Corporate Presentation

About Us- History

• Punj Sons Private Limited (later Punj Lloyd Limited) established.

1982

• High Value Engineering Centre (HVEC), an intra-organizational engineering wing created to cater to captive
engineering needs of Punj Lloyd.
2002

• Punj Lloyd acquired Sembawang of Singapore & Simon carves of UK

• HVEC carved out as Simon Carves India Ltd, a 100% subsidiary of Punj Lloyd Limited.
2006 • Engineering support to Sembawang & Simon Carves started in Infrastructure & Petrochemical projects

• Design & Engineering commenced for global clients in Oil & Gas industry like Petrofac, Cairn.
• Acquired Technodyne of UK to gain expertise in Cryogenic tank design
2008

• Enters the Aerospace and Automotive industries through projects from GECI (Airbus) & KTM
• Decides to enter Nuclear engineering … prequalified by BARC/ NPCIL/HWB
• Starts to execute projects in Thermal power.
2009
• Simon Carves India Ltd rechristened as PL Engineering Ltd.
About Us- Summary

PL Engineering is a Design and Engineering company

Vision
An ISO 9001 company
To be a leading global design, engineering & consulting
organization, providing technology and innovative business
Subsidiary of Punj Lloyd solutions to customers

Strength of about 800 people

Serve Oil & Gas, Petrochemical/ Chemical, Power,

Infrastructure & Aerospace industry
Performance Team Work

Services from Concept to Commissioning

Pre-Bid Engineering Passion Agility
Values
FEED
Detailed Design & Engineering
Engineering support during Procurement/Construction Reliability

(Pipeline/ Tankages/ Refinery units/ Offshore Structures,

Chemicals, Petrochemical, Polysilicon, Nuclear)
Works as captive for group companies as well as serves
global clients Mission
Offices in India , ME, UK, SE-Asia & Canada To work towards ‘customer delight’ by harnessing best-in-
class talent, creating a knowledge pool and implementing
proven processes to become a preferred partner
 PL Engineering- Achievements so far

One of the largest and fastest growing engineering organization in India

Provided engineering services to projects worth more than $2 Bn

Projects executed across India, Caspian, Middle East, North Africa, Europe, US / Canada
and SE Asia

Pipelines
23 Pipeline projects covering more than 6500 Kms with dia ranging from 8” to 40”
Experience of working in offshore , marshy regions and environmentally sensitive areas
One of the few companies in India to have provided basic and detail engineering for
heated crude oil pipelines and associated facilities including SEHMS (Skin Effect Heat
Management System)
Techno economic study for a 4000 kms gas pipeline completed in 6 weeks

Storage Facilities
18 tankage projects executed in India, Middle East, Europe and SE Asia with maximum
75 m dia and 37 m height
Experience of designing cryogenic tanks , heated tanks, spheres and associated
services like jetties , loading / unloading facilities etc.
 PL Engineering- Achievements so far

Process Plants (Refinery units , Chemical and Petrochemical Plants)

Executed some of the largest and most complex refinery projects, including the world’s
largest coke drum structure and MSQ unit with Nelson Complexity Index of 15
Only company in India to have experience of providing engineering services for
Polysilicon plants

Field Development
Experience of working on India’s largest offshore (Heera Redevelopment ) and onshore
projects (Cairn Rajasthan development)
One of the few engineering companies in India to have worked on Russia’s biggest
project, Sakhalin

Nuclear Power
As per Department of Atomic Energy , Govt. of India, one of the top 2 companies in
India for providing engineering and project management services to Nuclear process
plants and Nuclear power plants
Soon to be awarded 2 prestigious project for nuclear engineering and Project
management services
Global Presence

Americas
(Through MOU with Stantec)
Manchester, UK

Eastleigh UK

Gurgaon, India
Doha, Qatar

Abu Dhabi, UAE Hyderabad, India

Singapore
 Integrated Services - Plant Design / Process Engineering

Detailed Design & Project Support

Concept & Feasibility Design & Analysis CAD/ IT Services
Engineering Services

 Conceptual Studies Multi-disciplinary engineering  Electronic P&ID development  Pre-bid / Proposal Engineering  Legacy/ Paper Drawings
Covering
 Techno-Economic  Plant Modeling & Detailing Conversion To Intelligent
 Process  Procurement support
Feasibility Studies  Equipment Modeling CAD drawings
 Mechanical  Construction/ Commissioning
 Piping Modeling including  PLM Implementation
 FEED & Basic (Static, Rotating & Packaging) Hangers & Supports Support
Engineering  Piping  CAD Customization &
 Pipe Stress Analysis
 De-bottlenecking, Trouble
 Technology Sourcing /  Civil/Structural Deployment
 Civil/ Steel/ Structural
Shooting
Evaluation / Selection  General Civil & Fire Modeling  3D Plant Visualization
Protection  Structural Analysis Including Virtual
 Electrical  Electrical Cable trays, Construction, 3D
Instrumentation & HVAC
 Instrumentation Modeling Operating Manuals &
 Pipeline  GA Drawings, Isometric Learning Modules
 Tankages Drawings, Spool / Fabrication
Isometrics
 Safety
 As-Builts

Oil/ Gas Pipelines, Tankages Terminals, Process Plants, Petrochemicals and Chemicals, Polysilicon, Power (Thermal, Nuclear and Renewable)
Includes services form our trusted partners globally
 Integrated Services - Infrastructure Design

Urban Planning and Structural Design And Architectural Design And Miscellaneous
Urban Design Detailing Detailing Building Services Services

 Feasibility studies  Structural Analysis  Concept Development  Electrical system,  Risk assessment
Lighting and illumination
 Master layout and planning  Structural Design  Requirement Analysis and  Pre-bid / proposal
space programming  HVAC and Mechanical engineering
 Basic infrastructure  General Arrangement
services, Roads and Drawings  General layout & functional  Plumbing and drainage,  Cost estimations and
drainage optimisation Water supply, firefighting BOQ
 Reinforcement drawings
system
 Basic & Detailed design -  Procurement support
 Structural Steel Drawings
drawing  Co-ordination for
 Field / Construction
 3D modeling security and
 BOQ and Specifications support
communication system
 3 D modeling, walk through
and visualisation

Buildings (Commercials, Industrial and Residential) & Land Development

Includes services form our trusted partners globally

 Integrated Services - Product Design / Analysis

Design Analysis Manufacturing & Testing Technical Documentation Miscellaneous

 Legacy Data Conversion  Meshing & FE Modeling  Process Sheets for  Engineering Animations for  Configuration Management

 Components assembly & packaging (PDM)

 Layouting, Modeling &  Strength Analysis
 Assembly
Detailing (3D & 2D)  Product Presentations and  Product Life Cycle
 Dynamic Analysis
 NC Code Generation Working principles Management (PLM)
 Design Modifications
 Design Calculations
 Prototype Development  Parts Catalogue  Customization &
 Reverse Engineering
Automation
 Sourcing

 Tempaltization & Part

 Test Rig Design &
libraries
Development

Automotive, ( Engine, Body, Transmission), Aerospace , Defense , Heavy Engineering

Includes services form our trusted partners globally

 Integrated Services - Edutainment

Consulting Developing Content Deploying Learning Content Product Development

 Participation in  Develop a system for learning  Hosting and managing  Developing supporting

conceptualizing TNI culture and skill enhancement training for a stipulated time products to make learning

(Training Needs following the CLS (Creative effective

 Offering services of other
Identification) & other Learning Solutions) work model  Developing tools to track
ROI tracking products
avenues for developing  Developing sub-processes effectiveness of learning
learning environment around different communication
 Skill matrix managing tool
within an organization medium existing within an
organization
 Help organization in
 Conceptualizing and developing
structuring learning and
highly customized and
manage knowledge
knowledge retaining content for
training and skill enhancement

Education, Oil & Gas, Energy, Automotive, Aerospace , Defense , Manufacturing, Bancassurance , FMCG, Entertainment
 PL Engineering’s Customer Base

PL Engineering Ltd.
Provides services globally
&
Engineering Hub for all group companies

Non-Captive
Captive (Group Companies)
(Third Party Companies)

Punj Lloyd Limited Sembawang E & C Simon Carves UK Technodyne Global companies in
 Founded in 1989  Founded in 1982  Founded in 1881 Cryogenic Tankages following sectors
 $ 2.6 bn global EPC  Revenues : $ 688 MM  Sectors : Employees : 40  O&G

company (Mar’08) Polymers Acquired by Punj Lloyd in June’08 (Pipelines, Refinery

 Sectors :  Sectors : Petrochemicals Units, Tankages,
PT Sempec
Building Chemicals Offshore Structures)
Hydrocarbon
Offshore E&C  Petrochemicals &
Infrastructure Power
Infrastructure Employees : 25
Utilities Nuclear Chemicals
Power (Nuclear Acquired by Punj Lloyd in June’06
 Employees : 2071  Employees : 70  Power
Thermal)
Acquired by Punj Lloyd in Wholly owned subsidiary of
Present in ME, Caspian, June’06 Sembawang E & C since May Simon Carves Singapore  Automotive
Asia Pacific, Africa, South 2001
Offshore E&C  Aerospace
Asia, China and Europe. Employees : 50
 Infrastructure
 Employees : 11,600 Wholly owned subsidiary of Punj
Lloyd  Defense

Experience, Expertise & Global Presence

Clients
 Organization Chart
PL Engineering Ltd.

CEO
Technodyne Simon Carves
(Sanjay Goel) Simon Carves UK
Singapore
International UK

BD HRD Finance CTO Quality IT Edutainment COO Hyderabad Centre

(Maneesh Pant) (Dwaipayan Guha) (Prakash Sharma) (Ashok Kapur) (D N Pal) (Atul Lande) (Ashish Maan) Makrand Phadnis

Plant Engineering Plant Engineering Head of Engineering

Project Engineering Project Planning Product Design Abu Dhabi / Doha
(K C Gupta) (Pradeep Narayan)
(Gurgaon) (Sudheer Korada)
(Hyderabad)
(Pradip Pal) (A Parthasarthy) Shibi Emmanuel

Project
DCC Design Analysis E- Engineering
Coordination

Civil General Civil &

Process & Pipelines Mechanical
Piping Structural / Electrical Instrumentation Fire Protection
HSE
Infrastructure

Civil
Process & HSE Piping Electrical Instrumentation Mechanical
Structural /
Infrastructure

Civil
General Civil & Structural / Mechanical
Piping Electrical Instrumentation
Fire Protection Infrastructure
Management
Yrs. Of
Corporate Management Team Designation
Experience
SANJAY GOEL CHIEF EXECUTIVE OFFICER 32
ASHOK K. KAPUR CHIEF TECHNICAL OFFICER 31
MAKARAND PHADNIS CHIEF OPERATING OFFICER, HYDERABAD 22
PRADIP K PAL HEAD OF ENGINEERING, GURGAON 27
A PARTHASARATHY HEAD OF ENGINEERING, HYDERABAD 36
K C GUPTA HOD- PROJECT ENGINEERING MANGEMENT 40
SHIBI EMMANUEL HEAD OF ENGINEERING, ABU DHABI 20
PRADEEP NARAYAN PROJECT PLANNING 20
V K SINGHAL / VISHWANATH HOSMANI HOD-PIPING. GURGAON/ HYDERABAD 28 / 25
RAJAN KUMAR HOD-PIPELINES 38
A K JASH / G V NARASIMHAN HOD -ELECTRICAL. GURGAON / HYDERABAD 22 / 36
HOD-CIVIL STRUCTURAL / INFRASTRUCTURE,
SUSHANT BOSE / A ZAHEERUDDIN 28 / 18
GURGAON / HYDERABAD
P K GUPTA HOD-GENERAL CIVIL & FIRE PROTECTION 30
ARVINDER KAUR ARORA/ SRINIVAS KAUVERI HOD- MECHANICAL STATIC GURGAON / HYDERABAD 25 / 20
SHAILENDRA KUMAR DIXIT HOD- MECHANICAL ROTARY & PACKAGES 18

ASHEES MAZUMDAR/ VENKATRAM BACHOTI HOD- INSTRUMENTATION, GURGAON / HYDERABAD 21 / 19

SOUMYA DE / S RAO HOD- PROCESS & HSEGURGAON / HYDERABAD 17 / 25
SUDHEER KORADA HOD-PRODUCT DESIGN 14
ASHISH MAAN HOD-EDUTAINMENT 17
Operating Structure
Chief Technical Officer

Project HOD-Project Engineering Management

Managers

Discipline Vertical 1 Vertical 2 Vertical 3 Vertical 4 Vertical 5 Vertical 6 Vertical 7 Vertical 8

HOD’s
Process & HSE Process & HSE

Piping Piping

Electrical Electrical

Instrumentation Instrumentation

Product Design and Analysis

Mechanical

Petrochemicals
Static / Rotating / Static / Rotating /
Refinery Units

Infrastructure
Polysilicon

Tankages
Packaging
Pipelines

Packaging
Power

Pipeline Pipeline

General Civil & General Civil

Fire Protection & Fire Protection

Civil Structural / Civil Structural /

Infrastructure Infrastructure

Product Design
Product Design

Quality Quality
PILLARS BEAMS
Project Engineering Management Domain Expertise Resource Management
Resource Costing Engineering Talent & Practice Development Effort Estimation
Sub-contract Management Knowledge Management Engineering Software Applications & Development
Client Relationships Value Engineering
MIS
Project Organization Structure (Typical)
Manpower Distribution
India (Gurgaon and Hyderabad)

Project Engineering

Quality Assurance
Document Control
Instrumentation
Sister companies
Process & HSE

Civil Structural

Support Staff
Procurement
General Civil
Mechanical
Experience

Electrical

Pipeline
Piping

Total
Simon Carves, UK : 70

Simon Carves, Singapore : 50

< 2 yrs 5 14 3 9 23 7 9 2 6 1 2 1 5 87

2 - 10 yrs 52 46 20 70 118 44 35 4 15 8 10 3 19 444

Technodyne, UK : 25

> 10 yrs 7 21 12 52 50 15 24 5 21 4 3 2 14 230

Grand Total 64 81 35 131 191 66 68 11 42 13 15 6 38 761

Middle East (Abu Dhabi and Doha)

200 Middle East (Abu Dhabi / Doha)

Project Engineering

Quality Assurance
Document Control
180

Instrumentation
Civil Structural
Mechanical
Experience
160

Electrical
Piping
140

Total
120
100
80 > 10 yrs
60
40 2 - 10 yrs
20 3 - 10 yrs 3 4 4 6 4 2 3 1 27
0 < 2 yrs

> 10 yrs 1 1 1 1 1 2 - - 7

Grand Total 4 5 5 7 5 4 3 1 34
Project Execution Philosophy … Quality Focus, Process & System Orientation

Preparation Engineering Execution Plan (PEP)

Preparation Project Quality Plan (PQP) based on PEP

Follow Internal audit procedure to identify areas related to quality &

timeliness of deliverables (RCA)
Take corrective & preventive actions based on RCA to ensure quality,
timeliness & customer satisfaction
Appointment of a quality team is done to
Ensure the documents delivered to Client as per PEP / PQP
Do sample checking of correctness of the deliverables like correct format / document
number / checking approval status / Check List used.
Do sample checking of the content of deliverables along-with Quality
Representatives in the concerned departments with help of checklists
Ensure resolution of Customer Complaints
 Project planning & control through Primavera
 Material management through Marian
 Work with customers in a data sharing, work-flow based environment
through Wrench
Project Execution & Monitoring
Milestone Engineering Schedule
Level 1 Schedule
(Based on Internal discussions of Lead
( Part of Contract)
Engineers)

L 2 Schedule
L3
(Based on Discussions Schedule
with PMC / Client)

L 3 Schedule / Active Control Index

 Deliverable List
 Schedule Date Of Project Deliverables
 Non Deliverable Activities
 Weightage Based On Hours Consumed

Project Monitoring

 Monitoring Actual Time on Deliverables

 Cost Performance - Hours Consumed
Hours Earned
 Trend Management
 Invoice and Billing Monitoring
World Class Infrastructure, IP security & Data Protection Systems
 Fully equipped modular office to seat about 600 employees in Gurgaon and about 200 in Hyderabad
 All offices comply to EHS standards
 Logical segregation of all customer operations
 Monitoring via CCTV surveillance
 Access control in all office buildings
 Video/ audio conferencing facility for effective communication
 State of the art IT infrastructure equipped for
 A global work share environment
 Use of high end design and simulation softwares
 Ensuring IT security in line with BS7799 standards
 IP protection and data privacy
 100% data backup
 Robust knowledge management, workflow and collaboration
platform for simultaneous engineering and design activities (Wrench PLM)
What we do with Wrench (PMS-Project Management System)

Centralized data Storage & retrieval Project Teams  Project Life cycle (WBS) &
 Managing documents with version monitoring
control Document life Cycle (Document Knowledge capture & sharing
 Document control & data security Workflows)  Organization wide standardization

Collaborative work environment

CLIENT
Softwares used
DISCIPLINE ANALYSIS, DESIGN & DRAFTING PACKAGES
Commercial Packages Available Package Developed In-house

 STAADPro – Structural Analysis and Design tool

 STAAD Foundation – Foundation Drawing, Design & Layout
 PDMS/ PDS – 3D Modeling  Isolated foundation design spreadsheet
Civil Structural /  MathCAD– Design Calculations  Pile design spreadsheets
Infrastructure  L-Pile - Tool for structural analysis of Piles under lateral loading  Retaining wall design spreadsheets
 STRUCAD – Structural Modeling and Detailing Program  Base plate design spreadsheets
 Revit Architecture – Architectural Modeling Tool
 Microstation - Engineering Drafting

 Spreadsheets for cable sizing

 ETAP - Electrical System Studies
 Spreadsheets for transformer sizing
Electrical  CG Lux - Lighting Calculation
 Spreadsheets for generator sizing- voltage
 PDMS / PDS – 3D Modeling
drop calc. for motor sizing
 INTOOLS - Instrument Database Software
Instrumentation  Instrucalc - Calculations
 PDMS / PDS– 3D Modeling
 Line Sizing - For hydraulic line size
calculations of vapour, liquid and two phase
 Aspen Flarenet – Flare system Analysis software piping within process plant ISBL
 Aspen HTFS (TEAMS) – Heat exchanger Analysis  Pump Calculations & Data Sheet - For pumps
Process  Hysys – Process simulation Analysis hydraulic calculation & specification
 TG-NET – Gas pipeline Hydraulic Analysis  PVRV for API 2000 Tanks - For calculations
 PIPENET – Pipeline Network Analysis of venting requirement in storage tanks
 Relief Load for PSVs - For safety relief load
calculations as per API 520, 521
Softwares used
DISCIPLINE ANALYSIS, DESIGN & DRAFTING PACKAGES

Commercial Packages Available Package Developed In-house

 CAESAR II– Pipe Stress Analysis

 Spreadsheets for pipe thickness calculations
 PDMS/ PDS – 3D Modeling
Piping  Spreadsheets for branch reinforcement
 Review Reality - 3D Reviewing of PDMS Model
calculation
 NavisWorks Jetstream - 3D Reviewing of PDMS Models

 PV Elite - Designing Pressure Vessels

Mechanical  Microportal –Designing Heat Exchangers / Vessels
 B Jac - Designing Heat Exchangers

 Auto pipe plus XM - Stress Analysis

 CAESAR II – Pipe Stress Analysis
 Pipeline- mechanical & thickness calculation
 MathCAD – Design Calculations
Pipeline  PLUS.ONE – Offshore Pipeline Design
spread sheets
 HDD spread sheet
 OFF-PIPE - Offshore Pipeline Installation Analysis
 Pipeline Tool Box – General software for pipeline design

General Civil & Fire  PIPENET - Fire Water Hydraulic Calculations

Protection  PDMS/ PDS – 3D Modeling

Primavera – Planning software for making project plans

Project Management Wrench– Document Management (EDMS)

A/c & Ventilation  NIL  Excel based spreadsheets

Miscellaneous  AutoCAD – Drafting / Drawing Creating

Softwares used

Automotive, Aerospace, Defense and Edutainment

Technical
Design Analysis PDM / PLM Project Monitoring Manufacturing
Documentation
Software Expertise

 Pro-Engineer  Pro-Mechanica  IPA Windchill- PDM Link Windchill – Project Link  Pro- Engineer
 CATIA  Ansys  Arbortext TCE  Unigraphics
 Unigraphics  NASTRAN  PDM Works
 Solidworks  Hypermesh
 AutoCAD  ADAMS
 Solid Edge
 Inventor
 IDEAS
Project Experience – Oil & Gas Pipelines

S. No. Project Name Client PLE Scope Region

 Review & Validation of Basic Engineering

Sabah Sarawak Gas Pipeline Detail Design and Engineering
1
522 Kms 36” Gas Pipeline
Petronas Carigali  Basic & Detail engineering for cold flare blow down Malaysia
using Transient simulators, Vent Dispersion & Flare
Radiation

Engineering services for gas Detailed Engineering

2 Petrofac Confidential
pipeline  Procurement & construction support

3 Engineering support services Stantec Consulting  Create As-Built drawings for Enbridge Canada

Radhanpur Pipeline
4 10” 28 Kms Heated crude Cairn Energy India Ltd. Detail Design and Engineering India
oil pipeline

CEIL-EOL Spur Line

5 4 Kms 24” Heated crude Oil Cairn Energy India Ltd. Detail Design and Engineering India
spurline

Darod Jafrabad Pipeline

6 Gujarat State Petronet Ltd. Detail Design and Engineering India
111 Kms 24” Gas Pipeline

Vent Dispersion Study

7 4 Kms 24” Heated crude Oil Cairn Energy India Ltd  Vent dispersion Study India
spurline

RGPPL LNG Revival Project

8 0.7 Kms 24” High pressure Gail  Detail Design and Engineering India
Natural Gas Pipeline
Project Experience – Oil & Gas Pipelines

S. No. Project Name Client PLE Scope Region

Karachaganak-Uralsk Gas Pipeline Stress Analysis of complete underground & above ground
9 KazStroy Kazakhstan
152 Kms 20” Gas Pipeline system including all branches

CEIL- Reliance Spur Line

10 Cairn Energy Detail Design and Engineering India
8 Kms 24” Crude Oil spur line

Dhabol Panvel Pipeline Project ,

Residual Engineering
11 Phase – 1 GAIL India India
Procurement & Construction Support
150 Kms 30” Gas Pipeline

Agip KCO Kashagan Export

Pipelines Basic Engineering
25 Km 12’’ Fuel Gas pipeline Agip Kazakhstan North
12  Detail Design and Engineering Kazakhstan
Caspian Operating Company
24’’ Oil export Pipeline - 52 Km  Residual Engineering
24’’ Gas export pipeline - 90 Km

Dahej Uran Gas Pipeline Residual Engineering

13 GAIL India India
130 Kms 30 “ Gas Pipeline Procurement & Construction Support

Dabhol Panvel Pipeline Project , Detail Design and Engineering

14 Phase – 2 GAIL Corporation India
48 Kms 30” Gas Pipeline Procurement Support

Uran Trombay Jawahardeep oil

pipeline Detailed Design & Engineering
15 ONGC India India
32 Kms 36" Oil Pipeline Procurement & Construction Support
8 Kms 30"- Oil Pipeline
Project Experience – Oil & Gas Pipelines

S. No. Project Name Client PLE Scope Region

Uran Trombay Gas Pipeline  Detail Design and Engineering

16 ONGC India India
24 Kms 20” Gas Pipeline  Procurement Support

CEIL- Reliance Spur Line

17 Cairn Energy India  Basic Engineering India
8 Kms 24” Crude Oil spur line
MDPL Project-(Salaya – Bhogat pipeline)
18 75 Kms 24” Crude Oil Pipeline Cairn Energy India Basic Engineering India
75 Kms 8” Gas Pipeline

Engineering Management
Strategic Gas Transmission Project
19 Qatar Petroleum Client interface and Documents approval Qatar
210 Kms 36” Gas pipeline project
Factory and Site Acceptance Tests

Engineering Management
Multi product Pipeline Project
20 Qatar Petroleum Client interface and Documents approval Qatar
46 Kms 18” –Multi product pipeline
Factory and Site Acceptance Tests

Engineering Management
OGC gas pipeline project
21 Oman Gas Company Client interface and Documents approval Oman
252 Kms 32” Gas pipeline
Factory and Site Acceptance Tests

DFR For Mehsana-Bhatinda and  Detailed Feasibility Report including

22 Mallavaram - Vijaipur Gas Pipeline Indian Oil Corporation basis for Detailed engineering and Cost India
4000 Kms estimates

EPIC of Sweet Fuel Gas Supply to Black Cat Engineering &

23  Drafting support Qatar
Dukhan Consumers Construction
Project Experience – Plant Design

S. No. Project Name Client PLE Scope Region

Residual Engineering
1 MSQ Upgradation IOC, Barauni Refinery Detail Design and Engineering India
Procurement Support

Detail Design and Engineering – Non License packages of LDPE

2 LDPE Saudi Kayan Saudi Kayan Saudi Arabia
Plant

Balance Of Delayed
3 Coker Unit & Coker LPG IOCL, Vadodra Refinery Detailed Design and Engineering India
Merox-EPCC 3A
Coke Drum System
4 MRPL Detail Design and Engineering India
Package

Detailed Design & Engineering - TGTU - SWS UNITS

5 Sulphur Block BORL, Bina Refinery Procurement Support - For Electrical, Static & rotating plant India
equipments

6 Sulphuric Acid Plant Gulf Flour  Basic & Detail Engineering UAE

2500 MT/a Solar Grade

7 Kun Renewable  FEED and Detailed Engineering Kazakhstan
Polysilicon facility

2500 TPA Polysilicon

8 Qatar foundation  Detail Engineering Qatar
plant in DOHA facility

9 Ebla Gas Project Petrofac  Civil Structural Engineering Design Syria

Field Engineering
10 IOC, Barauni Refinery  Onsite Engineering Support to construction team India
Services for MSQ
Project Experience – Plant Design

S. No. Project Name Client PLE Scope Region

Field Engineering Services for IOCL, Vadodra

11  Onsite Engineering Support to construction team India
DCU Refinery

12 Ensus Bioethanol Plant Ensus  Field support during construction UK

13 El Merk Telecom Project Petrofac  Telecom works on El Merk Gas Processing Plant Algeria

14 300 KTPA LDPE Plant PTT-PE -Thailand  Basic & Detail Engineering Thailand
Project Experience – Oil & Gas Tankage Terminals
S. No. Project Name Client PLE Scope Region
Propane/ Butane/ LPG Import Indian Oil Petronas Pvt.
1 Detail Design and Engineering India
Terminal at Ennore Ltd.

2 Dabhol LNG Plant Whessoe Field support during construction India

Feasibility Study and FEED for the storage and distribution of

Global Liquid Solutions
3 Tankfarm Ireland petroleum products (Gasoline, Kerosene, Diesel and Gas oil ) for total Ireland
Ltd.
volume of 1,350,000 m3.
Petroleum Storage Phase 5
PB Tankers Ltd (trading as Detailed Design & Engineering for expansion of existing storage
4 Expansion Project at Pulau Singapore
Tankstore) capacity for white and class III black petroleum products
Busing
PB Tankers Ltd
5 Jetty 9 & 10 Works Detailed Design & Engineering for Top Side Facility Singapore
(Tankstore), Singapore
Bulk Liquid Storage & Blending
Helios Terminal
6 Facility at Meranti, Jurong Island, Detailed Design & Engineering of 21 storage tanks. Singapore
Corporation Pte. Ltd.
Singapore
Chemical – IC & T – Tankage
Work and Civil Work for Early
7 Exxon Mobil Design & Engineering of 16 tanks Singapore
Tankage for Singapore Parallel
Train
Design Review - Cryogenic storage tanks
Storage Facilities - EPCC-8 of
8
Panipat Naphtha Cracker Project
IOC, Panipat Refinery Detailed Design & Engineering - Atmospheric tanks, bullets and India
associated facilities
Review & Validation of Basic Engineering
Bulk Liquid Products Terminal,  Detail Design and Engineering
9 Horizon Terminals Pte Ltd Singapore
Jurong Island, Singapore  Procurement Support
 Construction Support
Detailed Design & Engineering
LNG Storage and Regasification
10
Terminal, Dabhol
Skanska  Procurement Engineering India
 Construction Engineering
Project Experience – Oil & Gas Tankage Terminals
S. No. Project Name Client PLE Scope Region
 Tank design including foundations
Bulk Liquid Products Terminal – “Phase Horizon Terminals Pte.
11
3 Expansion” Ltd  Fire protection design for tankage Singapore
 CP system design for tankage

LPG Cryogenic Storage Tank at Reliance  Engineering for tank foundation, piping, lighting , earthing,
12 Reliance Industries India
Jamnagar Refinery instrumentation and associated facilities
 Detailed Design & Engineering
13 Early need Tanks Saudi Kayan Procurement Engineering Saud Arabia
Construction Support
New Doha International Airport (NDIA) NDIA Steering
14  Detailed Design & Engineering for 5 tanks Qatar
Project Committee

15 Onshore Gas Development Project GASCO  Detailed Design & Engineering for 18 tanks UAE

Detailed Design & Engineering for 6 tanks (1 heated tank)

16 Sulphur Block Tankages BPCL Procurement Support India
Construction Support

Detailed Design & Engineering for 8 tanks

17 Tankages in MSQ Upgradation Project IOCL Barauni Refinery Procurement Support India
Construction Support

Detailed Design & Engineering for 3 tanks

Tankages in DCU and LPG Merox unit
18
project
IOC Vadodra Refinery  Procurement Support India
 Construction Support
Project Experience – Other Key Projects

S. No. Project Name Client PLE Scope Region

Offshore and Onshore Field Development

Offshore Heera Redevelopment  Bid evaluation - Platform modification works
1 ONGC India
Project Procurement Support

 Design of trace heating for the Piltun-Astokhskyoe offshore

2 Offshore Sakhalin II AMEC Russia
platform
Onshore Bhagyam Field Well pads
3 Cairn Energy  Civil Construction engineering India
engineering

Product Design
 Stress Analysis of Engine Pylon
1 Aerospace Design Works GECI France
 Fatigue and Damage analysis including Crack Propagation

2 Automotive works KTM Sports  Designing of Automobile suspension systems Austria

3 FP on SCADA system NIIT  SME support on E- Learning modules of Invensys system India

4 Aerospace works GECI  Meshing of Aerospace components France

5 Automotive Works Confidential  Designing and Packaging of Engine components Austria

Infrastructure
Basic Engineering
1 Living Quarters Cairn Energy India
Detail Design & Engineering

Engineering Consultancy For Delhi Metro Rail Design Review and Calculation checks for provisional
2 India
Supporting Structure Of Pier Cap Corporation foundation pier
Project Experience – Other Key Projects

S. No. Project Name Client PLE Scope Region

Power

 3 D Modeling of Reactor System and subsystem

1 Nuclear Power Plant 3 D modeling Confidential India
 Assembly Validation

Ind- Barath 700 MW Thermal Ind-Barath Energy  Detailed Design and Engineering for BOP of 2 x 350 MW
2 India
Power Plant Utkal Ltd.
thermal power plant

Edutainment

1 E-learning On Mutual Funds Religare  Development of E-learning modules on Mutual Funds India

QUIPPO Telecom  HR Induction Program

2 ILT- HR Induction Program Infrastructure Limited India
 Discipline Capabilities
Disciplines
Mechanical General Civil & Fire Protection Process & HSE

Engineering services for FEED, Pre-bid, Detail  General Civil Engineering such as Process
Engineering and Procurement support activities covering - Overall Plot Plan  Residual & Detailed Engineering (Equipment sizing,
 Fabricated equipments (shell & tube heat exchangers, Specification, Design, Drawing)
- Site development works like site grading, roads,
air-cooled heat exchangers, pressure vessels, columns,
drainage works,  Basic Design & Simulations on Aspen Hysys, Pro-II
reactors, storage tanks etc)
- U/G sewer systems, Waste treatment &  Steady & Transient Simulations of Pipelines
 Rotating equipments (reciprocating and centrifugal
- Water supply & treatment etc  Thermal design – HTFS, HTRI
compressors, steam turbines, gas turbines, pumps, gas
Capabilities

and diesel engines etc)  Fire Protection Engineering such as  Preparation of PFDs, MDDs, P&IDs

 Packaged equipments (instrument air & utility air - Firewater system P&IDs,  Preparation of Process Packages. FEED/BDP/BEP

system, oil and gas dehydration systems, nitrogen - Fire hydrant system layouts,  Pre-Bid Engineering / FEED Verification
generation system, flare system, gas sweetening
- Fixed water spray and foam protection systems,  Conceptual & feasibility studies
system etc)
- Fixed CO2 & clean agent fire protection of HSE
 Compression modules/ water injection pumps/turbo-
buildings,  Vent Dispersion calculations
generators for off-shore platforms
- Portable & mobile fire extinguishers etc  Flare Radiation analysis
 Turbo-compressor packages and main-line pump sets
 Pre-bid Engineering services for pipeline and oil
for oil/gas pipelines  HAZOP
and gas sector projects
 Flare stacks, conditioning packages, and material
 Detailed Engineering services for all type of oil &
handling equipment.
gas sector projects
 Inspection and testing of key plant equipments at
vendor works
 Vendor drawing checking & approval
 HVAC all layout design and detailing: Air conditioning
and Mechanical Ventilation System
 Mechanical layout design and detailing.
 Discipline Capabilities

Disciplines
Piping Pipeline Electrical
 Development of plot plan, key plan, equipment layouts  Conceptual & feasibility studies  Electrical load analysis and system studies

 Piping studies  Pipeline route selection studies  Preparation of single line diagrams, specifications and
data sheets for electrical equipment
 Preparation of piping general arrangement drawings  Detailed project report
 Electrical equipment sizing calculations for generator,
 Preparation of piping material, insulation and painting  Alignment sheets and crossing drawings including
specifications typical standard drawings transformer, NGR, switchgear, UPS, DC system,
battery, etc
 Nozzle orientation drawings  Mechanical design for pipelines
 Calculations for Illumination level, cable sizing,
Capabilities

 3D modeling using PDMS/PDS  Pipeline installation analysis lightning protection, earthing, cable trench/cable tray

 Pipe support engineering including special supports  Stress analysis and flexibility Analysis sizing, etc
preparation
 Preparation of electrical layouts, electrical control
 Detailed engineering as required for intermediate
 Preparation of isometric drawings schematics and block diagrams, Hazardous Area
terminals including SV Stations,
Classification Drawings etc
 Material take-off’s pumping/compression Facilities, pressure let down
 Preparation of power, lighting and earthing installation
 Piping flexibility analysis including dynamic analysis, station and all types of crossings etc
seismic analysis, flange leakage standards
 Risers and Crossings design for submarine/ off-
 3D Modeling of electrical cable tray/trench, lighting
 Preparation of hydrostatic test packages Shore pipelines
poles/fixtures, MCTs, Junction Boxes etc
 Steam tracing and steam jacketing drawings  Slope protection and anchor block requirement

 Material Requisition (Piping items)  Crossings design (Road / Rail / Rivers etc)

 Piping Material Specification (PMS)  Preparation of all construction drawings and as-built
drawings
 Valve Material Specification (VMS)
Discipline Capabilities

Disciplines
Instrumentation Civil Structural and Infrastructure
 FEED Engineering/ FEED verification, verification of BEDP Civil Structural Architecture
 Site analysis and area development plans for large scale land
 Preparation of instrument Lists, Logic Diagrams, interlock Design analysis of steel structures (pipe
and safety system diagrams, F&G detection and shutdown racks, technological structure & framed development.
systems, loop schematics, hook-up drawings buildings)
 Urban Design Guidelines.
 Sizing of control valves, safety valves, and flow instruments  Study & Designs of foundation systems  Requirement analysis and space programming.
(open, pile, raft)
 Design of Instrument cable routings, and preparation of  Architectural design for hi-tech buildings and clean room
instrument cable trench/ duct layouts  Machine foundation design (dynamic &
static analysis) facilities.
 System engineering for DCS, PLC, terminal automation  Preparation of Design Basis
Capabilities

and SCADA projects including system planning,  Design analysis of concrete structures (
specification and design sub sea, Corrosive environment, high  Architectural design of leed certified green buildings.
seismic)  Connection Design and fabrication drawings
 Preparation of junction box and cable/ tubing schedules
 Site analysis & review of Geo-technical  Architectural design of various plant & non-plant buildings
 Instrument location drawings and wiring / tubing layouts report
 3D Dimensional modeling and MTO’s
 Inspection/witness and testing services for special  Preparation of Design Basis
instrumentation items such as MEP Engineering including:
 Preparation of basic & detailed CAD  Duct workshop / coordination drawings.
 DCS/PLC and other automation systems drawings (structural, architectural)
 Analyzer systems, ESD / F&G and shut-down logic  Plumbing layout design and detailing : Potable Water Supply &
systems  Connection Design and fabrication Distribution System.
drawings
 SCADA systems, etc  Piping & plumbing shop / coordination drawings.
 3D modeling of instrumentation items and  Architectural design of various plant &
Sanitary & Waste-water Drainage System.
participation in 3D model reviews non-plant buildings
 Small scale/ package System for Water /Wastewater &
 Preparation of material take off (MTO)  Site Co-ordination Sewerage Treatment, Gas/Fuel Storage & Dispensing,
 Plant telecommunications Compressed/Vacuum Air etc.
 3D Dimensional modeling and MTO’s
 Detail engineering and procurement of all field  Swimming Pool/Water Features Filtration & Treatment System.
instrumentation, automated valves, analysers, control and  Tank foundation Design  Active Fire Protection System
safety systems, package control systems
 Soil improvement measures ( stone
 Participation in SIL study workshops to asses and verify column design, retaining walls etc )
the safety integrity level for the 'Safety Instrumented
Functions' in accordance with IEC 61511.
Discipline Capabilities

Disciplines
Design Support Technical Analysis Support Manufacturing Support Miscellaneous Services
Documentation

 Legacy data  Engineering  Meshing & FE modeling  Process sheets for  Configuration management
conversion
animations for  Strength analysis - Components (PDM)
Capabilities

 Layouting, modeling &

detailing (3D & 2D) assembly & packaging  Dynamic analysis - Assembly  Product life cycle

 Design modifications  Product  Design calculations  NC code generation management (PLM)

including change presentations and  Customization &
management
working principles automation
 Reverse engineering
 Parts catalogue  Tempaltization & part
libraries
 Collaboration &
visualization support
Projects Gallery

Uran Trombay Jawahardeep Pipeline , ONGC MSQ Upgradation Project, IOCL Barauni Tankfarm Feasibility Study,GLSL Ireland

Saudi Kayan LDPE Project SRU. BPCL Bina Refinery Project Offsite & Storage Facilities - EPCC-8 IOCL, Panipat
Projects Gallery
Projects Gallery
Projects Gallery
Projects Gallery
 Differentiators

FOCUS on QUALITY & VALUE ENGINEERING: ENERGY , INFRASTRUCTURE AND PRODUCT AS

ISO 9001 certified CORE FOCUS AND GROWTH AREA :
Commencing Six Sigma /Lean initiative for cost & Projects - Successfully executed & Ongoing
productivity People – Well experienced at all levels in all disciplines
Softwares/ Calculation methods

GLOBAL PRESENCE &

COLLABORATIVE
WORK EXPERIENCE :
Customers /Offices in ME, WORK ENVIRONMENT
US/Canada & Asia. Global work share
Experience in understanding environment (Wrench)
diverse cultures while evolving PL Engineering
relationships with clients
Differentiators

WELL BALANCED TEAM

30 % people > 10 Yrs
Highly experienced HODs
Energetic team with Average age ~35 Yrs RETENTION
Dynamic project execution team Ability to attract talent from best
Open, Result oriented & experienced companies & retain them
leadership STABILITY
Backed by $2 Bn Punj Lloyd
Group (PLL, Simon Carves-UK
& Sembawang)
PLE – Customer Satisfaction Survey Analysis
Client Testimonials- SSGP Project

Project
36" Gas Pipeline – 522 Kms SSGP Gas
Pipeline

Ultimate Client
Petronas Carigali Sdn Bhd

Location
Sabah Sarawak, Malaysia

PL Engineering Scope

 Review & Validation of Basic Engineering

 Detailed Engineering
 Conceptual & Detail Engineering for cold flare
blow down using Transient simulators, Vent
Dispersion & Flare Radiation
Client Testimonials- DCU and LPG Merox Project

Project
Delayed Coker Unit and LPG Merox Project

Ultimate Client
IOCL Vadodra Refinery

Location
Vadodra, India

PL Engineering Scope

Residual and Detailed Engineering for:

 Coker Island Area
 LPG Merox Unit
Client Testimonials- MSQ Upgradation Project

Project
MSQ Upgradation Project

Ultimate Client
IOCL Barauni Refinery

Location
Barauni, India

PL Engineering Scope
 Residual Engineering
 Detail Engineering
 Procurement Support
Client Testimonials- Petrofac Project

Project
40” Gas Pipeline

Ultimate Client
Confidential

Location
Middle East

PLE Scope of Work

 Detailed Engineering
 Procurement & Construction Support
Techno –Commercial Evaluation- Heavy Water Board- DAE

No. 1 in the Overall Evaluation (Technical and Commercial)

Among Top Two in Technical Capability (difference of less than a point with No.1)

Technical Score
TCE 84.07 Project
PLE 83.23 Rare Metal Recovery Plant
Rolta 82.42
PDIL 78.37
DCPL 76.22 Client
IOTL 71.4 Heavy Water Board- DAE

Location
Haldia, India

Project Scope of Work

 Engineering Consultancy & Project Management
including FEED , Detailed Engineering and
Preparation of tender documents
Techno –Commercial Evaluation- NPCIL- DAE

No. 1 in the Overall Evaluation (Technical and Commercial)

Top Four in Technical Evaluation and Amongst 5 Technically Qualified Engineering Organizations in India

Project
Commercial
Bidders Technical Score Quoted Price (Rs.) Final Score
Score Engineering Design and Analysis for RAPP 7 and 8

PLE 71.97 Confidential 100.00 80.38

Client
Rolta 79.7 Confidential 58.90 73.46
Nuclear Power Corporation India Ltd.- DAE

DCPL 72.02 Confidential 74.42 72.74

Location
TCE 70.47 Confidential 61.69 67.84
Rajasthan, India
Udhe 77.87 Confidential 37.30 65.70
Project Scope of Work
Design, Engineering and Analysis and 3D Modeling for
RAPP-7&8 (2x700 MWe PHWR)
Thank You!!!

- to know more about us, please visit us at www.ple.co.in