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Liner 2700 - 2600 Ops Manual 10-12

Claas Liner 2700 - 2600 Operators Manual

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0% found this document useful (0 votes)
3K views152 pages

Liner 2700 - 2600 Ops Manual 10-12

Claas Liner 2700 - 2600 Operators Manual

Uploaded by

fitzagriservice
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 152

LINER 2700

LINER 2600

Operator's Manual
Or
ig
in
a lO
pe
ra
to
r 's
Ma
nu
al
488-001
488-001

TABLE OF CONTENTS
1 To this operator's manual
1.1 Notes on the manual ...................................................................................................................... 5

2 Safety
2.1 Safety rules ..................................................................................................................................... 7
2.2 Warning signs................................................................................................................................. 12
2.3 Safety decals on the machine ....................................................................................................... 13

3 Machine description
3.1 Overview and method of operation .............................................................................................. 17
3.2 Optional machine equipment ........................................................................................................ 19
3.3 Identification plates and vehicle identification number ............................................................. 23

4 Operating and control elements


4.1 Control terminal.............................................................................................................................. 25
4.2 Rotor................................................................................................................................................ 26
4.3 Hydraulic hose line ........................................................................................................................ 28
4.4 Jack stand ....................................................................................................................................... 29

5 Technical specifications
5.1 LINER 2700...................................................................................................................................... 30
5.2 LINER 2600...................................................................................................................................... 32

6 Machine preparation
6.1 Adapting the machine .................................................................................................................... 34
6.2 Hitching the machine ..................................................................................................................... 39
6.3 Unhitching the machine................................................................................................................. 48
6.4 Prepare road travel......................................................................................................................... 54
6.5 Preparing the working position..................................................................................................... 68
6.6 Loading the machine ..................................................................................................................... 74

7 Operation
7.1 General safety precautions ........................................................................................................... 75
7.2 Driving on the road ........................................................................................................................ 76
7.3 Fieldwork settings .......................................................................................................................... 78
7.4 Fieldwork......................................................................................................................................... 89

8 Faults and remedies


8.1 Causes and remedies .................................................................................................................... 96

9 Maintenance
9.1 Maintenance Information ............................................................................................................... 99
9.2 Operating utilities ........................................................................................................................... 103
9.3 Overview maintenance intervalls.................................................................................................. 104
9.4 Maintenance operations in general .............................................................................................. 108
9.5 Maintenance operations gearbox ................................................................................................. 110
9.6 Maintenance operations clutch..................................................................................................... 116
9.7 Maintenance operations drive shaft ............................................................................................. 117
9.8 Maintanance operations chassis .................................................................................................. 118
9.9 Maintenance operations hydraulic ............................................................................................... 125
9.10 Maintenance work on tine carriers ............................................................................................... 127
9.11 Maintenance operations machine body ....................................................................................... 129

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 3


488-001

9.12 Lubrication chart ........................................................................................................................... 136

10 Placing out of operation and disposal


10.1 General Information....................................................................................................................... 142

11 EC-declaration of conformity
11.1 EC Declaration of Conformity....................................................................................................... 144

12 Technical terms and shortcuts


12.1 Terms and explanations................................................................................................................ 145

4 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


1 To this operator's manual
1.1 Notes on the manual
488-001

1 To this operator's manual


1.1 Notes on the manual
132344-001
1.1.1 General instructions
This operator's manual is the original operator's
manual. In the following texts, it is only referred to as
the operator's manual.
This Operator's Manual is part of the machine. It must
be stored in an appropriate place and kept accessible
for drivers and operating personnel at all times.
All machine users must have read and understood this
operator's manual before operating the machine.
Have the machine maintenance and regular
inspections carried out by a qualified specialist
workshop as well, e.g. a CLAAS Service Partner. The
neglecting of regular maintenance and proper machine
operation result in reduced performance and loss of
time.

135959-001
1.1.2 Using this manual

Directional indicators
Front, rear, right and left refer to the direction of
forward travel. If necessary, a direction arrow is used
for indicating the direction of travel in figures.

141291-001
1.1.3 Validity of manual
This manual applies to the following machines:

Designation Type Serial number


from to
LINER 2700 swather 986 98601001 ―
LINER 2600 swather 985 98501001 ―

139273-001
1.1.4 Symbols and notes

Symbol Meaning
Warnings to be absolutely observed.

Information regarding economical machine use.

Information regarding environmental protection.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 5


1 To this operator's manual
1.1 Notes on the manual
488-001

Symbol Meaning
Reference to page or documentation containing further information.
* Optional machine equipment.
– Instruction
Apply multi-purpose grease to grease points.

Apply lubricating oil to lubrication points.

126230-001
1.1.5 Technical specifications
Technical specifications, dimensions, and weights
include the usual tolerances.

6 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


2 Safety
2.1 Safety rules
488-001

2 Safety
2.1 Safety rules
132348-001
2.1.1 Particularly important
The information provided in this Operator's Manual
must be read and observed by all persons concerned
with the operation, maintenance and inspection of this
machine in order to avoid hazards.
Read in particular the sections „Safety“, „Preparing the
machine“ and „Operation“ in the Operator's Manual of
the machine.
The use of spare parts, accessories and ancillary
equipment which is not originally manufactured, and
checked and released by CLAAS can have a negative
effect on specific design features of the CLAAS
harvesting machine or on its operability, thereby
impairing active and/or passive operating safety, as
well as safety at work (accident prevention).
CLAAS are in no way liable for any damage caused
through the use of other than original or approved
CLAAS parts, accessories and ancillary equipment.

124866-001
2.1.2 Qualification of drivers and maintenance
personnel
Only people who meet the following requirements may
be commissioned with operating or performing work on
the machine. They must:
– Have reached the legal minimum age
– Be physically and mentally fit and
– Have the appropriate skills and training
The machine operator is responsible for this. All
relevant country-specific regulations must also be
observed.
Testing, adjustment and repair work may only be
performed by authorised specialist personnel.

129348-001
2.1.3 Intended use
The CLAAS swather is designed exclusively for
professional use according to recognized rules of
agricultural practice in agricultural harvesting
operations of forage plants.
The swather is an agricultural machine that is hitched
to a tractor approved/released by the manufacturer
and suitable and intended for swathing forage plants
on fields while travelling. Forage plants include crops
such as grass, lucerne and cereal straw.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 7


2 Safety
2.1 Safety rules
488-001

The swather swathes previously mowed or turned and


down forage plants on the field, using a swathing unit.
The forage plants are put down in the middle of or
laterally next to the swather for further processing.
When travelling on public roads, the swather can be
hitched to the rear of a tractor approved/released by
the manufacturer and carried along, depending on the
provisions of the applicable road vehicle regulations.
This machine may be operated, serviced and repaired
only by persons familiar with the machine and
acquainted with the function-related hazards involved
in handling the machine (accident prevention).
The intended use also includes compliance with the
information provided in the Operator's Manual and
respecting the operational, maintenance and repair
conditions specified by the manufacturer.
The relevant accident prevention regulations as well
as the other generally recognised safety-related,
occupational medicine and road traffic rules shall be
respected by both the user and the owner.
Any use beyond the above shall be considered as
"contrary to the intended use"; the manufacturer will
not be liable for damage resulting from such misuse,
but instead the user will be solely responsible.
In specific cases, you may request suitable information
regarding the intended use for special cases from
CLAAS.

120739-002
2.1.4 Reasonably foreseeable misuse
Machine use outside of the intended use is a use not
provided for by the machine manufacturer and
therefore constitutes a misuse in the sense of the
Machinery Directive. The manufacturer will not be
liable for damage resulting from such misuse, but
instead the user will be solely responsible.
Such misuse of the CLAAS swather includes:
• Performing adjustment, cleaning and
Maintenance work contrary to the information
provided in the Operator's Manual
• Performing troubleshooting and service while
drives and/or the diesel engine are running
• Failure to observe warnings on the machine and
in the Operator's Manual
• Performing service and repairs by personnel that
is not trained for such tasks
• Unauthorised modifications on the machine
• Fitting of unallowed / non-approved accessories
• Use of non-original CLAAS spare parts
• Stationary use
• Use for swathing goods which are not referred to
as forage plants, e.g. rubbish
• Use for aerating

8 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


2 Safety
2.1 Safety rules
488-001

• Transporting of persons
• Transporting of goods

132356-001
2.1.5 Safety and accident prevention
regulations
• In addition to the instructions contained in this
operator's manual, also observe the general
safety and accident preventive regulations.
• Always check the operating and road safety of the
machine before using it.
• Before starting work, familiarise yourself with all
the controls and their functions.
• Operate the machine only when all protective
guards are fitted and in the correct position.
• Never put universal drive shaft into operation
without a guard.
• Secure the universal drive shaft guard against
rotating as well by fastening the chains.
• When using public roads observe all traffic
regulations.
• Carry out work beneath the raised machine only if
machine is securely supported.
• Carry out repair, maintenance and cleaning work
and remove malfunctions on the front attachment
always with the drive OFF and the engine OFF.
- Remove the ignition key.
- No hydraulic line may be pressurised.
- The hydraulic controls of all hydraulic valves
must be in the neutral position.
- Switch off the battery isolating switch.
• Danger of injury when fitting and removing the
machine to/from the tractor.
• Before starting, check if the machine carries any
loose parts. Parts that may get lost while driving
must be fastened or covered up.
• Carrying passengers on the machine during work
and transport is not allowed.
• Always fit the ballast weights to the points
intended for that purpose and in line with
regulations.
• Check the area around the machine before
starting and before putting the machine into
operation (children!). Ensure adequate visibility.
• When working with the PTO shaft, no persons are
allowed near the rotating PTO shaft or universal
drive shaft.
• No persons are allowed in the working area and in
the hazard area.
• Do not stand in the rotation and slewing range of
the machine.
• Secure the tractor so it will not roll away while
folding the machine (parking brake, wheel
chocks).

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 9


2 Safety
2.1 Safety rules
488-001

• When folding the machine, no persons are


allowed in the swiveling range.
• All powered elements (e.g. by hydraulic means)
involve pinch and shear points.
• A sufficient safety distance must be observed
during operation.
• After the drive has been shut down, the machine's
working tools may run on. Approach only after the
working tools have stopped.
• When hitting an obstacle, shut down the machine
immediately and check for damage.
• Actuators (ropes, chains, linkages etc.) of remote-
actuated units must be arranged so that they will
not start any unintended movements in any
transport and working positions.
• No person must ever be allowed between the
tractor and the machine unless the parking brake
is applied and/or the wheels are chocked so that
the vehicle can not start to move on its own.
• Safeguard the tractor and the machine before
leaving! Lower the machine completely! Stop the
engine and remove the ignition key.
• Clothing worn by the operator must be close-
fitting. Avoid wearing loose clothing.
• Increased danger of injury when installing and
removing the working tools.
• Use suitable tools and gloves when replacing
working tools.
• Keep the machine clean to prevent fire.
• The warning and instruction signs placed on the
cutterbar provide important recommendations for
safe operating. These instructions involve your
safety – observe them at all times.
• Replace any damaged and illegible safety decals
immediately.
• When parts with safety decals are replaced,
ensure that the suitable safety decals are fitted to
the new parts.
• When the sound pressure level at the ear of the
operator exceeds 85 dB (A), ear protectors must
be worn.

120750-001
2.1.6 First aid measures
In the event of contact with substances hazardous to
the health as a result of:
Breathing in
– Give the person fresh air and consult a doctor
depending on his or her symptoms.
– Remove the person from the danger area.
Contact with the eyes
– Rinse the eyes thoroughly with large amounts of
water for several minutes. Consult a doctor if
required.

10 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


2 Safety
2.1 Safety rules
488-001

Contact with the skin


– Wash thoroughly with large amounts of water and
soap; remove contaminated, saturated clothing
immediately; consult a doctor in the event of skin
irritation (reddening, etc.).
Swallowing
– Do not induce vomiting; consult a doctor
immediately.

122616-001
2.1.7 Danger of injury by hydraulic liquid
4167-001

DANGER!

Liquids under high pressure.


Liquids penetrate the skin and cause serious
injuries.
– Work on the hydraulic system may only
be carried out by authorised specialist
workshops.
– Check hoses regularly.
– Check for leaks with a piece of wood or
1 cardboard.
740-001
– Ensure that the flow of oil is not diverted
towards the body.
– Replace damaged hoses.
– Replace hoses at the latest 6 years after
the date of manufacture.

4186-001

DANGER!

Incorrect handling of injuries through hydraulic


liquids.
Risk of death or serious injury.
Even a pin prick sized hole can lead to serious
injuries.
– Please seek medical advice immediately
following penetration of hydraulic liquids
into the skin or eyes.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 11


2 Safety
2.2 Warning signs
488-001

2.2 Warning signs


126412-001
2.2.1 Labelling of warning signs
All parts of this Operator's Manual having to do with
your safety or the safe operation of the front
attachment or machine are marked with the following
signs. Please pass all warning signs on to other users
as well.

9-001

DANGER!

Nature and source of danger


Consequences: death or serious injury
– Countermeasures

11-001

WARNING!

Nature and source of danger


Consequences: injuries
– Countermeasures

13-001

CAUTION!

Nature and source of danger


Consequences: material damage
– Countermeasures

16-001

Note!

Nature and source of information


Consequences: enhanced machine economy
or easy assembly
– Measures

18-001

Environment!

Nature and source of danger


Consequences: damage to the environment
– Countermeasures

12 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


2 Safety
2.3 Safety decals on the machine
488-001

2.3 Safety decals on the machine


139730-001
2.3.1 Safety decals
The danger areas on the machine or front attachment
that cannot be eliminated by design or protective
measures are identified with safety decals. These
safety decals help to alert persons to hazards which
can cause personal injury.
The safety decals have two parts:
– Part 1 shows the risk of injury in a warning
triangle.
– Part 2 shows how injury and accidents can be
prevented by appropriate actions.
The diagram on the safety decals consists of
generally-comprehensible pictograms. As far as
possible, the safety decals must be located in close
proximity to the hazardous area.
Original CLAAS safety decals have the CLAAS part
number and a date of manufacture.
The placement and meaning of the safety decals is
explained below:
– To place an order, use the 10-digit CLAAS parts
number listed before every safety decal.
– The safety decal number given in ( ) shows the
correct position of the safety decals in the
associated picture,
– followed by an explanation of the safety decal
graphics in text form.
861-001

DANGER!

Hazard points on the machine.


Death or serious injury!
– Hazard warning signs / safety decals that
are damaged or unrecognisable must be
replaced immediately by new ones.
– When parts that have hazard warning
signs / safety decals are replaced, always
make sure to attach the relevant new
hazard warning signs / safety decals to
each new part.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 13


2 Safety
2.3 Safety decals on the machine
488-001

141292-001
2.3.2 Position of hazard warning signs
129308-001
00 0514 946 1

2
21735-002

66-001

Prior to putting into operation, read and observe the


operator's manual and the safety instructions.

129309-001
00 0514 895 1

3
21735-002

337-001

Before carrying out maintenance and repair work, stop


the engine and remove the ignition key.

14 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


2 Safety
2.3 Safety decals on the machine
488-001

132367-001
00 0514 887 1

4 304-001
138606-001 Never move your hands into the area of crushing
hazard as long as parts may move there.

5
138607-001

136723-001
00 0514 876 1

6
16570-001

333-001

Danger from object flung around while engine is


running - keep a safe distance.

7
16571-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 15


2 Safety
2.3 Safety decals on the machine
488-001

129310-001
00 0514 896 1

8 254-001
138612-001 Touch machine components only after they have come
to a complete halt.

9
138613-001

129313-001
00 0514 898 1

10
16570-001

256-001

Never stand in the swivelling range of implements.

11
16571-001

16 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


3 Machine description
3.1 Overview and method of operation
488-001

3 Machine description
3.1 Overview and method of operation
141308-001
3.1.1 Overview of LINER 2700 / 2600

14 5 7 3 4 2 1 3 6 7 5 14

15

13 12 11 10 9

8 20 17 19 18 19 17 16
16566-001 12
Designation Designation
1 Hitching bracket 11 Tine arm carrier
2 Jack stand 12 Tine arm
3 Universal drive shafts 13 Spring tine
4 Transfer gearbox 14 Safety frame
5 Raking height crank 15 Rotor chassis, sensing wheels
6 Swath former 16 Longitudinal member
7 Arms 17 Land wheel
8 Swathing rotor 18 Wheel chock
9 Flotation spring 19 Warning sign, lighting
10 Swathing gearbox 20 Safety bars

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 17


3 Machine description
3.1 Overview and method of operation
488-001

141309-001
3.1.2 Function of machine

A A

1 C C 1

2
B B 2

3 5 5 3

138664-002 13

Function Description
A Picking-up / raking The LINER 2700 / 2600 is a swather with two swathing rotors (1) which
produce one swath in the middle. The swathing rotors are driven by the
PTO shaft from the tractor. The tine arms (2) are fitted with spring
tines (3) that brush vertically over the ground, pick up the crop and
transport it to the middle.
B Depositing A cam track control unit controls the spring tines (3) and the crop is
deposited next to the swathing rubber (4).
C Adapting The swathing rotors with their chassis (5) can adapt to uneven ground
both crosswise and longitudinally to the direction of travel.

18 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


3 Machine description
3.2 Optional machine equipment
488-001

3.2 Optional machine equipment


136751-001
3.2.1 Mechanical individual rotor lift
The individual rotor lift enables lifting individual rotors.
This function is operated hydraulically on the operator
panel (1).

14
15940-001

141310-001
3.2.2 Hydraulic system connectors, 1-fold
The hydraulic connectors (2) include a female coupling
(L08/M14x1.5) with attachment parts. This female
coupling must be installed on the tractor when the
2 hydraulic hose from the machine cannot be connected
to the tractor's female coupling.

15
134686-001

136737-001
3.2.3 Slip-on yoke, 8-piece
The slip-on yoke (1) enables joining the universal drive
shaft to an 8-piece tractor PTO shaft (1 3/8“). To do
this, the 6-piece slip-on yoke on the universal drive
shaft must be replaced by the 8-piece slip-on yoke.

67608 16
131346-001

136740-001
3.2.4 Rear tandem axles

Applies to:
LINER 2900 / 2800

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 19


3 Machine description
3.2 Optional machine equipment
488-001

The rear tandem axles (1) are fitted to the rotor


chassis instead of the rear touch wheels. The tandem
1 axles improve ground adaptation of the swathing
rotors and reduce fodder soiling.

1 17
138669-001

137097-001
3.2.5 Spare wheel, 16x6.5-8
The spare wheel (1) can be fitted on the rotor chassis
instead of a defective touch wheel.

18
142841-001

143084-001
3.2.6 Wheel weights

Applies to:
LINER 2700

20 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


3 Machine description
3.2 Optional machine equipment
488-001

The wheel weights (1) can be fitted to the land wheels


of the transport carriage. The wheel weights make the
machine heavier at the rear and are recommended
when the individual rotor lift option is provided.

19
138973-001

137081-001
3.2.7 Lighting adapter for USA
The lighting adapter (1) is required for connecting the
drive lights cable to tractors in the USA. The lighting
adapter is connected between the cable connector and
the tractor socket.
1

73660 20
131355-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 21


3 Machine description
3.2 Optional machine equipment
488-001

137100-001
3.2.8 SMV triangle
The SMV triangle (1) (Slow Moving Vehicle) must be
fitted to slow moving vehicles in certain countries. In
the USA, yellow (2) and red (3) reflecting decals must
2 additionally be fitted to the machine.
3 3

1 21
138975-001

22 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


3 Machine description
3.3 Identification plates and vehicle identification number
488-001

3.3 Identification plates and vehicle


identification number
133025-001
3.3.1 Spare parts and technical questions
When ordering spare parts and in case of technical
questions, please always specify the relevant
identification number:
• Machine
• Subassembly
and/or
• Software version / versions
This is necessary as otherwise, incorrect spare part
deliveries may result.
The identification number can be found on the
respective identification plate.
The software identification number / numbers can be
found in the respective menu.

143085-001
3.3.2 Machine identification plate
(1) = Machine identification plate.
2 1
(2) = Punched vehicle identification number.

22
151602-002

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 23


3 Machine description
3.3 Identification plates and vehicle identification number
488-001

1 2 3 4

Bezeichnung/Désignation
Schwader/Andaineur 5
Typ/Type:

Fz-Ident.-Nr.: UTyp/Variante 6
Baujahr/Année
GRP ASF
Modelljahr/
Année Modèle 7
Zul. Ges. Zul. Stütz- Zul.Achs-
Reception à la DRIRE
Gewicht last last
Masse max.
admissible - charge max.
CLAAS SAULGAU GMBH PTAC attelage admissible
88348 Bad Saulgau
Made in Germany

11 10 9 8

131966-002 23

Designation
1 Type
2 Vehicle identification number
3 Year of construction
4 Model year
5 Machine designation
6 Sub-type
7 Machine version
8 Allowed axle load
9 Allowed tongue load
10 Permissible gross vehicle weight
11 Hologram (certificate of authenticity)

24 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


4 Operating and control elements
4.1 Control terminal
488-001

4 Operating and control elements


4.1 Control terminal
136766-001
4.1.1 Rotor individual lift control unit*

139524-002 24
Designation Function CCN
1 Diverter valve Preselects lifting / lowering both rotors
2 Diverter valve Preselects lifting / lowering the left rotor
3 Diverter valve Preselects lifting / lowering the right rotor

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 25


4 Operating and control elements
4.2 Rotor
488-001

4.2 Rotor
136759-001
4.2.1 Crank

16426-001 25
Designation Function CCN
1 Crank Raking height adjustment

137449-001
4.2.2 Raking height scale

16429-001 26

Designation Function CCN


1 Scale Indicates the adjusted raking height

26 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


4 Operating and control elements
4.2 Rotor
488-001

141829-001
4.2.3 Rope

LINER 2700 21735-002 27

LINER 2600 16647-001 28

Designation Function CCN


1 Green rope applies to LINER 2700:
Moving the rotors from headland position to transport position
2 Orange pull rope Transport locking

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 27


4 Operating and control elements
4.3 Hydraulic hose line
488-001

4.3 Hydraulic hose line


141830-001
4.3.1 Shut-off tap

16582-001 29
Designation Function CCN
1 Shut-off tap Transport safety equipment / blocks lowering of rotors

28 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


4 Operating and control elements
4.4 Jack stand
488-001

4.4 Jack stand


136775-001
4.4.1 Knob

15925-001 30
Designation Function CCN
1 Knob Jack stand lock

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 29


5 Technical specifications
5.1 LINER 2700
488-001

5 Technical specifications
5.1 LINER 2700
141831-001
5.1.1 Dimensions

A
E B

C
D

16572-002 31
Designation
A Width in working position 6800 - 7400 mm
B Width in transport position 2970 mm
C Height in transport position with tine arms 3990 mm
D Height in transport position with tine arms removed 3380 mm
E Length 5870 mm

141833-001
5.1.2 Weights

Designation
Total weight 1900 kg

30 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


5 Technical specifications
5.1 LINER 2700
488-001

141835-001
5.1.3 Requirements for the tractor

Designation
Power requirement 33 / 45 kW / HP
PTO speed 540 rpm
Hook-up / hitching Lower link
Lower link category II
Required tractor tongue load 690 kg
Hydraulic coupling 1x single-acting
Electrical connection 7-pin

141838-001
5.1.4 Design

Designation
Permissible maximum speed 50 km/h
Swath width 1.20 - 2.00 m
Working width adjustment mechanical/hydraulic
Number of swathing rotors 2
Swathing rotor - diameter 3.20 m
Tine arms per swathing rotor 12
Dual tines per tine arm 4
Tine length 560 mm
Tine thickness 9.00 mm
Tine overrun 70 mm
Swathing rubber centre

141841-001
5.1.5 Tyre inflation pressure

Designation
Transport chassis 10.00/75-15.3 10PR 2.5 / 36 bar / psi
Rotor chassis 16 x 6.50 - 8 10PR 2.5 / 36 bar / psi

136782-001
5.1.6 Noise level

Designation
Noise level 70 dB (A)

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 31


5 Technical specifications
5.2 LINER 2600
488-001

5.2 LINER 2600


141832-001
5.2.1 Dimensions

A
E B

C
D

16572-002 32
Designation
A Width in working position 6200 - 6800 mm
B Width in transport position 2970 mm
C Height in transport position with tine arms 3940 mm
D Height in transport position with tine arms removed 3180 mm
E Length 5870 mm

141834-001
5.2.2 Weights

Designation
Total weight 1600 kg

32 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


5 Technical specifications
5.2 LINER 2600
488-001

141837-001
5.2.3 Requirements for the tractor

Designation
Power requirement 29 / 40 kW / HP
PTO speed 540 rpm
Hook-up / hitching Lower link
Lower link category II
Required tractor tongue load 612 kg
Hydraulic coupling 1x single-acting
Electrical connection 7-pin

141840-001
5.2.4 Design

Designation
Permissible maximum speed 50 km/h
Swath width 1.10 - 1.80 m
Working width adjustment mechanical
Number of swathing rotors 2
Swathing rotor - diameter 2.90 m
Tine arms per swathing rotor 11
Dual tines per tine arm 4
Tine length 560 mm
Tine thickness 9.00 mm
Tine overrun 70 mm
Swathing rubber centre

141841-001
5.2.5 Tyre inflation pressure

Designation
Transport chassis 10.00/75-15.3 10PR 2.5 / 36 bar / psi
Rotor chassis 16 x 6.50 - 8 10PR 2.5 / 36 bar / psi

136782-001
5.2.6 Noise level

Designation
Noise level 70 dB (A)

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 33


6 Machine preparation
6.1 Adapting the machine
488-001

6 Machine preparation
6.1 Adapting the machine
128423-002
6.1.1 Universal drive shaft - Checking the
length
Check the universal drive shaft length in all operating
positions in order to avoid upsetting or insufficient
LZ profile overlap.
– Pull the universal drive shaft halves apart.
– Fit the universal drive shaft halves on the tractor
and on the machine sides.
– Hold the universal drive shaft halves next to one
a another.
PULZ Universal drive shaft - shortest operating position
LZ = Universal drive shaft length pushed together
69307 33 PULZ = Profile overlap
13851-001
a = 40 mm
LB When travelling straight ahead, the universal drive
shaft halves shall overlap as much as possible, but not
1/2 1/2 impact at the ends.
When the universal drive shaft halves impact at the
ends, they must be cut to the required length. A free
movement of a = 40 mm must still be provided.
Universal drive shaft - longest operating position
PULB
LB = maximum universal drive shaft in operation
PULB = Profile overlap
69309 34
21037-001 During transportation and when the drive has been
shut off, a profile overlap (PU) of at lest 100 mm must
be provided.

128425-002
6.1.2 Universal drive shaft - Adapting the
length
61872-001

CAUTION!
a
Work performed improperly on the machine
C
may result in malfunctions.
1 2
Risk of machine damage
– Have adaptations and repairs carried out
by an authorised specialist workshop.

– Pull the universal drive shaft halves apart.


– Hold them next to one another in the shortest
35 operating position of tractor and implement.
134511-001 – Make a mark at (a) 40 mm from the edge (C) of
the male guard (1) onto the female guard (2).
– Remove the guards.
– Cut off female guard (2) at the marked position.

34 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.1 Adapting the machine
488-001

– Hold the cut-off piece (2) next to the male


guard (1) and cut off the same length from the
1 male guard.

36
134514-001

Universal drive shaft without seal at the female


2 profiled tube
– Cut off the female and the make profiled tubes by
the same length of the cut-off guard (2) at a right
angle.
– Deburr and clean the cutting edges.
– Grease the male profile.

37
134515-001

Universal drive shaft with seal at the female


profiled tube
1 2
– Turn out bolts (1).
– Pull off seal (2).
– Cut off the female and the make profiled tubes by
the same length of the cut-off guard (2) at a right
angle.
– Deburr and clean the cutting edges.

38
134516-001

– Mark hole (I) for seal on the outer profile tube and
drill through both walls.
I - Distance Y = 7 mm
- Drilled hole Ø = 6 mm
– Deburr the inside and outside of the profile tube at
the drilled holes.
– Slip on seal (2) and fasten with bolts (1).
– Mount guard.
– Push together universal drive shaft and lubricate.
Y

39
134513-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 35


6 Machine preparation
6.1 Adapting the machine
488-001

137101-001
6.1.3 Fitting the universal drive shaft to the
machine
126-001

DANGER!

Rotating universal drive shafts.


Death or serious injury.
– Check for secure latching of the locks or
locking pins.
– Never operate universal drive shaft
without protective guard.
– Replace defective protective guards on
the universal drive shaft immediately.
– Observe the recommendations of the
drive shaft manufacturer.

– Clean and grease the PTO shaft.


2 1
– Open the cover (1) on the universal drive shaft
guard (2) to facilitate the coupling process.
The tractor symbol on the protective tube shows the
tractor side connection of the universal drive shaft.
Always fit overload and free-wheeling clutches on the
machine side.

40
15938-001

Screw coupling
– Slide the universal drive shaft onto the PTO shaft
until the drilled hole is level with the annular
groove.
1 2 – Secure the universal drive shaft with the hexagon
head bolt (1) and self-locking nut (2).
Tightening torque of self-locking nut (2) 91 Nm
– Close the cover plate (1) of the universal drive
shaft guard (2) .

41
15881-001

36 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.1 Adapting the machine
488-001

– Place the universal drive shaft (1) in the holder (2)


on the hitching bracket (3).
– Hook the safety chain (4) onto the machine.

1 2
4

42
15878-001

141843-001
6.1.4 Additional weights
For safe machine operation while the individual rotor
1 1 lift option is fitted, we recommend increasing the
machine weight by filling the land wheels (1).
62840-001

DANGER!

Improper filling of the tyres may cause a flash.


Mortal danger or danger of injury from flashes.
– Never pour water on calcium chloride.
– Add only small quantities of calcium
chloride to the water.
43
15999-001
– Mix water and additive well.

62839-001

Environment!

Antifreeze agents end up in the environment.


Environmental pollution
– Collect and store antifreeze agent in
suitable containers and ensure proper
disposal.

60787-001

2 CAUTION!
25%
The tyre filling liquid may get in contact with
the wheel rim.
Material damage by corrosion.
– Before filling, introduce a hose into the
tyre.

– Park the machine on a level and solid surface.


75% – Secure machine against rolling away.
68996 44 – Jacking up the machine – see Wheel change.
21511-001 – For tyres with a tube:
Replace tube by a tube with a water filling
valve (TR 218).

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 37


6 Machine preparation
6.1 Adapting the machine
488-001

– Provide tyre fillings according to the table below.


– Turn the land wheel until the valve is at the top.
– Unscrew the valve insert.
– Using a water filling and draining unit ("Hanau
mouse"), fill the 75% of the tyre or the tube with
the water/calcium chloride solution.
– Refit the valve insert.
– Inflate to the specified tyre pressure with air.

Tyres H 2O CaCl2 Added weight* per wheel


15/55-17 10PR 79 l 21 kg 100 kg
10/75-15.3 10PR 39.5 l 10.5 kg 50 kg
* To ensure frost resistance of the tyre filling down to -20 °C, the specified quantities of water (H2O) and
calcium chloride (CaCl2) must be mixed. The mixture has been calculated for each wheel.

38 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.2 Hitching the machine
488-001

6.2 Hitching the machine


137109-001
6.2.1 Connecting the hitch bracket
– Install ball hitch profiles (2) on the lower link
pins (1).

1
45
139012-001

– Adjust the lower link hook (3) to the same height.


2 – Hook the ball hitch profiles (2) into to the lower link
hook (3) and lock in place.
– Limit the sideways movement of the lower links as
much as possible.

1 3
46
15912-002

132561-001

DANGER!

The lower link hooks may open.


Loss of machine - Mortal danger
– Never use or transport a machine before
both lower link hooks have securely
4
engaged and are locked.
– In particularly difficult conditions of use,
secure both lower link hooks against
unintended opening.
47 – To this end, block the hook locking
139013-001 through the safety bore (4) with a bolt and
a nut – see also the manufacturer's
documentation.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 39


6 Machine preparation
6.2 Hitching the machine
488-001

– Raise the lower link slightly.


– Press the knob (1) and pivot the stand (2) back
until you hear it engage.
When the stand has engaged, the notch (3) on the
bolt can be seen.

1
2

48
139015-001

49
35733-001

1 50
21732-001

40 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.2 Hitching the machine
488-001

137110-001
6.2.2 Installing the universal drive shaft
13541-001

DANGER!

Rotating universal drive shafts.


Risk of death or severe injuries.
– Make sure the locks or locking pins are
latched.
– Never operate universal drive shaft
without protective guard.
– Replace defective protective guards on
the universal drive shaft immediately.
– Use safety chains to prevent the power
take-off shaft guards from rotating with
the shaft.

Use only the universal drive shafts specified by the


manufacturer.
The protective tube and the universal drive shaft guard
as well as the PTO shaft guard must be fitted and by in
proper condition.
Clean and grease the tractor PTO shaft.
Always ensure correct installation and safeguarding of
universal drive shaft!
The tractor symbol on the universal drive shaft
protective tube indicates the tractor-side connection of
the universal drive shaft.
Always fit overload and free-wheeling clutches on the
machine side.
To make the coupling process easier, the universal
drive shaft guard can be pushed back.

– Fold up the holder (1) and engage in the


spring (2).

51
139017-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 41


6 Machine preparation
6.2 Hitching the machine
488-001

QS lock
– Pull back the towing sleeve (1) until it remains in
the open position .
– Push the universal drive shaft onto the PTO shaft
until the safety fastening automatically engages in
the ring groove.

1
52
139021-001

13536-001

Note!

Damage and increased wear of drives.


– Let clutch engage slowly so the drives are
treated with care.
– Do not exceed the allowed joint angle.
– Observe the information provided by the
universal drive shaft manufacturer.
1
– Check if the lock has securely engaged.
53 – Hook the safety chain (1) onto the tractor.
26594-001 Engage the PTO shaft only after the machine was
moved to its working position.

42 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.2 Hitching the machine
488-001

141844-001
6.2.3 Connecting the hydraulic hose
13549-001

WARNING!

Do not mix up the hydraulic connections.


Danger of injury from reversed function (e.g.
raise/lower).
– Mark the female couplings and
connectors of hydraulic connections
between the tractor and the machine.
– Connect the hydraulic hoses to the
specified connections on the tractor, see
operator's manual of tractor.

– Depressurise the hydraulic system on the tractor


and on the machine.

13548-001
2 Note!

Oil pollution from soiled hydraulic system


couplers.
– Clean hydraulic system coupler before
connecting a hose.
1
– Route the hydraulic hose (1) through the
holder (2).
– Connect the hydraulic hoses (1) to a single-acting
control valve.
54
16581-001

– Open shut-off cock (3) for work.


- Position (A): shut-off cock (3) open.

55
16582-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 43


6 Machine preparation
6.2 Hitching the machine
488-001

137114-002
6.2.4 Installing the individual rotor lift operator
panel*
Install the individual rotor lift operator panel (1) within
1 reach of the driver:
– Fix the bracket (2) in a suitable position.
– Slacken off wing screw (J).
– Fit individual rotor lift operator panel (1) and
tighten wing screw (J).

2 J 56
17238-001

44 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.2 Hitching the machine
488-001

141846-001
6.2.5 Fitting the pull rope
46184-001

DANGER!

When the vehicle is cornering, the locking


mechanisms on the folded up swathing rotors
could be released if the pull ropes are too
tightly tensioned.
Risk of death or serious injuries.
– Allow the pull ropes between the tractor
and machine to hang slightly - do not
tension them.

Applies to:
LINER 2700

– Route pull rope (1) and pull rope (2) through the
3 eyelet of line holder (3) to the front of the tractor
and within reach of the driver.

57
LINER 2700 16681-001

Applies to:
LINER 2600

– Route the pull rope (1) through the eyelet of line


2 holder (2) to the front of the tractor and within
reach of the driver.

58
LINER 2600 16581-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 45


6 Machine preparation
6.2 Hitching the machine
488-001

141847-001
6.2.6 Connecting the power supply
13554-001
2 Note!

Lines that have been worn through can cause


a short circuit or other problems in the
electrical system.
– Watch for worn or pinched places.
– Note service voltage of the machine.
1 Power supply for the headlights:
– Lead cable (1) through holder (2).
59 – Insert the 7-pin power supply plug (1) in the
16581-001 socket on the tractor intended for this purpose.

46 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.2 Hitching the machine
488-001

137120-001
6.2.7 Stowing the wheel chocks
13531-001

CAUTION!

Machine can roll away while being attached or


detached.
People can be injured and the machine can be
damaged.
– Park machine on solid, level ground.
1
– Secure machine against rolling away.

After the machine has been hitched:


60 – Remove wheel chocks (1) from the wheels.
15863-002

– Insert the wheel chocks (1) into the holders on the


1 left and right of the frame and secure.

61
15923-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 47


6 Machine preparation
6.3 Unhitching the machine
488-001

6.3 Unhitching the machine


137137-001
6.3.1 Positioning the wheel chock at the wheel
13531-001
1 CAUTION!

Machine can roll away while being attached or


detached.
People can be injured and the machine can be
damaged.
– Park machine on solid, level ground.
– Secure machine against rolling away.

Before unhitching the machine:


62 – Remove the right and left wheel chocks (1) on the
15923-001
frame.

– Use the wheel chocks (1) to secure the machine


against rolling away.

63
15863-002

141849-001
6.3.2 Disconnecting the power supply
Power supply for the headlights:
– Disconnect the 7-pin power supply plug (1) from
the socket on the tractor disconnect and put it
down on the machine.

64
16581-001

48 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.3 Unhitching the machine
488-001

141850-001
6.3.3 Disconnecting the pull rope
Applies to:
LINER 2700

– Remove pull ropes (1) and (2) from the tractor and
3 place them in holder (3).

65
LINER 2700 16681-001

Applies to:
LINER 2600

– Remove pull rope (1) from the tractor and place it


2 in holder (2).

66
LINER 2600 16581-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 49


6 Machine preparation
6.3 Unhitching the machine
488-001

141853-001
6.3.4 Disconnecting the hydraulic hoses
– Depressurise hydraulic system on the tractor and
on the machine.
– Close shut-off tap (1).
1 - Position (B): Shut-off tap (1) closed.

B 67
16582-001

– Disconnect the hydraulic hose (2).


– Fit protective cap on tractor connection.

68
16582-001

– Insert hydraulic hose (2) into bracket (3) on the


4 machine.

2
69
16591-001

50 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.3 Unhitching the machine
488-001

143086-001
6.3.5 Removing the individual rotor lift
operator panel*
– Fit the operator panel (5) into the bore (4)
provided in the frame.

70
17302-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 51


6 Machine preparation
6.3 Unhitching the machine
488-001

137151-001
6.3.6 Removing the universal drive shaft
– Hook the safety chain (1) onto the tractor.

71
26594-001

QS lock
– Pull back the towing sleeve (1) until it remains in
the open position .
– Disconnect the universal drive shaft from the PTO
shaft.

1
72
139139-001

– Fold bracket (2) to the front.


– Place the universal drive shaft into the bracket (2)
on the hitching bracket.
– Place protective sleeve on PTO shaft.

2
73
15931-001

52 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.3 Unhitching the machine
488-001

137152-001
6.3.7 Unhitching the hitch bracket
– Raise the lower link slightly.
– Press the knob (1) and pivot the stand (2) forward
until you hear it engage.
When the stand has engaged, the notch (3) on the
bolt can be seen.

74
139140-001

75
35733-001

1 76
21732-001

– Lower the machine with the rear power lift until the
stand is resting on the ground.
– Unlock the lower link hook (1).
– Lower the rear power lift further until lower link
hooks (1) are free.
– Carefully drive the tractor forwards.

1
77
139141-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 53


6 Machine preparation
6.4 Prepare road travel
488-001

6.4 Prepare road travel


137156-001
6.4.1 Folding in the safety frame
13285-001

DANGER!

PTO shaft drive and tractor can be placed in


gear unintentionally.
Danger of death or injury by drawing in and
crushing.
– PTO shaft drive OFF.
– Tractor motor OFF.
– Set tractor parking brake.
– Remove ignition key.
– Wait until machine parts come to a full
stop.

– Hitch the machine, Page 39.

– Fold in safety frames (1) completely on both


sides.

78
139151-001

54 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.4 Prepare road travel
488-001

141857-001
6.4.2 Removing the tine arms

Applies to:
LINER 2700

13285-001

DANGER!

PTO shaft drive and tractor can be placed in


gear unintentionally.
Danger of death or injury by drawing in and
crushing.
– PTO shaft drive OFF.
– Tractor motor OFF.
– Set tractor parking brake.
– Remove ignition key.
– Wait until machine parts come to a full
stop.

When travelling on public roads with low bridges, the


1 outer three tine arms (1) on the left and right must be
removed.

79
15951-001

– Release the spring bracket (2) from the catch and


fold them inwards.
2 – Remove the tine arm (1).

80352 80
139154-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 55


6 Machine preparation
6.4 Prepare road travel
488-001

– Insert the removed tine arms (1) into the


holders (3) and (4) on the frame.
1 - The spring tines point upwards.
- Position the thrust washer (5) of the tine arm (1)
in front of the holder (3).
- Insert the screw head (6) of the spring tines into
the holder (4) with positive locking.

3 4
81
15979-002

82
21523-001

4 6
83
15986-002

77128-001

1 CAUTION!

Unlocked spring brackets (1)!


Damage to spring brackets (1) with PTO drive
is engaged.
– PTO drive OFF.
– Do not engage PTO drive with the tine
arms removed.
1

84
27039-001

56 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.4 Prepare road travel
488-001

In case of a frost hazard:


93685-001

CAUTION!

In case of frost, water ingress into the tine


arms may freeze.
Risk of machine damage
– Remove the upper tine arms and close
the openings of the tine arm carriers.
– Carry out the work described below.

92062-001
1
85 CAUTION!
35776-001
Do not engage the PTO shaft drive while the
tine arms are removed.
Risk of machine damage
– PTO shaft drive OFF.

After cleaning the machine or after travelling in rain


and before parking the machine, carry out the
following additional work:
– Move machine to working position.
– Let machine run briefly to enable any water
ingress to escape.
– Move the machine to transport position.
If the machine cannot be parked in a dry and weather-
protected space:
– Remove all tine arms pointing up.
– Plug openings of tine arm carriers with protective
caps (1).

Order no.
Protective cap (1) 00 0494 169 0

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 57


6 Machine preparation
6.4 Prepare road travel
488-001

141863-001
6.4.3 Removing the tine arms

Applies to:
LINER 2600

13285-001

DANGER!

PTO shaft drive and tractor can be placed in


gear unintentionally.
Danger of death or injury by drawing in and
crushing.
– PTO shaft drive OFF.
– Tractor motor OFF.
– Set tractor parking brake.
– Remove ignition key.
– Wait until machine parts come to a full
stop.

When travelling on public roads with low bridges, the


1 outer three tine arms (1) on the left and right must be
removed.

86
15951-001

– Release and remove the locking tube plug (2).


– Remove the tine arm (1).
– Insert and secure the locking tube plug (2) on the
removed tine arms (1).

1
87
16645-001

58 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.4 Prepare road travel
488-001

– Insert the removed tine arms (1) into the


holders (3) and (4) on the frame.
1 - The spring tines point upwards.
- Position the thrust washer (5) of the tine arm (1)
in front of the holder (3).
- Insert the screw head (6) of the spring tines into
the holder (4) with positive locking.

3 4
88
15979-002

89
21523-001

4 6
90
15986-002

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 59


6 Machine preparation
6.4 Prepare road travel
488-001

141870-001
6.4.4 Transport position

Applies to:
LINER 2700

13859-001

DANGER!

When folding the machine, there is mortal


danger or danger of injury near the joints from
pinching and shearing.
– No persons are allowed in the hazard
area of the machine.
– Never move your hands into the pinching
hazard area as long as parts may be
moving there.

13867-001

CAUTION!

Fold machine to transport position only with


the PTO shaft disengaged and the rotors
standing still.
Machine damage
– PTO drive OFF.
– Wait for all machine parts to come to
a complete halt.

13868-001

CAUTION!

For tractors with PTO shafts, the tine bars can


not freely turn when the rotor arms are folded
in.
Risk of machine damage
– Shift PTO shaft brakes into the neutral
position – see operator's manual of the
tractor.

60 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.4 Prepare road travel
488-001

– Pull and hold the orange pull ropes (1).


– Lift the swathing rotors over the headland position
with the hydraulic controller of the single-acting
control valve.
– Release the orange pull ropes (1).
– Lift the swathing rotors over the headland position
with the hydraulic controller of the single-acting
control valve.
1

91
16647-001

92
15993-001

– Lift the swathing rotors fully with the hydraulic


controller of the single-acting control valve until
2
the locking mechanisms (2) are engaged.

93
16650-001

– Pull and hold rope (3).


– Lower the swathing rotors completely with the
hydraulic controller of the single-acting control
valve.
– Release rope (3).

94
21735-002

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 61


6 Machine preparation
6.4 Prepare road travel
488-001

– Raise or lower the rear power lift until


clearance (A) = 150 mm is provided at the lowest
point of the hitching bracket:
- Transport height (B) with tine arms fitted:
LINER 2700 = 3.99 m
B
- Transport height (C) with tine arms removed:
LINER 2700 = 3.38 m
– Lock rear power lift control during road travel.

A
95
15997-001

A
96
16652-001

62 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.4 Prepare road travel
488-001

141872-001
6.4.5 Transport position

Applies to:
LINER 2600

13859-001

DANGER!

When folding the machine, there is mortal


danger or danger of injury near the joints from
pinching and shearing.
– No persons are allowed in the hazard
area of the machine.
– Never move your hands into the pinching
hazard area as long as parts may be
moving there.

13867-001

CAUTION!

Fold machine to transport position only with


the PTO shaft disengaged and the rotors
standing still.
Machine damage
– PTO drive OFF.
– Wait for all machine parts to come to
a complete halt.

13868-001

CAUTION!

For tractors with PTO shafts, the tine bars can


not freely turn when the rotor arms are folded
in.
Risk of machine damage
– Shift PTO shaft brakes into the neutral
position – see operator's manual of the
tractor.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 63


6 Machine preparation
6.4 Prepare road travel
488-001

– Pull and hold the orange pull ropes (1).


– Lift the swathing rotors over the headland position
with the hydraulic controller of the single-acting
control valve.
– Release the orange pull ropes (1).
– Lift the swathing rotors over the headland position
with the hydraulic controller of the single-acting
control valve.
1

97
16647-001

98
15993-001

– Lift the swathing rotors fully with the hydraulic


controller of the single-acting control valve until
2
the locking mechanisms (2) are engaged.

99
16650-001

64 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.4 Prepare road travel
488-001

– Raise or lower the rear power lift until


clearance (A) = 150 mm at the lowest point of the
hitching bracket:
- Transport height (B) with tine arms fitted:
LINER 2600 = 3.94 m
B
- Transport height (C) with tine arms removed:
LINER 2600 = 3.18 m
– Lock rear power lift control during road travel.

A
100
15997-001

A
101
16652-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 65


6 Machine preparation
6.4 Prepare road travel
488-001

141876-001
6.4.6 Closing the shut-off tap
– Fold machine to transport position.
– Raise rear power lift until the main frame is
horizontal.
– Lock rear power lift control during road travel.

13870-001

DANGER!

1 If the stop cock is open during road travel, this


can cause the machine to unfold
unexpectedly.
There is a risk of death or injury.
– Close shutoff cock.

– Close shut-off cock (1), (position B).


13857-001
B 102 DANGER!
16582-001
When travelling on the street, the control
devices of the hydraulic system must be
locked.
Risk of death or severe injuries.
– Lock control devices.

66 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.4 Prepare road travel
488-001

137455-002
6.4.7 Fitting the safety bars
– Fold machine to transport position.

45248-001

DANGER!

Danger of injury from sticking-out machine


parts.
1
– Fit protection strips to the spring tines on
the outside.

– Remove the safety bars (1) from the holder.


– Fit safety bars (1) to the spring tines on the
outside.

103
15992-001

104
15990-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 67


6 Machine preparation
6.5 Preparing the working position
488-001

6.5 Preparing the working position


137983-001
6.5.1 Removing protection strips
13285-001

DANGER!
1
PTO shaft drive and tractor can be placed in
gear unintentionally.
Danger of death or injury by drawing in and
crushing.
– PTO shaft drive OFF.
– Tractor motor OFF.
– Set tractor parking brake.
– Remove ignition key.
105
– Wait until machine parts come to a full
15990-001
stop.
1
– Remove the protection strips (1).
– Place the protection strips (1) in the holder and
secure with rubber tensioners (2).

106
16006-001

1
2

107
15992-001

68 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.5 Preparing the working position
488-001

141878-001
6.5.2 Opening the shut-off tap
– Release the control device for the rear power lift.
– Open the stop cock (1) on the hydraulic hose (2),
position (A).
1
2

108
16582-001

141883-001
6.5.3 Working position
13859-001

DANGER!

When folding the machine, there is mortal


danger or danger of injury near the joints from
pinching and shearing.
– No persons are allowed in the hazard
area of the machine.
– Never move your hands into the pinching
hazard area as long as parts may be
moving there.

14753-001

CAUTION!

Disengage the PTO shaft and wait for the


rotors to stop turning before folding the
machine out into the working position.
Risk of machine damage
– PTO shaft drive OFF.
– Wait until all machine parts have come to
a complete stop.

– Raise the rear power lift until the longitudinal


frame is horizontal.

109
15997-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 69


6 Machine preparation
6.5 Preparing the working position
488-001

– Pull and hold the orange pull ropes (1).


– Lower the swathing rotors with the hydraulic
controller of the single-acting control valve.
– Fully lower the swathing rotors onto the ground
with the hydraulic controller of the single-acting
control valve.
– Release the orange pull ropes (1).
– Set the swathing rotors to the floating position,
1 using the hydraulic controller of the single-acting
control valve.

110
16650-001

111
15993-001

70 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.5 Preparing the working position
488-001

141888-001
6.5.4 Fitting the tine arms

Applies to:
LINER 2700

13285-001

DANGER!

PTO shaft drive and tractor can be placed in


1 gear unintentionally.
Danger of death or injury by drawing in and
crushing.
– PTO shaft drive OFF.
– Tractor motor OFF.
– Set tractor parking brake.
2 3 – Remove ignition key.
112
– Wait until machine parts come to a full
15979-002
stop.

– Take the tine arms (1) out of the holders (2)


and (3) on the frame.

– Fit the tine arms (1) on the tine arm supports (2).
Align the profile of the tine arms (1) so that the
arrow and notch are in line.

78172 113
16004-003

– Push the tine arms (1) on to the stop.


– Fold out and engage the spring bracket (3).

1
79727 114
16003-002

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 71


6 Machine preparation
6.5 Preparing the working position
488-001

141889-001
6.5.5 Fitting the tine arms

Applies to:
LINER 2600

13285-001

DANGER!

PTO shaft drive and tractor can be placed in


1 gear unintentionally.
Danger of death or injury by drawing in and
crushing.
– PTO shaft drive OFF.
– Tractor motor OFF.
– Set tractor parking brake.
2 3 – Remove ignition key.
115
– Wait until machine parts come to a full
15979-002
stop.

– Take the tine arms (1) out of the holders (2)


and (3) on the frame.

– Release and remove the locking tube plug (2).


– Push the tine arms (1) onto the tine arm
supports (3) as far as the stop.
– Insert and secure the locking tube plugs (2) on the
tine arm supports (3).

1
116
16645-001

72 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


6 Machine preparation
6.5 Preparing the working position
488-001

137985-001
6.5.6 Folding out the guard frames
13859-001

DANGER!

When folding the machine, there is mortal


danger or danger of injury near the joints from
pinching and shearing.
– No persons are allowed in the hazard
area of the machine.
– Never move your hands into the pinching
hazard area as long as parts may be
moving there.

13867-001

CAUTION!

Fold machine to transport position only with


the PTO shaft disengaged and the rotors
standing still.
Machine damage
– PTO drive OFF.
– Wait for all machine parts to come to
a complete halt.

– Fold out the guard frames (1) on both sides.

117
16005-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 73


6 Machine preparation
6.6 Loading the machine
488-001

6.6 Loading the machine


141890-001
6.6.1 Lifting the machine
140001-001

DANGER!
1
Incorrect loading or transportation of the
machine leads to a risk of death or injury.
– Suspend machine only at the marked
slinging points for loading.
– The attachment points are marked with
stickers (1).
– Use secure lifting accessories with
suitable dimensions.
118 – Pay attention to the weight of the
6018-001 machine.

– Hang the lifting gears safely at the marked lifting


2 points (2).

119
15998-001

120
30027-001

74 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


7 Operation
7.1 General safety precautions
488-001

7 Operation
7.1 General safety precautions
128655-001
7.1.1 Prior to operation
– Install and lock the safety devices completely.
– Check if safety features (e.g. overload clutches,
covers of drive elements,...) are complete, if they
work properly and are correctly seated.
– Check if the machine has suffered any damage.
Remove any existing damage before putting the
machine into operation.
– Do not allow any persons in the hazard area. Stop
the machine immediately if persons approach the
hazard area.
– Start the machine only in working position and at
idle speed.
– Never let the machine run while unattended.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 75


7 Operation
7.2 Driving on the road
488-001

7.2 Driving on the road


141891-001
7.2.1 Driving on public roads
13584-001

DANGER!

Persons are located in the danger zone of the


machine.
Death or serious injury.
– Before or while driving the machine,
make sure that no people or objects are
located in the driving area.

13856-001

121 DANGER!
16652-001
When the machine is loaded, the front axle of
the tractor must be loaded with at least 20% of
the tractor empty weight.
Risk of death or severe injuries.
– If necessary, counterweights must be
fitted.

13857-001

DANGER!

When travelling on the street, the control


devices of the hydraulic system must be
locked.
Risk of death or severe injuries.
– Lock control devices.

When driving on public roads with the machine,


observe the traffic regulations and provisions.
Remove hearing protectors while driving on roads.
Adapt the ground speed to the traffic and road
conditions. Reduce your speed when approaching a
bend.
The provisions of the road vehicle [registration and
licensing] regulations (e.g. permitted top speed) may
vary in different countries. In case of discrepancies
between the instructions provided by the manufacturer
and the traffic regulations of the relevant countries, the
traffic regulations of the countries concerned apply.
Permissible maximum speed during on-road travel per
manufacturer:
LINER 2700 = 50 km/h
LINER 2600 = 50 km/h
Check and install transport equipment such as e.g.
lighting, warning devices and possibly any safety
devices.

76 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


7 Operation
7.2 Driving on the road
488-001

Observe permissible transport dimensions.


Observe permissible axle loads and total weights.
Bring the machine into the prescribed condition for
road transport and secure in accordance with the
manufacturer's specifications.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 77


7 Operation
7.3 Fieldwork settings
488-001

7.3 Fieldwork settings


137949-001
7.3.1 General instructions
13285-001

DANGER!

PTO shaft drive and tractor can be placed in


gear unintentionally.
Danger of death or injury by drawing in and
crushing.
– PTO shaft drive OFF.
– Tractor motor OFF.
– Set tractor parking brake.
– Remove ignition key.
– Wait until machine parts come to a full
stop.

13642-001

CAUTION!

Improper operation of the PTO shaft causes


damage to the PTO shaft drive or to the
universal drive shaft.
Risk of machine damage
– Do not allow the slip clutch to slip longer
than 10 seconds.
– With extreme angles of the universal
drive shaft, the PTO should be
disengaged beforehand.

13641-001

Note!

The slight horizontal inclination of the


swathing rotor in relation to the direction of
travel ensures clean swath formation and
protects the grass stubble.

Never engage the PTO shaft while the engine is not


running.
No persons are allowed near the machine while the
PTO shaft drive is engaged.
68695 122
5608-001 Always disengage the PTO shaft when the angle gets
too large or when it is not needed.
After disengaging the PTO shaft, there is danger from
the flyweight that continues rotating. Touch machine
components only after they have come to a complete
halt.

78 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


7 Operation
7.3 Fieldwork settings
488-001

141893-001
7.3.2 Adjusting the swathing rotors
13285-001

DANGER!

PTO shaft drive and tractor can be placed in


gear unintentionally.
Danger of death or injury by drawing in and
crushing.
– PTO shaft drive OFF.
– Tractor motor OFF.
– Set tractor parking brake.
123 – Remove ignition key.
68695
5608-001 – Wait until machine parts come to a full
stop.

13641-001

Note!

The slight horizontal inclination of the


swathing rotor in relation to the direction of
travel ensures clean swath formation and
protects the grass stubble.

B B A
A

21529-003 124

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 79


7 Operation
7.3 Fieldwork settings
488-001

To this end, the rear sensing wheels of the rotor


chassis are height-adjustable by means of different
bores.
B A
Basic setting:
– Fit the outer sensing wheels in bores (A).
– Fit the inner sensing wheels in bores (B).
Tightening torque of self-locking nut (1)
M20 = 417 Nm
1 For heavy or large quantities of crop, the outer guide
C wheels can be fitted in the bores (C) if necessary. This
125 increases the angle of inclination of the rotors.
16828-002

A B

1
126
16829-002

141894-001
7.3.3 Lifting / lowering the swathing rubber
13285-001

DANGER!

PTO shaft drive and tractor can be placed in


gear unintentionally.
Danger of death or injury by drawing in and
crushing.
– PTO shaft drive OFF.
– Tractor motor OFF.
1 – Set tractor parking brake.
– Remove ignition key.
127
– Wait until machine parts come to a full
16654-002
stop.

The swathing rubber (1) is automatically raised and


lowered with the swathing rotor. The swathing
rubber (1) cannot be adjusted.
– Set the tractor link drawbar to the required height.
The swathing rotor should be approximately
horizontal to the direction of travel.
– Set hydraulic controller for rear power lift to
"Neutral" position.

80 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


7 Operation
7.3 Fieldwork settings
488-001

– Lower the swathing rotor down to the working


position with the hydraulic control unit of the
single-acting control valve, the swathing
rubber (1) is lowered automatically.
– Switch the hydraulic controller of the single-acting
control valve to the floating position.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 81


7 Operation
7.3 Fieldwork settings
488-001

141895-001
7.3.4 Setting the headland position
13859-001

DANGER!

When folding the machine, there is mortal


danger or danger of injury near the joints from
pinching and shearing.
– No persons are allowed in the hazard
area of the machine.
– Never move your hands into the pinching
hazard area as long as parts may be
moving there.
128 The swathing rotors can be raised into the headland
15993-001
position at headlands or to drive over the swaths.
1 Two different headland positions can be set according
to the height of the swath.
– Low headland position
- Pin (1) in bore (A)
B A – High headland position
- Pin (1) in bore (B)
Recommendation:
– Swathing rotor at the front right in bore (B)
– Swathing rotor at the rear left in bore (A)
129
16655-001 The height of the headland position on the left and
right is set with the two pins (1).
1
– Lower the swathing rotors with the hydraulic
controller of the single-acting control valve until it
is in the working position.
– Release and remove the linch pin (2).
B A – Insert the pin (1) according to the desired height
of the headland position and secure with the linch
pin (2).

130
16657-001

131
16656-001

82 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


7 Operation
7.3 Fieldwork settings
488-001

137880-001
7.3.5 Adjusting the steering angle stop
Hole A – Basic setting:

1 2 In the basic setting, pin (1) of steering rod (2) is in the


outer bore. When cornering, the machine runs in the
tractor's track.

132
21547-002

Bore B:

1 2 Pin (1) of the steering rod (2) is in the inner bore. This
setting causes a stronger steering angle of the land
wheels. When cornering, the machine travels more to
the outside.
62953-001

DANGER!

B Unexpectedly strong steering angle of


3 machine. Driving behaviour is strongly
influenced by the change in steering angle.
4 133 Risk of death or serious injuries.
21548-002
– Adapt your driving to the current steering
angle.
– Be particularly careful when working on
slopes.
– Consider the changed steering angle of
the machine when cornering to avoid
obstacles.

If required, the machine's steering angle can be


adjusted:
– Pull off expansion pin (4) and remove washer (3).
– Pull off pin (1).
– Insert steering rod (2) with bolt (1) in bore (A)
or (B).
– Fit washer (3) in place and drive in the expansion
pin (4).

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 83


7 Operation
7.3 Fieldwork settings
488-001

137950-001
7.3.6 Raking height adjustment
14921-001

Note!

The adjustment of the working height has a


considerable effect on crop contamination and
on tine service life.
3 To ensure proper crop transport and avoid damage to
the turf, set the swathing rotor horizontally to the
direction of travel.
13635-001

134 Note!
74944F
5764-001
Raise the rotor using the hydraulics. This
makes the setting of the working height
1 easier.

13285-001

DANGER!

B PTO shaft drive and tractor can be placed in


gear unintentionally.
Danger of death or injury by drawing in and
2 crushing.
A
– PTO shaft drive OFF.
135
16427-001
– Tractor motor OFF.
– Set tractor parking brake.
– Remove ignition key.
4 – Wait until machine parts come to a full
stop.

– Set the tractor link drawbar to the required height.


Rotor (1) should be approximately horizontal to
the direction of travel.
– Set hydraulic controller for rear power lift to
"Neutral" position.
– Fold bracket (1) up at the crank (2).
136 – Using crank (2), adjust rotor (3) so that the crop is
16429-001
properly moved across the entire working width.
The display (4) on the rotor chassis shows the
current setting:
0 = lowest working height
10 = highest working height
– Lowering the rotor:
- Turn crank (2) anti-clockwise (B).
1
– Lifting the rotor:
- Turn crank (2) clockwise (A).
2 – Lock crank (2) again with bracket (1).
– Check whether the swathing rotors are still
horizontal.
137
16426-001

84 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


7 Operation
7.3 Fieldwork settings
488-001

141897-001
7.3.7 Adjusting the working width / swath
width
Applies to:
LINER 2700

The working width can be set to between 6.80 m and


A 7.40 m according to the crop conditions and machines
B
C D following behind (forage harvesters, loader wagons,
etc.). At the same time, the swath width changes from
1.20 m to 2.00 m.
1
Four different settings are possible on each side:
A = smallest working width, smallest swath width
D = largest working width, largest swath width
2
Always set the same working width / swath width on
the two swathing rotors.
138
16661-001

– Raising the swathing rotors to the transport


position – see Transport position.
– Pull and hold the rope (3).
– Lower the swathing rotors with the hydraulic
controller of the single-acting control valve until
they are at the smallest working width.
– Release the rope (3).

139
21538-001

140
21735-002

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 85


7 Operation
7.3 Fieldwork settings
488-001

– Lowering the swathing rotors back to the


headland position – see Headland position.

141
15993-001

13285-001
A
B DANGER!
C D
PTO shaft drive and tractor can be placed in
gear unintentionally.
1
Danger of death or injury by drawing in and
crushing.
– PTO shaft drive OFF.
2 – Tractor motor OFF.
– Set tractor parking brake.
– Remove ignition key.
142
– Wait until machine parts come to a full
16661-001
stop.

– Release and remove pin (1).


– Insert the pin (1) into the relevant
bore (A), (B), (C) or (D) and secure with the linch
pin (2).

86 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


7 Operation
7.3 Fieldwork settings
488-001

– Pull and hold rope (3).


– Move the swathing rotors out to the stop (1) with
the hydraulic controller of the single-acting control
valve.
– Release rope (3).

143
21735-002

144
15993-001

– Lower the swathing rotors completely with the


hydraulic controller of the single-acting control
valve.
– Switch the hydraulic controller of the single-acting
control valve to the floating position.

145
15993-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 87


7 Operation
7.3 Fieldwork settings
488-001

141898-001
7.3.8 Adjusting the working width / swath
width
Applies to:
LINER 2600

The working width can be set to between 6.20 m and


6.80 m according to the crop conditions and machines
following behind (forage harvesters, loader wagons,
etc.). At the same time, the swath width changes from
1.10 m to 1.80 m.
There are three possible positions on each side at
150 mm intervals.
Always set the same working width / swath width on
the two swathing rotors.

– Raise the swathing rotors slightly with the


hydraulic controller of the single-acting control
valve so that the guide wheels are no longer in
contact with the ground.
13285-001
3 DANGER!

PTO shaft drive and tractor can be placed in


gear unintentionally.
Danger of death or injury by drawing in and
crushing.
146 – PTO shaft drive OFF.
21540-001 – Tractor motor OFF.
3 – Set tractor parking brake.
– Remove ignition key.
1 – Wait until machine parts come to a full
stop.

– Unscrew the nuts (2) and remove the bolts (1).


1 – Fit the ring spanner (WAF 24) to the hexagonal
2 bolt (3) and turn.
– Relocate the swathing rotors according to the
desired working width / swath width.
– Insert the bolts (1) from the outside and screw on
147 the nuts (2).
16663-001
Tightening torque of the nuts (2) = 207 Nm
– Lower the swathing rotors completely with the
hydraulic controller of the single-acting control
valve.
– Switch the hydraulic controller of the single-acting
control valve to the floating position.

88 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


7 Operation
7.4 Fieldwork
488-001

7.4 Fieldwork
128446-001
7.4.1 Fieldwork
13590-001

DANGER!

Unexpected machine movements. The driving


behaviour and the steering and braking
capability are influenced by mounted or trailed
machines and ballast.
Risk of death or serious injuries.
– Ensure sufficient steering and braking
capability.
– Adapt your driving to the terrain and
ground conditions.
– Adapt your driving to the load carried by
the tractor.
– Be particularly careful when working on
slopes.
– When cornering, consider the wide radius
needed and/or the centrifugal mass of the
machine.

Adapt the working speed to the ground and soil


conditions. When driving uphill and downhill or
crossing a slope, avoid sudden cornering.
Lift the machine and switch off the PTO shaft drive
when negotiating tight corners.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 89


7 Operation
7.4 Fieldwork
488-001

138218-001
7.4.2 Observing the steering angle
100657-001

CAUTION!

Exceeding of maximum steering angle.


Machine damage.
– Check the steering angle on the left and
the right when turning the steering wheel
to the maximum angle.

To avoid damage to the machine, the indicator (1) is


fitted on the drawbar for optical monitoring of the
steering angle.
– When steering fully to the left or the right, the
indicator (1) reaches the mark (2) on the hitch
bracket.
The maximum steering angle is now reached!

148
35771-001

149
35772-001

2
150
35773-001

90 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


7 Operation
7.4 Fieldwork
488-001

141917-001
7.4.3 Machine use
13642-001

CAUTION!

Improper operation of the PTO shaft causes


damage to the PTO shaft drive or to the
universal drive shaft.
Risk of machine damage
– Do not allow the slip clutch to slip longer
than 10 seconds.
– With extreme angles of the universal
drive shaft, the PTO should be
disengaged beforehand.

Optimum PTO speed


75381-001

Note!

In normal harvesting conditions, optimum


raking quality is achieved at a PTO speed
between 380 rpm and 480 rpm.
– Do not exceed a PTO speed of 540 rpm.

151
25830-002

Swathing
Before switching on the PTO shaft, make sure that the
selected speed and rotational direction of the tractor
PTO shaft match the permissible speed and rotational
direction of the tractor.
– Set the hydraulic control unit for the machine
connection to float position (free-wheeling).
– Engage the tractor PTO shaft at idle speed.
– Slowly increase the PTO speed to the rated speed
of the machine.
– Drive into the crop to be swathed.
– Adapt ground speed to the conditions of use
152 (ground conditions, quantity and yield of the
16141-001 forage) so that the crop is cleanly harvested.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 91


7 Operation
7.4 Fieldwork
488-001

141918-001
7.4.4 Swathing straw
When swathing straw, it may be required to remove
the swathing rubber (1), to do this:
– Remove the cotter pins at the pins (2).
2 – Pull off pin (2) and remove swathing rubber (1).

153
16654-002

137955-001
7.4.5 Headland position
The swathing rotors can be lifted into the headland
position at headlands or to drive over the swaths.
– Raise the swathing rotor into the headland
position with the hydraulic controller of the single-
acting control valve.
When driving into the crop to be swathed:
– Lower the swathing rotor with the hydraulic
controller of the single-acting control valve until it
is in the working position.
– Switch the hydraulic controller of the single-acting
control valve to the floating position.
154
15993-001

137956-001
7.4.6 Individual rotor lift*
13859-001

DANGER!

When folding the machine, there is mortal


danger or danger of injury near the joints from
pinching and shearing.
– No persons are allowed in the hazard
area of the machine.
– Never move your hands into the pinching
hazard area as long as parts may be
moving there.

92 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


7 Operation
7.4 Fieldwork
488-001

47711-001

DANGER!

Driving on slopes with the swathing rotors


raised involves
danger of falling over.
– Be particularly careful when driving on
slopes with the rotors raised.
– Never drive when one of the rotors is in
the transport position.

48022-001

CAUTION!

One wheel of the transport carriage may come


off of the ground when lifting individual rotors
due to uneven weight distribution.
The raking quality and the driving stability are
influenced.
– Select the smallest working width when
lifting individual rotors.
– Fill the wheels of the transport carriage
with ballast liquid.

13867-001

CAUTION!

Fold machine to transport position only with


the PTO shaft disengaged and the rotors
standing still.
Machine damage
– PTO drive OFF.
– Wait for all machine parts to come to
a complete halt.

Working with one swathing rotor


When driving across low-level obstacles
(e.g. boundary stones, meadow fences) or when
swathing residual areas, the rotors on one side only
can be lifted to the headland position:
48023-001

CAUTION!

Working with a swathing rotor folded up


(transport position) is not allowed.
Machine damage due to excessive joint
development of drive shafts.
155 – The lever (I) must always be in the centre
17257-001
position when the swathing rotors are in
the transport position.
– Turn lever (I) only up or down when both
rotors are in the headland or working
position.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 93


7 Operation
7.4 Fieldwork
488-001

139936-001

CAUTION!

Lowering of individual swathing rotors from


transport position to headland position.
Danger of tipping over by shifting of weight.
– Always lower both rotors from the working
position to the headland position
simultaneously.
– Turn the lever (I) on the control unit to the
middle position.

Working with the right rotor:


1
B Lifting the left rotor from the working position to the
headland position:
I
– Turn lever (I) upwards on the control unit (1).
Position B
The right rotor is hydraulically blocked, the left rotor
can be lifted.

– Actuate the single-acting control valve.

156
17299-001

Lowering the right rotor from the headland to the


1 working position:
– Turn lever (I) downwards on the control unit (1).
Position C
The left rotor is hydraulically blocked, the right rotor
can be lowered.

C – Actuate the single-acting control valve.

I
157
17298-001

Working with the left rotor:


1 Lifting the right rotor from the headland to the working
position:
– Turn lever (I) downwards on the control unit (1).
Position C
The left rotor is hydraulically blocked, the right rotor
can be lifted.
C
– Actuate the single-acting control valve.

I
158
17298-001

94 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


7 Operation
7.4 Fieldwork
488-001

Lowering the left rotor from the headland to the


1 working position:
B
– Turn lever (I) upwards on the control unit (1).
I Position B
The right rotor is hydraulically blocked, the left rotor
can be lowered.

– Actuate the single-acting control valve.

159
17299-001

Working with both swathing rotors


1
Lifting both rotors from the working to the headland
position or lowering from the headland to the working
position:
A – Turn the lever (I) on the control unit (1) to the
middle position.
Position A
Both rotors can be lifted or lowered.
I
– Actuate the single-acting control valve.

160
17301-001

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8 Faults and remedies
8.1 Causes and remedies
488-001

8 Faults and remedies


8.1 Causes and remedies
133238-001
8.1.1 General warnings
168-001

DANGER!

Always stop the engine before carrying out


any work on the machine.
Moving machine parts and / or unexpected
machine movement.
Death or serious injury.
– Diesel engine OFF.
– Apply parking brake.
– Remove the ignition key.
– Remove key of battery isolating switch.
– Wait for machine parts which run on have
come to a complete halt.
– Secure machine by wheel chocks.
– Ensure that the machine cannot be
started by any third persons.

38990-002

CAUTION!

Failure to remove malfunctions.


Machine damage.
– Remove any detected malfunctions
immediately, if necessary see an
authorised specialist workshop.

13286-001

WARNING!

The machine can drop down or rise up without


control.
Risk of injury from crushing.
– Block the hydraulics.
– Stay clear of the hazard zone.
– Safely support the machine when it is
raised.

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8 Faults and remedies
8.1 Causes and remedies
488-001

137999-001
8.1.2 Touch wheels judder

Possible cause Possible remedy


Too many shims. – Remove shims between contact washers (1) and
belleville springs as needed.

Washer (2) worn. – Replace washer (2).

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 97


8 Faults and remedies
8.1 Causes and remedies
488-001

139941-002
8.1.3 Touch wheels cannot be steered

Possible cause Possible remedy


Touch wheel not greased. – Grease the touch wheel.
Touch wheel fastening blocks the steering. – Place shims between contact washers (1) and
belleville springs as needed.
Shim: Part no.:
Ø14x20x0.5 00 0216 789 0
Ø13x20x2.0 00 0237 043 0

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9 Maintenance
9.1 Maintenance Information
488-001

9 Maintenance
9.1 Maintenance Information
139755-001
9.1.1 General maintenance warnings
Procedure instructions point to the following general
warnings in the following sections of this chapter.
13285-001

DANGER!

PTO shaft drive and tractor can be placed in


gear unintentionally.
Danger of death or injury by drawing in and
crushing.
– PTO shaft drive OFF.
– Tractor motor OFF.
– Set tractor parking brake.
– Remove ignition key.
– Wait until machine parts come to a full
stop.

13286-001

WARNING!

The machine can drop down or rise up without


control.
Risk of injury from crushing.
– Block the hydraulics.
– Stay clear of the hazard zone.
– Safely support the machine when it is
raised.

124754-001
9.1.2 Electrical system
13670-001

CAUTION!

Work on the electrical system.


Risk of machine damage
– Before the work, unplug electrical plugs
between tractor and machine.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 99


9 Maintenance
9.1 Maintenance Information
488-001

124755-001
9.1.3 Protective guards
53017-001

DANGER!

Missing or damaged protective guards.


Death or serious injury.
– Open protective guards only with the
drive disengaged and the diesel engine
stopped.
– Fit protective guards prior to putting into
operation.
– Check function of protective guards at
regular intervals.
– Replace any worn or damaged protective
guards by new ones.

124756-001
9.1.4 Spare parts
13675-001

WARNING!

Use of unauthorised parts.


Risk of injury
– Spare parts must at least conform to the
technical standards required by the
equipment manufacturer!
– It is recommended that CLAAS original
parts be used.

124757-001
9.1.5 Unbalance
11211-001

CAUTION!

Uneven running of machine parts.


Machine damage and excessive wear.
– Remove dirt accumulations in rotating
machine parts regularly and thoroughly.

122615-001
9.1.6 Compressed air and water
Compressed air and/or pressurised water can cause
foreign bodies and/or hot water to be blown out. This
could result in personal injury.
When compressed air and/or pressurised water is
used for cleaning, wear protective clothing, protective
shoes, and a protective face shield. The eye protection
includes safety goggles and a protective face shield.

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9 Maintenance
9.1 Maintenance Information
488-001

The maximum air pressure for cleaning purposes must


be below 250 kPa (30 psi) (2.1 bar).

132936-001
9.1.7 Wheels / tyres
1724-001

WARNING!

If tyre pressures exceed the specified values,


the tyres may explode.
Danger of injury
– Never stand in the vicinity of the tyre
while it is being inflated. Always stand
clear!
– Regularly check the pressure of the tyres.
– The specified tyre pressure must be
respected.

Every time after installing a wheel, check the tight seat


of wheel nuts / wheel bolts according to the specified
maintenance interval or retighten them.
The track adjusting elements must be retightened as
specified by the manufacturer.
Observe the necessary tyre pressure when using
ballast.
Keep oil and grease away from tyres.
Check tyres for damage regularly, also on the inner
side.
Do not clean tyres by applying a steam jet cleaner
directly on the tyres.

122617-001
9.1.8 Burn prevention
Relieve the pressure of compressed air, hydraulic or
lubrication systems completely before disconnecting
lines, connections or similar elements.

122618-001
9.1.9 Oils
Hot oil and hot components can cause personal injury.
Avoid any skin contact with hot oil or hot components.
For the proper procedure for relieving the system
pressure, see the operating and maintenance
instructions of the machine.

122619-001
9.1.10 Fire prevention and explosion
prevention
When the machine is equipped with electric
components, clean and tighten all electric connections.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 101


9 Maintenance
9.1 Maintenance Information
488-001

Check electric cables every day if they are loose or


frayed.
Fasten loose cables and repair frayed cables before
putting the machine into operation.
All fuels, most lubricants and some coolant mixtures
are flammable.
Store lubricant outside of the reach of unauthorised
persons in properly marked containers.
Store oily rags and other flammable material in a
protective container.
Never perform welding or torch cutting work on pipes
or lines carrying flammable liquids.
Clean pipes and lines thoroughly with a non-flammable
liquid before starting welding or torch cutting work on
lines or pipes. Remove any flammable material (fuel,
oil, foreign objects etc.) immediately before it can
accumulate on the machine.
Do not expose the machine to flames or burning
materials.

122620-001
9.1.11 Lines, tubes and hoses
Never bend high-pressure lines. Do not knock on high-
pressure lines. Do not install bent or damaged lines.
Repair all loose or damaged lines. Leaks may cause a
fire. Contact the local spare parts dealer.
Check lines, pipes and hoses carefully. Never use your
bare hands for searching for leaks. Use a piece of
timber or cardboard for locating leaks. Tighten all joints
to the recommended torque. Replace components
when any of the conditions listed below is detected:
– End valves are damaged or leaky.
– Outer covers are chafed open.
– Wires are bare.
– Outer covers are bloated.
– Moving hose sections are bent.
– Outer covers have embedded reinforcements.
– End valves are mislocated.
Ensure that all clamps, protective guards and thermal
shields are properly fitted. During machine operation,
this will contribute to avoiding vibrations, friction with
other parts and excessive heat.

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9 Maintenance
9.2 Operating utilities
488-001

9.2 Operating utilities


141919-001
9.2.1 Lubricating oils and greases

Component Filling Lubricant Viscosity Remark


quantity types/specification class / SAE
classification
Gearbox
Transfer gearbox 1.20 litres Hypoid transmission oil SAE 90
(MIL-L-2105)
API-GL-5-90
LINER 2700 swathing 4.20 litres Hypoid transmission oil SAE 90
gearbox (MIL-L-2105)
API-GL-5-90
LINER 2600 swathing 6.30 litres Hypoid transmission oil SAE 90
gearbox (MIL-L-2105)
API-GL-5-90
* Check the necessary filling quantity according to the level indicator!

Component Fill Lubricant Viscosity Remark


quantity types/specification class / SAE class
Grease points
Grease nipples, bearings, Proprietary multi-purpose Part no.:
sliding surfaces, etc. grease DIN 51 825, K2K 00 0147 451 0
(400 g
CLAAS multi-purpose
cartridge)
grease EP 2(KP 2 K-30)

Other lubrication points Biodegradable chain oil Order no.:


(leakage lubrication), CEC-L-33-A-93 > 80% 00 0147 457 0
hinges, linkages, etc. (5 litres)
CLAAS roller chain oil
BIO HEES 46

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 103


9 Maintenance
9.3 Overview maintenance intervalls
488-001

9.3 Overview maintenance intervalls


125476-002
9.3.1 Handling maintenance intervals
The following maintenance intervals only list the
maintenance work for the corresponding operating
hours interval. For example, for the maintenance work
every 500 operating hours, the maintenance work
every 250 and 100 operating hours must also be
performed.
124503-002

WARNING!

Maintenance work not performed.


Increased wear, machine damage or
impairment of operating safety.
– Perform all maintenance work in
accordance with the maintenance
intervals.

13682-001

Note!

The specified maintenance intervals apply to


normal conditions of use. When the machine
is used in difficult conditions, the maintenance
intervals must be shorter.

141921-001
9.3.2 Before the harvest

Maintenance work
Transfer gearbox: Checking the oil level Page 110
Applies to: LINER 2700 Page 112
Swathing gearbox: Checking the oil level
Applies to: LINER 2600 Page 114
Swathing gearbox: Checking the oil level
Universal drive shaft maintenance Page 117
Checking the hydraulic hoses Page 125
Checking the tightening torque of wheel nuts Page 119
Checking the tyre pressure Page 118
Checking the fastening material Page 129
Applies to: LINER 2700 Page 127
Checking the clamping brackets at the tine arm carriers

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9 Maintenance
9.3 Overview maintenance intervalls
488-001

141922-001
9.3.3 After the first 10 operating hours

Maintenance work
Checking the tightening torque of wheel nuts Page 119
Checking the fastening material Page 129
Checking the tyre pressure Page 118
Checking the toe-in Page 123
Applies to: LINER 2700 Page 127
Checking the clamping brackets at the tine arm carriers

141923-001
9.3.4 After the first 50 operating hours

Maintenance work Remark


Transfer gearbox: Changing the oil Page 111
Applies to: LINER 2700 Page 113
Swathing gearbox: Changing the oil
Applies to: LINER 2600 Page 115
Swathing gearbox: Changing the oil
Applies to: LINER 2700 Page 127
Checking the clamping brackets at the tine arm carriers

138018-001
9.3.5 Every 8 operating hours or daily

Maintenance work
Check if all gearboxes are tight
Remove harvesting residues in the arm Page 133

141924-001
9.3.6 Every 20 operating hours

Maintenance work
Grease the 20 h grease points Page 136

141925-001
9.3.7 Every 50 operating hours

Maintenance work
Checking the tightening torque of wheel nuts Page 119
Checking the tyre air pressure Page 118
Checking the toe-in Page 123

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9 Maintenance
9.3 Overview maintenance intervalls
488-001

Maintenance work
Greasing the 50 h grease points Page 138

141926-001
9.3.8 Every 100 operating hours

Maintenance work
Transfer gearbox: Changing the oil Page 111
Applies to: LINER 2700 Page 113
Swathing gearbox: Changing the oil
Applies to: LINER 2600 Page 115
Swathing gearbox: Changing the oil
Greasing the 100 h grease points Page 139

141927-001
9.3.9 Every 250 operating hours

Maintenance work
Greasing the 250 h grease points Page 141

141928-001
9.3.10 Every 500 operating hours or annually

Maintenance work
Transfer gearbox: Changing the oil Page 111
Applies to: LINER 2700 Page 113
Swathing gearbox: Changing the oil
Applies to: LINER 2600 Page 115
Swathing gearbox: Changing the oil
Checking the hydraulic hoses Page 125
Checking the fastening material Page 129
Applies to: LINER 2700 Page 127
Checking the clamping brackets at the tine arm carriers
Greasing the 250 h grease points Page 141

141929-001
9.3.11 As needed

Maintenance work
Transfer gearbox: Checking the oil level Page 110
Applies to: LINER 2700 Page 112
Swathing gearbox: Checking the oil level

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9 Maintenance
9.3 Overview maintenance intervalls
488-001

Maintenance work
Applies to: LINER 2600 Page 114
Swathing gearbox: Checking the oil level
Checking the hydraulic hoses Page 125
Checking the tightening torque of wheel nuts Page 119
Checking the fastening material Page 129
Applies to: LINER 2700 Page 127
Checking the clamping brackets at the tine arm carriers
Cleaning the machine Page 108

138024-001
9.3.12 After the harvest

Maintenance work
Universal drive shaft maintenance Page 117
Cleaning the machine Page 108
Preserve the machine Page 109

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 107


9 Maintenance
9.4 Maintenance operations in general
488-001

9.4 Maintenance operations in general


134993-001
9.4.1 Clean the machine
83927-001

CAUTION!

Cleaning of surfaces with decals using high-


pressure jet cleaners.
The decals are damaged.
– Avoid cleaning with high-pressure
cleaners.
– Clean surfaces only if a sufficient
distance from the high-pressure jet
cleaner is observed.
– Set the water pressure and the water
temperature as low as possible.
– Do not subject the decals to mechanical
loads during cleaning.
– Replace damaged and illegible decals
(hazard warning signs / safety decals /
letterings / identification plates)
immediately.

• Remove harvesting residues and blade pieces at


regular intervals, especially in the open profiled
tubes of the arms.
- Danger of damage.
• Do not use a high-pressure jet cleaner and steam
cleaners for cleaning cut-out clutches, bearing,
hydraulic system and electric parts.
- Danger of damage and corrosion.
• Cleaning with excessive pressure may cause
paint damage.
• Before and after cleaning the machine with a high-
pressure jet cleaner, the bearings must be
greased!
After that, carry out a short test run so that the
water that has penetrated will be forced out of the
bearings.
• A grease edge shall be visible at the bearings.
This grease edge protects the bearing against
ingress of dirt, plant liquids and water.
• Before parking the machine outdoors for an
extended period, clean the connecting rods of
hydraulic cylinders and then apply grease to them.
- Before putting the machine into operation,
remove the grease from the connecting rods of
hydraulic cylinders.

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9 Maintenance
9.4 Maintenance operations in general
488-001

135038-002
9.4.2 Preserve the machine
1 Clean the machine from dirt and crop parts.
2 Clean the outside of all bearings from grease and
dust.
3 Grease all grease points thoroughly until the
grease escapes from the bearings.
Let the machine run briefly.
4 Top up lubricating oils / greases in the gearboxes
up to the specified filling quantity.
5 Check machine for wear and damage and have
repairs carried out.
6 Clean any rusty spots and repair paint damage.
7 Apply tyre protecting varnish to the tyres to protect
the rubber against drying out.
8 Park the machine in a dry and weather-protected
room where no chemical fertilizer is stored.
9 Remove the control terminal from the machine
and store in a dry and weather-protected room at
room temperature (around 18°C).

132611-001
9.4.3 Fastening material
Any missing, loose or damaged fasteners may cause
loss of safety devices and attachment parts.
– Replace any worn or damaged fasteners.
– Replace any missing fasteners.
– Remove rust and corrosion from fasteners.
– Clean fasteners only with a non-corrosive cleaner.
– Check if all bolts are tightly seated and retighten if
required.
– Check if all cotter pins and expansion pins are
provided. If necessary, insert new fasteners.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 109


9 Maintenance
9.5 Maintenance operations gearbox
488-001

9.5 Maintenance operations gearbox


141931-001
9.5.1 Checking the transfer gearbox oil level
– Park the tractor and attached machine on a level
surface.
– Secure the tractor against rolling away.
– Pivot the machine into the working position.
– Set the machine frame to a horizontal position.

92-002
1 Environment!

Lubricants and fuels can enter the


atmosphere.
Risk of pollution
– Recover, store and dispose of lubricants
and fuel according to the regulations in
force with the appropriate containers.
2
3
161
16165-001

– Unscrew screw plug (2) of the inspection opening.


The oil must reach up to the lower edge of inspection
opening (2).

– If required fill in new oil through inspection


opening (2) until the oil level reaches the lower
edge of inspection opening (2).
Filling capacity and specification: Page 103,
Operating utilities
– Remove any dirt from the screw plug (2).
– Refit screw plug (2).

– Unscrew bleeder (1) and clean with compressed


air.
– Screw bleeder (1) back in.

– Check tightness of gearbox around bleeder (1),


screw plug (2), drain plug (3) and input and output
shafts.
– If leaks are detected, replace seals.

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9 Maintenance
9.5 Maintenance operations gearbox
488-001

141932-001
9.5.2 Changing the transfer gearbox oil
– Park the tractor and attached machine on a level
surface.
– Secure the tractor against rolling away.
– Pivot the machine into the working position.
– Set the machine frame to a horizontal position.

92-002
1 Environment!

Lubricants and fuels can enter the


atmosphere.
Risk of pollution
– Recover, store and dispose of lubricants
and fuel according to the regulations in
force with the appropriate containers.
2
– Place a sufficiently large container beneath the
3 drain plug (3).
162
16165-001 – Unscrew oil filler plug (2).
– Unscrew the drain plug (3).
– Completely drain the old oil.
– Remove any dirt from the drain plug (3).
– Screw in the drain plug (3) again and tighten it so
that it forms a seal.
– Top up the oil.
Filling capacity and specification: Page 103,
Operating utilities
The oil must reach up to the lower edge of inspection
opening (2).

– Remove dirt from oil filler plug (2).


– Refit oil filler plug (2).
– Unscrew bleeder (1) and clean with compressed
air.
– Screw bleeder (1) back in.
– Check tightness of gearbox around bleeder (1),
filler plug (2), drain plug (3) and input and output
shafts.
– If leaks are detected, replace seals.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 111


9 Maintenance
9.5 Maintenance operations gearbox
488-001

141933-001
9.5.3 Checking the swathing gearbox oil level
Applies to:
LINER 2700

– Park the tractor and attached machine on a level


surface.
– Secure the tractor against rolling away.
– Pivot the machine into the working position.
– Set the machine frame to a horizontal position.

92-002

Environment!

1 Lubricants and fuels can enter the


atmosphere.
Risk of pollution
– Recover, store and dispose of lubricants
and fuel according to the regulations in
force with the appropriate containers.

– Unscrew inspection plug (2).


163 The oil must reach up to the lower edge of inspection
LINER 2700 36843-001 opening (2).

– If required unscrew oil filler plug (1) and fill in new


oil until the oil level reaches the lower edge of
inspection opening (2).
Filling capacity and specification: Page 103,
Operating utilities
3 – Remove dirt from oil filler plug (1) and inspection
2 plug (2).
– Screw in oil filler plug (1) and inspection plug (2).
– Check tightness of gearbox around oil filler
plug (1), inspection plug (2), drain plug (3) and
input and output shafts.
164
LINER 2700 36844-001
– If leaks are detected, replace seals.

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9 Maintenance
9.5 Maintenance operations gearbox
488-001

141935-001
9.5.4 Changing the swathing gearbox oil
Applies to:
LINER 2700

– Park the tractor and attached machine on a level


surface.
– Secure the tractor against rolling away.
– Pivot the machine into the working position.
– Set the machine frame to a horizontal position.

92-002

Environment!

1 Lubricants and fuels can enter the


atmosphere.
Risk of pollution
– Recover, store and dispose of lubricants
and fuel according to the regulations in
force with the appropriate containers.

– Place a sufficiently large container beneath the


165 drain plug (3).
LINER 2700 36843-001 – Unscrew oil filler plug (1).
– Unscrew the drain plug (3).
– Completely drain the old oil.
– Remove any dirt from the drain plug (3).
– Screw in the drain plug (3) again and tighten it so
that it forms a seal.
3 – Unscrew inspection plug (2).
2 – Top up the oil.
Filling capacity and specification: Page 103,
Operating utilities
The oil must reach up to the lower edge of inspection
opening (2).
166
LINER 2700 36844-001 – Remove dirt from oil filler plug (1) and inspection
plug (2).
– Screw in oil filler plug (1) and inspection plug (2).
– Check tightness of gearbox around oil filler
plug (1), inspection plug (2), drain plug (3) and
input and output shafts.
– If leaks are detected, replace seals.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 113


9 Maintenance
9.5 Maintenance operations gearbox
488-001

141934-001
9.5.5 Checking the swathing gearbox oil level
Applies to:
LINER 2600

– Park the tractor and attached machine on a level


surface.
– Secure the tractor against rolling away.
– Pivot the machine into the working position.
– Set the machine frame to a horizontal position.

92-002

Environment!

1 Lubricants and fuels can enter the


atmosphere.
Risk of pollution
– Recover, store and dispose of lubricants
and fuel according to the regulations in
force with the appropriate containers.

– Unscrew filler and inspection plug (1).


167 The oil must be up to the lower edge of the filler and
LINER 2600 16673-001 inspection opening (1).

– If required fill in new oil until the oil level reaches


the lower edge of the filler and inspection plug (1).
Filling capacity and specification: Page 103,
Operating utilities
2 – Remove dirt from filler and inspection plug (1).
– Screw in filler and inspection plug (1).
– Check tightness of gearbox around filler and
inspection plug (1), drain plug (2) and input and
output shafts.
– If leaks are detected, replace seals.
168
LINER 2600 16674-001

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9 Maintenance
9.5 Maintenance operations gearbox
488-001

141936-001
9.5.6 Changing the swathing gearbox oil
Applies to:
LINER 2600

– Park the tractor and attached machine on a level


surface.
– Secure the tractor against rolling away.
– Pivot the machine into the working position.
– Set the machine frame to a horizontal position.

92-002

Environment!

1 Lubricants and fuels can enter the


atmosphere.
Risk of pollution
– Recover, store and dispose of lubricants
and fuel according to the regulations in
force with the appropriate containers.

– Place a sufficiently large container beneath the


169 drain plug (2).
LINER 2600 16673-001 – Unscrew filler and inspection plug (1).
– Unscrew drain plug (2).
– Completely drain the old oil.
– Remove any dirt from the drain plug (2).
– Screw in the drain plug (2) again and tighten it so
2 that it forms a seal.
– Top up the oil.
Filling capacity and specification: Page 103,
Operating utilities
The oil must be up to the lower edge of the filler and
inspection opening (2).

170 – Remove dirt from filler and inspection plug (1).


LINER 2600 16674-001 – Screw in filler and inspection plug (1).
– Check tightness of gearbox around filler and
inspection plug (1), drain plug (2) and input and
output shafts.
– If leaks are detected, replace seals.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 115


9 Maintenance
9.6 Maintenance operations clutch
488-001

9.6 Maintenance operations clutch


141937-001
9.6.1 Locking element clutch
The locking element clutch (1) protects the drive
assembly of the machine against overload.
87855-001

CAUTION!

The max. torque of the overload protection


1 1
must not be modified.
Machine damage and high wear.
– Work on the overload protection may be
carried out only by authorised specialist
workshops.
171
15870-002

Component Torque
Locking element 2 x 760 Nm
clutch (1)

1
172
16550-002

116 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.7 Maintenance operations drive shaft
488-001

9.7 Maintenance operations drive shaft


124773-002
9.7.1 Maintaining drive shafts
13724-001

DANGER!

Rotating universal drive shafts.


Risk of death or severe injuries.
– Check for secure latching of the locks or
locking pins.
– Never operate universal drive shaft
without protective guard.
– Replace defective protective guards on
the universal drive shaft immediately.

General instructions for drive shafts


Observe the manufacturer's safety instructions.
Maintain the drive shafts in accordance with the drive
shaft manufacturer's instructions ( see the
operator's manual provided by the drive shaft
manufacturer).
Replace any defective or missing protective tubes,
drive shaft guards and chains immediately.
Protect the universal drive shafts against the influence
of the weather.
After the working season, clean all parts of the drive
shafts thoroughly and grease them.
In winter operation, grease the protective tubes to
prevent freezing.
After each extended downtime, when work is resumed,
lubricate the drive shafts again and check for
operational readiness.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 117


9 Maintenance
9.8 Maintanance operations chassis
488-001

9.8 Maintanance operations chassis


138065-001
9.8.1 Check the tyre pressure
88034-001

WARNING!

Danger of bursting when tyre pressure is too


high.
Danger of injury
– Do not stand near the tyre while inflating.
– Check tyre pressure regularly.
– The specified tyre pressure must be
maintained.

Check the tyre pressure on cold tyres.


Tyre pressure, Page 30
If the tyre pressure is too low, tyre wear will increase.
– Park the machine safely.
– Secure machine against rolling away.
– Remove dirt if necessary.
– Remove valve cap (1) from the tyre valve.
– Check the tyre pressure with a suitable pressure
gauge.
1 – Correct the tyre pressure if required.
173 – Refit valve cap (1) on the tyre valve.
16411-001

174
142919-001

118 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.8 Maintanance operations chassis
488-001

138066-002
9.8.2 Changing a land wheel
– Observe the general warnings at the beginning of
the Maintenance chapter.
1676-001

DANGER!
2
Jacking up the machine.
Death or serious injury.
1 – Use jack / jack stand with sufficient
capacity.
– Use reliable jack / jack stand.
– Use jack / jack stand on solid and level
175 ground.
16175-001
– Apply the jack / jack stand at the position
2 of the machine intended for this purpose.

– Change wheels on a level and solid surface.


– Secure machine against rolling away.
– Use suitable jacks.
– Raise the machine at the jacking points (1).
Jacking points (1) are indicated with stickers (2).
– When a wheel has been fitted, the wheel bolts and
nuts must be retightened after the first
10 operating hours and then checked for firm
seating every 50 operating hours.
515 773.0 176
16176-001

– Park the machine safely.


– Secure machine against rolling away.
1 – Slightly slacken off wheel nuts (1).
– Raise the axle with a jack until the wheel has no
more ground contact.
– Unscrew the wheel nut (1).
– Remove wheel from the axle.

177
16411-001

– Fit new wheel on the axle.


– Tighten wheel nuts (1) crosswise.
1. – Lower the jack.
3.

6. Component Tightening torque


Wheel nut (1) A18 300 Nm
5.

4.
2. 178
132183-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 119


9 Maintenance
9.8 Maintanance operations chassis
488-001

141938-001
9.8.3 Changing a sensing wheel
132292-001

DANGER!

Wheel bolts / wheel nuts may come loose if


they are not tightened as specified.
Death or serious injuries.
On new machines and after removing and
refitting wheels:
– Retighten all wheel bolts / wheel nuts.
– Observe maintenance intervals:
– The threads must be clean and free of
grease.
– Observe the tightening torque.

– Park the machine safely.


– Secure machine against rolling away.
– Support the machine safely.
– Remove cap (2).
2 – Unscrew wheel nut (3) and remove washers.
– Pull wheel (1) off of the axle.
– Clean and grease the axles.
– Fit the new wheel (1) on the axle.
– Fit the washers and tighten wheel nut (3).
1
179 Component Tightening torque
132248-001
Wheel nut of touch 78 Nm
wheels (3) M12

1 180
132249-001

120 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.8 Maintanance operations chassis
488-001

– Fit cap (2).

181
132250-001

Component Tightening torque


4 x nut (1) M20 417 Nm

11
182
LINER 2900 / 2800 15864-001

Rear tandem axle* (applies to LINER 2700)

Component Tightening torque


2 1
4 x nut (1) M20 417 Nm
4 x nut (2) M16 207 Nm

183
LINER 2700 139809-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 121


9 Maintenance
9.8 Maintanance operations chassis
488-001

138071-002
9.8.4 Check / adjust track
1676-001

DANGER!

Jacking up the machine.


Death or serious injury.
– Use jack / jack stand with sufficient
capacity.
– Use reliable jack / jack stand.
– Use jack / jack stand on solid and level
ground.
– Apply the jack / jack stand at the position
of the machine intended for this purpose.

93444-001

Note!

To measure clearance (X2), the measuring


tape must be guided between the brake
cylinder bracket and the actuation rod.

In case of increased tyre wear despite a correct tyre


pressure, the chassis toe-in must be checked and
adjusted if required.

Before putting the machine into operation for the first


time, check if the machine travels in the centre (a = a)
behind the tractor. To check this, drive straight ahead
for around 100 m with the tractor and the machine.

a a

76539 184
30034-001

122 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.8 Maintanance operations chassis
488-001

If the machine runs with a lateral offset behind the


tractor, adjust the track.
If the machine runs behind the tractor with an offset to
the right:

– Extend the connecting rod (1).


If the machine runs behind the tractor with an offset to
the left:

– Shorten the connecting rod (1).

76540 185
30035-001

Adjusting the tow bar


– Slacken off lock nut (2).
2
– Remove cotter pin (4) and pin (3).
1 – Turn the connecting rod (1) in or out.
3 – Install connecting rod with pin (3) and cotter
pin (4).
– Tighten lock nut (2).
– After adjusting the track, check the toe-in.

76537 4
186
25844-001

138072-002
9.8.5 Checking / adjusting the toe-in
In case of increased tyre wear despite a correct tyre
pressure, the chassis toe-in must be checked and
adjusted if required.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 123


9 Maintenance
9.8 Maintanance operations chassis
488-001

Before adjusting / checking the toe-in, check if the


machine travels in the centre (a = a) behind the tractor.
To check this, drive straight ahead for around 100 m
with the tractor and the machine.
Measure the clearance (X1) and (X2) between the
land wheels at the rim flange.
The toe-in is correct when clearance (X2) is 1 to 4 mm
X2 smaller than clearance (X1).

If required, adjust the toe-in using the steering


X1
rods (1):
76536 187 – Loosen clamping fasteners (2).
25840-001
– Twist the steering rods (1) accordingly with a
punch.
Y1 – Retighten the clamping fasteners (2) when the
2 adjustment is complete.
Tightening torque of clamping
fasteners (2) = 50 Nm
Y2 75475-001
1
2 Note!

The steering rod lengths (Y1) and (Y2) must


be equal.
1 – After adjusting the toe-in, check the track.
76538
188
25841-001

124 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.9 Maintenance operations hydraulic
488-001

9.9 Maintenance operations hydraulic


124775-001
9.9.1 Hydraulic system
13667-001

DANGER!
2
33
Fluids under high pressure.
Fluids can penetrate the skin and cause
severe injuries.
– Drain hydraulic pressure from the system
before work.
– Work on hydraulic systems must be
performed only by authorised specialist
workshops.
189 – Regularly check hose lines.
740-001
– Search for leaks using a piece of wood or
cardboard.
– Make sure that the stream of oil is not
diverted in the direction of the body.
– Replace damaged hose lines.
– Replace hose lines no later than 6 years
after the date of manufacture.

4186-001

DANGER!

Incorrect handling of injuries through hydraulic


liquids.
Risk of death or serious injury.
Even a pin prick sized hole can lead to serious
injuries.
– Please seek medical advice immediately
following penetration of hydraulic liquids
into the skin or eyes.

Repair work on the hydraulic system must only be


carried out by authorised workshops, preferably by
your CLAAS partner.

124574-001
9.9.2 Hydraulic hose lines
124581-001

DANGER!
XXX / 250 bar / 09/07

Moving machine parts due to work on the


1 hydraulic system.
XXX / 250 bar / 09/07 Risk of death or serious injury.
2 3 – Lower hydraulically movable machine
parts or secure against lowering.
1
– Depressurise the hydraulic system.
XXX / 250 bar / 09/07
– Stop the engine.

91115 190
40202-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 125


9 Maintenance
9.9 Maintenance operations hydraulic
488-001

124582-001

CAUTION!

Failure of hydraulic hoses due to age.


Uncontrolled lowering of machine parts.
– Replace hydraulic hoses at the latest
6 years after production.

The date of manufacture can be found on the hose


fitting (1).
(2) = year (for example 09 = 2009)
(3) = Month (e.g. 07 = July)
– Check the hydraulic hose lines before
commissioning and at least once a year
thereafter.
– Replace the hydraulic hose lines if they show
signs of damage and ageing.

126 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.10 Maintenance work on tine carriers
488-001

9.10 Maintenance work on tine carriers


141939-001
9.10.1 Tine arms
Applies to:
LINER 2700

Spring bracket
3
– Check the correct setting of holder (1) of spring
bracket (2) at regular intervals and adjust if
necessary:
2 Dimension X = 14 mm
Adjusting the holder
– Open the spring bracket (2).
1
– Slacken off hex. nut (3).
– Adjusting holder (1) to dimension X:
– Tighten hex. nut (3).
191 – Close the spring bracket (2).
LINER 2700 21552-001

X
1

3 192
LINER 2700 21729-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 127


9 Maintenance
9.10 Maintenance work on tine carriers
488-001

141940-001
9.10.2 Spring tine
Check all tightening torques of bolts and nuts at
regular intervals and retighten if necessary.

Applies to:
LINER 2700
2

Component Tightening torque


96 x bolt (1) M12 75 Nm
96 x nut (2) M12 Test and check value:
50 Nm

1 193
35863-001

Applies to:
LINER 2600
2

Component Tightening torque


88 x bolt (1) M12 75 Nm
88 x nut (2) M12 Test and check value:
50 Nm

1 194
35863-001

128 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.11 Maintenance operations machine body
488-001

9.11 Maintenance operations machine


body
128472-001
9.11.1 Fasteners
– Observe the general warnings at the beginning of
the Maintenance chapter.
Check all safety-relevant fasteners such as pins, bolts,
etc. for wear and deformation at regular intervals.
If required, the fasteners must be replaced by new
ones.

138089-001
9.11.2 Hitching bracket
– Observe the general warnings at the beginning of
the Maintenance chapter.
Check all tightening torques of bolts and nuts at
regular intervals and retighten if necessary.

Component Tightening torque


1 x nut (1) M10 48.5 Nm

1
195
16186-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 129


9 Maintenance
9.11 Maintenance operations machine body
488-001

141941-001
9.11.3 Frame
Check all tightening torques of bolts and nuts at
regular intervals and retighten if necessary.

Component Tightening torque


Longitudinal frame
1
8 x nut (1) M16-10.9 304 Nm

1 196
30043-001

Component Tightening torque


2
Crossmember
8 x bolt (2) M16x1.5x35- 323 Nm
MKL

197
30045-001

Component Tightening torque


Cover
4 x bolt (3) M8x35 10 Nm
3

198
30046-001

130 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.11 Maintenance operations machine body
488-001

141942-001
9.11.4 Arms
Check all tightening torques of bolts and nuts at
regular intervals and retighten if necessary.

Applies to:
LINER 2700

1 Component Tightening torque


Rotor suspension
12 x nut (1) M16 207 Nm
4 x bolt (2) M16 207 Nm
2 x bolt (3) M10 48.5 Nm

2 2
199
16573-001

2
2
3

200
16664-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 131


9 Maintenance
9.11 Maintenance operations machine body
488-001

Applies to:
LINER 2600

1 Component Tightening torque


Rotor suspension
12 x nut (1) M16 207 Nm
4 x bolt (2) M16 207 Nm
2 x bolt (3) M10 48.5 Nm

2 2

201
16580-001

3
202
16665-001

132 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.11 Maintenance operations machine body
488-001

Removing harvest residues


88021-001

CAUTION!

Plugging by harvest residues.


Malfunction and machine damage.
– Blow out the areas (see arrows) in the
open sections of the arms with
compressed air every day.

– Remove harvesting residues and stalk parts.

203
LINER 2700 16661-001

204
LINER 2600 16663-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 133


9 Maintenance
9.11 Maintenance operations machine body
488-001

141943-001
9.11.5 Swathing rotors
Applies to:
LINER 2700

Check all tightening torques of bolts and nuts at


regular intervals and retighten if necessary.

Component Tightening torque


Swathing gearbox
1
48 x M10 bolts (1) 60 Nm

205
LINER 2700 16574-001
Check all tightening torques of bolts and nuts at
regular intervals and retighten if necessary.

Component Tightening torque


Rotor suspension
8 x bolts (2) 304 Nm
M16x90-MKL 10.9

2 206
LINER 2700 16668-001

2 207
LINER 2700 16669-001

134 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.11 Maintenance operations machine body
488-001

Applies to:
LINER 2600

Check all tightening torques of bolts and nuts at


regular intervals and retighten if necessary.

Component Tightening torque


Rotor suspension
8 x bolts (2) 304 Nm
M16x90-MKL 10.9
2

208
LINER 2600 16663-001

2
209
LINER 2600 16672-001

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 135


9 Maintenance
9.12 Lubrication chart
488-001

9.12 Lubrication chart


141944-001
9.12.1 Lubrication points 20 h

Applies to:
LINER 2700

20 h

LINER 2700 148157-001 210

136 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.12 Lubrication chart
488-001

Applies to:
LINER 2600

20 h

LINER 2600 148158-001 211

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 137


9 Maintenance
9.12 Lubrication chart
488-001

141945-001
9.12.2 Lubrication points 50 h

50 h

148160-001 212

138 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.12 Lubrication chart
488-001

141946-001
9.12.3 Lubrication points 100 h

100 h

148162-001 213

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 139


9 Maintenance
9.12 Lubrication chart
488-001

100 h

148164-001 214

140 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


9 Maintenance
9.12 Lubrication chart
488-001

141947-001
9.12.4 Lubrication points 250 h

250 h

148165-001 215

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 141


10 Placing out of operation and disposal
10.1 General Information
488-001

10 Placing out of operation and


disposal
10.1 General Information
120770-004
10.1.1 Removal from service and disposal
When the end of the useful life of the machine or its
components is reached and they are surrendered for
scrap, the components must be disposed of properly.
The regulations of the local authorities responsible
must be complied with.
The operating materials in the machine require special
disposal methods and must not reach the
environment. More information regarding disposal can
be obtained from the local authorities responsible, the
CLAAS specialist workshop or the CLAAS service
department.

– Products with the symbol (1) at the end of their


service life may not be disposed of with domestic
waste.

216
124657-002

– Materials used with the symbol (2) should be


recycled as labelled.

217
124658-002

– Recycle or reuse packaging material, do not


dispose of it with domestic waste.
– Recycle or reuse plastics that are labelled with
specifications for a material such as PP TV 20; do
not dispose of them with domestic waste.
– Dead batteries contain hazardous substances and
must be taken back by the vendor, disposed of
correctly or taken to a collection point. Do not
dispose of dead batteries with domestic waste.

142 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


10 Placing out of operation and disposal
10.1 General Information
488-001

– Treat operating materials such as oils, hydraulic


fluids, brake fluids and fuel as hazardous waste
and dispose of them correctly.
– Only have refrigerants disposed of by specialist
companies with qualified personnel and the
required technical equipment. Refrigerants must
never be released into the atmosphere. Have
refrigerants disposed of by a CLAAS specialist
workshop. Pay attention to country-specific
regulations.
– Comply with the regulations of the local authorities
responsible.

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 143


11 EC-declaration of conformity
11.1 EC Declaration of Conformity
488-001

11 EC-declaration of conformity
11.1 EC Declaration of Conformity
This declaration of conformity is the original declaration of conformity according to the EC Directive 2006/42/EC

We CLAAS Saulgau GmbH.


Zeppelinstraße 2, D 88348 - Bad Saulgau

declare under our sole responsibility, that the product Swather


(Type - Machine number - Trade name)

986 - from 98601001 - LINER 2700


985 - from 98501001 - LINER 2600

to which this declaration refers meets the relevant fundamental safety and health requirements of EC Directive
2006/42/EC Annex I as well as the requirements of other relevant EC Directives 2004/108/EC.

For the relevant implementation of the safety and health requirements mentioned in the Directives, the following
standard(s) and/or technical specification(s) has (have) been observed: EN ISO 4254-10.

The person responsible for documentation in the European Community is:


M. Geng, CLAAS Saulgau GmbH, Zeppelinstrasse 2, D - 88348 Bad Saulgau

Technical Management Quality Management


(M. Geng) (J. Switalski)

Supply Chain Management / Production


(A. Fetscher)

Bad Saulgau, 29.06.2011

144 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


12 Technical terms and shortcuts
12.1 Terms and explanations
488-001

12 Technical terms and shortcuts


12.1 Terms and explanations
138103-001
12.1.1 Technical terms

recycle Re-use of used or defective products or of products that are no longer


needed
Season Recurring periods of time within a year
Swathing Raking evenly spread crop together to form swaths
Headland Edge area of a field / meadow where the tractor turns during fieldwork
ISOBUS Standardised system for data exchange between individual
components
Data bus Cable for data exchange between individual components
Softkey Function keys

138104-001
12.1.2 Abbreviations

ASF Version
bar Unit of pressure
CE Conformité Européenne
cm Centimetre
db Decibel
DIN Deutsches Institut für Normung (German Standardization Institute)
EG European Community
EN European Standard
Fz-Ident-Nr. Vehicle identification number
g gram
Ges. Total
GRP Group
h Hours
ISO International Standardization Organisation
kg kilogram
KGaA mbH Kommanditgesellschaft auf Aktien mit beschränkter Haftung (limited-
liability partnership limited by shares)
kPa kilopascal
km kilometre
km/h kilometres per hour
kW kilowatt
m metre
NLGI Consistency index of greases

00 0295 042 3 - LINER 2700 / 2600 - 09/2011 145


12 Technical terms and shortcuts
12.1 Terms and explanations
488-001

mm millimetre
(Nm) Newton metre
PP-TV Technical plastic material
PS Horsepower
PR Ply Rating (code indicating the load rating of tyres, number of carcass
plies)
psi pounds per square inch
SAE Society of Automotive Engineers
SMV slow moving vehicle
StVZO German Regulations Authorizing the Use of Vehicles for Road Traffic
USA United States of America
UTYP Sub-type
e.g. for example.
GVM permitted
rpm revolutions per minute

146 00 0295 042 3 - LINER 2700 / 2600 - 09/2011


488-001

INDEX
A Fieldwork...................................................................89
Abbreviations ..........................................................145 General instructions ...........................................78
Additional weights*....................................................37 Machine use.......................................................91
Adjusting the steering angle stop..............................83 Steering angle ....................................................90
Adjusting the swathing rotors....................................79 Transport position
Arm rope ...................................................................27 LINER 2600 ................................................63
Arms LINER 2700 ................................................60
Rope ..................................................................27 Working position.................................................69
Attachment parts Fieldwork adjustments
Fasteners .........................................................129 Adjusting the steering angle stop .......................83
Hitching bracket ...............................................129 Fieldwork settings
Adjusting the swathing rotors .............................79
B Lifting / lowering the swathing rubber.................80
Batteries Setting the headland position.............................82
Disposal ...........................................................142 Fire and explosion
Burns Prevention of....................................................101
Prevention of....................................................101 First aid measures.....................................................10
Frost hazard ..............................................................57
Function of machine..................................................18
C
Clean.......................................................................108
Cleaning G
with compressed air and water ........................100 General instructions on the manual ............................5
Closing the shut-off tap .............................................66 General warnings ................................................75, 96
Clutch Maintenance ......................................................99
Locking element clutch .................................... 116 Greases...................................................................103
Compressed air
Water ...............................................................100 H
Headland position .....................................................92
D Hitch bracket
Danger of injury Connecting.........................................................39
Hydraulic liquid................................................... 11 Unhitching ..........................................................53
Design hoses.......................................................................102
LINER 2600 .......................................................33 Hydraulic hose
LINER 2700 .......................................................31 Disconnecting ....................................................50
Dimensions Hitching ..............................................................43
LINER 2600 .......................................................32 Hydraulic hose lines
LINER 2700 .......................................................30 Maintenance ....................................................125
Directional indicators...................................................5 Hydraulic liquid
Disposal Danger of injury..................................................11
Batteries...........................................................142 Hydraulic system
Machine ...........................................................142 Maintenance ....................................................125
Operating materials..........................................142 Hydraulic system connectors, 1-fold*........................19
Packaging material ..........................................142
Refrigerants .....................................................142 I
Drive shaft Individual rotor lift*.....................................................92
General ............................................................ 117 Intended use ...............................................................7
ISOBUS connecting cable
E Disconnecting ....................................................48
EC Declaration of Conformity .................................144
Electrical system J
Maintenance ......................................................99 Jack stand
Knob...................................................................29
F Jack stand knob ........................................................29
Fastening material ..................................................109
Fault and remedy L
Touch wheels judder ..........................................97 Lifting / lowering the swathing rubber........................80

147
488-001

Lighting adapter for USA (option)............................. 21 Maintenance instructions


Lines....................................................................... 102 Unbalance ....................................................... 100
Loading Maintenance intervals ............................................ 104
Lifting the machine ............................................ 74 After the first 10 operating hours ..................... 105
Lubricating oils ....................................................... 103 After the first 50 operating hours ..................... 105
Lubrication chart After the harvest .............................................. 107
Lubrication points 100 h .................................. 139 As needed ....................................................... 106
Lubrication points 20 h .................................... 136 Before the harvest ........................................... 104
Lubrication points 250 h .................................. 141 Every 100 operating hours .............................. 106
Lubrication points 50 h .................................... 138 Every 20 operating hours ................................ 105
Lubrication points Every 250 operating hours .............................. 106
100 h ............................................................... 139 Every 500 operating hours or annually............ 106
20 h ................................................................. 136 Every 50 operating hours ................................ 105
250 h ............................................................... 141 Every 8 operating hours or daily...................... 105
50 h ................................................................. 138 Mechanical individual rotor lift (option) ..................... 19
Misuse
M Reasonably foreseeable misuse ......................... 8
Machine
Cleaning .......................................................... 108 N
Disposal .......................................................... 142 Noise level .......................................................... 31, 33
Lifting................................................................. 74
Machine description O
Functions........................................................... 18 Oils ......................................................................... 101
Machine identification plate ...................................... 23 Opening the shut-off tap ........................................... 69
Machine overview Operating materials
LINER 2700 / 2600............................................ 17 Disposal........................................................... 142
Machine use ............................................................. 91 Operator panel
Maintenance Installing ............................................................ 44
Adjusting the tow bar....................................... 123 Removing .......................................................... 51
Arms................................................................ 131 Optimum PTO speed range...................................... 91
Changing a sensing wheel .............................. 120 Optional machine equipment
Check / adjust track......................................... 122 Hydraulic system connectors, 1-fold ................. 19
Checking / adjusting the toe-in........................ 123 Slip-on yoke, 8-piece......................................... 19
Checking the rear tandem axle tightening Options
torque*............................................................. 121 Additional weights ............................................. 37
Checking the tightening torque of sensing Individual rotor lift*............................................. 92
wheels ............................................................. 120 Lighting adapter for USA ................................... 21
Electrical system ............................................... 99 Mechanical individual rotor lift ........................... 19
Fasteners ........................................................ 129 Rear tandem axles ............................................ 19
Frame.............................................................. 130 SMV triangle...................................................... 22
Greases........................................................... 103 Spare wheel 16x6.5-8........................................ 20
Hitching bracket .............................................. 129 Wheel weights ................................................... 20
Hydraulic hose lines ........................................ 125 Overload clutch
Hydraulic system............................................. 125 Torque ..............................................................116
Locking element clutch.....................................116
Lubricating oils ................................................ 103 P
Protective guards ............................................ 100 Packaging material
Removing harvest residues............................. 133 Disposal........................................................... 142
Spring tine ....................................................... 128 Power supply
Swathing gearbox Connecting ........................................................ 46
LINER 2600 ...................................... 114, 115 Disconnecting.................................................... 48
LINER 2700 ...................................... 112, 113 Preserving .............................................................. 109
Swathing rotors ............................................... 134 Problems and remedies
Tine arms Touch wheels cannot be steered....................... 98
LINER 2700 ............................................. 127 Protection strips
Transfer gearbox ...................................... 110, 111 removing............................................................ 68
Tyre pressure ...................................................118
Wheel change ..................................................119

148
488-001

R Tyres ............................................................31, 33
Raking height adjustment .........................................84 Weights
Raking height scale...................................................26 LINER 2600 ................................................32
Rear tandem axles (option).......................................19 LINER 2700 ................................................30
Reasonably foreseeable misuse.................................8 Spring tine ...............................................................128
Refrigerants Steering angle ...........................................................90
Disposal ...........................................................142 Swathing ...................................................................91
Requirements for tractor Swathing gearbox
LINER 2600 .......................................................33 Changing the oil
LINER 2700 .......................................................31 LINER 2600 ..............................................115
Road travel................................................................76 LINER 2700 ..............................................113
Rope Checking the oil level
Disconnecting ....................................................49 LINER 2600 ..............................................114
Fitting .................................................................45 LINER 2700 ..............................................112
Rotor Swathing straw..........................................................92
Crank .................................................................26 Swath width
Raking height scale............................................26 Adjusting
Rotor crank ...............................................................26 LINER 2600 ................................................88
Rotor individual lift (option) LINER 2700 ................................................85
Control unit.........................................................25 Symbols and notes......................................................5
Rotor individual lift control unit (option) .....................25
Rotor individual lift diverter valve (option) .................25 T
Technical questions...................................................23
S Technical specifications...............................................6
Safety Technical terms .......................................................145
First aid measures .............................................10 Tine arms
Foreseeable misuse.............................................8 Fitting
Intended use ........................................................7 LINER 2600 ................................................72
Safety and accident prevention regulations .........9 LINER 2700 ................................................71
Warning signs ....................................................12 LINER 2700 .....................................................127
Safety bars Removing
Fitting .................................................................67 LINER 2600 ................................................58
Safety decals LINER 2700 ................................................55
Position on the machine.....................................14 Transfer gearbox
Safety frame Changing the oil ............................................... 111
Folding in ...........................................................54 Checking the oil level .......................................110
Safety marking Transport position
Safety decals .....................................................13 folding out the guard frames ..............................73
Serial number..............................................................5 LINER 2600 .......................................................63
Setting the headland position....................................82 LINER 2700 .......................................................60
Shut-off tap................................................................28 Tine bar ..............................................................68
Slip-on yoke, 8-piece* ...............................................19 Transport safety equipment.......................................28
SMV triangle (option) ................................................22 tubes .......................................................................102
Spare parts........................................................23, 100 Tyre .........................................................................101
Spare wheel 16x6.5-8 (option) ..................................20 Tyres ...................................................................31, 33
Specifications
Design U
LINER 2600 ................................................33 Unbalance ...............................................................100
LINER 2700 ................................................31 Universal drive shaft
Dimensions Adapting the length ............................................34
LINER 2600 ................................................32 Checking the length ...........................................34
LINER 2700 ................................................30 Fitting to the machine.........................................36
Requirements for tractor Installation ....................................................41, 52
LINER 2600 ................................................33 Use
LINER 2700 ................................................31 Foreseeable misuse.............................................8
Sound pressure level ...................................31, 33 Intended use ........................................................7
Tyre inflation pressure..................................31, 33 Using this manual........................................................5

149
488-001

V
Validity
of manual ............................................................ 5

W
Warning signs
Labels................................................................ 12
Weights
LINER 2600....................................................... 32
LINER 2700....................................................... 30
Wheel chock
Positioning......................................................... 48
Wheel chocks
Stowing.............................................................. 47
Wheels ................................................................... 101
Wheel weights (option)............................................. 20
Winter storage ........................................................ 109
Working position....................................................... 69
Working width
Adjusting
LINER 2600 ............................................... 88
LINER 2700 ............................................... 85
Working with one swathing rotor .............................. 93

150
Following the policy of CLAAS KGaA mbH to
improve their products as technical
developments continue, CLAAS reserve the right
to make alterations which must not necessarily
correspond to text and illustrations contained in
this publication, and without incurring obligation
to alter any machines previously delivered.
Technical data, dimensions and weights are
given as an indication only. Responsibility for
errors or omissions not accepted.
Reproduction or translation of this publication, in
whole or in part, is not permitted without the
written consent of CLAAS KGaA mbH.
All rights under the provisions of the Copyright
Act are reserved.
CLAAS KGaA mbH
33416 HARSEWINKEL
Germany

Our contribution to the environment:


CLAAS have printed this manual on
100% chlorine free paper.
CLAAS KGaA mbH
Postfach 1163
33416 Harsewinkel
Tel. +49 (0)5247 12-0
www.claas.com

00 0295 042 3
LINER 2700 / 2600
EN - 09/2011
Printed in Germany

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