INJECTION PUMP SPECIFICATION ©

FULL LOAD RPM: 2350 CUSTOMER PART NO.: RE-505619 MODEL NO.: DB4429-5697
GOV. REGULATION: 7-10 % CUSTOMER NAME & ADDRESS: SUPERSEDES
ENGINE: 4045T JOHN DEERE SARAN EDITION NO.: 9
APPLICATION: RENAULT ET82 TRACTOR (76 kW) DATED: 01-13-04
NOTE: THIS SPECIFICATION DEVELOPED WITH ISO LONG INLET STUD.
ALL SPEEDS ARE IN ENGINE RPM UNLESS OTHERWISE NOTED.
USE LATEST REVISION FOR ALL REFERENCED DOCUMENTS.
TEST STAND: ISO 4008: PUMP SETTING: CON'T
1. CALIBRATING HIGH PRESSURE PIPES...SAE J1418/ISO 4093: 5. 2350 RPM (WOT): SET TRANSFER PUMP PRESSURE FOR 89-91 PSI,
.063" (1.4 mm) ID X 25" (635 mm) LONG. (613-627 kPa)(SUPPLY SET PER TEST STAND NOTE 3B).
2. CALIBRATING INJECTORS........... SAE J968/ISO 7440: 2350 RPM (WOT):
0.5 mm ORIFICE PLATE NOP: 3000 PSI (207 BAR) a. ADJUST RETURN OIL TO 400-775 CC/MIN. RECHECK TRANSFER
3. CALIBRATION FLUID: SAE J967/ISO 4113 (REF. S.B.201) PUMP PRESSURE.
a. TEMPERATURE 110°-115°F (43°-46°C) AT INLET. b. CHECK HOUSING PRESSURE FOR 8.5-13.5 PSI, (59-93 kPa).
b. SUPPLY PRESSURE (S.B.334): 5.0 ± 0.5 PSI 7. 1800 RPM (WOT): SET ADVANCE TRIMMER PLUG FOR 1.0°.
(35 ± 3 kPa) AT PUMP INLET. 8. 300 RPM (WOT): WITH SUPPLY PUMP ON,UNSCREW CAP 4 TURNS
4. CAM MOVEMENT READ-OUT DEVICE: #23745. AND ALLOW FUEL TO BLEED FOR 30 SECONDS. RETORQUE CAP
TO 200-225 IN-LBS
PUMP INSTALLATION: IT-083 9. 1500 RPM (WOT): SET ROLLER-TO-ROLLER FUEL DELIVERY:
ROTATION-C-* LEVER ANGLES (REF.) 96.5-97.5 mm³/STROKE.
NAME PLATE-L-SIDE** THOT MIN.(∠B) 18° 10. 1500 RPM (ADJ): ADJUST THROTTLE TO OBTAIN 35 mm³/STROKE,
#1 CYL.-5-O'CLOCK** THOT MAX.(∠C) 3.5° SET LLA TO 4.0°.
THROTTLE-L-SIDE** S.O. (∠ E) N/A 11. 300 RPM (WOT): WITH SUPPLY PUMP ON,UNSCREW CAP 4 TURNS
TIMING MARK N/A S.O. (∠ F) N/A AND ALLOW FUEL TO BLEED FOR 30 SECONDS. RETORQUE CAP
E.S.O. (12V E.T.R.) TO 200-225 IN-LBS
12. 2350 RPM (WOT): SET TORQUE SCREW FOR 79.5-80.5 mm³/STROKE.
* VIEWED FROM DRIVE END ** VIEWED FROM TRANSFER PUMP END 13. 2550 RPM (WOT): ADJUST HIGH IDLE SCREW TO OBTAIN
13-15 mm³/STROKE.
PUMP OPERATING SPEED...HALF...ENGINE SPEED 14. 850 RPM (L.I.): SET LOW IDLE SCREW FOR 13-15 mm³/STROKE.
AIR TIMED TO HOUSING FLANGE (S.B. 177)(SEE SPECIAL NOTES) 15. CHECK POINTS:

PUMP CALIBRATION CHECKS: AS RECEIVED FOR SERVICE THROTTLE T.P.

(REF. SL-222) RPM POSITION mm³/STROKE ADVANCE PRESSURE
1. 1000 RPM (WOT): a. 150 WOT 35 MIN. --- 10 MIN.**
a. OPERATE PUMP FOR 10 MINUTES WITH COLD ADVANCE b. 400 WOT* 4 MAX. --- ---
SOLENOID ENERGIZED TO BRING TO OPERATING c. 850 L.I. 13-15 1.0° MIN. ---
TEMPERATURE AND CLEAR AIR FROM SYSTEM. d. 600 WOT**** --- 0.5° MAX. ---
b. LOOSEN LLA CAP 4 TURNS. ALLOW AIR TO BLEED FOR 2 e. 1800 WOT**** --- 4.5°- 5.5° ---
MINUTES. RETORQUE CAP TO SPECIFICATION. f. 1500 WOT 96.5-97.5 0° ---
2. 2550 RPM (WOT): RESET HIGH IDLE SCREW IF NECESSARY TO g. 1800 WOT --- 0.5°-1.5° ---
OBTAIN 13-15 mm³/STROKE. h. 2350 WOT 79.5-80.5 1.5°-2.5° 89-91***
3. CHECK POINTS: (SEQUENCE MUST BE FOLLOWED AS LISTED) i. 1500 ADJ. 34.5-35.5 3.5°-4.5° ---
j. 2350 ADJ. 59.5-65.5 3.0° MAX. ---
THROTTLE k. 2350 WOT* 4 MAX. --- ---
RPM POSITION mm³/STROKE ADVANCE l. 2550 WOT 13-15 8.0°-9.0° ---
a. 150 WOT 33 MIN. --- m. 2600 WOT 5 MAX. --- ---
b. 400 WOT* 4 MAX. ---
c. 850 L.I.** 13-15 1.0° MIN. * E.S.O. DE-ENERGIZED ** (69 kPa) ***(613-627 kPa)
d. 500 WOT*** --- 0.5° MAX. **** COLD ADVANCE SOLENOID ENERGIZED
e. 1900 WOT*** --- 4.5°-5.5°
f. 1500 WOT 95-99 0° 16. SPECIAL NOTES:
g. 1800 WOT --- 0°-2.0° a. TORQUE ALL FASTENERS PER S.B. 106.
h. 2350 WOT 77-83 1.0°-3.0° b. SEAL FASTENERS PER S.B. 134A AND 365R1.
i. 1500 ADJ. 33-37 3.0°-5.0° c. ASSEMBLE DRIVE COMPONENTS PER S.B. 438.
j. 2350 WOT* 4 MAX. --- d. ASSEMBLE THROTTLE LEVER SPACER AND ARM IN B4-L
POSITION PER S.B. 164.
k. 2550 WOT 13-15 8.0°-9.0° e. FOR SERVICE ONLY:
l. 2600 WOT 5 MAX. --- AIR TIME PUMP USING HARTRIDGE BASIC AIR TIMING TOOL
7244-27 WITH INSERT 7244-30 AND PILOT RING 7244-26E.
* E.S.O. DE-ENERGIZED CONNECT AIR SUPPLY WITH 60-100 PSI (4.1-6.9 BAR) TO #1
** RESET USING LOW IDLE SCREW, IF NECESSARY
*** COLD ADVANCE SOLENOID ENERGIZED CYLINDER OUTLET. SET TOOL TO 192° AND INSTALL TO DRIVE
SHAFT. SLOWLY ROTATE TOOL CLOCKWISE UNTIL ROLLERS
PUMP SETTINGS: FOLLOWING PUMP SERVICE STRIKE CAM RING AND TOOL STOPS, SCRIBE LINE ON
1. ROLLER-TO-ROLLER DIMENSION: 1.9610" ± .0015" HOUSING FLANGE. REPEAT PROCEDURE TO ENSURE
(49.81 mm ± 0.04 mm) ACCURACY. IF INTERFERANCE BETWEEN STRAIGHT EDGE
AND HOUSING FLANGE OCCURS, PLACE WASHER (i.e. 13521)
MAXIMUM ECCENTRICITY: .004" (0.10 mm) T.I.R. BETWEEN STRAIGHT EDGE AND TOOL.
2. GOVERNOR LINKAGE GAP: .125" TO .165" (3.2-4.2 mm)
(USE KIT #23093 S.B. 95).
3. 1000 RPM (WOT):
a. OPERATE PUMP FOR 10 MINUTES WITH COLD ADVANCE
SOLENOID ENERGIZED TO BRING TO OPERATING
TEMPERATURE AND CLEAR AIR FROM SYSTEM.
b. LOOSEN LLA CAP 4 TURNS. ALLOW AIR TO BLEED FOR 2
MINUTES. RETORQUE CAP TO SPECIFICATION.
4. 400 RPM (WOT):
a. CHECK SHUT-OFF FOR 4 mm³/STROKE MAX.
b. CHECK FOR MINIMUM TRANSFER PUMP LIFT OF 18" HG.
(60 kPa)

© STANADYNE Corporation, all rights reserved. Unless otherwise specified, no part of this publication may be reproduced or utilized in any
form or by any means, electronic or mechanical, including photocopying and microfilm, without permission in writing from the publisher.
DB4429-5697 EDITION 9 DATED 01/13/2004 PAGE 2 OF 4
DESCRIPTION QTY P/N HOUSING & DRIVE GROUP P/N QTY DESCRIPTION
(63613)
DRIVESHAFT 1 32880 26359 1 BEARING, NEEDLE
NUT, HEX 1 26346 36534 1 SEAL, DRIVE SHAFT
WASHER, DRIVESHAFT 1 32787 30804 1 SEAL, TEFLON LIP
KEY, WOODRUFF 1 30387
23107 1 COVER, TIMING WINDOW
21194 2 SCREW, HEX HEAD
27603 1 GASKET, TIMING WINDOW CVR
SCREW ASSY, VENT 1 21660
OR 21661-21665 29677 1 CAP, TORQUE SCREW
HOUSING ASSY, PUMP 1 36018 29671 1 NUT, TORQUE SCREW
17438 1 SEAL, O-RING
SCREW, HEX HEAD 2 11331 33922 1 SCREW, TORQUE
26468 1 WASHER, THRUST
SEAL, RECT SECTION 1 26470
28381 1 WASHER, DRSFT SPRING
SCREW, RIVET 2 24419
26469 1 RING, RETAINING
NAMEPLATE 1 10394 28749 1 BEARING, THRUST
27268 1 SEAL, O-RING
32866 1 SEAL, O-RING
33191 1 SLV ASSY, VALVE BODY
SEAL, O-RING 1 17438 32944 1 COIL, COLD ADV SOLENOID 12V
SEAL, O-RING 1 32884 32955 1 NUT, LOCK
SCREW, LLA ORIFICE 1 33985 34140 1 SEAL, COLD ADV SOL

NOTES:

DESCRIPTION QTY P/N HEAD & ROTOR GROUP P/N QTY DESCRIPTION
(62125)
SCREW, LEAF SPR ADJ 2 15619 34371 1 H&R ASSY, HYD 4 CYL
18700 2 PLUNGER, ROTOR
SHOE, CAM ROLLER 4 20124 USE 18701-18704 (STD)
OR 20123 (STD) OR 20119 OR 18706-18709 (O/S)
(-.010) AS REQ'D. AS IND. ON ROTOR SB 60R
REF S.B. 332 11056 2 PLUNGER, ROTOR
USE 11057-11060 (STD)
OR 11062-11065 (O/S)
AS IND. ON ROTOR S.B.60R
12216 1 SCREW, HEAD PLUG
SPRING, LEAF 2 29932 11438 1 SCREW, SET
ROLLER, CAM 4 11141
20727 4 CONNECTOR, FUEL LINE
RING, CAM 1 32164
27601 1 SEAL, O-RING
29710 1 SCREW, SKT HEAD CAP
29384 1 PLATE, SINTERED LOCK
21215 1 VALVE, DELIVERY
SEAL, O-RING 1 27245 OR 21216 (O/S) AS REQ'D
REF S.B. 143B
FILTER, HD LCTING SCR 1 24565
SPRING, DLVY VALVE 1 20129 20127 1 SCREW, RETAINING
17049 2 PISTON, ACCUMULATOR
STOP, DELIVERY VALVE 1 20128 17050 2 SCREW, ACC PSTN RET
33669 2 SPRING, ACCUMULATOR
NOTES:

DESCRIPTION QTY P/N TRANSFER PUMP GROUP P/N QTY DESCRIPTION

(62126)
32859 1 RETAINER, ROTOR
SEAL, TRANSFER PUMP 1 27608 21232 1 LINER, TRANSFER PUMP
20511 4 BLADE, TRANSFER PUMP
OR 20512 REF. S.B. 304
RETAINER, ROTOR 1 19870
19906 1 RING, LINER LOCATING
33040 1 RGLTR ASSY, PORTING
SPRING, TP BLADE 2 15699
ROLL PIN 1 19837
SEAL, TP RGLTR SLEEVE 1 19844

23915 1 SPRING, REGULATING

PISTON, REGULATING 1 31240

PLUG, END PLATE ADJ 1 32642

FILTER, INLET 1 28986 32636 1 CAP, TP END

NOTES:

INDENTED ITEMS INCLUDED

DB4429-5697 EDITION 9 DATED 01/13/2004 PAGE 3 OF 4
DESCRIPTION QTY P/N GOVERNOR GROUP P/N QTY DESCRIPTION
(63271)
SPRING, GOV CONTROL 1 17997 15284 1 SPACER, GOV SPRING
12210 1 RETAINER, SPRING
ARM, GOVERNOR 1 19866
11966 1 SPRING, IDLE
YELLOW-YELLOW
11969 1 GUIDE, IDLE SPRING
NUT, PIVOT SFT RTNR 1 33326

NUT, HEX 1 12173 27606 1 WASHER, SEALING

SHAFT, GOVERNOR ARM 1 12214 24726 1 STUD, GUIDE
SEAL, O-RING 2 31332
NUT, PIVOT SFT RTNR 1 12288
21895 1 ARM ASSY, MTR VALVE
21917 1 SPRING, MTR VALVE
SLEEVE, GOVERNOR THRUST 1 36498 32895 1 VALVE, METERING
* SEE NOTE
WASHER, THRUST 1 19860

WEIGHT, GOVERNOR 6 19858 29136 3 CLIP, RETAINING

REF. S.B. 370
RETAINER ASSY, GOV WT 1 19893 19894 3 RETAINER, CUSHION
19873 6 CUSHION, GOV WT RNTR
NOTES: * O.S. METERING VALVE AND ARM ASSEMBLY 32978 REFERENCE S.B. 336

DESCRIPTION QTY P/N LINKAGE GROUP P/N QTY DESCRIPTION

(61050)

LEVER, THROTTLE FORK 1 12221

CLIP, RETURN SPRING 1 30141
SPRING, THROTTLE RTN 1 33297 16279 1 SHAFT, SHUTOFF
14408 2 WASHER, SPACER
17438 2 SEAL, O-RING
SHAFT ASSY, THROTTLE 1 12019
12253 1 CLIP, SHAFT RETAINER
SCREW, HEX HEAD 1 12972
NUT, HEX 1 12174
12174 1 NUT, HEX
SPACER, THROT LVR ADJ 1 16135 12169 1 SCREW, HEX HEAD

SCREW, SOCKET CAP 1 12051 18021 1 HOOK ASSY, GOV LKGE

ARM, ADJUSTING SPACER 1 16136 12360 1 SCREW, HEX HEAD
12362 1 LOCK WASHER, SHPRF
LEVER ASSY, THROTTLE 1 16392 18020 1 HOOK, GOV LINKAGE
SPRING, THROTTLE LVR 1 33330
12358 1 LINK ASSY, ADJUSTING
11919 1 SPRING, GOVERNOR LINK
SCREW, SKT HEAD CAP 1 15668
RNTR, THROT LVR SPR 1 13010

NOTES: THROTTLE LEVER BUSHING OUT

DESCRIPTION QTY P/N AUTOMATIC ADVANCE GROUP P/N QTY DESCRIPTION

(62339)
SEAL, O RING 1 32948
PLUG ASSY, ADVANCE 1 34644 34633 1 SEAL, RECT SECTION
PISTON, LLA 1 34032
PLUG, SPEED ADV ADJ 1 34244
SPRING, LLA 1 34279 27268 1 SEAL, O-RING
SEAL, O-RING 1 33613 33012 4 SCREW, SOCKET HD CAP
SCREW, SPRING ADJ 1 33614
SEAL, O RING 1 32948
33010 1 PLUG, ADVANCE
CAP, LLA 1 35109 32518 1 PISTON, COLD ADVANCE
SCREW, ORIFICE 1 32562
32561 1 RING, RETAINING
PISTON, ADVANCE 1 34694 33011 1 SEAL, O-RING

SEAT, SPRING 1 23197

SPRING, SERVO ADVANCE 1 33167
VALVE, SERVO ADVANCE 1 32818
27602 2 SEAL, O-RING
PIN, ADVANCE CAM 1 21147
SEAL, O-RING 1 27610
PLUG, HEX SOCKET 1 23056 33238 1 SCREW ASSY, HD LCTING

NOTES:

INDENTED ITEMS INCLUDED

DB4429-5697 EDITION 9 DATED 01/13/2004 PAGE 4 OF 4
DESCRIPTION QTY P/N COVER GROUP P/N QTY DESCRIPTION
(61167)
22109 1 RGLTR ASSY, HSG PRESS

27607 1 SEAL, O-RING

14760 2 NUT, HEX LOCK
SCREW, BUTTON HD CAP 3 22351 28388 1 TERMINAL, ESO
21618 1 INSULATOR, TERMINAL
STRAP, TERM GROUNDING 1 20951 12049 2 WASHER, INTL TOOTH

WASHER, INTL TOOTH 1 18493 30789 1 CAP, COVER SCREW

NUT, HEX 2 12519

WASHER, PLAIN 2 18501

30788 1 CUP, COVER SCREW
12500 2 WASHER, FIBER
SEAL, RECTANGULAR SECTION 1 27244 21898 1 COVER, GOV CONTROL

26214 1 SOLENOID, 12V ETR

2-23190 TUBE, INSULATE

NOTES: INSTALL GROUNDING STRAP ON LEFT SIDE VIEWING TRANSFER PUMP REFERENCE S.B. 108

FOR SERVICE USE ONLY FOR ENGINEERING USE ONLY

APPLICABLE SERVICE ASSEMBLIES DATE CHANGE NO. EDITION
THROTTLE SHAFT BUSHING REPLACEMENT 17776 03/15/2000 26611 1
ESO MOUNTING AND GROUNDING KIT 26431 06/01/2000 26611 2
GASKET KIT 33702 09/19/2000 27003 3
09/22/2000 26611 4
02/27/2001 27223 5
04/26/2001 27340 6
09/18/2002 26109 7
10/23/2003 26277 8
01/13/2004 28511 9

INDENTED ITEMS INCLUDED