NC Series Manual
NC Series Manual
The product:
Model nº:
Serial nº:
Year of manufacture:
within the scope of the specifications indicated in the chapter describing the equipment
with a B1 risk level. Since it is intended to form part of a set of machines which, to obtain
a result, are arranged and connected to perform together, it cannot be operated until the
set of machines has been declared in conformity with the applicable Directives by the
person responsible for the final assembly.
Orcoyen, on : / /
Signed.:______________________
                    WARNING:
                    If you alter the function, performance or safety aspects of
                    the machine, replacing original parts with other similar but
                    not identical components (substantial alterations), without
                    the authorisation of MELTON, and as specified in Directive
                    89/392/EEC, you will be classified as a manufacturer and
                    therefore become liable for the alterations made.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                                    TABLE OF CONTENTS
       TABLE OF CONTENTS__________________________________________________________________________________________ 4
       CHAPTER 1 SAFETY INSTRUCTIONS ________________________________________________________________________ 6
                                  1.1. SYMBOLS AND TERMS:.................................................... 7
                                  1.2. PURPOSE: .......................................................................... 9
                                  1.3. FIRST AID: ......................................................................... 10
       CHAPTER 2 DESCRIPTION ____________________________________________________________________________________ 12
                                  2.1. INTRODUCTION: .............................................................. 13
                                  2.2. MAIN PARTS: .................................................................... 13
                                  2.3. TECHNICAL CHARACTERISTICS: ................................. 18
                                  2.4. DIMENSIONS: ................................................................... 19
       CHAPTER 3 MACHINE INSTALLATION ____________________________________________________________________ 20
                                  3.1. INTRODUCTION: .............................................................. 21
                                  3.2. TRANSPORT:.................................................................... 21
                                  3.3. INSTALLATION REQUIREMENTS: ................................. 21
                                  3.4. MECHANICAL INSTALLATION:....................................... 22
                                  3.5. PNEUMATIC INSTALLATION: ......................................... 28
                                  3.6. ELECTRICAL INSTALLATION: ........................................ 28
       CHAPTER 4 MACHINE ADJUSTMENT______________________________________________________________________ 30
                                  4.1. TEMPERATURE CONTROL: ........................................... 31
                                  4.2. ADJUSTING THE OUTPUT PRESSURE: ....................... 49
                                  4.3. MELTON-RECHNER LEVEL SENSOR: .......................... 50
                                  4.4. LEVEL SENSOR SETUP: ................................................. 51
       CHAPTER 5 OPERATION _____________________________________________________________________________________ 54
                                  5.1. INTRODUCTION: .............................................................. 55
                                  5.2. START UP: ........................................................................ 55
                                  5.3 STOPS: ............................................................................... 59
       CHAPTER 6 MAINTENANCE _________________________________________________________________________________ 60
                                  6.1. INTRODUCTION: .............................................................. 61
                                  6.2. MAINTENANCE RECOMMENDATIONS: ....................... 62
                                  6.3. MAINTENANCE PROCESSES: ....................................... 62
       CHAPTER 7 TROUBLESHOOTING THE EQUIPMENT ___________________________________________________ 64
                                  7.1. INTRODUCTION: .............................................................. 65
                                  7.2. MECHANICAL FAULTS: ................................................... 65
                                  7.3. ELÉCTRICAL FAULTS: .................................................... 68
                                  7.4. ADHESIVE APPLICATION PROBLEMS: ........................ 74
       CHAPTER 8 EQUIPMENT REPAIR GUIDE _________________________________________________________________ 80
                                  8.1. INTRODUCTION: .............................................................. 81
                                  8.2. CHANGING THE FILTER: ................................................ 81
                                  8.3. REPAIRING THE MANIFOLD: ......................................... 82
                                  8.4. REPAIRING THE PNEUMATIC PUMP UNIT: ................. 83
                                  8.5. CLEANING VALVES: ........................................................ 92
                                  8.6. REPAIRING ELECTRIC COMPONENTS: ....................... 93
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                     VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                           TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                  8.7. REPAIRING VACUUM FEEDER: ..................................... 94
       CHAPTER 9 LOG SHEETS ____________________________________________________________________________________ 96
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                     VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                           TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                        CHAPTER 1
                                              SAFETY INSTRUCTIONS
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    1.1. SYMBOLS AND TERMS:
                               Precaution: risk of
                               fluid leakage under
                               high pressure
                               Precaution: risk of
                               entrapment between
                               mobile parts
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    Burns:
                    Burns can be caused by the uncovered parts of the applicator, such as
                    the guns, or by splashes of hot melt.
                    The hot adhesive under pressure in the nozzles can cause serious skin
                    injury.
                    Qualified personnel:
                    Qualified personnel are technical staff members who have acquired
                    sufficient knowledge in a specific field, through either training or
                    experience.
                    These personnel must be familiar with safety and accident prevention
                    standards, and have general knowledge of the technical aspects of the
                    machine.
                    Protective clothing:
                    Clothing will be compliant with EN510 and EN340 standards,
                    protecting against flying debris and high temperatures.
                    Clothing will be as tight as possible to prevent it from catching on
                    mobile machine parts, and the sleeves, waist, legs, etc. will be
                    adjustable to the size of the wearer.
                    Goggles and face shields:
                    Goggles will be compliant with the EN 166 standard, protecting against
                    flying debris and high temperatures.
                    Goggles only protect the eyes. Face shields are preferable, as they
                    protect the entire face.
                    Protective gloves:
                    Gloves will be compliant with EN 407 and EN 420 standards,
                    protecting the hands against burns caused by external, heated
                    substances at temperatures above 100 °C.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    1.2. PURPOSE:
                    This unit has been manufactured according to current safety
                    standards.
                    This unit has been designed for the purpose described in chapter 2 of
                    this manual, “Description.”
                    To use the machine correctly, follow the instructions provided in the
                    Operating Manual, particularly:
                        The machine should only be installed and used by qualified
                           personnel, previously trained in correct operation (contacting
                           the manufacturer whenever necessary), the risks involved and
                           required safety measures, including adjustment and
                           maintenance, and expressly-forbidden operations.
                        This unit is not designed to operate in hazardous, explosive
                           and/or flammable atmospheres.
                        When working with this machine, wear protective clothing,
                           gloves and face shields, and remove rings, bracelets and
                           watches.
                        Since the machine is designed to form part of a series of
                           machines, arranged to work together, the hot melt applicator
                           cannot be operated until the entire series has been declared in
                           compliance with applicable directives.
                        This machine should never work without the provided guards in
                           place (do not remove). These guards should be checked and
                           maintained according to the maintenance schedule.
                        Make sure that the equipment is properly grounded.
                        Never operate the machine if you are aware that there is a leak
                           in the glue circuit.
                        Maintenance operations and/or repairs should be performed by
                           personnel with a basic knowledge of the machine, and of the
                           mechanical, pneumatic and electrical circuits involved.
                        Maintenance operations and/or repairs should always be
                           performed with the machine switched off at the mains, and with
                           the main switch locked and tagged out.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    1.3. FIRST AID:
                    In case of burns:
                    Immerse the affected part in cold, clean water
                    as quickly as possible, until the adhesive has
                    cooled.
                    Do not attempt to remove the adhesive from the
                    skin, even after it has cooled, as this may cause
                    more serious injury.
                    Seek qualified medical attention immediately.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                                     CHAPTER 2
                                                                   DESCRIPTION
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    2.1. INTRODUCTION:
                    This machine is designed to melt hot-melt adhesive, or similar
                    materials, in a heated reservoir. A pump then pressurizes the adhesive
                    and transfers it to a manifold, where it flows through heated hoses to
                    the application point.
                    2.2. MAIN PARTS:
                    The main machine parts are shown in the following figure:
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    Equipment description
                    N.            DESCRIPTION
                    1       Baseframe
                    2       Pump
                    3       Manifold
                    4       Tank
                    5       Control panel
                    6       Outer housing
                    7       Discharge module
Optional parts
                                DESCRIPTION
                         Level sensor
                         Vacuum feeder
                    2.2.1. Frame:
                    The frame consists of a base plate on which the equipment is installed.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    Do not disassemble the manifold. This operation should only be
                    done if there is a Hot-Melt leak between the tank and the distributor.
                    2.2.4. Tank:
                    The Tank is where the Hot-Melt or other similar material is melted (the
                    other material can be in the form of pellets or blocks). The cast
                    aluminium tank is lined with Teflon to avoid carbon deposits and crystal
                    formation, and incorporates a resistance heating system.
                    A sensor with a micro-controller controls resistance heating, and can
                    be programmed up to 240ºC.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    2.2.8. Vacuum Feeder:
                    The purpose of the vacuum feeder is to automatically fill the tank with
                    adhesive from an external container. This system is controlled by a
                    sensor that automatically detect a need for adhesive.
                    If the sensor detects a low level of adhesive, the electrovalve opens
                    and the vacuum feeder will supply adhesive until it detects high
                    adhesive level. If the adhesive does not load before 200 seconds, a
                    red-colored light will blink and an alarm will sound.
                    When the vacuum feeder lid is opened, it will deactivate. To reactivate
                    it, close the lid and lock it properly.
Pressure regulator:
                    This is the element used to raise or lower the pressure to the piston pump.
                    It is regulated dependent on the application. It includes an air filter to
                    prevent impurities entering the machine.
                    Bleed electrovalve:
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    This is the element that controls air passage to the pump. It is electrically
                    connected to the electrical control system. This allows the applicator to
                    adapt to the main machine speed.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                             2.3. TECHNICAL CHARACTERISTICS:
                       ELEMENT                                                   DATA
        GENERAL
Hoses (max.) 6
Noise level 63 dB
CONTROL
Volume (litres) 4 8 16
VACUUM FEEDING
Compressed air input 2 - 6 bar (29 up to 87PSI) - 350 I/min (92 gallon/minute)
Hose length 3m
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                      VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                            TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    2.4. DIMENSIONS:
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                      CHAPTER 3
                                           MACHINE INSTALLATION
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    3.1. INTRODUCTION:
                    This chapter explains how to install the machine correctly.
                    WARNING: The operations described in this chapter should be
                    performed by qualified personnel, following safety instructions.
                    3.2. TRANSPORT:
                    The unit is supplied packed in a cardboard box.
                    Remove the top and sides to unpack it.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    3.4. MECHANICAL INSTALLATION:
                    Mechanical installation includes the following:
                         Positioning the equipment.
                         Connecting the hoses.
                         Connecting the Vacuum feeder.
                    Positioning the equipment:
                    Remove the equipment from the box, and position it according to
                    installation requirements (chapter 3.3)
                    Connecting the hoses:
                    Proceed as follows:
                    Make sure the equipment is depressurised before connecting the
                    hose. Set the air pressure regulator to zero and activate valves to
                    bleed pressure. Heat the machine to melt any adhesive that may be
                    present.
                    Remove the appropriate hose outlet plug from the manifold (see
                    below):
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    Connect the hoses from right to left. Failing to do so will create a dead
                    spot where carbon deposits accumulate, increasing nozzle blockage
                    problems.
                    For the hydraulic connection: If the unit is full of adhesive, heat the tank
                    before removing the manifold cap.
                    Hose Installation:
                    Never bend the hoses to a radius less than 150 mm.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                                            YES
The hoses should not be in contact with very wide, cold surfaces.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    Do not install hoses side-by-side; leave a minimum separation (25 mm)
                    between them so heat can dissipate.
YES
YES
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    Installing the Vacuum Feeder:
                    Proceed as follows to connect the vacuum feeder:
                    1. Remove the vacuum feeding kit from the packaging. This kit
                    includes all of the tubes needed to install the feeder, as well as other
                    components to be explained later.
                    2. Use a clamp to connect the lower tube to the part of the chimney
                    (located above the tank cover) reserved for the feed outlet, as shown in
                    the picture.
                                                                                Secure with a
                                                                                   clamp
                    3. Connect the air line (provided in the vacuum feeder kit) to the flow
                    regulator, as shown in the picture.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                                                       Flow regulator
                           4.- Connect the air line to the vacuum feeder. The air
                    connection of the vacuum feeder is prepared for a pipe Ø10. Ensure
                    the correct installation of the pipe.
Air inlet
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    3.5. PNEUMATIC INSTALLATION:
                    Connect the air line to the regulator. Make sure the air-connection line
                    has the capacity necessary for proper pump operation.
Air inlet
                                                                                                  Service
                                                                                                   wires
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                        CHAPTER 4
                                              MACHINE ADJUSTMENT
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    The following adjustments should be made before the machine is
                    switched on or while it is working. They will ensure that the machine
                    works properly and safely.
                    4.1. TEMPERATURE CONTROL:
                    4.1.1. Introduction:
                    The temperature of the tank, hoses and guns in the Hot – Melt
                    application equipment is regulated by a digital electronic device
                    controlled by microprocessor.
                    Regulation is proportional, with factory-set parameters for the separate
                    heating inertias of the tank, hoses and guns.
                    The temperature is measured by the RTD sensor on each of the
                    heating devices. These can be programmed individually and on each
                    output channel between 30º - 240º C (86ºF – 464ºF).
                    The range ability (measurement range) of the controller is between -
                    25ºC(-13ºF) and 240ºC(464ºF).
                    Below -10 °C(40oF), the equipment will display a probe short circuit
                    fault. Above 220 °C(454oF), the display will report on an open probe
                    fault.
                    4.1.2. Brief description of how the unit operates:
                    The unit is equipped with proportional temperature control for the
                    heating resistances connected to 4 double hose-gun channels and a
                    special channel for heating the tank, with menus to access parameter
                    programming and control of the operating clearance for the main
                    machine, alarms and different operating functions (SCAN, ENERGY
                    SAVING, etc.), which will be described later.
                    The control panel includes a 10-digit display with 7 ultra-bright
                    segments showing the unit’s operating data, plus the alarms that are
                    produced by the sensor signals. There are also LEDS displaying
                    heating resistance output status, pressure pump, overheating alarms,
                    safety and energy saving status.
                    Preheat function:
                    Because the heat inertia of the glue tank is much greater than for all
                    the peripheral devices, these devices reach the programmed
                    temperature much earlier than the tank. This rapid heating process has
                    an ageing effect on resistances and insulation. This phenomenon also
                    creates excessive fluid pressure in the hoses.
                    To offset this problem, the unit has been fitted with a preheat system
                    that heats all the peripheral devices (hoses and guns) in a sequential
                    manner, while the tank is heated at normal speed. When the tank
                    reaches 75% of the programmed temperature, heat is supplied to the
                    hoses. When the hoses reach 75% of the programmed temperature,
                    heat is supplied to the guns.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    4.1.3. Description of the control panel:
                    4.1.3.1 Keyboard:
                    The unit control panel has 11 control keys that provide access to the
                    programme menus and general operating processes.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    K KEY: (ENTER) This key is used to validate the data that has been
                    changed in the programmes. This key is also used for resetting the
                    audible buzzer alarm.
                    4.1.3.2 Display
                    The control panel has a 10-digit 7-segment display in 3 blocks.
                    The two digits on the left indicate the device/zone for which the
                    information appears in the blocks of digits further to the right.
                    The central 4-digit block displays the SET operating temperature and
                    the programmed parameter values.
                    The 4-digit block on the right displays the PRESENT operating
                    temperature and it is also used as a display in some programming
                    stages.
                    Channels visualisation:
                    Through navigation keys displays the selected channel, the
                    programmed temperature and the real temperature.
              C0     Tank
              C1     Hose EXIT 1                   C7     Hose EXIT 4
              C2     Gun EXIT 1                    C8     Gun EXIT 4
              C3     Hose EXIT 2                   C9     Hose EXIT 5
              C4     Gun EXIT 2                    10     Gun EXIT 5
              C5     Hose EXIT 3                   11     Hose EXIT 6
              C6     Gun EXIT 3                    12     Gun EXIT 6
                    4.1.3.3 Indicators LEDs:
                   ON/OFF state
                    LED ON/OFF: This shows the equipment state.
                    LED TIMER: This shows the TIMER function state.
                    LED SCAN: This shows the SCAN function state.
                    LED BM: This shows the ENERGY SAVING function state.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                   Heating & pump state
                    LEDS 1,3,5,7 (9,11 according to equipment): They show the power
                    outputs activation. Hoses.
                    LEDS 2,4,6,8 (10,12 according to equipment): These lights show
                    that the power outputs to the heating resistances for the extrusion guns
                    are switched on.
                    LED 0: This shows that the tank heating resistances are switched on.
                    LED B1: This shows that the pump and the external clearance relay
                    (Ready Signal) are enabled.
                   Others estates
                    LED STOP: stop signal by important failure. Heating off.
                    LED AL.: show alarm
                    LED OK: equipment in operative state. (Flashing: waiting time)
                    LED P. TEMP.: it show that equipment is in temperature programming
                    menu.
                    LED P. BM.: it show that equipment is in energy saving programming
                    menu.
                    LED P. PAR.: it show that equipment is in parameters programming
                    menu.
                    LED P. REL1.: it show that equipment is in on/off TIMER function
                    parameters programming menu.
                    LED P. REL2.: it show that we are programming the equipment clock
                    4.1.3.4 Functions:
                    ON/OFF Function
                    Heating on/off. By control board, by I/O connection and RS-485
                    communications. In case of the Modbus communication, it must be
                    connected so the PLC can read the temperatures and controls the
                    equipment.
                    If is OFF the display shows date and time.
                    TIMER Function
                    If it is on, the equipment do the programmed on/off. Estando habilitada,
                    el equipo realiza las conexiones y desconexiones programadas.
                    SCAN Function:
                    This function displays a sequence of the temperature values of the
                    active channels. Each 4 seconds show the values temperature of the
                    channels in order. Only is operative in work mode.
                    ENERGY SANVING Function:
                    The equipment can be set on ENERGY SAVING to obtain important
                    energy savings in five different ways, by selecting the temperatures of
                    all the channels at a programmed % of their operating value (50% to
                    80%). This function disables the pump and the external permission
                    associated and switches on the LED and the display shows a vertical
                    line.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    This function can be entered in five different ways:
                          By pressing the   key.
                          By programming the timer.
                          By enabling the external ENERGY SAVING signal (Option)
                          By the end of a programmed time in which there has been no
                    blue shot (Option)
                          By RS-485 communications (Modbus). (Option)
                    Temperature regulation:
                    This function enables the heating when the temperature descends 2ºC
                    below reference temperature and disables the heating when the
                    temperature is the reference temperature.
                    This control guarantee a longer durability of the control components
                    and minimize the disturbances emitted to the outside, fulfilling the EMC
                    norm.
                    Pump and ready unit control:
                    The pressure pump and the associated external clearance relay (with
                    power-free contacts) are switched on when the temperature of all the
                    resistances (tank, hoses and guns) reaches the temperature range
                    defined by their reference temperature and their maximums deviations.
                    The pump and the ready unit are switched off when any one of them
                    go out of the temperature range.
                    There is a delayed clearance parameter (P3) that provides extra
                    heating time. The P3 time starts when the last element reaches the
                    temperature range. While the temperature of the tank is in the
                    temperature range, the delay time is inhibited.
                    In the heating, while the equipment is in a temperature and the delay
                    time is not finished, the Green LED is flashing.
                    Preheat Function:
                    The preheat system does that all peripherals (hoses and guns) are
                    warmed up by sequential form while the tank does it at normal speed.
                    When the tank reaches the 75% of the programmed temperature, the
                    energy is applied to hoses. When the hoses reach 75% of the
                    programmed temperature, the energy is applied to the guns.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    4.1.3.5 Alarms:
                    The unit has several alarms, informing of faults in the measurement
                    sensors, out-of-range temperatures or temperatures above
                    programmed safety levels.
Alarms types
Flashing yellow light + audible buzzer: Feeder is not filling the tank.
                    Solid yellow light and flashing red light: Failure in RTD (displayed by
                    AAA or CCC on display). You have 2.5 minutes to solve warning
                    before machine stop.
                    Solid red light + audible buzzer: Machine security stop. Failure in RTD
                    or overheating. All leds will be disabled and display will flash. Audible
                    buzzer will sound for any feeder or stop alarm. You can stop this
                    buzzer by pressing the         key. Feeder alarm will reset once the level
                    is ok again.
                          Security:
                    Whenever a device reaches the programmed safety temperature (P4),
                    the amber LED will light up, the external alarm will be switched on and
                    the red LED will flash off and on for 2.5 minutes. If all the problems
                    have not been solved after 2.5 minutes, the red LED will remain on all
                    the time, the outputs will be blocked (at the main switch) and the
                    equipment will cease to function. The display will flash on and off.
                    The equipment also includes a safety system with a bimetallic
                    thermostat on the wall of the tank, adjusted to 240ºC (490 oF).
                    When the thermostat is triggered, it will de-activate the main switch
                    coil, disconnecting the power to the heating resistances but continuing
                    to supply the control electronics, so that the control panel display can
                    identify the device that is the source of the problem.
                    When the equipment is blocked like this, the sensor temperature
                    readings are frozen and the user can check the status of each sensor.
                    After repairing the fault, the equipment has to be switched off and on
                    again.
                          Amber:
                    Temperature:
                    Each time the temperature of a device goes outside the programmed
                    ALARM MARGIN (P5, P6 & P7), the alarm signal will be enabled and
                    the out-of-range temperature amber LED will light up solid.
                    Sensor faults:
                    If there is a short circuit in one of the measuring sensors, the
                    equipment will display “CCC” instead of the temperature for the part
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    (tank, hose, gun) involved. If an open circuit sensor fault is detected,
                    the display will show “AAA” instead of the temperature.
                    When an alarm of this kind occurs and the relevant channel is on, the
                    amber LED will light up, the external alarm will be switched on and the
                    red LED will flash on and off for 2.5 minutes. If all the problems have
                    not been solved after 2.5 minutes, the red LED will remain on all the
                    time, the outputs will be blocked (at the main switch) and the
                    equipment will cease to function.
                    Filter change alarm:
                    We get a filter change alarm once the equipment reaches 2000 hours
                    (P10, by default 2000 hours) of work. We can recognize this alarm
                    when the three leds pointed below Start blinking at the same time
                    (Red+Yellow+Green). We can reset the alarm by selecting channel
                    P10 and push clock button.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    Push “J”  You gain access to program menu.
                    Push “I”  Go to P0. (If you get directly P1 –A go to next step).
                                 Introduce Password             P0 = “123” + ENTER = “K”
                                        Introduce                P1 = “1”. + ENTER = “K”
                    Push “F” until you get to P10.
                    Push “B”  The filter change alarm is now off.
                    Push “E” until you get to P1.
                          Green
                    When this light is on, it means that the temperature of all the devices is
                    correct and that there is no alarm situation. The unit is ready for
                    operation.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    programming menu, and then we must confirm to fix the level access.
                    If we don’t confirm the access, then we lose the privilege when we go
                    out of the programming menu. We could introduce both passwords
                    (232, 123), in case of introduce 123, then we could go to programming
                    menu to modify the parameter P1 to 2. (It isn’t necessary to introduce
                    the passwords with any order 232123).
                    The navigation in the access password (P0) will permit to go 0 to 255
                    in any direction, growing or decreasing.
                    The parameter P0 will be free access but when we visualize it, always
                    we see 000, independently of level access.
                    The parameter P1 will have limited the possible modifications
                    depending on level access or password.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    General operating parameters programme menu:
                    To enter operating parameters (optionally, with a password) such as
                    temperature measurement unit (ºC or ºF), clearance delay time,
                    maximum temperature, temperature deviations that cause alarms,
                    enabled options, display of operating times, etc.
                    There is a parameter that automatically copies the value of the
                    temperature selected for the tank on all the output channels that are
                    enabled (channels that are not OFF).
                    LED on : The general operating parameters are being programmed.
                    Timer programme menu:
                    To enter automatic switch-on and switch-off times. Up to 2 on/off time
                    groups can be programmed for each day of the week, and the switch-
                    over to ON, OFF or ENERGY SAVING.
                    LED on : The timer on/off parameters are being programmed.
                    Time adjustment programme menu:
                    To enter the current day of the week and the time on the timer.
                    LED on : The hour and date are being set on the timer
                    4.1.4. Setting program menus:
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
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                           t1       OUTLET 1 hose
                           t2       OUTLET 1 gun                    The number of outputs
                           t3                                       depends on the
                                    OUTLET 2 hose
                                                                    equipment type. 4 is
                           t4       OUTLET 2 gun                    normal can be 6 with
                                                                    control card upgrade.
                           t5       OUTLET 3 hose
                           t6       OUTLET 3 gun
                           t7       OUTLET 4 hose
                           t8       OUTLET 4 gun
                           t9       OUTLET 5 hose
                           10       OUTLET 5 gun
                           11       OUTLET 6 hose
                           12       OUTLET 6 gun
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    The digits in the centre, and also the digits on the right, will show the
                    value of the parameter. Press the           keys under these digits to
                    alter the values within the ranges specified in Table 1.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                   Nombre                       Descripción
                                                To enter the access code in order to change the level
             P0    Enter password (000)
                                                access. [000,255]
             P1    Level access (0).            Shape the level access to the equipment. [0,1,2]
             P2    Measurement unit (0)         Selects the measurement unit. 0 = ºC and 1 = ºF.
                                                Delay in minutes for switching on the pump and giving
             P3    Clearance delay (15)         clearance after pre-heating. Values between 0 and 60
                                                minutes.
                   Maximum temperature          This temperature must be above preset operating
             P4
                   (240 ºC / 464 ºF).           temperature. [80, 240ºC; 176, 464 ºF].
                                                Any sensor that reaches a temperature higher or lower
                   Tank alarm deviation         than operating temperature +/- deviation, will switch on
             P5
                   (5 ºC /9 ºF).                the temperature warning lamp and the relevant external
                                                alarm.[1, 30ºC; 2, 54ºF].
                                                Any sensor that reaches a temperature higher or lower
                   Hose alarm deviation         than operating temperature +/- deviation will turn on the
             P6
                   (5 ºC /9 ºF).                temperature warning lamp and the relevant external
                                                alarm. [1, 30ºC; 2, 54ºF].
                                                Any sensor that reaches a temperature higher or lower
                   Gun alarm deviation          than operating temperature +/- deviation will turn on the
             P7
                   (5 ºC /9 ºF).                temperature warning lamp and the relevant external
                                                alarm. [1, 30ºC; 2, 54ºF].
                                                If the selected time (between 1 and 225 minutes) is
                   Time after last signal (0)
                                                exceeded with no shot pulses, the equipment will go into
             P8    to go into ENERGY
                                                ENERGY SAVING mode. A 0 value switches off this
                   SAVING
                                                function. (I/O CARD REQUIRED)
                                                Displays the time (hours) that the equipment has been
             P9    Time counter
                                                operating
                                                In normal conditions, the filter must be changed every 2000
                   Time between filter
             P10                                working hours. Depending on the adhesive type, this
                   change (2000)
                                                parameter can be set within this range: [0, 2000].
                   Enable/Disable hose-
             P11                                It disables the channel 1, P11=1. [0,1]
                   gun channel 1 (0)
                   Enable/Disable hose-
             P12                                It disables the channel 2 P12=1. [0,1]
                   gun channel 2 (0)
                   Enable/Disable hose-
             P13                                It disables the channel 3 P13=1. [0,1]
                   gun channel 3 (0)
                   Enable/Disable hose-
             P14                                It disables the channel 4 P14=1. [0,1]
                   gun channel 4 (0)
                   Enable/Disable hose-         It disables the channel 5 P15=1. [0,1]        (ONLY IN 6
             P15
                   gun channel 5 (0)            EXITS EQUIPMENTS)
                   Enable/Disable hose-         It disables the channel 6 P16=1. [0,1]         (ONLY IN 6
             P16
                   gun channel 6 (0)            EXITS EQUIPMENTS)
                                                It identify the node number for communications. (4exits and
             P17 Node number (0)
                                                6exits)
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                   VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                         TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                   Nombre                                        Descripción
                   I/O Con-1 configurable parameter (0 –
             P18                                                 I/O states configurable functions. [0, 9]
                   Disable)
                   I/O Con-2 configurable parameter (0 –         I/O states configurable functions. [0,
             P19
                   Disable)                                      9]
                   I/O Con-3 configurable parameter (0 –         I/O states configurable functions. [0,
             P20
                   Disable)                                      9]
                   I/O Con-1D configurable parameter (0 –        I/O states configurable functions. [0,
             P21
                   Disable)                                      9]
                   I/O Con-2D configurable parameter (0 –        I/O states configurable functions. [0,
             P22
                   Disable)                                      9]
                   I/O Con-3D configurable parameter (0 –        I/O states configurable functions. [0,
             P23
                   Disable)                                      9]
                   I/O Con-4D configurable parameter (0 –        I/O states configurable functions. [0,
             P24
                   Disable)                                      9]
                   I/O Con-5D configurable parameter (0 –        I/O states configurable functions. [0,
             P25
                   Disable)                                      9]
                   I/O Con-6D configurable parameter (0 –        I/O states configurable functions. [0,
             P26
                   Disable)                                      9]
                                                                 External  communications    mode
                                                                 selection parameter..  (0-Disable)
             P27 RS-485 communications section (0)
                                                                 (I/O CARD REQUIRED, NO ACCESS
                                                                 BY COMs.)
                           Disabled:
                    With this function, we disable this parameter.
                        Application:
                    If there is a “0” (without potential, open contact) the input which
                    has been assigned the application function during more time that
                    appears in P8 parameter (time in minutes) and moreover it´s
                    allowed the pump to work , then the unit goes to energy saving.
                            If it is selected an “1” (contact is closed) before the P8
                    parameter time is finished, then the timer is reset and the value
                    of P8 is counted again.
                    Having the unit in energy saving when an “1” is selected (contact
                    is closed) at the application function assigned input then the unit
                    goes to normal working.
                            If there is an “1” at any assigned input the unit
                    performance is normal and the timer doesn’t count with the P8.
                            If P8=0 then the application function is also disabled
                    because the timer is disabled.
                           Energy savings:
                    While it is a “0” (circuit is open) at the input of the energy saving
                    function the unit keeps in standard working.
                           When there is an “1” (contact is closed) the unit goes to
                    energy saving. In order to keep the energy saving function on it is
                    necessary to keep that “1” (contact is closed) at t he input.
                           Note:
                    While we have “0” (open circuit) the equipment will work in normal
                    mode. If we put a “1” (closed circuit) then the equipment will work in
                    energy saving mode.
                    In case that both application and energy saving functions are
                    configured, the unit gives priority to the “Energy Saving”
                    function but it is allowed to the aplication function to work
                    normaly if there is a “0” in the “Energy Saving” function, in other
                    words, when the unit doesn´t keep in standard working.
                         Start/Stop:
                    If it is a “0” ( circuit is open) at the Start/Stop function input the
                    unit will keep on working ( Start function).
                              If there is an “1”(contact is closed) the unit will turn off.
                           Hose-gun channel:
                    If there is a “0” (circuit is open) at the hose-gun function input
                    then the channel is enabled.
                            If there is a “1” (contact is closed) at the hose-gun function
                    input then the channel is disabled.
                    3. P27 parameter: communications modes selection.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    This parameter is used to know if external communication are going to
                    be used.
                           If P27= 0 it means that external communications by PROFIBUS
                    or MODBUS protocols or by I/O States are not going to be used.
                           If P27= 1 then the MODBUSS communications and the I/O
                    States are activated.
                    Modbus communications needs specific I/O card for communication
                    mode.
Connector DB-9:
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
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                    Table 2. Codes of the timer switch on/off parameters.
              d1       01      XX      Switch-on 1 time (hour)(Monday)
                    This same table is valid for every day of the week, ie, 12 settings for
                    each day.
                    The TYPE parameter has the following functions:
                    For switch-on:
                        TYPE=0 Switch-on selection not active
                        TYPE=1 The equipment goes from its present status to normal
                               OPERATION
                        TYPE=2 The equipment goes from OFF to energy saving.
                    For switch-off:
                        TYPE=0 Switch-off selection not active
                        TYPE=1 The equipment goes from its present status to OFF
                        TYPE=2 The equipment goes from its present status to LOW
                               MAINT.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    Programming the clock
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    4.2. ADJUSTING THE OUTPUT PRESSURE:
                    The adhesive output pressure is controlled by the pressure regulator
                    and electrovalve unit. It is located at the front of the unit.
                    Pressure gauge:
                    This is the element that indicates pressure, in bar and psi, at which the
                    pneumatic pump and the compensating valve are operating.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    4.3. MELTON-RECHNER LEVEL SENSOR:
                    This is a capacitive level sensor.
Visual Indications:
                           The sensor interprets that the tank is full. It does not activate
                    the output.
                            The sensor interprets that the tank is not full and it does
                    activate the output
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    NOTE: As a last resort, if you need a longer delay it could be increased
                    by an external timer.
                    PRECAUTIONS:
                       The high-level detector must be situated at the level where the
                         adhesive covers the tip of the probe slightly. If the probe is re-
                         calibrated to the level with the probe fully covered, there may be
                         a risk of adhesive overflow and high air filter wear due to
                         adhesive splash during the filling process.
                       It is necessary to secure the reference conductor connection to
                         the ground of the unit (probe red cable). Its disconnection could
                         cause that the system becomes unstable.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
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                    Drain the adhesive in the tank until this one be empty.
                         Turn the screw clockwise just until the light changes to RED-
                          YELLOW (flashing). Observe that after three seconds of
                          flashing, the light is green.
                         After that, turn the screw 2 turns counterclockwise.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                                       CHAPTER 5
                                                                       OPERATION
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    Warning: The equipment should be used only by qualified personnel
                    who have understood the processes to be performed and are familiar
                    with safety measures.
                    5.1. INTRODUCTION:
                    This chapter instructions for operating the equipment are explained.
                    Before verify that the operator is properly protected and all safety
                    measures are followed, providing all equipment safety measures in
                    perfect condition.
                    5.2. START UP:
                           1º Press the main switch.
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                    FILL THE TANK:
                    Before filling the tank please use goggles, gloves and long sleeves to
                    avoid burns from splashing hot adhesive.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
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                         Models with Vacuum Feeding:
                    Warning: When you wish to check the tank adhesive level, you can
                    do so while the equipment is loading, without any problem, as the
                                                               Air tube
                    micro (sensor) installed on the cover allows    the equipment to detect
                                Vibrator
                    when the cover is opened and stops the vacuum feeding. Once the
                    cover is closed, it will begin loading again automatically.
                    Note: Never operate the applicator if the tank is empty. If the quantity
                    of hot-melt material is very small, the adhesive may degrade, leading
                    to the carbonisation of the HOT-MELT material, and the formation of
                    deposits inside the unit. This may lead to unnecessary downtimes
                    later on.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
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                                    7. Changing the filter and seals on the dismantled parts is
                                       recommended once the tank is empty.
                             Bleed Process:
                             The bleed process is done to sweep away small crystallisations that
                             may be produced in the filter, and to depressurize the system.
                             Before purging the filter, put on goggles, gloves and a long-sleeve shirt to
                             prevent possible burns caused by hot adhesive splashing.
                                    1. To purge the filter, the applicator must be at the operating
                                       temperature.
   Tip:
   Bleed the                        2. Reduce the air pressure of the applicator to “0”.
   equipment once
                                    3. Place a container below the equipment to collect the
   a week, or every
                                       adhesive from the manifold.
   40 hours of
   operation.
                                    4. Open the bleed valve with a screw driver.
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                      VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                            TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                           5. Increase the air pressure until the adhesive flows through
                              the bleed hole and leaves the filter free of any
                              contaminating particles.
                    5.3 STOPS:
                    There are two cases:
                    Pump stop:
                    If you wish to stop pumping, you must turn the pressure regulator to 0.
                    The temperature control will maintain the equipment temperature.
                    If the stop is to be for an extended period, activating the Setback
                    function is recommended. (See Section 4, 4.18 and Section 5, 5.5)
                    Total stop:
                    To power down the equipment, switch the unit off.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                                    CHAPTER 6
                                                                 MAINTENANCE
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    WARNING: The maintenance operations described in this chapter
                    should be performed only by qualified personnel who understand the
                    processes and are familiar with the safety measures involved.
                    6.1. INTRODUCTION:
                    This chapter contains the procedures involved in the maintenance of
                    the EC equipment. These maintenance procedures guarantee safe
                    operation and increase machine life. Before starting a maintenance
                    operation, read chapter 1. “Safety” carefully.
                           Keep the tank as full of adhesive as possible. This will reduce the
                            formation of charred adhesive on the tank’s inner walls.
                           Keep the tank cover closed. (Any contamination in the tank will
                            increase the possibility of low performance. Humidity, dirt and charred
                            adhesive are the main causes of nozzle obstruction).
                           Use cheesecloth to remove material leaking from the seals and other
                            connectors when the machine is hot, but not in operation.
                           Empty and clean the system completely when there are frequent
                            obstructions, due to dirt and char.
                    Make sure that you are properly protected and follow all pertinent
                    safety measures:
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    6.2. MAINTENANCE RECOMMENDATIONS:
                    The following table shows the frequency with which maintenance
                    operations should be performed:
                      Frequency                                Maintenance
                                      Clean the outer surface of the equipment. Use a liquid
                                      cleaner, following the instructions for the adhesive being
                                      used.
                    If you use a cleaning agent, make sure that it is compatible with the
                    adhesive being employed.
                    When in doubt, contact the adhesive manufacturer.
                    6.3.2. Bleeding the pressure regulator air filter:
                    Bleed the air-regulation unit by pushing the lower button on the filter.
                    Change the regulator filter as necessary, depending on the
                    contaminants that accumulate in the pneumatic system.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    6.3.3 Changing Adhesive
                    To replace one adhesive with another, empty the system (See 5.2
                    "Emptying the Tank").
                    Emptying the system is important when changing the adhesive. Not doing
                    so may cause equipment damage.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                    CHAPTER 7
                TROUBLESHOOTING THE EQUIPMENT
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                           WARNING: The maintenance operations described in this chapter
                           should be performed only by qualified personnel who understand the
                           processes and are familiar with the safety measures involved.
                           7.1. INTRODUCTION:
                           This chapter refers to the most common equipment faults.
                           Problems may occur when glue flow is reduced or stopped, or when
                           the alert system signals a fault. Many problems can be solved with the
                           help of this manual.
                           If the problem cannot be solved with the information provided here,
                           contact your Melton representative.
The pump does not stroke The pump strokes too quickly
                Check the air pressure                       Check for leaks at the          If not, check that the
                                                                 connectors                   adhesive is melted
             Check to see if the modules                       If the pump continues to work too quickly,
                   are obstructed                                    and continues without pressure,
                                                               disassemble the pump and clean the valve
                                                                seats for any carbon deposits that might
             Check to see if the filters are                        prevent them from closing properly
                       blocked
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                   VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                         TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                   The gun does not deposit
                                 adhesive when the electrovalve
                                           operates
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
             The pellets do not reach the                         The charger exceeds the
                   adhesive tank                                   desired adhesive level
               Comprobar la presencia de
              obstrucciones en el recorrido
                      de la granza
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               VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                     TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                           7.3. ELÉCTRICAL FAULTS:
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                    VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                          TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                           The Tank does not heat
                                           Check the tank zone fuses            Check if the tank heaters are
                                                                                       short-circuited
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                      VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                            TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                            A hose overheats
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                    VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                          TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                         A hose does not heat up
                                        Check the correct connection         Check that the pins inside the
     Ensure that the connector is                                            hose and unit connectors are
                                          of the hose connectors
         inserted correctly                                                    in good condition and not
                                                                                     pushed back
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                     VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                           TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                       The pump electrovalve does
                                               not work
Check fuses
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                    VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                          TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
             The unit does not switch on                             The charger exceeds the
                                                                      desired adhesive level
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                 VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                       TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                          7.4. ADHESIVE APPLICATION PROBLEMS:
Cold beads
         Nozzles far from surface              Low pump pressure                 Dirty nozzle (blocked)
               to be glued
Bead break
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                   VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                         TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                            Adhesive with “Angel Hair”
                                                                                                  Increase the
                                                    Adhesive cold                                 temperature
                                                                                                     slightly
                                                                                                  Increase the
                                                Adhesive too viscous                              temperature
                                                                                                     slightly
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                      VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                            TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                           Drops of adhesive forming
                                            on the applicator nozzle
             Excessive pump pressure             Valve stroke opening too            Nozzle outlet too large
                                                           large
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                     VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                           TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                      Splashes of adhesive from
                                            the substrate
                                                                                              Reduce the
                                         Adhesive temperature too                            temperature
                                                   high
Adhesive is smoking
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                    VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                          TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                 Tank adhesive
                                                 carbonisation
                                                                                               Reduce tank
                                               Tank temperature too                            temperature
                                                       high
 Readjust temperature
                                             Temperature control fault
 control or replace card
Gelatinous adhesive
                                                                                               Check adhesive
     Empty the system                         Incompatible adhesives                            compatibility
       and wash it                                mixed together
       thoroughly
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                      VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                            TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                           Bubbles in the adhesive
                                                  Consult the
                                                   adhesive
                                                  manufacturer
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                     VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                           TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                  CHAPTER 8
                                      EQUIPMENT REPAIR GUIDE
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    WARNING: The maintenance operations described in this chapter
                    should be performed only by qualified personnel who understand the
                    processes and are familiar with the safety measures involved.
                    8.1. INTRODUCTION:
                    This chapter explains the procedures for dismantling and replacing
                    some components. These procedures must be done during
                    maintenance tasks, or when there is a failure.
                    Before beginning, make sure the operator is properly protected and all
                    safety measures are being followed.
                           5. Open the filter plug screw with a screwdriver, and take out the
                              filter unit.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    8.4. REPAIRING THE PNEUMATIC PUMP UNIT:
                    The pump unit consists of a valve, a shifter valve, a pneumatic cylinder
                    and a double-acting hydraulic pump, equipped with a pressure
                    compensator to avoid a drop in flow rate that occurs when changing
                    pump direction, and to enable maximum uniformity in Hot-Melt flow.
Cylinder unit
Hydraulic unit
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                           6. Loosen the two pump cover screws 1/4 turn and lift the
                              pump casing.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    8.4.1 High Flow Pump:
CYLINDER
                                                                        HYDRAULIC
                                                                        UNIT
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    8.4.1.1 CYLINDER:
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    8.4.1.2 HYDRAULIC UNIT:
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                   4. Loosen.                             5. Remove the shaft.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    8.4.2 Low Flow Pump:
CYLINDER
                                                                                      HYDRAULIC
                                                                                      UNIT
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    8.4.2.1 CYLINDER:
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    8.4.2.2 HYDRAULIC UNIT:
                   1. Loosen the four screws on the 2. Loosen.
                   bottom.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                   5. Remove the spring and inlet 6. Remove the spring guide.
                   tube.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                   3. Clean the valve.                     4. Use the M6 Allen wrench to
                                                           remove the compression valve.
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                    8.7. REPAIRING VACUUM FEEDER:
                    For any electrical part requiring replacement, contact your Melton
                    dealer. For mechanical, stress the following:
                 Remove the two screws and                        Install the new module with
                   remove the module                                   the screws
               Attach the quick connect fitting           Place the air filter onto the exhaust
                    to the air inlet                      module
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
               Press the end of the cable and                 Vibrator module mounted
                    insert the air hose
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                                      CHAPTER 9
                                                                     LOG SHEETS
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                DATE                                  INCIDENCE
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                 I/O board of six outputs by States.
I/O board scheme.
                         1     2   3     4   5   6
                                                                          Con 1D
                                                                          Con 2D
                                                                          Con 3D
                                                                          Con 4D
                                                                          Con 5D
                                                                          Con 6D
GND
Contact
      For each connector input a different function can be set. Selecting a input value
between 0 and 9. See the table below:
              Function                       Number
              Disable                        0
              Aplication                     1
              Stand By                       2
              On/Off                         3
              Hose-Gun channel 1             4
              Hose-Gun channel 2             5
              Hose-Gun channel 3             6
              Hose-Gun channel 4             7
              Hose-Gun channel 5             8
              Hose-Gun channel 6             9
Aplication.
        This function Works in the following way: Once we have the pump permission
and P8 parameter is different from 0 happens the following, P8 value is the time to wait
if there is not any signal in this input before the equipments passes to stand by mode. If
we pass the P8 value in minutes with any pulse in this input the machine goes to stand
by mode.
      Once the machine is in stand by mode there are 2 options to make it working in
Normal mode.
      a) Pushing the Stand by button on the machine screen
      b) Giving a pulse for the application input. (If there is an input before the P8
         time has passed, the time counter starts again)
Stand By
      While the input is not “close” “1” in the stand by input the machine Works in a
normal mode.
      While the signal is closed in this input, the machine goes to stand by mode.
On / Off
      While the input is not “close” “1” in the on/off input the machine Works in a
normal mode.
      While the signal is closed in this input, the machine goes to stand by mode.
Hose-Gun channel
      While the input is not “close” “1” that has the hose-gun channel function, this
channel works in a normal mode (enable). If the signal is closed in one input, the
channel is disabling.
      It works exactly in the same way for the rest of hose-gun channels.
*NOTE:
We put a the input when we close circuit between GNR of I/O Card Con1 (1-2)
      Con X D – GND
      Con2 (3-4)
      Con3 (5-6)
**CAUTION:
      If we program this function the system follows the last signal, so the wire
connection has more priority than pushbuttons.
i.e. We programmed the on/off input, if we try to turn off the unit by the pushbuttons,
the unit goes to off, and just next the unit see the state off input and it goes on. So we
can’t use the pushbuttons functions if we use i/o inputs.
             DESPIECE / PART LISTING
     EQUIPO NC 4,8,16 /NC 4,8,16 EQUIPMENT
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
             TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                                                                                                        INDICE / INDEX:
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                        VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                        TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  1. CONJUNTO ENCOLADOR NC4 / NC4 EQUIPMENT ASSEMBLY:
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              VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
              TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
      Nº                 Descripción                         Description                  Ref.        Qty
Nº 4 salidas 6 salidas
21 911XX581 911XX582
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                       VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                       TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  2. CONJUNTO ENCOLADOR NC8 / NC8 EQUIPMENT ASSEMBLY:
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              VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
               TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
      Nº                 Descripción                        Description                   Ref.        Qty
Nº 4 salidas 6 salidas
18 911XX581 911XX582
Nº NC8-HF NC8-LF
                                       20   911XX510             911XX542
                                       21   915XX578             910XX135
                                       22   900XX114             911XX125
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                       VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                       TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  3. CONJUNTO ENCOLADOR NC16 / EC16 EQUIPMENT ASSEMBLY:
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              VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
              TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
      Nº                 Descripción                          Description                 Ref.        Qty
Nº 4 salidas 6 salidas
18 911XX581 911XX582
Nº NC8-HF NC8-LF
                                       20   911XX510             911XX542
                                       21   915XX578             910XX135
                                       22   900XX114             911XX125
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                       VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                       TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
   4. CONJUNTO CUNA / BASE ASSEMBLY:
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               VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
               TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
      Nº                  Descripción                         Description                Ref.        Qty
Nº NC4 NC8-16
1 914XX978 914XX979
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                      VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                      TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  5. Conjunto tabique termico / thermal wall assembly:
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                VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
      Nº                Descripción                        Description                   Ref.        Qty
Nº 4 SALIDAS 6 SALIDAS
                                          1    911XX518    911XX517
                                          2    911XX519    911XX520
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                      VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                      TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  6. Conjunto deposito NC / NC Tank assembly:
NC4
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                VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
    Nº                 Descripción                          Description                   Ref.         Qty
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                       VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                        TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                      Kit deposito EC4 / EC4 tank kit (916XX746):
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                   VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                    TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  NC8
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
             TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
        Nº                 Descripción                          Description               Ref.        Qty
Nº BOMBA LF BOMBA HF
26 918XX447 911XX577
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                       VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                       TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
                      Kit deposito EC8 / EC8 tank kit (916XX749):
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                   VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                   TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  NC16
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
             TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
    Nº                 Descripción                          Description                  Ref.          Qty
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                       VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                        TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  6.1. CONJUNTO DISTRIBUIDOR SERIE EC / EC SERIES MANIFOLD ASSEMBLY
  (916XX127):
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                      VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                      TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  6.1.1. CONJUNTO FILTRO / FILTER ASSEMBLY: (916XX757)
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                        VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                         TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  6.1.2. CONJUNTO VALVULA DE SEGURIDAD / SECURITY VALVE ASSEMBLY:
  (917XX087)
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                        VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                        TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  7. PANEL FRONTAL / FRONT PANEL ASSEMBLY:
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              VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
              TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
    Nº                Descripción                          Description                  Ref.           Qty
                                               4 salidas    6 salidas
                                               911XX527    911XX528
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                       VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                        TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
        8. CONJUNTO CARCASA BOMBA / PUMP COVER ASSEMBLY:
                                                                             DEPENDING
             1                                                                              1
                  CARCASA BOMBA NC                  NC PUMP COVER              MODEL
             2    ARANDELA TORNILLO CAUTIVO         WASHER CAPTIVE SCREW      914XX378      1
             3    TORNILLO 1/4 VUELTA               1/4 SCREW                 917XX263      1
             4    RETÉN                             SCREW RETAINER            917XX264      1
             5    TUERCA HEXAGONAL M3 INOX          STAINLESS M3 HEX NUT      914XX982      2
             6    ARANDELA DENTADA M3               M3 TOOTHED WASHER         910XX397      1
             7    TERMINAL FASTON                   FASTON TERMINAL           915XX158      1
NC4 NC8-NC16
911XX529 911XX530
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                    VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                     TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  9. CONJUNTO CARCASA CENTRAL / CENTER HOUSING ASSEMBLY:
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             VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
             TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
           Nº                 Descripción                              Description           Ref.          Qty
                                                                                          DEPENDING
           1    CARCASA CENTRAL                          CENTER HOUSING                                    1
                                                                                            MODEL
           2    SOPORTE ELCTROVALVULA                    ELCTROVALVE SUPPORT               917XX283        1
           3    JUNTA ESCAPE VALVULA                     VALVE GASKET                     917XX284         1
           4    SUBCONJUNTO TAPA DEPOSITO NC             NC TANK LID ASSEMBLY              PAGE 29         1
           5    TUERCA HEXAGONAL M3 INOX.                STAINLESS M3 HEX NUT             914XX982         2
           6    TUERCA HEXAGONAL M5 INOX.                STAINLESS M5 HEXAGONAL NUT       910XX359         2
           7    ARANDELA DENTADA M3                      M3 TOOTHED WASHER                910XX397         1
           8    TORNILLO ALLEN M5X10 INOX.               SCREW ALLEN M5X10 SS             910XX968         2
           9    TORNILLO ALLEN M4X6 INOX.                SCREW ALLEN M4X6 SS              910XX981         2
           10   ELECTROVALVULA 3/2-1/8-24V DC            3/2-1/8-24V DC SOLENOID          917XX285         1
           11   SILENCIADOR NYLON NEGRO G1/8             G1/8" BLACK NYLON SILENCER       912XX456         1
           12   RACOR 90º 1/8” E/R TUBO 8                AIR FITTING 1/8"-T8 90º          988XX018         2
           13   TERMINAL FASTON M-PANEL TE938            M-PANEL TE938 FASTON THERMINAL   915XX158         1
           14   JUNTA EURO-FOAM 150                      150 EURO-FOAM JOINT              913XX244         2
15 PEGATINA ALTA TEMPERATURA FLEXMELT FLEXMELT HIGH TEMPERATURE RISK BUMPER 913XX124 1
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                        VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                        TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
        9.1 CONJUNTO TAPA DEPÓSITO/ TANK LID ASSEMBLY
     NC8 and NC16 (912XX009)
     NC4 (912XX010)
                       TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  10. CONJUNTO PANEL TRASERO / REAR PANEL COVER ASSEMBLY:
                                  Salidas /
                                              2 SALIDAS   4 SALIDAS     6 SALIDAS
                                  Outputs
                                     8           10          18            26
                                     9           9           17            25
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                        VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                        TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  11. CONJUNTO BOMBA/ PUMP ASSEMBLY
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                      VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                      TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  11.1.A) CONJUNTO CILINDRO LF NMT / LF NMT CYLINDER ASSEMBLY (913XX331)
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                      VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                      TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  11.2.A) CONJUNTO GRUPO HIDRAULICO LF / LF HYDRAULIC GROUP ASSEMBLY
  (916XX758):
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              VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
               TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
    Nº                Descripción                        Description                     Ref.          Qty
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                       VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                       TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
           11. B) CONJUNTO BOMBA HF / PUMP ASSEMBLY HF:
         NC8 HF (916XX839)
         NC16 HF (916XX838)
         NC16 HF WITH REINFORCED SPRING (911XX621)
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                       VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                       TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  11.1. B) CONJUNTO CILINDRO HF / HF CYLINDER ASSEMBLY (900XX116)
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                       VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                       TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
  11.2.B) CONJUNTO GRUPO HIDRAULICO HF / HF HYDRAULIC GROUP ASSEMBLY:
NC8 HF (911XX622)
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               VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
               TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
     Nº               Descripción                         Description                     Ref.        Qty
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                     VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                      TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
     NC16 HF (911XX623)
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               VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
               TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
    Nº               Descripción                         Description                     Ref.             Qty
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                      VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                       TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
     NC16 HF WITH REINFORCED SPRING (911XX624)
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              VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
              TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
    Nº               Descripción                         Description                     Ref.             Qty
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                      VALCO MELTON S.L.U. Pol. Ind. Agustinos C/G 34 3116 0 ORCOYEN, NAVARRA
                       TEL: +34 948 321580 Fax: +34 948 326584 melton@melton.es www.valcomelton.com
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