LIGHTING
LIGHTING DESIGN GUIDE (TCE-M6-EL-GL-G-815-6300R2)
1.0   Colour rendering     Incandescent             -       100
                           Halogen                  -       100
                           Fluorescent              -       80-85
                           Metal halide             -       80-90
                           Warm white fluorescent   -       56
                           HPMV                     -       48
                           HPSV                     -       30
                           LPSV                     -       <25
2.0   Mounting heights     Fluorescent              -       up to 5m
                           Low bay fixtures         -       5m – 6m
                           Medium bay fixtures      -       6m – 9m
                           High bay fixtures        -       >9m
3.0   Reflection factors   White & very light colors-       0.7
                           Light colors             -       0.5
                           Middle tints             -       0.3
                           Dark colors              -       0.1
4.0   Ht. of working plane Office rooms             -       0.75
                           Other areas              -       0.85
5.0   Maintenance factors Air-conditioned areas -          0.80
                          Clean areas              -       0.75
                          Industrial areas (normal)-       0.70
                          Industrial areas (dusty) -       0.60
                          Industrial areas (very dusty)-   0.50
                          For outdoor areas        -       0.5 to 0.8
                                                           0.6 for average conditions
6.0   Indoor lighting      N       =        EAV     X    S Where,
                                            LUM   X n X d
                           N       =       No. of luminares.
                           Eav     =       Illuminance.
                           S       =       Area of the room M2.
                           d       =       Maintenance factor.
                           LUM    =       Lumen output of the lamp.
                           n       =       Coefficient of utilisation.
                           K       =       L X W           where
                                           Hm(L+W)
                           K       =       Room index.( Generally varies between 0.6 to 5.0.
                                           Whenever L>5W, it shall be considered as L = 5W)
                           L&W =           Length & Width of the room.
                           Hm  =           Height of working plane.
7.0   Outdoor lighting     S       =       LUM X n x d      Where,
                                             EAV X W
                           S       =       Spacing between luminaries.
                           Eav     =       I luminance.
                           W       =       Width of the road.
                           d       =       Maintenance factor.
                           LUM    =       Lumen output of the lamp.
                           n       =       Coefficient of utilization.
                                   =       0.25 to 0.6
                                         =       0.30 for 80/125W HPMV and for 70W HPSV
                                                 lamps.
                                         =       0.45 for HPMV/HPSV lamps of higher wattages.
   Mounting height of streetlights varies between 7.7m to 11m.
   Ratio of spacing to mounting height shall not exceed 3.0 for cut off type luminaries and 3.5 times
        for Semi cut off type luminaries for uniform illumination.
   When width of the road  Mounting height, streetlights shall be arranged on single side of the
       road.
   When width of the road is > Mounting height but is  1.5 times the mounting height, street lights
       shall be staggered on opposite sides of the road.
   When width of the road is >1.5 times the mounting height but is not exceeding 2 times, street
       lights shall be located on either side of the road one opposite to other.
   Lighting transformer (delta / star) rating shall not exceed 100KVA.
   Emergency lighting shall be 25% of normal lighting.
   Lighting panels shall generally be 3 way, 4 way or 6 way types.
   Stroboscopic Effect          Use twin or multi lamp luminaries in which lamps are connected in
                                 lead-lag circuit with the help of power factor improvement capacitors.
                                 Connect successive rows of lighting fixtures to different phases.
   Each circuit shall be loaded up to 1800W to 2000W.
   Large rooms shall be provided with more than one phase.
   Wiring      Industrial buildings     Surface exposed wiring with Cu/Al conductor, PVC insulated
                                         wires in rigid steel conduits provided with black enamelling or
                                         hot dip galvanizing.
                Non critical areas       Surface exposed PVC conduit wiring with Cu/Al conductor,
                                         PVC insulated wires.
                Admin. bldgs/areas       Concealed conduit wiring with Cu conductor, PVC insulated
                                         wires drawn in rigid steel black enameled conduits. If client
                                         insists, PVC conduits with suitable sealing at joints may be
                                         considered.
   Earthing                             12 SWG GI wire or 16/18 SWG CU wire or 3 rd core in case of
                                         3 core cables.
   Switch derating factors      Piano key type                           -        50%
                                        Toggle and tumbler type                    -       60%
                                        Industrial and rotary heavy duty type      -       80%
   Socket derating factors      Decorative type        -         50%
                                        Industrial type           -        80%
   Luminous efficacy(lumens/watt)
               Tubular Fluorescent              -        58 to 70 for warm white
                                                 -        49 to 62 for cool daylight
               Triband phosphor fluorescent     -        85 to 95.
               Compact fluorescent lamps        -        47 to 82.
                  Tungsten                         -        9 to 15
                  Tungsten halogen                 -        17 to 25.
                  HPMV                             -        43 to 57.
                  HPSV                             -        90 to 120.
                  Metal halide                     -        60 to 85.
                  LPSV                             -        120 to 175.
   Operating life
                  Gas filled incandescent (GLS)             -        1000Hrs.
                  Fluorescent lamps (20W, 40W & 65W)        -        5000Hrs.
                  CFL(7W, 9W, 11W, 13W, 15W,                -
                  18W, 20W, 23W & 25W)
                  HPMV                                      -        5000Hrs.
                  Metal halide                              -        8000 to 10,000Hrs.
                  HPSV & LPSV                               -        12,000 to 14,000Hrs.
   Recommended illumination levels
           Sl.no    Area description                              Recommended
                                                                  illumination level
           1        Unit control room & Switchyard control room              500
           2        Control rooms other than those above                     300
           3        Switchgear / MCC rooms                                   250
           4        TG building-operating floor                              250
           5        Pump house, Compressor house, DG                         250
                    house, WT plant etc.
           6        Battery room                                            250
           7        Cable vaults in TG buildings                            150
           8        Aux.equipment area in TG buildings                      200
           9        Boiler platforms (outdoor)                              50
           10       Boiler platforms (indoor)                               150
           11       Outdoor conveyors (exposed)                             50
           12       Indoor conveyers                                        150
           13       Crusher house & junction towers                         150
           14       Switchyard and transformer yard
           14.1     General (coverage factor 3)                            10-20
           14.2     On equipment (coverage factor 2)                       30-35
           15       Coal mill area (indoor)                                 100
           16       Marshalling yards, Stockyards, coal storage            25-50
                    and unloading areas (coverage factor 2)
           17       Parking areas (indoor)/Sheds                            70
           18       Ware houses, Stores                                     150
           19       Workshop (medium work)                                  300
           20       Laboratories and test rooms                             500
           21       Executive offices, conference halls                     400
           22       Lift landings (indoor)                                  150
           23       Entrances, Corridor, Stairs (indoor)                    150
           24       Canteen                                                 150
           25       Telephone exchange                                      200
           26       Roads (Main with dense traffic)                         15
           27       Roads (secondary)                                       10
           28       Toilets                                                 100
TCE.M2-EL-GL-S-2200: Lighting installation notes
1.0 Lighting panels and Light control switches shall be installed at a height of 1200mm from floor.
2.0 Minimum size of conduits shall be 20mm dia. in case of exposed system and 25mm in case of
        concealed/embedded systems.
3.0 Separate conduits shall be used for AC/Emergency/DC wiring.
4.0 Wires of different phases shall not be run in same conduit.
5.0 For every phase wire, a separate neutral wire shall be run.
6.0 The internal area of the conduit shall be 2.5 times the total area of the cables.
         Sl.no     Nominal size of       Max. no.of 1100V grade, single core PVC
                   conduit in mm         insulated flexible wires
                                          2.5mm2       4mm2         6mm2       10mm2
           1.0             20                5            3           2            -
           2.0             25                8            6           5            3
           3.0             32                 -           -           8            5
           4.0             40                 -           -           -            6
7.0 650/1100V, PVC insulated flexible single core wires shall be used for indoor lighting.
8.0 650/1100V, PVC insulated, armoured, PVC overall sheathed cables shall be used for lighting in
       hazardous areas, corrosive areas and for outdoor areas.
9.0 Size of wire shall be chosen to limit the voltage drop to 5%. Minimum area of conductor shall be
        2.5mm2 copper and 4mm2 aluminium. Generally, not more than 8 to 10 points shall be wired
        in a circuit. For the purpose of calculating connected loads of various circuits, a multiplying
        factor of 1.25 shall be assumed to the rated wattage for MV and fluorescent lamps to take into
        account, the losses in the control gear. A loading of 100W and 500W shall be assumed for
        single phase and 15A receptacles respectively.
10.0    All ceiling fans shall be installed not less than 2.75M above the floor level.
11.0    Fans shall be installed with their blades at least 100mm above the lighting fixtures.
12.0    Lighting fixtures, receptacles, switches, conduits and junction boxes shall be earthed by
        12SWG GI wire run along the entire length of the conduit between the fixture and the
        corresponding lighting panel where it shall be connected to the station earth.
13.0    For outdoor earthing of lighting poles and junction boxes on the poles, two (2) nos. 25 x 3mm
        GS flat shall be tapped off from 25 x 3mm MS flat buried in ground at a depth of 600mm. The
        earth conductor shall be connected to the nearby main earthing grid at the first and last poles
        of each feeder circuit and at some intermediate poles.