Reurban

Advanced Waste Recycling Technology

cfloworld.com
Replacing Virgin
Material with
Green Aggregates
Maximising Value from Various
Waste Streams

Our modular waste recycling technology uses the latest

wet processing methods to recycle inert waste materials
to create a range of green aggregates for reuse in
construction projects for a variety of applications.

Construction & Demolition (C&D) | Tunnelling

Trommel Fines from Legacy Waste | Bottom Ash
Land Remediation | Mining Overburden
Our technology is based on the
principle of eco-friendly processing
and producing usable resources from
waste in order to mitigate challenges
of recycling C&D waste materials and
making the activity 100% eco-friendly
and economical.

Some of key features of our solutions are:

Keeping PM10 and PM2.5 to safe levels

using wet processing technology

Maximum Recycling of water, 

zero liquid discharge

Use of processed wastewater, if available

Conversion of 95-100% C&D waste

into useful products. Zero waste

Sieved, segregated and washed end

products – ready to use in construction

Option for In-situ mobile processing:

to avoid multiple handling fugitive
dust at loading/ unloading points road
congestion, vehicular pollution and
cost of transportation
 2023 Reurban
Biomining of Legacy Waste

Reurban Hunter
500-600tpd

Reurban 5100

200-300tpd
100-120tpd
Reurban D2100
Reurban D1100
Reurban D5100 TECHNICAL SPECIFICATIONS
Feed Capacity# (tons per day) 500-600 tpd**
Number of Products 3 Aggregate, 1 Sand
Recommended Feed Size (typical) <80mm
Silt Removal Capacity (minus 0.075mm) 25-30%
Moisture in Product 10-12%
Power Requirement ~253kW
Water Requirement 13-18m3/hr
Plant Footprint 70 x 19 meter

STANDARD FEATURES
Turbo Dual Wash Technology 
Hopper Feeding System 
Scalping Screen for Oversize Protection 
Overband Magnet with Picking Station 
Pre-Screen for Fines Removal 
Heavy-duty Attrition Technology 
Screenmax Rinsing Screen 
Light-weight Trash Removal 
Wing Stockpiling Conveyors 4
Galvanised Walkway & Access Stairs for Durability 
Tungsten Tip Belt Scrapper 
Dimensions Screened Soil Discharge Pipework upto 50m Distance 
Electrical Pre-Wire 
Advanced Paint System for Surface Protection 
Cloudlink Connectivity Pack 
Belt Weigher on Product Conveyors 
19000

ACCESSORIES & SERVICES

First-Fill Lubricants 
Set of Commissioning Spares & Maintenance Tools 
Erection & Commissioning Assistance (Supervision only) 
70000
Civil Design Assistance 
Operator Training/Certification 
PLAN
Operation & Maintenance e-Manual (in English) 
Consultancy for use of Recycled Aggregates Optional
Annual Maintenance Contract (AMC) Pack* Optional
Complimenting Crushing & Screening System Optional
7200

Lime Dosing add-on for pH Conditioning Optional

ELEVATION
# Standard capacity may vary with feed gradation
* Details provided upon request Transport Plan:
** Based on 8-hours working 16 X 40ft Trailer
 Reurban D5100 Hydromax:
Water Recycling System Turbo Dual Wash
Hydrocyclone Technology
Fine Product
Hydrostore:
Dewatering Screen Heavy-duty
Water Recycling System
Scrubbing

Screenmax:
Dewatering & Sizing Screens

Feed Conveyor with Belt Weigher

Permanent Magnet
Water Screen for for Secondary Iron Removal
Light-weight Particles

Feedmax: Feed Hopper

with Grid Protection
Carrymax:
Recycled Sand Stockpiler

For recovery Full Accessibility

of Screened Soil

Screenmax: Circular
Motion Rinsing Screens
Carrymax:
Recycled Aggregate Stockpiller

PLC Control Panel Light-weight Trash Removal

Civil Pad
Reurban D2100
TECHNICAL SPECIFICATIONS
Feed Capacity# (tons per day) 200-300 tpd**
Maximum Feed Size <80 mm
Number of Products 3 Aggregates, 1 Sand
Silt Removal Capacity (minus 0.075mm) 25-30%
Moisture in Product 10-12%
Power Requirement ~190kW
Water Requirement 7-10m3/hr
Plant Footprint 50 x 19 meter

STANDARD FEATURES
Turbo Dual Wash Technology 
Feedmax: Feed Hopper 
Scalping Screen for Oversize Protection 
Overband Magnet with Picking Station 
Heavy-duty Attrition Technology 
Screenmax Rinsing Screen 
Light-weight Trash Removal 
Wing Stockpiling Conveyors 4
Dimensions Galvanised Walkway & Access Stairs for Durability 
Tungsten Tip Belt Scrapper 
Screened Soil Discharge Pipework upto 50m Distance 
Electrical Pre-Wire 
Advanced Paint System for Surface Protection 
Cloudlink Connectivity Pack 
Belt Weigher on Product Conveyors 
19000

ACCESSORIES & SERVICES

First-Fill Lubricants 
Set of Commissioning Spares & Maintenance Tools 
Erection & Commissioning Assistance (Supervision only) 
50000
Civil Design Assistance 
Operator Training/Certification 
PLAN
Operation & Maintenance e-Manual (in English) 
Consultancy for use of Recycled Aggregates Optional
Annual Maintenance Contract (AMC) Pack* Optional
6300

Complimenting Crushing & Screening System Optional

Lime Dosing add-on for pH Conditioning Optional

ELEVATION
# Standard capacity may vary with feed gradation
* Details provided upon request Transport Plan:
** Based on 8-hours working 14 X 40ft Trailer
Reurban D2100
Reurban D1100 TECHNICAL SPECIFICATIONS
Feed Capacity# (tons per day) 100-120 tpd**
Maximum Feed Size <80 mm
Number of Products 3 Aggregates, 1 Sand
Silt Removal Capacity (minus 0.075mm) 25-30%
Moisture in Product 10-12%
Power Requirement ~167kW
Water Requirement 3-5m3/hr
Plant Footprint 46 x 19 meter

STANDARD FEATURES
Turbo Dual Wash Technology 
Feedmax: Feed Hopper 
Scalping Screen for Oversize Protection 
Overband Magnet with Picking Station 
Heavy-duty Attrition Technology 
Screenmax Rinsing Screen 
Rubber-lined Hydrocyclones 
Light-weight Trash Removal 
Dimensions Wing Stockpiling Conveyors 4
Galvanised Walkway & Access Stairs for Durability 
Tungsten Tip Belt Scrapper 
Screened Soil Discharge Pipework upto 50m Distance 
Electrical Pre-Wire 
Advanced Paint System for Surface Protection 
Cloudlink Connectivity Pack 
19000

Belt Weigher on Product Conveyors 

ACCESSORIES & SERVICES

First-Fill Lubricants 
Set of Commissioning Spares & Maintenance Tools 
46000 Erection & Commissioning Assistance (Supervision only) 
Civil Design Assistance 
PLAN Operator Training/Certification 
Operation & Maintenance e-Manual (in English) 
Consultancy for use of Recycled Aggregates Optional
Annual Maintenance Contract (AMC) Pack* Optional
6200

Complimenting Crushing & Screening System Optional

Lime Dosing add-on for pH Conditioning Optional

ELEVATION
# Standard capacity may vary with feed gradation
* Details provided upon request Transport Plan:
** Based on 8-hours working 10 X 40ft Trailer
Reurban Hunter TECHNICAL SPECIFICATIONS
Feed Capacity# (tons per day) 300 tpd**
For Biomining of Legacy Waste Maximum Feed Size <80 mm
Number of Products 1 Sand
Silt Removal Capacity (minus 0.075mm) 25-30%
Moisture in Product 10-12%
Power Requirement ~363kW
Water Requirement 5-8m3/hr
Plant Footprint 48 x 28 meter

STANDARD FEATURES
Integrated Design Suitable for Processing Trommel Fines 
Turbo Dual Wash Technology 
Grizzly Feeder with Apron 
Two-stage Crushing System for Sizing 
Screenmax: Dewatering and Sizing Screen 
Overband Magnet with Picking Station 
Atropure Attrition Cells 
Dimensions
Wing Stockpiling Conveyors 4
Light-weight Trash Removal 
Galvanised Walkway & Access Stairs for Durability 
Tungsten Tip Belt Scrapper 
Screened Soil Discharge Pipework upto 50m Distance 
PLC Control Panel with Colour Touchscreen 
Electrical Pre-Wire 
Advanced Paint System for Surface Protection 
Cloudlink Connectivity Pack 
28000

Belt Weigher on Product Conveyors 

ACCESSORIES & SERVICES

First-Fill Lubricants 

48000 Set of Commissioning Spares & Maintenance Tools 

Erection & Commissioning Assistance (Supervision only) 
Civil Design Assistance
PLAN 
Operator Training/Certification 
Operation & Maintenance e-Manual (in English) 
Consultancy for use of Recycled Aggregates Optional
Annual Maintenance Contract (AMC) Pack* Optional
14000

Lime Dosing add-on for pH Conditioning Optional

# Standard capacity may vary with feed gradation

* Details provided upon request Transport Plan:
ELEVATION ** Based on 8-hours working 16 X 40ft Trailer
Applications Extent of Utilization as Coarse & Fine Aggregate IS 383:2016

Reinforced Concrete
Plain Concrete Reinforced Concrete
(less than M15 grade)

Recycled Concrete Aggregate (RCA) 25% 20% (only upto M25 grade) 100%

Recycled Aggregate (RA) Nil Nil 100%

Value Added Products

Screened Soil
- In gardening
- Use in embankment
- Use in land filling
- Can be used as filler particle Paver Block Kerb Stone Tile Jalli
in GSB and WMM

Concrete Block Wall Cladding Bollard Planter

Recycled Concrete Common uses of  Common uses of

Aggregate (RCA) Recycled Aggregate Recycled Sand
- Used in concrete upto M25 - Mainly used in road sub base - Brick work
- In precast product - In low bearing concrete blocks - Mortar
- Civil maintenance works - Lean concrete less than M15 Grade - In concrete road construction
- Paver blocks, bricks, tiles and block Fence Post Park Bench Pre-cast Compound Wall Drain Cover
Our Experience
We have pioneered C&D Waste
Processing in India with the first
installation in 2010. Our eco-friendly
zero waste technology is working across
India processing over 5000 tons of C&D
waste every single day making our cities
waste-free.

Jeedimetla Daighar Surat Delhi Pune

Greater Hyderabad Thane Municipal Surat IL&FS Pimpri-Chinchwad
Municipality Corporation Corporation Municipality Environmental Municipality

It is first of its kind facility in the state, the largest In Thane, out of 1,000 metric tons of waste generated The 300 TPD facility in Surat is an In 2007, IL&FS Environmental invested CFlo’s Reurban D2100 is actively
plant in South India with the capacity of recycling daily, 200 metric tons is from construction and integrated wet processing facility that in the first recycling plant in India at processing 200 tonnes of waste C&D
500 metric tonnes of construction waste per day. demolition debris alone. This plant has a capacity to utilizes the CFlo’s patented Reurban Burari for Delhi Municipal Corporation. debris comprising cement plaster, iron,
process 300 metric tonnes of C&D waste daily. The Compact with Remote Monitoring With the success of this plant IL&FS and others and converting it into usable
waste material from construction sites is brought System. The plant efficiently recycles commissioned the second CFlo and marketable construction materials
here for processing and converted into bricks, paver waste consisting of cement concrete, recycling plant with a capacity of such as bricks and manufactured sand
blocks, sand, etc., which is again used for construction cement mortar, bricks, rubble, stone, 500TPD for East Delhi Municipal of 4 different grades.
purposes. sand, and soil to produce high grade Corporation.
washed and dewatered sand by removal
of oversize and ultra-fines.
 Customer Care
A world class service with
Cutting-edge Technology
GPS
Low Earth
We have a dedicated in-house team of service engineers who VL Server
Orbit Satellites
are proficient in the commissioning and ongoing maintenance of
our equipment. This ensures maximum plant efficiency, providing
maximum profitability.

or
Complete Peace of Mind
Contact-Free

Avoid Losses due to Breakdown

Cellular

Highest Yield

Optimum Use of your Working Capital

Safe Plant Operation by Expert

Location, hours, fuel utilization API CFlo
Extended Equipment Life alerts and more …. Data Feeds

Fastest RoI for your Reurban with our

Command Center
Annual Maintenance Packs
Run your Reurban upto 6000 hours every year without any fear

AMC drives +90% Availability/Uptime

Why lose cash with breakdowns when you have AMC

We help you maximize your profit by monitoring and improving your Product Yield

We will work with your team to improve your Product-Mix that will fetch
the best value in market

Optimize your Cost of Operation with CFlo experience of hundreds of plants across the countries

Protect your people with CFlo Safety Features

Life of your equipment increases manifold with CFlo Original Spares and Expertise
We are CFlo

Asia’s leading Technology &

EPI (Engineering, Procurement,
Installation) services provider,
specializing in bespoke and
modular mineral beneficiation
& waste recycling solutions.

CFlo World

Registered Office
Ecospace Business Park T: +91 33 3029 3800
Block 4A, Floor 6, Action Area II F: +91 33 3029 3802
Local Partner
New Town Rajarhat E: info@cfloworld.com
Kolkata 700 160, India W: www.cfloworld.com

Customer Care Desk:

1800-120-3800
(Toll Free) Monday to Friday
Business Hours
info@cfloworld.com