508 Ref
508 Ref
Operator’s Manual
®
NEWPORT Electronics, Inc.
Additional products from
®
NEWPORT Electronics, Inc.
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Clock/Timers Strain Gauge Meters
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On/Off Controllers Soldering Iron Testers
Recorders pH pens
Relative Humidity pH Controllers
Transmitters pH Electrodes
Thermocouples RTDs
Thermistors Thermowells
Wire Flow Sensors
It is the policy of NEWPORT to comply with all worldwide safety and EMC/EMI regulations that apply.
NEWPORT is constantly pursuing certification of its products to the European New Approach
Directives. NEWPORT will add the CE mark to every appropriate device upon certification.
The information contained in this document is believed to be correct but NEWPORT Electronics, Inc.
accepts no liability for any errors it contains, and reserves the right to alter specifications without notice.
WARNING: These products are not designed for use in, and should not be used for, patient
connected applications.
This device is marked with the international caution symbol. It is important to read the Setup
Guide before installing or commissioning this device as it contains important information relating
to safety and EMC.
TABLE OF CONTENTS
1.0 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1 Definition/Application . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
2.0 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2.1 Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
2.2 Accuracy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.3 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.4 Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.5 Environmental . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
2.6 Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
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Figures
Page
Figure 1-1 Model 508B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Figure 3-1 Basic Mounting Configurations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Figure 3-2 Surface and TR2/2TK Relay Track Mounting (Option MAT1) . . . . . . . . . . . . .7
Figure 3-3 DIN Track Mounting (Option MDT1) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
Figure 3-4. External Explosion-Proof Housing Mounting (Option MXS1) . . . . . . . . . . . .8
Figure 3-5. External Explosion-Proof Housing Mounting (Option MXS2) . . . . . . . . . . . .9
Figure 3-6. External Explosion-Proof Housing Mounting (Option EPW2) . . . . . . . . . . . .9
Figure 4-1 508B-1 Signal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Figure 4-2 508B-2 & 508B-3 Signal Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Figure 5-1. 508B-2 and 508B-3 Case Access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
Figure 5-2. Calibration Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Figure 5-3. Label Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
Figure 5-4. Jumper Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Figure 6-1 Block Diagram for 508B Usage for Factory Mutual . . . . . . . . . . . . . . . . . . .19
Tables
Table 5-1. Configuration Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
ii
1.0 DESCRIPTION
59,54 63,50
Z S (2.344) (2.50)
1,98
(.078)
1.1 DEFINITION/APPLICATION
Model 508B is a signal powered, two-wire current-loop indicator that accepts 1-5 mA,
4–20 mA, or 10-50 mA process signals and digitally display (±2000 active counts) the process
variable in either percent or in engineering units for such parameters as pressure, flow,
temperature, and level.
1.2 FEATURES
In-field Programmability
Input ranges (1-5 mA, 4-20 mA, or 10-50 mA) are selected by push-on jumpers. Three decimal
points and a dummy right-hand zero may also be selected by push-on jumpers. Zero and
span may be fine tuned with precision, 25-turn potentiometers. Positive slope response may
be changed to negative slope response (e.g. , +6000 to –18000) by simply changing two other
push-on jumpers.
1
Signal Powered
Model 508B obtains operating power directly from the current loop, requiring a drop of less
than 2.5 V or 2.5 mW at 1 mA.
The 508B is electrically isolated from its case and is immune to most sources of electrical
noise encountered in process-control environments. In the event of input overrange currents,
the 508B can tolerate 250 mA in the forward direction and 1000 mA reverse.
Vibration/Shock/Water Resistance
Low mass and multi-point circuit board support give excellent vibration and shock resistance.
Sturdy, die-cast construction, polyurethane paint,and full fluorosilicone gasketing ensure a
virtually waterproof case.Circuit boards are conformally coated for added humidity protection.
Mounting Versatility
The 508B-1 may be mounted in a control room on either American or European relay tracks
with snaptrack adaptors. The unit can be wall mounted using an available bulkhead adaptor or
mounted in an explosion-proof enclosure for wiring compatibility with other equipment in
hazardous environments. Both the 508B-2 and the 508B-3 may be connected directly to a
conduit with a "T" junction box.
2.0 SPECIFICATIONS
2.1 INPUT
2
2.2 ACCURACY
Accuracy: Within ±0.1% Span ±1 Count at +25°C
Zero Tempco: ±0.1 Count/K typ. , ±0.2 Count/K max.
Span Tempco: ±0.005% Span/K typ. , ±0.015% Span/K max.
2.3 DISPLAY
Type: 7-segment LCD, 8.9 mm (0.350 in) high
Color: Black digits on white background
Symbols: –1.8.8.80
Polarity: Minus sign
Overrange: Three least significant digits blanked
Extra digit: Dummy right-hand zero is jumper selectable
Decimal points: Three positions, jumper selectable
Lifetime: More than 30,000 hours to 2:1 contrast ratio
Temperature derating: 2:1 lifetime reduction for each 10°C above 60°C
Humidity derating: 2:1 lifetime reduction for each 10%RH above 60%RH
2.4 CONVERSION
Technique: Dual-slope, average-value with autozero correction
Polarity: Determined automatically at the end of signal integration
period
Signal integration period: 100 mS typ.
Reading rate: 2.5/sec
2.5 ENVIRONMENTAL
Temperature: -40 TO +85°C
Humidity: To 95% at 40°C
Vibration: 1.52 mm (.06 in) double amplitude, 10-80 Hz cycled
Shock 55 g, half-sine, 9-13 msec duration
Water resistance Watertight to a proof pressure of 35 kPa (5 psi)
Mounting position: Any
3
2.6 MECHANICAL
Weight: 400 g (14 oz)
Diameter: 74 mm (2.9 in)
Height: 48 mm (1.9 in) including barrier
Electrical connections: Standard: 3-position barrier strip with #6 screw wire clamps
Optional: Two #18 stranded wires, 305 mm (12 in) long
This instrument will meet the requirements of certain FM safety certifications for hazardous
environments. In order to meet these requirements the appropriate intrinsic safety barrier must
be included in the installation to limit the voltage and current that may be introduced in the
hazardous environment.
EXERCISE CAUTION: Due to certain current loop installations, high common mode voltages
may be present on the loop circuits. Become familiar with the possible hazards that your circuit
may present before installing this meter or, to be safe, remove all sources of power to the
circuit while installing.
4
3.3 MECHANICAL INSTALLATION
38,00 ±0,05
(1.496 ±.002)
51,61 ±0,05
(2.032 ±.002)
12.7 mm or
1/2 inch conduit
5
The 508B is packaged in a small, rugged, die-cast, zinc-alloy case designed to fit 3" I.D. or
larger housings, requiring less than 2" of height.
Three basic 508B configurations (508B-1, 508B-2, and 508B-3) provide mounting versatility.
The 508B-1 provides for surface, track, or explosion-proof housing mounting and is
connected with a 3-terminal, #6 screw barrier strip (beneath the display window).
The 508B-2 is equipped with a 1/2" EMT conduit fitting on the case side beneath the display.
The fitting has two 0.3 millimeter long, #18 stranded insulated wires passing through a
neoprene moisture plug for hookup to junction boxes with standard wire nuts.
The 508B-3 is equipped with a 1/2" NPT conduit fitting on the case side beneath the display.
The fitting has two 0.3 mm long, #18 stranded insulated wires passing through a neoprene
moisture plug for hookup to junction boxes with standard wire nuts.
Tapped holes on the back of the 508B case provide for custom mounting to a flat surface;
integral flanges on the back of the case provide for standard 8TK2 relay track mounting. For
flat surface mounting, use #6 hardware. For 8TK2 relay track mounting, simply push onto
track.
1. Adapter plate for surface mount with two #8 front-entry screws through keyhole slots or for
push-mount into TR2/2TK relay track. (Option MAT1)
2. Rail clamp for push mount onto DIN EN 50 022 relay track. (Option MDT1)
3. Spring retainers for mounting in 76.4 to 88.9 mm (3 to 3.5 in) inside diameter explosion-
proof housings. (Option MXS1)
4. Wire brackets for mounting the 508B above a transmitter in a single housing.
(Option MXS2)
6
CASE CASE
SCREW SCREW
(4 REQ’D) (4 REQ’D)
Figure 3-2 Surface and TR2/2TK Relay Track Mounting (Option MAT1)
CASE
CASE
DIN RAIL
LATCH DIN RAIL
DIN RAIL
ADAPTER ADAPTER
SCREW
SCREW (4 REQ’D)
(4 REQ’D)
DIN TRACK
(DIN EN 50 022)
DIN RAIL
LATCH DIN TRACK
(DIN EN 50 022)
Figure 3-3 DIN Track Mounting (Option MDT1)
7
1/2” N.P.T.
BOTH ENDS
CASE
BRACKET
(2 REQ’D)
SCREW
(4 REQ’D)
8 MM HEX
(5/16)
8
CASE
WIRE BRACKETS
(2 REQ’D)
SCREW
(4 REQ’D)
WASHERS
(4 REQ’D)
508B
WIRE BRACKETS
TRANSMITTER
9
4.0 SIGNAL INPUT CONNECTIONS
WARNING: Input currents in excess of protective limits can damage your meter
4.1 508B-1
The 508B-1 has a 3-terminal barrier strip on the front of the case below the display window.
The signal inputs are marked with a "+" or a "–" symbol. The third terminal (case ground) is
marked with a "/ / / " symbol. Use of a shielded cable, properly dressed, is recommended.
Both the 508B-2 and 508B-3 come equipped with a male conduit fitting on the side of the
case. The 508B-2 fitting is 1/2" EMT; the 508B-3 fitting is 1/2" NPT. Each conduit fitting is
plugged with a rubber stopper. Two 0.3 millimeter long, #18 stranded insulated wires are
passed through each stopper. The two wires are white and black. The black wire is the "+"
signal input; the white wire is the "–" signal input. Either unit can be hooked up using
standard wire nuts.
Figure 4-1 508B-1 Signal Connections Figure 4-2 508B-2 & 508B-3 Signal
Connections
Screw-Terminal Pin Assignment
1 + SIGNAL INPUT Terminal Wire Assignment
2 – SIGNAL INPUT BLACK WIRE + SIGNAL INPUT
3 GROUND WHITE WIRE – SIGNAL INPUT
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5.0 CONFIGURATION AND CALIBRATION
The factory setup (FS) option procedure is to configure the 508B for a specific application.
Customers may specify any two current inputs and their corresponding digital readings.
For optional configuration procedures, see Section 5.3.
The unit may be configured using the push-on jumpers already positioned on the pin-forest.
Pin-forest designations are illustrated in Figure 5-4.
5.1 GLOSSARY
The following terms and their definitions appear throughout the following procedures:
11
5.2 CALCULATION
NOTE: If G is greater than 500, it is out of the operating range for the standard unit.
8. Select the zero range, ZR, that includes the required range number, RN, from the
following ranges:
ZR1 = - 2510 to - 1420
ZR2 = - 1580 to - 420
ZR3 = - 470 to + 850
ZR4 = + 760 to + 2000
12
5.3 ALTERNATE FS CALCULATION
Pin-forest designations are illustrated in Figure 5-4 Jumper Locations. Range and display
selection are listed in Table 5-1 Configuration Chart.
1. If the current range chosen in either Section 5.2 Step 1 or Section 5.3 Steps 1 and 2
equals either 4 mA to 20 mA or 10 mA to 50 mA, install a push-on jumper as indicated in
Table 5-1.
2. If N1 (5.2 Step 3 or 5.3 Step 3) is more positive than N2 (5.2 Step 5 or 5.3 Step 4),
reverse the span slope (RSS) by installing two push-on jumpers as indicated in
Table 5-1.
3. Select the zero range required (ZR1, ZR2, ZR3, or ZR4), and install a push-on jumper as
indicated in Table 5-1.
4. If a dummy right-hand zero (DRHZ) is required, install a push-on jumper as indicated in
Table 5-1.
5. If a decimal point is required (DP1, DP2, DP3), install a push-on jumper as indicated in
Table 5-1.
13
5.5 COMPONENT ACCESS/UNIT CALIBRATION
#2 Phillips screwdriver
Jewelers' slotted screwdriver
Precision milliampere power source
or
10 V power supply, 4 1/2 digit DMM with milliampere range and 10 kOhm rheostat
INPUT DISPLAY
CURRENT READING
4 mA = 00.0
20 mA = 100.0
14
PRECISION
MILLIAMPERE UNIT
SOURCE
OR
100 0-10K
10V UNIT
MILLIAMPERE
RANGE OF 4 1/2
DIGIT DMM
1. Remove 4 Phillips-head screws from the top of the 508B case, and lift main unit from
case. (See Figure 5-1)
2. Select the desired jumper configuration and install push-on jumpers in locations indicated
in the Table 5-1 Configuration Chart. (See Figure 5-4)
NOTE: Store unused jumpers in a vertical position on unused upper pins closest to the
display board.
3. Pull off two sealing plugs that cover 508B span and zero potentiometer screw heads.
4. Set up 508B in calibration configuration. (See Figure 5-2)
15
5. Calibrate unit as follows:
A. Alternately apply input currents I1 and I2, and adjust span pot (S) until span reading
equals N2 - N1 counts.
B. Apply input current, I1, and adjust the zero pot (Z) until a reading equal to N1 is
displayed.
6. Remove 508B from calibration setup.
7. Replace two sealing plugs over 508B span and zero potentiometer screw heads.
8. Apply labels as described in Section 5.6. (See Figure 5-3).
9. Replace 508B main unit in case.
10. Replace 4 Phillips-head screws that hold the 508B unit to the case.
5.6 LABELS
INPUT DISPLAY
CURRENT READING
4 mA = 00.0
20 mA = 100.0
1. Add new label directly over existing label. Add correct values of I1, I2, N1, and N2.
2. Install one label on the outside of the housing as shown above.
3. Install one label on the wire shield as shown above.
16
DISPLAY P.C.B.
■ A ■ B ■ C ■ D■ E ■ F ■G ■ H ■ I ■
J K L M N O P R S T
■ U ■ V ■ W■ X ■ Y ■ Z ■ a ■ b ■ c ■
* Default Setting
17
6.0 INTRINSIC SAFETY CONSIDERATIONS
Figure 6-1 Block Diagram for 508B Usage for Factory Mutual
NOTES:
1. Apparatus which is unspecified except that it must not be supplied from nor contain
under normal or abnormal conditions a source of potential with respect to Earth in
excess of 250V R.M.S. or 250V D.C.
2. The following output parameters apply; Vmax=12.5V, Imax=250mA, Ci=6.2uF,
Li=0.
3. The Interconnecting Cable may be a twin pair, or a pair contained in a Type A or
Type B multicore cable (as defined in EN50 039 clause 5.3) provided that the peak
voltage of any circuit contained within the multicore does not exceed 60 Volts.
4. The capacitance or inductance or inductance to resistance (4R) ratio of the
Interconnecting Cable must not exceed the values specified for the barrier in use.
5 The electrical circuit in the Hazardous Area must be capable of withstanding
without breakdown an A.C. test voltage of 500V R.M.S. to Earth or frame for one
minute.
18
19
20
Warranty/Disclaimer
NEWPORT ELECTRONICS, INC. warrants this unit to be free of defects in materials and workmanship for a
period of one (1) year from date of purchase. In addition to NEWPORT’s standard warranty period, NEWPORT
ELECTRONICS will extend the warranty period for one (1) additional year if the warranty card enclosed with
each instrument is returned to NEWPORT.
If the unit should malfunction, it must be returned to the factory for evaluation. NEWPORT’s Customer Service
Department will issue an Authorized Return (AR) number immediately upon phone or written request. Upon
examination by NEWPORT, if the unit is found to be defective it will be repaired or replaced at no charge. NEWPORT’s
WARRANTY does not apply to defects resulting from any action of the purchaser, including but not limited to
mishandling, improper interfacing, operation outside of design limits, improper repair, or unauthorized modification.
This WARRANTY is VOID if the unit shows evidence of having been tampered with or shows evidence of being
damaged as a result of excessive corrosion; or current, heat, moisture or vibration; improper specification;
misapplication; misuse or other operating conditions outside of NEWPORT’s control. Components which wear are not
warranted, including but not limited to contact points, fuses, and triacs.
NEWPORT is pleased to offer suggestions on the use of its various products. However,
NEWPORT neither assumes responsibility for any omissions or errors nor assumes liability for
any damages that result from the use of its products in accordance with information provided
by NEWPORT, either verbal or written. NEWPORT warrants only that the parts manufactured by
it will be as specified and free of defects. NEWPORT MAKES NO OTHER WARRANTIES OR
REPRESENTATIONS OF ANY KIND WHATSOEVER, EXPRESSED OR IMPLIED, EXCEPT THAT OF
TITLE, AND ALL IMPLIED WARRANTIES INCLUDING ANY WARRANTY OF MERCHANTABILITY
AND FITNESS FOR A PARTICULAR PURPOSE ARE HEREBY DISCLAIMED. LIMITATION OF
LIABILITY: The remedies of purchaser set forth herein are exclusive and the total liability of
NEWPORT with respect to this order, whether based on contract, warranty, negligence,
indemnification, strict liability or otherwise, shall not exceed the purchase price of the
component upon which liability is based. In no event shall NEWPORT be liable for
consequential, incidental or special damages.
CONDITIONS: Equipment sold by NEWPORT is not intended to be used, nor shall it be used: (1) as a “Basic
Component” under 10 CFR 21 (NRC), used in or with any nuclear installation or activity; or (2) in medical
applications or used on humans. Should any Product(s) be used in or with any nuclear installation or activity,
medical application, used on humans, or misused in any way, NEWPORT assumes no responsibility as set forth
in our basic WARRANTY/DISCLAIMER language, and additionally, purchaser will indemnify NEWPORT and
hold NEWPORT harmless from any liability or damage whatsoever arising out of the use of the Product(s) in
such a manner.
Return Requests/Inquiries
Direct all warranty and repair requests/inquiries to the NEWPORT Customer Service Department.
BEFORE RETURNING ANY PRODUCT(S) TO NEWPORT, PURCHASER MUST OBTAIN AN
AUTHORIZED RETURN (AR) NUMBER FROM NEWPORT’S CUSTOMER SERVICE DEPARTMENT
(IN ORDER TO AVOID PROCESSING DELAYS). The assigned AR number should then be marked
on the outside of the return package and on any correspondence.
The purchaser is responsible for shipping charges, freight, insurance and proper packaging to
prevent breakage in transit.
FOR WARRANTY RETURNS, please have FOR NON-WARRANTY REPAIRS, consult
the following information available BEFORE NEWPORT for current repair charges. Have
contacting NEWPORT: the following information available BEFORE
1. P.O. number under which the product was contacting NEWPORT:
PURCHASED, 1. P.O. number to cover the COST
2. Model and serial number of the product of the repair,
under warranty, and 2. Model and serial number of product, and
3. Repair instructions and/or specific problems 3. Repair instructions and/or specific
relative to the product. problems relative to the product.
NEWPORT’s policy is to make running changes, not model changes, whenever an improvement is possible.
This affords our customers the latest in technology and engineering.
NEWPORT is a registered trademark of NEWPORT ELECTRONICS, INC.
© Copyright 2003 NEWPORT ELECTRONICS, INC. All rights reserved. This document may not be copied,
photocopied, reproduced, translated, or reduced to any electronic medium or machine-readable form, in whole
or in part, without prior written consent of NEWPORT ELECTRONICS, INC.
For immediate technical or application assistance please call:
®