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GB 3750

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0% found this document useful (0 votes)
31 views24 pages

GB 3750

Uploaded by

joaofra2013
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Street barriers FA01237-EN

G3750

INSTALLATION MANUAL EN English


WARNING!
important safety instructions for people:
READ CAREFULLY!

Premise people, or even ones without any experience, provided this happens under
• This product should only be used for the purpose for which it was close supervision or once they have been properly instructed to use the
explicitly designed. Any other use is dangerous. CAME S.p.A. is not liable apparatus safely and to the potential hazards involved. Children must
for any damage caused by improper, wrongful and unreasonable use. • not play with the apparatus. Cleaning and maintenance by users must not
The safety of this product and its proper fitting depends, therefore, on be done by children, unless properly supervised • Frequently check the
respecting its technical characteristics and proper fitting, to be done in system for any malfunctions or signs of wear and tear or damage to the
state-of-the-art fashion, and under safe conditions as expressly explained moving structures, to the component parts, all anchoring points, including
in the literature that comes with the product. • Keep these precautions cables and any accessible connections. Keep any hinges, moving joints
together with the installation and operation manuals that come with the and boom flange clean, friction free and properly lubricated. • Perform
operator. functional checks on the photocells and every six months. Constantly
clean the photocells' glass covers using a slightly water-moistened cloth;
Before installing do not use solvents or chemicals that could damage the devices • If
(checking what's there: if something is missing, do not continue until you repairs or modifications are required to the system, release the operator
have complied with all safety provisions) and do not use it until safety conditions have been restored • Cut off
• Fitting and testing must only be performed by qualified technicians. the power supply before releasing the operator for manual openings and
Laying the cables, installation and testing must follow state-of-the-art before any other operation, to prevent potentially hazardous situations.
procedures as dictated by regulations • Before beginning any operation Read the instructions • If the power supply cable is damaged, it must be
it is mandatory to carefully read all instruction; improper installation replaced by the manufacturer or authorized technical assistance service,
may result in serious harm to people and things. • Make sure the boom or in any case, by similarly qualified persons, to prevent any risk • It is
is in good mechanical state, balanced and aligned, and that it opens and FORBIDDEN for users to perform any OPERATIONS THAT ARE NOT
closes properly. Also, if needed, fit suitable protections or use proper EXPRESSLY REQUIRED OF THEM AND WHICH ARE NOT LISTED
safety sensors • If the operator is to be installed at a height of over in the manuals. For any repairs, modifications and adjustments and for
2.5 m from the ground or other access level, make sure you have any extra-ordinary maintenance, CALL TECHNICAL ASSISTANCE • Log the

FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
necessary protections and/or warnings in place • Make sure that the job and checks into the periodic maintenance log.
opening automatic barrier does not constitute a hazard • Do not install Further recommendations for all
the operator upside down or onto elements that could yield and bend. If
necessary, add suitable reinforcements to the anchoring points • Do not
• Keep away from and do not loiter near the barrier and mechanical
moving parts • Do not enter the barrier's area of operation when it is
install on tilted surfaces • Make sure the temperature range shown on
moving • Do not counter the operator's movement as this could result
the product literature is suitable to the climate where it will be installed
in dangerous situations • Always pay special attention to any dangerous
as explained in the manual. • Do not install on tilted, sloped or uneven
points, which have to be labelled with specific pictograms and/or black and
surfaces • Make sure any sprinkler systems cannot wet the operator from
yellow stripes • When using a selector switch or a command in maintained
the ground up.
actions, keep checking that there are no persons within the operating range
Installation of any moving parts, until the command is released • The barrier may move
• Suitably section off and demarcate the entire installation site to prevent at any time and without warning • Always cut off the power supply before
unauthorized persons from entering the area, especially minors and performing any maintenance or cleaning.
children • Be careful when handling operators that weigh over 20 kg.
If need be, use proper safety hoisting equipment • The CE-marked safety
devices (photocells, stepping plates, sensitive safety-edges, emergency
buttons, and so on), must be fitted in compliance with the regulations in
effect and according to state-of-the-art criteria, taking into account the
environment, the type of required service and of the working forces applied
to moving barriers. Any shearing or conveying points must be sensor-
protected • Any residual risks must be clearly shown • All opening
commands (that is, buttons, key switches, magnetic readers, and so on)
must be installed at least 1.85 m from the perimeter of the barrier's
working area, or where they cannot be reached from outside the barrier.
Also, any direct commands (buttons, touch panels, and so on) must be
installed at least 1.5 m from the ground and must not be reachable
by unauthorized persons • The automatic barrier must visibly show its
identification data. • Before connecting the main power supply make sure
that the identification data correspond to the those of the network • The
automatic barrier must be connected to an effective regulation grounding
system.
• The manufacturer declines any liability for using non-original products;
which would result in warranty loss • All maintained action commands,
must be fitted in places from which the moving barrier and transit and
driving areas are visible • Apply, if missing, a permanent sign showing the
position of the release device • Before delivering to the users, make sure
CAM
E

the system is EN 12453 and EN 12445 standard compliant (regarding


impact forces), and also make sure the system has been properly adjusted
and that any safety, protection and manual release devices are working
properly • Apply Warning Signs where necessary and in a visible place
(such as the gate's license plate).
Special user-instructions and recommendations Danger of hand crushing
• Keep barrier operation areas clean and free of any obstructions. Make
sure the photocell's operating field is clear of any obstructions • Do not
allow children to play with fixed commands, or to loiter in the barrier's
Page 2 - Manual

Danger! High voltage.


manoeuvring area. Keep any remote control transmitters or any other
command device away from children, to prevent the operator from being
accidentally activated • The apparatus may be used by children of eight No transiting while the barrier is moving
years and above and by physically, mentally and sensory-challenged
KEY
 This symbol shows the parts which must be read with care.
⚠ This symbol shows the parts which describe safety issues.
☞ This symbol indicates what should be communicated to users.
DESCRIPTION
Barrier made of varnished galvanized steel set up to fit accessories.
 REQUEST EITHER LEFT OR RIGHT-HAND BARRIERS WHEN ORDERING. THE ILLUSTRATIONS IN THIS MANUAL ARE ALL FOR LEFT-HAND
BARRIERS!

Intended use
The barrier is designed for use in private and public parking facilities, in residential settings and for high-rates of vehicle traffic.
 Any installation and use other than that specified in this manual is forbidden.

Limits to use
Model G3750
Maximum clearance width of the passage (m) 3.75

Technical data
FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions

Model G3750
Protection rating (IP) 54
Power supply (V - 50/60 Hz) 230 AC
Motor power supply (V) 24 DC
Max draw (A) 15
Power (W) 300
Torque (Nm) 200
Opening time (s) 2 to 6
Duty cycle INTENSIVE SERVICE
Operating temperature (°C) -20 to +55
Reduction ration (i) 1/202
Apparatus class I
Weight (Kg) 47

Dimensions (mm)
338 260 max. 3750
1007

884
Page 3 - Manual

220 265
Description of parts
1. Cabinet 7. Gearmotor
2. Transmission-shaft plate 8. Control panel
3. Boom-attachment cover 9. Balancing spring
4. Anti-shearing protective cover 10. Inspection hatch
5. Gearmotor release with customized key
6. Hatch lock with customized key

3
6

7
4 5

FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
8

10
Standard installation
1. Barrier 7. Photocell casing
2. Flashing light 8. Photocells post
3. Semi-oval boom 9. Fixed rest
4. Luminous cord 10. Control device (keypad, magnetic key, transponder, etc.)
5. Red reflective strips 11. Control device post
6. Photocells 12. Magnetic coils

12

9
6
5
10
8 4

11 3

2
CA
ME

7 1
Page 4 - Manual

6
GENERAL INSTRUCTIONS FOR INSTALLING
⚠Installation must be carried out by expert qualified personnel and in full compliance with the regulations in force.
Important! Using original CAME control and safety devices and accessories ensures easy installation and system maintenance.
Preliminary checks
⚠ Before beginning, do the following::
• make sure the plate is anchored to a solid spot;
• make sure you have set up a suitable dual pole cut off device along the power supply that is compliant with the installation rules. It should
completely cut off the power supply according to category III surcharge conditions (that is, with minimum contact openings of 3 mm);
• make sure that any connections inside the case (that provide continuance to the protective circuit) are fitted with extra insulation as compared
to the other conductive parts inside;
• set up suitable tubes and conduits for the electric cables to pass through, making sure they are protected from any mechanical damage.

Tools and materials


Make sure you have all the tools and materials you need for installation at hand to work in complete safety and compliance with the current
regulations. The following figure shows some basic equipment needed by the installer.
FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions

Types of cable and minimum sizes

Cable length Cable length


Connection Cable type
1 < 15 m 15 < 30 m
Power supply 230 V AC H05RN-F 3G x 1.5 mm2 3G x 2.5 mm2
Flashing light 2 x 0,5 mm2 -
FROR CEI
Photocell transmitters 20-22 2 x 0,5 mm2
Photocell receivers CEI EN 4 x 0,5 mm2
Command and safety device 50267-2-1 2 x 0,5 mm2
Antenna RG58 max 10 m
Metal mass detector (see product literature)

 If cable lengths differ from those specified in the table, establish the cable sections depending on the actual power draw of the connected
devices and according to the provisions of regulation CEI EN 60204-1.
For connections that require several, sequential loads, the sizes given in the table must be re-evaluated based on actual power draw and distances.
When connecting products that are not specified in this manual, please refer to the documentation provided with said products.
Page 5 - Manual
INSTALLATION
⚠ The following illustrations are mere examples. Consider that the space available where to fit the barrier and accessories will vary depending on
the area where it is installed. It is up to the installer to find the most suitable solution.
⚠ Caution! Warning! Use hoisting equipment to transport and position the barrier.
During the set up and installing stages the barrier could be unstable and tip over. So, be careful and do not lean on it until it is fully fastened.
Preparing the fastening plate
⚠ If the flooring does not allow for a sturdy fastening of the entry unit, you will have to set up a cement slab.
Dig a hole for the foundation frame.
Set up the corrugated tubes needed for making the connections coming out of the junction pit.
 The number of tubes depends on the type of system and the accessories you are going to fit.

r 40

200

FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
40

0
0

35

Set up a foundation frame that is larger than the anchoring plate and sink it into the dug hole.
Fit an iron cage into the foundation frame to reinforce the concrete.
Assemble the four anchoring braces to the anchoring plate.

M12 UNI5588 nut

Washer

M12x40 UNI
5739 screw
Page 6 - Manual
Place the plate over the iron cage.
Fill the foundation frame with concrete. The base must be perfectly level with the bolts which are entirely above surface.
Wait at least 24 hrs for the concrete to solidify.
Remove the foundation frame.
FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions

Fill the hole with earth around the concrete block.


Remove the nut and washer from the bolts.
Fit the electric cables into the tubes so that they come out about 600 mm.

Fastening the barrier


Fit the customized key into the lock and turn it counter-clockwise . Remove the inspection hatch from the cabinet .

1
Page 7 - Manual
 The cabinet should be installed with the inspection hatch on the most accessible side to make any adjusting easier.
Place the cabinet onto the anchoring plate and fasten it using nuts and washers.

M12 UNI 5588 nut

Washer

To change the rotation at a later date, request the documentation from your local retailer or contact Came in your Country (see the
last page or visit www.came.com)
Entry side Entry side

FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
LEFT barrier RIGHT barrier
Internal zone Internal zone

Measure the length of the boom and shock-resistant frame by measuring the length of the passage width. Cut off any excess.

Boom length

230 mm

Passage width (3750 mm max.) 30 mm

Shock-proof frame length

Place the boom-attachment cover against the transmission shaft plate; use only one
screw and leave it loose.
Page 8 - Manual

UNI 5931 M8x12


Fit the shock-resistant frame to the boom's lower side.

Fit the boom into the boom-attaching cover and


fasten it using the screws.
FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions

Note: to mount with the G0402 boom, fit and fasten the two spacers (supplied with the boom) in the boom attachment, as shown in the
figure.

UNI 7687
M3x8
Page 9 - Manual
Cut the groove profiles to length and fit them into the boom's groove. Perform this procedure on both ends. Fit the cap onto the end of the boom.

FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
Fit and fasten the anti-shearing protective cover onto the boom
attachment-cover.

Page 10 - Manual
Balancing the boom
Before proceeding, check that the spring you have chosen is suitable for the accessories and the clearance.

G03750

Passage clearance (3.75 m max.)

A 001G02040 Ø 40 mm springs B 001G04060 Ø 50 mm C 001G06080 Ø 55 mm springs


springs
BOOM COMPOSITION (m) 1.5 to 1.75 1.75 to 2.25 2.25 to 2.75 2.75 to 3.25 3.25 to 3.5 3.5 to 3.75

Boom with shock-proof profile A A A B B C


Boom with shock-proof profile and 001G028401
FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions

luminous cord A A B B B C
Boom with skirt 001G0465 A B B C C
Boom with 001G028401 luminous cord and
001G0465 skirt A B B C C
Boom with shock-proof profile and 001G02808 swing
rest
A B B C
Boom with shock-proof profile, 001G028401 luminous
cord and 001G02808 swing rest
A B B C
 The boom includes the transparent groove cover and end cap.
⚠ WARNING!
001G02802 Cannot be used on barriers fitted with the 001G0465 skirt or 001G02808 swing rest
001G02808 For passage widths of up to 3 m.
001G02807 MUST be used with passage widths exceeding 3 m.
001G0465 - 001G02808 Cannot be used together.

G0402

B1

Fitting the springs

B2

Passage clearance (3.75 m max.)

B 001G04060 Ø 50 mm springs
BOOM COMPOSITION (m) 1.5 to 2.0 2.0 to 2.5 2.5 to 3.5 3.5 to 3.75
Page 11 - Manual

Boom B1 B1 B1 B2

Boom with skirt 001G0465 B1 B1


Release the gearmotor and position the boom vertically. Lock the gearmotor again.

RELEASING

FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
Screw the spring onto the anchoring pin, hooked onto the transmission arm.

Hook the eyelet rod on the spring onto the anchoring bracket.
Page 12 - Manual
Manually turn the balancing spring to increase or reduce the traction force so that the boom balances at a 45-degree angle.

45°

45°
FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions

Fasten the rod nut and lock the gearmotor again.


Note: check the proper working state of the spring:
- with the boom raised vertically, the spring is not taut;
- with the boom lowered horizontally, the spring is taut.

⚠ Warning! After performing balancing procedures, LUBRICATE


THE SPRINGS WITH SPRAY GREASE!

LOCKING
Page 13 - Manual
ELECTRICAL CONNECTIONS AND PROGRAMMING
⚠ Warning! Before working on the control panel, cut off the main current supply and, if present, remove any batteries.
Power supply to the control panel and control devices: 24 V AC/DC.
The features are set using the DIP switches, the adjustments using the trimmer.
All connections are quick-fuse protected.

FUSE TABLE ZL38


- Line 3.15 A-F
- Card 630 mA-F
- Gearmotor 10 A-F
- Accessories 2 A-F

Power supply
Terminals for powering accessories:
230 V AC power source, - for 24 V AC at normal operation;
50/60 MHz frequency - for 24 V DC with battery operation;
+ - Overall allowed power:40 W

Eyelet with screw


and washer forN PT F FC FA N N
RX TX GND
L L2T L1T ML L2T L1T 1
E +10 -11 2 F3 FC5 FA7
PT N C5M
C1 E +10 -11 1 2 3 5 7 C1 C5
ground connec-

FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
tion of

Main component parts 9. Functions selection Dip switch


10. Code memorisation button
1. Accessories fuse 11. Warning LED for radio code/automatic closing
2. Line fuse 12. Adjustment connectors for speed and deceleration
3. Control panel fuse 13. Connection connectors for 002LB38 card (battery charger)
4. Motor fuse 14. Selection jumper for command type for button on 2-7
5. Accessories terminals 15. Transformer
6. Radiofrequency card connector 16. Power source terminals
7. SENS Trimmer:adjusting amperometric sensitivity 17. Motor terminals
8. TCA Trimmer:adjusting automatic closing time 18. Endpoint terminals

15
M
Black

Max. Med. Min. Min. Max.


O
Red

C Rallentam. Velocità
Brown

DIS. 27370
White

3 1 4 12 13 2 16
Brown
C1 C5

L
7

L1T N
5
3
2

5
L27
E +10 -11 1

Blue
M
RX TX GND

17
PT F FC FA

Page 14 - Manual

ON

18
1 2 3 4 5 6 7 8 9 10

6 14 7 10 9 11 8
Factory wiring
The gearmotor is already connected.
To install the barrier on the right, follow the instructions in the PREPARING THE BARRIER paragraph.

Opening micro 24 V DC gearmotor


switch
COM Orange

NC White

COM Orange
Blue

NC Red Brown
Closing micro switch

N L L2T L1T PT F FC FA N M E +10 -11 1 2 3 5 7 C1 C5

Warning devices
FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions

Warning light when barrier arm is open(contact voltage rating: 24V -3W max.))
Warns that the barrier arm is open.

Flashing light and luminous cord (contact voltage


rating: 24V -23 W max. - Both flash on and off during
barrier opening and closing.

N L L2T L1T PT F FC FA N M E +10 -11 1 2 3 5 7 C1 C5

Command and control devices

STOP button (NC contact). It is for stopping the barrier while excluding automatic closing.
To resume movement, press the control button or one on another control device.
 If unused, set DIP switch 9 to ON.

ONLY OPEN function from control device (NO contact).


Warning: in MAINTAINED ACTION mode, the control device must be connected to 2-3

ONLY OPEN or OPEN-CLOSED-INVERT (step-step)

}
M Max. Med. Min. Min. Max.

4 O

function from control device (NO contact, see DIP


C Rallentam. Velocità

DIS. 27370

switch 2). 7
Set the jumper as shown in the figure.
C1 C5

}
7

L1T N
5
3
2

L27
E +10 -11 1

ONLY CLOSE function from control device (NO contact). 4


M

Warning: in MAINTAINED ACTION mode, the control


RX TX GND

N
Page 15 - Manual

PT F FC FA

device must be connected to 2-4. 7 ON

1 2 3 4 5 6 7 8 9 10

Set the jumper as shown in the figure.

N L L2T L1T PT F FC FA N M E +10 -11 1 2 3 5 7 C1 C5


Safety devices
DIR photocells DELTA-S
photocells
RX TX
Configure contact C1 and/or C5 (NC), input for safety
devices such as photocells, which comply with EN 12978
regulations.

C1 reopening while closing. When the boom is closing,


opening the contact causes its movement to invert until
fully opened;
 If unused, shortcircuit contact 2-C1.

C5 immediate closing. Closing the boom after a vehicle


has passed through the operating area of the safety
devices.
N L L2T L1T PT F FC FA N M E +10 -11 1 2 3 5 7 C1 C5
 If unused, set DIP switch 8 to ON.

DELTA photocells
RX TX
+ - NO C NC + -

FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
N L L2T L1T PT F FC FA N M E +10 -11 1 2 3 5 7 C1 C5

Activating the radio control


Connect the RG58 cable antenna cable to the corresponding terminals .
 For TOP, TAM and TWIN series transmitters with 433.92 MHz frequency, set the AF card jumper as shown in the figure .
Fit the AF card into the control board connector .
⚠Before fitting the AF card, you MUST CUT OFF THE MAINS POWER SUPPLY and, remove any emergency batteries.

TOP TAM / TWIN


C1 C5

 
7

L1T N
5
3
2

L27
E +10 -11 1

M
RX TX GND

N
PT F FC FA


ON

1 2 3 4 5 6 7 8 9 10
Page 16 - Manual

AF card
2

L27
E +10 -11 1
Keep the PROG programming button pressed on the control board. The programming LED will flash .
Press a button on the transmitter you wish to memorize. The LED stays lit to confirm that the transmitter is now memorized. .

M
C5 GND

N
C1 TX

PT NF FC FAL
7 RX

5
ON

L1T
3
1 2 3 4 5 6 7 8 9 10

L27
PROG key
E +10 -11 1
Programming LED

M
RX TX GND

N
PT F FC FA

ON

1 2 3 4 5 6 7 8 9 10

Programming LED
FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions

Establishing the endstop points


The boom's opening and closing maneuvers must be performed with the inspection hatch closed.
Activate the barrier to check whether the boom is parallel to the road surface when closed and at about 89° when open.

~1°
~8

To correct the vertical position (=opening), lower the barrier arm, open the
inspection door and rutn the opening mechanical stop either clockwise or
counterclockwise, then secure the stop with the counter nut.
Page 17 - Manual

Mechanical stop counter nut


~1°

To correct the horizontal position (=closing), raise the bar, adjust the mechanical

~8
closing stop and secure it with the counter nut.


Mechanical closing stop counter nut

FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
Adjusting speed

{ Min. = minimum
Med. = medium
Max. = maximum
COM = common
DIS. 27370

Velocità Rallentam. C
O
Max. Med. Min. Min. Max. M
To regulate the travel speed, move To adjust the slow-down speed, move
faston A on Min., Med. or Max. A B faston B to Min. or Max.

Black Red
White
C1 C5

L
7

L1T N
5
3
2

L27
E +10 -11 1

M
RX TX GND

Page 18 - Manual
PT F FC FA
Trimmer adjustments
C1 C5

L
7

L1T N
5
3
2

L27
E +10 -11 1

SENS. A.C.T.

M
RX TX GND

N
PT F FC FA
ON

1 2 3 4 5 6 7 8 9 10

SENS. A.C.T.

Trimmer Description of functions


Sensitivity
SENS It adjusts the obstruction detection sensitivity during gate movement.
Minimum sensitivity (-) or maximum sensitivity (+).

Automatic Closing Time


A.C.T. It regulates the open barrier's waiting time. Once this time elapses, a closing maneuver automatically takes place.
The waiting time may be adjusted to between 1 and 120 seconds
FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions

Programming the features

Default settings
C1 C5

L
7

L1T N
5
3

ON
2

ON
L27
E +10 -11 1

M
RX TX GND

OFF
PT F FC FA

ON
1 2 3 4 5 6 7 8 9 10
1 2 3 4 5 6 7 8 9 10

DIP-SWITCH Description of functions


1 ON AUTOMATIC CLOSING (1 OFF - deactivated)
2 ON ONLY OPEN from button 2-7 and/or from transmitter (with AF card fitted)
2 OFF OPEN-CLOSE-INVERT from the button on 2-7 and/or from a transmitter (with AF card fitted)
3 ON 24 V output on 10-E during the boom's movement phases and when it is in closed position
3 OFF 24 V output on 10-E during the boom's movement phases
4 ON MAINTAINED ACTION (4 OFF - deactivated)
5 ON PRE-FLASHING when opening and closing (pre-flashing duration: 5 seconds) (5 OFF - deactivated)
6 ON OBSTRUCTION DETECTION with motor idle (6 OFF - deactivated)
7 ON SLAVE piloted motor ( 7 OFF - deactivated)
8 OFF IMMEDIATE CLOSURE of the boom (8 ON - deactivated)
9 OFF TOTAL STOP (9 ON - deactivated)
Page 19 - Manual

10 ON BRAKING ACTION of the boom when closing (10 OFF - deactivated)


FINAL OPERATIONS
When you have completed the electrical connections and setting up, fit the control panel cover,replace the inspection hatch . Lock the hatch by
using the key .

 

FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
RELEASING THE BOOM
⚠ This procedure must be done with the mains power cut off.
Fit the key into the lock and turn it clockwise . Manually raise the boom and lock it back into place by turning the key
counter clockwise .

4
1

⚠ WARNING! This operation is potentially hazardous for users, when for whatever reason, such as the boom being
badly fastened, ripped out or broken during an accident, and so on, the loosened springs no longer provide the
proper balancing action. This could lead to a sudden rotation of the boom attachment and/or of the boom itself.
Page 20 - Manual
PAIRED CONNECTION WITH A SINGLE COMMAND
Establish the Master barrier and the Slave barrier.

MASTER

SLAVE

On the MASTER barrier's electronic board, make the necessary electrical connections, activate the radio control, program the functions and
settings.

MASTER C1 C5

L
7

L1T N
5
3
2

L27
E +10 -11 1
FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions

M
RX TX GND

N
PT F FC FA
ON

1 2 3 4 5 6 7 8 9 10

On the SLAVE barrier's control board, connect the power supply to L-N, the flashing light on 10-E, set DIP switch 7 to ON and adjust the
travel and slow-down speeds just like on the MASTER barrier.

SLAVE
C1 C5

L
7

L1T N
5
3
2

L27
E +10 -11 1

M
RX TX GND

N
PT F FC FA

ON

1 2 3 4 5 6 7 8 9 10

7 ON

Connect the two control boards using terminals RX-TX-GND as shown in the figure.

Black

Screened cable Red


2402C 22AWG

Black Red
RX TX GND E +10 -11 1 2 3 5 7 C1 C5 N L

SLAVE CONTROL BOARD


Page 21 - Manual

RX TX GND E +10 -11 1 2 3 5 7 C1 C5 N L

MASTER CONTROL BOARD


TROUBLESHOOTING

PROBLEM REFERENCE CHECK


The barrier neither opens nor closes 1-2-3-4-6-8-18 1 - Lock the inspection hatch with the key
The boom opens but does not close 4-7-10 2 - Deactivate the MAINTAINED ACTION function
The boom closes but does not open 4-7-9 3 - Check the power supply and fuses
The barrier does not automatically close 11-12-13 4 - The NC contacts are open
The barrier does not work with the transmitter 2-14-16 6 - Deactivate the MASTER-SLAVE function
The boom's direction of travel is inverted 7-18 7 - Check the boom's balancing and spring tautness
Only one transmitter works 22 8 - Deactivate the OBSTRUCTION DETECTION function
The photocells do not work 12-23-24 9 - Check the opening endstop
The warning LED flashes quickly 4 10 - Check the closing endstop
The warning LED stays lit 13 11 - Activate the AUTOMATIC CLOSING function
The boom does not reach the endstop 7 12 - Check the proper direction of travel
The boom cannot be balanced 7-15 13 - Check the control devices
The barrier does not slow down 7-15 14 - Replace the AF card
The barrier does not work with emergency 8-25-26 15 - Check the length ration between boom and applied accessories
batteries

FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions
The boom starts slow 7 16 - Memorize the radio code again
18 - Adjust the sensitivity
22 - Enter or duplicate the same code on all transmitters
23 - Activate the photocells
24 - Connect the photocells serially instead of in parallel fashion
25 - Check the batteries
26 - Respect the photocell's power supply polarities

MAINTENANCE LOG

Periodic maintenance
☞ Before doing any maintenance, cut off the power supply, to prevent any hazardous situations caused by accidental boom movements.
Periodic maintenance log kept by users (every six months)

Date Notes Signature

Page 22 - Manual
Extraordinary maintenance
⚠ The following table is for logging any extraordinary maintenance jobs, repairs and improvements performed by specialized contractors.
 Any extraordinary maintenance jobs must be done only by specialized technicians.
Extraordinary maintenance log

Fitter's stamp Name of operator


Job performed on (date)
Technician's signature
Requester's signature
Job performed _________________________________________________________________________________________
________________________________________________________________________________________________

Fitter's stamp Name of operator


Job performed on (date)
Technician's signature
Requester's signature
Job performed _________________________________________________________________________________________
________________________________________________________________________________________________
FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Original instructions

Fitter's stamp Name of operator


Job performed on (date)
Technician's signature
Requester's signature
Job performed _________________________________________________________________________________________
________________________________________________________________________________________________

Fitter's stamp Name of operator


Job performed on (date)
Technician's signature
Requester's signature
Job performed _________________________________________________________________________________________
________________________________________________________________________________________________

DISMANTLING AND DISPOSAL


☞ CAME S.p.A. complies with a certified Environmental Management System at its premises, compliant with the UNI EN ISO 14001 standard to
ensure the environment is safeguarded.
Please continue safeguarding the environment. At CAME we consider it one of the fundamentals of our operating and market strategies. Simply
follow these brief disposal guidelines:
DISPOSING OF THE PACKAGING
The packaging materials (cardboard, plastic, and so on) should be disposed of as solid urban waste, and simply separated from other waste for
recycling.
Always make sure you comply with local laws before dismantling and disposing of the product.
DISPOSE OF PROPERLY!
DISMANTLING AND DISPOSAL
Our products are made with different materials. Most of these (aluminum, plastic, iron, electrical cables) are classified as solid urban waste. They
can be recycled by separating them before dumping at authorized city dumps.
Whereas other components (control boards, batteries, transmitters, and so on) may contain hazardous pollutants.
These must therefore be disposed of by authorized, certified professional services.
Before disposing, it is always advisable to check with the specific laws that apply in your area.
DISPOSE OF PROPERLY!

REFERENCE REGULATIONS
Page 23 - Manual

The product complies to the reference regulations in effect.


CAME S.p.A.
Via Martiri Della Libertà, 15
31030 Dosson di Casier - Treviso - Italy
tel. (+39) 0422 4940 - fax. (+39) 0422 4941
Page 24 - Manual FA01237-EN - 07/2018 - © CAME S.p.A. - The contents of this manual may change, at any time, and without notice. - Translated original instructions

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