8 7 6 5 4 3 2 1

THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS

SET UP GAUGE
A 66
ALL RIGHTS RESERVED.
C COPYRIGHT 20 BY TYCO ELECTRONICS CORPORATION.
2119599-1 P LTR DESCRIPTION DATE DWN APVD

ATLANTIC VERSION APPLICATOR STYLE CONVERSION CHART A RELEASED 15JAN2015 MR GB

PART
TERMINATOR REVISION DESCRIPTION FEED TYPE
NUMBER CONVERT TO PART NUMBERS REQUIRED
B ECR-16-002383 18FEB2016 JH TE
INTERFACE ADAPTER

PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1

2266585 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL SERVO LATCH PLATE 2119951-1 - 8- 2266585 -5 1901094-3 2-1752354-0 2168400-6 (QUANTITY 2)
- - 1 - - - 2119758-1 RAM, AMP STYLE, SIDE FEED, NON-ADJ. 245
-
1
2119758

SMART APPLICATOR 2161326-1 - 8- 2266585 -4 - - -

- 1 1 1 1 1 2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT 244
-
1
2119082-4

MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - -

- 1 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243
-
1
2079764

2266585 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 - 8- 2266585 -5 1901094-3 2-1752354-0 2168400-6 (QUANTITY 2)
- 1 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242
-
1
2119083

6
SMART APPLICATOR 2161326-1 - 8- 2266585 -4 - - -
- 1 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241
-
1
7-18023-7

SERVO MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-1 - - - - 2 2 - - 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16
-
2
2168400-6

240
2266585 -5 B FINE CRIMP HEIGHT ADJUST
LATCH PLATE 4 PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-1 2119799-1 2063440-1 - - - - - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239
-
1
2119580-1

SERVO - - - - - - - - - - - 1 - 2063440-1 AIR FEED MODULE 238

-
1
2063440-1

D 2266585 -6 B NON-CRIMP HEIGHT ADJUST D

4 LATCH PLATE 12 - - - - - - - - - 1 1 - - 2119740-2 TAG,IDENTIFICATION 213
-
1
2119740-2

- - 1 1 - - 1901094-3 SPACER, FEEDER 198

..
1
1901094-3

2266585 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - -

- 1 1 1 1 1 4-1722335-3 STRIPPER, SIDE FEED 182
-
1
4-1722335-3

7- 2266585 -7 A CRIMP TOOLING KIT - - - - - - - -

- 1 1 1 1 1 1-5018030-0 NUT, HEX, REG, RoHS, M3.5 181
-
1
1-5018030-0

- 1 1 1 1 1 1-1752354-7 STANDOFF,HOLD-DOWN 180

-
1
1-1752354-7

6
APPLICATOR DATA
- 1 1 1 1 1 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0 177
-
1
993111-1

CRIMP SIZE TYPE - 1 1 1 1 1 5-22280-0 SPRING, COMPRESSION 176

-
1
SIMP_5-22280-0

WIRE 2.03 mm [.080] F - 1 1 1 1 1 1752353-3 GUIDE PIN,HOLDDOWN

-
1
1752353-3

175
INSUL 3.30 mm [.130] O - 1 1 1 1 1 1901680-2 GUIDE PIN,HOLDDOWN
-
1
1901680-2

174
APPLICATOR INSTRUCTIONS - - - - 2 - 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT 172
-
2
21045-3

408-10389 - 1 1 1 1 1 994969-1 MAGNET, RARE EARTH HIGH ENERGY 166

-
1
994969-1_GATD

8
- REF REF REF REF REF 994970-2 COUNTER, MAGNETIC 164
-
1
COUNTER_994970

TERMINAL DATA: BOSCH TERMINAL BOSCH CRIMP SPECIFICATION - - - - 1 - 240638-1 SPRING, FEED FINGER 163
-
1
240638

TERMINAL NAME: TAB 1.2X0.6 CONTACT - - - - 1 - 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854 137
-
1
3-23627-7

- - - - 1 - 2119799-1 HOLDER,FEED FINGER, AF 136

-
1
2119799

WIRE STRIP LENGTH INSULATION DIAMETER RANGE

- - REF REF - - SEE NOTE 4 MEMORY CHIP, PROGRAMMED 135
-
1
1901689_EMPTY_OCEAN_SF

3.99-4.60 mm [.157-.181 IN] n 13

- - 1 1 - - 1633743-1 SERVO FEED LATCH ASM 133
..
1
1633743-1

TERMINAL 1928A00038 - -
- 1 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4 119
-
1
1-18028-2

APPLICATION
- - REF REF - - 2119944-1 FEED FINGER ASSEMBLY,SF 117
-
1
2119944-1

SPECIFICATION - - -
- 1 1 1 1 1 455888-5 SPACER, CRIMPER 82
-
1
455888-5

TERMINALS APPLIED - 1 1 1 1 1 2119956-1 DOCUMENTATION PACKAGE

-
1
2119956-1

71
13
- 1 - - 1 1 2119740-1 TAG,IDENTIFICATION 67
-
1
2119740-1

C TE TERMINAL C1__DWG_PN_1_0

BOSCH TERMINAL C1__DWG_PN_2_0

TE SEAL C1__DWG_PN_3_0

BOSCH SEAL C1__DWG_PN_4_0

CABLE DIAMETER C
- 2 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188 66
-
2
2168078-1

2177467-1 C1__DWG_PN_1_1

1928492467 C1__DWG_PN_2_1

2177468-1 C1__DWG_PN_3_1

1928300934 C1__DWG_PN_4_1

- 1 - 1 1 1 2119793-1 LIMITER, ADJUSTMENT BOLT 63

-
1
2119793

964972-1 C1__DWG_PN_3_2

964972-1 C1__DWG_PN_4_2

- 3 - 3 3 3 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0 62

-
3

964971-1 964971-1
992763-5

6
C1__DWG_PN_3_3 C1__DWG_PN_4_3

- 1 1 1 1 1 2079383-4 SCR, BHSC, RoHS (M4 X 8) 60

-
1
2079383-4

- - - - 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59

-
1
5-18022-5

WIRE CRIMP HEIGHT CRIMP HEIGHT 9

- 1 1 1 1 1 985575-3 SCR, FLT SKT HD CAP M3 X 10.0 57
-
1
985575-3

SIZE mm [INCH] REFERENCE SETTING 14

- - - - 1 1 1338685-1 PAWL, FEED 56
-
1
1338685-1

1.00mm2 W1__DWG_WGAUGE_1

1.36+/-0.05 [.054+/-.002] W1__DWG_CRIMP_HT_1

8.0 W1__FA_SETTING_1

- 4 4 4 4 4 2168400-1 SHCS, LOW HEAD, RoHS, M4 X 12 54

-
4
2168400-1

0.75mm2 W1__DWG_WGAUGE_2

1.27+/-0.05 [.050+/-.002] W1__DWG_CRIMP_HT_2

9.1 W1__FA_SETTING_2

- 2 2 2 2 2 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 53

-
2
2168083-3

0.61mm2 W1__DWG_WGAUGE_3

1.20+/-0.05 [.047+/-.002] W1__DWG_CRIMP_HT_3

9.7 W1__FA_SETTING_3

- 1 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52

-
1
5018030-1

0.50mm2 W1__DWG_WGAUGE_4

1.18+/-0.05 [.046+/-.002] W1__DWG_CRIMP_HT_4

10.1 W1__FA_SETTING_4

- 1 1 1 1 1 811242-5 BUMPER, HOLD DOWN 51

-
1
811242-5

- 1 1 1 1 1 690753-2 SPACER, TONKER 50

-
1
690753-2

- - - - 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49

-
3
18023-9

- - - - - 1 2119652-1 FEED CAM, PRE FEED 48

-
1
2119652

*WARNING - - - - - 1 2119653-1 FEED CAM, POST FEED 47

-
1
2119653-1

1 RECOMMENDED SPARE PARTS ON INSTALLATION, SET WIRE DISC, ITEM 40 TO - 1 1 1 1 1 2-2119656-1 APPLICATOR BASIC ASSEMBLY, SF 46
-
1
2-2119656-1

- 1 - 1 1 1 2119370-1 RAM, AMP STYLE, SIDE FEED 44

LARGEST WIRE SIZE SETTING. USE OF SETTINGS
-
1
2119370

2 GREASE BEARING SURFACES LIGHTLY

- 1 1 1 1 1 2079383-7 SCR, BHSC, RoHS (M8 X 25) 41
-
1
2079383-7

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING - 1 - 1 1 1 2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645

40
SHEET SUPPLIED WITH THE APPLICATOR. WILL CAUSE DAMAGE TO CRIMP TOOLING. - 1 - 1 1 1 2119957-1 APPLICATOR SHIM PACK
-
1
2119957-1

39
- 1 1 1 1 1 1-2119644-2 RAM WASHER, PRECISION 38
-
1
1-2119644-2

4 APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER: - 1 1 1 1 1 2119085-1 FA HEAD, ATLANTIC STYLE 37
-

6
1
2119085

B B
MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266585 -4 - 1 - 1 1 1 2119092-1 BOLT, ADJUSTMENT 35
-
1
2119092-1

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266585 -4 7

- 1 1 1 1 1 3-1752356-3 SUPPORT, TERMINAL 34
-

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266585 -5

1
3-1752356-3

SERVO FEED WITH "NON-CRIMP HEIGHT ADJUST": 8- 2266585 -6 - 2 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33
-
2
2079383-5

- 1 1 1 1 1 2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG 32

-
1
2161328

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. - 1 1 1 1 1 1-1320908-0 SPACER, STRIP GUIDE 30
-
1
1-1320908-0

- 1 1 1 1 1 2119959-1 ASSEMBLY, STRIP GUIDE 29

-
1
2119959-1

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.

- 1 1 1 1 1 455888-7 SPACER, CRIMPER 28
-
1
455888-7

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

FOR -6 ONLY APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 37. - 1 1 1 1 1 1320928-2 STRIP GUIDE 24
-
1
1320928-2

- 1 1 1 1 1 2119806-1 INSERT, SHEAR 13

-
1
2119806

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 35 & 252. 1

- 1 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12
-
1
SIMP_3-22280-3

8 MAGNET, ITEM 166 MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY - 1 1 1 1 1 1-356885-4 STOP, SHEAR 11
-
1
1-356885-4

ACTUATE THE COUNTER.

1 - 1 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10
-
1
2119805-1

9 1 - 1 1 1 1 1 318707-1 FLOATING SHEAR, FRONT 9

-
1
318707-1

CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE 1 1 1 1 1 1 1333204-5 ANVIL, COMBINATION 8
-
1
1333204-5

1
NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD.
- - 1 - - - 2119957-2 APPLICATOR SHIM PACK 260 - 1 1 1 1 1 5-240641-4 SPACER 7
-
1
2119957-2
-
1
5-240641-4

10 - 1 - 1 1 1 8-21084-0 O-RING, .676 ID, .070 DIA. MAT. 252 - - - - - - - - 6

-
1
8-21084-0_GATD
..
1
ITEM_6

SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET 7

FOR ADDITIONAL INFORMATION. - - - - 1 - 2119640-1 PUSH ROD, AIR FEED 250 - 1 1 1 1 1 2119781-1 DEPRESSOR, SHEAR 5
-
1
2119640-1
-
1
2119781-1

- - - - 1 - 2079988-1 BUSHING, LCH5-12, MISUMI 249 - 1 1 1 1 1 238011-4 BLOCK, CRIMPER SPACER 4

-
1
2079988_GATD
-
1
238011-4

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE,

- - - - 1 - 2119641-1 FEED CAM, AIR FEED 248 1 1 1 1 1 1 2119784-4 CRIMPER, INSULATION O PREMIUM 3
-
1

REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON THE BACK SIDE

2119641-1

1
-
1
2119784-4

OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL - 1 - 1 1 1 2119798-1 DETENT PIN 247 - 1 1 1 1 1 1-455888-2 SPACER, CRIMPER 2
-
1
2119798-1
-
1
1-455888-2

INFORMATION.
- 1 - 1 1 1 1-22279-3 SPRING, COMPRESSION 246 1 1 1 1 1 1 1-456405-5 CRIMPER, WIRE PREMIUM 1
-

1
1
1-22279-3_SIMP
-
1
1-456405-5

12 WHEN ASSEMBLING A NON CRIMP HEIGHT ADJUST APPLICATOR (-6) ITEM ITEM
A
USE SHIMS FROM ITEM 260 TO ACHIEVE A NOMINAL SHIM HEIGHT OF 4.44 .
-77 -7 -6 -5 -2 -1 PART NO DESCRIPTION NO -77 -7 -6 -5 -2 -1 PART NO DESCRIPTION NO
A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION DWN 12MAR2014
SHOULD BE CONTACTED FOR THE LATEST REVISION.
M. RILEY TE Connectivity
13 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL. CHK 12MAR2014 Harrisburg, PA 17105-3608
DIMENSIONS: TOLERANCES UNLESS
T. ELBIN

ATLANTIC VERSION
OTHERWISE SPECIFIED: APVD 12MAR2014 NAME

14 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD mm D. STOUGH

PRODUCT SPEC
Ocean Side Feed
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
0 PLC
1 PLC Applicator
-
APPLY #1-23419-5 LOC-TITE TO THREADS. Shown on sheets 1 of 4 & 2 of 4 2 PLC
3 PLC
4 PLC
APPLICATION SPEC
-

(Pacific version shown on sheets 3 of 4 & 4 of 4)

SIZE CAGE CODE DRAWING NO RESTRICTED TO

15. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. ANGLES -
MATERIAL
-
-
FINISH
-
-
WEIGHT
- A1 00779 2266585 -
B
SCALE SHEET OF REV
Customer Accessible Production Drawing 1:2 1 4
AMP 4805 REV 31MAR2000
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 8 7 6 5 4 3 2 1
THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS

A 66
ALL RIGHTS RESERVED.
C COPYRIGHT 20 BY TYCO ELECTRONICS CORPORATION.
P LTR DESCRIPTION DATE DWN APVD

- SEE SHEET 1 - - -

FEED TYPE
MECHANICAL 6
37

62
6

D
A 239
40

247
5 REF
D
38 2
59

246
39
56 2
2.0 REF
260 44
2
57 REF

7 252 245
PNEUMATIC 250
2
2
SHEAR DEPRESSOR DETAIL
7 35 244
249

53
63 243

166
8

A 238 50 242 2 6

163 7
8 REF 1.4 0.5
177
59 82
1
136 1
34 REF

137 52
C C
2
172 3
51 TERMINAL SUPPORT LOCATION
1
56 4
28

SERVO
5
2 176
41

LATCH PLATE 2
174 44 REF

175 245 REF

2
240 133 135
4 181

198 182 18.0 # 0.5

66

180
6 67
2
A
57
164 11 14
213 180 REF
33

A
HOLDDOWN SET-UP

24
SERVO FEEDER 10
B NOT INCLUDED B
117 REF 30

29 9
1
ITEM 30 LOCATED AT
12 FRONT HOLES

241 30 REF
29 REF

CAM POSITIONS
13
1 11

11

119
30mm STROKE 30mm STROKE 30mm STROKE
46 32 34 54 8 60 54 10
1 1

47 248
48 FEED TRACK POSITION
GUIDE BY INSULATION BARREL

A A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION DWN 12MAR2014
SHOULD BE CONTACTED FOR THE LATEST REVISION.
- TE Connectivity
CHK 12MAR2014 Harrisburg, PA 17105-3608
DIMENSIONS: TOLERANCES UNLESS
-

ATLANTIC VERSION
OTHERWISE SPECIFIED: APVD 12MAR2014 NAME

mm -
PRODUCT SPEC
Ocean Side Feed
0 PLC
1 PLC Applicator
49
49 40mm STROKE 40mm STROKE 49 Shown on sheets 1 of 4 & 2 of 4 2 PLC
3 PLC
-
APPLICATION SPEC
-
40mm STROKE
(Pacific version shown on sheets 3 of 4 & 4 of 4)
4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO
ANGLES -
MECHANICAL
POST FEED
MECHANICAL AIR FEED
MATERIAL
-
-
FINISH
-
-
WEIGHT
- A1 00779 2266585 -
PRE FEED
B
SCALE SHEET OF REV
Customer Accessible Production Drawing 1:2 2 4
AMP 4805 REV 31MAR2000
SHEETS 3 & 4 ARE NOT REQUIRED FOR ATLANTIC VERSION
 8 7 6 5 4 3 2 1
THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS
SET UP GAUGE
A 66
ALL RIGHTS RESERVED.
C COPYRIGHT 20 BY TYCO ELECTRONICS CORPORATION.
2119599-1 P LTR DESCRIPTION DATE DWN APVD

PACIFIC VERSION APPLICATOR STYLE CONVERSION CHART - SEE SHEET 1 - - -

PART
TERMINATOR REVISION DESCRIPTION FEED TYPE
NUMBER CONVERT TO PART NUMBERS REQUIRED
INTERFACE ADAPTER

PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1

2- 2266585 -1 B FINE CRIMP HEIGHT ADJUST MECHANICAL SERVO LATCH PLATE 2119951-1 - 8- 2266585 -5 1901094-3 2-1752354-0 2168400-6 (QUANTITY 2)
- 1 1 1 1 2079764-1 WASHER, WAVE SPRING, CREST-TO-CREST 243
-
1
2079764

SMART APPLICATOR 2161326-1 - 8- 2266585 -4 - - -

- 1 1 1 1 2119083-1 RETAINER, INSULATION DIAL 242
-
1
2119083

MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - - 6

- 1 1 1 1 7-18023-7 SCR, SKT HD CAP M3 X 4.0 241
-
1
7-18023-7

2- 2266585 -2 B FINE CRIMP HEIGHT ADJUST PNEUMATIC SERVO LATCH PLATE 2119951-1 - 8- 2266585 -5 1901094-3 2-1752354-0 2168400-6 (QUANTITY 2)
- - 2 - - 2168400-6 SHCS, LOW HEAD, RoHS, M5 X 16 240
-
2
2168400-6

SMART APPLICATOR 2161326-1 - 8- 2266585 -4 - - -

- - - - 1 2119580-1 MECHANICAL FEED ASSEMBLY 239
-
1
2119580-1

SERVO MECHANICAL FEED 2119949-1 1338685-1 5-18022-5 2119653-2 - - - - - 1 - 2063440-1 AIR FEED MODULE
-
1
2063440-1

238
2- 2266585 -5 B FINE CRIMP HEIGHT ADJUST
LATCH PLATE PNEUMATIC FEED 2119950-1 1338685-1 5-18022-5 2119641-2 2119799-1 2063440-1
4 - - 1 - - 2119740-2 TAG,IDENTIFICATION 213
-
1
2119740-2

2- 2266585 -7 B FINE CRIMP HEIGHT ADJUST NONE - - - - - - - - - 1 - - 1901094-3 SPACER, FEEDER 198
..
1
1901094-3

D D
7- 2266585 -7 A CRIMP TOOLING KIT - - - - - - - - - 1 1 1 1 4-1722335-3 STRIPPER, SIDE FEED 182
-
1
4-1722335-3

- 1 1 1 1 1-5018030-0 NUT, HEX, REG, RoHS, M3.5 181

-
1
1-5018030-0

- 1 1 1 1 1-1752354-7 STANDOFF,HOLD-DOWN 180

-

6
1
1-1752354-7

- 1 1 1 1 993111-1 PIN, SLOTTED SPRING 3.0 X 20.0 177

-
1
993111-1

APPLICATOR DATA - 1 1 1 1 5-22280-0 SPRING, COMPRESSION 176

-
1
SIMP_5-22280-0

- 1 1 1 1 1752353-3 GUIDE PIN,HOLDDOWN 175

-
1
1752353-3

CRIMP SIZE TYPE

- 1 1 1 1 1901680-2 GUIDE PIN,HOLDDOWN 174
-
1
1901680-2

WIRE 2.03 mm [.080] F

O - - - 2 - 21045-3 RING, RETAIN, EXTERN, 3/16 CRESCENT 172
-
2
21045-3

INSUL 3.30 mm [.130]

- 1 1 1 1 994969-1 MAGNET, RARE EARTH HIGH ENERGY 166
-
1
994969-1_GATD

APPLICATOR INSTRUCTIONS 8
- REF REF REF REF 994970-2 COUNTER, MAGNETIC 164
-
1
COUNTER_994970

408-10389
- - - 1 - 240638-1 SPRING, FEED FINGER 163
-
1
240638

- 1 1 1 1 8-21084-1 O-RING, .801 ID, .070 DIA. MAT. 152

-
1
8-21084-1_GATD

7
- - - 1 - 2119641-2 FEED CAM, AIR FEED 151
-
1
2119641-2

- 1 1 1 1 2119798-2 DETENT PIN 145

-
1
2119798-2

TERMINAL DATA: BOSCH TERMINAL BOSCH CRIMP SPECIFICATION - 1 1 1 1 2079383-8 SCR, BHSC, RoHS (M4 X 16) 144
-
1
2079383-8

TERMINAL NAME: TAB 1.2X0.6 CONTACT - 4 4 4 4 2168400-5 SHCS, LOW HEAD, RoHS, M4 X 20 143
-
4
2168400-5

- - - - 1 2119653-2 FEED CAM, POST FEED 142

-
1
2119653-2

WIRE STRIP LENGTH INSULATION DIAMETER RANGE

- 1 1 1 1 2-2119656-2 APPLICATOR BASIC ASSEMBLY, SF 141
-
1
2-2119656-2

3.99-4.60 mm [.157-.181 IN] n 12

- 1 1 1 1 2119650-1 RAM, ASIAN STYLE, SIDE FEED 140
-
1
2119650

TERMINAL 1928A00038 - -
- 1 1 1 1 2119092-2 BOLT, ADJUSTMENT 139
-
1
2119092-2

7
APPLICATION
- - - 1 - 3-23627-7 PIN, RETAIN, GRVD, 3/16 X .854 137
-
1
3-23627-7

SPECIFICATION - - -
- - - 1 - 2119799-1 HOLDER,FEED FINGER, AF 136
-
1
2119799

C C
TERMINALS APPLIED - - REF - - SEE NOTE 4 MEMORY CHIP, PROGRAMMED
-
1
1901689_EMPTY_OCEAN_SF

135
12
- - 1 - - 1633743-1 SERVO FEED LATCH ASM 133
..
1
1633743-1

TE TERMINAL C1__DWG_PN_1_0

BOSCH TERMINAL C1__DWG_PN_2_0

TE SEAL C1__DWG_PN_3_0

BOSCH SEAL C1__DWG_PN_4_0

CABLE DIAMETER
- 1 1 1 1 1-18028-2 WASHER, FLAT, REG M4 119
-
1
1-18028-2

2177467-1 C1__DWG_PN_1_1

1928492467 C1__DWG_PN_2_1

2177468-1 C1__DWG_PN_3_1

1928300934 C1__DWG_PN_4_1

- - REF - - 2119944-1 FEED FINGER ASSEMBLY,SF 117

-
1
2119944-1

964972-1 C1__DWG_PN_3_2

964972-1 C1__DWG_PN_4_2

- 1 1 1 1 455888-5 SPACER, CRIMPER 82

-
1
455888-5

964971-1 C1__DWG_PN_3_3

964971-1 C1__DWG_PN_4_3

- 1 1 1 1 2119956-1 DOCUMENTATION PACKAGE 71

-
1
2119956-1

- 1 - 1 1 2119740-1 TAG,IDENTIFICATION 67
-
1
2119740-1

WIRE CRIMP HEIGHT CRIMP HEIGHT 9 - 2 2 2 2 2168078-1 SCREW, DRIVE, RH, RoHS, 2 x .188
-
2
2168078-1

66
SIZE mm [INCH] REFERENCE SETTING - 1 1 1 1 2119793-1 LIMITER, ADJUSTMENT BOLT 63
-
1
2119793

1.00mm2 1.36+/-0.05 [.054+/-.002] 8.0 - 3 3 3 3 992763-5 SCR, SET, SOC, CONE POINT, M3 x 4.0 62
W1__FA_SETTING_1

W1__DWG_WGAUGE_1 W1__DWG_CRIMP_HT_1

-
3
992763-5

6
0.75mm2 1.27+/-0.05 [.050+/-.002] 9.1
- - - 1 1 5-18022-5 SCR, HEX HD CAP, M4 X 6.0 59
W1__FA_SETTING_2

W1__DWG_WGAUGE_2 W1__DWG_CRIMP_HT_2

-
1
5-18022-5

0.61mm2 1.20+/-0.05 [.047+/-.002] 9.7

- 1 1 1 1 985575-3 SCR, FLT SKT HD CAP M3 X 10.0 57
W1__FA_SETTING_3

W1__DWG_WGAUGE_3 W1__DWG_CRIMP_HT_3

-
1
985575-3

13
0.50mm2 1.18+/-0.05 [.046+/-.002] 10.1
56
W1__FA_SETTING_4

W1__DWG_WGAUGE_4 W1__DWG_CRIMP_HT_4

- - - 1 1 1338685-1 PAWL, FEED

-
1
1338685-1

- 2 2 2 2 2168083-3 SCR, SKT HD CAP, RoHS, M4 X 12.0 53

-
2
2168083-3

- 1 1 1 1 5018030-1 NUT, HEX, REG, RoHS, M3 52

-
1
5018030-1

*WARNING - 1 1 1 1 811242-5 BUMPER, HOLD DOWN

-
1
811242-5

51
ON INSTALLATION, SET WIRE DISC, ITEM 40 TO - 1 1 1 1 690753-2 SPACER, TONKER 50
-
1
690753-2

LARGEST WIRE SIZE SETTING. USE OF SETTINGS - - - 1 2 18023-9 SCR, SKT HD CAP M4 X 6.0 49
-
3
18023-9

- - - - 1 2119652-1 FEED CAM, PRE FEED 48

BELOW MINIMUM REQUIRED CRIMP HEIGHT SETTING
-
1
2119652

- 1 1 1 1 2079383-7 SCR, BHSC, RoHS (M8 X 25) 41

-
1
2079383-7

1 RECOMMENDED SPARE PARTS WILL CAUSE DAMAGE TO CRIMP TOOLING. - 1 1 1 1 2119645-1 DISC, NUMBERED FA WIRE ADJUSTMENT
-
1
2119645

40
- 1 1 1 1 2119957-1 APPLICATOR SHIM PACK 39
-
1
2119957-1

B 2 GREASE BEARING SURFACES LIGHTLY B

- 1 1 1 1 1-2119644-2 RAM WASHER, PRECISION 38
-
1
1-2119644-2

3. LUBRICATE DAILY PER THE APPLICATOR INSTRUCTION - 1 1 1 1 3-1752356-3 SUPPORT, TERMINAL 34

-
1
3-1752356-3

SHEET SUPPLIED WITH THE APPLICATOR.

- 2 2 2 2 2079383-5 SCR, BHSC, RoHS (M4 X 20) 33
-
2
2079383-5

4 - 1 1 1 1 2161328-1 HEX HEAD, FLANGED, M5 x 8mm LONG 32

-
1
2161328

APPLICATOR SPECIFIC DATA TO BE ENTERED INTO BLANK MEMORY CHIP AT

ASSEMBLY. SEE BELOW FOR PART NUMBER: - 1 1 1 1 1-1320908-0 SPACER, STRIP GUIDE 30
-
1
1-1320908-0

MECHANICAL FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266585 -4

- 1 1 1 1 2119959-1 ASSEMBLY, STRIP GUIDE 29
-
1
2119959-1

PNEUMATIC FEED WITH "SMART APPLICATOR" CONVERSION: 8- 2266585 -4

SERVO FEED WITH "FINE CRIMP HEIGHT ADJUST": 8- 2266585 -5 - 1 1 1 1 455888-7 SPACER, CRIMPER 28
-
1
455888-7

- 1 1 1 1 1320928-2 STRIP GUIDE 24

-
1
1320928-2

5. ADJUSTMENT OF THE STRIPPER MAY BE REQUIRED WHEN MOVING THE

APPLICATOR BETWEEN BENCH AND LEADMAKER APPLICATIONS. - 1 1 1 1 2119806-1 INSERT, SHEAR 13
-
1
2119806

1
- 1 1 1 1 3-22280-3 SPRING, COMPRESSION 12
-
1
SIMP_3-22280-3

6 APPLY PART NUMBER 1-23419-5 LOCTITE TO THREADS OF ITEM 62 & 180.

- 1 1 1 1 1-356885-4 STOP, SHEAR 11
-
1
1-356885-4

APPLY PART NUMBER 2-23419-6 LOCTITE TO THREADS OF ITEM 242.

1 - 1 1 1 1 2119805-1 SHEAR HOLDER, FRONT 10
-
1
2119805-1

7 GREASE THREADS, GROOVE AND O-RING ON ITEMS 139 & 152. - 1 1 1 1 318707-1 FLOATING SHEAR, FRONT
-

9
1
1
318707-1

1 1 1 1 1 1333204-5 ANVIL, COMBINATION 8

-
1
1333204-5

8 MAGNET MUST BE ORIENTED CORRECTLY IN ORDER TO PROPERLY 1

- 1 1 1 1 5-240641-4 SPACER 7
-

ACTUATE THE COUNTER.

1
5-240641-4

- - - - - - - 6
..
1
ITEM_6

9 CRIMP HEIGHT REFERENCE SETTING WAS THE SETTING USED WHEN THE
251 - 1 1 1 1 2119781-1 DEPRESSOR, SHEAR 5
-
1
2119781-1

- 1 1 1 1 2119782-1 FINE ADJUST HEAD ASM, PACIFIC STYLE

-
1

APPLICATOR WAS QUALIFIED AT THE FACTORY. ADJUSTMENT MAY BE

2119782

NECESSARY WHEN RUNNING APPLICATOR IN THE FIELD. 250 - 1 1 1 1 238011-4 BLOCK, CRIMPER SPACER 4
-
1
238011-4

- - - 1 - 2119640-1 PUSH ROD, AIR FEED

-
1
2119640-1

249 1 1 1 1 1 1 2119784-4 CRIMPER, INSULATION O PREMIUM 3

-
1
2119784-4

- - - 1 - 2079988-1 BUSHING, LCH5-12, MISUMI

-
1
2079988_GATD

10 SPARE FEED CAM STORAGE LOCATION REFER TO INSTRUCTION SHEET

246 - 1 1 1 1 1-455888-2 SPACER, CRIMPER 2
-
1
1-455888-2

FOR ADDITIONAL INFORMATION. - 1 1 1 1 1-22279-3 SPRING, COMPRESSION

-
1
1-22279-3_SIMP

244 1 1 1 1 1 1-456405-5 CRIMPER, WIRE PREMIUM 1

-

1
1
1-456405-5

- 1 1 1 1 2119082-4 CAM, SNAIL, INSULATION ADJUSTMENT

-
1
2119082-4

11 TO CONVERT THE APPLICATOR TO A NON-CARRIER CUTTING STYLE, ITEM

A ITEM -77 -27 -25 -22 -21 PART NO DESCRIPTION A
REMOVE ITEM 13 AND ATTACH TO THE LOCATION ON BACK SIDE -77 -27 -25 -22 -21 PART NO DESCRIPTION NO NO
OF THE HOUSING. REFER TO INSTRUCTION SHEET FOR ADDITIONAL THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION DWN 12MAR2014
TE Connectivity
INFORMATION. SHOULD BE CONTACTED FOR THE LATEST REVISION.
-
12 THIS APPLICATOR APPLIES TERMINAL WITH A SEAL.
CHK 12MAR2014 Harrisburg, PA 17105-3608
DIMENSIONS: TOLERANCES UNLESS
-
12MAR2014

PACIFIC VERSION
OTHERWISE SPECIFIED: APVD NAME

13 APPLY TORQ-SEAL IN ALLEN SOCKET TO FILL HOLE AFTER FLAT HD

mm -
PRODUCT SPEC
Ocean Side Feed
HAS BEEN ADJUSTED TO CORRECT HEIGHT AT QUALIFICATION.
0 PLC
1 PLC Applicator
-
APPLY #1-23419-5 LOC-TITE TO THREADS. Shown on sheets 3 of 4 & 4 of 4 2 PLC
3 PLC
4 PLC
APPLICATION SPEC
-

(Atlantic version shown on sheets 1 of 4 & 2 of 4)

SIZE CAGE CODE DRAWING NO RESTRICTED TO
ANGLES -
14. THIS APPLICATOR IS SPECIFIC FOR USE IN A STRIPPER SEAL TERMINATING UNIT. MATERIAL
-
-
FINISH
-
-
WEIGHT
- A1 00779 2266585 -
B
SCALE SHEET OF REV
Customer Accessible Production Drawing 1:2 3 4
AMP 4805 REV 31MAR2000
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION
 8 7 6 5 4 3 2 1
THIS DRAWING IS UNPUBLISHED. RELEASED FOR PUBLICATION 20 LOC DIST REVISIONS

A 66
ALL RIGHTS RESERVED.
C COPYRIGHT 20 BY TYCO ELECTRONICS CORPORATION.
P LTR DESCRIPTION DATE DWN APVD

- SEE SHEET 1 - - -

FEED TYPE 251

MECHANICAL
62
6

40

145
2 5 REF

A
38

246
D 239 39 2 D
2.0 REF

140
59 152 2
7
57 REF
56 244
7 139
SHEAR DEPRESSOR DETAIL
243

PNEUMATIC 250 53
2 166
63 8 242
249 2 6

1.4 0.5
238
50 8 REF
7
A 163

34 REF
59 177
82
136 1
1
137 TERMINAL SUPPORT LOCATION
52
C 172 C
2
3
56 51 176
2 1
4
28

SERVO
174
2
5

LATCH PLATE 175 41

2
140 REF
181
240 133 135
4
182
198
18.0 # 0.5
164 6 180 66

11 2 67

A
57
33 13
213

A
180 REF
24
HOLDDOWN SET-UP

SERVO FEEDER 10
NOT INCLUDED 30
B B
117 REF 9
1
12
29
241

13 ITEM 30 LOCATED AT
1 11 FRONT HOLES

30 REF

CAM POSITIONS 29 REF

30mm STROKE 30mm STROKE 30mm STROKE

142
151 141 32 34 143 8 144 143 10 119 11
1 1

48 FEED TRACK POSITION

GUIDE BY INSULATION BARREL

A A
THIS DRAWING IS A CONTROLLED DOCUMENT FOR TYCO ELECTRONICS CORPORATION
IT IS SUBJECT TO CHANGE AND THE CONTROLLING ENGINEERING ORGANIZATION DWN 12MAR2014
SHOULD BE CONTACTED FOR THE LATEST REVISION.
- TE Connectivity

PACIFIC VERSION
CHK 12MAR2014 Harrisburg, PA 17105-3608
49 DIMENSIONS: TOLERANCES UNLESS
-
OTHERWISE SPECIFIED: APVD 12MAR2014 NAME

49 mm - Ocean Side Feed

MECHANICAL MECHANICAL 49 Shown on sheets 3 of 4 & 4 of 4 0 PLC
1 PLC
PRODUCT SPEC

-
Applicator
POST FEED PRE FEED AIR FEED (Atlantic version shown on sheets 1 of 4 & 2 of 4)
2 PLC
3 PLC APPLICATION SPEC
-
4 PLC SIZE CAGE CODE DRAWING NO RESTRICTED TO
ANGLES -
MATERIAL
-
-
FINISH
-
-
WEIGHT
- A1 00779 2266585 -
B
SCALE SHEET OF REV
Customer Accessible Production Drawing 1:2 4 4
AMP 4805 REV 31MAR2000
SHEETS 1 & 2 ARE NOT REQUIRED FOR PACIFIC VERSION