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I3 Windshield Windowglass/Mirror: To Index

Manual

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Edson CR
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0% found this document useful (0 votes)
68 views32 pages

I3 Windshield Windowglass/Mirror: To Index

Manual

Uploaded by

Edson CR
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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TO INDEX

I3 WINDSHIELD WINDOWGLASS/MIRROR

I3
WINDSHIELD GLASS ------------------------- I3 - 1
REMOVAL AND INSTALLATION--------- I3 - 1
BACK DOOR WINDOW ----------------------- I3 - 6
REMOVAL AND INSTALLATION--------- I3 - 6
POWER WINDOW MASTER SWITCH -- I3 - 10
REMOVAL AND INSTALLATION ------- I3 - 10
FRONT DOOR POWER WINDOW
SWITCH------------------------------------------ I3 - 10
REMOVAL AND INSTALLATION ------- I3 - 10
REAR DOOR POWER WINDOW
SWITCH------------------------------------------ I3 - 10
REMOVAL AND INSTALLATION ------- I3 - 10
FRONT DOOR REGULATOR -------------- I3 - 10
REMOVAL AND INSTALLATION ------- I3 - 10
REAR DOOR REGULATOR ---------------- I3 - 10
REMOVAL AND INSTALLATION ------- I3 - 10
POWER WINDOW SYSTEM -------------- I3 - 11
ARTICLES TO BE PREPARED --------- I3 - 11
SYSTEM WIRING DIAGRAM------------ I3 - 11
ARRANGEMENT OF VEHICLE
HARNESS SIDE CONNECTOR
TERMINALS --------------------------------- I3 - 12
LOCATION OF COMPONENTS -------- I3 - 13
HOW TO PROCEED WITH
TROUBLE SHOOTING-------------------- I3 - 14
HOW TO PROCEED WITH
TROUBLE SHOOTING-------------------- I3 - 14
BASIC CHECK ------------------------------ I3 - 15
TROUBLE SHOOTING ACCORDING
TO MALFUNCTION PHENOMENA---- I3 - 15
UNIT CHECK -------------------------------- I3 - 21
OUTER REAR VIEW MIRROR ------------ I3 - 26
REMOVAL AND INSTALLATION ------- I3 - 26
MIRROR SURFACE MOTOR-DRIVEN
MOVABLE TYPE OUTER REAR-VIEW
MIRROR ----------------------------------------- I3 - 28
ARTICLES TO BE PREPARED --------- I3 - 28
SYSTEM WIRING DIAGRAM ----------- I3 - 28
ARRANGEMENT OF VEHICLE
HARNESS SIDE CONNECTOR
TERMINALS --------------------------------- I3 - 28
LOCATION OF COMPONENTS -------- I3 - 29
UNIT CHECK -------------------------------- I3 - 30
INNER REAR VIEW MIRROR ------------- I3 - 31
REMOVAL AND INSTALLATION ------- I3 - 31
I3–1
1 WINDSHIELD GLASS
1-1 REMOVAL AND INSTALLATION
1-1-1 ARTICLES TO BE PREPARED
Tool
Sealant gun,Drill or eyeleteer (heavy needle to make a hole),Cutter knife,Rubber suction cups

Lubricant,adhesive,others
Seal set (Part number : 999-09600-U9-001),Wooden block,Protective tape,Cloth,Alcohol or white gasoline,

1-1-2 OPERATION BEFORE REMOVAL


1.Remove the cowl top ventilator louver RH/LH.
Refer to Page I2-8.

2.Remove the instrument panel.


Refer to Page I2-23.

1-1-3 REMOVAL AND INSTALLATION PROCEDURES


(1) Components

~f
~e

~d ~f
~e
~d
~c

~a

T11B7001S25

~:Non-reusable parts.
The window glass adhesive dam is supplied as a single part in length necessary for one car.
(2) Removal procedures
1 a Moulding, windshield, outside
j 2 b Glass S/A, windshield
3 c Dam, window glass adhesive
4 d Stopper, windshield glass
I3–2
(3) installation procedures
i 1 f Stopper, windshield glass, No.1(For repair)
i 2 e Stopper, windshield glass, No.2 (For repair)
i 3 c Dam, window glass adhesive
i 4 b Glass S/A, windshield
i 5 a Moulding, windshield, outside

1-1-4 POINTS OF REMOVAL


(1) Glass S/A, windshield
1.Apply a protective seal to the body around the edge of the glass.
2.Make a hole in the adhesive layer and pass a piano wire
through it.
3.Using the piano wire, saw the adhesive layer.

L11B5064T10

CAUTION
• When cutting the glass adhesive layer, attach a wood-
en block to each end of the piano wire or fit vice pliers
to it.

L11B5061T10

1-1-5 POINTS OF INSTALLATION


(1) Stopper, windshield glass, No.1
1.Attach the stopper to the body hook section. (Two sections
at both right and left)

Y11B5047T10
I3–3
(2) Stopper, windshield glass, No.2
1.Affix the stopper to the position shown at the figure below. (Two sections at both right and left)
2.Match the center of the stopper with the cut-out section and affix it to the glass.

11mm

T11B7009S16

(3) Dam, window glass adhesive


1.Attach the dam to the position shown in the figure below based on the procedure below.
Match the dams at the corner. (Area A)
Do not bend. (Area B)
Cut the dam at the ceramic cut-out section and affix. (Area C)
7&2mm

C C

7&2mm 7&2mm

A
B
35.2&2mm

T11B7010S20

(4) Glass S/A, windshield


1.Apply glass primer to the glass side adhesive section.
CAUTION
• Do not coat thickly.
• Do not coat the adhesive.
• Proceed with work after the primer is dry.
I3–4
2.Cut the cartridge nozzle tip as shown in the illustration at
right. 12mm

7mm L11B5069T10

3.Load the cartridge into the gun and apply adhesive all the way around the dam.
CAUTION
• Proceed with work after the primer is dry.
• Apply the adhesive amply to the corners.
• Overlap adhesive at the corner. (Area A)

12
7
Adhesive applying amount
A A
T11B7017ES10

4.Using a suction rubber cup, hook the No.2 windshield


Stopper, windshield glass,
glass stopper mounted to the glass S/A to the No.1 wind- No.2
shield glass stopper mounted on the body.
TOOL:
5.Lightly push the glass front surface to fit it firmly.
CAUTION
• Install the glass within 5 minutes after applying the
adhesive. Stopper, windshield glass, No.1
T11B7023ET10

6.Using a spatula or the like, correct any adhesive oozing


out from the glass top section and side sections. Adhesive
Glass

Dam

L11B5072ET10
I3–5
(5) Moulding, windshield, outside
1.Before the adhesive hardens, install the moulding.
2.After the adhesive hardens, check for water leakage.
CAUTION
• If water leaks, after removing water, reapply the glass from the beginning.
• If you move the vehicle after the glass installation, move the vehicle gently.

NOTE
• Refer to the seal set instruction manual for information regarding the adhesive's minimum drying
time.

1-1-6 OPERATION AFTER INSTALLATION


1.Install the instrument panel.
Refer to Page I2-23.

2.Install the cowl top ventilator louver RH/LH.


Refer to Page I2-8.
I3–6
2 BACK DOOR WINDOW
2-1 REMOVAL AND INSTALLATION
2-1-1 ARTICLES TO BE PREPARED
Tool
Sealant gun,Drill or eyeleteer (heavy needle to make a hole),Cutter knife,Rubber suction cups

Lubricant,adhesive,others
Seal set (Part number : 999-09600-U9-001),Wooden block,Protective tape,Cloth,Alcohol or white gasoline,

2-1-2 OPERATION BEFORE REMOVAL


1.Remove the rear wiper arm Ay.
Refer to Page J2-15.

2.Remove the rear upper spoiler S/A (Roof end spoiler equipped vehicles).
Refer to Page I2-11.

2-1-3 REMOVAL AND INSTALLATION PROCEDURES


(1) Components

~b

a ~b
~c

~b

~c

~b
~b

~b

~b

T11B7003S25

~:Non - reusable parts


(2) Removal and installation procedures
j i 1 a Glass, back door
i 2 b Spacer, back window glass
i 3 c Clip, back window glass, RH
I3–7
2-1-4 POINTS OF REMOVAL
(1) Glass, back door
1.Apply a protective tape to the body around the edge of the glass.
2.Make a hole in the adhesive layer and pass a piano wire through it.
3.Using the piano wire, saw the adhesive layer.
CAUTION
• When cutting the glass adhesive layer, attach a wood-
en block to each end of the piano wire or fit vice pliers
to it.

L11B5061T10

2-1-5 POINTS OF INSTALLATION


(1) Clip, back window glass, RH
1.Attach to the positions shown below.

52.3mm 52.3mm

219.8mm
219.8mm

T11B7018S16

CAUTION
• The dimension in the illustration is the one along the glass surface.

(2) Spacer, back window glass


1.Use a cutter knife to smooth the cut adhesive layers on the Adhesive
body side and glass side.
CAUTION
• Degrease the cutter knife.
• Leave a thin film of the adhesive layer.
2.Apply body primer to exposed body surfaces of the body
side adhesion area.
CAUTION L11B5065ET10

• Do not coat thickly.


• Do not coat the adhesive.
• After the primer is dry, proceed with the work.
I3–8
3.Install the spacer. (7 points)
CAUTION
• Attach, aligning with the mark.

m
B

2m
2mm

6.5mm
A 2.5mm 2.5mm
B

A B
C

D
D 2.5mm 2.5mm
C

2m

2mm
m

4mm

C D

T11B7011S20

(3) Glass, back door


1.When installing new glass, apply glass primer to the glass adhesive section.
CAUTION
• Do not coat thickly.
• Do not coat the adhesive.
• After the primer is dry, proceed with the work.

2.Mount the cartridge in the gun. Apply the adhesive to the positions shown at the figure below.
CAUTION
• After the primer is dry, proceed with the work.
• Apply an ample amount of adhesive to the corners.
11.8mm

31.5mm
31.5mm
12

7
Adhesive applying amount
14.2mm

T11B7012ES16
I3–9
3.Using a suction rubber, install the glass. Install it firmly by lightly pushing the glass front surface.
CAUTION
• After applying the adhesive, install the glass within 5 minutes.

4.After the adhesive hardens, check for water leakage.


CAUTION
• If water leaks, after removing water, reapply the glass from the beginning.
• If you move the vehicle after the glass installation, move the vehicle gently.

2-1-6 OPERATION AFTER INSTALLATION


1.Install the rear upper spoiler S/A (Roof end spoiler equipped vehicles).
Refer to Page I2-11.

2.Install the rear wiper arm Ay.


Refer to Page J2-15.
I3–10
3 POWER WINDOW MASTER SWITCH
3-1 REMOVAL AND INSTALLATION
Refer to Page I1-8.

4 FRONT DOOR POWER WINDOW SWITCH


4-1 REMOVAL AND INSTALLATION
Refer to Page I1-8.

5 REAR DOOR POWER WINDOW SWITCH


5-1 REMOVAL AND INSTALLATION
Refer to Page I1-15.

6 FRONT DOOR REGULATOR


6-1 REMOVAL AND INSTALLATION
Refer to Page I1-11.

7 REAR DOOR REGULATOR


7-1 REMOVAL AND INSTALLATION
Refer to Page I1-18.
I3–11
8 POWER WINDOW SYSTEM
8-1 ARTICLES TO BE PREPARED
Instrument
Voltage tester

8-2 SYSTEM WIRING DIAGRAM


RHD vehicles

IG SW IG1
ACC
BACK
IG
IG1
Relay block relay
IG2
IG1
ST POWER Fuse block
AM1

Master SW
1

Window lock
F/L SW
6

GND UP DOWN

UP DOWN UP DOWN UP DOWN

7 12 2 3 5 4

Computer

3 1 5 3 1 5 3 1 5

UP DOWN UP DOWN UP DOWN

10 11 2 4 2 4 2 4

1 2 1 2 1 2 1 2

M
M M M

Driver's seat Front passenger Rear seat RH Rear seat LH


seat
T11B7501ES25
I3–12
LHD vehicles

IG SW IG1
ACC
BACK
IG1 IG
Relay block relay
IG2
IG1 Fuse block
ST POWER
AM1

Master SW
1

Window lock
F/L SW
6

GND UP DOWN

UP DOWN UP DOWN UP DOWN

2 5 12 4 7 3

Computer

3 1 5 3 1 5 3 1 5

UP DOWN UP DOWN UP DOWN

10 11 2 4 2 4 2 4

1 2 1 2 1 2 1 2

M
M M M

Driver's seat Front passenger Rear seat RH Rear seat LH


seat
T11B7502ES25

8-3 ARRANGEMENT OF VEHICLE HARNESS SIDE CONNECTOR TERMINALS


RHD vehicles

IG RRU RRD RLD RLU

1 2 3 4 5
1 2 3 4 5
6 7 8 9 10 11 12

U' M/U' B M/D' D'


E PU DU DD PD

Driver's seat master switch Front passenger seatQrear seat switch

U' D'

1 2
U' D'

3 4 5 6
1 2

Driver's seat motor Rear seat motor


Front passenger seat motor
T11B7503ES20
I3–13
LHD vehicles

IG PU RLD RRD PD

1 2 3 4 5
1 2 3 4 5
6 7 8 9 10 11 12

U' M/U' B M/D' D'


E RLU DU DD RRU

Driver's seat master switch Front passenger seatQrear seat switch

U' D'

1 2
U' D'

3 4 5 6
1 2

Driver's seat motor Rear seat motor


Front passenger seat motor
T11B7504ES20

8-4 LOCATION OF COMPONENTS


g c

h
d
f

a b
T11B1027S20

a Power window master switch


b Front door power window switch
c Rear door power window switch RH
d Rear door power window switch LH
e Front door regulator motor RH
f Front door regulator motor LH
g Rear door regulator motor RH
h Rear door regulator motor LH
I3–14
8-5 HOW TO PROCEED WITH TROUBLE SHOOTING
8-5-1 INQUIRY
1.In your attempt to remove the causes for a malfunction of the vehicle, you will not able to remove the
causes unless you actually confirm the malfunctioning phenomenon. No matter how long you contin-
ue operations, the vehicle may not resume the normal state unless you confirm the malfunctioning
phenomenon. The inquiry with the customer is a vital information collecting activity which is to be con-
ducted previous to the confirmation of malfunctioning phenomenon.
2.This inquiry will provide you with an important clue in an effort to reproduce the malfunctioning phe-
nomenon. Furthermore, the information obtained by the inquiry can be referred to during the trouble-
shooting. Hence, instead of making general questions, it is necessary to focus your questions on the
items related to the malfunction.
(1) DIAGNOSIS BY INTERVIEW SHEET FOR POWER WINDOW SYSTEM
Day Month
Checked by Check date
(day of week)
Customer information
Gender of customer
Age [approx. ] Occupation [ ]
Name of (Male, female)
customer Area where vehi- Urban, suburb, seashore, Parking Outdoor,
Mr./Ms. cle is mainly used mountain, others place indoor

Details of vehicle
Date when
Date when No,Yes (How many
vehicle was
Day Month malfunction Day Month Repair history times? )
brought to
took place
workshop
(day of week) (day of week)
Registration
Frame No. Day Month Year Vehicle model
date
5M/T;3A/T;4A/T;CVT
Engine type Transmission Driving 2WD;4WD
electronically-controlled 4A/T
Running
km Equipment Tire [ ]; Wheel [Steel ; Aluminum]
distance

Weather
Fine Cloudy Rainy Snow Other( )
Temperature(Approx. ‚ )

Frequency of malfunction
Always Under certain condition( ) Sometimes( )

Phenomenon
Power window at the driver`s seat will not operate.
Power window at the front passenger seat will not operete.
Power window at the rear seat will not operate.
It does not operate automatically(can be operated manuslly).

Other
I3–15
8-6 BASIC CHECK
8-6-1 MANUAL OPERATION
1.With the ignition switch set to ON position, perform the following checks.
(1) By means of the master switch at the driver's seat and power window switch at each door, each
door glass can be opened or closed.
(2) When the window lock switch at the driver's seat is set to LOCK position, no operation can be made
by the power window switches at the front passenger's seat and rear seats.
8-6-2 AUTOMATIC OPERATION FUNCTION
1.With the ignition switch set to ON position, perform the following checks.
(1) By means of the master switch at the driver's seat side, perform 2-step operation for the driver's
seat side door glass in the up and down directions. Ensure that up and down automatic opera-
tions are executed, and the door stops at the full open or full closed position.
(2) By means of the master switch at the driver's seat side, perform 2-step operation for the driver's
seat side door glass in the down direction. Ensure that down automatic operation is executed, and
the door stops at the full open position.
(3) Operate the power window switch in the reverse direction during the automatic operation. Ensure
that the automatic operation stops.
8-7 TROUBLE SHOOTING ACCORDING TO MALFUNCTION PHENOMENA
8-7-1 POWER WINDOW AT THE DRIVER`S SEAT WILL NOT OPERATE.
è1. Check earth of master switch
1.Check continuity between terminals below.
(1) Between the earth wire 6 of the master switch and the body earth
SPECIFIED VALUE: Continuity exists

çIf it is OK, go to è2.


çIf it is NG, repair the earth wire.

è2. Check of master switch voltage


1.Check the voltage of the terminals below.
(1) Between the master switch 1 and the master switch 6
SPECIFIED VALUE: 10 ( 14V

çIf it is OK, go to è4.


çIf it is NG, go to è3.

è3. Battery voltage check


1.Check the battery voltage.
SPECIFIED VALUE: 10 ( 14V

çIf it is OK, check defect of wire harness and repair.


çIf it is NG, charge the battery.
I3–16
è4. Wiring harness check
1.Check continuity and short circuit between terminals below.
(1) Between the vehicle harness side connector 10 of the master switch and the harness side con-
nector 1 between motors
(2) Between the vehicle harness side connector 11 on the master switch and the connector 2 on har-
ness side between motors
SPECIFIED VALUE: Continuity exists and no short circuit occurs.

çIf it is OK, go to è5.


çIf it is NG, repair the wire harness.

è5. power window motor check


1.Remove the power window motor and check operation when applying 12V to the motor connector
directly.
SPECIFIED VALUE: Rotates normally.

çIf it is OK, replace the master switch.


çIf it is NG, replace the driver's seat side power window motor.

8-7-2 POWER WINDOW AT THE FRONT PASSENGER SEAT WILL NOT OPERETE
è1. Check of master switch condition
1.Check that the window lock switch is at "unlock" position.
SPECIFIED VALUE: It is in the unlocked position.

çIf it is OK, go to è2.


çIf it is NG, turn the window lock switch to "unlocked" position.

è2. Switch power voltage check


1.Turn the IG switch "ON."
2.Check the voltage between terminals below.
(1) Between the master switch 1 and the body earth
(2) Between the front passenger's seat side switch 3 and the body earth.
SPECIFIED VALUE: 10 ( 14V

çIf it is OK, go to è3.


çIf it is NG, check the battery voltage, fuse/fusible link, and continuity of the harness.

è3. Master switch operation check


1.Check that the operation can be performed by the master switch.
SPECIFIED VALUE: The operation can be performed.

çIf it is OK, replace the passenger's seat side switch.


çIf it is NG, go to è4.

è4. Front passenger's seat side switch operation check


1.Check that the operation can be performed by the front passenger's seat side switch.
SPECIFIED VALUE: The operation can be performed.

çIf it is OK, replace the master switch.


çIf it is NG, go to è5.
I3–17
è5. Harness check between the master switch and the front passenger's seat side switch
1.Check continuity and short circuit between terminals below.
RHD vehicles
(1) Between the vehicle harness side connector 7 on the master switch and the vehicle harness side
connector 1 on the front passenger's seat side switch
(2) Between the vehicle harness side connector 12 on the master switch and the vehicle harness side
connector 5 on the front passenger's seat side switch
LHD vehicles
(3) Between the vehicle harness side connector 2 on the master switch and the vehicle harness side
connector 1 on the front passenger's seat side switch
(4) Between the vehicle harness side connector 5 on the master switch and the vehicle harness side
connector 5 on the front passenger's seat side switch
SPECIFIED VALUE: Continuity exists and no short circuit occurs.

çIf it is OK, go to è6.


çIf it is NG, repair the wire harness.

è6. Master switch earth check


1.With the window lock switch at "unlocked," check continuity between terminals below.
RHD vehicles
(1) Between the vehicle harness side connector 7 on the master switch and the body earth
(2) Between the vehicle harness side connector 12 on the master switch and the body earth
LHD vehicles
(3) Between the vehicle harness side connector 2 on the master switch and the body earth
(4) Between the vehicle harness side connector 5 on the master switch and the body earth
SPECIFIED VALUE: Continuity exists

çIf it is OK, go to è7.


çIf it is NG, replace the master switch.

è7. Power window motor earth check


1.With the switch turned "OFF," check continuity between terminals below.
(1) Between the power window motor 1 and the body earth
(2) Between the power window motor 2 and the body earth
SPECIFIED VALUE: Continuity exists.

çIf it is OK, go to è9.


çIf it is NG, go to è8.

è8. Front passenger's seat side switch unit check


1.Check continuity between terminals below.
(1) Between the front passenger's seat side switch 1 and the front passenger's seat side switch 2
(2) Between the front passenger's seat side switch 4 and the front passenger's seat side switch 5
SPECIFIED VALUE: Continuity exists.

çIf it is OK, repair the wire harness.


çIf it is NG, replace the front passenger's seat side switch.
I3–18
è9. Power window motor power voltage check (1)
1.Check voltage between terminals below during the up and down operation of the front passenger's
seat side switch.
(1) Between the power window motor 1 and the power window motor 2
SPECIFIED VALUE: 10 ( 14V

çIf it is OK, go to è4.


çIf it is NG, replace the front passenger's seat side switch.

è10. Power window motor power voltage check (2)


1.Check the voltage between terminals below during the up and down operation of the master switch.
(1) Between the power window motor terminal 1 and the body earth
(2) Between the power window motor terminal 2 and the booty earth
SPECIFIED VALUE: 10 ( 14V

çIf it is OK, replace the power window motor.


çIf it is NG, replace the master switch.

8-7-3 POWER WINDOW AT THE REAR SEAT WILL NOT OPERATE.


è1. Master switch condition check
1.Check that the window lock switch is at "unlocked."
SPECIFIED VALUE: It is in the unlocked position.

çIf it is OK, go to è2.


çIf it is NG, turn the window lock switch to the "unlocked" position.

è2. Master switch power voltage check


1.Turn "ON" the IG switch.
2.Check the voltage between terminals below.
(1) Between the master switch terminal 1 and the body earth
(2) Between the rear seat's switch terminal 3 and the body earth
SPECIFIED VALUE: 10 ( 14V

çIf it is OK, go to è1.


çIf it is NG, check the battery voltage, fuse/fusible link, and continuity of harness.

è3. Check of master switch operation


1.Check that the operation can be performed by the master switch.
SPECIFIED VALUE: The operation can be performed.

çIf it is OK, replace the rear seat's switch.


çIf it is NG, go to è2.

è4. Rear seat's switch operation check


1.Check that the operation can be performed by the rear seat's switch.
SPECIFIED VALUE: The operation can be performed.

çIf it is OK, replace the master switch.


çIf it is NG, go to è3.
I3–19
è5. Wire harness check
1.Check continuity between the master switch terminal below and the rear seat's switch terminal.
RHD vehicles
2.Rear left seat
(1) Between the vehicle harness side connector 5 on the master switch and the vehicle harness side
connector 1 on the rear seat's switch
(2) Between the vehicle harness side connector 4 on the master switch and the vehicle harness side
connector 5 on the rear seat's switch
3.Rear right seat
(1) Between the vehicle harness side connector 3 on the master switch and the vehicle harness side
connector 5 on the rear seat's switch
(2) Between the vehicle harness side connector 2 on the master switch and the vehicle harness side
connector 1 on the rear seat's switch
LHD vehicles
4.Rear left seat
(1) Between the vehicle harness side connector 7 on the master switch and the vehicle harness side
connector 1 on the rear seat's switch
(2) Between the vehicle harness side connector 3 on the master switch and the vehicle harness side
connector 5 on the rear seat's switch
5.Rear right seat
(1) Between the vehicle harness side connector 4 on the master switch and the vehicle harness side
connector 5 on the rear seat's switch
(2) Between the vehicle harness side connector 12 on the master switch and the vehicle harness side
connector 1 on the rear seat's switch
SPECIFIED VALUE: Continuity exists.

çIf it is OK, go to è0.


çIf it is NG, repair the wire harness.

è6. Master switch earth check


1.Check continuity between terminals below with the window lock switch "unlocked."
RHD vehicles
(1) Between the vehicle harness side connector 2 on the master switch and the vehicle harness side
connector 6 on the master switch
(2) Between the vehicle harness side connector 3 on the master switch and the vehicle harness side
connector 6 on the master switch
(3) Between the vehicle harness side connector 4 on the master switch and the vehicle harness side
connector 6 on the master switch
(4) Between the vehicle harness side connector 5 on the master switch and the vehicle harness side
connector 6 on the master switch
I3–20
LHD vehicles
(5) Between the vehicle harness side connector 3 on the master switch and the vehicle harness side
connector 6 on the master switch
(6) Between the vehicle harness side connector 4 on the master switch and the vehicle harness side
connector 6 on the master switch
(7) Between the vehicle harness side connector 7 on the master switch and the vehicle harness side
connector 6 on the master switch
(8) Between the vehicle harness side connector 12 on the master switch and the vehicle harness side
connector 6 on the master switch
SPECIFIED VALUE: Continuity exists.

çIf it is OK, go to è7.


çIf it is NG, replace the master switch.

è7. Power window motor earth check


1.With the switch turned "OFF," check continuity between terminals below.
(1) Between the power window motor 1 and the power window motor 2
SPECIFIED VALUE: Continuity exists.

çIf it is OK, go to è9.


çIf it is NG, go to è8.

è8. Rear seat's switch unit check


1.Check continuity between rear seat's switch terminals below.
(1) Between the rear seat's switch 1 and the rear seat's switch 2
(2) Between the rear seat's switch 4 and the rear seat's switch 5
SPECIFIED VALUE: Continuity exists.

çIf it is OK, repair the wire harness.


çIf it is NG, replace the rear seat's switch.

è9. Power window motor power voltage check (1)


1.Check the voltage between terminals below during the up and down operation of the rear seat's switch.
(1) Between the power window motor 1 and the window motor 2.
SPECIFIED VALUE: 10 ( 14V

çIf it is OK, go to è10.


çIf it is NG, replace the rear seat's switch.

è10. Power window motor power voltage check (2)


1.Check the voltage between terminals below during the up and down operation of the master switch.
(1) Between the power window motor 1 and the window motor 2
SPECIFIED VALUE: 10 ( 14V

çIf it is OK, replace the power window motor.


çIf it is NG, replace the master switch.
I3–21
8-8 UNIT CHECK
8-8-1 DRIVER'S SEAT MASTER SWITCH
(1) Continuity check
1.Check continuity between each terminal of the master switch Ay.
CAUTION
• Since continuity check by operating driver's seat side
switch up and down cannot be made, check whether
the state is good or bad by operation check. 5 4 3 2 1

12 11 10 9 8 7 6

T11B7505T10

RHD vehicles
Switch operation Front passenger seat Rear seat at the right side Rear seat at the left side Standard
1(7 1(2 1(5
UP
6 ( 12 3(6 4(6
Unlock OFF 6 ( 7 ( 12 1(3(6 4(5(6
1 ( 12 1(3 1(4 Continuity
DOWN
6(7 2(6 5(6 exists
UP 1(7 1(2 1(5
Lock OFF 7 ( 12 2(3 4(5
DOWN 1 ( 12 1(3 1(4

LHD vehicles
Switch operation Front passenger seat Rear seat at the right side Rear seat at the left side Standard
1(2 1 ( 12 1(7
UP
5(6 4(6 3(6
Unlock OFF 1(5(6 4 ( 6 ( 12 3(6(7
1(5 1(4 1(3 Continuity
DOWN
2(6 6 ( 12 6(7 exists
UP 1(2 1 ( 12 1(7
Lock OFF 2(5 4 ( 12 3(7
DOWN 1(5 1(4 1(3

(2) Operation check


CAUTION
• When the continuity check has indicated that the system is normal, perform this check.
I3–22
1.Check conductivity and voltage between each terminal and body earth following the check procedure
below.
NOTE
• "Disconnected Vehicle side" in the table shows that the check is to be made at the vehicle side
connector with the connector disconnected. "Connector connected" means that the check is to be
made with the connector connected.
RHD vehicles
Defective
Measurement Terminal No. areas in the
Check
connector Tester positive (') Checking condition Standard case of non-
items
condition # tester negative compliance
of standard
Disconnected 6#Earth Voltage At all times 0V
Vehicle side
Vehicle side 1#Earth Voltage IG switch "OFF"!"ON" 0V!10 ( 14V
IG switch "ON," the driver's seat side switch for
0V!9V or
the master switch "OFF"!DOWN (manual opera-
more
tion)
11#Earth Voltage IG switch "ON," the driver's seat side door com-
0V!9V or
pletely closed ! the driver's seat side switch for
more
the master switch "DOWN" (automatic opera-
!0V
tion)! the door glass completely open
IG switch "ON," the driver's seat side switch for 0V!9V or
the master switch "OFF"! UP (manual operation) more
IG switch "ON," the driver's seat side door com-
10#Earth Voltage 0V!9V or
pletely open ! the driver's seat side switch for
more
the master switch UP (automatic operation) !
Connector !0V Master
Door glass completely closed.
connected switch
IG switch "ON," window lock switch "ON," front 0V!9V or
12#Earth Voltage
seat (left) switch "OFF"!DOWN more
IG switch "ON," window lock switch "ON," front 0V!9V or
7#Earth Voltage
seat (left) switch "OFF"!UP more
IG switch "ON," window lock switch "ON," rear 0V!9V or
3#Earth Voltage
seat (right) switch "OFF"!DOWN more
IG switch "ON," window lock switch "ON," rear 0V!9V or
2#Earth Voltage
seat (right) switch "OFF"!UP more
IG switch "ON," window lock switch "ON," rear 0V!9V or
4#Earth Voltage
seat (left) switch "OFF"! DOWN more
IG switch "ON," window lock switch "ON," rear 0V!9V or
5#Earth Voltage
seat (left) switch "OFF"! UP more
I3–23
LHD vehicles
Defective
Measurement Terminal No. areas in the
Check
connector Tester positive (') Checking condition Standard case of non-
items
condition # tester negative compliance
of standard
Disconnected 6#Earth Voltage At all times 0V
Vehicle side
Vehicle side 1#Earth Voltage IG switch "OFF"!"ON" 0V!10 ( 14V
IG switch "ON," the driver's seat side switch for
0V!9V or
the master switch "OFF"!DOWN (manual opera-
more
tion)
11#Earth Voltage IG switch "ON," the driver's seat side door com-
0V!9V or
pletely closed ! the driver's seat side switch for
more
the master switch "DOWN" (automatic opera-
!0V
tion)! the door glass completely open
IG switch "ON," the driver's seat side switch for 0V!9V or
the master switch "OFF"! UP (manual operation) more
IG switch "ON," the driver's seat side door com-
10#Earth Voltage 0V!9V or
pletely open ! the driver's seat side switch for
more
the master switch UP (automatic operation) !
Connector !0V Master
Door glass completely closed.
connected switch
IG switch "ON," window lock switch "ON," front 0V!9V or
5#Earth Voltage
seat (left) switch "OFF"!DOWN more
IG switch "ON," window lock switch "ON," front 0V!9V or
2#Earth Voltage
seat (left) switch "OFF"!UP more
IG switch "ON," window lock switch "ON," rear 0V!9V or
4#Earth Voltage
seat (right) switch "OFF"!DOWN more
IG switch "ON," window lock switch "ON," rear 0V!9V or
12#Earth Voltage
seat (right) switch "OFF"!UP more
IG switch "ON," window lock switch "ON," rear 0V!9V or
3#Earth Voltage
seat (left) switch "OFF"! DOWN more
IG switch "ON," window lock switch "ON," rear 0V!9V or
7#Earth Voltage
seat (left) switch "OFF"! UP more

(3) Illumination check


1.When connecting the battery positive (') with the terminal 1 and the battery negative with the termi-
nal 6, check the switch illumination condition.
SPECIFIED VALUE: The switch illuminates.

8-8-2 FRONT PASSENGER SEAT SWITCH


(1) Continuity check
1.Check continuity between terminals of the switch.
Power window regulator switch section
5 4 3 2 1
Switching Terminal No. Standard
2(3
UP
4(5
1(2
OFF Continuity exists
4(5
M21B5041T10
1(2
DOWN
3(4
I3–24
8-8-3 REAR SEAT SWITCH
(1) Continuity check
1.Check continuity between terminals of the switch.
Power window regulator switch section
Switching Terminal No. Standard 5 4 3 2 1
2(3
UP
4(5
1(2
OFF Continuity exists
4(5
1(2 M21B5041T10
DOWN
3(4

8-8-4 DRIVER'S SEAT REGULATOR MOTOR


1.Connect each battery terminal with the terminal 1 and the
terminal 2 as shown in the table below and check the
rotating direction.
2.Check for abnormal noise, axis rattling, or distortion during 2 1
the motor rotation.
CAUTION
• Do not short-circuit the battery positive (') and nega-
M21B5040T10
tive (() terminals.
RHD vehicles
Motor rotating direction
Connection Terminal
(as viewed from the pinion gear side)
Battery positive (') 1
Right turn
Battery negative (() 2
Battery positive (') 2
Left turn
Battery negative (() 1

LHD vehicles
Motor rotating direction
Connection Terminal
(as viewed from the pinion gear side)
Battery positive (') 2
Right turn
Battery negative (() 1
Battery positive (') 1
Left turn
Battery negative (() 2
I3–25
8-8-5 FRONT PASSENGER SEAT REGULATOR MOTOR
1.Connect each battery terminal with the terminal 1 and the
terminal 2 as shown in the table below and check the
rotating direction.
2.Check for abnormal noise, axis rattling, or distortion during
2 1
the motor rotation.
CAUTION
• Do not short-circuit the battery positive (') and nega-
tive (() terminals. M21B5040T10
RHD vehicles
Motor rotating direction
Connection Terminal (as viewed from the pinion gear
side)
Battery positive (') 2
Right turn
Battery negative (() 1
Battery positive (') 1
Left turn
Battery negative (() 2

LHD vehicles
Motor rotating direction
Connection Terminal
(as viewed from the pinion gear side)
Battery positive (') 1
Right turn
Battery negative (() 2
Battery positive (') 2
Left turn
Battery negative (() 1

8-8-6 REAR SEAT REGULATOR MOTOR


1.Connect each battery terminal with the terminal 1 and the
terminal 2 as shown in the table below and check the
rotating direction. 2 1
2.Check for abnormal noise, axis rattling, or distortion during
the motor rotation. 6 5 4 3
CAUTION
• Do not short-circuit the battery positive (') and nega-
tive (() terminals. T11B7008T10

Rear seat at the right side


Motor rotating direction
Connection Terminal
(as viewed from the pinion gear side)
Battery positive (') 1
Right turn
Battery negative (() 2
Battery positive (') 2
Left turn
Battery negative (() 1

Rear seat at the left side


Motor rotating direction
Connection Terminal
(as viewed from the pinion gear side)
Battery positive (') 2
Right turn
Battery negative (() 1
Battery positive (') 1
Left turn
Battery negative (() 2
I3–26
9 OUTER REAR VIEW MIRROR
9-1 REMOVAL AND INSTALLATION
9-1-1 ARTICLES TO BE PREPARED
Lubricant,adhesive,others
Protective tape

9-1-2 OPERATION BEFORE REMOVAL


1.Remove the front door lower frame bracket garnish RH/LH.
Refer to Page I1-8.

9-1-3 REMOVAL AND INSTALLATION PROCEDURES


(1) Components

T11B7004S25

(2) Removal and installation procedures


1 a Mirror Ay, outer rear view, RH/LH
j i 2 b Mirror, outer rear view, RH/LH
j 3 c Cover, outer mirror, RH/LH

9-1-4 POINTS OF REMOVAL


(1) Mirror, outer rear view, RH/LH
1.Attach the protection tape.
I3–27
2.Separate the clip fitted area with a flat screwdriver and
: Clip position
remove the mirror.
CAUTION
• When the temperature is low, the clip may be broken.
Therefore, warm the mirror surface with a hair-dryer
before removing.

T11B7013ET10

(2) Cover, outer mirror, RH/LH


1.Disengage the fitting of the pawls (a, b).
2.With the pawls (a, b) disengaged, disengage the pawls in the order of c to f.
CAUTION
• Since the pawl f is not visible, carefully remove it to d b a
avoid damaging.
c

f
e

T11B7019T10

9-1-5 POINTS OF INSTALLATION


(1) Mirror, outer rear view, RH/LH
1.Hook the pawls (a, b) on the mirror to the outer rear view mirror Ay, RH/LH.
2.Engage the clip (c, d) and install the mirror.

b a a b

d c c d

T11B7014S10

9-1-6 OPERATION AFTER INSTALLATION


1.Install the front door lower frame bracket garnish RH/LH.
Refer to Page I1-8.
I3–28
10 MIRROR SURFACE MOTOR-DRIVEN MOVABLE TYPE OUTER
REAR-VIEW MIRROR
10-1 ARTICLES TO BE PREPARED
Instrument
Voltage tester

10-2 SYSTEM WIRING DIAGRAM

IG SW
ACC

IG1
IG2
ST
ACC

Operation SW

7
8
Up Down Up Down
Left Right

Left Right
Right/left
AM1 selection
switch

Left Right Left Right


F/L
6 4 3 5 2

1 3 3 1

Left Up Left Left Up Right


mirror or M M or or M M or mirror
down right right down

2 2

T11B7506ES25

10-3 ARRANGEMENT OF VEHICLE HARNESS SIDE CONNECTOR TERMINALS

MH M' MV

1 2 3 4 5 6 7 8 9 10
3 2
1
5 4
HR VR VL HL M' E B
Mirror switch Mirror

T11B7507ES16
I3–29
10-4 LOCATION OF COMPONENTS

a
b

c
T11B1503S20

a Outer rear view mirror RH


b Outer rear view mirror LH
c Outer mirror switch
I3–30
10-5 UNIT CHECK
10-5-1 OUTER MIRROR SWITCH AY
Check continuity between each terminal by operating the
switch.
Right/Left Switching SW Mirror operation 10 9 8 7 6 5 4 3 2 1
SW section : Continuity should exist
Terminal No. 8 6 7 3 2 4 5
Switching

Up

Y11B5021T10
Down

LH OFF

Left

Right

OFF Up
Down
OFF
Left
Right

Up
RH

Down

OFF

Left

Right

Y11B5019EL27

10-5-2 OUTER REAR VIEW MIRROR AY, RH/LH


Check the operation when applying battery voltage between
each terminal.
2 3
Connection
Battery positive (')
Terminal
1
Operating direction
1
Battery negative (()
Battery positive (')
2
2
Up
4 5
Down
Battery negative (() 1
Battery positive (') 2 T11B7016T10
Left
Battery negative (() 3
Battery positive (') 3
Right
Battery negative (() 2
I3–31
11 INNER REAR VIEW MIRROR
11-1 REMOVAL AND INSTALLATION
11-1-1 REMOVAL AND INSTALLATION PROCEDURES
(1) Components

T11B7005S20

(2) Removal and installation procedures


j 1 a Mirror Ay, inner rear view

11-1-2 POINTS OF REMOVAL


(1) Mirror Ay, inner rear view
1.Press the pawl of the mirror Ay with a flat screwdriver to
disengage fitting, and push upward along the glass sur-
face to remove.

T11B7020T10

TO INDEX TO NEXT SECTION

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