19 1200 750 38 713 13.96 15770 9947 5.00 Piston change -2 times, Ejectorp late guide bolt broke
N Jalinder,Sarvesh FCB KRMO M18 - M19 1200 1300 65 1235 13.96 15770 17241 1.00 Machine off for cleaning
24 D Ramraj,Ajay FCB KRMO M18 - M19 1200 1250 63 1188 13.96 15770 16578 0.30 Piston change - 2 times
N Jalinder,Sarvesh FCB KRMO M18 - M19 1200 1650 83 1568 13.96 15770 21882 0.33 M19 core pin broke - 20mins
Piston change -2times, Compressor wire broke -30mins, casting
25 D Ramraj,Ajay FCB KRMO M18 - M19 1200 1600 80 1520 13.96 15770 21219 0.50 got stuck - 30mins
N Sarvesh FCB KRMO M18 - M19 1200 900 45 855 13.96 15770 11936 2.00 Piston got jam and 2 piston change - 2hrs
26 D Ramraj FCB KRMO M18 - M19 1200 900 45 855 13.96 15770 11936 3.00 Piston change - 4 times,piston npt there so 3hrs machine off
N Jalinder,Jitendar RVB KTCO M10 - M11 1200 1400 70 1330 11.34 15770 15082
27 D 1200 0 0 15770 0
N 1200 0 0 15770 0
28 D 1200 0 0 15770 0
N 1200 0 0 15770 0
29 D 1200 0 0 15770 0
N 1200 0 0 15770 0
30 D 1200 0 0 15770 0
N 1200 0 0 15770 0
31 D 1200 0 0 15770 0
N

64550 3228
24.33
FCB KVTO M9,M10
 December - 2012 Monthly Turnover : 7,20,000 Per Day:15770 M/C - 7 250 Tn
Shot / Prodn. OK Shot Achved
Date Shift Operator Name Componant
Shift Shot
Rejn.
Shots Rate
Plan
Amount
B/D TIME SUM Remarks
1 D Virendar FCB KVTO M9 - M10 1200 450 23 428 11.02 15770 11930 1.00 Core pin change,ejector pin change
26063
N Gorakh FCB KVTO M9 - M10 1200 1350 68 1283 11.02 15770 14133
3 D Gorakh FCB KVTO M9 - M10 1200 750 38 713 11.02 15770 7852
14133
N Virendar FCB KVTO M9 - M10 1200 600 30 570 11.02 15770 6281 0.20 Casting stuck twice,
4 D Gorakh FCB KVTO M9 - M10 1200 1200 60 1140 11.02 15770 12563 0.50 Metal Problem
20415
N Virendar FCB KVTO M9 - M10 1200 750 38 713 11.02 15770 7852 0.50 Piston change, casting stuck - 4 times
5 D Gorakh FCB KVTO M9 - M10 1200 600 30 570 11.02 15770 6281 0.50 Piston change -1, spray gun problem
14657
N Virendar FCB KVTO M9 - M10 1200 800 40 760 11.02 15770 8375
6 D Gorakh FCB KVTO M9 - M10 1200 800 40 760 11.02 15770 8375
10469
N Jaisingh FCB KVTO M9 - M10 1200 200 10 190 11.02 15770 2094 0.50 Bhatti Problem
N Virendar FCB KVTO M9 - M10 1200 800 40 760 11.02 15770 8375 0.60 8375 Casting stuck 3 times
9 D Sachin FCB KVTO M9 - M10 1200 550 28 523 11.02 15770 5758 0.50 Spraygun problem,castign cathcing 5 times
18844
N Virendar FCB KVTO M9 - M10 1200 1250 63 1188 11.02 15770 13086 0.50 Core pin broke,Casting stuck 2 times
10 D Sonu FCB KVTO M9 - M10 1200 1000 50 950 11.02 15770 10469 1.50 Spraygun problem -30mins,bhatti problem-30mins,no power -30mins
23555
N Virendar FCB KVTO M9 - M10 1200 1250 63 1188 11.02 15770 13086 0.10 Casting getting stuck

11 D FCB KVTO M9 - M10 1200 350 18 333 11.02 15770 3664 0.30 Casting getting stuck due to no silver die coat 6 times, Moving side pin broken - 2
sonu 16227
N Virendar FCB KVTO M9 - M10 1200 1200 60 1140 11.02 15770 12563
12 D Santosh FCB KVTO M9 - M10 1200 900 45 855 11.02 15770 9422 0.80 Moving side pin broke, casting stuck in fix side
20415
N Virendar FCB KVTO M9 - M10 1200 1050 53 998 11.02 15770 10992 1.00 Mounting hole pin broke m10 cavity, casting stuck - 2 times

13 D Santosh FCB KVTO M9 - M10 1200 600 30 570 11.02 15770 6281 1.00 #REF! Machine off for repairing spraygun and laddel

15 D FCB KVTO M9 - M10 1200 1350 68 1283 11.02 15770 14133

Virendar 24602
N Santosh FCB KVTO M9 - M10 1200 1000 50 950 11.02 15770 10469
16 D Virendar FCB KVTO M9 - M10 1200 1000 50 950 11.02 15770 10469
20938
N Santosh FCB KVTO M9 - M10 1200 1000 50 950 11.02 15770 10469
17 D Virendar FCB KVTO M9 - M10 1200 950 48 903 11.02 15770 9946 0.50 Mounting hole pin break, casting stuck - 3 times
14657
N Santosh FCB KVTO M9 - M10 1200 450 23 428 11.02 15770 4711 0.60 Mounting hole pin break
18 D Virendar FCB KVTO M9 - M10 1200 1350 68 1283 11.02 15770 14133
28266
N Santosh FCB KVTO M9 - M10 1200 1350 68 1283 11.02 15770 14133
19 D Virendar FCB KVTO M9 - M10 1200 1350 68 1283 11.02 15770 14133
28266
N Santosh FCB KVTO M9 - M10 1200 1350 68 1283 11.02 15770 14133
20 D Virendar FCB KVTO M9 - M10 1200 300 15 285 11.02 15770 3141 7091
89710 4486 17.60
v
ITEM kfI RATE MWDC COST CAVITY SHOT RATE SHIFT SHOT TARGET
FCB KRMO 8.25 6.63 2 13.26 1200
FCB KVTO 6.78 5.31 2 10.62 1200
FCB KTCO 6.2 4.8 2 9.6 1200
FCB KWSO 6.78 5.31 2 10.62 1200
FCB KTPA 8.18 6.66 2 13.32 1200
FCB KTRA 8.18 6.81 2 13.62 1200
FCB KRYO 10.42 8.95 1 8.95 1200

RVB KPLA 7.55 5.27 2 10.54 1200

RVB KCC 7.55 5.27 2 10.54 1200
RVB KTCO 7.55 5.27 2 10.54 1200
RVB KWWO 7.55 6.42 2 12.84 1200
RVC KWWO 6.45 4.35 2 8.7 1200

DT KSPO 7.04 5.84 6 35.04 1200

DT KTEO 7.03 5.83 6 34.98 1500
DT KRYO 2.9 1.68 2 3.36

BY ST KTEO 5.94 5.09 2 10.18 1500

BYST BD 06 7.07 6.17 2 12.34 1500
KPHO STAR 2.22 1.62 12 19.44 1200
KPHO CAP 4.25 3.8 12 45.6 1200

TOP KPHO 3.15 0.96 8 7.68 3500

TOP JB 4.17 1.74 8 13.92 3000
KWSO TOP 5.3 1.38 6 8.28 3000
KWHO TOP 6.15 2.46 8 19.68 3500
M/C No. 7- ø 40mm Hardning piston shot

Prodn.
Date Shift Operator Name Componant
Shot

10-Dec D Jalindar KVTO M7,M8 1050

10-Dec N Ramakant KVTO M7,M8 1400

11-Dec D Jalindar KVTO M7,M8 1400

11-Dec N Ramakant KVTO M7,M8 1200

12-Dec D Jalindar KVTO M7,M8 1200

12-Dec N Ramakant KVTO M7,M8 400

13-Dec D Jalindar KVTO M7,M8 1300

M/C No. 4 :- After plunger lubrication Piston( ø 40mm) consumption

Date Shift Operator Name Componant Prodn. Shot

10-Dec D Bablu, Sanjay RVB KPLA M18,M19 2000

10-Dec N Amit, Arvind RVB KPLA M18,M19 1500

11-Dec D Bablu, Sanjay RVB KPLA M18,M19 900

11-Dec D Bablu, Sanjay RVB KPLA M18,M19 1000

11-Dec N Amit, Arvind RVB KPLA M18,M19 1900

12-Dec D Bablu, Sanjay RVB KPLA M18,M19 1750

12-Dec N Amit RVB KPLA M18,M19 1500

13-Dec D Bablu, Sanjay RVB KPLA M18,M19 400

13-Dec D Bablu, Sanjay RVB KPLA M18,M19 1500

13-Dec N Amit, Arvind RVB KPLA M18,M19 1700

14-Dec D Bablu, Sanjay RVB KPLA M18,M19 1900

14-Dec N Amit, Arvind RVB KPLA M18,M19 1900

15-Dec D Bablu, Vinod RVB KPLA M18,M19 1473

15-Dec N Amit, Arvind RVB KPLA M18,M19 1235

17-Dec D Amit, Arvind RVB KPLA M18,M19 1568

17-Dec N Bablu, Sanjay RVB KPLA M18,M19 1805

18-Dec D Amit, Virendra RVB KPLA M18,M19 1805
18-Dec N Bablu, Sanjay RVB KPLA M18,M19 1900
Each piston
Remark
shot

4500 Piston thread wear out

6550 Piston thread wear out