TIKARIA EXPANSION PROJECT, ACC Rev: 0

HAZARD IDENTIFICATION RISK ASSESSMENT Doc. No. : ACC/TKP/HIRA/LNVT/00

MOS No. : ACC/TKP/MS/LNVT/0015

Title: Erection of VRM
Assessment Date:7/1/2021

KEY POINTS:
1-All necessary permits to be obtained from ACC concerned person prior to work commences.
2-All persons must be Safety Inducted.
3-Mandatory job specific PPEs must be worn by all engaged person
4-Life saving talk must be conducted prior to start each shift, All person to be participate the task
5-All engaged person must be aware about their job, potential hazards and control measures
6-Rest Shelter to be provided for the workers
7-Welfare facilities to be provided according to workmen strength
8-Job specific Training to be provided, if required
9- Safety awareness signage to be displayed at site
10-Probability, Severity & risk Table is attached for reference

INITIAL RISK RESIDUAL RISK

Probability

Probability
Consequence Person

Risk Level

Risk Level
Severity

Severity
SN Job Steps Potential Hazards (who will harm) Current Control Measures Additional control measure responsible

1 Projected rebar 1. Fire & explosion Worker, 1. Valve protection cap must be fixed with all cylinders- and Cylinders 2 3 6 1. All empty cylinders shall be handled 2 2 4 Site Engineer
cutting (VRM 2. Burn injury Property damage to be mounted on gas trolley and secured by chain or other source with the same care as full cylinder.
foundation 3. Back fire 2. Gas trolley shall be kept away from sources of heat. 2. Gas hoses must be matched IS
4. Dragging of 3. All gas hoses must be in healthy condition, joint/fixed by clamp and standard.
cylinders Flash back arrestor must be installed at both point. 3. Housekeeping must be maintained
5. Damaged Hose & 4. Water shop to be placed with trolley for leakage test at working site.
joints 5. A charged fire extinguisher to be available at site at easy approach 4. All rebar cutting piece to be kept at
6. hot spatter 6. Triple pipe cutting torch provided as per ACC guidelines one point
7. Pressure gauge should be fixed in both cylinders & should be in 5. Hard barricade to be provided
working condition around VRM
8. Open the DA/LPG regulator then cutting torch valve and light the. 6. Gas cylinder trolley should be kept
then open the 02 valve as per the required pressure away from any electrical appliances
9. Job to performed by only resp[active person
10. Job specific PPEs should be provided
2 Crane/Farana/ 1. Topple of Operator, 1. Ensure driver/operator must be go through DMC procedures before 2 4 8 1. One marshal man should be present 1 3 3 Site Engineer
Placement crane/Farana, Property engaged in job with flag or batten light with LED
2. Hitting to existing damage, 2. Area Assessment to be done before placement of crane/farana jacket which is required for control the
properties Near by worker 3. Area to be levelled and compacted equipment movement
3. Unauthorised 4. All lifting appliances must be checked by competent person, colour 2. FLRA to be prepared (preffered in
Operating coded local language) and discussed with
5. Area should be isolated with barricading, Base plate as per required concerned gang
for out rigger should be applied to all ground condition 3. Put barrier sign for carrier vehicle
6. Crane/Farana should be check as per ACC Check list. 4. Do not leave vehicle unattended
7. Crane/Farana operator must be able to see the approx. area during while in on condition
operating the equipment
8. No unauthorized person enters in moving area.
9. Do not use mobile phones while Crane/Farana in running condition
10. Operate Crane/Farana using his best skill, will also check all
interlock & safety devices are in working condition. He will inform his
supervisor & concern plant engineer if anyone is not in working
condition.

3 Bed Making Hand Injury, Property 1. Ground to be levelled with PCC facilitated 2 3 6 1. If have any pinch point, remove it 1 3 3 Site Engineer
Failure of lifting damage, 2. All lifting appliances to be passed competent, quarterly colour code completely
appliances, Workmen 3. Lifting plan along with PTW and FLRA to be signed prior to start the 2. Life saving talk(TBT) to be
Hitting to near by work conducted in every shift
worker, 4. Slinging activity to be done by dedicated rigging team
5. All rigging signal to be given by only dedicated person, use batten
light after sunlight
6. Before start of erection make ensure all tools &tackles properly fit
with material and under load bearing capacity
7. Crane to be directed by certified rigger at all times using appropriate
communication channels such as whistles or hand signals or batten
light, whatever suitable
8. Tag line must be tied for material movement control
9. Crane boom swing are to be obstruction free
10. Area to be barricaded
11. All bed members to be placed in same level and welded with base
support
12. Proper illumination to be arrange after sunset
13. Use Job specific PPES

4 Material shifting 1. Cut Injury Workers 1. Don’t allow the person to lift more than 20-22kg for materials 2 3 6 1. Ensure any heavy loads or any 1 2 2 Site Engineer
(manually) 2. Pinch points shifting from one place to other. irregular dimension job having less
3. Hit by Object/Load 2. Shoulder pad should be provided during shifting of materials load shall be unloaded mechanically if
4. Slip, Trip & fall 3. Cut resistance hand gloves shall be used for metallic handling. possible.
5. Musculoskeletal 4. Ensure that workmen keep their hands / leg away from pinching 2. Take help from co-worker if needed
disorders points. 3. Always mintain good body posture
5. Proper communication & co ordination with co worker.
5 Material shifting 1. Toppling of Operator, 1. Pre-lifting plan should be prepared before start of lifting any 2 3 6 1. Ensure trained & competent crane 2 2 4 Site Engineer
(mechanically) Farana/crane Worker materials by crane. operators are deployed.
2. Failure of lifting 2. It is to be ensured that it should not cross the SWL of crane/hydra. 2. Use only good condition, tested &
appliances 3. Before staring of loading/unloading/shifting by crane proper levelled certified appropriate lifting gears,
3. Hit by & compact surface should be provided. tools, tackles & slings.
object/person 4. Farana boom should be kept as low possible during shifting of 3. Proper selection & placement of the
4. Fall/rolling of material. crane.
materials 5. The load should not be lifted beyond the Safe Working Load (SWL) 4. Overhead services must be detected
6. Ensure crane capacity at lifting radius of the load. & isolated properly & follow safe
7. Area should be barricaded & no person should be allowed near the lifting procedure.
swinging area, safe distance to be maintained. 5. Ensure sleeper or jack plate to be
8. Tag line must be provided to prevent swinging of the load while provided below out rigger on any type
lifting. of soil
9. Ensure proper stacking of material & proper slinging to be done. 6. Ensure engine on mobile should off
10. Ensure all safety gears must be in working condition of farana/crane operator
11. FLRA to be prepare with sketch before lifting activity by execution 7. Dedicated signal man is must
team member 8. Batten light to be used in night
9. Plate clamp, chain clamp, web sling
should be in good condition

6 Assembly of 1. Topple of farana, Workmen, 1. Make assembly plan after checking of all safety aspects- area 2 3 6 1. Make ensure selection of material 1 3 3 Site Engineer
material crane Property damage assessment, lifting appliances fit for use, availability of dedicated for assembling is right
2. Pinch point person 2. Assembly work to be done at
3. Property damage 2. Assembly bed or ground to be in levelled condition designated place
4. Material hitting 3. Arrangement of lifting hook must be according to material weight, 3. Area to be barricaded
with each other welding in right angle and between same distance with same capacity
5. Failure of lifing 4. All lifting appliances to be checked by competent person, colour
hook, tools tackles coded
6. Fall/slip of material 5. Riggin signal to be given by dedicated person
Dedicated gang to be deployed for the assembly job
6. Dont put the finger between equipment During assembly of
equipment
7. Equipment shuld be locked with each other by right bolting or
welding depend on design
8. Before release of slings make ensure proper arresting and locking of
the member
9. For height job, a platform to be made by grating in cantilever
position, if required
10. All angle and grating must be in secured condition
11. A portable ladder to be placed foe acending decending
12. FBH must be used by all person during height job
13. Job specific PPEs to be worn by all members
7 Hot Work- 1. Fire hazard, worker/Welder 1. All welding machine must be checked by ACC concerned person and 2 3 6 1. Welding cable must be in healthy 2 2 4 Site Engineer
Electrical shock, marked with quarterly tested sticker. condition with cable management to
Welding 2. Hot spatters & 2. All welding machine must be facilitated with double body earth and be in practice practice.
loose joints of kept under weather protection shed. 2. Daily Checklist for welding
welding, 3. Industrial plug top to be used for power connection. work/welding machine to be in
3. Tripping hazard 4. fire extinguisher to be placed at easy approach practice.
due to improper 5. Returned earthing to be attached with the job. 3. Maintain good housekeeping by
cable routing. 6. Welding work to be performed by only respective person. removing all combustible material
4. Eye injury due to 7. Use job specific PPEs-full body apron, face shield with helmet etc regularly.
slag 8. ELCB/RCCB must be installed with welding machine 4. All cable should be in healthy
9. Ensure electrode/earthing holder should be in good condition condition
10. Area free from combustible material. 5. Don't do the welding while wet
cloth, shoes, and wet area
6. Fire blanket to be provided, if
required

Grinding 1. Fire hazard Grinder, Helper 1. Grinding machine must be inspected by ACC concerned person and 2 3 6 1. Area free from combustible material 2 2 4 Site Engineer
2. Electrical shock Near by worker marked with quarterly inspected sticker. 2. Crack check to be done of grinding
3. Unguarded 2. Grinding wheel RPM must be higher then Grinding Machine and wheel prior to fix with machine or use
rotating parts of the selection of g/wheel as per IS standard 3. Proper handling and storage of
grinding machine 3. fire extinguisher to be available at easy approach G/wheel
4. Tripping hazard 4. Power connection for G/machine must be gone through RCCB.
5. Unauthorized 5. Use Industrial plug top for getting connection.
operation 6. Grinding work to be performed by only respective person.
6. Defective machine 7. Dead band switch should be fixed with g/machine
7. Pinch points & hot 7. Always maintain good body posture
spatter 8. Ensure the availability of guard on wheel
8. Eye injury due to 9. Job specific PPEs- Apron, face shield with helmet etc
flying object

Gas Cutting 1. Fire & explosion Gas Cutter, 1. Cylinders should be mounted on gas trolley and locked by chain. 1. All empty cylinders shall be handled
2. Burn injury Helper 2. Gas trolley shall be kept away from sources of heat. with the same care as full cylinder.
3. Back fire Near by worker 3. Flash back arrestor must be installed at both point. 2. Gas hoses must be matched IS
4. Damaged Hose & Property, 4. All gas hoses must be joint/fixed by clamp. standard.
joints Damage 5. Water shop must be placed with trolley for leakage test. 3. Housekeeping must be maintained
6. hot spatter 6. Valve protection cap must be fixed with all cylinders- either empty at working site.
cylinder.
7. Cylinders shall never be used as rollers or supports- whether full or
empty.
8. A charged fire extinguisher must be available at site at easy
approach.
9. Triple pipe cutting torch provided as per ACC guidelines
10. Gas Hose should be free from cut & damage
11. Pressure gauge should be fixed in both cylinders & should be in
working condition
12. Open the DA/LPG regulator then cutting torch valve and light the .
then open the 02 valve as per the required pressure.
13. Job specific PPEs should be provided
8 Erection of Failure of Lifting Property 1. All lifting appliances must be checked before taken in operation 2 4 8 1. Never hold the material in 2 2 4 Site Engineer
materials appliances, damage, 2. Proper selection & placement of the crane. suspended position at long time
Fall of materials, Workmen 3. Crane out rigger must be fully extended and Ensure sleeper or jack 2. Always lift vertical from base
Injury to workmen, plate to be places below out rigger on any type of soil position
Bad Weather 4. Ensure only trained and competent persons operate the crane 3. Place hook at centre of gravity point
condition 5. Before start of erection make ensure all tools and tackles proper fit of load to be lifted
with material and under load bearing capacity 4. Material resting place to be kept
6. Crane boom swing area must be obstruction free clear for free from trip hazards
7. Do not exceed SWL of crane at any time 5. Ensure no overhead services or
8. A dedicated signal must be deployed to the job other obstructions will interfere with
9. Area should be isolate through Corden off crane boom
10. Crane to be directed by certified rigger at all times using 6. Keep load as low as possible to clear
appropriate communication channels such as whistles or hand signals obstacles
or batten light, whatever suitable 7. Don't stand or walk under
11. Tag line must be tied for material movement control suspended load
12. Ensure load shed should not be lifted more than 75% to 80% crane 8. Wheel chock to be used while
farana capacity operation
13. Incase of rainy season or high wind speed is more than 10m/s job 9. Cherry picker should not cross
will be stopped below crane boom
14. Overhead services must be detected & isolated properly & follow 10. Use only good condition, tested &
safe lifting procedure. certified appropriate lifting gears,
15. Cherry picker should not cross below crane boom tools, tackles & slings.
15. Use work appropriate PPEs 11. Plate clamp, chain clamp, web
sling should be in good condition

9 Placement/ Fall of materials, Property 1. Don’t stand under suspended load during placement of materials 2 3 6 1. House keeping to be maintained for 2 2 4 Site Engineer
resting of Injury to workmen damage, 2. Keep safe distance during hand support for material slip trip free hazards
materials Workmen 3. Guide rope must be hold properly for control material movement 2. Deployment of skilled worker
4. Mutual rigging signal must be established between the operator and 3. Material should be placed in stilly
the signal man condition
5. Don't put fingers between placement point and suspended material
6. Packing should be provided to under materials for secure from
collapse & for releasing the slings easily
7. Before resting of material make ensure earlier placed material have
welded/tighten properly
8. Rigging signal to be clearly visible to the operator

10 Releasing of Physical injury, Workmen, 1. Before release the slings make ensure the material have placed 2 3 6 1. Material resting/landing place must 2 2 4 Site Engineer
slings from Fall of material from Property damage securely be clean/housekeeping
material resting point, 2. A portable ladder or cherry picker to be used for height approach for 2. Area to be barricaded
Fall of person releasing of slings, whatever required 3. A nylon rope or crane hook to be
3. If using ladder, make ensure the ladder have secured used for take down of lifting tools and
4. Only dedicated rigger will do the job tackles
5. After released the material, the tools and tackles should not throw
from height
11 Scaffold erection 1. Uneven of ground Scaffolder, 1. Area/surface to be levelled and compacted 2 4 8 1. Supervisor to assess the physical 2 2 4 Site Engineer
Faulty material nearby worker, 2. Scaffold is not erected near to excavation area and vice versa condition and competence of persons
2. Improper erection Property damage 3. Scaffold material to be checked physically prior to mobilize at site/ assigned for the job, duration of the
3. Fall from height taken in use job and weather conditions.
4. Falls of materials 4. Scaffolding must be designed by a qualified person also erection and 2. No work on scaffold is allowed to
5. Manual handling dismantle work to be done under scaffold supervisor carry out during raining or immediate
6. Full or partial 5. Maximum weight of scaffolding is agreed upon prior to set-up of after rain
collapse/structural scaffold 3. Adequate illumination is ensured at
failure 6. Trained Scaffold gang to be deployed workplace.
7. Overloading/ 7. Workers ability to work at height is physically examined and 4. No materials are thrown from
failure of scaffold authorized to work at height height
8. Adverse weather 8. Person erecting the materials with pulley & rope is allowed stay
conditions away from the erection area to safe guard from fall of materials
9. Workers to use the correct manual handling techniques at all times
10. No loose material is allowed to keep at top
11. Use of Full body Harness with Double lanyard is ensured
12. All scaffolds must be erected in sequence way
13. Lateral supports at every 6 metres intervals, if required
14. Newly erected or modified scaffolds must be inspected by the
scaffold competent person
15. No one to work at height in adverse weather conditions
16. During erection reg tag to be display at access point
17. After green tagged scaffold ready to use
18. Scaffold to be inspected after any modification or high wind
19. Scaffolding is to be inspected after certain time
20. Maintain awareness of total weight on scaffold, including
employees

12 Working at height1. Fall from height, workmen, 1. Access egress always free from slip trip hazards 2 4 8 1. Worksites Engineer/Supervisors 2 2 4 Site Engineer
2. slip trip hazard Property damage 2. Prior to start of job, supervisor to assess the working at elevation shall monitor the operatives and
3. moving on working irrespective of the height and consider primary fall protection devices ensure to wear safety harness
platform for heights. 2. Work that involves restricted vision
4. Fall of loose 3. If using ladder for height access, make ensure have secured position or hot work such as welding or oxy
material 4. Operatives must ensure to check the ladder prior to cutting should preferably not be
5. Ladder fall or use like-Oil or slippery on rungs, Rungs and rails are not split or broken, performed from a ladder. Preference
tip-over Feet, slips locks and spreader are working. should be given to the use of
5. Provide suitable work platform in the manner of cantiliver position temporary work platforms
6. Wire rope lifeline or another suitable source to be provided for 3. Worksites Engineer/Supervisors
harness anchoring shall monitor the standards of
7. Daily checked Full body harness to be used at all time while working housekeeping during routine walk
at height around and implement clean ups
8. Operatives must ensure to wear full body harness while working at when necessary
height of 2 m and the lanyard hook properly secured to rigid post 4. Engineer/Supervisor shall monitor
strong enough to support weight of persons working the workforce during routine walk
9. Dedicated team should be engage in height work activities around to ensure that they are
Working platform is kept neat, tidy and free of loose materials/tools. wearing the correct type of PPE.
Spillage shall be cleaned up immediately using absorbent materials and 3. Operatives shall ensure to use rope
any slippery surfaces cleaned and degreased. or basket for lifting of materials
10.Maintain good housekeeping around the work area. Operatives shall remain vigilant when
Operatives shall ensure that all items of equipment and tools are positioned moving around the platform and
in a safe and secured manner. ensure to wear hard hat and eye
11.Never place any tool near the edge of working platform if not secured. protection always to avoid head injury.
 harness anchoring shall monitor the standards of
7. Daily checked Full body harness to be used at all time while working housekeeping during routine walk
at height around and implement clean ups
8. Operatives must ensure to wear full body harness while working at when necessary
height of 2 m and the lanyard hook properly secured to rigid post 4. Engineer/Supervisor shall monitor
strong enough to support weight of persons working the workforce during routine walk
9. Dedicated team should be engage in height work activities around to ensure that they are
Working platform is kept neat, tidy and free of loose materials/tools. wearing the correct type of PPE.
Spillage shall be cleaned up immediately using absorbent materials and 3. Operatives shall ensure to use rope
any slippery surfaces cleaned and degreased. or basket for lifting of materials
10.Maintain good housekeeping around the work area. Operatives shall remain vigilant when
Operatives shall ensure that all items of equipment and tools are positioned moving around the platform and
in a safe and secured manner. ensure to wear hard hat and eye
11.Never place any tool near the edge of working platform if not secured. protection always to avoid head injury.

13 Housekeeping Slips trip and Falls Workmen 1. Before lifting of material/equipment, material resting place to be 2 3 6 1. Adequate and correct stacking of 2 2 4 Site Engineer
cleaned from obstruction material materials.
2. All workers should follow the ergonomics during handling of 2. Use proper PPE
materials

14 Work in dark slip/trip hazards Personal Injury 1. Proper illumination to be provided at site 2 4 8 1. All connection to be checked by ACC 2 2 4 Site Engineer
hour 2. All power connection for illumination lamp to be get through concerned person
industrial plug top 2. required proper supervision during
3. All power cable must be in healthy condition working in dark hour

Prepared By LNVT Reviewed By LNVT/KEC/ACC Approved By ACC