BT Electric Actuator
BT Electric Actuator
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Weatherproof
Multi-turn Actuators
BT RANGE
4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
BT range
The complete solution
for multi-turn electric actuation
BT3 - BT6L - BT6 - BT14 - BT25 - BT50 BT3 - BT6L - BT6 - BT14 - BT25 - BT50
LOGIC version NTELLI+® version
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4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com 4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
BT RANGE
Weatherproof Multi-turn Actuators
Range Overview
A new range of multi-turn electric actuators made up
of 6 models with or without integrated controls
BT LOGIC BT INTELLI+®
BT3-BT6L-BT6-BT14-BT25-BT50 BT3-BT6L-BT6-BT14-BT25-BT50
Contents
Product specifications - BT LOGIC ................................................................... 6
Product specifications - BT INTELLI+® .............................................................. 12
4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
BT LOGIC
PRODUCT SPECIFICATIONS
All BT actuators include motor with thermal protection, gear case,
emergency handwheel, position sensor, torque sensor and anti
condensation heater.
• BT3 = 12 to 30 Nm
• BT6L = 24 to 60 Nm
GENERAL • BT6 = 24 to 60 Nm
Torque range • BT14 = 56 to 140 Nm
• BT25 = 100 to 250 Nm
• BT50 = 200 to 500 Nm
• Aluminium casting
Casing
• Cover fastened by captive and stainless screws
MOTOR • On/Off operation (Class A+): S4-30% and S2-15min (as a standard), S2-
30min (on option)
• Inching/Positioning (Class B+): S4-30% motor duty rating. Up to 360
Motor duty rating starts per hour at peak of operation. S4-50% as option.
• BC Modulating (Class III+): S4-50% motor duty rating. Up to 1 200 starts
per hour at peak of operation.
(Voltage ±10%, frequency ±2%)
1/4
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BT LOGIC
PRODUCT SPECIFICATIONS
Actuator flanges comply with ISO 5210
Output flange
MECHANICAL (see corresponding output flange spreadsheet p.18)
SPECIFICATIONS The actuators are lubricated for the product lifetime and do not require
Lubrication
any periodic maintenance.
Without connector :
• 1 x M25 + 2x M20 or 3 x 3/4’’ NPT
Conduit entries • on option : 4 x M20 or 4 x 1/2’’ NPT additionnal
With connector :
• 1 x M25 + 6x M20 or 3 x 3/4’’ NPT + 4 x 1/2’’NPT
• Isolated by opto-couplers
• by Voltage: 10V to 60V; 90V to 250 VDC/AC (Current: 10mA at 24V)
Control • by dry contacts (using actuator isolated 24 VDC supply)
• Minimum pulse duration: 100ms
• Time of rotational direction’s change: 200ms
Visual position indication A LCD screen to display the position, the torque and alarms.
Controls location As standard, the LOGIC control is integrated into the actuator.
The control compartment of the actuator is fully isolated from the wiring
Double sealing protection
compartment
• 3 latching relays
- Contact configuration: normally open or
normally closed
- Minimum current 10mA at 5V
Signaling relay - Maximum current 5A at 250V or 5A at 30VDC (resistive load)
Relay 1: Valve open
Relay 2: Valve closed
Relay 3: Configurable relay
• Additional 4 relays board as an option
2/4
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BT LOGIC
PRODUCT SPECIFICATIONS
LOGIC Analog Positioner :
Signal configurations (with integrated analog output):
• Standard input signal: 4-20 mA
Position output signal: 4-20mA
• Torque output signal: 4-20mA
Other input signal (configurable):
0-20mA, 4-12mA, 12-20mA, 0-10V
Other Position output signal (configurable):
Proportional control
2 wires: 4-20mA; 4-12mA; 12-20mA
(option) 3/4 wires: 0-20mA; 4-20mA; 4-12mA; 12-20mA
Configurable input & output signal (direct/reverse)
Analogue Input:
- in current: impedance of 260 Ohms
- in voltage: impedance of 10 kOhms
CONTROLS Analogue Output:
- in current: maximum acceptable load of 600 Ohms/24V, external supply
12-32VDC
Non-Intrusive settings :
- Adjustable via Local control
- Via BC application on mobile devices with secured Bluetooth connection
Settings
(to keep a high level of security, Bluetooth range is limited to 10m).
All actuator settings and parameters are stored in a non-volatile EEPROM
memory. Protection by password.
The LOGIC can be fully set via its local display and selectors
Does not require any specific setting tool
Local settings
Local/Off/Remote selector is padloackable
Optionnal padlockable protection against sandy winds & vandalism.
3/4
4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
BT LOGIC
PRODUCT SPECIFICATIONS
• PROFIBUS-DPV1 - RS 485
• Baud rate: 9.6 kbit/s up to 1.5 Mbit/s (autodetection)
• Communication protocol: PROFIBUS DPV1 slave-cyclic & acyclic
• Type of connection: single line
• Cable specification: Profibus certified cable only
• Line connection without repeater
- Actuators per line: 31 max.
- Line length: 1.2 km max. (0.75 mi)
• Line connection with repeaters
Profibus DPV1 (option) - Number of repeaters per line: 9 max
- 30 actuators and 1 Km max. per segment
- Number of actuators per line with repeater: 120 maximum
- Line length with 9 repeaters: 10.2 km max. (6.2 mi)
• Scan speed (30 units & 1.2 km): 0.1s (at a baud rate of 93.75 Kbit/s)
FIELDBUS
• Power supply: internal and isolated.
24VDC emergency power supply to refresh Open/Close position
information in case of loss of electric supply
• Technical approval: operability approved by PNO (Profibus Nutzer
Organisation)
4/4
4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
BT INTELLI+®
PRODUCT SPECIFICATIONS
All BT actuators include motor with thermal protection, gear case,
emergency handwheel, position sensor, torque sensor and anti-
condensation heater.
BT INTELLI+® models also include:
• integrated controls
• built-in motor reversing starters
• local commands with large LCD display
Wide range of number of turns: 3 à 2450
INTELLI+® specificities:
• NAMUR NE 107 signaling
• Emergency Shut Down command
• Partial Stroke Test
Description • Speed control (timer)
• Limitation of overtorque applied to valve seat
• Optimised positioning precision by Intelli+ self-learning algorithm
• Events log (last 50 alarms, ...)
• 15 days log of environmental parameters:
- Temperature
- Humidity
- Actuator activity
GENERAL
• Log of the last 50 valve torque curves
• Log of the vibrations / shocks >2g
• Overview of actuator lifetime temperature and vibration conditions and
operation
• BT3 = 12 to 30 Nm
• BT6L = 24 to 60 Nm
• BT6 = 24 to 60 Nm
Torque range
• BT14 = 56 to 140 Nm
• BT25 = 100 to 250 Nm
• BT50 = 200 to 500 Nm
• Aluminium casting
Casing
• Cover fastened by captive and stainless screws
MOTOR • On/Off operation (Class A+): S4-30% and S2-15min (as a standard), S2-
30min (on option)
• Inching/Positioning (Class B+): S4-30% motor duty rating. Up to 360
Motor duty rating starts per hour at peak of operation. S4-50% as option.
• BC Modulating (Class III+): S4-50% motor duty rating. Up to 1 200 starts
per hour at peak of operation.
(Voltage ±10%, frequency ±2%)
1/5
4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
BT INTELLI+®
PRODUCT SPECIFICATIONS
• Reduction by planetary gear and largely sized worm & wheel
Gear design
• The gears are mechanically self-locking (except BT25-BT50 127/180rpm)
The actuators are lubricated for the product lifetime and do not require
Lubrication
any periodic maintenance.
Without connector :
• 1 x M25 + 2x M20 or 3 x 3/4’’ NPT
Conduit entries • on option : 4 x M20 or 4 x 1/2’’ NPT additionnal
With connector :
• 1 x M25 + 6x M20 or 3 x 3/4’’ NPT + 4 x 1/2’’NPT
• Isolated by opto-couplers
• by Voltage: 10V to 60V; 90V to 250 VDC/AC (Current: 10mA at 24V)
Control • by dry contacts (using actuator isolated 24 VDC supply)
• Minimum pulse duration: 100ms
• Time of rotational direction’s change: 200ms
Visual position indication A LCD screen to display the position, the torque and alarms.
CONTROLS
• 2 buttons + 1 padlockable selector
Local command • A large LCD screen to display the position, the torque and alarms and to
description perform the settings
• Green/Red: Configurable LED for CLOSED/OPEN
2/5
4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
BT INTELLI+®
PRODUCT SPECIFICATIONS
The control compartment of the actuator is fully isolated from the wiring
Double sealing protection
compartment
• 3 latching relays
- Contact configuration: normally open or normally closed
- Minimum current 10mA at 5V
Signaling relay - Maximum current 5A at 250V or 5A at 30VDC (resistive load)
- Configurable relays
• Additional 4 relays board as an option
All configurable relays
Non-Intrusive settings :
- Adjustable via Local control
- Via BC application on mobile devices with secured Bluetooth connection
Settings
(to keep a high level of security, Bluetooth range is limited).
All actuator settings and parameters are stored in a non-volatile EEPROM
SETTINGS memory. Protection by password.
The INTELLI+® can be fully set via its local display and selectors
Does not require any specific setting tool
Local settings
Local/Off/Remote selector is padloackable
Optionnal padlockable protection against sandy winds & vandalism.
3/5
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4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
BT INTELLI+®
PRODUCT SPECIFICATIONS
BERNARD CONTROLS new mobile application is available as standard, with
its bluetooth secured communication interface, and allows the user to:
• Assistance to commissioning on valve
• Simply set every parameters of the actuator (non-intrusive setting)
• Command the actuator (open/close/stop) as a local control
• Check at a glance an overview of the feedbacks information which are
displayed on a large color screen of the mobile
• Assistance to curative maintenance with a simple and efficient
troubleshooting
• Access to BERNARD CONTROLS contact information according to the area
Application for mobile concerned
SETTINGS
device • Access to the documentation relative to the selected and scanned
actuator
• Customize the actuator display
• Log the System Alarms and Warnings following NAMUR NE 107
codification
• Duplicate one actuator configuration to another actuator
• Check the actuator life operation
• Select suitable language among 14 available languages
• Identify the actuator operated valve by its valve tag and location process
• Track the last user connections with date/time for traceability and safety
reasons
• PROFIBUS-DPV1 - RS 485
• Baud rate: 9.6 kbit/s up to 1.5 Mbit/s (autodetection)
• Communication protocol: PROFIBUS DPV1 slave-cyclic & acyclic
• Type of connection: single line or redundant line (redundant option)
• Cable specification: Profibus certified cable only
• Line connection without repeater
- Actuators per line: 31 max.
- Line length: 1.2 km max. (0.75 mi)
• Line connection with repeaters
- Number of repeaters per line: 9 max
- 30 actuators and 1 Km max. per segment
Profibus DPV1 (option)
- Number of actuators per line with
repeater: 124 maximum
- Line length with 9 repeaters: 10.2 km max. (6.2 mi)
• Scan speed (30 units & 1.2 km): 0.1s (at a baud rate of 93.75 Kbit/s)
• Power supply: internal and isolated via INTELLI+®. 24VDC emergency
power supply to refresh Open/Close position information in case of loss of
electric supply
• Technical approval: operability approved by PNO (Profibus Nutzer
Organisation)
• Redundancy available as an option
FIELDBUS • Bus continuity : keep bus continuity in case of actuator removal (option)
4/5
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4 rue d’Arsonval - CS 70091 - 95505 Gonesse CEDEX France - Tel. : +33 (0)1 34 07 71 00 - Fax : +33 (0)1 07 71 01 - mail@bernardcontrols.com - www.bernardcontrols.com
BT INTELLI+®
PRODUCT SPECIFICATIONS
• Low temp. -40°
• Class B+
• Class III+
• Position & Torque Transmitter (current loop)
• Analog Positioner
OPTIONS INTELLI+® Options • Fieldbus interface (Single or Redundant)
• 4 additionnal signaling relays
• Quick connector
• Separated control box
• C5 Protection
• Padlockable HMI protection against sandy winds and vandalism
5/5
Output flanges
C / B3 / B4 COUPLINGS A / B1 / B2 COUPLINGS
INTERFACES DE TYPES C/B3/B4 INTERFACES DE TYPES A/B1/B2
F07 and F10 / F07 et F10
BT3 / BT6L F10
(F05 on request)
BT6 / BT14 F10 standard / F14 option F10 and F14 / F10 et F14
BT25 / BT50 F14 standard / F16 option F14 standard / F16 option
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NOTES
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Open up! E L E C T R I C A C T U AT O R S S P E C I A L I S T
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Solutions Overview
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NEW RANGES OF ACTUATORS NEW MOBILE APPLICATION BC APP BCAPP VIDEO HERE
The only application that allows not only to set up your actuator in a few clicks, but
AQ, AQL, AQXL, AT & BT also to improve the reliability of your process thanks to key features and data for
preventive maintenance. Compatible with our new controls: LOGIC (v2) & INTELLI+® (v3)
W E AT H E R P R O O F R A N G E S W E AT H E R P R O O F R A N G E S EXPLOSIONPROOF RANGES
Quarter-turn & Multi-turn SQX & STX RANGES
• SQX:: 80 to 800 Nm (direct) & up to 1,000,000 Nm on request
• STX: 25 to 2,200 Nm (direct) & up to 20,000 Nm on request
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> Smart INTELLI+® (v2)
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ULTRA Multi-turn BT RANGE > SIL2
COMPACT
On-Off A Inching B
Positioning • 30 to 500 Nm (direct mount) | Up to 32,000 Nm on request • BC Duty & Modulating Classification
On-Off A+ Inching B+ Modulating III
• Environment: • 10 to 180 rpm (direct mount) Positioning
> IP 68 / C4 (High paint protection option C5) • Type of Controls: > Smart INTELLI+®(v3) • Environment: IP 68 / C3 up to C5-M / T: -20°C ...+70°C (low T° option: -60°C)
> T: -20°C ...+60°C COMPACT • Wiring: Double-sealing as standard • Special configurations: Corrosion protection, Fire proofing, Extreme temperatures
&
COMPLETE > New terminal plate with pins for easy wiring
FA I LS A F E R A N G E S
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Quarter-turn AQ RANGE
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EXPLOSIONPROOF RANGES
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• 40 Nm and 70 Nm
• Compliance with international explosionproof standards: ATEX, IEC-Ex, CUSTOMIZED DESIGN & PROJECTS: NEW GENERATION OF SMART CONTROLS
ULTRA NEMA 7...
COMPACT
At any time and anywhere on the globe, BERNARD
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• Type of Controls: > Electromechanical SWITCH
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CONTROLS teams are available for dedicated
• BC Duty & Modulating Classification support. From the design stage to installation, LOGIC (v2) INTELLI+® (v3)
commissioning, maintenance and training,
On-Off A Inching B our experts help you to define and implement The main functions you Advanced control
Positioning the most appropriate solution to your specific
needs thanks to our local R&D centers, test
expect from modern solution for your
• Environment: IP 68 / C4 ( C5 on request) / T: -20°C ...+60°C integrated controls critical applications!
labs, calculation tools and training center.
• Linear applications
B E R N A R D C O N T R O L S G R O U P
CORPORATE HEADQUARTERS
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