I3 Windshield Windowglass/Mirror: To Index
I3 Windshield Windowglass/Mirror: To Index
I3 WINDSHIELD WINDOWGLASS/MIRROR
                                                           I3
WINDSHIELD GLASS ------------------------- I3 - 1
  REMOVAL AND INSTALLATION--------- I3 - 1
BACK DOOR WINDOW ----------------------- I3 - 6
  REMOVAL AND INSTALLATION--------- I3 - 6
POWER WINDOW MASTER SWITCH -- I3 - 10
  REMOVAL AND INSTALLATION ------- I3 - 10
FRONT DOOR POWER WINDOW
SWITCH------------------------------------------ I3 - 10
  REMOVAL AND INSTALLATION ------- I3 - 10
REAR DOOR POWER WINDOW
SWITCH------------------------------------------ I3 - 10
  REMOVAL AND INSTALLATION ------- I3 - 10
FRONT DOOR REGULATOR -------------- I3 - 10
  REMOVAL AND INSTALLATION ------- I3 - 10
REAR DOOR REGULATOR ---------------- I3 - 10
  REMOVAL AND INSTALLATION ------- I3 - 10
POWER WINDOW SYSTEM -------------- I3 - 11
  ARTICLES TO BE PREPARED --------- I3 - 11
  SYSTEM WIRING DIAGRAM------------ I3 - 11
  ARRANGEMENT OF VEHICLE
  HARNESS SIDE CONNECTOR
  TERMINALS --------------------------------- I3 - 12
  LOCATION OF COMPONENTS -------- I3 - 13
  HOW TO PROCEED WITH
  TROUBLE SHOOTING-------------------- I3 - 14
  HOW TO PROCEED WITH
  TROUBLE SHOOTING-------------------- I3 - 14
  BASIC CHECK ------------------------------ I3 - 15
  TROUBLE SHOOTING ACCORDING
  TO MALFUNCTION PHENOMENA---- I3 - 15
  UNIT CHECK -------------------------------- I3 - 21
OUTER REAR VIEW MIRROR ------------ I3 - 26
  REMOVAL AND INSTALLATION ------- I3 - 26
MIRROR SURFACE MOTOR-DRIVEN
MOVABLE TYPE OUTER REAR-VIEW
MIRROR ----------------------------------------- I3 - 28
  ARTICLES TO BE PREPARED --------- I3 - 28
  SYSTEM WIRING DIAGRAM ----------- I3 - 28
  ARRANGEMENT OF VEHICLE
  HARNESS SIDE CONNECTOR
  TERMINALS --------------------------------- I3 - 28
  LOCATION OF COMPONENTS -------- I3 - 29
  UNIT CHECK -------------------------------- I3 - 30
INNER REAR VIEW MIRROR ------------- I3 - 31
  REMOVAL AND INSTALLATION ------- I3 - 31
I3–1
1 WINDSHIELD GLASS
1-1 REMOVAL AND INSTALLATION
1-1-1 ARTICLES TO BE PREPARED
Tool
Sealant gun,Drill or eyeleteer (heavy needle to make a hole),Cutter knife,Rubber suction cups
Lubricant,adhesive,others
Seal set (Part number : 999-09600-U9-001),Wooden block,Protective tape,Cloth,Alcohol or white gasoline,
                                                                       ~f
                                                                ~e
                                                       ~d                                                  ~f
                                                                                                      ~e
                                                                                                 ~d
                                                                               ~c
~a
T11B7001S25
~:Non-reusable parts.
The window glass adhesive dam is supplied as a single part in length necessary for one car.
(2) Removal procedures
      1   a   Moulding, windshield, outside
j     2   b   Glass S/A, windshield
      3   c   Dam, window glass adhesive
      4   d   Stopper, windshield glass
                                                                       I3–2
(3) installation procedures
i   1   f   Stopper, windshield glass, No.1(For repair)
i   2   e   Stopper, windshield glass, No.2 (For repair)
i   3   c   Dam, window glass adhesive
i   4   b   Glass S/A, windshield
i   5   a   Moulding, windshield, outside
L11B5064T10
    CAUTION
    • When cutting the glass adhesive layer, attach a wood-
      en block to each end of the piano wire or fit vice pliers
      to it.
L11B5061T10
                                                                       Y11B5047T10
I3–3
(2) Stopper, windshield glass, No.2
 1.Affix the stopper to the position shown at the figure below. (Two sections at both right and left)
 2.Match the center of the stopper with the cut-out section and affix it to the glass.
11mm
T11B7009S16
C C
7&2mm 7&2mm
   A
                                                          B
                              35.2&2mm
T11B7010S20
7mm L11B5069T10
3.Load the cartridge into the gun and apply adhesive all the way around the dam.
  CAUTION
  • Proceed with work after the primer is dry.
  • Apply the adhesive amply to the corners.
  • Overlap adhesive at the corner. (Area A)
                                                                                                   12
                                                                                             7
                                                                                 Adhesive applying amount
     A                                                           A
                                                                                                        T11B7017ES10
Dam
                                                                                                        L11B5072ET10
I3–5
(5) Moulding, windshield, outside
 1.Before the adhesive hardens, install the moulding.
 2.After the adhesive hardens, check for water leakage.
   CAUTION
   • If water leaks, after removing water, reapply the glass from the beginning.
   • If you move the vehicle after the glass installation, move the vehicle gently.
  NOTE
  • Refer to the seal set instruction manual for information regarding the adhesive's minimum drying
    time.
Lubricant,adhesive,others
Seal set (Part number : 999-09600-U9-001),Wooden block,Protective tape,Cloth,Alcohol or white gasoline,
 2.Remove the rear upper spoiler S/A (Roof end spoiler equipped vehicles).
   Refer to Page I2-11.
~b
                                                                         a        ~b
                                                       ~c
~b
~c
                                                                ~b
                                                                             ~b
~b
~b
T11B7003S25
L11B5061T10
52.3mm 52.3mm
                                                                                       219.8mm
                 219.8mm
T11B7018S16
  CAUTION
  • The dimension in the illustration is the one along the glass surface.
                                                                                                                        m
                                           B
                                                                                                                      2m
                                                                                                             2mm
                                                            6.5mm
                     A                                              2.5mm         2.5mm
    B
                                                                             A                                B
                                                        C
                                       D
                 D                                                                                   2.5mm         2.5mm
        C
2m
                                                                                                    2mm
                                                                                       m
4mm
C D
T11B7011S20
 2.Mount the cartridge in the gun. Apply the adhesive to the positions shown at the figure below.
   CAUTION
   • After the primer is dry, proceed with the work.
   • Apply an ample amount of adhesive to the corners.
                                               11.8mm
 31.5mm
                                                                                           31.5mm
                                                                                                                      12
                                                                                                          7
                                                                                               Adhesive applying amount
                              14.2mm
                                                                                                                           T11B7012ES16
I3–9
 3.Using a suction rubber, install the glass. Install it firmly by lightly pushing the glass front surface.
   CAUTION
   • After applying the adhesive, install the glass within 5 minutes.
                  IG SW         IG1
                          ACC
                                BACK
                                       IG
                          IG1
    Relay block                        relay
                          IG2
        IG1
                          ST                       POWER      Fuse block
          AM1
                                                                                     Master SW
                                               1
                                                                                    Window lock
    F/L                                                                             SW
                                               6
GND UP DOWN
7 12 2 3 5 4
Computer
3 1 5 3 1 5 3 1 5
10 11 2 4 2 4 2 4
1 2 1 2 1 2 1 2
                                                                         M
                                                                                                         M                                  M                              M
                               IG SW              IG1
                                        ACC
                                                  BACK
                                            IG1          IG
    Relay block                                          relay
                                        IG2
          IG1                                                                        Fuse block
                                            ST                             POWER
          AM1
                                                                                                             Master SW
                                                                 1
                                                                                                            Window lock
    F/L                                                                                                     SW
                                                                 6
GND UP DOWN
2 5 12 4 7 3
Computer
3 1 5 3 1 5 3 1 5
10 11 2 4 2 4 2 4
1 2 1 2 1 2 1 2
                                                                                                 M
                                                                                                                                M                                      M                               M
                      1     2      3                     4       5
                                                                                                                                1       2           3            4          5
                      6     7      8        9 10 11 12
U' D'
                                                                                                                                    1                                  2
                                       U'          D'
                                                                                                                                    3           4        5             6
                                             1 2
IG PU RLD RRD PD
               1     2      3              4     5
                                                                                  1       2       3           4       5
               6     7      8    9 10 11 12
U' D'
                                                                                      1                           2
                           U'         D'
                                                                                      3       4           5       6
                                1 2
                                                                                                  h
                                                                                  d
                                                                   f
                                           a                   b
                                                                                                                                T11B1027S20
Details of vehicle
  Date when
                                           Date when                                                         No,Yes (How many
  vehicle was
                     Day      Month        malfunction          Day        Month         Repair history       times?       )
   brought to
                                           took place
   workshop
                      (day of week)                             (day of week)
                                           Registration
  Frame No.                                               Day          Month     Year Vehicle model
                                              date
                                                                     5M/T;3A/T;4A/T;CVT
 Engine type                               Transmission                                                   Driving    2WD;4WD
                                                                 electronically-controlled 4A/T
   Running
                                   km       Equipment                   Tire [           ]; Wheel [Steel ; Aluminum]
   distance
Weather
  Fine              Cloudy                    Rainy                     Snow                   Other(                    )
Temperature(Approx.     ‚ )
Frequency of malfunction
   Always       Under certain condition(                           )        Sometimes(                                       )
Phenomenon
    Power window at the driver`s seat will not operate.
    Power window at the front passenger seat will not operete.
    Power window at the rear seat will not operate.
    It does not operate automatically(can be operated manuslly).
    Other
I3–15
8-6 BASIC CHECK
8-6-1 MANUAL OPERATION
 1.With the ignition switch set to ON position, perform the following checks.
    (1) By means of the master switch at the driver's seat and power window switch at each door, each
         door glass can be opened or closed.
    (2) When the window lock switch at the driver's seat is set to LOCK position, no operation can be made
         by the power window switches at the front passenger's seat and rear seats.
8-6-2 AUTOMATIC OPERATION FUNCTION
 1.With the ignition switch set to ON position, perform the following checks.
    (1) By means of the master switch at the driver's seat side, perform 2-step operation for the driver's
         seat side door glass in the up and down directions. Ensure that up and down automatic opera-
         tions are executed, and the door stops at the full open or full closed position.
    (2) By means of the master switch at the driver's seat side, perform 2-step operation for the driver's
         seat side door glass in the down direction. Ensure that down automatic operation is executed, and
         the door stops at the full open position.
    (3) Operate the power window switch in the reverse direction during the automatic operation. Ensure
         that the automatic operation stops.
8-7 TROUBLE SHOOTING ACCORDING TO MALFUNCTION PHENOMENA
8-7-1 POWER WINDOW AT THE DRIVER`S SEAT WILL NOT OPERATE.
è1. Check earth of master switch
 1.Check continuity between terminals below.
    (1) Between the earth wire 6 of the master switch and the body earth
   SPECIFIED VALUE: Continuity exists
8-7-2 POWER WINDOW AT THE FRONT PASSENGER SEAT WILL NOT OPERETE
è1. Check of master switch condition
 1.Check that the window lock switch is at "unlock" position.
   SPECIFIED VALUE: It is in the unlocked position.
12 11 10 9 8 7 6
T11B7505T10
RHD vehicles
     Switch operation    Front passenger seat   Rear seat at the right side   Rear seat at the left side   Standard
                                 1(7                     1(2                          1(5
                   UP
                                6 ( 12                   3(6                          4(6
   Unlock         OFF        6 ( 7 ( 12                1(3(6                        4(5(6
                                1 ( 12                   1(3                          1(4                  Continuity
                 DOWN
                                 6(7                     2(6                          5(6                    exists
                  UP             1(7                     1(2                          1(5
    Lock          OFF           7 ( 12                   2(3                          4(5
                 DOWN           1 ( 12                   1(3                          1(4
LHD vehicles
     Switch operation    Front passenger seat   Rear seat at the right side   Rear seat at the left side   Standard
                                1(2                     1 ( 12                        1(7
                   UP
                                5(6                      4(6                          3(6
   Unlock         OFF         1(5(6                   4 ( 6 ( 12                    3(6(7
                                1(5                      1(4                          1(3                  Continuity
                 DOWN
                                2(6                     6 ( 12                        6(7                    exists
                  UP            1(2                     1 ( 12                        1(7
    Lock          OFF           2(5                     4 ( 12                        3(7
                 DOWN           1(5                      1(4                          1(3
LHD vehicles
                                           Motor rotating direction
     Connection         Terminal
                                    (as viewed from the pinion gear side)
 Battery positive (')      2
                                                 Right turn
 Battery negative (()      1
 Battery positive (')      1
                                                 Left turn
 Battery negative (()      2
I3–25
8-8-5 FRONT PASSENGER SEAT REGULATOR MOTOR
 1.Connect each battery terminal with the terminal 1 and the
    terminal 2 as shown in the table below and check the
    rotating direction.
 2.Check for abnormal noise, axis rattling, or distortion during
                                                                               2 1
    the motor rotation.
   CAUTION
   • Do not short-circuit the battery positive (') and nega-
       tive (() terminals.                                                                 M21B5040T10
RHD vehicles
                                          Motor rotating direction
     Connection         Terminal      (as viewed from the pinion gear
                                                   side)
 Battery positive (')      2
                                                Right turn
 Battery negative (()      1
 Battery positive (')      1
                                                 Left turn
 Battery negative (()      2
LHD vehicles
                                          Motor rotating direction
     Connection         Terminal
                                   (as viewed from the pinion gear side)
 Battery positive (')      1
                                                Right turn
 Battery negative (()      2
 Battery positive (')      2
                                                 Left turn
 Battery negative (()      1
T11B7004S25
T11B7013ET10
                                                                        f
                                                                                                 e
T11B7019T10
b a a b
d c c d
T11B7014S10
                                            IG SW
                                                          ACC
                                                          IG1
                                                          IG2
                                                          ST
                                                                                ACC
Operation SW
                                                                                                                                    7
                                       8
                                           Up              Down        Up               Down
                                                                                                Left                Right
                                           Left           Right
                                                      Right/left
                         AM1                          selection
                                                      switch
1 3 3 1
2 2
T11B7506ES25
MH M' MV
                 1   2   3     4   5   6     7        8    9 10
                                                                                                                                3       2
                                                                                                                                              1
                                                                                                                                5       4
                 HR VR VL HL           M' E               B
                               Mirror switch                                                                                        Mirror
                                                                                                                                                          T11B7507ES16
I3–29
10-4 LOCATION OF COMPONENTS
                         a
                                     b
                                c
                                         T11B1503S20
Up
                                                                                                              Y11B5021T10
                     Down
LH OFF
Left
Right
     OFF             Up
                     Down
                    OFF
                     Left
                     Right
                     Up
     RH
Down
OFF
Left
Right
Y11B5019EL27
T11B7005S20
T11B7020T10