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Valve Specification Sheet

This document provides specifications for a pneumatic control valve. Some key details: 1) The valve is a 4 inch cylinder linear aluminum valve to be used for sour condensed service with a maximum shutoff pressure of 99.563 psi g and close on failure action. 2) The actuator is pneumatic and fails closed with a 100+ in2 cylinder and heavy duty spring. 3) Testing will include a seat leak test per SPP-817 and FCI 70-2 standards with material certification for the body, bonnet and trim.

Uploaded by

Alberto Reyes
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100% found this document useful (2 votes)
219 views4 pages

Valve Specification Sheet

This document provides specifications for a pneumatic control valve. Some key details: 1) The valve is a 4 inch cylinder linear aluminum valve to be used for sour condensed service with a maximum shutoff pressure of 99.563 psi g and close on failure action. 2) The actuator is pneumatic and fails closed with a 100+ in2 cylinder and heavy duty spring. 3) Testing will include a seat leak test per SPP-817 and FCI 70-2 standards with material certification for the body, bonnet and trim.

Uploaded by

Alberto Reyes
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Valve Sizing & Specification Sheet

Customer ETM Valve Tag No. PCV-303A


Project Name Valve Sr. No.
EPC OA No. Prepared By User98
End User Quote No. / Rev / Date Item No. 1
PO(Contract) No./Date Inquiry Ref. No. Quantity 1
1 Line Size: In/Out 4 inch 4 inch 51 Type / Material Cylinder Linear Aluminum
2 Line Sch.: In/Out 40 inch 40 inch 52 Size / Spring 100+ in² Heavy Duty
3 Allowable Noise / Addl. Attn. 85 dBA 0 dBA 53 Air To / Fail Action Open Close

ACTUATOR
4 Fluid Sour condensed 54 Volume Tank NA
5 Max Shutoff / Leakage Class 99.563 psi g V 55 Tubing Size / Material 1/4" 316 SS
6 Valve Function / Fail Action Throttling Close 56 Fitting Mfg. / Material MASCOT STD 316 SS
7 Avail. Air Supply (Min/Max) 80 psi g 150 psi g 57 Handwheel None
PROCESS DATA

8 Design Press. (Min/Max) 14.7 psi g 99.563 psi g 58 O-Rings / Stroke Buna N 1.50"
9 Design Temp. (Min/Max) 71.6 deg F 84.2 deg F 59
10 Parameter Units Cond 1 Cond 2 Cond 3 Cond 4 60 Type / Mfg. Pneumatic MASCOT

POSITIONER
11 Temperature deg C 22.000 28.000 29.000 61 Model HiFlo
12 Inlet Pressure kg/cm2 g 5.000 6.500 7.000 62 Signal 0.2 - 1.0 Bar
13 Outlet Pressure kg/cm2 g 0.900 0.900 0.900 63 Electrical Connection NA
14 Liq. Flow Rate US bbl/d 6350.740 6350.740 6350.740 64 Enclosure Material Epoxy Painted
15 Gas Flow Rate 1000 lb/hr --- --- --- 65 Hazardous Area class NA
16 Viscosity Centipoise 0.699 0.699 0.699 66 Feedback Mfg. / Model
17 Vapor Pressure kg/cm2 g -1.007 -0.995 -0.993 67 Sensor Type

FEEDBACK
18 Sp.Grav. / Mol.Wt. kg/kg-mol --- --- --- 68 Sensing To Indicate
19 Calculated Cv 23.24 19.80 18.95 69 Sensor Model
CALCULATED

20 Percent Open % Open 65 62 62 70 Enclosed


21 Pressure Drop kg/cm2 g 4.100 5.600 6.100 71 Enclosure Material
22 Choke Drop kg/cm2 5.115 6.442 6.885 72 Elec.Conn. / Haz. Area Class
23 Noise dBA 79.600 81.500 81.800 73 Mfg. / Model
Valve Velocity ft/s 18.93 18.93 18.93 Body Material

SOLENOID
24 74
25 Pipe Velocity ft/s 4.89 4.89 4.89 75 Action
26 Valve Model / Retainer / Style GFlo, Globe Standard Standard 76 Port Size / Elec.Conn.
27 Size / Pressure Rating 2.0" 600# 77 Voltage / Power
28 Trim / Cv / Characteristic 1.62 47.00 Equal Percent 78 Haz. Area Class / QTY
29 Flow Direction Under 79 AFR Mfg. / Model Norgren B07-233-M1KA
30 Body Material / Bonnet Material ASTM A216 Gr WCB ASTM A216 Gr WCB 80 Material / Bowl / Conn. AL/Zn Alloy Metallic 1/4" NPT
AFR

31 End Connection / Face to Face Flanged ANSI B16.5 RF ISA 75.08.01 81 Element / Gauge 5 Micron Sintered PE 40mm
32 Flange Facing / Flange Finish Standard 125-250 Ra (Std) 82 Relieving / Drain Yes Manual
33 Bonnet Type Standard 83 Booster Mfg. / Model
Trim Type / PB Seal Material Unbalanced NA Booster Material / Size
VALVE BODY ASSEMBLY

34 84
35 Plug Material / Facing SS 316 Full Contour Stellite 85 QEV Mfg. / Model
OTHERS

36 Stem Facing NA 86 QEV Material / Size


37 Seat Configuration Metal 87 Lockup Mfg. / Model
38 Seat Material / Facing SS 316 NA Full Bore Stellite 88 Lockup Material / Size
39 Retainer / Sleeve Material SS 316 NA 89 Junc. Box Mfg. / Model
40 Upper / Lower Guide SS 316, GL Teflon SS 316, GL Teflon 90 Junc. Box Termn. / Material
41 Packing Material / Style Teflon V-Ring Single 91 JB Conn. / Haz. Area Class
42 Packing Live Loaded No 92 Paint MASCOT STD
43 Bonnet Port Type NA 93 Hydro ASME B16.34/ISA 75.19
QUALITY & CERT.

44 Bellows Material NA 94 Functional Test / Seat Leak SPP-817 FCI 70-2


45 P/B Design NA 95 Material Test Certificate Body, Bonnet & Trim
46 Body Bolting / Bonnet Flange A193-B7/A194-2H Zinc Coated Carbon Steel 96 Drawings NA
47 Gaskets Teflon 97 COO / COC No No
48 Gland Flange Material Stainless Steel 98 Customer Insp. Final/Stage No No
49 Gland Flange Bolting CS 99 IBR / ATEX / CE / NACE No No No Yes
50 Yoke Bolting CS 0 Packing Domestic (Road Worthy)
A AA
ADDITIONAL TESTS

REVISION HISTORY

B BB
C CC
D DD
E EE
F FF
G GG
H HH
I II
*
NOTES

*
*
*
Valve Detail Calculations
Customer ETM Valve Tag No. PCV-303A
Project Name Valve Sr. No.
EPC OA No Prepared By User98
End User QuoteNo./Rev/Date ItemNo 1
PO/Contract No./Date Inq.Ref.No Quantity 1

2.0" CL600# (Trim: 1.62 Cv:47) GFlo, Globe / Standard / Standard

Cond 1 Cond 2 Cond 3 Cond 4 Cond 5 Cond 6 Cond 7 Cond 8 Cond 9 Cond 10
Process Data
Temperature deg C 22.000 28.000 29.000
Inlet-P1 kg/cm2 g 5.000 6.500 7.000
Outlet-P2 kg/cm2 g 0.900 0.900 0.900
Liquid Flow US bbl/d 6350.740 6350.740 6350.740
Gas Flow 1000 lb/hr --- --- --- --- --- --- --- --- --- ---
Viscosity Centipoise 0.699 0.699 0.699
Vapor Pressure kg/cm2 g -1.007 -0.995 -0.993
Pressure Drop kg/cm2 g 4.100 5.600 6.100
Choke Drop kg/cm2 5.115 6.442 6.885
Velocity ft/s 18.934 18.934 18.934
Valve Noise (IEC) dBA 79.600 81.500 81.800
Required Cv 23.24 19.80 18.95
Open % Open 65 62 62
Warning

Fluid : Sour condensed

State : Liquid
Critical Pressure : 224.526 kg/cm2 g
Critical Temperature : 374.128 deg C
Molecular Weight : 18.020 kg/kg-mol
Specific Heat Ratio :
Flow Direction : Under
Trim Characteristic : Equal Percent
Trim Type : Unbalanced
Retainer Type : Standard
Valve Sizing & Specification Sheet

Customer ETM Valve Tag No. PCV-303


Project Name Valve Sr. No.
EPC OA No. Prepared By User98
End User Quote No. / Rev / Date Item No. 2
PO(Contract) No./Date Inquiry Ref. No. Quantity 1
1 Line Size: In/Out 12 inch 12 inch 51 Type / Material Cylinder Linear Aluminum
2 Line Sch.: In/Out 80 inch 80 inch 52 Size / Spring 200 in² Standard
3 Allowable Noise / Addl. Attn. 85 dBA 0 dBA 53 Air To / Fail Action Close Open

ACTUATOR
4 Fluid Sour Gas 54 Volume Tank 6
5 Max Shutoff / Leakage Class 1115.106 psi g V 55 Tubing Size / Material 1/2" 316 SS
6 Valve Function / Fail Action Throttling Open 56 Fitting Mfg. / Material MASCOT STD 316 SS
7 Avail. Air Supply (Min/Max) 80 psi g 150 psi g 57 Handwheel None
PROCESS DATA

8 Design Press. (Min/Max) 14.7 psi g 1115.106 psi g 58 O-Rings / Stroke Buna N 4.00"
9 Design Temp. (Min/Max) 71.6 deg F 113 deg F 59
10 Parameter Units Cond 1 Cond 2 Cond 3 Cond 4 60 Type / Mfg. Pneumatic MASCOT

POSITIONER
11 Temperature deg C 29.000 31.000 45.000 61 Model HiFlo
12 Inlet Pressure kg/cm2 g 78.400 78.400 78.400 62 Signal 0.2 - 1.0 Bar
13 Outlet Pressure kg/cm2 g 0.000000 1.500 2.000 63 Electrical Connection NA
14 Liq. Flow Rate US bbl/d --- --- --- 64 Enclosure Material Epoxy Painted
15 Gas Flow Rate MMSCFD 120.000 120.000 120.000 65 Hazardous Area class NA
16 Viscosity Centipoise --- --- --- 66 Feedback Mfg. / Model
17 Vapor Pressure kg/cm2 g --- --- --- 67 Sensor Type

FEEDBACK
18 Sp.Grav. / Mol.Wt. kg/kg-mol 19.080 19.080 19.080 68 Sensing To Indicate
19 Calculated Cv 87.85 88.15 90.19 69 Sensor Model
CALCULATED

20 Percent Open % Open 48 48 49 70 Enclosed


21 Pressure Drop kg/cm2 g 78.400 76.900 76.400 71 Enclosure Material
22 Choke Drop kg/cm2 62.805 62.797 62.743 72 Elec.Conn. / Haz. Area Class
23 Noise dBA 83.163 84.718 84.897 73 Mfg. / Model
Valve Velocity Mach 1.37 0.56 0.48 Body Material

SOLENOID
24 74
25 Pipe Velocity Mach 1.46 0.60 0.51 75 Action
26 Valve Model / Retainer / Style GFlo, Globe MegaFlo 4 Stage Standard 76 Port Size / Elec.Conn.
27 Size / Pressure Rating 12.0" 600# 77 Voltage / Power
28 Trim / Cv / Characteristic 5.00 415 Equal Percent 78 Haz. Area Class / QTY
29 Flow Direction Under 79 AFR Mfg. / Model Norgren B07-233-M1KA
30 Body Material / Bonnet Material ASTM A216 Gr WCB ASTM A216 Gr WCB 80 Material / Bowl / Conn. AL/Zn Alloy Metallic 1/4" NPT
AFR

31 End Connection / Face to Face Flanged ANSI B16.5 RF ISA 75.08.01 81 Element / Gauge 5 Micron Sintered PE 40mm
32 Flange Facing / Flange Finish Standard 125-250 Ra (Std) 82 Relieving / Drain Yes Manual
33 Bonnet Type Standard 83 Booster Mfg. / Model
Trim Type / PB Seal Material Pressure Balanced Buna N O-Ring Booster Material / Size
VALVE BODY ASSEMBLY

34 84
35 Plug Material / Facing SS 316 Full Contour Stellite 85 QEV Mfg. / Model
OTHERS

36 Stem Facing Stellite , LGA 86 QEV Material / Size


37 Seat Configuration Metal 87 Lockup Mfg. / Model
38 Seat Material / Facing SS 316 NA Full Bore Stellite 88 Lockup Material / Size
39 Retainer / Sleeve Material SS 316 SS 316 89 Junc. Box Mfg. / Model
40 Upper / Lower Guide SS 316, GL Teflon Stellite 90 Junc. Box Termn. / Material
41 Packing Material / Style Teflon V-Ring Single 91 JB Conn. / Haz. Area Class
42 Packing Live Loaded No 92 Paint MASCOT STD
43 Bonnet Port Type NA 93 Hydro ASME B16.34/ISA 75.19
QUALITY & CERT.

44 Bellows Material NA 94 Functional Test / Seat Leak SPP-817 FCI 70-2


45 P/B Design NA 95 Material Test Certificate Body, Bonnet & Trim
46 Body Bolting / Bonnet Flange A193-B7/A194-2H Zinc Coated Carbon Steel 96 Drawings NA
47 Gaskets Teflon 97 COO / COC No No
48 Gland Flange Material Stainless Steel 98 Customer Insp. Final/Stage No No
49 Gland Flange Bolting CS 99 IBR / ATEX / CE / NACE No No No Yes
50 Yoke Bolting CS 0 Packing Domestic (Road Worthy)
A AA
ADDITIONAL TESTS

REVISION HISTORY

B BB
C CC
D DD
E EE
F FF
G GG
H HH
I II
*
NOTES

*
*
*
Valve Detail Calculations
Customer ETM Valve Tag No. PCV-303
Project Name Valve Sr. No.
EPC OA No Prepared By User98
End User QuoteNo./Rev/Date ItemNo 2
PO/Contract No./Date Inq.Ref.No Quantity 1

12.0" CL600# (Trim: 5.00 Cv:415) GFlo, Globe / MegaFlo / Standard

Cond 1 Cond 2 Cond 3 Cond 4 Cond 5 Cond 6 Cond 7 Cond 8 Cond 9 Cond 10
Process Data
Temperature deg C 29.000 31.000 45.000
Inlet-P1 kg/cm2 g 78.400 78.400 78.400
Outlet-P2 kg/cm2 g 0.000000 1.500 2.000
Liquid Flow US bbl/d --- --- --- --- --- --- --- --- --- ---
Gas Flow MMSCFD 120.000 120.000 120.000
Viscosity Centipoise --- --- --- --- --- --- --- --- --- ---
Vapor Pressure kg/cm2 g --- --- --- --- --- --- --- --- --- ---
Pressure Drop kg/cm2 g 78.400 76.900 76.400
Choke Drop kg/cm2 62.805 62.797 62.743
Velocity Mach 1.370 0.561 0.479
Valve Noise (IEC) dBA 83.163 84.718 84.897
Required Cv 87.85 88.15 90.19
Open % Open 48 48 49
Warning

Fluid : Sour Gas

State : Gas
Critical Pressure : ---
Critical Temperature : -272.594 deg C
Molecular Weight : 19.080 kg/kg-mol
Specific Heat Ratio : 1.400
Flow Direction : Under
Trim Characteristic : Equal Percent
Trim Type : Pressure Balanced
Retainer Type : MegaFlo

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