Giv Notes
Giv Notes
Robert Hare
Revision 2-98
Gulfstream IV Notes
TABLE OF CONTENTS
DISCLAIMER...................................................................................................................0-i
INTRODUCTION...........................................................................................................0-iii
1. GULFSTREAM IV OPERATING INFORMATION..........................................1-1
2. ELECTRICAL POWER SYSTEMS....................................................................2-1
3. LIGHTING...........................................................................................................3-1
4. MASTER WARNING SYSTEM.........................................................................4-1
5. FUEL SYSTEM...................................................................................................5-1
6. AUXILIARY POWER UNIT..............................................................................6-1
7. POWERPLANT...................................................................................................7-1
8. FIRE PROTECTION............................................................................................8-1
9. PNEUMATICS.....................................................................................................9-1
10. ICE AND RAIN PROTECTION.......................................................................10-1
11. AIR CONDITIONING.......................................................................................11-1
12. PRESSURIZATION...........................................................................................12-1
13. HYDRAULIC POWER SYSTEMS...................................................................13-1
14. LANDING GEAR AND BRAKES....................................................................14-1
15. FLIGHT CONTROLS........................................................................................15-1
16. AVIONICS.........................................................................................................16-1
17. MISCELLANEOUS SYSTEMS........................................................................17-1
18. PERFORMANCE...............................................................................................18-1
19. MISCELLANEOUS INFORMATION..............................................................19-1
20. AIRCRAFT SERVICE CHANGE (ASC) LIST................................................20-1
INDEX..............................................................................................................................I-1
Gulfstream IV Notes
Gulfstream IV Notes i
Revision 2-98 Introduction
DISCLAIMER
These notes represent information gathered from attending class at Flight Safety
International, from other sources and through operating experience. The contents of
these notes have neither been reviewed nor endorsed by Gulfstream Aerospace
Corporation, Flight Safety, Inc., my employer: Jet Aviation Business Jets or any other
organization or individual. They are my personal notes, compiled for my benefit, and
representing my understanding of the GIV. I believe this information to be accurate, but
offer no warrantee that this is so. These notes are updated regularly as I become aware of
new information and procedures, but may not contain the latest information. Use of this
information is at your own risk. All information should be independently confirmed
through approved sources. I assume no responsibility for any results that may occur as a
result of others using this information.
These notes may be copied and distributed freely without charge and without consulting
me, provided that they are distributed intact and this disclaimer accompanies all copies.
Bob Hare
Gulfstream IV Notes ii
Revision 2-98 Introduction
Gulfstream IV Notes iii
Revision 2-98 Introduction
INTRODUCTION
This is revision 2-98 of GIVNotes. This revision includes new material culled from the
Gulfstream Customer Appreciation Breakfast Newsletters, Honeywell FMS Technical
Newsletters and contributions from several GIV pilots. My thanks to Larry Gilbert for his
assistance and contributions in improving the content. The most significant addition to
this revision was provided by Jean-Guy Boivin. Guy sent me a comprehensive set of
Honeywell FMS operating notes that I reproduced in Chapter 16. My thanks to Guy for
his contribution.
These notes are on Microsoft Word for Windows 95 (fully compatible with MS Word for
Windows version 6.0). These notes are available to all and can distributed on floppy
disks or via electronic means such as email attachments via the Internet free of charge
and kept on your computer or printed out in your office saving significant reproduction
and postage charges. File copies on floppy diskettes and unbound hard copies are
available for the cost of copying and postage.
As in the past, the basic chapter organization follows that of Flight Safety International’s
GIV Pilot Training Manual. Chapter 1, Gulfstream IV Operating Information, has been
changed to add operating limitations culled from the AFM and other sources. Chapter
19, Miscellaneous Information, was added as a catch-all area for items that do not
logically fit elsewhere. Chapter 20, Aircraft Service Change (ASC) List, is a summary of
Aircraft Service Changes that may be of interest to pilots. It is not a comprehensive
listing of available ASCs.
The objective of these notes is not to duplicate the FSI GIV Pilot Training Manual, the
GIV AFM or any other existing publication. What started out as a very modest effort to
consolidate notes from Flight Safety classes has evolved into a fairly elaborate effort to
collect GIV facts, limitations, operating tips, problems and suggestions of interest to
pilots into one source. Sources used include the Gulfstream Customer Appreciation
Breakfast Minutes, the quarterly Gulfstream Service News, and Honeywell publications
such as the FMS Technical Newsletter, published semi-annually. In many cases I have
directly quoted portions of these and other documents that might be of interest. The
quoted material is often edited and bolding and/or italics is added for emphasis. I have
tried to state the source directly below the quote for credit where credit is due and to
allow the reader to check source material independently.
The best way to get in touch is by means of email. It is fast, I check it daily and you
won’t have to play phone tag. You can also try to reach me by phone or by mail at the
addresses that follow. Let me hear from you.
Bob Hare
1. OPERATING INFORMATION
DIMENSIONS
Wingspan 78'
Turn Radius (Wheels): 55'
POUNDS KILOGRAMS
Max fuel -- max fuel restriction of 29,500 lbs deleted in AFM 4 Feb 94
POUNDS KILOGRAMS
POWERPLANT
TGT
LP RPM
HP RPM
* Excessive engine wear will occur if these settings are used continuously.
Gulfstream IV Notes 3
Revision 2-98 Operating Information
AIRSTART IGNITION
Airplanes SN 1250 and subs and airplanes SN 1000 thru 1249 with ASC 304:
• There is no duty cycle time limitation for continuous airstart ignition with ASC
304 installed.
FUEL SYSTEM
TEMPERATURES:
• Max Fuel Load: No limitation other than the maximum allowable ramp/TO
weights.
• Max Fuel Imbalance: Above 55,000 GW -- 400 lbs (most restrictive simplification)
55,000 and below -- 2000 LBS
(AFM 1-10 -- 4 FEB 94)
• One boost pump per side may be off per side if the Fuel Tank temp >0o C
Or if using anti-ice additive.
Gulfstream IV Notes 4
Revision 2-98 Operating Information
• For balancing fuel in flight with tank temps below 0o C and no prist, maintain all four
boost pumps on and open the Intertank Valve to gravity feed with ½ ball slip towards
light tank.
Note: Intertank valve is not normally to be used in flight accept in this case or with a
dual boost pump failure.
• For fueling to maximum level, position A/C wings level, nose down
(AFM 5-33 4 FEB 94)
OIL SYSTEM
OIL TEMPERATURES
APU
START PARAMETERS/LIMITATIONS:
• Oil Pressure Light should come on within 10 sec of Master Switch being turned on.
• Oil pressure light must be out by 95% RPM.
• RPM should be 100% ± 3%. (AFM 2-7 4 FEB 94)
• Wait one minute for EGT to stabilize before selecting APU air on.
• On shutdown, wait until below 95% before selecting APU air off.
• RPM and EGT indicators remain powered for 30 sec after Master Switch selected off.
• Avoid cycling Master Switch above 10% RPM or overtemp may result.
• Wait until below 10% RPM before selecting Master Switch off.
(AFM 2-8 15 JUL 94)
Gulfstream IV Notes 5
Revision 2-98 Operating Information
EGT
RPM
AIRSPEED LIMITATIONS
VA 170 KTS
Max Windshield Wiper Speed 200 KTS (AFM 1-14 -- 4 FEB 94)
Gulfstream IV Notes 6
Revision 2-98 Operating Information
LANDING GEAR
FLAPS
Mach Trim And Yaw Damper Inoperative MMO 0.75 and Max Alt 41,000' MSL
ANTI-ICING
TAXI AND T/O
Engine run-up at 85% HP for one minute at 60 minute intervals and before T/O
- AND -
Min Cowl Anti-ice pressure: 4 PSI (AFM 1- 21 -- 4 FEB 94)
IN FLIGHT
Cowl Anti-Icing required when static OAT is less than -20o C at mach 0.75 and when less
than -24 o C at mach 0.80 with visible moisture (Temperature range varies relative to
mach number. See AFM reference).
Autothrottle is not permitted for T/O or go around with Wing A/I -- ON.
Gulfstream IV Notes 8
Revision 2-98 Operating Information
SPEED BRAKES
BRAKE SYSTEM
ANTI-SKID
THRUST REVERSERS
ENGINE SYNCHRONIZER
LANDING LIGHTS
FMS navigation based solely on GPS sensor data is not permitted unless using navigation
software version NZ4.1 or later.
AUTOTHROTTLE
AUTOPILOT
Permitted with SEP on: • Normal landing gear deployment not permitted*
• Landing not approved*
*
The last two limitations have been lifted. If the power drops off line during
either event, recycle the Standby Electrical Power System Master Switch.
Landing is now permitted provided that auto ground spoilers & reverse thrust are
not used.
(AFM Rev. 10)
Gulfstream IV Notes 10
Revision 2-98 Operating Information
Will not function if the left engine is shut down (requires Combined Hydraulic Power).
OIL GRADES
ELECTRICAL SYSTEM
If no charge is indicated immediately after start, a battery charger failure may be
indicated.
(AFM 2-6 20/02/90)
NUTCRACKER SYSTEM
Do not depress Nutcracker Test Switch while on ground -- simulates an inflight situation
unlocking Landing Gear Handle solenoid.
ENGINE START
Should not fall below 20 PSI during start. (AFM 2-14 4 FEB 94)
Max APU alternator load is 35% for start (30% for high elevation airports or high
ambient temperature conditions.
Start cycles: 3 -- 30 sec/cycle w/3 min pause, then 15 min wait. (AFM 2-14 4 FEB 94)
Ignition should occur within 10 sec of opening HP cock. (AFM 2-15 4 FEB 94)
PRESSURIZATION
Manual Pressure Control – When on ground, make sure that the outflow valve is fully
open.
APU Bleed Air – During ground operations, when the APU air is selected ON, the
engine bleed switches should be selected OFF.
(AFM 2-21 18 OCT 96)
Selecting engine bleed air switches OFF will help extend the life of the bleed air valves
by de-energizing the solenoids.
(AFM 2-22 30 SEP 94)
FLIGHT CONTROLS
GUST LOCK
Ensure that Combined and Flight hydraulic pressure is depleted before engaging the gust
lock.
AFM 2-23 15 JUL 94)
If the gust lock is engaged with hydraulic pressure in the Combined or Flight systems,
the gust lock may not disengage. If this should occur, pull the Flight Power Shutoff
handle up to isolate the flight controls from system pressure, remove the gust lock
and restow the Flight Power Shutoff handle full down.
Caution: Failure to fully reseat the Flight Power Shutoff Handle full down can result
in a “Single Rudder Limit” light to illuminate on the EICAS fault warning display.
Gulfstream IV Notes 12
Revision 2-98 Operating Information
Gulfstream IV Notes 1
Revision 2-98 Electrical
2. ELECTRICAL SYSTEMS
POWER SOURCES
VSCF SYSTEM
Two AC Generators -- 115 VAC/variable freq/30 KVA/3 phase
AC ALTERNATORS
AC is used because it requires smaller gauge wires, smaller motors and has less heat loss
than in DC motors
The term generator is the same as alternator -- they are interchangeable terms.
With a failed alternator bearing, flight may continue for 15 hours loaded (converter on)/
50 hours unloaded (converter off)
These times represent average times to failure. GAC recommends that the generator
be changed ASAP.
Generators have failed in as little as seven hours after the indication began after
normal engine shutdowns between legs.
If the Left or Right DC & AC Power Fail Lights come ON, the failure may be a generator
or converter failure.
To check on the ground, a special patch cord is needed to connect the APU generator
output to failed side converter.
Gulfstream IV Notes 2
Revision 2-98 Electrical
A patch cord may be purchased from GAC or built from plans available.
ALTERNATOR/CONVERTER TROUBLESHOOTING
It is possible for a bad alternator to fail a converter. If the converters are swapped and a
bad alternator exists, it is possible to ruin the other converter as well.
To avoid this possibility, take the converter from the failed side and connect it to the
APU alternator or to the good engine alternator. If the problem follows the converter, the
converter is bad. If the swapped converter now works, the alternator on the failed side is
bad and should be replaced. No further damage should occur.
APU ALTERNATOR
Identical to the engine alternators: 115 VAC/variable freq/30 KVA/3 phase.
CONVERTERS
CONVERTER SWITCHES
May be turned on/off in any order -- just don't switch both on/off simultaneously (gang
bar style) -- may damage AC BPCU.
Most of you know that AlliedSignal and Gulfstream are in the midst of a major converter redesign
due to poor fleet reliability. Both companies feel so strongly about this redesign being successful
that they have assigned Program Managers who review the program plan together biweekly. The
two main modules, power supply and wiring harness, are being redesigned.
• The Transformer-Rectifier Module (TRM) is the most complex component. It was determined
early that the original redesign required modification, impacting the first targeted completion date.
This remains the long pole in the tent; however, it is currently in final design. The first production
prototype is expected to be ready in October 1997.
Gulfstream IV Notes 3
Revision 2-98 Electrical
• The Converter Control Module (CCM) and Power Supply are in prototype testing, which is going
well.
• Incorporation of the latest technology into the above components has reduced the number of
parts, including printed circuit boards, and made them more open and easier to manufacture. The
module stress testing plan was finalized last week.
(GAC Breakfast Minutes – 08/12/97)
CONVERTER FANS
If it comes on, it indicates a failed fan. The failure sensing is based on a reduced current
draw by the fans.
It must be visually confirmed that only one fan is failed before each takeoff.
The blades on an operating fan will appear invisible due to the high RPM.
Nothing must be stuck into the fan enclosures – any object will destroy the blades.
Only the four external fans may be visually inspected for function. The fifth fan is
internal.
If the four external fans are running, it may be assumed that only the internal fan is failed.
If one of the external fans is failed it is possible that the internal fan is also failed
precluding further operations.
The mechanical fan fail indicators, which are mounted one on each converter, show:
A second fan failure may give no indication or may cause fan message to extinguish
The ambient temps and ram air effect should keep converter temps within limits
while in flight.
Gulfstream IV Notes 4
Revision 2-98 Electrical
The fan fail indication is illuminated when a high current is sensed resulting from a
seized fan.
It is possible for the wire to burn through, expecially if a second fan seizes, opening
the circuit and stopping current flow.
This will extinguish the fan fail light, even though the fan remains failled.
ASC 285 – Failed Fan Latching. This ASC will latch the EICAS failed fan indication
ON preventing a second fan failure or wire burn through from removing the fan fail
indication.
A total converter power failure may be the result of a failed converter, a failed alternator
or a feed failure.
Failure Of The AC Output from the converter results in the converter being shut down
automatically.
The converter cooling fans are powered by converter AC output. Failure of the AC
output will fail the cooling fans and result in a converter overheat.
Could also be bad wiring connections between the alternator and the converter --
check this before replacing converter
EMI producing test points removed (GIV's are very EMI noisy)
High elevation airport/very cold weather operations result in lower than normal engine
idle speeds.
It is possible for one or both converters to drop offline in these conditions, resulting in
much bus cycling and disturbance to cabin occupants.
As a precaution to avoid converter drop-off, leave the APU running with the APU
alternator selected on for all ground operations under these conditions.
A non-regulated 300 amp 28 VDC power source (non-regulated means that voltage drops
as demand increases).
The red bar lights on the EPMP voltmeter at 25.9 volts or below.
25.9 volts would mean an approximate 80% TRU load (240 amps).
ASC 112 replaces the original TRU with another 300 amp TRU with better heat
dissipation ($10,000)
Normal TRU Load -- on APU power only, DC users require 85% of TRU capacity
An 85% load will cause voltage to drop to about 25.6 VDC with red bar
Voltage should remain at 25.6 VDC thru rated max load of 100%
TRU Hot Light: Check that the air intake is clear. Located in the bottom center of the
right avionics bay below the PDB CB panel
Have been 4 cases of TRU hot lights since start of G-III AC aircraft
Before cleaning intake, pull “R AC TRU” CB on PDB panel to stop fan -- turns at a
very high RPM -- can damage
Battery Backup Power If the TRU is powering the DC systems and the load causes the
output voltage to fall one-half volt below the battery voltage, the battery tie busses will be
connected to the Essential DC Bus.
E-INVERTER
115 VAC/400 HZ single phase 0.8 KVA output (800 VA or 800 watts).
To check e-inverter output, select Essential on the voltmeter panel and observe
voltage/frequency.
Phases B & C normally power outfitter added items, no flight critical items
Smoke Detectors
GPWS
Gulfstream IV Notes 7
Revision 2-98 Electrical
The Standby Electrical Power System uses 16-18 gpm of the Combined Hydraulic
System’s 22 gpm max output.
The landing gear starves the ABEX on lowering and ABEX starves the brakes on
landing roll (The aux hydraulic system will kick in if combined hydraulic pressure
drops.)
Turns ON when shutoff valve opens (power removed) letting Combined Hydraulic
pressure into the hydraulic motor
By selecting the E-Inverter on before selecting the TRU switch, less bus power
switching is experienced.
FLIGHT IDLE
Minimum idle with Standby Electrical Power System ON is 67% HP -- Flight Idle will be
maintained automatically if the Main DC Busses are dead.
You must maintain 67% HP RPM manually if the ABEX is operating with power to the
Main Busses.
The Standby Electrical Power System no longer must be shut off for normal hydraulic
gear extension and landing.
If the Standby Generator drops off line during gear extension, cycle the Standby
Electrical Master switch OFF then ON.
If the Standby generator output starts fluxuating, cycle the Standby Electrical Master
switch OFF then ON.
If desired, the SEP may be turned OFF for gear extension by selecting the "STBY
ELEC" switch to OFF.
Flight spoilers should be manually deployed at a slow rate (5 seconds for full extension).
Must turn OFF both of the converters and APU generator to test.
(OR -- pull both L & R DC SENSE CB's, pilot's CB panel, H14 & I14)
The crew should consider taxiing clear of the runway and shutting down.
Brakes run off of the Auxiliary Hydraulic Pump (due to low Combined System
pressure with the Standby Electrical Power System on).
The Aux Pump runs off of the Battery Tie Bus (batteries only with chargers off-
line) with the Standby Electrical Power System powering the Essential DC
Bus.
It is possible to maintain converter power output to the Main AC & DC Busses and use
the Standby Electrical Power System to power the Essential AC & DC Busses by using
the following technique:
Must maintain min idle at 67% HP RPM manually (DC Busses still powered,
inhibiting auto flight idle at altitude.
Ventilation fans in the battery compartment turn on at 90o F and off at 70o F when the
Battery Switch(es) are ON.
There are two exterior battery switches -- one forward of the entry door and one on the
left aft fusilage.
Either external power switch turns on both Batteries and the lower anti-collision light.
In the baseline GIVs, an external power switch must be selected on in order to close the
main entry door.
In the GIV SP, SN 1156 + subs., the door closing switch may be used without an external
power switch selected on.
Using the door closing switch (but not the external power switch), only the #2 battery
will be used in powering the auxillery hydraulic system to close the door.
Using both the external power switch and the door switch will result in both batteries
being used.
After multiple door closures using only the external door closing switch, it will be
normal to see a lower voltage on the #2 battery.
Sense and control wires fasten at the cannon plug located below the normal power cou-
pler (Elcon Connectors).
Must use this type of battery (G-III AC or GIV -- not G-II/G-III DC)
Battery Power Only -- 20 minutes of battery power plus two APU start attempts (AFM)
This endurance assumes compliance with the AFM Dual Converter Fail Procedure
load shedding (Checklist page E-42):
Crossflow -- OPEN
Three boost pumps -- OFF
DEEP DISCHARGE
On the ground, if both Battery Switches are left ON -- battery depletion will occur in 4-6
hours with a minimum load on the system.
Gulfstream IV Notes 11
Revision 2-98 Electrical
Battery voltage will sag to 3 volts at which point the Battery Switch Relays will drop
out disconnecting the batteries from the Battery Tie Bus.
Expect a 6-8 volt recovery from the batteries, after resting for four hours, raising the
voltage to 9-11 volts.
The Battery Switch Relays need 17 volts to pull back in (reconnect the battery to
the Battery Tie Bus).
Battery Relays Sticking -- There are 44 known cases of External Battery Switches being
turned OFF with anti-collision light off but Battery relay stuck closed draining batteries
BATTERY CHARGERS
The GIV utilizes a constant current/variable voltage charging system.
Each battery charger supplies 38 amps of electricity to its respective battery at voltages
varying from 20 to 33 volts DC depending on the battery’s current state of charge. When
the batteries are fully charged, you can expect to see 0 amps 3 amps (due to meter
error).
Charger voltage varies from 20 - 33 volts (10% overcharge) increasing with battery
charge level.
The battery chargers are designed to shut down charging after a ninety-nine minute
charge.
Gulfstream IV Notes 12
Revision 2-98 Electrical
Stop charge at 140oC and resume at 130oC (thermal runaway occurs at 160oC).
Chargers will not charge their batteries if battery voltage is 4 volts or less
With ASC 054 charging can forced with batteries at or below 4 volts (see below).
Charger TR Mode
Chargers also have TR Mode (Transformer Rectifier) where they can provide up to 50
amps each of 27.7 volt DC power to the Essential DC Bus
If the battery chargers are charging their batteries and the aux hydraulic pump is acti-
vated (60 amps off of the Battery Bus), batteries will discontinue normal charging
until the Charger discontinues TR Mode.
If the auxiliary hydraulic pump is on (66 amps powered by 33 amps from each
charger), 17 amps will continue to go to each battery, if charging is required,
until the battery tie bus load is removed.
It is possible for a battery charger to fail without a FAIL light illuminating. If this is
suspected, perform the following check:
Original baseline configuration: Turning ON one battery switch turns ON both Battery -
Chargers.
Gulfstream IV Notes 13
Revision 2-98 Electrical
If one Charger is bad, the bad charger's CB must be pulled or both batteries must be
turned OFF.
It also allows a battery to be charged from below 4 volts by switching the battery
override switch (at the external AC plug enclosure).
This can be used to get home and then the effected battery must be deep-cycled.
With both main AC busses powered, turn OFF one battery switch. If the off side
battery voltmeter drops from 27.7 to 24.0 volts and other side does not, then ASC
has been incorporated.
E-Batt Discharge Rates -- E-Batteries have an internal sensing circuitry that is always active and
drawing current. In addition, nicad batteries naturally self-discharge.
Some operators are reporting 50% discharge in one week in high temps
The Secure-A-Plane lead acid E-Batt does not discharge when inactive.
E-Batt Charging
URDC NiCads
The batteries have built in chargers and initially charge at a high rate and then drop to a
lower rate.
To increase charge rate, pull the E-Batt CB every 15 minutes to force to high charge
rate.
The lead acid emergency batteries have on internal charger and charge automatically off
of essential DC line power.
#1 & #2 E-Batteries and one E-Batt for each of two standard IRS’s.
E-Batt options:
If the forward (#1) e-batt is pulled from its rack, then all of that e-batteries consumers are
disabled, including pedal brakes (the electric brake ECU on baseline GIVs) under all
conditions.
The system design that causes this to happen is called a "THRU" system.
ASC 231A or SN 1214 & subs. makes changes the system to an "OR" system allowing
brakes and other users to work using primary power inspite of a dead or removed forward
e-battery.
Brake Accumulator Gauge -- lighted and indicates zero PSI despite having pressure
charge
Early GIVs were heavy EMI emitters which caused the e-batts to come on regularly.
Now EMI interference is low. An e-batt activation usually means a more serious
electrical switching problem now.
If the lights are not all green, find what source is powering the Essential DC bus and
why.
IRS BATTERIES
Emergency power need not be armed and IRS's need not be selected to NAV to charge
(Howard Good 5/93).
URDC NiCad IRS Batteries charge at the low charge rate only despite being identical to
the E-Batteries.
A bad IRS Battery may possibly be revived by placing in an E-Batt rack with its high
charge rate (NiCad batteries only).
IRS Battery Fail If an IRS Battery fails during IRS power-up, try turning IRS OFF and
then back ON.
EXTERNAL AC
To receive External AC Power:
If the battery voltage is 4 to 12 volts, one battery switch must be ON and the
Battery Override Switch selected ON at the external AC plug panel.
If the battery voltage is below 4 volts, ASC 054 must be installed for the above
procedure to work.
The battery switch(es) may be turned OFF after power is established if desired.
Batteries must have at least 4 volts or use the override switch at the External AC
plug with ASC 054.
Gulfstream IV Notes 17
Revision 2-98 Electrical
Note: When not charging batteries, it is a good idea to leave the Battery switches OFF
This technique avoids discharging the batteries if External Power is turned OFF from
outside or if power fails while the A/C is unattended.
It is possible to start the APU from External AC with good batteries – not recommended.
However, if batteries are depleted and charging off External AC Power and a start is
attempted using External DC Power, one or both Chargers may blow.
EXTERNAL DC
To connect External DC Power to the aircraft, the Aux Power Switch must be ON.
The Battery switches may be ON or OFF (batteries need not even be in the aircraft).
Note: It is a good idea to leave the Battery switches OFF during External DC Power
operations.
Avoids discharging the batteries if the External Power is turned OFF from outside or
fails.
Avoids discharging the batteries during aux pump operations common in maintenance
(see the following section).
For External DC Power to power Battery Tie Bus, both Battery Switches must be –
OFF (disconnecting the batteries from the battery tie bus).
External DC cannot be connected to the Battery Tie Bus while the batteries are
connected to avoid an unconditioned charge of the batteries by External DC Power
The K-16 relay connects DC External power to the Battery Tie Bus only if the
Battery Switches are off.
For example: To run the Aux Hydraulic Pump off External DC power—
Cannot charge batteries (Battery Chargers require AC power off the Main AC Busses).
With External DC power connected and Battery Switches are ON, only the batteries and
Chargers (if Main AC power is available) power the Battery Tie Bus regardless of any
other power available to the aircraft.
So – External DC power connected and on and battery switches ON, only the batteries
(and battery chargers in TR mode) power Aux Pump and APU starter.
To power the Aux Pump and APU starter through External DC, the battery switches must
be selected off.
Smoke/Flame Detectors
Ice Detector
Gulfstream IV Notes 19
Revision 2-98 Electrical
GPWS
TCAS
GPS
All of the above are lost when on Batteries or Standby Electrical Power System only
DC BUSSES
ESSENTIAL DC BUS
A maximum DC output of 150 amps can be provided by the Standby Electrical Power
System (ABEX) through the TRU.
For aircraft that have Essential DC Bus loads in excess of 150 amps, the
difference is made up by battery discharge. Battery load meters should be
monitored and load shedding of the Essential DC Bus should be considered when
the Essential DC Bus is powered by ABEX and a battery discharge is
experienced.
Batteries will be drained if the Essential DC Bus is selected (auto or hard) to the Battery
position (Battery Tie Bus) and no load shedding measures are taken..
Situation: A GIV was crossing the North Atlantic eastbound when the number 1 and 3
display units started flickering and then failed. The crew checked the EPMP to trouble
shoot and found the EPMP completely black with no switchlights or digital readouts.
The pilots did not know what the problem was and were not aware that the converters
were still providing power to the Main AC & DC Buses.
Action: The crew tried hard selecting the Essential DC Bus to Left or Right Main DC
Busses. This did not work. They then deselected the functioning converters in order to
select the Standby Electrical Power System (ABEX) ON. It functioned normally giving
them the Essential AC and DC Busses only. Both Left and Right Main AC and DC
Busses were lost when the converters were turned OFF.
Gulfstream IV Notes 20
Revision 2-98 Electrical
Analysis: During flight, the Essential DC auto switched to the Battery Tie Bus power
source. This was reflected on the Essential DC portion of the EPMP with the Battery
Switch ON lights illuminated. The crew did not notice this switchover. The E-Batteries
came on during the Bus power changeover. The crew did notice this and reselected the
E-Batt “ARM” Mode. There was no abnormal indication on the main instrument panel.
As a result of the auto selection of the Ess DC Bus to battery, Main DC power became
unavailable to the Essential DC Bus. The Essential DC Bus was carrying a load of 180
amps. Each Battery Charger was able to take 50 amps leaving a 40 amp drain on each 40
amp-hour battery. Both batteries fully discharged before the crew was aware of the
problem. Once the batteries were discharged, the Battery Chargers were overloaded and
voltage dropped below required minimums .
This led to the Essential DC Bus failure. With the loss of the batteries and Essential DC
Bus, the EPMP lost power to its switchlights and digital readouts (four redundant so-
urces, two battery & two Essential DC). This made interpretation of the electrical
system status very difficult.
In this case the problem was a result of a failure in the electrical Bus Fault Computer and
the auto and manual switching capability was no longer functional for the Essential DC
Bus. The Essential DC Bus was locked into the Battery Tie Bus as its only source of
power.
Solution: With the essential DC bus selected to the battery tie bus, but not locked
their by a fault condition.
Had the problem not been caused by a failed fault computer locking the DC bus to the
battery tie bus, the crew could have hard selected the Essential DC Bus to the Left or
Right Main DC power source even though the EPMP panel appeared dead.
Solution: With a fault condition locking the essential DC bus to the battery tie bus.
With the essential DC bus locked to the battery tie bus through a computer fault, there is
no opportunity to select a main DC power source. The crew had two choices.
1. Load shed the essential DC bus so that the drain on the batteries is eliminated and
continue running the essential DC bus on battery charger TRU power. Main AC
and DC busses would continue to receive power from their respective converters.
2. Select the Standby Electrical Power System ON to power the essential DC bus
with the converters continuing to power the main busses.
1. Avoiding use of the Standby Electrical Power System with Functioning Main
Busses
Gulfstream IV Notes 21
Revision 2-98 Electrical
If the Essential DC Bus is isolated from its normal power sources (Left or Right Main DC
Busses) and is discharging the batteries:
Attempt to load shed away the battery discharge and power the Essential DC Bus
through the Battery Chargers (TR Mode).
This will avoid the many limitations that come with use of the Standby Electrical
Power System.
The crew could have maintained converters ON to power the Main AC & DC Busses and
used the Standby Electrical Power System to power the Essential AC & DC Busses by
using the following technique:
During engine shutdown without the APU running, the Essential DC Bus is normally
hard selected to the "BATT" position to avoid standby electrical pump startup on engine
wind-down (due to interruption of Essential DC power).
If the Essential DC Bus is not returned to the auto position prior to the next flight, and
this condition is not noticed and reset by the next crew, the batteries will remain locked to
the Essential DC Bus as its only source of power and will drain down eventually leaving
the Essential DC Bus dead, the EPMP black and DU's 1 & 3 blank.
Battery Chargers will continue to output 50A each, but will be of insufficient amperage
to meet demand, resulting in bus voltage being below user minimums, causing them to
drop off line.
This condition may be reversed even after the EPMP panel goes black by selecting the
essential DC bus to auto. With a dark panel, interpretation of the situation is difficult.
Gulfstream IV Notes 22
Revision 2-98 Electrical
"SENSOR DC BUS ON BATT" – will annunciate in blue on the EICAS on SN 1253 &
subs. to alert the crew to this condition (ASC 327 is available for installing this option).
The modification provides this CAS annunciation anytime that the Essential DC Bus
is powered by the Battery Tie Bus (battery power only).
Both Bleed Air Valves are powered open and held open by Essential DC Bus power.
Loss of Essential DC power to the valves will cause both to close shutting off all
bleed air flow for pressurization.
So -- if you have pressurization, you have the Essential DC Bus regardless of the
EPMP status.
Normally unpowered
If power is required of the battery tie bus, battery tie contactors close automatically,
connecting both batteries to the battery tie bus and illuminating the on lights in the
battery switches.
Battery Tie Contactors close when any of the following items are selected on:
If the "BATT" switch is manually hard selected on the Essential DC Bus portion of the
EPMP, the Battery Tie Contactors close allowing the batteries and Chargers (in TR
Mode) to power the Essential DC Bus.
Any demand by the Essential DC Bus in excess of the combined charger provided
100 amps is supplied by the batteries.
400 amps required for the start: 100 amps from Battery Chargers (50 each)
Becaused of the heavy contribution made by the batteries, good batteries are required
for an APU start.
All switchlights on the EPMP give positive indication of power to the associated bus
except for the E-Inverter switchlight.
Power to the Essential AC Bus must be confirmed using the Essential AC Voltmeter.
"EPMP POWER FAIL" indicates that one of four redundant power sources is lost.
All four sources feed the Remote Power Supply which powers the EPMP digit lights.
Switching OFF a Battery switch will illuminate the "EPMP POWER FAIL" message.
Loss of all four power sources fail lights in switches and digital readouts.
EPMP
Blank Panel
Can be caused by overhead light panel dimmer switch dead spot.
The same problem could cause the panel to show all "8's".
E-Inverter Switchlight -- This is the only EPMP power source switchlight that is a
position light only.
When the E-Inverter is selected, you must check the AC volts and cycles to confirm
that the E-Inverter is actually online.
Battery Voltmeters -- actually indicate the Battery Charger output voltage, when the
chargers are powered, battery voltage otherwise. The chargers are powered when the
Main AC Busses are powered and the Battery Switches are selected ON.
POWER MANAGEMENT
Converter DC Loads -- 50-55% as high as 80% have been seen (125-140 amps).
Gulfstream IV Notes 25
Revision 2-98 Electrical
LOAD SHEDDING
DC Converter Failure: If a DC Converter fails (250 amp capacity) and the TRU comes
online (300 amps capacity) -- no load shedding is required -- all users are covered.
If the TRU does not come on after the DC Converter failure, the remaining converter
picks up the entire DC load for the aircraft.
Will show approximately 110% (280 amps) on the EPMP DC Power Control Panel.
Can: Turn OFF any two boost pumps (40 amps DC each).
It may not be possible to turn them on again if Prist is not being used and the
fuel temperature is below 0 C.
Better: Hard select the Essential DC Bus to Battery (isolates Essential Bus from
Converter power).
Battery Chargers will come online in the TRU mode (50 amps DC each)
leaving a 50 amp load on the Batteries.
Turn OFF both Main Boost Pumps (40 amps each off the Essential DC Bus).
The remaining load on the single Converter DC output is 130 amps (280a - 150a =
130a).
If a Main DC Bus starts cycling rapidly from its own converter to the opposite converter,
then to TRU and back to its own converter:
Once the DC Converter is unloaded, the voltage rises to normal and the DC BPCU
senses this, returning the Main DC Bus to the bad DC Converter to restart the cycle.
Procedure:
All digits in the EPMP are field replaceable. GAC will send digit modules.
Located behind the CB Panel in the right radio rack along with:
All CB’s that are not TRU or boost pump CB's are feeders.
Completely automatic.
Gulfstream IV Notes 27
Revision 2-98 Electrical
The BPCU’s are located in the forward right radio rack -- bottom shelf.
BUS FAULTS
An Essential DC bus fault can be quickly identified by a DC Bus Fault Light illuminated
and ALL DUs & SGs powered and working (all tubes working).
Once the fault is isolated to one of the main DC feeder CBs on the PDB circuit
breaker panel, the circuit breakers for all of the power users for that feeder can be
pulled and then reset one at a time until the source of the fault is found. Once the
faulty circuit is identified, all other circuit breakers on that feeder can be reset,
minimizing lost components.
With an Essential AC Bus fault (AC Bus Fault light resets and returns), the Essential AC
Bus is powered by the E-Inverter:
Circuit breakers on the Power Distribution Bus (PDB) labeled as ACCESS, PILOT or
COPILOT are bus feeder circuits.
Pilot's Panel (P) – The panel behind the left pilot’s seat.
Pilot's Overhead Panel (PO) – The panel above the left pilot's seat.
Co-Pilot's Panel (CP) – The panel behind the right pilot's seat.
Co-Pilots Overhead Panel (CPO) – The panel above the right pilot's seat.
Individual CB Locations
MISCELLANEOUS
Do not make power source changes during taxi.
3. LIGHTING
TAXI LIGHTS
When selected, works: Below 400' AGL with gear handle up or down
Above 400' AGL with gear handle down.
Inhibits all blue and amber tones and Master Caution Lights, except:
SPZ-8000 Aircraft with SWLPs: Inhibits the Master Warning Lights and aural warning
tones if the SWLP is in auto:
APU FIRE
CABIN DFRN - 9.8
CABIN PRESSURE LOW
DAU 1-2 MISCMP-MSG
MAIN DOOR (NOT BAGGAGE)
SPZ-8400 and ASC 345 Enhanced Avionics aircraft: Master Warning Lights and aural
warning tones cannot be inhibited for any red warning messages.
When inhibited, all warning lights/messages will activate except for Master
Warning/Caution Lights and appropriate tones.
Out of 400' Warning Lights will illuminate & tone will sound.
Before engine start, position flaps at approximately 15o with emergency flap
handle using Auxiliary Hydraulic System (for slower response and thus more
accurate positioning).
Crack throttle until the configuration warning sounds then work flaps down
toward 20o until warning ceases.
Warning System Test -- a 100% continuity test of the system with the SWLP in Manual
SPZ-8000 EICAS
1. Fire Test Loop A 1. Fire Test Loop (only one will light)
2. Fire Test Loop B 2. Master Warning Lights (L)
3. Master Warning Lights (L) 3. Master Warning Lights (R)
4. Master Warning Lights (R) 4. EICAS -- "ENGINE HOT"
5. EICAS -- "ENGINE HOT" 5. EICAS -- "ENG FIRE LOOP ALRT"
6. EICAS -- "ENG FIRE LOOP ALRT" 6. SWLP -- "ENGINE HOT"
7. SWLP -- "ENGINE HOT"* 7. SWLP -- "FIRE DET LOOP"
8. SWLP -- "FIRE DET LOOP"*
9. Fire Handle red light
10. HP Shutoff Handle red light
1. Fire Test Loop A 1. Fire Test Loop (only one will light)
2. Fire Test Loop B 2. Master Warning Lights (L)
3. Master Warning Lights (L) 3. Master Warning Lights (R)
4. Master Warning Lights (R) 4. EICAS -- "ENGINE HOT"
5. EICAS -- "ENGINE HOT" 5. EICAS -- "ENG FIRE LOOP ALRT"
6. EICAS -- "ENG FIRE LOOP ALRT"
7. Fire Handle red light
8. HP Shutoff Handle red light
Gulfstream IV Notes 2
Revision 2-98 Master Warning System
FAULT TEST
The automatic testing runs constantly cyclically testing system capacitance and resistance while
the system is powered.
In the event of a valid fire warning, you will see the following: 8 lights.
If they are out, assume that loops are burned through and fire bottle #2.
FIRE HANDLE
The white button under the fire handle will release the handle manually.
Partial extension could result in extinguisher charge being lost when fired.
There have been no valid engine hot lights in the GIV to date (FSI 10/93).
There was one false fire warning associated with Skydrol contamination in the aft equipment bay
(FSI 11/94)
Gulfstream IV Notes 1
Revision 2-98 Fuel System
5. FUEL SYSTEM
FUEL QUANTITY
FUEL PROBES
The probes use a resistance-capacitance system to measure fuel density directly in weight
units.
There have been some fuel probe problems giving some false fuel quantity indications.
The Remote Shutoff Switches work through the Float Shutoff Valves to stop flow of
fuel to each of their tanks.
Activating a Remote Shutoff Switch in the cockpit closes a drain valve in the Float
Chamber simulating a full tank and causing the float to shut off flow.
This is the reason that these shutoff switches are slow acting.
PRESSURE DEFUELING
Right fuel tank drains first causing aircraft to settle to the left preventing the
Interconnect Valve from equalizing tanks.
Open the interconnect valve – drain slowly and observe the fuel balance to avoid an
excessive split.
If the above conditions are not met -- use the Intertank Valve.
Fly with one-half ball towards the direction of desired flow (step on the fuller tank).
Erroneous Low Level Light indications may occur at significantly higher fuel levels with
boost pumps OFF.
Quantity differences are often noted between the main fuel indicator on the EICAS and
the standby fuel quantity indicators.
Both indicators receive the same quantity information from fuel probes via the
signal conditioner.
The main fuel indicator signal additionally passes through the DAU’s for digital
processing.
BOOST PUMPS
POWER CONSIDERATIONS
Fuel Boost Pump Switch OFF lights indicate switch position only, not boost pump status.
Gulfstream IV Notes 4
Revision 2-98 Fuel System
AUTO CHANGE
If the Main Boost Pump Switch is ON and the Alternate Pump Switch is OFF, and a main
pump fails:
The Main Boost Pump Switch Off light will not come on.
The Alternate Boost Pump Switch Off light will extinguish.
The Alternate Boost Pump Switch On light will light.
Water can freeze in fuel sumps locking up boost pumps when they are turned OFF and
tank fuel temp is below 0oc.
If a pump stalls on ice slush, it may cause the pump CB to pop and the “MAIN
PUMP FAIL” or “ALT PUMP FAIL” message to illuminate.
Can reduce possibility or possibly alleviate by using Wing A/I on descent (The
effectiveness of this technique is in doubt).
MISCELLANEOUS
FUEL PRESSURE LOW LIGHT (RED WARNING) WILL COME ON IF:
Suspect clogged fuel ejector pump is clogged. Fuel is not being pumped into the hopper
tank quickly enough to maintain normal full hopper tank level.
This is also possible when fuel quantity is checked after the aircraft has set for a while
with boost pumps off. Fuel can drain back into main tanks enough to activate the low
level floats in the hopper tanks. The indication will disappear when a boost pump is
turned on.
QUICK TURNS
During quick turns after extended high altitude operations operators have experienced
fuel caps frozen on and frozen boost pumps.
This problem may be avoided by using wing heat during the descent (hot air vents into
the wheel well area, although the effectiveness of this technique is doubted by some
experts).
If the freezing occurs on the ground, try turning both packs OFF and using wing Anti-Ice
off the APU air.
NOTE: Failure to turn OFF both of the packs first will result in the the APU over-
temping before it can self limit
.
Gulfstream IV Notes 6
Revision 2-98 Fuel System
Gulfstream IV Notes 1
Revision 2-98 Auxiliary Power Unit
APU bleed air is available on the ground only – it is disabled in the air.
When the APU Master Switch is turned ON, the APU low oil pressure light will come
on when the air intake door is open.
Battery Switches can be turned off without flaming out the APU (this is different from
the G-III).
APU Exceedances
EGT
The normal EGT is 660C. The normal range runs from 650-670C.
The amber EGT light is located above the EGT digital gauge.
The APU flames out automatically when the EGT reaches 730C.
RPM
Overspeed Test – This test is conducted on APUs that have the High Altitude
modification.
It is more likely under high altitude operations (above FL 350) when lightly loaded.
The overspeed test is run on high altitude APUs before starting for this reason.
Gulfstream IV Notes 2
Revision 2-98 Auxiliary Power Unit
The APU Load Control Valve limits APU EGT by restricting bleed air output. As EGT
increases towards maximum allowable, the load control valve starts to reduce the bleed
air pressure.
Under high elevation, hot temperature conditions, APU bleed air output can be as
low as 17 PSI.
APU FIRE
APU ALTERNATOR
The blue “APU ALT OFF” light indicates that the alternator is operating but is not
selected ON.
The amber “AUX AC PWR FAIL” annunciation indicates that the APU alternator has
failed or the APU is being shutdown.
The amber “APU ALT HOT” annunciator message probably indicates a bad alternator
bearing.
Shut off the APU. There is no vibration monitor to watch the APU alternator.
The amber “APU ALT BRG FAIL” normally indicates that the APU alternator main
bearing has failed.
The same limitation applies to the APU alternator that applies to the main
alternators:
A false “APU ALT BRG FAIL” light has be observed. If it comes on during the
APU start and then extinguishes itself, the cause is moisture in the bearing sensor.
Gulfstream IV Notes 3
Revision 2-98 Auxiliary Power Unit
Remote Indication Box -- Before the indicators on the APU Remote Indication Box in
the aft compartment can be reset, a battery switch and the APU master switch must be
selected on.
Allows dispatch with a failed converter -- This is the only advantage to ASC 96 – High
Altitude APU.
APU STARTING
LOW BATTERY VOLTAGE START
Procedure:
If one is excessively low -- turn OFF Battery Switch for that Battery.
APU will start using External DC Power with flat batteries (See the following section).
The APU may be started with External DC Power (Batt Switches off).
If starting the APU off of External DC power, turn External AC off for the start.
Gulfstream IV Notes 4
Revision 2-98 Auxiliary Power Unit
Batteries below 4 volts could experience thermal runaway or reversed cells (reduced
power storage capability).
To get around this, try disconnecting batteries and let sit to recover. They may build
to over 4 volts allowing charging.
Will automatically takeover from External AC/DC Power source (it has priority).
Both batteries must be in aircraft and physically connected to start APU from External
DC Power (this is required to satisfy an interconnect -- batteries may be flat).
External DC is locked out of the Battery Tie Bus when batteries are connected
(Battery Switches pushed IN) to prevent unconditioned charge of batteries by -
External DC Power.
When Battery Switches are pushed in -- only batteries power the Battery Tie Bus and
thus the auxillery hydraulic pump and APU starter motor even with External DC
Power connected and turned ON.
Battery Switches -- OFF (takes Chargers & batteries off Essential DC Bus)
TRU CB – PULL (Keeps from powering up TRU which has priority over
External DC during APU start. TRU will remove power
from the start circuit before APU generator power is
online, causing an APU shutdown)
External DC Power -- Connect
External AC Power -- Disconnect
Auxiliary Power -- ON
Do not pull Charger CB's (a G-III procedure).
With External AC Power on aircraft, TRU will power all DC Bus's (has priority over
External DC Power).
The APU will NOT start using External AC Power with undercharged or flat batteries.
The only power available for start would be the two Chargers in TR Mode.
Chargers provide a combined 100 amps total of the 400 amps required.
Starting the APU with External AC & DC power connected will blow Battery Chargers.
The APU starter switch connects the battery tie bus to the APU starter.
An additional circuit connects the external DC power to the battery tie bus for start assist.
Unconditioned external DC power flows through the battery tie bus to the battery
chargers and blows them.
Pulling the Battery Charger C/Bs will remove the problem, but there is no checklist
procedure for this.
See the “APU Start Using DC External Power” checklist in the red GAC/FSI Checklist,
page S-9.
Note: During start tests between 15,000' and 20,000' the APU occasionally started on
first try, often started on second try and almost always started on third try.
Above 22,000’ the APU requires manual load shedding to maintain output below the
maximum allowable.
Incorporates a fixed scoop on APU air intake (no performance penalty incurred).
Same start envelope as the original system: 15,000' max and 250 KIAS max.
The high altitude APU may run fast above FL 350 if electrical loading is light (below
10% load).
After one hour of operations above FL 300 or five operations above FL 300, a
combustion chamber inspection is required to inspect for coking.
W/S heat (one forward windshield and the opposite side window) is dropped
between FL 320 and FL 340.
ELWS Configuration Light -- Lights if one main converter is failed and the operating
converter is not hard selected.
Hard select the Main AC & DC Busses on the operating converter side to that
converter.
Hard select the Main AC & DC Busses on the non-operating converter side to the
APU/TRU position.
If the busses are not hard selected as described above, a failure of the remaining
main converter would shift the entire electrical load to the APU alternator flaming
out the APU.
If left latched on, false fail messages such as "Brake Fail" may result.
If inadvertently fired with APU ON: Inspection required because of thermal shock.
APU DOOR
There have been two failures related to the APU air inlet door.
A GII operator recently experienced difficulty getting his aircraft’s Auxiliary Power Unit (APU)
alternator to come on line. Troubleshooting revealed that there was a substantial amount of water
in the APU compartment, and the alternator was covered with moisture after a night of heavy
rains. Technicians removed the water, dried the alternator using an air drier, and left the APU
compartment panels open overnight. The following morning the APU started normally, and the
APU alternator came on line without further difficulty.
While debriefing the crew, maintenance technicians discovered that the crew had selected the
main battery switches “off” immediately after turning the APU master switch “off.” With this
procedure, the APU inlet door does not have sufficient time to fully close. Although some
operators use this shutdown procedure in an attempt to provide better APU cooling, Gulfstream
does not recommend it.
By ensuring all exterior access panels and doors are fully closed before securing the aircraft,
crews may avoid the opportunity for foreign object debris (FOD) ingestion leading to possible
flight delays.
(GAC Breakfast Minutes – 5/5/98)
The May 5, 1998 Breakfast Minutes contained an article about a GII crew selecting the main
battery switches off immediately after turning the APU master switch off. Some operators use this
procedure, attempting to provide better APU cooling. This procedure is not recommended by
Gulfstream because it does not allow the APU inlet door time to fully close.
An operator read the article and submitted the following question. “I know that turning the
APU master switch off after the batteries were turned off would leave the APU air door open.
However, since the APU master was in the off position, wouldn't closing the cabin door, when
securing the aircraft, close the APU door while the battery power was on? Would there be a
difference in this operation for GII, GIII, GIV, or GV crews?”
Technical Operations supplies the following answer. “On the GII, GIII, and GIV, the APU door
will finish closing when the Essential DC Bus is powered when closing the main cabin door. On
the GV aircraft, the APU door is controlled by the APU ECU. The ECU performs a controlled
shutdown of the APU to allow the unit to cool down. During this two-minute period, the APU door
closes in increments and is completely closed by the time the APU RPM is 5%. Should the
cooldown phase be bypassed by deselecting the APU Master, there is a possibility that the APU
may be damaged from heat build-up, even though the APU door will not close. For this reason, it
is best to follow the shutdown procedures in the manual and allow the ECU to perform its task.”
(GAC Breakfast Minutes – 5/19/98)
Gulfstream IV Notes 1
Revision 2-98 Powerplant
7. POWERPLANT
GENERAL
HP turbine -- 12,484 RPM at 100%
LP turbine -- 8,393 RPM at 100%
EPR ratio -- derived from ratio of duct pressure (rakes) to static pressure (DADC).
Static air pressure decreases faster than ram air (duct) pressure.
300 lbs/sec thru bypass duct and 100 lbs/sec thru core (about twice the flow of a
Spey).
Air leaves the compressor at 238 PSI – the point of highest pressure.
1.70 EPR = 13,850 pounds of thrust at sea level (238 PSI @ P3 station at sea level)
Engine high idle (or flight idle) is set at 67% HP RPM when flaps are greater than 22o
and altitude below 15,000'.
Idle drops to 47% HP RPM with the Nutcracker in the ground mode or with wheel
spin-up.
Gulfstream IV Notes 2
Revision 2-98 Powerplant
Because flight idle is not maintained with flaps less than 22 degrees, to make a flaps
20 or less approach, the pilot must manually maintain a minimum 67% HP flight idle
during an approach to have rapid acceleration capability.
An engine’s minimum idle will automatically revert to 67% HP (high idle) if its own side
Main DC Bus fails.
This condition will remain regardless of flap setting, altitude, Nutcracker status
condition or wheel spin-up.
The Flight Idle Light on the center post will be ON when an engine is restricted to flight
idle when it is not supposed to be.
Own side Main DC Bus failure above 15,000' or on the ground (WOW).
No power to the Flight Idle Solenoid -- fail-safes to Flight Idle.
The Flight Idle Light will also be ON when conditions call for the flight idle restriction
but the engines are not so restricted.
On touchdown, wheel spin-up will override the flight idle mode causing the
engines to go to ground idle. The Flight Idle System thinks it is still airborne
below 15,000', with flaps greater than 22o and the flight idle lights will come on.
GROUND IDLE
47 - 48% HP RPM
High Elevation Considerations: Engine idle may be lower at high elevation fields.
If engine idle RPM drops below 46.6 % HP, one or both converters may drop off
line during ground operations.
Keep the APU running with Aux Switch ON to avoid electrical power loss, if a
converter drops off-line.
Gulfstream IV Notes 3
Revision 2-98 Powerplant
ENGINE PNEUMATICS
12th stage – Back up source of bleed air for pressurization and the primary source of
bleed air for the cowl and wing anti-ice.
ISOLATION VALVE
If engine power levers are advanced, APU Bleed Air SOV is closed (function of
power lever angle)
Opens again when throttles closed.
No "SVO" Annunciation:
There also may be some noise or squeaking from engine during run down.
Removal of the top temperature control (TTC) amplifier and actuator was incorporated in GIV
production at aircraft 1320 and sub. Rolls-Royce Service Bulletin 73-1420 disables the TTC
actuator by replacing the adjuster at the TTC stops with a gagging bolt. GIV ASC 394 and Rolls-
Royce Service Bulletin 73-1421 delete the TTC amplifier.
(GAC Breakfast Minutes -- 02/3/98)
ASC 394 – removes the left and right engine top temp control systems. This ASC must be
accomplished in conjunction with Rolls-Royce Service Bulletin Tay 73-1420 and Tay 73-1421.
Tay 611-8 engine operation without the top temp control system has been extensively analyzed
and functionally tested by Rolls-Royce. The testing has also been supported by service
experience on Fokker F-100 aircraft.
Removal of the top temp control system removes approximately 10 pounds of weight, reduces
pilot workload, and eliminates periodic operational checks of the system.
The ASC kit is approximately $792. Labor hours have not been determined yet.
(GAC Breakfast Minutes – 4/7/98)
THRUST LIMITER
Questions have recently been raised by some operators concerning Exhaust Pressure Ratio
(EPR) exceedances. The question is whether or not there are any engine maintenance actions
required in the event of an EPR exceedance which are not coupled with an N1 (Low Pressure
Compressor), N2 (High Pressure Compressor) or Turbine Gas Temperature (TGT) exceedance.
No engine inspection or maintenance action is required per the Tay and Spey Maintenance
Manuals in the event of an EPR exceedance as long as N1, N2, or TGT did not exceed a limit.
The EPR ratings for the Tay and Spey engines were designed to allow for adequate engine
margins under all flight conditions with a fully deteriorated engine.
Subsequent performance of the GII/III/IV aircraft is based on these ratings. The throttle quadrant
was designed to be able to provide the EPR rating at all flight conditions and full throttle will
slightly overboost the engine above the EPR ratings. The GII/III/IV engine mounts were designed
for a 9G emergency landing condition (nine times the weight of the engine and nacelle together),
which far exceeds any forward or reverse thrust limits with overboost, so no inspections are
required. No airframe inspections are required in the event of an engine EPR exceedance per
Stress Engineering.
Gulfstream recommends that operators do not operate the engines above the EPR ratings. Per
the Tay and Spey Operating Instructions, "Significant improvements in engine life and reductions
in engine maintenance costs can be achieved by use of thrust levels less than the maximum
ratings and by using the recommended operating procedures."
(GAC Breakfast Minutes – 8/18/98)
IGNITERS
$3500
LIMITATIONS
For airplanes SN 1250 and subs and SN 1000 through 1249 with ASC 304:
There is no duty cycle time limitation for continuous (airstart) ignition. (AFM 5 Jan
96).
PLUG FAILURE
Gulfstream IV Notes 7
Revision 2-98 Powerplant
In the standard configuration, both igniters are on the same switch and both are used for
starts.
No indication when one fails -- "IGN" light shows switch position only.
Failed igniters may still put out cracking sound (shorting from side of igniter to can).
IGNITER MODIFICATION
ASC 151 to put outboard igniters on start switches so that normal ground starts will only
use them.
Both inboard and outboard igniters will be activated by Airstart Ignition switches.
Wait 3 minutes
Dry crank
Select Airstart Ignition Switch ON
Do a normal start
Engine Torching -- Older engines may torch (flame out tailpipe) when started on one
igniter due to coking of burners and slower flame propagation.
Can avoid by using Airstart Ignition (two igniters) with ASC 151 modified
aircraft.
MEL will allow dispatch with one igniter inoperative (of four).
ASC 151 has not been too popular with operators due to torching.
ENGINE MISCELLANEOUS
Gulfstream IV Notes 8
Revision 2-98 Powerplant
OVERFUELING SYSTEM
To solve a compressor stalling problem at altitude adds fuel over that required for
normal engine acceleration in flight.
Driven by HP Spool.
Gulfstream IV Notes 9
Revision 2-98 Powerplant
ENGINE HOT
Bleed air is routed internally through the engine area to cool it. This air is exhausted
through a mast located below each engine nacelle, two/thirds of the way back.
This cooling air temperature is sensed and will set off the “Engine Hot” annunciator if
it exceeds acceptable limits.
ENGINE OIL
OIL CONSUMPTION
A GIV crew, new to the aircraft, reported that during preflight the left-hand (LH) engine oil was 4
pints low. They could see oil lying in the lower engine cowl by looking into the oil service access
door.
During troubleshooting, the technician wiped down the inside lower cowling, asked the pilot to
start the engine, and performed a leak check of the engine and accessories. Upon visual
inspection of the LH engine, no leaks were noted; the engine was found to be very clean. At idle a
small amount of oil was noted exiting the LP Cooling Air Outlet. As the engine power lever was
advanced and RPM increased, the exiting oil ceased.
During pilot debrief, it was determined the previous flight time was 8.0 hours. The oil level was 2
pints below full before departure. The aircraft had no past history of high oil usage. Oil level after
the flight was 4.1 pints below full.
The pilot was informed that the condition is normal at lower engine RPM and the acceptable leak
rate is 3 cc’s per minute. Oil consumption of 2.1 pints during an 8-hour flight was well within the
Gulfstream IV Notes 10
Revision 2-98 Powerplant
limit of .75 pints per hour and is also acceptable. The pilot found this explanation satisfactory and
returned the aircraft to service.
(GAC Breakfast Minutes – 6/9/98)
ENGINE SYNC
EVM
You can normally feel vibrations in airframe with EVM’s of 0.3 or greater.
Deals with bird ingestion, volcanic ash, turbulence & rain encounters.
Procedure: 300 KTS down to 25,000' and then 210 KTS below.
ENGINE START
Max APU AC Load for Start -- 35% percent load is max for start.
A load over 30% prior to start is normally caused by closing the main door.
Causes aux pump to come on taking Battery Chargers to the TRU mode.
When the Chargers come out of TRU mode, they switch to high charge while
sampling the condition of the batteries (lasts a few seconds).
External air is regulated down to 42 PSI at the ground air connection and cannot exceed
that value.
In order to have engine parameters and CAS messages available, the DUs must be
selected on and the symbol generators must be switched to NORM/ALT/ALT. With the
SPZ-8400, the EICAS must additionally be selected to Top Compact.
This procedure is covered in the GAC/FSI Red Pilot Checklist, page E-40
The engines will accelerate to flight idle RPM (67% HP RPM) until the main busses are
powered with a converter selected on.
A GIV flight crew asked us, "What would be the normal time limit for the Tay engine to start, or
reach a positive Low Pressure (LP) rotation?" The question originated following crew
observations of an increase in time to start the right engine. The crew members were informed
that there is not a published time frame for start or positive LP rotation, but time to start had to
remain inside the starter duty cycle. Maintenance technicians performed ground runs with no
discrepancies noted.
The aircraft later departed on an extensive trip to areas where the ambient temperatures were
higher then recently visited locations. The Bleed Air Manifold (BAM) pressure was noted to drop
to 12-14 psi during engine start. A leak check was performed of the equipment room BAM with no
discrepancies noted. On an Auxiliary Power Unit (APU) run data sheet, the crew had noted a
higher than normal APU Exhaust Gas Temperature (EGT) with a blocked manifold. EGT were
anywhere from 120-150°C higher then normal, indicating a leak in the bleed air manifold. The
crew elected to continue their trip and monitor the system. During an engine start prior to
departure from Phoenix, Arizona, where Outside Air Temperature (OAT) was recorded at 45°C,
the BAM pressure dropped to approximately zero psi. The starts were aborted and a ground air
start cart utilized to meet the scheduled itinerary.
Upon arrival at their next destination further troubleshooting revealed the right air conditioning
shut off and flow control valve was not closing sufficiently. A replacement valve was coordinated
to arrive at the operator’s next destination, where it was installed and subsequent operational
checks returned the system to service.
Gulfstream IV Notes 13
Revision 2-98 Powerplant
As the aircraft had been operating in areas where the OAT were quite low, the BAM pressure was
adequate due to the air density and masked the failed component. Upon transiting to areas with
higher OAT and a thinner air density, the problem became more prevalent.
(GAC Breakfast Minutes – 8/18/98)
BUDDY STARTS
Q – Regarding the airstart for the GIV and GV. The donor aircraft, as mentioned in Service News
97-3 (July-August-September); is there a particular reason the GIV and GV are not allowed to be
donor aircraft, whereas the GII and GIII are permitted to be?
A – The GIV and GV are each built with an extra check valve that is installed upstream of the
ground air connection, which will not allow the airflow backwards for the buddy start capability.
With a buddy start from a GII to a GIV or from a GIII to a GV, when you connect the special hose
to the GII or the GIII, you actually open the check valve that is at the airstart connection, allowing
the air to flow backwards. The extra check valve on a GIV or GV does not allow for that. At
present, there is no way of opening the second check valve because it is farther up the line and
cannot be reached to open manually. (Reference Service News 97-3.)
Q – By my calculations, you are going to have 380 to 400 GIVs by the end of this year and 100
GVs by the end of next year. You only have 450 GIIs and GIIIs and most of those do not go
overseas. What will you do for emergency starts from donor aircraft when the GIIs and GIIIs are
not around?
A – Gulfstream has taken this item under consideration. Engineering has been assigned the task
of developing a modification to allow the GIV and GV aircraft to be donor aircraft. If modification is
deemed feasible, we will announce design completion and parts availability.
(GAC Breakfast Minutes – 11/11/97)
Fluid leaking from the forward lavatory drain is drawn up into the engine intakes.
Newer installations have the service panel mounted lower on the fuselage to avoid this
problem.
Maintains power on the Essential DC Bus (and thus to the standby generator shutoff
valve solenoid). Otherwise, the Essential DC Bus goes from Left Main DC Bus to
Right Main DC Bus to battery source in search of power as the alternators go off line.
Failure to hard select the Essential DC Bus to Batt will cause the Standby Electrical
Power System pump to run up with loud "brappp".
Leave the converter power switches ON until the Fuel Shutoff Valves are closed. The
engines will attempt to accelerate to Flight Idle (67% HP RPM) if the converters are
selected off normally with no APU generated AC power on Main AC Busses.
Once the Fuel Shutoff Valves are closed, the converter switches may be selected off.
ENGINE NACELLES
Recently, a GIV operator reported that following aircraft maintenance within the hangar, the
maintenance crew pulled the aircraft out with the lower cowling open, in order to perform engine
runs as part of a scheduled maintenance inspection for engine oil leaks. A gust of wind caught
the upper cowling, ripped it loose from the back hinge, twisted the forward hinge, and flipped it up
on the dorsal fin. The cowling incurred quite a bit of damage and the dorsal fin also sustained
minor damage. This operator was caught off guard, by not realizing that high winds can pick up
the upper cowling, even though it is closed.
A GIII international operator was not as lucky. As he pulled the airplane out of the hangar, a 60-
knot wind caught the cowling, taking it off completely over the top of the airplane, and damaging
the wing leading edge on the other side.
We recommend that you secure the cowling on your aircraft when it is outside the hangar. If you
must have the lower cowling open, secure the top cowling. Many operators use the ½-inch wide,
24-inch ty-wraps. Other operators use belts.
(GAC Breakfast Minutes -- 01/27/98)
In the January 27, 1998 issue of the Breakfast Minutes, Mark Thibault cautioned operators to
"secure upper engine cowling when aircraft is outside of the hangar." The article concerned
securing the upper engine cowl during outside maintenance. There has been an increase in the
upper cowls being blown open by a gust of wind since that writing. Usually, when this happens
the cowling, fixed cowl, and airframe incurs damage. A pubs change has been submitted to
incorporate the following Warnings and Caution in the maintenance manual Engine Cowling
Open and Close procedures.
Gulfstream IV Notes 15
Revision 2-98 Powerplant
• WARNING: Do not open engine cowl doors when the wind speed or gusts is 60 MPH (96
KM/H) or more. An injury and/or damage can occur if the wind moves the cowl doors.
• WARNING: Be careful if you open the engine cowl doors when the wind speed or gusts is 30
MPH (48 KM/H) or more. An injury and/or damage can occur if the wind moves the cowl doors.
• WARNING: Any time when working on the flight line with the lower engine cowl door open,
ensure that the upper cowl door is secured either with upper cowl jury strut or a fiberglass multi-
strand strap. An injury and/or damage can occur if the wind moves the cowl doors.
• WARNING: Do not operate the engine with the cowl doors open and safetied by the hold
open rods at power levels higher than idle. An injury and/or damage can occur if you do not obey
this instruction.
• CAUTION: If upper cowl is not opened and secured by jury strut, the upper cowl must be
secured in some way to keep it from being blown open.
• CAUTION: To prevent possible damage to upper cowl door and/or fuselage, secure upper
cowl while lower cowl is open. Do not use bungee cord for this procedure.
(GAC Breakfast Minutes – 03/10/98)
Gulfstream IV Notes 1
Revision 2-98 Fire Protection
8. FIRE PROTECTION
FIRE DETECTION
FIRE HANDLE
Hydraulic SOV
Fuel SOV
Thrust Reverser on affected side
AC Converter
A fire indication may be considered valid if the "ENG FIRE LOOP ALRT" annunciator
is displayed and a Fire Handle and/or HP Cock light is illuminated.
Fire Indication Extinguishes Power Lever Retarded – Suspect a bleed air leak as the
source of the fire warning.
"ENG FIRE LOOP ALRT but NO Fire Handle or HP Cock light and only one Loop light
segment lights on the Fire Test push switch.
Gulfstream IV Notes 2
Revision 2-98 Fire Protection
Do a fire test -- if unlighted loop segment lights, test is good and no fire.
Push out (deselect) faulted (lit) loop to reactivate the system on the remaining loop.
A GIV crew aborted a takeoff due to an amber fire loop message. After clearing the runway, the
crew complied with the Minimum Equipment List, and the faulty engine fire loop (left engine Loop
B) was turned off. The crew determined it was safe to continue the trip with Loop B deselected.
During descent, the crew experienced a left engine fire loop alert and warning tone. Nine of the
ten warnings where present (Loop B was turned off). The crew selected the engine fire check list
and discharged both fire bottles; however, the left fire handle was still illuminated. The pilot made
a clearing turn to the left to visually check for smoke. No smoke was evident. The crew declared
an emergency and made an uneventful single-engine landing. Fire crews met the airplane on the
runway and determined there was no evidence of an engine fire.
During troubleshooting of the fire detection system, technicians discovered that both fire warning
element connectors that go through the fixed cowl had been incorrectly installed, allowing for
water and contaminant intrusion. This caused a high-resistance short to develop, followed by an
erroneous fire warning indication.
It is suggested that during a pylon internal inspection you check the fire warning element
connectors for proper installation and integrity.
A GIV operator recently discovered that the SMOKE DETECT and FLAME DETECT Crew
Advisory System message warning tone (3-bong alert) would not inhibit when either the pilot’s or
copilot’s inhibit switch was pressed and the systems were tested or activated. The operator talked
with Gulfstream and Honeywell personnel and determined that Honeywell makes no reference to
being able to inhibit the audible warning for smoke or flame detection.
The GIV Airplane Flight Manual, Systems Page 5-42,1000-1300. by Paul Lu, Technical
Operations GIV - Dorne & Margolin ELT Remote Switch Update states the Smoke Detect and
Flame Detect warning tones/lights can be inhibited (1000-1252 except 1236). A publications
change has been submitted to add these two annunciations to the list of messages that cannot be
inhibited.
(GAC Breakfast Minutes – 01/01/97)
Gulfstream IV Notes 1
Revision 2-98 Pneumatics
9. PNEUMATICS
ENGINE BLEED SYSTEM
The Bleed Air Switch controls three valves.
All three valves are automatically controlled open or closed once the Bleed Air Valve is
selected ON.
Bleed Air Pressure Regulator and Shutoff Valves will close with power removed
from valve (Essential DC Bus).
ASC 359 repositions the right Bleed Air Bus SOV control power source to the Right
Main DC Bus.
Any time manifold pressure is below 18 PSI, 12th stage valve is open.
Regulates pressure to 30 PSI, or max available below 30 PSI, with Anti-Ice OFF.
Bleed air passes through an air-to-air Precooler in the pylon (the vent opening below the
pylon) cooling the bleed air to about 400 F.
In normal cruise with two bleed airs & two packs - ON, and Anti-Ice OFF:
Manifold pressure on side with operating pack would rise to 30 PSI (12th stage air
valve open and regulating to 30 PSI).
The Fan Air Modulating Valve modulates fan air to precool engine bleed air (5700 F to
4000 F).
The modulating valve fails to the open position (full cooling) with power removed
(Bleed Air SOV Switch in Off position or failed power source).
12th stage tries to maintain 18 PSI if 7th stage drops below 18 PSI.
Need 15-16 PSI to pressurize door seals -- will depressurize if below 15 PSI and
check valve fails.
ASC 313: Both bleed air manifolds regulated to 30 PSI when power levers are retarded
below 600 PLA.
Provides sufficient bleed air pressure during low power descents to maintain cabin
pressurization without an initial pressure dip.
If 7th stage air is > than 30 PSI, no 12th stage bleed air.
If 7th stage air is < than 30 PSI, the 12th stage regulator will open and try to maintain 30
PSI.
Engines must have a pack or Cowl Anti-Ice ON above 41,000' to protect against surges &
stalls.
If must turn OFF a pack above 41,000' must turn ON Cowl Anti-Ice or descend to or
below 41,000'.
If forced to turn OFF a bleed valve above 41,000', effective Cowl Anti-Ice is not
available (open isolation valve to regain pack).
Left and right valves controlled by Left and RIGHT BLEED AIR CB's (Essential DC
Bus).
A pulled or popped CB removes power to the respective bleed air valve causing it to
close.
Failure of Essential DC Bus power will also close both valves (removing
pressurization) unless ASC 359 is installed.
PURPOSE: Presently the left and right Bleed Air systems and the left and right Air
Conditioning systems are powered from the Essential 28VDC bus. This
ASC will relocate the right Bleed Air, right Bleed Air Indicator and the
Gulfstream IV Notes 4
Revision 2-98 Pneumatics
right Air Conditioning circuit breakers from the Essential 28 VDC bus to
the right Main 28 VDC bus. This change will provide 28 VDC power for
cabin pressurization from either the right Main 28 VDC bus or the
Essential 28 VDC bus.
The right bleed air CB also provides control power to the isolation valve. (See Isolation
Valve on page 9-4 & 9-5).
Note: It is easier to confirm the Isolation Valve closed after one Bleed Air Valve is
closed. Note the pressure differential indication on the Manifold Pressure gauges.
Gulfstream IV Notes 5
Revision 2-98 Pneumatics
Pylon Hot -- With the Bleed Air Valve shut, it is still possible to get a Pylon Hot
annunciation.
A portion of the 12th Stage plumbing passes through the pylon area before reaching
the 12th Stage SOV. A leak in this section will continue to light the Pylon Hot
annunciation until the effected engine is powered back or shut down.
If one side reads 18 PSI and the other reads significantly less, the 12th stage valve has not
opened on the low side.
ISOLATION VALVE
When the Isolation Valve loses Essential AC electrical power, it fails to its current
position (normally closed) but shows a barber pole on the Isolation Valve Switch in the
overhead panel and "ISOLATION VALVE OPEN" on the CAS annunciator regardless of
the actual valve position.
The Isolation Valve will motor closed (if open) and “ISOL VALVE OPEN”
annunciates.
The Isolation Valve shares this CB with the Right Bleed Air SOV.
Take slotted screwdriver (or allen wrench) to rear equipment bay, open the cap on
the isolation valve and turn counterclockwise (9 + revolutions).
Note: Right bleed air CB controls both the Right bleed air valve and the isolation valve.
A pulled or popped Right bleed air CB will freeze the isolation valve in its current
position (normally closed).
ASC 298 prevents false message display (SN 1202 & subs).
A problem with the isolation shutoff valve indicating open when it is actually closed first
appeared in 1991. A defective 40 PSI valve on the subject aircraft had popped the right
bleed air circuit breaker. The isolation shutoff valve indication logic is controlled through
the right bleed air circuit breaker. When the C/B pops, a relay relaxes and annunciates the
isolation valve as being open.
As a result of this condition, Aircraft Service Change 298 was developed to add an AC
valve control relay. This precludes de-energizing of the relay and a false cockpit
indication of valve position.
During a recent trip to the Middle East, the crew of a GIV without ASC 298 could not start the left
engine. Although the bleed air isolation valve indicated open, it was closed. They depressed the
right bleed circuit breaker and it stayed in long enough for the crew to open the isolation valve
and start the left engine. The CB was then pulled in the event the electrical failure recurred. The
aircraft returned to home base without further incident. Upon the aircraft’s return to home base,
the area Field Service Rep helped troubleshoot the problem as a defective bleed air valve, and
one was ordered. However, further investigation revealed that unless the aircraft has ASC 298
installed, the isolation valve cannot be opened from the cockpit if the right bleed air C/B is open.
The isolation valve must be manually opened in the tail compartment.
The production cut-in of ASC 298 was aircraft 1202 and subsequent. If your aircraft does not
have ASC 298, you should consider having it installed.
(GAC Breakfast Minutes – 03/03/97)
If the isolation valve switch is broken may open isolation valve by selecting APU air
switch - on.
Will open isolation valve in flight in spite of nutcracker lockout of airborne APU
bleed air.
Start & crank master switches will not open the isolation valve airborne.
Inflatable seals
Inflatable seals.
May be bad check valves in door seal system allowing seals to deflate when system
pressure is less than 19 PSI.
Engine Bleed Air pressure may be increased by selecting one of the Pack Switches --
OFF.
Selecting a Pack Switch off forces the opposite side 12th Stage Bleed Valve to open,
increasing airflow and possibly compensating for seal leak.
The opposite side 12th Stage Bleed Valve opens as a function of Pack Switch
position, regardless of the status of the controlled pack.
Gulfstream IV Notes 8
Revision 2-98 Pneumatics
With one engine shutdown, selecting the dead engine's own side pack switch -- OFF
will force the operating engine's 12th Stage Bleed Air Valve open, increasing
flow (and increasing load on the engine).
ASC 364 -- 12TH Bleed Air Source for Door Seal System
Improves the Cabin and Baggage door seal performance and reliability by providing
increased air pressure.
Gulfstream IV Notes 9
Revision 2-98 Pneumatics
Gulfstream IV Notes 1
Revision 2-98 Ice and Rain Protection
Red "COWL ANTI-ICE" EICAS message indicates pressure below 10 PSI (ASC 243
sets EICAS message to below 4 PSI).
If, when Cowl Anti-Ice is activated, you get an increase in TGT and a drop in HP RPM --
Compressor Stalls are occurring.
Requirement has been eliminated in AFM to use Cowl Anti-Ice with igniters on landing.
Crossbleed Cowl Anti-Ice -- Can use Cowl Anti-Ice from opposite engine with isolation
valve open and on-side bleed air valve closed.
Not too effective since bleed air must pass thru own side Precooler and opposite side
(full open) Precooler before being routed to opposite engine.
Maximum OAT For Use of Cowl Anti-ice -- There is no maximum OAT for use of
Cowl or Wing Anti-Ice (will not cause heat damage to any structure).
Ground Operations -- GAC recommends Cowl Anti-Ice ON for all ground operations
under the above conditions.
Use of chemical deicers to de-ice the engine inlets is not recommended due to warranty and
life shortening considerations
(GAC Breakfast Minutes -- 02/01/94)
During a trip, a GIV crew noted that the right engine anti-ice valve was popping the circuit
breaker. Consulting the minimum equipment list (MEL) the crew discovered they could dispatch
the airplane with the valve locked in the “open” position. Not finding a procedure for this action in
the master minimum equipment list (MMEL), flight manual, or the maintenance manual, they
elected to lock the valve open and continue the trip. When the crew attempted to start the engine,
the required high pressure (HP) rotation could not be achieved because the APU cannot supply
the volume of air required for engine start with the anti-ice valve open. After consulting with their
maintenance department, the crew closed the valve, started the engine, then locked the valve
open for dispatch to home base.
The procedure to start and dispatch with one anti-ice valve inoperative is located in GIV AFM,
Appendix C. The procedure states: “Start the engine with the operating valve first and maintain
30 psi in the manifold to supply the required volume of air for engine start.” We would like
to remind our operators that the MOPs contains a great deal of information on aircraft operation.
We recommend that it become a standard part of your trip kit.
(GAC Breakfast Minutes – 11/18/98)
The Maintenance, Operational, Placarding, Procedures (MOPs) Manual, Section 30, Item 9
references the Airplane Flight Manual (AFM) procedure.
We have submitted a publication change request to add a procedure on how to lock the valve
open, along with incorporation of an illustration of the valve’s locking device. This should be
incorporated in the near future.
Gulfstream IV Notes 3
Revision 2-98 Ice and Rain Protection
As stated previously, the MOPs contains a great deal of information on aircraft operation. We
recommend that it become a standard part of your trip kit along with the AFM and your Minimum
Equipment List (MEL). Please note that an individual operator must go through an FAA process
to take the Master Minimum Equipment List (MMEL) and Gulfstream MOPs manual and tailor
them into his aircraft’s MEL and MOP. As with the MMEL, the MOP will not be official until the
operator gets a letter of authorization from the governing Flight Standards District Office (FSDO)
to use our document. Please contact your FSDO for more information.
(GAC Breakfast Minutes – (12/02/97 )
WING ANTI-ICE
Sends 400 C air into leading edges.
Blue "WING A/I ON" EICAS message indicates switch position only.
Overhead green "WING WARM" light based on 100o F switch -- positive indication.
Senses exhaust air from wings below 100O F. after 2 minutes from heat selection.
If APU air is used on the ground to test Anti-Ice, the load control valve may not be able
to reduce pressure before EGT overtemps.
WINDSHIELD HEAT
W/S Heat Power Sources
Gulfstream IV Notes 4
Revision 2-98 Ice and Rain Protection
If on during bus change, systems with the “Dash One” controller can malfunction and
cause windshield heat to latch off or go to full hot setting.
Aircraft upgraded to the "Dash Three" controller can still Latch Off but won't overheat.
Prevention: wait until converters are on line before turning W/S heat ON and turn
W/S heat OFF as part of after landing checklist.
Note: Windshield reset should be the last item on an engine shutdown and converter
failure checklist.
PITOT HEAT
DE-ICING
Tail De-Icing -- the tail (including the top of the horizontal stabilizer) must be de-iced
even though the aircraft is certified without tail anti-icing equipment.
One GIV operator deiced wings covered with snow and ice. They did not de-ice the
horizontal stabilizer. Climbing thru 17,000' they ran out of nosedown trim at 290 KTS.
Gulfstream IV Notes 5
Revision 2-98 Ice and Rain Protection
They leveled at FL 220 and could maintain 290 KTS with 6 degrees nose down trim. On
descent into warmer conditions, the problem resolved itself.
FSI student feedback 01/21/91
Note: if a miss-trim indication is received, grab controls firmly before releasing autopilot
Gulfstream IV Notes 1
Revision 2-98 Air Conditioning
New outflow grills allow engine start without one pack OFF.
Both cabin and cockpit systems are cross connected so that one pack will ventilate both
areas.
A flow restricter on the cockpit lines limit cockpit flow to 33% of total flow available
from both ACU's.
Water from the water separator is directed over the ACU secondary cooler to increase
efficiency.
May cause a mist to exhaust from the louvered outlets on aft fuselage.
Bypasses all auto control providing a direct line from rheostat to temp mixing valve.
If a pack starts putting out hot air on the ground or during climb or if there are intermit-
tent sounds like gravel being thrown through tubes or a whooshing sounds,.
Turn OFF pack for 10 minutes to let sock defrost, then reinstate.
If one pack goes to full hot or cold and cannot be manually controlled:
ASC 170 places air-conditioning temperature control on essential power so that can be
used on Standby Electrical Power System power (without mod, temp control goes to
full cold on Standby Electrical Power System only operations).
With Cowl and/or Wing Anti-Ice ON, 12th Stage Bleed opens.
All "COOL TURB HOT" annunciations have occurred between FL 270 and FL 420
(ACT Bypass open above FL 420 on current system).
ASC 198 has been created to open the ACT Bypass Shutoff Valve when either Cowl or
Wing Anti-Ice is ON, to slow down the turbine.
12. PRESSURIZATION
OUTFLOW VALVE
Power sources: Auto mode -- Essential AC for power (AC motor)/Essential DC for
control
Manual mode -- Essential DC for power and control (DC motor)
Pneumatic only.
Cabin pressure oscillation can occur if the outflow valve and the safety valve are set
incorrectly.
It is possible for the high end tolerance of the automatic outflow valve to be set higher
than the low end tolerance of the safety valve.
The outflow valve maximum differential pressure range settings can be set between
9.41 and 9.67 PSI.
The safety valve maximum differential pressure range settings can be set between
9.55 and 9.8 PSI.
If the outflow valve maximum differential setting is set higher than the safety valve
maximum differential, the safety valve will be activated before the outflow valve
opens to maintain maximum differential and the result will be a rapid oscillation in
cabin pressure.
Gulfstream IV Notes 2
Revision 2-98 Pressurization
The fix for this problem is to readjust the maximum differential settings on the two
valves so that the safety valve value is higher than the outflow valve.
The temporary cockpit solution is to raise the cabin altitude to avoid reaching the safety
valve trigger differential.
AUTOMATIC PRESSURIZATION
Utilizes a pressure transucer.
If Ess DC power is lost to the Pressurization Control Panel, control of the panel is lost.
Will be unable to switch from Flight mode to Ground mode for landing.
The Flight Tape may be adjusted to bring the cabin to the field elevation pressure.
If Ess DC Bus is lost totally, pressurization control is lost in automatic and manual
modes.
Automatic mode requires Ess DC power for control and Ess AC to actuate the
outflow valve.
Manual mode requires Ess DC power for control and actuation of the outflow
valve.
Removing Ess AC/DC power to the outflow valve will cause it to freeze in its
current position.
Pressurization control is lost and the cabin will climb (or descend) at the rate dictated by
the outflow valve position when it froze and the bleed air flow from the engines.
Gulfstream IV Notes 3
Revision 2-98 Pressurization
DISCRIMINATOR CIRCUIT
In Flight Mode: Cabin pressurization will go to the Flight Tape altitude setting unless the
Landing Tape is set higher than the flight tape. In this case the pressurization will always
go to the landing altitude.
In Landing Mode: Cabin pressurization will always go to the landing altitude set (if
possible).
ERRATIC PRESSURIZATION
If the pressurization is erratic in the Flight Mode, try using Landing Mode with the
landing elevation set to the cruise cabin altitude.
If the pressurization is erratic in the landing mode, try using the flight mode with the
cruise cabin altitude set to desired landing elevation.
PRESSURE CONTROLLER
In Flight Mode with weight ON wheels -- Outflow valve modulates to build 0.25 PSI
differential.
This pressure differential can make it difficult to open the emergency exits (plug
types) requiring about a 100 LB pull to overcome.
Open the main or baggage door first or go to landing mode to bleed off the pressure.
Note: If the Outflow Valve Position Indicator shows full closed in the flight mode on the
ground, a major fuselage leak is occurring (door cracked open, bad door seal(s).
When at 36,000 to 43,000' -- differential increases between 8.55 and 9.45 PSI to maintain
a 6000' cabin.
At 43,000' plus -- differential stays at 9.45 and cabin rises to 6,500' max
Masks deploy at 13,500' (place passenger oxygen to manual to avoid automatic system
shutting off oxygen when the cabin falls below 13,500' but is above 10,000').
RATE LIMITING
The two forms of rate limiting are related in concept but different in execution.
In pressurization rate limiting the cabin pressure rate switch senses a cabin pressurization
(cabin descent) of 3000 FPM or greater. In this case, the Safety Valve is actuated to
prevent a cabin descent in excess of 3000 FPM up to the maximum differential pressure
allowed (safety relief pressure of 9.8 PSI).
This is a safeguard for the failure of the automatic pressurization system. If the outflow
valve opens fully due to a failure of the automatic pressurization control, the cabin
pressure rate switch will detect the rapid depressurization (cabin climb) of 3000 FPM
plus. It will disable the automatic pressurization system, close the outflow valve and
illuminate the manual control lights.
To regain automatic control of the system, the pilot must select manual and then reselect
auto. If the system again goes to depressurization rate limiting, the system must be
selected to the manual mode and controlled manually. All automatic pressurization
control is lost.
MANUAL PRESSURIZATION
Excludes the pressure transducer.
Failure of the DADC selected on the pressurization control panel will cause the system to
revert to manual operation.
Best technique:
This technique provides a steady flow of air into cabin simplifying the difficult task of
modulating pressure manually.
Beep manual hold switch quickly Each beep about 200' FPM.
MISCELLANEOUS
RAM SWITCH
Pushing the Ram Switch closes both bleed air shutoff valves.
With bleed air pressure at zero, ram air automatically enters the cabin through the normal
ducting.
Closing both bleed air shutoff valves at their control switches does the same thing.
Pressurization failures result in the outflow valve being driven full open.
There have been 2 cases of transducer failure and three cases of failed AC motors
in the GIV fleet (as of 3/97).
Gulfstream IV Notes 6
Revision 2-98 Pressurization
There have been numerous instances of Gulfstream aircraft depressurizing in flight due to
deflated Main and Baggage Door seals.
Ice from condensation in the 7th Stage Air is forming ice blocks and keeping the seals
from staying pressurized.
As the seals lose internal air pressure, the seals slowly deflate.
As the cabin air escapes past the deflating seal, the seal can be blown off its seat,
causing rapid depressurization.
With a deflated Main or Baggage Door Seal, cabin pressure can probably be
maintained with 35 PSI bleed manifold pressure.
Check Valves are designed to maintain pressure in the door seals regardless of the bleed
air supply pressure.
If the check valves fail to hold pressure in the seals, the seals require 16 psi to keep doors
sealed.
The pneumatic system tries to maintain 18 psi minimum normally using 7th stage air.
In Autothrottle descents with Cowl and Wing Anti-Ice on, and a check valve failure, it is
possible that there will be insufficient pressurization to maintain cabin altitude, forcing
the outflow valve to rate limiting (occurs at 3000 FPM cabin climb rate).
If cabin climb rate exceeds 3000 FPM, the Depressurization Rate Limiting feature
causes the outflow valve to close if it is open.
Caused by limitation of Tay engines to provide sufficient bleed air at idle power with
anti-ice selected.
Gulfstream IV Notes 7
Revision 2-98 Pressurization
Can avoid by using vertical speed mode at lower rates or manual throttles with increased
drag.
Allows the venting of cabin smoke out of the baggage door without a crewmember
going into the baggage compartment.
Note: If the handle cover cannot be reinstalled over the dump handle, the handle may
be in the dump position.
The same seal release can be accomplished by partially turning the baggage door
handle (if accessible).
Can maintain cabin pressurization with the baggage door cracked by putting on a
Cowl heat (additional 12th stage air pressure) or by going to max continuous power.
THREE-IN-ONE ALTIMETER
Standard digital cabin altimeter limited to 19,900' and updates only once per 15
seconds.
HYDRAULIC FLUIDS
A change in the hydraulic quantity indication after bleeding system pressure off indicates
air in reservoir -- needs bleeding.
In Case of Failure:
If flight hydraulic fluid overheats, the utility pump will automatically will
automatically shut down.
If the Combined Hydraulic System is lost, and the Utility System is functional:
If a Combined System fluid loss is experienced while flaps are moving, suspect a leak in
the flap hydraulics. Do not use the flaps further.
In this case: Pull the Manual Flap Control CB to isolate the system
Blow down the gear -- hydraulic fluid will be recovered in Combined
System reservoir.
With the flaps isolated, fluid recovered during gear blowdown should remain
available for other combined system components.
Check Auxiliary Pump operation when the checklist calls for lowering flaps to verify
that it is available for backup pedal brake pressure.
Descend to FL 250 or below in case of loss of second system (unpowered flight controls
-- require FL 250 or below, 250 KTS or below and max bank of 20o.
GENERAL
The hydraulic motor is powered by hydraulic fluid from the Flight Hydraulic System.
Utility System Control Valve. The valve that allows Flight Hydraulic System fluid to
power the Utility pump is powered closed and opens when power is removed from the
valve. (Fail-safe open.)
Utility System Off. When the Utility System is OFF (no flight hydraulic pressure to the
utility system pump) the valve is held shut by power from the Left Main DC bus.
Utility System Armed. When the Utility System is Armed (and not running), the
hydraulic valve is held shut by the Essential DC system.
Utility System Selected ON. When the Utility System is selected on, Flight System
hydraulic fluid is allowed to flow to the pump motor by removing all power to the valve
(relaxes open).
An ABEX-like noise coming from the rear equipment bay may be the utility pump.
A power failure to the shutoff valve would cause the system to turn ON.
If the Utility Pump is started due to a Combined Hydraulic System low pressure
transient (system falls below 800 PSI), turn OFF the Utility System Arm Switch then
return it to the ARM position.
POWER SOURCES
When ON -- both Battery busses auto connected to Battery Tie Bus by the DC Power
Control Unit (PCU).
Auto ON -- the aux pump will latch ON if brakes are in use when ground spoilers are
stowed (due to pressure drop).
Will auto ON whenever combined pressure drops below 1500 PSI and toe brakes are
applied.
If flaps are selected up or down, the following are not available until the flaps stop:
Toe brakes
Main door closing
If the Main Entry Door fails to retract it may be a switch or an electrical problem. The
door retraction mechanism can be activated by a mechanical valve just aft of the door
near the Brake Control System (BCS) box.
Note: If the control valve is not returned to the closed position (fully clockwise), the
door, when unlocked, will fall partially open and then stop due to a hydraulic lock. If this
Gulfstream IV Notes 5
Revision 2-98 Hydraulic Power Systems
occurs, return the valve to the fully closed position and the door will continue to settle
open normally.
On engine start-up, if hydraulic pressure is less than 3000 PSI and the pressure follows
thrust lever movement (RPM):
Fluid is being returned to the reservoir before getting to the flight controls and causes
a pressure drop.
Slightly Raised Flight Power Shutoff Handle Causes Low Hydraulic Pressure
A GIV crew recently experienced low hydraulic pressures after engine start. With the right engine
running, flight pressure was 2,600 psi, utility was 2,600 psi. The crew advanced the power lever
and the flight went to 3,000 psi, the utility to 3,000 psi. Technicians bled the flight system
reservoir, but there was no change. They thought the cause could be an engine-driven pump or
pressure regulator. After about 1½ hours of troubleshooting, they discovered that the flight power
shutoff handle had been inadvertently raised about ¼ inch. The handle was closed, and the
hydraulic problem disappeared.
There have been problems in reliability with the Flight Hydraulic low pressure switch. It
is possible that the switch has failed giving a false low pressure indication.
If Utility Hydraulic pressure comes up, the Flight Hydraulic pressure is good.
If the Flight Hydraulic system fails, turn off the Yaw Damper and Autopilot immediately.
The Yaw Damper or the Autopilot, if left engaged, will attempt to move the rudder to
maintain control. Power for this control comes throught Flight Hydraulic power only.
The autopilot controls the rudder through the yaw damper, turning it on
automatically.
Without Flight Hydraulic power, the rudder will not respond to Y/D or A/P commands.
The Y/D will assume a DADC #1 failure and switch to DADC #2. The rudder
will not respond to DADC #2 and the Y/D will kick it offline too. The SPZ-8X00
will now fail for lack of DADC input.
To regain the DADCs and the SPZ-8X00 system (EFIS/EICAS), both DADC C/Bs must
be pulled, the Y/D and A/P turned off, and then both DADC C/Bs reset.
The same DADC failures will occur on the ramp if the aircraft is sitting wing low with
engines off (no flight hydraulic pressure) and the yaw damper is selected on, for the same
reason.
For A/C SN's 1061-1158, EICAS may read lower than gauges on hydraulic panel due to resistors
placed in system before conversion to phase II.
In order to have a good hydraulic fluid indication, there must be at least 700 PSI on the
system.
Bleed hydraulic pressure from flight and combined systems before setting the gust lock.
Gulfstream IV Notes 7
Revision 2-98 Hydraulic Power Systems
Failure to do so can result in damage to the locking mechanism and possibly make
controls difficult to unlock.
If the pressure bleeds to zero with boards up, they will remain up (they require
pressure to lower).
This does no damage but can be confusing to maintenance and next crew.
Gulfstream IV Notes 1
Revision 2-98 Landing Gear and Brakes
GEAR DOORS
With combined or utility system pressure, gear doors close rapidly and forcefully.
Note: If the ground service door is actuated with the gear pins out and the gear handle
up, gear will retract.
OVERWEIGHT LANDINGS
Aircraft can land at 73,200 LB MGTOW with a descent rate of 360 FPM without
structural damage.
At maximum certified landing weight, up to 2.0 ‘G’ (2.3 ‘G’ SP) can be experienced
without requiring an inspection (with no abnormal side loads).
From max gross landing weight to maximum gross takeoff weight, the max g-force
declines linearly to 1.6 ‘G’ (1.7 ‘G’ SP).
For overweight landings -- can reduce inspection requirements from two days to 5-6
hours.
Maximum allowable landing ‘G’ is 2.0 ‘G’ for non SP/ASC 190 aircraft and 2.3 ‘G’
SP/ASC 190 aircraft.
Note: The use of auto ground spoilers increases g-force by about 0.3 g's. May want to
leave ground spoilers off until after touchdown in an overweight landing situation,
runway conditions permitting.
Only works on ground -- can't be used to test the gear during suspected gear extension
failure.
GEAR HORN
Below 1200' AGL, with flaps 20 degrees or less, horn sounds with the power levers
pulled back below a 70 degree power lever angle.
Manually mutable.
Below 1200' AGL with flaps 22 degrees or greater, horn sounds with the power levers
pulled back below a 70 degree power lever angle.
Cannot be muted.
NOTE: A gear up landing is possible during a flaps 20o (or less) landing if gear horn is
manually muted -- no further warning is provided.
This is a good test of the gear being down & locked if the gear indicating system has
failed.
GEAR MALFUNCTION
On ground after engine start, if door pins are discovered to have been left in gear after
engine start (combined or utility system pressurized):
Main doors -- must shut down both engines and bleed Combined Hydraulic pressure
before pulling door pins, otherwise doors will slam shut rapidly.
There are two types of gear door valves: the "-31" and the "-9".
With the pin left in the "-31" valve, the gear door will remain closed and the main gear
will partially retract and can be normally extended again.
With the pin left in the "-9" valve, the main gear will retract and the gear door will close,
but will not extend again.
After takeoff, landing gear was raised with one Main gear uplock closed.
Cockpit indications: Light in handle cycled on and off and gear door was heard to cycle open and
closed with gear handle light.
GAC said that uplock could be bumped during maintenance or cleaning and appear to be open
on preflight only to snap closed during taxi vibration
(GAC Breakfast Minutes -- 04/09/91)
If nitrogen from the blow down bottle gets into the gear hydraulics, a failure to retract can
occur.
Gulfstream recommends that if, after all attempts to lower three landing gear fail:
If one Main gear does not fully extend, land with full flaps.
The flap on the failed side will hold the wing tip off the runway providing a
shorter drag moment arm and a less costly repair.
If only one gear will lock down, try to retract it and land gear up.
Recently two GIV operators have reported a similar incident which occurred during the approach
to landing phase of the flight. When the landing gear handle was selected to the gear down
position, not all of the down-and-locked “green light” indicators showed the selected gear
configuration.
In both cases, the alternate Airplane Flight Manual (AFM) procedures were followed to ensure
landing gear extension, and uneventful landings were made. A disconnected down-and-locked
switch was found to be the cause of each problem.
One might think that reconnecting the switch would return normal operation. However, the system
does not work that way. Whether you are in your hangar, in a service center, on the road, or
anywhere, the airplane has to be jacked and leveled, a hydraulic power source attained, and the
landing gear control sequence operated not once, but many times. Maintenance personnel call
this procedure “swinging the gear.” When this is complied with, you can release the aircraft to a
“return to service” status. The procedure takes a minimum of four to five hours.
When you preflight an aircraft, the three “down-and-locked” switches are items you can put your
hand on and feel, as well as check visually. You can ask yourself, “Is it secure?”, “Can I see the
lock tangs of the plug visible through the inspection ports of the mating plug?” Alleviate doubt by
knowing that the three connecting plugs are secure.
Note: At the beginning of the Q & A session, one GIV operator commented on the landing gear
down-and-locked indication. They had an intermittent problem on the left main gear. They could
re-seat the “warning lights dim and test box” (29 box) and the light would come back on. It turned
out that channel 235 of the box was malfunctioning.
(GAC Breakfast Minutes – 7/28/98)
Max operating speed (once gear is down) is 250 KT (AFM 3-18 15 Jan 91)
Gear doors remain open but no door open speed limit.
Nosewheel Steering (will not get a failed message if handle left up but steering
will be inoperative)
Normal down & locked indication -- handle light will go out if 3 gear down and
locked and handle down.
Gulfstream IV Notes 7
Revision 2-98 Landing Gear and Brakes
After blowing down gear, maintenance must swing the gear on jacks many times to get
nitrogen out of hydraulic system.
Gear blowdown may be performed with gear already down as a backup technique if gear
downlock integrity suspected.
If Landing Gear are not fully down and locked after an emergency extension with a
Combined Hydraulic System failure, no further systems action is possible.
May attempt yawing a main gear into the locked position (has been done).
Pulling "G's" may lock the nose gear down.
Fuel planning:
If possible, use sound suppressing head sets -- wind noises are high.
During 1997, several GIVs had landing gear retraction failures. Scenario: During departure, when
the crew selects the gear handle up, the nose gear remains extended and the main gear will be
somewhere between extended to fully retracted. The crew cycles the gear a couple of times with
Gulfstream IV Notes 8
Revision 2-98 Landing Gear and Brakes
no change, then uses the emergency extension system to successfully blow down the gear. The
crew lands the aircraft safely. We have noted signs of residual hydraulic fluid on the side of the
aircraft after the incident.
Gulfstream identified a full-time team (12/97) to work this issue. This cross-functional team
includes Engineering, Tech Ops, Purchasing, Quality, and other areas. We are dedicated to
resolving this issue.
The team released Maintenance and Operations Letter TO-MOL-97-0020, dated 12/17/97, to give
an update of what is happening and some things to be aware of.
Two landing gear related Customer Bulletins were released. CB 84, dated 6/27/97, addresses
the emergency T-handle rigging and safetying. CB 89, dated 12/23/97, addresses the landing
gear dump valve “D” ring rigging.
The team gathered and reviewed data from all sources concerning the individual gear retraction
events. We also put together a questionnaire and sent it to the operators to pull in all the
information we could. The information was compiled into a database to look for common points,
and possible and probable causes of the retraction difficulties. The probable cause seems to be
that the landing gear system actuator shuttle valves (total of nine) are bypassing, causing the
dump valves to trip.
Just before the holidays, we instrumented a production GIV aircraft for hydraulic system
pressures and flows to see if we could duplicate the occurrence. We tested the aircraft in the
normal configuration with everything working fine. Then we used a test instrumentation shuttle
that would bypass. We were able to duplicate what we were seeing in the field and confirmed that
a bypassing shuttle will cause the retraction problem.
We have done a detailed review of landing gear components from the field incidents and off-the-
shelf. We looked at detail drawings for changes that may have affected operation, tolerance
stackups, etc. We found there was a shuttle valve manufacturer change; there were minor
changes made to two of the nine shuttle valves on the aircraft. We ran the components through
an acceptance test procedure (ATP) and also did some testing outside the normal range to see if
we could duplicate what was being seen. From that testing, we were able to see some of the
shuttle valves hanging up and bypassing. We were also able to see some internal flow problems
with the dump valves.
We are working with the suppliers on these two items. Some of the data taken from the
production aircraft testing has been given to the supplier to try to set up shuttle valve testing to
see if we can duplicate the offset and bypass conditions. We have not heard back from the
supplier.
Similar testing is being done with the dump valves. We saw some discrepancies with the internal
interflow. We are working with the supplier to ensure that the ATP catches this.
The team is working on a long-term solution. We are focusing on the shuttle design to see if we
need another manufacturer or a design change. We have tried to obtain another source of shuttle
valves in case there is a manufacturing flaw. We will keep you posted through MOLs or Breakfast
Minutes updates.
Tim closed with recommendations for you, the operator, to avoid gear retraction difficulties. This
is based on common points from last year’s gear retraction events.
Gulfstream IV Notes 9
Revision 2-98 Landing Gear and Brakes
During preflight, check for signs of hydraulic fluid venting from the emergency release vent
(just aft of the nose landing gear doors on the right-hand fuselage). If you find fluid, call Technical
Operations at 912-965-3241 for assistance.
Listen for any abnormal sounds during startup and taxi. Crews report hearing thumps and
thuds similar to the nose wheel steering being turned off and on, and the sound of bypassing
fluid. If your crew hears these sounds, we recommend that they check the emergency release
vent before takeoff.
Note: We have seen a CB 89 dimension callout discrepancy for each dump valve button
(Step II.F). The range should be 0.240-0.260 inch. An amendment is forthcoming.
Follow Flight Manual emergency extension procedures to the letter. This ensures that the
gear can be blown down.
Crews should pull up the Engine Instrument -- Crew Advisory System (EICAS) hydraulic page
during startup and taxi out. This will allow monitoring of the hydraulic quantity to see if fluid is
being ported overboard, in case no bypassing fluid sounds, etc. were heard.
Dave updated the Customer Breakfast audience on developments since Tim Farley’s
presentation on “Landing Gear Team Investigation Resolving Retraction Issue.” (Ref. Jan. 6,
1998 issue of Breakfast Minutes.)
Gulfstream has had a multi-discipline team, with members from various areas of the company,
working on the issue of landing gear retraction on the GIV. The following scenario typifies the
problem. With the gear handle up, the gear fails to fully retract. Subsequently, the GIV operator
will put the gear handle down and fail to get three “down and locked” indications. The gear does
not go all the way down. The use of the emergency blowdown system is then required to get all
three gears down and locked. In most cases, operators report seeing expelled hydraulic fluid from
the overboard vent, and in some instances, the pilots hear a high-pressure hissing noise,
indicating the bypassing of fluid.
The multi-discipline team is nearing completion of their work. General findings indicate the
primary cause of the problem is Foreign Object Debris (FOD) in the landing gear system. The
FOD caused one of the nine landing gear hydraulic shuttles within the system to bypass.
Bypassing of fluid causes an out-of-sequence activation of one of the three dump valves. Fluid
goes into the vent line and then, if pressure builds up, it will trip one of the dump valves.
We have verified in several cases FOD damage to the valve poppet face. The poppet face is
made of what we call Nylotron™. It is kind of like a hard Teflon™. FOD has caused imprints in the
poppet face, as witnessed by us. We have also found small particles still embedded in the face.
We have also seen damage and a little bit of dangling threads on some of these valves.
From experience working these events, we know that the sidebrace shuttle valves appear to be
more prone to this occurrence. In consideration of this, Gulfstream is launching a series of
corrective actions. We want to purge FOD from all GIV aircraft that have encountered landing
Gulfstream IV Notes 10
Revision 2-98 Landing Gear and Brakes
gear system problems (i.e., aircraft that had a problem where the gear did not come up or did not
go all the way down, or airplanes that tend to be chronic leakers).
We will be contacting operators of affected aircraft, over the next few weeks, to undergo
corrective procedure here at Gulfstream. We have already remedied this problem in two GIVs.
The corrective procedure entails flushing the lines and replacing shuttle valves with what we call
“FOD-free valves.” These valves simply have had an extra degree of inspection by Gulfstream
personnel (as opposed to relying solely on the supplier).
We have an inventory of FOD-free valves on-hand and, to be prudent, would like to replace the
suspect valves. As we go through the de-FOD process on these airplanes, we are going to look
at the fluid and capture any particles that might be located in the fluid. Findings from de-FODing
of these airplanes will help determine if any other airplanes might benefit from the same
procedures.
In addition, FOD-free sidebrace shuttle valves will be sent to replace any 1159SCH223-5 valves;
valves will be sent to all operators of GIVs 1201 and subsequent aircraft. This involves only the
sidebrace valves, which are fairly easy to replace. The events that have occurred have been
primarily in the later GIVs, but we feel it is advisable to replace these valves in earlier aircraft as
well.
A redesign of the shuttle valve is underway and is expected to be available for production and
retrofit by May 1998. Gulfstream will redouble our efforts, both in production and with our
suppliers, to make sure that we receive, inspect, and then install, FOD-free valves on your
aircraft. A GIV Maintenance and Operations Letter (MOL) addressing this effort is being issued
soon.
(GAC Breakfast Minutes – 03/03/98)
NOSEWHEEL STEERING
Good on some GIV's and bad on others.
A maximum of 82 degrees of nosewheel steering is available.
78 degrees through the tiller wheel and 7 degrees through the rudder pedals.
Both tiller wheel and rudder pedal deflection are required to achieve the full 82
degrees of nosewheel rotation.
If powered by the Utility System, the gear handle must be in the down position in order
for the Utility System to power the steering.
Weight on nosewheel starts a one second timer to phase in rudder pedal commanded turn.
Allows rudder pedal steering to be turned off. The switch is housed in its own control
panel which is located just aft of the tiller wheel. There is a small blue indicator light
located near the tiller wheel showing that rudder pedal steering has been disconnected.
During Braking: There have been cases of temporarily losing N/W steering during
braking on roll-out.
Due to low Tay idle -- not sufficient excess volume to handle all combined system
users.
Earlier this year, a GIV crew experienced a nose wheel steering problem at touchdown, and the
aircraft yawed left about 10°. The system detected the fault and shut itself down, turning the
steering into the caster mode and indicating a nose steering failure on EICAS. The crew
controlled and steered the aircraft with differential braking and completed rollout without further
incident.
The steering problem was traced to hydraulic contamination of the hydraulic-mechanical servo
valve. This caused it to port fluid, even though there was no steering input. The system detected
this and shut down after the nose nutcracker was made. At the customer’s request, we are
evaluating an in-line filter on his aircraft to prevent this from happening again. Gulfstream
engineering reviewed the GIV steering system Failure Modes and Effect Analysis (FMEA) data.
Gulfstream IV Notes 12
Revision 2-98 Landing Gear and Brakes
We found this occurrence was covered in the FMEA data during the certification process. We
also reviewed reliability data, which showed we have not seen a large frequency of this event.
We want GIV crews to be aware that there is a potential for the nose steering to indicate it is off
only after the nose wheel has touched down.
(GAC Breakfast Minutes – 10/28/97)
TOWING
Inoperative steering
Locked in hard turn
Intermittent sluggish steering
Steering fail messages
TROUBLESHOOTING:
4. Do not swap components except as last resort (two operators burned out ECU's by
swapping components with faulty wiring).
If none of the above solves problem, ASC 260 updates entire steering system
(GAC Breakfast Minutes -- 02/08/94)
NUTCRACKER SYSTEM
Nutcracker System (Weight ON Wheels -- WOW).
O O O
L R
Nutcracker Nutcracker Nutcracker
Pulling the Nutcracker CB (CPO) (center of three CB's) removes power and forces
system to airborne mode.
L & R Nutcracker CB's control power to the Flight Idle (Dual Datum) power system
(67% HP airborne w/ flaps > 22o, 47% HP on ground).
Pulling either breaker will send the same side engine to the flight idle mode
regardless of WOW/flap status.
Either of Main gear switches to airborne mode (open) send system to airborne mode.
The following items will function on landing after wheel spin-up with one or both of the
nutcracker switches in the airborne position (switches open):
Ground Spoilers
Brake Anti-skid
No Ground Spoiler light (If either Nutcracker Switch is airborne)
Aux Pump arming circuit
Ground Spoilers will deploy on wheel spin-up to 65 KTS and will stow at below 25
KTS accompanied by the "NO GND SPOILERS" light on the glareshield.
Might expect disruption to the brakes and steering during the auto-retraction.
Anti-Skid
Both Nutcrackers in Airborne Mode: Will come on with wheel spin up above 40
KTS until wheels slow down to 15 KTS then there will be no brakes until anti-skid
switch turned OFF.
Thrust Reversers will deploy for A/C with ASC 166 on wheel spin up to 65 KTS.
Gulfstream IV Notes 14
Revision 2-98 Landing Gear and Brakes
Expect to see a red CAS message "L-R REV UNLOCK" since the system thinks it is
airborne.
Flight Idle System engines will drop to ground idle (47% HP) upon wheel spin up to 65
KT and increase to 67% HP RPM at 25 KT (only on the side with the nutcracker in the
airborne mode).
On pre-ASC 166 aircraft the lighting of the green "REV ARM" Lights on touchdown
indicates that the nutcracker system is in the Ground Mode.
No green :"REV ARM" lights and (and no thrust reverser deployment) on touchdown
means the nutcracker is still airborne.
On post ASC 166 aircraft, the "REV ARM" lights will come on with a wheel spin-up of
65 KTS on one wheel of each strut even if nutcracker remains airborne.
This will be followed by the appearance of the red "L-R REV UNLOCK" EICAS
message This should be taken as an indication that the nutcracker system is in the
airborne mode and that brakes will fail below 15 KTAS unless anti-skid is turned OFF
approaching 15 KTAS.
Summary Note:
With the Nutcracker System in the airborne mode (either or both N/C switches airborne)
on landing, expect to see the above annunciations, anti-skid to become effective with
wheels spin up above 40 KTS, ground spoilers and thrust reversers (on ASC 166 aircraft)
to deploy at 65 KTS spin-up, engines to drop from 67% to 47% HP RPM.
At 25 KT ground speed, thrust reversers and ground spoilers will stow, temporarily
disrupting brakes and nose wheel steering while both engines will spool up to 67% HP
RPM followed by Anti-skid failure (total brake failure if both N/C switches airborne) at
15 KT ground speed (until A/S switch selected off).
Normally if one switch is stuck in the ground mode while airborne, the system will be in
the airborne mode and all systems normally available airborne will be available.
On the ground, both switches will be in ground mode and the system will be in ground
mode.
Gulfstream IV Notes 15
Revision 2-98 Landing Gear and Brakes
If one switch is damaged in the open position (air mode), all systems will be normal
airborne.
Can occur after slush operations (both Main gear switches frozen).
Possible Results: Ground spoilers will deploy if armed and power levers retarded
T/R's will deploy if selected.
Action: Check nutcracker test switch -- two green indicate air mode.
If ground mode: Hold the Nutcracker Test Switch depressed (puts A/C in the
airborne mode).
Flight Spoilers -- DISARM
Raise gear with Solenoid Override (if necessary)
Pull center Nutcracker CB (CPO).
In flight, two green lights will indicate that both switches are in the air mode.
-or-
One squat switch may be damaged (system will think that it is on the ground).
Older GIV's may develop corrosion in the wire bundle junction in the center of the main
wheel wells.
NOSEWHEEL NUTCRACKER
If nose wheel WOW remains in ground mode, nosewheel remains steerable in wheel well
with jam potential.
Leave N/W steering OFF until after gear is lowered for landing.
After extensively troubleshooting an engine start circuit breaker that popped during a normal
engine start, technicians found the problem was caused by a combination of ASC 135 circuitry
(ECS Pack Sequencing During Engine Start) and a set of circumstances that could easily happen
to anyone.
The aircraft was lightly fueled, allowing the nose strut to extend more than normal, and the nose
nutcracker switch had been adjusted to the higher end. Combining these two factors put the nose
nutcracker in the air mode, allowing a direct path to ground through nose wheel nutcracker relay
No. 1 (325K10), whenever Engine Start or Crank was selected.
An engineering study found this particular nutcracker circuit is unnecessary and can be
eliminated. An ASC amendment will be released to remove this circuit.
(GAC Breakfast Minutes – 07/15/97)
Gulfstream IV Notes 17
Revision 2-98 Landing Gear and Brakes
BRAKE SYSTEM
GOODYEAR BRAKE BY WIRE SYSTEM
Standard baseline GIV brake system
System overview:
Brake pedals electrically signal brake electronic control unit (brake ECU) which pro-
vides the brake logic to the Hydraulic Brake Control Module (HBM) which modu-
lates fluid pressure to carbon disk brakes. The brakes may be applied by both pilots
simultaneously. The side applying the most pressure will control the brakes.
CAS Hydraulic System page brake pedal pressure indications comes from inboard brakes
(brakes 2 & 3) only.
BRAKE MESSAGES
Will extinguish when wheel rotation stops (no speed disagreement) even though
problem still remains.
On takeoff
On parking
ANTI-SKID
The wheels are paired (two left together and two right together).
If one of the paired wheels spins 30% slower than the other, brake pressure is
removed from that pair until speeds are within 30%.
One flat or missing wheel in pair will disable both paired wheels with anti-skid ON.
Gulfstream IV Notes 18
Revision 2-98 Landing Gear and Brakes
A/S -- OFF
Brakes -- APPLY
Gear -- RETRACT
Partial Brake Failure: In the case of a tire or wheel failure, one wheel's speed will fail
to match other within 30% possibly causing a permanent loss of brake pressure to that
wheel pair.
Pulling BCS #1 & #2 CB's will revert system to bang-bang braking and preserve
some anti-skid protection.
Note: during an Anti-skid OFF landing, apply toe brakes to maintain 500 PSI on
hydraulic system or brake page of EICAS.
BCS #1 failure will result in blue "BRAKE MAINTENANCE FAIL" EICAS message.
If BCS #2 fails or if BCS #2 MALF MESSAGE CB pops -- all four messages display
despite good brakes and anti-skid.
Alternate Technique
Besides checking braking capability, the confidence check allows warm fluid into brakes
for smoother initial braking.
Note: parking brake pressure cannot be displayed in baseline GIV on ground or airborne.
Stop and set parking brake before pulling BCS #1 & #2.
Need functional e-batt #1 to have backup power to the Brake Control System (BCS #1) for brake
by wire.
If the e-batt #1 is physically removed from the rack, then BCS #1 is un-powered.
One student in class reported getting smoother braking on landing by using Wing A/I on descent
to warm up wheel well area and brakes.
Gulfstream reports that Wing A/I is not effective on GIV brakes though may be of some help
for II's & III's
(GAC Breakfast Minutes -- 01/25/94)
FROZEN BRAKES
To Avoid Freezing
Ground operations:
After takeoff:
In Flight:
Gulfstream IV Notes 21
Revision 2-98 Landing Gear and Brakes
With ASC 381 (Changes the plumbing of the wing anti-ice bleed exhaust duct to increase
warming air flow to the wheel well area for brake warming.) wing anti-ice may be used to warm
the brakes while in the wheel wells.
Approach:
Lower gear early (will warm up to total air temp in 3-5 minutes)
Perform several 3000 PSI brake applications airborne.
To apply brake pressure on brake-by-wire: turn OFF Anti-skid or use Brake Nutcracker Override
Switch to accomplish (A/S-- ON afterwards).
With Hydro-mechanical Analog Brakes (HMAB) turn OFF A/S to accomplish (A/S -- ON again
afterwards).
Landing:
All of the above on frozen brakes taken from John O'Meara, GAC Flight Operations
(GAC Breakfast Minutes -- 01/25/94)
With the combined and utility hydraulic systems failed, flaps will be powered at a
very slow rate by the auxiliary hydraulic system.
The same aux system must power the pedal brakes -- but the flaps have priority for
pressure.
If flaps are selected late on final, they may still be moving during touchdown,
starving brake pressure.
To get brakes back -- select emergency flap switch: ON (freezes flaps until manual
flap control moved).
During single engine taxi, it is best to taxi on the left engine to maintain combined
hydraulic system pressure to the brakes.
During a quick passenger drop, with a single engine taxi on the right engine, don't disarm
the utility or Auxiliary hydraulic systems.
ABS (brake manufacturer) has issued a service bulletin "Gulfstream IV-32-3" covering cleaning
and restacking of disks
(GAC Breakfast Minutes -- 09/24/91)
If you have both mods, don't need to conduct brake confidence checks.
PARKING BRAKE
Gulfstream IV Notes 23
Revision 2-98 Landing Gear and Brakes
Parking brake has check valve and seals to prevent brake pressure bleed down if
accumulator bleeds down.
Do not bleed down brake accumulator pressure at the nosewheel well dump valve if
the parking brake is set, can ruin seals at check valve.
Blown seals will not affect parking brake effectiveness as long as accumulator is
pressurized.
Mechanically joined from pilots pedals to hydraulic valves (metal rods through firewall.
Brake Pressure Indications on the Hydraulics Systems page of the CAS are provided by
brakes 1 & 3.
Wheels are now paired with opposite side wheels (i.e.; wheels 1 & 4/wheels 2 &3).
If one of the opposite paired wheels slows by more than 30% of the other, pressure is
released to that individual wheel until it matches the other paired wheel.
Gulfstream IV Notes 24
Revision 2-98 Landing Gear and Brakes
Allows better Anti-skid sensing and reduces chance of Anti-skid failure on one side
with a blown tire.
Advantage to this system: If one wheel is lost, braking is only reduced by 25%.
Can tell if aircraft has HMAB system -- no Brake Nutcracker Override Switch.
When Landing With Parking Brake Only, don't exceed 300 PSI braking to avoid
skidding.
Aircraft with the Hydro-Mechanical Analog Brake (HMAB) system¾GIV aircraft 1183, 1214 and
sub, and aircraft with ASC 307¾have a pressure switch installed in the auxiliary hydraulic
system. The switch sends a discreet signal to the Data Acquisition Unit (DAU). When system
pressure is below 1500 psi and the brake pedals are depressed, this signal illuminates the Brake
Fail and Anti-skid Fail messages on the Crew Advisory System (CAS). This is assuming that only
auxiliary hydraulic pressure is available.
We have seen isolated incidences where the switch itself has failed. The DAU interprets this as
loss of hydraulic pressure and it, in return, sends the message to the EICAS. Meanwhile, the
crew is seeing normal auxiliary hydraulic system pressure indication, and they are seeing applied
brake pressure indication with pedal movement.
With engines running, this failure will not be seen, as the combined system pressure switch would
send the same message to the DAU. We are putting this information out as a possible
troubleshooting aid, in the event this situation could occur on your aircraft.
(GAC Breakfast Minutes – (12/02/97 )
Goodyear Brake-By-Wire: Not required if aircraft has the “-3 brake” ECU or later.
Dunlop Brake-By-Wire: Not required.
Gulfstream IV Notes 25
Revision 2-98 Landing Gear and Brakes
Greg Hammerstein (GAC brake expert) recommends use of the Brake Confidence Test
after long cold soaks to circulate the brake fluid prior to use.
ASC 167
If light does not come on during test, one of the sensors has failed.
The SPZ-8400 Enhanced Avionics Package has integrated BTMS readouts on the EICAS
(DU 5) brake page displaying brake pressure & four temps with max temp lock in.
Gulfstream IV Notes 1
Revision 2-98 Flight Controls
Flap Control Valve: Opens to move flaps/closes to stop flaps (clunk heard when flaps
selected).
If flaps are selected up or down and then combined system fluid is lost:
Because all combined fluid has leaked out before the flaps reach the selected
position, the flap control valve will remain open.
When gear is lowered, hydraulic fluid will be returned to the combined reservoir
recharging the combined system.
To stop further leakage pull Manual Flap CB (CPO top left position).
FMS monitors flap extension speed -- If too slow, disconnects the Autothrottles and
dumps. Landing Initialization.
If the flaps are still moving on touchdown, no hydraulic pressure will be available
to brakes until flap actuation stops.
Don't retract flaps using the Auxiliary Pump only during taxi for the same reason.
Gulfstream IV Notes 2
Revision 2-98 Flight Controls
Failure to Extend:
Attempt to retract flaps up one notch (if flaps respond, not an asymmetry ).
Flap Asymmetry --if flaps won't move when selected or stop early, it may be a flap
asymmetry problem.
If clunk is heard, then the flap control valve is good and there is no
asymmetry problem.
STABILIZER FAILURE
Flaps can be extended with the Stabilizer frozen in the retracted position with no
warning.
An amber CAS message "STAB FLAP FAIL" will result only if the flaps are fully
retracted and the stabilizer is not (the worst case scenario relative to control forces).
Checklist Action: With any flap/stab failure, whether a message is presented or not, the
amber CAS Message section of the checklist must be used to trouble shoot the problem.
With the Stabilizer stuck a zero degrees and flaps lowered, expect a heavy nose-down
moment.
EMERGENCY FLAPS
The “FLAP CONT” CB (not Manual Flap Control CB) is the same as the Emergency
Flap Switch.
Manual Flap Control CB – When pulled, it removes power from the Flap Shutoff
Valve.
Flaps will not move until the Normal Flap Lever is selected to a different position.
If: the Normal Flap handle is selected in the same direction that the Emergency Flap
handle is out of detent.
Then: Flaps will move to selected position of the Normal Flap handle.
If: the Normal Flap handle is selected in the opposite direction from that of the
Emergency Flap handle
Then: flaps will move in the direction that the Emergency Flap handle is displaced
and will stop full down or up as appropriate.
Example: the Emergency Flap handle is out of detent to the down position before engine
start.
Flaps move to 20 and stop as commanded (both handles agree in direction so that the
Normal Flap handle has control).
Flaps move to full down position (39 ) (handles do not agree in direction --
Emergency Flap handle controls flaps).
Gulfstream IV Notes 4
Revision 2-98 Flight Controls
YAW DAMPER
Do not turn on until engines running.
Dutch Roll Recovery -- FSI recommends that rudders be held neutral with ball centered
and work ailerons to dampen dutch roll.
Yaw damper fail indication only appears when electrical power to the YD system
computer has failed.
Loss of hydraulic power to the YD System will fail system with no indication.
A failed Yaw Damper will cause FGC #1 & #2 to fail if the YD switch is not selected
OFF.
RUDDER
Rudder Kick -- an uncommanded yaw of about 1/2 ball deflection, normally occurring
in the high FL 200 range during climbs and descents (feels like the rudders were kicked
and held).
Thought to be caused by one Pre-Cooler Fan Air Modulating Valve opening for
unknown reasons.
Fan air discharges from the louver beneath the pylon disturbing the airflow and
causing a yaw (kick) to the affected side.
The Precooler Valve can be electrically tested for the malfunction by maintenance.
In Flight Simulation: Turn OFF one of the Bleed Air Switches and observe a yaw to
that side after a 25 second delay (opens Pre-Cooler Valve).
Comes on when:
Gulfstream IV Notes 5
Revision 2-98 Flight Controls
Recycle Manual Reversion Lever (Flight Power Shutoff Lever) full up and full down.
The MEL permits release with the Single Rudder Limit light illuminated.
GROUND SPOILERS
Six panels auto deploy to 55
-or-
Both main wheel pairs above 65 mph w/ flaps >22 or the Flap Override
Switch depressed (w/ wheel spin-up)
– and –
-or-
Flight Hydraulic System with either the Utility or Auxillery System
Manual Deployment: Lacking the electric control signal and/or the hydraulic pop-up
signal, six boards can be manually raised to 26 using the speed brake lever if either the
combined or flight system is available.
Wheel Spin-up
Auto ground spoiler deployment will occur before or without nutcrackers in the ground
mode.
Ground spoilers wheel spin up deploy signal will remain on until 25 mph..
Ground spoilers will remain deployed below 25 mph if both nutcrackers are in the
ground mode.
Pushing the Ground Spoiler Test Switch opens the Primary Valve allowing hydraulic
pressure to reach the Pressure Sensing Switch and the Secondary Valve.
If the Secondary Valve is properly closed, you should see the "NO GND SPLRS"
light on the center windshield post and a CAS (and SWLP) message (a function of
pressure switch) and NO boards raised.
Raised boards would indicate a faulty Secondary Valve failed or shorted open.
Allows ground spoiler deployment on wheel spin-up with flaps less than 22.
When airborne with the flap override switch selected, ground spoilers armed and gear
down with wheels spinning, pulling the power levers back to the idle stops will cause
ground spoiler deployment.
Gulfstream IV Notes 7
Revision 2-98 Flight Controls
HYDRAULIC FAILURE
Recently, an operator experienced what was thought to be a hydraulic pressure and indication
problem. The crew noticed a drop in hydraulic system pressure and the single rudder limit
message illuminated when they deployed ground spoilers with the engines at idle.
This scenario is normal on aircraft with six-panel speedbrakes. With the engines at idle , when the
ground spoilers are actuated, the hydraulic system pressure drops. At times, the drop is enough
to be sensed by the dual load limiter valve and the single rudder limit light illuminates. Due to the
increased volume required to operate the ground spoilers with the larger actuator (not used on
four-panel speedbrake aircraft) with the engines at idle, it is not uncommon to see the single
rudder limit light. When the engine RPM's are advanced, increased hydraulic pump output will
extinquish the light.
(GAC Service News -- July - August - September 1996)
SPEED BRAKES
No speed brakes are to be used with gear down and/or full flaps.
Results in:
Excessive sink rate
35 KT increase in stall speed with flaps full and speed brakes extended.
(An 18 KT increase in stall speed will occur at flaps 20).
Gulfstream IV Notes 8
Revision 2-98 Flight Controls
Use of speed brakes below 2,000' AGL is not recommended. (AFM 5-29)
THRUST REVERSERS
Normal deployment or re-stow time -- 2 seconds.
Will deploy with wheel spin-up to 65 KTS before WOW Signal received or if
Nutcracker System malfunctioning.
Puts 5 second timer on Secondary Lock Solenoid -- removes one minute reverser
deploy limitation.
ASC 166A
ASC 166A allows right reverser to deploy with right wheel spin-up and the left reverser
with left spin-up.
With a cross wind and piggyback levers pre-loaded on touchdown, aircraft could
experience asymmetrical reverser deployment.
ASC 166A requires both left and right wheels to spin-up before reverser deployment is
allowed, eliminating the crosswind asymmetry problem.
Throttle Snatch -- if doors open 37% or more, with the power levers above 620 PLA,
power levers will snatch back to idle.
Designed to keep the engines from going to Flight Idle (67%HP RPM) on final with a
reverser deployed.
Gulfstream IV Notes 9
Revision 2-98 Flight Controls
A second Emergency Stow Circuit Breaker (one for each engine) is installed.
The Emergency Stow Switch is depressed allowing a single alternate circuit to power
both reverser stow circuits.
Due to the common circuitry, the existing short in one stow solenoid now causes
the emergency stow circuit breaker and the opposite reverser control CB to pop,
removing stow power from both sides and allowing both buckets to float and set
off both unlock lights.
REVERSER LIGHTS
Green "REV ARM" Light -- Requires both main gear Weight On Wheels (WOW) to
illuminate for pre ASC 166 aircraft and by own side wheel spin up on ASC 166 A/C.
White "REV DEPLOY" light -- the reverser doors must be fully deployed.
If reverser doors are not fully deployed -- max power available 60% HP.
If the doors creep from the full deploy position the piggybacks will snatch back to 60%
HP.
Engines off.
Use caution not to keep piggybacks out of stow for more one minute on non-ASC
166 aircraft.
Q - We received a GIV AFM revision concerning operation of the thrust reverser before/during
taxi. Our crew looks at the thrust reverser doors during preflight. If the doors aren’t sagging, they
know that the secondary locks are closed. If they deploy the T/Rs during taxi and restow them,
the only guarantee is that hydraulic pressure is holding the actuator closed. I think Gulfstream is
doing the operators an injustice by adding this AFM requirement. There is no guarantee that the
T/Rs will work the next time they are operated. How can we go to the FAA and get a release on
that portion of the AFM?
A - The Preface to the AFM (Page 0-1) states that the only section an operator must comply with
is the Limitations in Section 1. The procedures in Sections 2, 3, and 4 are "..only for guidance in
identifying acceptable operating procedures and are not considered mandatory or in any way
construed as prohibiting an operator from developing his own equivalent procedures." The key
here is that the operator must have his own equivalent procedure.
(GAC Breakfast Minutes – 7/28/98)
PINNING REVERSERS
There are pins in the hell hole to pin actuator valves to neutral.
New procedures, hardware and placards have been developed to improve the existing temporary
lockdown procedure for the GIV thrust reverser doors.
Lockdown kit, P/N 1159CGSK78000-1, provides all special tools and hardware to lock down
one thrust reverser system for any malfunction.
Gulfstream has developed new tooling to lock down a GIV thrust reverser in the event of a
jammed actuator. There are now two GIV thrust reverser lockdown kits. Kit 1159CGSK780000-1
provides all special tools and hardware to lock one reverser system for any malfunction except a
jammed actuator. The1159CGSK780000-3 kit includes everything in the -1kit plus the necessary
tools and parts to remove a jammed hydraulic actuator in order to dispatch the aircraft. The
additional parts in the -3 kit are a turn-buckle rod (P/N 1159SEP40003-27) and line caps (P/N
AN929L6J). These extra parts supplied with the -3 kit, when used with parts in the -1 kit, will allow
the creation of an 1159SEP40004-19 turnbuckle assembly. The rod ends from the jammed
actuator will be used.
Gulfstream is manufacturing turnbuckle assemblies P/N 1159SEP40004-19 (includes turnbuckle
rod (-27), turnbuckle barrel, and rod ends) that will be available for rent or sale. This option is for
operators who desire a ready-to-go, complete turnbuckle, without having to assemble the unit at
the time of a jammed actuator. This will allow an easier installation for personnel not fully familiar
with the GIV and a quicker aircraft dispatch. Contact Technical Operations at 912-965-3241
(phone) or 912-965-4184 (fax) for technical information about the kits. Contact Spares at 912-
965-3268 (phone) or 912-965-3685 (fax) for the kit or turnbuckle assembly price and availability.
(GAC Breakfast Minutes –09/30/97)
Gulfstream released a Maintenance and Operations Letter (MOL) to GIV operators on August 4,
1998 to replace the lock keys on the engine thrust reverser (T/R) door lockdown turnbuckles. The
lock key configuration was found to not engage properly. Gulfstream Publications will be revising
the Thrust Reverser - Temporary Door Lockdown procedure and illustrations within the
Maintenance Manual and update the IPC, Chapter 12. Material Services will be shipping new
locking devices to all operators who have purchased parts or kits from us.
Once your MOL is received, should you have any questions or comments, please direct them to
Technical Services at 912-965-3241 (phone) or 912-965-4184 (fax.)
(GAC Breakfast Minutes – 8/4/98)
In this case:
To bypass lockout, pull Warning Lts - Power #4 (Left Reverser) & #8 (Right
Reverser) on pilot's CB panel in warning lights area (This kills the lights and
fools the system into lifting inhibition)
Crank (not start) the engine for 15 seconds
Push in CB's, if light out -- stop cranking
Wait for 3 minutes -- then do a normal start
To Service Reversers:
MANUAL REVERSION
Turn off the Yaw Damper before pulling the flight power shutoff handle up.
The FDCs compare the signal sent to the yaw damper with the resulting rudder
displacement. If these don’t match, the FDC fails itself, and selects the other
FDC which does the same.
Gulfstream IV Notes 13
Revision 2-98 Flight Controls
To get the FDCs back, pull both CBs and select the yaw damper OFF. Reset both
FDC CBs.
WINGS
Between wing leading edge sections (gap band seal) is a gray sealant.
16. AVIONICS
GENERAL
PUBLICATIONS
You must use company billing address for receipt -- Honeywell will not send issues to a
home address.
In addition to traditional mail subscriptions, the current and past issues of the FMS
Newsletter may be accessed at the Honeywell web site located at:
http://www.cas.honeywell.com/bcas.
The Publications Distribution Department also handles pubs for SPZ-8000, FMS, TCAS,
radar and lightning detection. They may be reached at:
HARDWARE
The hardware portion of the FMS consists of four components:
SOFTWARE
The software portion of the FMS consists of two programs:
Next in sequence after NZ-9302 (94 = Year, 01 = customary designation for GIV
software)
Final software release for NZ-9101 (Intel 8088 CPU based computer) series.
Memory capacity limited by Intel 8088 processor used in the nav computer
Designated Crossing Points: NZ 9401 will allow designated crossing points along a
route to be entered simply by entering:
If the point is entered in the FMS route list before SAV (i.e., placed on SAV in the
waypoint list), the point will refer to 50 miles short of SAV
If the point is entered after SAV, it will refer to a point 50 miles beyond SAV
Represents a major upgrade to the FMS System bringing it up to the computational and
memory requirements of GPS approaches.
On aircraft having SPZ-8000 systems with the NZ-2000, a flight panel annunciator and
associated wiring will be added. Aircraft with the SPZ-8400 systems will require wiring
additions for CAS display of FMS approach messages.
“D” MODIFICATION
This update provides fixes for many of the software glitches associated with previous
versions.
Position Initialization Problem --On principal fix is the problem associated with
entry of lat/longs that end in numbers between 59.5-59.9 minutes inclusive.
Previous versions would not accept position initialization with lat/longs ending in
these numbers. NZ4.1D fixed this problem.
NZ5.0
The NZ-2000 upgrade to software version NZ 5.0 includes a change to the 586 speed processor
(commonly known as the Pentium® processor). The speed change will support future growth
Gulfstream IV Notes 5
Revision 2-98 Avionics
requirements, such as Global Positioning System (GPS) precision approaches and better
database memory management. With better memory management, increased memory is
available. Available memory will jump from four megabytes to 16 megabytes.
A jump from four to 16 meg of memory may seem negligible. In 1995 when the NZ-2000
originated, the whole worldwide database could be contained in about 2.5 meg of memory. At the
time, four meg seemed like a reasonable capacity for growth. However, with the addition of
standard instrument departures, approach terminal routes, and the world growing everyday, as
far as transportation goes, the database was bumping up against that edge of four meg. Sixteen
meg offers much growth.
A welcome benefit of the processor and memory upgrade will be the simultaneous and fast
download of your NAV database disk. Anyone who has loaded a database disk can attest to the
fact that it is a long process. If you have three flight management systems (FMSs), the demand
time will drop from about 90 minutes to about 12 minutes.
(GAC Breakfast Minutes – (01/20/98 )
NZ5.0 Upgrade
We would like to announce the latest FMS upgrade - NZ5.0. This hardware upgrade includes the
addition of a Intel PentiumTM processor as well as increased memory capacity for the FMS. This
upgrade will allow for future growth and provide the capability to add additional features. NZ5.0 is
available for both Primus 2000 and NZ-2000 systems.
NZ5.0 requires a new version of navigation data base. Current versions are not compatible with
NZ5.0. For additional information regarding navigation data base information, refer to question 11
of the Question & Answer section of this newsletter.
A recent Honeywell sales bulletin indicated that version 5.0 was available for the NZ-2000 Flight
Management System (FMS). However, this will not be available for Gulfstream aircraft until late in
the second quarter 1998.
(GAC Breakfast Minutes – (02/03/98 )
Gulfstream IV Notes 6
Revision 2-98 Avionics
Q: What is the status of the NZ-2000 Version 5.0 FMS software for the GIV retrofit? When will it
be available?
A: We have targeted production aircraft S/N 1360 to incorporate that software. There will be an
Aircraft Service Change (ASC) amendment to the NZ-2000 ASC for the earlier aircraft, that will
allow the upgrade to version 5.0 software. We are targeting an aircraft for test in the Completion
Center during the summer months. We anticipate August availability, but have to get a
Supplemental Type Certificate (STC) amendment or an ASC amendment in order for approval.
(GAC Breakfast Minutes -- 03/24/98)
The GIV version of NZ5.0 upgrade expected to be available in April 1998 at a cost of
$8,000.
(Ken Farthing – GIV Recurrent Class)
Question: When I upgrade my FMS to NZ5.0 (or later software version), will it be necessary to
update/modify the information Honeywell has on file with the Navigation Database distribution
group?
Answer: Yes. Although your FMS should initially be loaded with the correct FMS Navigation
Database by the company doing the installation, it is necessary to inform Honeywell of the
change to your FMS hardware, so you can be supplied with the correct version of the Navigation
Database. The NZ5.0 (or later software version) upgrade to the FMS will require a Version 3
database, which is currently not used by any other Honeywell FMS. Your FMS information on file
should be updated by contacting the Honeywell Navigation Database group via fax (602-436-
4411) or phone (602-436-4313). This information should be provided to Honeywell as soon as it
is available to avoid receiving the incorrect Navigation Database version for the installed FMS.
Note that if one attempts to load the incorrect Navigation Database version, the FMS will display
the scratchpad message "CHECK DATA LOAD (3E)". This indicates "Wrong Nav version on
disk". The FMS cannot be loaded with the wrong Navigation Database.
(Honeywell FMS Technical Newsletter – March 1998)
COMING FEATURES
Here is a brief description of new features currently under development. Note that these features
will require the Pentium™ FMS card (software version NZ5.0 or higher). Additional details about
availability and pricing will follow at a later time.
1. A default of 000T/00 CRZ WINDS on the PERF INIT pages so entry is optional instead of being
required.
2. The addition of displaced threshold, slope, and runway width when a runway is displayed on
the WAYPOINT LIST Page.
3. Default of the RADIO TUNE page is changed to be select previous instead of deselect
previous frequency.
Gulfstream IV Notes 7
Revision 2-98 Avionics
4. Provide easy access to runway data when displaying an airport on the WAYPOINT LIST page.
A RUNWAY prompt will be displayed on the last page of the airport data to allow access from the
airport data directly to the airport runway data.
5. The ability to save the ACTIVE FLT PLAN following creation of the flight plan.
9. The ability to load waypoint wind/temp data from AFIS or PC flight plans and store the data
automatically into the PERF PLAN pages.
10. Provide a PRINT prompt on AFIS pages to allow on-demand printing of AFIS data.
11. Provide the ability to output the FLIGHT SUMMARY data to printer or floppy.
12. Synchronization of the FMS clock and date to GPS clock and date.
13. The introduction of PC Data Loader (PCDL). This new product consists of using your laptop
computer (any Windows 95 or NT capable laptop computer will work) and an Ethernet PCMCIA
card (available from any computer store) to download the navigation data base to the FMS. The
current NZ-2000 download time (approximately 10 minutes for 4 Mbytes) is dramatically reduced
(approximately 40 seconds for 4 Mbytes).
(Honeywell FMS Technical Newsletter – September 1998)
PZ-800 The PZ-800 Performance Computer battery has a five-year life cycle. You may access
information on the time remaining on this battery by going to the maintenance test (perform the
Performance 1- or 2-Status Test). The test will display the battery status as “OK,” “Low,” or
“Dead.” This battery also must be replaced by Honeywell.
NZ-2000 The newer NZ-2000 NAV computer battery, which is line replaceable, has a two-year
life cycle. Replacement is accomplished at the field level, by following the instructions in the
Gulfstream Maintenance Manual, Section 34-02-00. The computer includes a placard from
Honeywell to reflect the battery change due date. On the CDU, you will get the following message
two months before the battery’s expiration: “FMS battery maintenance required.”
If the battery dies, the NZ-2000 is still usable in flight but the custom way points will be lost.
However, you can build a manual flight plan. Honeywell provides sufficient warning to change this
battery. You will want to either download your custom database to disk or cross load your
database before you change the battery (to ensure data is not lost). Then when you get the new
battery installed, cross load the database back into the computer with the new battery; then
replace the other computer’s battery.
(GAC Breakfast Minutes – 5/12/98)
Gulfstream IV Notes 8
Revision 2-98 Avionics
A GIV operator reported that during a recent flight the Flight Management System (FMS) Control
Display Unit (CDU) indicated multiple failures of the Very High Frequency Omnirange
Navigation/Distance Measuring Equipment (VOR/DME). While the crew was trying to fill way
point information into the scratchpad, the failures would overwrite and the crew would have to
delete them. Although the failures indicated on the CDU, the navigation displays showed correct
bearing information [Horizontal Situation Indicator/Dual Digital Remote Magnetic Indicator
(HSI/DDRMI)]. Considering this information, the maintenance crew did some troubleshooting.
Thinking they had a configuration code problem on digit 14, they tried to change the code but did
not clear the problems.
On further investigation they found that the Collins Radio Tuning Unit (RTU) codes had been
modified for 8.33 kHz spacing. The previous configuration was for the 12th digit to be a “3.” On
further investigation they found that the 12th digit had to be a “D.” The installation manual did not
instruct them to set to “D” on that code. The installation manual is being reviewed for clarity and
an update to the configuration code tables.
Once the operator changed the configuration code for the Collins RTUs, they returned the aircraft
to normal system operation.
(GAC Breakfast Minutes – 9/1/98)
NDB DATABASE
CAPACITY
NZ-9401 NZ4.1
* -- Some low altitude waypoints are being removed from the database due to database
space limitations. A new two region database version is now available (as of March
26,1998) for operators that need better regional coverage. See the following section.
Gulfstream IV Notes 9
Revision 2-98 Avionics
If the NZ-2000 update is not in your plans for the immediate future, Honeywell has an option to
take steps so that they do not exceed the four meg requirements. The operational impact will be
as follows:
• The database will now come in three sets of disks.
• The NZ2West set, which will be about five disks/set, will cover North America, South
America, Western Europe, and parts of North Africa.
• The NZ2East set will cover an area roughly including Eurasia, Africa, Australia, the
Pacific region, and the extreme west coast of North America.
• The WORLD2 database is available for those who fly on a worldwide basis. With this set,
Honeywell will delete non-essential and non-compulsory way points. Essential way points are
those that cross an intersection, or cause a direction change in the airway. Compulsory way
points are mandated way points which you have to report to air traffic control (ATC). Also deleted
from this set are terminal procedures with a runway length less than 3,000 feet.
As the database continually grows, there may be a need to shrink the database even farther. The
stream-lined database does have a reduction protocol in effect, and that can be best explained by
your Honeywell representative.
(GAC Breakfast Minutes – (01/20/98 )
Due to memory limitations with the NZ-2000 worldwide navigation data base, there is an
increasing need for operators to use regional data bases. For NZ-2000 operators, there will be 2
regional data bases introduced with WORLD2-204 cycle (effective date is Mar 26, 1998). This will
split the world into two regions. The West regional data base will identify the western hemisphere
(for U.S.-based operators). The East regional data base will identify the eastern hemisphere.
Boundaries may vary depending on the navigation data base version and there is some overlap
between the regions to allow for trans-Atlantic crossings.
(Honeywell FMS Technical Newsletter – March 1998)
DATABASE UPDATES
Skipping an update does not affect completeness of latest update (if updates fall behind --
need not be updated sequentially to become current, just load latest update)
The FMS upgrade NZ5.0 will increase the database capacity and allow the full world
coverage to be loaded.
Three high density diskettes are required to update the NDB database.
THWORLD-9XX, 920WEST-9XX, 920EAST-9XX: Royal Blue Ink Labels (Formerly Blue Disks)
NZ2WEST-2XX, NZ2EAST-2XX, WORLD2-2XX (Low Density Disks): Black Ink Labels (Formerly
Black Disks)
NZ2WEST-2XX, NZ2EAST-2XX, WORLD2-2XX (High Density Disks): Light Blue (Formerly Light
Blue Disks)
WORLD3-3XX (Low Density Disks): Pink Ink Labels (Formerly Pink Disks)
WORLD3-3XX (High Density Disks): Purple Ink Labels (Formerly Lilac Disks)
(Honeywell FMS Technical Newsletter – September 1998)
Floater Waypoints
Honeywell has been removing non-essential waypoints from the NDB database to make
room for the rapidly growing number of instrument SIDs, STARs and IAPs. The
waypoints that are being removed are called floaters. The following is a description of
floaters:
Floaters are those waypoints that are not associated with any SIDs, STARs, or airway
procedures. These include all non-essential and non-compulsory waypoints, as determined per
ARINC 424 coding rules. An essential waypoint is any waypoint (not navaid, airport, or runway) in
terminal procedures or any waypoint (not navaid) in enroute airways, required for navigation.
These may include changes in bearing, intersections of two airways, or a beginning or an end of
a continuous segment. A compulsory waypoint is any waypoint (including navaid) on an enroute
airway at which a "position report" must be made to the appropriate ATC unit.
(Honeywell FMS Technical Newsletter – March 1998)
Gulfstream IV Notes 11
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NZ-9401 NZ4.1
1. Transfer the custom database from the operating FMS to the locked up one.
2. After the transfer is approximately 10% complete, abort transfer.
This should unlock the FMS.
3. Transfer the full custom database again from unaffected FMS.
Clearing the Custom Database -- Will clear all custom waypoints and stored flight
plans
There are currently three versions of the performance computer (hardware & software)
Available for GIV SP's and GIV's modified with ASC 190 (SP mod) or ASC 266 (IP mod -
increased weights) and included on SN 1214 & sub
Designated A-PZ-9401 for US rules aircraft (found on page one of Perf Initialization page on
FMS)
CHANGES:
Eliminate the Perf 1 & 2 failures that intermittently cause Autothrottle disconnects
Failure of Performance Computer 1 causes the pilot flying to lose V-speeds and vertical
navigation capability.
Can release with both Performance Computers failed using the Master MEL List.
Takeoff performance data (EPR's, V-speeds and distances) can be found in the FSI GIV
Checklist Performance Section in the back of the checklist (pages “P-xx”)
DATA LOADER
A 3 ½ “ floppy disk drive used to load NDB database data, custom database data, AFIS
computer flight plans and weather data and unload maintenance data.
Gulfstream IV Notes 13
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DL-800 – A large square faced uint with one button and one rotator knob. It uses low
density 720 kb floppy diskettes only (the diskettes with only one square hole cut in the
top edge of the diskette.)
DL-900 – A low profile rectangular face containing two buttons only. It can read and
write to low density 720 kb or high density 1.44 mb diskettes (the high density disk holds
twice the amount of data and has two square holes cut near the top edge of the diskette.)
This requires both an FMS update and a data loader update. Software versions NZ4.1 mod D,
NZ4.3, NZ4.5 mod A, as well as all subsequent versions support this change. The DL-900
requires mod C to support the change. Note that the DL-800 can not support the data loading
improvement.
(Honeywell FMS Technical Newsletter – Summer 1997)
If you encounter problems while loading your NDB, there are a few steps you can try prior to
calling the FMS Product Support Group. Loading can be attempted again after each step. Before
conducting any of the following steps, note the CDU scratchpad message which is displayed and
compare it to the Maintenance section of your FMS Pilot’s Operational Manual. If the message is
related to communication/interface issues between the data loader and the FMS, the following
may alleviate the issue:
1. If the heads of your data loader have not been cleaned for some time, it is important to run a
3.5” disk cleaner through the loader. Place the cleaner disk in the data loader and turn the unit
on, then off, and repeat several times.
2. If operating a DL-800 model of data loader, try cycling power on the unit several times and
attempting loading again.
3. Turn off any units not required for the NDB loading, especially the DMEs and anti-ice heaters.
Note that cross-loading the NDBs between the FMSs requires that the EFIS (and in some cases
the Flight Directors) be powered to act as bus controller. If the message is associated with the
NDB diskettes (according to the FMS Pilot’s Operational Manual), the following may assist in
isolating the issue:
1. Attempt to load the same set of disks a second time and note if the loading fails at the same
point.
2. Attempt to load another region from the same cycle of disks, or a set of disks from an old cycle
if no other disk sets are available for the current cycle.
3. NOTE: DO NOT ATTEMPT TO LOAD THE NDB INTO YOUR SECOND FMS, IF THE
LOADING PROCESS RESULTED IN AN INVALID NDB ON THE FIRST FMS. If attempted, it is
possible that both FMSs will have invalid NDBs. If an FMS contains an invalid NDB, it is locked
Gulfstream IV Notes 14
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on the DATA LOAD pages and thus can not be used in flight. Should this occur, it is best to
crossload the good NDB from the second FMS into the first FMS with the invalid NDB.
If the message has a code 3E, the wrong NDB version for your FMS is on the disk you are
attempting to load. This could happen if your FMS has been upgraded to new software and the
Honeywell Navigation Data Base personnel were not made aware of the update. Note that
operating software NZ5.0 requires a different NDB than NZ4.x (or earlier software) due to the
NDB memory increase. If you have updated your FMS and/or have received a 3E code, please
contact the Navigation Data Base group at 602-436-4313 or the FMS Product Support group at
602-436-7700 (1-888-825-5367, U.S. and Canada) to receive the appropriate NDB. For more
information and assistance in trouble shooting a NDB loading issue, please contact the FMS
Product Support group at 602-436-7700 (1-888-825-5367, U.S. and Canada).
(Honeywell FMS Technical Newsletter – September 1998)
Q - The Honeywell DL-900 data loader Mod C is working nice. If you want to save about 20
minutes on each data loading, get the mod. However, there have been two data loading
problems that I have not seen addressed.
2) If you do not have a custom waypoint in the custom data base, you will stay in single operation.
This is one of those “gotchas” on the ramp. Can Honeywell address this?
A - 1) Data base - Honeywell is aware of the data base not rolling over. We are working on the
source, but have not found out what is wrong. When we identify corrective action, we will include
that in an NZ software update.
2) Custom waypoint - This is a condition not previously known to the Savannah Honeywell office.
It has been added to the list of potential 4.1D software problems to be addressed.
(GAC Breakfast Minutes – 04/15/97)
Bad Disks – Most common causes are due to bad disks, excess noise on the data transfer line,
and dirty heads in the data loader unit. To minimize the effects of these factors, handle the disks
with the care necessary for an Electro-Static Discharge (ESD) sensitive device. Check the data
loader wiring to ensure proper shielding. Finally, clean your data loader heads with a
commercially available disk drive cleaner. At a minimum, heads should be cleaned on an annual
basis.
(Honeywell FMS Technical Newsletter – Summer 1997)
In order to use high density disks for loading the NDB, it is necessary to have a DL-900 Data
Loader. If you have a DL-800 data loader and are interested in upgrading to a DL-900, please
contact your local Honeywell sales representative or Honeywell FMS Marketing Manager, Vince
Sadd (602-561-4712 or vince.sadd@cas.honeywell.com). If you currently have a DL-900 and
would prefer to receive high density disks for loading your NZ-2000/IC-800 NDB, please contact
Kelly Martinez (602-436-4313) or the FMS Product Support Group (1-888-825-5367 or 602-436-
7700) with your company information. High density diskettes are available for Version 2 and 3 of
the NDB. Version 2 NDB is required for NZ4.x (where x represents a number between 1 and 9)
and Version 3 NDB is required for NZ5.x.
(Honeywell FMS Technical Newsletter – September 1998)
Gulfstream IV Notes 15
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AUTOTHROTTLES
Rely upon Performance Computers for EPR signals
To regain autothrottles:
Always double check that the target EPR has been set to avoid the possibility of early
throttle clamping (boxed hold indication on both PFD's) at a lower power setting.
Premature clamping can occur at less than target EPR with a slow power lever
advance or with high headwinds where 60 KIAS is reached rapidly.
1. Autothrottle armed
2. Takeoff Mode ("TO") selected on Flight Director (Go Around Button)
3. Isolation Valve closed (electrically locked out)
4. Systems actually set as programmed in T/O Initialization (to get V-speeds):
Flaps
Anti-Ice
Anti-skid
Ground Spoilers
5. EPR 1.17 and less than 20% EPR split
Note: Autothrottles may not be used with Wing Anti-ice -- ON due to the Wing Anti-ice
Cross-Bleed tube that connects the two sides of the bleed air manifold. The two
sides must be isolated in order for Autothrottles to work properly. This is also the
reason why Autothrottles are not permitted (cannot be used) when the Isolation
Valve is open.
AUTOTHROTTLE HUNTING
Gulfstream IV Notes 16
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At high altitudes in turbulence or OAT changes, A/T's may hunt for correct power
setting, moving up and down
Fix: Disengage A/T's and set manually to the green carrot indicators, or as
necessary.
Re-engage A/T's when turbulence is reduced and OAT stable.
AUTOTHROTTLE DESCENTS
This high min PLA can result in excessive airspeed in fixed rate and fixed
angle (VNAV) descents with autothrottles engaged.
If one of three IRS's is more than 30 NM from the FMS position, it is automatically
deselected from position blending
Can find out if an IRS is being used by checking the sensor page
A "U" by the position readout indicates that the IRS is being Used by the FMS for
position blending or comparison.
If operating with only two installed or operating IRS's, auto deselection will not occur
when one IRS has drifted more than 30 NM.
In addition, if the aircraft is GPS equipped, the GPS sensors will automatically be
deselected from use.
The pilot must evaluate the IRS's and manually deselect the misbehaving IRS.
The GPS sensors will automatically be reselected after a four minute delay, once the
bad IRS is manually deselected.
Do not manually deselect all IRS's when navigating on IRS's and GPS's only
Gulfstream IV Notes 17
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It is not legal to operate only with reference to GPS sensors and it does not
significantly increase accuracy.
With NZ4.1 software, the GPS position input is weighted 100% with the IRS inputs
used for comparision.
HOLDING PATTERNS
Enter: [DIR] [HOLD] [1L] and select “Activate”. (I’ve not tried this out to verify it yet.)
When in auto, speed will slow from cruise to maximum range speed approaching the
holding pattern and then resume cruise speed leaving the pattern.
To avoid these large speed/power changes, select manual speed control and set
desired holding speed.
Patterns – Holding, radial or orbit patterns should only be entered through the master
FMS when operating in Dual mode. There is no restriction when operating in Initiated
Transfer, Single or Independant modes.
(AFM 1-30 25 JUL 95)
300 foot accuracy (eventually 0.1 meter with differential ground station reported).
Over land:
17 miles offshore: DME/VOR input ignored, IRS's equally weighted against GPS
receivers.
The FMS's factor in IRS drift preceding loss of VHF nav sources
FMS navigation based solely on Global Positioning System (GPS) sensor data is not
permitted unless the navigation computer software is NZ 4.1 or later.
(AFM 1-24, 6 DEC 96)
With the installation of two GPS position sensors, the third IRS sensor is not required for
NATS/NMPS redundancy.
GPS position sensors provide qualified backup for MNPS airspace at a lower cost.
NMPS requires only two position sensors capable of providing position data to two
navigation computers (FMS or LaserTrak computers).
AHRS to third IRS upgrade costs about $170,000 and is not cost effective.
The following information is extracted from the Summer 1997 Honeywell FMS
Technical Newsletter:
The introduction of GPS to the aviation community has generated a revolutionary improvement in
navigation capability and accuracy. It has also generated a high level of confusion regarding its
approved uses. This article provides an overview of GPS operational approvals. In particular, it
discusses the use of GPS for approach procedures and in oceanic/remote airspace.
The Categories
Gulfstream IV Notes 19
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When describing the certification of navigation sensors, the approval is granted for one of three
categories: Supplemental, Primary, or Sole. Until recently, GPS use has been approved using
these same categories. Category definitions differ from state to state as well as the agencies
within each state. This has contributed to the confusion. As a result, certification agencies are
beginning to move away from the use of these categories. Instead, they specifically refer to what
GPS can and cannot be used for. With this in mind, the remainder of this article will refer to the
specific uses of GPS. However, the following category definitions (based on JAA guidance
material) are provided to help you understand the terminology.
A supplemental-means navigation system must meet the same accuracy and integrity
requirements as a sole-means navigation system. There is no requirement to meet availability
and continuity requirements. Operationally, while accuracy and integrity requirements are being
met, a supplemental-means system can be used without any cross-check with the sole-means
system.
Primary - A navigation system approved for a given operation or phase of flight that must meet
accuracy and integrity requirements. A primary-means navigation system need not meet full
availability and continuity of service requirements. Safety is achieved by limiting flights to specific
time periods and through appropriate procedural restrictions.
Sole - A navigation system which, for a given phase of flight, meets the following four navigation
system performance requirements: accuracy, integrity, availability, and continuity of service.
Any sole-means navigation system could include one or more sensors, possibly of different types.
Currently GPS is capable of supporting a variety of operations. However, it will require some form
of augmentation before it can provide an equivalent level of service as the existing ground
navaids.
For TSO C115b/C129 GPS equipment, you must have other (non-GPS) operable equipment
appropriate to the route to be flown. For domestic operation, the back-up source is generally
VOR/DME. For oceanic/remote operation, the back-up source is generally IRS (after September,
when Omega is scheduled to be shut down, VLF/Omega will no longer be acceptable).
Oceanic/remote operation will be discussed in more detail later in this article. Note that this back-
up navigation does not need to be integrated into the FMS. The pilot simply has to have a means
of navigating if GPS is no longer available.
The certification of an FMS/GPS to TSO C129 class A1, B1, or C1 approves the system for use in
approach. The operational approval and procedures for flying these approaches vary by state.
The use of GPS for non-precision approach can be considered in three categories: Non-GPS
approaches, GPS-overlay approaches, and GPS-only approaches.
Gulfstream IV Notes 20
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For TSO C115b/C129 systems, GPS may be used together with a sole means system (e.g., IRS)
in O/R airspace. This includes the use of GPS as ONE of the two long-range navigation systems
on routes where two long-range navigation systems are required. For O/R routes which require
only one long-range navigation system, GPS can be used as the ONLY long-range navigation
system. This policy applies to all O/R airspace, including MNPS (although specific MNPS
operational qualification must still be granted). Note that the JAA is currently reviewing their
guidance on this item and are likely to require 8110.60 approval, as described below, to use GPS
in these applications.
In the absence of IRS or VLF/Omega, GPS may be used as the only long-range navigation
system provided operational approval has been granted. This approval is based on the system
and its operation meeting the requirements of FAA notice 8110.60. This document provides
several requirements for the airborne GPS/FMS system as well as a requirement for pre-dispatch
assessment of the availability and continuity of function of the GPS.
The requirements of 8110.60 can be divided into the following four categories:
Exclusion of failed satellites - The GPS receiver must be able to detect failed satellites and
remove them from the position computation. This exclusion must be automatic (no pilot action
required).
Crew annunciations - GPS position uncertainty (RAIM) must be displayed to the crew upon
request. Loss of GPS navigation must be appropriately indicated to the crew.
Improbable loss of navigation - In most cases, this means dual navigation systems are required.
Pre-departure verification of Fault Detection and Exclusion (FDE) - A method of checking the
satellite constellation along the intended route of flight must be available. This computation can
Gulfstream IV Notes 21
Revision 2-98 Avionics
be performed within the on-board equipment, in a PC, or other off-line computer. However, it
must use the same RAIM/FDE calculation as the on-board GPS receiver. Prior to any GPS
primary-means remote/oceanic operation, the continuous availability of GPS navigation and
acceptable availability of FDE must be determined.
The Honeywell FMZ-2000 / GNSSU system has been approved by the FAA as meeting the
requirements of 8110.60. A letter of design approval from the FAA is available for use in
facilitating installation and obtaining operational approval for primary-means use of GPS in
remote/oceanic airspace.
GPS Augmentation
To remove the requirements for integrity predictions (i.e., RAIM and FDE), the availability and
continuity of service requirements must be met for the selected phases of flight without
restrictions. To achieve this, the current system (constellation) will require support from either a
wide area augmentation system (e.g., WAAS in the US, EGNOS in Europe, MSAS in Japan), the
Russian GLONASS system, or some other augmentation source (e.g., IRS-blending). One or
more of these systems are likely to be available soon after the year 2000.
(Honeywell FMS Technical Newsletter – Summer 1997)
We have received many questions from operators regarding Required Navigation Performance
(RNP) being implemented in Europe and the Central and Northern Pacific. This edition of the
FMS Technical Newsletter will explain the RNP concept and how it relates to the topic of
Communication Navigation Surveillance / Air Traffic Management (CNS/ATM).
What is CNS/ATM
Over the next twenty years, the number of aircraft operating worldwide is expected to double.
Recent studies regarding this increase in air traffic indicate that within ten years, the present air
traffic control system will be overwhelmed. Such an increase will result in significant delays and
unacceptably degraded levels of safety.
At the same time, several new technologies have been developed for aircraft application. These
are primarily related to space-based methods for communication and navigation. Under the
sponsorship of the International Civil Aviation Organization (ICAO), the aviation community has
been considering and developing methods of applying this emerging new technology to update
the existing air traffic control system. The initial concept resulting from this effort was the Future
Air Navigation System (FANS) and operational applications for FANS 1 and FANS A primarily in
the South Pacific. Since that time, ICAO and many industry groups have continued to refine the
FANS concept. This activity is described as Communication Navigation Surveillance / Air Traffic
Management (CNS/ATM).
The benefits provided by the CNS/ATM concept will be increased system capacity, additional and
efficient user-preferred routing as well as enhanced safety.
RNP
With the introduction of Global Position System (GPS), aircraft navigation has changed
dramatically. It is now possible for aircraft to maintain a highly accurate position. This not only
applies to approaches, but also applies to all phases of flight including oceanic and remote
operation.
Gulfstream IV Notes 22
Revision 2-98 Avionics
RNP dictates the aircraft navigation accuracy requirements for operation in certain airspace or
procedures. For example, RNP-5 means that the aircraft must have navigation equipment with
enough accuracy to keep the aircraft within 5 NM cross-track and 5 NM along-track from the
desired flight path. Similarly, RNP-10 requires an accuracy of 10 NM cross-track and 10 NM
along-track from the desired flight path.
If all aircraft operate with equipment that meets or exceeds the RNP value for the designated
airspace, it is possible to reduce the separation between aircraft. For example, current track
separation over the Pacific is 100 NM. With the implementation of RNP-10, this will be reduced to
50 NM. Even lower values will be implemented in the future.
The first widespread applications of RNP (outside of the FANS 1/A routes) are in Europe and the
Central and North Pacific. The following two sections of this article provide additional information
on these implementations and what it means to operators.
On April 23, 1998, aircraft operating IFR in European airspace are required to meet RNP-5. This
is also referred to as Basic Area Navigation (BRNAV). As previously stated, RNP-5 requires an
aircraft to be equipped with area navigation (RNAV) equipment capable of 5 NM along-track and
cross-track accuracy. BRNAV airspace exists over land where VOR/DME navaids are available.
RNAV equipment capable of VOR/DME or DME/DME updating meet BRNAV accuracy
requirements.
The European JAA has published advisory material (AMJ 20X2) concerning the approval of
navigation systems for BRNAV operations. This material states that navigation equipment
installed in accordance with the advisory material contained in U.S. FAA AC 90-45A, AC 20-130,
AC 20-130A, AC 20-138, or AC 25-15, is acceptable for BRNAV operations. If the Aircraft Flight
Manual (AFM) lists one of the above AC’s, or states that the aircraft is RNP-5 capable, no further
compliance documentation is required.
At the time of this article, the FAA AC for operational approval of navigation equipment for
BRNAV airspace (AC 90-BRNAV) was still in draft format. The draft version was similar to the
JAA material. If the AFM states that the navigation equipment installed on the aircraft is in
accordance with one of the above AC’s, or states that the aircraft is RNP-5 capable, no further
compliance documentation is required. If the AFM does not contain such a statement, then it is
necessary for the operator to provide proof that the navigation system meets BRNAV
requirements. In addition, a Letter Of Authorization (LOA) must be received.
All Honeywell BCAS FMS software versions and hardware platforms (NZ-6xx/8xx/9xx, NZ-2000,
and IC-800) meet BRNAV requirements when interfaced to the onboard VOR/DME sensors. In
addition, only a single FMS need be operational when operating in BRNAV airspace. The FMS
engineering department has created a document stating that the Honeywell BCAS FMS meet
BRNAV requirements. Contact the FMS Product Support group for additional information about
this document.
RNP-10 in Pacific
Beginning April 23, 1998, aircraft operating in the Northern and Central Pacific are required to be
RNP-10 compliant. This requires aircraft to be equipped with a navigation system capable of 10
NM cross-track and along-track accuracy. In the future, RNP-10 will be extended to other areas of
the Pacific.
Similar to MNPS over the North Atlantic, all operators of FAA registered aircraft are required to
receive a Letter Of Authorization (LOA) for RNP-10 operations. FAA Order 8400.12A provides the
Gulfstream IV Notes 23
Revision 2-98 Avionics
guidelines required for operators to receive RNP-10 operational approval. This document became
effective on 2/9/98.
Since the aircraft is over water, it is necessary to have dual FMS. In addition, the FMS must
interface to a minimum of two sensors. The sensors may be comprised of either two IRSs or two
GPSs or one of each. VLF/Omega is not an acceptable sensor for RNP-10 operations.
Due to the drift characteristics of IRS sensors, its ability to meet RNP-10 requirements is limited
in time. FAA Order 8400.12A allows a maximum of 6.2 hours flight time which commences upon
the IRS being placed in the navigation mode. Should the FMS enter DME/DME updating once it
is airborne, the maximum flight time becomes 5.9 hours after the FMS stops DME/DME updating
or 5.7 hours for VOR/DME updating. For example, assume an aircraft departs and navigates for
3.0 hours on the IRSs before the FMS enters DME/DME updating. Should the FMS cease
DME/DME updating and resume IRS navigation, the aircraft may fly another 5.9 hours in RNP-10
airspace using the IRS for navigation. Similarly, if the FMS enters VOR/DME updating once
airborne, the maximum flight time becomes 5.7 hours after the FMS stops VOR/DME updating.
Aircraft equipped with dual GPS and no IRS may qualify for RNP-10 operations if the aircraft has
been approved to use GPS as a primary means of navigation for oceanic and remote operations
(i.e., compliant with FAA Notice 8110.60). There is no time limit for these aircraft in RNP-10
airspace. It is necessary to run an approved dispatch FDE availability prediction program prior to
dispatch.
Aircraft equipped with dual FMS, at least a single IRS, and a single GPS qualify for unlimited time
operations in RNP-10 airspace. The GPS must have RAIM capability and the FMS must be a
multi-sensor system that uses the GPS based upon its RAIM values.
All NZ-6x0/8x0/9x0 were certified using RNAV certification requirements that did not include GPS.
The GPS position was compared to a certified sensor (VOR/DME, DME/DME, VLF, IRS) and was
blended into the FMS position if the comparison passed. If the comparison did not pass, the GPS
was not used for navigation. GPS RAIM was not used to determine if the GPS could be utilized
for navigation. Therefore, these systems meet RNP-10 requirements; however, they are
operationally bound by the IRS limitations. These aircraft configurations gain no additional time in
RNP-10 airspace if GPS sensors are installed in the aircraft.
All NZ-2000 are certified using the most recent GPS certification requirements. The aircraft RNP-
10 operational limitations are based upon the sensors installed on the aircraft. If only IRS sensors
are installed, operations are based on the IRS limitations. If dual GPS sensors (HG2021GD02)
are installed with no IRS, operations are based on the limitations for using GPS as a primary
means of navigation for oceanic and remote operations. If at least a single IRS and single GPS
are installed, the aircraft qualifies for unlimited time in RNP-10 airspace.
IC-800 with software versions prior to NZ4.3 are similar to NZ-6x0/8x0/9x0 in RNP-10 operational
capability. IC-800 with software versions NZ4.3 or later meet the newer GPS certification
requirements and are similar to NZ-2000 in operational capability.
Needless to say, the RNP-10 operational approval is more complex than the BRNAV/RNP-5. We
have been working with aircraft manufactures and completion centers to revise Aircraft Flight
Manuals (AFM) for aircraft with Honeywell FMS to state if the aircraft meets RNP-10
requirements. This makes it much easier for the operator to show compliance to the FSDO to
receive a LOA. If the AFM does not contain such a statement, it is necessary for the operator to
provide proof that the navigation system meets RNP-10 requirements.
We have created a document stating which Honeywell BCAS FMS meet RNP-10 requirements
and any applicable limitations. Contact the FMS Product Support group for additional information.
Gulfstream IV Notes 24
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RAIM
A good RAIM check is required for any navigation based solely upon the GPS position
sensors.
This especially applies to GPS only approaches where the approach is not based on
ground navaids.
RAIM is not required for GPS overlay approaches where the underlying approach navaid
is being received normally or any FMS based approach on a non-localizer, non-precision
approach procedure.
(GIV AFM Supplement GIV-95-04 dated 3 Nov. 95)
RAIM Computations
There are four basic types of RAIM: current RAIM, pilot-select RAIM, destination RAIM, and 5-
minute "look-ahead" RAIM. The latter three are all applications of predictive RAIM.
Current RAIM is the actual RAIM from the GPS sensor, as displayed on the GPS STATUS page.
This value represents the integrity of the GPS position based on the current satellite geometry.
Pilot-selected RAIM shows predictive RAIM for ± 15 minutes at 5-minute intervals for any
specified location and zulu time. Destination RAIM provides predictive RAIM for ± 15 minutes at
5-minute intervals for the destination identifier at the destination ETA. The 5-minute "look-
ahead" RAIM is a predictive RAIM function that the FMS uses in preparation for a GPS
approach. It is evaluated when the aircraft is two miles before the final approach fix (FAF). It
results in a crew alert if RAIM will exceed the limit during the next 5 minutes (the time allowed to
complete the approach).
(Honeywell FMS Technical Newsletter – Summer 1997)
APPROACH AUTHORIZATIONS
The authorization for using the FMS for non-localizer, non-precision approaches is found
in the AFM in the limitations chapter page 1-24. When using this authorization, the
underlying approach navaid must be in service and used in the cockpit.
The authorization for using the the FMS for GPS overlay or GPS only approaches (ex:
VOR 24 or GPS, GPS 18) is found in the GIV AFM Supplement No. GIV-95-04 for the
Honeywell FMZ-2000 Flight Management Systems software version 4.1 or later. This
authorization allows the approach to be conducted even when the underlying approach
Gulfstream IV Notes 25
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navaid is not in service. Currently, this authorization only applies to approaches in U.S.
airspace.
In both of the above authorizations, specific conditions must be observed and complied
with.
APPROACH LIMITATIONS
The FMS is approved for vertical and lateral coupled IFR RNAV, VOR, VOR/DME,
ADF, GPS and TACAN approaches under the following conditions:
Note: Additional information regarding FMS approach procedures can be found in GIV
AFM Supplement 95-04 for airplanes with NZ 4.1 or later approved version installed.
(AFM 1-24, 5 JAN 96)
GPS approach capability requires the NZ-2000 system with software version NZ4.1 or
later.
Requirements include:
GPS capable approach flight plan suffix: /G operations permitted when instrument
approaches can be automatically selected from the navigation computer database.
(AFM 1-17, 5 JAN 96)
DEGRADE MODE (DEGRAD)
The amber DEGRAD light comes on when the navaids available do not allow the FMS to
maintain the required navigational accuracy for the current phase of flight.
Phases of Flight:
1. Oceanic
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2. Enroute
3. Departure and Terminal
4. GPS Non Overlay Approaches
Sensor Requirements To Illuminate the DEGRAD Light For Each Phase of Flight:
The amber DEGRAD light will illuminate in each phase of flight if the following
conditions are met. Note that the existance on any one of the listed sensors within limits
is sufficient for adequate positional accuracy. All sensors must be out of the stated limits
for the DEGRAD light to illuminate. Using the Oceanic phase of flight as an example,
having a valid IRS sensor input is sufficient to maintain navigational accuracy for that
phase of flight hence the DEGRAD light will not illuminate.
Oceanic
Enroute
If the DEGRAD light illuminates in the Terminal or Approach phases of flight, that does
not mean that adequate sensor accuracy might not exist for the less restrictive Enroute or
Oceanic phases of flight, although this is not automatically the case. The pilots must
determine the reason for the DEGRAD light.
(GIV AFM Supplement GIV-95-04 dated 3 Nov. 95)
With the introduction of NZ4.1 software, the FMS is certified to fly non-precision approaches.
These approaches consist of all non-localizer based approaches (VOR, VORDME, RNAV, NDB,
GPS). These approaches are stored within the FMS navigation data base, retrieved by the pilot,
and inserted into the active flight plan. The FMS can then be coupled laterally and vertically to fly
the approach. Non-precision straight-in approaches can be divided into two types. The first type
of approach is the straight-in approach where the Missed Approach Point (MAP) is located at or
prior to the runway threshold. The second type of approach is where the MAP is located past the
threshold. This article will discuss the VNAV operational aspects of both approach types as well
as provide examples.
ARINC 424
Aeronautical Radio, Inc. (abbreviated ARINC and pronounced air-ink) 424 is the industry
standard for navigation data bases for airborne navigators. The primary purpose of ARINC 424 is
to define a standard for the distribution of navigation data. If a supplier provides data in ARINC
424, then the buyer will know the format of the data received from the supplier. As an example,
Honeywell receives its navigation data base content from Jeppesen in ARINC 424 format.
ARINC 424 also provides rules for the coding of procedures. The rules are defined by the ARINC
424 committee and are designed to provide standardization of navigation data. An example of
this is the vertical path coding of non-precision straight-in approaches. If the Missed Approach
Point (MAP) is the runway, ARINC 424 requires the vertical path coding of the approach to
consist of a single path to the runway from the Final Approach Fix (FAF). The vertical path is
steep enough to clear all step down altitude constraints for the final approach segment. In
addition, the vertical path guidance is to 50 feet above the runway threshold. If step down fixes
exist between the FAF and MAP, the approach procedure stored in the navigation data base will
not contain the step down fixes. VNAV was designed for these types of approaches. Rather than
having to fly step downs, it is possible to fly a constant vertical path from the FAF to the runway.
This single path emulates an ILS glideslope. If the MAP is past the runway threshold, ARINC 424
requires that the Minimum Descent Altitude (MDA) be coded at the MAP. These types of
approaches are not designed for VNAV path operations. If VNAV path guidance is used, the
aircraft will arrive at the MAP at the MDA, and thus not be in a position for landing. Vertical Speed
(V/S) should be used as the descent mode for these types of approaches.
Gulfstream IV Notes 28
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The following paragraphs review two approaches. The CDU artwork is based upon NZ4.1
software functionality and apply to aircraft without a performance computer (non GIV aircraft).
As an example of an approach where the runway is the MAP, we will review the Garden City, KS
VOR DME Rwy 17 approach, shown in Figure 1. For this example, we will create a flight plan
direct from KPHX to the start of the DME arc. We will use the 270° radial from GCK as the Initial
Approach Fix (IAF). Figures 2 and 3 show the FMS CDU pages following initialization of the FMS
and selection of the approach.
The IAF is shown as waypoint D270I. This waypoint name follows the ARINC 424 naming
convention for DME arc waypoints. The D indicates the waypoint is defined by DME, the 270 is
the radial, and I represents the arc radius based upon its position in the alphabet (I is the ninth
letter of the alphabet; the arc radius is 9 NM). The inverse video A adjacent to D270I indicates the
start of the arc. D270I shows a predicted crossing altitude of 8900 feet using a default 3.0°
descent path. The FMS displays altitude and angle constraints in large font while a predicted
altitude or default angle is shown in small font. It should also be noted that Jeppesen is starting to
list ARINC 424 waypoint names on approach plates to provide consistency between the approach
plate and the navigation data base in the FMS.
The next waypoint in the flight plan is CF17. The inverse video A adjacent to the waypoint,
indicates the termination of the DME arc. Note that the approach plate does not show a waypoint
CF17. The unnamed waypoint, located at 9.0 DME at the end of the arc, represents waypoint
CF17 on the approach plate. The FMS CDU shows an altitude constraint of 4500A (4500 feet AT
OR ABOVE). Should VNAV path guidance be used for this portion of the approach, the FMS will
treat the waypoint as an AT constraint and cross CF17 at 4500 feet using a 3.0° path.
Note: NZ5.0 and later software will not treat the way-point as an AT constraint. These software
versions will look at the waypoints further in the flight plan. If an altitude constraint exists further in
the flight plan, the FMS will attempt to compute a single path from that waypoint backwards such
that all AT OR ABOVE and AT OR BELOW constraints in the flight plan are satisfied. This
functionality currently exists on GIV aircraft and is available in NZ5.0 for all aircraft. From CF17,
the next waypoint is FF17 which is the Final Approach Fix (FAF). This waypoint shows an altitude
constraint of 3600 feet on the CDU. This is shown in the profile view of the approach plate. The
angle 1.7° displayed adjacent to the 3600 indicates the FMS will use a 1.7° path to descend from
4500 feet to 3600 feet. Thus the FMS would fly a 3.0° path to CF17 and then transition to a
shallower path of 1.7° to FF17. Note: As discussed in the previous paragraph, this is an example
where NZ5.0 will fly a single path that meets multiple constraints in the flight plan. NZ5.0 will fly a
constant 3.0° path from cruise altitude to FF17. This single path will satisfy the 4500 foot AT OR
ABOVE constraint at CF17. This eliminates the transition from a 3.0° to 1.7° path outside the
FAF.
From the FAF, the next and last waypoint of the flight plan is the MAP, RW17. The FMS is
showing a 3.0° descent path to an altitude of 2940 feet at the MAP. Both the angle and altitude
are shown in large font indicating they are constraints that were retrieved from the navigation data
base. The altitude 2940 represents the Touch Down Zone Elevation (TDZE) plus 50 feet (2886 +
50 = 2936 rounded to the nearest 10 foot increment = 2940). If VNAV path guidance is used for
this approach, the FMS would provide a 3.0° descent path from the FAF to 50 feet above the
runway threshold. This is similar to a glideslope on an ILS. It is important to note that the angle
constraint for this approach is retrieved with the approach procedure from the navigation data
base. This angle will clear all obstacles and meet all step down altitude constraints on the final
approach segment.
Gulfstream IV Notes 29
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It is important that the vertical angle constraint associated with the runway is not changed
to a lesser value because obstacle clearance will not be guaranteed. Also vertical DIRECT-
TO to the runway waypoint is not recommended since the FMS may compute a smaller
vertical angle than the required vertical angle for the procedure.
For approaches where the MAP is located prior to the runway, the approach will be coded similar
to the above example. The difference will be that the MAP will contain a computed altitude
constraint that is equal to the glidepath altitude for a path projected from the runway threshold
back to the FAF. The ACTIVE FLT PLAN will show the MAP with an angle and altitude constraint.
The runway is then added after the MAP in the active flight plan. An example of this type of
approach is the NDB Rwy 30 at Long Beach, CA (KLGB). Figure 4 illustrates how the altitude
constraint at the MAP is computed for the NDB Rwy 30 approach. Even though the approach
terminates at the MAP, the altitude constraint at the MAP is based upon a glidepath projected to
the runway threshold.
We will now review an example where the MAP is located past the runway threshold. For this
example, the VOR or GPS Rwy 28 approach for Albany, NY, shown in Figure 5, will be used. The
flight plan consists of a direct flight from KPHX to the approach transition waypoint ALB. The CDU
pages for this approach are shown in Figures 6, 7, and 8. The first waypoint is the approach
transition waypoint
ALB. The FMS shows an altitude constraint of 3800 feet AT OR ABOVE with a default descent
angle of 3.0°. The altitude constraint is shown in large font indicating that it was retrieved with the
procedure from the navigation data base. The angle is the FMS default angle for descent. Note
that the FMS will treat this waypoint as an AT constraint even though it is an AT OR ABOVE
constraint. Note: See the preceding example regarding NZ5.0 treatment of AT OR ABOVE
constraints.
From ALB, the FMS will fly outbound to LANGY for the procedure turn. LANGY is shown with an
altitude constraint of 3800A (AT OR ABOVE 3800 feet) and a predicted speed of 250 KTS. The
inverse video P adjacent to the waypoint indicates a procedure turn will be performed at LANGY.
The 250 KTS is shown in small font indicating that the airspeed is based upon the speed
schedules defined in PERFORMANCE INIT. The pilot may enter a constraint if a particular
airspeed is desired at the waypoint.
The next waypoint in the flight plan is *INT01. This waypoint represents the location where the
aircraft will intercept the final approach course inbound for Rwy 28. The asterisk (*) denotes that
the waypoint is temporary, while the number (01) indicates that it is the first temporary waypoint
that the FMS has computed. In addition, the number is odd indicating it was computed by the left
FMS (even numbers are assigned by the right FMS). This waypoint has an altitude constraint of
3800A with a predicted speed of 250 KTS. The FMS will fly over *INT01 at 3800 feet.
From *INT01, the next waypoint is the Final Approach Fix (FAF) LANGY. This waypoint has an
altitude constraint of 2400A and a descent angle of 2.1°. The FMS will cross LANGY at 2400 feet
using a 2.1° path.
From LANGY, the next waypoint is the MAP (ALB) which is located past the runway. ALB has an
altitude constraint of 780 feet, which is 495 feet above the TDZE of 285 feet. The 780 foot
constraint is equal to the straight-in landing MDA for runway 28. If VNAV path guidance was used
for this approach, the aircraft would arrive at ALB 495 feet above the runway. It would not be in a
position for a straight-in landing on runway 28. The inverse video F adjacent to the bearing
between LANGY and ALB indicates that ALB is a fly-over waypoint. The last waypoint in the flight
plan is RW28. The FMS adds the runway for the approach after the MAP. Notice that the FMS
Gulfstream IV Notes 30
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provides heading and distance direct from the MAP to the runway. No altitude or angle constraint
is associated with the runway under these conditions. It is marked as a fly-over waypoint.
Summary
It is important that the flight crew understand the capabilities and limitations of using VNAV path
guidance for approach operations. Flying a vertical path from the FAF to the MAP will provide a
smoother ride and result in the non-precision approach looking like an ILS approach. But VNAV
path guidance for approaches where the MAP is located past the runway threshold will place the
aircraft in a position where a straight-in landing is not possible.
During approach briefings, you may want to add statements regarding the vertical portion of the
non-precision approach procedure. If the MAP is located prior to or at the runway threshold,
VNAV path guidance may be used for the descent to the runway. In the briefing, the Pilot Flying
(PF) may want to indicate what vertical mode, VPATH or V/S, will be used during the approach. If
VPATH is used for the descent, VNAV path guidance should be cross checked against any step
down fixes to ensure that altitude requirements are being satisfied. If the approach is a GPS
overlay approach, it is recommended to display and monitor the underlying navaid.
For approaches where the MAP is located past the runway threshold, we do not recommend
using VNAV during the descent. If VNAV path guidance is used, the aircraft will arrive at the MAP
at the MDA, and thus not be in a position for landing.
Some operators like to add the Visual Descent Point (VDP) to the flight plan and place an altitude
constraint at the VDP. This will allow the use of VNAV path guidance for the approach. While this
is permitted, we do not recommend this procedure. We recommend using Vertical/Speed (V/S)
for descent and fly the approach without VNAV. This reduces the chances for VDP entry error
and eliminates confusion between crew members if both are not familiar with the practice of how
to program the VDP.
In a future issue of the FMS Technical Newsletter, we will discuss changes being made to ARINC
424. These changes are called Supplement 14 within the industry and will effect the vertical and
lateral coding of non-precision approaches. The changes are designed to code non-precision
approaches such that VNAV path guidance can be used when the MAP is not located at the
runway threshold. We will keep you informed of these changes and how they will affect approach
operations.
(Honeywell FMS Technical Newsletter – September 1998)
We have recently been receiving questions from operators regarding the use of the MISSED
APRCH prompt. This prompt is displayed at 4L on the ACTIVE FLT PLAN page when the aircraft
is 2 NM from the Final Approach Fix (FAF). The purpose of this prompt is to allow the ability to
activate the missed approach procedure. When activated, the missed approach procedure is
inserted into the active flight plan following the Missed Approach Point (MAP). On most aircraft,
the FMS performs this same action when the Takeoff and Go-Around (TOGA) switch is activated
on the throttles.
The prompt was added to the CDU to support installations where the FMS is not able to interface
with the TOGA switch. The flight crew would activate the missed approach procedure via the
CDU when the miss commences. The prompt also allows a flight crew to activate the procedure
without activating the GA Flight Director Mode. An example would be aircraft equipped with
autothrottles and it is desired to not use the GA power setting (such as a decision to miss when
the aircraft is at or near the FAF).
Gulfstream IV Notes 31
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Selection of the prompt also transfers the FMS back to the terminal mode of operation. When this
occurs, the APRCH annunciator extinguishes and the EFIS switches HSI sensitivity to terminal (if
supported by EFIS).
Some operators are selecting the MISSED APRCH prompt when the aircraft is at the FAF for
localizer based approaches. These operators want to see the missed approach procedure
displayed on the EFIS prior to commencing the final approach segment. This allows the flight
crew to graphically see the procedure. Since the FMS is not coupled during localizer based
approaches, the FMS will remain in terminal mode during the final approach segment without any
operational consequences.
This is not the case if the prompt is selected during FMS coupled approaches (non-localizer
approaches). Should this occur, the FMS will not illuminate the APRCH annunciator, and the HSI
sensitivity will remain in the terminal mode. Note that all Aircraft Flight Manuals or Flight Manual
Supplements for the FMZ-2000 require the APRCH annunciator to be illuminated during an FMS
approach. We recommend not selecting the MISSED APRCH prompt unless an actual missed
approach procedure is commencing. Our reasons for this are as follows:
1. By not selecting the prompt, all approaches will be selected and flown in the same manner.
Should the flight crew select the MISSED APRCH prompt for localizer based approaches, they
must remember not to select the prompt for FMS approaches. This is a memory item that can be
easily forgotten.
2. Should the prompt be selected by accident during an FMS approach, there is not an easy
method to “undo” the mistake. One must go to the ARRIVAL page, reselect the approach, and
activate it. This is not something one wants to be doing when the aircraft is at the FAF inbound for
landing.
3. Graphically reviewing the missed approach procedure on the EFIS display does not provide
the required resolution for review. A more thorough method would be for the Pilot Not Flying
(PNF) to review the procedure on the CDU as the Pilot Flying (PF) briefs the missed approach
procedure from the approach chart. This allows for the review of actual courses, altitude
constraints, holding pattern entry, and the hold inbound course retrieved from the FMS navigation
database.
(Honeywell FMS Technical Newsletter – September 1998)
VERTICAL NAVIGATION
During vertical navigation, rate of descent is controlled by pitch and speed is controlled
(not very well) by power
During descent modes where power levers control speed, minimum power lever angle is
limited to 8.
This may explain tendency towards excess speed in VNAV/vertical rate descents.
Gulfstream IV Notes 32
Revision 2-98 Avionics
Note: Use of Vertical Navigation mode is not recommended when using QFE settings on
the altimeter.
Vertical Direct can only be selected to manual altitude entries (large numbers)
Auto speed change to transition altitude speed will occur 1000-6000' above Transition
Altitude based on rate of descent
Ernie Bott (FSI-SAV) uses M.82/320 descent speeds for smoother VNAV descent
CLIMB SPEED
Normal climb speed will be according to the speed schedule programmed into
Performance Initialization.
If level at cruise altitude and a climb of 6,000' or less is selected, the aircraft will climb at
cruise speed.
VNAV CLIMBS
During a VNAV climb the aircraft will climb at normal FLCH climb rates (max climb
power, pitch controls speed).
When cleared for further climb: Push "FLCH" push switch (takes 3 seconds to light,
don't push twice or it will toggle OFF again).
Note: If the aircraft leveled itself off to make a published climb restriction, it will
recommence climb automatically when the climb restriction waypoint is passed again
showing "VNAV" & "FLCH" push switches illuminated.
VNAV DESCENTS
When the VNAV descent is armed, the "VNAV" push switch light will illuminate, but
the "ALT" hold light will remain illuminated
Approaching top of descent (one minute prior) a tone will sound and a "RESET ALT
SEL?" message will appear
At top of descent and with the Altitude Selector reset for a lower altitude, the aircraft will
start down the computed glide path and the "ALT" hold light will go out.
If the VNAV Mode is selected past the top of descent point, both the "VNAV" and
"FLCH" lights will illuminate and the aircraft will start descent in the FLCH mode until it
has descended to the programmed glide path at which time the "FLCH" light will
extinguish and a VNAV descent will begin on the glide path.
If speed brakes are deployed and power levers start to come forward (Autothrottles
On), or speed decays -- too much drag!
The autothrottles cannot add or take off enough power to maintain the programmed
speed.
“POWER” will appear after a ten knot difference occurs for more than 60 seconds.
Fuel calculations will be computed on the assumption that step climbing will
occur at the optimum time
May be overly optimistic if ATC doesn't permit climb
Better to leave at zero until cleared to climb to the next altitude if fuel critical or at
least check fuel figures at 0' step climb before selecting desired increment.
When using Flex EPR on runways below 8000', at heavier weights, Flex EPR is
programmed to use full runway for liftoff.
No safety margin.
To avoid -- manually enter the runway length to 1000' less than actual in Takeoff
Initialization.
If ramp gross weight is over 73,200 lbs (ie. with max taxi weight of 73,600), V-speeds
will not compute and display.
CRUISE SPEED INITIALIZATION -- For a mix of high and low level cruise
operations, set cruise speed to dual speeds of 300/.80
Page 4/4 4R key for T/O data computation (necessary to force computation)
FLIGHT PLAN ENTRY -- When entering a flight plan, be sure to name it so that it will
be stored in the flight plan database
NZ software upgrade NZ 9401 allows direct use of the runway designation for a
reference point in an offset waypoint
NZ-9401/NZ4.1 Software
DELETE SCRATCH PAD ENTRY: Type "-" and hit "DELETE" Key (NZ-9101 and
subs)
A stored flight plan can be inserted into the active flight plan
The inserted flight plan can be a route segment such as an arrival or alternate route
portion
The inserted flight plans starting point must the same as one of the fixes in the active
flight plan
This technique is very useful for setting up alternate routing to a diversion airport in
advance
Example: A trip from TEB to PBI with a possible last minute destination change to
DAB:
POINT ABEAM COORDINATES: Point abeam fixes may be copied to the scratch
pad and then inserted in active flight plans as position/bearing/distance (P/B/D) fixes.
This is useful for tracking trip progress relative to intermediate flight plan fixes when
proceeding direct to a more distant fix.
1- On Ident page: verify that 1 of 2 database cycles is valid for todays’ date
2- Enter a present position (Kxxx, RAMPxx, or Lat/Long)
3- Either create a new flight plan or recall an existing one
4- Fill in the required PERF INIT data
Gulfstream IV Notes 38
Revision 2-98 Avionics
Page 1/2 PERF DATA DESCENT Page 2/2 T. O. INIT PERF PLAN
T.O. DATA LAND INIT INIT WHAT-IF DATA
CLIMB LAND DATA INIT STORED FPL DATA
CRUISE SINGLE ENG PERF INIT
The following index review proceeds in the order followed when powering the airplane up,
entering a flight plan and reviewing predictions rather than the order in which the index is laid up.
PERF INIT
The purpose of PERF INIT pages is to furnish the FMS with a comprehensive set of base data to
use in flight planning prediction calculations and more importantly for VNAV calculations.
Pg. 2/5
On this page we enter our preferred climb, cruise and descent speeds. The descent angle is the
angle used in VNAV descent. Combinations of CAS and Mach numbers are allowed. Cruise can
be MAX SPEED, LRC, MAX ENDURANCE or a hard CAS/Mach entry.
Pg. 3/5
STEP INCREMENT
Steps are used to optimize long-range performance. This entry is the difference between your
current selected cruise altitude and a higher altitude to which you plan to climb to later. So, if the
initial part of the flight will be at FL370 and FL450 will be flown later then, enter 8 or 8000 as the
step increment.
FUEL RESERVE
Gulfstream IV Notes 39
Revision 2-98 Avionics
Entering *DELETE* return this value to the NBAA default. If other fuel reserve calc methods are
desired, press “OR” to enter a reserve either in MINUTES or in LBS.
TO / LDG
This is a fuel allowance (for start, taxi, take-off and ground operation after landing) which is added
to the “fuel required” calculations.
Pg. 4/5
TRANS ALTITUDE 18,000 ft for North America. Alt > trans alt are displayed as Flxxx. Alt <
trans. alt are displayed in thousands of feet
SPD / ALT LIM Optional entry. Use 250 / 10000 for US operations.
INIT CRZ ALT OPTIMUM is the default. Enter your initial cruise alt. here either in Feet
or Flxxx. This entry is critical to initial flight planning predictions.
Changing the altitude with the altitude selector will change / update this
entry.
CRZ WINDS An average wind to cruise altitude should be entered otherwise the FMS
assumes 0 wind for predictions while on the ground. (Fuel & times may
look very unreasonable)
If 0 wind is entered on PERF INIT pg. 4/5, the FMS assumes no wind and STD ISA for the whole
flight for predictions purposes while on the ground. (Fuel, ETE will look very unreasonable).
Sensed winds will blend in when airborne.
If an average wind/temp entry is made on PERF INIT pg. 4/5, it will apply to all waypoints.
If wind / temp entries are made on the PERF PLAN pg. (“W/T” prompts) the entry is applied to
every waypoint forward until a different entry is found. Because the WIND TEMP figure becomes
a blended value, an entry just made may be instantly modified from what the pilot typed in.
ISA DEV Default is 0. Enter ISA DEV if deviation at altitude are known.
PERF PLAN Goes to pages where wind entries can be made for each individual wpt if
desired.
BOW Basic operating Wt. is retained as default but can be modified anytime
FUEL Fuel load as sensed by the fuel system. An overriding entry can be
made.
CARGO Enter estimated cargo weight carried
PASS / @ LBS Enter number of pax. and avg. weight. ex: 4 / 160 or 7 / 210 etc..
Gulfstream IV Notes 40
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PASS WT Using the entry above the FMS calculates total passenger’s weight
GROSS WT Automatically calculated from the above entries
PERF DATA This prompt (4R) MUST be pressed to enable calculations with the data
just entered and to enable VNAV. After calculations are complete the
FMS goes to the PERF DATA pages to display first pass calculation
results of ETE and fuel reqd, reserves etc.
PERF DATA
Four (4) pages of Perf Data display computed performance values based on the PERF INIT
entries, current aircraft status, temperature conditions and proposed flight plan. Any change in
those values alters predictions.
Pg. 1/4
- Chosen cruise altitude vs possible ceiling - Step increment
- ETE to destination and alternate - Fuel required to destination & alternate
Pg. 2/4
- Entered cruise winds - Head wind or Tail wind component
- Fuel remaining at destination - Preflight plan fuel amount
- Differences between planned and actual - Updated plan
Pg. 3/4
- Chosen method of reserve calculation - Reqd vs Plan amount
- Updated plan - Differences between planned and
actual
Pg. 4/4
- Current fuel qty - Current fuel flow
- Ground speed - True airspeed
- Specific range ground miles - Specific range air miles
TAKE-OFF INIT
Pg. 1/4
- Runway & rnwy length displayed if a runway has been selected in the DEPARTURE
page of the NAV index
- Surface OAT and baro. pressure as sensed from ADC
- Runway elevation comes from the NAV database
- Surface winds are a required entry for computation of accelerate-go / accelerate-stop
distances
Pg. 2/4
- Entries of slope / clearway / stopway / and obstacle distance & elevation are optional
Pg. 3/4
- Anti-skid and spoilers ON-OFF selection and flaps setting
Gulfstream IV Notes 41
Revision 2-98 Avionics
Pg. 4/4
- Anti-ice ON-OFF and thrust (FLEX or RATED EPR setting) selection
- Calculated gross weight from PERF DATA is echoed back. An overriding weight entry is
permitted on this page.
- T.O. DATA prompt must be pressed to enable calculations from T.O. INIT data
TAKE-OFF DATA
Pg. 1/2
A “TAKEOFF OUT OF LIMITS” message is displayed if any of the following limiting conditions
are found outside of normal parameters:
Pg. 2/2
CLIMB/CRUISE/DESCENT
Notes:
1- Changing the speed command on these pages will update it in the PERF INIT pg. 2/5 also.
2- The title of the page will change appropriately to “S.E. CLIMB”, “S.E. CRUISE” or “S.E.
DESCENT” if operating on one engine. Single-engine mode is entered into by the FMS
when HP falls below 41%. The calculated drift down/up figures are calculated after the pilot
presses FLCH and AUTO on the guidance panel. Then, and only then, PERF DATA,
CLIMB, CRUISE and DESCENT pages will all reflect single-engine performance.
The S.E. CRZ CLB prompt gives figures based on flying a cruise-climb schedule
maintaining the optimum altitude for the current weight in order to stretch range as much as
possible.
Gulfstream IV Notes 42
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LAND/GA INIT
Pg. 1/3 Same as T.O. INIT 1/5 (Rwy length, OAT, Baro press. Wind, rwy elevation)
Pg. 2/3
- Anti-skid & spoilers ON-OFF selection
- Landing flap setting default of 39 deg.
Pg. 3/3
- Anti-Ice ON-OFF selection
- Calculated landing weight is displayed. Overriding pilot entry is permitted.
- The LANDING DATA prompt must be pressed for calculations to take place
LAND DATA
Pg. 1/2
- Projected landing weight - Runways length vs landing ground run
distance required
- Vref for 39 deg flap setting - Dry runway landing distance required
- Wet runway landing distance required (= 115% of ‘dry’)
Pg. 2/2
- Projected landing weight - Max landing wt
- Approach / climb speed per AFM and EPR - Landing / climb speed per AFM and
EPR
WHAT-IF-INIT / WHAT-IF-DATA
The “what-if’ option allows recalculating a flight plan based on data changed data in “What-if Init”
to see what happens if we change PERF parameters such as altitudes or speed. The pilot has
the option to reject or activate the results. As with “PERF DATA”, “what-if-data” must be pressed
to begin the calculation after new numbers are entered in ‘what-if-init’.
The purpose of this option is to allow pilots to calculate perf. data for a possible future flight plan
in storage.
NAV INDEX
Page 1/2 < FPL LIST FPL SEL > Page 2/2 < NOTAM PATTERNS >
< WPT LIST DATA BASE > < IDENT MAINTENANCE >
< DEPARTURE ARRIVAL > < POS INIT CROSS PTS >
< POS SENSORS TUNE > < DATA LOAD FLT SUM >
FPL LIST
Brings up a menu of stored flight plans, if any. This page can also be used as the starting point to
define a new flight plan by entering its name in the top LH prompt. Ex. enter KPHX-KMSP to
name the flight plan and begin the wpt input process.
FPL SEL
Selects a stored flight plan from the menu.
WPT LIST
Accesses a database of all pilot defined wpts. Also brings up prompts to define a waypoint if it
doesn’t exist.
1. Name: When entering a wpt by name (1-5 letters long) in the flt plan, if unknown to
the database, the FMS defaults to the wpt definition page (same as WPT
LIST page) to let you define it. If the name already exists in the database,
the FMS will insert it in the flight plan.
2. Lat /Long: Enter Lat-Long in the scratchpad then line-select to the desired location in
flight plan. Wpt will come up as: *LL0x (*LL01 or *LL04 etc..)
3. Direct Definition: Define wpt in the scratchpad then line select to desired location. Valid
scratchpad entries can be:
The FMS will add an ‘*’, ‘&’ or ‘#’ when creating temporary waypoints. Altitude constraints can be
entered as follows: FLxxxA for an “At or above’ crossing , FLxxxB for an ‘At or below’ crossing
DEPARTURE Accesses SIDs and departure transitions for a specified runway. Some
procedures are not in the database because of software definition limitations. Defined SIDs will
include altitude restrictions and insert them into the flight plan as applicable.
ARRIVAL
Accesses STARS, transitions and approaches for a specified runway. Not all procedures are
defined in the database. Defined STARs will include altitude restrictions and insert them into the
flight plan as applicable.
The FMS displays a “MISSED APRCH” prompt at 4R, 2 nm before the FAF. If the prompt is
activated the missed approach procedure is appended to the flight plan. The go-around button
will also activate the missed app. but only while the “MISSED APRCH” is displayed.
- If the approach is published, it is very likely to be stored in the FMS. In some cases, the chart
may be published but the approach will not be stored in the FMS database because not all
approaches can be codedas published and meet guidance accuracy standards. Only straight-in
apps. are stored. No “circling only” approaches are stored .
- Jepp is moving away from using cryptic acronyms (ex: FA03, CD12, etc..). Those were used
because of memory limitations in the past.
- Software upgrades will be available in the near future allowing the symbol generators to draw
the proper curves & symbology for: DME arcs, Teardrops & Course reversal turns.
The FMS is not certified to fly Localizer or ILS approaches because of the .3NM accuracy error
tolerance certification which is far below the accuracy of a LOC / ILS setup. SLS / Differential
GPS cures that problem and is already in use at certain airports. All other approaches are
available as either GPS overlays or stand-alone.
IMPORTANT: Although users can type in “known” fixes to make their own approach up from a
chart when the approach is not stored, those approaches are NOT LEGAL to fly in IFR weather.
All approaches flown with the FMS must be flown from data stored in the database.
GPS APPROACHES
- RAIM must be valid (.3 nm accuracy std is met) in which case the approach light will come on.
- The approach chart must state “GPS” on the chart (ex: “GPS 25” or “VOR or GPS 7R”) to be
legal
- If RAIM becomes invalid during the approach the system will immediately switch back to
DME/DME or VOR/DME scanning and the approach cannot be pursued as GPS-based.
Missed Approaches
The MISSED APPROACH prompt is displayed in the scratchpad 2 NM or so before the FAF on
the active flp page. If the “MISSED APPR” prompt or the “TOGA” button is pressed, the missed
approach segment is activated and appended to the flight plan after the MAP. At this point the
crew should have the altitude selector already set for the next altitude if using FMS guidance in
the climb-out is intended.
POS SENSORS
Gives access the several pages of information about sensor status. FMS position be manually
updated and IRS / GPS sensors can be queried to find what position / groundspeed / drift from
FMS pos. they think they are at. GPS status allows access to current RAIM , destination RAIM
and predictive RAIM information.
The FMS uses whatever sensor gives the most accurate information. This means that GPS is
used almost exclusively until a localizer-based approach is selected. It still keeps track of
DME/DME position thru autotuning but will use that only if GPS becomes unreliable. The FMS
constantly keeps track of IRS position drift and applies a correction factor called the ‘bias’. If GPS
and DME are not available the FMS will use a blend of IRS positions with their bias factor.
TUNE
The TUNE page allows pilots to hard select a freq. to a specific radio. Tuning a radio can be done
by either typing in the frequency or the identifier of the desired station (115.6 or PXR for the
Phoenix VOR.) This can also be done on the PROGRESS pg. 1/3. Selecting one of the prompt
will display the 6 closest stations of the type chosen. (“NAV” shows 6 VOR frees. “ADF” the 6
closest Nabs etc..). The RADIO CONFIG page is used to define the radio setup in the aircraft.
(MAINTENANCE go to MAINTENANCE pg. 2/3 SETUP RADIO CONFIG).
ABOUT LETTERS Next To The RADIOS FREQUENCY On The RADIO TUNING &
PROGRESS Pages
NOTAM
Allows deselecting a VOR in advance to prevent the FMS from using it for position computations.
The ‘permanent’ column keeps the VOR deselected until it is deleted from there. The “temporary’
column restores the VOR at power-down.
PATTERNS
HOLDING PATTERNS
Press the DIR key, then ‘PATTERNS’, select HOLD from the menu then line-select the wpt on
which you desire to hold. After defining the HOLD on its definition page press “ACTIVATE”. An
“EXIT HOLD” prompt appears in the scratchpad as soon as the hold is entered. Pressing this
prompt causes a “RESUME HOLD” prompt to appear, turns the plane toward the fix then fly to
the next wpt on the flt plan. If you press “RESUME HOLD”, the exit is canceled and the hold
continues.
Holds that are part of an approach as a course reversal are executed only once then the airplane
proceeds with the approach by itself.
To Hold At Your “Current Position”: Press DIR, PATTERNS, HOLD, then line-select the 1L
key, which is our ‘current position”. The FMS immediately turns the airplane to a standard hold
on course.
ORBITS: Orbits around a fix. Pilot determines: the fix, CW / CCW rotation, speed & radius
in NM. When leaving the orbit, the FMS will re-intercept the outbound course from
current position. It will not fly over the fix one last time as when leaving a holding
pattern.
PCDR TURN: Available only when coded for an approach in the database. New procedure
turns cannot be created, the outbound distance and turn angle can be modified but not
the inbound course
RADIAL: Allows interception of radial ‘XXX’ TO a VOR then exit via radial “YYY” FROM it
FLYOVER: Inhibits turn anticipation thus forcing the aircraft to fly over the wpt before turning.
ARCS: Not selectable from the pattern menu but the FMS will readily intercept ARCs
that are part of the transition to an approach. To fly an arc :
Press DIR, INTERCEPT and line select the end of the arc (wpt nearest the runway with an
inverse video “A”). Choose either a COURSE or HDG SELECT from a wpt preceding the arc
interception point to enable a smooth transition in case going direct to the arc were to cause too
sharp a turn. A course direct to the beginning of the arc intercept point is possible at all times.
(see illustration on next page)
Gulfstream IV Notes 47
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CA07A
1st “A”
IDENT
The ‘power-up ‘ page. Displays the software version, active database date ranges, current time /
date and database diskette ID.
MAINTENANCE
INITIATED XFER: All commands and entries transfer between FMS’es AFTER
confirmation thru a prompt on the last page of the flight plan (press
‘FPL’ then ‘PREV’ & ‘PREV’ as the quickest way to get to it usually).
CONFIG PROBLEMS: Displays places to look for a problem when “configuration” differs from
“operating”
- SENSOR HISTORY Lists sensors that have failed during the current flight.
- SETUP:
RADIO CONFIG: allows defining radio setup used in the cockpit that can be
remotely tuned by the FMS
Gulfstream IV Notes 48
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FLIGHT CONFIG 1/2: Allows setting bank factor, automatic page turning and whether
the origin / destination shows up all the time on the EFIS (special
software may be needed to enable EFIS to use this input).
FLIGHT CONFIG 2/2: Allows turning ‘special missions’ ON (to get patterns other than
HOLD and Proc. Turns).
Setting Gen Bus #2 to a particular application
and turning “SMARTPERF” ON/OFF.
POS INIT
- LAST POS The last FMS position. Pressing ‘load’ at 1R inits the FMS there.
- REF WPT Can be an airport ICAO ID (KDFW, LFPG, P19 etc...), a runway
threshold or a ‘RAMPX’ waypoint.
CROSS POINTS
- PPOS DIR : course TO, in relation to a fix (+ ETE and fuel remaining when we get
there)
- CROSS RADIAL : where will we cross a desired radial from selected VOR or wpt
- EQ TIME PT : equal time point between 2 entered wpts
- LAT/LON : course, dist, ETE to cross a given lat / long (+fuel remaining once at
that wpt)
- PT ABEAM : where along the flt plan we would cross abeam of the entered point
- PT-NO-RTN : point of no return (dist, ETE, fuel) to any entered wpt
Data on the Point-of-no-Return page is updated only when that page is selected. You will notice
that the data does not change. You have to leave the page and come back. The possible wind
entry does not change the internal wind model created with sensing + Perf init + wind entries at
wpts.
- DL-900’s can upload / download data. Older DL-800 data loaders need mod-C & D to
download files
Gulfstream IV Notes 49
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Cross-loading NAV databases is very slow as this is not a primary function of the ASCB circuit it
is much quicker to load side 1 then side 2.
FLIGHT SUMMARY
- Take-off time, enroute time, Landing time - Fuel used, Average TAS / GS
- Air distance covered - Ground distance covered
>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>>><<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<<
D I R E C T:
Press DIR
Press the key next to the waypoint (on the LH side of the CDU)
wpt is not already in the flight plan, simply type the name in the scratchpad then
line
If the desired -select it to the dashed line prompt. If wpt is not found in the
database, the system will automatically take you to the waypoint creation
page in order to define it, then you can fly direct to it.
Verify that the altitude selector knob is set to the new desired altitude
Enter that desired altitude for the particular wpt on the RH side of the CDU
Press DIR then press the line-select key next to the desired altitude and
BINGO!
All wpts between our current position and the “direct-to” wpt are deleted from
the flt plan. If recovery of deleted wpts is needed: press DIR then the PREV
key, you will se a wpt list on a” -1 page”. Select the wpt(s) and they will be
brought back at the proper place in the flight plan sequence.
The system will not respond to a “VNAV direct” unless the altitude selector is
set above your current altitude if a climb is commanded or, below your
current altitude if a descent is commanded.
The glide slope flown to the DIR waypoint will be whatever you entered on
PERF INIT pg. 2
This is very useful to intercept runway XYZ centerline “X” many miles out on final.
Gulfstream IV Notes 50
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1. Select a runway at the dest. airport from the ARRIVAL page, if not already done
2. “Line select” that runway, (to bring it to the scratchpad)
3. Add in the desired distance at the end of the entry on the scratchpad
4. Line select the whole scratchpad content back on top of the original runway on the
CDU
after line-selecting the runway entry on the CDU, the FMS will puts: KLAX.RW06L / 242 / in the
S/Pad and waits for you to complete the entry with a distance.
Bearing ‘242’ for RW06L comes from the FMS calculating the wpt position from the runway
threshold towards the point on final. We want the wpt 3 miles out, so an ‘3’ completes the entry:
“KLAX.RW06L / 242 / 3”. Line selecting this on top of the runway ID, on the CDU LH side,
inserts the new wpt and moves the runway down one line on the CDU. We have thus created a
“PBD0X” (Place Bearing Distance wpt 0x ) 3 NM out on final for RW06L at LAX. An altitude can
also be entered on the extended centerline wpt in order to enable a VNAV descent down to that
point. Either a VPTH or VFLC will work.
Rwy 06L
PBD05 3NM out
FMS VNAV
- Going too fast in FLCH or VFLCH may result in LATCHED SPEED. If in VPATH and CAS >
Vmo-5, the FMS will switch to VFLCH, raise the nose to avoid overspeed and use Vmo-10 in
the descent. The FMS enters this mode automatically (“LATCHED SPEED” appears on the CDU
instead of your speed command) but the mode can be deleted by line-selecting a “DELETE” to
it and entering a different speed command.
See Section 7 “Flight Plan” in the pilot manual for in-depth VNAV explanations
Gulfstream IV Notes 51
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Allows creating an intercept point ‘xx’ miles before -or- after a given wpt on our current course so
that an altitude can also be entered at that wpt to allow a VNAV climb / descent to it
enter “ABC//20 ” (or “ //20 ”) and line-select it on top of ABC to create a “PB0x” (Place-Distance)
point on the current course before ABC then enter a specific altitude at that point if a descent to
it is needed.
Lateral Offsets
To enter one: Go to PROGRESS pg. 3/3 and enter a desired distance at the top right (1R)
prompt.
To delete one: Go to PROGRESS pg. 3/3 , press DELETE then the 1R key
Offsets are automatically cancelled for course changes > 90deg. , starting any SIDs or STARs,
holds or intercepts. An “OFFSET CANCEL NEXT WPT” message is displayed before an offset
is autodeleted.
>>>> G P S <<<<
GPS RAIM (Receiver Autonomous Integrity Monitoring)
Calculation scheme indicating whether satisfactory satellite orbit geometry is or will be available
to ensure required signal accuracy during certain phases of flight. FMS shows a “YES/NO”
answer format.
For RAIM prediction at our arrival time: POS SENSOR GPS ‘X’ STATUS PRED RAIM
For a breakdown in 5 min. chunks from ETA - 15 min to ETA + 15 min: do the above then
DEST
A navigation system that must be used in conjunction with a sole-means navigation system.
Approval for supplemental-means for a given flight phase requires that a sole-means navigation
system for that phase of flight must be onboard.
A supplemental means navigation system must meet the same accuracy and integrity
requirements as a sole-means navigation system; there is no requirement to meet availability and
continuity requirements. Operationally, while accuracy and integrity requirements are being met,
a supplemental-means system can be used without any cross-check with the sole-means system.
GPS is approved as supplemental when IRS’s or VLF Omega are installed. (TSO C129 B1/C1,
AC20-130a)
Sole Means
A navigation system which, for a given phase of flight, meets all four navigation system
performance requirements: accuracy, integrity, availability, and continuity of service. Any sole-
means navigation system could include one or several sensors, possibly of different types.
Primary Means
A navigation system approved for a given operation or phase of flight that must meet accuracy
and integrity requirements, but need not meet full availability and continuity of service
requirements. Safety is achieved by limiting flights to specific time periods and through
appropriate procedural restrictions.
Aircraft flying with only 2 GPS’es only as primary NAV means for crossing the ocean must
determine whether FDE “Fault Detection and Exclusion” criteria are met before departure. FDE
is not RAIM, it verifies whether you will have satisfactory RAIM for the WHOLE flight. The
“exclusion” part means that a bad satellite can be excluded from the list of satellites in view for
NAV purposes by certain model FMS or GPS-only navigators.
FDE cannot be calculated by the FMS itself at the present. A PC program “Sure Flight” supplied
by Canadian Marconi must be run to verify that FDE is OK. This is an FAA rule for dispatch
requirement...
GPS is approved as Primary Means thru TSO C129 B1/C1, AC20-130a and when FAA notice
8110.6 criteria are met and local FSDO approves. There is no requirement to have a sole-means
navigation system on board to support a primary means system.
Compliance with required performance: - Does its own FDE (Detect and exclude failed satellites)
- Crew annunciation of loss of GPS navigation
- Display of real-time RAIM
- FDE prediction for dispatch
- DR mode with < 14NM/hr drift
The term IRU for inertial reference unit and IRS for inertial reference system are used
interchangably in GIV terminology and in these notes. IRU refers to a dedicated inertial
reference based position sensor that provides information to a navigation computer such
as an FMS or LaserTrak. An IRS is a navigation system that combines an inertial
reference platform with a dedicated navigation computer in one unit.
ALIGNMENT:
Placing in ALIGN first does not improve accuracy and if left in ALIGN for too long, may
actually degrade performance.
Old mechanical gimbaled gyros became more accurate with time in ALIGN -- does not help
laser gyros.
Will get a blue "IRS ON DC" CAS message if Main AC power is lost
A failed battery could cause the "ALIGN" & "ON BAT" lights to flash back and forth on
the IRU control panel
Note: Do not reset the DBDI (DDRMI) on the same side as an IRU in the align mode (it
will show an amber “STBY” annunciation). A reset will force the DBDI to leave the
magnetic compass mode and slave to the directional gyro that has no magnetic reference.
(See DBDI on page 56.)
IRU #1 FAILURE
DBDI #1 will give an amber “STBY” annunciation (indicating that the DBDI is using the
Flux Valve magnetic source).
DBDI #1 will auto-select IRU #3 as it's source and show a green "AHRS" annunciation
"IRS 1-2 COOL FAIL" or "AHRS COOL FAIL" (IRS #3 still uses AHRS designation)
IRS MONITOR
The FGC compares the outputs of IRS's #1 & #2 and when there is a disagreement,
checks with the IRS Monitor in IRS #3.
The IRS Monitor compares both IRS outputs to the output of IRS #3 (or AHRS).
The IRS monitor then reports to the FGC which IRS most closely agrees with #3.
Indicates a discrepancy between IRS's #1 and #2 that cannot be resolved by the Flight
Guidance Computer.
With a failed IRS monitor, the FGC will not know which IRS is correct
If IRS #1 or #2 is failed, must stay within one hour of suitable landing field
If an IRS miscompare occurs, autopilot & yaw damper will be lost until the bad IRS
is manually determined and turned OFF
Continues to take directional information from own side IRS or IRS #3 as long as
available
If the DBDI's own side IRS goes to Attitude Mode, the DBDI will automatically switch
to IRS #3 or AHRS with green "AHDG" light illuminated on DBDI
If IRS #3 (AHRS) fails, DBDI will then automatically switch to flux valve reference
(magnetic heading) and show an amber "STBY" light
Pushing the reset button will return the DBDI directional reference to the own side IRS
(which is in Attitude Mode) and will indicate the IRS's directional gyro heading which
may not be a magnetic heading
When IRS #1 or #2 is in the "ATT" mode, the on side DBDI should be left in the
green “AHDG” or amber "STBY" mode to maintain a magnetic heading reference
from which to set the directional gyro from
If a reset of the DBDI occurs, the DBDI will slave to the IRS now in DG mode with
no magnetic reference
Note: "DDRMI E" (or "DBDI E") CB connects the DBDI to the E-Batt. Pulling this CB
has no effect if DBDI is operating off of normal Essential DC Bus.
SPZ-8000
AVIONICS STANDARD COMMUNICATIONS BUS (ASCB)
ASCB FAILURE
In the case of complete ASCB failure, attitude and heading signals come directly from
sources to symbol generators.
Nav displays revert to Nav 1 and Nav 2 respectively with direct signals from sources.
If DAU 1A fails, check DAU 2A to ensure that the failure is not due to the failure
of ASCB Channel 1.
So, two “A” failures indicates the ASCB Channel 1 has failed.
Two “B” failures indicates that the ASCB Channel 2 has failed.
DAU MISCOMPARE
The DAU miscompare will occur when the data on DAU channel 1A does not match the
data on DAU channel 1B (and the same for channels 2A and 2B).
Gulfstream IV Notes 58
Revision 2-98 Avionics
In the case of a DAU miscompare, check the active channel engine instrument readings
against the standby engine instrument display. If they match, select the inactive DAU
channel and again compare the readings. Select the most accurate channel for display.
The standby engine instrument panel receives its engine information directly from
the sensors. It does not pass through the DAUs.
It is possible for a single DAU channel to fail and freeze the output.
When engine power is changed (a climb or descent is initiated or a level off occurs), the
active DAU channel that is frozen will remain fixed, the autothrottles will disengage, and
the power lever and gauges associated with the functioning DAU will respond properly.
The power lever and the gauges associated with the frozen DAU output will remain fixed
at the previous setting.
If it is the left power lever that remains fixed, select DAU 1B channel and normal
function should return. For the right side, select DAU 2A as the active channel.
Display Unit Screen Burn In -- DU's are experiencing screen burn in causing fixed images in the
phosphors
Can increase screen life by rotating DU locations during 150 hour DU filter changes
(GAC Breakfast Minutes -- 09/24/91)
By reducing the power to the DU’s, via the display brightness panel, there is a direct relationship
of lower power levels to improved CRT life.
(GAC Breakfast Minutes – 09/01/96)
All even numbered DUs are powered by the Right Main DC Bus.
DU #5 is powered by the Left Main DC Bus.
DUs #1 & 3 are powered by the Essential DC Bus.
Gulfstream IV Notes 59
Revision 2-98 Avionics
DU
X
DU DU DU DU
#1 #2 #3 #5 #6
DU
#4
DU DU
XDU DU DU
#1 #2 #3 #5 #6
XDU
#4
Gulfstream IV Notes 60
Revision 2-98 Avionics
DU DU DU
X DU DU
#1 #2 #3 #5 #6
DU
#4
The Hydraulic System and EVM displays are not available in the top compact
mode.
Can deselect top compact mode by turning OFF STBY TRU temporarily to
check normal DU #3 display.
DU Red-X’ing -- When a Symbol Generator fails, the DU's being supplied by that SG
will show Red-X's across a blank screen if the DU itself is powered. Failure of SG #1
would normally result in DU's 1 & 2 Red X’ing. It is likely for a Symbol Generator to
have a partial failure resulting in a single DU Red X’ing.
Bus Controller Failure -- There are three ASCB bus controllers. They are located in
each of the three symbol generators. When a symbol generator fails, expect to see a the
associated bus controller failure indication also.
Display Unit Reversion Testing -- Each pilot should perform reversionary testing once a
month to stay familiar.
Power Sources:
1 (PFD) X
2 (ND) X
3 (EI) X
4 (CAS) X
5 (ND) X
6 (PFD) X
1 X
2 X
Gulfstream IV Notes 62
Revision 2-98 Avionics
3 X
DU # Status Note
1 (PFD) OK
2 (ND) Tube dead Due to the way system is wired
3 (EI) OK
4 (CAS) OK
5 (ND) OK
6 (PFD) OK
DIFFERENCE
INDIC COMPARES THRESHOLD SOURCE
FWC Red Msgs Red Msg FWC (One FWC shows red msg
and other doesn’t)
WHAT TO DO:
Glideslope: Check altitude crossing the outer marker and ignore bad GS
DU-4: Information being sent to DU-4 for display is not all being
displayed.
Red "CHK PFD" IRS attitude output signal to the PFD is not the same as the
feedback attitude signal from the PFD to the FWC. The PFD may
be displaying false attitude information. Cross check other
sources.
If an Flight Director fails and neither is boxed in the Display Controller, check and cycle
the following CB's on the CPO CB panel:
A7, B7, C7
Amber "AT"
Power Supply -- Autothrottle circuit board shares same case and power supply as
Performance Computer.
GIV - Stuck Pilot’s Autopilot Disconnect Switch Causes Stall Barrier and FGC
Problems
On a recent international trip, a GIV operator experienced a Stall Barrier No. 1 problem and a No.
2 Flight Guidance Computer (FGC) failure. Technicians cleaned and repeatedly actuated the
disconnect switch to unstick it, which returned the system to normal operation. The switch was
later replaced.
(GAC Breakfast Minutes – 09/23/97)
Testing of A/P disconnect tone and warning lights simultaneously may burnout FGCP
Gulfstream IV Notes 66
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TAKEOFF MODE
Then climb thrust is set and Vref for current weight and configuration is displayed.
To hold T/O V-speeds past this point, box speeds on Flight Ref page.
To hold T/O thrust past this point, box thrust on TRS page.
APPROACH MODE
After leaving T/O mode, Vref is always computed and displayed on speed tape for current
weight and configuration
False Localizer Capture -- Has occurred by flight director with CDI at full scale
displacement
Premature Localizer Capture -- Occurs at certain airports with siting problems and when voltage
is down
Problem is high signal microvolt capture threshold of flight director to allow smooth capture
without overshoot
Will be adjusted to 175 microvolts to reduce (but not eliminate) premature captures
GAC recommends delaying arming of approach mode until at one dot deflection and double
checking CDI centered on capture.
(GAC Breakfast Minutes -- 10/08/91)
The TLM system makes regular recordings of aircraft system parameters and monitors
for exceedances.
TLM DOWNLOAD
System data recorded by the TLM system is stored in non-volatile solid-state memory
independently in each of the FWCs.
GAC recommends that the TLM data memory be downloaded every 28 days immediately
after the database update.
TGT
LP RPM
HP RPM
Engine Fire Warning
APU Fire Warning
EVM (SPZ-8400 only)
EXCEEDANCES
The most common scenario is a take-off from a high elevation airport with a continuous
climb requirement (terrain clearance) or no ATC restriction to climb (both common out
west). The takeoff power setting is within the normal rated EPR takeoff power. As the
climb out continues, the LP RPM will increase with altitude at a fixed power lever
position. If the power levers are not retarded to maintain LP RPM at or below 95.5%, an
exceedance will occur after 20 seconds above 95.5% LP RPM.
Note: Exceedance timing starts at any value above max continuous for the monitored
items.
SPZ-8000 Modification U. A modification exists that will display a red warning alert
message and sound a warning tone when a monitored exceedance value is exceeded but
before the exceedance time limit is has expired. This “heads up” warning gives the pilot
an opportunity to correct the problem before the exceedance times out and a permanent
exceedance is recorded, requiring maintenance action. This is a Honeywell SPZ-8000
modification, not an ASC. This feature is incorporated in the SPZ-8400 design. Previous
to this modification, the first annunciation related to an exceedance was after it had
occurred.
The benefit of this modification is obvious, giving crews sufficient warnig to avoid an
exceedance. There are several points to be considered.
The first is the fact that the message presentation is the reverse of what most
crewmembers would expect. The warning message indicating an imminent exceedance is
a red warning message: “ENGINE EXCEEDANCE”. At this point, no damage has been
done despite the color and wording of the EICAS message. If this warning is ignored and
the exceedance time limit expires, the next warning is a blue message stating: “ENGINE
EXCEEDANCE” or “EXCEEDANCE RECORD” depending on the version of software.
When this blue “advisory” message illuminates, the exceedance has occurred and is a
matter of record in the FWC TLM data storage. A maintenance inspection is now
required.
Actual exceedances in the GIV are rare. They most often occur as discussed in the
previous section. But operation in the transitional power settings where no exceedance
has occurred but exceedance timing has begun is more common. During the take-off roll
at high elevation airports, this can result in the red “ENGINE EXCEEDANCE” message
and warning tones. While it is only necessary to monitor the power or reduce power
Gulfstream IV Notes 69
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slightly, this can be very distracting at a critical time if the crewmembers are not familiar
with the reason for the warning.
On May 7, 1996, John O’Meara gave a special Breakfast update about SPZ-8000 and SPZ-8400
Red Engine Exceedance Messages. In his presentation John mentioned that, originally, only a
blue engine exceedance message was given, to alert the crew that an exceedance had occurred
and had been recorded. During development of the SPZ-8400 system, with encouragement from
the Pilot Advisory Board, a red engine exceedance message was introduced. The red engine
exceedance message alerts the crew when the engines are in an N 1 Low Pressure (LP), N 2
High Pressure (HP), or Turbine Gas Temperature (TGT) exceedance parameter. This allows the
crew time to make engine adjustments before an actual exceedance occurs and is recorded. This
feature was introduced to the SPZ-8000 system (aircraft 1000-1252) with Mod U Fault Warning
Computers. AFM Revision 14, Appendix E, advised operators that during high elevation takeoffs
the non-flying pilot should monitor LP RPM and be ready to adjust power as necessary to avoid
exceedances. The AFM further advises that should a Red Exceedance Crew Advisory System
(CAS) message occur, an aborted takeoff should not be automatic. These steps and procedures
can be used for lower elevation takeoffs as well. Note that a red “Engine Exceedance” means the
aircraft is in an exceedance parameter for which you still have time to correct. A blue
“Exceedance Recorded” message means that the aircraft has stayed in an exceedance
parameter too long.
(GAC Breakfast Minutes – 09/23/97)
By request, we are republishing an article from GIV Service News 92-1 which noted frequently
asked questions about the GIV Trend and Limit Monitoring System and how it operates. The
questions concern data download procedures, exceedances, corrupted downloaded files, data file
name construction, and manual input of data. We have also updated and added more
information.
A - (1) Due to the limited memory in the FWC, download intervals will vary depending on the
number of hours flown and the length of each flight. In order to prevent data being overwritten or
corrupted, it is suggested that a download be performed when the Nav Data Base is updated.
Nav Data Base updates are issued by Honeywell every 28 days. However, by doing a weekly
check of the FWC memory, operators can determine exactly when to do a download. (See Note
1.)
(2) Certain maintenance activities can result in a false engine or APU exceedance being
recorded. It is recommended the FWCs be disabled by pulling the FWC circuit breakers, unless
they are required for maintenance. If the FWCs are required for any maintenance task, it is
recommended a download be performed before and after the maintenance activities. The
following are a few of the maintenance activities that will input data on the FWC (aircraft in normal
ground configuration). If flight configuration is set up on the ground, additional inputs could be
generated, i.e., trend recordings and engine/APU fire exceedance recordings.
(3) If during a memory usage check of the FWCs it is noted that the FWCs are not counted up
equally, then a download should be considered. The download decision would be based on
whether both FWCs were downloaded at the same time and no in-flight Essential DC Bus
operation (SPZ-8000 systems only, see Note 2) had been performed. This has occurred on a
GIV. The FWC stopped recording on its own, but after a download, it returned to normal
operation.
(4) If a facility other than your own is performing maintenance, we suggest the FWCs be
downloaded upon aircraft arrival to prevent possible loss of in-service data.
A - (1) FWCs were downloaded at different times, i.e., one FWC was downloaded, then one or
more flights (or maintenance activity) occurred that input data before second FWC was
downloaded.
(2) One or more flights occurred where Essential DC Bus operations were conducted. The No. 2
FWC is powered by the Right Main DC Bus. (SPZ-8000 systems only - see Note 2.)
(3) The FWC stopped recording on its own. When this has occurred, the FWC returned to normal
operation after a download.
(4) FWC's memory has exceeded 100% and corrupted the data file; therefore, showing a value
less than 100%. This occurs on a random basis and cannot be identified as to which computer
would operate in this manner. Honeywell and Gulfstream are investigating this item. (SPZ-8000
FWC without Mod U - see Note 3.)
Q - We occasionally get a flashing blue data download light during some downloads we
accomplish. What causes this light?
A - A flashing blue data download light could be caused by one of the following items. In all
cases, it is necessary to correct the situation and reset the system (pull and reset FWC circuit
breakers or press master warning reset). (See Note 4.)
(1) If light occurs immediately upon selecting data download, the data disk write protection
window is open and needs to be closed.
(2) If light occurs approximately 3 minutes after selecting data download, the data disk cannot be
formatted, and a good disk must be used.
(3) If light occurs after downloading one computer and immediately upon selecting the second
computer, this is a normal situation.
A - (1) Input of data that is not recognized as valid data. This can occur if data is manually
inputted which exceeds the DAU values, i.e., inputting 10,000° of TGT will result in a corrupted
file due to DAU maximum value being 1,000°.
(2) A DAU miscompare during a recording has corrupted the data file on some aircraft. This was
noted only after the download and conversion had been accomplished. (SPZ-8000 FWC without
Mod U - See Note 5.)
Gulfstream IV Notes 71
Revision 2-98 Avionics
(3) FWC's memory has exceeded 100% and corrupted the data file, therefore showing a value
less than 100%. This occurs on a random basis and cannot be identified to which computer would
operate in this manner. Honeywell and Gulfstream are investigating this item. (SPZ-8000 FWC
without Mod U - See Note
5.)
Q - What must be done after the ENGINE EXCEEDANCE (SPZ-8000 FWC without Mod U) or
EXCEEDANCE RECORD (SPZ-8000 FWC with Mod U and SPZ-8400) has been displayed?
A - In all cases, except when the Engine Fire Test is depressed in flight, engine maintenance is
required. The type of exceedance and its duration determines the type of maintenance to be
done. (See Note 6.)
A - Several methods used to input data when the aircraft is on the ground are listed below. In
flight, the only method available is to select the engine fire test after 60 knots has been achieved;
otherwise, all recording will be automatic. Gulfstream released ASC 255, which allows an
operator to select a recording at any time it is desired. (ASC 255 is available and is a production
standard for aircraft 1253 and subsequent.)
CAUTION: Attempting to do any of the following with engine(s) operating will cause
invalid/erroneous engine indications, i.e., low EPR due to airspeed being inputted. Accomplish
the following with engines not operating.
(1) Connecting a test set that could generate an HP RPM, an LP RPM, or a TGT signal which
would trigger an exceedance recording.
(2) Connecting a pitot static test set, generating 60 knots or greater, and depressing either engine
fire test (engine data) or the APU fire test (APU data) to trigger an exceedance recording.
(3) Connecting a pitot static test set, applying power to all buses, cycling both start valves, and
generating 100 knots or greater. This would trigger an engine trend recording. This task would
require that the FWC memory be checked for an increase in percentage.
Note: Refer to GIV Maintenance Manual Chapter 31-2-4 for procedure.
Q - What is the correct format for the raw data filename when viewed using DOS DIR command?
A - The correct format for a valid (not corrupted) raw data file should be in a date format, i.e.,
October 10, 1991 would be presented as 101091.TL (DL-900 data loader Mod A) or 101091.DAT
(DL-900 data loader Mod B or later). Any other format indicates an incorrectly set EEPROM and
may be a corrupted file. SPZ- 8000 TLM software v. 1.5A or SPZ-8400 TLM software v. 1.0 will
recognize either file extension. (See Note 7.)
Q - We have received converted files from Gulfstream and all that is displayed is an EMPTY BOX
screen and printout. What causes this abnormality?
A - The Empty Box screen and printout is generated when a data file is corrupted and the
conversion program cannot retrieve the data. It may also be caused by an empty file, i.e.,
download did not occur as stated in the Maintenance Manual.
A - Gulfstream has released to the GIV operators a program which will allow downloaded data to
be viewed or printed.
Gulfstream IV Notes 72
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If any additional information is needed on the conversion program or its use, operators may
contact Gulfstream Aerospace Corporation, CMP, M/S D-10, P.O. 2206, Savannah, Georgia
31402-2206; 912- 965-4687 (phone); 912-965-3598 (fax).
If additional information or assistance is needed, operators may contact their area Field Service
Representative, or Gulfstream Technical Operations at 912-965-3247 (phone), 912-965-4184
(fax).
Special Notes
Note 1 - SPZ-8400 FWC - The message "T&L>80%FULL" was added to inform the crew, with
WOW, that the T&L memory was greater than 80% full.
Note 3 - Fixed in -905 FWC Mod U and SPZ-8400 FWCs (both the corrupted EEPROM problem
and wraparound >100%).
Note 6 - The SPZ-8000 Mod U and SPZ-8400 FWCs activate a red "Engine Exceedance"
message that warns the pilot of an approaching exceedance condition. The message
"Exceedance Record" is displayed when the exceedance occurs and is recorded.
Note 7 - Gulfstream added reference to decode program that recognizes both .TL and .DAT file
extensions.
The following are known discrepancies with the SPZ-8400 Trend and Limit function. Gulfstream
and Honeywell are working together to resolve the conditions.
The following information about the SPZ-8000 FWC 7007484-905 upgrade Mod U will be added
to GIV Maintenance Manual Chapter 31.
A modification has been incorporated to this unit which changes the engine exceedance message
logic.
Modification "U" adds a red "ENGINE EXCEEDANCE" message designed to warn the pilot of an
approaching engine exceedance condition. If no action is taken and the exceedance occurs, then
a blue "EXCEEDANCE RECORD" message is displayed and the exceedance is recorded in the
Fault Warning Computer. See the following table for the new message logic.
Gulfstream IV Notes 73
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Note: This message is displayed when the exceedance occurs. This message replaced the blue
"ENGINE EXCEEDANCE" message in non-Mod U units.
• APU trends are now recorded like the SPZ-8400. In particular, the recording is triggered on APU
RPMs passing 95%. The START VALVE OPEN trigger was eliminated to reduce the likelihood
of trend/limit recording during periods of marginal aircraft power (and subsequent corruption of
the T&L storage device).
• Corrected problem where intermittently the Trend & Limit data would become corrupted. This
was due to when the T&L storage device header was updated. The header is now updated
subsequent to each record event.
• Corrected a problem where the wraparound flag was not set properly. This will allow the T&L
recording to go above 100% without data corruption.
• A fix was incorporated to address the intermittent Red-X problem.
Several new GIV operators have experienced engine exceedances and had questions about
what recording and maintenance should be done. This article, updated from Gulfstream IV
Service News 92-1, provides information on the types of exceedances, general system operation,
and what should be done after an exceedance. Some of the information presented can be found
in GIV Maintenance Manual Chapter 31-2-4.
SPZ-8000 Pre-Mod U
SPZ-8000 Mod U
SPZ-8400
The SPZ-8000 Fault Warning Computer (FWC) and SPZ-8400 FWC systems provide amber and
red engine indications for the engine parameters. On the SPZ-8000 FWC (pre-mod "U") system,
it is imperative that the pilots and ground crew monitor the engine parameters to prevent an
exceedance from being recorded. There is no message to alert the crew of an impending
recording. The SPZ-8000 FWC (mod U) and the SPZ-8400 FWC provide a red ENGINE
EXCEEDANCE message to the Engine Instrument and Crew Advisory System (EICAS) display
unit when any of the above engine parameters (not time frame) have been exceeded to provide
the crew adequate time to reduce power and avoid an exceedance recording. This message will
be displayed as long as the engine parameter(s) remain(s) in the exceedance range.
The SPZ-8000 FWC (pre-mod U) will send a blue ENGINE EXCEEDANCE message to the
EICAS display unit when any of the above exceedance parameters and time frame have been
fully recognized. The SPZ-8000 FWC (mod U) and the SPZ-8400 FWC will send a blue
EXCEEDANCE RECORD message to the EICAS display unit when any of the above exceedance
parameters and time frame have been fully recognized. These messages will flash for five
seconds, then will be displayed for five seconds and will not be repeated until the exceedance
has been disabled and another exceedance has been recognized. It is the responsibility of the
pilot (or ground crew in the case of an exceedance during a ground run) to visually identify the
engine exceedance through cockpit indications and take appropriate action to resolve the
condition. In most cases, this would require reducing power to an acceptable level at or below the
exceedance recording disable point.
The SPZ-8000 FWC (pre-mod and mod U) will send a blue ENG EXCEED RECORD message to
the EICAS display unit when the exceedance has been disabled. This message will flash for five
seconds, then will be displayed for five seconds and will not be repeated until another
exceedance has been recorded. After the exceedance has been disabled, the EICAS
EXCEEDANCE PAGE should be brought up. All data on this page should be written down and
given to maintenance personnel for appropriate action. This information is from the FWC volatile
Gulfstream IV Notes 76
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memory and is not available if a power transfer occurs after the exceedance. If this data is not
gathered, maintenance personnel should be informed of the display, and an FWC download
would be required to access the exceedance data. The Max-Time provided on the EICAS
EXCEEDANCE PAGE is NOT the time that will be used for determining maintenance
requirements (see the following section on this subject). MAINTENANCE WILL BE REQUIRED
whenever the ENGINE EXCEEDANCE or EXCEEDANCE RECORD message is displayed,
except when the Engine Fire Test, the APU Fire Test, or Snapshot switch is activated in-flight.
It is possible to have several exceedances occur at one time; however, the first exceedance
recognized will take precedence. If any other exceedance is still present when the first
exceedance is disabled, it will then be recognized. The FWC volatile memory will retain only the
last exceedance experienced; the non-volatile memory will retain all exceedances that occurred
on the aircraft. The non-volatile memory can only be accessed by doing an FWC download and
data file conversion.
Maintenance Required after Exceedance Message Is Displayed
After a pilot (or ground crew) reports an engine exceedance, all available engine information must
be obtained in order to do the appropriate maintenance. MAINTENANCE WILL BE REQUIRED
when the ENGINE EXCEEDANCE or EXCEEDANCE RECORD message is displayed, except
when the Engine Fire Test, the APU Fire Test, or Snapshot switch is activated in-flight. The
information may be obtained from the pilot (or ground crew) if he or she was able to access the
FWC volatile memory through the EICAS EXCEEDANCE PAGE. If the EICAS EXCEEDANCE
PAGE information is not available, the FWC(s) must be downloaded and the data files converted
in order to obtain the needed information. Using the EICAS EXCEEDANCE PAGE information will
allow appropriate maintenance to be done; however, the information from the downloaded and
converted FWC data file will allow a more detailed analysis of the exceedance. This is
accomplished through the 25-second recording/printout available from the FWC non-volatile
memory. The following list gives the minimum engine data required for proper maintenance:
Please note that the MAX-TIME provided on the EICAS EXCEEDANCE PAGE is NOT the time
which will be used for determining the required maintenance. Only the Max-Time provided on the
SPZ-8400 downloaded converted data file printout provides the "Total Time" of an exceedance.
The total time of the exceedance must be calculated by adding the FWC Recognition Time (time
which is used to monitor and enable the exceedance) to the Max-Time (whether from either
EICAS display or the SPZ-8000 converted data file printout).
Since it is possible to have several exceedances occur at one time, the data from both engines
should be reviewed whenever an exceedance is reported.
When all the data has been gathered, Rolls-Royce Tay Maintenance Manual Chapter 71 must be
consulted to get the correct maintenance procedure for the exceedance experienced/reported. In
the case of an engine fire, technicians must determine whether or not an actual fire occurred. If a
fire did not occur, maintenance should be done on the detection system. If a fire did occur,
appropriate maintenance on the system that caused the fire should be done. In each case, if the
fire bottle was discharged, appropriate cleanup measures must be taken (refer to TAY
Maintenance Manual Chapter 71).
(GAC Service News -- July - August - September 1997)
Gulfstream IV Notes 77
Revision 2-98 Avionics
The operator in the current event replaced the unit, and they have not had the problem since.
Mod “D” is the requirement for the EMI protection.
(GAC Breakfast Minutes – 9/1/98)
We have had several inquiries from operators concerning the Auxiliary Power Unit (APU) Exhaust
Gas Temperature (EGT) EXCEEDANCE message being displayed on the Crew Alerting System
(CAS) when APU air is initially selected on or during main engine start. This is a nuisance
message generated by a 680° trigger in the software for the Honeywell fault warning computers.
It is not unusual to see an EGT in excess of 680° for less than 10 seconds when loading the APU
or starting engines and this is not an actual exceedance. This item is on the list for software
update and should be corrected during the next software revision.
(GAC Breakfast Minutes – 3/10/98)
Don't chase the amber messages -- the cause is the failed DADC (blue message).
Autopilot
Autothrottles
Flight director
DADC MISCOMPARE
Each FMS will auto switch to the other DADC if its own fails outright
A DADC miscompare will occur if the DADC is good but is receiving bad info due to
clogged pitot-static lines
No autoswitching will occur since the system does not know which DADC is bad
Compare DADC instruments against backup instruments -- identify the bad one
Check: Altimeter
VSI
A/S
GAC recommends that the standby altimeter be set to match the pilots altimeter's
altitude, not 29.92 above Transition Level.
Set the standby A/S indicator speed bug to match airspeed on pilot's A/S indicator
Pull CB for bad DADC (will force the FMS to auto switch)
If this isn't done, the following will be lost as long as the Miscompare Light is
illuminated:
A/P
Yaw Damp
Mach Trim
SPZ-8000: Must select the "FLT REF" button on the Flight Guidance Control Panel to
the side with the functioning DADC ("R" or "L") to regain the Altitude Preselect
function.
SPZ-8400: The Altitude Preselect will automatically work off of the selected DADC.
PITOT-STATIC SYSTEM
We recently had a GIV experience erratic airspeed and altitude readouts on both primary
flight displays (PFDs) during climbout. The aircraft returned to base (RTB) and made an
uneventful landing.
Gulfstream IV Notes 79
Revision 2-98 Avionics
The subsequent inspection found that the static ports were clogged with bugs or other
kinds of debris. The system was purged, and the aircraft was returned to service. There
was nothing else noteworthy about this event.
Another aircraft had a similar incident with the safety valve ambient line. We suggest that
on preflight you take an extra minute to look at the static ports/lines.
(GAC Breakfast Minutes – (01/20/98 )
A GIV aircraft had recently been through maintenance. Technicians noted that when they spun
the altitude preselect knob on the flight guidance panel (FGP) it would change on the primary
flight display (PFD), but it would not show anything but “9999” on the FGP.
When you turn the altitude preselect knob, you are actually turning a three-wire tach—input to
both digital air data computers (DADCs). If you are coupled to the no. 1 side, you are using the
no. 1 DADC. The no. 1 DADC puts that preselected altitude on the avionics standard
communication bus (ASCB), which transmits it to the symbol generators and the flight guidance
computers (FGCs). The information was getting from the FGP down to the DADC, which was
putting it on the bus, and the symbol generators were putting it on the PFD, and the altitude
changes could be seen on the PFDs.
What was wrong was that the FGC was not putting it on the FGP, because the displays in the
cockpit did not show a static air temperature SAT) or a true air speed (TAS) indication –they were
dashed out (----). The SAT and TAS indications displaying dashes show you do not have valid
true air temperature (TAT) input to the DADC. Without TAT into the DADC, it will not compute
SAT or TAS and without those the FGP cannot do the altitude preselect, resulting in it presenting
9999.
We found out that while the aircraft was in maintenance, someone had pulled the cheek panel
and disconnected the Rosemount probe. We suggest you always look at the other indications.
There is a lot of information available in the cockpit.
(GAC Breakfast Minutes – 7/7/98)
ENGINE SYNCH
MODES:
Deselect A/T
Engage LP or HP synch
Manually set power levers to displayed power required (green carrot)
SPZ-8400
Incorporated on SN 1253 + subs (GIV SP).
FLIGHT DIRECTOR
SPEED SCHEDULES
To lock current indicated airspeed into the speed bug, push the A/S/Mach button on the
FGCP twice. Speed bug will slave to current airspeed.
During taxi, leave radar in standby until parked (instead of turning off)
An aircrew landed their GIV with both radar controllers in the Weather (WX) mode. The radar
automatically went to Forced Standby (FSBY) upon landing as designed. As they taxied the
aircraft onto their ramp, the copilot selected his radar controller to Standby (STBY). Shortly
afterwards, the pilot noticed that the radar was in the WX mode again and transmitting. This was
an unsafe condition for ground crews working close to the nose of the aircraft, and it prompted
the pilot to call Honeywell. We would like to point out the differences in Forced Standby operation
in the different radar systems.
Forced Standby places a radar in a standby mode that prevents the radar from transmitting and,
therefore, exposing ground personnel to radiation. Aircrews should be familiar with the specific
operation of their aircraft’s system to prevent harm to ground personnel. The Gulfstream IV
Airplane Flight Manual calls for BOTH controllers to be placed to STBY after landing. Although
Honeywell addresses the situation this aircrew encountered in Honeywell’s Pilot’s Manual, they
will review the manual to ensure the present information is adequate.
(GAC Breakfast Minutes – (08/12/97 )
Gulfstream IV Notes 82
Revision 2-98 Avionics
New GPWS being developed that will have a look forward capability
Uses a terrain model contained in a database along with GPS positional inputs to display
and warn of nearby high terrain.
Today’s technical update included a video about AlliedSignal’s Enhanced Ground Proximity
Warning System (GPWS). Randy was introduced to Enhanced GPWS a little over a year ago
when he had the opportunity to test fly it on a GIV trip to Asheville, North Carolina. Those of you
who have flown into Asheville are aware of the terrain encountered during approach. The flight
crew could easily maintain situational awareness of the terrain, relative to the approach.
“It is probably one of the most impressive safety features that has been added to an airplane in
some time. Its value is increased pilot situational awareness. When you fly this system, you have
a very graphic display of the terrain around you and where to maneuver to avoid the threat, both
vertically and laterally,” Randy said. The benefit we see in Enhanced GPWS is when you are
going into a strange airfield where the terrain is a consideration. Couple this with the approach
overlays and Gulfstream saw a safety feature that we want in our aircraft. Enhanced GPWS will
be standard equipment on the GV when it enters service, and will also be an option on the GIV
and GIV-SP aircraft.
Controlled Flight Into Terrain (CFIT) remains the single largest threat to the
world’s transport and corporate aircraft. To this challenge, AlliedSignal now
introduces a new level of technology, a new generation of GPWS -- the
Gulfstream IV Notes 83
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Two new features of the Enhanced GPWS are the terrain clearance floor and the
terrain display system.
Terrain Clearance Floor -- The terrain clearance floor is designed to alert pilots to
a possible premature descent during non-precision approaches. Using runway
position data, a protective floor is constructed by Enhanced GPWS around the
airport. The terrain clearance floor begins roughly ½ mile from the runway and
climbs with respect to terrain at approximately 100 feet per mile until reaching
500 feet above ground level, some five nautical miles from the airport. The floor
maintains this 500-foot relationship with terrain until reaching 12 nautical miles
from the airport. The terrain clearance floor increases again at 100 feet per mile
until reaching 800 feet above ground level at 15 miles from the airport. The 800-
foot floor is then maintained to a distance of 25 nautical miles from the airport.
This construction provides alerts during long, low approaches, while avoiding any
unwanted alerts along a normal 3° descent flight path.
• Light-density green dots indicate terrain 1,000-2,000 feet below the aircraft’s
current altitude.
• Medium-density green dots indicate terrain at a safe altitude below the aircraft,
down to 1,000 feet below.
• Medium-density yellow dots indicate terrain from approximately 500 feet below
the aircraft’s altitude, depending on phase of flight, up to 1,000 feet above the
aircraft.
• High-density yellow dots indicate terrain 1,000-2,000 feet above the aircraft.
• High-density red dots indicate terrain 2,000 feet or more above the aircraft’s
current altitude.
Depending on aircraft type, the pilot will be able to select either the weather radar
or the terrain display as desired throughout a flight. Should the terrain display be
de-selected when a terrain threat is encountered, the display can be configured
to pop up automatically, display the terrain threat, and give the voice alert
“Caution Terrain!”
The Enhanced GPWS terrain display will be fully integrated and prioritized with
other alert and warning functions on the aircraft such as storm warning, predicted
wind shear warnings, current GPWS warnings, and TCAS advisories. A
capability is also being developed to support presentation and alerting for
significant man-made obstacles. This is an important part of Enhanced GPWS.
An example might be an unusually tall radio tower that penetrates the limits of
the terrain clearance floor.
The video then showed a re-creation, by AlliedSignal’s flight test aircraft equipped with Enhanced
GPWS, of two incidents where aircraft were within seconds of a CFIT situation. In both re-
creations, Enhanced GPWS gave much longer warning times and greatly increased situational
awareness over the standard GPWS Mode II equipment.
AlliedSignal’s Enhanced GPWS is the most effective and advanced technology available to
reduce the threat of CFIT. Enhanced GPWS is now available for original installation or as a
replacement for the Mark V GPWS. In early 1997, Enhanced GPWS will be available as a direct
replacement for the Mark VII GPWS.
Two GIV Supplemental Type Certificates (STCs) are now available for installation of
AlliedSignal’s Enhanced Ground Proximity Warning System (GPWS) with Windshear. STC
Gulfstream IV Notes 85
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ST01445AT-D is for aircraft with the SPZ-8000 Flight Management System (FMS). STC
ST01457AT-D is for aircraft with the SPZ-8400 FMS. Enhanced GPWS incorporates a worldwide
terrain database, a runway database, and aircraft position supplied by Global Positioning System
(GPS) and FMS equipment onboard the aircraft. Together these enhancements provide
substantial new capability to reduce the possibility of Controlled Flight Into Terrain (CFIT).
(GAC Breakfast Minutes – 09/16/97)
Some GIV aircraft are equipped with the enhanced ground proximity warning system (EGPWS).
We have had a few reports that involve a flight crew member turning on the weather radar, then
getting the green icon on the NAV display; then turning the EGPWS on; then turning the weather
radar off. When this scenario happens, the green icon stays illuminated on the NAV display. This
is a known software problem that Honeywell is addressing.
How to Prevent Erroneous Weather Radar Fail Message on Aircraft with EGPWS
On GIV aircraft equipped with an Enhanced Ground Proximity Warning System (EGPWS), there
is a known erroneous message that occurs during the operation of the Honeywell weather radar.
If the weather radar is operating and the on-side display controller’s map menu item is “selected”
or “boxed” in the “GPWS” and then unboxed, an erroneous weather radar “Fail” message will
appear on both navigation (NAV) displays, tubes 2 and 5. The “Fail” message will remain
illuminated until both weather radar controllers are cycled “off,” and then back “on” to the desired
radar-operating mode. This will also happen if the automatic “pop-up” function triggers the
EGPWS. The radar is still working, but it is a little confused with all the extra screen painting.
By using the following work around procedure, you can prevent the nuisance messages until our
engineers correct the problem. Before deselecting (unboxing) on a display controller’s map menu,
ensure that the on-side weather radar controller is switched to STBY (standby). After deselecting
the “GPWS,” the weather radar may be selected to any desired mode. This keeps you from
cycling the radar off, then back on, and having to wait for the radar time out sequence, before the
radar starts working again.
We have many of these installations out in the field and this is the first we have heard of this. If
you have experienced an incident similar to this in your aircraft, please contact Technical
Operations at 912-965-4808 (phone) or 912-965-4184 (fax).
(GAC Breakfast Minutes – 7/28/98)
A GIV, which had just gone into operation, experienced during instrument landing system (ILS)
approaches the flight management system (FMS) control display unit (CDU) would not tune the
Gulfstream IV Notes 86
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RTUs. The frequency would be entered into the CDU and would display on the RTU, but would
stay there for a few seconds and then revert to the previous frequency.
When first reported, the technician indicated that the event happened only on one side. When
rechecked for more information, the problem was found to occur on both CDUs and both RTUs.
To get our facts together we talked to Honeywell, who indicated they had seen a problem similar
to this one before that had to do with the configuration set-up with the RTUs.
On the RTU, if you simultaneously depress the top two buttons on each side and the lower right
button, the systems configuration page will display. This will show the set up for the number one
and the number two RTUs.
If you look at line two, it shows CONFIGURATION CODES; under that are codes for RTU1 and
RTU2. On the GV RTU 14 digits will display. These are hexadecimal and represent the number of
VHF comms, the VHF comm frequencies (extended or short-range), DME, ADFs, FMS, and
every navigational aide installed. If there is a mismatch between the two codes, a configuration
error will display on your aircraft’s RTU. The display indicates that the two RTUs are not in sync.
One catch, and what was the case with this event, is that if a wrong code is entered in both
RTUs, or if you crossload the wrong code, you will not get the configuration error (because the
two codes match). If the codes are not appropriate for your particular aircraft, but are in
agreement with each other, then you will not get a configuration error.
With the field service representative and operator on site, we relayed to them the procedures for
accessing the configuration code. They found that both codes were the same, but digit 12 was a
five (indicating per the set-up manual a Collins/GNS/GNX-type FMS). The proper twelfth digit of
the code for a GV (indicating a Honeywell FMS) should be a three.
You can use several methods to update the code. In this situation, the codes had to be manually
set up using the MANUAL CONFIG SETUP and the SCROLL WITH TUNE KNOBS from the
system config page. If you are installing an RTU and have entered the wrong code, you can
restore the last configuration. If you are putting in a unit just received from supply, and the other
unit is already set up, you can use a crossload. You may crossload RTU1 to RTU2 or vice versa.
Note that lines 5 and 6 of the system configuration display show UPDATE RTU1 to RTU2
(RTU1®RTU2) or RTU2 to RTU1 (RTU1¬RTU2).
We suggest that if your aircraft has RTUs or they are installed later on, that once they are
configured, you write down your configuration codes and put them where pilots and maintenance
personnel can reference them when needed. This aircraft had only been in operation for two
weeks. When it left the factory everything worked normally, but someone changed the code. To
ensure this does not happen to you, have the proper code available for reference.
(GAC Breakfast Minutes – 7/7/98)
Gulfstream IV Notes 87
Revision 2-98 Avionics
The Problem - Approximately 20 years ago, pilots began noticing that they could hear FM
broadcasts over the Morse code identifiers for ILS approaches at European airports. The signal
from high-powered FM stations near airports was bleeding into the ILS frequency. This can
happen since the top of the FM radio station frequency band butts the bottom of the aeronautical
VHF band. As FM broadcasters increased the station power output, the problem became more
prevalent. This has not been a problem in the US, since the Federal Communications
Commission will not allow higher power FM transmitters to be built close enough to an airport to
cause interference.
The Solution - The solution was to tighten the frequency selection standards of VHF aircraft nav/
comm receivers. ICAO (International Civil Aviation an Organization) developed the tighter
specifications but it is up to the individual European countries to adopt the standards and phase
them in. That is in process today.
The Schedule - Most European countries involved are phasing in the tighter standards in
navigation equipment first and in the communication equipment at a later date. The reasoning
behind this is that the navigation frequencies are closer to the FM radio band and suffer the
highest interference. The communications equipment is phased in at a later date so other
upgrades for that band (i.e., “triple-split frequencies”) can also be addressed in conjunction with
the tighter selection standards.
The deadlines for FM Immunity (in European countries) can be summarized as follows: • New
Equipment - All new VHF navigation and communications equipment in Europe was required to
be in FM immunity compliance by January 1, 1996.
Operators of non-ICAO nation aircraft should ensure that the proper service bulletins are
incorporated on equipment installed in 1995 or 1996.
• Existing VHF Navigation Systems - Most European countries will require existing VHF
navigation systems to be in FM immunity compliance by January 1, 1998.
• Existing VHF Communication Systems - Most European countries will require existing VHF
communication systems to be in FM immunity compliance by January 1, 1999
• Mandatory for All Operators - By January 1, 2001, all VHF navigation and communication
systems operating in all European countries must have the tighter frequency selection standards.
The Fixes - The following list includes the typical navigation and communications receivers for
Gulfstream aircraft. Collins Collins Navigation Receivers Service Bulletin
VIR-30 S/B 20
VIR-31 S/B 14
VIR-32 S/B 23
VIR-432 S/B 9
VIR-433 All units comply VHF Collins Comm Transceivers Service Bulletin
VHF-20 S/B 13
VHF-21 S/B 21
Gulfstream IV Notes 88
Revision 2-98 Avionics
VHF-22 S/B 21
VHF-422 S/B 12
If your equipment does not meet the latest modification standard, additional bulletins may be
required to bring the equipment up to the correct service bulletin level before adding the FM
immunity modification.
If this list does not include a VHF receiver that is on your aircraft, or if you need the compliance
schedule for a specific European country, contact the Avionics Group in Technical Services at
912-965-3241 (phone) or 912-965-4184 (fax).
A - The GIV Gables control heads will not be affected by the FM immunity program. However,
they will be a part of the new 8.33 Khz spacing (triple-channel split) requirements. The control
head will conform to the change by dropping the 100s digit and moving all other digits one space
to the left (121.50 will become 21.500). A software change will also be required.
The conclusion was fully supported by the aircraft operators and representatives, who, however,
stressed that this low rate of equipage was not due to the aircraft operators reluctance to meet
the requirement. Rather, in most cases, aircraft operators saw their carefully set up plans being
invalidated by circumstances quite beyond their control (non-availability of hardware, certification
difficulties, unexpected EMI, etc.). The ACG has decided that a new deadline will be determined
at their next meeting in the second week of July 1998.
For details on the delay of the 8.33 kHz spacing implementation, visit the following section of the
IATA web site: http://www.iata.org/8.33/news1.htm. The site provides a detailed summary of the
ACG meeting findings, some “What happens if…” scenarios, and contacts (one for how to obtain
a copy of The 8.33 kHz Implementation Plan and/or The 8.33 kHz User Guide).
Background—The “Plan for the 8.33 kHz Channel Spacing Implementation in Europe" was
developed by EUROCONTROL. Endorsed in November 1996 by The European Air Navigation
Planning Group (EANPG), the plan stated that the carriage and operation of 8.33 kHz channel
spacing capable radio communication equipment was to become mandatory in the International
Civil Aviation Organization (ICAO) EUR Region on 1 January 1999 for flights above FL245
generally, and for flights above FL195 over France.
Gulfstream IV Notes 89
Revision 2-98 Avionics
States that will initially implement 8.33 kHz channel spacing operations are: Austria, Belgium,
France, Germany, Luxembourg, the Netherlands, Switzerland, and the United Kingdom.
The United States has no formal plan for implementation at this time and is unlikely to require
compliance in the foreseeable future.
This subject will be addressed at a Customer Breakfast meeting and Breakfast Minutes following
the announcement of the new implementation deadline.
(GAC Breakfast Minutes – 6/16/98)
Monitor the International Air Transport Association (IATA) Web site for news on the 8.33 spacing
issue. Go to www.iata.org/8.33 (ref. 6/16/98 Breakfast Minutes).
(GAC Breakfast Minutes – 7/28/98)
Gables modifications to improve bus timing between the VHF/NAV control heads and their
respective transceivers are being finalized. Earliest availability for production and service
incorporation is estimated at 3rd Qtr. 1997.
VHF - Gables has proposed a VHF control head software mod to correct an intermittent display of
the 121.50 MHz frequency. During a power interrupt or when the 429 data bus processor resets
after self-test (or from EMI), the control head briefly displays “121.50.” The transceiver transmits a
valid 121.50 to the control head during the wake-up period after the unit is turned on. Currently,
the control head accepts and displays a valid 121.50. When the transceiver catches up to the
control head, the control head displays the previous valid frequency. The proposed software mod
will let the unit ignore the first valid frequency for 3.5 seconds and eliminate intermittent operation.
Nav - Following a power interrupt, with the system in the remote tune enable mode, the Nav
control head displays “F---,” indicating no data is being received. During the wake-up period, the
transceiver sends “100-NCD” - a burst tune stating no control data. The control head bursts the
last valid frequency. The transceiver takes too long to accept the valid frequency from the control
head and to echo it back to the control head.
The proposed software modification will allow the transceiver sufficient time to echo the last valid
frequency sent by the NAV control head. GIV - Gables Control Head Modified for 8.33 kHz
Spacing Awaits FAA Approval Gulfstream has reviewed a Gables control head that will conform
to the upcoming European 8.33 kHz VHF communication frequency spacing requirement. The
proposed unit drops the 100s digit and moves all other digits one space to the left, e.g., 121.50
becomes 21.500.
A software change will also be required. This proposed modification is awaiting FAA approval.
ICAO (International Civil Aviation Organization) has granted an extension until January 1, 1999,
for mandatory implementation of the 8.33 KHz spacing.
(Editor’s Note: An article on the 8.33 kHz spacing is forthcoming in Service News 97-2.)
The new Gables control head is similar in appearance to the old control head, with the exception
of the toggle switch. The toggle switch, which used to select 121.5, now toggles between the
standard 25kHz spacing to the 8.33kHz spacing. Digits move one space left for 8.33kHz tuning.
Anticipated approval is first quarter of 1998.
It is important to reiterate that if you want to do remote tuning with the flight management system
(FMS) to this unit, you need the NZ-2000 5.0 mod.
Gulfstream IV Notes 90
Revision 2-98 Avionics
The new Gables control head is similar in appearance to the old control head, with the exception
of the toggle switch. The switch, which used to select 121.5 kHz, now toggles between the
standard 25 kHz spacing and the 8.33 kHz spacing. Digits move one space left for 8.33 kHz
tuning.
(GAC Breakfast Minutes – 5/19/98)
8.33 kHz Tuning Via the FMS CDU
In order to tune 8.33 KHz via the FMS CDU, an FMS software modification is required. NZ5.0,
and later software versions, for the NZ-2000/IC-800 platforms, will support 8.33 KHz tuning. Older
hardware platforms (NZ-9XX/8XX/6XX) will not be updated to support this functionality.
(Honeywell FMS Technical Newsletter – September 1998)
HF COMMUNICATIONS RADIOS
This year has been a particularly bad year for high frequency (HF) radios. A combination of
sunspot activity, meteor showers, El Nino, and just generally bad atmospheric conditions have
caused some operators to be concerned about their overseas HF operational capabilities.
Before you doubt your HF radio’s capability or turn to measures like swapping out boxes,
Gulfstream can provide you with several avenues to explore. One is to dial up WWV
(www.ubr.com/clocks/nist/wwv/wwv.html) which broadcasts on 2.5, 5, 10, 15, and 20 MHz to see
what the best frequency is for that day. (Ref. 4/16/96 Breakfast Minutes.)
(GAC Breakfast Minutes – 7/28/98)
TRANSPONDERS
Some GIV aircraft have experienced problems with the transponders dropping off standby and
changing frequencies. Also, some comm radios were dropping off and changing frequency to
121.5 MHz. A GIV aircraft was analyzed by Collins and Gulfstream engineering. They found the
ground points were good; however, the ground wire lengths were too long. This extra wiring acts
Gulfstream IV Notes 91
Revision 2-98 Avionics
like an antenna and picks up “noise.” The best way to attenuate the EMI is to shorten the wiring.
An acceptable length is 6 inches with an allowance up to about 18 inches.
The grounds were localized and the aircraft has been back in service for about a month without
further transponder or comm problems. We have modified other aircraft and no repeat incidence
has been reported. Production engineering is evaluating the modification to see where changes
may be needed.
TCAS SYSTEM
GIV TCAS is heat sensitive -- needs good cooling
HUD
The following information about Head Up Display is taken from a recent Gulfstream press
release.
A new Head Up Display (HUD) with Enhanced Vision Systems (EVS) is being readied as an
option for the Gulfstream IV-SP and Gulfstream V aircraft. The HUD will display the runway
image for pilots flying in bad weather - even when conditions such as fog, smoke, or haze limit
visibility. What the pilots actually will be viewing is the Honeywell/GEC Marconi HUD 2020, which
incorporates a transparent screen or “combiner” to display computerized optics in a picture format
that outlines the runway, and provides a glide path, center line, altitude, air speed, aircraft flight
path, and flight director - all that is needed to land the plane.
The HUD provides a “conformal picture,” meaning the images on the combining glass relate to
the real world. It allows lower landing minimums and is particularly useful as pilots make the
transition from an instrument approach to visual conditions. It also provides instant recognition of
windshear conditions and guidance to optimum recovery.
“The advantage is that the image the pilot sees overlies the landing runway so he sees a scene
that is very much like the visual landing scene,” said Bob Morris, HUD/EVS Program Manager at
Gulfstream. “The pilot’s ability to generate a visual glide path and continually assess his position
relative to the runway is a tremendous improvement in safety when approaching some airports at
night and in low visibility situations.”
When combined with an Enhanced Vision Sensor such as an infra red detector, the HUD can
significantly lower landing minimums at many airports while improving the pilot’s ability to “see”
the outside scene in all weather and darkness conditions.
Certification for Category II operations is expected later this year along with the demonstration of
EVS capability. Certification of the Enhanced Vision capability is expected in 1997.
"The Gulfstream IV-SP will be the first business aircraft to incorporate Enhanced Vision
technology, keeping it on the leading edge of technology," Morris said. “This is a pace-setting
effort by us,” Morris said, noting the option is also being offered on the new Gulfstream V, the
world’s first ultra-long-range, large-cabin business jet. Nearly half of the Gulfstream V customers
have indicated they want the HUD and EVS capability. They want the ability to safely lower the
landing minimums at the airports they frequently use. EVS incorporates sensors so pilots can
gauge the runway environment on a HUD before actually seeing it. Infra red and millimeter wave
radar sensors are being tested by several sensor manufacturers.
Gulfstream has been evaluating EVS sensor performance and has selected Kollsman, Inc., of
Merrimack, New Hampshire, to produce an infra red system for the Gulfstream IV-SP and
Gulfstream V, according to Morris. A prototype system could be operating later this year.
“About 65 flight tests of the HUD involving more than 40 pilots have been conducted already, and
we’re getting very precise landing guidance, including guidance during the flare,” Morris said.
Gulfstream IV Notes 93
Revision 2-98 Avionics
Unique to Honeywell’s system for the GIV-SP and GV is a pitch limit indicator that gives pilots
good low- speed awareness when they are approaching a stall situation. It also provides valuable
information for windshear recovery guidance and enhanced altitude awareness cues to alert
pilots.
(GAC Service News -- July - August - September 1996)
There is continued interest in the effect of the year 2000 on various computer systems. As a
result, we are providing here in the Breakfast Minutes the answer to the following question asked
in the 1997 Workshop GIV session concerning Honeywell products.
Question: What is the effect of the transition at 1 January 2000 on the operation of existing
Honeywell products?
Answer: LASEREF, GNSSU, and Air Data Computers will see no effect of the year 2000.
For reference, the only Honeywell product that will exhibit problems with dates is the 2-channel
GPSSU HG2021AB01. This will not handle the GPS week rollover. The GPS week rollover is in
1999 and has nothing to do with the year 2000. The week rollover is because of the GPS week
counter being 1024 weeks from the beginning of GPS (around 1980). Newer GPS units account
for this and will set another bit internally to indicate that we will be in the second 1024 week
period.
The following text is from a Honeywell document which addresses the effect of the year 2000
transition on their existing FMS products.
“The FMS Product Team has investigated the effect of the transition at 1 Jan 2000 on the
operation of our existing products. Following are the results of this investigation.
“In general, the flight management hardware and software will operate through and beyond the
year 2000 transition without interruption. All core functionality, including flight planning,
navigation, and performance, will continue to operate as normal.
“The only detrimental effect of the transition is related to the navigation database. The database
cycle which spans the transition (30 Dec 99 to 26 Jan 00) will be displayed on the CDU IDENT
page as 30 DEC 99 to 26 JAN **. The software currently adds 28 days to the cycle’s start date to
compute the cycle’s ending date. Unfortunately, it does not account for year 99, incorrectly
computing 100, which cannot be displayed in the field provided.
“In addition, the FMS will not automatically select that cycle during its effective period. The result
of this is that, from 30 Dec 99 to 26 Jan 00, both Nav database cycles will be displayed in amber,
and the pilot will be required to manually select the correct cycle.
“We plan to include a software change in all future FMS versions (NZ 5.0 +) to correct this
problem. In addition, all software mods released to previously certified versions will include this
correction. We do not plan to provide any software mods specifically for this problem. As the year
2000 transition approaches, we will determine which FMS versions continue to contain the bug.
At that time, we will send letters to the customers who will be affected describing the problem and
its work-around.”
(GAC Breakfast Minutes – 10/14/97)
Q - What is Gulfstream doing to ensure the Gulfstream fleet does not suffer from any Year 2000
(Y2K) related computer failures?
Gulfstream IV Notes 94
Revision 2-98 Avionics
A - Gulfstream has a dedicated team working this issue. We started in 1994 with our internal
Information Technology (IT) hardware and software data systems. About the middle of 1997, we
began looking at the aircraft systems for GIV and GV production aircraft. Another group is now
looking at post-production equipment installed by Gulfstream at our service or completion
facilities.
We have issued letters to all the authorized facilities in our support network, asking them what
steps they have taken to be in Y2K compliance. We will meet with these facilities on June 5,
following the 1998 Gulfstream Workshop.
We have communicated to around 2,400 suppliers about Y2K compliance. The ultimate objective
is to have satisfaction in our minds that the suppliers’ products are not susceptible to any Y2K
shortcomings nor are there inabilities to support Gulfstream production and in-service aircraft.
Gulfstream will be issuing a Maintenance and Operations Letter this week detailing our efforts.
We will also have a special Y2K presentation at Workshop.
(GAC Breakfast Minutes – 4/7/98)
Gulfstream IV Notes 95
Revision 2-98 Avionics
As of July 1998
1000 Hr.
12 MONTH Removal
RANK NAME REMOVALS Rate
1 Display Unit........................................................211..................1.04
2 WING / TAIL STROBE LIGHT...................................161...................0.99
3 IRU / EMERGENCY BATTERY................................152...................1.87
4 RADAR RCVR/XMIT/ANT.........................................106...................0.67
5 CONTROL DISPLAY UNIT.........................................86...................0.42
16 ATC TRANSPONDER................................................64...................0.39
17 VHF TRANSCEIVER..................................................62...................0.44
18 VSCF ALTERNATOR.................................................60...................0.30
19 APU INLET DOOR ACTUATOR.................................59...................0.36
20 T/R SECONDARY LOCK ACTUATOR.......................59...................0.36
(Taken from Gulfstream Web Site)
Gulfstream Aircraft Services developed the GIV/V Dispatch Critical Component Lists
last year to catalog operator-identified components that either caused a missed mission or
(based on the operator’s perception) had a high probability of affecting the outcome of a
mission. We did not consider the Master Minimum Equipment Lists (MMELs) as criteria
for the list selection. Reports sent in by operators and field service representatives are
collected by Gulfstream Information Services personnel, who compile the information
into a daily Aircraft Status Report. For the Dispatch Critical Component Lists, we looked
at Aircraft Status Reports spanning a 12-18 month period to identify which components
had affected a mission.
The GIV Dispatch Critical Component List total is 18. With each component we are
working with the component supplier to look for potential opportunities for
Gulfstream IV Notes 96
Revision 2-98 Avionics
The lists are fairly dynamic in that when we see improvement, acknowledged through
reports from the field, we revise the list. The Gulfstream management team reviews the
lists monthly to ensure we are maintaining the correct focus and provide us assistance
when we require it.
Gulfstream is putting together the GI, GII, and GIII Dispatch Critical Component Lists. On
completion we will post these lists on the Gulfstream Web site (www.gulfstreamaircraft.com), within
the Customer Services area, in aircraft-specific areas, as we have done with the GIV and GV Dispatch
Critical Component Lists.
With the release of the Joint Aviation Authority (JAA) Temporary Guidance Leaflet No. 2 revision
1, an operator asked Gulfstream whether the production GIV still met basic area navigation
(RNAV) requirements for Europe. Besides providing guidance material for airworthiness approval
and operational criteria for basic RNAV in European airspace, the JAA document also contains
guidance material for using stand-alone Global Positioning System (GPS) equipment for these
operations. The document’s reference to GPS equipment that is not a standard production
installation may have caused a few operators to think that it may now be a requirement. The JAA
leaflet considers existing airworthiness approval standards as providing acceptable means of
compliance. The following FAA Advisory Circulars are listed within the related navigation
documents and are acceptable for basic RNAV operations: AC 90-45A, AC 20-130, AC 20-138,
and AC 25-15. The GIV AFM notes, which appear on page 5-17 for the SPZ-8000 FMS and on
page 5-24K for the SPZ-8400 FMS, state: “Provided the Flight Management System (FMS) is
receiving suitable navigation information from at least one (1) VHF Omni Range/Distance
Measuring Equipment (VOR/DME) or two (2) DMEs, it is approved as an area navigation system
for enroute, terminal, and approach operations in accordance with FAA Advisory Circular No. 20-
130.” As described in the GIV AFM note, the GIV production aircraft comply with basic
requirements and no further documentation is required. Similar wording will be added to the GV
AFM for basic RNAV, and both the GIV AFM and GV AFM will have wording added to address
using GPS.
(GAC Breakfast Minutes – 09/23/97)
Gulfstream IV Notes 98
Revision 2-98 Avionics
Gulfstream IV Notes 1
Revision 2-98 Miscellaneous Systems
On 1156 + Subs -- The door can be closed using the External Door Closing Switch
without first activating the External Battery Switch.
If used in this manner, only battery #2 is used, preserving the capacity of battery #1.
If used after activating the External Battery Switch, both main batteries are used.
If the Main Entry Door fails to retract it may be a switch or an electrical problem. If this
is the problem, the door retraction mechanism can be activated by a mechanical valve just
aft of the door near the Brake Control System (BCS) box.
Note: If the control valve is not returned to the closed position (fully clockwise), the
door, when unlocked, will fall partially open and then stop due to a hydraulic lock. If this
occurs, return the valve to the fully closed position and the door will continue to settle
open normally.
Gulfstream IV Notes 2
Revision 2-98 Miscellaneous Systems
WINDSHIELD CARE
Dave updated the Breakfast audience on the new cabin windows and cockpit windshields being
installed on the GV, compared these with the older model GII/III/IV windows, and gave
maintenance considerations to take for each a/c model.
GIV Windshields
The original GII, GIII, GIV glass windshields have no exterior coating for rain repellent. Some
after-market products have been made available, and PPG recognizes Rain Away® as an
effective product for rain repellent on these earlier windshields.
Recommended cleaning of the older windshields is accomplished using a 50/50 mix of isopropyl
alcohol and water. We have received numerous questions lately concerning use of Methyl Ethyl
Ketone (MEK) on the early aircraft (GII/III/IV) windows; we do not recommend this product.
You should exercise caution when working around GI/GII/GIII/GIV glass windshields; if they get
scratched, cracked, or nicked there is no field repair available for them.
Later GIV (S/N 1320 and sub) and All GV Windshields (1159SCB3102 -11, -12)
The windshields used on the later GIVs and all GVs, which are also the preferred spares and
replacement for GIII and GIV aircraft, have incorporated some significant changes. The most
notable change is the weight reduction—of approximately 8 pounds. Another change is the rain
repellent coating, SurfaceSeal®, which is factory-applied (by PPG).
SurfaceSeal is a thin coating applied to the exterior surface to enhance rain shedding
characteristics. It is imperative that you use extreme caution when working around these
windows, as the SurfaceSeal can be scratched and its effectiveness compromised. Field repairs
are available to reapply the SurfaceSeal. The repair takes up to nine hours to accomplish, and
requires a kit that contains all required materials, including the seal solution and a heat blanket.
The kit is available through Gulfstream or PPG. Along with the nine-hour standard repair kit, a
one-hour repair kit is available for instances where flight schedules dictate a quicker turnaround.
Cleaning of these windows is accomplished using a 50/50 mix of isopropyl alcohol and water.
Again, Gulfstream does not recommend using MEK.
Cabin windows used on the GII, GIII, and GIV aircraft have some special considerations when it
comes to care and cleaning. The assemblies have no external coatings applied and should be
cleaned using a mild detergent or a plastic polishing compound such as Novus® 1 or 2 plastic
polish, if minor scratches—to 0.003 inch deep—are present.
Each aircraft-specific maintenance manual (MM) provides field repairs for surface scratches up to
0.020 inch. The appropriate MM also has repairs for edge defects or chips.
(GAC Breakfast Minutes – 5/19/98)
Gulfstream IV Notes 1
Revision 2-98 Performance
18. PERFORMANCE
INITIAL FLIGHT PLANNING
Initial flight time, fuel burn and maximum initial altitude can be derived from the Twin
Engine Flight Planning chart 1-7 found in the GIV Cruise Control Manual.
With the loss of one of two engines 50% of total power is lost – but 80% of aircraft
performance is lost.
For a 60,000# GIV, a twin engine 20% climb gradient would be reduced to a 4% climb
gradient with an engine loss.
TAKEOFF CONSIDERATIONS
V1 SELECTION CRITERIA
The FMS selects max V1 when not runway limited and moves towards a balanced field
V1 as runway length becomes critical.
V1 Min (80% of VR) -- For slippery runways set V1 to minimum (Allows more stopping
distance)
V1 Max (100% VR) -- For obstacle clearance set V1 to maximum (allows more climb
distance to obstacle from the rotation point). This is used as the default setting by
Honeywell.
Pro's: Maximum time to abort takeoff (with long runways, plenty of stop
distance).
Shortest accelerate-go (takeoff) distance.
Best obstacle clearance (single engine climb out).
Gulfstream IV Notes 2
Revision 2-98 Performance
Con's: Bad for V1 aborts -- higher stopping speed, longer stopping distance
V1MCG – The minimum speed at which you can lose an engine at T/O power and maintain
directional control by rudder alone.
TAKEOFF COMPUTATIONS
Accelerate-Stop Accelerate-Go
Stopway Clearway
500' wide to max distance of 2000'
Overrun* that will support the Hard to find availability
weight of the A/C. Located on Pt 135 airport data
Located on Jepp Chart Must be under the control of the airport
Can use all available Can't use water body unless under airport
control
Slope Slope
Winds Winds
Anti-Ice Anti-Ice
Anti-Skid
Ground Spoilers
* Note: "Overrun" when used on civil fields (non-military) may only refer to a clearway
-- might not bear A/C weight. May not use even as Clearway since the Clearway must be
500' wide and there is no guarantee that the 500' width exists.
Tire speed limitation on takeoff are not a consideration if the airport elevation is below:
Note: Both GAC performance charts and the FMS compute Second Segment Gradient
of 2.4% to 400' AGL.
After 400' AGL performance improves enough to maintain minimum gradient to the
top of the Second Segment at 1500' AGL.
To find the Max TOGW limitation for the required climb gradient:
To find required climb gradient quickly, look on SID for required climb rate versus
airspeed
Under 100kt speed find the feet/NM climb required and divide by 100 to find
required climb gradient
To calculate actual obstacle clearance (as opposed to SID climb gradient) use the distance
from the end of the runway to the obstacle in feet.
The computer automatically factors in the additional distance (if any) between the lift
off point and the end of runway
Add AGL obstacle height to field elevation to obtain the MSL figure for use in the
computer -- enter the MSL figure for the obstacle.
If the obstacle distance is stated as a distance from the runway threshold, subtract the
runway length from the obstacle distance and enter that figure.
Problem: If the runway is not sufficient for takeoff, no V-speeds are presented (Note:
This problem has been solved with the latest performance (PZ) software).
It is possible that runway is sufficient with balanced field numbers but they cannot be
adjusted because they are not displayed.
Solution: Manually enter longer runway length in order to get V-speed computation.
Adjust V-speeds to balanced field numbers.
If resulting runway required is within available runway, box V-speeds and
delete manual runway length entry.
Landing Climb -- Based upon a two engine, flap 39, gear down configuration.
A GIV flight crew reported their aircraft was burning more fuel than when they first began
operating it. Previous investigation into items that would affect fuel burn had not resolved the
problem.
During recent conversations with their area Field Rep and Technical Services, the flight crew
reported they were carrying 3° right rudder trim during takeoff and cruise and removing the trim
during descent or low power settings. The left engine was burning 30 to 40 pounds more fuel per
hour than the right engine. With this information available, the fan air modulating valve was
suspected to be a contributor to the problem.
Technicians checked the fan air valve system for voltage going to the servo torque motor and
found the right side holding steady at approximately 14 volts. A check of the left side found the
voltage starting at 14 volts then degrading to 3.3 volts. When the temp sensors were swapped,
the problem followed the faulty sensor. A new sensor was installed, returning voltage readings to
normal.
The aircraft just returned from an overseas trip with the trim problem resolved and fuel flow
matched.
Comment: With the left fan air valve in a position other than closed, there were never any
complaints of insufficient heat in the cabin.
(GAC Breakfast Minutes – 7/14/98)
access to state-of-the-art PC-based flight planning methods. This will be supported with the ability
to save the resulting flight plan to a disk and then subsequently load the flight plan into the FMS
on-board the aircraft. Jeppesen/Mentor is planning to include this feature in a version of FliteStar,
tentatively referred to as 7.1, targeted for release by NBAA. For additional information, contact
FliteStar Marketing Manager Dan McGaw at (303) 784-4590.
(Honeywell FMS Technical Newsletter – Summer 19970
MISCELLANEOUS
T/O Flaps -- Always use 20o flaps unless 2nd segment limited.
Routine Takeoff -- hold brakes to 1.5 EPR, then set Rated EPR on roll.
Climb Power Setting: Most operators use 650O TGT as target setting.
1 4500 4500
2 3500 3500
3 3000 2700
4 3000 2700
5 ----- 2700
6 ----- 2700
7 ----- 2700
8 ----- 2700
9 ----- 2700
Step Climbs – If the flight duration is less than 6 hours, a step climb will normally not be
required. Initial climb will not be restricted.
FMS Required Fuel Calculation – When entering Performance Initialization, enter zero
fuel to force the FMS to compute required fuel.
Route Planning Assumptions – Use M0.80 and ISA temperatures for general flight
planning.
The North Atlantic and Mid Pacific areas are normally warmer than ISA.
Gulfstream IV Notes 7
Revision 2-98 Performance
VMCG CALCULATIONS
VMCG is nominally set at 111 KT. Actual VMCG runs from 117-119 KT.
The FAA requires a one second recognition time be factored in resulting in reducing the
actual VMCG by 7 KT. (118-7=111 KT)
VMCG is calculated based on zero crosswind. VMCG increases with the crosswind
component. The upwind engine becomes the critical engine.
Pilots should consider using a V1 higher than V1MIN for takeoff (V1MIN = VMCG no wind) in
crosswind conditions to avoid controllability problems if the engine fails at V1.
WHEEL LOADING
GAC considers that the weight at the nosewheel is 2,600 pounds regardless of
fuel/payload loading.
For wheel weight footprint, take the actual or planned gross weight of the aircraft
and subtract 2,600 pounds, then divide by two. This will result in the weight per
main gear.
Example: GIV TOGW - nosewheel loading: 63,000 lbs. - 2,600 = 60,400 lbs
Divide the result by two for a
per-gear loading of: 60,400 2 = 30,200 lbs
Gulfstream IV Notes 8
Revision 2-98 Performance
The ACN/PCN method was adopted some years ago by the International Civil Aviation
Organization (ICAO) as the worldwide standard for reporting pavement strength. This method
supersedes previous methods such as Load Classification Number (LCN) and Load Classification
Group (LCG). ACN is a number that expresses the relative effect of an aircraft on a pavement for
a specified standard subgrade strength. The two pavement types are flexible (asphalt) and rigid
(concrete). The primary input variables are: gross weight, percent load on main wheels, wheel
spacing, and maximum tire pressure. PCN is a number that expresses the bearing strength of a
pavement for unrestricted operations. PCN values are listed in various aeronautical publications
for individual airports. The PCN will be the allowable ACN for a given pavement. An airplane at a
known gross weight and tire pressure can use a pavement without restriction if the ACN is equal
to or less than the published PCN.
(GAC Service News -- April - May - June 1997)
Call airport manager: "Have you had GIV's on your airport/ramp before?"
For an PCN below 15 -- can't operate a Gulfstream onto the runway (45,000 pound limit).
For an PCN above 26 -- can operate a Gulfstream at any weight (75,000 pound limit).
For an PCN between 15 and 26 -- may be able to operate, but must compute on the
ACN/PCN chart that isn't available.
Government airport facilities manual shows weight limitations as: S-80 D-140 DT-210
Gulfstream IV Notes 9
Revision 2-98 Performance
GIV uses the dual wheels category: “D-___”, or in the above example, a max
permissible weight of 140,000 lbs.
Note: Runways weight certified only within the painted sidelines. Taxiways, if certified,
only apply to center of taxiway.
A GIV recently operating at a small midwest US airport sank through the asphalt. The crew was
making a right turn for runway lineup when the right main gear sank into the asphalt runway.
Shortly afterwards, the left main gear began to sink.
This type incident happens infrequently. However, Gulfstream would like to remind our operators
that although the runway length may be capable of handling your aircraft, the runway pavement
may not be capable of handling the aircraft’s weight or ACN (Aircraft Classification Number).
In this case, the aircraft carried 16,000 lbs. of fuel - slightly over half of the wing’s capacity. With
this fuel load, the aircraft’s ACN was 23. The airport runway’s PCN (Pavement Classification
Number) is not known, but the pavement was reported to be only 2-3 inches thick. After the fuel
load had been removed, workers lifted the aircraft using air bags and covered the holes in
cement.
(GAC Breakfast Minutes – 05/20/97)
ASC 061 -- Zero Fuel Weight Increased to 49,000 (From 46,500 Lbs)
Available now
Known as the Saudi ASC. Many of their GIV's have high BOW's. This ASC allows
them to carry a meaningful load.
New landing gear, brakes, wheels, structural support – still a brake-by-wire system, but
utilizing the Dunlop wheels and brakes.
GIV SP
Performance Improvements:
Change Baseline SP
Ramp Weight: +1,400 73,600->75,000
MZFW: +2,500 46,500->49,000
MGLW: +7,500 58,500->66,000
T/O Distance: +210 5,280---> 5,490
Lndg Distance: -180 3,380---> 3,200
Initial Alt: -400 41,500->41,100
Landing Distance is shorter despite heavier landing weight due to factored thrust
reversers.
ASC 320 -- Known as the “Aspen ASC” for SP/ASC 190 Aircraft.
Enhanced landing weight aircraft must currently use Category D for approaches. ASC
installs placard permitting Category C approaches if landing weight not greater than
standard 58,500#.
Covers Enhanced Performance in ASC 190 & ASC 266 modified aircraft
ASC 261 & ASC 350 together are the equivalent of ASC 190
Gulfstream IV Notes 12
Revision 2-98 Performance
ASC 190 & ASC 307 together are the equivalent of a GIV SP (See GIV SP on page 18-?)
GIV OPTIMIZATION
Found in GIV Performance And Operational Data Handout along with the best Rate
of Climb speeds
FUEL LOADS
With full fuel load there will be a decrease of 40 NM range with every 10o c increase
in fuel temperature.
Fuel load varies with fuel grade, temp of fuel, A/C altitude.
Expect about a 1.8% decrease in fuel quantity for every 20 degrees of temp increase (and
visa versa).
Fuel Tankering -- GIV tab data in the GIV Performance and Operational Data handout
Weight Sensitivity -- See Tab Data in the GIV Performance and Operational Data
handout for cost in fuel for extra weight carried
Minimum Time Profile -- High fuel price for small time savings
EARLY DESCENTS
500-1000 lbs of extra fuel in busy terminals for Tay engined aircraft
OIS-2
Advisory data is in compliance with FAA procedures but not FAA approved.
BRAKING EFFECTIVENESS
Information is power and the information now available on the World Wide Web is truly
spectacular. The following is a partial listing of what is available online and free for the
taking. If you don’t see what you are looking for, check one of the web sites below that
is related and more than likcly, there will be a hypertext link (jump button) to the site that
you are seeking. Or do a web search on one of the many web based search services.
Also to be found on the Gulfstream web site): CMP, Manual, and CB Revision Status; and CMP
EDT Downtime Notice. You will be able to enter the “Customer Services” area and link to the
“Publications Support” page or “Computerized Maintenance Program” page for an update.
To access the Service Center regional sales manager information, enter the “Customer Services”
area and link to the “Service Centers” page. Go to the “Aircraft Services Contacts” page to find
the sales manager for your particular area. You will also find 24-hour hotline numbers for Spare
Parts Sales – 1-800-810-GULF(4853) and Technical Services – 1-800-422-5381
Breakfast Minutes Available Via Web Site and E-mail – The weekly Breakfast
Minutes are no longer available by fax and mail subscriptions. The information packed
Minutes are available for reading and download from the Customer Service section of the
Gulfstream Web Site. They are provided in HTML, Acrobat (.pdf) and Microsoft Word
(.doc) formats.
A Breakfast Minutes email subscription option is now available for those who cannot access
Gulfstream’s website. Each issue is sent out as a Microsoft® Word for Windows™ 2.0c document
that is zipped using WinZip 6.0a. E-mail subscribers must have Microsoft Word for Windows 2.0c
or higher and WinZip 6.0a or higher (or a comparable zip utility) to extract the Word document for
viewing or printing. If you have the correct software and would like to begin a Breakfast Minutes
e-mail subscription, send a message stating so to Gary Arms, Editor, Breakfast Minutes at:
gary_arms@mhsmail.gulfaero.com. Please include your name, company, aircraft operated (type
and S/N), and your e-mail address.
Service News Discontinued -- Gulfstream has discontinued publishing the Service News. The last
published quarterly issue was 97-4 October-November-December 1997. More and more information
regarding our operator support has moved to the Gulfstream Web site and we felt this publication had
run its life cycle. Now we can relay information (such as Top 20 Removals and Field Service
contacts) in a more timely manner and you can gain more immediate access to it, while in your home,
office, or away.
Gulfstream IV Notes 2
Revision 2-98 Miscellaneous Information
The Service News Web site now contains the 1995, 1996, and 1997 issues, plus an index. All are in
Adobe™ PDF format.
AvPro Forum -- Visit Gulfstream’s section within CompuServe® Information Service’s Aviation
Professional (AvPro) Forum. You can now type “GO AVIPRO” to access this forum, then look for
the Gulfstream section.
MedAire Inc Internet Web Site -- Gulfstream’s medical consultant, has set up an Internet
web site. You can now use your favorite browser to access information about MedAire’s 24-hour
medical emergency hotline, medical training, first aid and medical kits, travel medicine information
services, defibrillators and defibrillator training, MedLink Inflight, passenger assistance services,
MedLink Worldwide, and MedLink Lifeline. The web site URL is: http:// www.medaire.com. For
more information, contact Gaye Johnson at MedAire, 1301 E. McDowell Rd., Suite 101, Phoenix,
AZ 85006. Telephone: 602-263-7971; fax: 602-252-8404; e-mail: information@medaire.com.
(GAC Breakfast Minutes – 02/18/97)
FlightSafety
AC-U-KWIK ® has introduced a web site which accesses the company's databases.
You'll find the Airport FBO Search, an expansive directory of airports and FBOs that
includes coordinate information, elevation, hundreds of airport diagrams, plus
information on services and hotels. The Air Charter Guide section (also yacht charter)
offers an easy retrieval reference to hundreds of charter operators and brokers throughout
the world. In the Weather Information link, you can get local forecasts for any city in the
US, the latest satellite images, infrared, radar composites, severe storm warnings, and
jetstream information. Also available are 12, 24, 36, and 48-hour aviation forecasts.
Mapquest, a Java applet that allows you to find your way from any location in the U.S. to
any other location, is part of the experimental Global Positioning System.
AOPA -- http://www.aopa.org
Frederick, MD—The on-line edition of AOPA’s Airport Directory is now available free in the
Members Only section of AOPA Online (www.aopa.org). AOPA members can now use the
Internet to search the industry’s most comprehensive listing of airport information.
“With a few simple keystrokes, an AOPA member can get the essential airport information
needed to plan a flight,” said Seth Golbey, AOPA Internet Services managing editor.
The database for AOPA’s Airport Directory Online is constantly updated to ensure the airport
information is the most current and accurate available to AOPA. It includes records for more than
7,500 public and private-use landing facilities; 4,400 FBOs; and some 33,000 on-airport and near-
airport services.
A simple user interface allows an AOPA member to search for airports using a variety of
criteria. For example, a member can obtain a list of all the airports serving a particular city.
Members may search for airports using any combination of airport name, city, state, zip code, or
airport identifier. Other retrievable information includes: safety information, runway length,
communications frequencies, weather contacts, and FBO and facility information.
To access AOPA’s Airport Directory Online, go to the Members Only section of AOPA Online
(www.aopa.org) and click on the “AOPA’s Airport Directory” button. A simple on-line registration is
required for first-time users.
(GAC Breakfast Minutes – 8/11/98)
ARINC -- http://www.arinc.com/
ASRS Reports -- http://www-afo.arc.nasa.gov/ASRS/ASRS.html
Aviation International News – http:// www.ainonline.com
Aviation Week & Space Technology Magazine -- http://www.awgnet.com/
Avweb aviation information website -- http://www.avweb.com/
Bermuda -- www.dca.gov.bm -- Department of Civil Aviation
Business/Commercial Aviation Magazine -- http://www.AWGNET.com/bca/
DOT HAZMAT -- http://hazmat.dot.gov
The Office of Hazardous Materials Safety, which is within the United States Department of
Transportation's Research and Special Programs Administration, is responsible for coordinating a
national safety program for the transportation of hazardous materials by air, rail, highway, and
water. Visit their Web site for information on rules and regulations, international standards,
emergency response, and other related topics of interest
ICAO -- http://www.icao.org/
Jeppesen-Sanderson -- http://www.jeppesen.com/
Jet Aviation -- http://www.jetaviation.com
Jet Professionals -- http://www.jet-professionals.com
Landings – http://www.landings.com
Aviation enthusiasts worldwide have made Landings one of the best aviation directories/info
sources on-line. Landings' directory will connect you to virtually every lift-generating web site on
the net, from airports to flying clubs, organizations and publications to aviation events, home-
building to airlines, and many more. Landings is an active community featuring biweekly news,
professional pilot resources, aviation databases, and expert mediated discussion forums. Among
Landings various databases you will find sophisticated searches of FAA Regulations, Canadian
Regulations, AIM, the Pilot Controller Glossary, Service Difficulty Reports, Airworthiness Alerts,
NTSB Briefs, N Numbers, the FAA Airmen Database, Airmen Knowledge Test Information, and
more.
As one aviation publication commented about Landings: "If you can't find it here, it isn't on the
Web."
(GAC Breakfast Minutes – 4/28/98)
NBAA Air Mail — NBAA Air Mail is a series of e-mail mailing lists, or "users
groups," set aside for collaboration and discussions on topics of interest to business
aircraft operators. Any e-mail message sent to an Air Mail list address is broadcast to
everyone on that list. Through Air Mail, NBAA Members (and employees of Member
companies) can communicate their concerns, questions, gripes, and insights with their
fellow Members on any topic relevant to the group. Best of all, messages posted to
the Air Mail groups will be archived on NBAA's Web Site, creating a living
institutional memory of issues of the day. Web site visitors can read all messages
posted to the Air Mail groups, and can sort messages by date, subject, author, or
thread. It's easy to subscribe to the Air Mail lists, and like NBAA's Web site, Air Mail
is a free service provided to NBAA Members and employees of Member companies.
The URL is http://www.nbaa.org/member/airmail/welcome.htm.
NBAA's Airport Database Has Over 2,500 Reports -- Many years of gathering member reports
have allowed the National Business Aviation Association (NBAA) to create an archive of
information about specific airports around the world. Reports on everything from aviation issues
Gulfstream IV Notes 5
Revision 2-98 Miscellaneous Information
to facilitation and local accommodations are available. There are more than 2,500 airport reports
in the database. Upon query, results are displayed in reverse chronological order, most recent first.
Although primarily international, the database does contain domestic airport reports. Member
companies can query NBAA's airport database at:
http://www.nbaa.org/member/airport/iobsearch.htm.
All submissions, domestic or international, are encouraged. Submissions can be made at:
http://www.nbaa.org/member/airport/enteriob.htm.
Federal Excise Tax Handbook on NBAA Web Site -- The National Business Aviation
Association (NBAA) recently published the 1998 Federal Excise Tax Handbook. This book
explains how the IRS Rules and the FAA Regulations work together. Also, it tells how the federal
excise taxes apply to Part 91 and Part 135 operations. The Federal Excise Tax Handbook is now
posted on NBAA's Web site at http://www.nbaa.org/
member/politics/taxissues/excisebook/welcome.htm. Major headings include: Federal Excise
Taxes on Aviation; Enforcement; State Taxes on Aviation; Related Examples; and IRS Tax Rules
Synopsis. IRS Forms 720 and 8849, and Publication 378 are available in Adobe Acrobat PDF
format.
NTSB -- http://www.ntsb.gov/Aviation/Aviation.htm
Oceanic Operations Information (RNP-10) --
http://www.faa.gov/aua/ipt_prod/oceanic/rnp.htm
Pro Pilot Magazine -- http://www.flightdata.com/propilot/
Related Gulfstream Web Site Directory -- http://home.att.net/~doug.gordon/
RVSM Information -- http://www.arinc.com/Ind_Govt_Srv/RVSM/rvsm.html
Transport Canada –http://www.tc.gc.ca/aviation/
Anyone flying in Canada will find Transport Canada’s Civil Aviation web site helpful. Visit
www.tc.gc.ca/aviation/index.htm for information about safety issues, events, publications, and
regulatory changes. You can also search by branch (General Aviation, Commercial and Business,
Regulatory Services, etc.) or region (Atlantic Region, Quebec Region, Ontario Region, etc.).
Quick Reference topics include Airworthiness Directives, Canadian Aviation Regulations
(CARs), and Master Minimum Equipment List (MMEL). You can also read press releases and
find out more information about Transport Canada’s organization.
(GAC Breakfast Minutes – 4/14/98)
WeatherNet -- http://cirrus.sprl.umich.edu/wxnet
A new approach to locating troubleshooting checklists must be followed when using the
new red FSI/Gulfstream Emergency/Abnormal Checklist because of changes in the
organization of the procedures.
All red warning (urgent) items are located under the Red Warning Messages tab in the
front of the checklist, pages E-1 through E-11. These messages are organized in
alphabetical order as they have been in the past.
The amber messages are now organized by system type such as avionics, electrics,
engines, flight controls, etc beginning on page E-13. The malfunctions that result in an
amber message are grouped at the front of each system type. A failure message such as R
CONV FAN FAIL would be referenced in the front of the ELECTRICS tab area where all
electrics related messages are located. An index is printed on the first page of each
system tab section, referring to the numbered tab within that system area in which the
corrective procedure/checklist may be found.
Blue messages are listed together in a Blue Advisory Messages section starting on page
E-153 of the checklist following the systems malfunctions area. The blue message
section contains a traditional listing of blue messages with associated explanations or
procedures to follow.
For problems that generate just one CAS message, the full corrective procedure will be
covered in the red message tab section or in the amber message section of the respective
system malfunction section. In the case of red warning messages, the procedures are
clearly concluded with the < END > indication or referred to another section for followup
treatment using a go to instruction such as the following example: < GO TO PAGE E-
147; MISC, TAB-3 >.
Some malfunctions either don’t produce a warning message or cause multiple warning
messages associated with other effected equipment and systems. An example of this
would be the failure of a Corrective actions for these malfunctions will be covered in the
Emergency/Abnormal Tab (yellow) behind the Blue Message Section.
If a Note or Caution follows a checklist item, it refers to the preceding item. Read the
Note or Caution before executing the item to which it refers.
A very useful index is included in the back for fast location of a problem. It is divided
into red warning messages, amber caution messages, emergency/abnormal procedures
and blue warning messages mirroring the organization used in the body of the checklist.
Gulfstream IV Notes 7
Revision 2-98 Miscellaneous Information
They will inform client of appropriate Support Personnel and put them on notice
Client may want to include GAC Field Service Personnel names in applying for visas to allow
rapid response if needed
(GAC Breakfast Minutes -- 04/16/91)
Gulfstream is providing a notarized manufacturer noise certificate for proof of noise compliance in
Europe
NBAA Airport Noise Summary —The National Business Aircraft Association's 1996-1997 Airport
Noise Summary is now available. The 40-page booklet covers 622 US airports (with identifier and
runway length), arranged by states and outlining noise restrictions and a local phone number to
call for more information. Also included is information on the Airport Noise and Capacity Act and
FAR Part 150 rules concerning aircraft noise restrictions. Data on aircraft selection, European
operations, noise category definitions (Stages 1, 2, and 3, or Chapter 1, 2, and 3 in Europe), and
Stage 2/Chapter 2 retirement requirements are included in the booklet. Airport Noise Summary
information is also available on the NBAA's World Wide Web site at http://www.nbaa.org.
For a copy of this informative booklet, contact the NBAA at 1200 18th St. NW, Washington, DC
20036 / 202-783-9000 (phone), 202-331-8364 (fax).
Gulfstream IV Notes 8
Revision 2-98 Miscellaneous Information
This major change was included in AFM Revision 14, dated October 18, 1996.
The following was taken from an article in the Gulfstream Breakfast Minutes.
Appendix E has a wealth of information for flight and ground operations and is a good resource
for maintenance technicians as well as pilots. This section contains only those procedures which
differ from or add to the AFM Normal Operating Procedures. These procedures are not intended
to address all Abnormal Flight or Adverse/Cold Weather Operational Procedures.
Delay turning on cockpit systems such as DU's, IRS's and radios until cabin temperatures
are up to 50 F to avoid spurious failure messages and indications.
(AFM C-11 4 FEB 94).
Engine Pre-Heat
-- In a prolonged cold soak situation, preheat engines and APU if possible. If not
possible, after APU start and stabilization:
3. Run each engine thru a crank cycle achieving maximum levels of 5-6% LP and
02-22% HP.
4. If start valve doesn't open, repeat cowl anti-ice preheat another 10 minutes and
re-attempt. If still no start valve, operate manually until moves freely (air off)
5. Before opening HP cocks, allow each engine to achieve 20-22% HP and 5-6%
LP and visually check for LP fan movement outside.
There have been two recent incidents of frozen brakes causing a blown tire upon landing. As a
result, we are repeating a 1/25/94 Breakfast presentation by John O’Meara, Gulfstream Flight
Operations. How To Avoid Or Minimize the Potential For Frozen Brakes
There have been three recent incidents of frozen brakes coincidental with record severe cold
weather in the Midwest and Northeast United States. All three events involved GIV airplanes.
Two airplanes had brakes frozen on the ramp. This was discovered prior to aircraft movement:
one prior to departure, the other before moving into a hangar. The brakes were Gulfstream
history. In 1991 a GIV reported a frozen brake incident. In 1988 a GIII encountered a frozen
brake. In 1985 a GII had a frozen brake. "It looks like we’re on about a three-year cycle," John
observed. "In 1997 we might have a GV. We don’t know."
All three recent incidents involved Dunlop carbon brakes. However, we have found that all brakes
are susceptible to freezing, whether they be steel, ABS carbon, or Dunlop carbon.
Other manufacturers report frozen brakes -This condition is not just peculiar to Gulfstream
aircraft. We’ve checked with other manufacturers and found that their aircraft are affected as well.
Boeing, which uses a variety of brake vendors, has seen this condition. Lockheed and Douglas
confirmed the same thing.
Parking/Ramp Positioning
* Avoid puddles and slush when possible.
* Chock wheels.
* Release Parking Brake.
Walkaround
* Check brakes, wheels, and wheel wells for snow, slush, or ice. Clean with mechanical means.
Use hot air for frozen brakes. Avoid chemical deicer.
Engine Start
* Set brakes just prior to engine start.
Taxi
* Taxi as soon as possible after engine start.
* Avoid puddles and slush when possible.
Gulfstream IV Notes 10
Revision 2-98 Miscellaneous Information
* Use brakes to build up heat to dissipate moisture. 100° or slightly higher should dissipate any
moisture in the brakes.
* When stopped, perform several brake applications to 3,000 PSI. This exercises the brake
stacks and discourages ice buildup.
* Avoid the temptation to set the parking brake for any length of time.
After Takeoff
* Delay gear retraction if practical. This allows water, slush, and snow to be slung off.
* If possible, cycle gear once or twice.
* Recommended to wait for wheel spindown.
* Briefing of passengers is recommended.
Landing
* Perform firm touchdown to reduce strength of ice bond on brakes (good idea to brief
passengers).
* Use firm braking techniques, dependent on run way conditions, following thrust reverser
deployment.
Taxi In/Parking
* Avoid puddles and slush.
* Chock wheels.
* Release Parking Brake.
* Hangar the aircraft ASAP.
Post flight
* Check wheels, brakes, and wheel wells for contamination.
Clean as necessary.
John indicated he has received questions about using wing anti-ice to warm the wheel wells.
Service experience has shown this produces some residual heat and may be helpful on GII and
GIII aircraft. It is of no help on the GIV aircraft.
PURPOSE: Changes the plumbing of the wing anti-ice bleed exhaust duct to increase
warming air flow to the wheel well area for brake warming. . (Due 2nd
Qtr. ’97.)
Turn bleed valves off during de-icing to avoid cabin environment contamination due to
entry of deicer into the APU/engine intakes.
(AFM 2-16 15 JUL 94)
(AFM C-14 4 FEB 94)
Care must be taken to avoid contaminating APU and engine intakes with glycol deicing fluids.
A GIV operator reported that deicing fluid was ingested by the APU during deicing of the aircraft.
This is a reminder that the respective Gulfstream Airplane Flight Manuals require that the APU be
shut down and the inlet door closed during deicing operations. If the APU has ingested deicing
fluids, we recommend that the operator contact AlliedSignal for corrective action to clean the APU
of deicing fluids.
The following information is taken from an article in the Gulfstream Breakfast Minutes and is
based on information from GIV Airplane Flight Manual Appendix E, Adverse Weather/ Abnormal
Atmospheric Conditions.
If remaining overnight or for extended periods during cold weather at airports where normal
support is unavailable, the flight crew should ensure the following actions are accomplished.
Do not leave aircraft parked in standing water that could freeze overnight.
If brakes should freeze, use warm air, not chemicals, to thaw them.
Service potable water and waste water tanks as soon as possible after a flight. Table 1
indicates if it is necessary to drain or not (depending on the ambient temperature and the
Gulfstream IV Notes 12
Revision 2-98 Miscellaneous Information
cold soak period). Ensure there are no residual fluids before you install the fill/drain caps.
When the temperature is below 0°C (32°F), drain valves can remain open to allow
residual fluids to vent. Drain all the galley equipment, such as coffee makers and water
boilers/heaters, which contains water. Also remove sodas, bottled water, wine, etc. - any
liquid that could freeze and soil the cabin interior should the container burst.
Table 1
Air Cabin Outside Air Cold Soak Time Water Tank
Cond. Temp. Temperature (Hours:Min) Drain
Note: As this article was being prepared, the Table 1 outside air temperatures with the Air
Conditioning ON were found reversed, and an AFM publications change was initiated. They are
correct above. If conditions do not permit draining of the galley equipment, the following heating
recommendations table should be used.
• Toilets - Drained
• Batteries - Removed
If the nickel-cadmium batteries will be exposed to temperatures below -18°C (0°F), the batteries
should be removed and stored in a place warmer than -18°C (0°F) but below 40°C (104°F).
Gulfstream IV Notes 13
Revision 2-98 Miscellaneous Information
• Doors - Closed
Remember to close the APU inlet door, in addition to the main entrance door, baggage door, and
other access doors. Some procedures for specific or unique operations should be addressed or
added as needed by an individual operator.
(GAC Breakfast Minutes –02/18/97)
Gulfstream has recently reviewed the qualification test data on three different Type IV de-ice
fluids for possible use on Gulfstream aircraft.
After examining the remaining fluid thickness on the wing surface following high speed ramp
acceleration tests, the only product which provided acceptable results was the Union Carbide
Ultra +, when diluted 50:50 with water.
The use of Union Carbide Ultra + is Gulfstream approved for use on Gulfstream aircraft, provided
the fluid is diluted in a 50:50 minimum mix of product and water. Additional info on use and
dilution ratios will be addressed in a Flight Manual Supplement Revision.
Two other Type IV fluids have qualification test data available. When that data is received,
Gulfstream will evaluate it for possible approval.
(GAC Breakfast Minutes – (12/02/97 )
A Gulfstream operator recently posed several questions about Type IV deicing fluid to Breakfast
Minutes. What follows is Engineering’s response. Please note that Gulfstream has only approved
Union Carbide (UCAR) Ultra/Ultra+ Type IV fluid; therefore, these answers only relate to that
compound.
A -- UCAR Ultra Type IV may be used cold as an anti-icing agent, but tests indicate that Type IV
fluid is most effective as a deicing agent when heated and applied to the surfaces under high
pressure (see question 3 response). As an anti-icing agent, it is most effective when the fluid
layer is .04 to .11 inches thick; too thin and its effectiveness is significantly reduced, too thick is a
waste of fluid.
The temperature of the heating apparatus that comes in direct contact with the fluid must not
exceed 120°F or thermal degradation and loss of fluid effectiveness will occur.
The tests indicate that the toxicity level of the UCAR Ultra Type IV fluid is below that of pure
ethylene glycol. However, exposure to glycol vapors in a poorly ventilated area may cause
nose/throat irritations, headaches, nausea, vomiting, and dizziness. Ethylene glycol formulations
are moderately toxic for humans. Ingestion may cause abdominal discomfort, pain or dizziness,
and can affect the central nervous system.
Anyone handling these fluids should be fully aware of the health effects and protective clothing
required. Detailed information is generally contained in the material safety data sheet (MSDS)
available from the fluid manufacturer.
Q -- Could it be carried in a garden type sprayer for emergency use in a quick-turn situation?
A -- Generally, no. For overnight anti-icing applications, the garden sprayer technique may be
used. As an anti-icing agent, it is most effective when the anti-icing fluid layer is .04 to .11 inches
thick; too thin and its effectiveness is reduced, too thick is a waste of fluid.
To one-time properly coat a GIV wing upper surface would require: (950 square feet wing surface
area) x (144 square inches/square foot) x (0.04 inches of fluid thickness)/(231 cubic
inches/gallon) = approximately 24 gallons of fluid.
For deicing applications using fluid, hot fluid sprayed under pressure is the preferred and most
effective method of deicing an aircraft. Deicing is typically achieved by applying a high velocity
stream of hot fluid. The thermal and mechanical energies of the hot fluid melt, dislodge, and
flush away frozen accumulations. Sufficient fluid should be used to ensure complete removal of
the frozen deposits.
Trained Personnel – Only trained personnel should be permitted to deice aircraft. Insufficient
knowledge and improper technique may be detrimental to safety as much as an iced-over wing
surface. Knowledge required, for example:
UCAR Ultra may not be used on helicopters.
Type IV deicing fluid thickeners can be degraded by mechanical pumps. Special low
shear pumps and nozzles are recommended when pressure spraying Type IV fluids.
Intentional or unintentional dilution of the fluid raises its freezing point. Proper use of
deicing fluid formulations generally requires that the freezing point of the mixture be determined
before the application. A portable refractometer can be used in the field to determine the
suitability of the fluid. Refractometers such as the Misco 10431 VP or Leica 753L are hand-held
units that can be used in the field.
Charts are available from the fluid manufacturer that allow determination of the mixture freezing
point. For UCAR Ultra, charts plotting the refractive index in degrees "Brix" vs. fluid freezing point
are available.
Type IV fluids were developed for large transport aircraft. The undiluted (neat) Type IV fluid is
intended to shear off of the wing at no more than 150 knots. Some Type IV fluids were found to
jell when drying out, leaving residue contaminating the wing surface, thus affecting aerodynamic
performance. All traces of the anti-icing/deicing fluid must depart the wing surface before rotation
speed (Vr) is achieved. Residual fluid remains do have a detrimental effect on wing lift.
Gulfstream IV Notes 15
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All deicing fluids are tested in a wind tunnel by an independent agency to determine the effect of
the fluid, at various standard mixtures, on the aerodynamic characteristics of the wing. The wind
tunnel startup characteristics model the aircraft’s acceleration to a standard defined Vr speed.
That data is published and provided to the airframe manufacturer for use in determining whether
the fluid/fluid mixture is acceptable for use on their particular aircraft.
Note: Gulfstream has not approved any Type II or Type IV fluid in concentrations higher than
50/50.
FAA Holdover Charts – The FAA publishes an update to the anti/deicing fluid holdover charts
every September. The charts are published in a Flight Standards Information Bulletin For Air
Transportation (FSAT) available for download at the FAA web site www.faa.gov/avr/afs/fsat/. This
year’s bulletin number is FSAT 97-10B: FAA-Approved Deicing Program Updates, Winter 1997-
98 Amended. The publication also contains informative and updated information on deicing fluids,
uses, pitfalls, etc. that have been found during the past year. FSAT bulletins for previous years
are also available.
Similar information can be obtained from Transport Canada's web site at www.tc.gc.ca/aviation/
by searching the publications for anti-icing or deicing related publications. Transport Canada's
version of FSAT 97-10B is Air Carrier Advisory Circular (ACAC ) No. 0113R, Title: Aircraft
Ground Icing Update. Other Air Carrier Advisory Circular's dealing with anti/deicing are also
available.
Russian Arktika – In regards to Russian Arktika anti/deicing fluid, very little is known in general.
We have requested information from several Russian organizations but with little success to date.
Our contacts that belong to SAE/ISO organizations dealing with aircraft anti-icing/deicing
technology have stated that, to their knowledge, there is currently no Russian participation in any
international forum dealing with aircraft icing issues.
What is known is that Arktika is an ethylene glycol-based fluid with a thickener added. Some
references have been made among users that it is a Type I &1/2 fluid; that is, it is a Type I anti-
icing fluid with an additive to increase its viscosity, reducing its tendency to flow off the wing. It is
generally a Type I anti-icing fluid with a level of increased viscosity that is found in Type II fluids.
Arktika is described as a transparent, colorless, slightly yellow liquid without smell. It is used both
as an anti-icing and deicing fluid. Arktika is not certified to any SAE/ISO standard.
We have not been able to obtain any holdover chart type data for this fluid, or the chemical
formulation of the thickener additive to ascertain its chemical safety or long-term effect on aircraft
materials. US Military (MIL-A-8243D) glycol based anti/deicing fluids contain corrosion inhibitor
compounds as part of the formulation. We also have no data on the fluid’s aerodynamic effects.
Until further data is obtained, Gulfstream recommends that any use of Arktika be avoided where
possible and SAE/ISO fluids be used.
(GAC Breakfast Minutes – (01/13/98 )
A Gulfstream operator reported a situation that happened as they were towing their aircraft
across an icy ramp with the main door closed. The tug lost traction and began to slip. As the
aircraft continued its forward momentum, the tug swung to the left side of the aircraft then under
the fuselage. No one was injured and the only damage was a broken antenna. Had the main
Gulfstream IV Notes 16
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entrance door been open, the damage would have been worse with possible injury to the tug
driver. This brings us to the point. When towing your aircraft in inclement weather, take whatever
precautions are necessary, verify the tug is of proper size, and use wing walkers and a cockpit
brake man. It is also a good idea to close the main entrance door, as was the policy of this
operator.
(GAC Breakfast Minutes – 02/25/97)
The following general information, although excerpted from GIV AFM Appendix E - Adverse
Weather/Abnormal Atmospheric Conditions, applies to all aircraft. Hot weather operation
generally means operation in a hot, humid atmosphere. High ambient ground temperatures have
a pronounced effect on aircraft and crew performance, and operating efficiency. High
temperatures, alone or coupled with high humidity or blowing sand and dust, will complicate
normal operations. High humidity usually produces condensation throughout the aircraft, which
will cause the following: • Malfunctioning of electrical and electronic equipment
• Fogging of instruments
• Growth of fungi in vital areas of the airplane
• In extreme cases, pollution of lubricants, hydraulic fluid, and fuel.
A GIV operator reported that the DADC #1 on his aircraft partially failed while en route from
Monclova, Mexico to San Antonio, Texas. This incident may be one to blame on El Nino and the
unusually hot weather conditions recently experienced in the southwestern U.S. and Central
America. During the flight the autothrottles disconnected, but the radar and pressurization
systems were functioning normally. Switching over to DADC #2 corrected the situation.
Upon landing in San Antonio, the crew switched back to DADC #1 and it appeared to function
normally. Further conversations between the crew and the on-site representative noted that the
aircraft had sat on the ground for over 2½ hours in Monclova with the auxiliary power unit (APU)
running and both the main entry door and the baggage door open. The outside air temperature
before departure was well over 100°F. This incident involved an early GIV, manufactured before
S/N 1156, which does not have the improved radio rack cooling modifications.
It was determined that not having these radio rack cooling modifications, combined with the open
main entrance door and baggage door, caused an overheating condition. The technician that
swapped the DADC units stated the #1 unit was very hot when it was removed.
Gulfstream IV Notes 17
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Gulfstream suggests that when operating your aircraft in a hot environment, the main entrance
door and the baggage door be kept closed until the passengers arrive. This will help maintain
adequate cooling. This should be observed on all aircraft, but is especially essential for those
aircraft where improved radio rack cooling modifications have not been installed or been
equipped during production.
(GAC Breakfast Minutes – 8/4/98)
Gulfstream IV Notes 18
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The following information was taken from GIV AFM Appendix E, Adverse Weather/Abnormal
Atmospheric Conditions. Service News 95-3 contains GII/III suggestions for operating at airport
altitudes of 7,000 ft. or higher. The information has been submitted for inclusion in an Operational
Information Supplement. Be alert for higher than normal TGT and the possibility of a warm or hot
start.
Right Engine
• If you use the APU as an air source for starting the right engine, reduce APU alternator electrical
loads to provide maximum airflow.
• Utility Pump - Off. Caution: Ensure wheels are chocked and parking brake accumulator is fully
charged.
• Boost Pump - One On
• Crossflow Valve - Open
• Ram Air Switch - Ram
• Airstart Ignition - On (for S/N 1144 and subsequent and earlier aircraft with ASC 151)
• HP RPM - 16 to 22% - Max available
• HP Fuel Cock - Open
• TGT - Monitor
Left Engine
Taxi
Ground idle speeds may be lower than required to keep the alternators on line. It is
recommended that the APU remain running with the APU alternator on for all ground operations.
Monday’s heavy rain in the Savannah area served as a reminder of procedures for a heavy
rain/hail encounter. The thunderstorm season is upon us. Spey and Tay engines are tolerant of
normal in-flight water ingestion. However, heavy rain/hail is a different story. Engine parameters
may fluctuate, and there may be a noticeable drop in TGT. AFM procedures recommend the
following during flight thru heavy rain/hail:
In closing, Don relayed a humorous observation from the GIV AFM Appendix E. In what may be a
classic understatement, the AFM says, “If both engines flameout, immediate relight is
recommended.”
With the tropical season here, we highlight the following event as our adverse operations topic. A
GIV operator reported their aircraft had been parked in a monsoon-type rain for several hours,
and their pressing flight schedule required departure during the storm. Shortly after takeoff, the
flight crew noticed that when making pitch/longitudinal changes, it felt as though the gremlin from
the “Twilight Zone” was hanging from the elevators.
After landing at the next destination, the flight engineer began inspecting the longitudinal system.
No abnormalities were noted, but when the crew pulled the control column full aft, water drained
from the elevators. It was surmised that the elevators ingested water during the storm and the
water froze in flight. This created the resistance felt in the control column. There are two drain
holes in each elevator. However, an excessive amount of precipitation may render them
ineffective. Therefore, when the elevators are subjected to heavy rains, we recommend the crew
hold the control column full aft for 10 to 15 seconds just before beginning the takeoff roll. This
should allow entrapped water to drain from the elevators.
(GAC Breakfast Minutes – 07/08/97)
During this time of year, we generally see a lot of thunderstorm activity across the country. So
here’s a reminder about rainy weather’s effect on tire performance. A smooth tire may hydroplane
in water depths as little as 0.1 inch. A ribbed tire will release the hydrodynamic pressure and will
not hydroplane until water depth is 0.2 to 0.3 inch. Without measured runway water depths, we
recommend you use the following information to determine the possibility of hydroplaning.
We normally think of hydroplaning affecting braking control. However, nose tire hydroplaning will
also reduce nose wheel steering effectiveness and, consequently, the pilot’s ability to cope with
crosswinds.
(GAC Breakfast Minutes – 05/20/97)
Lightning strikes occur more frequently this time of year. Summertime brings out thunderstorms
and lightning activity. Mark discussed where you can find the information to get your airplane up
and running after a lightning strike and some particular areas to inspect on the aircraft.
When and where can you expect a possible lightning strike? Lightning is very unpredictable by its
nature and can be potentially very damaging to an aircraft. We have heard reports of lightning
strike occurrences at every flight attitude—on climbout to 27,000 ft; on approach; and in clear air
where the aircraft was being vectored well clear of storm cells. We do not completely understand
the nature of lightning. An article titled “Weather on the Web” from the July 1998 issue of AOPA
Pilot magazine reports the discovery of a new form of lightning. Called a sprite, this new lightning
emits from the top of a thunderstorm cloud and goes past the stratosphere (up to about 59 mi./95
km). Sprite lightning was first reported by NASA astronauts on space shuttle missions. As sprite
lightning is so elusive, the photograph shown in AOPA Pilot represents one of the first available
images.
Lightning is something we have to pay attention to. What should you do when you suspect your
aircraft has incurred a lightning strike? First, you need to be aware of it. There have been reports
where the flight crew was unaware of a lightning strike and the passengers reported it to the flight
crew. There have been situations where nobody aboard the aircraft was aware of the lightning
strike and it was found on the post-flight inspection.
If a lightning strike is suspected, there are certain things the flight crew can do to help out ground
personnel. The crew can annotate the position of the flight controls. Beneficial would be answers
to these questions:
• Were the speed brakes up?
• Were the flaps down?
• Was the landing gear down?
• What were the trim settings?
All of this info will help the maintenance personnel in their inspection of the aircraft. Chapter 5 of
each Gulfstream Aircraft Maintenance Manual outlines inspection procedures following a lightning
strike.
One of the first things we ask you to do is find the lightning entrance and exit points. Exit points
are pretty easy to find and can be identified by discolored paint and by the static wick dischargers
—bases and static wicks themselves—being damaged. The trailing edges may be eroded and
splattered with molten aluminum. There may be pitting at the rivet heads. These are all good
indications of the lightning strike exit point.
The entry point of a lightning strike is a little more difficult to ascertain. Points where lightning
typically enters include: the radome, the forward fuselage area, the nose landing gear door area,
Gulfstream IV Notes 21
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wing tips, and winglets. These are typical points of entry, but by no means are they the exclusive
points of entry. Lightning can enter and exit an aircraft at any point.
Following the inspection of entry and exit points, the next thing to do is inspect the moveable
surfaces, paying particular attention to the hinge point areas of all flight controls. If there is any
evidence there has been lightning damage at the hinge area, then the associated flight control
must be removed. The bearing and its associated grease path (if any) or the sealing qualities of
the bearing must also be ascertained. If there is any doubt about damage, you should replace
that bearing. Trim tabs and all of the associated linkage going to the trim tabs (push rods, cables,
etc.) need to be inspected. The flaps need inspection. In one reported case, lightning came in
through the radome, migrated down the fuselage and out toward the flaps. It used the four flaps
tracks as a discharge wick, thereby damaging the rollers and flap tracks. The entire flight controls
have to be inspected, especially the trailing edges and any sharp protrusions.
Gulfstream uses the fuselage as the electrical ground for our aircraft. Lightning is lazy; it will take
the path of least resistance and use the fuselage and the fuselage surface coatings. As lightning
moves down the fuselage, it is going to impact certain areas: protrusions on the fuselage;
vulnerable areas, such as static wicks, pitot static tubes, angle-of-attack probes, VHF (or any)
antennae, and the tail NAV light. In one reported case, the steel screws in the NAV light were
impacted on the very tip of the aircraft. The louvers, both by the outflow valves and the vents for
the boiler room, should not be overlooked during inspection.
Chapter 5 of each Gulfstream Aircraft Maintenance Manual points out that if you have paint
discoloration in an area greater than about 2 inches and the temper of the metal is suspected to
have changed, then there are two ways to check for a change in the temper of the metal. The first
is an electrical conductivity test. The second is a Brinell or Rockwell hardness test. The electrical
conductivity test can be done with a portable unit and that is fairly reliable on the thicker
materials. However, if you are using the portable unit on thinner materials, you may want to
administer both tests.
As lightning migrates down the fuselage, it will find individual rivets with a lesser degree of
conductivity or more resistivity and the electrical charge will loiter there for less than a second.
This is where and when the damage occurs. Lightning damage is evidenced by spattering of
molten aluminum in and around the countersinks. In this event there are two different repairs. If
the original rivet was a reduced-head (NAS1097) rivet, you may elect to replace it with the same
diameter rivet. The other repair would be to oversize the rivet.
It is highly unlikely that the structural integrity of the landing gear will be compromised by a
lightning strike. Likewise, the shock absorbing capacity of the landing gear is seldom
compromised. There are brackets and clamps on the landing gear and grease fitting nipples that
have, on occasion, been burnt off. Take a particular look at these areas as possible discharge
points. For one example, if lightning strikes a bracket that contains a wire bundle, all of the
associated systems affected by the wires within that bundle must be operationally checked. If you
do an operational check and find that the system is working okay, you can assume lightning has
not impacted that system.
A hydraulic line, by contrast, does not make a very good path for lightning conductivity. However,
the bracket for the hydraulic lines can cause thermal shocking and stress to the hydraulic fluid. If
Gulfstream IV Notes 22
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this is suspected, we recommend changing the filters and flushing the hydraulic fluid in that
particular system.
When your aircraft encounters a lightning strike, you must inspect the engine. The mainstays of
the Gulfstream fleet are the Tay and the Spey engines—they are our most numerous engines.
The requirements for engine inspections can be found in Chapter 5 of the respective Roll-Royce
Manual. Basically, the inspection calls for opening the engine cowlings and inspecting for obvious
lightning strike damage. In the case of the Spey, if damage is obvious, contact the Rolls-Royce
representative and get a disposition on that engine.
For both the Spey and Tay engines, you should inspect the scavenge screen and the magnetic
chip detectors. These inspections are at an interval of 25 hours, for a period of 100 engine hours.
Following that, if metal is not found in either the filters or the chip detectors, you can resume
normal operations and annotate the lightning strike in the engine log.
Editors note: This reference from one reader to another looking for a resource on in-flight
lightning strike probabilities and conditions for occurrence recently appeared within NBAA’s e-
mail forum, Air Mail:
“Try Dennis Newton’s book Severe Weather Flying, second edition.”
(GAC Breakfast Minutes – 7/14/98)
When your aircraft encounters a lightning strike, you must inspect the engine.
The mainstays of the Gulfstream fleet are the Tay and the Spey engines—they
are our most numerous engines. The requirements for engine inspections can be
found in Chapter 5 of the respective Roll-Royce Manual. Basically, the inspection
calls for opening the engine cowlings and inspecting for obvious lightning strike
damage. In the case of the Spey, if damage is obvious, contact the Rolls-Royce
representative and get a disposition on that engine.
For both the Spey and Tay engines, you should inspect the scavenge screen and
the magnetic chip detectors. These inspections are at an interval of 25 hours, for
a period of 100 engine hours. Following that, if metal is not found in either the
filters or the chip detectors, you can resume normal operations and annotate the
lightning strike in the engine log.
Desert operation generally means operation in a very hot, dry, dusty, often windy environment. •
Inspection - Under such conditions, sand and dust will usually be found in vital areas of the
airplane. Inspect for sand and fine dust at hinge points, bearings, landing gear struts, and engine
inlets. • Covers - Pay particular attention to inlet, pitot/ static port covers during installation and
removal. It may also be helpful to bring along more covers than by might normally be used for
parking in a non-desert location. Make a checklist of all covers.
Gulfstream IV Notes 23
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• Brake Temperature - After landing, avoid excessive use of brakes. During taxi, limit use of
brakes if safe to do so. Idle reverse can be used on clean taxiways. If hard braking is required
during landing, parking brake should not be set until the brake temperature has cooled. Chock the
nose wheel only until the brakes cool. Aircraft with a brake temperature monitoring system
(BTMS) have an advantage here.
• Taxi/Parking - Taxi/position the aircraft so engine blast will not expose other aircraft, personnel,
and ground equipment to blowing sand or dust. Parking: If blowing dust or sand is anticipated,
position aircraft with nose pointed into wind, flaps retracted. Install cockpit sun screens and lower
cabin window shades. If shades cannot be lowered, ensure no cushions or other items are resting
against inner window pane. Manually close outflow valve.
• Cockpit/Cabin Cooling - To achieve better cockpit/cabin cooling, use APU as air source: APU air
“ON” after landing; both engine bleed air switches “OFF.” This will prevent thermal transients
when power levers are moved. Before takeoff, to preclude APU temperature transients and
pressurization surges: Engine bleed air “On”; APU air “OFF”; APU as required.
(GAC Breakfast Minutes – 05/13/97)
Taxiing In Desert Regions - Taxi the airplane to avoid blowing sand or dust on other
airplanes, personnel, or equipment. Use the brakes sparingly to avoid overheating. The use of
reverse thrust may blow sand and dust directly in front of the engine intakes. Avoid taxiing
through sand piles.
Safety Reminder - During spring, storms can pop up suddenly. Maintenance personnel should be
mindful of any objects that may blow away and/or become ingested by running engines. Also,
cowling struts should always be used to support an open cowling. Of particular concern is the
upper engine cowling, which, if not secured, can easily be lifted by a strong gust of wind or
another aircraft’s engine blast.
(GAC Breakfast Minutes – 04/22/97)
RVSM
Bob’s update is a snapshot of where we are with Reduced Vertical Separation Minimums, the
ICAO-member program to reduce vertical separation between aircraft in the North Atlantic Tracks
from 2,000 ft. to 1,000 ft. between Flight Levels 290 to 410. Workshop - A thorough RVSM update
will be given by Darwin Stout at the 1997 Workshop in the maintenance and pilots sessions. For
those of you who will not be at Workshop, contact Bob at 912-965-3400 for a copy of the package
we intend to present. RVSM 101 - Back-to-Basics • Standard separation in Minimum Navigation
Performance Specification (MNPS) Airspace is:
• RVSM Airspace addresses only vertical separation of 1,000 ft. Bob hinted that a couple of other
programs are coming to address the nose-to-tail and horizontal separation.
• Current RVSM Phase
- In effect for at least 9 months - through 1997; At the end of the year, the ICAO decision-making
group will determine if additional capacity is needed.
- Full implementation from FL290 to FL410, as is ultimately planned, will increase North Atlantic
Track traffic capacity about 85%. There is some question right now if that capacity is truly
needed.
• Gulfstream aircraft can get above RVSM airspace with very little trouble. In almost every case,
they are able to climb above. However, most operators are being questioned if they are RVSM
capable when they check in with oceanic control to get clearances. “This makes everybody
nervous,” Bob said. We truly expected to have the RVSM situation resolved by now. However, we
are closing in on it fast. We have meetings with the FAA scheduled soon and hope to announce
by Workshop that we are well on our way to getting the Gulfstream fleet RVSM qualified.
• GII aircraft coming out of Shannon, Ireland, with heavy loads on hot days with strong head
winds may require extra planning to ensure they can get above RVSM airspace.
• Aircraft are being cleared to climb (continuously) or descend through RVSM airspace, traffic
permitting. For now, RVSM is not causing significant problems for the Gulfstream fleet. However,
that may change if the altitudes are expanded to FL410.
A - The respective AFM Supplement for each RVSM ASC (GIV ASC 380, GIII ASC 308, GII ASC
498/499) lists the Master Minimum Equipment List (MMEL) items affected by this program. For
the GIV, the required items are: Flight Guidance Computer - the aircraft must have an operating
autopilot; one transponder; and both Air Data Computers (ADCs). We are also modifying the
respective MMELs to reflect what items are required for flight into RVSM airspace. This will allow
operators to either modify their MEL or adopt the Gulfstream MMEL.
We have submitted the GIV MMEL changes for FAA approval. Although the MMEL changes may
not be in effect at first, the FAA feels that the AFM supplement will adequately cover the items
required for RVSM operation.
As promised last week, today’s Reduced Vertical Separation Minimums (RVSM) update
includes a detailed overview of GIV Aircraft Service Change (ASC) 380 implementation
and customer procedures.
RVSM Update GIV Federal Aviation Administration (FAA) RVSM approval on August
8, 1997, triggered several actions: • Release of GIV ASC 380 • GIV Airplane Flight
Manual Supplement GIV-97-02 • GIV Operator’s Data Package, which includes:
Information and application for Letter of Authorization (LOA); Details on monitoring
flights. Technical Update This material was mailed to all GIV operators last week. If you
have not received yours, it should arrive shortly. We have incorporated ASC 380 on
several aircraft and begun the corresponding GPS Monitoring Unit (GMU) monitoring
flights. Bob said, “ASC 380 is off and running, and the RVSM program as well.” A
future update will cover the GII and GIII RVSM programs in detail. We feel that GIV
Gulfstream IV Notes 25
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RVSM certification paves the way for GIII then GII certification. We will work hard to
get those programs approved and to you operators as soon as we can.
This supplement contains valuable RVSM information needed to both operate the aircraft in
RVSM airspace and submit an application to the FAA/aviation authority for an LOA. • RVSM
Flight Envelope - This is virtually the entire GIV cruise envelope, so we did not have to accept
limitations to meet the RVSM requirements: .61 to .88 Mach; FL 290 to FL 410; 40,000 to 75,000
lb. • RVSM Dispatch Capability - The ASC lists the required items for RVSM operation. The GIV
is equipped with two of each component required for RVSM. In most cases, at least one must be
working. • Normal Procedures - Left and right static port inspection procedures were added to
Exterior Preflight • Abnormal Procedures - Loss of equipment procedures were added to
Abnormal Procedures. All of this information will help you present your data to the FAA or aviation
authority.
Bob introduced Darwin Stout, Service Center RVSM Coordinator, to complete today’s briefing.
Three steps to RVSM certification Darwin began by saying there are three steps to getting RVSM
certification: • Incorporate ASC 380 (or respective ASC) • Submit an operator’s data package to
your local Flight Standards District Office (FSDO) or aviation authority • Complete a monitoring
flight.
RVSM ASC 380 This was released August 11, 1997. “We appreciate your patience waiting for
this,” Darwin said. Highlights are: • Visual inspection around primary (upper) static port • RVSM
check of air data system - For an extra $350 we will do the entire FAR 91.411 and 91.413 checks
to keep all dates in synch • $14,000 domestic, $15,120 international - two days downtime We
have done ten ASCs and completed one GMU flight.
Static Port Skin Inspection We worked diligently to convince the FAA that skin mapping would not
be needed. This is partly why GIV approval took so long. • No skin mapping required • 4-inch
radius around primary static port • Skin waviness checked • Few simple measurements - using
straight edge and feeler gauge • Only problem (minor) so far has been sealant voids • Paint
thickness in the 4-in. radius can be a factor - Paint thickness of 12 mils (0.012) or less is okay
with or without stripes. Gulfstream Aerospace Materials and Process Specification (GAMPS)
4000 exterior paint preparation/procedure is being updated to match ASC 380’s requirement for
new paint jobs.
Pitot Static System Testing • More accurate air data test set - Only required for biannual checks
or recalibration on the aircraft; Not required if the Air Data Computer (ADC) was bench checked
by a Honeywell-approved facility • Normal two-year test interval remains in effect.
Authorized RVSM Facilities • Gulfstream Service Centers in Savannah, Brunswick, Long Beach -
training program complete • Gulfstream Authorized Service Centers and Warranty Repair
Facilities - training program underway Chrysler Pentastar (Detroit) - up and running Marshall
Aerospace (Cambridge) - up and running Jet Aviation (Basel) - up and running Jet Aviation
(Geneva) - working to get training in place Associated Airlines (Australia) - working to get training
in place Jet Maintenance (Singapore) - working to get training in place We will let you know via
Breakfast Minutes when the last three facilities are ready.
Operator’s Data Package A sample data package was completed and shipped to all GIV
operators on diskette and paper copy. The package has two sections: The Information Section up
front is good reference material; The Submittal Section is for getting RVSM approval for your
operation. Simply fill in the blanks, print, and submit to your local authority. Although we made the
form as generic as we could, it may require customization to gain your local authority’s approval.
Gulfstream IV Notes 26
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Darwin emphasized that you should not submit the paperwork without reading and understanding
what you are committing yourself to!
Monitoring Flights There are two ways to complete the required RVSM monitoring flight: • Height
Measuring Unit (HMU) Flights - These can be made over a facility in Strumble, England. Refer to
Operator’s Data Package Reference Document 5, Information Section for details. • GMU Flights -
ARINC in Annapolis, Maryland, is in charge of GMU flights. We have two GMUs in the Savannah
Service Center. GMU monitoring flights are at no charge except for crew and fuel. We provide the
form to arrange the GMU flight. Part of the form requires the name of your FAA/aviation official so
ARINC can contact them to ensure you are approved for RVSM flight. It is important to talk to
your FSDO/authority to get their concurrence to do the flight after ASC incorporation. GMU flight
can be done after your local authority gives approval. The aircraft must fly straight and level at or
above FL290 for 30 minutes to get readings. The data is sent via diskette to ARINC for
processing. Expect the process to take a couple of weeks before you get the results. Contact Bob
Miller at ARINC (410-266-4891) for GMU flight information.
Any More Questions? If you have any questions about RVSM, here is the revised contact list: •
Darwin Stout, Service Center RVSM Sales/Info phone: 912-965-5677 • Jack Barnett, Service
Center Scheduling phone: 912-965-5995 • Bob Morris, RVSM Program Manager phone: 912-965-
3400 • Ric Norton, RVSM Project Engineer phone: 912-965-3489.
Expanded RVSM Flight Levels are Delayed from 1st Q 1998 to 4th Q 1998
On October 8, 1998, the Reduced Vertical Separation Minimums (RVSM) will expand to both
higher and lower levels, to encompass 31,000 ft (FL310) through 39,000 ft (FL390). Until then,
altitudes for RVSM in the North Atlantic (NAT) remain at FL310 through 370.
RVSM will eventually take the entire NAT airspace. Compliance is expected to follow in the
Western Atlantic Regions (WATRS), which means those operators flying in the Caribbean will be
the next to comply.
The growth schedule calls for full European implementation around the year 2001, with
compliance in the Pacific Ocean Region (PAC) to follow closely thereafter.
What this all means is that in the very near future, any production aircraft capable of flying above
FL290 will have to be compliant to RVSM specifications as set forth in Interim Guidance on
Aircraft and Operator Approval for RVSM Operations Above FL290.
(GAC Breakfast Minutes – (01/20/98 )
RVSM Update
Mike Rowland, RVSM Program Manager, gave an update on Reduced Vertical Separation
Minimums (RVSM). RVSM is an International Civil Aviation Organization (ICAO) sponsored
program that reduces the vertical separation minimums (VSM) from 2,000 to 1,000 ft at
designated flight levels in the North Atlantic (NAT) Region Minimum Navigation Performance
Specification (MNPS) airspace.
· Phase 1 - RVSM was initiated on March 27, 1997, for Flight Levels 330-370 in the North
Atlantic tracts.
· Phase 2 - The scheduled altitude expansion on October 8, 1998, will include Flight Levels
310-390.
Gulfstream IV Notes 27
Revision 2-98 Miscellaneous Information
· Full RVSM Airspace - The expansion to full RVSM airspace, Flight Levels 290-410, has
not been scheduled at this time. The expansion of RVSM beyond the North Atlantic tracts
has also not been scheduled. The feeling is the next area expansion will be into the
Western Atlantic region, but that is probably at least two years away.
· Phase 1 - Gulfstream II, IIB, III, IV, and V aircraft should be able to get above RVSM
airspace both westbound and eastbound. Hot days, strong headwinds, or heavy loads
may require extra planning. You are able to transit through RVSM airspace traffic
permitting.
· Phase 2 - GIIBs, GIIIs, GIVs, and GVs can get above RVSM airspace. However, GIIs,
particularly westbound, will have difficulties, and this will be the first real operational
impact to the Gulfstream fleet. You are able to transit through RVSM airspace traffic
permitting.
HMU Status
Mike briefly covered the status of the two Height Monitoring Unit (HMU) locations.
· Strumble - The HMU that has operated for some time at Strumble (United Kingdom) has
been down for maintenance. It is scheduled to come back on line in April.
· Gander - The new HMU facility in Gander is scheduled to be on line in July.
Specific ASCs for the various Gulfstream models were covered next.
Chuck discussed two closely related items: Required Navigation Performance 5 (RNP-5),
sometimes called Basic Area Navigation (BRNAV), and RNP-10. RNP-5 pertains to European
airspace; RNP-10 pertains, at this time, to six or seven routes in the Northern Pacific (NOPAC)
and Central East Pacific (CEP) regions. RNP-5 and RNP-10 are slated for effectivity on April 23,
1998. (Note: The procedures in this article are for U.S.-registered aircraft. Foreign-registered
aircraft will have to coordinate RNP approval through their governing airworthiness authority.)
RNP-5 -- Essentially, RNP-5 means that your onboard navigational systems -- INUs, and IRUs, in
conjunction with VORs, DMEs, Loran, if so equipped, or GPSs -- have to maintain a deviation
from assumed position of no greater than five nautical miles in any direction for 95% of the flight
time above 9,500 feet. The rationale of this is similar to RVSM, in that it affords you greater
Gulfstream IV Notes 28
Revision 2-98 Miscellaneous Information
flexibility in flight planning, increased fuel savings, and reduced dependency on ground-based
point source navigational aids.
Gulfstream IVs and Gulfstream Vs, on the basis of the equipment installed in production, are
already approved for RNP-5 operation. You will find that information in your AFM. Because of the
vast array of navigational configurations installed by the outfitters, Gulfstream IIs and Gulfstream
IIIs will have to be addressed on a one-for-one basis.
To determine if your aircraft is approved for RNP-5 operation, look in your airplane flight manual
(AFM) or your AFM supplements for reference to the following FAA Advisory Circulars: AC 90-
45A, AC 20-130, AC 20-130A, AC 20-138, or AC 25-15. If specific reference to these Advisory
Circulars and a corresponding RNP value of five or less is made and you are a Part 91 operator,
no further documentation is required.
For Part 121, 125, and 135 operator, the process is a bit more complex. If your AFM reflects the
above Advisory Circulars and a corresponding RNP value, your aircraft is approved for operation.
However, you must submit the proof of installation, in accordance with the Advisory Circulars, to
your Certificate-Holding District Office (CHDO) to have your operational specifications updated to
reflect that approval. If your AFM does not display compliance with the respective Advisory
Circulars, approval for RNP-5 operations can be obtained by submitting evidence of your
equipment meeting the requirements to your local Flight Standards District Office (FSDO), for
assessment of eligibility, or you can forward your request and the supporting documentation to
your Regional Flight Standards Service, Tech Programs Division for review.
RNP-10 - RNP-10, similar to RNP-5, is a requirement for navigational accuracy that currently
affects only six or seven routes in the Pacific region. It is slated for expansion into all dense
Pacific airspace by 2000. The RNP requirements are intended for oceanic and remote areas
where aircraft separations are on the order of 50 nautical miles. This can be further defined as
maintaining both track and positional accuracy of plus or minus 10 nautical miles for 95% of the
flight time in RNP-10 airspace. As was the case with RNP-5, the GIVs and the GVs are approved
for RNP-10 operation on the basis of the production equipment that was installed. This
information has been inserted into the AFM and will be posted with the next revision. GIIs and
GIIIs will have to be addressed on a one-for-one basis.
For RNP-10 authorization, first contact the FAA and obtain a copy of FAA Order 8400.12A,
“Required Navigation Performance 10 (RNP-10) Operational Approval.” It contains complete
guidelines to walk you through the application procedure, as well as a generic application.
Paperwork required for RNP-10 operations is dictated by the FARs you operate under. Secondly,
schedule a meeting with your FSDO (for Part 91) or CHDO (Parts 121, 125 and 135) and advise
them of your intent to apply for RNP-10 ops.
The RNP-10 applications, regardless of FAR operations, must contain the following:
• A copy of your checklist amendments and solutions dealing with any item that could possibly be
Minimum Equipment List (MEL) related, e.g., triple blending.
• A proposed maintenance program
• History of Class II navigational performance.
If you have any questions concerning the accuracy factors of your long-range navigational
systems, start with your outfitting agency. Also, contact the equipment manufacturers. Any letter
of accuracy and reliability must come from that manufacturer. Lastly, we here at Gulfstream have
been working closely with the folks at Honeywell, Litton, Delco, Universal, and AlliedSignal to
ensure that the required support data will be available.
Call Technical Operations for additional support and guidance: Chuck Domras 912-965-4859;
Chris Remion 912-965-3692. You can also visit the FAA web site at www.faa.gov and the NBAA
web site at www.nbaa.org for more information. Search both sites on the keyword “RNP” and you
will find reference information.
(GAC Breakfast Minutes –(02/10/98 )
BRNAV
BRNAV Coming to Europe in 1998 - The NBAA web site has a variety of information on Basic
Area
Navigation (BRNAV)/Required Navigation Performance Type 5 (RNP-5), a program coming to
European Class I airspace in early 1998. A draft copy of FAA Advisory Circular 90-BRNAV is also
available for review, as is JAA Temporary Guidance Leaflet No. 2 Rev. 1.
With the release of the Joint Aviation Authority (JAA) Temporary Guidance Leaflet No. 2 revision
1, an operator asked Gulfstream whether the production GIV still met basic area navigation
(RNAV) requirements for Europe. Besides providing guidance material for airworthiness approval
and operational criteria for basic RNAV in European airspace, the JAA document also contains
guidance material for using stand-alone Global Positioning System (GPS) equipment for these
operations. The document’s reference to GPS equipment that is not a standard production
installation may have caused a few operators to think that it may now be a requirement. The JAA
leaflet considers existing airworthiness approval standards as providing acceptable means of
compliance. The following FAA Advisory Circulars are listed within the related navigation
documents and are acceptable for basic RNAV operations: AC 90-45A, AC 20-130, AC 20-138,
and AC 25-15. The GIV AFM notes, which appear on page 5-17 for the SPZ-8000 FMS and on
page 5-24K for the SPZ-8400 FMS, state: “Provided the Flight Management System (FMS) is
receiving suitable navigation information from at least one (1) VHF Omni Range/Distance
Measuring Equipment (VOR/DME) or two (2) DMEs, it is approved as an area navigation system
for enroute, terminal, and approach operations in accordance with FAA Advisory Circular No. 20-
130.” As described in the GIV AFM note, the GIV production aircraft comply with basic
requirements and no further documentation is required. Similar wording will be added to the GV
AFM for basic RNAV, and both the GIV AFM and GV AFM will have wording added to address
using GPS. Due to the variety of equipment that exists on GII and GIII aircraft, these operators
will have to handle approvals on an individual basis. We feel that most will meet the requirement
if they have either an Inertial Navigation System (INS) or RNAV that has update capability.
(GAC Breakfast Minutes – 09/23/97)
Gulfstream IV Notes 30
Revision 2-98 Miscellaneous Information
Gulfstream IV Notes 1
Revision 2-98 ASC List
PURPOSE: Will assist the pilot and crew in determining wing tip position in relation
to other aircraft and objects while taxing at night.
PURPOSE: Starter light extinguishes only when power removed from starter motor
instead of a set RPM.
ASC 49A: Cockpit display unit & nose compartment fans replacement
PURPOSE: This ASC replaces the AC powered DU and nose cooling fans with DC
powered fans (quieter).
PURPOSE: This ASC replaces the present outflow valve louver with an improved
louver.
PURPOSE: Provides individual control of the battery chargers. Currently a single c/b
controls both Battery Chargers. If it pops -- both battery chargers are lost.
This modification provides separate control circuits (and c/C/B’s) for each
battery charger, allowing independent operation.
Gulfstream IV Notes 2
Revision 2-98 ASC List
PURPOSE: This ASC installs a flap asymmetry indicator light in the cockpit. When
the flap asymmetry switches sense a mismatch in flap position, the flap
control relay will be de-energized causing the indicator light to come on.
This will indicate that the flaps have stopped due to an asymmetry
condition. As long as flaps stay symmetric, this system will not be
activated due to an hydraulic or mechanical malfunction.
PURPOSE: Provides visual and aural alert to crews to prevent inadvertent aircraft
battery discharge. Also relocates the aft outside battery switch to the
forward external switch panel.
PURPOSE: This ASC replaces the existing TRU with a unit capable of maintaining a
higher output voltage under load.
PURPOSE: This ASC installs a Landing "G" Meter that senses and records landing
force for use with overweight landings to determine the amount of
inspection needed.
PURPOSE: This ASC modifies the circuitry to ensure that placing the APU master
switch OFF will shut down the APU starter.
Gulfstream IV Notes 3
Revision 2-98 ASC List
PURPOSE: This ASC eliminates possible windshield damage due to a windshield heat
controller malfunction.
PURPOSE: Provides automatic reset after test instead of manual reset by the AOA test
button. AOA Reset Relay is scheduled for cut-in at GIV S/N 1310.
PURPOSE: This ASC ensures the taxi light will go off anytime the landing gear is not
in the down and locked position.
PURPOSE: This ASC rewires the air conditioning system so that the ECS pack
shutdown is staggered -- Left Pack OFF when Start Master selected ON,
Right Pack OFF when Starter Switch is pushed.
PURPOSE: This ASC improves the service life of the inboard engine igniter plug by
using it only for air starts. Not too popular, causes torching starts. Being
removed by some operators.
PURPOSE: This ASC installs a system designed to assist in smoke and fume
evacuation from the baggage compartment, aft lavatory and galley areas.
PURPOSE: This ASC replaces the ICS switch on the pilot's and copilot's control
wheel with a new spring-loaded switch.
Gulfstream IV Notes 4
Revision 2-98 ASC List
ASC 166: Thrust Reverser Secondary Lock Timer and Wheel Spin up Modification
PURPOSE: This ASC adds additional circuitry to the thrust reverser system to
increase reliability. Allows faster deployment of the reversers and
eliminates the one minute limitation. An amendment is due in the first
quarter of 1995 to fix a spin-up logic flaw in the ASC 166 modified
system. Landing with the T/R levers moved to the interlock position can
cause reversers to deploy with single wheel spin-up, resulting in a hard
landing. And it is possible, using this technique for reversers to deploy in
flight with a single-point failure of the deployment circuitry.
PURPOSE: This ASC allows temperature control of the cockpit and cabin from the
essential 28v DC Bus.
PURPOSE: "Steer By Wire Fail" annunciator currently indicates loss of elect power to
steering ECU only. This ASC changes to indicate that plus loss of
hydraulic steering pressure on ground, applied steering pressure in flight
and steering turned OFF.
ASC 190: Weight Increase to a GIV SP equivalent, heavier gear & Dunlop brake-by-
wire brakes, wheels & tires
PURPOSE: Increases Zero Fuel Weight from 46,500# to 49,000#, Max Gross Weight
to 75,000#, Installs Dunlop brake-by-wire brakes and heavier gear. With
addition of ASC 307, brings aircraft to GIV SP status. Dunlop Brake-By-
Wire System considered very good. ASC 307 (hydro-mechanical brakes)
not considered necessary.
PURPOSE: This prevents the cooling turbine hot message on the EICAS from
annunciating when the A/C is below 42,000 feet and wing or Cowl Anti-
Ice is selected.
PURPOSE: This ASC provides separate power sources for the Left & Right T/R
selector in the emergency stow operation. Presently, a single fault in the
system could cause both selector valves to be inoperative.
PURPOSE: This ASC provides an immediate indication to the cockpit should the APU
Start Contactor fail to open at the end of the APU start cycle
PURPOSE: This ASC allows transponder to use cross side DADC altitude output for
Mode C
PURPOSE: This ASC prevents oil vapors being discharged to the atmosphere by the
engine centrifugal oil breather outlet tube from staining aft cowling.
PURPOSE: A switch in the cockpit for the FMS/SPZ-8000 maintenance test function.
The switch will allow the crew to access SPZ-8000 flight fault summary
fault codes during taxi to the ramp.
PURPOSE: This ASC provides the E-Bus an alternate source of power to prevent loss
of critical systems in the event an E-Batt fails during normal operations.
PURPOSE: Currently a failure in the single control switch can cause a failure of both
windshields and side windows. Provides independent control for the Left
and right windshield and side window heating systems.
PURPOSE: This ASC provides the option of the EICAS DU compacting when
operating on Standby Electrical Power System. Currently DU #4 is
Gulfstream IV Notes 6
Revision 2-98 ASC List
PURPOSE: This ASC replaces the engine nose Cowl Anti-Ice pressure switches to
eliminate false Anti-Ice warning messages when engines are at flight idle.
ASC 255: This ASC allows an operator to select a recording at any time it is desired.
PURPOSE: Installs a button in the cockpit that causes the FWC to take a snapshot of aircraft
parameters. It is a production standard for aircraft 1253 and subsequent.
PURPOSE: This ASC combined with ASC 350 (max gross weight increase) brings the
GIV to ASC 190 (increased gross weight) level. It permits the operator to
break up the downtime and cost into more manageable portions.
$400,000/5 weeks.
PURPOSE: Routes the drain in the aft cowl interface ring overboard. The existing
drain is an open hole vented into the engine cowl area. The new drain will
route the vent overboard to prevent contamination of the under cowl area.
PURPOSE: Adds a manually resettable latch circuit that will ensure the failed fan
indication will remain on until the problem is investigated and repaired.
This will be done by adding a latch circuit to the fan failed output.
PURPOSE: Also known as “Soft Seal” mod. Designed to eliminate oil on the GIV
cowlings in conjunction with ASC 264 (Engine By-Pass Duct Drain
Mod).
PURPOSE: A problem with the isolation shutoff valve indicating open when it is
actually closed first appeared in 1991. A defective 40 PSI valve on the
subject aircraft had popped the right bleed air circuit breaker. The isolation
shutoff valve indication logic is controlled through the right bleed air
circuit breaker. When the C/B pops, a relay relaxes and annunciates the
isolation valve as being open.
PURPOSE: Allows rudder pedal steering to be turned off. The switch is housed in its
own control panel which is located just aft of the tiller wheel. There is a
small blue indicator light located near the tiller wheel showing that rudder
pedal steering has been disconnected.
Gulfstream IV Notes 8
Revision 2-98 ASC List
PURPOSE: Removes Airstart Time Limit. Old box heated up excessively causing
time restriction. Plugs still fail prematurely when used continuously.
PURPOSE: The cover will limit access to the ground service valve, located in the
right-hand nose wheel well area, to anyone standing in the nose wheel
well. Avoid being caught by the nose gear doors.
PURPOSE: Replaces existing brake system with the Dunlop hydro-mechanical brake
system. With completion of ASC 190, brings baseline GIV to SP
standard. 4200 man-hours to complete. Not considered a cost effective
addition to ASC 190.
PURPOSE: Provides sufficient bleed air pressure during low power descents to
maintain cabin pressurization. 12th stage air is selected electrically when
the power lever angle is reduced below 62 degrees. This allows
compensating 12th stage air before engine power is reduced enough to
cause a pressure sag. Bleed air pressure regulation is increased from 18 to
30 PSI.
PURPOSE: Allows landing distance credit for auto ground spoiler deployment.
Involves new performance charts and a new performance computer. Good
for baseline GIV. "GIV AS" (Auto Spoilers)
PURPOSE: Enhanced landing weight aircraft must currently use Category D for
approaches. ASC installs placard permitting Category C approaches if
landing weight not greater than standard 58,500#.
ASC 327: Places the blue annunciator message "SENSOR DC BUS ON BATT" on
the CAS display.
PURPOSE: This ASC provides an immediate indication to the pilots that the Essential
DC Bus is being powered by the Battery Tie Bus (batteries and battery
chargers) and may be draining the batteries. No charge.
Gulfstream IV Notes 9
Revision 2-98 ASC List
PURPOSE: Upgrades the SPZ-8000 baseline EFIS system to the SPZ-8400 System
with many system enhancements to automate the flying of the aircraft.
Involves a complete rewiring of the aircraft. 1000 man-hours/$1,000,000.
PURPOSE: Converts the NZ-800 series FMS to the NZ-2000 System. Includes a new
lighter, faster (Intel 386 based) processor, and memory increase from 1.2
megabytes to 4 megabytes. Allows the execution of GPS based ap-
proaches..
PURPOSE: Combines with ASC 261 to make the equivalent of ASC 190 (increased
gross weight) for operators who want to split the cost and downtime into
more manageable portions. $475,000/4 weeks.
ASC 351: A placard to limit Zero Fuel Weight to 48,000 pounds from the default
49,000 pounds of SP's and ASC-61 aircraft.
PURPOSE: This ASC benefits Part 91 operators that have a payload capability of over
6,000 pounds (a Basic Operating Weight below 43,000 pounds). BOW's
of over 6,000 pounds require operation under FAR Part 125. By legally
restricting operations to 48,000 pounds ZFW, Part 91 regulations apply.
Fleet average BOW's average 43,900 with some topping 45,000 (shower
installations).
PURPOSE: Presently the left and right Bleed Air systems and the left and right Air
Conditioning systems are powered from the Essential 28VDC bus. This
ASC will relocate the right Bleed Air, right Bleed Air Indicator and the
right Air Conditioning circuit breakers from the Essential 28 VDC bus to
the right Main 28 VDC bus. This change will provide 28 VDC power for
cabin pressurization from either the right Main 28 VDC bus or the
Essential 28 VDC bus.
ASC 364: 12th Stage Bleed Air Source for Door Seal System
PURPOSE: Improves the cabin and baggage door seal performance and reliability by
providing increased air pressure.
Gulfstream IV Notes 10
Revision 2-98 ASC List
PURPOSE: Changes the plumbing of the wing anti-ice bleed exhaust duct to increase
warming air flow to the wheel well area for brake warming. . (Due 2nd
Qtr. ’97.)
INDEX
Remote Aft Baggage Door Seal Release.....................12-6 Single Rudder Limit Light.................................................15-4
Safety Relief Valve......................................................12-1 Single Rudder Limit”.........................................................1-11
Three-In-One Altimeter...............................................12-7 Smoke Evacuation Valve...................................................20-3
Pressurization Control Panel.............................................12-2 Sole Means Navigation........................................16-19, 16-51
Pressurization Problems During Descent..........................12-6 SP Cut-In.........................................................................18-10
Primary Means Navigation...................................16-18, 16-51 Speed Brakes.......................................................................1-7
Primary Means Oceanic/Remote.....................................16-51 Speed Bug
Product Support.................................................................16-1 Synching Speed Bug to Current Speed......................16-78
Publications Distribution Department...............................16-1 SPZ-8000.........................................................................16-55
PZ 16-11 ASCB.........................................................................16-55
Radar................................................................................16-78 Avionics Standard Communications Bus..........See ASCB
By-pass Forced Standby............................................16-79 Display Units (DU)....................................................16-57
Forced Standby..........................................................16-79 Modification U..........................................................16-66
Radio Control Units.........................................................16-77 Symbol Generators.......................................16-59. See SG
RAIM...................................................................16-23, 16-50 SPZ-8400.........................................................................16-77
Computations.............................................................16-23 Cut-In.........................................................................16-77
Current.......................................................................16-23 Speed Schedules........................................................16-78
Destination.................................................................16-23 Synching Speed Bug to Current Speed......................16-78
Look Ahead...............................................................16-23 SPZ-8400 Conversion........................................................20-9
Pilot Selected.............................................................16-23 Standby Electrical System...................................................1-9
Rainy Weather Ops......................................................19-19 Converters Running.......................................................2-8
Ram Switch........................................................................12-5 DU Status With Main DC Busses Powered...............16-60
Range Figure, Gulfstream................................................18-12 Effect On Avionics........................................................2-8
Rapid Decompression........................................................12-5 Effect on DUs................................................................2-7
Rate Limiting.....................................................................12-3 Generator Output...........................................................2-7
Red X...............................................................................16-62 Inflight Test...................................................................2-8
Altimeter/Airspeed/AOA...........................................16-63 Landing..........................................................................2-7
Altimeter/Airspeed/Vertical Speed/AOA..................16-63 Shutoff Valve Leaking.................................................13-5
Altimeter/Vertical Speed...........................................16-62 Standby Electrical System (ABEX......................................2-6
AOA...........................................................................16-62 Start Up In Icing Conditions..............................................10-2
Red X'ing.........................................................................16-59 Start Valve
Remote Aft Baggage Door Seal Release...........................12-6 No "SVO" Annunciation...............................................7-3
Required Navigation Performance..................................16-20 Supplemental Means Navigation.....................................16-18
Reselecting Bypassed Waypoint.....................................16-34 Supplimental Means Navigation.....................................16-51
Right Bleed Air Bus Change......................................9-3, 20-9 Symbol Generator
RNP.................................................................................16-20 Failures......................................................................16-59
RNP-10......................................................................19-28 Symbol Generators.............................................16-59. See SG
RNP-10 Operations....................................................19-27 Tail De-Icing......................................................................10-4
RNP-5........................................................................19-29 Takeoff
RNP-5 Operations......................................................19-27 Performance Limited...................................................18-4
RNP-10............................................................................16-22 Takeoff Acceleration Check............................................18-12
RTU.................................................................................16-83 Takeoff Computations
Configuration Errors..................................................16-83 Stop/Go........................................................................18-2
Rudder...............................................................................15-4 Takeoff Configuration Warning..........................................4-1
Kick.............................................................................15-4 Takeoff Considerations
Single Rudder Limit Light...........................................15-4 Climb Segments...........................................................18-3
Rudder Pedal Steering Switch................................14-10, 20-7 Second Segment Climb...............................................18-3
Rules of Thumb Tire Speed Limitations................................................18-2
Computer Flight Plans.................................................18-7 TORA/TODA..............................................................18-2
Fuel.....................................................................18-4, 18-6 Takeoff Performance Monitoring....................................18-12
Takeoff.........................................................................18-5 Taxi Light Positive Control Modification.........................20-3
Runway End Offsets........................................................16-35 Taxi Lights...........................................................................3-1
Runway Weight Bearing...................................................18-7 TCAS...............................................................................16-89
RVSM..............................................................................19-23 Terminal Navigation........................................................16-19
ASCs & Pricing.........................................................19-27 TGT.....................................................................................1-2
Expanded Levels........................................................19-26 Third IRS.........................................................................16-18
Safety Relief Valve............................................................12-1 Three-In-One Altimeter.....................................................12-7
Throttle Clamping............................................................16-15
Screen Burn In (DU)....................................................16-57
Thrust Limiter......................................................................7-5
Second Segment Climb.....................................................18-3
Thrust Rev Emer Stow - Power Separation.......................20-4
See) CB....................................................................................
Thrust Reverser Modification............................................20-3
SEP......................................................................................1-9
Thrust Reversers.........................................................1-8, 15-7
Service News.....................................................................19-1
Emergency Stow..........................................................15-8
SG
Lights...........................................................................15-8
Alternate SG Selections.............................................16-59
Lockdown Kit............................................................15-10
Comparision Monitor Annunciations........................16-60
Not Fully Deployed.....................................................15-9
DU Unit Reversion Testing.......................................16-59
On Wheel Spin-up.......................................................15-7
Short Range Fuel Planning..............................................18-11
Pinning.........................................................................15-9
SID Climb Requirements...................................................18-3
Secondary Lock Timer Test........................................15-9
Single Pack Operations........................................................9-3
Starting Engines While Deployed.............................15-11
Gulfstream IV Notes I-11
Revision 2-98 Index