TEST CERTIFICATE,
Concerning examination, load test
and controling of Spreader.
Examination made : 2008-12-23
12.
Customer : Shanghai Zhenhua Port Machinery Co., Ltd
Enduser : Salalah
Adjustable hoisting gear for ISO container 20’, 40° & 45°
Type : YSX 45E
Serial Number : 11383
Manufacturer : Bromma ( Malaysia ) Sdn. Bhd
General drawing : 1021187
Material : High Tensile Steel & Fine Grain Steel
Spreader weight : 6.7 Tone
Load test carried out with a max. of 150% overload
Safe Working Load (SWL) : Single 40.6 tonne
Test load of twistlocks to 37 tonne for serial number SINGLE : WM 8200, WM 6758,
WM 6514, WM 4834.
As a result of this examination we the undersigned find nothing which will prevent the use of
above load gear for the loads presented in the data sheet.
Remarks :
The load gear is to carry attached signs stating manufacturer, production number, year of
manufacture and SWL — max. load.
Enclosed: Spreader data sheet
Malaysia 2008-12-23
Bromma ( Malaysia ) Sdn. Bhd
Lot 19, Jalan Kelebang 1/6,
Zon Perindustrian Bebas Kinta,
31200 Chemor, Perak
MALAYSIA
-7 (BROMAA
pie
Mohaingd Shawal | QC DEPARTMENT |
BRMYFORMOS3v0TWISTLOCK-CERTIFICATE
CUSTOMER. ZPMC / Salalah, Oman
CUSTOMER ORDER NO. ZP08-1147-9
BROMMA SPREADER / ORDER NO. 11383
DATE. 23” December 2008
This is to certify that the following twistlocks have been proof tested
to 37 tonne’s load.
No visible deformation occured.
The twistlocks have been stamped on the end face with a B/C
stamp and 37 tonne
QTY. TYPE. DWG. MATERIAL. PARTNo. SERIAL No. MILL CODE
4PCS ISO —- 1000431 SS 2541-03 1000431 1.WM 8200 W84
2. WM 6758. W83
3. WM 6514 ws3
4, WM 4834 weo
ARO)
SIGN B-
DATE | 23" December 2008
BRMYEORMOS4v0
Bromma (Malaysia) Sdn. Bhd. (company No: 329509-7)
Lot 18, Jalan Kelebang 1/6, Zon Perindustrian Bebas Kinta, Telephone: +6-05-293 8890 Telefax: +6-05-291 4099
31200 Chemor, Perak Darul Ridzuan, Malaysia Website: www:bromma.comDIMENSIONAL AND VISUAL REPORT.
BROMMA
SALALAH
Model : YSX 45E
Drawing No : | 1021187 [articieNo: [1021187
Serial No: 11383,
4. General Assembly
Main Beam Main Beam No
a 3667
8 3668
Location Dasign | Tolerance | Actual Deviation | Remarks.
A 5436. 22 5435 ot
8 5436 32 5435 4
c 1218 205 1219) 3
D Hi 405 1218 o
E S571 22 3570 =
F S571 22 5570 ot
2, Dimensional Inspection Satisfactory | Not Satisfactory Rectity Resuk
‘Above Dimensional Inspection Result
Note : The measurement point between headblock must be
address between center polt of the headblock ~
twistlock pocket. Before checking, QC must confiem
the twistlock hole cantar marking.
center Pointa—|
3. Visual Welding Inspection Satistactory | Notsatistactory Rectty Resuit
Visual Welding Inspection Result v
Note: The Weld Quality / Visual Welding Acceptance
Criteria shall comply according to BS EN ISO 5617.
Inspected By : _Sporoved By :
( ACCEPTED
Kong Rum Choy
Name N oo
DDésignation : Superintendent
Designation: Fab, Inspector
BRMYFORMO08v0_(STD)
Date'® DEC 2008
Date:9 DEC 2008BROMMA
DIMENSIONAL AND VISUAL REPORT
Client : zPpmc End User: | SALALAH Model YSX 45E
Drawing No : | 1021187 Article No : | 1021187 SerialNo: | 11383
1. General Assembly
Telescopic Frame | Telescopic Beam No
7628 83024 |B 3025
C476 32053 | B3014
Location Resuit_ | Tolerance | Deviation Remarks
A eT AVeB
E 8 sez] ot A
——e 2258 a4 eso
D PBB a a
E e272 3 Ewe
F ear = °
2. Dimensional Inspection Salstctory | Not Saisactory Roctily Result
Above Dimensional Inspection Result 4
3. Visual welding Inspection ‘Satisfactory Rect Result
Visual Welding Inspection Result v
Note : The Wold Quality / Visual Welding Acceptance Criteria
shall comply according to BS EN ISO 8817,
Inspected By ‘Approved By :
ACCEPTED _ ‘Z ae Chay Nae a rm
‘BROMMA (MW) SON. BHD. Designation Suprtendent Designation Fab, nspecor
Date 0EC 2008 (Date:18 DEC 2008
BRMYFORMO08v0_(STD)BROMMA
‘QUALITY ASSURANCE DEPT [Date : 15 DEC 2008
[Sheet : 1 of 7
MAGNETIC PARTICLE INSPECTION : FINAL INSPECTION REPORT
Client _ : ZPMC/SALALAH Model
:YSX45E | DWGNo. _:1021187
End User : ZPMC/SALALAH Serial No. 41383
ArtNo. _:1021187 |
Test Equipment
Chemical Used | Magnaflux | White Contrast Paint
wor2
Equipment Used | Yoke YS Magnetic Ink |
THE
CleanerRemover | _ SKC-S
ITEM INSPECTED: AS SHOWN
Gear Si Pulley Side
Location | Result | Judgment Location | Result | Judgment
1 NSD ACCEPT 4 NSD ACCEPT
2 NSD_| ACCEPT 2 NSD__|_ ACCEPT
3 NSD_| ACCEPT 3 NSD | ACCEPT
4 NSD ACCEPT 4 NSD ACCEPT
3 NSD_| ACCEPT | 3 NSD__| ACCEPT
é NsD_|ACCEPT_| 6 NSO__| ACCEPT
T NSD_|_ACCEPT | T NSD__|_ ACCEPT
@ NSD_|ACCEPT_| 3 sD [ACCEPT
9 NSD ACCEPT | 9 NSD ACCEPT
70 | NSD_| ACCEPT 40 NsD__|_ ACCEPT
71 |_NSD_| ACCEPT 1 sD [ACCEPT
Note: NSD- No Significant Defect
Judgment - Accept / Reject
“
Name TFAIZAL BBE
Designation *- FAB. INSPE
Qualification - ASNT LEVEL I
Note: Acceptance criteria of the
Al finishing and rough edges shall bé smoothly rounded.
BRMYFORMO15v2_11383BROMMA
BROMMA ( M ) SDN BHD
rasonic Testing Report-Main Beam Auto Welding
Project zPMC. ‘Serial Number : 11383
End user SALALAH,OMAN Mode! YSK 45E. -
BeamNo. : 367.3668 Date 1-Deco8
JOINT DETAILS
Materia Thlknass@= 10mm & 30mm, b= 8mm
ir Joint Type Filet weld wth bevel
Welding Process: Rapid Arc
‘Surface Conditen : Clean Satstactory
CCouplant: Wall Paper Paste
TESTING DETAILS.
|law Detector: EPOCH Il SN: $200 / EPOCH XT SIN 081105503
(caitraton block :V1,V2 & Bromma reference block
'Sensivy: BS EN 883.2 2001
[scanning Technique Transverse Later Orbital & Swivl
Probe Frequency Siz0 Rotel Scanning 68 ange
009 a MR a e rm
48009 me 7 3 oe mm
60029 Tae TZ ne nm
80 Deg
x
tly
J.
i
Discontina
“Top Plate Ret
|acication Num
ransducer Angle
© Reference Level
einaicabon Rating
[Sound Path
[oepin From Surtace A
Fem rom
ToSignicar adeation
Tio Santicantnaeaion
Tio Significant Indeaton
No Siaifeantndcaton
[attenuation factor
Note : Attenuation factor is not taken into consideration because sensitivity is set ona similar material
the test spocimer
fe, he undersigned, cory that
‘and tested in accordance with
nis in this record are correct and tha he weld prepared
BSENI712,
Nave Fag basi
Designation Fab inspeck
Qualfcaton: ASNT Level
‘BRMYFORMO16¥0_Batom_11989LOTT INSPECTION SDN. BHD cones rs:12080
N12 J 237 ne Sy nt, i Tl Rad
L@I1 sre ea oye
{wos sina ae a Erle ny
ou ences ULTRASONIC TESTING REPORT
ClientsBromma (Mf) Sdn Bhd Report No. TBROMMA/2008(712) Page 172
Project: ZPMC Salalah, Oman. Date of Insp’ 13 December 2008
[Job Description: — Ultrasonic Testing of Welds on Telescopic Beam
SIN : 11383
Procedure No BC-200701 [Speeification: ENS83-1:1999
[Technique Sht. No:_8C200701 APPENDIX Equipment KK USM 35__ SIN: 808A.
mn Range: 0~100mm ‘Surface Condition: _ Smooth
Setting: BS EN 83.2. 2001 Cellulose paper paste
[Welding Process: fp Pocesing Carbon steel Thickness: 8mm
Weld Preparation: Fillet Weld
[Joint Configuration: Toit be] Anate Sie Frequency
Phoenix | Osw 80° 5x9 mm Miz
\s. Trusone_| nor o omm @ aMHz
feat Treatment:
[Parent Metal: No Lamination Was Detected
lem Tested and Result(s:
i Result
Beam No. Model | Joint No. Interpretation aot al
3008 YSxaSE__| JTABGD | No Relevant indication Was Deteced y
3025 ysx43e__| ABCD | Wo Relevant Indication Was Detected v
22953 ysx4se__[ TABCD | _ Wo Relevant Indication Was Detected v
08 YSx45E | FTABCD | _ NoRelevant indication Was Detected v
[Remark(s): Resul(s) reported above isiare atthe te of inspection.
INote: Testing standard reference to EN1714 and ENSB3 1 Acceptance criteria to EN1712.
Inspection was carried out before 48 hours after completed weld.
Inspector:
Signature
Date:LOTT INSPECTION SDN. BHD coma xo::2050)
Poo 17
L@IT Sr bs Sek. ee
: “oo a0an517 Fa 1 Ena gE LY
cua snes ULTRASONIC TESTING REPORT
Client:Bromma (M) Sdn. Bhd. Report No. UT/BROMMA/2008(712) Page 2/2
Project: ZPMC Salalah, Oman Date of Insp" 13 December 2008
[Job Description: Ultrasonic Testing of Welds on Telescopic Beam
S/N : 11383,
Sketch:
x
a
GTA
x K,
Gro) Gr
arch | |, oa
{100mrp at
e, yy
i)
ira
[Remark(s): Drawing not to scale
Ultrasonic Testing was carried out not inclided 100mm from the edges of the welding
joints QT A,JT BJT C and JT D).
inspector:
Signature
Date:
Sh Alon Ofc 4D. Agger Moke 364, Saye 31, Kat KeSBRIRE 10706 Shh Al, henge Tel; DI-SDAOTI4 Fa 324074Single lft with two brackets
Proofloading Bromma Spreader YSX 45E
Customer ZPMC / Salalah, Oman
Serial Nr. 11383
General Ass. dwg. 1021187
Safe Working Load 40.6 Tonne
Proof Load 150% Tonne
Tare weight 6.7 Tonne
Weight of Testequipment 2 Tonne
Cylinders used 4
Pressure
From Pump |Load In Tonne Meassure point mm
ln Bar Load [Load
4 cyl jin each jin each
IA =71,2cm2_ [Cylinder |Twistlock 3 4
28 2 2 73] 85 84) 140)
141 10 9 134] 142|—143 165
211 15) 157) 172) 169| 168)
281 20) 18) 183 196 190] 172|
28} 2 2 75 86 86) 140)
[UNDER SUPERVISION OF DATE
MOHAMED SHAWAL 3rd Dec 2008
BRMYFORMO18v1