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v
CERTIFI
TE
Concerning examination, load test
and controlling of Spreader.
Examination made : 2008-12-19
12.
Customer : Shanghai Zhenhua Port Machinery Co., Lid
Enduser : Salalah
Adjustable hoisting gear for ISO container 20’, 40' & 45°
Type : YSX 45E,
Serial Number : 11377
Manufacturer : Bromma ( Malaysia ) Sdn. Bhd
General drawing : 1021187
Material : High Tensile Steel & Fine Grain Steel
Spreader weight : 6.7 Tonne
Load test carried out with a max. of 150% overload
Safe Working Load (SWL) : Single 40.6 tonne
Test load of twistlocks to 37 tonne for serial number SINGLE : WM 8170, WM 8197,
WM 8168, WM 8183.
As a result of this examination we the undersigned find nothing which will prevent the use of
above load gear for the loads presented in the data sheet.
Remarks :
The load gear is to carry attached signs stating manufacturer, production number, year of
manufacture and SWL — max. load.
Enclosed: Spreader data sheet
Malaysia 2008-12-19
Bromma ( Malaysia ) Sdn. Bhd
Lot 19, Jalan Kelebang 1/6,
Zon Perindustrian Bebas Kinta,
31200 Chemor, Perak
MALAYSIA
a.
Mohaméd Shawal | Gas QcDePARTMENT
BRMYFORMOS3¥0TWISTLOCK-CERTIFICATE
CUSTOMER. ZPMC / Salalah, Oman
CUSTOMER ORDER NO. __ __ ZP08-1147-9
BROMMA SPREADER / ORDER NO. 11377
DATE. 19" December 2008
This is to certify that the following twistlocks have been proof tested
to 37 tonne’s load.
No visible deformation occured.
The twistlocks have been stamped on the end face with a B/C
stamp and 37 tonne.
QTy. TYPE. DWG. MATERIAL. PART No. SERIAL No. MILL CODE
4PCS ISO: 1000431. SS 2541-03 1000431 1. WM8170 wea
2. WM 8197 we84
3. WM 8168 w84
4. WM 8183, we4
SIGN
DATE
DE
19” December 2008
BRMYEQRMO54v0
Bromma (Malaysia) Sdn. Bhd.(compsny No: 229509-1)
Lot 18, Jalan Kelebang 1/6, Zon Perindustrian Bebas Kinta,
31200 Chemor, Perak Darul Ridzuan, Malaysia.
Telephone: +6-05-293 8890 Telefax: +6-05-291 4099
Website: www.bromma.comDIMENSIONAL AND VISUAL REPORT
BROMMA
Client :
1021187
Drawing No :
Article No :
SALALAH.
1021187
Model
YSX 45E
1377
1. General Assembly
|____Location _| Actual Deviation Remarks.
gee a i
a |e ;
nal Inspection ‘Satisfactory Not Satisfactory Rectify Result
‘Above Dimensional Inspection Result
audress betweon centerpoint of th headblock 4
Center Point —{ =
3. Visual Welding Inspection ‘Satisfactory Not satisfactory Reetity Result
Visual Welding Inspection Result v
ipa ropa
fac ran Tae
@ aroun a eel ‘Designation Fab.
(M) SON. BHD. vgnation : Supe id Inspector
BRMYFORMO08V0_(STD)DIMENSIONAL AND VISUAL REPORT
BROMMA
Client : zPMc End User: | SALALAH Model
YSX 45E
Drawing No: | 1024187 Article No: | 1021187 Serial No :
4. General Assembly
11377
Telescopic Frame | Telescopic Beam No
C438 B 2788 B 2794
7549 B 2898 B 2897
Location Result Tolerance Deviation Remarks:
a 5852 | AVsB |
B 5852 +3 0
Cc 2258 Ie T
umlcwonel
5 5 ‘ “
EI ezza £3 EVsF
= am—| + wef
2. Dimensional Inspection Satisfactory Not Satisfactory Roctify Result
Above Dimensional Inspection Result oY
3. Visual welding inspection Soars eae or
Visual Welding Inspection Result v
ee een
Dare meseaeieo se
Inspected By : ‘Approved By :
ACCEPTED Ve. tae
Name: KongAt6f Choy Name N VARETON
SOMA 0 SB, ‘Designation ; Superintendent Designation : Fab. inspector
paca pecs os
BRMYFORMO0Bv0_(STD)BROMMA
QUALITY ASSURANCE DEPT Date : 9 DEC 2008 Sheet: 10f1
MAGNETIC PARTICLE INSPECTION : FINAL INSPECTION REPORT
Client: ZPMC/SALALAH Model: YSX45E | OWGNo, _:1021187 |
|[End User : ZPMC/SALALAH SerialNo. 11377 | ArtNo. 4021167
[Test Equipment —_
Chemical Used | Magnatiux | White Contrast Paint | _ WP-2
[Equipment Used | Yoke YS | Magnetic Ink THF
[GteanerRemover_|_SKC-S
ITEM INSPECTED: AS SHOWN 1 2 3
Gear Side Pulley Side.
Location | Result_| Judgment Location | Result _| Judgment
1 NSD_| ACCEPT 1 NSD | ACCEPT
2 NSD__| ACCEPT 2 NSD | ACCEPT
3 NSD__| ACCEPT 3 NSD | ACCEPT
4 NSD__|_AGCEPT 4 NSD | ACCEPT
5 NSD__| ACCEPT 5 NSD__| ACCEPT
6 NSD__| ACCEPT 6 NSD__|_ ACCEPT
7 NSD__| ACCEPT 7 NSD | ACCEPT
& NSD_| ACCEPT 8 NSD__| ACCEPT
9 NSD__| ACCEPT 9 NSD__| ACCEPT
10 NSD__| ACCEPT 10 NSD__|_ACCEPT
1 NSD__|_AGCEPT 11 NSD | ACCEPT
Note: NSD- No Significant Defect
Judgment - Accept / Reject
Visual Welding Inspection: Satisfacto
Inspected By
Name
Designation «: FAB. INSPE
Qualification © ASNT LEVEL 1!
Note: Acceptance criteria of the
All finishing and rough edges shall
BRMYFORMO15v2_11377|BROMMA
BROMMA ( M) SDN BHD
Ultrasonic Testing Report-Main Beam Auto Welding
Project zPMC. Serial Number > 11377
Enduser : SALALAH,OMAN Model Sx 45
Beam No. : 3633,3634 Date 20-Nov-08
* JOINT DETAILS
Materia Thoxress: a= 10mm & 30mm, b=@mm
T Joint Type : Filet weld wit bevel
Welding Process: Rapid Arc
Surface Consion:Clesn Satistoctoy
*[- CCouplant: Wall Paper Paste
TESTING DETAILS.
law Detector: EPOCH i SIN: 3200 / EPOCH XT SiN : 081105503
|Catraton block :Vs.V2 & Bromma cterence book
Isensitviy: BS EN 583-2 2001
[scanning Technique: TransverseLatera Orta & Swival
Probe Frequency ‘see RetLevel Scamming do ange
0090 SMe mm BB om
500g he fmm 68 ae em
abe Tm a ee ‘mm
0090 HT om 8 Tae Tm
TEST RESULT
INTERPRETATION
No ‘WELD IDENTIFICATION ae REMARKS
41 [Ut wes card out on auto wling si | 7 -
lfman beam,
Note -
fins :-
Joints accepted based on
No relevant indication was i
NOTE.
empeted wedBROMIA|
‘BROMMA (WALAYSIA) SON BHO
ULTRASONIC INSPECTION REPORT - MAIN BEAM - TOP PLATE
Cliont zemc Serial No. 11377
End User SALALAH,OMAN Model YSX 45E,
Date 20.Nov.08
‘Sketch [ioneDesgn Doub
a [risking Process FCAW
x> x
tly
—_
f—| yo J
econo
‘Top Plate Ret
Inctcaton Number
Transducer Angle
(rrom Foee
Depth Fram Surface A]
leg
= nication Level
© lateruation factor
= inaction Rating
© eterence Level
ram [Fron
Te Sait indeation
No Saiicst Ineication
Ro Sigiicant cation
aria Ineation|
Note : Attenuation factor isnot i
as the test specimen
We, the undersigned, certy
and tested in accordance wi
ion because sensitvity is eat on a similar material
wg his record are covect and that the weld prepared
EN 712
ey
(Qualfeaton “ASNT Level I
BRUNFORMDI6v0_Top_ 11087OMA
‘BROMMA ) SON BHO
ULTRASONIC INSPECTION REPORT - MAIN BEAM - BOTTOM PLATE.
Client zene Serial No. 241377
End User: SALALAH.OMAN Mode! £YSK 45E:
Date 5 20-Nov-08
[Rana hess Ton oa
‘Sketch cin Design Dolev
Welsng Process FAW
|
i
Dicontinaiy
Distance
“Top Pate Ret
lnscation Number
ransducer Angle
(Depth From Surface A)
Discontinuy
Evaluation
\erom Face
keg
| [ncication Levet
indication Rating
Reference Level
Fem [From
Ta Sigiiicartnaiston | ReseRT
Tio Siniicantndcaton | Accept
Tio Signiicant ndeation | Recent
fo Signticant ation a
Note: Attenuation factor isnot taken into consi
ration because sensitivity Is set on a slilar material
smentsin this record are correct and that the wold propared
Designaten Fab inspec
uatieaten: ASNT Level K Qs
BRMYFORMOT6¥0_Bottom_11377L@IT
LOTT INSPECTION SDN. BHD cmon ne: 12450
No 12, Le270Bkck 22S a Exe, Bed Ta od
7D.0 is Sea Moya
Te: oe aenaast?2 Fac O86 16201 Ema keen rey
UAT SERIES ULTRASONIC TESTING REPORT
‘Glient;Bromma (M) Sdn. Bhd. Report No. UTBROMMATZ008(693) Page 1/2
Project: ZPMC Salalah, Omen Date of Insp’ (04 December 2008
Job Description: Ultrasonic Testing of Welds on Telescopic Beam
SIN : 11377
Procedure Nox 8C-200701 [Specification: ENS83-1:1999
FTrechnique Sht. No 8C-200701_APPENDIXT [Equipment KK USM 35 __ S/N: _7607A, 2091C
[Calibration Range: 0=100mm [Surface Condition: _ Smooth
2001 [Couplant: Cellulose paper paste
[Welding Process: Rapid Prosesing [Materia Carbon steel Thickness: &mm
eld Preparation: Fillet Weld Probe Detail
Joint Configuration: T-Join Made [tm | Anule Size Frequency
Phoenix | asi 80" 9 am aMHz
= Tru sonie NOT o 10mm 4M
Ne
‘No Lamination Was Detected
):
Result
Beam No, Model | Joint No. Interpretation Te ie
2788 YSkASE | _JTABCD | _NoRelevant Indication Was Detected q
B24 YSKASE | JTABCD | No Relevant Indication Was Deccted Y
22498 ysxase | IT ACD | _NoReeantindeation Was Deewed v
22897 YSKASE | TTARCD | No Relevant ndioaion Was Dected v
IRemark(s): Resulfs) reported above flare at the time of inspection
Note: Testing standard reference to EN1714 and ENSB3.1 Acceptance criteria to EN1712.
Inspection was carried out before 48 hours after completed weld
Inspector:
[Signature
Dai —_ILOTT INSPECTION SDN. BHD com so: 12490
No 12 Lt 237 Bok 32 Sys nds, Gis Tt Road.
Paar 1a
L@IT Grn Set, Sect Vea
el one-ma25t2 Fac S616 Ena xan
san Sivess ULTRASONIC TESTING REPORT
Client:Bromma (M) Sdn. Bhd. Report No.:
UT/BROMMA/2008(693) Page 2/2
(04 December 2008
Project: ZPMC Salalah, Oman Date of Insp'n:
[Job Description: — Ultrasonic Testing of Welds on Telescopic Beam
SIN: 11377
Sketch:
x
Gal
[_ &
a
Na
ea | |, a
100mm (iocreny VIEW X' -
en al
s [JT |
{re
[Remark(s): Drawing not to scale
Ultrasonic Testing was carried out not included 100mm from the edges of the welding
joints (JT AJT BJT C and JT D),
Inspector: Tang,H .Y/ Syazilli
SignatureSingle lift with two brackets
Proofloading Bromma Spreader YSX 45E
Customer ZPMC / Salalah, Oman
Serial Nr. 11377
General Ass. dwg. 1021187
Safe Working Load 40.6 Tonne
Proof Load 150% Tonne
Tare weight 6.7 Tonne
Weight of Testequipment 2 Tonne
Cylinders used 4
[Pressure
From Pump [Load In Tonne Measure point mm
lin Bar Load [Load
4 cyl in each jin each
|A=71,2cm2_ |Cylinder |Twistlock 1 2 3 4 5
28 2| 2| 143 90[103[__—-102 145
141 10 | tel 135[ 1474s 164
211 15 14[164[160|175|__—«170, 167
281 20 18|_169[ 185] 201 197 170
MOHAMED SHAWAL 19th Dee 2008,
BRMYFORMO18v1