Brake Control
Brake Control
                                                                                                                   cardiagn.com
                                                      TRAC actuator and each sensor , be sure to check that the
                                                      normal display is output in test mode inspection and in
                                                      DTC output inspection after installing all the parts.
                                                   • After replacing the yaw rate sensor and / or the brake
                                                      actuator assembly, make sure to perform yaw rate sensor
                                                      and deceleration sensor zero point calibration (See page
                                                      BC-5).
                                                   • CAN communication system is used for the data
                                                      communication between the skid control ECU (included in
                                                      the actuator), the steering angle sensor, and the yaw rate
                                                      sensor (the deceleration sensor is included). If there is
                                                      trouble in the CAN communication line, the DTC in the
                                                      communication line is output.
                                                   • If the DTC in the CAN communication line is output, repair
                                                      the malfunction in the communication line and
                                                      troubleshoot the ABS with EBD & BA & TRAC & VSC
                                                      systems under the condition that data communication is
                                                      normal.
                                                   • Since the CAN communication line has its own length and
                                                      route, it can not be repaired temporarily with the bypass
                                                      wire, etc.
                                                   NOTICE:
                                                   When disconnecting the negative (-) battery terminal,
                                                   initialize the following systems after the terminal is
                                                   reconnected.
                           System Name                                          See procedure
Power Window Control System                                                         WS-12
Sliding Roof System                                                             RF-22 and RF-4
lighting System (Adaptive Front-lighting System)                                    LI-17
Power Back Door System                                                              ED-33
                                                                                                                   BC
     BC–2                BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
     PARTS LOCATION
             FL BLOCK
     4WD:    J/B NO.2
             -ABS MTR RELAY
                                  BRAKE FLUID LEVEL WARNING SWITCH
                                                                                  REAR SPEED
     ABS & TRAC ACTUATOR
                                                                                  SENSOR
     (SKID CONTROL ECU)
                        FRONT SPEED
                        SENSOR
SENSOR ROTOR
                                                                                                        cardiagn.com
                                                            2WD:
COMBINATION METER
     PARKING BRAKE
     SWITCH
                                                                         (INCLUDE DECELERATION
                                                                         SENSOR)
                           DLC3
                                  STOP LIGHT SWITCH
                 SYSTEM DESCRIPTION
                 1.   SYSTEM DESCRIPTION
                      (a) ABS
                          (Anti-lock Brake System)
                          The ABS helps prevent wheels from locking when
                          the brake is applied firmly or when braking on a
                          slippery surface.
                      (b) EBD
                          (Electronic Brake force Distribution)
                          The EBD control utilizes ABS, realizing proper
                          brake force distribution between front and rear
                          wheels in accordance with driving conditions. In
                          addition, during cornering braking, it also controls
                          the brake force of the right and left wheels, helping
                          to maintain vehicle behavior.
                      (c) BA
                          (Brake Assist)
                          The primary purpose of the brake assist system is to
                          provide an auxiliary brake force to assist the driver
                                                                                  cardiagn.com
                          who cannot generate a large enough brake force
                          during emergency braking, thus helping to maximize
                          the vehicle's brake performance.
                      (d) TRAC
                          (Traction Control)
                          The TRAC system helps prevent the drive wheels
                          from slipping if drive presses down on the
                          accelerator pedal excessively when starting off or
                          accelerating on a slippery surface.
                      (e) VSC
                          (Vehicle Stability Control)
                          The VSC system helps prevent the vehicle from
                          slipping sideways as a result of strong front wheel
                          skid or strong rear wheel skid during cornering.
                                                                                  BC
     BC–4               BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                           HINT:
                                           See page BC-16 and BC-17.
                                                                                                     cardiagn.com
                                                        Symptom does not occur: Go to step 5
4 Symptom Simulation
5 DTC Check
                                           HINT:
                                           See page BC-16.
                                                        There is no output: Go to step 7
                                           HINT:
                                           See page BC-13.
                                                        Check for fluid leakage and Go to step 10
       7    DTC Chart
BC                                         HINT:
                                           See page BC-21.
                    BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                  BC–5
8 Circuit Inspection
9 Identification of Problem
10 Repair
                                                                                                               cardiagn.com
 11   Confirmation Test
End
                                              CALIBRATION
            Intelligent Tester                1.   CLEAR ZERO POINT CALIBRATION (WHEN USING
                                                   INTELLIGENT TESTER):
                                                   (a) Connect the intelligent tester to the DLC3.
                                                   (b) Turn the ignition switch on.
DLC3
           CAN VIM
                                 C104144E05
                                                                                                                           cardiagn.com
        DLC3
                     CAN VIM
                                             C104144E05
                                                                                                                cardiagn.com
                                                              DLC3.
                                                              SST 09843-18040
                  CG
                                    B124401E18            (3) Check that the steering wheel is in the
                                                              straightahead position and move the shift lever
                                                              to the P position.
                                                      (c) Obtain the zero point of the yaw rate and
                                                          deceleration sensor.
                                                          (1) Turn the ignition switch on.
                                                          (2) Keep the vehicle in a stationary condition on a
                                                              level surface for 2 seconds or more.
                                                          (3) Check that the ABS warning light and VSC light
Blinking Pattern in TEST MODE:
                                                              blink (test mode).
                                                              HINT:
  0.125 sec.           0.125 sec.                             • If the ABS warning light and VSC warning
ON                                                                light do not blink perform zero point
                                                                  calibration again.
                                                              • The zero point calibration is performed only
                                                                  once after the system enters the test mode.
OFF                                                           • Calibration cannot be performed again until
                                    BR03904E38                    the stored data is cleared once.
                                                      (d) Turn the ignition switch off and disconnect the SST
                                                          from the DLC3.
                                                                                                                BC
     BC–8                BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                                                                                      cardiagn.com
                                       F045096E07
                                                                     harness between the skid control ECU and
                                                                     the combination meter.
                                                                 • If the indicator remains on, proceed to
                                                                     troubleshooting for the light circuit below.
                                                                           Trouble Area             See procedure
                                                    ABS warning light circuit                          BC-79
                                                    VSC warning light circuit                          BC-83
                                                    BRAKE warning light circuit                        BC-87
                                                    TRAC OFF indicator light circuit (2WD)             BC-91
                                                    SLIP indicator light circuit                       BC-96
BC
                       BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                           BC–9
DLC3
               CAN VIM
                                       C104144E06
                                                                                                                         cardiagn.com
                                                                   Refer to the intelligent tester operator's manual
                                                                   for further details.
C106533
                                                                                                                         cardiagn.com
                                                                   The signal check may not be completed if the
                                                                   vehicle has its wheels spun or the steering
                                                                   wheel turned during this check.
                                                           (c) Stop the vehicle.
      Blinking Pattern in TEST MODE:
                                                      5.   YAW RATE SENSOR CHECK (WHEN USING
                                                           INTELLIGENT TESTER):
        0.125 sec.          0.125 sec.                     (a) Check the output of the yaw rate sensor.
      ON                                                       (1) Move the shift lever to the D position, drive the
                                                                   vehicle at a speed of approximately 3 mph (5
                                                                   km/h), and turn the steering wheel either to the
                                                                   left or right 90° or more until the vehicle makes a
      OFF                                                          180° turn.
                                         BR03904E40            (2) Stop the vehicle and move the shift lever to the P
                                                                   position. Check that the skid control buzzer
                                                                   sounds for 3 seconds.
                                                                   HINT:
                                                                   • If the skid control buzzer sounds, the signal
                                                                       check is completed normally.
                                                                   • If the skid control buzzer does not sound,
                                                                       check the skid control buzzer circuit, then
                                                                       perform the signal check again.
                                                                   • If the skid control buzzer does not sound yet,
                                                                       there is a malfunction in the VSC sensor, so
                                                                       check the DTC.
                                                                   • Make 180° turn. At the end of the turn, the
                                                                       direction of the vehicle should be within 180°
                                                                       +- 5° of its start position.
                                                                   • Do not spin the wheels.
BC
                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                            BC–11
                                                                                                                       cardiagn.com
                                                          (2) Check that the steering wheel is in the
                                                              straightahead position and move the shift lever
                                                              to the P position.
                                                            (3) Using STT, connect terminals TS and CG of the
DLC3:
                  TS                                            DLC3.
  D1
                                                                SST 09843-18040
                                                            (4) Turn the ignition switch on.
                  CG
                                    B124401E19
                                                                                              cardiagn.com
                                          enough negative pressure.
                                       • If the brake pedal is depressed during engine
                                          stop, negative pressure may become insufficient
                                          and the BRL may come on. (It runs the motor
                                          and performs incorrect control.)
                              8.   SPEED SENSOR CHECK (WHEN USING SST CHECK
                                   WIRE):
                                   (a) Check the speed sensor signal.
                                       (1) Drive the vehicle straight forward. Drive the
                                           vehicle at a speed of 28 mph (45 km/h) or higher
                                           for several seconds and check that the ABS
                                           warning light goes off.
                                           HINT:
                                           The signal check may not be completed if the
                                           vehicle has its wheels spun or the steering
                                           wheel turned during this check.
                                   (b) Stop the vehicle.
                                       NOTICE:
                                       • Before performing the speed sensor signal
                                          check, complete the deceleration sensor and
                                          master cylinder pressure sensor checks.
                                       • The speed sensor signal check may not be
                                          completed if the speed sensor signal check is
                                          started while turning the steering wheel or
                                          spinning the wheels.
                                       • After the ABS warning light goes off, if
                                          vehicle speed exceeds 50 mph (80 km/h), a
                                          signal check code will be stored again.
                                          Decelerate or stop the vehicle before the
                                          speed reaches 50 mph (80 km/h).
                                       • If the signal check has not been completed,
BC                                        the ABS warning light blinks while driving
                                          and the ABS system does not operate.
BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                        BC–13
                          HINT:
                          When the signal check has been completed, the
                          ABS warning light goes off while driving and blinks
                          in the test mode pattern while stationary.
                 9.   YAW RATE SENSOR CHECK (WHEN USING SST
                      CHECK WIRE):
                      (a) Check the zero point voltage of the yaw rate sensor.
                          (1) Keep the vehicle in a stationary condition on a
                              level surface for 1 second or more.
                      (b) Check the output of the yaw rate sensor.
                          (1) Move the shift lever to the D position, drive the
                              vehicle at a speed of approximately 3 mph (5
                              km/h), and turn the steering wheel either to the
                              left or right 90° or more until the vehicle makes
                              180° turn.
                          (2) Stop the vehicle and move the shift lever to the
                              position. Check that the skid control buzzer
                              sounds for 3 seconds.
                              HINT:
                                                                                   cardiagn.com
                              • If the skid control buzzer sounds, the signal
                                  check is completed normally.
                              • If the skid control buzzer does not sound,
                                  check the skid control buzzer circuit, then
                                  perform the signal check again.
                              • If the skid control buzzer does not sound yet,
                                  there is a malfunction in the yaw rate sensor,
                                  so check the DTC.
                              • Make a 180° turn. At the end of the turn, the
                                  direction of the vehicle should be within 180
                                  +- 5° of its start position.
                              • Do not spin the wheels.
                                                                                   BC
     BC–14                           BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                                                                                                  cardiagn.com
                                                    suspected areas are inspected and proved to be normal,                -
                                                    replace the skid control ECU.
                                                    1. ABS warning light remains on circuit                               -
     ABS warning light abnormal (Remain ON)
                                                    2. Skid control ECU                                                   -
                                                    1. Check the DTC again and make sure that the normal code
                                                                                                                        BC-16
                                                    is output.
                                                    2. TC and CG terminal circuit                                      BC-103
     DTC of ABS check cannot be done
                                                    3. If the symptoms still occur even after the above circuits in
                                                    suspected areas are inspected and proved to be normal,                -
                                                    replace the skid control ECU.
                                                    1. TS and CG terminal circuit                                      BC-105
     Sensor signal check cannot be done
                                                    2. Skid control ECU                                                   -
                                                    1. Check the DTC again and make sure that the normal code
                                                                                                                        BC-16
                                                    is output.
                                                    2. IG power source circuit and ground circuit.                      BC-65
                                                    3. Check the hydraulic circuit for leakage.                           -
                                                    4. Speed sensor circuit (Front)                                     BC-24
                                                    5. Speed sensor circuit (Rear)                                      BC-30
     VSC and/or TRAC does not operate               6. Deceleration sensor circuit (Calibration)                        BC-5
                                                    7. Deceleration sensor circuit (Malfunction)                        BC-62
                                                    8. Yaw rate sensor circuit                                          BC-62
                                                    9. Steering sensor circuit                                          BC-59
                                                    10. If the symptoms still occur even after the above circuits in
                                                    suspected areas are inspected and proved to be normal,                -
                                                    replace the skid control ECU.
                                                    1. SLIP indicator light circuit                                     BC-96
     SLIP indicator light abnormal
                                                    2. Skid control ECU                                                   -
                                                    1. Check the DTC again and make sure that the normal code
                                                                                                                        BC-16
                                                    is output.
                                                    2. TRAC control switch circuit                                      BC-91
     TRAC OFF indicator abnormal
cardiagn.com
                                                                                                                          BC
     BC–16                       BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                      TERMINALS OF ECU
                                                      1.     SKID CONTROL ECU
S1
F045080E08
     Symbols (Terminals No.)        Wiring Color       Terminal Description               Condition              Specified Condition
      BM (S1-2) - GND1 (S1-                                                       IG switch ON, pump motor
                                   B-W - W-L, W-B    Motor relay test input                                           10 to 14 V
        32), GND2 (S1-1)                                                          running
                                                     Front RH wheel speed         IG switch ON, slowly turn
     FR+ (S1-3) - FR- (S1-17)           V-R                                                                        Pulse generation
                                                     signal input                 right front wheel
                                                     Rear RH wheel speed          IG switch ON, slowly turn
                                                                                                                                                cardiagn.com
     RR+ (S1-5) - RR- (S1-19)          L-B - BR                                                                    Pulse generation
                                                     signal input                 right front wheel
     FSW+ (S1-7) - GND1 (S1-                                                      IG switch ON, brake pedal
                                    LG - W-L, W-B    FSW switch input                                                  2 to 4 V
        32), GND2 (S1-1)                                                          released
     TRC+ (S1-8) - TRC- (S1-                         ECM communication
                                       BR - P                                     IG switch ON                     Pulse generation
              22)                                    output
     ENG+ (S1-9) - ENG- (S1-
                                       G - LB        ECM communication input      IG switch ON                     Pulse generation
              23)
     NEO (S1-10) - GND1 (S1-                         Engine revolution signal
                                    V - W-L, W-B                                  Engine idling                Pulse generation
     32), GND2 (S1-1)                                input
       CANH (S1-11) - CANL
                                        L-W          CAN communication line       IG switch OFF                       54 to 67 Ω
             (S1-25)
     SP1 (S1-12) - GND1 (S1-                                                      Vehicle drives at about 12
                                    BR - W-L, W-B    Speed signal output                                           Pulse generation
        32), GND2 (S1-1)                                                          mph (20 km/h)
     D/G (S1-13) - GND1 (S1-                         Diagnosis tester
                                    L-B - W-L, W-B                                IG switch ON                        10 to 14 V
        32), GND2 (S1-1)                             communication line
                                                     Fail safe motor relay
     MRF (S1-14) - R+ (S1-45)           R-Y                                       IG switch ON                        10 to 14 V
                                                     output
      MR (S1-15) - R+ (S1-45)           L-Y          Motor relay output           IG switch ON, pump motor            10 to 14 V
                                                                                  running
      STPO*1 (S-16) - GND1          G - W-L, W-B     Stop light relay output      IG switch ON                        10 to 14 V
      (S1-32), GND2 (S1-1)
                                                     Front LH wheel speed         IG switch ON, slowly turn
      FL+ (S1-18) - FL- (S1-4)          G-B                                                                        Pulse generation
                                                     signal input                 left front wheel
                                                     Rear LH wheel speed          IG switch ON, slowly turn
      RL+ (S1-20) - RL- (S1-6)          O -W                                                                       Pulse generation
                                                     signal input                 left rear wheel
Symbols (Terminals No.)        Wiring Color             Terminal Description                Condition            Specified Condition
PKB (S1-28) - GND1 (S1-                                                            IG switch ON, parking
                               LG - W-L, W-B          Parking brake switch input                                      10 to 14 V
   32), GND2 (S1-1)                                                                brake switch OFF
WA (S1-29) - GND1 (S1-                                                             IG switch ON, ABS
                               V - W-L, W-B           ABS warning light output                                         6 to 11 V
  32), GND2 (S1-1)                                                                 warning light ON
WA (S1-29) - GND1 (S1-                                                             IG switch ON, ABS
                               V - W-L, W-B           ABS warning light output                                       Below 2.0 V
  32), GND2 (S1-1)                                                                 warning light OFF
 BZ (S1-30) - GND1 (S1-                                                            IG switch ON, VSC buzzer
                               O - W-L, W-B           Buzzer output                                             Below 1.0 ←→10 to 14 V
    32), GND2 (S1-1)                                                               sounds
 BZ (S1-30) - GND1 (S1-                                                            IG switch ON, VSC buzzer
                               O - W-L, W-B           Buzzer output                                                   10 to 14 V
    32), GND2 (S1-1)                                                               does not sound
+BS (S1-31) - GND1 (S1-                               Solenoid relay power
                               L - W-L, W-B                                        Always                             10 to 14 V
   32), GND2 (S1-1)                                   supply
 VSCW (S1-36) - GND1                                                               IG switch ON, VSC
                               R - W-L, W-B           VSC warning light output                                       Below 2.0 V
 (S1-32), GND2 (S1-1)                                                              warning light ON
                                                                                                                                           cardiagn.com
 (S1-32), GND2 (S1-1)
CSW (S1-43) - GND1 (S1-
                               B - W-L, W-B           TRAC OFF switch input        TRAC OFF switch OFF                10 to 14 V
   32), GND2 (S1-1)
BRL (S1-44) - GND1 (S1-                                                            IG switch ON, BRAKE
                              GR - W-L, W-B           Brake warning light output                                       6 to 11 V
   32), GND2 (S1-1)                                                                warning light ON
BRL (S1-44) - GND1 (S1-                                                            IG switch ON, BRAKE
                              GR - W-L, W-B           Brake warning light output                                     Below 2.0 V
   32), GND2 (S1-1)                                                                warning light OFF
 R+ (S1-45) - GND1 (S1-                               Power supply for motor
                               Y - W-L, W-B                                        IG switch ON                       10 to 14 V
    32), GND2 (S1-1)                                  relay
IG1 (S1-46) - GND1 (S1-
                               P - W-L, W-B           IG1 power supply             IG switch ON                       10 to 14 V
   32), GND2 (S1-1)
                                                                                                                                cardiagn.com
         OFF                                  OFF
                                                                        Code 11          Code 21
                                                                                                                   I042843E03
                                                                      HINT:
                                                                      • If no code appears, inspect the TC and CG
                                                                        terminal circuit, and ABS and VSC warning
                                                                        light circuits.
                                                                 Trouble Area                      See Procedure
                                                    TC and CG terminal circuit                          BC-103
                                                    ABS warning light circuit                           BC-79
                                                    VSC warning light circuit                           BC-83
BC
        BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                              BC–19
       CG
                  B124401E40
                                                                                                cardiagn.com
                    C104154                 Clearing the DTCs cannot be performed by
                                            removing the battery cable or the ECU-IG NO.1
                                            fuse.
                               3.   END OF DTC CHECK/CLEAR (WHEN USING SST
                                    CHECK WIRE):
                                    (a) Turn the ignition switch on.
                                    (b) Check that the ABS and brake control warning lights
                                        go off within approximately 3 seconds.
                                                                                                BC
     BC–20                 BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                                                                                            cardiagn.com
             Intelligent tester display            Measurement Item                          Reference Value
                  VEHICLE SPD              Wheel speed sensor reading          Speed indicated on speedometer
                 STOP LIGHT SW             Stop light switch signal            Stop light switch ON: ON, OFF: OFF
                                           Number of operations of ignition
                     # IG ON               switch ON after memorizing freeze   0 to 31
                                           frame data
                                           Master cylinder pressure sensor     Brake pedal release : 0.3 to 0.9 V
                MAS CYL PRESS
                                           reading                             Brake pedal depress: 0.8 to 4.5 V
                                           Master cylinder pressure sensor
              MASS PRESS GRADE                                                 -30 to 200 MPa/s
                                           change
                                                                               ABS activated: ABS
                                                                               VSC/TRC activated: VSC/TRC
                     SYSTEM                System status                       BA activated: BA
                                                                               Fail safe mode activated: FAIL SF
                                                                               No system activated: NO SYS
                    YAW RATE               Yaw rate angle sensor reading       -100 to 100
                                                                               Left turn: Increase
                 STEERING ANG              Steering sensor reading
                                                                               Right turn: Drop
                                                                               Release accelerator pedal: Approx. 0 deg.
                    THROTTLE               Throttle position sensor reading
                                                                               Depress accelerator pedal: Approx. 90 deg.
                G (RIGHT & LEFT)           Right and left G                    -1.869 to 1.869
               G (BACK & FORTH)            Back and forth G                    -1.869 to 1.869
                                                                               TRAC OFF SW ON: ON
               VSC (TRC) OFF SW*           VSC OFF switch signal
                                                                               OFF: OFF
                                                                               FAIL
                                                                                P,N
                                                                               R
                                                                               D
                SHIFT POSITION             Shift lever position
                                                                               4
                                                                               3
                                                                               2
                                                                               L
                                                         *: 2WD
BC
                    BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                  BC–21
                                                                                                                                cardiagn.com
                       ABS operation (FR) / BEFORE or     (FR)
ABS OPERT FR                                                                                  -
                       OPERATE                            OPERATE : During ABS
                                                          operation (FR)
                                                          BEFORE : No ABS operation (FL)
                       ABS operation (FL) / BEFORE or
ABS OPERT FL                                              OPERATE : During ABS                -
                       OPERATE
                                                          operation (FL)
                                                          BEFORE : No ABS operation
                       ABS operation (RR) / BEFORE or     (RR)
ABS OPERT RR                                                                                  -
                       OPERATE                             OPERATE : During ABS
                                                          operation (RR)
                                                          BEFORE : No ABS operation
                       ABS operation (RL) / BEFORE or     (RL)
ABS OPERT RL                                                                                  -
                       OPERATE                            OPERATE : During ABS
                                                          operation (RL)
                        Wheel speed sensor (FR)
                                                                                              Similar speed as indicated on
WHEEL SPD FR           reading / min.: 0 km/h (0 MPH,     Actual wheel speed
                                                                                              speed meter
                       max.: 326 km/h (202 MPH)
                        Wheel speed sensor (FL)
                                                                                              Similar speed as indicated on
WHEEL SPD FL           reading / min.: 0 km/h (0 MPH,     Actual wheel speed
                                                                                              speed meter
                       max.: 326 km/h (202 MPH)
                        Wheel speed sensor (RR)
                                                                                              Similar speed as indicated on
WHEEL SPD RR           reading / min.: 0 km/h (0 MPH,     Actual wheel speed
                                                                                              speed meter
                       max.: 326 km/h (202 MPH)
                        Wheel speed sensor (RL)
                                                                                              Similar speed as indicated on
WHEEL SPD RL           reading / min.: 0 km/h (0 MPH,     Actual wheel speed
                                                                                              speed meter
                       max.: 326 km/h (202 MPH)
                       Deceleration sensor 1 reading /    Approximately 0 +- 0.13G at still   Reading changes when vehicle is
DECELERAT SENS
                       min.: -1.869 G, max.: 1.869 G      condition                           bounced
                       Deceleration sensor 2 reading /    Approximately 0 +- 0.13G at still   Reading changes when vehicle is
DECELERAT SENS2
                       min.: -1.869 G, max.: 1.869 G      condition                           bounced
                       ECU power supply voltage /         NORMAL: 9.5 V or over UNDER:
IG VOLTAGE                                                                                    -
                       UNDER / NORMAL                     Below 9.5 V
                       ABS solenoid (SFRR) / ON or
SFRR                                                      ON : Operate                        -
                       OFF
                       ABS solenoid (SFRH) / ON or
SFRH
                       OFF
                                                          ON : Operate                        -
                                                                                                                                BC
                       ABS solenoid (SFLR) / ON or
SFLR                                                      ON : Operate                        -
                       OFF
                       ABS solenoid (SFLH) / ON or
SFLH                                                      ON : Operate                        -
                       OFF
     BC–22               BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                                                                                                   cardiagn.com
     VEHICLE SPD            reading / min.: 0 km/h (0 MPH),     Actual vehicle speed             Speed indicated on speedometer
                            max.: 326 km/h (202 MPH)
                            Yaw rate sensor/ Min.: -128 deg/    Min.: -128 deg/s
     YAW RATE                                                                                    -
                            s, Max.: 128 deg/s                  Max.: 128 deg/s
                            Memorized zero value/ Min.: -128    Min.: -128 deg/s
     YAW ZERO VALUE                                                                              -
                            deg/s, Max.: 128 deg/s              Max.: 128 deg/s
                            Steering sensor/ Min.: -1152 deg,   Left turn: Increase
     STEERING ANG                                                                                -
                            Max.: 1150.875 deg                  Right turn: Decrease
                            Master cylinder pressure sensor     When brake pedal is released :   Reading increases when brake
     MAS CYL PRS 1
                            1 reading / min.: 0 V, max.: 5 V    0.3 to 0.9 V                     pedal is depressed
                                                                NORMAL : Normal mode
     TEST MODE              Test mode / NORMAL or TEST                                           -
                                                                TEST : During test mode
                            Number of DTC recorded / min.:
     #CODES                                                     Min.: 0, max.: 39                -
                            0, max.: 255
                                                    *: 2WD
                                                    1. ACTIVE TEST
                                                         HINT:
                                                         Performing the ACTIVE TEST using the intelligent tester
                                                         allows the relay and actuator, etc. to operate without
                                                         removing any parts. Performing the ACTIVE TEST as
                                                         the first step of troubleshooting is one of the methods to
                                                         shorten labor time.
                                                         It is possible to display the DATA LIST during the
                                                         ACTIVE TEST.
                                                         (a) Connect the intelligent tester to the DLC3.
                                                         (b) Turn the ignition switch to the ON position.
                                                         (c) According to the display on the tester, perform the
                                                               "ACTIVE TEST".
                                                               HINT:
                                                               Ignition switch must be turned to the ON position to
                                                               proceed to the Active Test using the intelligent
BC                                                             tester.
                  Item                         Vehicle Condition / Test Details                          Diagnostic Note
                                                                                                 Operation of solenoid (clicking
     SFRR                   Turns ABS solenoid (SFRR) ON / OFF
                                                                                                 sound) can be heard
                      BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                 BC–23
                                                                                                                cardiagn.com
                                                                              Operation of solenoid (clicking
ABS MOT RELAY            Turns ABS motor relay ON / OFF
                                                                              sound) can be heard
ABS WARN LIGHT           Turns ABS warning light ON / OFF                     Observe combination meter
VSC WARN LIGHT           Turns VSC warning light ON / OFF                     Observe combination meter
VSC / TRAC OFF IND*      Turns VSC / TRAC OFF indicator ON / OFF              Observe combination meter
SLIP INDI LIGHT          Turns SLIP indicator light ON / OFF                  Observe combination meter
BRAKE WARN LIGHT         Turns BRAKE warning light ON / OFF                   Observe combination meter
VSC / BR WARN BUZ        Turns VSC / BRAKE warning buzzer ON / OFF            Buzzer can be heard
*: 2WD
                                                                                                                BC
     BC–24                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
             C0200/31*   1      Right Front Wheel Speed Sensor   1. Right front speed sensor         BC-24
                                Signal                           2. Each speed sensor circuit
                                                                 3. Sensor rotor
                                                                 4. Sensor installation
             C0205/32*1         Front Speed Sensor LH Circuit    1. Left front speed sensor          BC-24
                                                                 2. Each speed sensor circuit
                                                                 3. Sensor rotor
                                                                 4. Sensor installation
             C0210/33*1         Right Rear Wheel Speed Sensor    1. Right rear speed sensor          BC-30
                                Signal                           2. Each speed sensor circuit
                                                                 3. Sensor rotor
                                                                 4. Sensor installation
                                                                                                                     cardiagn.com
             C0215/34*1         Rear Speed Sensor LH Circuit     1. Left rear speed sensor           BC-30
                                                                 2. Each speed sensor circuit
                                                                 3. Sensor rotor
                                                                 4. Sensor installation
             C0226/21           SFR Solenoid Circuit             1. ABS & TRAC actuator              BC-37
                                                                 2. SFRH or SFRR circuit
             C0236/22           SFL Solenoid Circuit             1. ABS & TRAC actuator              BC-37
                                                                 2. SFLH or SFLR circuit
             C0246/23           SRR Solenoid Circuit             1. ABS & TRAC actuator              BC-37
                                                                 2. SRRH or SRRR circuit
             C0256/24           SRL Solenoid Circuit             1. ABS & TRAC actuator              BC-37
                                                                 2. SRLH or SRLR circuit
                                                                                                            cardiagn.com
C1243/43*1      Acceleration Sensor Stuck           1. Yaw rate sensor (Deceleration      BC-62
                Malfunction                         sensor)
                                                    2. Yaw rate sensor circuit
                                                    (Deceleration sensor circuit)
C1244/44        Open or Short in Deceleration       1. Yaw rate sensor (Deceleration      BC-62
                Sensor Circuit                      sensor)
                                                    2. Yaw rate sensor circuit
                                                    (Deceleration sensor circuit)
C1251/51*1      Open in Pump Motor Circuit          1. ABS & TRAC actuator                BC-74
                                                    2. ABS & TRAC actuator circuit
C1267/67        Brake Pedal Load Sensing            1. Brake pedal load sensing           BC-76
                Switch                              switch
                                                    2. Brake pedal load sensing
                                                    switch circuit
C1336/39        Zero Point Calibration of           1. Yaw rate sensor (Deceleration      BC-52
                Deceleration Sensor Undone          sensor)
                                                    2. Zero point calibration not done
C1361/91        Short Circuit in ABS Motor Fail     1. ABS No.21 fuse                     BC-39
                Safe Relay Circuit                  2. ABS cut relay
                                                    3. ABS cut relay circuit
                                                    4. J/B No.2
C1381/97        Yaw Rate and / or Acceleration      1. Yaw rate sensor                    BC-62
                Sensor Power Supply Voltage         2. Yaw rate sensor power source
                Malfunction                         circuit
                                       *1, *2:
                                       Even after the trouble areas are repaired, the ABS warning           BC
                                       light will not go off unless the following operations are
                                       performed.
                                       • *1:
     BC–26   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                                                              cardiagn.com
                                       system.
BC
                      BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                        BC–27
Speed Sensor
                                                                                                                                      cardiagn.com
                                               Rotor         N   S Magnet
                                                           Coil
To ECU
                                                                         Low Speed
                                                        High Speed
                                               +V
                                                -V
                                                                                    F000010E12
When the rotors rotate, the magnetic field emitted by the permanent magnet in the speed sensor
generates AC voltage. Since the frequency of this AC voltage changes in direct proportion to the speed of
the rotor, the frequency is used by the ECU to detect the speed of each wheel.
       DTC No.                     DTC Detection Condition                                           Trouble Area
                     1. All the following conditions continues for at least 1
                        second.
                        – Vehicle speed is more than 6 mph (10 km/h).           •   Right front and left front speed sensor
      C0200/31          – Open or short in vehicle speed sensor signal          •   Each speed sensor circuit
      C0205/32               circuit.                                           •   Sensor rotor
                     2. Momentary interruption of the sensor signal of          •   Sensor installation
                        faulty wheel has occurred 7 times or more.
                     3. Sensor signal circuit is open for 0.5 seconds.
                     All the following conditions for at least 5 seconds.
      C1235/35                                                                  •   Right front and left front speed sensor
                     • Vehicle speed is more than 12 mph (20 km/h).
      C1236/36                                                                  •   Sensor installation
                     • Vehicle speed sensor signal receives interference.
HINT:
• DTC C0200/31 and C1235/35 are for the right front speed sensor.
• DTC C0205/32 and C1236/36 are for the left front speed sensor.
                                                                                                                                      BC
     BC–28                  BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
     WIRING DIAGRAM
                                                                                                Skid Control ECU with
                                                                                                Actuator
                                                                                               18
            S2                                                                                 S1      FL+
                                2
            ABS Speed Sensor
            Front LH
                                                                                               4
                                1
                                                                                               S1      FL-
                                                                                               3
            S3                                                                                 S1      FR+
                                2
            ABS Speed Sensor
            Front RH
                                                                                               17
                                1
                                                                                               S1     FR-
                                                                                                                                     cardiagn.com
                                                                                                                        F040884E08
     HINT:
     Start the inspection from step 1 when using the intelligent tester and start from step 3 when not using the
     intelligent tester.
        OK
                          BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                      BC–29
                                                                                                                        cardiagn.com
                                                            foreign matter attached to it.
                                                         NOTICE:
                                                         When replacing the ABS actuator assembly,
                                                         perform zero point calibration (See page BC-5).
                                                  NG                       Go to step 6
OK
  S2    S3                                           RH
Front Speed Sensor                                        Tester Connection               Specified Condition
                                    F046886E01
                                                        S3-2 (FR+) - S3-1 (FR-)              0.6 to 2.5 kΩ
                                                                   RH
                                                                        Tester Connection           Specified Condition
                                                                     S3-2 (FR+) - Body ground         10 kΩ or higher
                                                                     S3-1 (FR-) - Body ground         10 kΩ or higher
                                                                   NOTICE:
                                                                   Check the speed sensor signal after replacement
                                                                   (See page BC-16).
                                                                NG            REPLACE FRONT SPEED SENSOR
OK
4 CHECK HARNESS AND CONNECTOR (FRONT SPEED SENSOR - SKID CONTROL ECU)
(a) Disconnect the skid control ECU connector and the front
                                                                                                                             cardiagn.com
                                                                   speed sensor connector.
                                                               (b) Measure the resistance according to the value(s) in the
      Skid Control ECU (harness side connector)
                                                                   table below.
                                                                   Resistance:
      S1     FR+                  FL-
                                                                   LH
                                                                        Tester Connection           Specified Condition
                                                                      S1-18 (FL+) - S2-2 (FL+)          Below 1 Ω
                                                                       S1-4 (FL-) - S2-1 (FL-)          Below 1 Ω
             FR-                   FL+
      Front Speed Sensor (harness side connector)                  RH
                                                                        Tester Connection           Specified Condition
           S2               S3                                        S1-3 (FL+) - S3-2 (FL+)           Below 1 Ω
                                                                      S1-17 (FL-) - S3-1 (FL-)          Below 1 Ω
                                                                   RH
                                                                        Tester Connection           Specified Condition
                                                                     S1-3 (FL+) - Body ground         10 kΩ or higher
                                                                     S1-17 (FL-) - Body ground        10 kΩ or higher
BC      OK
                           BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                 BC–31
                                                                                                                      cardiagn.com
                                                                   foreign matter attached to it.
                                                                NOTICE:
                                                                When replacing the ABS actuator assembly,
                                                                perform zero point calibration (See page BC-5).
                                                         NG                 Go to step 6
OK
OK
                                                   NOTICE:
                                                   Check the speed sensor signal after the replacement
                                                   (See page BC-16).
                                                NG          CLEAN OR REPLACE SPEED SENSOR
OK
                                                                                                                  cardiagn.com
                                                   Check the speed sensor signal after the replacement
                                  R000948E06       (See page BC-16).
                                               NOTICE:
                                               When replacing the ABS & TRACTION actuator
                                               assembly, perform zero point calibration (See page BC-
                                               5).
                                                NG          REPLACE FRONT DRIVE SHAFT ASSEMBLY
OK
BC
                    BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                        BC–33
                                                                                                                                         cardiagn.com
      C0210/33         – Open or short in vehicle speed sensor signal          •    Each speed sensor circuit
      C0215/34              circuit.                                           •    Sensor rotor
                    2. Momentary interruption of the sensor signal of          •    Sensor installation
                       faulty wheel has occurred 7 times or more.
                    3. Sensor signal circuit is open for 0.5 seconds.
                    All the following conditions for at least 5 seconds.
      C1238/38                                                                 •    Right rear and left rear speed sensor
                    • Vehicle speed is more than 12 mph (20 km/h).
      C1239/39                                                                 •    Sensor installation
                    • Vehicle speed sensor signal receives interference.
HINT:
• DTC C0210/33 and C1238/38 are for the right rear speed sensor.
• DTC C0215/34 and C1239/39 are for the left rear speed sensor.
WIRING DIAGRAM
                                                          7                         4                     19
                     1               2       LG                        Y                       BR
                                                         IS1                       IO1                    S1     RR-
                    S26
                    ABS Speed Sensor
                    Rear RH                               8            B            3                     5
                                               G         IS1                                   L-B
                                                                                   IO1                    S1     RR+
                                                          2            L            5                     6
                     1               2       GR                                                 W
                                                         ID1                       IO1                    S1     RL-
                    S25
                    ABS Speed Sensor
                    Rear LH                               1            R            6                     20
                                              Y                                                  O
                                                         ID1                       IO1                    S1     RL+
                                                                                                                                         BC
                                                                                                                            G026387E01
     BC–34                      BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
     HINT:
     Start the inspection from step 1 when using the intelligent tester and start from step 3 when not using the
     intelligent tester.
                                                                                                                     cardiagn.com
                                                           OK:
                                                             There is almost no difference in the displayed
                                                             speed value.
                                                           HINT:
                                                           There is tolerance of +- 10 % in the speedometer
                                                           indication.
                                                        NG                       Go to step 3
OK
OK
                                                    (a) 2WD
                                                        (1) Disconnect the skid control sensor connector.
                                                        (2) Measure the resistance according to the value(s) in
Rear Speed Sensor
                                                            the table below.
                                                            Resistance:
                                                            LH
                                                            Tester Connection            Specified Condition
                                 1
                                                             (S25-1) - (S25-2)              0.9 to 2.1 kΩ
                   2
      S25    S26
                                                             RH
                                                                                                                       cardiagn.com
                                                            Tester Connection            Specified Condition
      LH     RH                        F041836E16
                                                             (S26-1) - (S26-2)              0.9 to 2.1 kΩ
                                                             RH
                                                            Tester Connection            Specified Condition
                                                          (S26-1) - Body ground            10 kΩ or higher
                                                          (S26-2) - Body ground            10 kΩ or higher
                                                            NOTICE:
                                                            Check the speed sensor signal after
                                                            replacement (See page BC-16).
                                                    (b) 4WD
                                                        (1) Remove the seat cushion seatback.
                                                        (2) Disconnect the speed sensor connector S25 or S26.
                                                        (3) Measure the resistance according to the value(s) in
4WD:          Speed Sensor      S25   S26                   the table below.
                                                            Resistance:
      2                1    2               1               LH
                                                            Tester Connection            Specified Condition
                                                         S25-1 (RL+) - S25-2 (RL-)           0.9 to 1.3 Ω
RH
                                       F013045E06
                                                            Tester Connection
                                                         S26-1 (RR+) - S26-2 (RR-)
                                                                                         Specified Condition
                                                                                             0.9 to 1.3 Ω
                                                                                                                       BC
                                                        (4) Measure the resistance according to the value(s) in
                                                            the table below
     BC–36                     BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                                      Resistance:
                                                                      LH
                                                                    Tester Connection           Specified Condition
                                                               S25-1 (RL+) - Body ground          1 MΩ or higher
                                                                 S25-2 (RL-) - Body ground        1 MΩ or higher
                                                                      RH
                                                                    Tester Connection           Specified Condition
                                                               S26-1 (RR+) - Body ground          1 MΩ or higher
                                                                S26-2 (RR-) - Body ground         1 MΩ or higher
                                                                      NOTICE:
                                                                      Check the speed sensor signal after the
                                                                      replacement. (See page BC-16)
                                                            NG            REPLACE REAR SPEED SENSOR
OK
                                                                                                                         cardiagn.com
        4         CHECK HARNESS AND CONNECTOR (REAR SPEED SENSOR - SKID CONTROL ECU)
                                                           (a) Disconnect the skid control ECU connector and the skid
                                                               control sensor connector.
                                                           (b) Measure the resistance according to the value(s) in the
      Skid Control ECU (harness side connector)
                                                               table below.
                                                               Resistance:
       S1         RR+           RL-
                                                               LH
                                                                    Tester Connection           Specified Condition
                                                                 S1-20 (RL+) - S25-1 (RL+)          Below 1 Ω
                                                                  S1-6 (RL-) - S25-2 (RL-)          Below 1 Ω
                  RR-           RL+
      Skid Control Sensor (harness side connector)
                                                               RH
                                                                    Tester Connection           Specified Condition
            S25              S26
                                                                 S1-5 (RR+) - S26-1 (RR+)           Below 1 Ω
                                                                  S1-6 (RR-) - S26-2 (RR-)          Below 1 Ω
                                                               RH
                                                                    Tester Connection           Specified Condition
                                                                 S1-5 (RR+) - Body ground         10 kΩ or higher
                                                               S1-19 (RR-) - Body ground          10 kΩ or higher
OK
                                                                                                                   cardiagn.com
                                                                oscilloscope, error signals are generated due to
                                                                the speed sensor rotor's scratches, looseness or
                                                                foreign matter attached to it.
                                                             NOTICE:
                                                             When replacing the ABS actuator assembly,
                                                             perform zero point calibration (See page BC-5).
                                                      NG                 Go to step 6
OK
                                                     (a) 2WD
 2WD:      Skid Control Sensor                           (1) Check the sensor installation.
                                                             OK:
                                                              There is no clearance between the sensor and
                                                              rear axle carrier.
          OK                       NG
                                        F010178E14
                                                                                                                   BC
     BC–38              BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                        (b) 4WD
        4WD:      Speed Sensor                              (1) Check the sensor installation.
                                                                OK:
                                                                  There is no clearance between the sensor and
                                                                  rear axle carrier.
                                                                  The installation bolt is tightened properly.
                                                        Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
                                                        NOTICE:
           OK                         NG                Check the speed sensor signal after the replacement
                                           BR03795E46   (See page BC-16).
                                                         NG         REPLACE REAR SPEED SENSOR
OK
                                                                                                                   cardiagn.com
                                                             No scratches, missing teeth or foreign objects.
Sensor Rotor
F042859E02
     Result
                          Result                                                   See Procedure
                           OK                                                           A
                       NG (for 2WD)                                                     B
                       NG (for 4WD)                                                     C
                                                             NOTICE:
                                                             Check the speed sensor signal after the replacement
                                                             (See page BC-16).
                                                         B          REPLACE REAR AXLE HUB AND BEARING
BC                                                                  ASSEMBLY
OK
cardiagn.com
                                                                                         BC
     BC–40                BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                                                                                         cardiagn.com
                          Open or short circuit in front left solenoid circuit (SFLR   •   ABS & TRAC actuator
           C0236/22
                          or SFLH) continues for 0.05 sec. or more.                    •   Each solenoid circuit
                          Open or short circuit in rear right solenoid circuit (SRRR   •   ABS & TRAC actuator
           C0246/23
                          or SRRH) continues for 0.05 sec. or more.                    •   Each solenoid circuit
                          Open or short circuit in rear left solenoid circuit (SRLR    •   ABS & TRAC actuator
             C0256/24
                          or SRLH) continues for 0.05 sec. or more.                    •   Each solenoid circuit
                          When any of the following (1 to 5) is detected:
                          1. All the following conditions continues for at least
                             0.05 seconds.
                             – When switching solenoid (SM1 or SM2) outputs
                                  ON signal.
                             – Over current.
                          2. All the following conditions continues for at least
                             0.05 seconds.
                             – When switching solenoid (SM1 or SM2) outputs
                                  OFF signal.
                             – Open circuit.
                          3. All the following conditions continue for at least
                             0.05 seconds.
                             – When switching solenoid (SM1 or SM2) outputs
                                  OFF signal.
                             – Output current monitor is more than 0.15 A.             •   ABS & TRAC actuator
           C1225/25
                          4. All the following conditions continues for at least       •   Each solenoid circuit
                             0.05 seconds.
                             – When switching solenoid (SM1 or SM2) outputs
                                  ON signal.
                             – Output current is more than 0.348 A.
                             – Difference between current monitor and target
                                  value exceeds 2, continues for between 0.1
                                  sec. and 0.15 sec.
                          5. All the following conditions continue for at least 0.2
                             seconds.
                             – When switching solenoid (SM1 or SM2) outputs
                                  ON signal.
                             – Output current is more than 0.348 A.
                             – Switching solenoid (SM1 or SM2) duty ratio:
                                  (1) More than 2.08
                                  (2) Less than 0.48
BC
                          BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                               BC–41
WIRING DIAGRAM
G026388E01
                                                                                                                                       cardiagn.com
  1      RECONFIRM DTC
                                                     HINT:
                                                     This code is detected when a problem is determined in the
                                                     ABS & TRACTION actuator assembly.
                                                     The solenoid circuit is in the ABS & TRACTION actuator
                                                     assembly.
                                                     Therefore, solenoid circuit inspection and solenoid unit
                                                     inspection cannot be performed. Be sure to check if the DTC
                                                     code is output before replacing the ABS & TRACTION
                                                     actuator assembly.
                                                     (a) Clear the DTCs (See page BC-21).
                                                     (b) Turn the ignition switch to the ON position.
                                                     (c) Are the same DTCs recorded?
Result
                           Result                                                            Proceed to
                      DTC is output                                                                A
                     DTC is not output                                                             B
                                                           NOTICE:
                                                           When replacing the ABS & TRACTION actuator
                                                           assembly, perform zero point calibration (See page
                                                           BC-5).
                                                      B                 PROCEED TO NEXT CIRCUIT INSPECTION
                                                                        SHOWN IN PROBLEM SYMPTOMS TABLE
                                                                                                                         cardiagn.com
             DTC No.                     DTC Detection Condition                                          Trouble Area
                          •   With IG1 terminal voltage at 9.5 to 17.2 V, during
                              initial check, ABS control, TRAC control, VSC
                              control and BA control, when ABS motor relay is
                              turned on and the relay contact is "OFF" for 0.12
           C0273/13
                              sec. or more.
                          •   With IG1 terminal voltage at 9.5 V or less, when         •   ABS No. 2 fuse
                              ABS motor relay is turned on and the relay contact       •   ABS MTR relay
                              is not "ON" for 0.12 sec. or more.                       •   ABS MTR relay circuit
                                                                                       •   J/B No. 2
                          when ABS motor relay is turned off, contact is "ON" for
           C0274/14
                          4 sec. or more.
                          Immediately after IG1 terminal is turned on, when ABS
           C1361/91       motor fail safe relay is tuned of and the relay contact is
                          "ON" for 4 sec. or more.
BC
                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                BC–43
WIRING DIAGRAM
                                           6                                         14
                                                             R
                                           2G                                        S1   MRF
                   3
      R
                  2F
                                            1                                        1
                       VSC MTR                     W-B                   W-L
                       No. 1               2F                                        S1   GND2
                       Relay               13                                  W-B   32
                                                 W-B
                                                                                                                 cardiagn.com
                                           2H                                        S1   GND1
                       FL Block
                 ABS No. 2   ALT           1
          7              1                7A
                  2        2     1
                                 W                    J6      J5      J6      J1
                                                   A J/C   A J/C   A J/C   A J/C
              FL MAIN
       Battery
                                                    IH     EG       IH         EA
G026400E01
1 INSPECT FUSE
                                                                                                                 BC
     BC–44                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
NG REPLACE FUSE
                 ABS No. 2
                                       G026178E01
OK
                                                                                                                      cardiagn.com
       2      CHECK ENGINE ROOM JUNCTION BLOCK
                                                    (a) With the ignition switch OFF, remove the J/B No. 2 with
                                                        the wire harness still connected.
                                                    (b) Measure the voltage according to the value(s) in the
      J/B No. 2                                         table below.
                                                        Voltage
                                                             Tester Connection             Specified Condition
                                                          2F-3 (+BM) - Body ground             10 to 14 V
2F
             +BM
                                       G026181E01
OK
                                                    (a) With the ignition switch off, remove the J/B No. 2 with the
                                                        wire harness still connected.
BC
                      BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                          BC–45
 PGND
                                      G026278E01
OK
                                                                                                                        cardiagn.com
  4        CHECK WIRE HARNESS
                                                   (a) With the ignition switch OFF, disconnect the skid control
                                                       ECU connector S1 and the J/B No. 2 connectors.
                                                   (b) Measure the resistance according to the value(s) in the
J/B No. 2                                              table below.
                 R+                                    Resistance
  2G              MRF
                                                            Tester Connection             Specified Condition
      BM                              R+
                                                    NG           REPAIR OR REPLACE HARNESS OR
                                      G026435E01                 CONNECTOR
OK
                                                   (a) With the ignition switch off, remove the J/B No. 2.              BC
     BC–46                BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                                                                                            cardiagn.com
                                                             Battery lead Connection                  Specified Condition
                                                                     2G-5 (R+)                             Positive
OK
6 RECONFIRM DTC
                                                           HINT:
                                                           • The skid control ECU inspects the motor relay circuit
                                                             when the stop light switch is turned off and the vehicle
                                                             is running at a speed of 6 km/h (4mph) or more.
BC                                                         • It is suspect that the DTCs output was caused by the
                                                             poor connection of the connector terminal.
                                                       B              END
               BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM   BC–47
cardiagn.com
                                                                          BC
     BC–48                       BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                                                                                                                 cardiagn.com
                                 The following condition continue for at least 0.2        ABS No. 1 fuse
                                 seconds.                                                 ABS SOL relay
            C0279/12
                                 • Relay contact is closed immediately after turning IG   ABS SOL relay circuit
                                    switch to the ON position when the relay is OFF.      ABS & TRAC actuator
WIRING DIAGRAM
G026388E02
BC
                         BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                   BC–49
NG REPLACE FUSE
                               ABS No. 1
                                         G026178E02
OK
                                                                                                                                    cardiagn.com
  2       INSPECT SKID CONTROL ECU CONNECTOR
OK
3 RECONFIRM DTC
                                                      HINT:
                                                      This code is detected when a problem is determined in the
                                                      ABS & TRACTION actuator assembly.
                                                      The ABS solenoid relay is in the ABS & TRACTION actuator
                                                      assembly.
                                                      Therefore, solenoid relay circuit inspection relay unit
                                                      inspection cannot be performed. Be sure to check if the DTC
                                                      code is output before replacing the ABS & TRACTION
                                                      actuator assembly.
                                                      (a) Clear the DTCs (See page BC-21).
                                                      (b) Turn the ignition switch to the ON position.
                                                      (c) Are the same DTCs recorded.                                               BC
Result
                           Result                                                         Proceed to
                        DTC is output                                                            A
     BC–50                    BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                Result                                                        Proceed to
                           DTC is not output                                                      B
                                                                 NOTICE:
                                                                 When replacing ABS & TRACTION ACTUATOR
                                                                 ASSEMBLY, perform zero point calibration (See page
                                                                 BC-5).
                                                             B            PROCEED TO NEXT CIRCUIT INSPECTION
                                                                          SHOWN IN PROBLEM SYMPTOMS TABLE
                                                                                                                            cardiagn.com
                                                            (b) Measure the resistance according to the value(s) in the
        Skid Control ECU (harness side connector)
                                                                table below.
       S1            GND2                                       Resistance
                                                                     Tester Connection                Specified Condition
                                                                 S1-32 (GND1) - Body ground                Below 1 Ω
                                                                 S1-1 (GND2) - Body ground                 Below 1 Ω
OK
5 RECONFIRM DTC
                                                            HINT:
                                                            This code is detected when a problem is determined in the
                                                            ABS & TRACTION actuator assembly.
                                                            The ABS solenoid relay is in the ABS & TRACTION actuator
                                                            assembly.
                                                            Therefore, solenoid relay circuit inspection relay unit
                                                            inspection cannot be performed. Be sure to check if the DTC
                                                            code is output before replacing the ABS & TRACTION
                                                            actuator assembly.
                                                            (a) Clear the DTCs (See page BC-21).
                                                            (b) Turn the ignition switch to the ON position.
                                                            (c) Are the same DTCs recorded.
     Result
                                Result                                                        Proceed to
BC                          DTC is output
                           DTC is not output
                                                                                                  A
                                                                                                  B
              BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                     BC–51
                                    HINT:
                                    It is suspected that the DTCs output was caused by the
                                    poor connection of the connector terminal.
                                    NOTICE:
                                    When replacing ABS & TRACTION ACTUATOR
                                    ASSEMBLY, perform zero point calibration (See page
                                    BC-5).
                                B          PROCEED TO NEXT CIRCUIT INSPECTION
                                           SHOWN IN PROBLEM SYMPTOMS TABLE
cardiagn.com
                                                                                             BC
     BC–52                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                                                                                         cardiagn.com
                            Trouble Code                                                                 B
REPLACE ECM
BC
                         BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                 BC–53
                                                                                                                                       cardiagn.com
                            – Both of the above occur at least once within 5
                                 seconds.
WIRING DIAGRAM
                    24                                                                                        9
           ENG+     E5                                                                                        S1   ENG+
                    30                                                                                        23
           ENG-     E5                                                                                        S1   ENG-
                    25                                                                                        8
           TRC+     E5                                                                                        S1   TRC+
                    31                                                                                        22
             TRC-   E5                                                                                        S1   TRC-
I037921E02
                                                                                                                        cardiagn.com
                                  ENG-                     NG           REPAIR OR REPLACE HARNESS OR
                                             F045351E02                 CONNECTOR
OK
                                              E1
                                                              NOTICE:
                                                              When replacing the ABS & TRACTION actuator
                                                              assembly, perform zero point calibration (See page
                                             G026183E03       BC-5).
                                                           NG           REPAIR OR REPLACE HARNESS OR
                                                                        CONNECTOR
OK
BC
                    BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                      BC–55
                                                                                                                                      cardiagn.com
                                                                               sensor is normal)
                                                                           •   Deceleration sensor
                                                                           •   Zero point calibration undone (Perform zero point
      C1336/39      Zero point calibration of deceleration sensor undone
                                                                               calibration and DTC. If DTC is not output again, the
                                                                               sensor is normal)
                                                                                                                                      BC
     BC–56                       BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
WIRING DIAGRAM
                                            L                   1            1                                     11
                                                                       CANH                      L
                 CANH                                          J26          J22                                    S1 CANH
                            3                                      CANH
                                                                2            2                                     25
                                            W                          CANL                       W
                 CANL                                          J26          J22                                    S1 CANL
                            2                                      CANL                          J37
                                                                                                 J/C
                                            W-B                                                              W-B
                  GND                                                                        A         A
                            1
                                                                                E J/C D
                                            BR
                      IG                                                       J31    J30
                            5
                                                                                                                                             cardiagn.com
               B(*2 )                  5
                           1A                                    1O
                                                3
                           9                                     10
                           1I                                    1F               W-B
                                       2         1                          I14
                                                                             Ignition SW
                                                     AM1         4
                                                                 1I    O
                                                                           2 AM1     IG1 4
                                                                       G
                                            FL Block
                           1        INP-J/B
                           7C
                           9       2        1        AM1          1
                                                                       W
                           7B                                    7A
                                                2          1
                        FL MAIN                                                                                A
                                                                                                       J42
                                                                                                       J/C
                 Battery
                                                                                                 II           BS
BC                                                             (a) Perform the zero point calibration of the yaw rate sensor
                                                                   and deceleration sensor (See page BC-5).
      NEXT
                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                    BC–57
2 RECONFIRM DTC
                                                                                               cardiagn.com
                                    (a) Check that the yaw rate sensor has been installed
                                        properly (See page BC-126).
                                        NOTICE:
                                        When replacing the yaw rate sensor, perform zero
                                        point calibration (See page BC-5).
                                     NG        INSTALL YAWRATE SENSOR
OK
                                                                                               BC
     BC–58                  BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
     DESCRIPTION
              DTC No.                     DTC Detection Condition                             Trouble Area
              C1223/43      Malfunction in ABS control system            ABS control system
                                                                                                             cardiagn.com
                              Result                                                  Proceed to
                          DTC is output                                                       A
                         DTC is not output                                                    B
BC
                     BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                 BC–59
WIRING DIAGRAM
                                                                                                                                     cardiagn.com
                   17                                                                                  10
             NEO   E5                                                                                  S1   NEO
I037920E02
                                                    (a) Disconnect the skid control ECU connector and the ECM
                                                        connector.
                                                                                                                                     BC
     BC–60                      BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
E5
NEO
                                                                                                                                           cardiagn.com
                                                G026436E05
OK
                                                             (a) Reconnect the ECM connector and the skid control ECU
     ECM
                                                                 connector.
                                              E5
NEO
G026185E02
NG REPLACE ECM
BC        OK
                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                    BC–61
OK
4 RECONFIRM DTC
                                                                                               cardiagn.com
                 DTC is output                                         A
                DTC is not output                                      B
                                         NOTICE:
                                         When replacing the ABS & TRACTION; actuator
                                         assembly, perform zero point calibration (See page
                                         BC-5).
                                     B          PROCEED TO NEXT CIRCUIT INSPECTION
                                                SHOWN IN PROBLEM SYMPTOMS TABLE
                                                                                               BC
     BC–62                BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
cardiagn.com
BC
                             BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                              BC–63
WIRING DIAGRAM
                                         J/B No. 3
                                6                            4
                    W-B                                                             W-B
         ESS 2                 3C                           3G
                               11                            1
                     Y                                                              Y
           IG                  3C                           3F
                1
                                                                          Instrument Panel J/B
                                1                            5           1                   10
                     SB                                             SB
         BAT                   3C                           3F           1F                 1D
                3
                                                                                                                                         cardiagn.com
                                            L-B
                                Instrument Panel J/B
       W(*1)
                          1       IG1 Relay                         11
        B(*2)            1A                                         1F
                                     5           3
                          9                          ECU-IG No. 1   10
           G                                                                       W-B
                         1I                                         1F
                                     2           1
                                                                                  I14
                                                                                  Ignition SW
                                                      AM1            4
                                                                          O
                                                                    1I
                                                                              2 AM1       IG1 4
                                         FL Block
                          1         INP-J/B
                         7C
                                 2           1
                          1                           ALT
                         7B
                                        2     1
                                 ECU-B    DCC                        1
                                      1                                       W
                          7             2     1                     7A
                                2
FL MAIN
          Batteery
                                                                                                      II   II
                                                      (a)   Remove the steering wheel and the column lower cover.
                                                      (b)   Disconnect the steering angle sensor connector.
                                                      (c)   Turn the ignition switch to the ON position.
                                                      (d)   Measure the voltage according to the value(s) in the
      Steering Angle Sensor                                 table below.
      (harness side connector)
                                                            Voltage
                   (-)   (+)
                                 BAT                           Tester Connection           Specified Condition
                                                             S10-1 (IG) - S10-2 (ESS)          10 to 14 V
                                                                                                                    cardiagn.com
                                                       NG            REPAIR OR REPLACE HARNESS OR
                                                                     CONNECTOR
OK
BC
                     BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                        BC–65
                                                                                                                                     cardiagn.com
communication system. When there is a malfunction in the communication, it will be detected by the
diagnosis function.
       DTC No.                     DTC Detection Condition                                           Trouble Area
                     While the vehicle is at a speed of 6 mph (10 km/h) or
                                                                                •   Yaw rate (deceleration) sensor
                     more, the condition that the fluctuation range of the
      C1232/32                                                                  •   Yaw rate (deceleration) sensor circuit
                     signal from either GL1 or GL2 is under 80 mV and the
                                                                                •   CAN communication circuit
                     other is above 1.9 V continues for 30 seconds or more.
                                                                                •   Yaw rate (deceleration) sensor
                     Sensor malfunction signal is received from yaw rate
      C1234/34                                                                  •   Yaw rate (deceleration) sensor circuit
                     sensor.
                                                                                •   CAN communication circuit
                     The following condition repeats 16 times.
                                                                                •   Yaw rate (deceleration) sensor
                     • GL1 and GL2 do not change by more than 2LSB
      C1243/43                                                                  •   Yaw rate (deceleration) sensor circuit
                        when the vehicle decelerates from 19 mph (30 km/
                                                                                •   CAN communication circuit
                        h) to 0 mph (0 km/h).
                     When any of the following (1 to 2) is detected:
                     1. All the following conditions continue for at least 60
                        seconds.
                                                                                •   Yaw rate (deceleration) sensor
                        – Vehicle is stopped.
      C1244/44                                                                  •   Yaw rate (deceleration) sensor circuit
                        – Difference between GL1 and GL2 does not
                                                                                •   CAN communication circuit
                             drop below 0.4 G once it reaches 0.6 G or
                             more.
                     2. Data malfunction signal is received from G sensor.
                     The following condition continue for at least 60
                                                                                •   Yaw rate (deceleration) sensor
                     seconds.
      C1245/45                                                                  •   Yaw rate (deceleration) sensor circuit
                     • Difference between the values calculated from G
                                                                                •   CAN communication circuit
                        sensor value and vehicle speed exceeds 0.35 G.
                     G sensor power source malfunction signal is received       •   Yaw rate (deceleration) sensor
      C1381/97       for at least 10 sec. at a speed of more than 2 mph (3      •   Yaw rate (deceleration) sensor circuit
                     km/h).                                                     •   CAN communication circuit
                                                                                                                                     BC
     BC–66                       BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
WIRING DIAGRAM
                                                                    1            1                                    11
                                             L                             CANH                      L
                 CANH                                              J26          J22                                   S1 CANH
                             3                                         CANH
                                                                    2      CANL 2                                     25
                                             W                                                      W
                 CANL                                              J26          J22                                   S1 CANL
                             2                                         CANL
                                                                                                    J/C
                  GHD                       W-B                                                                 W-B
                             1                                                                  A         A
                                                                                   E    J/C    D
                                             BR
                       IG                                                         J31         J30
                             5
                                                                                                                                                 cardiagn.com
               B(*2)                   5                                                GR
                            1A                                       1O
                                                     3
                            9                                        10
                                                                                       W-B
                            1I                                       1F
                                       2             1                          I14
                                                                                Ignition SW
                                                         AM1         4
                                                                          O
                                                                     1I
                                                                              2 AM1     IG1 4
                                                                          G
                                                 FL Block
                             1             INP-J/B
                            7C
                                   2             1
                             1                           ALT          1
                                                                            W
                            7B                                       7A
                                                     2         1
                       FL MAIN                                                                                    A
                                                                                                          J42
                                                                                                          J/C
                  Bateery
                                                                                                     II          BS
1 CHECK SENSOR
BC                                                                 (a) Check that the yaw rate and deceleration sensor has
                                                                       been installed properly (See page BC-126).
                                                                       OK:
                                                                        The sensor should be tightened to the specified
                                                                        torque.
                         BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                   BC–67
OK
                                                                                                                    cardiagn.com
                               IG
                                    F045082E08
OK
OK
                                                                                                                    BC
     BC–68                     BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
WIRING DIAGRAM
                                                                                                                                                       cardiagn.com
                                                                                                               J9
             W(*1)                    IG1 Relay       ECU-IG No. 2                     J/C C                   J/C
                           1                                         19         A                                              46
             B(*2)                                                        LG                              P                P
                          1A
                                                  3                  1F         J7         J8
                                                                                                           A          A        S1 IG1
                           9          5                              10
                  G                                                        W-B
                          1I                                         1F
                                      2           1
                                                                                  l14 Ignition SW
                                                        AM1          4
                                                                            O                              G
                                                                     1I
                                                                                2 AM1           IG1 4
                                          FL Block                                                                             1
                                                                                                W-L
                          1        INP-J/B                                                                                     S1 GND2
                          7C                                                                                                   32
                                  2          1                                                             W-B
                          1                             ALT          1                                                         S1 GND1
                          7B                                         7A
                                                  2           1
                                                      W
                                                                                       A              A
                         FL MAIN
                                                                                 J6                            J1
                                                                                 J/C                           J/C
                     Battery
                                      *1: w/ Air Suspension System                         IH             EA          II
                                      *2: w/o Air Suspension System
G026394E02
                                                                  (a) Remove the ECU-IG fuse from the instrument panel J/B.
BC
                        BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                BC–69
  ECU-IG2
                                        F045093E03
OK
2 INSPECT BATTERY
                                                                                                                                cardiagn.com
                                                      NG             INSPECT CHARGING SYSTEM
OK
                                                             OK:
                                                               "Normal" is displayed.
                                                     (b) WHEN NOT USING INTELLIGENT TESTER:
                                                         (1) Disconnect the skid control ECU connector S1.
                                                         (2) Turn the ignition switch to the ON position.
                                                         (3) Measure the voltage according to the value(s) in the
  Skid Control ECU (harness side connector)
                                                             table below.
             GND2                                            Voltage
S1
                                                               Tester Connection                  Specified Condition
                                                            S1-46 (IG1) - S1-32 (GND1)                 10 to 14 V
                                                            S1-46 (IG1) - S1-1 (GND2)                  10 to 14 V
                                                                 NOTICE:
       GND1                              IG1                     When replacing the ABS actuator assembly,
                                        G024767E14               perform zero point calibration (See page BC-5).                BC
                                                      NG                        Go to step 4
     BC–70                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
OK
                                                                                                                        cardiagn.com
                                             G024767E15
GROUND)
OK
BC
                          BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                           BC–71
                                                                                                                                               cardiagn.com
                              terminal voltage of skid control ECU is out of the
                              range from 0.14 to 4.85 V continues for 1.2 sec. or
                              more.
HINT:
Start the inspection from step 1 when using the intelligent tester and start from step 2 when not using the
intelligent tester.
                                                         (d) Check that the brake fluid pressure value of the master
                                                             cylinder pressure sensor indicated on the intelligent
                                                             tester, changes when the brake pedal is depressed.
                                                             OK:
                                                               Brake fluid pressure value should change.
                                                         NOTICE:
                                                         When replacing the ABS &TRACTION actuator assembly,
                                                         perform zero point calibration (See page BC-5).
                                                           NG                             Go to step 2
OK
                                                                                                                               cardiagn.com
       OK
BC
                 BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                   BC–73
cardiagn.com
                                                                                                                            BC
     BC–74                          BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
WIRING DIAGRAM
                                                                                L                                W-B
                                                                                          1           2
                                                                                                                                                          cardiagn.com
                                          S32
                                          Stop Light RH
                                                                                                                     J35     A
                                                                                              W-B                    J/C
                                              1              2                                                         A
                                                                                     H28                                     A
                                                                                     HIght Mounted Stop Light
                                                                G                                          W-B
                                                                                          2           1
                          S13                                    Istrument Panel J/B
                          Stop Light Switch                             STOP                         W(*1)
                                                                 8                   1
                 GR                                   B                                             B(*2)
                            1             2                     1C                  1A
                                                          FL Block                                                     W-B
                                                                    INP-J/B          1
                                                                                    7C
                                                                 1        2
                                      1               ALT                        1
                     W
                                     7A                                         7B
                                                  1          2
                  FL MAIN                                                                                        A
                                                                                                          J36
                                                                                                          J/C
                  Battery
                                    *1: w/ Air Suspension System                                                BR          BO
                                    *2: w/o Air Suspension System
                                    *3: w/ Dynamic Laser Cruise Control
                                    *4: w/o Dynamic Laser Cruise Control
BC                                                                                                                                           G026399E01
                           BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                             BC–75
                                                          (a) Check that the stop light comes on when the brake pedal
                                                              is depressed and goes off when the brake pedal is
                                                              released.
OK
                         Pedal Condition                                              Illumination Condition
                     Brake pedal depressed                                                     ON
                      Brake pedal released                                                     OFF
                                                               HINT:
                                                               Check the stop light bulb as it may have burnt out.
                                                           NG                    Go to step 4
OK
                                                                                                                                 cardiagn.com
                                                          (a) Disconnect the skid control ECU connector.
                                                          (b) Measure the voltage according to the value(s) in the
     Skid Control ECU (harness side connector)
                                                              table below.
  S1                                                          Voltage
                                                             Tester Connection     Switch condition        Specified Condition
                                                            S1-27 (STP) - Body
                                                                                 Brake pedal depressed          8 to 14 V
                                                                 ground
                                                            S1-27 (STP) - Body
                                                                                  Brake pedal released         Below 1 V
                                                                 ground
                                      STP
                                             G024767E17
                                                           NG                    Go to step 5
OK
3 RECONFIRM DTC
                                                               NOTICE:
                                                               When replacing the ABS & TRACTION actuator
                                                               assembly, perform zero point calibration (See page
                                                               BC-5).
                                                           B            PROCEED TO NEXT CIRCUIT INSPECTION                       BC
                                                                        SHOWN IN PROBLEM SYMPTOMS TABLE
     BC–76                    BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                                                                                                   cardiagn.com
                                         E065594E28
OK
5 CHECK HARNESS AND CONNECTOR (STOP LIGHT SWITCH - SKID CONTROL ECU)
                                                          NOTICE:
                                                          When replacing the ABS & TRACTION actuator
                                                          assembly, perform zero point calibration (See page
              Stop Light Switch
                                  STP                     BC-5).
              (harness side connector)                 NG           REPAIR OR REPLACE HARNESS OR
                                                                    CONNECTOR
S13
STP
G026188E03
BC OK
WIRING DIAGRAM
                                                                                                                               cardiagn.com
                        1
                                               2G
                       2D
                                                   6                                               14
                                                                       R
                                                  2G                                               S1 MRF
                        3
             R
                       2F
                                                   1                                              1
                                                  2F          W-B                      W-L
                            2G                                                                   S1 GND2
                                                  13                                             32
                                                          W-B                                W-B S1 GND1
                                                  2H
                           FL Block
                       ABS No.2 ALT                1
                               1
                  7                 1             7A
                        2       2
                                              W               J6      J5         J6         J1
                       FL MAIN                              A J/C   A J/C      A J/C      A J/C
             Battery
                                                              IH    EG           IH          EA
G026400E02
HINT:
Start the inspection from step 1 in case of using the intelligent tester and start from step 2 in case of not
using the intelligent tester.
                                                                  OK:
                                                                   The operation sound of the ABS motor should be
                                                                   heard.
                                                                  NOTICE:
                                                                  When replacing the ABS & TRACTION actuator
                                                                  assembly, perform zero point calibration (See page
                                                                  BC-5).
                                                              NG                        Go to step 2
OK
                                                                                                                                           cardiagn.com
       2     INSPECT HARNESS AND CONNECTOR (GND1 OF SKID CONTROL ECU AND BODY)
                                                                  NOTICE:
                                                                  When replacing the ABS & TRACTION actuator
                 GND1                                             assembly, perform zero point calibration (See page
                                             G024767E18           BC-5).
                                                              NG            REPAIR OR REPLACE HARNESS OR
                                                                            CONNECTOR
OK
BC
                          BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                          BC–79
WIRING DIAGRAM
                                                                                                                                                 cardiagn.com
                                                Sensing Switch                                               7
                             W-B                                                        LG
                                                                                                              S1 FSW+
                                                    1           2
          A
                  J6
                  J/C
IH
G026391E01
HINT:
Start the inspection from step 1 when using the intelligent tester and start from step 2 when not using the
intelligent tester.
                                                              OK                                                                                 BC
                                                                                Condition                                    Display
                                                                        Depress the brake pedal                                ON
                                                                        Release the brake pedal                               OFF
     BC–80                BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
NG Go to step 3
OK
B Go to step 3
                                                                                                                                cardiagn.com
       3      INSPECT BRAKE PEDAL SUB-ASSEMBLY
                                                            NOTICE:
                                                            Do not disassemble the brake pedal sub-assembly.
                                                            HINT:
                                                            Replace the brake pedal sub-assembly when there is a
                                                            malfunction in the brake pedal load sensing switch.
                                                            (a) Disconnect the brake pedal load sensing switch
                                                                connector B8.
                                                            (b) Measure the resistance according to the value(s) in the
      From September, 2003:                                     table below.
              FSW+                                              Resistance
               GND        Brake Pedal Load                     Tester Connection        Condition         Specified Condition
                          Sensing Switch                                            Depress brake pedal     Approx. 1000 Ω
                                                              B8-2 (FSW+) - B8-1
                                                                    (GND)           Release brake pedal     Approx. 213 Ω
        B8
                        Release Brake Pedal (ON)
                                                             NG           REPAIR OR REPLACE BRAKE PEDAL SUB-
                                  1000 Ω
                                                                          ASSEMBLY
                                       270 Ω
                         2                         1
                          Brake Pedal
                          sub-assembly
BC
                                               F046887E02
                      BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                     BC–81
OK
                                                                                                                   cardiagn.com
                             FSW                 NG           REPAIR OR REPLACE HARNESS OR
                                                              CONNECTOR
                                   G026242E02
OK
                                                                                                                   BC
     BC–82                    BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
WIRING DIAGRAM
                                                                                                                                                 cardiagn.com
                                      Instrument Panel J/B
             B(*2)                     IG1 Relay                                           J/C
                              1                                     19           A                C
                W(*1)        1A                 3                   1F     LG    J7              J8     P
                                        5
                              9                      ECU-IG No.2    10
                   G                                                                     W-B
                             1I                                     1F
                                          2         1
                                                                              I14 Ignition SW
                                                        AM1           4
                                                                          O                        G
                                                                     1I
                                                                              2 AM1        IG1 4
                                                      2
                              B-Y                                   R
                                                    IA4
                                                                              7 AM2         IG2 6
                                             FL Block                                                                    1
                                                                                         W-B
                                           AM2                                                                           S1 GND2
                             7        2                                                                                  32
                                                1
                              1                         ALT           1                                W-B               S1 GND1
                                                                     7A    W
                             7B                     2          1
                              1           INP-J/B
                             7C       2         1
                                                                                     A             A
                            FL MAIN                                            J6           J1
                                                                               J/C          J/C
                  Battery
                                                                                      IH           EA               II
                                  *1: w/ Air Suspension System
BC                                *2: w/o Air Suspension System
                                                                                                                                    G026393E01
                        BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                   BC–83
                                                                                                                   cardiagn.com
                                                    The connector should be securely connected.
                                                 NG           CONNECT CONNECTOR CORRECTLY
OK
3 INSPECT BATTERY
OK
OK
                                                                                                                          cardiagn.com
                                                                   TEST and operate the ABS warning light on the
                                                                   intelligent tester.
                                                               (3) Check that "ON" and "OFF" of the ABS warning light
                                                                   can be shown on the combination meter by the
                                                                   intelligent tester.
                                                           (b) WHEN NOT USING INTELLIGENT TESTER:
      Skid Control ECU
      (harness side connector)                                 (1) Turn the ignition switch off and disconnect the
                                      S1                           connector S1from the skid control ECU.
                                                               (2) Ground the terminal WA of the skid control ECU.
                                                               (3) Turn the ignition switch to the ON position.
                                                               (4) Check that the ABS warning light goes off.
                                                            OK           REPAIR OR REPLACE ABS WARNING LIGHT
                                      WA                                 CIRCUIT
                                              G024767E19
NG
BC
                      BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                     BC–85
                                                    NOTICE:
       GND1                                         When replacing ABS & TRACTION actuator
                                   G024767E21       assembly, perform zero point calibration (See page
                                                    BC-5).
                                                 NG          REPAIR OR REPLACE HARNESS OR
                                                             CONNECTOR
OK
cardiagn.com
                                                                                                                   BC
     BC–86                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
WIRING DIAGRAM
                                                                                                                                                 cardiagn.com
          B(*2)                      IG1 Relay                                A J/C         C
                             1                             19
            W(*1)                              3                     LG                     J8     P
                            1A                             1F                J7
                                       5
                             9                 ECU-IG No.2 10
                G           1I                                                      W-B
                                      2       1            1F
                                                                         I14 Ignition SW
                                                   AM1        4
                                                             1I      O                        G
                                                                         2 AM1       IG1 4
                                                 2
                           B-Y                               R
                                               IA4
                                                                         7 AM2       IG2 6
                                       FL Block                                                                          1
                                                                                     W-L
                                      AM2                                                                               S1 GND2
                             7                                                                                          32
                                  2        1
                            1                      ALT        1                                   W-B                   S1 GND1
                            7B                                       W
                                                             7A
                                               2         1
                            1        INP-J/B
                            7C
                                  2        1
                                                                                A             A
                           FL MAIN                                        J6          J1
                                                                          J/C         J/C
                 Battery
                                                                                IH            EA               II
                             *1: w/ Air Suspension System
                             *2: w/o Air Suspension System
BC                                                                                                                                  G026439E01
                        BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                   BC–87
                                                                                                                   cardiagn.com
                                                    The connector should be securely connected.
                                                 NG           CONNECT CONNECTOR CORRECTLY
OK
3 INSPECT BATTERY
OK
OK
                                                                                                                           cardiagn.com
                                                                    TEST and operate the VSC warning light on the
                                                                    intelligent tester.
                                                                (3) Check that "ON" and "OFF" of the VSC warning light
                                                                    can be shown on the combination meter by the
                                                                    intelligent tester.
                                                            (b) WHEN NOT USING INTELLIGENT TESTER:
      Skid Control ECU                                          (1) Turn the ignition switch off and disconnect the
      (harness side connector)
                                          S1                        connector S1 from the skid control ECU.
                                                                (2) Turn the ignition switch to the ON position.
                                                                (3) Check that the VSC warning light goes off.
                                                             NG           REPAIR OR REPLACE ABS WARNING LIGHT
                                                                          CIRCUIT
                                 VSCW
G024767E23
OK
                                                                NOTICE:
                                                                When replacing ABS & TRACTION actuator
                                                                assembly, perform zero point calibration (See page
                                                                BC-5).
              BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM         BC–89
OK
cardiagn.com
                                                                               BC
     BC–90                 BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
WIRING DIAGRAM
                                          7                           13                               44
                                                       P                               GR
                                         C9                           IO1                              S1   BRL
                 Active                                                 B1
                 Circuit                                                Brake Fluid Level
                                                                                                                                  cardiagn.com
                                         8                  12          Warning Switch
                                               W                     LG               BRL
                                         C9                IO1            1        2
                                                                      I14
                            FL Block
                                                                      Ignition Switch
                      1        AM2                      2
                                               B-Y               R
                     7A    1              7            IA4
                                     2                               7 AM2    IG2 6
                FL MAIN
                                                                                                   A
                                                                                        J6
                                                                                        J/C
                Battery
                                                                                              IH
BC                                                                                                                   G026395E01
                         BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                            BC–91
HINT:
When releasing the parking brake, move the shift lever into the P position in an AT vehicle, and choke in
an MT vehicle to hold the vehicle for safety.
OK
                                                                                                                             cardiagn.com
                      DTC is not output                                                   B
B Go to step 3
OK
                                                                                                                                       cardiagn.com
                                                           (a) Remove the parking brake switch connector.
                                                           (b) Measure the resistance according to the value(s) in the
      Parking Brake Switch        Release     Push             table below.
                                                               Resistance
                                                              Tester Connection         Switch Condition         Specified Condition
                                                             P6-1 - Ground part             Released                 Below 1 Ω
                                                             P6-1 - Ground part             Pushed in              10 kΩ or higher
                                             P6
                                                            NG           REPLACE PARKING BRAKE SWITCH
                                              G026238E11
                                                                         ASSEMBLY
OK
5 CHECK HARNESS AND CONNECTOR (SKI CONTROL ECU - PARKING BRAKE SWITCH)
OK
                                                                                                                                cardiagn.com
  OK
             B1
                                                  NG            REPAIR OR REPLACE HARNESS OR
                             PKB                                CONNECTOR
                                    G026291E01
OK
                                                                                                                                BC
     BC–94                BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
cardiagn.com
BC
                         BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                         BC–95
WIRING DIAGRAM
                                                                                                                       Body ECU
                                                           Gateway ECU
                29                      4               11              4                           18      21
                             O                   GR(*1) G3 MPD2                       L(*1)              GR B5 MPX2
           MPX2 E6                     IL2                             G3                          IL2
                                                                MPD1
                                                        C4 Center Cluster                                    A
                                                                                                                                               cardiagn.com
                                                          Integration Panel                        J13
                                                      GR(*2) MPX-           L(*2)                  J/C
                                                                   MPX+ 5                                    A
                                                         12
                18                                                                                                T9 Transponder
           MPX1 E6           R                                          J/B No.3                   W-B
                                                                                                                    Key Computer
    Tilt and                                                      22                   7                 R
    Telescopic ECU                                                3H                  3A                               MPX2
                                                                                                                  5
                  14                                               7                  12
                                         O(*3)                                                           O
             MPX2 T4                                              3C                  3C                               MPX1
                                                                                                                  4
                   5
             MPX1 T4                                 O(*4)                                                        A8
                                                                                                                  A/C Amplifier
P22                                                                7                   3
                              GR(*3)                              3E                                     GR
Power Window Master Switch                                                            3M                               MPX-
                                                                                                                   4
                                  3                               18                   2
                   R          R IB1                         BR                        3G                 BR
          MPX1 7     C      C                                     3K                                                   MPX+
                                                                                                                   3
                        J28
                       J/C                                                                           Instrumant Panel J/B
                                                         Combination Meter
                                  10                4                            8                  12 GAUGE No.2 7
          MPX2          GR       IB1         V                                         GR
                                                    C9                           C8                 1G                   1I
                    8
                                                                      TRAC OFF
                                                 FL Block                                     I14 Ignition Switch
                                 1                 AM2                       2
                      W                                                 B-Y IA4        R                                  V
                                 7A                               7
               FL MAIN                       1           2                                      7 AM2     IG2 6
          Battery
                        *1: w/ LEXUS Navigation System                                        IJ
                        *2: w/o LEXUS Navigation System
                        *1: w/ Power Tilt and Power TELESCOPIC
                        *2: w/o Power Tilt and Power TELESCOPIC
                                                                                                                                  C125231E01
                                                                                                                                               BC
HINT:
Start the inspection from step 1 when using the intelligent tester and start from step 2 when not using the
intelligent tester.
     BC–96                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                    (d) Check that "ON" and "OFF" of the TRAC OFF indicator
                                                        light are indicated on the combination meter when using
                                                        the intelligent tester.
                                                        OK:
                                                           Turn the TRAC OFF indicator light on or off in
                                                           accordance with the intelligent tester.
                                                     NG                           Go to step 4
                                                                                                                                    cardiagn.com
       OK
OK
3 CHECK HARNESS AND CONNECTOR (SKID CONTROL ECU - TRAC OFF SWITCH)
BC
                    BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                           BC–97
E + G026280E02
OK
                                                                                                                       cardiagn.com
 4     CHECK HARNESS AND CONNECTOR (ECM - SKID CONTROL ECU)
OK
     Result
                      Result                                 Proceed to
                   Indicators OK                                 A
                   Indicators NG                                 B
cardiagn.com
BC
                     BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM   BC–99
cardiagn.com
                                                                                BC
     BC–100                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
WIRING DIAGRAM
                                                                                                                                                         cardiagn.com
                                                                                                                           Key Computer
                     18                                       R                     22                      7
                MPX1 E6                                                             3H                     3A      R
                                                                                                                           5 MPX2
        Tilt and
        Telescopic ECU                                                   J/B No.3
                     14                                                              7                     12
                                                     O(*3)                                                           O
                MPX2 T4                                                             3C                     3C
                                                                                                                           4 MPX1
                                                                         O(*4)                                              A8
                                                                                                                            A/C Amplifier
                      5                                                              7                      3
                                                 GR(*3)                                                    3M     GR
                MPX1 T4                                                             3E                                     4 MPX-
     P22
                                 J28
     Power Window Master Switch J/C
                                                                    3               18                      2
                          R            R                                   BR       3K                     3G     BR
               MPX1            C                                   IB1                                                         MPX+
                    7                C                                                                                     3
               Battery
                         *1: w/ LEXUS Navigation System                                        IJ
                         *2: w/o LEXUS Navigation System
                         *1: w/ Power Tilt and Power TELESCOPIC
                         *2: w/o Power Tilt and Power TELESCOPIC
BC                                                                                                                                          G026401E01
     HINT:
     Start the inspection from step 1 when using the intelligent tester and start from step 2 when not using the
     intelligent tester.
                    BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                    BC–101
                                      (d) Check that "ON" and "OFF" of the SLIP indicator light
                                           are indicated on the combination meter when using the
                                           intelligent tester.
                                           OK:
                                             Turn the SLIP indicator light on or off in
                                             accordance with the intelligent tester.
                                      NOTICE:
                                      When replacing the ABS & TRACTION actuator
                                                                                                                 cardiagn.com
                                      assembly, perform zero point calibration (See page BC-
                                      21).
                                         NG                          Go to step 2
OK
                                                                                                                 BC
     BC–102               BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
                                                                                                                         cardiagn.com
                                ENG-                    NG           REPAIR OR REPLACE HARNESS OR
                                          F045351E04                 CONNECTOR
OK
                                                       (a) Check if the indicators (fuel, turn signal) other than SLIP
                                                           indicator operate normally.
     Result
                            Result                                                        Proceed to
                         Indicators OK                                                        A
                         Indicators NG                                                        B
BC
                           BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                                  BC–103
WIRING DIAGRAM
                      1                                                            O                            30
                BZ                                                                                              S1 BZ
       Buzzer                                  J9
                                               J/C                        C    J/C       A
                IG1            P                                 P        J8            J7            LG
                      2                    A           A
                                                                                                                                            cardiagn.com
        B(*1)
                          1A                                         1F
                                       5           3
                          19                                         10
          G                                                                                  W-B
                          1I           2                             1F
                                               1
                                       IG1 Relay                                        I14
                                                                                        Ignition SW
                                                       AM1           4
                                                                               O                       2
                                                                     1I
                                                                                       2 AM1   IG1 4
                                       FL Block
                          1        INP-J/B
                          7C
                                   2           1
                          1                            ALT           1
                          7B                                         7A        W
                                                   2         1
FL MAIN
           Battery
                                                                                                           II
G026396E01
HINT:
Start the inspection from step 1 when using the intelligent tester and start from step 2 when not using the
intelligent tester.
                                                                                                                                            BC
   1     PERFORM ACTIVE TEST BY INTELLIGENT TESTER (SKID CONTROL BUZZER)
OK
                                                                                                                        cardiagn.com
       2      INSPECT SKID CONTROL BUZZER ASSEMBLY
                                  1 2
                                        F002192E10
OK
3 CHECK HARNESS AND CONNECTOR (SKID CONTROL BUZZER - SKID CONTROL ECU)
BC
                        BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM                                       BC–105
                                                      CAUTION:
                                                      When replacing the ABS & TRACTION actuator
           BZ                   IG1                   assembly, perform zero point calibration (See page BC-
                                         G026280E03
                                                      5).
                                                       NG           REPAIR OR REPLACE HARNESS OR
                                                                    CONNECTOR
                                                                                                                        cardiagn.com
 OK
                                                                                                                        BC
     BC–106                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
WIRING DIAGRAM
                         24                                  5                           9
                                       LG                                   G
               ENG+      E5                                IA2                          S1 ENG+
                         30                                  5                          23
                                          L                                L-B
                ENG+ E5                                    IA2                          S1 ENG+
                                                                                                                        cardiagn.com
                         25                                  5                           8
                                          Y                                BR
                TRC+ E5                                    IA2                          S1 TRC+
                         31                                  5                          22
                                          G                                   P
                TRC+ E5                                    IA2                          S1 TRC+
                                                                                                  D1
                                                                                                  DLC3
                                      Instrument Panel J/B
                         20          12                    6
                    TC          BR                                       BR                      TC
                         E5          1H                    1M
                                                                                         13
                                                                      J/B No.3
                                                                 4                5
                                                           W-B                         W-B       CG
                                                                 3G               3K
                                                                                             4
II
G026397E01
OK
                                                                                                                  cardiagn.com
(harness side connector)                            Resistance
    TRC+                    ENG+
                                                        Tester Connection            Specified Condition
                                                    S1-8 (TRC+) - E5-25 (TRC+)           Below 1 Ω
                                                    S1-22 (TRC-) - E5-31 (TRC-)          Below 1 Ω
                                                    S1-9 (ENG+) - E5-24 (ENG+)           Below 1 Ω
                                                    S1-23 (ENG-) - E5-30 (ENG-)          Below 1 Ω
OK
                                                                                                                  BC
                                 BRAKE CONTROL – BRAKE ACTUATOR   BC–107
BRAKE ACTUATOR
BRAKE CONTROL
COMPONENTS
cardiagn.com
                                                                                BC
                                                                   C118788E02
     BC–108                    BRAKE CONTROL – BRAKE ACTUATOR
                                                  ON-VEHICLE INSPECTION
                Intelligent Tester
                                                  1.   CONNECT INTELLIGENT TESTER
                                                       (a) Connect the intelligent tester to the DLC3.
                                                       (b) Start the engine and run at idle.
                                                       (c) Select the ACTIVE TEST mode on the intelligent
                                                           tester.
                                                           HINT:
                                                           Please refer to the intelligent tester operator's
         DLC3
                                     G023361E01
                                                           manual for further details.
                                                  2.   INSPECT ACTUATOR MOTOR OPERATION
                                                       (a) With the motor relay on, check the actuator motor
                                                           operation noise.
                                                       (b) Turn the motor relay off.
                                                       (c) Depress the brake pedal and hold it for
                                                           approximately 15 seconds. Check that the brake
                                                           pedal cannot be depressed.
                                                       (d) With the motor relay on, check that the pedal does
                                                           not pulsate.
                                                                                                                cardiagn.com
                                                           NOTICE:
                                                           Do not keep the motor relay turned on for more
                                                           than 5 seconds continuously. When operating it
                                                           continuously, set an interval of more than 20
                                                           seconds.
                                                       (e) Turn the motor relay off and release the brake
                                                           pedal.
                                                  3.   INSPECT RIGHT FRONT WHEEL OPERATION
                                                       NOTICE:
                                                       Never turn on the solenoids in a manner different to
                                                       those described below.
                                                       (a) With the brake pedal depressed, perform the
                                                           following operations.
                                                       (b) Turn the SFRH and SFRR solenoids on
                                                           simultaneously, and check that the pedal cannot be
                                                           depressed.
                                                           NOTICE:
                                                           Do not keep the solenoid turned on for more
                                                           than 10 seconds continuously. When operating
                                                           it continuously, set an interval of more than 20
                                                           seconds.
                                                       (c) Turn the SFRH and SFRR solenoids off
                                                           simultaneously, and check that the pedal can be
                                                           depressed.
                                                       (d) Turn the motor relay on, and check that the pedal
                                                           returns.
                                                           NOTICE:
                                                           Do not keep the motor relay turned on for more
                                                           than 5 seconds continuously. When operating it
                                                           continuously, set an interval of more than 20
BC                                                         seconds.
                                                       (e) Turn the motor relay off and release the brake
                                                           pedal.
BRAKE CONTROL – BRAKE ACTUATOR                            BC–109
cardiagn.com
                                                                    BC
     BC–108                   BRAKE CONTROL – VEHICLE STABILITY CONTROL SYSTEM
WIRING DIAGRAM
             D1
                                                                                                      Skid Control ECU
             DLC3                                                                                     with Actuator
                                             J/B No.4
                              O      5                     15                    10                 24
                    TS                                                 O                Y
                                    4D                     4E                    IQ1                S1 TS
                         12
                                                                                                                                      cardiagn.com
                                                           5                       4
                                    W-B                                                 W-B
                    CG                                    3K                      3G
                         4
II
G026398E01
        OK
BC
        2     CHECK HARNESS AND CONNECTOR (DLC3 - BODY GROUND)
                                                                                                                  cardiagn.com
                                   I037493E04
OK
                                                                                                                  BC
     BC–110                            BRAKE CONTROL – BRAKE ACTUATOR
                                                     REMOVAL
                                                     1.   DRAIN BRAKE FLUID
                                                          NOTICE:
                                                          Wash brake fluid off immediately if it adheres to any
                                                          painted surface.
                                                     2.   DISCONNECT BATTERY NEGATIVE TERMINAL
                                                     3.   REMOVE BRAKE ACTUATOR WITH BRACKET
                                                          (a) Using SST, disconnect the 6 brake tubes from the
                                                              actuator with bracket.
G023209E01
                                                                                                                  cardiagn.com
       To RR W/C               To FR W/C                      reconection points.
                   To RL W/C
To FL W/C
D030841E01
(c)
                   (d)
                                        D030845E01
BC
BRAKE CONTROL – BRAKE ACTUATOR                                    BC–111
                   (e) Remove the 2 bolts, the nut and the actuator with
                       bracket.
                       NOTICE:
                       Be careful not to damage the brake tubes and
                       wire harness.
              4.   REMOVE BRAKE ACTUATOR
                   (a) Remove the 2 nuts and the brake actuator assembly
                       from the brake actuator bracket.
 G023211E01
cardiagn.com
                                                                           BC
     BC–112                    BRAKE CONTROL – FRONT SPEED SENSOR
COMPONENTS
                                                                                 cardiagn.com
                     FRONT SPEED SENSOR
BC
                                                                    C118788E03
BRAKE CONTROL – FRONT SPEED SENSOR                                BC–113
                REMOVAL
                HINT:
                Replace the RH side by using the same procedures as those
                as those for the LH side.
                1.   REMOVE FRONT WHEEL
                2.   REMOVE FRONT FENDER SPLASH SHIELD SUB-
                     ASSEMBLY LH
                3.   REMOVE SPEED SENSOR FRONT LH
                     (a) Disconnect the speed sensor connector.
                     (b) Remove the 2 bolts and the clamp from the body
                         and the shock absorber assembly.
                                                                            cardiagn.com
   F040299E01
F040300E01
                                                                            BC
     BC–112                           BRAKE CONTROL – BRAKE ACTUATOR
                                                     INSTALLATION
                                                     1.   INSTALL BRAKE ACTUATOR
                                                          (a) Install the brake actuator assembly with the 2 nuts.
                                                              Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
                                                     2.   INSTALL BRAKE ACTUATOR WITH BRACKET
                                                          (a) Install the actuator with bracket with the 3 bolts.
                                                              Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf)
                                                              NOTICE:
                                                              Be careful not to damage the brake tubes and
                                                              wire harness.
                                                          (b) Connect the actuator connector.
G023211E01
                                                                                                                     cardiagn.com
      To FL W/C
                                                     3.   FILL RESERVOIR WITH BRAKE FLUID
                                                          HINT:
                                                          See page BR-3.
                                                     4.   BLEED BRAKE MASTER CYLINDER SUB-
                                                          ASSEMBLY
                                                          SST 09023-00101
                                                          HINT:
                          From M/C 2nd (RHD:)             See page BR-3.
                                    1st (LHD:)
     From M/C1st (RHD:)
                                                     5.   BLEED BRAKE LINE
             2nd (LHD:)
                                        D030841E04        HINT:
                                                          See page BR-3.
                                                     6.   CHECK BRAKE FLUID LEAKAGE
                                                     7.   CHECK FLUID LEVEL IN RESERVOIR
                                                          HINT:
                                                          See page BR-3.
                                                     8.   CONNECT BATTERY NEGATIVE TERMINAL
                                                     9.   PERFORM INITIALIZATION
                                                          HINT:
                                                          See page BC-1.
                                                     10. PERFORM YAW RATE SENSOR ZERO POINT
                                                         CALIBRATION
                                                         HINT:
                                                         See page BC-5.
                                                     11. CHECK BRAKE ACTUATOR WITH INTELLIGENT
                                                         TESTER
                                                         HINT:
BC                                                       See page BC-108.
     BC–114                BRAKE CONTROL – FRONT SPEED SENSOR
                                           INSPECTION
                                           1.   INSPECT FRONT SPEED SENSOR
                                                (a) Make sure that there is no looseness at the
                                                    connectors' locking part and connecting part of
                                                    connector.
                                                (b) Disconnect the speed sensor connector.
                                                (c) Measure the resistance according to the value(s) in
                                                    the table below.
                                                    Resistance:
                                                    LH
                                                    Tester Connection            Specified Condition
                                                  S2-2 (FL+) - S2-1 (FL-)           0.6 to 2.5 kΩ
       S2     S3                                     RH
      Front Speed Sensor                            Tester Connection            Specified Condition
                              F046886E02
                                                  S3-2 (FR+) - S3-1 (FR-)           0.6 to 2.5 kΩ
                                                                                                          cardiagn.com
                                                    the table below.
                                                    Resistance:
                                                    LH
                                                    Tester Connection            Specified Condition
                                                S2-2 (FL+) - Body ground           10 kΩ or higher
                                                 S2-1 (FL-) - Body ground          10 kΩ or higher
                                                     RH
                                                    Tester Connection            Specified Condition
                                                S3-2 (FR+) - Body ground           10 kΩ or higher
                                                S3-1 (FR-) - Body ground           10 kΩ or higher
                                                     NOTICE:
                                                     Check the speed sensor signal after
                                                     replacement (See page BC-16).
                                           INSTALLATION
                                           1.   INSTALL SPEED SENSOR FRONT LH
                                                (a) Install the speed sensor front with the bolt.
                                                    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
                                                    NOTICE:
                                                    Prevent foreign matter from attaching to the
                                                    sensor tip.
F040300E02
BC
                  BRAKE CONTROL – FRONT SPEED SENSOR                                  BC–115
                                       (b) Install the speed sensor front with the 2 bolts and
                                           the clamp.
                                           Torque: Bolt A
Bolt A                                               5.0 N*m (51 kgf*cm, 44 in.*lbf)
                                                     Bolt B
         Bolt B                                      29 N*m (296 kgf*cm, 21 ft.*lbf)
                                           NOTICE:
             Clamp                         Do not twist the sensor wire when installing the
                                           sensor.
                     F040299E02        (c) Connect the speed sensor connector.
                                  2.   INSTALL FRONT FENDER SPLASH SHIELD SUB-
                                       ASSEMBLY LH
                                  3.   INSTALL FRONT WHEEL
                                       Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)
                                  4.   CHECK ABS SPEED SENSOR SIGNAL
                                       HINT:
                                       (See page BC-21).
cardiagn.com
                                                                                                 BC
                BRAKE CONTROL – REAR SPEED SENSOR (for 2WD)              BC–115
COMPONENTS
                                                                                       cardiagn.com
                                             2WD:
                                                                                       BC
                                                                          C118788E04
     BC–116     BRAKE CONTROL – REAR SPEED SENSOR (for 2WD)
                                        REMOVAL
                                        HINT:
                                        Replace the RH side by using the same procedures as those
                                        for the LH side.
                                        1.   REMOVE REAR WHEEL
                                        2.   DISCONNECT SKID CONTROL SENSOR WIRE
                                             (a) Disconnect the connector from the skid control
                                                 sensor.
                                        3.   SEPARATE REAR DISC BRAKE CALIPER
                                             ASSEMBLY LH (See page PB-20)
                                        4.   REMOVE REAR DISC (See page PB-20)
                                        5.   REMOVE REAR AXLE HUB & BEARING ASSEMBLY
                                             LH (See page AH-22)
                                        6.   REMOVE SKID CONTROL SENSOR
                                             (a) Mount the hub & bearing assembly on a soft jaw
                                                 vise.
                                                                                                      cardiagn.com
                                                 NOTICE:
                                                 Replace the hub & bearing assembly if it is
                                                 dropped or receives a strong shock.
                                             (b) Using a pin punch and hammer, drive out the 2 pins
                                                 and remove the 2 attachments from SST(s).
                                             (c) Using SST(s) and 2 bolts (Diameter: 12 mm, pitch:
                                                 1.5 mm), remove the skid control sensor from the
                                                 hub & bearing assembly.
                                                 SST 09520-00031 (09520-00040), 09521-00020,
                                                        09950-00020
                                                 NOTICE:
                                                 • If the sensor rotor is damaged, replace the
      SST(s)                                        hub & bearing assembly.
                                                 • Do not scratch the contacting surface of the
                                                    hub & bearing assembly and the skid control
               Bolt                                 sensor.
SST(s)
               SST(s)
                           F040303E02
BC
                              BRAKE CONTROL – REAR SPEED SENSOR (for 2WD)                                        BC–117
                                                       INSPECTION
                                                       1.   INSPECT REAR SPEED SENSOR
                                                            (a) Disconnect the skid control sensor connector.
                                                            (b) Measure the resistance according to the value(s) in
Rear Speed Sensor
                                                                the table below.
                                                                Resistance:
                                                                LH
                                                               Tester Connection             Specified Condition
                               1
                                                                (S25-1) - (S25-2)                0.9 to 2.1 Ω
                  2
    S25     S26
                                                                 RH
                                                               Tester Connection             Specified Condition
    LH      RH                            F041836E17
                                                                (S26-1) - (S26-2)                0.9 to 2.1 Ω
                                                                                                                          cardiagn.com
                                                               Tester Connection             Specified Condition
                                                              (S25-1) - Body ground            10 kΩ or higher
                                                              (S25-2) - Body ground            10 kΩ or higher
                                                                 RH
                                                               Tester Connection             Specified Condition
                                                              (S25-1) - Body ground            10 kΩ or higher
                                                              (S25-2) - Body ground            10 kΩ or higher
                                                                 NOTICE:
                                                                 Check the speed sensor signal after
                                                                 replacement (See page BC-16).
          LH :                     RH :
                                                       INSTALLATION
                                                       1.   INSTALL SKID CONTROL SENSOR
                                                            (a) Clean the contacting surface of the rear axle hub
                                                                and a assembly and a new skid control sensor.
                                                                NOTICE:
                                                                Make sure the sensor rotor is clean.
                                                            (b) Place the skid control sensor on the rear axle hub
                                                                so that the connector makes the lowest position
                  Connector                                     under the on vehicle condition.
                                          F045440E02
                                                                                             cardiagn.com
                                 HINT:
                                 See page SP-7
                            10. CHECK ABS SPEED SENSOR SIGNAL
                                HINT:
                                See page BC-21
BC
                BRAKE CONTROL – REAR SPEED SENSOR (for 4WD)   BC–119
COMPONENTS
4WD:
cardiagn.com
                                                                            BC
                                                               C118788E05
     BC–120   BRAKE CONTROL – REAR SPEED SENSOR (for 4WD)
                                  REMOVAL
                                  HINT:
                                  Replace the RH side by using the same procedures as those
                                  for the LH side.
                                  1.   REMOVE REAR DOOR SCUFF PLATE LH
                                       HINT:
                                       See page SE-50
                                  2.   REMOVE REAR DOOR OPENING TRIM
                                       WEATHERSTRIP LH
                                  3.   REMOVE DECK BOARD SUB-ASSEMBLY (See page
                                       IR-7)
                                  4.   REMOVE REAR SEAT ASSEMBLY LH
                                       HINT:
                                       See page IR-7
                                  5.   REMOVE TONNEAU COVER ASSEMBLY
                                  6.   REMOVE DECK FLOOR BOX FRONT (See page IR-8)
                                                                                              cardiagn.com
                                  7.   REMOVE DECK FLOOR BOX REAR (See page IR-8)
                                  8.   REMOVE DECK BOARD SUB-ASSEMBLY NO.2 (See
                                       page IR-8)
                                  9.   REMOVE DECK BOARD SUB-ASSEMBLY NO.3 (See
                                       page IR-8)
                                  10. REMOVE BACK DOOR WEATHERSTRIP
                                  11. REMOVE DECK SIDE TRIM BOX LH (See page IR-8)
                                  12. REMOVE REAR FLOOR FINISH PLATE (See page IR-
                                      8)
                                  13. REMOVE REAR FLOOR FINISH SIDE PLATE LH (See
                                      page IR-8)
                                  14. REMOVE DECK SIDE TRIM COVER LH (See page IR-
                                      8)
                                  15. REMOVE REAR SEAT SIDE COVER LH (See page IR-
                                      9)
                                  16. REMOVE ROPE HOOK (See page IR-9)
                                  17. REMOVE DECK TRIM SIDE PANEL ASSEMBLY LH
                                      (See page IR-9)
                                  18. REMOVE REAR WHEEL
                                  19. REMOVE SPEED SENSOR REAR LH
                                      (a) Disconnect the speed sensor connector.
                                          NOTICE:
                                          Be careful not to damage the wire harness.
BC
                     C095580E01
                  BRAKE CONTROL – REAR SPEED SENSOR (for 4WD)                       BC–121
                                      (b) Pull out the sensor wire harness with the with
                                          grommet.
(d)                                       NOTICE:
            (c)                           Do not pull sensor wire.
                                      (c) Remove the 2 bolts holding the sensor harness from
                                          the body and the shock absorber assembly.
      (c)
G023207E01
                                                                                               cardiagn.com
                         G023208E01
                                                                                               BC
     BC–122                   BRAKE CONTROL – REAR SPEED SENSOR (for 4WD)
                                                  INSPECTION
                                                  1.   INSPECT REAR SPEED SENSOR
                                                       (a) Remove the seat cushion and seatback .
                                                       (b) Disconnect the speed sensor connector S25 or S26.
                                                       (c) Measure the resistance according to the value(s) in
     4WD:
                                                           the table below.
     Speed Sensor   S25   S26
                                                           Resistance:
        2           1     2              1                 LH
                                                           Tester Connection             Specified Condition
                                                        S25-1 (RL+) - S25-2 (RL-)            0.9 to 1.3 Ω
                                                            RH
                                                           Tester Connection             Specified Condition
                                     F013045E05
                                                       S26-1 (RR+) - S26-2 (RR-)             0.9 to 1.3 Ω
                                                                                                                   cardiagn.com
                                                           LH
                                                           Tester Connection             Specified Condition
                                                       S25-1 (RL+) - Body ground
                                                                                           1 MΩ or higher
                                                       S25-2 (RL-) - Body ground
                                                            RH
                                                           Tester Connection             Specified Condition
                                                       S26-1 (RR+) - Body ground
                                                                                           1 MΩ or higher
                                                       S26-2 (RR-) - Body ground
                                                            NOTICE:
                                                            Check the speed sensor signal after the
                                                            replacement. (See page BC-16)
                                                  INSTALLATION
                                                  1.   INSTALL SPEED SENSOR REAR LH
                                                       (a) Install the speed sensor rear with the bolt.
                                                           Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)
                                                           NOTICE:
                                                           Prevent foreign matter from attaching to the
                                                           sensor tip.
G023208E02
BC
                                     G023207E02
BRAKE CONTROL – REAR SPEED SENSOR (for 4WD)                           BC–123
                                                                               cardiagn.com
                    11. INSTALL DECK BOARD SUB-ASSEMBLY NO.3
                    12. INSTALL DECK BOARD SUB-ASSEMBLY NO.2
                    13. INSTALL DECK FLOOR BOX REAR
                    14. INSTALL DECK FLOOR BOX FRONT
                    15. INSTALL TONNEAU COVER ASSEMBLY
                    16. INSTALL REAR SEAT ASSEMBLY LH
                        HINT:
                        See page SE-55
                    17. INSTALL DECK BOARD SUB-ASSEMBLY
                    18. INSTALL REAR DOOR OPENING TRIM
                        WEATHERSTRIP LH
                    19. INSTALL REAR DOOR SCUFF PLATE LH
                    20. CHECK ABS SPEED SENSOR SIGNAL
                        HINT:
                        See page BC-21
                                                                               BC
     BC–124          BRAKE CONTROL – YAW RATE AND ACCELERATION SENSOR
COMPONENTS
                                                                YAWRATE SENSOR
                                                                                              cardiagn.com
                                                                (INCLUDE DECELERATION
                                                                SENSOR)
BC
                                                                                 C118788E06
BRAKE CONTROL – YAW RATE AND ACCELERATION SENSOR                            BC–125
                       REMOVAL
                       NOTICE:
                       • Don't use the dropped or damaged yawrate sensor.
                       • Free from the foreign matters between yawrate sensor
                         bracket and body.
                       • Make sure the sensor direction.
                       1.   REMOVE FRONT SEAT ASSEMBLY RH
                            HINT:
                            See page SE-38
                       2.   REMOVE FRONT DOOR SCUFF PLATE RH (See page
                            IR-6)
                       3.   REMOVE REAR DOOR SCUFF PLATE RH
                            HINT:
                            See page SE-62
                       4.   REMOVE FRONT DOOR OPENING TRIM
                            WEATHERSTRIP RH
                       5.   REMOVE REAR DOOR OPENING TRIM
                                                                                     cardiagn.com
                            WEATHERSTRIP RH
                       6.   REMOVE CENTER PILLAR GARNISH LOWER RH
                            (See page IR-7)
                       7.   REMOVE YAWRATE SENSOR PROTECTOR
                            (a) Remove the bolt and the sensor protector.
                       8.   REMOVE YAWRATE SENSOR
                            (a) Disconnect the connector.
G023199E01
G023200E01
                                                                                     BC
     BC–126   BRAKE CONTROL – YAW RATE AND ACCELERATION SENSOR
                                     INSTALLATION
                                     1.   INSTALL YAWRATE SENSOR
                                          (a) Install the yawrate sensor with the 2 bolts.
                                              Torque: 14 N*m (143 kgf*cm, 10 ft.*lbf)
                                          (b) Connect the connector.
G023200E01
                                                                                             cardiagn.com
                        G023199E01   6.   INSTALL REAR DOOR SCUFF PLATE RH
                                     7.   INSTALL FRONT DOOR SCUFF PLATE RH
                                     8.   INSTALL FRONT SEAT ASSEMBLY RH
                                          HINT:
                                          See page SE-45
                                     9.   PERFORM YAWRATE SENSOR ZERO POINT
                                          CALIBRATION
                                          HINT:
                                          See page BC-5
BC
                BRAKE CONTROL – STEERING ANGLE SENSOR         BC–127
COMPONENTS
                                                                            cardiagn.com
                                      STEERING ANGLE SENSOR
                                                                            BC
                                                               C118788E07
     BC–128            BRAKE CONTROL – STEERING ANGLE SENSOR
                                         REMOVAL
                                         1.   PRECAUTION
                                              HINT:
                                              See page RS-1
                                         2.   SEPARATE BATTERY NEGATIVE TERMINAL
                                              HINT:
                                              See page RS-1
                                         3.   PLACE FRONT WHEELS FACING STRAIGHT AHEAD
                                         4.   REMOVE STEERING PAD ASSEMBLY (See page RS-
                                              388)
                                         5.   REMOVE STEERING WHEEL ASSEMBLY (for Manual
                                              Tilt) (See page SR-40)
                                         6.   REMOVE STEERING WHEEL ASSEMBLY (for Power
                                              Tilt and Power Telescopic) (See page SR-50)
                                         7.   REMOVE STEERING COLUMN COVER (for Manual
                                              Tilt) (See page SR-40)
                                                                                                     cardiagn.com
                                         8.   REMOVE STEERING COLUMN COVER (for Power
                                              Tilt and Power Telescopic) (See page SR-51)
                                         9.   REMOVE SPIRAL CABLE (See page RS-399)
                                         10. REMOVE STEERING SENSOR
              Claw                           (a) Release 6 claw fittings and remove the steering
                                                 sensor from the spiral cable.
Claw F045898E01
              Claw
                                         INSTALLATION
                                         1.   INSTALL STEERING SENSOR
                                              (a) Install the steering sensor to the spiral cable.
                                                  NOTICE:
                                                  • Install the claw securely.
                                                  • Do not damage the claw.
                                         2.   ADJUST CENTER FRONT WHEEL
                     Claw                3.   INSTALL SPIRAL CABLE (See page RS-399)
                            F045898E02
cardiagn.com
BC