PROFILE.

QUALITY.
MONTANA.

PRODUCT RANGE
ALUMINIUM AND STEELPROFILES AS SANDWICH PANELS
FOR ROOFS, FLOORS AS FAÇADES
MONTANA BUILDING SYSTEMS
TAKING ADVANTAGE OF KNOW-HOW LOCALLY AS A COMPANY OF TATA STEEL
Tata Steel is an international metal company offering products and ser- about metal. As a member of a group, we have access to collective knowl-
vices relating to steel and aluminium. The workforce of over 80,000 em- edge within the concern. We can take advantage of this valuable asset lo-
ployees in over 50 countries combines a huge amount of know-how cally with you.

Montana Bausysteme AG, Villmergen (CH)

LOGISTICS
Well-organised logistics ensure
fast delivery to the worksite
within the desired deadlines.

QUALITY
Montana Building Systems Ltd.
is certified according to SN EN
ISO 9001 and EPAQ Quality Label.

2
LTD.

MONTANA.
MADE IN SWITZERLAND!
Montana Building Systems Ltd.
is a Swiss company specialis-
ing in the profile sheeting seg-
ment since 1964. The trend to-
wards rapid, lightweight and
modern construction has been COLOURS AND SHAPES TECHNOLOGY
considerably influenced by With the MONTACOLOR® col- In addition to our products, we
Montana’s products. The name our collection, we offer archi- provide construction specialists
“Montana” is partly responsi- tects, planners and builders with a large number of technical
ble for the production of pro- new and varied design possibil- aids from structural calculation
file sheets for roofs, ceilings ities. Our range of metal profiles tables to design drawings and
and façades constantly grow- is suitable for industrial, admin- installation instructions. These
ing in importance. Montana istrative and residential build- non-binding working aids make
Building Systems Ltd. has ex- ings. the work of planners and archi-
tensive know-how in the pro- tects easier and contribute their
duction of trapezoidal, corru- THE ENTIRE PROCESS CHAIN share to each successfully com-
gated and cladding profiles, lin- Montana Building Systems pleted structure.
er trays, composite floor slabs Ltd. provides everything, from
and sandwich panels made of documentation and produc- Please take note of the pic-
steel and aluminium. tion to logistics and deliv- tograms accompanying each
ery on the construction site. product. They give you a gener-
Our customers appreciate the al overview of what documenta-
competent sales advice and tion and technical aids are avail-
comprehensive after sales able to you.
service.

Technical Load tables

informations

3
ROOFS, CEILINGS, FAÇADES

EVERYTHING THAT BELONGS

TOGETHER
With Montana products, you
can design your structure in an
integrated manner. From the
outer roof and supporting shell
to cladding profiles and roof
soffits, as well as external fa-
çades and interior walls – with
elements available for differ-
ent construction philosophies,
such as rear-ventilated façades,
sandwich constructions and
curtain-type façades. Coordi-
nated elements enable freedom
of design and open up (virtually)
unlimited possibilities.

Montana Building Systems Ltd. J. Rebmann AG, Kaisten (CH)

offers an economical assort-
ment which is simply begging to
be taken maximum advantage of Dubey, Fontenais (CH)
by highly imaginative planners,
architects and builders.

Pala Ferroli, San Bonifacio (I)

4
 CONTENT

DELIVERY PROGRAM

PAGE
SWISS PANEL® 6–11
Profiles for façades and roofs in aluminium and steel
Montana felt-coatings

MONTAWALL® 12–13
Liner trays in steel

MONTANATHERM ® 14–17
Composite panels in aluminium and steel

MONTALINE ® 18–19
Cladding profiles with hidden fastening system in aluminium and steel

MONTASTEP ® 20–21
Rebated façade in aluminium and steel

MONTAFORM ® 22–23
Cladding profiles in aluminium and steel

MONTATWIN® 24
Cladding profiles in aluminium and steel

MONTACLIP® 25
Roof system in steel

HOLORIB® / SUPERHOLORIB ® 26–27

Profiles for composite floor slabs in steel

FLAT SHEETS AND FLASHINGS 28–29

in aluminium and steel

COLOUR CHART MONTACOLOR® 30–31

PREBENDING, PREBENDING BY SNAPPING 32–35

PERFORATION 36–37

SYSTEM ELEMENTS 38– 39

IMPORTANT NOTES 40– 43

MONTANA REFERENCES Rear side

5
SWISS PANEL
THE ECONOMICAL ALL-ROUNDERS IN THE MONTANA PROGRAM
®

SWISS PANEL® trapezoidal and corrugated profiles are suitable for uni- commercial premises, more and more architects, planners and builders are
versal use. On the façade or in the roof, with or without perforation. Sin- using the elegant profile sheets on administrative buildings and private hous-
gle or combined colours from among the MONTACOLOR® colour collec- es. Thanks to their sinusoidal form, SWISS PANEL® corrugated profiles pro-
tion. Although SWISSPANEL® profiles are mainly fitted to industrial and duce a soft, smooth surface appearance.

Adolf-Kolping Berufsschule, München (D)

6
Brütsch Rüegger Toolcenter, Urdorf (CH)

SSIC, Gordola (CH)

7
SWISS PANEL ®

PROFILES FOR FAÇADES AND ROOFS IN ALUMINIUM AND STEEL

Trapezoidal and corrugated profiles can be supplied also with felt coating or with acoustic perforation

THICKNESS mm
FELT COATING
ACOUSTIC
PROFILE

0.70

0.75

0.80

0.88

1.00

1.25
SP 18/76 SP 18/76 A STEEL
kg/m2 6.58 7.05 7.52 8.27 9.40 11.75
ALUMINIUM
kg/m2 2.26 2.58 3.23

SP 27/111 SP 27/111 A STEEL

kg/m2 7.00 7.50 8.00 8.80 10.00 12.50
ALUMINIUM
kg/m2 2.41 2.75 3.44

SP 42/160 SP 42/160 A STEEL

kg/m2 7.29 7.81 8.33 9.17 10.42 13.02
ALUMINIUM
kg/m2 2.51 2.86 3.58

SP 20/154 SP 20/154 A STEEL

kg/m2 6.49 6.96 7.42 8.16 9.27 11.59
ALUMINIUM
kg/m2 2.23 2.55 3.19

SP 26/143 SP 26/143 A STEEL

kg/m2 7.00 7.50 8.00 8.80 10.00 12.50
ALUMINIUM
kg/m2 2.41 2.75 3.44

SP 30/221 SP 30/221 A STEEL

kg/m2 6.34 6.79 7.24 7.96 9.05 11.31
ALUMINIUM
kg/m2 2.18 2.49 3.11

SP 35/207 SP 35/207 A STEEL

kg/m2 6.76 7.25 7.73 8.50 9.66 12.08
ALUMINIUM
kg/m2 2.32 2.66 3.32

SP 40/183 SP 40/183 A STEEL

kg/m2 7.65 8.20 8.74 9.62 10.93 13.66
ALUMINIUM
kg/m2 2.63 3.01 3.76

8
 PROFILES FOR FAÇADES AND ROOFS IN ALUMINIUM AND STEEL
Trapezoidal profiles can be supplied also with felt coating or with acoustic perforation

THICKNESS mm
FELT COATING
ACOUSTIC
PROFILE

0.70

0.75

0.80

0.88

1.00

1.25
SP 41/193.5 SP 41/193.5 A STEEL
kg/m2 7.23 7.75 8.26 9.09 10.33 12.91
ALUMINIUM
kg/m2 2.49 2.84 3.55

SP 44/333 STEEL
suitable to kg/m2 7.00 7.50 8.00 8.88 10.00 12.50
MTD TL
ALUMINIUM
kg/m2 2.41 2.75 3.44

SP 44/333 S STEEL
with support kg/m2 7.00 7.50 8.00 8.88 10.00 12.50
ALUMINIUM
kg/m2 2.41 2.75 3.44

SP 45/150 SP 45/150 A STEEL

kg/m2 7.78 8.33 8.89 9.78 11.11 13.89
ALUMINIUM
kg/m2 2.67 3.06 3.82

9
SWISS PANEL
ROOF PROFILES
®

Trapezoidal profiles can be supplied also with felt coating or with acoustic perforation

THICKNESS mm
FELT COATING
ACOUSTIC
PROFILE

0.70

0.75

0.80

0.88

1.00

1.25

1.50
SP 59/225 SP 59/225 A STEEL
kg/m2 7.78 8.33 8.89 9.78 11.11 13.89
ALUMINIUM
kg/m2 2.67 3.06 3.82

SP 80/277 SP 80/277 A STEEL

kg/m2 8.43 9.04 9.64 10.60 12.05 15.06 18.08
ALUMINIUM
kg/m2 2.90 3.31 4.14

SP 105/345 SP 105/345 A STEEL

kg/m2 8.70 10.20 11.59 14.49 17.39
ALUMINIUM
kg/m2 Aluminium on request!

SP 111/310 SP 111/310 A STEEL

kg/m2 9.68 11.35 12.90 16.13 19.35
ALUMINIUM
kg/m2 Aluminium on request!

SP135/310 SP 135/310 A STEEL

kg/m2 9.68 11.35 12.90 16.13 19.35
ALUMINIUM
kg/m2 Aluminium on request!

10
ROOF PROFILES
Trapezoidal profiles can be supplied also with felt coating or with acoustic perforation

THICKNESS mm
FELT COATING
ACOUSTIC
PROFILE

0.75

0.88

1.00

1.13

1.25

1.50
SP153/280 SP 153/280 A STEEL
kg/m2 10.71 12.57 14.29 17.86 21.43
ALUMINIUM
kg/m2 Aluminium on request!

SP 160/250 SP 160/250 A STEEL

kg/m2 12.00 14.08 16.00 20.00 24.00
ALUMINIUM
kg/m2 Aluminium on request!

SP 200/375 SP 200/375 A STEEL

Perforation Ø 3 mm/ Tg 5.5 mm kg/m2 14.08 16.00 18.08 20.00 24.00

MONTANA FELT COATINGS

For the reduction of dripping condensation, to minimise the noise of rain and to optimise room acoustics
ANTI-CONDENSATION FELT
Self-adhesive felt for cold roofs. It absorbs condensation and releases the moisture back into the surrounding area.

NOISE ABSORPTION FELT

Self-adhesive felt for deadening the noise of rain and for noise absorption on metal roofs, as well as for absorbing condensation.

ACOUSTIC FELT
Self-adhesive felt for improving acoustics and to prevent trickling of insulation in combination with perforated profiles in wall- and roof structure.

MOLTEN FELT
For the SWISS PANEL SP 80 – 160 it is possible to have the felt already molten ex works.

CAD

www.montana-ag.ch Detail Technical CAD Load tables Calculation- Colour Certificates and
brochure informations software chart approvals

11
 MONTAWALL
SUCCESSFUL AND ECONOMICAL IN WALL AND CEILING CONSTRUCTION
®

The MONTAWALL® liner tray program from Montana comprises a var- sorption values in technically important frequency ranges and are used
iable system of supporting coffers in different designs, dimensions very successfully to ensure economical compliance with noise protection
and lengths. The height and depth of the coffers are optional. MON- stipulations. MONTAWALL® liner trays have also proven successful as wall
TAWALL® liner trays enable simple, economical construction with very and ceiling elements in the building of stadiums.
good insulation values. Perforated liner trays guarantee high sound ab-

Centre d'Impression Edipresse, Bussigny (CH)

LINER TRAYS IN STEEL

Structural protections on request with integrated waterproof strip and / or with acoustic perforation Ø = 4 mm / pitch 7 mm
THICKNESS mm
ACOUSTIC
PROFILE

0.75

0.88

1.00
MK 60/333 MK 60/333 A STEEL 1.25
kg/m2 9.01 10.57 12.01 15.01

MK 80/333 MK 80/333 A STEEL

kg/m2 9.73 11.41 12.97 16.21

MK 80/500 MK 80/500 A STEEL

kg/m2 8.52 10.00 11.36 14.20

MK 100/333 MK 100/333 A STEEL

kg/m2 10.45 12.26 13.93 17.42

12
LINER TRAYS IN STEEL
Structural protections on request with integrated waterproof strip and / or with acoustic perforation Ø = 4 mm / pitch 7 mm

THICKNESS mm
ACOUSTIC
PROFILE

0.75

0.88

1.00

1.25
MK 100/500 MK 100/500 A STEEL
kg/m2 9.00 10.56 12.00 15.00

MK 100/600 MK 100/600 A STEEL

kg/m2 8.53 10.01 11.37 14.22

MK 120/333 MK 120/333 A STEEL

kg/m2 11.17 13.11 14.89 18.62

MK 120/500 MK 120/500 A STEEL

kg/m2 9.52 11.17 12.69 15.86

MK 120/600 MK 120/600 A STEEL

kg/m2 8.96 10.51 11.95 14.93

MK 140/500 MK 140/500 A STEEL

kg/m2 10.03 11.77 13.38 16.72

MK 140/600 MK 140/600 A STEEL

kg/m2 10.98 12.48 15.60

MK 160/500 MK 160/500 A STEEL

kg/m2 12.29 13.97 17.46

MK 160/600 MK 160/600 A STEEL

kg/m2 11.45 13.01 16.27

CAD

www.montana-ag.ch Detail Technical CAD Load tables Calculation- Colour Certificates and
brochure informations software chart approvals

13
MONTANATHERM
ECONOMIC EFFICIENCY, FUNCTIONALITY, AESTHETICS MADE FROM STEEL AND ALUMINIUM
®

MONTANATHERM® sandwich panels are very light with a high degree also resistant to atmospheric corrosion. MONTACOLOR® colours, different
of rigidity. These qualities enable large spans and easy installation. The surface textures and the elegant wall element with hidden fastening system
outer skin absorbs the tensile and compressive forces that occur and is open up a large number of design possibilities for the customer.

Rino Weder, Oberriet (CH)

14
SANDWICH ELEMENTS IN STEEL AND ALUMINIUM
Wall elements with CFC and HCFC-free PIR high-resistance foam with visible or concealed fasteners

S Pitems/pack

SHEET THICK-
U1 W/(m2 K)

U2 W/(m2 K)

D W/(m K)
TECHNICAL

SURFACES
L max m
M kg/m2
PROFILE

d mm

A mm

mm
NESS
DATA
TYPE

EI 30

ML

NL
LL

I
WALL ELEMENTS MTW LL 80/1150 STEEL
WITH VISIBLE FASTENERS 12.48 80 17 0.27 0.28 0.023 13 0.63 0.45
ALUMINIUM
7.35 80 12 0.27 0.28 0.023 13 0.70 0.70

WALL ELEMENTS WITH HIDDEN MTW V ML 80/1000 STEEL

FASTENING 13.34 80 17 0.27 0.30 0.023 13 0.63 0.45
ALUMINIUM
7.68 80 12 0.27 0.30 0.023 13 0.70 0.70

MTW V ML 100/1000 STEEL

14.15 100 17 0.22 0.24 0.023 11 0.63 0.45
ALUMINIUM
8.49 100 12 0.22 0.24 0.023 11 0.70 0.70

MTW V ML 120/1000 STEEL

14.96 120 17 0.19 0.20 0.023 9 0.63 0.45
ALUMINIUM
9.30 120 12 0.19 0.20 0.023 9 0.70 0.70

MTW V ML 140/1000 STEEL

15.75 140 17 0.16 0.17 0.023 8 0.63 0.45
ALUMINIUM
10.10 140 12 0.16 0.17 0.023 8 0.70 0.70

MTW V ML 160/1000 STEEL

16.56 160 17 0.14 0.15 0.023 7 0.63 0.45
ALUMINIUM
10.91 160 12 0.14 0.15 0.023 7 0.70 0.70

MTW V ML 180/1000 STEEL

17.37 180 17 0.13 0.13 0.023 6 0.63 0.45
ALUMINIUM
11.71 180 12 0.13 0.13 0.023 6 0.70 0.70

CAD

www.montana-ag.ch Detail Technical CAD Load tables Assembly Colour Certificates and
brochure informations recommendation chart approvals

15
MONTANATHERM
COMPOSITE PANELS IN ALUMINIUM AND STEEL
®

Roof panels with CFC and HCFC-free PIR foam

S Pitems/pack

SHEET THICK-
U1 W/(m2 K)

U2 W/(m2 K)

D W/(m K)
TECHNICAL

SURFACES
L max m
M kg/m2
PROFILE

A mm

mm
d mm

NESS
DATA
TYPE

TL

I
ROOF ELEMENTS MTD TL 85/1000 STEEL
12.26 44/85 10 0.51 0.53 0.023 16 0.63 0.45
ALUMINIUM
6.61 44/85 10 0.51 0.53 0.023 16 0.70 0.70

MTD TL 125/1000 STEEL

14.12 44/125 17 0.27 0.28 0.023 10 0.63 0.45
ALUMINIUM
8.47 44/125 12 0.27 0.28 0.023 10 0.70 0.70

MTD TL 145/1000 STEEL

15.05 44/145 17 0.22 0.23 0.023 8 0.63 0.45
ALUMINIUM
9.39 44/145 12 0.22 0.23 0.023 8 0.70 0.70

MTD TL 165/1000 STEEL

15.98 44/165 17 0.18 0.19 0.023 7 0.63 0.45
ALUMINIUM
10.32 44/165 12 0.18 0.19 0.023 7 0.70 0.70

MTD TL 185/1000 STEEL

16.90 44/185 17 0.16 0.16 0.023 6 0.63 0.45
ALUMINIUM
11.25 44/185 12 0.16 0.16 0.023 6 0.70 0.70

TECHNICAL DATA SURFACE TREATMENTS

M Element weight
LL = Ribbed TL = Trapezoidal
d Element thickness
L Max. element length
U1 Heat transition coefficient without
factor of the joint ML = Microribbed

U2 Heat transition coefficient with factor

of the join
D declared and certified lambda value
NL = Grooved and microribbed
S Standard packaging

SHEET THICKNESS
A Outer shell
I Inner shell

MONTANA/SOLON-SOLbond The MONTANA/SOLON-SOLbond system contains two matching

components: MONTANATHERM ® sandwich elements or SWISS
PANEL ® trapezoidal profiles with a 50 μm Colorcoat Prisma ® coating,
as well as frameless photovoltaic modules made by SOLON. Both
components are combined to form a high performance system using
weather and UV-resistant silicone-based adhesive made by SIKA. It
comes with a comprehensive system guarantee for up to 25 years to
maximize your investment security.

Thanks to the adhesive, the system can be installed reliably, quickly

and without any critical penetration of the roof. What is more, the re-
duced sur-face weight (less than 10 kg/m²) means minimum addition-
al static load on the roof. The high performance solar modules ensure
a surface area efficiency of up to 155 Wp/m², making them an ideal
solution not only from an environmental but also from a financial
point of view.

16
 TECHNICAL INFORMATIONS
DESCRIPTION

EXECUTION

Foam core

OVERLAP
Standard

notch

Right
Left
A PANELS

B PANELS
Overlap

Prevailing wind
Direction of placing

C PANELS

Prevailing wind
Direction of placing

Overlap

ADJUSTMENT BASE ADJUSTMENT BASE MATCHING MONTANATHERM® ROOF ELEMENTS

The adjustment base is produced from the same material as MONTANA­
THERM® roof panels. The side walls are insulated with 60 mm mineral wool.

The internal height of the Montana adjustment base is 350 mm.

ADVANTAGES
The adjustment base is completely assembled in the factory and delivered to
the construction site using special transport and storage equipment.
Two MONTANATHERM® roof panels are always bolted together.

Delivery in Switzerland only!

FITTING EQUIPMENT Fitting equipment for the installation of MONTANATHERM ® wall elements.
Easy handling thanks to the telescopic tube and clamping mechanism.
2 fitting equipments including accessories packaged in a handy plastic box.
Weight approx. 16 kg

Please ask for our detailed brochure!

Suitable to all MONTANATHERM ® wall elements

LOAD DISTRIBUTION BOARD Load distribution boards, matching MONTANATHERM ® wall elements with
concealed fasteners
• For the safe discharge of high bolt forces resulting from wind suction
into the sandwich joint
• Material S320GD + AZ185 according to DIN EN 10346
• Thickness 1.5 mm

COMPOSITE PANELS WITH FIRE RESISTANCE From MTW V ML 140 to MTW V ML 180 with PIR foam and EI 30 certificate.

Panels with core of mineral wool on request.

17
 MONTALINE
OR: CAN A FAÇADE LOOK MORE EXPENSIVE THAN IT IS?
®

MONTALINE® cladding profiles form the basis for an elegant façade overall widths up to 400 mm and the use of high-performance solar mod-
with no fastening or securing devices visible. MONTALINE® cladding ules combined with metal or concave/convex rounded MONTALINE® pro-
profiles are also available with bent ends on both sides. This gives the files produce interesting design possibilities for architects and planners.
façade the look of a highly expensive flat panel façade. The various

Standbau Hug, Näfels (CH)

CLADDING PROFILES IN STEEL AND ALUMINIUM

With hidden fasteners, smooth visible side, with microprofilation on request

THICKNESS mm
PROFILE

TYPE

0.70

0.75

0.80

1.00

1.20
ML F PROFILE WITH OPEN JOINT AND ML G PROFILE WITH CLOSED JOINT ML 26/200 F STEEL
ML 26/200 G kg/m2 8.60 9.21 9.82
ALUMINIUM
kg/m2 2.95 3.38

ML 26/250 F STEEL
ML 26/250 G kg/m2 8.06 8.64 9.22
ALUMINIUM
kg/m2 2.77 3.17

ML 26/300 F STEEL
ML 26/300 G kg/m2 10.80
ALUMINIUM
kg/m2 3.71 4.45

ML 26/400 F STEEL
ML 26/400 G kg/m2 10.10
ALUMINIUM
kg/m2 3.47 4.16

CAD

www.montana-ag.ch Detail Technical CAD Load tables Assembly Colour

brochure informations recommendation chart

18
CLADDING PROFILES IN STEEL AND ALUMINIUM WITH BENDED ENDS
With hidden fasteners, smooth visible side, with microprofilation on request

THICKNESS mm
PROFILE

TYPE

0.70

0.75

0.80

1.00

1.20
ML F-K PROFILE WITH OPEN JOINT AND DOUBLE-SIDED BENDED ENDS ML 26/200 F-K STEEL
Perforated finish only in aluminium and on request kg/m2 8.60 9.21 9.82
ALUMINIUM
kg/m2 2.95 3.38

ML 26/250 F-K STEEL

kg/m2 8.06 8.64 9.22
ALUMINIUM
kg/m2 2.77 3.17

ML 26/300 F-K STEEL

kg/m2 10.80
ALUMINIUM
kg/m2 3.71 4.45

ML 26/400 F-K STEEL

kg/m2 10.10
ALUMINIUM
kg/m2 3.47 4.16

MONTAFIX® The fastening system for

MONTALINE® cladding profiles is
suitable for both new buildings and
renovation projects.

Fast, economical fitting times through

simply hooking the MONTALINE®
cladding profiles into the aluminium
holders. Fitting is carried out from the
bottom upwards.

MONTALINE® SOLAR MONTALINE® SOLAR – the sustain-

able and, at the same time, aesthetic
addition to the MONTALINE® system.
MONTALINE® SOLAR is easily hooked
onto the holders of the MONTAFIX®
securing system by means of the ap-
propriately formed suspension device
and can be combined with ML 26/400 F
in steel or aluminium.
Finish with open joint only.

CONVEX AND MONTALINE® profiles are available CORNER AND Execution is carried out by means of
CONCAVE ROUNDING with concave and convex bends, DOUBLE CORNER FORMATION mitre cut and edging.
without or without joints, only in The trimmed edges are not welded.
aluminium. Overall length max. 1200 mm
Radius (r) 1500 mm Standard angle 90°
Angle ()  90 °
Maximum sheet length (b): 4 500 mm

19
MONTASTEP
REBATED FAÇADE PROFILES WITH HIDDEN FASTENING SYSTEM
®

MONTASTEP® rebated façade profiles are suitable for rear-ventilated ing spacers. MONTASTEP® rebated façade profiles are available in steel
façades on new and renovated buildings on liner trays or masonry or and aluminium. The rollformed MS 25/250 profile can be combined with all
as complete system installations with heat insulation and correspond- MONTALINE® cladding profiles.

Jazz-Parc, Vienne (F)

20
 REBATED FAÇADE
Smooth surface, in aluminium and steel

THICKNESS mm
PROFILE

0.70

0.80

1.00
MS 25/250 STEEL
EXECUTION ROLLFORMED no longer kg/m2 8.33 9.52 11.90
The groove joining is compatible with MONTALINE®-cladding profiles ALUMINIUM
available kg/m2 2.86 3.27 4.09

MS 30/180 STEEL
EXECUTION BY BENDING kg/m2 9.65 11.02 13.78
ALUMINIUM
kg/m2 3.79 4.74

MS 30/250 STEEL
EXECUTION BY BENDING kg/m2 9.18 10.50 13.12
ALUMINIUM
kg/m2 3.16 3.61 4.51

CAD

www.montana-ag.ch Detail Technical CAD Load tables Assembly Colour

brochure informations recommendation chart

21
 MONTAFORM
FILIGREE PROFILES WITH VISIBLE FASTENING
®

MONTAFORM® façade profiles are the finest in the Montana range. Do you have a vision?
With a recommended maximum span of 160 cm, they are predestined Recently you cannot only choose between the types of metal and colours,
for residential buildings and small area façades. MONTAFORM® fa- you can also define the shape of the profile!
çade profiles were the first ”designer profiles” from Montana and have Under the brand MONTAFORM®-DESIGN, we offer to architects and plan-
proved themselves over a period of decades. ners the possibility to realize their own ideas!

Wohnüberbauung Widmi, Lenzburg (CH)

CLADDING PROFILES IN ALUMINIUM AND STEEL

With visible fastening system, smooth surface

THICKNESS mm
PROFILE

0.70

0.80

1.00
MF 7-8/1148 STEEL
kg/m2 5.95 6.80
ALUMINIUM
kg/m2 2.05 2.34

MF 7-11/1135 STEEL
kg/m2 6.02 6.88
ALUMINIUM
kg/m2 2.07 2.36

MF 25-6/1050 STEEL
kg/m2 6.66 7.62
ALUMINIUM
kg/m2 2.29 2.62

MF 25-8/985 STEEL
kg/m2 7.11 8.12
ALUMINIUM
kg/m2 2.44 2.79

CAD

www.montana-ag.ch Detail Technical CAD Colour

brochure informations chart

22
CLADDING PROFILES IN ALUMINIUM AND STEEL
With visible fastening system, smooth surface

THICKNESS mm
PROFILE

0.70

0.80

1.00
MF 25/250 STEEL
kg/m2 8.45 10.56
ALUMINIUM
kg/m2 2.90 3.63

MF 25/333 STEEL
kg/m2 9.84
ALUMINIUM
kg/m2 3.39

MF DESIGN 35-5/440 STEEL

kg/m2 7.76 8.87 11.09
ALUMINIUM
kg/m2 2.67 3.05 3.81

MF DESIGN 35-5/250 STEEL

with hidden fastening system kg/m2 9.16 10.47 13.09
ALUMINIUM
kg/m2 3.15 3.60 4.50

MF DESIGN 110-4/800 STEEL

MF design 110-4_800 wMasse_003642_korr.pdf 1 07.12.09 14:06
kg/m2 8.68 9.92 12.40
ALUMINIUM
C

Y
kg/m2 2.98 3.41 4.26
CM

MY

CY

CMY

MF DESIGN 25-13/816 STEEL

K

kg/m2 8.51 9.73

ALUMINIUM
kg/m2 2.93 3.34

MF DESIGN 100-3/825 STEEL

kg/m2 7.94 9.08 11.35
ALUMINIUM
kg/m2 2.73 3.12 3.90

MF DESIGN 55-6/860 STEEL

kg/m2 8.07 9.22 11.53
ALUMINIUM
kg/m2 2.77 3.17 3.96

MF DESIGN 40-6/1066 SINUS STEEL

kg/m2 7.45 9.31
ALUMINIUM
kg/m2 2.56 3.20

To avoid visible bumps when screwed to the roof plate, MONTAFORM® panels should be mounted with the visible side A (side exposed to the weather) facing outwards. 23
 MONTATWIN
UNIQUE THANKS TO THE ”TWIN FORM”
®

MONTATWIN® façade profiles differ considerably from traditional trap- profiles. The special arrangement of the profile ribs gives the façade an un-
ezoidal and corrugated profiles. The additional micro-lining in the bot- mistakable character, setting new architectural emphases in façade tech-
tom flange and the closing up of the profile ribs to produce the ”TWIN” nology.
form result in technically perfect rigidity of the MONTATWIN® façade

Bormuth & Stumpf, Heppenheim (D)

CLADDING PROFILES IN ALUMINIUM AND STEEL

With visible fastening system, surface with microprofiling, on request with acoustic perforation Ø = 3 mm / pitch 5.5 mm THICKNESS mm
ACOUSTIC
PROFILE

0.70

0.80

1.00

MT 33/333 MT 33/333 A STEEL

kg/m2 7.00 8.00 10.00
ALUMINIUM
kg/m2 2.75 3.44

CAD

www.montana-ag.ch Detail Technical CAD Load tables Assembly Colour

brochure informations recommendation chart

24
MONTACLIP
EASY FITTING INSTALLATION VIA CLIP-ON CONNECTIONSORS
®

MONTACLIP® – these surface area of the roof system comprises just needed. This means that MONTACLIP® is not only particularly easy to fit; it
one component part. Unlike other metal roof covering systems, no fur- can also be installed very quickly.
ther accessories or attachments like holding clips, brackets etc. are

Ropa Maschinenbau, Herrngiersdorf (D)

ROOF SYSTEM IN STEEL

Surface ribbed

THICKNESS mm
PROFILE

montaclip 52-400-owmasse_003984_korr.pdf 1 16.12.09 14:20

0.63

0.75

MC 52/400 STEEL
kg/m2 7.70 9.20

400
50

CAD

www.montana-ag.ch Detail Technical CAD Load tables Assembly Colour Certificates and
brochure informations recommendation chart approvals

25
HOLORIB / SUPERHOLORIB ®
CASING, REINFORCEMENT, FIRE PROTECTION ALL IN ONE
®

The HOLORIB® composite floor slab is generally approved under the shape makes it possible to install decorative ceilings, light fittings, ventila-
building regulations for predominantly dead and dynamic loads and is tion pipes, etc. with simple fastening elements.
fire-resistant without the need for additional insulation. The dove-tail

Technology-museum, Berlin (D)

26
 PROFILES FOR COMPOSITE FLOOR SLABS IN STEEL
Formwork, reinforcement and fire protection on request without reinforcements on the bottom-flange

THICKNESS mm
PROFILE

0.75

0.88

1.00

1.25
HR 51/600 STEEL
kg/m2 11.10 13.02 14.80 18.50

SHR 51/600 STEEL

kg/m2 11.10 13.02 14.80 18.50

DOVETAILS TILCA CONICAL PIVOTS FITTING

Standard accessories can be used Made of cast zinc, galvanised-passivated Insert headless screw with multi-nut and turn, hold
to suspend technical installations PVC cord and tighten the headless screw, pull away
24
in the dovetails. For example TILCA the PVC cord.
conical pivots M6 or M8.
13

24
17

13

17

INTERMEDIATE AND END SUPPORT

WITH HOLES
SUPPORT

PE FILLER
BVA

INTERMEDIATE SUPPORT

END SUPPORT crushing

with BVA (crushing)

CAD

www.montana-ag.ch Detail Technical CAD Load tables Calculation- Assembly Colour Certificates and
brochure informations software recommendation chart approvals

27
 FLAT SHEETS AND FLASHINGS
(NEARLY) ALL THE SHAPES IN THE WORLD IN ALUMINIUM AND STEEL
Montana flashings are available in the most diverse shapes and finish- ers and reinforcing profiles can be supplied thanks to industrial production
es according to the customer’s wishes. Different connectors and ends techniques using folding and double-bending presses. You have a special
for façades and roofs, as well as corresponding substructures, spac- need? Please let us help you!

Gäupark, Egerkingen (CH)

FLAT SHEETS
FLAT SHEETS

IN SHEETS
Lenghts: 2 up to 10 m

AS COILS
Lengths: from 10 m

www.montana-ag.ch Colour
chart

28
FLASHINGS IN ALUMINIUM AND STEEL
on request with acoustic perforation

A number of important limitations of the bending press have to be observed

with regard to processing the shaped parts. You must present a sketch of
the shaped parts with full details of dimensions and angles!

A
MEASUREMENT B
At least 5 mm greater than A
B
RADIUS A
Min. 80 mm
B

FOLD OR DOUBLE FOLD

Min. 15 mm
min.
CLOSED ANGLE
Must be at least 45° min.

MEASUREMENT A
Min. 30 mm / max. 60 mm
MEASUREMENT B
Min. 50 mm / max. 120 mm A
MEASUREMENT C
Double fold normally closed C B
Can be supplied also with 2 mm
or 9 mm open

LENGTHS
0.20–8.00 m
MATERIAL THICKNESSES
0.70–3.00 mm
DEVELOPMENTS
30–1 250 mm

29
 COLOUR COLLECTION MONTACOLOR ®
COLOUR RAL 1001 RAL 1013 RAL 1015 1) RAL 1019 RAL 3004 NCS 2710-B02G NCS 3020-R90B
Beige Oyster white Light ivory Grey beige Purple red Blue grey Blue pale
Available in Steel Steel Steel Steel Steel Steel Steel

COLOUR RAL 5002 1) 5) 6) RAL 6011 RAL 6020 RAL 7016 1) RAL 7021 METALLIC BLACK 2) 3) 5) RAL 7032
Ultramarine Blue Reseda green Chrome green Anthracite grey Black gray Pebble grey
Available in Aluminium Steel Aluminium, Steel Aluminium, Steel Aluminium Aluminium Steel

COLOUR RAL 7035 1) RAL 7045 5) RAL 8011 1) RAL 8012 RAL 8014 RAL 9002 1) RAL 9006 1) 2)
Light grey Telegrey 1 Nut brown Red brown Sepia brown Grey white White aluminium
Available in Aluminium, Steel Steel Steel Steel Steel Aluminium, Steel Aluminium, Steel

COLOUR RAL 9007 1) 2) ELOXAL OPTIC 2) 3) 4) 5) 6) TITAN OPTIC 2) 3) 4) 5) 6) RAL 9010 1) GOLD BRUSHED 5) 6) LIGHT COPPER 4) 5) 6)
Grey aluminium Pure white
Available in Aluminium, Steel Aluminium Aluminium Aluminium, Steel Aluminium Aluminium

COLORCOAT PRISMA® 50 µm
COLOUR SIRIUS 2) 6) ORION 2) 6) ZEUS 2) 6) AQUARIUS 2) 6) RAL 3020 5) 6) RAL 5010 6) RAL 8017 2) 6)
Traffic red Gentian blue Chocolate brown
Available in Steel Steel Steel Steel Steel Steel Steel

1) Colour shade only similar to RAL; matching of colour not guaranteed within a delivery, either.
2) Rear protective lacquer provided with arrow marking! Colour differences can occur with the use of metallic paints due
to the metal pigments.
3) Matching of colours not guaranteed within a delivery, either!
4) Clear lacquer
5) Limited storage, longer terms of delivery
6) Additional charge

www.montana-ag.ch Colour chart The colour samples are printouts of the original colours, they represent the colour only similar.

30
MONTACOLOR ® COATING TYPES

HOW TO CHOOSE HEAT RESISTANCE PVDF AVOIDING

THE RIGHT COATING Polyester up to 80° C, PVDF up to PVDF is a coating based on poly- COLOUR DIFFERENCES
Choosing the right coating for a fa- 110° C (values by experience for vinyl difluorides and other bond- The so-called metallic finishes (such
çade profile is an important part of inconstant temperatures) ing agents. The properties of this as RAL 9006 and RAL 9007) require
good building. coating are determined mainly by special attention, with aluminium
Depending on where the building is CORROSION PROTECTION the number of polyvinyl difluorides. particles providing for a special
constructed, different demands are CLASS Our PVDF coating contains at least gloss and colour effect which dif-
made on the outer shell. The most Steel prepainted, according to 70 – 80% polyvinyl difluorides. fers according to the material batch.
important component is deemed to DIN 55634 The PVDF coatings supplied by When using this coating, Montana
be the composition of the ambient Polyester 25 µm until C4-L possible Montana Building Systems Ltd. are Building Systems Ltd. recommends
air. PVDF 25 µm until C5-L possible elastic and (mechanically) hard- that the façade areas be taken into
Surrounding commercial and in- Prisma 50 µm to C5-M possible wearing. account in the order specifications
dustrial operations with emis- (RC5 corrosion-resistance cat- They are equally durable and resist- so that these can be produced from
sions can require a corresponding egory) ant to solvents, chemicals and UV a single batch of material.
coating, for example, but prox- radiation. The metallics have arrow marking
imity to the coast or foreseeable THIN COATING (DU) The PVDF coatings are supplied on the B side or on the protective
mechanical loads also have an Thin coating is polyester-based and with a layer thickness of approx. foil so as to clearly indicate the tex-
influence on the choice of this. applied with a thickness of approx. 25 μm as standard, with the rear ture direction for perfect fitting.
Ask the Montana Building Sys- 15 μm. always provided with a protective Please note that all colours may be
tems specialist. He will help you. The colour is similar to RAL 9002 or lacquer. subject to deviations due to differ-
RAL 9010. The rear is provided with ent material batches within defined
BASIC MATERIALS light-coloured lacquer. In view of COLORCOAT PRISMA® tolerances; these must be accept-
Steel the low layer thickness, we cannot Colorcoat Prisma® 50 μm is de- ed. To avoid this, please have the
S320GD zinc coating both sides guarantee evenness of colour un- signed around a thick-film coat- order manufactured from a single
Z275 or ZA255 according to DIN EN der the coils. ing formulation, providing a higher batch.
10346 or Magnesium-Zinc accor- The thin coating is mainly used on UV and corrosion resistance than
ding to the permission. the inside of buildings as the inner PVDF. A high-performance primer DELIVERY OPPORTUNITIES
On demand with additional coating skin of sandwich elements, coffers provides excellent corrosion re- You could check the standard col-
available to increase the corrosion or bearing profiles. sistance, complemented by a ro- ours, material thicknesses, devel-
protection class. Thin coating is not suitable for bust top-coat with good scratch opments and profiles in our colour
outside use by virtue of weather- and abrasion resistance for easier chart MONTACOLOR®!
Aluminium ing and corrosion signs occurring handling and processing. Color-
EN AW-3005 [AlMn1Mg0.5] or within a short period of time. coat Prisma® is a technically and MINIMUM QUANTITIES FOR
EN AW-3105 [AlMn0.5Mg0.5] aesthetically advanced product, al- SPECIAL PURCHASES
according to DIN EN 485-2 POLYESTER lowing flexible colour choice with 1250 mm: Steel 7 t / Aluminium 2 t
On demand with additional coating Polyester coating is a smooth layer outstanding colour and gloss reten- 1500 mm: Steel 15 t / Aluminium 7 t
available. based on polyester resins and can tion.
only be used in a non-aggressive
Stainless steel environment. We supply this coat- CORROSION GUARANTEE
Corrosion-resistant stainless steel ing with a layer thickness of approx. COLORCOAT PRISMA®
1.4526 to EN 10088-2 25 μm as standard, with the rear Wall and roof components up to
High gloss surface always provided with a protective 30 years. The guarantee depends
Tolerances to EN ISO 9445 lacquer. on the local situation and requires
Yield strength approx. 300 MPa A special type with a layer thick- analysis beforehand.
ness of 25 μm on both the front and
GLOSS ACCORDING TO rear is also possible on request.
GARDNER (60°)
Prepainted steel
Polyester 30– 60 %
PVDF 25–40 %
Colorcoat Prisma® 30– 40 %
Prepainted aluminium F
D
Polyester 35 %, PVDF 30 % P
C
Z
K

K Core steel or aluminium

Z Galvanisation Z 275 (steel core only)
C Chemical surface pretreatment
P Primer 5 µm
D Polyester and PVDF prepainting 20 μm
F Protective sheet (optional)
S Protective paint on back
Z
C
S

31
 PREBENDING
CURVES IN ARCHITECTURE
The prebending of Montana SWISS PANEL® profiles stimulates the im- ed SWISS PANEL® profiles on site with concave or convex prebending for
agination of architects and construction designers alike. Thanks to its façades or roofs.
top technology, Montana Building Systems Ltd. is able to deliver select-

Grillengarage, Kleinandelfingen (CH)

www.montana-ag.ch Technical
informations

32
PREBENDING IN FACTORY SWISS PANEL® SP 18 / 27 / 42 / 45 IN ALUMINIUM AND STEEL

THICKNESS mm
CONCAVE

CONVEX

0.70

0.75

0.80

0.88

1.00
SP 18/76 STEEL

ALUMINIUM

SP 27/111 STEEL

ALUMINIUM

SP 42/160 STEEL
Only suitable
for roofs ALUMINIUM

SP 45/150 STEEL
Only suitable
for roofs and ALUMINIUM
only with grooves

PREBENDING IN FACTORY
SWISS PANEL® SP 18 / 27 / 42 / 45
h) Deflection
s) Chord
b) Arc length
c) Straight end
(overlap/supports)
SP 18 = 180 mm
SP 27 = 240 mm
SP 42/45 = 260 mm
r) Inner radius
α) Angle

PREBENDING NOTES
For technical production reasons, a result of the straight end section expansion and appropriate water- well as for corners, vertical joints,
there is a straight section on the (see Mass C illustration above). proofing. seals and overlaps.
ends of the profiles. The transi- These profile sheets have to be For horizontal assembly on fa- The prebending of profiled pan-
tion from the straight end sec- adjusted in length and cut to size çades, the type of overlap and the els can provide a means of making
tion to the radius is visible in the on site. external side of the profile have to modifications to the useful width in
form of a slight curve (the small- be determined in advance. The re- relation to straight panels. To ena-
er the radius, the greater the vis- In the case of rounded roofs com- quirements are generally stricter ble these different tolerances to be
ible curve). prising several segments, this end for rounded façades. In this case, better compensated for, we rec-
section is to be included in the it is essential to take account of the ommend that assembly be carried
In the case of radii < 3 m, it is ad- over­lap and distribution of the sup- overall width tolerances and calcu- out by placing a straight panel and
visable to order the profile sheets ports. Depending on the materi- lation for more difficult installation, a bent panel together in one oper-
approx. 500 mm longer because al and length of the sheets, atten- including additional fastening ele- ation.
there is a gap in the overlaps as tion has to be paid to the necessary ments at the ends of the profiles, as

33
PREBENDING BY SNAPPING
ELEGANTLY AROUND THE CORNER WITH A SMALL RADIUS
Prebending by snapping is a tried-and-tested and technically perfect- little as 30 cm. Buildings with buckled edges has a softer effect, which can
ed method for corner and roof finishing. Façades and roofs can be fin- be of decisive advantage in connection with the volume of the structure.
ished elegantly by virtue of being able to achieve minimum radii of as

Gewerbehaus, Meyrin (CH)

34
 PREBENDING BY SNAPPING SWISS PANEL® SP 26 / SP 41 / SP 44 / SP 45

THICKNESS mm
SIDE A

SIDE B

0.70

0.75

0.80

0.88

1.00
SP 26 SP 26 STEEL

ALUMINIUM

SP 41 SP 41 STEEL

ALUMINIUM

SP 44 STEEL

ALUMINIUM

SP 45 SP 45 STEEL

ALUMINIUM

Angle
PREBENDING BY SNAPPING
SWISS PANEL® SP 26 / SP 41 /
SP 44 / SP 45 Cross-section x-x

TECHNICAL SPECIFICATIONS

INNER RADIUS
r = min. 300 mm for SP 26, SP 41, SHEET LENGTHS FINISHING OF INNER RIBS • A waterproof strip should be
SP 44 Max. 6–7 m b = less than 200 mm (for small used on the longitudinal over-
r = min. 400 mm für SP 45 To define the exact length, add radius/blind boxes): flat edge rib laps of bent profiled sheets.
at least an additional mesure per b = 200 mm or more (curved roofs, • The location of the profile or
DISTANCE BETWEEN FOLDS fold of: etc.): standard edge rib the prepainting side A or B
b = min. 45 mm must appear on the order (see
• SP 26, SP 41 3 mm NOTES diagram).
START / END • SP 44 5 mm • Bent profiles always require a • For bent profiled sheets, a
a = min. 200 mm • SP 45 4 mm protective sheet. straight sheet and a bent sheet
• Depending on the length of the should be placed simultane-
ANGLE OF INCLINATION Flat edge rib
sheets, the radius or deflection, ously.
α = min. 3 degrees/fold (small radius, with gaps) transversal overlaps should be
max. 8 degrees/fold used because of production,
Standard edge rib
min. 12 folds for 90° angle (large radius, without gaps) handling and transport require-
ments.

www.montana-ag.ch Technical
informations

35
 PERFORATION
FROM ACOUSTIC TO VISUAL APPLICATION
Perforation is a technique from the area of noise protection and it is still forated Montana profiles, with special attention paid to the selective trans-
mainly used in that segment. In addition to attaining excellent noise ab- lucency of the profile sheets: the inward effect of daylight or the outward
sorption values in industrial acoustics and for traffic installations, more effect of artificial light at night.
and more architects are experimenting with the optical qualities of per-

My Stop Raststät te, Affoltern (CH)

COIL MATERIAL ON REQUEST

min. lengths = 15 m The performated coils can be cut to flat
sheets and bend until max. 8 m!
MAX. WEIGHT
steel 10 t
Flat sheets cannot be perforated!
aluminium 2.5 t

MEASUREMENT
A = min. 300 mm (Aluminium: 360 mm)
max. 1500 mm
B = min. 500 mm / max. 600 mm
C = max. 1200 mm

www.montana-ag.ch Detail Technical

brochure informations

36
PERFORATION OF STEEL, STAINLESS STEEL AND ALUMINIUM

CIRCULAR PERFORATIONS SCALE 1:1

Distance of the edge with special
MAX. WIDTHNESS OF COILS mm

MIN. MARGIN OF THE EDGE mm

OPEN AREA WITH FULL

TOLERANCES mm
PERFORATION %
ARRANGEMENT
DIAMETER mm

PITCH (Tg) mm

MATERIAL mm

Steinless steel

perforation
Aluminium
staggered
in-line

Steel

Pitch
3.0 5.0 32.0 0.70–1.00 0.70–1.00 1500 8.00 + /- 3.0 + /- 0.30

3.0 5.5 23.4 0.70–0.80 0.70–1.00 1500 5.00 + /- 3.0 + /- 0.30

4.0 6.0 40.3 0.70–1.00 0.70–1.00 0.80 1500 5.00 + /- 3.0 + /- 0.30

4.0 7.0 29.6 0.70–1.25 0.70–1.00 0.80 1500 5.00 + /- 3.0 +/- 0.30

5.0 8.0 35.4 0.70–1.25 0.70–1.20 0.80 1500 5.00 + /- 3.0 + /- 0.30

8.0 12.0 40.3 0.70–1.25 0.80–1.50 1500 7.00 + /- 3.0 + /- 0.30

11.0 14.0 64.3 0.80–1.50 1250 8.00 + /- 3.0 + /- 0.30

37
SYSTEM ELEMENTS
IMPORTANT RATHER THAN TRIVIAL
Who only notice what system elements you should actually have when and ice stops and dome lights, everything is optimally coordinated with
something is missing. That is why Montana Building Systems Ltd. has Montana’s profiles and elements.
developed a range of accessories with a system. From fillers to snow

Klet terhalle, Uster (CH)

SYSTEM ELEMENTS
ELEMENTS
SYSTEM

DOME LIGHTS Suitable for all MONTANATHERM® roof panels

Double or triple acrylic glass including adjustment base
made of glass fibre reinforced polyester
Available with different opening systems
The SUVA guidelines for fall and falling trough protection have
to be consider!

TRANSLUCENT PANELS Suitable for SWISS PANEL® trapezoidal profiles SP 26–SP 59

AND ELEMENTS and SWISS PANEL® corrugated profiles SP 18, SP 27, SP 42
MONTANATHERM® roof panels MTD TL 85–165
Made of glass fibre reinforced polyester and weather-resistant
The SUVA guidelines for fall and falling trough protection have
to be consider!

MONTAFIX® Fixing system for MONTALINE® cladding profiles

Extruded aluminium profiles
T-Profile bars of 2970 mm
Omega-Profile bars of 2970 mm
Holder packaging of 100 pieces
Profile connector packaging of 50 pieces
Spacer per piece

ACOUSTIC FILLERS ISOVER Typ PB M R

Density 20 kg/m3
Glass wool grey/black coloured suitable for
trapezoidal profiles: SWISS PANEL® SP 41, 45, 59, 80, 105, 111, 135, 153, 160, 200

38
SYSTEM ELEMENTS
ELEMENTS
SYSTEM

SYNTHETIC FILLERS Side B, large wave Side A, small wave Polyethylene PE, coloure anthracite/white (exception SP 27 coloure grey)
B2 according to DIN 4102, normally flammable
Suitable for all SWISS PANEL® profiles and MONTANATHERM® roof panels
Side B roof ridge or side A gutter

METAL FILLERS Side B, large wave Side A, small wave Made of steel or aluminium
Suitable for all SWISS PANEL® profiles and MONTANATHERM® roof panels
Side B roof ridge or side A gutter
straight or folded

CROWNS Aluminium with EPDM seal suitable for use with

Corrugated profiles: SWISS PANEL® SP 18, 27, 42
Trapezoidal profiles: SWISS PANEL® SP 26, 30, 35, 40, 41, 44, 45, 59, 80
Sandwich panels: MONTANATHERM® MTD TL 85–185

SNOW AND ICE STOP SE 88 L profile: Galvanised steel 40 x 45 x 3 – 4000 mm

Retention clips: Galvanised steel 1,50 mm, L = 75 mm
Waterproof seal: EPDM 40 x 60 x 4 mm, Rolls of 500

SNOW AND ICE STOP IN ALUMINIUM Useable for all MONTANATHERM®-roof panels
T-Profile: Aluminium mill finish 60 x 40 x 4 – 3000 mm, preperforated
Seal: PVC 40 x 60 x 4 mm
In addition also for the SWISS PANEL® profiles SP 27, 30, 35, 40, 41, 42, 45, 59, 80 in
the adapted lengths, not perforated.

39
01 IMPORTANT NOTES
thread (e.g. SPEDEC-SXC or
SXCW). Aluminium sandwich
elements may only be secured
on the crest by means of spher-
ical caps. The wave or sinusoi-
dal sections are secured in the
roof on the crest, referred to as
ORDERS exterior side A.
Your orders must contain the fol- The bearing sheets for flat roofs
lowing information: and the inner shell of double-
• type of profile layer roofs are generally laid in
• material a positive position, i.e. side B to
• thickness the inside. This forms a good
• colour support for the vapour seal and
• painting side GENERAL SECURING also consult our general docu- heat insulation. The inner shell
• number of parts AND FITTING INSTRUCTIONS mentation and the various de- is normally gunned onto the
• lengths Securing must be carried out in sign details in this regard. De- steel substructure in the low
• deadline and address for accordance with the latest DIN, pending on the choice of materi- bead, but can also be secured
delivery SIA and SZS-B7 norms as well al and sheet lengths, allowance using screws.
Our order confirmations must be as the general IFBS guidelines. must be made for expansion of
checked very carefully, in par- This means after measuring the sections, especially in the
ticular as regards the types of wind suction and pressure forc- case of long aluminium sec-
profiles, thicknesses, materials, es as well as snow loading de- tions in the roof area ( > 6 m). In
paint quality, painting side, col- pending on the form of the build- practice, this is carried out in
our, dimensions and number of ing, dimensions and location. part by means of fixed screw
parts. Any disagreements must The roof and wall sections are fastening in the middle as well
be notified to us at the latest secured using approved and as large holes and, possibly,
3 working days following the normal commercially available additional spherical caps. The
date of confirmation of the or- fasteners. These include self- best solution, however, is the
der. At the time of delivery, the tapping fasteners and threaded one with matching sliding el-
goods must be checked to en- screws, the correct length of ements to prevent “clicking
sure that they are complete. which must be chosen depend- noise” or screws stripping. The
Any complaints must appear ing on whether the substructure connections and surrounds
on the signed delivery note and is timber or steel. When select- should therefore also be exe-
must be transmitted in writing to ing the measurement, attention cuted as sliding elements us-
the relevant sales office accord- must be paid to the stripping ing additional retaining clips or
ing to the general conditions of values stated by the manufac- strips.
sale and delivery. turer. Only corrosion-free fas- Detailed planning, correct han-
teners and washers with seals dling of the metal sections,
STORAGE ON THE WORKSITE are to be used on the out- good knowledge of the mate-
The sheets must be stored in a side skin. The drill screw set- rial and the choice of suitable
dry and ventilated place. Do not ter must have a depth-control tools are essential for faultless
cover them with a sheet as in- stop. The correct setting of the installation.
ternal condensation may cause depth-control stop is essential
the appearance of white rust. for clean fastening with sealing USE ON THE ROOF
Store the sheets at a slight an- washers and to prevent visible Trapezoidal sections are laid
gle to eliminate any water that pressure marks. in the roof in a negative posi-
may be deposited. Our steel or The side sheet overlaps are to tion as an outer shell, i.e. side B
aluminium sheets must not be be screw-fastened about eve- to the exterior. This means that
stacked without spacers. ry 50–66 cm or according to the the overlapping point is on the
distance between the purlins crest, thus preventing water
or crosspieces in the roof and penetration.
wall. According to the information
The structural strength of the given by the screw suppliers,
different section types can be high or low-bead installation is
seen from our calculation ta- possible in the roof with trap-
bles. The substructure must be ezoidal sections. This also ap-
perfectly flat and level. For thin- plies to sandwich elements if
walled sections, it is advisable the correct screw type is cho-
to choose a metal substructure, sen. For low-bead installa-
and this is absolutely essential tion, the ”state of the art” is a
for aluminium profiles. Please drill fastener with a supporting

40
Lateral butt joints on the outer
skin of the sectional sheets must
always be adapted to local con-
ditions, i.e. they must be sealed
appropriately, as must the longi-
tudinal overlaps in the case of
minimum roof pitch.
To what extent the structure 0.70–0.75 mm thick is acces-
can be walked on depends on sibility of approximately 1.20–
the thickness of the sections, 1.85 m though not in excess of
material and sheets as well as 2 m (see limit bearing spans). In
the bearing distance chosen. the case of aluminium sections
In the case of high aesthetic re- in the roof, a minimum thickness
quirements concerning the bot- of 0.80 or, better still, 1.00 mm is
tom view of the roof, only 0.80 or recommended, otherwise ap-
1.00 mm thick sheets are cho- propriate safety measures must
sen in some cases. The rule of be taken during installation.
thumb here for steel sheets with
a sectional height of 40 mm and

41
02 IMPORTANT NOTES
at the securing points, so this is dismantling the scaffold. Our
not really recommended for fa- general instructions and the
çades. IFBS guidelines otherwise ap-
Trapezoidal and sinusoidal sec- ply.
tions can be overlapped in a
vertical position in the case of INSTRUCTIONS
lateral butt joints. This is to be FOR ASSEMBLY AND USE FOR
USE ON THE WALL avoided for sinusoidal sections ALUMINIUM AND METALLIC
On façades, the trapezoidal in a horizontal section layout for SURFACE TREATMENTS
sections are normally laid in the aesthetic reasons. For this pur- The manufacture of metallic
positive position, i.e. Side A to pose, the lengths of wave sec- paints requires the addition of
the outside. Securing is there- tions should have correspond- aluminium pigments or (accord-
fore carried out in the low bead ing intermittent joints or pilaster ing to a new process) mica pig-
or rib. This also applies to sinu- strips. This allows the sections ments to the base material. The
soidal sections corresponding- the necessary dilatation for ex- metallic effect is obtained by the
ly. As a rule of thumb, securing pansion and avoids four-fold reflection of rays of light on the
is executed on each support in overlapping points on the cross aluminium or mica particles and
every second rib. This profile joint, which otherwise have depends on the direction of appli-
position has a more aesthet- to be partly mortised in a con- cation. In order to obtain uniform
ic effect and also provides for cealed manner on façades for façade surfaces, we recommend
optimum rear ventilation. In the aesthetic reasons. you order not only the profile, but
case of a trapezoidal section Special fasteners with ring nuts also the corresponding finishing
layout with Side B to the out- are available for anchoring the elements or flat sheet so that we
side, there is normally a slight scaffolding and these must be can supply you with identical ma-
”dent” apparent in the flat area continuously replaced when terial for the entire façade. Trap-

42
ezoidal profiles, corrugated el- colour protection films must be
ements, covering profiles and installed or processed within
finishing elements must be as- 4 weeks of delivery or the foil re-
sembled in the same direction to moved within such period! The
ensure that the aluminium pig- colour protection foils must
ments are also in the same direc- be protected against ultravio-
tion (to avoid colour variations!). let rays. Removal of the foil re-
Our packs have an arrow to in- quires greater effort at tempera-
dicate the direction of profiling. tures over +25° C or below +1° C!
In addition, the protective film
helps identify this direction. RETOUCHING
The arrow or the protective film OF PAINTED SURFACES
of the same surface must al- The surfaces must be re-
ways be pointing in the same touched to cover any scratch-
direction! es that may occur during as-
sembly.
PROTECTIVE FOIL 1. Check the type of paint (poly-
Sections and flat sheets with ester, PVDF, PVF Tedlar, etc.).
2. First clean the places to
be retouched. They must
be clean, dry and free from
grease.
3. Best colour conformity will 4. Eliminate any stains, if pos-
be obtained if you use the sible before they dry, espe-
original paint. cially stains containing tar or
bitumen.
CLEANING 5. When carrying out any clean-
OF PAINTED SURFACES ing, a small surface should
Occasional soiling of the sur- first be tested.
faces cannot always be avoid-
ed, which means that further
cleaning will be required. To
limit additional costs, the fol-
lowing instructions should be
followed at the time of assembly:
1. Work carefully, taking care
not to dirty or scratch the
paintwork, especially when
cutting sheets.
2. The protective sheet can be
left on during assembly, but
remove it immediately after
the completion of the work.
3. Eliminate any filings immedi-
ately, preferably by blowing.
This will prevent corrosion
due to humidity.

43
 MONTANA BUILDING SYSTEMS LTD. –
THE SWISS COMPANY
WITH INTERNATIONAL REFERENCES
IN THE INDUSTRIAL, COMMERCIAL, ADMINISTRATIVE
AND RESIDENTIAL BUILDING SEGMENTS

Montana Building Systems Ltd. has become synonymous with innovative construction solutions among
planners and architects. Many years of experience, a broad product range, a high degree of flexibility
and the resources of a multinational group make Montana a top supplier of international calibre. Archi-
tects recognised around the world reconcile visual creativity with technical requirements using prod-
ucts from Montana Building Systems Ltd.

Every construction project is a challenge. An experienced, highly competent Montana team ensures the
smooth course of consultancy, planning and production up to and including punctual delivery on site.

Migros, Cernier (CH) Easy Drivers GmbH, Sirnach (CH)

Ecko GmbH, Meckenbeuren (D) FC Juventus Turin (IT) Torri Adriano, Milano (IT)

Our products may be subject to changes due to technical developments. Therefore the information in our leaflets is provided for information purposes only
and may be subject to change. The constructions, details and flashings shown are shown merely for illustration purposes and do not imply any commit-
ment. They must be checked for fitness for the actual project and requirements. Technical details will become part of a contract only by mutual agreement
and with our written confirmation. All orders are subject to our general terms of sale and delivery. The latest version of our leaflets and documents can
be downloaded from our homepage.

Reproduction and reprinting prohibited!

200 01/15

MONTANA BAUSYSTEME AG MONTANA SYSTÈMES MONTANA BAUSYSTEME AG

Durisolstrasse 11 DE CONSTRUCTION SA Zweigniederlassung
CH-5612 Villmergen CH-1028 Préverenges D-86845 Grossaitingen
Tel. + 41 56 619 85 85 Tél. + 41 21 801 92 92 Tel. +49 8203 95 90 555
Fax + 41 56 619 86 10 Fax + 41 21 801 92 93 Fax +49 8203 95 90 556
www.montana-ag.ch www.montana-ag.ch www.montana-ag.ch
info@montana-ag.ch info@montana-ag.ch info@montana-ag.ch
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