Maharashtra State Board of Technical Education
Mumbai. (M.S.)
MICRO PROJECT
On
“Safety Management in Thermal Power Plant”
Submitted by
Isha Sandip Mohite
Rutuja Maroti Waghchaure
G.S. Mandal’s
Department of Computer Engineering
Marathwada Institute of Technology
Polytechnic, Aurangabad.
Academic Year: - 2022-2023
1
MAHARASHTRA STATE
BOARD OF TECHNICAL EDUCATION
CERTIFICATE
This is to certify that : -
Roll Enrollment Exam
Name of Student
No. No. Seat No.
33 Isha Sandip Mohite 2000660209
56 Rutuja Maroti Waghchaure 2000660237
have successfully completed “Safety Management in Thermal Power Plant”
Micro-project for the subject Management as in the enclosed ‘Portfolio’ during his
tenure of Completing the Diploma in Computer Engineering (CO6I) in Academic
Year 2022-2023 from M.I.T. Polytechnic, Aurangabad with Institute Code 0066.
Date:
Prof. J.Singh Prof. A.S.Nagrik
Project Guide H.O.D.
Principal
Marathwada Institute of Technology,
Polytechnic, Aurangabad
2
INDEX
Annexure-IV Micro Project Teacher Evaluation Sheet
Annexure-I A “Format for Micro-Project Proposal”
1.0 Aim/Benefits of Micro Project (minimum 30-50 words)
2.0 Course Outcomes Addressed
3.0 Proposed Methodology (procedure in brief that will be followed to do the micro-project in
about 100-200 words.)
4.0 Action Plan (Sequence and time required for major activity.)
5.0 Resources required (major resources such as row material, some machining facility,
software etc.)
Annexure-II A “Format for Micro-Project Report”
1.0 Rationale (Importance of the project, in about 30 to 50 words. This is a modified version
of the earlier one written after the work)
2.0 Aim/Benefits of Micro Project:
3.0 Course Outcomes Achieved (Add to the earlier list is more Cos are addressed)
4.0 Literature Review
5.0 Actual Methodology Followed (Write step wise work done, data collected and its
analysis (if any). The contribution of individual member may also be noted.)
6.0 Actual Resources Used (mention the actual resources used).
7.0 Outputs of the micro projects (Drawings of the prototype, drawing of survey, presentation
of collected data, findings etc.)
8.0 Skill Developed/Learning outcome of this micro project
9.0 Applications of this micro project
3
Annexure-IV
Micro Project
(Teacher Evaluation Sheet)
Name of Programme: Diploma in Computer Engineering Semester : - 6
Course Title : CO6I Code:22509
Title of Micro Project:- Safety Management in Thermal Power Plant
Course Outcomes Achieved:
• Apply principles of safety management in all activities.
Process and Individual Total
Roll Enrollment Exam Product Presentation Marks
Name of Student
No. No. Seat No. Assessment / Viva (10)
(06) (04)
33 Isha Sandip mohite 2000660209
56 Rutuja Maroti Waghchaure 2000660237
Comments / Suggestions about work:
Signature of Teacher :
Name and Designation :
of the Teacher
4
Annexure-I
Micro-Project Proposal
(Format for Micro-Project Proposal About 1-2 pages)
Title of Micro-Project :-Safety Management in Thermal Power Plant
1.0 Aim/Benefits of Micro Project (minimum 30-50 words)
a)Increasing knowledge about that topic (Safety management).
b)Aware about how Safety management is important in industry.
c) How we can apply principle of Safety management.
d) Enhanced searching skill quality.
e) Improved Group working skills.
2.0 Course Outcomes Addressed
• Use basic management principles to execute daily activities.
• Use principles of planning and organising for accomplishment of tasks.
• Use principles of directing and controlling for implementing the plans.
• Apply principles of safety management in all activities.
• Understand various provisions of industrial acts.
5
3.0 Proposed Methodology (Procedure in brief that will be following to do the micro-
project in about 100-200 words.)
1. In this micro project, first of all we have focused on selection of appropriate topic
forthe micro-project.
2. We have decided our topic i.e. “Safety Management In Thermal Power Plant”
3. Then we did literature survey on our topic and gained knowledge about topic.
4. Then we gathered all information based on the topic of micro-project.
5. We have done analysis and study of our topic in detail.
6. By doing all the above methodologies we have successfully done our micro project.
6
3.0 Action Plan (Sequence and time required for major activity.)
Sr. Details of Activity Planned Start Planned Finish Name of
No Date Date Responsible
Team Members
1 Deciding topic of 09-2-2023 13-2-2023 Isha, Rutuja
microproject
2 Collecting and Searching 13-02-2023 16-02-2023 Isha, Rutuja
Information about topic
3 Starting raw project on 17-02-2023 18-02-2023 Isha, Rutuja
notebook
4 Starting main project 19-02-2023 21-02-2023 Isha, Rutuja
5 Removing error from project 25-02-2023 28-02-2023 Isha, Rutuja
6 Making in pdf format for 08-03-2023 15-03-2023 Isha, Rutuja
submitting
7
5.0 Resources required (major resources such as row material, some machining
facility, software etc.)
Sr. Name of Resource/Material Specification Qty. Remarks
No
1 Laptop i-5,4 GB RAM 1
2 Internet 100 mb/s -
3 Microsoft Word - 1
Names of Team Members with Roll No. : -
Roll No. Name of Student
33 Isha Sandip Mohite
56 Rutuja Maroti Waghchaure
8
Annexure-II
Micro-Project Report
(Format for Micro-Project Report minimum 4 pages)
Title of Micro-Project : - Safety Management in Thermal Power Plant
1.0 Rationale (Importance of the project, in about 30 to 50 words. This is a modified
version of the earlier one written after the work)
A good health and safety management system can help minimise risk and protect against
accidents in the workplace. It is not acceptable for anyone to be hurt or fatally injured at their place
of work. Implementing a health and safety system can help to reduce accidents and boost morale
within the business.
There are strong legal, economic, psychological and moral reasons why managers should take
health and safety seriously.
Economic reasons for ensuring safe workplace: Reduces accidents, insurance, improves employee
relations, and facilitates employee commitment to quality goals.
Employees have a legal right to work in a safe and healthy environment. A safe and healthy
workplace can have a strong positive affect on the psychological deal.
Keeping people healthy and safe in their workplace generates positive PR for businesses,
especially within high-risk industries such as agriculture. Positive public relations can help to
increase productivity, profitability and business growth, whilst also creating opportunities within
new markets and supply chains. Providing evidence of a well-documented health and safety
management system may, once established, also lower your insurance premiums within the
business.
Positive attitudes and workplace culture can also help with staff motivation, absenteeism and
retention. When implemented effectively, a good system can help businesses protect against
costs associated with poor practice such as; FFI, fines, increased insurance premiums, negative PR
and remedial costs.
A good health and safety management system helps business owners meet and exceed the
minimum legal requirement, providing multiple financial benefits and the ability to fulfil moral
responsibilities. Having a management system in place supports the day to day running of your
business, and during unprecedented times of crisis such as this, a system that is tried and tested is
all the more critical.
9
2.0) Benefits of Micro Project:
The benefits of Safety Management
• Improved health and safety performance
• Reduced cost associated with accidents and incidents
• Improved staff relations and morale
• Improve business efficiency
• Improved public image and PR
• Lower insurance premiums
• Easier access to finance
• Increased regulatory compliance
• Improved confidence
• Boost corporate and social responsibility
3.0) Course Outcomes Achieved (Add to the earlier list is more Cos are addressed)
• Apply principles of safety management in all activities.
10
4.0) Literature Review:-
https://ieeexplore.ieee.org/document/8883856
Abstract:
The safety management system implementation in Civil Aviation of China has been lasted about
10 years, by the establishment and practice of several years, the base of safety management of
airlines has been firmed, but how to effectively evaluate the effectiveness of the safety
management system has become one of the important and difficult topics of the civil aviation
industry. The thesis includes three important parts: firstly, it will show the development stage of
safety management methods in civil aviation industry. Secondly, it will show the process of how
to implement SMS in airlines. Thirdly, it will show how to combine the risk management and
project management to implement the safety performance management. The aim to introducing
the project management firstly is to classifying and implementing the responsibility of divisions
in Airlines which is the most important point to accomplish task. It will not only effectively
evaluate the effect of SMS in this way, but also move forward the safety barrier and ensure whom
to control risk, so as to maintain a continuous safety operation of airlines.
Published in: 2019 5th International Conference on Transportation Information and Safety
(ICTIS)
Date of Conference: 14-17 July 2019
Date Added to IEEE Xplore: 28 October 2019
ISBN Information:
Electronic ISBN:978-1-7281-0489-8
Print on Demand(PoD) ISBN:978-1-7281-0490-4
INSPEC Accession Number: 19099590
DOI: 10.1109/ICTIS.2019.8883856
Publisher: IEEE
Conference Location: Liverpool, UK
11
5.0 Actual Methodology Followed (Write step wise work done, data collected and its analysis (if any).
The contribution of individual member may also be noted.)
A) Project Topic Selection :
At the beginning We Were confused about selecting Topic for MGT Subject microproject but after a
conversation with subject teacher we made our decision and select topic Safety Management In Thermal
Power Plant.
B) Searching and Collecting the information:
After selecting project topic then we searched lots of information related to test Safety
Management In Thermal Power Plant we Were visited more than 5 websites which gave us
valuable information about our Project topic.
C) Raw Project:
After collecting information about project, We started rough Design, data, topics, diagram on notebook
for implementing our Idea on project.
D) Main Project work on:
After completing and Implementing rough Design, data, topics, diagram on notebook. Then, we started
project in Microsoft Office word . On that time we were stuck Because we were unable to sort
information And also we didn‟t have proper information about Report & Literature Review .
E) Problem and Doubt Solving :
As we were not able to proceed further in micro project we did brief discussion with respected subject
teacher (Prof.J.Singh),During conversation Sir gave us proper instruction and Sequence for project.
F) Final Stage of Micro Project :
After removing errors we had completed our project and got the proper output.
12
6.0 Actual Resources Used (mention the actual resources used).
Sr. No Name of Resource/Material Specification Qty. Remarks
1 Laptop i-5,4 GB 1
RAM
2 https://hippocmms.iofficecorp.com/blog/industrial-safety Website -
3 Microsoft word Provide 1
Formal view
for report
4 Internet Web
browsing
5 https://ieeexplore.ieee.org/document/8883856 Website-
Literature
Review
6 Management Textbook (Techknowledge) I scheme
7 https://beakon.com.au/10-benefits-of-occupational- Website
health-and-safety-management-systems/
13
7.0 Outputs of the micro projects (Drawings of the prototype, drawing of survey,
Presentation of collected data, findings etc.)
Thermal Power Plant
Analysis of causes for
Development of policy Organisation for Safety
accidents
Evaluation of Implementation of the
Straegic choices
Effectiveness program
14
8.0 Skill Developed/Learning outcome of this micro project
a)Increased knowledge about Safety Management
b)Enhanced knowledge about MGT
c) Increased searching skills.
d)Enhanced presenting skills.
e) Increased editing skills
f) Increased solo working skills .
g)Enhanced Designing skills.
9.0 Applications of this micro project : -
• Improved health and safety performance
• Reduced cost associated with accidents and incidents
• Improved staff relations and morale
• Improve business efficiency
• Improved public image and PR
15
Safety Management in Thermal Power Plant
Introduction:-
The thermal power generation 2x250 MW Korba involves the generation of electricity from
the burning of fossil fuel in a large industry furnace. In simple terms, in a coal fired station, the coal is
pulverized and blown into the furnace where it burns, much like a gas flame, to heat water and generate
steam, which moves at high speed to turbine. The turbine spins and drives a rotor attached to a magnet
in a generator. The rotating magnetic fields moving across coils in the generator produce electric
current. The thermal machines used to convert the stored energy in the fuels to the kinetic energy of
the rotor are complex units. Each consists of two principal parts: boilers and turbines. They also include
variety of auxiliary equipment to provide fuel and water to the unit and to eliminate waste gases and
products of combustion. The basic operation are highly automated. In a coal-fired power station, where
boilers and turbines are combined, there is automatic control of coal pulverization, of supplied water
fuel, of combustion, and of superheating. The elimination of ash in the auxiliary processes is also
automated. Coal consumption per day19200.00 Mt/day, water consumption per hr required by plant
850.00 Lit/hr.It required 38.40 (Mt/day)/MW to produce current. Most construction of thermal power
plant, repair and maintenance work done during unit shutdowns or period of extensive rehabilitation.
This could involve working on one of the following components are steam drum, primary steam piping,
boiler feed water, superheater, reheater, economizer, down comers, feeder and riser tubes, waterwalls,
boiler hangher rods, mud drum, boiler casing, condensate system, electrostatic precipitators, sulphur
dioxide scrubbers, stacks. Construction and erection of all the components and assembling is a great
challenge.
What Is safety and Safety Management?
Safety is defined as the state of being free from harm or danger. Safety management can apply to
many heavily regulated industries like automotive, aviation, oil, healthcare, workplace, and food
quality.
16
Definition of Safety Management
Safety management, as defined by the National Safety Management Society, is a function that
enhances company performance by predicting operational, procedural or environmental risks and
threats before they occur. Safety management is a strategic process that identifies and addresses
safety issues for employees and the company. Aside from being a pre-emptive and preventative
process, safety management also corrects deficiencies and performance errors.
Industrial Safety Management (ISM) is all the steps taken by employers, employees, safety
officers, supervisors, and government to ensure safe work or production process in industries
which main objectives is to promote safety practice among employers and employees and to reduce
and eliminate risk in industries.
As every work environment is unique and offers different types of safety risks, dangers, hazards
and health perceptions, safety managers and professionals who are on the team in the welfare and
wellbeing of the employees and employers adopt several strategies and use management
techniques to defuse the risk perceptions to make the workplaces safe and healthy for all.
A safety management system is defined as an organization-wide process designed to manage
safety risk in the workplace. A safety management system can be created to fit any business type
and/or industry sector. Generally, effective SMS processes and procedures
17
Safety In Thermal Industry
Due to the potential power plant hazards that can occur, power plant safety training is a crucial part of
getting a power plant up and running. As a result, many companies and organizations have increased the
number of requirements and regulations for a power plant. However, hazards are still present.
Power plant safety training is another particularly effective and efficient way of protecting employees.
Training of employees includes educating workers on potential hazards and risks of working at a power
plant.
Many companies offer power plant training courses to limit power plant hazards. For many companies, this
means:
• protecting employees by keeping the proper emergency supplies handy,
• holding safety meetings frequently,
• following recommendations, and
• making plans for a potential emergency.
But, above all else, companies must provide their employees with the proper training and
information regarding any potential hazards.
HSI’s Power Generation course works with employees to cover general safety practices for working in
electrical power generation plants. It helps to break down what workers must fulfill in their everyday work
and provides the proper power plant training if a hazard were to occur.
Need of Safety.
In the power plant industry, working in confined spaces poses some of the most dangerous hazards of the
field. However, confined space training can help combat risks by teaching employees how to avoid or deal
with them if they occur. Power plant confined space training can help improve safety measures to protect
at-risk workers.
Safety Measures
It’s no secret that power plants can be dangerous places to work. With all of the high-voltage equipment
and flammable materials, it’s a miracle that more accidents don’t happen. But thanks to the hard work of
safety engineers, and the employees on-site, power plant accidents are relatively rare.
Even so, it’s essential for everyone who works at or visits a power plant to be aware of the safety measures
in place and what to do in case of an emergency. In this article, we will look at and review some of the
essential safety measures in place at power plants worldwide.
18
Importance of Safety
Fire safety in thermal power plants is another important focus for you. Various pieces of equipment use
flames and sparks to do their jobs. And that opens up the risk of a fire occurring in your plant, which is why
safety audits in thermal power plants tend to focus on fire safety.
There are strong legal, economic, psychological and moral reasons why managers should takehealth
and safety seriously.
Economic reasons for ensuring safe workplace: Reduces accidents, insurance, improvesemployee
relations, and facilitates employee commitment to quality goals.
Employees have a legal right to work in a safe and healthy environment. A safe and healthy
workplace can have a strong positive affect on the psychological deal.
-Thank You
19