QUADRANT 5300 RotoFeed

QUADRANT 5300 RotoCut

QUADRANT 5300 FineCut

User Manual

Service & Parts

 1330-003

Original User Manual

Read and follow the safety advice
 1330-003

Table of contents
1 To this Operator's Manual
1.1 General information...................................................................................................................... 5

2 Safety
2.1 General information...................................................................................................................... 8
2.2 Safety decals.................................................................................................................................. 21
2.3 Safety equipment........................................................................................................................... 44

3 Machine description
3.1 Existing models............................................................................................................................. 56
3.2 Overview and functions................................................................................................................ 57
3.3 Working and service areas........................................................................................................... 61
3.4 Identification plate and serial number......................................................................................... 63
3.5 General operating principle.......................................................................................................... 68
3.6 Control terminal............................................................................................................................. 69
3.7 Transmission and drive................................................................................................................ 71
3.8 Crop feeding.................................................................................................................................. 75
3.9 Feeder unit..................................................................................................................................... 79
3.10 Baling system................................................................................................................................ 85
3.11 Tying system.................................................................................................................................. 89
3.12 Bale discharge............................................................................................................................... 92
3.13 Central lubrication......................................................................................................................... 98
3.14 Axle................................................................................................................................................. 99
3.15 Service brake................................................................................................................................. 101
3.16 Hydraulic system........................................................................................................................... 103
3.17 Equipment...................................................................................................................................... 105

4 Operating and control elements

4.1 COMMUNICATOR II....................................................................................................................... 108
4.2 OPERATOR.................................................................................................................................... 133
4.3 ISOBUS terminal............................................................................................................................ 134
4.4 EASY on board.............................................................................................................................. 135

5 Technical specifications
5.1 Baler................................................................................................................................................ 136
5.2 Safety devices................................................................................................................................ 143
5.3 Tractor............................................................................................................................................ 144

6 Machine preparation
6.1 General information...................................................................................................................... 146
6.2 Universal drive shaft..................................................................................................................... 148
6.3 Coupling frame.............................................................................................................................. 156
6.4 Hydraulic connections.................................................................................................................. 166
6.5 Electrical connections.................................................................................................................. 172
6.6 Service brake................................................................................................................................. 179
6.7 Tying............................................................................................................................................... 181

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 1330-003

6.8 Cutting unit.................................................................................................................................... 191

6.9 Loading the machine..................................................................................................................... 196

7 Operation
7.1 General information...................................................................................................................... 200
7.2 Travelling with the baler............................................................................................................... 203
7.3 Before each usage......................................................................................................................... 207
7.4 Commissioning in the field........................................................................................................... 209
7.5 Pick-up............................................................................................................................................ 218
7.6 Cutting unit.................................................................................................................................... 230
7.7 Bale parameters............................................................................................................................. 234
7.8 COMMUNICATOR II....................................................................................................................... 236
7.9 Unblocking the baler..................................................................................................................... 272
7.10 After use......................................................................................................................................... 279

8 Faults and remedies

8.1 Tying............................................................................................................................................... 284
8.2 Central lubrication......................................................................................................................... 289
8.3 Control terminal............................................................................................................................. 292
8.4 Electrical and electronic system.................................................................................................. 300

9 Maintenance
9.1 General maintenance information............................................................................................... 301
9.2 Lubricants charts.......................................................................................................................... 311
9.3 Maintenance schedules................................................................................................................ 313
9.4 Basic operations............................................................................................................................ 319
9.5 Basic settings................................................................................................................................ 322
9.6 Maintenance operations gearbox................................................................................................ 327
9.7 Maintenance operations clutch.................................................................................................... 344
9.8 Maintenance operations axle and wheels................................................................................... 346
9.9 Maintenance operations brake..................................................................................................... 351
9.10 Maintenance operations hydraulic system................................................................................. 356
9.11 Maintenance operations pick-up.................................................................................................. 364
9.12 Maintenance operations tying...................................................................................................... 369
9.13 Maintenance operations hitch...................................................................................................... 383
9.14 Maintenance operations central lubrication system.................................................................. 384
9.15 Lubrication plan............................................................................................................................. 389
9.16 Winter storage............................................................................................................................... 400

10 Placing out of operation and disposal

10.1 General information...................................................................................................................... 403

11 EC declaration of conformity
11.1 General information...................................................................................................................... 405

Index.............................................................................................................................. 406

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 1 To this Operator's Manual
1.1 General information
1330-003

1 To this Operator's Manual

1.1 General information
172492-001
1.1.1 Manual validity

Machine Type Identification number

from to
QUADRANT 5300 J32 J3200011 —

139273-004
1.1.2 Symbols and notes

Symbol Meaning
Warnings to be absolutely observed.

Information on economic use.

Information regarding environmental protection.

Reference to page or documentation containing further information.

* Optional equipment
Instruction

Grease the grease points with multi-purpose grease.

Grease the grease points with lubricating oil.

124908-002
1.1.3 Using the manual
This is the original user manual. In the following
document it will be referred to as the user manual.
This user manual is intended for all users, and
provides information on the application, operation,
use, settings, maintenance, cleaning and
transportation of the machine.
Following the usage and maintenance advice will
ensure that the baler remains in good working
condition and that it has a long service life.

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1.1 General information
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Inadequate maintenance and improper use result in

risks to safety, premature wear, reduced performance
and efficiency and loss of time. Have the post harvest
check/annual check carried out by your specialist
CLAAS workshop at regular intervals. It is
recommended that the prescribed maintenance
operations are combined with the post harvest check.
This machine is the result of many years of
experience and state-of-the-art expertise. Used
properly it will guarantee consistently high-quality
work.
Text and illustrations
The photos and graphics are neutral. Any differences
are indicated by notes beneath the illustration.
Texts and pictures have been kept short and neutral
whenever possible. Any differences are indicated by
subtitles.
Texts can be easily distinguished by their formatting.
The different formats are as follows:

Formatting Meaning Description

Description Descriptive text Additional information on this subject.
– Instruction Activity Activities which must be carried out successively.
Result Result Result of activities carried out.

References can be easily distinguished by their

symbol. The different symbols are as follows:

Symbol Meaning Description

see Index This symbol indicates that the additional
information on this subject is available in another
part of this manual.
see the index of the This symbol indicates that the additional
corresponding user information on this subject is available in the
manual corresponding machine or equipment user manual.

Modular organisation
The sections in this manual are organised into
modules, as far as the contents permits. The structure
of these modules is identical in each section.
The different product groups have different module
structures. CLAAS always endeavours to retain these
module structures in each document.
Search and find
Thanks to this repeated modular structure, the desired
subject can be found quickly in the table of contents or
in the manual's header.
The index of this manual is another useful tool for
finding subjects. The index is in the final pages of the
manual.

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Direction indications
Indications such as front, rear, right are always in the
context of the direction of travel. In the illustrations,
the direction of travel may be indicated by a direction
arrow.
Optional and additional equipment
Optional equipment consists of machine equipment
variants. Different variants are available but only one
can be fitted at a time.
Additional equipment consists of machine equipment
variants which can be fitted as accessories but which
are not part of the machine's standard equipment.
The two terms refer to the possible variants. Standard
equipment and equipment variants may vary
according to the country.
Your CLAAS After-Sales Service

124910-001
1.1.4 Technical specifications
The technical specifications, dimensions and weights
indicated in this manual are for guidance purposes,
with no commitments on our part. We reserve the right
to modify them as part of technical development.

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2 Safety
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2 Safety
2.1 General information
124920-001
2.1.1 General points
To prevent any risk of accidents, any person
responsible for commissioning, maintenance, repair or
checking of the baler must read and follow the
instructions in this user manual.
Pay particular attention to the Safety Instructions and
Preparing the Machine sections.
Using replacement parts, accessories and additional
devices not manufactured, tested or approved by
CLAAS may adversely affect the machine's
specifications or impair its operation. This may in turn
damage the active and/or passive safety systems both
during operation or when driving (accident
prevention).
CLAAS accepts no liability in the event of damage
resulting from the use of parts and accessories which
are not CLAAS original products.

127820-001
2.1.2 Using in line with intended usage
The CLAAS baler is designed solely for professional
use in compliance with the rules of agricultural
engineering, for harvesting straw from cereals and
fodder crops.
The baler is a machine for agricultural work hitched to
a tractor/traction machine approved or authorised by
the manufacturer; it is designed and intended for
gathering and baling straw from cereals and fodder
crops in fields. By fodder crops, we mean tall
stemmed plants such as grass and alfalfa.
The baler gathers the crop (straw from cereals or
fodder crops) laid in swathes using a pick-up and
conveys it using a feed unit (or cutting unit, as an
option) to the baling unit. The baling unit compacts
and ties the crop (straw from cereals or fodder crops)
to form a bale. A device deposits the bale behind the
baler for later transport.
When being transported by road, and depending on
the provisions of the current Highway Code, the baler
may be hitched to a tractor/traction unit approved or
authorised by the manufacturer.
Only persons familiar with the machine and its
associated hazards are authorised to use it and to
carry out maintenance and servicing on it.
By using in line with intended usage, we mean,
amongst others, adhering to the instructions in the
user manual, and the conditions of use, maintenance
and servicing stipulated by the manufacturer.

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The user and the owner are obliged to follow the rules
governing the prevention of accidents at work, as well
as the general technical safety and workplace health
rules and road traffic regulations.
Any use other than that defined above is considered
to not be in line with intended usage. the manufacturer
is not liable for any damage which then results. The
user is solely liable for the risks.
You may request specific advice from CLAAS for
using in line with intended usage under particular
conditions.

121621-001
2.1.3 Reasonably foreseeable improper usage
Use not considered as normal usage is use
which has not been envisaged by the manufacturer
and therefore represents incorrect usage in terms of
the machine directive. Damages which may result
from this are not covered by the manufacturer, but are
the sole responsibility of the user.
The following are several examples of improper use of
the CLAAS baler:
• Use of surfaces or spaces which are not
described as work or maintenance stations in the
user manual.
• Not following the information in the user manual
when performing adjustment, cleaning or
maintenance operations.
• Troubleshooting and performing maintenance
operations whilst the drives are operational and/or
the engine is operational.
• Non-compliance with the warnings on the
machine or in the user manual.
• Maintenance or repair operations carried out by
untrained personnel.
• Arbitrary modifications to the machine.
• Assembly of additional unauthorised or non-
certified equipment.
• Use of non-CLAAS replacement parts.
• Stationary usage.
• Use in the baling of crops other than straw or
forage, like waste material, for example.
• The transport of persons.
• The transport of goods.

121543-005
2.1.4 Safety advice
Safety advice
► In addition to the advice in this user manual, the
general rules on safety and accident prevention
must be observed.
► Before starting work with the baler, it is important
to be familiar with all the control devices and their
functions.

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► Wear close-fitting clothing. Never wear loose-

fitting clothing.
► Always keep the baler perfectly clean, to prevent
any fire risk.
► Clean the ladder and walking surfaces every day
to ensure the anti-slip coating is effective.
► Before starting or activating the baler, check the
operating area around the baler and tractor (to
ensure that there are no children, for instance).
Ensure that visibility is sufficient. Use the horn to
signal setting off.
► Never stay on the baler when it is working or
during transport.
► Always stop the power take-off, apply the parking
brake, stop the tractor engine and remove the
ignition key before working on the baler.
► Hitch the baler in accordance with the regulations
in force, only using devices provided for this
purpose.
► Watch out for risks of crushing and cuts when
handling the jack stand.
► Use the jack stand to stabilise the baler when
hitching or unhitching.
► Take great care when hitching and unhitching the
baler - these manoeuvres may be dangerous if
they are not carried out carefully.
► Check the equipment needed for transport, such
as lighting, indicators and safety devices.
► Install the control terminal so that it cannot be
accidentally activated during transport and work.
► Adjust the working and driving speed to the
surrounding conditions and the road.
► Ensure that the tractor has sufficient
manoeuvrability and braking characteristics when
the baler is hitched. The presence of the baler
makes a difference to driving, the braking capacity
and the tractor's turning circle.
► Avoid abrupt turns when ascending or
descending, and when driving across a slope.
► Bear in mind the inertia mass of the baler when
turning.
► Fit all the safety and protection devices before
starting work with the baler.
► Make sure that the baler components and parts
are properly secured before starting work.
► On balers equipped with a cutting system, ensure
that all knives or dummy knives not used are
secured on the dummy knife holder (depending
on equipment).
► Keep out of the baler's working and danger zone.
► Keep out of the baler's turning and pivot circle
area.
► Take special care with parts controlled by an
external force (the hydraulic circuit for instance):
these have potential pinch points and cut risks.

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► Always keep a sufficient distance from feed

components such as the pick-up: their function
does not allow complete protection equipment to
be fitted.
► Place the chocks under the wheels and apply the
parking brake (depending on the equipment) to
prevent any accidental movement of the baler.
► Never stand between the tractor and baler without
immobilising the tractor (stop the engine, remove
the ignition key and apply the handbrake) and the
baler (chocks).

► On cylindrical balers, take special care to avoid

contact with electrical lines when opening the
tailgate in the vicinity of such lines.
► Never access the upper section of the machine
when in the vicinity of electrical lines.

► Some operations may require personal protective

equipment to be worn.

1
739-001

When the weather is very hot, pay particular

attention to the following:
► The tension of the tailgate spring (on VARIANT).
► The cleanliness of the machine (bearings, chains
etc.).
► Ensuring that the bearings are correctly
lubricated.
► Ensuring that the chains are correctly lubricated
and tensioned.
► Ensure that the weather conditions allow the
equipment to be used in accordance with the
technical constraints of the baler, particularly in
very hot weather.

Operation
► Observe the road traffic regulations in force in the
country where the baler is used.
► Never exceed the maximum authorised speed.
► Follow the safety advice given by the various
safety stickers affixed to the machine: they
provide important advice for risk free operation of
the baler.
► Never exceed the maximum permissible axle
load.
► Never exceed the total authorised weight.

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Connected machines
► Secure the baler against any accidental
movement using the chocks and the parking
brake (depending on equipment).
► Observe the maximum load on the drawbar,
swinging drawbar, hitching drawbar or hook.
► Check that the vertical hitching force of the tractor
is sufficient to tow the baler. Page 137,
Weight
► Check the tightening torque of the hitch eye and
drawbar mounting bolts after the first 10 hours of
operation.
► Check the tightening torque of the hitch eye and
drawbar mounting bolts at regular intervals,
approximately every 50 hours of operation.
► Germany: ensure that the baler is fitted with an
upper drawbar certified for driving on public
highways.
► Italy: ensure that the baler is equipped with a
swivel hitch eye for driving on public highways.
► France: for non-braked machines, check that the
baler retaining cable is present and securely
attached to the tractor (in accordance with current
legislation).

Universal drive shaft

► Only use universal drive shafts recommended by
the manufacturer.
► Make sure that the universal drive shaft is
equipped with a guard and protective covers.
Check also that the universal drive shaft safety
devices are in good condition.
► Make sure that the tractor's power take-off is
protected. Also make sure that the safety device
is in good condition.
► Check the covering on the universal drive shaft
protective tubes in the work and transport
position: the covering must comply with the
instructions given in the user manual.
► Stop the power take-off, stop the tractor engine
and remove the ignition key to connect or
disconnect the universal drive shaft.
► Always make sure that the connection is correct
and that the universal drive shaft is properly
locked.
► Secure the chains on the protection tube of the
universal drive shaft to the tractor (tractor side)
and to the baler (baler side) to prevent the
protection tube rotating.
► Before starting the power take-off, make sure that
the direction and speed of rotation of the tractor's
power take-off match the direction and speed of
rotation at the baler end.
► Before starting the power take-off, ensure that
there is nobody in the machine's danger zone.
► Never engage the power take-off when the tractor
engine is off.

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► When the power take-off has been started, ensure

that there is nobody in the machine's danger
zone.
► Always disconnect the power take-off before a big
turn.
► Always disconnect the power take-off when it is
not being used.
► Keep well away from the baler while the power
take-off is running, even when disconnected (its
inertia prevents it from stopping immediately once
disengaged). Only operate on the baler after the
machine has been completely immobilised.
► Only clean, grease and/or adjust the baler after
disconnecting the power take-off, switching off the
tractor engine and removing the ignition key.
► If the universal drive shaft is disconnected from
the power take-off, secure it using the support on
the baler or the support chain.
► Insert the protection piece on the end piece of the
tractor's power take-off after having stopped the
power take-off, switched off the tractor engine and
removed the ignition key.
► Immediately repair any damage occurring to the
universal drive shaft before working with the baler.
► On square balers, lock the flywheel with the brake
before connecting or disconnecting the universal
drive shaft.

Hydraulic circuit
The hydraulic circuit is highly pressurised. It may
overheat and cause serious injuries.
► Reduce the hydraulic pressure to zero, switch off
the tractor engine and remove the ignition key
before starting any work on the hydraulic circuit.
► Always ensure that the baler's and the tractor's
hydraulic circuits are no longer pressurised when
making hydraulic connections between the baler
and the tractor.
► Check the hydraulic pipes regularly: replace any
damaged or worn pipe.
► Replace the hydraulic hoses every 6 years after
the purchase date.

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2 Safety
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14708-001

WARNING
Pressurised hydraulic oil may penetrate the skin.
Result: Severe injuries caused by oil penetrating the
skin
► Always use specialised workshops to carry out
work on the hydraulic circuit.
► Regularly check that the hydraulic pipes and
hoses are in good condition.
► Replace any damaged pipes or hoses.
► Replace the hydraulic pipes every 6 years after
the purchase date.
► Always wear safety gear when handling the
hydraulic circuit.
► In the event of an accident, immediately consult a
doctor to prevent any risk of infection.

Every hydraulic hose fitted on the baler corresponds

to a specific function.
► Mark each hose before connecting to the tractor.
14709-002

CAUTION
Functions reversed if the hoses are reversed when
connecting to the tractor.
Result: Severe injuries, severe material damage
► Identify the hydraulic couplings fitted on the baler.
► Always ensure that the connection made between
the baler and the tractor is correct.

14710-001

WARNING
Unanticipated leaks from hydraulic circuit.
Result: Severe injuries, material damage
► Check the pipes regularly.

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14711-003

NOTICE
Fitting non-compatible hydraulic hoses
Result: Damage to the baler
► Always use hydraulic hoses that comply with the
recommended technical specifications.

► Have repairs on the hydraulic circuit carried out at

CLAAS specialised workshops.
► Find leaks on the hydraulic circuit using
appropriate equipment.

125719-002

WARNING
Hydraulic oil under high pressure.
Result: fluid may penetrate the skin and cause serious
injury.
► Only qualified persons from approved workshops
may carry out work on the hydraulic circuit.
► Check the hoses regularly.
2 ► Locate leak points using a piece of wood or
123941-001 cotton.
► Ensure that the oil jet is not directed towards the
repair technician(s).
► Replace any damaged hoses.
► Replace the hoses every 6 years from the date of
manufacture.

125720-002

WARNING
Incorrect handling may result in serious injury from
hydraulic fluid.
Death or serious injury.
Even a needle-sized hole can cause serious injury.
► If hydraulic fluid penetrates the epidermis or
enters the eyes, consult a specialist doctor
immediately.

Brakes (depending on equipment)

► Check that the brakes operate correctly each time
before moving.
► Regularly check the entire braking system.
► Have the braking system repaired and adjusted at
specialised workshops.

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21760-001

WARNING
Repairing or maintaining the brakes without sufficient
technical knowledge
Result: serious injuries
► Always use specialist workshops to have work
carried out on the braking system.

Wheels and tyres

► Secure the baler against any accidental
movement with the chocks before starting work on
the tyres.
► Before changing the tyres or wheels, obtain the
appropriate tools and ensure that the necessary
knowledge is acquired.
► Have the tyres repaired and set at specialised
workshops.
► Check the tightness of the wheel nuts at regular
intervals:
► after the first 10 hours of operation for a
wheel change,
► every 50 hours of operation thereafter.
► Check the tyre pressure at regular intervals. If
necessary, re-inflate them to the recommended
pressure.

Maintenance
► Before starting any reconditioning, maintenance
or cleaning work on the baler:
► Stop the main drive.
► Stop the tractor engine.
► Remove the ignition key.
► Wait for the drives to stop moving
completely.
► On square balers, apply the flywheel brake.
► Wear gloves and use the appropriate tools when
changing a part.
► Dispose of oil and filters in accordance with
legislation in force.
► Check the tightness of the bolts and nuts at
regular intervals. Retighten them if necessary.
► Check the protective equipment subject to wear at
regular intervals. Replace them if necessary.
► Always use replacement parts with technical
specifications equivalent to those demanded by
the manufacturer.

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► Attach a warning sign to the fastening reading

<Do not use>, or words to that effect, before
carrying out any maintenance or repair to the
machine. These warning signs are available from
your local reseller.

3
738-001

Unhitching
► Check that there are no bales or crop in the
machine.
► Check that the ground is stable and as level as
possible (less than 8.5° gradient).
► Chock the wheels and/or apply the parking brake
if the machine is equipped with one.
► Always use the jack stand to stabilise the
machine. Page 45, Jack stand

Transport, lashing and lifting

► Use the lifting points. Page 196,
COMMUNICATOR::Maintenance SettingsRaising
the baler
► Use the lashing zones. Page 197, Lashing
the baler
► Observe the safety instructions and rules in force
relating to transport, lashing and lifting.
► Never leave any bales or crop in the machine
when lifting it or transporting it.

120644-003
2.1.5 Definition of hazard information
Safety advice for the baler and its use is indicated
using pictograms and text describing the hazards.
All the safety advice described in this section must be
passed on to anyone using the baler.

172712-001

DANGER
Nature and source of danger
Consequences: definite incidence of serious injury or
death
► Countermeasures

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2286-002

WARNING
Nature and source of hazard
Result: Death or serious injuries
► Hazard prevention measure to be taken

2287-002

CAUTION
Nature and source of hazard
Result: Severe injuries, severe material damage
► Hazard prevention measure to be taken

2288-002

NOTICE
Nature and source of hazard
Result: material damage
► Risk prevention measure to be taken

2289-002

Information
Nature and source of advice
Result: enhanced machine economy
► Measure to be taken

2290-001

Environment!
Nature and source of hazard (environmental hazard)
Result: damage caused to the environment
► Risk prevention measure to be taken

All the safety stickers on the baler provide important

advice for risk-free operation of the baler: observing
them means ensuring one's own safety.

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124911-002
2.1.6 Driving on the road
Road traffic regulations and operating
authorisation
Every country has its own road traffic regulations. If
there is a difference between the manufacturer data
and the road traffic regulations of the country where
the machine is being used, it is the rules in force in the
country concerned that will have priority.
The driver of the machine must always be in
possession of their driving licence and a photocopy of
the general operating authorisation issued by the road
transport service.
The machine is equipped with two wheel chocks.
These chocks must always be stowed on the machine
after use.
Observe the speed limits set by the road traffic
regulations. Speed limits vary between countries.
When driving the baler on public roads, observe the
information in the general operating authorisation
leaflets issued by the road transport service.
Driving on public roads
Never drive on public roads with a bale or crop in the
machine.
Modifications to the baler
If modifications are made to baler components, the
condition of which is subject to regulations or the
operation of which represents a hazard for other road
users, the general operating authorisation expires. It
will be necessary to apply for a new operating permit
for the baler. The baler must be examined by an MOT
centre authorised for road traffic, for an assessment to
be drawn up.
In the event of uncertainty regarding the operating
authorisation of your equipment, consult CLAAS in its
capacity as the manufacturer.
Safety devices
When the baler is hitched to the tractor:
– Connect the baler's lighting unit cable.
– Check whether the lighting is working properly.
– Connect the pneumatic or hydraulic braking hoses
on the baler (depending on equipment).
– Check whether the braking is working properly.
– Fit the retaining cable (for non-braked balers in
use in France).
Before setting off, ensure that the electrical, hydraulic
and/or pneumatic connection devices between the
baler and tractor are in perfect working order.

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Registration plate
If, after having hitched the baler, the tractor's
registration plate is obscured, mount a new plate on
the baler.
Ensure that the new plate is lit. If necessary, fit it with
lighting.

120646-002
2.1.7 Accident prevention
Never insert your hand or an object under the
protective covers when the tractor engine is running.
The baler drives are not automatically protected after
the tractor is stopped. During setting work, it may be
necessary to turn the drives manually. To do so, it is
essential to follow the safety advice below:
► Stop the main drive.
► Stop the tractor engine.
► Remove the ignition key.
► Wait for the drives to stop moving completely.
► On square balers, apply the flywheel brake.

120647-001
2.1.8 Waste disposal
► Dispose of all waste (oil, filters, etc.) in
accordance with legislation in force.

127826-001
2.1.9 Residual risks
Our machines are designed to comply with safety
standards and directives. However, for technical
operational reasons, some areas of the machine may
still present risks (cutting, trapping, crushing,
discharge, burns, etc.).
The general safety instructions must be followed when
using, maintaining or transporting the machine, and
for any other operation. Only ever work on a machine
which is not running, when all the components have
been immobilised.

20 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.2 Safety decals
1330-003

2.2 Safety decals

120648-002
2.2.1 Description
Safety stickers are placed on the baler in all the
danger zones. The stickers enable the user to identify
potential hazards. They show the correct action to
follow to prevent accidents and injuries.
The stickers comprise two parts:
• The first part indicates the hazard in a triangle,
• The second part shows the means of hazard
prevention.
The representations used on the stickers are universal
pictograms. Wherever possible, the stickers are
placed near the danger zone.
The CLAAS reference (or replacement part number) is
given on each CLAAS-produced sticker.
The location and meaning of each sticker are
described in the following pages. Each description
contains:
• the 10-digit reference number of the sticker,
• the text describing the potential hazard.
19150-002

WARNING
Machine danger areas
Result: Death or serious injuries
► Immediately replace any damaged or illegible
sticker.
► Immediately stick the appropriate safety sticker on
any altered or replaced part.
► Never clean the areas containing safety stickers
with a high pressure cleaner.

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2 Safety
2.2 Safety decals
1330-003
177799-003
2.2.2 Location of safety stickers
130307-001

00 0114 050 0

4
Pick-up with 2 lateral feed augers* 276202-001

40106-002

Lock the pick-up in the top position using the height

stops before operating underneath the pick-up.

5
Pick-up with 2 lateral feed augers* 276213-001

6
Pick-up with full length auger* 276224-001

7
Pick-up with full length auger* 276235-001

22 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.2 Safety decals
1330-003
130307-001

00 0114 050 0

8
Hydraulic pick-up with full length auger* 276246-001

40106-002

Lock the pick-up in the top position using the height

stops before operating underneath the pick-up.

9
Hydraulic pick-up with full length auger* 276252-001

130306-001

00 0114 051 0

10
282430-001

40108-001

Apply the parking brake before any operation on the

machine, and before unhitching it.

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2 Safety
2.2 Safety decals
1330-003
132021-001

00 0114 052 0

11
282431-002

40109-001

Wait for the flywheel to be completely immobilised

before opening the cover.

126443-001

00 0514 038 2

12
282433-001

65-001

Only use the marked points to lift the machine. Never

stand in the danger area or underneath a suspended
load.
13
282432-001

24 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.2 Safety decals
1330-003
126472-001

00 0514 373 0

14 8611-001

282434-002
Before carrying out welding work or work on the
electrics, disconnect all the electrical equipment
(modules and plugs) to cut the power supply.

15
282495-001

120909-003

00 0514 896 1

16 254-001

282435-002
Touch machine parts only after they have come to a
complete halt.

17
282436-002

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2 Safety
2.2 Safety decals
1330-003
132483-001

00 0514 799 0

18
277123-001

255-001

Keep away from the equipment's tipping area.

126462-001

00 0514 846 1

19
282437-002

349-001

Switch off the engine and disconnect the mains supply

cable before carrying out any maintenance, repair or
cleaning operations.
20
282494-001

26 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.2 Safety decals
1330-003
130914-001

00 0514 887 0

21 304-001

Machine equipped with a cutting unit* 282490-001

Never place your hands in an area where they are at
risk of being crushed by parts which may start moving.

22
Machine equipped with a cutting unit* 282491-001

126461-001

00 0514 895 1

23
282438-002

337-001

Before carrying out any maintenance or repair work,

stop the engine and remove the ignition key.

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2 Safety
2.2 Safety decals
1330-003
129310-001

00 0514 896 1

24 254-001

282485-001
Touch machine components only after they have
come to a complete halt.

25
282486-001

130297-001

00 0514 899 0

26
282439-001

264-001

Stay outside the sweep zone when the engine is

running.

27
282440-001

28 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.2 Safety decals
1330-003
120899-003

00 0514 946 1

28
282441-002

250519-003

Prior to putting into operation, read and observe the

Operator's Manual and the safety instructions.

00 0300 208 2 - BA QUADRANT 5300 - 07/2016 29

2 Safety
2.2 Safety decals
1330-003
130917-001

00 0515 139 1

29
Active hydraulic brakes* 282442-002

379-001

The accumulator is under gas and oil pressure. The

instructions in the Technical manual must be followed
when removing and repairing it.
30
277138-001

31
277139-001

32
282484-001

30 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.2 Safety decals
1330-003
133826-002

00 0515 334 1

33 9602-001

282443-001
Any suspension points or lashing points other than
those marked are not permitted.

34
282444-001

35
282469-001

36
282470-001

00 0300 208 2 - BA QUADRANT 5300 - 07/2016 31

2 Safety
2.2 Safety decals
1330-003
130299-001

00 0516 027 0

37
277145-002

272-001

Do not open or remove the protective devices while

the engine is running.

32 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.2 Safety decals
1330-003
126684-001

00 0516 028 0

38
Pick-up with 2 lateral feed augers* 276214-001

274-001

Do not open or remove the protective devices while

the engine is running.

39
Pick-up with 2 lateral feed augers* 276215-001

40
Pick-up with full length auger* 276216-001

41
Pick-up with full length auger* 276217-001

00 0300 208 2 - BA QUADRANT 5300 - 07/2016 33

2 Safety
2.2 Safety decals
1330-003
126684-001

00 0516 028 0

42
Hydraulic pick-up with full length auger* 276218-001

274-001

Do not open or remove the protective devices while

the engine is running.

43
Hydraulic pick-up with full length auger* 276219-001

34 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.2 Safety decals
1330-003
130303-001

00 0516 036 0

44
282472-001

298-001

Always stay outside the working area of the needles

and knotters while the engine is running.

45
282473-001

46
277148-002

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2 Safety
2.2 Safety decals
1330-003
129312-001

00 0516 038 0

47
Pick-up with 2 lateral feed augers* 276225-001

302-001

Never reach into an area with a crushing hazard if

parts in the area can move in it.

48
Pick-up with 2 lateral feed augers* 276226-001

36 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.2 Safety decals
1330-003
129312-001

00 0516 038 0

49
Pick-up with full length auger* 276227-001

302-001

Never reach into an area with a crushing hazard if

parts in the area can move in it.

50
Pick-up with full length auger* 276228-001

51
Hydraulic pick-up with full length auger* 276229-001

52
Hydraulic pick-up with full length auger* 276230-001

00 0300 208 2 - BA QUADRANT 5300 - 07/2016 37

2 Safety
2.2 Safety decals
1330-003
129312-001

00 0516 038 0

53
282445-001

302-001

Never reach into an area with a crushing hazard if

parts in the area can move in it.

54
282446-001

55
282447-001

56
282448-001

38 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.2 Safety decals
1330-003
126674-001

00 0516 041 0

57
Pick-up with 2 lateral feed augers* 276238-001

314-001

Never place your hand or an object near the augers

when the engine is running.

58
Pick-up with 2 lateral feed augers* 276239-001

00 0300 208 2 - BA QUADRANT 5300 - 07/2016 39

2 Safety
2.2 Safety decals
1330-003
126674-001

00 0516 041 0

59
Pick-up with full length auger* 276240-001

314-001

Never place your hand or an object near the augers

when the engine is running.

60
Pick-up with full length auger* 276241-001

61
Hydraulic pick-up with full length auger* 276242-001

62
Hydraulic pick-up with full length auger* 276243-001

40 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.2 Safety decals
1330-003
178966-001

00 0114 097 0

63
282475-001

275710-001

It is forbidden to climb up and stay on the ladders or

platform during transit.

126463-001

00 0516 047 0

64
277153-001

356-001

Before unhitching or storing the machine, secure it

using chocks to prevent accidental movement.

65
277154-001

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2 Safety
2.2 Safety decals
1330-003
126464-001

00 0516 055 0

66
282449-002

360-001

Stay outside the range of the swathe collector while

the engine is running.

179225-001

00 0516 517 0

67 366-001

282477-001
Do not climb onto the machine when the tractor
engine is running.

130584-001

00 0516 275 1

68 31255-001

277157-002
Treading of area is prohibited.

42 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.2 Safety decals
1330-003
138799-002

00 0516 337 0

69
282480-002

140731-002

Slinging points where the machine can be lifted.

70
282481-002

130308-001

00 0516 566 0

71
282450-002

392-001

Before any maintenance or repair operations, lock the

flywheel with the flywheel brake.

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2 Safety
2.3 Safety equipment
1330-003

2.3 Safety equipment

187004-001
2.3.1 Indicator lights
21774-002

Information
Options depend on the country where the baler is
being used.
Result: Some equipment is not available on all balers.

The indicator lights (1) on the baler depend on the

legislation in force in the country of use.

72
294662-001

The indicator lights are activated when the cable (1) is

connected to the tractor. Page 173, Lighting

73
123575-002

The rear lights retract in the event of an impact.

► Place the rear lights (1) in the Road position (A)
before travelling on public roads.
The pin must be in the support groove.

74
294676-001

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 2 Safety
2.3 Safety equipment
1330-003
176828-002
2.3.2 Reflective equipment

21774-002

Information
Options depend on the country where the baler is
being used.
Result: Some equipment is not available on all balers.

The balers may be fitted with additional reflective

devices (1) on the front and rear panels of the
75 machine.
269990-002

76
269971-002

186617-001
2.3.3 Jack stand
The jack stand (1) enables the baler to be maintained
in a stable position when it is not hitched to a tractor.
The jack stand is mounted on the front of the baler,
under the drawbar.
The position of the jack stand is changed manually.
The jack stand is lowered and raised hydraulically
using the tractor's control valve.
14712-002

NOTICE
77
291596-001 Movement of the baler when on the jack stand
Result: damage to the jack stand and the baler
► Always raise the jack stand before moving the
baler.

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2 Safety
2.3 Safety equipment
1330-003

15356-001

WARNING
Swivelling of the jack stand
Result: Cutting or crushing fingers
► Always stop the tractor engine, remove the
ignition key and apply the flywheel brake.
► Always carry out this operation without the
assistance of another person.
78 ► Always wear protective gloves when handling the
128171-001 jack stand.
► Avoid placing hands or fingers in the cutting or
crushing areas if the jack stand swivels round.

Park position
► Move the hydraulic hose lever (1) for raising the
pick-up to the Open position.

► Move the Pick-up - Jack stand lever (1) to the

Jack stand position (arrow).

79
293844-001

► Move the handle (1) upwards to unlock the jack

stand.

80
291597-001

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 2 Safety
2.3 Safety equipment
1330-003

► Remove the jack stand retaining pin (1) from its

housing.
► Pivot the jack stand downwards.

81
291598-001

► Fit the jack stand retaining pin (1) in its housing.

82
291599-001

► Move the handle (1) downwards to lock the jack

stand.

83
291600-001

14721-001

WARNING
Accidental movement of the baler.
Result: danger of death, serious accident or damage
to the baler
► Always place the chocks under the wheels before
unhitching the baler from the tractor.

84
291601-001
► Lower the jack stand using the tractor's control
valve until the baler is unhitched.

00 0300 208 2 - BA QUADRANT 5300 - 07/2016 47

2 Safety
2.3 Safety equipment
1330-003

► Move the hydraulic hose lever (1) for raising the

pick-up to the Closed position.
► Release the pressure in the hose by positioning
the control valve in the floating position.
► Disconnect the hose from the tractor.

85
128182-001

Transport position
► Move the hydraulic hose lever (1) for raising the
pick-up to the Open position.

86
128171-001

► Move the Pick-up - Jack stand lever (1) to the

Jack stand position (arrow).

87
293844-001

► Raise the jack stand using the tractor's control

valve.

88
291602-001

48 00 0300 208 2 - BA QUADRANT 5300 - 07/2016

 2 Safety
2.3 Safety equipment
1330-003

15356-001

WARNING
Swivelling of the jack stand
Result: Cutting or crushing fingers
► Always stop the tractor engine, remove the
ignition key and apply the flywheel brake.
► Always carry out this operation without the
assistance of another person.
► Always wear protective gloves when handling the
89
291603-001 jack stand.
► Avoid placing hands or fingers in the cutting or
crushing areas if the jack stand swivels round.

► Move the handle (1) upwards to unlock the jack

stand.

► Remove the jack stand retaining pin (1) from its

housing.
► Pivot the jack stand upwards.

90
291604-001

► Fit the jack stand retaining pin (1) in its housing.

91
291605-001

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2 Safety
2.3 Safety equipment
1330-003

► Move the handle (1) downwards to lock the jack

stand.

92
291606-001

176843-001
2.3.4 Chocks
The wheel chocks (1) prevent accidental movement of
the baler. They must always be on the baler.
The chock supports (2) are fixed on the bale chamber,
at the rear right- and left-hand side of the machine.
14721-001

WARNING
Accidental movement of the baler.
Result: danger of death, serious accident or damage
to the baler
93
269992-001 ► Always place the chocks under the wheels before
unhitching the baler from the tractor.

Use
► Lock the wheels of the trailing axle on balers fitted
with this option.
► Place the chocks (1) under the wheels on the side
opposite the direction of the slope.
The machine is protected against accidental
movement.

94
269993-001

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 2 Safety
2.3 Safety equipment
1330-003
176848-001
2.3.5 Parking brake
The parking brake (1) prevents the baler from moving
accidentally. It must be engaged as soon as the
machine is uncoupled from the tractor.
The parking brake is located on the right-hand side of
the baler behind the wheels.
25062-001

WARNING
Accidental movement of the baler.
Result: danger of death or serious accident or damage
95 to the baler
269999-001
► Always activate the parking brake as soon as the
baler is uncoupled from the tractor.

Use
► Turn the handle clockwise to apply the parking
brake.
► Turn the handle anticlockwise to release the
parking brake.

96
270000-001

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2 Safety
2.3 Safety equipment
1330-003
176851-001
2.3.6 Flywheel brake
The flywheel brake (1) prevents the moving parts of
the baler from moving during maintenance or repair
operations. It locks the flywheel using a brake
band (2).
The flywheel brake is located on the left-hand side of
the drawbar.
14715-001

WARNING
Accidental movement of the moving parts of the baler
97 Result: danger of death or serious injury
270029-001
► Always engage the flywheel brake before coupling
or uncoupling the universal drive shaft.
► Always engage the flywheel brake before starting
repair or maintenance operations.

98
270030-001

176854-001
2.3.7 Hydraulic flywheel brake*
The hydraulically-controlled flywheel brake allows the
user to brake the flywheel from the tractor's cab using
the hydraulic control valve.
The flywheel brake prevents the moving parts of the
baler from moving during maintenance or repair
operations.
– The flywheel brake is controlled by a hydraulic
cylinder (1).
– When this is activated, the hydraulic cylinder (1)
tensions the brake band (2).
The flywheel brake is located on the left-hand side of
99 the drawbar.
270031-001
14715-001

WARNING
Accidental movement of the moving parts of the baler
Result: danger of death or serious injury
► Always engage the flywheel brake before coupling
or uncoupling the universal drive shaft.
► Always engage the flywheel brake before starting
repair or maintenance operations.

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 2 Safety
2.3 Safety equipment
1330-003

Balers fitted with a hydraulic flywheel brake also have

a manual control (1) to allow flywheel braking in all
situations.

100
270029-001

176862-001
2.3.8 Locking the pick-up
When work is carried out underneath the baler or
during transport, lock the pick-up in the top position.

► Move the Pick-up - Jack stand valve (1) to the

Pick-up position (arrow).

101
270056-001

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2 Safety
2.3 Safety equipment
1330-003

► Remove the spring clip (1) from the shaft.

► Remove the height stop (2) from the shaft.
► Climb into the tractor.
► Raise the pick-up to the top position using the
tractor's control valve.
► Insert the stop (2) on the shaft at position 7.
► Slide the spring clip (1) into the shaft to hold the
stop (2) in place.
59756-002

WARNING
102
Pick-up with 2 feed augers* 270054-001 Work carried out under the pick-up.
Result: Death or serious injuries
► Never work under the pick-up without having
secured it in the top or bottom position.

103
Pick-up with full length auger* 270055-001

176865-002
2.3.9 Locking the bale ramp
During transportation, lock the bale ramp in the raised
position.
► Raise the bale ramp (hydraulically or manually
depending on equipment).
► Lock the bale ramp in the transport position using
the retaining chains (1) either side of the machine.
19250-002

WARNING
Bale ramp not closed when transporting on public
roads
104
270063-002 Result: baler too long to travel on public roads
► Always close the bale ramp before using public
roads.
► Always secure the bale ramp in the transport
position using the retaining chains.

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 2 Safety
2.3 Safety equipment
1330-003
177797-001
2.3.10 Warning beacon

21774-002

Information
Options depend on the country where the baler is
being used.
Result: Some equipment is not available on all balers.

The balers may be equipped with a warning

beacon (1) located at the rear of the machine.
105
272642-001
The warning beacon (1) is operated using the
switch (2).

106
272643-001

193969-001
2.3.11 Extinguisher*

21774-002

Information
Options depend on the country where the baler is
being used.
Result: Some equipment is not available on all balers.

2 extinguishers (1) are fixed to the rear of the baler.

107
313205-001

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3 Machine description
3.1 Existing models
1330-003

3 Machine description
3.1 Existing models
172673-001
3.1.1 Machine description
The QUADRANT balers described in this user manual
are grouped into 3 models:

Type J32
Bale dimensions Height 90 cm
Width 1.2 m
Length from 50 cm to 3 m
Feed rotor QUADRANT 5300
Cutting rotor QUADRANT 5300 RotoCut
QUADRANT 5300 FineCut

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 3 Machine description
3.2 Overview and functions
1330-003

3.2 Overview and functions

172674-002
3.2.1 Left-hand side

270154-001 108

Description Function
1 Hitch eye The hitch eye provides the link between the tractor
and the baler. It allows the baler to be towed.
2 Universal drive shaft The universal drive shaft transmits power from the
tractor to the baler's main drive gearbox.
3 Drawbar The drawbar is adjustable and allows the baler's
hitching height to be modified.
4 Hydraulic jack stand The jack stand is controlled by the tractor's hydraulic
control valve. The jack stand supports the baler
when it is not hitched to the tractor.
5 Flattening rollers* The flattening rollers improve the pick-up feed.
There are 2 versions of the flattening rollers:
– free
– hydraulically driven
6 Pick-up The pick-up gathers the crop arranged in swaths.
There are 3 versions of the pick-up:
– with 2 feed augers and flattening rollers*
– with full length auger and flattening rollers*
– with full length auger and hydraulic flattening
rollers*

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3 Machine description
3.2 Overview and functions
1330-003

Description Function
7 Rotor floor There are 3 versions of the rotor floor:
– RotoFeed*
– Pivoting RotoCut with slide*
– Pivoting FineCut with slide*
The pivoting floor facilitates unblocking.
8 Cutting unit control panel The cutting unit control panel enables the cutting
frame to be controlled quickly and easily, in
particular when replacing the knives.
9 2-way valve The 2-way valve is used to activate the bale ramp or
bale ejector hydraulic circuit.
10 Ladder The ladder allows access to the top of the baler, in
particular during preparation or adjustment of the
knotters.
11 Push buttons for controlling the bale ramp or Depending on the position of the 2-way valve, the
bale ejector push buttons are used to control:
– the hydraulic bale ramp*
– the bale ejector*
12 Accumulator on bale chamber The accumulator absorbs variations in pressure in
the hydraulic circuit.
13 Guard rail The guard rail protects the operator when working
on the upper section of the baler.
14 Left-hand twine box The left-hand twine box feeds twine to the 3 left-
hand knotters of the baler.
15 Knotter cover The knotter cover protects the tying device from the
elements.
16 Front left-hand door The door protects access to the moving parts of the
machine.
17 Bonnet The bonnet protects the flywheel.
18 Front ladder support The front ladder support can be used to attach the
ladder to access the front part of the baler.
19 Flywheel brake The flywheel brake makes it possible to brake the
flywheel when the shear bolt has broken and
prevents any unwanted movement of the moving
parts of the machine, in particular during
maintenance operations.
The flywheel brake is also available in a hydraulic
brake version*.

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 3 Machine description
3.2 Overview and functions
1330-003
172676-002
3.2.2 Right-hand side

270155-001 109

Description Function
1 Rear indicator light The indicator lights can be folded away.
2 Wheel chocks The wheel chocks are used to prevent unwanted
movement of the baler when unhitching, for
example. They are placed at the rear left and right
sides of the baler.
3 Storage cabinet* The storage cabinet is used to store:
– the tool kit
– the technical documentation kit
4 Parking brake The parking brake immobilises the baler when
parking.
5 Axle* 3 axle versions are available:
– single axle
– tandem axle
– trailing tandem axle
6 Pick-up drive hydraulic motor* The pick-up drive hydraulic motor is used to vary the
rotation speed.
The pick-up rotation speed is adjustable from the
control terminal.

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3 Machine description
3.2 Overview and functions
1330-003

Description Function
7 Pick-up wheels* The pick-up wheels maintain the gathering position
of the pick-up.
They are available in 2 versions:
– pivoting
– folding
8 Front indicator light
9 Hose guide The hose guide gathers together and supports the
hydraulic or pneumatic hoses as well as the
electrical cables that connect the baler to the tractor:
– brake control
– jack stand/pick-up control
– bale ejector/bale ramp control
– connecting cable for the control terminal
– power supply cable for the baler
– lighting cable
10 Front right-hand door The door protects access to the moving parts of the
machine.
11 Right-hand twine box The right-hand twine box feeds twine to the 3 right-
hand knotters of the baler.
12 Metering wheel The metering wheel measures the length of the
bales.
13 Bale chamber Comprising three mobile pressure plates and one
fixed lower pressure plate, the bale chamber
determines the bale's shape and density.
14 Warning beacon*
15 Bale ramp retaining chains The chains secure the bale ramp in the closed
position during transport.
The chains support the bale ramp during work to
prevent it being deformed.
16 Bale ramp The bale ramp allows a bale to be deposited in the
field without damaging it.

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 3 Machine description
3.3 Working and service areas
1330-003

3.3 Working and service areas

124948-004
3.3.1 General points
The baler's working and maintenance areas are the
zones to which the operator must have access under
the baler's normal conditions of use.
Normal use of the baler excludes maintenance
operations (except routine lubrication) and repair
operations.
► The machine must be stopped before the working
and maintenance areas are accessed.
30348-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Immobilise the tractor/baler assembly.
► Stop the tractor engine.
► Remove the ignition key.

2188-002

WARNING
Risk of unwanted movement of the baler.
Result: Severe injuries, severe material damage
► Chock the wheels.
► Position the jack stand to stabilise the baler.

176955-001
3.3.2 Front section of the baler
To access the front section of the baler:
► Position the ladder (1) on its support (2).
The operator must be able to access this part in order
to:
– replace the flywheel shear bolt in case it breaks
– carry out routine manual lubrication

110
270490-001

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3 Machine description
3.3 Working and service areas
1330-003
176960-001
3.3.3 Upper section of the baler
To access the upper section of the baler:
► Use the ladder (1).
The operator must be able to access this part in order
to:
► replace the shear bolt on the knotter drive shaft in
case it breaks
► check that the knotters are clean and operating
correctly
► carry out routine manual lubrication

111
270491-001

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 3 Machine description
3.4 Identification plate and serial number
1330-003

3.4 Identification plate and serial number

124912-001
3.4.1 Replacement parts and technical information
With any replacement parts order or any request for
technical information, indicate the baler identification
number.
This number will prevent parts not suitable for your
baler from being delivered.

175929-001
3.4.2 Serial number
The baler serial number (1) is stamped on the right-
hand side of the baler.
It is also indicated on the identification plate.

112
269865-001

175873-001
3.4.3 Identification plate
The machine identification plate is mounted on the
right-hand side of the baler above the pick-up.

113
269860-001

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3 Machine description
3.4 Identification plate and serial number
1330-003

267363-001 114

Description Description
1 Machine brand 8 Technical year
2 Type, Variant, Version (FRANCE only) 9 Machine weight
3 Machine certification number 10 Total authorised laden weight
4 Machine certification date 11 Maximum permissible weight on eye
5 Machine type 12 Maximum permissible weight on axle 1
6 Machine serial number 13 Maximum permissible weight on axle 2
7 Year of manufacture of the machine

175903-001
3.4.4 Drawbar identification plate*
If the legislation in force in the country in which the
baler is being used requires it, the drawbar
identification plate (1) is riveted onto the side of the
drawbar:
– left-hand side for a drawbar in the bottom position
– right-hand side for a drawbar in the top position

115
269859-001

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 3 Machine description
3.4 Identification plate and serial number
1330-003

267457-001 116

Description Description
1 Drawbar CLAAS part number 4 Authorised nose weight
2 Drawbar TÜV acronym and certification 5 Maximum authorised speed
number
3 Drawbar Dc value

The Dc value is used to calculate the total authorised

weight of the towing vehicle.
The weight of the towing vehicle is calculated using
the following formula:
T = C x Dc ÷ (9.81 x C - Dc)
With:
T = Authorised weight of the towing vehicle in tonnes
(t)
C = Total weight on the trailer axles in tonnes (t)
Dc = Dc value of the drawbar in kilo Newtons (kN)

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3 Machine description
3.4 Identification plate and serial number
1330-003
175922-001
3.4.5 Axle identification plate - Colaert
The main beam of each axle has a specific
identification plate.

117
267528-001

267526-001 118

Description Description
1 Type of axle 4 Static axle load
2 Type of brake 5 Brake TÜV homologation number
3 Manufacturer's item number 6 Brake CEMAGREF homologation number

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 3 Machine description
3.4 Identification plate and serial number
1330-003

The tandem and trailing tandem axles have a specific

identification plate on their intermediate joint.

119
267531-001

267529-001 120

Description Description
1 Manufacturer's item number 2 Order number

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3 Machine description
3.5 General operating principle
1330-003

3.5 General operating principle

172639-001
3.5.1 Baling cycle
The baler described in this manual enables hay and
straw to be compressed in the form of large
parallelepiped bales (50 cm to 3 m long).
Bale compressing is a 5-step process:
• gathering the crop using the pick-up
• transferring the crop from the pick-up to the
precompression chamber
• baling
• tying
• discharging the bale
The baler is driven by universal drive shafts and angle
drive gearboxes.

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 3 Machine description
3.6 Control terminal
1330-003

3.6 Control terminal

171144-002
3.6.1 Control terminal
The balers described in this manual may be equipped
with one of the following terminals as an option:
– COMMUNICATOR
– OPERATOR

121
COMMUNICATOR 157799-001

122
OPERATOR 254341-001

120678-001
3.6.2 ISOBUS connection
The baler can be controlled directly using the tractor
terminal if this has an ISOBUS connection.
The connection between the tractor and the baler
requires an ISOBUS cable (1).
For more details on the operation of the ISOBUS
terminal, refer to the manufacturer's manual.

123
124361-001

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3 Machine description
3.6 Control terminal
1330-003
194000-001
3.6.3 EASY on board
The baler can be controlled directly using a touch
tablet (Apple iPad) (1) if the tractor has an ISOBUS
connection.
The connection between the tractor and the baler
requires an ISOBUS cable.
The use of a touch tablet (Apple iPad) requires the
installation of <EASY on board> equipment.
For more operating information, refer to the operator's
manual for the <EASY on board> equipment.

124
289447-001

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 3 Machine description
3.7 Transmission and drive
1330-003

3.7 Transmission and drive

176965-002
3.7.1 Power transmission
The minimum power required to work with this
machine depends on the baler equipment: Page
144, Power required
The universal drive shaft, attached to the power take-
off (1) of the baler, transmits the tractor power to the
drive gearbox of the two hydraulic pumps located in
the drawbar.
This drive gearbox transmits energy to another
universal drive shaft (2) which drives the flywheel (3).
The flywheel (3) drives the main gearbox (4).

125
270631-002

The main gearbox (4) drives:

• the knotter drive gearbox (5) located on top of the
baler

126
270634-001

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3 Machine description
3.7 Transmission and drive
1330-003

• the feed rake drive gearbox (6) located on the left

of the baler

127
270635-001

• the rotor and pick-up drive gearbox (7) located on

the left of the baler, via the angle drive (8) and the
driveshaft (9)

128
270636-001

176977-001
3.7.2 Slip clutch
A slip clutch (1) is fitted in front of the flywheel (2). It
has an overload clutch. This overload clutch absorbs
the extreme stresses that the baling piston produces
as it moves. The tractor is protected against these
extreme stresses through the use of a short-lived slip.
If the machine operates at high output, i.e. if the
machine gathers and compacts a large amount of
crop, then a great deal of stress is placed on the slip
clutch (1): particular attention must therefore be paid
to this point when working with the baler.

129
270648-001

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 3 Machine description
3.7 Transmission and drive
1330-003
176979-001
3.7.3 Main drive
The main gearbox (1), also called the main drive,
provides the drive for the entire baler.
This gearbox drives three additional gearboxes:
• the knotter drive gearbox
• the feed rake drive gearbox
• the rotor and pick-up drive gearbox via an angle
drive and a driveshaft
The main gearbox is protected by a shear bolt.

130
270654-001

176967-001
3.7.4 Rotor drive
Operation
The rotor and pick-up drive gearbox (1) is operated by
the driveshaft (3), which is itself driven by the angle
drive (2).
The rotor and pick-up drive gearbox (1) consists of
several bevel gears. This gearbox is fitted with an
integral overload clutch.
If the rotor is overloaded, the overload clutch
disengages the rotor drive. The pick-up is then also
stopped.

131
270637-001

176980-001
3.7.5 Feed rake drive
The drive gearbox (1) for the feed rake (2) is fitted
with an integral overload clutch (torque limiter).
If the feed rake is overloaded, the overload clutch
disengages the feed rake drive. The rotor and pick-up
are also stopped.

132
270660-001

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3 Machine description
3.7 Transmission and drive
1330-003
176981-001
3.7.6 Knotter drive
The knotter drive gearbox (1) drives three shafts:
• the knotter shaft (2)
• the needle shaft (3)
• the needle safety shaft (4)
The needle shaft (3) and knotter shaft (2) only rotate
when a tying operation is triggered, whereas the
needle safety shaft (4) is constantly in motion.
The needle safety device (4) moves permanently to
ensure the needles return to their initial position in the
event of an overload (knotter shear bolt breaks, etc.).
133 The needles are then outside the chamber before the
270661-001
piston presses more crop into the chamber.

134
270662-001

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 3 Machine description
3.8 Crop feeding
1330-003

3.8 Crop feeding

172679-002
3.8.1 Pick-up
The pick-up (1) is the component which gathers
swaths of hay and straw.
It is available in 3 versions:
– mechanically driven pick-up with 2 feed augers
and free flattening rollers*
– mechanically driven pick-up with full length auger
and free flattening rollers*
– hydraulically driven pick-up with full length auger
and hydraulically driven flattening rollers*

135
268538-002

The mechanically driven pick-ups are rotated by the

rotor drive gearbox (1). They are protected against
overloading by:
• the feed rake drive gearbox torque limiter
• a torque limiter on the pick-up

136
269257-001

The hydraulically driven pick-up rotates via a hydraulic

motor (1). It is protected against overloading by:
• the hydraulic circuit pressure limiter

137
268505-002

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3 Machine description
3.8 Crop feeding
1330-003

The double tines (1) fitted to the pick-up catch hold of

the crop and take it towards the rotor.

138
268549-001

Mechanically driven pick-up with 2 feed augers

and free flattening rollers*
Two feed augers (1) are fitted to the rear of the pick-
up. They are placed in front of the rotor (2). They are
rotated by chains.
The lateral feed augers catch hold of the crop being
gathered by the pick-up and centre it across the rotor.

139
268552-001

Mechanically driven pick-up with full length auger

and free flattening rollers*
Hydraulically driven pick-up with full length auger
and hydraulically driven flattening rollers*
The full length auger (1) is fitted at the rear of the pick-
up. It is located in front of the rotor (2). It is operated
by chains.
Hydraulically driven pick-up
The rotation speed of the full length auger can be
continually adjusted from 180 to 260 rpm.
140
268491-002

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 3 Machine description
3.8 Crop feeding
1330-003

The pick-up is equipped with castor wheels (1), called

pick-up wheels. The use of pick-up wheels depends
on the type of crop being gathered.
Generally, for:
• hay: work with pick-up wheels
• straw: work without pick-up wheels
Pick-up wheels ensure a consistent distance between
the ground and the pick-up tines.
There are 2 versions of the pick-up wheels:
– pivoting pick-up wheels
141
Pivoting pick-up wheels* 269258-001 – folding pick-up wheels

142
Folding pick-up wheels* 269259-001

The pick-up may be fitted as an option with:

– free or hydraulically driven flattening rollers (1)
This equipment is designed to improve the flow of
crop.

143
268488-002

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3 Machine description
3.8 Crop feeding
1330-003
172682-001
3.8.2 Flattening rollers
The flattening rollers (1) allow the flow of collected
crop to be regulated. They ensure that a regular
supply reaches the pick-up and the rotor.
The flattening rollers are effective for collecting
swathes of short straw or irregular swathes.
The flattening rollers are fitted on top of the pick-up.
They are positioned slightly in front of the pick-up.
This position enables the flattening rollers to work
directly on the flow of crop before it reaches the pick-
up. They prevent the crop from only reaching the pick-
up intermittently.
144
268575-001

Crop guard
A crop guard (1) is fitted on the pick-up with 2 feed
augers.
The 2 feed augers recentre the gathered crop over the
width of the feed channel.
The crop guard guides the recentred crop towards the
rotor.
The crop guard of the 2.35 m pick-up with 2 feed
augers is hinged so that it can adapt to the quantity of
crop fed by the pick-up. It can be unlocked to remove
145 a blockage.
268576-001

Hydraulically driven flattening rollers

The hydraulically driven flattening rollers are used to
improve the flow of gathered crop and increase the
machine's output.
The upper roller's rotation speed is constant.
The hydraulic motor (1) enables the rotation direction
of the upper roller and full length auger to be reversed
if the pick‑up becomes blocked.

146
268571-001

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 3 Machine description
3.9 Feeder unit
1330-003

3.9 Feeder unit

176985-001
3.9.1 Rotor
The rotor (1) transports crop from the pick-up to the
feed channel. The crop is guided by the tines on the
rotor which are positioned in a spiral.
The rotor is equipped with individual scraper
blades (2). These scraper blades prevent crop from
accumulating and rising above the rotor. They help to
provide a regular amount of crop into the feed
channel.

147
270664-001

176700-003
3.9.2 Cutting unit*
RotoCut*
The RotoCut cutting unit enables the crop being
gathered to be cut at different lengths. The smallest
cutting length is 45 mm.

FineCut*
The FineCut cutting unit enables the crop being
gathered to be cut at different lengths. The smallest
cutting length is 22.5 mm.
The FineCut cutting unit is designed for gathering
straw.
It can be used to gather other crops by reducing the
number of active knives:
– Select 12, 13 or 26 knives.

RotoCut knives
The RotoCut cutting unit is equipped with 25 knives.
The number of active knives can be either:
– 6, 12, 13 or 25 knives
FineCut knives
The FineCut cutting unit is equipped with 51 knives.
The number of active knives can be either:
– 12, 13 or 26 knives for all crops
– 51 knives for straw

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3 Machine description
3.9 Feeder unit
1330-003

Slide cutting floor

The knife-holder frame is fitted on a slide enabling the
knives to be easily accessed from the outside of the
machine.
The number of knives used depends on the type of
crop being gathered and the cutting length required.
The number of knives to be used is selected by
means of the selector (1) and spanner (2).
The cutting unit is activated by pressing a key on the
control terminal and operating the tractor's hydraulic
148 control valve.
269328-001

149
269270-001

Protection from foreign objects

To prevent foreign objects such as stones from being
collected, the knives retract automatically thanks to
the springs (1): this system prevents any damage
from occurring. After passing a foreign object, the
knives resume their initial position.
The knives are individually protected.
If the foreign object is too large, the torque limiter
integrated in the rotor drive gearbox causes the rotor
and pick-up to stop. In the event of a blockage, the
cutting frame opens slightly to enable the rotor to
150 restart more easily.
269366-001

Dummy knives
Dummy knives (1) are metal components which are
fitted in place of any knives which are removed.
These are used to prevent:
– the accumulation of crop or stones in the slots in
the cutting frame
– unnecessary and premature wear of the knives, if
not used for a long period
– damage to the knives when gathering crop in
fields with stones

151
269267-002

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 3 Machine description
3.9 Feeder unit
1330-003

Dummy knife holder

The dummy knife holders (1) allow the knives and
dummy knives to be safely stored when not in use.
The dummy knife holders are located on the rear
section of the twine boxes.

152
269268-002

176708-002
3.9.3 Cutting unit control panel*
The cutting unit control panel can be used:
– in automatic mode
– in manual mode
Automatic mode
Automatic mode is used to automatically bring the
cutting frame into the optimal position for fitting or
changing the knives.
Manual mode
Manual mode is used to raise or lower the cutting
frame or knives.
153
269447-002

133950-001
3.9.4 Precompression chamber
The precompression chamber (1) allows the crop to
be gathered before it is sent before the baling piston.
The precompression chamber is filled by the feed
rake (2).

154
133694-001

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3 Machine description
3.9 Feeder unit
1330-003

The precompression chamber is equipped with a

lower retainer (3) and an upper retainer (4). This
device allows crop to be accumulated before transfer
into the bale chamber.

155
Lower retainer 133696-001

156
Upper retainer 133697-001

The retainer (3) is connected to a cylinder (5) and to a

sensor (6).

157
133698-001

The retainer (4) is connected to a spring (7) and to a

sensor (8).

158
133699-001

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 3 Machine description
3.9 Feeder unit
1330-003
176705-002
3.9.5 Feed rake
Description
The feed rake (1) has 2 cycles:
• a precompression chamber filling cycle, also
known as a low feed cycle
• a bale chamber filling cycle, also known as a high
feed cycle
The feed rake continually alternates between one or
more precompression chamber filling cycles
(depending on the retention force selected) and a bale
chamber filling cycle.

159
133652-001

Precompression chamber filling cycle

(low feed cycle)
The crop being gathered by the pick-up goes under
the rotor where it is cut (RotoCut). It is then collected
in the precompression chamber (2).

160
133653-001

Preload produced by the retainer depends on the

retention force value preselected on the control
terminal. Page 246, Precompression chamber
retention force
Three retention forces are available:

Retention force
Inactive precompression chamber
No retention

Active precompression chamber

Minimum retention

Active precompression chamber

Maximum retention

– If 0 is selected, the precompression chamber

retainers are inactive.
- The feed rake alternates between a low feed
cycle and a high feed cycle.
– If another value is selected, the precompression
chamber retainers are active.
- A high feed cycle is triggered once one of the
precompression chamber sensors has
detected sufficient movement of a retainer.

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3 Machine description
3.9 Feeder unit
1330-003

- The precompression chamber retainers then

return to their original position.
The force is set in accordance with several criteria:
• the type of crop being gathered: silage, hay or
straw
• the moisture of the crop being gathered
• the size of the swathe

Bale chamber filling cycle (high feed cycle)

The crop that has accumulated in the precompression
chamber (2) is carried by the feed rake (1) to the
piston by a greater movement.
Note: changing from a low feed cycle to a high feed
cycle is synchronised with the movement of the baling
piston.

161
133664-001

Feed rake degraded operation

If the sensor on the feed rake control is defective, the
feed rake operates a safety cycle.

The control terminal indicates the fault by

displaying a symbol and emitting a beep.
The feed rake alternates between a low
and high cycle.

This safety cycle ensures that the crop flow is

constant. This prevents blockages in the
precompression chamber and damage to the baler.

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 3 Machine description
3.10 Baling system
1330-003

3.10 Baling system

175547-003
3.10.1 Piston and bale chamber
Baling piston
The baling piston (1) moves in the bale chamber (2)
so that the gathered crop is transformed into a solid
bale.
The movement of the feed rake and the needles is
synchronised with the movement of the piston.

162
269598-001

Bale chamber
The bale chamber enables bales to form under
pressure. It is filled after each high feed rake cycle.
A hydraulic pump (1) is driven by the drive gearbox
located in the drawbar. This pump forces the oil into
the 6 cylinders (2) in the bale chamber walls.

163
269599-001

164
269600-001

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3 Machine description
3.10 Baling system
1330-003

The cylinders continuously push the walls inwards

(arrows) while the crop contained in the bale chamber
exerts a counter-pressure and pushes the walls
outwards. This counter-pressure increases the
hydraulic pressure in the cylinders.
The baler electronic circuit balances the pressure
exerted on the walls by refilling and extracting the oil
in the cylinders: this maintains the baling pressure at a
constant level.

165
269601-001

The baling pressure can be adjusted using the control

terminal.
The instantaneous pressure is displayed in graphical
and numerical format on the Work menu screen of the
control terminal, if the parameter has been selected in
the display set of the Work menu.
► Page 239, Measured pressure
► Page 243, Measured pressure

Metering wheel
A metering wheel (1) is fitted to the top of the bale
chamber. This wheel is used to measure the length of
the compressed bale.
A sensor counts the number of wheel revolutions.
Each revolution corresponds to a specific bale length.

166
269602-001

Bale chamber filling indicator*

The bale chamber is equipped with sensors which
measure the filling rate of each side of the chamber.
This information is used to adapt the driving in order
to produce solid and homogeneous bales.
The filling rate is displayed in graphical form on the
Work menu screen of the control terminal.
► Page 251, Bale chamber filling indicator*

Protection from pressure overload

The baler is equipped with a device which protects
against pressure overload.

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 3 Machine description
3.10 Baling system
1330-003

If the pressure on the walls is too high, the machine's

electronic system detects a pressure overload and
reduces the baling pressure by 10%.

When an overload is detected, the control

terminal displays a symbol and emits a
beep to indicate the overload.
The fault symbol remains displayed on
the screen until the pressure returns to its
initial value.

Hydraulic pressure accumulators

Hydraulic pressure accumulator on bale chamber

The hydraulic pressure accumulator (1) protects the
baler from sudden changes in pressure. It
compensates for the pressure drop in the bale
chamber cylinders which results when the bale leaves
the chamber and no longer produces a
counter‑pressure.

167
269603-001

Hydraulic pressure compensation accumulator

Only for machines not equipped with the bale ejector*
The hydraulic pressure compensation
accumulators (1) eliminate the residual pressure in the
bale chamber cylinders during manual ejection of the
bale.

168
294682-001

194989-001
3.10.2 Maize kit*
The baler can be equipped with an optional maize
baling kit.
The maize kit comprises 2 assemblies.

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3 Machine description
3.10 Baling system
1330-003

Assembly (1), which is mounted at the front of the

piston, improves the twine feed by reducing the
friction between the twine and the bale.

169
277666-001

The perforated plate (1), which is mounted at the rear

of the pick-up, enables earth to be evacuated during
baling.

170
313208-001

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 3 Machine description
3.11 Tying system
1330-003

3.11 Tying system

133966-001
3.11.1 Tying process
The tying process starts as soon as the length of the
compressed bale corresponds to the length selected
on the control terminal.
The tying process comprises a series of three
interdependent steps:
1 Start tying motor,
2 Start tying activation system,
3 Start needles and knotters.

171
133736-001

176711-003
3.11.2 Twine boxes
Two twine boxes (1) are fitted on the baler: one on
each side.
Capacity of the twine boxes: Page 139, Tying
device
Characteristics of the recommended twine: Page
139, Tying device
The twine box on the left-hand side supplies the
3 needles on the left. The twine box on the right-hand
side supplies the 3 needles on the right.

172
269721-002

175549-001
3.11.3 Twine fault warning
The baler is fitted with a twine fault indicator.
This sends a signal to the control terminal in the
following cases:
• twine missing
• twine broken
• incorrect twine brake setting

A twine fault appears on the screen of the

control terminal when a twine guide
antenna (1) touches the contact strip (2).

173
133748-001

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3 Machine description
3.11 Tying system
1330-003
133970-001
3.11.4 Needles
Six needles (1) are used to tie the bales.
The needles move when the bale has reached the
length selected on the control terminal. They carry the
twines towards the knotters.
The movement of the needles is related to piston
movement.

174
133755-001

176718-001
3.11.5 Knotters
The baler is equipped with 6 single CLAAS
HDII knotters (1).

175
269632-001

When the twines reach the knotters, they are caught

hold of by the retaining discs (1). The twines held in
the knotters are knotted by the knotter hooks (2).

176
283780-001

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 3 Machine description
3.11 Tying system
1330-003

They are then cut by the knives (1).

177
269635-001

176719-002
3.11.6 Turbofan
The baler is equipped with 2 Turbofan knotter
cleaning devices (1). Each of the Turbofan blowers
blows a constant and rapid flow of air onto the
knotters.
Mobile slats (2) in the diffusers are used to distribute
the air flow over all of the knotters.
This constant air flow minimises the accumulation of
crop and dust on the knotters.
23870-001

WARNING
178
269636-002
Crop accumulation in the knotters despite continuous
blowing by the Turbofan
Result: Severe material damage
► Every day, blow air through the baler and the
knotters using a suitable device.

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3 Machine description
3.12 Bale discharge
1330-003

3.12 Bale discharge

176584-002
3.12.1 2-way valve
A 2-way valve (1) is mounted at the rear of balers
equipped with a bale ramp or hydraulic bale ejector. It
is fixed on the left-hand side next to the octagon.
This valve is used to manually activate one of the
following two pieces of equipment:
• the hydraulic bale ramp, position (A)
• the bale ejector, position (B)

179
Bale ramp position 269071-001

180
Bale ejector position 269061-001

Push buttons (A), (2) and (3) make it possible to use

the selected function.
• Simultaneous activation of buttons (A) and (3) will:
- retract the bale ejector
- raise the bale ramp
• Simultaneous activation of buttons (A) and (2) will:
- extend the bale ejector
- lower the bale ramp

181
269060-002

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 3 Machine description
3.12 Bale discharge
1330-003
176587-002
3.12.2 Bale ramp
The baler described in this manual can be fitted as an
option with 2 types of bale ramp (1):
• smooth bale ramp
• bale ramp with 3 rollers
The bale ramp is used to deposit bales in fields while
reducing the fall height.
The bale ramp can be put in Transport position or in
Bale discharge position.
The position can be changed manually or
hydraulically*.
182
Smooth bale ramp 269072-001

183
Bale ramp with 3 rollers 269073-001

Using the hydraulic bale ramp

When the 2-way valve (1) is in position (A), the bale
ramp can be open or closed (raised or lowered).
19250-002

WARNING
Bale ramp not closed when transporting on public
roads
Result: baler too long to travel on public roads
► Always close the bale ramp before using public
184
269071-001 roads.
► Always secure the bale ramp in the transport
position using the retaining chains.

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3 Machine description
3.12 Bale discharge
1330-003
19251-003

NOTICE
Bale ramp not open when arriving at the field
Result: material damage
► Release the retaining chains before opening the
bale ramp.
► Open the bale ramp when arriving at the field.

Changing from Transport position to Bale discharge

position is achieved by pressing and holding
buttons (A) and (2) simultaneously.
Changing from Bale discharge position to Transport
position is achieved by pressing and holding
buttons (A) and (3) simultaneously.

185
269060-002

In Transport position:
► Always secure the bale ramp using the retaining
chains (1).

186
Transport position 270063-002

175550-001
3.12.3 Bale ramp position detector
The bale ramp position detector (1) indicates that the
bale ramp is not open.
The bale ramp position detector (1) is fitted on the
bale ramp left-hand mounting support. It is activated
when the bale ramp closes.

The symbol is displayed on the control

terminal screen when it is switched on
and indicates that the bale ramp is not
open while the power take-off is active.

187
269069-001

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 3 Machine description
3.12 Bale discharge
1330-003
53317-003

WARNING
The bale ramp is closed when a baling cycle is started
Result: Damage to the baler and bale ramp
► Never start a baling cycle while the bale ramp
closing symbol is displayed on the control terminal
screen.

175739-001
3.12.4 Bale discharge sensor*
The bale discharge sensor (1) is fixed to the bale
ramp. It is activated as soon as a bale passes above
it.
The bale discharge sensor allows the different stages
of the baling process to be displayed on the Work
menu screen of the control terminal.
► Page 236, Baling process

188
269068-001

175740-001
3.12.5 Moisture sensor*
The moisture sensor (1) measures the moisture level
of the baled crop in real time.
The moisture level is displayed on the control terminal
screen in real time.
1 ► Page 252, Moisture indicator*

189
269067-001

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3 Machine description
3.12 Bale discharge
1330-003
176590-002
3.12.6 Bale ejector
The bale chamber is equipped with a bale ejector (1).
It is fixed to a carriage which moves in the bottom of
the bale chamber using a hydraulic cylinder.
The bale ejector system (1) is composed of:
• 4 tines (2) which are constantly activated
• 6 tines (3) which can be used after manual
activation
The number of tines used enables:
• the last bale in the bale chamber to be removed -
only the tines (2) are activated
190 • all of the crop in the bale chamber to be removed
269059-001 - the tines (2) and (3) are activated
The number of tines can only be selected under the
following conditions:
• The bale chamber is empty.
• The ejector system is at the end of travel.
• The tractor is stationary.
When it is not used, the ejector carriage is always
found at the rear of the bale chamber. The carriage
must be moved towards the front of the bale chamber
in order to be used.

Using the bale ejector

When the 2-way valve (1) is in position (B) the bale
ejector can be actuated.

191
269061-001

The bale ejector is activated by simultaneously

pressing the following push buttons:
• (A) and (2): eject the bale
• (A) and (3): ejector returns to the front of the
machine
Repeat the retraction / deploying operation until the
bale is ejected completely.
– Return the ejector to the rest position before
resuming the baling operation.
When actuating the bale ejector, the baling pressure
is automatically reset to zero!
192
269060-002

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 3 Machine description
3.12 Bale discharge
1330-003
16020-001

WARNING
No bale in the bale chamber.
Result: reduced density of new bale compressed.
► Reactivate the baling pressure using the control
terminal.

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3 Machine description
3.13 Central lubrication
1330-003

3.13 Central lubrication

175551-001
3.13.1 Automatic central lubrication
Automatic central lubrication enables the areas of the
baler which are frequently used to be lubricated
automatically and at regular intervals.
The lubricant is distributed by a system of pipes
supplied by an automatic electric pump (1). The
pump (1) is fixed on the right-hand side of the baler,
under the right-hand side flap.
19252-001

WARNING
Presence of areas which have not been automatically
193
276614-001 greased by central lubrication
Result: damage to non-lubricated areas
► Regularly lubricate all areas which are not
automatically greased by central lubrication.
► Lubrication plan.

Lubrication is activated as soon as the main drive

starts operating.
The lubrication time, i.e. the time for which the grease
is circulated in the pipes, is set to 10 minutes: it
cannot be altered.

The interval between 2 lubrication cycles, or

waiting time, can be adjusted using the
Settings menu on the control terminal. Once
the time has elapsed, lubrication is
activated again automatically.

184620-002
3.13.2 Automatic chain lubrication*
The hydraulic pick-up is equipped with an automatic
chain lubrication device.
The automatic chain lubrication device is used to
continuously lubricate the pick-up drive chains.
The oil is distributed by a system of ducts supplied by
a mechanical pump (1) and a reservoir (2).
Lubrication is activated as soon as the pick-up starts
rotating.
The oil flow can be adjusted using the
cam (3). Page 388, Mechanical lubrication pump
194
289727-002

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 3 Machine description
3.14 Axle
1330-003

3.14 Axle
172635-001
3.14.1 General points
3 types of axle are available for the balers described
in this manual:
– single axle
– tandem axle
– trailing tandem axle

177895-001
3.14.2 Single axle
The single axle comprises one axle mounted directly
on the baler's chassis.

195
272851-001

177897-001
3.14.3 Tandem axle
The tandem axle is made up of two axles fitted
individually on leaf springs, connected by a central tilt
mechanism.

196
272852-001

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3 Machine description
3.14 Axle
1330-003
177898-001
3.14.4 Trailing tandem axle
The trailing tandem axle is made up of two axles fitted
individually on leaf springs, connected by a central tilt
mechanism. It allows the tractor to be trailed when
gathering/baling. Using this function it is possible to:
• protect the plant layer
• respect the soil structure
The trailer function can be activated or deactivated
depending on the conditions when using the baler:

Use Position

197 Use in the field Trailer

272853-001
Transporting on public roads Rigid
Reversing Rigid
Working under difficult Rigid
conditions

It is possible to switch between the Trailing and Rigid

positions from the tractor, using a single-action control
valve.

The trailing axle's hydraulic circuit is equipped with a

shut-off valve (1) located upstream of the control
device to prevent the loss of pressure during use.
Remember to open the valve before changing the
axle's position.
The valve (1) also allows the axle to be held in the
fixed position when the baler is unhitched.

198
133898-001

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 3 Machine description
3.15 Service brake
1330-003

3.15 Service brake

137797-003
3.15.1 General points
3 types of braking system are available for the balers
described in this manual:
– pneumatic brakes
– hydraulic brakes
– active hydraulic brakes

177909-001
3.15.2 Pneumatic brakes

21774-002

Information
Options depend on the country where the baler is
being used.
Result: Some equipment is not available on all balers.

Air pressure is supplied by the tractor.

Double circuit pneumatic brakes allow the baler to be
199
272854-001
braked and stopped in the event that the baler-tractor
connection is broken, using the safety brake.
Double circuit pneumatic brakes are fitted with:
– an air tank (1) located under the baler's right-hand
side flap
– a safety valve (2) located underneath the baler's
right-hand side flap
– pneumatic cylinders (3) to control the brakes
The safety valve (2) stops the baler under the
following conditions:
– The baler becomes detached.
200 – The pneumatic hose is ruptured.
272855-001

177911-001
3.15.3 Hydraulic brakes

21774-002

Information
Options depend on the country where the baler is
being used.
Result: Some equipment is not available on all balers.

Oil pressure is supplied by the tractor.

Hydraulic brakes ensure the braking of the baler via a
201
272858-001
hydraulic connection to the tractor.

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3 Machine description
3.15 Service brake
1330-003

Hydraulic brakes consist of hydraulic slave

cylinders (1) that control the brakes.

177912-001
3.15.4 Active hydraulic brakes

21774-002

Information
Options depend on the country where the baler is
being used.
Result: Some equipment is not available on all balers.

Oil pressure is supplied by the tractor.

Active hydraulic brakes allow the baler to be braked
202
272858-001
and stopped in the event that the baler-tractor
connection is broken, using the safety brake.
The active hydraulic brake system comprises:
– a safety brake (2) equipped with a hydraulic
accumulator (3) located on the front of the baler
– hydraulic slave cylinders to control the brakes (1)
The safety brake (2) is used to stop the baler if the
connection between the baler and the tractor is
broken:
– The hydraulic brake hose (5) connected to the
tractor triggers the safety brake.
– The chain which connects the lever (4) to the
203 tractor triggers the safety brake.
272860-001

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 3 Machine description
3.16 Hydraulic system
1330-003

3.16 Hydraulic system

176991-003
3.16.1 Hydraulic oil reservoir
The baler is equipped with a 60 l hydraulic oil
reservoir (1). The reservoir is fixed on the front left of
the baler.

204
270667-002

The reservoir is equipped with:

– a visual level (1)
– an electronic level sensor (2)
– a drain plug (3)
– an oil filter (4)
– a filler cap (5) with breather valve
The oil filter (4) must be replaced regularly. Page
313, Maintenance schedules
The filler cap breather valve (5) must be replaced
regularly. Page 313, Maintenance schedules
205
270668-003

206
270669-002

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3 Machine description
3.16 Hydraulic system
1330-003
177915-002
3.16.2 Load-Sensing*
The main hydraulic block can be equipped with a
Load-Sensing (1) point.
A Load-Sensing connection kit (2) may be fitted as an
option.
Note:
The Load-Sensing connection kit is compulsory for
balers equipped with a hydraulically driven pick-up*.

207
With mechanically driven pick-up 272900-002

208
With hydraulically driven pick-up 294865-001

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 3 Machine description
3.17 Equipment
1330-003

3.17 Equipment
176997-002
3.17.1 Ladder
To access the upper section of the baler, a ladder (1)
is fitted to the rear of the baler on the left-hand side.
A guard rail mounted to the top of the baler ensures
safety for access to the upper part of the machine.

209
270491-001

176998-002
3.17.2 Front ladder support
A ladder support (2) is fitted to the front left-hand
section of the drawbar. This support is used for
attaching the ladder (1) for accessing the bonnet and
the components located underneath.
21900-001

WARNING
Access to the front section of the machine
Result: Serious injuries
► Always stop the tractor engine and remove the
210 ignition key.
270490-001
► Always wait until the moving parts have stopped
completely before using the step and opening the
bonnet.
► Always check that the step is clean and,
particularly, that there is no grease or any other
slippery product on the step before using it.

177000-002
3.17.3 Storage cabinet*
The baler may be equipped as an option with a metal
storage cabinet (1) located on the rear right-hand side
of the machine.
It is designed mainly to house:
– the technical documentation kit
– the tool kit, etc.

211
270685-001

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3 Machine description
3.17 Equipment
1330-003
184686-001
3.17.4 Work lighting*
The baler is equipped with work lighting (1) controlled
from the control terminal.
► Page 253
There are two versions of this lighting:
– standard work lighting*
– High end work lighting*

212
289578-001

213
291744-001

Standard work lighting*

Standard lighting provides light for the left and right-
hand twine boxes, needles and knotters.
Standard lighting is controlled from the control
terminal.
High end work lighting*
High end lighting provides light for the same
components as standard lighting, plus the pick-up,
flywheel, front left and right-hand sections of the
chassis and the bale chamber.
High-end lighting is controlled from the control
terminal.

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 3 Machine description
3.17 Equipment
1330-003
177002-001
3.17.5 Electronic module and emergency unit
The baler is fitted with an electronic module (1). This
is fitted on the front left-hand side of the baler.
1

214
270698-001

Emergency use unit

The emergency use unit (2) enables the baler to be
used in the event of electrical faults or pulled out
cables.
2 Using this unit, it is possible to continue to work with
the baler. The last settings chosen remain active.
The switch is used to change from normal use to
emergency use:

N = Normal use
= Emergency use
215
270699-001

187047-001
3.17.6 12 V socket
The baler is equipped with a 12 V socket (1). This
socket is located to the left of the knotters.
The 12 V socket can be used, for example, to connect
a light.

216
294769-001

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4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

4 Operating and control elements

4.1 COMMUNICATOR II
161374-002
4.1.1 Presentation
The balers described in this manual may be equipped
with a COMMUNICATOR control terminal as an
option.
The COMMUNICATOR enables the baler to be set
and controlled from the tractor.
This section presents all the baler functions which can
be controlled from the COMMUNICATOR. The
availability of the functions depends on the baler's
equipment (options).
The display, use and management of the
COMMUNICATOR specific data are described in the
COMMUNICATOR user manual.
Before first use
► Read the COMMUNICATOR user manual.

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 4 Operating and control elements
4.1 COMMUNICATOR II
1330-003
174880-003
4.1.2 Description of the COMMUNICATOR Use menus
Home

Display Function
Reducing the rotation speed of the pick-up (Hydraulically driven pick-up*)

Increasing the rotation speed of the pick-up (Hydraulically driven pick-up*)

Function key

Reducing the bale density (<Automatic pressure control>* function)

Increasing the bale density (<Automatic pressure control>* function)

Confirming the settings and accessing the <Work> menu

Bale length setting

Symbol displayed: maintenance interval reached

► Perform scheduled maintenance.
Adjusting the baling pressure (if <Automatic pressure control>* function not
Central screen

available or inactive)
Adjusting the bale density (if <Automatic pressure control>* function active)
– numerical
Adjusting the bale density (if <Automatic pressure control>* function active)
– graphical
Setting the pick-up speed*

Setting the precompression chamber retention force

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4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

<Working> menu

Display Function
<Working> menu
Reversing the rotation of the pick-up

Selecting the <Baling pressure> function

Manually starting tying

Resetting the bale length

Accessing the lower page of the menu

Accessing the upper page of the menu

Function key

Raising the cutting frame

Lowering the cutting frame

Activating the knives*

Deactivating the knives*

Activating / deactivating the <Change swathe>* mode

Activating / deactivating the <CRUISE PILOT>* function (speed control)

Activating / deactivating the <Auto PTO Stop>* function (power take-off stop)

Accessing the next menu

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 4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

Display Function
Active display set
Top screen

Views 1 to 3
Working parameters display
– On both sides of the screen:
Central screen - Views 1 to 3

- Left / Right bale chamber filling indicator*

– On the central part of the screen, graphical and numerical display of
3 indicators from the following parameters:
- parcel size
- bale length
- baling pressure
- precompression chamber filling
- bale moisture level*
- baler loading rate*
- twine loading rate*
- pick-up loading rate*

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4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

Display Function
Parcel size

Bale length

Baling pressure

Precompression chamber filling

Bale moisture level

Bale density
Central screen - Views 1 to 3

Twine loading rate

Pick-up loading rate

Piston speed

Average size of the parcels of baled crop:

– value in numerical form
Baling cycle step

Current DTC (Diagnostic Trouble Code) fault

– The last fault which occurred is displayed.
– Several faults may be superimposed.
Current <Warning> fault
– The last fault which occurred is displayed.
– Several faults may be superimposed.

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 4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

Display Function
View 4
Working parameters display
– On both sides of the screen:
- Left / Right bale chamber filling indicator*
Central screen - View 4

– On the top part of the screen, graphical and numerical display of

2 indicators from the following parameters:
- parcel size
- bale length
- baling pressure
- precompression chamber filling
- bale moisture level*
- baler loading rate*
- twine loading rate*
- pick-up loading rate*

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4 Operating and control elements
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1330-003

Display Function
Parcel size

Bale length

Baling pressure

Precompression chamber filling

Bale moisture level

Bale density

Twine loading rate

Central screen - View 4

Pick-up loading rate

Baling cycle step

Piston speed

Precompression chamber filling indicator:

– value in numerical and graphical form
Average size of the parcels of baled crop:
– value in numerical form
Bale moisture level indicator

Current DTC (Diagnostic Trouble Code) fault

– The last fault which occurred is displayed.
– Several faults may be superimposed.
Current <Warning> fault
– The last fault which occurred is displayed.
– Several faults may be superimposed.

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 4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

Display Function
Active job number

Job bale counter

Baling pressure: inactive, active or active with <Automatic pressure control>*

function
Position of the knives*: top or bottom
Bottom screen

ICT* (Implement Controls Tractor) function status

Camera status*

<Knotter monitoring>* function indicator active

<TELEMATICS on Implement>* function indicator active

<Task Management>* function indicator active

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4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

<Settings> menu - Basic settings

Display Function
<Settings> menu
Basic settings

Switching the standard work lighting* on/off

Switching the <High end> work lighting* on/off

Reducing the bale density (<Automatic pressure control>* function)

Reducing the rotation speed of the pick-up (Hydraulically driven pick-up*)

Function key

Accessing the previous menu

Accessing the <Settings> sub-menus

Increasing the bale density (<Automatic pressure control>* function)

Increasing the rotation speed of the pick-up (Hydraulically driven pick-up*)

Accessing the next menu

Selecting / Entering / Saving a setting name

Bale length setting

Bale length correction factor

Setting the precompression chamber retention force

Central screen

Adjusting the baling pressure (if <Automatic pressure control>* function not
available or inactive)
Adjusting the bale density (if <Automatic pressure control>* function active)
– numerical
Adjusting the bale density (if <Automatic pressure control>* function active)
– graphical
Setting the pick-up speed*

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 4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

Display Function
Active job number

Job bale counter

Baling pressure: inactive, active or active with <Automatic pressure control>*

function
Position of the knives*: top or bottom
Bottom screen

ICT* (Implement Controls Tractor) function status

Camera status*

<Knotter monitoring>* function indicator active

<TELEMATICS on Implement>* function indicator active

<Task Management>* function indicator active

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4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

<Pressure Settings> sub-menu

Display Function
<Settings> menu
Baling pressure parameters settings page

<Automatic pressure control>* function calibration: not available, active,

inactive
Reducing the bale density (<Automatic pressure control>* function)

Reducing the twine tension (<Automatic pressure control>* function)

Function key

Accessing the previous menu

Accessing the next <Settings> sub-menu

Increasing the bale density (<Automatic pressure control>* function)

Increasing the twine tension (<Automatic pressure control>* function)

Accessing the next menu

Activating / deactivating the <Automatic pressure control>* function

– AUTO: function active
– MANU: function inactive
Adjusting the baling pressure (if <Automatic pressure control>* function not
available or inactive)
Central screen

Adjusting the bale density (if <Automatic pressure control>* function active)
– numerical
Adjusting the bale density (if <Automatic pressure control>* function active)
– graphical
Selecting / Entering / Saving a twine name (if <Automatic pressure control>*
function active)
Selecting / Entering / Saving the permissible load on the twine (if <Automatic
pressure control>* function active)

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 4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

<Maintenance Settings> sub-menu

Display Function
<Settings> menu
Maintenance parameters settings page

Accessing the previous menu

Function key

Accessing the next <Settings> sub-menu

Activating additional lubrication / Lubrication in progress

Accessing the next menu

Lubrication interval setting

Central screen

Activating / deactivating the <Automatic knife cleaning>* function

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4.1 COMMUNICATOR II
1330-003

<Work menu Settings> sub-menu

Display Function
<Settings> menu
<Work> menu settings page

Accessing the previous menu

Accessing the next <Settings> sub-menu

Function key

Accessing the next set of settings

Accessing the previous set of settings

Accessing the next menu

Selecting the display parameters of views 1 to 3 of the <Work> menu

Selecting the display parameters of view 4 of the <Work> menu

Displaying the parcel size

Displaying the bale length

Central screen

Displaying the baling pressure

Displaying the feed rake cycle

Displaying the bale density*

Displaying the bale moisture level*

Displaying the twine loading*

Pick-up loading rate*

Activ page of set of settings

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 4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

<ICT Settings> sub-menu

Display Function
<Settings> menu
ICT* (Implement Controls Tractor) parameters settings page

Activating / deactivating the <Auto PTO Stop>* function (power take-off stop)

Reducing the parcel size and optimising the bale density

Accessing the previous menu

Function key

Back to <Basic Settings> menu

Activating / deactivating the <Change swathe>* mode

Activating / deactivating the <CRUISE PILOT>* function (speed control)

Increasing the parcel size and optimising output

Accessing the next menu

Setting the maximum speed

Central screen

Adjusting the Change swathe speed

Bargraph for selecting density / output priority

<Auto PTO Stop>* function (power take-off stop): inactive or active

Bottom screen

<CRUISE PILOT>* function (speed control): inactive or active

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1330-003

<Counters> menu

Display Function
<Counters> menu
Printing 1 copy of the job counter data

Printing 2 copies of the job counter data

Function key

Accessing the previous menu

Resetting the bale day counter

Resetting the job counters

Accessing the next menu

Total bale counter

Top screen

Total hour counter

Selecting / Entering / Saving the number and name of the active job sheet
Bale day counter
Central screen

Job bale length

Job time counter

Job RotoCut counter

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4.1 COMMUNICATOR II
1330-003

Display Function
Job bale counter

Baling pressure: inactive, active or active with <Automatic pressure control>*

function
Position of the knives*: top or bottom
Bottom screen

ICT* (Implement Controls Tractor) function status

Camera status*

<Knotter monitoring>* function indicator active

<TELEMATICS on Implement>* function indicator active

<Task Management>* function indicator active

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4.1 COMMUNICATOR II
1330-003

<DTC faults> menu

Display Function
<DTC faults> menu (Diagnostic Trouble Code)

Accessing the history of DTC faults

Accessing the page of active DTC faults

Resetting the DTC fault display (Caution: only the fault display is cleared from
Function key

the screen. If the problem is not resolved, the fault will reappear)
Accessing the previous menu

Displaying the next fault

Displaying the previous fault

Accessing the next menu

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 4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

Display Function
Active fault / historical fault

Fault identifier

Fault status: active / inactive

Type of fault

Sensor identifier

Hydraulic fault

Tying fault

Feed rake synchronisation fault

Feed rake pressure fault

Central screen

<Automatic pressure control>* function signal fault

<Automatic pressure control>* function no signal fault

Oil level fault

<CRUISE PILOT>* ICT fault

– command cancelled
– synchronisation failure
– function not available on the tractor
<Auto PTO Stop>* ICT fault
– command cancelled
– synchronisation failure
– function not available on the tractor
Number of fault displayed / Number of current faults

Active faults mask

Fault history mask

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1330-003

Display Function
Active job number

Job bale counter

Baling pressure: inactive, active or active with <Automatic pressure control>*

function
Position of the knives*: top or bottom
Bottom screen

ICT* (Implement Controls Tractor) function status

Camera status*

<Knotter monitoring>* function indicator active

<TELEMATICS on Implement>* function indicator active

<Task Management>* function indicator active

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 4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

<Faults> menu

Display Function
<Faults> menu

Accessing the fault history

Accessing the page of active faults

Function key

Accessing the previous menu

Displaying the next fault

Displaying the previous fault

Accessing the next menu

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4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

Display Function
Active fault / historical fault

Twine fault

Feed rake fault

Rotor fault

Cutting frame position fault

Baling pressure fault

Fault with flywheel brake applied

Pressure overload fault

Main drive speed fault (greater than 1100 rpm)

Central screen

Bale ramp opening fault

<CRUISE PILOT>* ICT fault

– low tractor speed
– low power take-off speed
– low rotor speed
– low pick-up speed
– camera signal lost
– pick-up overload
Tying fault:
– twine broken*
Cutting frame not locked fault

Pick-up overload* fault

Number of fault displayed / Number of current faults

Active faults mask

Fault history mask

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 4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

Display Function
Active job number

Job bale counter

Baling pressure: inactive, active or active with <Automatic pressure control>*

function
Position of the knives*: top or bottom
Bottom screen

ICT* (Implement Controls Tractor) function status

Camera status*

<Knotter monitoring>* function indicator active

<TELEMATICS on Implement>* function indicator active

<Task Management>* function indicator active

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4.1 COMMUNICATOR II
1330-003

<Sensors> menu

Display Function
<Sensors> menu

Accessing the previous menu

Central screen Function key

Accessing the next menu

Sensor status / Value measured

Active job number

Job bale counter

Baling pressure: inactive, active or active with <Automatic pressure control>*

function
Position of the knives*: top or bottom
Bottom screen

ICT* (Implement Controls Tractor) function status

Camera status*

<Knotter monitoring>* function indicator active

<TELEMATICS on Implement>* function indicator active

<Task Management>* function indicator active

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 4 Operating and control elements
4.1 COMMUNICATOR II
1330-003

<Maintenance> menu

Display Function
<Maintenance> menu

Accessing the previous menu

Function key

Resetting the maintenance counter

Accessing the next menu

Time elapsed since last maintenance counter reset

Central screen

Active job number

Job bale counter

Baling pressure: inactive, active or active with <Automatic pressure control>*

function
Position of the knives*: top or bottom
Bottom screen

ICT* (Implement Controls Tractor) function status

Camera status*

<Knotter monitoring>* function indicator active

<TELEMATICS on Implement>* function indicator active

<Task Management>* function indicator active

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4.1 COMMUNICATOR II
1330-003

<Information> menu

Display Function
<Information> menu
Accessing the previous menu
Function key

Driveshaft rotational speed

Central screen

Feed rake speed

Rotor rotational speed

Software version for the main baler module

Software version for the baler automatic management module

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 4 Operating and control elements
4.2 OPERATOR
1330-003

4.2 OPERATOR
171147-002
4.2.1 Presentation
The balers described in this manual may be equipped
with an OPERATOR control terminal as an option.
The OPERATOR enables the baler to be set and
controlled from the tractor. The availability of the
functions depends on the baler's equipment (options).
► Refer to the technical specifications of the baler to
see the machine's equipment.

The screens and functions available on the

OPERATOR are similar to the screens and functions
on the COMMUNICATOR.
The display, use and management of the OPERATOR
specific data are described in the OPERATOR user
manual.
Before first use
► Read the OPERATOR user manual.

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4 Operating and control elements
4.3 ISOBUS terminal
1330-003

4.3 ISOBUS terminal

130508-002
4.3.1 Presentation
The balers described in this manual may be equipped
with an ISOBUS connection cable as an option.
This cable, which connects the baler to the tractor,
allows the baler to be controlled via the tractor's
ISOBUS terminal. The availability of the functions
depends on the baler's equipment (options).
► Refer to the technical specifications of the baler to
see the machine's equipment.

The screens and functions available on the tractor

terminal, with an ISOBUS connection, are identical to
the screens on the COMMUNICATOR.
For more details on the operation of the ISOBUS
terminal, refer to the manufacturer's manual.

127459-002
4.3.2 General points
Before first use
Before first use, the ISOBUS terminal needs to be
configured for use with the baler.
► Connect the ISOBUS cable to the baler
Hitching the baler.
► Connect the ISOBUS cable to the tractor
Hitching the baler.
► When first activated, the configuration of the
baler's specific menus will upload to the ISOBUS
terminal - this may take a few minutes. The
configuration is saved to the ISOBUS terminal's
memory.
► Wait for the Work menu to be displayed on the
screen.
The ISOBUS terminal is ready for use.

Special features of the ISOBUS terminal

Please refer to the manufacturer's manual for details
of the special features of the ISOBUS terminal.

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 4 Operating and control elements
4.4 EASY on board
1330-003

4.4 EASY on board

193944-001
4.4.1 Presentation
The balers described in this manual may be equipped
as an option with the <EASY on board> equipment.
This equipment can be used to control the baler via a
touch tablet (Apple iPad). The availability of the
functions depends on the baler's equipment (options).
► Refer to the technical specifications of the baler to
see the machine's equipment.

The screens and functions available on the touch

tablet (Apple iPad) are identical to the
COMMUNICATOR screens.
For more operating information, refer to the operator's
manual for the <EASY on board> equipment.

193972-001
4.4.2 General points
Before first use
Before first use, the touch tablet (Apple iPad) must be
configured to allow the baler to be operated.
► Connect the ISOBUS cable to the baler and the
tractor. Page 177, Power supply for the baler
using the ISOBUS cable
► When first switching on, the configuration of
menus specific to the baler is loaded onto the
touch tablet (Apple iPad). The loading process
can take a few minutes. The configuration is
saved in the touch tablet memory (Apple iPad).
Refer to the <EASY on board> equipment's
operator's manual.
► Wait for the <Working> menu to be displayed on
the screen.
The touch tablet (Apple iPad) is ready for use.

Specific features of the touch tablet

For the specific features of the touch tablet (Apple
iPad), refer to the manufacturer's manual.

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5 Technical specifications
5.1 Baler
1330-003

5 Technical specifications
5.1 Baler
182483-002
5.1.1 Dimensions

276829-002 217

Tyres / Single axle Notes

710/40 R 22.5
A 2901 mm (3 yd 67/32 in)
B 2255 mm (2 yd 1 ft 425/32 in)
C 2965 mm (3 yd 823/32 in) 2983 mm (3 yd 97/16 in) with folding pick-up
wheels in transport position
D 3380 mm (3 yd 2 ft 11/16 in)

Tyres / Tandem axles and trailing tandem axles Notes

500/55 - 20 620/50 R 22.5
A 2901 mm (3 yd 67/32 in)
B 2250 mm (2 yd 1 ft 425/32 in) 2370 mm (2 yd 1 ft 95/16 in)
C 2765 mm (3 yd 27/32 in) 2990 mm (3 yd 923/32 in) 2983 mm (3 yd 97/16 in) with folding pick-
up wheels in transport position
D 3370 mm (3 yd 2 ft 11/16 in) 3426 mm (3 yd 2 ft 27/8 in)

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 5 Technical specifications
5.1 Baler
1330-003

Type of bale ramp

Smooth With 3 rollers
E Bale ramp closed 8857 mm (9 yd 2 ft 11/16 in) 8864 mm (9 yd 2 ft 31/32 in)
F Bale ramp open 9860 mm (10 yd 2 ft 43/16 in) 9869 mm (10 yd 2 ft 417/32 in)

175887-001
5.1.2 Weight

Description Single axle Tandem axle Trailing tandem axle

Unladen weight 9900 kg 10800 kg 10800 kg
Total authorised laden weight 12200 kg 13200 kg 13200 kg
Maximum weight on hitch 2500 kg 2500 kg 2500 kg
Maximum weight on axle 10000 kg 11800 kg 11800 kg
Towable weight No towing weight

175931-001
5.1.3 Hitching

Drawbar
position
Description Height adjustable?
Bottom
Top

Hitch eye Ø 40 mm ● ● Yes

Hitch eye Ø 50 mm ● ● Yes
Swivel hitch eye Ø 50 mm ● Yes
CUNA swivel hitch eye Ø 50 mm ● Yes
Ball hitch Ø 80 mm ● ● Yes
US hitch eye Ø 11/2 - 2 in (42 ‑ 51 mm) ● Yes
Jack stand Yes, hydraulically from the tractor.

142964-002
5.1.4 Universal drive shaft

Type of driveshaft Specifications

6 x 13/4’’ splines
6 x 13/8’’ splines
Wide angle 8 UDK splines
20 x 13/4’’ splines
21 x 13/8’’ splines
20 x 13/4’’ splines
Wide angle - double articulation
21 x 13/8’’ splines

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5 Technical specifications
5.1 Baler
1330-003

Type of driveshaft Specifications

6 x 13/4’’ splines
Wide angle - with chopper option
20 x 13/4’’ splines
Conversion kit 6 / 20 / 21 → 8 splines

177800-001
5.1.5 Pick-up

Pick-up
Description
Gathering width 2350 mm
Number of tine carriers 4
Number of tines per tine carrier 18 double tines
Tine spacing 61 mm
Pick-up raising Hydraulic, using the tractor
Pick-up height adjustment By height stops
Ground guide – 2 pivoting pick-up wheels
– 2 folding pick-up wheels
– 2 lateral feed augers, crop guard and flattening rollers
Feed equipment
– Full length auger and flattening rollers
– Full length auger and hydraulically controlled
flattening rollers

177801-001
5.1.6 Feeder unit

Description RotoFeed RotoCut FineCut

Feed rotor and feed rake ●
Cutting rotor and feed rake ● ●

177802-001
5.1.7 Baling system

Baling piston
Description
Number of piston strokes per minute 46
Guide 4 bearing rollers fitted to eccentric shafts
– 7 knives mounted to the piston
Knives
– 1 counter knife fitted on the bale chamber

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 5 Technical specifications
5.1 Baler
1330-003

Bale chamber
Description
Height 900 mm
Width 1,200 mm
From 0.5 to 3.00 m - adjustable using the control terminal
Bale length
in increments of 1 cm
From 5 to 180 bar, hydraulic - adjustable using the
Baling pressure
control terminal
– Moisture sensor
– Chamber loading indicator (Left/Right)
Optional equipment
– Hydraulic bale ejector
– Maize kit

175814-003
5.1.8 Bale discharge

Bale ramp
Manual control Hydraulic control
Description
Smooth ● ●
With 3 rollers ● ●
Optional equipment – Bale discharge sensor

175818-002
5.1.9 Tying device

Description
Tying type Twine tying
Tying initialisation Automatic, or manual from the control terminal
Knotters 6 single CLAAS HD II knotters
Knotter cleaning Automatic by continuous fast airflow using 2 Turbofans with active
diffusers
Turbofan Speed = 2900 rpm

Twine Standard twine boxes

Recommended tying twine CLAAS QUADOTEX
Guideline range of resistance Synthetic twine: 100 to 110 m/kg
Maximum reel size Diameter = 300 mm
Height = 355 mm
Weight = 11.5 kg
Twine boxes 2 standard twine boxes, each with 12 reel capacity
Twine fault warning Audible signal and symbol displayed on the control terminal

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5 Technical specifications
5.1 Baler
1330-003
172634-001
5.1.10 Wheels

Type of axle
Inflation
Tyres Indices Trailing
Single Tandem pressure
tandem
710/40 R 22.5 156 D ● 3.1 bar
500/55 - 20 150 A8 ● ● 2.0 bar
620/50 R 22.5 154 D ● ● 2.0 bar
16/6.50 - 8 4PR Pick-up wheels 2.1 bar

144658-001
5.1.11 Braking

Description
Pneumatically controlled brakes, depending on country Connectors compatible with pneumatic brakes
(tractor side)
Hydraulically controlled brakes, depending on country Connectors compatible with hydraulic brakes
(tractor side)
Active hydraulically controlled brakes, depending on Connectors compatible with hydraulic brakes
country (tractor side) and safety chain
Parking brake Controlled by folding handle

144656-001
5.1.12 Speed - Type of brake/Axle
The table below gives the maximum authorised
speeds depending on the machine equipment.

Type of brake
Type of axle Tyres
Pneumatic Hydraulic Active hydraulic
Single 710 / 40 R 22.5 40 km/h 25 km/h 40 km/h
Tandem 500 / 55 - 20 40 km/h 25 km/h 40 km/h
620 / 50 R 22.5 40 km/h 25 km/h 40 km/h
Trailing tandem 500 / 55 - 20 40 km/h 25 km/h 40 km/h
620 / 50 R 22.5 60 km/h 25 km/h 40 km/h

In all cases:
– Observe the speed limit imposed by the
legislation in force in the country where the
machine will be used.
– Never exceed the maximum authorised speed of
the machine, according to its equipment.

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 5 Technical specifications
5.1 Baler
1330-003
175823-001
5.1.13 Hydraulic circuit

Description
Hydraulic oil reservoir 60 l capacity with level sensor
Hydraulic oil grade HV multigrade hydraulic oil
Transmission oil Page 311, Lubricants charts
Jack stand 1 single action hydraulic cylinder
Raising the pick-up 2 single action hydraulic cylinders
RotoCut* and FineCut* chassis 2 double action hydraulic cylinders
RotoCut* and FineCut* knives 2 double action hydraulic cylinders
Bale chamber On the sides: 4 single action hydraulic cylinders
On the top: 2 double action hydraulic cylinders
Bale ramp* 1 double action hydraulic cylinder
Bale ejector* 1 double action hydraulic cylinder
Trailing tandem axle* 2 single action hydraulic cylinders
Precompression chamber 1 single action hydraulic cylinder
Feed rake control 1 single action hydraulic cylinder
1 double action cylinder with through-rod

178018-002
5.1.14 Bolt tightening torques

Tightening
Mounting bolts Dimension / Grade Standard
torque
Hitch eye M20 x 105 - 10.9 bolt ISO 4014 540 Nm (1)
M20 x 1.5 x 60 - 10.9 bolt ISO 8676
Drawbar head 2 NORD-LOCK washers 486 Nm (2)
M20 x 1.5 nut ISO 10513
Wheels M22 x 1.5 nut 450+60 Nm
Pick-up wheels M12 x 20 bolt ISO 4017 83.5 Nm

(1) These tightening torques apply to 10.9 grade bolts with a coating with friction coefficient between 0.10 and
0.14 µm.
(2) These tightening torques apply to 10.9 grade bolts with a coating with friction coefficient between 0.10 and
0.14 µm, and DNL20 NORD-LOCK type washers.

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5 Technical specifications
5.1 Baler
1330-003
130692-002
5.1.15 Greasing and lubrication

Description Lubrication frequency

Lubrication type Point by point In line with recommendations in the lubrication
schedule Page 389, Lubrication plan
Automatic central (*) Adjustable using the control terminal

(*) Certain lubricators are not covered by central lubrication. In all cases, observe the prescriptions of the
lubrication plan. Page 389, Lubrication plan

130693-002
5.1.16 Noise level
The noise level is measured using method 2 -
acoustic board - Appendix 1 “Noise level of
agricultural machines”, AIC 1986/117 (REV), the
competent authority for work health and safety.

Noise level = 87 dB(A)

Tractor = CLAAS ARES
Power = 103 kW (140 hp)
Power take-off speed = 1,000 min-1
Hitching = Swinging drawbar

The measurements are taken from the exterior using

a 1 m2 acoustic board installed at the rear of the
tractor cab.
In a silent cab (Q Cab) with all the openings closed,
the noise level is below 2 to 3 dB(A).

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 5 Technical specifications
5.2 Safety devices
1330-003

5.2 Safety devices

175861-002
5.2.1 Shear bolt

Tightening
Components Dimension / Grade Standard
torque
Knotter shaft drive M10 x 60 bolt ISO 4014 ≤ 20 Nm
VM10 safety nut ISO 7042
A10 contact washer
Main drive M8 x 80 - 12.9 bolt ISO 4014 ≤ 20 Nm
VM8 safety nut ISO 7042
A8 contact washer

178021-001
5.2.2 Overload safety

Item Specifications
Universal drive shaft Torque limiter
Rotor drive Torque limiter integrated in the rotor drive gearbox
Feed rake drive Torque limiter integrated in the feed rake drive gearbox
Mechanically driven pick-up Cam clutch
Hydraulically driven pick-up Pressure limit valve

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5 Technical specifications
5.3 Tractor
1330-003

5.3 Tractor
172637-001
5.3.1 Power required

Baler model
QUADRANT 5300 Tractor power from 110 kW (150 bhp)
QUADRANT 5300 RotoCut Tractor power from 132 kW (180 bhp)
QUADRANT 5300 FineCut Tractor power from 155 kW (210 bhp)

178023-001
5.3.2 Power take-off

Specifications
Engine speed 1000 rpm
Minimum torque 2100 Nm

133018-001
5.3.3 Hitching

Type of coupling Specifications

Top Jaw drawbar Ø 40 mm or Ø 50 mm
Bottom Swinging drawbar Ø 40 mm or Ø 50 mm
Ball Ø 80 Ball hitch Ø 80 mm
Swivel hitch eye Swinging drawbar Ø 50 mm
US hitch US hitch

122085-002
5.3.4 Electrical connections

Baler functions Connector type

Electrical power supply for the baler and the control 2-pin connector (12V) with 25A suspended fuse
terminal (depending on equipment)
Baler lighting 7-pin connector
ISOBUS ISOBUS connector*

178025-001
5.3.5 Hydraulic connections

Baler functions Type of control valve

Hydraulic adjustment of the pick-up and jack stand A single action control valve with hydraulic quick
connection
Activation/deactivation of the trailing axle* A single action control valve with hydraulic quick
connection

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 5 Technical specifications
5.3 Tractor
1330-003

Baler functions Type of control valve

Hydraulic flywheel brake* A single action control valve with hydraulic quick
connection
Baler operation: A double action control valve with hydraulic quick
connections
– Baling pressure setting
– Raising/lowering the knives*
– Raising/lowering the cutting frame*
– Bale ramp*
– Bale ejector*

178034-002
5.3.6 Hydraulic oil and circuit

Specifications Mechanical pick-up Hydraulic pick-up

Hydraulic oil
Minimum grade ISO VG HM 46 ISO VG HM 46
Hydraulic circuit pressure
Minimum pressure 150 bar (2175 psi) 150 bar (2175 psi)
Maximum pressure 210 bar (3045 psi) 210 bar (3045 psi)
Hydraulic oil flow
Minimum flow 35 l/min (9 US gal/min) 55 l/min (15 US gal/min)
Maximum flow 80 l/min (21 US gal/min) 80 l/min (21 US gal/min)
Tractor circuit
Load-Sensing Compulsory

124972-003
5.3.7 Braking

Braking type Connection type

Hydraulic brakes and active hydraulic brakes* Hydraulic brake point with quick connection
One pneumatic brake point with yellow quick
connection
Pneumatic brakes*
One pneumatic brake point with red quick
connection

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6 Machine preparation
6.1 General information
1330-003

6 Machine preparation
6.1 General information
122127-003
6.1.1 Before first use
Before the baler is used for the first time:
► Detach all of the parts and accessories attached
to the baler with plastic clips.
► Adjust and fit the universal drive shaft.
► Adjust and fit the drawbar and coupling system.
► Activate tying.
These points must be followed to ensure that the baler
starts properly.
130765-002

Information
Prepare the baler according to the information given in
the user manual
Result: efficient use of the machine
► After having carried out the initial commissioning
of the baler, follow the procedures described in
the following sections.

130769-001
6.1.2 Checking the equipment
The baler equipment must be checked each time
before use.
Oil level
► Check the oil level of all the drive gearboxes.
► Check the oil level in the oil reservoir.
Lubricating
► Carry out the recommended lubrication Page
389, Lubrication plan.
► Check the grease level in the centralised
lubrication pump (depending on equipment).
Braking
► Check the operation of the braking circuit.
► Check the brake hoses and their coupling
attachment.
Wheels and tyres
► Check the tightness of the wheel nuts.
► Check the tyre pressures.
Safety equipment
► Check that all safety equipment is present and
that it is in good working order.

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 6 Machine preparation
6.1 General information
1330-003

Tying
► Check that the "no twine" warning is operating
correctly.

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6 Machine preparation
6.2 Universal drive shaft
1330-003

6.2 Universal drive shaft

125049-002
6.2.1 Safety advice
104762-002

WARNING
Failure to follow the recommendations for use and
maintenance of the universal drive shafts.
Result: Fatal or serious injury, severe damage to the
baler
► Read the manual provided with the universal drive
shaft closely.
► Respect the recommendations given in the
manual provided with the universal drive shaft.

24978-002

WARNING
Rotating universal drive shafts
Result: Death or serious injuries
► Check the universal drive shaft is properly
coupled and that the safety devices are correctly
fitted.
► Never use a universal drive shaft without any
safety devices.
► Immediately replace any damaged safety device.
► Secure the universal drive shaft retaining chain to
the tractor (tractor side) and to the baler (baler
side) so that the protection tube does not turn at
the same time as the universal drive shaft.

24979-002

WARNING
Fitting direction for universal drive shafts.
Result: Death or serious injuries
► Check that the tractor symbol on the universal
drive shaft is facing the tractor power take-off.
► Check that the universal drive shaft one-way
clutch is facing the baler.

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 6 Machine preparation
6.2 Universal drive shaft
1330-003
125050-002
6.2.2 Overlap of the universal drive shaft
Checking the overlap
► Separate the two halves of the universal drive
shaft.
► Fit each half of the universal drive shaft to the
correct power take-off at the tractor and baler
ends, without overlapping.
► Keep the two halves of the universal drive shaft
side by side.
► Check the overlap (PU) in a straight line.
The two halves of the universal drive shaft must fit
one into the other completely without the outer ends of
218 the universal drive shafts touching.
123828-001
The overlap (PU) must be at least 275 mm (10 7/8 in).
If the outer ends touch, each half must be shortened
by the same amount.
Checking the turning circle
► Check the length of the universal drive shaft when
turning fully to the left and to the right:
The universal drive shaft must only extend by a third
of the initial overlap (PU).
Lengths:

LZ Length of the universal drive shaft when

219 fitted
123829-001
PU Overlap of the two driveshaft halves
LB Maximum turning length

125051-002
6.2.3 Adapting the length of the universal drive shaft
Shortening
Shortening of the universal drive shaft should only be
carried out by a professional workshop.
Note: After shortening, the overlap of the two
universal drive shaft halves must be at least 275 mm
(10 7/8 in) in a straight line.
► Uncouple the two halves (1) and (2) of the
universal drive shaft.

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6 Machine preparation
6.2 Universal drive shaft
1330-003

► Hold the two halves of the universal drive shaft

next to each other to simulate their operating
position.
► Mark the inner and outer protective tubes to
indicate the length (X) of tube that must be cut.
► Remove the protective tubes from each half of the
universal drive shaft.
► Remove the sliding tube (3).
► Shorten the outer protective tube by the length
marked (X).

220
123806-001

► Place the cut part next to the inner protective

tube.
► Shorten the inner protective tube by the same
length (X).

221
123807-001

► Slide the tube (4) out of the outer section.

► Remove the sliding ring (5) from the inner section.
► Keep the tube (4) and the friction ring (5): they are
refitted after shortening.

222
123808-001

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 6 Machine preparation
6.2 Universal drive shaft
1330-003

► Cut the inner and outer sections at right angles

and by the same length (X) - the tube offcuts can
be used as templates.
► Deburr and clean the cut sections.
► Grease the inner and outer sections.

223
123809-001

224
123810-001

Lubrication device
The outer section of the universal drive shaft has
three greasers (6) set at 100 mm (3 15/16 in) intervals.
After fitting the universal drive shaft between the baler
and the tractor, the greaser openings must be re-
drilled.

225
123811-001

Taking measurements
► Measure the length (X) between the first
greaser (6) and the end of the section.
► Note this length (X) on the two halves of the
universal drive shaft, on the tractor side and on
the baler side: the length is measured from the
end of the protective tube.
► Make a mark (7) on the two protective tubes.

226
123812-001

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6 Machine preparation
6.2 Universal drive shaft
1330-003

Universal drive shaft half - baler end

► Remove the protective tube.
► On the protective tube, mark out length (X)
measured between the first greaser and the end
of the section.
► Drill a hole (8) 25 mm (1 in) in diameter in the
protective tube.
► Deburr the hole (8).

227
123813-001

Universal drive shaft half - tractor end

► Remove the protective tube.
► On the protective tube, mark out length (X)
measured between the first greaser and the end
of the section.
► Drill a hole (9) 25 mm (1 in) in diameter in the
protective tube.
► Increase the hole to a longitudinal hole (9)
measuring 25 x 60 mm (1 x 2 3/8 in): the hole must
be centred around the original hole.

228
123815-001

Baler end protective bell cover

To optimise the fit of the universal drive shaft and to
facilitate maintenance, the protective bell cover on the
baler side can be shortened.
► Shorten the protective bell cover by the length (X)
= 60 mm (2 3/8 in).

229
123817-001

Fitting the protective intermediate bearing

► File the sliding ring (4) stop cams (10).

230
123819-001

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 6 Machine preparation
6.2 Universal drive shaft
1330-003

► Slide the outer section into the protective tube.

► Slide the tube (4) onto the outer section that has
been cut and deburred.
► Position the tube (4) so that the section protrudes
by 5 mm (3/16 in).
► Fit the sliding ring (5) in the protective tube.
► Check that the mating surface between the
tube (4) and the friction ring (5) is sufficiently
large.
If these two parts do not make sufficient contact,
adjust their position.

231
123820-001

► Keep the tube (4) in position using two weld spots

(arrows).

232
123821-001

► Cement the sliding ring (5) in the protective tube

using quick-drying or synthetic adhesive.

233
123822-001

Connecting the two halves

► Slip the sliding tube (3) onto the outer protective
tube.
► Push the sliding tube (3) onto the protective tube
until the rivet (11) clicks into the longitudinal hole.

234
123823-001

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6 Machine preparation
6.2 Universal drive shaft
1330-003

► Grease the two ends of the sections.

► Fit the universal drive shaft.
► Grease the two tubes again.
24980-002

NOTICE
Failure to grease or irregular greasing of the universal
drive shaft
Result: damage and reduced service life
► Grease the universal drive shaft regularly.
235
123825-001 Lubrication plan

141518-002
6.2.4 Conversion kit - 8 splines*
For tractors equipped with an 8-spline power take-off,
a universal drive shaft conversion kit is available as an
option.
This kit is used to convert the universal drive shaft
supplied with the machine to the tractor's 8-spline
power take-off.

► Remove the fork (1) and the cross piece (2).

► Fit the fork and the cross piece supplied in the
conversion kit.

236
147349-001

144578-003
6.2.5 Double articulation wide angle universal drive shaft
It is essential to use a double articulation wide angle
universal drive shaft in the following cases:
– Swinging drawbar, and
– X ≥ 400 mm (15 3/4 in)
X: Distance between the tractor's power take-off
and the clevis drawbar.
Special case:
20-spline double articulation wide angle universal
drive shaft - 1 3/4 in:
– X ≥ 508 mm (20 in)
237 21-spline double articulation wide angle universal
154726-001 drive shaft - 1 3/8 in:
– X ≥ 407 mm (16 in)

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 6 Machine preparation
6.2 Universal drive shaft
1330-003
125052-001
6.2.6 Fitting the universal drive shaft
Fit the universal drive shaft, Hitching.

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6 Machine preparation
6.3 Coupling frame
1330-003

6.3 Coupling frame

130805-002
6.3.1 Recommendations
This machine is designed to be directly hitched to a
tractor. Any other form of attachment shall exempt the
manufacturer from all liability for any damage that may
arise.

► Always hitch a baler so that it is as close to

horizontal as possible.
► Always check that the coupling system on the
tractor is adapted to the baler, i.e. the tractor
coupling pin corresponds to the diameter of the
hitch eye.
► Always check that the hitch eye is well lubricated:
Grease minimises friction and reduces the risk of
wear to the hitch eye.
► Adjust the height of the tractor lifting arms
according to the position of the drawbar.
► If the universal drive shaft is on the baler when
hitching, check that:
► the universal drive shaft is resting on its
support
► the universal drive shaft is fully retracted
106461-002

NOTICE
The universal drive shaft is extended and not placed
in its support during hitching.
Result: Damage to the universal drive shaft, baler and
the tractor.
► Retract the universal drive shaft fully.
► Place the universal drive shaft in its support (fork
or retaining chain).

175939-001
6.3.2 Coupling types
Types of hitches available
The baler is hitched in accordance with the legal
obligations of each country:

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 6 Machine preparation
6.3 Coupling frame
1330-003

– with a jaw drawbar

238
273085-001

– with a swinging drawbar

239
273086-001

There are several types of coupling for hitching the

baler:

– 40 mm diameter TÜV hitch eye

240
273087-001

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6 Machine preparation
6.3 Coupling frame
1330-003

– 40 or 50 mm diameter hitch eye

- An adaptor ring can be used to change from
a 50 mm diameter to a 40 mm diameter.

241
273088-001

– 50 mm diameter CUNA swivel hitch eye

242
273089-001

– 50 mm diameter swivel hitch eye

243
273090-001

– 80 mm diameter ball hitch

244
273091-001

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 6 Machine preparation
6.3 Coupling frame
1330-003

– US hitch eye diameter 11/2 - 2 in (42 ‑ 51 mm)

The 11/2 in and 2 in spheres are interchangeable
depending on the tractor equipment.

245
273093-001

178050-002
6.3.3 Coupling mounting
► Tighten the mounting bolts (1) regularly. Page
313, Maintenance schedules
Tightening torque: Page 141, Bolt tightening
torques
25052-004

WARNING
Insufficiently tightened drawbar head mounting bolts
Result: Death, serious injuries, damage to the
drawbar, to the drawbar head and the mountings,
baler detached during transportation
246
273096-001 ► Retighten the mounting bolts after the first
10 hours of use.
► Then retighten the mounting bolts every 50 hours
of use.

178054-002
6.3.4 Adapting jaw drawbar/swinging drawbar
25051-001

WARNING
Accidental movement of the baler.
Result: danger of death or serious accident or
damage to the baler
► Always activate the parking brake before
unhitching the baler from the tractor.
► Always put the jack stand in the safety position
before unhitching the baler from the tractor.

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6 Machine preparation
6.3 Coupling frame
1330-003
14714-001

WARNING
Significant weight of drawbar head
Result: serious accident and severe damage to the
drawbar head and its mounting
► Support the drawbar head using a hoist.

25064-001

WARNING
Equipment required for carrying out the operation not
available.
Result: Severe injuries, severe material damage
► Contact a specialised workshop to carry out this
operation if the equipment required is not
available.

► Set the machine in the horizontal position before

modifying the position of the drawbar
head. Page 162, Hitching the baler to the
tractor

Swinging drawbar
The drawbar head height does not always correspond
to the height of the tractor hitch, the drawbar head
height must therefore be adjusted:
► Use the appropriate tools to support the drawbar
head during the adjusting procedure.
► Unscrew and remove the 16 mounting bolts (1) on
the left and right-hand sides.
► Adjust the height of the drawbar head to the
height of the tractor hitch (arrow).
Note: the spacing between the central mounting
247 bolts must be as large as possible, as in the
273108-001 original configuration.
► Replace and screw in the 16 mounting bolts.
► Tighten the mounting bolts.
Tightening torque: Page 141, Bolt tightening
torques

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 6 Machine preparation
6.3 Coupling frame
1330-003
25052-004

WARNING
Insufficiently tightened drawbar head mounting bolts
Result: Death, serious injuries, damage to the
drawbar, to the drawbar head and the mountings,
baler detached during transportation
► Retighten the mounting bolts after the first
10 hours of use.
► Then retighten the mounting bolts every 50 hours
of use.

Jaw drawbar
The drawbar head height does not always correspond
to the height of the tractor hitch, the drawbar head
height must therefore be adjusted:
► Use the appropriate tools to support the drawbar
head during the adjusting procedure.
► Unscrew and remove the 16 mounting bolts (1) on
the left and right-hand sides.
► Adjust the height of the drawbar head to the
height of the tractor hitch (arrow).
Note: the spacing between the central mounting
248 bolts must be as large as possible, as in the
273105-001 original configuration.
► Replace and screw in the 16 mounting bolts.
► Tighten the mounting bolts.
Tightening torque: Page 141, Bolt tightening
torques
25052-004

WARNING
Insufficiently tightened drawbar head mounting bolts
Result: Death, serious injuries, damage to the
drawbar, to the drawbar head and the mountings,
baler detached during transportation
► Retighten the mounting bolts after the first
10 hours of use.
► Then retighten the mounting bolts every 50 hours
of use.

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6 Machine preparation
6.3 Coupling frame
1330-003

Modifying the coupling

This procedure makes it possible to switch from the
jaw drawbar to the swinging drawbar and vice-versa.
► Use the appropriate tools to support the drawbar
head during the procedure.
► Unscrew the 16 mounting bolts (1) on the left and
right-hand sides.
► Remove the drawbar head from the drawbar.
► Rotate the head through 180° using the
appropriate tool.

249
273108-001

► Insert the inverted drawbar head into the drawbar

and align it with the mounting holes.
► Fit the 16 mounting bolts.
Note: the spacing between the central mounting
bolts must be as large as possible, as in the
original configuration.
► Tighten the mounting bolts.
Tightening torque: Page 141, Bolt tightening
torques
25052-004

250
WARNING
273105-001
Insufficiently tightened drawbar head mounting bolts
Result: Death, serious injuries, damage to the
drawbar, to the drawbar head and the mountings,
baler detached during transportation
► Retighten the mounting bolts after the first
10 hours of use.
► Then retighten the mounting bolts every 50 hours
of use.

148929-002
6.3.5 Hitching the baler to the tractor
The baler's tow hitch must always be adapted to the
tractor used.
– Always hitch the baler horizontally to ensure a
regular flow of crop into the pick-up.

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 6 Machine preparation
6.3 Coupling frame
1330-003
24974-002

WARNING
Accidental unhitching of the baler
Result: Fatal or serious injury, severe damage to the
baler
► Hitch the baler in accordance with the
instructions.
► Always use the hitching and safety devices
provided.
► Take care when hitching or unhitching the baler to
or from the tractor.

For balers equipped with a rotor frame with slide,

ensure a ground clearance of ≥ 20 mm when the rotor
frame is fully open:
► Put the machine on the jack stand. Page 45
► Open the rotor frame fully. Page 250
► Do not allow it to hit the ground. If necessary,
lift the machine using the jack stand.
► Set the ground clearance to ≥ 20 mm using the
jack stand.
► Adjust the baler's hitching height to the tractor.

130883-002
6.3.6 Fitting the universal drive shaft
Preparation
50874-001

WARNING
Accidental movement of the tractor power take-off
Result: risk of death or serious injury
► Always stop the power take-off.
► Always stop the engine.
► Always switch off the ignition and remove the key.

14715-001

WARNING
Accidental movement of the moving parts of the baler
Result: danger of death or serious injury
► Always engage the flywheel brake before coupling
or uncoupling the universal drive shaft.
► Always engage the flywheel brake before starting
repair or maintenance operations.

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6 Machine preparation
6.3 Coupling frame
1330-003
25062-001

WARNING
Accidental movement of the baler.
Result: danger of death or serious accident or damage
to the baler
► Always activate the parking brake as soon as the
baler is uncoupled from the tractor.

► Clean and grease the power take-off on the

tractor and the baler.
► Grease the universal driveshaft gear sections.

Baler end
► Unscrew the two mounting bolts (1) on the one-
way clutch (2).
► Fit the universal drive shaft to the baler's power
take-off.
► Lock the universal drive shaft in position by
tightening the two bolts (1).
Tightening torque: refer to the manufacturer's
instructions.
► Check that the universal drive shaft is properly
secured.
251
128862-001

► Fit the protective bell cover (3) in position.

► Check that the lubricator protective tube is in the
closed position.

252
128863-001

Tractor end
► Fit the end of the universal drive shaft whose
protective tube has a Tractor symbol onto the
tractor's power take-off.
► Push it until the quick release clicks.
► Check that the tubes and the protective bell
cover (1) are correctly fitted.

253
128860-001

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 6 Machine preparation
6.3 Coupling frame
1330-003
30348-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Immobilise the tractor/baler assembly.
► Stop the tractor engine.
► Remove the ignition key.

► Attach the retaining chain (2) to the universal

drive shaft mounting ring.
► Attach the retaining chain (2) to the tractor so that
the universal drive shaft turning radius is sufficient
irrespective of the machine's position.
25250-001

WARNING
Winding of the retaining chain
Result: material damage
254 ► Attach the chain so that it wraps around the
128861-001 protective bell cover by a maximum of 90°
whatever the position (also when turning).

Checking the wheel angle

► Check that the two halves of the universal drive
shaft are sufficiently covered when turning to the
left or right:
The minimum overlap of the two universal drive
shaft halves is 275 mm. It must never be below
this length.

255
12066-001

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6 Machine preparation
6.4 Hydraulic connections
1330-003

6.4 Hydraulic connections

178818-001
6.4.1 Hose identification
The baler is fitted with:
• 1 hydraulic hose to control the jack stand and
pick-up
• 2 hydraulic hoses for:
- controlling the bale ejector and bale ramp*
- controlling the cutting system knives*
- controlling the cutting system chassis*
• 1 hydraulic hose for controlling the trailing axle*
• 1 hydraulic hose to control the flywheel brake*
• 1 hydraulic hose for controlling the Load Sensing
system*
• 1 hydraulic brake hose for balers fitted with
hydraulic brakes*
- Page 179, Hydraulic brakes
- Page 179, Active hydraulic brakes
• 1 pneumatic brake hose for balers equipped with
single circuit pneumatic brakes*
• 2 pneumatic brake hoses for balers equipped with
double circuit pneumatic brakes*
- Page 180, Pneumatic brakes
Identifying of the hydraulic system on the tractor
It is important to know which of the following hydraulic
systems the tractor is equipped with, so the baler's
hydraulic connection can be adapted:
• Load Sensing hydraulic system without Power
Beyond connection
• Load Sensing hydraulic system with Power
Beyond connection
• hydraulic system with constant output
• hydraulic system with constant pressure

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 6 Machine preparation
6.4 Hydraulic connections
1330-003
134168-003
6.4.2 Jack stand and pick-up
► Connect the hose for jack stand and pick-up
control to the single-action control valve on the
tractor.
Note: the hose is fitted on the baler at the
drawbar.
► Open the hydraulic valve (1) on the hose to
operate the jack stand and the pick-up to activate
hydraulic circulation.

256
313181-001

257
128171-001

Hydraulically driven pick-up

Using a tractor which is not equipped with <Load-
Sensing> for balers with a hydraulically driven pick-up
may cause the oil in the tractor's hydraulic circuit to
overheat.
193936-001

NOTICE
Tractor not equipped with <Load‑Sensing> and baler
equipped with a hydraulically driven pick-up
Result: the oil in the tractor's hydraulic circuit may
overheat
► Always use a tractor equipped with
<Load‑Sensing> with a baler equipped with a
hydraulically driven pick-up.

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6 Machine preparation
6.4 Hydraulic connections
1330-003
159752-002
6.4.3 Tractor fitted with a Load-Sensing hydraulic system with Power Beyond socket
This function is only available for tractors equipped
with Load-Sensing and a Power Beyond socket!
The baler is fitted with:
• a small hose with a red or yellow plug (not shown)
for the Load-Sensing control
• a hose with a red plug (1) for supplying the
hydraulic pressure
• a hose with a black plug (2) for returning the oil to
the tractor
► Connect the hose with the red plug (1) to the
Power Beyond socket (4) on the tractor.
258 ► Completely tighten the knob (5) on the hydraulic
135902-001 block to stop the pressure balance.
► Connect the Load-Sensing hose (LS, signals that
the hydraulics are functioning), to the tractor's
LS Load-Sensing socket (not shown on the photo).
► Connect the oil return hose (2) to the tractor's free
return hydraulic connector (3).
Notes:
5
• The tractor's hydraulic pump is adjusted according
to the hydraulic charge signal from the baler.
• From October 2013, flat-face type couplers can
be supplied with the baler. A retrofit kit is also
available from the After-Sales Service.
259
183177-001

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 6 Machine preparation
6.4 Hydraulic connections
1330-003
159756-003
6.4.4 Tractor fitted with a constant output hydraulic system and Tractor fitted with Load-
Sensing hydraulic system without Power Beyond
The baler is fitted with:
• a hose with a red plug (1) for supplying the
hydraulic pressure
• a hose with a black plug (2) for returning the oil to
the tractor
► Connect the hose with the red plug (1) to a single
action control valve (4) on the tractor.
► Completely loosen the knob (5) on the hydraulic
block to activate the pressure balance.
► Connect the oil return hose (2) to the tractor's free
return hydraulic connector (3).
260 Note: If the baler is equipped with a Load-Sensing
135887-001 hose (LS, signals that the hydraulics are functioning) it
is not used for this type of hydraulic connection. Be
sure to fix it onto the baler so that it cannot be pulled
off.
112181-002

Information
5
Tractor's hydraulic output
► If the tractor is fitted with a hydraulic control valve
with an adjustable output, set it to between 40 to
60 l/min
261
183179-001

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6 Machine preparation
6.4 Hydraulic connections
1330-003
159761-002
6.4.5 Tractor fitted with a hydraulic system with constant pressure
The baler is fitted with:
• a hose with a red plug (1) for supplying the
hydraulic pressure
• a hose with a black plug (2) for returning the oil to
the tractor
► Connect the hose with the red plug (1) to a single
action control valve (4) on the tractor.
► Completely tighten the knob (5) on the hydraulic
block to deactivate the pressure balance.
► Connect the oil return hose (2) to the tractor's free
return hydraulic connector (3).
262 Note: If the baler is equipped with a Load-Sensing
135895-001 hose (LS, signals that the hydraulics are functioning) it
is not used for this type of hydraulic connection. Be
sure to fix it onto the baler so that it cannot be pulled
off.

263
183179-001

160878-002
6.4.6 General hydraulics for balers equipped with RotoFeed
The baler is fitted with:
• a hose with a red plug (1) for supplying the
hydraulic pressure
• a hose with a black plug (2) for returning the oil to
the tractor
► Connect the hose with the red plug (1) to a single
action control valve (4) on the tractor.
► Connect the oil return hose (2) to the tractor's free
return hydraulic connector (3).
Notes:
– The oil must only circulate when the bale ejector
264 or bale ramp is moving.
135895-001
– If the tractor is not equipped with a free return
socket:
- Connect the 2 hoses to a double action
control valve.
- Set the control valve to the floating position
when working with the baler.
(QUADRANT 3300 only 5300 only)

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 6 Machine preparation
6.4 Hydraulic connections
1330-003
134172-001
6.4.7 Trailing tandem axle (optional)
► Connect the hose (1) to one of the tractor's single-
action control valves to operate the trailing axle.
► Open the hydraulic valve (2) to allow hydraulic
circulation.

265
133957-001

134183-001
6.4.8 Hydraulic flywheel brake (optional)
► Connect the hose (1) to one of the tractor's single-
action control valves to operate the flywheel
brake.

266
133962-001

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6 Machine preparation
6.5 Electrical connections
1330-003

6.5 Electrical connections

137991-001
6.5.1 Identifying the electrical cables
Standard equipment
The baler is fitted with 2 electrical cables:
• the lighting cable,
• the electrical supply cable for the baler and
control terminal or ISOBUS cable (depending on
equipment).
Optional equipment
A battery cable with a two-pole electrical socket is
available as an option for tractors not fitted with
electrical sockets.

56785-001

WARNING
Reversed polarity
Result: material damage, short circuit, fire, physical
injury
► Observe polarity:
► + wire on + terminal
► earth wire on earth (chassis)

56816-001

WARNING
Damaged electrical cables and wires
Result: material damage, short circuit, fire, physical
injury
► Regularly check that the electrical wires and
cables are in good condition.
► Secure electrical wires and cables to prevent
them from being ripped off or damaged.

104709-001

WARNING
Baler abnormal supply pressure
Result: poor operation, material damage
► The optimum supply voltage should be between
12 and 14V.

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 6 Machine preparation
6.5 Electrical connections
1330-003
130905-002
6.5.2 Lighting
► Connect one of the lighting cable connectors (1)
to the tractor's lighting connector.

267
123575-002

► Connect the other lighting cable connector (1) to

the baler's lighting connector (2).

268
128874-002

180701-001
6.5.3 Battery cable*
The battery cable (1) is used if the tractor is not fitted
with an electrical socket to supply the electricity
needed to power the baler.
► Attach the support (2) to the rear of the tractor.
► Connect the terminal (3) of the shortest wire (no
sheath) directly to the tractor's earth (chassis).
► Connect the terminal (4) of the longest wire (black
sheath) directly to the + terminal on the tractor's
battery.
To guarantee a constant voltage is supplied to the
baler, it is recommended that the battery cable always
269 be used, even if the tractor is equipped with an
124294-001 electrical socket.

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6 Machine preparation
6.5 Electrical connections
1330-003
180698-001
6.5.4 Battery cable* - Tractor without ISOBUS
The battery cable (1) is used if the tractor is not fitted
with an ISOBUS connection to supply the electricity
needed to power the baler.
► Attach the support (2) to the rear of the tractor.
► Connect the terminal (3) of the shortest wire (red
sheath) directly to the + terminal on the tractor's
battery.
► Connect the terminal (4) of the longest wire (black
sheath) directly to the tractor's earth (chassis).
► Take the connector (5) into the tractor cab.
To guarantee a constant voltage is supplied to the
270 baler, it is recommended that the battery cable always
279149-001 be used, even if the tractor is equipped with an
electrical socket.
– Connector (5) must be connected to the control
terminal.
– Connector (6) is used for the baler's power supply
and for communication between the baler and the
tractor.
– The fuse block (7) protects the installation against
electrical overloads.

170869-002
6.5.5 Power supply for the baler and the OPERATOR*
Connectors available on the supply cable
The power supply cable (1) for the baler and control
terminal has 3 connectors:
– one 2-pin connector (2) for the power supply
– one 9-pin connector (3) for the control terminal
– one 9-pin connector (4) to be connected on the
baler end

271
158000-001

Baler end
► Connect the 9-pin connector of the power supply
cable to the socket (1) located at the front of the
baler.

272
128887-001

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 6 Machine preparation
6.5 Electrical connections
1330-003

OPERATOR
► Connect the connector (2) for the OPERATOR to
the 9-pin connector (1) of the power supply cable.
► Place the OPERATOR on its holder in the tractor
cab within arm's reach of the baler's driver.

273
238559-001

Tractor end
► Connect the 2-pin connector of the power supply
to the tractor's 12V connector or to the battery
cable connector*.

145650-002
6.5.6 Power supply for the baler and the COMMUNICATOR
Connectors available on the supply cable
The power supply cable (1) for the baler and control
terminal has 3 connectors:
– one 2-pin connector (2) for the power supply
– one 9-pin connector (3) for the control terminal
– one 9-pin connector (4) to be connected on the
baler end

274
158000-001

Baler end
► Connect the 9-pin connector (1) to the connector
located at the front of the baler.

275
133973-001

Tractor end
► Connect the 2-pin connector to the 12V connector
of the tractor or to the battery cable connector
(optional).

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6 Machine preparation
6.5 Electrical connections
1330-003

COMMUNICATOR
► Connect the connector (2) of the
COMMUNICATOR lead (1) to the 9-pin connector
of the baler power supply cable.
► Place the COMMUNICATOR on its holder in the
tractor cab within arm's reach of the baler's driver.

276
157994-001

► Connect the flat connector (1) on the lead to the

main connector on the COMMUNICATOR.

277
157668-001

160630-002
6.5.7 Power supply to the baler and the COMMUNICATOR - Baler equipped with the
TELEMATICS on Implement option
► Connect the baler to the tractor via an ISOBUS
cable. Page 177, Power supply for the baler
using the ISOBUS cable

COMMUNICATOR
► Connect the plug (2) on the extension (1) for the
COMMUNICATOR to an ISOBUS socket in the
tractor cab.

278
157994-001

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 6 Machine preparation
6.5 Electrical connections
1330-003

► Connect the flat connector (1) on the extension to

the main connector on the COMMUNICATOR.
► Place the COMMUNICATOR on its holder in the
tractor cab within arm's reach of the baler's driver.

279
157668-001

130907-001
6.5.8 Power supply for the baler using the ISOBUS cable
Connectors available on the supply cable
The ISOBUS supply cable (1) has two ISOBUS
connection sockets (2).

280
124291-001

Baler end
► Connect the ISOBUS connector (2) to the
connector located at the front of the baler.

281
128887-001

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6 Machine preparation
6.5 Electrical connections
1330-003

Tractor end
► Connect the ISOBUS connector (2) to the
ISOBUS connector (3) located at the rear of the
tractor.

282
125423-001

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 6 Machine preparation
6.6 Service brake
1330-003

6.6 Service brake

130909-001
6.6.1 Hydraulic brakes
► Connect the hydraulic brake hose (1) to the
tractor's hydraulic brake coupling.

283
127782-001

130911-002
6.6.2 Active hydraulic brakes

53998-001

WARNING
Accidental braking of the baler
Result: Severe injuries, severe material damage
► Ensure the hose length is adapted to the tractor: if
the hose is too short, it may rip off and cause
emergency braking of the baler.
► Have the length of the hydraulic hose adjusted by
a specialist workshop.
284
128888-002 ► Ensure the chain length is adapted to the tractor:
if the chain is too short, it may rip off and cause
emergency braking of the baler.
► Have the length of the chain adjusted by a
specialist workshop.
► When changing tractor, ensure the hoses and the
chain are still the right length.

285
127782-001

► Disconnect the hydraulic brake hose (1) from its

support.
► Connect the hydraulic brake hose (1) to the
tractor's hydraulic brake coupling.
► Firmly attach the safety chain (2) to the tractor.

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6 Machine preparation
6.6 Service brake
1330-003
178160-001
6.6.3 Pneumatic brakes

54000-001

WARNING
Accidental braking of the baler
Result: Severe injuries, severe material damage
► Ensure the length of the hoses is adapted to the
tractor: if the hoses are too short, they may rip off
and cause emergency braking of the baler.
► Have the length of the pneumatic hoses adjusted
by a specialist workshop.
286
273385-001 ► When changing tractor, ensure the hoses are still
the right length.

25305-001

WARNING
Pneumatic brake hoses connected in reverse order.
Result: Unsolicited movement of the baler
► Always connect the hose with the yellow coupling
attachment first.
287
127857-001 ► Always connect the hose with the red coupling
attachment second.

► Connect the hose with the yellow coupling

attachment (1) to the quick release coupling with
the yellow end on the tractor.
► Connect the hose with the red coupling
attachment (2) to the quick release coupling with
the red end on the tractor.

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 6 Machine preparation
6.7 Tying
1330-003

6.7 Tying
141805-002
6.7.1 Twine quality
CLAAS recommends the use of CLAAS QUADOTEX
twine.
CLAAS QUADOTEX twine is tested and approved for
our balers (longitudinal resistance, elasticity, wear on
the tying device, knot resistance, etc.).
It enables the tying device to operate correctly and
reduces wear upon it.
If using another brand of twine:
– The ranges of resistance set out in the section
entitled Technical specifications must be
observed. Page 139, Tying device
– In any case, although CLAAS can only guarantee
optimal operation using CLAAS brand twine, a
twine must be chosen with a range of resistance
which corresponds to the working conditions.

177021-003
6.7.2 Preparation
50843-002

NOTICE
Tying system settings
Result: severe damage to the baler, specifically to the
tying system
► Check all the settings before beginning work.

The preparation and fitting of the twine must be done

when the machine is stopped and in the safety
position.
However, the settings can only be checked after the
first bale is baled.

► Lock the flywheel using the brake (1).

24975-002

WARNING
Movement of the flywheel and moving parts
connected to it (high risk)
Result: Fatal or serious injuries
► Stop the baler.
► Stop the tractor engine and remove the ignition
key.
288
270029-001 ► Uncouple the universal drive shaft from the power
take-off.

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6 Machine preparation
6.7 Tying
1330-003
24976-001

WARNING
Short circuit (medium risk)
Result: Severe injuries, severe material damage
► Disconnect the electricity supply cable on the
tractor side.

Twine box
► Place the 24 twine reels (1) in the twine boxes -
the twine must be accessible on the top of the
reel:
► to allow the reels to be knotted together and
► to allow the reels to unwind correctly - the
reel is unwound from the top
60598-003

NOTICE
Use of twine not suited to the baler

289 Result: Damage to the baler

270743-002
► In order to ensure optimum operation of the
knotters and to protect them against premature
wear, the use of CLAAS QUADOTEX twine is
strongly recommended.

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 6 Machine preparation
6.7 Tying
1330-003
186110-002
6.7.3 Adjusting the twine tension
The twine brake is pre-adjusted before fitting the
twine.
► Tighten or loosen the bolts (1) to adjust the
length (X) of the springs (2) on each twine brake.
X = 55-1 mm
The twine tension is adjusted after fitting the twine.
► Fit the twine on the baler. Page 184, Fitting
the twine
► Start the first tying operation. Page 186,
Fitting the twine in the knotters
► Check the tension of the twines according to the
290 distance (Y) measured between the antennae (3)
279191-001 and their support (4).
30 mm < Y < 70 mm
If the distance (Y) is not correct, adjust the
length (X) of the springs of each twine brake.
► Loosen the bolts (1) on the springs (2) to
reduce the distance (Y).
► Tighten the bolts (1) on the springs (2) to
increase the distance (Y).
► Note: If the twine used is very fine, tension the
springs further to avoid fault messages appearing
on the control terminal screen.
Note: Check the tension of the twines after having
produced several bales. If necessary, adjust the
291 length of the springs.
302270-001

60598-003

NOTICE
Use of twine not suited to the baler
Result: Damage to the baler
► In order to ensure optimum operation of the
knotters and to protect them against premature
wear, the use of CLAAS QUADOTEX twine is
strongly recommended.

Adjusting the twine output baffle plate

► Set the position of the baffle plate (1) using the
oblong holes (2) to gently brake the twine.
A slight overlap of the twine guide eyes helps prevent
the twine becoming entangled.
109386-003

Information
Twine guide eyes overlapping too much
Result: Locked twine and tying fault
292
271384-001 ► Check that the twine connecting knots pass
through the baffle plate. If necessary, reduce the
overlap between the twine guide eyes.

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6 Machine preparation
6.7 Tying
1330-003
186058-001
6.7.4 Fitting the twine
Note: The twine is fitted in the same way on the right
and left-hand sides of the baler. The fitting procedure
for the twine described below must therefore be
followed for both sides of the baler.
21926-002

NOTICE
Oil and grease on the tying devices
Result: equipment damage and twine movement
problems
► Check that the twine is free from all traces of oil
and grease.
► Check that the twine tensioners are free from all
traces of oil and grease.
► Check that the eyes are free from all traces of oil
and grease.
► Check that the parts of the tying device that come
into contact with the twine are free from all traces
of oil and grease.

Tying the twines to each other

► Tie the end of the twine from reel (1) and the end
of the twine from reel (2) with a flat knot.
► Repeat this operation for the twine on
reels (2) ‑ (3) and (3) ‑ (4), for all the
compartments and on each side of the machine.

293
8548-002

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 6 Machine preparation
6.7 Tying
1330-003

► Shorten the ends of the twine that protrude from

each knot:
The remaining piece of twine must be between 15
and 20 mm in length (X).

294
124511-001

Threading the twine

► Thread the start of the reels through the
eyes (1), (2) and (3), and also through the
intermediate eye bolts.
► Thread the twines through the outlet eyes (4) on
the twine box.
► Thread the twines into the twine brakes (5).
Note: the twine brakes (5) and the eyes (3) can
be adjusted. Page 183, Adjusting the twine
tension
► Thread the twines through the eyes (6) and (7).
295 The eyes are numbered to make it easy to fit the
292622-001 twines.
– Respect the twine threading order to avoid any
tying problems.

296
292631-001

► Thread the twines through the eyes (8).

► Thread the twines into the twine tensioner
eyes (9).
Note: Carefully follow the twine route shown on
the diagram to avoid tying problems.

297
292632-001

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6 Machine preparation
6.7 Tying
1330-003

► Thread the twines through the eyes (10).

► Thread the twines through the tips of the
needles (11).
► Thread the twines through the chassis hooks (12).
► Tie the twines to the chassis hooks (12).

298
292633-001

299
292649-001

Following twine breakage

► Thread the twine through the eyes again,
following the procedure described above, if one or
more twines break.

175552-002
6.7.5 Fitting the twine in the knotters
21938-002

WARNING
Unsolicited movement of a part of the baler.
Result: Death or serious injuries
► All the different twine fitting stages must be
carried out by the same individual.

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 6 Machine preparation
6.7 Tying
1330-003
17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

Simulating bale production

► Set the bale length to over 50 cm in the

Settings menu of the control terminal. Page
244, Bale length

► Climb onto the baler and go next to the metering

wheel (1).
► Manually turn the metering wheel (1) slowly in
order to simulate bale production.
► Step off the baler.

300
271714-001

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6 Machine preparation
6.7 Tying
1330-003

► Check on the control terminal screen that the

length (1) resulting from the rotation of the
metering wheel is over 50 cm and less than the
set bale length:
► Activate the first tying operation manually
(see below).
► If the length is less than 50 cm, turn the
metering wheel further.

301
273915-002

302
273916-002

Activating the first tying operation

► Release the flywheel brake.
► Start the tractor engine.
► Activate tying manually using the control terminal:

► Press the tying activation key.

The needles start moving and the tying process is

initiated.

► Wait until the needles return to their initial

position.

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 6 Machine preparation
6.7 Tying
1330-003
17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

► Climb onto the baler.

► Open the knotter protective cover.

► Check that all the twines are securely held in the

knotters (1).
► Cut the piece of twine which is knotted into the
chassis eyes.
The tying system is ready to be used.

303
269632-001

131166-003
6.7.6 Checking the settings
25496-002

NOTICE
Tying system settings not checked or adjusted
Result: Severe material damage to the needles and
the knotters
► Check that all the settings have been adjusted
according to the recommendations set out in the
user manual.

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6 Machine preparation
6.7 Tying
1330-003

Note: Checks can only be made after the first bale is

baled.
The tying system settings are checked by looking at
the knot after the first bale is baled.
The knot is correct if the two ends of the twine are of
unequal length.
• The short end measures 5 mm (7/32 in).
• The long end is 15 to 30 mm (5/8 to 1 3/16 in) longer
than the short end.
Note: The length of the two ends depends on the
304 thickness of the twine used and the baling pressure.
128996-001
If the baling pressure is high, the length of the twine
around the knots will be shorter.

Adjusting the needles

► Check the setting of the needles. Page 369,
Needles

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 6 Machine preparation
6.8 Cutting unit
1330-003

6.8 Cutting unit

131191-002
6.8.1 Safety advice
17279-002

WARNING
Accidental movement of the cutting frame
Result: Fatal or serious injuries
► Stop the tractor engine.
► Remove the ignition key.

17280-002

WARNING
Movement of the ram after the drive has stopped.
Result: Fatal or serious injuries
► Lock the flywheel using the brake.

17281-002

CAUTION
Sharp knife blades.
Result: Injuries to hands and fingers
► Always wear gloves when working on the cutting
frame.
► Use pliers if necessary to remove the knives.

17282-002

CAUTION
Weight and inertia of the cutting frame.
Result: Pinching and trapping hands or fingers
► Always wear gloves when working on the cutting
frame.

131192-001
6.8.2 Checking
► Check that the cutter blades are properly
sharpened.
► Remove all traces of rust on the blades.

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6 Machine preparation
6.8 Cutting unit
1330-003
177516-003
6.8.3 Fitting the knives
105514-002

CAUTION
Using the cutting unit without a knife, or with missing
knives
Result: Accumulation of crop or stones in the slots in
the cutting frame
► Replace missing knives with new knives or
dummy knives*.

17293-001

WARNING
Sharp knife blades!
Result: Major injuries
► Always wear safety gloves when replacing the
knives.

Unused knives are stored in supports attached to the

twine boxes.
The knife-holder frame is fitted on a slide enabling the
knives to be easily accessed from the outside of the
machine.
► Lower the cutting frame to the knife changing
position. Page 230

► Pull and turn the handle (1) one quarter of a turn:

The drawer (2) is unlocked.

The lock (1) can no longer be detected by the sensor.

The control terminal is inactive.

► Pull the handle (3) to pull out the drawer (2).

Half the knives are accessible from this side of the
machine.

305
271756-001

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 6 Machine preparation
6.8 Cutting unit
1330-003

► Unlock the knives:

► Pull the lock (1).
► Turn the locking shaft one quarter of a turn
using the spanner (2).
The knives can be removed from their mounting shaft.

► Clean the knife compartments to remove any

residual crop which has accumulated.
► Slide the knives into the slots on the cutting frame
and insert them onto the mounting shaft.

306
155600-001

► Clean the knife slots in the base plate on the other

side of the machine.

► Push the drawer back in and pull it out the other

side of the baler to access the other half of the
knives.

► Lock the knives:

► Pull the lock (1).
► Turn the locking shaft one quarter of a turn
using the spanner (2).
► Push the drawer back into the central position.

307
155601-001

► Turn the handle (1) one quarter of a turn to lock

the drawer (2):
► If necessary, gently shake the drawer (2) to
ensure that the handle (1) is correctly in
place.
The drawer (2) is locked.

The lock (1) is detected by the sensor.

The control terminal is active.

► Raise the cutting frame to the working

position. Page 231
308
271757-001

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6 Machine preparation
6.8 Cutting unit
1330-003

► Raise the cutting frame (2) to the working position

by simultaneously pressing the AUTO key (A) and
turning button (B) to the arrow (1) on the control
panel.
The automatic cycle is activated. Hold down the
controls until the cycle is complete.
– The knives are activated.
– The cutting frame is completely raised.
– The knives are deactivated.
The cutting frame (2) is in the working position. The
knives are inactive.
309
271759-002 ► To lock the base plate on the cutting frame:
► Pull the lock (3).
► Turn the handle (4) anticlockwise.
The base plate is connected to the cutting frame. It
will remain connected to the cutting frame during
unblocking operations, for example.

310
271758-001

179469-001
6.8.4 Fitting the dummy knives*
Use
The dummy knives are available as an option.
They must be fitted when the RotoCut baler is used in
RotoFeed version (cutting unit deactivated).
Fitting
The fitting of the dummy knives is performed in the
same way as the knives.
► Page 192, Fitting the knives.

177539-002
6.8.5 Unused knives and dummy knives
Storing the knives
► Store unused knives (2) on the dummy knife
holders (1) at the rear of the twine boxes.

311
271787-002

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 6 Machine preparation
6.8 Cutting unit
1330-003

Storing the dummy knives

► Store the unused dummy knives (2) on the
dummy knife holders (1).

312
271789-002

The knives (2) and dummy knives (3) can also be

combined on the same support (1).

313
271790-002

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6 Machine preparation
6.9 Loading the machine
1330-003

6.9 Loading the machine

131168-003
6.9.1 Raising the baler
Lifting eyes
The baler is equipped with 4 lifting eyes:
• 2 eyes are located at the front of the baler (1),
near the main gearbox.
• 2 eyes are located above the twine boxes (2).

314
129007-001

107995-002

WARNING
Baler raised with a bale in the chamber
Result: death, serious injury, severe material damage
► Never leave the baler with a bale in the chamber.

Lifting
► Use lifting equipment designed to support this
load. Page 137
► Apply the flywheel brake.
► Place the following pieces of equipment in their
transport positions:
► the bale ramp
► the pick-up
► the pick-up wheels
► the flattening rollers
► the jack stand
► Check that all covers are locked.
► Attach the slings to the different lifting points of
the machine, respecting the instructions for
slinging operations. Page 197
► Tension the slings.
► Carefully raise the machine.

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 6 Machine preparation
6.9 Loading the machine
1330-003
109094-002

WARNING
Incorrectly carried out slinging or lifting operation
Result: death, serious injury, severe material damage
► Using slings and crosspieces designed for the
load which are in perfect condition.
► Only authorised personnel may carry out slinging
and lifting operations.
► Respect the basic rules for slinging and lifting
operations.

Instructions for slinging and lifting operations

► Only authorised personnel may carry out slinging
and lifting operations.
► Respect the basic rules for slinging operations,
handling and safety.
► Use slings designed for the operation which are in
perfect condition.
The distribution of loads at the various lifting points
varies according to the machine options and/or
equipment.

177551-001
6.9.2 Lashing the baler
If transporting the baler by lorry or by train:
– Observe the legislation in force in the country of
use.
– Close the doors and covers and keep them closed
using straps or plastic clips.
► Remove the universal drive shaft.
► Raise the pick-up and lock it in the top position.
► Ensure that there are no bales or crop in the
baler.
► Put the equipment in transport position.
► Apply the parking brake.

Immobilising the baler

► Place chocks in front of and behind the wheels.

315
273976-001

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6 Machine preparation
6.9 Loading the machine
1330-003

► Place the drawbar on a chock, checking that the

pick-up is not on the ground.
► Put the jack stand in the transport position.
107850-002

WARNING
Use of baler jack stand when lashing
Result: Death or serious injury, severe material
damage.
► Never use the jack stand to stabilise the baler
316 when lashing it for transport
Top drawbar 284004-001

317
Bottom drawbar 284003-001

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 6 Machine preparation
6.9 Loading the machine
1330-003

Lashing the baler

► Only use the lashing points specified here.
107874-002

NOTICE
Use of lashing slings
Result: material damage
► Check the lashing area before using lashing
slings to prevent damaged to the surrounding
components.
318
Lashing the drawbar 271796-001

319
Lashing the wheels 273980-001

320
Lashing the chassis 273981-001

321
Rear lashing 283998-001

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7 Operation
7.1 General information
1330-003

7 Operation
7.1 General information
127481-001
7.1.1 Baler user
To guarantee quality results in complete safety, the
baler must be used by competent personnel who have
been trained how to use the tool.

177574-002
7.1.2 Opening the doors and housings
Rear side doors
The rear side doors are used to access the twine
boxes. The doors are fitted with a handle with an
automatic lock.
Opening the doors
► Pull the lock (2).
► Pull the handle (1) to open the door.
The door opens and stays in position due to the
cylinders.

322
271906-002

323
291579-001

Closing the doors

► Pull the door to lower it and close it.
► Use one hand to press the lock.
► Check that the door is locked correctly by pulling
it.

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 7 Operation
7.1 General information
1330-003

Front side doors

The front side doors are equipped with locks which
can be opened using an 8 mm Allen key.
Opening the doors
► Slide the Allen key into the lock (1).
► Turn the key in an anticlockwise direction to
unlock the door.
► Pull the door to open it.
The door opens and stays in position due to the
cylinders.
324
271907-001

Closing the doors

► Pull the door to lower it and close it.
► Use one hand to press the lock to engage the
catch.
► Check that the door is locked correctly by pulling
it.

Bonnet
The bonnet has a lock which can be opened using an
8 mm Allen key.
Opening the bonnet
► Access the bonnet using the ladder (1) and the
steps (2) located inside the drawbar. Page 61,
Front section of the baler
► Slide the Allen key into the lock.
► Turn the key in an anticlockwise direction to
unlock the bonnet.
325 ► Pull the handle (3) on the bonnet to open it.
271908-001 The bonnet opens and stays in position due to the
cylinders.

Closing the bonnet

► Access the bonnet using the ladder (1) and the
steps (2) located inside the drawbar. Page 61,
Front section of the baler
► Pull the handle (3) on the bonnet to lower and
close it.
► Use one hand to press the lock to engage the
catch.
► Check that the bonnet is locked correctly by
pulling it.

326
271909-001

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7 Operation
7.1 General information
1330-003

Knotter cover
The knotter cover has a lock which can be opened
using an 8 mm Allen key.
Opening the knotter cover
► Access the knotter cover using the ladder (1)
located at the rear left of the baler.
► Slide the Allen key into the lock.
► Turn the key in an anticlockwise direction to
unlock the cover.
► Pull on the knotter cover (2) to open it.
327 The knotter cover opens and stays in position due to
271910-002 the cylinders.

Closing the knotter cover

► Access the knotter cover using the ladder (1)
located at the rear left of the baler.
► Pull the knotter cover (2) to lower and close it.
► Use one hand to press the lock to engage the
catch.
► Check that the knotter cover is locked correctly by
pulling it.

Pick-up housing
The left-hand housing for the mechanically driven
pick-ups has a lock which can be opened using an
8 mm Allen key.
Opening
► Slide the Allen key into the lock (1).
► Turn the key to the left to unlock the housing.
► Pull the housing to open it.

328
271911-001

Closing
► Close the housing.
► Use one hand to press the lock to engage the
catch.
► Check that the housing is locked correctly by
pulling it.

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 7 Operation
7.2 Travelling with the baler
1330-003

7.2 Travelling with the baler

121626-001
7.2.1 Checking the equipment
The baler equipment must be checked each time
before moving.
Lighting and indicators
► Check that the baler's lighting and indicators are
clean and operating correctly
Braking
► Check the operation of the braking circuit.
► Check the brake hoses and their coupling
attachment.
Wheels and tyres
► Check the tightness of the wheel nuts.
► Check the tyre pressures.

138088-001
7.2.2 Preparing for transportation
Hitching
► Check that the baler is properly coupled to the
tractor.
Towing
► The balers described in these instructions are not
able to tow.
Transportation mode
► Place the following pieces of equipment in their
transport positions:
► Trailing axle in the fixed position (option).
► Bale ramp.
► Pick-up.
► Pick-up wheels.
► Flattening rollers.
► Jack stand.
► Put the chocks in their housing.
► Put the pick-up wheels in their housing.
► Release the parking brake.
► Apply the flywheel brake.
► Check that the baler lighting is operating correctly.

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7 Operation
7.2 Travelling with the baler
1330-003
19250-001

WARNING
Bale ramp not closed when transporting on public
roads.
Result: baler too long to travel on public roads
► Always close the bale ramp before using public
roads.
► Always lock the bale ramp in the transport
position using the retaining chains.

Universal drive shaft

► Couple both halves of the universal drive shaft.
Hydraulic and electrical connections
► Connect the hydraulic hoses. Page 166,
Hydraulic connections
► Connect the electrical cables. Page 172,
Electrical connections
Hydraulic controls
► Place the hydraulic control valves in the Neutral
position.
► Lock the hydraulic control valves to prevent any
movement.
Braking
► Connect the brake hoses to the tractor. Page
179, Service brake
► Attach the safety chain to a fixed point on the
tractor (active hydraulic brake option). Page
179, Active hydraulic brakes
Bale chamber
► Empty the bale chamber before travelling on
public roads.
Bodywork
► Check that the side doors, knotter cover and
bonnet are closed and locked.

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 7 Operation
7.2 Travelling with the baler
1330-003
134524-001
7.2.3 Travelling on the road
► Observe the speed limits.
Remember the weight and length of the baler!
► Close the non-return valve (1) to prevent a loss of
hydraulic pressure.
► Observe the legislation in force in the country of
use.
► Lock the trailing axle (option) in the rigid position
using one of the tractor's hydraulic control valves.

329
129019-001

138095-001
7.2.4 Arriving at the field
► Put the following pieces of equipment in their
working positions:
► The bale ramp.
► The pick-up.
► The pick-up wheels.
► The flattening rollers.
► The trailing axle (option) depending on the
conditions.
16025-001

WARNING
Baling cycle started when the bale ramp is closed.
Result: Damage to the baler and bale ramp
► Never start a baling cycle when the bale ramp
closed symbols are displayed on the control
terminal screen.

121646-001
7.2.5 Driving in fields
► Drive at a steady speed.
► If the field is on a steep incline, drive in the
direction of the slope, never cut across the slope.

131187-002
7.2.6 Parking
Short term
Page 280, Unhitching the baler
► Position the machine on firm ground.
► Apply the parking brake.
► Engage the flywheel brake.
► Chock the wheels.
► Put the jack stand in the park position.

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7 Operation
7.2 Travelling with the baler
1330-003

Winter storage
Page 400, Winter storage

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 7 Operation
7.3 Before each usage
1330-003

7.3 Before each usage

131188-001
7.3.1 Reminders
► Check that the baler is safe for transportation on
roads and is safe to operate.
► Ensure that the operator is familiar with all the
baler controls and understands their functions. If
necessary, refer to the user manual for more
detailed information.
► Ensure that nobody is near the baler when it is put
into operation or moved.
► Ensure that the machine is kept clean to avoid
any fire hazards.
► Check that all the safety devices are in place.
► Check the wear of the safety devices. Replace
worn safety devices before restarting the
machine.
► Retighten all the wheel nuts according to the
recommended tightening torques.
► Check the operation of the flywheel brake and the
parking brake.
► Check the braking system (hydraulic or
pneumatic) is operating correctly.

122385-003
7.3.2 Universal drive shaft
Safety advice
► Only use universal drive shafts recommended by
the manufacturer.
► Check that all the safety devices are fitted and
operating correctly.
► Check that the overlap of the universal drive shaft
is correct (minimum overlap 275 mm [10 7/8 in]).
► Check the length of the universal drive shaft in all
conditions of use to avoid collisions or insufficient
coverage of the universal drive shaft sections.
► Check that the universal drive shaft is the correct
one for the tractor used.

Fitting
Detailed procedure for fitting the universal drive
shaft: Page 163, Fitting the universal drive shaft
► Clean and grease the power take-off of the tractor
and the machine.
► Attach the universal drive shaft retaining chain so
that it allows enough movement in all the
positions of use. Attach the chain at right angles
to the universal drive shaft.
► Fit the universal drive shaft on the baler end.
► On the baler end, push the protective bell cover
onto the adaptor until the lock is heard to engage
(click).
► Check that the lubricator protective tube is in the
closed position.

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7 Operation
7.3 Before each usage
1330-003
104762-002

WARNING
Failure to follow the recommendations for use and
maintenance of the universal drive shafts.
Result: Fatal or serious injury, severe damage to the
baler
► Read the manual provided with the universal drive
shaft closely.
► Respect the recommendations given in the
manual provided with the universal drive shaft.

131189-001
7.3.3 Baler maintenance
► Check that all the settings are correct.
► Check all the maintenance areas mentioned in the
Maintenance section.
► Check the tension of the pick-up drive chains.
► Check the oil level in the hydraulic oil reservoir.
► Check the oil level of all the drive gearboxes.
► Check the seal of the hydraulic circuit.
► Check the tyre pressures.
► Check the lubricant level of the central lubrication
pump reservoir.
► Check the sharpness of the knife blades
(depending on equipment).
► Check that the inductive sensors are operating
correctly.
► Check that the "no twine" warning is operating
correctly.

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 7 Operation
7.4 Commissioning in the field
1330-003

7.4 Commissioning in the field

137313-002
7.4.1 User advice
Safety
► Check that the protective doors and covers are
properly closed and locked.
► Check the presence and correct mounting of
covers, panels and safety devices
108195-002

WARNING
Unprotected components on the baler.
Result: Death or serious injuries
► Close the doors and protective covers.
► Check the presence and correct mounting of
covers, panels and safety devices

Optimum gathering conditions

► Work with a wide, compact swath.
► Operate the baler at full speed.

330
12064-001

Optimum gathering procedure

► Gather the swaths by moving from side to side, in
order to ensure that the bale chamber is filled
uniformly:
► with lengths of 5 to 10 m to start with, then
► with lengths of 15 to 20 m.

331
136662-001

131197-003
7.4.2 Starting the machine
Universal drive shaft
► Engage the power take-off at minimum speed.
► Gently increase the power take-off speed to
1,000 min‑1.

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7 Operation
7.4 Commissioning in the field
1330-003

Crop conveying system

To use the baler and hence gather the crop, you need
to start the conveying system upon starting work.
When the conveying system is started, the rotor and
pick-up start running immediately.

Starting
► Engage the tractor's power take-off to activate the
crop conveying system.
► Wait for the conveying system to run before
starting to drive forward and gather the crop.
The rotor and the pick-up will turn. The baler is ready
for use.

Stopping
► Disengage the tractor's power take-off to stop the
crop conveying system:
The pick-up and the rotor will stop turning.

After a machine stoppage

To prevent premature wear on the flywheel clutch
when restarting the baler after a stoppage (blockage,
etc.):
► Deactivate the baling pressure.
► Run the machine at full speed.
► Activate the baling pressure.
► Resume working.

177579-002
7.4.3 Bale ramp
19250-002

WARNING
Bale ramp not closed when transporting on public
roads
Result: baler too long to travel on public roads
► Always close the bale ramp before using public
roads.
► Always secure the bale ramp in the transport
position using the retaining chains.

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 7 Operation
7.4 Commissioning in the field
1330-003
19251-003

NOTICE
Bale ramp not open when arriving at the field
Result: material damage
► Release the retaining chains before opening the
bale ramp.
► Open the bale ramp when arriving at the field.

Simple bale ramp

► Tilt the bale ramp (1) to the working position after
having released the retaining chains (2).

332
271974-001

Hydraulic bale ramp

► Release the retaining chains.
► Turn the 2-way valve (1) to position (A).

333
269071-001

► Press buttons (A) and (3) to place the bale ramp

in the working position.

334
269060-002

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7 Operation
7.4 Commissioning in the field
1330-003

The bale ramp is aligned with the bale chamber.

335
271977-001

177585-002
7.4.4 Bale ejector
Ejecting the last bale
► Open the bale ramp.

336
271977-001

► Turn the 2-way valve (1) to position (B).

337
269061-001

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 7 Operation
7.4 Commissioning in the field
1330-003

► Press buttons (A) and (2) simultaneously and hold

to return the bale ejector carriage to the front of
the machine.
► Simultaneously press and hold buttons (A) and (3)
to eject the last bale in the bale chamber.

338
269060-002

The 4 fixed tines (1) catch hold of the last bale. They
carry the last bale out of the bale chamber as they
move.

339
271983-001

16020-001

WARNING
No bale in the bale chamber.
Result: reduced density of new bale compressed.
► Reactivate the baling pressure using the control
terminal.

Emptying the bale chamber

► Open the bale ramp.

340
271977-001

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7 Operation
7.4 Commissioning in the field
1330-003

► Turn the 2-way valve (1) to position (B).

341
269061-001

► Press buttons (A) and (3) simultaneously and hold

to move the bale ejector to the rear of the
machine.

342
269060-002

The ejector carriage is at the rear of the chamber.

343
271984-001

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 7 Operation
7.4 Commissioning in the field
1330-003

17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
344 ► Lock the flywheel using the brake.
271985-001
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

► Position yourself under the bale chamber to

access the bale ejector carriage.
► Turn the 6 stops (1) using the spanner (2) to
activate the removable tines (3) in addition to the
4 fixed tines.
The 10 tines of the ejector are active.

345
271986-001

► Press buttons (A) and (2) simultaneously and hold

to return the bale ejector carriage to the front of
the machine.
► Simultaneously press and hold buttons (A) and (3)
to empty the bale chamber.
► Repeat the operation to empty the bale chamber
completely.
The 10 tines grip the last bale and the remaining crop
contained in the bale chamber. They carry the crop
out of the bale chamber as they move.

The bale chamber is completely empty.

346
269060-002

16020-001

WARNING
No bale in the bale chamber.
Result: reduced density of new bale compressed.
► Reactivate the baling pressure using the control
terminal.

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7 Operation
7.4 Commissioning in the field
1330-003
134688-003
7.4.5 Trailing tandem axle*
The tandem axle's hydraulic circuit is equipped with a
shut-off valve (1) located upstream of the control
device to prevent the loss of pressure during use.
Remember to open the valve to position (A) before
changing the axle's position.

347
134741-001

Steered position
► Place the tractor's single action control valve
connected to the trailing axle in the float setting.
The rods for the cylinders (1) on the left and right-
hand side of the baler are free and can follow the
movements of the axle.
41597-002

WARNING
Driving the baler on roads, in reverse or in a sloping
348 field in trailing position.
Right-hand side cylinder 134745-001
Result: Accident, serious material damage and human
injury.
► Always set the bogie axle in the rigid position on
roads, in reverse or in a sloping field.

Fixed position
► Line up the baler and tractor perfectly (stationary
or driving).
► Actuate the tractor's single-action control valve
connected to the trailing axle to disengage the
rods of the axle's locking cylinders (1) on the left
and right-hand side of the baler.

349
Right-hand side cylinder 134746-001

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 7 Operation
7.4 Commissioning in the field
1330-003

► Close the valve (1) to position (B) to prevent any

pressure drop and maintain axle rigidity.

350
134743-001

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7 Operation
7.5 Pick-up
1330-003

7.5 Pick-up
122959-002
7.5.1 Important
The pick-up and all components which make up the
pick-up must be adjusted before starting work.
Settings which are adapted to the shape of the swathe
and to the crop gathered optimise the use of the baler.
30348-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Immobilise the tractor/baler assembly.
► Stop the tractor engine.
► Remove the ignition key.

134760-002
7.5.2 Pivoting pick-up wheels
Using and adjusting the pick-up wheels depends on
the type of crop being gathered and the swathe
shape.
The wheels must be used when gathering hay and
silage, however wheels are not required when
gathering straw.
The table below displays wheel usage on the pick-up
according to the type of crop gathered:

Crop Pick-up wheels

Hay With
Silage With
Straw Without

Fitting pick-up wheels

► Remove the securing pin (1).
► Drop the pick-up wheels (2) from their transport
position.

351
134858-001

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 7 Operation
7.5 Pick-up
1330-003

► Turn the cover (3) to access the hole for

positioning the pick-up wheels.
► Slide the wheel shaft in the hole for positioning
the pick-up wheels.

352
134860-001

► At the rear of the pick-up, lock the wheel using the

securing pin (1).

353
124307-001

► Adjust the height of the wheel by sliding the flat

piece (1) onto the shaft of the pick-up casing.
► Lock the flat piece (1) in position using the spring
clip (2).
The pick-up tines must be 20 to 30 mm above the
ground to optimise gathering.

► Adjust the second wheel to the same height.

354
134861-001

Removing pick-up wheels

► Always remove the pivoting pick-up wheels before
driving on a public road.
► Remove the spring clip (2) which secures the flat
piece (1).
► Remove the flat piece (1) from the pick-up casing
shaft.

355
134861-001

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7 Operation
7.5 Pick-up
1330-003

► Remove the securing pin (1) at the rear of the

pick-up.
► Remove the pick-up wheel shaft.
► Turn the cover (3) to block the hole for positioning
the pick-up wheels.

356
124307-001

► Slide the wheel into the tube attached to the

drawbar.
► Lock the wheel (2) in the transport position using
the securing pin (1).

357
134858-001

171848-002
7.5.3 Folding pick-up wheels
Using and adjusting the pick-up wheels depends on
the type of crop being gathered and the swathe
shape.
The wheels must be used when gathering hay and
silage, however wheels are not required when
gathering straw.
The table below displays wheel usage on the pick-up
according to the type of crop gathered:

Crop Pick-up wheels

Hay With
Silage With
Straw Without

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 7 Operation
7.5 Pick-up
1330-003

Fitting pick-up wheels

► Remove the securing pin (1).
2
► Drop the pick-up wheels (2) from their transport
position.

358
258813-001

► Turn the cover (3) to access the hole for

positioning the pick-up wheels.
► Slide the wheel shaft in the hole for positioning
the pick-up wheels.

359
134860-001

► At the rear of the pick-up, lock the wheel using the

securing pin (1).

360
124307-001

► Adjust the height of the wheel by sliding the flat

piece (1) onto the shaft of the pick-up casing.
1
► Lock the flat piece (1) in position using the spring
2 clip (2).
The pick-up tines must be 20 to 30 mm above the
ground to optimise gathering.

► Adjust the second wheel to the same height.

361
258806-001

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7 Operation
7.5 Pick-up
1330-003

Removing pick-up wheels

1 ► Remove the spring clip (2) which secures the flat
piece (1).
2
► Remove the flat piece (1) from the pick-up casing
shaft.

362
258806-001

► Remove the securing pin (1) at the rear of the

pick-up.
► Remove the pick-up wheel shaft.
► Turn the cover (3) to block the hole for positioning
the pick-up wheels.

363
124307-001

► Slide the wheel into the tube attached to the

drawbar.
2 ► Lock the wheel (2) in the transport position using
the securing pin (1).

364
258813-001

Folding pick-up wheels in Transport position

► Always place the folding pick-up wheels in the
Transport position before driving on a public road.
► Lift the lock (1) and push the handle (2) until the
2 lock (1) returns to its position.
The pick-up wheel is in the Transport position.
1

365
258840-001

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 7 Operation
7.5 Pick-up
1330-003

Folding pick-up wheels in Working position

► Place the folding pick-up wheels in the Working
position upon arrival in the field.
2 ► Lift the lock (1) and pull the handle (2) until the
lock (1) returns to its position.
1
The pick-up wheel is in the Working position.

366
258881-001

144925-003
7.5.4 Pick-up height
Pick-up height depending on the crop gathered
The stops (A) located at the rear of the pick-up, on the
left and right-hand side, allow the working height of
the pick-up to be adjusted according to the crop
gathered.
7 working positions are possible.
The table below displays the recommended settings
according to the type of crop gathered:

Crop Position
Hay 1 = bottom
367 Straw 2 to 7 = top
Pick-up with two lateral feed augers 155708-001

Position 7 is also used when transporting the baler.

368
Pick-up with full length auger 155709-001

59756-002

WARNING
Work carried out under the pick-up.
Result: Death or serious injuries
► Never work under the pick-up without having
secured it in the top or bottom position.

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7 Operation
7.5 Pick-up
1330-003

Hay
For gathering hay, the pick-up working height is
adjusted using the pick-up wheels.

► Remove the pin (B) from the shaft.

► Remove the height stop (A) from the shaft.
► Climb into the tractor.
► Lower the pick-up as far as possible using the
tractor's control valve.
► Set the tractor's control valve to the locked
position.
146939-001

WARNING
369 Pick-up lift cylinder not used when gathering hay or
155717-001 silage
Result: Reduced damping of the pick-up
► Set the tractor's hydraulic control valve to the
locked position.

► Insert the stop (A) on the shaft at position 1.

► Slide the pin (B) in the shaft to hold the stop (A) in
place.
► Fit the pick-up wheels. Page 218, Fitting pick-
up wheels
The pick-up tines must be 20 to 30 mm above the
ground to optimise gathering.

► If the tines are too close to the ground, adjust the

height of the pick-up using the wheels.

370
155718-001

Straw
When collecting straw, the working height of the pick-
up is adjusted using the height stop because work is
carried out without the pick-up wheels.

► Remove the pin (B) from the shaft.

► Remove the height stop (A) from the shaft.
► Climb into the tractor.
► Raise or lower the pick-up using the tractor
control valve in order to adjust the height of the
pick-up to adapt it to the height of the stubble.
The pick-up tines must be 20 to 30 mm below the
stubble to optimise gathering.

371
155717-001

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 7 Operation
7.5 Pick-up
1330-003

► Insert the stop on the shaft between positions 2

and 7.
► Slide the pin (B) in the shaft to hold the stop (A) in
place.
► Remove the pick-up wheels. Page 219,
Removing pick-up wheels

372
155726-001

177606-001
7.5.5 Flattening rollers - Head roller position
The head roller (1) can be positioned so that it
overhangs the pick-up by varying degrees.
The position of the head roller is set in accordance
with the size of the swathe:
• hole (A): small swathe
• hole (B): large swathe
25527-001

WARNING
Weight of the head roller
373
129073-001 Result: Injury
► Work in pairs to change the position of the head
roller.
► If working alone, use a lifting device to secure the
head roller in position.

Small swathe position

► Secure the head roller (1) in position.
► Undo the bolt, washer and nut assembly (2).

374
129074-001

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7 Operation
7.5 Pick-up
1330-003

► Move the head roller (1) in order to align the head

roller support hole with the hole (A) on the
flattening roller support (4).
► Assemble the head roller mounting and the
flattening roller mounting (4) by fitting the original
fastener in the Small swathe hole (A).
Tightening torque: 83.5 Nm

375
129076-001

► Follow the same procedure for the other side.

The head roller is in the Small swathe position.

Large swathe position

► Secure the head roller (1) in position.
► Undo the bolt, washer and nut assembly.
► Move the head roller (1) in order to align the head
roller support hole with the hole (B) on the
flattening roller support (4).
► Assemble the head roller mounting and the
flattening roller mounting (4) by fitting the original
fastener in the Large swathe hole (B).
Tightening torque: 83.5 Nm

376
129077-001

► Follow the same procedure for the other side.

The head roller is in the Large swathe position.

177609-001
7.5.6 Mechanical flattening rollers - working height
Top position
The flattening rollers can be raised and locked in the
event of a blockage in the machine or during
maintenance work.
► Secure the flattening rollers in the lower position.
► Remove the pin (1).

377
129070-001

► Raise the flattening rollers to the required height.

► Insert the pin (1) in the hole in the shaft (2) at the
required height between the support and the
compression spring.
► Follow the same procedure for the other side.

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 7 Operation
7.5 Pick-up
1330-003

The flattening rollers are in the top position.

Transport position
Secure the flattening rollers to prevent sudden
movements while being transported by road.
► Secure the flattening rollers in the lower position.
► Remove the pin (1).

378
129057-001

► Insert the pin (1) into the hole of shaft (2) under
the bracket.

379
129071-001

► Follow the same procedure for the other side.

The flattening rollers are in the transport position.

Working position for silage (spring above the

bracket)
To produce bales from silage, the spring must be
mounted above the bracket to reduce the
compression of the crop and guarantee a smooth flow
of crop.
► Secure the flattening rollers in the lower position.
► Remove the pin (1).

380
129071-001

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7 Operation
7.5 Pick-up
1330-003

► Insert the pin (1) into the last hole of the shaft (2).

381
129057-001

► Follow the same procedure for the other side.

The flattening rollers are in the working position.

Working position for straw (spring below the

bracket)
To produce bales from straw, the spring must be
mounted under the bracket to increase the
compression of the crop and guarantee a smooth flow
of crop.
► Lower the pick-up.
On both sides of the machine:
– Remove pins (1) and (2).
– Lift the flattening rollers and remove the spring,
382 the washer and the shaft (3).
154988-001 – Remove the bracket (4).

On both sides of the machine:

– Fix the bracket (1) into the 2 upper holes.

383
154989-001

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 7 Operation
7.5 Pick-up
1330-003

On both sides of the machine:

– Position the washer (1) and the shaft (2).

384
154990-001

On both sides of the machine:

– Insert the pin (1).
– Fit and compress the spring (2).
– Insert the pin (3).
The flattening rollers are in the working position.

385
154991-001

Working position for hay

Depending on the baling conditions, the springs may
be mounted in the top position (above the bracket) or
the bottom position (below the bracket).
– dry hay: spring in bottom position
– moist hay: spring in top position

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7 Operation
7.6 Cutting unit
1330-003

7.6 Cutting unit

177610-002
7.6.1 Cutting unit control panel*
Use in automatic mode

Lowering the cutting frame to the knife changing

position
Before changing the knives:
► Close the cutting frame completely.
► Select the maximum number of active knives:
► RotoCut = 25 knives
► Lock the base plate on the cutting frame in the top
position:
► Pull the lock (1).
► Turn the handle (2) clockwise.
386 The base plate is connected to the baler chassis. It
272012-001 will remain in the top position while the cutting frame
is manoeuvred.

► Check that the lock (1) is correctly engaged in its

housing.
If this is not the case, the sensor (2) will not detect the
lock and any movement of the frame will be
prohibited.

387
272013-001

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 7 Operation
7.6 Cutting unit
1330-003

► Bring the cutting frame (2) into the knife changing

position by simultaneously pressing the
AUTO key (A) and turning button (B) to the
arrow (1) on the control panel.
The automatic cycle is activated. Hold down the
controls until the cycle is complete.
– The knives are activated.
– The cutting frame is completely lowered.
– The knives are deactivated.
– The cutting frame returns to the knife changing
position.
388 The cycle continues as long as the 2 buttons (A)
272014-002 and (B) are pressed.
If one of the buttons is released, the cycle stops.
The cutting frame (2) is in the knife changing position.

389
155593-001

Raising the cutting frame into the working

position
► Check that the lock (1) is correctly engaged in its
housing.
If this is not the case, the sensor (2) will not detect the
lock and any movement of the frame will be
prohibited.

390
158772-001

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7 Operation
7.6 Cutting unit
1330-003

► Raise the cutting frame (2) to the working position

by simultaneously pressing the AUTO key (A) and
turning button (B) to the arrow (1) on the control
panel.
The automatic cycle is activated. Hold down the
controls until the cycle is complete.
– The knives are activated.
– The cutting frame is completely raised.
– The knives are deactivated.
The cycle continues as long as the 2 buttons (A)
and (B) are pressed.
391
271759-002
If one of the buttons is released, the cycle stops.
The cutting frame (2) is in the working position. The
knives are inactive.

► To lock the base plate on the cutting frame:

► Pull the lock (3).
► Turn the handle (4) anticlockwise.
The base plate is connected to the cutting frame. It
will remain connected to the cutting frame during
unblocking operations, for example.

392
271758-001

Interruption to the automatic cycle

After an interruption to the automatic cycle, there are
two options:
– Complete the cycle started in automatic mode.
- Lower the cutting frame to the knife changing
position. Page 230
- Raise the cutting frame into the working
position. Page 231
– Switch to manual mode. In this case:
- The automatic cycle is cancelled.
Movements can be resumed in manual
mode. Page 232
- To repeat an automatic cycle, the cutting
frame must be raised to the top
position. Page 233

Use in manual mode

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 7 Operation
7.6 Cutting unit
1330-003

Activating the knives

► Bring the knives into the working position by
simultaneously turning the selection button (A) to
the knife function (1) and turning button (B) to the
arrow (2) on the control panel.
The knives move as long as the 2 buttons (A) and (B)
are pressed.
If one of the buttons is released, the knives stop
moving.

393
272015-001

Deactivating the knives

► Bring the knives into the rest position by
simultaneously turning the selection button (A) to
the knife function (1) and turning button (B) to the
arrow (2) on the control panel.
The knives move as long as the 2 buttons (A) and (B)
are pressed.
If one of the buttons is released, the knives stop
moving.

394
272016-001

Raising the cutting frame

► Always activate the knives before
bringing the cutting frame into the top
position! Page 233
► Bring the cutting frame into the top position by
simultaneously turning the selection button (A) to
the frame function (1) and turning button (B) to the
arrow (2) on the control panel.
The frame moves as long as the 2 buttons (A) and (B)
are pressed.
If one of the buttons is released, the frame stops
395 moving.
272017-001

Lowering the cutting frame

► Lower the cutting frame to the bottom position by
simultaneously turning the selection button (A) to
the frame function (1) and turning button (B) to the
arrow (2) on the control panel.
The frame moves as long as the 2 buttons (A) and (B)
are pressed.
If one of the buttons is released, the frame stops
moving.

396
272018-001

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7 Operation
7.7 Bale parameters
1330-003

7.7 Bale parameters

177631-001
7.7.1 Baler settings
Producing the first bale
The production of the first bale enables the settings
made for the tying operation to be checked.

Checks
► Adjust the baling pressure.
► Page 238, Setting the pressure
► Page 240, Automatic pressure control*
► Compress the first bale.
► Eject the first bale manually. Page 96, Bale
ejector
► Measure the length of the twines at the knots:
► Small twine: 5 mm (3/16 in)
► Large twine: 15 to 30 mm (5/8 ‑ 13/16 in)
larger than the small twine (1)
397
128996-001 ► If the twine lengths do not correspond to the
values given above, adjust the tying system
again.

Producing the first 1,000 bales

When the baler is new, the paint in the bale chamber
increases friction.
► Reduce the baling pressure by 15 to 20% for the
first 1,000 bales.
► Then, slowly increase the baling pressure.

Baling pressure
The baling pressure must always be activated before
starting work.
► Form the first bale with reduced pressure until the
bale chamber is full.
► Once the bale chamber is full, increase the
pressure to the desired value.
The baling pressure is set using the control terminal.
The pressure can be adjusted from 5 to 180 bar
(70 ‑ 2610 psi).
The baling pressure must be set in accordance with
the crop being gathered.
– The drier the crop, the higher the pressure needs
to be.
– The wetter the crop, the lower the pressure needs
to be.

Setting the pressure

The baling pressure is set using the control terminal:
– Page 236, Baling pressure
– Page 240, Automatic pressure control*

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 7 Operation
7.7 Bale parameters
1330-003

Measured pressure
The measured baling pressure is displayed on the
screen of the control terminal:
– Page 239, Measured pressure
– Page 243, Measured pressure

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7 Operation
7.8 COMMUNICATOR II
1330-003

7.8 COMMUNICATOR II
178395-002
7.8.1 Baling process
If the machine is fitted with a bale discharge sensor,
the progress of the baling process is represented by
the symbol (1) on the control terminal screen.
Each step of the process is associated with a specific
display. The images below present the steps in the
baling process.
Each phase of the process is represented on the
working menu screen by a symbol. This symbol differs
between views 1 to 3 and view 4.

398
Views 1 to 3 274044-002

399
View 4 274045-002

Views 1 to 3 View 4
This display indicates that the bale ramp is closed.
► Open the bale ramp before starting baling!
This display indicates that the bale ramp is open.
– Baling may be started.
This display represents the bale production stage.
The bale is in the bale chamber. It has not yet moved onto the bale
discharge sensor.
The bale is on the bale ramp.

The bale has left the bale discharge sensor. It is being placed on the
field.

177858-004
7.8.2 Baling pressure
Baling pressure
The baling pressure must always be activated before
starting work.
The baling pressure is set using the control terminal.
The pressure can be adjusted from 5 to 180 bar.

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 7 Operation
7.8 COMMUNICATOR II
1330-003

If the Automatic pressure control* function is available

on the machine, this function must be deactivated in
order to be able to adjust the baling pressure.
► Turn the knob (1) until a frame surrounds the
selection field of the Automatic pressure control
function (2).
► Press the knob (1) to confirm the selection.
The selection frame will get bigger.

► Turn the knob (1) to obtain the required value:

► MANU: Automatic pressure control function
inactive
400
266035-002 ► AUTO: Automatic pressure control function
active
► Press the knob (1) to confirm the value entered.
The selection frame will get smaller. The value is
saved.

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7 Operation
7.8 COMMUNICATOR II
1330-003

Setting the pressure

The baling pressure is set from the Home, Pressure
1 settings or Basic settings menus of the control
terminal.
2 ► Turn the knob (1) until a frame surrounds the
pressure value (2).
► Press the knob (1) to confirm the selection.
The selection frame will get bigger.

► Turn the knob (1) to obtain the required value.

► Press the knob (1) to confirm the value entered.
401 The selection frame will get smaller. The value is
282558-002
saved.

If the Automatic pressure control* function is active,

the baling pressure is calculated by the machine and
cannot be adjusted separately.

402
266034-002

403
282559-002

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 7 Operation
7.8 COMMUNICATOR II
1330-003

Measured pressure
The measured baling pressure is displayed in
graphical and numerical format (1) on the Work menu
screen of the control terminal, if the parameter has
2
been selected in the display set of the Work menu.
The separating line (2) indicates the pressure value
1 set.

404
272795-002

405
272796-002

Activating the baling pressure

The baling pressure can be activated from the Work
menu of the control terminal.

► Press the key to activate the Baling

pressure function.

The symbol is displayed on a dark background. The

Baling pressure function is activated. The pressure in
the bale chamber cylinders will rise.

► Press the key to deactivate the Baling

pressure function.

The symbol is displayed on a light background. The

baling pressure function is inactive. The pressure in
the bale chamber cylinders will fall.

The baling pressure status is displayed at the bottom

part of the screen of all of the control terminal menus,
except for the Home and Information menus:

Baling pressure inactive

Baling pressure active

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7 Operation
7.8 COMMUNICATOR II
1330-003
177859-004
7.8.3 Automatic pressure control*
Operating principle
The Automatic pressure control enables the crop to be
pressed uniformly.
The baling pressure is calculated according to the
desired bale density and the quality of the twine used.

If the Automatic pressure control* function is available

on the machine, this function must be activated in
order to be able to adjust the automatic pressure
control parameters.
► Turn the knob (1) until a frame surrounds the
selection field of the Automatic pressure control
function (2).
► Press the knob (1) to confirm the selection.
The selection frame will get bigger.

► Turn the knob (1) to obtain the required value:

► MANU: Automatic pressure control function
406 inactive
266039-002
► AUTO: Automatic pressure control function
active
► Press the knob (1) to confirm the value entered.
The selection frame will get smaller. The value is
saved.

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 7 Operation
7.8 COMMUNICATOR II
1330-003

Adjusting the bale density

The bale density is set from the Home or Settings
menus of the control terminal.
1 A colour bargraph makes it easy to select the density
according to the crop being gathered.
2 The density can be set in 2 ways:
– using the function keys
– or using the knob (1)
Setting using the function keys

► Press the key to reduce the bale

407 density.
282560-002

► Press the key to increase the bale

density.

The density selected is displayed in numerical and

graphical format.
Setting using the knob
► Turn the knob (1) until a frame surrounds the bale
density value (2).
► Press the knob (1) to confirm the selection.
408 The selection frame will get bigger.
266040-002
► Turn the knob (1) to obtain the required value.
► Press the knob (1) to confirm the value entered.
The selection frame will get smaller. The value is
saved.

409
282561-002

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7 Operation
7.8 COMMUNICATOR II
1330-003

Adjusting the twine tension

The twine tension is set from the Pressure Settings
menu of the control terminal.
A bargraph makes it easy to select the tension
according to the quality of the twine used.
The tension can be set in 2 ways:
– using the function keys
– or using the knob (1)
Setting using the function keys

► Press the key to reduce the twine

410 tension.
266042-002

► Press the key to increase the twine

tension.

The tension selected is displayed in numerical and

graphical format.
Setting using the knob
► Turn the knob (1) until a frame surrounds the
twine tension value (2).
► Press the knob (1) to confirm the selection.
The selection frame will get bigger.

► Turn the knob (1) to obtain the required value.

► Press the knob (1) to confirm the value entered.
The selection frame will get smaller. The value is
saved.

The parameter settings of the twine can be

saved. Page 257, Name of setting

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 7 Operation
7.8 COMMUNICATOR II
1330-003

Measured pressure
The measured baling pressure is displayed in
graphical and numerical format (1) on the Work menu
2 screen of the control terminal, if the parameter has
been selected in the display set of the Work menu.
The separating line (2) indicates the pressure value
set, calculated by the Automatic pressure control
1 function.

411
272797-002

412
272798-002

Activating the baling pressure

The baling pressure can be activated from the Work
menu of the control terminal.

► Press the key to activate the Baling

pressure function.

The symbol is displayed on a dark background. The

Baling pressure function is activated. The pressure in
the bale chamber cylinders will rise.

► Press the key to deactivate the Baling

pressure function.

The symbol is displayed on a light background. The

baling pressure function is inactive. The pressure in
the bale chamber cylinders will fall.

The baling pressure status is displayed at the bottom

part of the screen of all of the control terminal menus,
except for the Home and Information menus:

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7 Operation
7.8 COMMUNICATOR II
1330-003

Baling pressure inactive

Baling pressure active without Automatic

pressure control

Baling pressure active with Automatic

pressure control

177860-004
7.8.4 Bale length
Bale length
The bale length is set using the control terminal.
The bale length is adjustable from 50 to 300 cm.

Bale length setting

The bale length is set from the Home or Settings
menus of the control terminal.
► Turn the knob (1) until a frame surrounds the bale
length value (2).
► Press the knob (1) to confirm the selection.
The selection frame will get bigger.

► Turn the knob (1) to obtain the required value.

► Press the knob (1) to confirm the value entered.
The selection frame will get smaller. The value is
413 saved.
282562-002

The actual length of the bale may differ from the set
value.
This difference may be due to the crop baled, its
humidity rate, the baling pressure or the bale length
selected. It can be corrected using the bale length
correction factor in the Settings menu.
► During the initial setting of the bale length, leave
the correction factor at 100%.

414
282563-002

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 7 Operation
7.8 COMMUNICATOR II
1330-003

Measured bale length

The measured bale length is displayed in graphical
and numerical format (1) on the Work menu screen of
the control terminal, if the parameter has been
selected in the display set of the Work menu. The
separating line (2) indicates the length value set.
When the measured value reaches the set value,
tying of the bale begins automatically.

415
272799-002

416
272800-002

Bale length correction factor

The actual length of the bale may differ from the
length displayed on the control terminal.
The bale length correction factor makes it possible to
correct this difference.
The bale length correction factor is set from the Crop
Settings menu of the control terminal.
► Turn the knob (1) until a frame surrounds the
length correction factor (2).
► Press the knob (1) to confirm the selection.
417 The selection frame will get bigger.
266054-002

► Turn the knob (1) to obtain the required value.

► Press the knob (1) to confirm the value entered.
The selection frame will get smaller. The value is
saved.

Bale length correction factor calculation

The set bale length (3) is 2.00 m (200 cm).
The actual bale length is 2.10 m (210 cm).
The difference between the actual bale length and the
set bale length is:
(210 - 200) / 200 x 100 = 5%
The correction factor (2) should therefore be set to
105%.

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7 Operation
7.8 COMMUNICATOR II
1330-003

The bale length correction factor can be set from

80% to 120%.

Resetting the bale length

After work is carried out on the metering wheel or on
the bale length measuring sensor, the sensor must be
reset:

► Press and hold the Work menu key

on the control terminal to reset the
bale length measuring sensor.

175566-004
7.8.5 Precompression chamber retention force
The retention force (1) is set according to several
criteria:
– type and moisture of the crop being gathered
– size of the swathe
3 retention forces are predefined for this machine:

Retention Use
Zero – moist silage
– large swathe

Moderate – moist crop

– small swathe

Max – dry crop

– small swathe

19431-002

Information
Retention force set to 0
Result: alternating low and high feeding cycles, no
pre-compression of crop
► Always ensure that no crop compression is
wanted when setting the force to zero.

Advice on setting based on moisture and swathe

Moisture
– The drier the crop, the higher the force needs to
be.
– The wetter the crop, the lower the force needs to
be.
Size of swathes

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 7 Operation
7.8 COMMUNICATOR II
1330-003

– The smaller the swathe, the higher the force

needs to be.
– The bigger the swathe, the lower the force needs
to be.

Adapting the force in accordance with the bale

shape
If the bale is wavy, i.e. if it is not compact with straight
edges, then the retention force is too high.
– Reduce the retention force in the precompression
chamber.
If the bale height is too small, then the retention force
is too low: the precompression chamber and the bale
chamber are not sufficiently full.
– Increase the retention force in the
precompression chamber.

Setting
The precompression chamber retention force is set
from the Home and Settings menus of the control
terminal.
► Turn the knob (1) until a frame surrounds the
precompression chamber retention force (2).
► Press the knob (1) to confirm the selection.
The following selection mask is displayed.

418
282564-002

419
282566-002

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7 Operation
7.8 COMMUNICATOR II
1330-003

► Turn the knob (1) to select the required value.

► Press the knob (1) to confirm the value entered.
The Settings screen is displayed once more. The
value is saved.

420
160910-001

176252-004
7.8.6 Pick-up rotation speed*
The rotation speed of the hydraulically driven pick-up
can be varied continuously between 180 and 260 rpm.

Setting
The rotation speed of the pick-up is set from the
Home, Basic settings or Pick-up Settings menus of
the control terminal.
► Press key (1) to reduce the pick-up rotation
speed.
► Press key (2) to increase the pick-up rotation
speed.

421
290822-001

422
282567-002

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 7 Operation
7.8 COMMUNICATOR II
1330-003
177861-003
7.8.7 Cutting unit*
Activating the knives
The cutting unit knives are controlled from the Work
menu of the control terminal.
► Use the keys (1) or (2) to activate or deactivate
the knives.

► Press the key to activate the knives.

The symbol is displayed on a dark background. The

cutting unit knives are active, i.e. they will cut the crop
as it passes into the cutting frame.
423
272801-002
► Press the key to deactivate the
knives.

The symbol is displayed on a light background. The

cutting unit knives are inactive. The crop is no longer
cut when it passes into the cutting frame.

The cutting unit status is displayed at the bottom part

of the screen of all of the control terminal menus,
except for the Home and Information menus:

Cutting unit knives inactive

424
272802-002
Cutting unit knives active

175585-003
7.8.8 Automatic knife cleaning*
The knife cleaning function allows dust and
accumulated crop to be removed from the cutting
frame slits. The knives retract into the cutting frame at
regular intervals.
In position 1, the function is activated automatically
every 20 m of bales produced:

Position Cleaning
0 Inactive
1 Active

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7 Operation
7.8 COMMUNICATOR II
1330-003

Setting
Automatic knife cleaning is set from the Maintenance
Settings menu of the control terminal.
► Turn the knob (1) until a frame surrounds the knife
cleaning value (2).
► Press the knob (1) to confirm the selection.
The selection frame will get bigger.

► Turn the knob (1) to obtain the required value.

► Press the knob (1) to confirm the value entered.
The selection frame will get smaller. The value is
425 saved.
266100-002

177862-003
7.8.9 Cutting frame
Controlling the cutting frame
The cutting frame is controlled from the Work menu of
the control terminal.
► Use the keys (1) or (2) to open or close the cutting
frame.

► Press the key to open the cutting

frame.

The cutting frame is lowered as long as the key is kept

pressed.
426 The symbol flashes during opening, then is displayed
272803-002
on a dark background to indicate that the cutting
frame is open.

► Press the key to close the cutting

frame.

The cutting frame is raised as long as the key is kept

pressed.

The symbol flashes during closing, then is displayed

on a dark background to indicate that the cutting
frame is closed.

427
272804-002

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 7 Operation
7.8 COMMUNICATOR II
1330-003
177863-002
7.8.10 Bale chamber filling indicator*
The left-right chamber filling indicator (1) is displayed
on the Work menu screen of the control terminal.
Reminder
The left-right chamber filling indicator (1) is a graphical
representation of the filling rate on both sides of the
bale chamber.
The filling rate is represented by a black column, the
height of which varies according to the quantity of
crop in the chamber.
This information is used to adapt the drive in order to
428 produce solid and homogeneous bales.
272805-002
Using the filling indicator
To produce solid and homogeneous bales, use the
left-right indicator:
► Check the left-right indicator display (1).
► As soon as one of the columns fills up more than
the other, adapt the driving in the following
manner:
• if the left-hand column is more full than the right-
hand column, the chamber is fuller on the left-
hand side: move the baler to the left to balance
the filling distribution.
• if the right-hand column is more full than the left-
429 hand column, the chamber is fuller on the right-
272806-002
hand side: move the baler to the right to balance
the filling distribution.

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7.8 COMMUNICATOR II
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177868-003
7.8.11 Moisture indicator*
The moisture level (1) is displayed on the Work menu
screen of the control terminal in real time.
– It is displayed in views 1 to 3, if the parameter has
been selected in the display set of the Work
menu.
– It is displayed in view 4 automatically.
The displayed value is an indicator and not a
calibrated measurement.
The moisture level is measured on the outer surface
of the bale.

430 The moisture inside the bale may be different to the

272817-002 value measured on the surface. The moisture inside
the bale may be measured using a separate
hygrometer (not supplied).
The displayed value serves as a reference for the
user concerning the change in moisture of the crop
baled during the working day. Using this information, it
is possible:
• to adapt the baling pressure to reach the required
bale density
• to stop baling if the gathered crop is too wet
The minimum moisture level measured is 10%.

431 If the value measured is below 10%, the value

272818-002 displayed will be:
<10%
The maximum moisture level measured is 40%.

If the value measured is above 40%, the value

displayed will be:
>40%

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 7 Operation
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177864-003
7.8.12 Manually activating the tying process
As soon as the bale length reaches approximately
40 cm, tying may be activated manually.
► Press key (1) to start tying manually.
A complete tying cycle has been started.

432
272807-002

433
272808-002

185130-002
7.8.13 Work lighting*
The work lighting control can be accessed from the
<Basic Settings> menu on the control terminal.
► Use the key (1) to activate or deactivate standard
work lighting*.
► Use the key (2) to activate or deactivate the <High
end> work lighting*.

434
291064-001

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7 Operation
7.8 COMMUNICATOR II
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175593-003
7.8.14 Automatic lubrication
The interval between two automatic lubrication
operations can be adjusted using the Maintenance
Settings menu of the control terminal.
► Turn the knob (1) until a frame surrounds the
lubrication interval value (2).
► Press the knob (1) to confirm the selection.
The selection frame will get bigger.

► Turn the knob (1) to obtain the required value.

► Press the knob (1) to confirm the value entered.
The selection frame will get smaller. The value is
435 saved.
266103-002
The duration of each lubrication is fixed. It is factory-
defined at 10 min.
The interval between two automatic lubrications (2)
can be adjusted from 2 to 10 minutes. The interval
can be adjusted in 1 min steps.

Interval min
Minimum 2
Maximum 10
Step 1

Manual activation of automatic lubrication

Central lubrication can be activated manually to check
that this equipment is operating correctly.
This operation must also be performed before and
after the baler is cleaned with a high pressure cleaner.

► Activate the main drive.

► Press key (1) to start extra lubrication.
A complete centralised lubrication cycle has been
activated.

436
266104-002

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 7 Operation
7.8 COMMUNICATOR II
1330-003
175589-003
7.8.15 Choice of job
Job selection
The job is selected from the Counters menu of the
control terminal.
► Turn the knob (1) until a frame surrounds the job
number (2).
► Press the knob (1) to confirm the selection.
The selection frame will get bigger.

► Turn the knob (1) to obtain the required value.

► Press the knob (1) to confirm the value entered.
The selection frame will get smaller. The value is
437 saved.
266102-002

20 different jobs can be controlled from the control

terminal.

175595-002
7.8.16 Job name
Entering a job name
Each predefined job can be given a name in the
Counters menu.
► Select the desired job. Page 255, Choice of
job

► Select the location (2) of the job name using the

knob (1).
► Press the knob (1) to confirm the selection.

438
266107-002

The write mode appears with a virtual keypad (1).

► Move the black cursor (2) using the knob to select
the required character.
► Confirm the character by pressing the knob.
The confirmed character is displayed in the box (3).
► Repeat the operation for the following characters.
The job name may contain up to 20 characters.

439
266117-001

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7 Operation
7.8 COMMUNICATOR II
1330-003

There are functions allowing the user to insert a

space, move the black cursor (1) right or left, erase a
character from the box (2) and confirm the job name.

Symbol Function
Move cursor right
Insert a space

Move cursor left

440 Delete characters

266118-001

Confirm job name

Using the virtual keypad functions

• Creating a space:
► Place the black cursor (1) on the move icon
(right arrow) using the knob.
► Confirm the space by pressing the knob.
• Moving the black cursor (2):
► Place the black cursor (1) on the move icon
using the knob.
► Confirm the move by pressing the knob.
• Deleting a character:
► Place the black cursor (2) to the right of the
441
266119-001
character to be deleted with the move icons.
► Select the erase icon by moving the black
cursor (1) with the knob.
► Delete the character by pressing the knob.
• Modifying a character:
► Place the black cursor (2) on the character to
be modified with the move icons.
► Select a new character by moving the black
cursor (1) with the knob.
► Confirm the new character by pressing the
knob.
• Confirming the job name:
► Place the black cursor (1) on the OK icon.
► Confirm the job name by pressing the knob.

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 7 Operation
7.8 COMMUNICATOR II
1330-003

► Move the black cursor (1) using the knob to select

the OK icon.
► Confirm the job name by pressing the knob.

442
266120-001

The job name is displayed in the Counters menu.

443
266108-002

175602-004
7.8.17 Name of setting
Entering a setting name
The name for each predefined setting (1) can be
entered in the Basic settings menu.
The procedure for entering a setting name is identical
to the procedure for entering a job name.
► Page 255, Job name

444
266121-002

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7 Operation
7.8 COMMUNICATOR II
1330-003
185022-001
7.8.18 Twine name
Entering the twine name
The name of each predefined twine (1) can be
entered in the Pressure Settings sub-menu (with
Automatic pressure control option).
The procedure for entering a twine name is identical
to the procedure for entering a job name.
► Page 255, Job name

445
290824-001

185023-001
7.8.19 Work menu display
The Work menu display can be adapted to the
requirements of each user.
4 different views are available for the Work menu.
Depending on the chosen view, one of two different
displays is available:
– Display (1) is available for views 1 to 3 (2).
– Display (3) is available for view 4 (4).
The display for each view can be adjusted using the
Settings sub-menu in the Work menu.

446
Screens 1 to 3 290875-001

447
Screen 4 290876-001

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 7 Operation
7.8 COMMUNICATOR II
1330-003

8 parameters (1) can be displayed:

448
290873-001

Displaying the parcel size

Displaying the bale length

Displaying the baling pressure

Displaying the feed rake cycle

Displaying the bale density*

Displaying the bale moisture level*

Displaying the twine loading*

Pick-up loading rate*

Selecting the view to be configured

In settings mask for the Work menu, select the
desired view (3) using keys (1) and (2).
The large dot on the symbol (3) indicates which view
is currently active.

449
290870-001

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7 Operation
7.8 COMMUNICATOR II
1330-003

Selecting a parameter
In the settings mask for the view in question:
► Turn the knob (1) until a frame surrounds the
selection field for the parameter to be
modified (2).
► Press the knob (1) to confirm the selection.
The selection screen for the parameter is displayed.

► Turn the knob (1) to obtain the required value.

► Press the knob (1) to confirm the value entered.

450
290868-001

451
290871-001

Selecting the displayed Work menu

In the Work menu:
► Turn the knob (1) until a frame surrounds the
selection field for the view (2).
► Press the knob (1) to confirm the selection.
The selection frame will get bigger.

► Turn the knob (1) to obtain the required value.

► Press the knob (1) to confirm the value entered.
The selection frame will get smaller. The value is
saved.
452
Views 1 to 3 291093-001

175605-004
7.8.20 Counters
Job selection
Before starting any work with the baler, the job for
which the values will be saved needs to be selected.
► Switch the control terminal on.
► Select the desired job. Page 255, Choice of
job
The job is selected; it needs to be set up according to
the job requirements and type.

► If necessary, enter the job name. Page 255,

Job name

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 7 Operation
7.8 COMMUNICATOR II
1330-003

Resetting the job counters

► Reset the job counters (2) by pressing key (1).
All the job counters are reset (number of bales
compressed, length of compressed bales, working
time and number of bales compressed with the
knives).

453
266144-002

► Go to the Settings menu.

► Set the baling parameters.
17169-002

WARNING
The COMMUNICATOR's setting parameters are not
saved for each job.
Result: the active parameters are the last parameters
set.
► Set the parameters before starting a new job
► Make sure that all of the parameters saved in the
COMMUNICATOR are suitable for the job to be
performed.

Resetting the day counter

► Reset the day counter (2) by pressing key (1).
The day counter is reset.

454
266145-002

► Go to the Settings menu.

► Set the baling parameters.

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7 Operation
7.8 COMMUNICATOR II
1330-003
17169-002

WARNING
The COMMUNICATOR's setting parameters are not
saved for each job.
Result: the active parameters are the last parameters
set.
► Set the parameters before starting a new job
► Make sure that all of the parameters saved in the
COMMUNICATOR are suitable for the job to be
performed.

General note
All the counters can be reset individually according to
requirements.
Only the following counters cannot be reset:
– total bale counter
– total time counter

175608-003
7.8.21 Maintenance indicator
The Maintenance menu allows the baler's
maintenance frequency to be displayed.
At the due date, the maintenance interval 5h, 10h,
50h, 100h or 250h is displayed.

► Carry out the corresponding scheduled

maintenance operations.
Resetting
► After a scheduled maintenance operation, press
key (1) to reset the maintenance indicator (2).

455
268965-002

175612-003
7.8.22 Printing the customer or job data
Counter data relating to a customer or job can be
printed at any time.
► Connect and switch on the printer.
► Select the customer/job to be edited.
► Press key (1) to print 1 copy of the data.
► Press key (2) to print 2 copies of the data.
The following data is printed:
– Line 1:
- Machine no.
- Current time
456 - Current date
266154-002
– Line 2:

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 7 Operation
7.8 COMMUNICATOR II
1330-003

- Job or customer name

– Lines 3 and 4:
- Customer bale counter
- Customer bale counter with cutting rotor*
- Time elapsed for customer
- Length of bales pressed for customer

177865-003
7.8.23 Faults
2 types of warnings may be displayed on the control
terminal screen:
– alerts (1), User Faults (Warning)
– alerts (2), Sensor faults (DTC - Diagnostic Trouble
Codes)
If one or more faults are displayed on the control
terminal screen during work on a job:
► Identify the fault.
► Warning fault:
► DTC fault: Page 263, DTC Faults
457 ► Resolve the problem(s). Page 292, Control
272809-002 terminal

458
272810-002

175729-003
7.8.24 DTC Faults
The DTC (Diagnostic Trouble Code) Faults menu is
used to identify the faults detected when working.
Details of the active fault are displayed on the screen.
If several faults are active at the same time, the
indicator (1) specifies the number of the fault
displayed and the number of active faults.
► Press the keys (2) and (3) to move to other active
faults.
The key (4) gives access to the DTC faults history.

459
266964-002

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7 Operation
7.8 COMMUNICATOR II
1330-003

The DTC (Diagnostic Trouble Code) Faults history

page is used to identify the last 5 faults which have
been active since the control terminal was last
switched on.
The key (1) makes it easy to return to the page of
active faults.

460
266967-002

► Resolve the problem(s). Page 292, Control

terminal
► Press Cancel Faults key (1) to remove the fault
symbol from the screen.
17209-003

Information
Eliminating the fault symbol by pressing the Cancel
faults key
Result: the symbol is removed but the problem
generating the fault has not been resolved.
461
266965-002 ► Resolve the issue.
► Always resolve the problem before pressing the
key, otherwise the fault symbol will be displayed
again.

175731-002
7.8.25 Warning faults
The Warning Faults menu is used to identify the user
faults detected when work is in progress.
Details of the active fault are displayed on the screen.
If several faults are active at the same time, the
indicator (1) specifies the number of the fault
displayed and the number of active faults.
► Press the keys (2) and (3) to move to other active
faults.
The key (4) gives access to the Warning faults history.

462
266970-002

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 7 Operation
7.8 COMMUNICATOR II
1330-003

The Warning Faults history page is used to identify

the last 5 faults which have been active since the
control terminal was last switched on.
The key (1) makes it easy to return to the page of
active faults.

463
266972-002

177866-002
7.8.26 TELEMATICS on Implement
The symbol (1) is displayed at the bottom part of the
screen of all of the control terminal menus, except for
the Home and Information menus if:
– the tractor and the baler are equipped with the
TELEMATICS on Implement option
– the TELEMATICS on Implement option is active
– communication is established between the baler's
electronic module and the tractor's communication
unit
The following data is transmitted to the tractor's
communication unit:
464 – total time counter
272811-002
– total bale counter
– set baling pressure
– set bale length
– current bale length
– compressed crop moisture level
– status of the RotoCut knives
– status of the rotor chassis
– retention force set on the precompression
chamber
– active fault

465
272812-002

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7.8 COMMUNICATOR II
1330-003
177867-002
7.8.27 Task management*
The symbol (1) is displayed at the bottom part of the
screen of all of the control terminal menus, except for
the Home and Information menus if:
– the baler is connected to a terminal equipped with
a task controller
– a task is in progress
The following data is saved and transmitted to the
task controller:
– total time counter
– total bale counter
– set baling pressure
466
272815-002 – set bale length
– current bale length
– compressed crop moisture level
– status of the RotoCut knives
– status of the rotor chassis
– retention force set on the precompression
chamber
– active fault
The following data is displayed on the task controller:
– task time counter active
– task time counter inactive
467 – bale counter for current task
272816-002

Note:
Task management is recognised and can be used by
other ISOBUS terminals. For example, this is an
ISOBUS Fendt terminal.

468
256556-001

Using the data

The saved data can be used by software solutions
designed for agricultural use.
For this purpose, CLAAS offers the AGROMAP
software as part of its EASY product range.

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 7 Operation
7.8 COMMUNICATOR II
1330-003
185040-001
7.8.28 ICT - Interface status
Baler/tractor interface status
The baler/tractor interface status is represented by the
symbol (1) on the control terminal screen.

(1) Description
The ICT option is not available on the
machine.
Authentication has failed.

Authentication has been successful and

469 no function is active.
290827-001

Authentication has been successful and

at least one function is active.

185041-001
7.8.29 ICT CRUISE PILOT*
If the CRUISE PILOT function is available on the
tractor, the symbols (1) and (2) are displayed on the
control terminal screen alongside the corresponding
function keys.

470
290828-001

Configuring the CRUISE PILOT function settings

► Select the ICT settings page in the Settings menu.
► Adjust the tractor's maximum ground speed (1)
according to the tractor's capacity and the
condition of the terrain (uneven and raised ground
etc.).
► Adjust the Change swathe speed (2):
► This speed is the tractor's ground speed
when the swathe is being changed.

Min. value Max. value

471 km/h mph km/h mph
290830-001
2 1 60 31

2 1 30 18

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7 Operation
7.8 COMMUNICATOR II
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► Select the priority (3) choosing between the

output and bale density using keys (4) and (5).
► Press key (4) to prioritise the bale density.
► Press key (5) to prioritise the baler output.
There are 18 settings levels.

Activating the CRUISE PILOT function

► Press key (1) to activate the CRUISE PILOT
function.
The CRUISE PILOT function will only be activated if
the following conditions are met:
– Tractor speed > 0.5 km/h (0.3 mph)
– PTO rotation speed > 300 rpm
– Rotor running
– Pick-up speed > 50% of its nominal value
- Example:
472 - If the PTO speed = 300 rpm, the pick‑up
290831-001 speed must be > 25 rpm.
Symbols (A) and (B) will be displayed against a dark
background.

In CRUISE PILOT mode, the tractor adapts its speed

according to the parameters defined in the Settings
menu.

Deactivating the CRUISE PILOT function

The operator can choose to stop the CRUISE PILOT
function at any time:
► Press key (1) to deactivate the CRUISE PILOT
function.
The CRUISE PILOT function will be automatically
deactivated if:
– The function has been deactivated by the tractor.
– The tractor speed is less than 0.5 km/h (0.3 mph).
– The PTO rotation speed is less than 300 rpm.
473 – The rotor has been stopped manually.
290832-001
– A feed rake cycle fault has been detected.
– A feed rake torque fault has been detected for
over 1/2 second.
The symbol (A) will be displayed on a light
background.

The symbol (B) only changes status if no other ICT

function is active (e.g. Auto PTO Stop).

If the Change swathe mode was active, it is

automatically deactivated and the symbol (C) is
displayed on a light background.

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 7 Operation
7.8 COMMUNICATOR II
1330-003

Activating the Change swathe mode

The Change swathe mode must be activated to
change swathe or perform a headland turn without
deactivating the CRUISE PILOT function.
► Press key (1) to activate the Change swathe
mode.
Symbol (A) will be displayed against a dark
background.

In Change swathe mode, the tractor slows down to

the speed set in the Settings menu.
474
290833-001

Deactivating the Change swathe mode

► Press key (1) to deactivate the Change swathe
mode.
The symbol (A) will be displayed on a light
background.

The tractor returns its normal speed in CRUISE

PILOT mode, according to the parameters defined in
the Settings menu.

475
290834-001

185042-001
7.8.30 ICT Auto PTO Stop*
If the Auto PTO Stop function is available on the
tractor, the symbol (1) is displayed on the control
terminal screen alongside the corresponding function
key.

476
290836-001

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7 Operation
7.8 COMMUNICATOR II
1330-003

Activating the Auto PTO Stop function

► Press key (1) to activate the Auto PTO Stop
function.
Symbols (A) and (B) will be displayed against a dark
background.

In Auto PTO Stop mode, the tractor's PTO stops

automatically in the following cases:
– Feed rake overloaded
– Double tying:
- Tying error 31 or 32 and bale length < 50 cm
477 (20 in)
290837-001

Deactivating the Auto PTO Stop function

The operator can choose to stop the Auto PTO Stop
function at any time:
► Press key (1) to deactivate the Auto PTO Stop
function.
The symbol (A) will be displayed on a light
background.

The symbol (B) only changes status if no other ICT

function is active (e.g. CRUISE PILOT).

478
290838-001

185043-001
7.8.31 ICT Camera*
If the CRUISE PILOT function and the camera option
are available and activated, the symbol (1) is
displayed on the control terminal screen.
The camera takes a picture of the swathe at regular
intervals and saves this image. The system then uses
this image to calculate the cross-section of the swathe
and compares it to the previous value. The tractor's
ground speed is adapted accordingly to avoid
blockages and optimise the output of the baler.

479
290839-001

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7.8 COMMUNICATOR II
1330-003

Camera status
The camera status is represented by the symbol (1)
on the control terminal screen.

(1) Description
The camera is not available or the camera
is available but not being used.
The camera signal has been lost.

The camera has been detected, but the

480 signal cannot be used (quality < 50%).
290839-001
The camera has been detected and it is
being used by a function.

175725-002
7.8.32 Functions that can be assigned to softkeys
The softkeys (1) and (2) are programmable shortcut
keys assigned to specific functions.
Programming, using and deleting: Refer to the
COMMUNICATOR user manual.
The shortcut function is therefore accessible
regardless of the active menu.
The following baler functions can be set up on these
keys:
1 2

481
183558-001

Function Function
Manually starting tying Reversing the rotation of the pick-up

Activating the baling pressure Activating the RotoCut knives

Opening the rotor floor Deactivating the RotoCut knives

Closing the rotor floor

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7 Operation
7.9 Unblocking the baler
1330-003

7.9 Unblocking the baler

123110-001
7.9.1 How can blockages be avoided?
Localisation
Blockages in the baler can be located in the pick-up
and the conveying system.
Cause
Most blockages are due to excessive ground speed,
irregular swathe shape or a foreign object.
Advice
– Form regular swathes.
– Drive and gather the crop at a constant speed.
– Avoid excessive ground speeds
There is a regular flow of crop reaching the baler. This
means the feed to the pick-up and conveying system
will be continuous.

131209-002
7.9.2 Safety advice
27386-001

WARNING
Unblocking the baler manually
Result: Severe injuries, severe material damage
► Stop the tractor engine.
► Remove the ignition key.
► Disconnect the power take-off.

23211-001

WARNING
Sharp parts
Result: Major injuries
► Always wear safety gloves when manually
unblocking the baler.

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 7 Operation
7.9 Unblocking the baler
1330-003
17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

107140-002

WARNING
Activation of the hydraulic circuit during operations on
the machine.
Result: Death or serious injuries
► Switch off the hydraulic circulation and lock the
hydraulic controls in the neutral position.
► Never allow anyone to go near the hydraulic
controls.

185597-001
7.9.3 Pick-up blockages
When the pick-up has a blockage, it can be unblocked
in two steps:
• mechanical unblocking using the tractor's
hydraulic control valve
• manual unblocking if mechanical unblocking is not
enough

Mechanical unblocking
Mechanical unblocking enables the baler to be
unblocked when the blockage is not too big.
Mechanical unblocking must always be started before
manual unblocking; It allows some of the accumulated
crop to be removed:
► Reverse a few metres.
► Raise and lower the pick-up using the tractor's
hydraulic control valve.
► If the pick-up is unblocked, continue baling.
► If the pick-up is still blocked, start manual
unblocking.

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7 Operation
7.9 Unblocking the baler
1330-003
28334-001

WARNING
Reversing with a bale still on the bale ramp.
Result: Bale falling off and being crushed, with risk of
damage to the baler.
► Always check that there is no bale on the bale
ramp before reversing.

Manual unblocking
After having carried out mechanical unblocking, if crop
still remains blocked in the pick-up, then it is
necessary to manually unblock the pick-up.
► Stop the tractor engine, remove the ignition key
and disconnect the universal drive shaft from the
power take-off.

► Wait until all of the moving parts have stopped.

► Apply the flywheel brake (1).

482
270029-001

► Unblock the pick-up (1) manually.

► Couple the universal drive shaft to the power
take-off.
► Release the flywheel brake.
► Climb back into the tractor cab and switch on the
ignition again.
► Engage the power take-off.
► Restart baling.

483
268538-001

185598-001
7.9.4 Blockage in the flattening rollers
Baler equipped with 2.35 m pick-up with two
lateral feed augers
If there is a blockage around the flattening roller
retainer, it must be unblocked in the following way:
► Stop the tractor engine, remove the ignition key
and disconnect the universal drive shaft from the
power take-off.

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 7 Operation
7.9 Unblocking the baler
1330-003

► Wait until all of the moving parts have stopped.

► Apply the flywheel brake (1).

484
270029-001

► Lift the lock (1) from the retainer (2).

► Lift the retainer (2).
► Couple the universal drive shaft to the power
take-off.
► Release the flywheel brake.
► Climb back into the tractor cab and switch on the
ignition again.
► Engage the power take-off.
► Rotate the baler without moving forward.
The crop is evacuated towards the rotor. The retainer
locks automatically.
485
291608-001 ► Restart baling.

178397-001
7.9.5 Hydraulically driven pick-up blockage*
If there is a blockage in the hydraulically driven pick-
up, it must be unblocked in the following way:

► Reverse a few metres.

– Press the key on the terminal to

reverse the rotation of the flattening
rollers.

The flattening rollers are raised. The rotation of the full

length auger and the upper roller is reversed. The
crop accumulated on the pick-up is evacuated.

175567-002
7.9.6 Feed rotor blockage*
Blockages in the rotor
When the blockage is located in the rotor, the baler
must be unblocked manually.

When the baler detects that the rotor is blocked:

• The rotor and the pick-up stop rotating
immediately.
• The Rotor fault symbol is displayed on the control
terminal screen.

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7 Operation
7.9 Unblocking the baler
1330-003

Unblocking the rotor

► Reduce the speed of the power take-off until the
torque limiter engages again.
If the torque limiter does not re-engage, unblock the
rotor manually.

Manually unblocking the rotor

► Stop the tractor engine, remove the ignition key
and disconnect the universal drive shaft from the
power take-off.
► Wait until all of the moving parts have stopped.
► Apply the flywheel brake (1).
17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.

486 Result: Death or serious injuries by trapping

270029-001
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

23211-001

WARNING
Sharp parts
Result: Major injuries
► Always wear safety gloves when manually
unblocking the baler.

► Unblock the rotor manually.

► Couple the universal drive shaft to the power
take-off.
► Release the flywheel brake.
► Climb back into the tractor cab and switch on the
ignition again.
► Engage the power take-off.
► Restart baling.

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 7 Operation
7.9 Unblocking the baler
1330-003
175802-002
7.9.7 Cutting rotor blockage*
Blockages in the rotor
When a blockage occurs in the rotor, the baler must
be mechanically unblocked either using the control
terminal or manually.

When the baler detects that the rotor is blocked:

• The rotor and the pick-up stop rotating
immediately.
• The Rotor fault symbol is displayed on the control
terminal screen.

Mechanical rotor unblocking

► Stop the baler from moving.
► Stop the tractor's power take-off.

– Press the key in the Work menu of

the terminal to lower the cutting
frame.

If they are active, the knives are automatically

deactivated. The cutting frame is lowered.

► Start the power take-off at low speed.

If the blockage is removed:

– Press the key in the Work menu of

the terminal to raise the cutting frame.

The cutting frame is raised. If they were active before

the blockage, the knives are automatically reactivated.

► Restart the power take-off at its normal speed.

► Resume baling.
If the machine remains blocked:
► Manually unblock the rotor.

Manually unblocking the rotor

► Stop the baler from moving.
► Stop the tractor's power take-off.

– Press the key in the Work menu of

the terminal to lower the cutting
frame.

If they are active, the knives are automatically

deactivated. The cutting frame is lowered.

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7 Operation
7.9 Unblocking the baler
1330-003

► Stop the tractor engine, remove the ignition key

and disconnect the universal drive shaft from the
power take-off.
► Wait until all of the moving parts have stopped.
► Apply the flywheel brake (1).
17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.

487 Result: Death or serious injuries by trapping

270029-001
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

► Unblock the rotor by hand.

23211-001

WARNING
Sharp parts
Result: Major injuries
► Always wear safety gloves when manually
unblocking the baler.

► Release the flywheel brake.

► Climb back into the tractor cab and switch on the
ignition again.

– Press the key in the Work menu of

the terminal to raise the cutting frame.

The cutting frame is raised. If they were active before

the blockage, the knives are automatically reactivated.

► Restart the power take-off at its normal speed.

► Resume baling.

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 7 Operation
7.10 After use
1330-003

7.10 After use

121830-001
7.10.1 Reminders
► Ensure that the machine is kept clean to avoid
any fire hazards.
► Check that all the safety devices are in place.
► Check the condition (wear) of the safety devices.
Replace worn safety devices before restarting the
machine.
► Retighten all the wheel nuts according to the
recommended tightening torques.

177641-001
7.10.2 Securing the baler
► Stop the tractor engine.
► Apply the tractor's handbrake.
► Remove the ignition key.

► Wait until all of the moving parts are stationary.

► Apply the flywheel brake (1).
14715-001

WARNING
Accidental movement of the moving parts of the baler
Result: danger of death or serious injury
► Always engage the flywheel brake before coupling
or uncoupling the universal drive shaft.
► Always engage the flywheel brake before starting
488
270029-001 repair or maintenance operations.

► Engage the parking brake (1).

25062-001

WARNING
Accidental movement of the baler.
Result: danger of death or serious accident or damage
to the baler
► Always activate the parking brake as soon as the
baler is uncoupled from the tractor.

489
269999-001

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7 Operation
7.10 After use
1330-003

► Place the chocks (1) under the wheels.

14721-001

WARNING
Accidental movement of the baler.
Result: danger of death, serious accident or damage
to the baler
► Always place the chocks under the wheels before
unhitching the baler from the tractor.

490
269993-001

178848-001
7.10.3 Unhitching the baler
Securing the baler
► Secure the baler. Page 279, Securing the
baler

Jack stand
► Lower the jack stand (1) to the rest position using
the tractor's hydraulics until the hitch eye or the
ball hitch no longer rests on the tractor
attachment. Page 45, Jack stand
108118-002

WARNING
Baler is unstable.
Result: danger of death, serious accident or damage
491 to the baler
128170-001
► Unhitch the baler on stable ground which is as flat
as possible (gradient of less than 8.5°).

166362-001

WARNING
Use of the jack stand
Result: Crushed feet
► Move your feet away from the jack stand contact
zone.

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 7 Operation
7.10 After use
1330-003
15356-001

WARNING
Swivelling of the jack stand
Result: Cutting or crushing fingers
► Always stop the tractor engine, remove the
ignition key and apply the flywheel brake.
► Always carry out this operation without the
assistance of another person.
► Always wear protective gloves when handling the
jack stand.
► Avoid placing hands or fingers in the cutting or
crushing areas if the jack stand swivels round.

14712-002

NOTICE
Movement of the baler when on the jack stand
Result: damage to the jack stand and the baler
► Always raise the jack stand before moving the
baler.

Universal drive shaft

► Remove the retaining chain (1) from the tractor.
► Uncouple the universal drive shaft (2) from the
power take-off on the tractor.
► Fit the universal drive shaft to the support
provided:

Jaw drawbar = Mounting chain

Swinging drawbar = Fork support

492
129183-001

Electrical connections
► Disconnect the lighting cable.
► Store the lighting cable in the twine box: it must
be protected from rain and any sources of
moisture.

Control terminal:
► Disconnect the control terminal supply cable
connector.
► Store the control terminal: it must be protected
from rain and any other sources of moisture by
placing it, for example, in the twine box.
ISOBUS connection:

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7 Operation
7.10 After use
1330-003

► Disconnect the ISOBUS cable.

► Store the ISOBUS cable: it must be protected
from rain and any other sources of moisture by
placing it, for example, in the twine box.

Hydraulic connections
► Close the hydraulic valves (1) and (2).
► Disconnect the hydraulic control hose (3) for the
jack stand and the pick-up lift.
► Disconnect the hydraulic circulation hoses (5).
► Disconnect the trailing axle hydraulic control
hose (4)*.
► Disconnect the hydraulic control hose (6) from the
flywheel brake*.
► Fit protective plugs to both ends of the hoses, in
order to protect them.
493 ► Fix the hydraulic hoses to the baler's supports.
140748-001

Load Sensing*
This function is only available for tractors equipped
with a Load Sensing point!
► Disconnect the special Load Sensing hose from
the tractor's (LS) output.

Balers equipped with hydraulic brakes*

► Disconnect the hydraulic brake hose.
► Fit a protective plug on the end of the hose in
order to protect it.
► Secure the hydraulic hose to the baler's support.
Balers equipped with active hydraulic brakes*
► Also detach the safety chain.

Balers equipped with pneumatic brakes*

Double circuit pneumatic brakes*:
– Disconnect the hose with the red coupling
attachment.
– Disconnect the hose with the yellow coupling
attachment.
– Secure the pneumatic hoses to the baler's
supports.
53880-001

WARNING
Pneumatic brake hoses disconnected in reverse
order.
Result: Accidental movement of the baler.
► Always disconnect the hose with the red coupling
attachment first.
► Always disconnect the hose with the yellow
coupling attachment second.

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 7 Operation
7.10 After use
1330-003
131271-001
7.10.4 Daily checks
► Check the oil level of all the gearboxes and
reservoir.
► Lubricate all the lubrication points,
Lubrication plan.
► Visually check that the brake system is in good
condition.

131276-003
7.10.5 Daily cleaning
► Clean every day using compressed air or a water
jet:
► pick-up
► feed chamber
► bale chamber
► piston arm
► tying device
► bodywork
► bearings
► non-slip surfaces
Cleaning the baler on a daily basis reduces the risk of
the baler overheating.

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8 Faults and remedies
8.1 Tying
1330-003

8 Faults and remedies

8.1 Tying
131278-001
8.1.1 Causes of tying faults
The majority of faults related to the knots are caused
by small faults. These faults can be solved by the
baler operator.
The knot faults are often due to:
– poor quality twine,
– incorrectly guided twine,
– a twine tension fault,
– unsuitable needle position.
The setting information is explained in the section
entitled “Maintenance”.

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 8 Faults and remedies
8.1 Tying
1330-003
183311-001
8.1.2 Solutions for tying faults

Fault Possible cause/solution

The twine is wound round The twine tensioner is not taut enough, or is dirty or
the knotter hook and has damaged.
broken.
– Pull the twine tensioner taut, or
– Clean the twine tensioner, or
– Replace the twine tensioner.
The needles are set too high.
– Adjust the needle top dead centre.
The knotter shaft brake or needle yoke brake is not
applied sufficiently.
– Adjust the needle yoke brake or knotter shaft brake.
The twines are tangled up in the twine box or on the
needles.
– Untangle the twines and secure them correctly to
prevent any further tangling.
The bale activation device is damaged.
– Repair the bale activation device.
There is twine debris in the knotter.
– Remove the twine debris.
The twine has broken The spring of the knotter hook is too taut.
before the knotter hook
– Release the spring of the knotter hook.
and remains hooked in
the knotter hook. The knotter hook is dirty or damaged.
– Clean the knotter hook.
– Replace the damaged knotter hook.
The knotter hook tongue is damaged.
– Replace the damaged knotter hook tongue.
The tying twine used is too thin.
– Use a thicker tying twine.
The knotter plate has burrs.
– Remove the burrs from the knotter plate.
The knotter plate is worn.
– Replace the knotter plate.

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8 Faults and remedies
8.1 Tying
1330-003

Fault Possible cause/solution

The knot is cut at the The twine retainer is dirty.
short end of the twine.
– Clean the twine retainer.
The twine retainer is too loose or the baling pressure is
too high.
– Tighten the twine retainer or reduce the baling
pressure.
The twine retainer is too tight or the baling pressure is too
low.
– Loosen the twine retainer or increase the baling
pressure.
The thickness of the twine is not consistent.
– Replace the twine used with twine of an even
thickness.
The knot is not tight The spring of the knotter hook is not taut enough.
enough but the two ends
– Pull the spring of the knotter hook taut again.
of the twine are cut
correctly. The spring of the knotter hook is damaged.
– Replace the spring of the knotter hook with a spring
which has identical technical specifications.
The knotter hook tongue is deformed.
– Straighten or replace the knotter hook tongue.
The knot is solid but one The spring of the twine retainer plate is too taut.
of the ends of the twine is
– Loosen the spring of the twine retainer plate slightly.
broken and frayed. There
is a piece of twine under The twine retainer plate or the tension wheel is damaged.
the knotter.
– Replace the faulty component.

The knot is broken at the The twine retainer is too tight.

short end of the twine: the
– Loosen the twine retainer.
rest of the twine is held
under the twine retainer The twine retainer is rusty or damaged.
plate.
– Remove the rust from the twine retainer; replace it if it
is damaged.
The twine tightening components have burrs.
– Remove the burrs from the tightening components.
The twine tightening components are rusted or damaged.
– Remove the rust from the tightening components;
replace them if they are damaged.
The tying twine used is too thin.
– Use a thicker tying twine.

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 8 Faults and remedies
8.1 Tying
1330-003

Fault Possible cause/solution

There is no knot or the The twine has been threaded incorrectly.
twine is caught. The twine
– Thread the twine correctly. Page 184, Fitting the
is no longer held in the twine
needles and retainers.
The twine is not sufficiently taut on the twine tensioner.
• It has been cleanly
cut but is dangling in – Tension the twine correctly using the twine
the bale chamber, or tensioner. Page 184, Fitting the twine
it has been caught in
The knotter shaft brake is released.
the knot of the
previous bale. – Apply the knotter shaft brake. Page 375, Knotter
shaft brake
The needle yoke brake is released.
– Apply the needle yoke brake. Page 372, Needle
brake
The needle is incorrectly positioned.
– Check the needle settings.
– If necessary, have the needle settings adjusted by a
specialist workshop.
There is a long end of The knotter body is too far away from the knotter disc.
twine coming from the
– Adjust the play in the knotter hook pinion.
knot. The knot is cut.
The axial play in the knotter hook pinion is too great.
– Check the play.
– Adjust the play.
The knotter hook spring is loose or the baling pressure is
too high.
– Tension the knotter hook spring or reduce the baling
pressure.
The twine tightening components have burrs.
– Remove the burrs from the tightening components.
The twine tightening components are rusted or damaged.
– Remove the rust from the tightening components;
replace them if they are damaged.
The twine broke after The twine guide is damaged.
tying.
– Replace the twine guide.
The twine guide pin is incorrectly adjusted.
– Adjust the twine guide pin.
The knotter plate has burrs.
– Remove the burrs from the knotter plate.
The twine guide pin is damaged.
– Replace the twine guide pin.
The twine does not provide enough resistance.
– Use a more resistant twine.

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8 Faults and remedies
8.1 Tying
1330-003

Fault Possible cause/solution

The twine is still held in The thickness of the twine is not consistent.
the retainer but the end of
– Replace the twine used with twine of an even
the twine is damaged thickness.
lengthways.
The twine tightening components have burrs.
– Remove the burrs from the tightening components.
The twine tightening components are rusted or damaged.
– Remove the rust from the tightening components;
replace them if they are damaged.
The twine retainer is too tight.
– Loosen the twine retainer.
The twine jumps behind The baling pressure is too high.
the twine guide pin.
– Reduce the baling pressure.
The twine has slipped out The thickness of the twine is not consistent.
of the retainer.
– Replace the twine used with twine of an even
thickness.
The twine retainer is too loose or the baling pressure is
too high.
– Tighten the twine retainer or reduce the baling
pressure.
The twine retainer is dirty.
– Clean the twine retainer.
The swath is small or irregular.
– Move from side to side to ensure that the bale
chamber is filled uniformly.
The retainer is too tight and the twine has broken.
– Set the twine retainer plate to its maximum
value. Page 377, Twine retainer plate spring
The twine is still held in The twine is too thick or its thickness is not consistent.
the retainer; there is a
– Replace the twine used with twine of an even
piece of twine under the thickness.
knotter.
The twine tightening components have burrs.
– Remove the burrs from the tightening components.
The twine tightening components are rusted or damaged.
– Remove the rust from the tightening components;
replace them if they are damaged.
The spring of the twine retainer plate is too taut.
– Adjust the spring to its maximum dimension. Page
377, Twine retainer plate spring

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 8 Faults and remedies
8.2 Central lubrication
1330-003

8.2 Central lubrication

131280-004
8.2.1 Solutions for central lubrication faults

Fault Possible cause / solution

The grease pump electric The cable is not correctly fixed to the grease pump.
motor does not work.
► Tighten the cable fastening.
An electric module is faulty.
► Replace the module.
The electric motor is faulty.
► Check the electric motor supply.
► Replace the motor if necessary.
No grease comes out of the The grease reservoir is empty.
pump.
► Fill the reservoir with clean suitable grease.
► Start manual lubrication using the control terminal.
► Activate it until grease comes out of all the bearings.
Air bubbles are present in the grease.
► Unscrew the drain plug.
► Start lubrication using the control terminal:
The grease must come out without any bubbles.
Inappropriate grease used.
► Empty the grease reservoir manually.
► Fill the reservoir with clean suitable grease. Page 311, Lubricants
charts
The pump's grease inlet system is blocked.
► Remove the inlet port.
► Check whether the inlet port is blocked by foreign objects. Remove them if
necessary.
The pump piston is worn.
► Replace the pump piston with an identical piston.
The non-return valve on the pump is blocked.
► Clean the non-return valve.
The non-return valve on the pump is faulty.
► Replace the non-return valve.

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8 Faults and remedies
8.2 Central lubrication
1330-003

Fault Possible cause / solution

Grease comes out through A foreign object is obstructing a bearing, pipe or dispenser.
the grease pump's safety
Identifying the blocked secondary dispenser
valve.
► Stop the tractor engine, remove the ignition key and apply the flywheel
brake.
► Disconnect the tractor / baler electric supply cable and connect it to an
external 12 V battery.
► Start lubrication using the control terminal.
► Allow the grease pump to operate until the end of its cycle.
► Undo one of the pipes connecting the main dispenser to the secondary
dispensers.
► Check whether lubricant is coming out of the removed pipe.
► If no grease comes out, screw the pipe back on and undo the next
pipe. Repeat until the secondary dispenser has been identified.
► If grease comes out, then the blocked secondary dispenser is
identified.
► If no grease comes out of any of the dispenser outlets then the
dispenser is blocked. See the next paragraph to resolve the problem.
Identifying the blocked pipe
► Start lubrication using the control terminal.
► Allow the grease pump to operate until the end of its cycle.
► Undo one of the pipes connecting the secondary dispenser to one of the
machine's lubrication points.
► Check whether grease comes out of the secondary dispenser outlet which
corresponds to the removed pipe.
► If no grease comes out, screw the pipe back on and undo the next
pipe. Repeat until the blocked pipe has been identified.
► If grease comes out, then the blocked pipe is identified.
► If no grease comes out of any of the dispenser outlets then the
dispenser is blocked. See the next paragraph to resolve the problem.
► Empty the lubrication pipe using a manual or automatic lubrication pump.
A dispenser is blocked. A foreign object is blocking the dispenser.
Cleaning the dispenser
► Unscrew all of the pipes leading to the dispenser.
► Unscrew the piston plugs.
► Remove each piston using a flexible rod with a maximum diameter of
6 mm (1/4 in).
► Identify the direction and location of each piston: each piston is
specially adjusted and can only be fitted in one direction and in one
position.
► Clean the body of the dispenser with degreaser.
► Dry the body of the dispenser with compressed air.
► Use a rod measuring Ø 1.5 mm (1/16 in).
► Clean out the chamber of each piston.
► Clean the body of the dispenser again with degreaser.
► Dry the body of the dispenser with compressed air.
► Refit the pistons.
► Screw the plugs back on.
► Fill the control valve with lubricant using a manual grease pump.

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 8 Faults and remedies
8.2 Central lubrication
1330-003

Fault Possible cause / solution

The pressure contained in the dispenser must not exceed 25 bar
(363 psi).
Replacing the dispenser
► Replace the dispenser if the cleaning operation did not unblock the
dispenser.

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8 Faults and remedies
8.3 Control terminal
1330-003

8.3 Control terminal

131281-001
8.3.1 Faults displayed on the control terminal
The control terminal displays faults encountered by
the baler and identified by the system.
A symbol is displayed on the screen and one or more
beeps sound to indicate each fault.
This section only describes the faults which appear on
the control terminal screen. Other faults related to the
conveying system or to tying, but which do not cause
a fault symbol to appear on the control terminal
screen, are described in the following sections.

175335-001
8.3.2 Main drive and system

Fault Possible cause/solution

Excessive power take-off The power take-off speed exceeds 1100 rpm:
speed
– Reduce the power take-off speed to 1000 rpm.

Flywheel brake applied The flywheel brake is applied:

– Release the flywheel brake.

175336-002
8.3.3 Conveying system

Fault Possible cause/solution

Rotor speed fault A blockage has occurred in the rotor.
– Reduce the baler's working speed.
– Unblock the rotor.
- Page 275, Feed rotor blockage*
- Page 277, Cutting rotor blockage*
Cutting frame position fault The cutting frame is not correctly closed.
– Reduce the baler's working speed.
– Close the cutting frame using the control terminal.
- Page 250, Cutting frame
– Unblock the rotor.
- Page 275, Feed rotor blockage*
- Page 277, Cutting rotor blockage*
Overload on feed rake A blockage has occurred in the feed rake during a low feeding
cycle.
– Reduce the baler's working speed.
– Unblock the baler.
- Page 272, Unblocking the baler
Cutting frame not locked The slide on the cutting frame is not locked.
– Lock the slide on the cutting frame.
- Page 230, Cutting unit control panel*

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 8 Faults and remedies
8.3 Control terminal
1330-003

Fault Possible cause/solution

Overloading of the hydraulic A blockage has occurred in the pick-up.
pick-up*
– Reduce the baler's working speed.
– Unblock the pick-up.
- Page 273, Pick-up blockages
Fault in the feeding cycle The sequence of low and high feeding cycles has not occurred in
the correct order.
– Check whether the mechanical components in the feeding
cycle are faulty. Have the affected components replaced if
necessary.
– Check the hydraulic block: check that it is not damaged or
blocked by foreign objects. Have the hydraulic block replaced if
necessary.
– Check that the sensors operate correctly. Have the affected
components replaced if necessary.

175337-002
8.3.4 Hydraulic system

Fault Possible cause/solution

No baling pressure The baling pressure has not been reactivated after manual bale
ejection.
– Activate the baling pressure using the control terminal.
Pressure overload A mechanical overload has occurred.
– The baling pressure is automatically reduced by 10%.
– Reduce the working speed in the field to reduce the flow of
crop into the baler.
Oil level too low Insufficient oil in the reservoir.
– Add hydraulic oil to the reservoir.
Characteristics and quantity: Page 141, Hydraulic circuit
Fault in the hydraulic circuit The baler is still driven by the flywheel even when the power take-
off is disengaged.
When the pressure regulation
is running (at least 2 minutes – Wait for the baler's moving parts to stop completely.
after activation of the
function), the circuit pressure There is a leak in the hydraulic circuit.
is below the set pressure. – Look for the cause of the leak.
– Repair the leak or replace the faulty pipe.
There is not enough oil in the hydraulic circuit reservoir.
– Check the oil level in the reservoir.
– Add hydraulic oil to the reservoir.
There is a leak inside the hydraulic block.
– Contact the After-Sales Service.

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8 Faults and remedies
8.3 Control terminal
1330-003
175338-001
8.3.5 Bale ramp

Fault Possible cause/solution

Bale ramp closed The bale ramp is closed when a baling cycle is started:
– Open the bale ramp using the controls at the rear left of the
baler.
Note: The fault symbol is cleared as soon as the bale ramp is open.
The bale ramp position sensor is dirty or damaged:
– Clean, adjust or replace the sensor.

175339-001
8.3.6 No twine

Fault Possible cause/solution

No twine There is no twine in the reel:
– Put new reels in the twine box.
The twine is broken:
– Retie the two broken ends.
The twine brake is incorrectly set:
– Adjust the twine brake.

175536-001
8.3.7 Automatic pressure control *

Fault Possible cause/solution

Automatic pressure control Fault on the Automatic pressure control system sensor:
signal fault
– Test and, if necessary, replace the corresponding sensor.

Automatic pressure control Communication with the Automatic pressure control module has
signal absent fault been lost:
– Check the electrical cables and connectors that connect the
module to the control terminal.

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 8 Faults and remedies
8.3 Control terminal
1330-003
175538-002
8.3.8 Knotter monitoring*

Fault Possible cause / solution

Twine breakage fault A break in the twine has been detected after tying to the knotter
indicated by the fault symbol.
The twine tension is too great.
► Reduce the twine tension using the control terminal.
The twine has been tied twice.
► Remove the remainder of the twine and clean the knotter.
The knotter is in poor general condition.
► Clean the knotter and, if necessary, replace the worn
components.

175544-002
8.3.9 Tying faults
The tying process comprises a series
of 3 interdependent steps:
1 starting the tying motor
2 starting the tying activation system
3 starting the needles and knotters
If one of the 3 steps is missing or has not been
detected, the control terminal emits a beep and
displays the symbol relating to the fault encountered.

494
133736-001

If the voltage supplied by the tractor varies by ± 3 V,

the tractor's electrical system does not function
correctly. This malfunction may lead to problems with
the machine, particularly tying-related problems.
If the voltage supplied by the tractor is not between 12
and 14 V, the tying process may be disrupted.

The control terminal detects and signals 8 types of

tying fault.
The table below shows the problems encountered
during the tying process: it specifies the faulty
component (column containing a NO) in the tying
process.

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8 Faults and remedies
8.3 Control terminal
1330-003

Fault Starting Result

Activation Needles and
Motor (1)
system (2) knotters
Fault 26 YES YES YES - 2 times Two tying operations are carried out in
3 seconds.
Fault 31 NO NO YES The needles and knotters operate even
though the motor and the activation system
have not been activated.
Tying was not required.
Fault 32 NO YES YES The activation system, needles and
knotters start operating even though the
motor has not been activated.
Tying was not required.
Fault 33 YES NO NO The motor is activated but the activation
system, needles and knotters remain
immobile.
Fault 34 YES YES YES The motor, activation system, needles and
knotters are operating but the activation
system start-up has not been detected.
Fault 35 YES YES NO The motor and the activation system are
active but the needles and knotters remain
immobile.
Fault 36 YES YES YES The motor, activation system, needles and
knotters are operating. Tying was
successful but the needles have not
resumed their initial position.
Fault 37 YES YES YES The motor, activation system, needles and
knotters are operating. Tying was
successful but the activation system has
not resumed its initial position.

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 8 Faults and remedies
8.3 Control terminal
1330-003

Fault Possible cause/solution

Tying fault

Fault 26 There is an electrical fault.

Two tying operations are – Check the condition and operation of the tying sensor.
carried out in 3 seconds. – Check the condition and operation of the motor.
– Replace the worn components.
Procedure to eliminate the fault symbol:
– Press the Cancel Faults key on the control terminal to eliminate the
symbol.
– Turn the metering wheel backwards until the real bale length displayed
on the control terminal screen is less than the preset bale length.
– Wait 10 seconds.
– Switch off the control terminal.
– Restart the control terminal.
– Resume working.
Fault 31 There is an electro-mechanical fault.
The needles and knotters – Press the Cancel Faults key on the control terminal to eliminate the
operate even though the motor symbol: this action locks the tying operation.
and the activation system have – Uncouple the drive from the power take-off, stop the engine and remove
not been activated. the ignition key.
– Check the condition and operation of the tying sensor.
– Check the condition and operation of the motor.
– Replace the worn components.
– Couple the drive with the power take-off, insert the ignition key and
switch on the engine.
– Resume working.
Note: Ignoring this fault would cause fault 26.
Fault 32 There is an electro-mechanical fault.
The activation system, needles – Press the Cancel Faults key on the control terminal to eliminate the
and knotters start operating symbol: this action locks the tying operation.
even though the motor has not – Uncouple the drive from the power take-off, stop the engine and remove
been activated. the ignition key.
– Check the condition and operation of the tying sensor.
– Check the condition and operation of the motor.
– Replace the worn components.
– Couple the drive with the power take-off, insert the ignition key and
switch on the engine.
– Resume working.
Note: Ignoring this fault would cause fault 26.

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8.3 Control terminal
1330-003

Fault Possible cause/solution

Fault 33 There is an electro-mechanical fault.
The motor is activated but the – Press the Cancel Faults key on the control terminal to eliminate the
activation system, needles and symbol: this action locks the tying operation.
knotters remain immobile. – Uncouple the drive from the power take-off, stop the engine and remove
the ignition key.
– Check the condition and operation of the tying sensor.
– Check the condition and operation of the motor.
– Replace the worn components.
– Couple the drive with the power take-off, insert the ignition key and
switch on the engine.
– Resume working.
Note: Ignoring this fault would cause fault 26.
Fault 34 There is an electro-mechanical fault.
The motor, activation system, – Press the Cancel Faults key on the control terminal to eliminate the
needles and knotters are symbol: this action locks the tying operation.
operating but the activation – Uncouple the drive from the power take-off, stop the engine and remove
system start-up has not been the ignition key.
detected. – Check the condition and operation of the tying sensor.
– Check the condition and operation of the motor.
– Replace the worn components.
– Couple the drive with the power take-off, insert the ignition key and
switch on the engine.
– Resume working.
Note: Ignoring this fault would cause fault 26.
Fault 35 There is a mechanical fault.
The motor and the activation – Press the Cancel Faults key on the control terminal to eliminate the
system are active but the symbol: this action locks the tying operation.
needles and knotters remain – Uncouple the drive from the power take-off, stop the engine and remove
immobile. the ignition key.
– Check the condition and operation of the needles and their drive
system.
– Check the condition and operation of the knotters.
– Replace the worn components.
– Couple the drive with the power take-off, insert the ignition key and
switch on the engine.
– Resume working.
Note: Ignoring this fault would cause fault 26.

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 8 Faults and remedies
8.3 Control terminal
1330-003

Fault Possible cause/solution

Fault 36 – Press the Cancel Faults key on the control terminal to eliminate the
symbol: this action locks the tying operation.
The motor, activation system,
– Uncouple the drive from the power take-off, stop the engine and remove
needles and knotters are
the ignition key.
operating. Tying was
successful but the needles – Check the condition and operation of the needles and their drive
system.
have not resumed their initial
position. – Check the condition and operation of the knotters.
– Replace the worn components.
– Couple the drive with the power take-off, insert the ignition key and
switch on the engine.
– Resume working.
Note: Ignoring this fault would cause fault 26.
Fault 37 There is an electro-mechanical fault.
The motor, activation system, – Press the Cancel Faults key on the control terminal to eliminate the
needles and knotters are symbol: this action locks the tying operation.
operating. Tying was – Uncouple the drive from the power take-off, stop the engine and remove
successful but the activation the ignition key.
system has not resumed its – Check the condition and operation of the tying sensor.
initial position. – Check the condition and operation of the motor.
– Replace the worn components.
– Couple the drive with the power take-off, insert the ignition key and
switch on the engine.
– Resume working.
Note: Ignoring this fault would cause fault 26.

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8.4 Electrical and electronic system
1330-003

8.4 Electrical and electronic system

131291-004
8.4.1 Electrical circuit faults

Fault Possible cause/solution

The control terminal does not The electrical connections are incorrect.
switch on.
– Check the connections.
The fuse has blown.
– Replace the current fuse with one having the same specifications (25 A).
Only the Service menu is The connection between the baler and the terminal has been broken.
displayed on the control
– Switch off the control terminal.
terminal screen.
– Re-establish the connection.
– Switch the control terminal back on.
The control terminal cables The rating of the fuse from the wiring harness connecting the baler to the
have melted. tractor is too high (above 25 A).
– Replace the current fuse with a fuse with a rating of 25 A.
External consumers are connected to the baler's electronics.
– Disconnect all of the external consumers.

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 9 Maintenance
9.1 General maintenance information
1330-003

9 Maintenance
9.1 General maintenance information
131292-002
9.1.1 Maintenance and safety advice
The following maintenance operations must be carried
out:
► Machine stopped and made safe.
► On a flat, level and hard surface.
► By competent personnel
17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

53811-001

WARNING
Accidental movement of the baler.
Result: danger of death or serious accident or
damage to the baler
► Park the baler on firm, level ground.
► Always activate the parking brake before
unhitching the baler from the tractor.
► Chock the wheels.
► Always put the jack stand in the safety position
before unhitching the baler from the tractor.

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9.1 General maintenance information
1330-003
14715-001

WARNING
Accidental movement of the moving parts of the baler
Result: danger of death or serious injury
► Always engage the flywheel brake before coupling
or uncoupling the universal drive shaft.
► Always engage the flywheel brake before starting
repair or maintenance operations.

25633-001

WARNING
Contact with fluid or machine components which are
still extremely hot
Result: Risk of burns
► Wear appropriate protective clothing.
► Allow fluids and parts to cool.
► Follow all of the safety advice provided in this
manual.

122152-002
9.1.2 Wheels and tyres
17284-002

WARNING
The tyres may burst if the air pressure is too high or
too low.
Result: Serious injuries
► Never stand near the tyre when it is being inflated.
► Conform to the recommended inflation pressure.
► Check the tyre pressures regularly.

► Have all the repair work on the tyres carried out in

a specialised workshop which has the necessary
tools available.

► Secure the baler with chocks before starting any

work on the baler.
► If the baler is suspended or raised, check that
nobody is underneath.
► Check that the lifting equipment used has enough
load capacity to lift and hold the raised baler.
► Check the tightness of the wheel nuts after the
first 10 hours of operation then after every 50
hours of use.
► Check the tyre pressures regularly.

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 9 Maintenance
9.1 General maintenance information
1330-003
128014-002
9.1.3 Brakes
25632-002

WARNING
Irregular maintenance of the brakes
Result: Death, severe material damage
► Have the brakes checked regularly at a
specialised workshop.
► Immediately replace any worn or damaged brake
hose.
► Always have the brakes repaired at a specialised
workshop.

17286-001

WARNING
Brakes not operating
Result: Severe injuries, severe material damage
► Have the brakes checked regularly at a
specialised workshop.
► Immediately replace any worn or damaged brake
hose.
► Always have the brakes repaired at a specialised
workshop.

25633-001

WARNING
Contact with fluid or machine components which are
still extremely hot
Result: Risk of burns
► Wear appropriate protective clothing.
► Allow fluids and parts to cool.
► Follow all of the safety advice provided in this
manual.

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9.1 General maintenance information
1330-003
17287-001

WARNING
Faulty braking
Result: Severe injuries, severe material damage
► Have a detailed check carried out on the braking
system at a specialised workshop.

► Check and have the brake hoses checked

regularly.
► Never repair the brake components by soldering
or brazing.

128015-004
9.1.4 Hydraulic circuit
The repair work on the hydraulic circuit of the baler
must only be carried out at specialised workshops that
have been approved by CLAAS.
17289-002

WARNING
Pressurised hydraulic circuit.
Result: Fatal or serious injuries
► Reduce the pressure in the hydraulic circuit to
zero before any operation.

147200-002

WARNING
Residual pressure in the hydraulic circuit of certain
components despite the engine being stopped, the
hydraulic control valves being switched to neutral and
the control terminal being switched off.
Result: Death or serious injuries
► Be aware of the residual pressure present during
any operation on the hydraulic circuit.
► Always wear safety gear when handling the
hydraulic circuit.

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 9 Maintenance
9.1 General maintenance information
1330-003
25633-001

WARNING
Contact with fluid or machine components which are
still extremely hot
Result: Risk of burns
► Wear appropriate protective clothing.
► Allow fluids and parts to cool.
► Follow all of the safety advice provided in this
manual.

14708-001

WARNING
Pressurised hydraulic oil may penetrate the skin.
Result: Severe injuries caused by oil penetrating the
skin
► Always use specialised workshops to carry out
work on the hydraulic circuit.
► Regularly check that the hydraulic pipes and
hoses are in good condition.
► Replace any damaged pipes or hoses.
► Replace the hydraulic pipes every 6 years after
the purchase date.
► Always wear safety gear when handling the
hydraulic circuit.
► In the event of an accident, immediately consult a
doctor to prevent any risk of infection.

50845-001

Environment!
Pollution to the flora and fauna.
Result: Pollution to the flora and fauna
► Eliminate used hydraulic oil in accordance with
the current standards.
► Dispose of used oil filters in accordance with the
current standards.

122155-004
9.1.5 Chains
► Check the tension of the chains regularly, and
especially when they are new.

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9 Maintenance
9.1 General maintenance information
1330-003

Slackened chains must be retensioned in one of two

ways depending on the machine equipment:
► Tension the chain using the chain tensioner if the
machine has one.
► Shorten chains which have become too long by
removing a double link.

2428-003

CAUTION
Pinch points during assembly work.
Bruises of limbs.
► Keep limbs out of the hazard area.
► Use suitable tools.

495 ► Check the tension of the chain by pressing with

857-002 the thumb in the middle of the slack side.
With a low load on the slack side, dimension (X) must
be equal to 2% of the centre-to-centre distance of the
two chain wheels.

Example:
Measured centre-to-centre distance 200 mm (7 7/8 in)
200 mm (7 7/8 in) x 2 : 100 = 4 mm (5/32 in)
Dimension (X) = 4 mm (5/32 in)
If the chain is too slack:
► Tension the chain using the chain tensioner if the
machine has one.
If this does not suffice, or if the machine does not
have a chain tensioner:
► Remove the chain.
► Remove the quick release.
► Shorten the chain.
► Refit the quick release.
► Fit the chain.
► Tension the chain.

122156-001
9.1.6 Baling and tying device
► Clean the baling and tying devices and clear out
accumulated crop every day in order to prevent
any fire risks.
► Refit the protective covers after each
maintenance operation carried out on the baler.

127990-002
9.1.7 Universal drive shaft
► Check that all the safety devices are fitted and
operating correctly.

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 9 Maintenance
9.1 General maintenance information
1330-003
104762-002

WARNING
Failure to follow the recommendations for use and
maintenance of the universal drive shafts.
Result: Fatal or serious injury, severe damage to the
baler
► Read the manual provided with the universal drive
shaft closely.
► Respect the recommendations given in the
manual provided with the universal drive shaft.

122157-001
9.1.8 Hitching
► Check the tightness of the drawbar nuts and bolts
and the coupling after the first 10 hours of
operation.
Tightening torques: Technical specifications.

123210-001
9.1.9 Cutting unit
17293-001

WARNING
Sharp knife blades!
Result: Major injuries
► Always wear safety gloves when replacing the
knives.

122158-002
9.1.10 Safety devices
► Refit all safety devices (covers, movable plates,
etc.) in position at the end of the maintenance
work.
► Regularly check that the safety devices are in
good condition.
► Replace any safety device which is damaged or
which can no longer provide a good level of
protection.

17295-002

WARNING
Access to moving parts if the safety devices are not in
position.
Result: Death or serious injuries by entrapment.
► Always refit safety devices after maintenance
work.

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9 Maintenance
9.1 General maintenance information
1330-003
122159-001
9.1.11 Bolts and nuts
► Check the tightening torque of the bolts and nuts
at regular intervals.
► Retighten the bolts and nuts if necessary.

131295-004
9.1.12 Lubrication and greasing
Lubricating the machine
► Clean all of the lubricators before starting to
lubricate.
► Only use high-quality multipurpose
grease. Page 311, Lubricants charts
57133-002

NOTICE
Too much lubricant
Result: Significant material damage
► Observe the lubrication advice

Lubrication intervals
It is important that the lubrication frequencies are
adhered to.
► Only apply a few pumps of grease (2 or 3) per
greaser.
57132-002

NOTICE
Not observing lubrication intervals
Result: Significant material damage
► Observe the lubricating intervals.

Drive gearboxes
► Respect the recommended oil change intervals
for drive gearboxes.
► Only use hydraulic oil which is recommended for
drive gearboxes. Page 311, Lubricants charts

Wheel hub bearings

► Lubricate the wheel hub bearings using Lithium
EP type lubricant with a dropping point between
180 °C and 190 °C (356 ºF and 374 ºF) Page
311, Lubricants charts
► Fill the wheel hubs with fresh grease every
1000 hours of use.

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 9 Maintenance
9.1 General maintenance information
1330-003
57133-002

NOTICE
Too much lubricant
Result: Significant material damage
► Observe the lubrication advice

17292-001

Environment!
Pollution to flora and fauna.
Result: Pollution to flora and fauna
► Store the lubricants in appropriate containers.
► Dispose of lubricants in accordance with the
current standards.

Universal drive shaft

► Respect the lubrication intervals recommended by
the manufacturer. Universal drive shaft user
manual
104762-002

WARNING
Failure to follow the recommendations for use and
maintenance of the universal drive shafts.
Result: Fatal or serious injury, severe damage to the
baler
► Read the manual provided with the universal drive
shaft closely.
► Respect the recommendations given in the
manual provided with the universal drive shaft.

131938-002
9.1.13 Inductive sensors
Dirty inductive sensors adversely affect the operation
of the machine
► Check that there are no filings on the inductive
sensors.
► Clean the inductive sensors with a cloth.

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9 Maintenance
9.1 General maintenance information
1330-003
131951-002

WARNING
Dirty inductive sensors.
Result: Danger of death, material damage, incorrect
operation.
► Check that there are no filings on the inductive
sensors.
► Clean the inductive sensors with a cloth.

62832-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.

122161-003
9.1.14 Welding work
17297-003

NOTICE
Short circuit
Result: Damage to electric cables and modules
► Disconnect all of the electric cables connecting
the baler to the tractor.
► Disconnect the connecting cable from the control
terminal.
► Disconnect the modules.
► Attach the earth connection for the welder near to
the welding zone.

122162-002
9.1.15 Replacement parts
17296-002

WARNING
Using non-approved spare parts.
Result: Death or serious injuries.
► Always use replacement parts with technical
specifications that correspond to those
recommended by the manufacturer.
► Preferably use CLAAS replacement parts.

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 9 Maintenance
9.2 Lubricants charts
1330-003

9.2 Lubricants charts

177649-003
9.2.1 Lubricants

Module Lubricant Filling volume

Specification
Viscosity class
Oil tank HV 46 multigrade hydraulic oil 60 l
Main drive gearbox AGRISHIFT MT 80W-90 19.5 l
(total driveline)
API GL 5
MIL: 2105 D
80W-90
Drawbar angle drive gearbox AGRISHIFT MT 80W-90 4 l
(total driveline)
API GL 5
MIL: 2105 D
80W-90
Feed rake drive gearbox AGRISHIFT MT 80W-90 7.2 l
(total driveline)
API GL 5
MIL: 2105 D
80W-90
Rotor drive upper angle drive AGRISHIFT MT 80W-90 1.3 l
gearbox
(total driveline)
API GL 5
MIL: 2105 D
80W-90
Rotor drive gearbox AGRISHIFT MT 80W-90 3.2 l
(total driveline)
API GL 5
MIL: 2105 D
80W-90
Knotter drive gearbox AGRISHIFT MT 80W-90 2.5 l
(total driveline)
API GL 5
MIL: 2105 D
80W-90

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9 Maintenance
9.2 Lubricants charts
1330-003

Module Lubricant Filling volume

Specification
Viscosity class
Automatic lubrication pump and AGRIGREASE EP 2
lubrication points (multipurpose
EP 2 Grease
grease)
DIN 51502:
KP2K-25
NLGI 2
ISO 6743-9: L-XBDHB 2
Automatic chain lubrication pump Biodegradable chain oil (CLAAS
and lubrication points (lubricating Bio HEES 46)
oil)

Wheel hubs EP lithium grease

DIN 51825
Dropping point > 190 °C

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 9 Maintenance
9.3 Maintenance schedules
1330-003

9.3 Maintenance schedules

184641-001
9.3.1 Maintenance operations before gathering crop

Maintenance operations Note

Check and clean the flywheel slip clutch. Page 344

Check the brake lining wear and play. Page 354

Check the pneumatic brake cylinders. Page 354

Check the brake control levers. Hydraulic brake: Page 351

Pneumatic brake: Page 353
Check the operation of the automatic central lubrication and Page 384
fill up the reservoir.
Replace the automatic pick-up chain lubrication* oil reservoir Page 388
filter.
Check the operation of the automatic pick-up chain Page 388
lubrication device* and fill up the reservoir.

183319-001
9.3.2 Maintenance operations after the first 10 hours of operation

Maintenance operations Note

Check the hitch coupling mounting. Page 383

Check the drawbar head mounting. Page 383

Clean the tying release unit. Page 380

Check the machine synchronisation. Page 322

Check the piston/needle synchronisation. Page 371

Check the needle mountings.

Check the tightness of the wheel nuts. Page 347

Check the brake settings (cylinder travel and control levers). Hydraulic brake: Page 351
Pneumatic brake: Page 351
Check the tightness of the axle mounting bolts. Single axle: Page 346
Tandem axle: Page 346
Trailing tandem axle: Page 347

131299-004
9.3.3 Maintenance operations after the first 50 hours of operation

Maintenance operations Note

Change the main drive gearbox oil. Page 327
Check the tightness of the main drive gearbox mounting Page 329
bolts.
Change the feed rake drive gearbox oil. Page 332

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9 Maintenance
9.3 Maintenance schedules
1330-003

Maintenance operations Note

Change the pick-up drive upper angle drive gearbox oil. Page 334
Change the rotor drive gearbox oil. Page 337
Change the knotter drive gearbox oil. Page 339
Replace the hydraulic oil filter. Page 359
Check the knotter settings. Page 373
Check the wheel hub play. Page 349
Check the wheel hub yoke mountings. Page 350

131301-005
9.3.4 Maintenance operations after the first 100 hours of operation

Maintenance operations Note

Carry out the maintenance described in the section entitled Page 316
<Maintenance operations every 100 hours of operation>.
Change the hydraulic circuit oil. Page 356
Replace the hydraulic oil tank filter. Page 358

131302-004
9.3.5 Maintenance operations after the first 250 hours of operation

Maintenance operations Note

Carry out the maintenance described in the section Page 316
<Maintenance operations every 250 hours of operation>.
Change the drawbar angle drive gearbox oil. Page 330

184643-001
9.3.6 Maintenance operations every 5 hours of operation or every day

Maintenance operations Note

Carry out the recommended lubrication. Page 389

Fill the lubricant reservoir for the central lubrication pump. Page 384

Fill the automatic pick-up chain lubrication device* reservoir. Page 387

184910-002
9.3.7 Maintenance operations every 10 hours of operation or every day

Maintenance operations Note

Clean the baler, and in particular the dirt and crop residue
from the tying device.
Carry out the maintenance described in the section Page 314
<Maintenance operations every 5 hours of operation>.
Clean the excess grease from the knotters. Page 380

Check the brakes when starting.

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 9 Maintenance
9.3 Maintenance schedules
1330-003

Maintenance operations Note

Check the pneumatic braking hoses and their coupling
attachment.
Check the operation of the automatic pick-up chain Page 388
lubrication device* and fill up the reservoir.
Check the cleanliness of the inductive sensors. Page 309

Carry out the recommended lubrication. Page 389

185566-001
9.3.8 Maintenance operations every 50 hours of operation

Maintenance operations Note

Carry out the maintenance described in the section Page 314
<Maintenance operations every 10 hours of operation>.
Check the main drive gearbox oil level. Page 327

Check the drawbar angle drive gearbox oil level. Page 330

Check the feed rake drive gearbox oil level. Page 332

Check the oil level of the pick-up drive upper angle drive Page 334
gearbox.
Check the rotor drive gearbox oil level. Page 337

Check the knotter drive gearbox oil level. Page 339

Check the oil level in the hydraulic oil reservoir. Page 356

Check the hitch coupling mounting. Page 383

Check the drawbar head mounting. Page 383

Check the knotter settings. Page 373

Clean the tying release unit. Page 380

Check the piston/feed rake synchronisation. Page 324

Check the needle mountings.

Check the tension of the pick-up drive chains. Page 364

Check the tyre pressure and condition. Page 350

Tighten the wheel nuts. Page 347

Purge the pneumatic brake compressed air tank. Page 352

Clean the pneumatic brake compressed air circuit filters. Page 352

Carry out the recommended lubrication. Page 389

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9 Maintenance
9.3 Maintenance schedules
1330-003
131306-003
9.3.9 Maintenance operations every 100 hours of operation

Maintenance operations Note

Carry out the maintenance described in the section Page 315
<Maintenance operations every 50 hours of operation>.
Check the tightness of the main drive gearbox mounting Page 329
bolts.
Check the operation of the safety hydraulic brake. Page 351

Check the brake lining wear and play. Page 354

Check the pneumatic brake cylinders. Page 354

Check the brake control levers. Hydraulic brake: Page 351

Pneumatic brake: Page 353
Check the mounting of the pneumatic brake compressed air Page 353
tank.
Check the purge valve of the pneumatic brake compressed Page 352
air tank.
Carry out the recommended lubrication. Page 396

137122-003
9.3.10 Maintenance operations every 250 hours of operation

Maintenance operations Note

Carry out the maintenance described in the section Page 313
<Maintenance operations every 50 hours of operation>.
Change the main drive gearbox oil. Page 327

Change the knotter drive gearbox oil. Page 339

Check the pressure in the accumulators. Page 362

Check the wheel hub play. Page 349

Check the wheel hub yoke mountings. Page 350

Check the tightness of the axle mounting bolts. Single axle: Page 346
Tandem axle: Page 346
Trailing tandem axle: Page 347
Check the tightness of all the bolts on the tandem axle (arm Page 347
bearing bolts, mounting bolts of the rubber rollers and
runners, etc.).
Carry out the recommended lubrication. Page 398

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 9 Maintenance
9.3 Maintenance schedules
1330-003
183322-001
9.3.11 Maintenance operations every 15,000 bales

Maintenance operations Note

Replace the knotter shaft brake pad linings.

Replace the needle yoke brake pad linings.

134856-005
9.3.12 Maintenance operations annually or every 500 hours of operation

Maintenance operations Note

Carry out the maintenance described in the section entitled Page 316
<Maintenance operations every 100 hours of operation>.
Carry out the maintenance described in the section entitled Page 316
<Maintenance operations every 250 hours of operation>.
Change the drawbar angle drive gearbox oil. Page 330
Change the feed rake drive gearbox oil. Page 332
Change the pick-up drive upper angle drive gearbox oil. Page 334
Change the rotor drive gearbox oil. Page 337
Check and clean the flywheel friction clutch. Page 344
Change the hydraulic circuit oil. Page 356
Replace the hydraulic oil tank breather valve cap. Page 359
Replace the hydraulic oil tank filter. Page 358
Replace the hydraulic oil filter. Page 359
Check the wheel hub bearing play. Page 349
Lubricate the wheel hub bearings. Page 350
Carry out maintenance on the tandem axle. Page 346
Carry out maintenance on the trailing tandem axle. Page 347
Check and clean the pneumatic brake cylinders. Page 354

183323-001
9.3.13 Maintenance operations if necessary

Maintenance operations Note

Check and clean the flywheel slip clutch. Page 344
Check the tyre pressure and condition. Page 350
Check the wheel hub play. Page 349
Check the wheel hub yoke mountings. Page 350
Have the brake system checked and repaired by a specialist Pneumatic brake: Page 351
workshop.
Hydraulic brake: Page 351

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9 Maintenance
9.3 Maintenance schedules
1330-003

Maintenance operations Note

Check the operation of the automatic central lubrication. Page 384
Check the cleanliness of the inductive sensors.

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 9 Maintenance
9.4 Basic operations
1330-003

9.4 Basic operations

161620-002
9.4.1 Baling piston at front dead centre
Reminder
► Front dead centre: the baling piston is at the full
extent of its travel towards the front of the
machine.
► Rear dead centre: the baling piston is at the full
extent of its travel towards the rear of the
machine.

58982-005

Information
Adjust the baler under suitable conditions
Result: Ease of adjustment and time saved
► Two people are required to adjust the baler: one
person turns the machine manually, and the
second person carries out the adjustments.

17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

Machine stationary:
► Release the flywheel brake.
► Rotate the flywheel until the piston is at front dead
centre.
The crank arms for the main drive gearbox and
the piston arms are aligned.
The mark on the left-hand crank arm is opposite
the grub bolt on the gearbox.
► Apply the flywheel brake.

496
134964-001

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9 Maintenance
9.4 Basic operations
1330-003
177661-001
9.4.2 Manually starting tying
58982-005

Information
Adjust the baler under suitable conditions
Result: Ease of adjustment and time saved
► Two people are required to adjust the baler: one
person turns the machine manually, and the
second person carries out the adjustments.

17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

159907-003

NOTICE
Do not start tying manually if the twine is in place in
the needles and the knotters.
Result: Severe material damage
► Always remove the twine from the needles and
knotters before manually starting tying during
setting, checking or maintenance operations.

► Remove the twine from the needles and knotters.

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 9 Maintenance
9.4 Basic operations
1330-003

► Switch the control terminal on.

► On the bale chamber, turn the metering wheel (1)
once to simulate the passage of a bale.
► Start tying on the control terminal. Page 253,
Manually activating the tying process
► Release the flywheel brake.
► Turn the flywheel until the needles move.
Tying is in progress.

497
271714-001

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9 Maintenance
9.5 Basic settings
1330-003

9.5 Basic settings

185510-002
9.5.1 Baler basic timing
58982-005

Information
Adjust the baler under suitable conditions
Result: Ease of adjustment and time saved
► Two people are required to adjust the baler: one
person turns the machine manually, and the
second person carries out the adjustments.

17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

Machine timing check

► Put the piston at front dead centre. Page 319,

Baling piston at front dead centre
► Apply the flywheel brake.
In this position, all markings on the drives (crank
arms, shafts and gears) should be aligned in pairs.

Knotter shaft timing

► The mark on the eccentric wheel (1) of the knotter
gearbox output shaft must be opposite the
eccentric wheel (2) of the intermediate shaft.
► The mark on the toothed wheel (3) of the
intermediate shaft must be opposite the toothed
wheel (4) of the knotter shaft.

498
134967-001

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 9 Maintenance
9.5 Basic settings
1330-003

► The mark on the eccentric wheel (1) must be

opposite the hole (2) in the side plate.

499
272065-001

Needle return control timing

► On each side of the baler, the marks on the
knotter gearbox output shaft must be opposite the
notches on the crank arms.

500
272066-001

Needle control timing

► On each side of the baler, the marks on the
intermediate shaft must be opposite the crank arm
notches.

501
272067-001

Feed rake shaft timing

► On each side of the baler, the marks on the feed
rake shaft must be opposite the marks on the
crank arms.

502
272068-001

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9 Maintenance
9.5 Basic settings
1330-003

Feed rake timing

► When the piston is at front dead centre, the point
of the red arrow should be centred on the bore of
the feed rake's right-hand crank arm.

503
272069-001

Length of the feed rake arm tie bar

► On the control terminal, adjust the retention force
of the precompression chamber to medium or
maximum. Page 246
► Release the flywheel brake.
► Manually rotate the flywheel in the direction of the
arrow to move the balancer arm (2) away from the
chassis (1).
► Apply the flywheel brake.
► Fit a 6 mm thick shim (3) on the stop (4) at the
rear right of the balancer arm (2).
504 ► Release the flywheel brake.
154002-001
► Put the piston at front dead centre. Page 319
► Check that the balancer arm (2), the stop (4), the
shim (3) and the chassis (1) are in contact.
The shim (3) must remain in position.
► Hold the balancer arm (2) in position.
A strap can be used to ensure this.
► Check the play (X) between the roller (6) and the
cam (5).
X = 0.1 to 2.5 mm
► Release the flywheel brake.
► Manually rotate the flywheel in the direction of the
arrow to move the balancer arm (2) away from the
505 chassis (1).
154021-001
Remove the shim (3).

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 9 Maintenance
9.5 Basic settings
1330-003

Feed rake control cylinder

► On the control terminal, adjust the retention force
of the precompression chamber to medium or
maximum. Page 246
► Manually turn the flywheel in the direction of the
arrow until the feed rake control cylinder rod (3) is
fully retracted (switch-back point).
A Ø10 mm rod can be engaged in the cam
hole (2) opposite the hole in the main gearbox.
► Apply the flywheel brake.
► Remove the Ø10 mm rod fitted.
506 Points (A), (B) and (C) are aligned.
139344-003
► Using a strap, pull the balancer arm (1)
backwards and hold it in position.
The roller (4) is in contact with the cam (2).

507
Rod in position 256954-001

In this position, the following conditions must be met:

– There should still be clearance of 5 to 7 mm
between the bottom of the cylinder and the
cylinder piston.
The chrome section of the cylinder rod should
protrude 5 to 7 mm from the body of the cylinder.
– The thread of the cylinder rod (1) must be
engaged in the flange (2) by at least 30 mm.
- X ≥ 30 mm
► Release the balancer arm.

508
139361-001

Feed rake comb top position

► On the control terminal, adjust the retention force
of the precompression chamber to medium or
maximum. Page 246
► Switch the tractor on and run the machine at idle
speed for a few minutes.
The baler runs low feed cycles.

► On the control terminal, adjust the

precompression chamber retention force to
0 (zero). Page 246
The baler automatically alternates low and high feed
509 cycles.
309506-001

► Stop the tractor when the feed rake begins the

high feed cycle.

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9 Maintenance
9.5 Basic settings
1330-003

The procedure for measuring the feed rake comb

top position must be carried out quickly once the
machine has completely stopped to avoid any
measuring errors caused by a micro-leak inside
the hydraulic circuit.
► Apply the flywheel brake.
► Reduce the pressure in the <Feed rake control
neutral> cylinder.
► Connect a capillary, connected to a tank, to
the <Minimess> socket (1) positioned under
the hydraulic control block in front of the
knotter assembly.

► Release the flywheel brake.

► Manually rotate the flywheel in the direction of the
arrow until the feed rake is in the upper position of
the high feed cycle.
► Apply the flywheel brake.
► Check the dimension (X) between the tube (1)
and the lower face of the reinforcement (2).
X = 54+10 mm
► Remove the capillary after reducing the pressure
in the feed rake control neutral cylinder.

510
139290-001

Counter knife
► Rotate the flywheel manually in the direction of
the arrow.
► Position the knives (1) of the piston above the
counter knife (2).
► Apply the flywheel brake.
► Check for clearance (X) between the knives and
the counter knife.
► X = 3±1 mm

511
139286-001

If the baler is not adjusted correctly, have it adjusted

by a specialist workshop.

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 9 Maintenance
9.6 Maintenance operations gearbox
1330-003

9.6 Maintenance operations gearbox

135274-002
9.6.1 Main drive gearbox
Identification
1 Breather and filler plug
2 Oil level gauge
3 Drain plug

512
129416-001

Checking the oil level

► Put the baler in a horizontal position.
► Follow the safety advice indicated at the
beginning of the section.
► Check the oil level using the oil gauge (2).
► There is enough oil in the gearbox if the oil
reaches the centre of the oil gauge.
► There is not enough oil in the gearbox if the
oil is not visible using this gauge: add more
oil.

513
139092-001

Oil change
► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the Maintenance section.
► Place a recovery container for waste oil under the
drain opening:
The capacity of the container must be greater
than the total volume of oil contained, Page
311, Lubricants charts.
► Clean the area around the drain plug and the
drain plug itself to remove traces of dust.

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9 Maintenance
9.6 Maintenance operations gearbox
1330-003
25633-001

WARNING
Contact with fluid or machine components which are
still extremely hot
Result: Risk of burns
► Wear appropriate protective clothing.
► Allow fluids and parts to cool.
► Follow all of the safety advice provided in this
manual.

Environment!
Dispose of waste oil and used filters
Result: Environmental pollution
► Recover waste oil and used oil filters.
► Store waste oil and used oil filters in accordance
with the standards in force.
► Dispose of waste oil and used oil filters in
accordance with the standards in force.

► Undo the drain plug (3).

► Recover the used oil.
► Retighten the drain plug (3).

514
135658-001

Filling
► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the section.
17296-002

WARNING
Using non-approved spare parts.
Result: Death or serious injuries.
► Always use replacement parts with technical
specifications that correspond to those
recommended by the manufacturer.
► Preferably use CLAAS replacement parts.

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 9 Maintenance
9.6 Maintenance operations gearbox
1330-003

► Clean the area around the filler plug to remove

traces of dust.
► Undo the filler plug (1).
► Pour in the oil (Quantity used Page 311,
Lubricants charts).
► Check the oil level in the gearbox.
► Clean the filler plug to remove any traces of dust
and dirt.
► Retighten the filler plug (1).

515
129421-001

186719-001
9.6.2 Main drive gearbox mounting
Upper mounting
The 4 upper mounting bolts (1) for the main drive
gearbox are glued. If, despite this, they come loose:
– Remove one bolt (1), and brush it to remove any
traces of glue.
– Apply thread-locking fluid to the bolt.
– Refit the bolt.
– Repeat the operation for the other bolts affected.
– Tightening torque: 260 Nm

516
134987-001

Lower mounting
The 4 lower mounting bolts (1) for the main drive
gearbox are glued. If, despite this, they come loose:
– Remove one bolt (1), and brush it to remove any
traces of glue.
– Apply thread-locking fluid to the bolt.
– Refit the bolt.
– Repeat the operation for the other bolts affected.
– Tightening torque: 525 Nm

517
134988-001

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9 Maintenance
9.6 Maintenance operations gearbox
1330-003

If the 4 lower mounting bolts for the main drive

gearbox have been removed:
– Brush the bolts to remove any trace of glue.
– Apply thread-locking fluid to the bolts.
– Insert the bolts (1) and (2) without tightening
them.
– Tighten the front bolts (1):
- Tightening torque: 525 Nm
– Tighten the rear bolts (2):
- Tightening torque: 525 Nm

518
139093-001

131423-002
9.6.3 Drawbar angle drive gearbox
Identification
1 Filler plug
2 Oil level plug
3 Drain plug

519
129422-001

Checking the oil level

► Put the baler in a horizontal position.
► Follow the safety advice indicated at the
beginning of the section.
► Check the oil level using the plug (2).
► There is enough oil in the gearbox if the oil
reaches the lower section of the level plug.
► There is insufficient oil in the gearbox if the
oil does not reach the lower section of the
level plug: add more oil.

520
129423-001

Oil change
► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the section.
► Place a recovery container for waste oil under the
drain opening:
The capacity of the container must be greater
than the total volume of oil contained, Page
311, Lubricants charts.
► Clean the area around the drain plug and the
drain plug itself to remove traces of dust.

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 9 Maintenance
9.6 Maintenance operations gearbox
1330-003
25633-001

WARNING
Contact with fluid or machine components which are
still extremely hot
Result: Risk of burns
► Wear appropriate protective clothing.
► Allow fluids and parts to cool.
► Follow all of the safety advice provided in this
manual.

Environment!
Dispose of waste oil and used filters
Result: Environmental pollution
► Recover waste oil and used oil filters.
► Store waste oil and used oil filters in accordance
with the standards in force.
► Dispose of waste oil and used oil filters in
accordance with the standards in force.

► Undo the drain plug (3).

► Recover the used oil.
► Retighten the drain plug (3).

521
129424-001

Filling
► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the section.
17296-002

WARNING
Using non-approved spare parts.
Result: Death or serious injuries.
► Always use replacement parts with technical
specifications that correspond to those
recommended by the manufacturer.
► Preferably use CLAAS replacement parts.

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9 Maintenance
9.6 Maintenance operations gearbox
1330-003

► Clean the area around the filler plug to remove

traces of dust.
► Undo the filler plug (1).
► Pour in the oil (Quantity used Page 311,
Lubricants charts).
► Check the oil level in the gearbox.
► Clean the filler plug to remove any traces of dust
and dirt.
► Retighten the filler plug (1).

522
129425-001

177682-001
9.6.4 Feed rake drive gearbox
Identification
2 1 Breather and filler plug
1
2 Oil level gauge
3 Drain plugs

523
256698-001

Checking the oil level

► Put the baler in a horizontal position.
► Follow the safety advice indicated at the
beginning of the Maintenance section.

► Check the oil level using the oil gauge (2).

► There is enough oil in the gearbox if the oil
2 reaches the centre of the oil gauge.
► There is not enough oil in the gearbox if the
oil is not visible using this gauge: add more
oil.

524
256713-001

Draining the oil

► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the Maintenance section.

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 9 Maintenance
9.6 Maintenance operations gearbox
1330-003

► Place a recovery container for waste oil under the

drain opening:
The capacity of the container must be greater
than the total volume of oil contained. Page
311, Lubricants
► Clean the area around the drain plug and the
drain plug itself to remove all traces of dust.
25633-001

WARNING
Contact with fluid or machine components which are
still extremely hot
Result: Risk of burns
► Wear appropriate protective clothing.
► Allow fluids and parts to cool.
► Follow all of the safety advice provided in this
manual.

25642-001

Environment!
Disposal of waste oil and used oil filters
Result: Environmental pollution
► Recover waste oils and used oil filters.
► Store the oil and used oil filters in accordance with
the current standards.
► Dispose of waste oil and oil filters in accordance
with the current standards.

► Undo the drain plugs (3).

► Recover the used oil.
► Tighten the drain plugs (3).

3
525
256714-001

Filling
► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the Maintenance section.

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9 Maintenance
9.6 Maintenance operations gearbox
1330-003
17296-002

WARNING
Using non-approved spare parts.
Result: Death or serious injuries.
► Always use replacement parts with technical
specifications that correspond to those
recommended by the manufacturer.
► Preferably use CLAAS replacement parts.

► Clean the area around the filler plug to remove all

1 traces of dust.
► Undo the filler plug (1).
► Pour the oil. (Quantity used: Page 311,
Lubricants)
► Check the oil level in the gearbox.
► Clean the filler plug to remove any traces of dust
and dirt.
► Retighten the filler plug (1).

526
256715-001

171212-002
9.6.5 Rotor upper angle drive
Identification
1 Breather and filler plug
1 2 Oil level gauge
3 Drain plug

3
527
256716-001

Checking the oil level

► Put the baler in a horizontal position.
► Follow the safety advice indicated at the
beginning of the section.
2 ► Check the oil level using the oil gauge (2).
► There is enough oil in the gearbox if the oil
reaches the centre of the oil gauge.
► There is not enough oil in the gearbox if the
oil is not visible using this gauge: add more
oil.

528
256717-001

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 9 Maintenance
9.6 Maintenance operations gearbox
1330-003

Changing the oil

► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the Maintenance section.
► Place a recovery container for waste oil under the
drain opening:
The capacity of the container must be greater
than the total volume of oil contained. Page
311, Lubricants
► Clean the area around the drain plug and the
drain plug itself to remove all traces of dust.
25633-001

WARNING
Contact with fluid or machine components which are
still extremely hot
Result: Risk of burns
► Wear appropriate protective clothing.
► Allow fluids and parts to cool.
► Follow all of the safety advice provided in this
manual.

25642-001

Environment!
Disposal of waste oil and used oil filters
Result: Environmental pollution
► Recover waste oils and used oil filters.
► Store the oil and used oil filters in accordance with
the current standards.
► Dispose of waste oil and oil filters in accordance
with the current standards.

► Undo the drain plug (3).

► Recover the used oil.
► Retighten the drain plug (3).

529
256718-001

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9 Maintenance
9.6 Maintenance operations gearbox
1330-003

Filling
► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the Maintenance section.
17296-002

WARNING
Using non-approved spare parts.
Result: Death or serious injuries.
► Always use replacement parts with technical
specifications that correspond to those
recommended by the manufacturer.
► Preferably use CLAAS replacement parts.

► Clean the area around the filler plug to remove all

traces of dust.
1
► Undo the filler plug (1).
► Pour the oil. (Quantity used: Page 311,
Lubricants)
► Check the oil level in the gearbox.
► Clean the filler plug to remove any traces of dust
and dirt.
► Retighten the filler plug (1).

530
256719-001

131452-002
9.6.6 Rotor and pick-up drive gearbox
Identification
1 Breather and filler plug
2 Oil level plug
3 Drain plug

531
129463-001

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 9 Maintenance
9.6 Maintenance operations gearbox
1330-003

Check the oil level

► Put the baler in a horizontal position.
► Follow the safety advice indicated at the
beginning of the section.
► Check the oil level using the plug (2).
► There is enough oil in the gearbox if the oil
reaches the lower section of the level plug.
► There is insufficient oil in the gearbox if the
oil does not reach the lower section of the
level plug: add more oil.

532
129464-001

Change the oil

► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the Maintenance section.
► Place a recovery container for waste oil under the
drain opening:
The capacity of the container must be greater
than the total volume of oil contained, Page
311, Lubricants charts.
► Clean the area around the drain plug and the
drain plug itself to remove traces of dust.
25633-001

WARNING
Contact with fluid or machine components which are
still extremely hot
Result: Risk of burns
► Wear appropriate protective clothing.
► Allow fluids and parts to cool.
► Follow all of the safety advice provided in this
manual.

Environment!
Dispose of waste oil and used filters
Result: Environmental pollution
► Recover waste oil and used oil filters.
► Store waste oil and used oil filters in accordance
with the standards in force.
► Dispose of waste oil and used oil filters in
accordance with the standards in force.

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9 Maintenance
9.6 Maintenance operations gearbox
1330-003

► Undo the drain plug (3).

► Recover the used oil.
► Retighten the drain plug (3).

533
129465-001

Filling
► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the section.
17296-002

WARNING
Using non-approved spare parts.
Result: Death or serious injuries.
► Always use replacement parts with technical
specifications that correspond to those
recommended by the manufacturer.
► Preferably use CLAAS replacement parts.

► Clean the area around the filler plug to remove

traces of dust.
► Undo the filler plug (1).
► Pour in the oil (Quantity used Page 311,
Lubricants charts).
► Check the oil level in the gearbox.
► Clean the filler plug to remove any traces of dust
and dirt.
► Retighten the filler plug (1).

534
129466-001

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 9 Maintenance
9.6 Maintenance operations gearbox
1330-003
135208-002
9.6.7 Knotter drive gearbox
Identification
1 Filler plug
2 Oil level plug
3 Drain plug

535
135677-001

Checking the oil level

► Put the baler in a horizontal position.
► Follow the safety advice indicated at the
beginning of the section.
► Check the oil level using the plug (2).
► There is enough oil in the gearbox if the oil
reaches the lower section of the level plug.
► There is insufficient oil in the gearbox if the
oil does not reach the lower section of the
level plug: add more oil.

536
135722-001

Oil change
► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the Maintenance section.
► Place a recovery container for waste oil under the
drain opening:
The capacity of the container must be greater
than the total volume of oil contained, Page
311, Lubricants charts.
► Clean the area around the drain plug and the
drain plug itself to remove traces of dust.

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9 Maintenance
9.6 Maintenance operations gearbox
1330-003
25633-001

WARNING
Contact with fluid or machine components which are
still extremely hot
Result: Risk of burns
► Wear appropriate protective clothing.
► Allow fluids and parts to cool.
► Follow all of the safety advice provided in this
manual.

Environment!
Dispose of waste oil and used filters
Result: Environmental pollution
► Recover waste oil and used oil filters.
► Store waste oil and used oil filters in accordance
with the standards in force.
► Dispose of waste oil and used oil filters in
accordance with the standards in force.

► Undo the filler plug (3).

► Recover the used oil.
► Retighten the filler plug (3).

537
135724-001

Filling
► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the section.
17296-002

WARNING
Using non-approved spare parts.
Result: Death or serious injuries.
► Always use replacement parts with technical
specifications that correspond to those
recommended by the manufacturer.
► Preferably use CLAAS replacement parts.

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 9 Maintenance
9.6 Maintenance operations gearbox
1330-003

► Clean the area around the filler plug to remove

traces of dust.
► Undo the filler plug (1).
► Pour in the oil (Quantity used Page 311,
Lubricants charts).
► Check the oil level in the gearbox.
► Clean the filler plug to remove any traces of dust
and dirt.
► Retighten the filler plug (1).

538
135721-001

135302-002
9.6.8 Flywheel brake
Brake band
The flywheel brake band must be constantly taut in
order to guarantee its braking function.
The brake band is taut enough when the distance (X)
between the brake band (1) and the flywheel (2)
measures 5 to 10 mm (brake not applied).
X = 5 to 10 mm

539
129478-001

► Put the flywheel brake (1) in the Work position,

i.e. the brake is only applied by one notch on the
brake mounting (2).

540
135718-002

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9 Maintenance
9.6 Maintenance operations gearbox
1330-003

► Check the distance (X) between the brake

band (1) and the flywheel (2).
► If the distance (X) is correct, go to the next
adjustment step.
► If the distance (X) is incorrect, go to the next
steps.

541
129478-001

► If the distance (X) is less than 5 mm, then slacken

the brake band (1) using the cleat (3).
► Release the lock nut (2).
► Remove the pin (4) from the cleat after
having removed the retaining pin.
► Undo the cleat and refit.
► Tighten the lock nut (2).
► the distance (X) is more than 10 mm, then
If
tighten the brake band (1) using the cleat (3).
► Release the lock nut (2).
► Remove the pin (4) from the cleat after
542 having removed the retaining pin.
303125-001
► Tighten the cleat and refit.
► Tighten the lock nut (2).

Distance (X) Action Result

X < 5 mm Slacken the brake band (1) using the The brake band is loose.
cleat (5).
5 mm < X < 10 mm The setting is correct.
X > 10 mm Tension the brake band (1) using the The brake band is taut.
cleat (5).

Flywheel brake lever

The position of the flywheel brake lever must be
checked regularly.
When the brake lever (1) is fully applied, it must not
engage more than 4 notches on the brake
mounting (2). This position is reached after 3 clicks
are heard.
► Apply the flywheel brake fully and count the
number of clicks.
► If 3 clicks are heard then the brake is
correctly adjusted.
543
135718-002 ► If more than 3 clicks are heard, then adjust
the position of the brake.

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 9 Maintenance
9.6 Maintenance operations gearbox
1330-003

► Tighten the nut (1) to tighten the brake.

► Check the position by applying the brake again.
► If 3 clicks are heard then the brake is
correctly adjusted.
► If the number of clicks heard is greater than
3, then adjust the brake position again using
the nut (1).

544
135719-002

Adjusting the flywheel brake sensor (B138)*

► Undo the nut (2).
► Centre the bolt head (3) in relation to the
sensor (1).
► Adjust the dimension (X) between the sensor (1)
and the bolt head (3).
X = 2±1 mm
► Tighten the nut (2).
► Note the value of the sensor (B138) on the control
terminal.
► Apply the flywheel brake:
545 ► The reading changes to 1.
303091-001
► Release the flywheel brake:
► The reading changes to 0.

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9 Maintenance
9.7 Maintenance operations clutch
1330-003

9.7 Maintenance operations clutch

185463-001
9.7.1 Slip clutch
At the beginning of each season and after lengthy
periods of non-use, the slip clutch (1) must be
cleaned.
► Blow air onto the slip clutch in order to remove
any traces of dust.
► Tighten the nuts (2) evenly.
► Bring the nuts (2) against the flange.
► Tighten the nuts (2) fully crosswise.
► Switch the engine on briefly to detach the linings.
► Repeat the brief starts:
► If the flywheel does not move, the clutch is
546 clean.
158019-001
► If the flywheel starts moving, have it cleaned
or have the clutch repaired by a specialist
workshop.
► Blow air onto the slip clutch in order to remove
any traces of dust.
► Loosen the nuts (2) crosswise so that they return
to their initial position.
88598-002

NOTICE
Restarting the machine after significant blockage.
Result: Damage to the clutch friction discs.
► Depressurise the baling pressure in the chamber.
► If necessary, manually turn the flywheel to ensure
that the piston is not pushing against the bale
being formed.
► Do not restart the machine until these operations
have been carried out.

186716-001
9.7.2 Main drive shear bolt
The main drive is protected by a shear bolt (1). If the
main drive shear bolt breaks then this will cause the
other drives to stop immediately.

547
135761-001

Cause of shear
► Look for the cause of the shear:

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 9 Maintenance
9.7 Maintenance operations clutch
1330-003

► Overload in the pressure chamber?

► Piston locked?
► Presence of foreign objects?

Replacing the shear bolt

26329-002

Information
Replace shear bolt under optimum conditions
Result: Easy and safe replacement operation
► Two people are required to replace the bolt:
one person rotates the flywheel using the wrench,
the second person positions the shear bolt.

► Apply the flywheel brake.

► Open the bonnet. Page 201, Bonnet
► Reduce the pressure in the bale chamber to zero
to open the chamber.

► Remove the rest of the shear bolt (1).

► Release the flywheel brake.
► Rotate the flywheel anticlockwise (arrow) to align
the hole in the flywheel with the hole in the
coupler and insert a new shear bolt.

548
135761-001

► Apply the flywheel brake.

► Tighten the shear bolt:
Tightening torque: 48.5 Nm
► Close the bonnet.

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9 Maintenance
9.8 Maintenance operations axle and wheels
1330-003

9.8 Maintenance operations axle and wheels

131477-001
9.8.1 Single axle
Checks
► Check that the axle mounting nuts and bolts are
tight on the baler chassis

549
18831-001

131478-001
9.8.2 Tandem axle
Checks
► Check the tightness of the mounting nuts and
bolts of the axle on the leaf springs, of the leaf
springs on the axle support and of the support on
the baler chassis.
► Check the general condition of the springs: clean
each spring to check for any cracks. Have the
damaged springs replaced at a specialised
workshop.

550
19827-001

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 9 Maintenance
9.8 Maintenance operations axle and wheels
1330-003
134885-001
9.8.3 Trailing tandem axle
Checks
► Check the tightness of the bolts and nuts on all of
the components fixed to the trailing axle.
► Keep the surface of the trailing axle locking
cylinder rod (1) perfectly clean.
► Check that the coupling bar (2) has not been
accidentally bent: if it is bent, the wheel alignment
will be incorrect. Have the wheel alignment
checked and adjusted at a specialised workshop.

551
Right-hand side cylinder 134745-001

552
134996-001

143832-001
9.8.4 Checking the wheel tightness

25907-001

WARNING
Use of impact wrenches to tighten the wheel nuts
Result: tightening torque which cannot be checked,
material damage to the baler
► Always use a torque wrench to tighten the wheel
nuts.

553
129497-001
► Check the tightness of the wheel nuts (1) after the
first 10 hours of operation and every time the
wheels are removed. Refer to the maintenance
interval table for more information.
– Tighten the wheel nuts (1) diagonally using a
torque wrench.

Type Dimensions Tightening torque

Nuts M 22 x 1.5 450+60 Nm

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9 Maintenance
9.8 Maintenance operations axle and wheels
1330-003
143833-001
9.8.5 Changing the wheels
Raising the baler
► Position the baler on firm, level ground.
► Immobilise the baler with wheels chocks and/or
the parking brake (depending on equipment).
► Position a jack (1) underneath the cross
member (2) on the side to be lifted.
► Unlock the wheel nuts (3).
► Lift the baler until the wheel no longer rests on the
ground.
25906-001

554
38931-001
WARNING
Raised baler unstable, when using only a jack
Result: Severe injuries, severe material damage
► In addition to the jack, use axle stands or suitable
chocks to support the raised baler.
► Check that the equipment used is compatible with
the load raised.
► Check that the assembly is perfectly stable and
remains stable throughout the necessary
maintenance operations on the machine.
► Check that the ground supporting the machine is
555 stable.
129498-001

Changing the wheel

► Hold the wheel.
► Unlock and remove the wheel nuts (3).
► Remove the wheel, ensure it does not rub against
the studs.
Adjust the lifting height to facilitate removal of the
wheel.
► Position the new wheel in front of the hub.
► Position the holes in the wheel opposite the studs
in the hub.
► Fit the wheel, ensure it does not rub against the
556 studs.
129498-001
Adjust the lifting height to facilitate fitting of the
wheel.
► Fit the nuts (3) and tighten them without
overtightening.
106057-001

WARNING
The wheel is heavy
Result: Injury, material damage
► Handle the wheel with caution.
► Use a suitable handling method.

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 9 Maintenance
9.8 Maintenance operations axle and wheels
1330-003

Tightening the wheel

► Reposition the baler on the ground.
► Tighten the wheel nuts (3) diagonally using a
torque wrench.

Type Dimensions Tightening torque

Nuts M 22 x 1.5 450+60 Nm

25907-001

WARNING
557
129498-001 Use of impact wrenches to tighten the wheel nuts
Result: tightening torque which cannot be checked,
material damage to the baler
► Always use a torque wrench to tighten the wheel
nuts.

183293-001
9.8.6 Wheel hub
Checking the play
Bearings are components that wear out. Their service
life depends on the operating conditions, load, speed,
adjustment and lubrication.
After the first few hours of use, play may develop
around the wheel hub (1). This play must be checked
regularly in order to prevent the axle, hubs and wheels
from deteriorating.
25906-001

WARNING
Raised baler unstable, when using only a jack
Result: Severe injuries, severe material damage
► In addition to the jack, use axle stands or suitable
chocks to support the raised baler.
► Check that the equipment used is compatible with
the load raised.
► Check that the assembly is perfectly stable and
remains stable throughout the necessary
maintenance operations on the machine.
► Check that the ground supporting the machine is
stable.

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9 Maintenance
9.8 Maintenance operations axle and wheels
1330-003

► Lift the axle until the wheel no longer rests on the

ground.
► Release the brake.
► Insert a lever between the wheel and the ground.
► Check whether play is noticeable.
► If no play is detected, then the adjustment is
correct.
► If play is detected, have the wheel hub play
adjusted by a specialist workshop.

558
129499-001

Lubricating hub bearings

Hub bearings must be lubricated at least once a year
and every time the brake linings are replaced.
– Have the wheel hub bearings lubricated at a
specialist workshop.

Wheel hub yoke

The wheel hub yokes can come out. Regularly check
their mounting. Page 313, Maintenance
schedules

135357-002
9.8.7 Check the tyres
► Observe the general safety instructions. Page
301
The tyres are important components of the machine.
The pressure and condition of the tyres must be
checked regularly.

Inflation pressure
The tyre inflation pressures may vary depending on
their specifications.
The inflation pressure is indicated on the label (1)
affixed close to the inflation valve on the wheel.
Tyre wear
A worn or damaged tyre must be replaced
immediately.
Only use the tyres recommended for your machine
(see table below).
559
129534-001

Description Inflation pressure

710/40 R 22.5 tyres 3.1 bar
500/55 - 20 tyres 2.0 bar
620/50 R 22.5 tyres 2.0 bar
Pick-up wheels with 16 x 6.50 - 8 4 PR tyres 2.1 bar

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 9 Maintenance
9.9 Maintenance operations brake
1330-003

9.9 Maintenance operations brake

185476-001
9.9.1 Hydraulic brakes and active hydraulic brakes
Brake cylinders
After the first few hours of use, the brake linings
become adapted to the wheels and play develops.
► Check the stroke of the brake cylinders (1):
During maximum braking, the cylinder stroke must not
exceed 60 mm.

► If the stroke is greater than 60 mm then have the

cylinder adjusted or repaired in a specialist
workshop.
25914-001
560
291480-001
WARNING
Modification of brake cylinder position on the lever
without manufacturer's authorisation
Result: Loss of machine approval, injury, severe
material damage
► Never alter the position of the cylinder on the
brake lever.

Checking the operation of the safety hydraulic

brake
► Actuate the lever (1).
► Check that the brakes have been
actuated. Page 351, Brake cylinders
► If the brakes were not activated, have the
accumulator replaced by a specialist
workshop.
► Recharge the accumulator by actuating the
tractor's foot brake.

561
139184-002

185486-001
9.9.2 Pneumatic brakes
Circuit filtration
The pneumatic brake circuit is equipped with filters.
These filters are housed in filter casings (1).
Filtering the air in the pneumatic circuit prevents the
pneumatic circuit components from being damaged.
When the filters are clogged, they allow air to pass
through without filtering it: it is therefore important to
clean the filters at regular intervals.

562
142669-001

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9 Maintenance
9.9 Maintenance operations brake
1330-003

Cleaning the filters

► Depressurise the pneumatic circuit by
disconnecting the pneumatic brake hoses
connected to the tractor and by draining the
compressed air tank.
► Remove the spring ring (4) whilst being aware of
the counter-pressure exerted by the cover (3).
► Take out all of the filter elements.
► Wash the filter with solvent.
► Blow the filter with compressed air.
► Replace the damaged parts - filter (1) and
563 O‑ring (2) - with suitable replacement parts.
127958-001
17296-002

WARNING
Using non-approved spare parts.
Result: Death or serious injuries.
► Always use replacement parts with technical
specifications that correspond to those
recommended by the manufacturer.
► Preferably use CLAAS replacement parts.

Draining the compressed air tank

27162-001

WARNING
Presence of water in the compressed air tank
Result: Material damage caused by corrosion
► Check and drain the tank regularly
► Replace the valve immediately if it is damaged.

564
142671-001 The temperature difference between the air outside
and the air circulating in the pneumatic circuit creates
condensation in the compressed air tank. Therefore it
is necessary to drain the tank regularly (every
50 hours of baler use) in order to prevent too much
water accumulating in the tank.
– Operate the drain valve (1) to drain the tank.

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 9 Maintenance
9.9 Maintenance operations brake
1330-003

Compressed air tank mounting

– Regularly check the mounting and tightness of the
securing straps (2) of the compressed air tank.
– Tighten the securing straps as soon as it is
necessary.

565
143427-001

Checking the compressed air tank

27166-002

WARNING
Damage to compressed air tank.
Result: Death or serious injuries
► Follow the maintenance and check intervals.
► Have the damaged compressed air tank replaced
at a specialised workshop.
566
143426-001
– Have the interior of the compressed air tank (1)
checked in accordance with national regulations
in force:
CLAAS recommends that the check be performed
every 2 years.

Brake cylinders
After the first few hours of use, the brake linings
become adapted to the wheels and play develops.
► Check the stroke of the brake cylinders (1):
During maximum braking, the cylinder stroke must not
exceed 60 mm.

► If the stroke is greater than 60 mm then have the

cylinder adjusted or repaired in a specialist
workshop.
25914-001
567
291483-001
WARNING
Modification of brake cylinder position on the lever
without manufacturer's authorisation
Result: Loss of machine approval, injury, severe
material damage
► Never alter the position of the cylinder on the
brake lever.

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9 Maintenance
9.9 Maintenance operations brake
1330-003

Checking the pneumatic brake cylinder

► Check that no crop has accumulated in the brake
cylinder via one of the orifices (1):
If crop is found in the brake cylinder, have it
cleaned by a specialist workshop.
► Have the membranes on the brake cylinder
checked by a specialist workshop before each
harvest.

568
127960-001

131503-003
9.9.3 Replacing the brake linings
Checking the wear of the brake linings
The wear of the brake linings is checked via the
holes (A) provided on the brake drums.

569
Single axle 129531-001

570
Tandem axle 129532-001

The brake linings located inside the drums wear out

during the lifetime of the machine. They should be
replaced before they become too worn.
► Have the brake linings replaced at a specialised
workshop.

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 9 Maintenance
9.9 Maintenance operations brake
1330-003
41509-002

WARNING
Using non-approved spare parts.
Result: Death or serious injuries.
► Always use replacement parts with technical
specifications that correspond to those
recommended by the manufacturer.
► Preferably use CLAAS replacement parts.

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9 Maintenance
9.10 Maintenance operations hydraulic system
1330-003

9.10 Maintenance operations hydraulic system

175942-003
9.10.1 Hydraulic reservoir
Checking the oil level
The level indicator (1) gives a visual indication of the
level of oil in the reservoir.
If the oil level in the reservoir is too low, the sensor (2)
sends a signal to the control terminal. Page 293,
Hydraulic system
The baler cylinders must be retracted when checking
the oil level.
► Check the quantity of oil in the reservoir using the
level indicator.
571 ► If the oil level reaches up to 3/4 of the level
292718-002 indicator height, then there is enough oil
contained in the reservoir.
► If the oil level does not reach 3/4 of the level
indicator height, then fill the reservoir with
hydraulic oil to 3/4 of the indicator
height. Page 357, Filling

Draining the oil

► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the Maintenance section.
► Place a recovery container for waste oil under the
drain opening.
The capacity of the container must be greater
than the total volume of oil contained. Page
311, Lubricants
25633-001

WARNING
Contact with fluid or machine components which are
still extremely hot
Result: Risk of burns
► Wear appropriate protective clothing.
► Allow fluids and parts to cool.
► Follow all of the safety advice provided in this
manual.

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 9 Maintenance
9.10 Maintenance operations hydraulic system
1330-003
25642-001

Environment!
Disposal of waste oil and used oil filters
Result: Environmental pollution
► Recover waste oils and used oil filters.
► Store the oil and used oil filters in accordance with
the current standards.
► Dispose of waste oil and oil filters in accordance
with the current standards.

► Clean and unscrew the hydraulic connector (1)

from the hydraulic pump located in the baler
drawbar.
► Recover the used oil.
► Tighten the hydraulic connector (1).

572
291455-001

Filling
► Position the baler horizontally on flat, hard
ground.
► Follow the safety advice indicated at the
beginning of the Maintenance section.
17296-002

WARNING
Using non-approved spare parts.
Result: Death or serious injuries.
► Always use replacement parts with technical
specifications that correspond to those
recommended by the manufacturer.
► Preferably use CLAAS replacement parts.

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9 Maintenance
9.10 Maintenance operations hydraulic system
1330-003

► Undo the tank cap (1).

► Fill with recommended oil. Volume and
grade: Page 311, Lubricants
► Check the oil level in the reservoir.
► Clean the cap to remove any traces of dust and
dirt.
► Refit the cap (1) on the tank.

573
272099-001

Replacing the filter

The filter must be replaced each time the hydraulic
reservoir oil is changed.
► Undo the filter plug (1).
17296-002

WARNING
Using non-approved spare parts.
Result: Death or serious injuries.
574 ► Always use replacement parts with technical
272100-001
specifications that correspond to those
recommended by the manufacturer.
► Preferably use CLAAS replacement parts.

► Remove the filter (2).

► Replace the original filter with a filter which has
identical specifications.
► Tighten the plug (1).
25642-001

Environment!
Disposal of waste oil and used oil filters
Result: Environmental pollution
► Recover waste oils and used oil filters.
575
129496-001 ► Store the oil and used oil filters in accordance with
the current standards.
► Dispose of waste oil and oil filters in accordance
with the current standards.

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 9 Maintenance
9.10 Maintenance operations hydraulic system
1330-003

Replacing the breather valve cap

► Replace the cap (1) on the reservoir with a new
cap with identical characteristics.

576
272099-001

192456-001
9.10.2 Filter
Circuit filtration
The hydraulic circuit of the baler is equipped with a
filter (1). This filter is fitted to the left-hand side of the
baler underneath the oil tank.
Filtering the hydraulic circuit prevents the circuit
components from being damaged. When a filter is
clogged, oil passes through without being filtered: it is
therefore important to clean and change the filter
regularly.

577
309282-001

Changing the filter

The filter must be replaced after 500 hours of use or
every year.
► Release the pressure in the hydraulic circuit.
► Undo the filter casing (1) from its body (2).
► Remove and discard the seal (3).

578
128582-001

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9 Maintenance
9.10 Maintenance operations hydraulic system
1330-003

► Take the filter (1) out of the casing (2).

► Clean the casing (2).

579
128583-001

17296-002

WARNING
Using non-approved spare parts.
Result: Death or serious injuries.
► Always use replacement parts with technical
specifications that correspond to those
recommended by the manufacturer.
► Preferably use CLAAS replacement parts.

► Replace the original filter (1) with a filter which

has identical specifications.
► Replace the original seal (2) with a seal which has
identical specifications.
► Screw the filter casing (3) back onto its body.
The filter must be sealed tightly after the casing has
been screwed on.
25642-001

Environment!
Disposal of waste oil and used oil filters
580
128584-001 Result: Environmental pollution
► Recover waste oils and used oil filters.
► Store the oil and used oil filters in accordance with
the current standards.
► Dispose of waste oil and oil filters in accordance
with the current standards.

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 9 Maintenance
9.10 Maintenance operations hydraulic system
1330-003
183714-002
9.10.3 Protection from pressure overload
If the pressure on the walls is too great, the cross
member bends and the induction sensor (1) sends a
signal to the machine computer. The pressure in the
chamber cylinders drops.

581
272114-003

Setting the B56 induction sensor

► Check the distance (X) between the sensor (1)

and the plate (2).
X ► X = 9+1 mm
If the setting is not correct:
2 1
► Contact a specialist workshop.
17283-002

WARNING
3
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
582 Result: Death or serious injuries by trapping
272128-003

► Stop the power take-off.

► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

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9 Maintenance
9.10 Maintenance operations hydraulic system
1330-003
175804-001
9.10.4 Hydraulic pressure accumulator
Reminder
The hydraulic pressure accumulator (1) protects the
baler from sudden changes in pressure. It
compensates for the pressure drop in the bale
chamber cylinders which results when the bale leaves
the chamber and no longer produces a counter-
pressure.
The pressure contained in the hydraulic pressure
accumulator must be checked regularly.

583
269603-001

If sharp pressure variations are noted on the control

terminal screen:
► Have the pressure accumulator checked by
qualified staff.

187012-001
9.10.5 Hydraulic pressure compensation accumulator
Hydraulic pressure compensation accumulator
Only for machines not equipped with the bale ejector*
Reminder
The hydraulic pressure compensation
accumulators (1) eliminate the residual pressure in the
bale chamber cylinders during manual ejection of the
bale.
The pressure contained in the hydraulic pressure
accumulator must be checked regularly.

584
294683-001

If the upper pressure plate (2) remains pressurised

when the baling pressure has been deactivated on the
control terminal:
► Have the pressure accumulator checked by
qualified staff.

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 9 Maintenance
9.10 Maintenance operations hydraulic system
1330-003
143841-002
9.10.6 Hydraulic pressure accumulator feed rake control
Reminder
The hydraulic accumulators (1) are constantly
pressurised.
► Before carrying out any work on the feed system's
hydraulic circuit, reduce the pressure in the
accumulators (1) using the coupling (2).
17289-002

WARNING
Pressurised hydraulic circuit.
585 Result: Fatal or serious injuries
153167-001

► Reduce the pressure in the hydraulic circuit to

zero before any operation.

14708-001

WARNING
Pressurised hydraulic oil may penetrate the skin.
Result: Severe injuries caused by oil penetrating the
skin
► Always use specialised workshops to carry out
work on the hydraulic circuit.
► Regularly check that the hydraulic pipes and
hoses are in good condition.
► Replace any damaged pipes or hoses.
► Replace the hydraulic pipes every 6 years after
the purchase date.
► Always wear safety gear when handling the
hydraulic circuit.
► In the event of an accident, immediately consult a
doctor to prevent any risk of infection.

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9 Maintenance
9.11 Maintenance operations pick-up
1330-003

9.11 Maintenance operations pick-up

177705-001
9.11.1 Pick-up with 2 feed augers*
The pick-up is driven by chains. After several hours of
use, the chains slacken.
A loose chain must be retightened. Page 305,
Chains
Regularly check the tension of the chains. Page
313, Maintenance schedules

Left-hand side
► Remove the protective cover (1).

586
272311-001

► Undo the bolt (2) on the tensioning guide (1).

► Move the tensioning guide (1) upwards to tighten
the chain.
► Retighten the tensioning guide bolt (2).
► Refit the protective cover.

587
272315-001

Right-hand side
► Remove the protective cover (1).

588
272318-001

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 9 Maintenance
9.11 Maintenance operations pick-up
1330-003

► Undo the bolt (2) on the tensioning guide (1).

► Move the tensioning guide (1) downwards to
tighten the chain.
► Retighten the tensioning guide bolt (2).
► Refit the protective cover.

589
272321-001

177707-002
9.11.2 Mechanically driven pick-up with full length auger*
The pick-up is driven by chains:
– full length auger drive chain
– pick-up drum drive chain
After several hours of use, the chains slacken.
A loose chain must be retightened. Page 305,
Chains
Regularly check the tension of the chains. Page
313, Maintenance schedules

► Remove the protective cover (1).

590
272326-001

Full length auger drive chain

► Undo the bolt (2) on the tensioning guide (1).
► Move the tensioning guide (1) downwards to
tighten the chain.
► Retighten the tensioning guide bolt (2).

591
272329-001

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9 Maintenance
9.11 Maintenance operations pick-up
1330-003

Pick-up drum drive chain

► Tension the spring (3) using the nuts (1).
The dimension (X) is measured between the outer
edge of the support (4) and the inner edge of the
eye bolt (2).
► X = 170 mm

592
299139-001

► Refit the protective cover (1).

593
272326-001

177710-003
9.11.3 Hydraulically driven pick-up with full length auger*
The pick-up is driven by chains:
– main drive chain
– full length auger drive chain
– pick-up drum drive chain
After several hours of use, the chains slacken.
A loose chain must be retightened. Page 305,
Chains
Regularly check the tension of the chains. Page
313, Maintenance schedules

► Remove the protective cover (1).

594
272333-001

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 9 Maintenance
9.11 Maintenance operations pick-up
1330-003

Main drive chain

QUADRANT 4200 up to machine J3000076
QUADRANT 5200 up to machine J3100196
QUADRANT 5300 up to machine J3200045

► Loosen the bolts (2).

► Move the tensioner (3) using the bolt and nuts (1).
X = 37 mm
► Tighten the bolts (2).

595
299217-001

► Tension the spring (2) using the nut (4).

The dimension (X) is measured between the outer
edge of the support (5) and the outer edge of the
lever (1) at the bottom of the oblong hole.
► X = 260 mm
► Lock the nut (3).

596
299210-002

Main drive chain

QUADRANT 4200 from machine J3000077
QUADRANT 5200 from machine J3100197
QUADRANT 5300 from machine J3200046

► Loosen the bolts (2).

► Move the tensioner (3) using the bolt and nuts (1).
X = 115 mm
► Tighten the bolts (2).

597
313055-001

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9 Maintenance
9.11 Maintenance operations pick-up
1330-003

► Tension the spring (2) using the nut (4).

The dimension (X) is measured between the inner
edge of the eye bolt (5) and the outer edge of the
lever (1) at the bottom of the oblong hole.
► X = 170 mm
► Lock the nut (3).

598
313062-001

Full length auger drive chain

► Undo the bolt (2).
► Pivot the tensioner (1) to tension the chain.
► Retighten the bolt (2).

599
272338-001

Pick-up drum drive chain

► Tension the spring (3) using the nuts (2).
The dimension (X) is measured between the outer
edge of the support (1) and the inside of the
oblong hole of the lever (4).
X = 280 mm

600
299178-001

► Refit the protective cover (1).

601
272333-001

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 9 Maintenance
9.12 Maintenance operations tying
1330-003

9.12 Maintenance operations tying

185487-002
9.12.1 Needles
58982-005

Information
Adjust the baler under suitable conditions
Result: Ease of adjustment and time saved
► Two people are required to adjust the baler: one
person turns the machine manually, and the
second person carries out the adjustments.

17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

There must be no twine in place when checking the

needles.

Needle height
► Manually start tying. Page 320, Manually
starting tying
► Rotate the flywheel manually in the direction of
the arrow until the pin hole in the tip of each
needle (1) is located just above the twine retainer
plate (3).
► Apply the flywheel brake.
► Check the dimension (X) between the lower edge
of each needle (1) and the upper edge of each
twine retainer plate (3).
For the measurement, remove the play by
swivelling the knotter (2) in the direction of the
602 arrow.
291323-001 X = 8±1 mm
If the setting is not correct:
► Contact a specialist workshop.

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9 Maintenance
9.12 Maintenance operations tying
1330-003

Needle top dead centre

The needle top dead centre corresponds to the
highest position of the needles when they are inserted
into the knotters.
The top dead centre of the needles must be checked
after the height of the needles has been
verified. Page 369, Needle height

► Release the flywheel brake.

► Rotate the flywheel manually in the direction of
the arrow until the tip of each needle (1) is located
in its highest position, known as top dead centre.
► The needle tie bars (2) and the crank arms (3)
must be aligned.
► Apply the flywheel brake.

603
272380-001

604
156956-001

► Check the dimension (X) between the centre of

the pin hole in the tip of each needle (1) and the
upper corner of each twine retainer plate (2).
For the measurement, remove the play by
swivelling the knotter (3) in the direction of the
arrow.
95 < X < 100 mm
If the setting is not correct:
► Contact a specialist workshop.

605
291339-001

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 9 Maintenance
9.12 Maintenance operations tying
1330-003

► Keep the needles at top dead centre (the highest

position), with the flywheel brake applied.
► Check the distance (X) between the stop (1) and
the needle lever (2).
X = 8+1 mm
If the setting is not correct:
► Contact a specialist workshop.

606
156110-001

Lateral position of the needles in the knotters

The lateral position of the needles must be checked
after the top dead centre of the needles has been
verified. Page 370, Needle top dead centre

► Check that each needle (2) is in contact with each

knotter body (1) and parallel to knotter body.
If the setting is not correct:
► Contact a specialist workshop.
► Release the flywheel brake.
► Rotate the flywheel manually in the direction of
the arrow to complete the tying cycle.

607
291006-001

608
290973-001

Needles / piston position

The needles / piston position must be checked after
the top dead centre position of the needles has been
checked. Page 370, Needle top dead centre

► Manually start tying. Page 320

► Put the piston at front dead centre. Page 319,
Baling piston at front dead centre
► Apply the flywheel brake.

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9 Maintenance
9.12 Maintenance operations tying
1330-003

In this position, all markings on the drives (crank

arms, shafts and gears) should be aligned in pairs.

► The mark (2) on the eccentric wheel (1) must be

opposite the hole (3) in the side plate.
If the setting is not correct:
► Contact a specialist workshop.

609
135524-001

Replacing a needle
When a needle is broken, it must be replaced
immediately.
► Contact a specialist workshop.

Needle brake
The needle brake corrects the inertia of masses in
movement and acts to recover the mechanical play on
the needle drive system.

► Adjust the length (X) of the needle brake springs

using the nuts (1):
(X) = 27+1 mm

610
272453-001

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 9 Maintenance
9.12 Maintenance operations tying
1330-003
185552-002
9.12.2 Knotters

272512-002 611

Description
1 Twine retainer gear
2 Presser lever roller
3 Knotter body
4 Twine retainer plate
5 Twine retainer plate spring
6 Knotter hook tab
7 Twine guide
8 Twine guide pin
9 Needle guide
10 Twine guide control rod
11 Upper 1/2 bearing
12 Knotter hook pinion
13 Knotter hook spring
14 Knotter base plate
15 Knotter hook
16 Twine retainer support

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9 Maintenance
9.12 Maintenance operations tying
1330-003

Description
17 Knife
18 Twine retainer
19 Presser lever
20 Eccentric shaft

Knotter composition
The four main components of each knotter assembly
are identified by an engraved number (1 to 6) and
must always be fitted together.
• Knotter disc (A)
• Knotter body (B)
• Knotter body cover (C)
• Knotter base plate (D)

612
272559-001

613
272560-001

58982-005

Information
Adjust the baler under suitable conditions
Result: Ease of adjustment and time saved
► Two people are required to adjust the baler: one
person turns the machine manually, and the
second person carries out the adjustments.

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 9 Maintenance
9.12 Maintenance operations tying
1330-003
17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

There must be no twine in place when checking the

knotters.
► Check that the needles are in the rest or bottom
dead centre position. Otherwise, end the tying
cycle.
► Check the knotters, starting with knotter 1.

Knotter shaft brake

► Check the length (X) of the knotter shaft brake
springs.
(X) = 27+1 mm
If the setting is not correct:
► Contact a specialist workshop.

614
272561-001

Knotter in maintenance position

► Disconnect the twine guide control rod at (1).

615
272567-001

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9 Maintenance
9.12 Maintenance operations tying
1330-003

► Pull the pin (1) and pivot the stop (2).

616
272563-001

► Pivot the knotter (1) until it is possible to engage

the stop (2).
► Take care not to damage or trap the
electrical wiring harness.
The knotter is in the maintenance position.

617
272564-001

Knotter hook pinion play

The play (X) between the knotter hook pinion (1) and
the outer ramp (2) of the knotter disc is checked using
feeler gauges.
► Check the play (X).
0.05 < X < 0.2 mm
The knotter must rotate freely around the knotter
shaft, with no resistance points.

If the setting is not correct:

► Contact a specialist workshop.
618
135061-001

619
278512-001

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 9 Maintenance
9.12 Maintenance operations tying
1330-003

Knotter hook pushrod spring

► Check the length (X) of the spring of each knotter
hook pushrod.
(X) = 33+1 mm
If the setting is not correct:
► Contact a specialist workshop.

620
278523-001

Twine retainer plate spring

► Check the length (X) of the spring for each twine
retainer plate.
X = 28+1 mm
If the setting is not correct:
► Contact a specialist workshop.

621
286477-002

Twine retainer plate lever

► Pivot the stop (1) to release the knotter.

622
272562-001

► Pivot the knotter so that the roller (2) comes into

contact with the intermediate step (3) on the
knotter plate (1).
The pin (4) must always be in contact with the
lever (5).
The roller (2) must be difficult to turn by hand.
If the setting is not correct:
► Contact a specialist workshop.

623
286474-002

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9 Maintenance
9.12 Maintenance operations tying
1330-003

Knotter in working position

► Pivot the knotter (1) to the working position.
► Pull the pin (2) and pivot the stop (3).
► Take care not to damage or trap the
electrical wiring harness.
► Release the pin (2) and check that the knotter is
locked in the working position.
The knotter is in the working position.

624
272565-001

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 9 Maintenance
9.12 Maintenance operations tying
1330-003

272566-001 625

Twine guide pin

► Take up the play by pulling the control shaft (4)
backwards.
► Undo the nut (6).
► Push the twine guide pin (1) fully against the twine
guide (2).
► Tighten or loosen the ball joint (5) until it is
opposite the ball on the control shaft (4).
The ball joint (5) must be able to fit onto the ball
without the twine guide pin (1) or the control
shaft (4) moving!
► Tighten the ball joint (5) by 1 turn on the
connecting rod (3).
► Secure the ball joint (5) in position using the
nut (6).
► Clip the ball joint (5) onto the ball of the control
shaft (4).

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9 Maintenance
9.12 Maintenance operations tying
1330-003

Opening of the knotter hook

► Manually start tying. Page 320, Manually
starting tying
► Rotate the flywheel manually in the direction of
the arrow until the knotter hook tab roller (1) is
free.
► Check the opening dimension (X) for each knotter
hook.
With the hook open fully, the dimension (X)
should measure:
(X) = 44±1 mm
If the setting is not correct:
626
298552-001
► Contact a specialist workshop.

627
278525-002

Cleaning
► Regularly clean out the crop which accumulates
behind the release unit (1).
► Regularly clean any excess lubricant on any of
the knotter components.

628
135910-001

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 9 Maintenance
9.12 Maintenance operations tying
1330-003
185550-001
9.12.3 Knotter shaft drive shear bolt
The knotter shaft drive is protected by a shear bolt (1).
This bolt will only shear in the event of a serious
problem.

629
135161-001

Cause of shear
► Look for the cause of the shear:
► Knotter problems?
► Problems with needle-piston
synchronisation?
► Presence of foreign objects?

Replacing the shear bolt

26329-002

Information
Replace shear bolt under optimum conditions
Result: Easy and safe replacement operation
► Two people are required to replace the bolt:
one person rotates the flywheel using the wrench,
the second person positions the shear bolt.

► Apply the flywheel brake.

► Remove the rest of the shear bolt (1).
► Check the condition of the needles and knotters.
Repair them if necessary.

630
135161-001

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9 Maintenance
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1330-003

► Cut the twines at the knotters.

631
9202-001

► Remove the rest of the twine from the twine

retainers (1).

632
135162-001

► Insert a new shear bolt and the two nuts.

► Tighten the first nut:
Tightening torque: ≤ 20 Nm
► Tighten the lock nut.

► Thread the twine.

► Activate tying manually using the control terminal:
► If the tying cycle operates correctly, continue
working.
► If the shear bolt breaks then adjust the
position of the needles in relation to the
piston.

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 9 Maintenance
9.13 Maintenance operations hitch
1330-003

9.13 Maintenance operations hitch

131549-003
9.13.1 Checking the hitch coupling mounting
► Tighten the mounting bolts (1) regularly:
Tightening torque: Page 141, Bolt tightening
torques
25052-004

WARNING
Insufficiently tightened drawbar head mounting bolts
Result: Death, serious injuries, damage to the
drawbar, to the drawbar head and the mountings,
baler detached during transportation
633 ► Retighten the mounting bolts after the first
Hitch eye 128853-001 10 hours of use.
► Then retighten the mounting bolts every 50 hours
of use.

135384-004
9.13.2 Checking the drawbar head mounting
► Regularly check the tightness of the mounting
bolts (1). Page 313, Maintenance schedules
Tightening torque: Page 141, Bolt tightening
torques
25052-004

WARNING
Insufficiently tightened drawbar head mounting bolts
Result: Death, serious injuries, damage to the
drawbar, to the drawbar head and the mountings,
baler detached during transportation
634
Swinging drawbar 135814-001 ► Retighten the mounting bolts after the first
10 hours of use.
► Then retighten the mounting bolts every 50 hours
of use.

635
Jaw drawbar 135815-001

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9 Maintenance
9.14 Maintenance operations central lubrication system
1330-003

9.14 Maintenance operations central lubrication system

175569-001
9.14.1 Automatic central lubrication
Checking the lubricant level
► Check the level of grease in the automatic grease
pump vessel every day:
The minimum volume of lubricant permitted
corresponds to half the vessel height.
► Refill the vessel as soon as there is insufficient
lubricant.

636
156724-001

Filling the grease pump

The lubricant vessel can be filled either using:
– a filler pump fitted with an elbow connector (part
no. 00 0078 462 0) which is screwed in place of
the plugs (1)
– a grease pump fitted with a quick-fit filling
connection through the fitting (2)
27414-003

NOTICE
637 Use of unauthorised or contaminated grease
156725-001
Result: Severe damage to the baler
► Check the operation of the lubrication pump as
per the recommended intervals.
► Use grease recommended by CLAAS.

27421-001

WARNING
Opening the lubricant vessel cover.
Result: Contamination of the lubricant with risk of
serious damage to the lubrication circuit.
► Never open the lubricant vessel cover.
► Always use a lubricant pump or a filler pump to fill
the vessel.
► Ensure the connections between the vessel and
the pump are perfectly clean.

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 9 Maintenance
9.14 Maintenance operations central lubrication system
1330-003

Filling with elbow connector (A)

The plugs (1) allow the lubricant vessel to be filled.
► Clean one of the plugs (1).
► Undo one of the plugs (1).
► Screw the pump connector in place of the plug (1)
(the elbow is not always used).
► Refill the lubricant vessel up to the MAX mark.
► Remove the pump from the vessel.
► Clean and retighten the plug (1).

638
129669-001

639
135821-001

Filling with a quick-fit filling connection (B)

The fitting (2) enables the lubricant vessel to be
refilled.
► Clean the fitting (2).
► Fit the pump connector onto the fitting (2).
► Refill the lubricant vessel up to the MAX mark.
► Remove the pump from the fitting (2).

640
129671-001

641
135822-001

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9 Maintenance
9.14 Maintenance operations central lubrication system
1330-003

Lubrication frequency
The interval between 2 lubrication operations and the
lubrication duration are set in the factory:
– Duration: 10 min.
– Interval: 6 min.
The interval between 2 lubrication operations can be
altered using the control terminal.
For balers not fitted with a control terminal, this setting
can only be altered by a dealer or an after-sales
service agent.

Manual activation of central lubrication

Central lubrication can be activated manually to check
that this equipment is operating correctly.
This operation must also be performed before and
after the baler is cleaned with a high pressure cleaner.

► Activate the main drive.

► Press the Maintenance Settings

menu key to start extra lubrication.

A complete centralised lubrication cycle has been

activated.

Emergency central lubrication

If the automatic pump fails, the baler can be lubricated
through the fitting (3).
► Switch on the main drive of the baler.
► Clean the fitting (3).
► Fit the connector of a manual grease pump into
the fitting (3) and lubricate the baler.
► Remove the pump from the fitting (3).
59241-002

642 WARNING
135823-001
Baler main drive operated while using the lubricant
pump
Result: Death or serious injuries.
► Apply the tractor's handbrake.
► Ensure that no one accesses the tractor cab
during the lubrication operation.

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 9 Maintenance
9.14 Maintenance operations central lubrication system
1330-003
184881-002
9.14.2 Chain lubrication
Lubricant
The chain lubrication reservoir must be filled at regular
intervals. It must never be empty.
157801-002

NOTICE
Chains poorly lubricated or not lubricated at all
Result: overheating and premature wear of the chains
► Never empty the hydraulic oil tank completely.
643 ► Regularly fill the oil tank, taking into account the
290511-002 pump flow setting.

36007-002

Information
Use oil which has a viscosity suited for lubricating
chains
Result: regular and correct lubrication of chains
► Use CLAAS Bio HEES 46 synthetic oil, or
► Use hydraulic oil, or
► Use engine oil.

Filling
► Open the front right-hand flap.
► Clean the outside of the reservoir (1) and the
cap (2).
► Undo the cap (2) on the reservoir (1).
► Fill the reservoir with oil. Page 311,
Lubricants
► Screw the cap back onto the reservoir.
► Close the front right-hand flap.

644
290512-002

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9 Maintenance
9.14 Maintenance operations central lubrication system
1330-003

Replacing the filter

► Contact a specialist workshop.

645
290513-001

Mechanical lubrication pump

The oil flow depends on the position of the mark (1) in
relation to the graduated segment (2).
The setting varies from 0 to 8:
– 0 = no flow
– 8 = maximum flow
Basic adjustment: the mark (1) is opposite figure 1.
Setting:
► Loosen the 2 bolts (4).
646 ► Turn the cam (3) to position the mark (1) on the
290515-001
desired value.
► Retighten the 2 bolts (4).
184929-001

WARNING
Chains poorly lubricated or not lubricated at all
Result: overheating and premature wear of the chains
► Never adjust the flow below 1.

Operation check
Several times a day, check that there is oil on the
drive chains.
– Check that oil comes out of the lubrication
brushes.
The chains must be oily. If not, check the circuit.

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 9 Maintenance
9.15 Lubrication plan
1330-003

9.15 Lubrication plan

131318-003
9.15.1 Lubrication intervals
17283-002

WARNING
Drives in motion during reconditioning, maintenance,
cleaning work or technical operations on the baler.
Result: Death or serious injuries by trapping
► Stop the power take-off.
► Stop the tractor engine.
► Remove the ignition key.
► Lock the flywheel using the brake.
► Engage the parking brake.
► Place the chocks under the wheels to lock the
baler.

57132-002

NOTICE
Not observing lubrication intervals
Result: Significant material damage
► Observe the lubricating intervals.

57133-002

NOTICE
Too much lubricant
Result: Significant material damage
► Observe the lubrication advice

► Clean each lubricator before using it to apply

grease.
► Unless otherwise indicated, apply 2 - 3 pumps per
lubricator.

128079-003
9.15.2 Universal drive shaft
► Respect the lubrication intervals recommended by
the manufacturer Universal drive shaft user
manual

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9 Maintenance
9.15 Lubrication plan
1330-003
104762-002

WARNING
Failure to follow the recommendations for use and
maintenance of the universal drive shafts.
Result: Fatal or serious injury, severe damage to the
baler
► Read the manual provided with the universal drive
shaft closely.
► Respect the recommendations given in the
manual provided with the universal drive shaft.

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 9 Maintenance
9.15 Lubrication plan
1330-003
182116-002
9.15.3 Lubrication points - 10 h

282772-001 647

Description
A Machine equipped with pick-up with 2 feed augers
– The chains are lubricated via the hole in the housing.
B Machine equipped with mechanically driven pick-up with full length auger
– The chains are lubricated via the hole in the housing.

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9 Maintenance
9.15 Lubrication plan
1330-003

282773-002 648

Description
A Machine equipped with a hydraulically driven pick-up
– The chains are lubricated via the hole in the housing.

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 9 Maintenance
9.15 Lubrication plan
1330-003
182117-002
9.15.4 Lubrication points - 50 h

282774-001 649

Description
A Machine equipped with tandem axle
B The lubricator is located behind the brake disc.

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9 Maintenance
9.15 Lubrication plan
1330-003

282775-002 650

Description
A Except ball hitch Ø 80 mm
B Machine equipped with RotoCut or FineCut cutting unit
– Knife chassis slide open
C Machine equipped with RotoCut or FineCut cutting unit
– Access from underneath the machine
– Pick-up fully raised

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 9 Maintenance
9.15 Lubrication plan
1330-003

282776-002 651

Description
A Machine equipped with tandem axle
B Machine equipped with RotoCut or FineCut cutting unit
– Knife chassis slide open
C The lubricator is located behind the brake disc.
D Machine equipped with RotoCut or FineCut cutting unit
– Access from underneath the machine
– Pick-up fully raised

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9 Maintenance
9.15 Lubrication plan
1330-003
182118-001
9.15.5 Lubrication points - 100 h

282777-001 652

Description
A Machine equipped with active hydraulic brakes
B Machine equipped with tandem axle
C Machine equipped with single axle
D Machine equipped with a mechanically driven pick-up
E Machine equipped with folding pick-up wheels

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 9 Maintenance
9.15 Lubrication plan
1330-003

282778-001 653

Description
A Machine equipped with single axle
B Machine equipped with a hydraulically driven pick-up

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9 Maintenance
9.15 Lubrication plan
1330-003
182119-001
9.15.6 Lubrication points - 250 h

282779-001 654

Description
A Machine equipped with a mechanically driven pick-up with 2 feed augers
B Machine equipped with a mechanically driven pick-up with full length auger

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 9 Maintenance
9.15 Lubrication plan
1330-003

282780-001 655

00 0300 208 2 - BA QUADRANT 5300 - 07/2016 399

9 Maintenance
9.16 Winter storage
1330-003

9.16 Winter storage

128072-001
9.16.1 General points
At the end of the season, the baler must be prepared
and cleaned in order to spend winter in good
condition.
Following the instructions described below ensures
optimum use of the baler and also ensures that the
machine can be restarted quickly after winter storage.

123276-003
9.16.2 Cleaning
General points
► Blow air through the machine before washing it to
remove as much dry crop as possible.
► Disconnect the electrical supply cables and store
in a safe place, with the control terminals.
► Do not use pressure washers or steam jet
washers to clean the cut-out clutches, bearings,
or the hydraulic and electrical parts.
► Risk of damage and formation of rust.
► Do not use detergent or any other corrosive
product.
► Risk of damage to the seals, plastic
materials, electrical parts and paintwork.
► There is a risk that the paintwork may be
damaged after pressure washing and/or cleaning
at very high temperatures.
► Pressure washing must be carried out at
pressures below 100 bar (1450 psi).
► Washing must be carried out at temperatures
below 60 °C (140 ºF).
► Blow air onto the machine after washing to
remove any dampness.
► Lubricate the bearings before and after washing
the machine with a high pressure washer.
► Then test their operation so that any water which
has infiltrated can be removed from the bearings.
► Grease should appear around the bearings; this
protects the bearings from any dirt, water or liquid
from the crop which may enter.
► If the machine is stored outdoors for prolonged
periods, clean and then lubricate the hydraulic
cylinder rods.
► Before using the machine, remove the
grease from around the hydraulic cylinder
rods.
Metal components
► Blow air through the baler.
► Clean the baler.
► Remove any traces of dust and grease on the
bearings.

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 9 Maintenance
9.16 Winter storage
1330-003

Bodywork
► Clean the bodywork with clean water using a
high-pressure washer at a maximum of 100 bar
(1450 psi).
► Never use the high-pressure washer nozzle less
than 50 cm (1 ft 8 in) from the bodywork.
► Do not direct the jet of the high pressure washer
towards the bearings.
► Never use detergent or any other cleaning
product: always use clean water.

Cleaning surfaces with stickers

85067-002

NOTICE
Cleaning surfaces with stickers using a high pressure
washer
Result: Stickers may be damaged and/or torn off
► Avoid cleaning with a high pressure washer
► Clean the surfaces allowing a sufficient distance
from the high pressure jet
► Set the temperature and pressure of the water as
low as possible
► Do not damage the stickers when cleaning
► Any damaged or illegible stickers must be
replaced immediately (safety stickers, warning
symbols, labels)

128076-001
9.16.3 Lubricating
► Lubricate all the points on the baler before winter
storage.
► Lubricate the baler before and after it is cleaned
with a high pressure cleaner.

128077-001
9.16.4 Maintenance
► Slacken the chains and/or remove them to soak
them in an oil bath.
► Remove any rust.
► Repaint any damaged paintwork.
► Check the baler for wear and damage. Carry out
any necessary repairs.

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9 Maintenance
9.16 Winter storage
1330-003

Checking the pneumatic brake cylinder

► Check that no crop has accumulated in the brake
cylinder via one of the orifices (1):
If crop is found in the brake cylinder, have it
cleaned by a specialised workshop.

656
127960-001

123280-001
9.16.5 Storage
► Store the baler in a dry area which is sheltered
from bad weather. The storage location must not
be used to store chemical fertilisers.
► Raise the baler and chock it to take the weight off
the tyres. Reinflate the tyres to the recommended
air pressure. If the baler is not raised and
chocked, increase the air pressure by 1 bar.
► Cover the tyres with protective lacquer to prevent
the rubber from drying out.
25906-001

WARNING
Raised baler unstable, when using only a jack
Result: Severe injuries, severe material damage
► In addition to the jack, use axle stands or suitable
chocks to support the raised baler.
► Check that the equipment used is compatible with
the load raised.
► Check that the assembly is perfectly stable and
remains stable throughout the necessary
maintenance operations on the machine.
► Check that the ground supporting the machine is
stable.

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 10 Placing out of operation and disposal
10.1 General information
1330-003

10 Placing out of operation and disposal

10.1 General information
120770-008
10.1.1 Placing out of operation and disposal
When the machine or its components have reached
the end of its/their service life and must be scrapped,
the components must be properly disposed of. In this
process, the regulations issued by the local authorities
in charge must be observed.
The consumables contained in the machine must be
specifically disposed of and must not be discharged
into the environment. For further information about
disposal, please contact the local authorities in
charge, a qualified specialist workshop or the CLAAS
Service Dept.

► Do not dispose of products with symbol (1) in the

household waste at the end of their service life.

657
124657-002

► Recycle materials carrying symbol (2) according

to their marking.

658
124658-002

► Either recycle packaging materials or re-use them

and do not throw them into the household waste.
► Either recycle plastic materials marked with a
material code such as e.g. PP TV 20 or re-use
them and do not throw them into the household
waste.
► Used batteries contain dangerous substances and
must be taken back by the distributor, disposed of
properly or returned to a collecting point. Do not
throw used batteries into the household waste.

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10 Placing out of operation and disposal
10.1 General information
1330-003

► Treat consumables such as oils, hydraulic liquids,

brake liquids and fuels like special waste and
dispose of properly. Always use leak-proof
containers when draining liquids. Do not let
consumables flow on the ground, into the sewer
or into any water source.
► Have refrigerant disposed of only by specialist
companies with expert personnel and the required
technical equipment. Refrigerant must never be
released into the atmosphere. Have refrigerant
disposed of by a qualified specialist workshop.
Observe country-specific regulations.
► Observe the regulations issued by the local
authorities in charge.

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 11 EC declaration of conformity
11.1 General information
1330-003

11 EC declaration of conformity
11.1 General information
172494-002
11.1.1 Declaration of Conformity for EC

compliant with Directive 2006/42/EC

We Usines CLAAS France S.A.S.

Boîte Postale 90830

F-57148 Saint-Rémy / Woippy

declare under our sole responsibility that the Collector/Baler (Type - Trade name - Serial number)

J32 - QUADRANT 5300 from J3200011

which is the subject of the declaration complies with the fundamental prescriptions regarding health and safety
stipulated in Directive 2006/42/EC Appendix I,

and the prescriptions of the other EC Directives which apply to this domain.

To implement the prescriptions regarding health and safety stipulated in the EC Directives in respect of good
industry practice, the following standard and technical specification has been taken into account:

EN ISO 4254-11:2010

The person responsible for European community documentation is:

C. Guillemin, Usines CLAAS France S.A.S., Boîte Postale 90830, F-57148 Saint-Rémy / Woippy

Technical Manager Quality Manager

(C. Guillemin) (C. Zimoch)

Woippy, 1st January 2016

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 1330-003

Index
A
Accident prevention................................................................................................................................................ 20
After use
Securing the baler..........................................................................................................................................279
Annual service.......................................................................................................................................................... 6
Arriving at the field................................................................................................................................................ 205
Automatic central lubrication...................................................................................................................................98
Emergency central lubrication........................................................................................................................386
Extra lubrication............................................................................................................................................. 254
Filling the grease pump..................................................................................................................................384
Lubrication frequency.............................................................................................................................386, 386
Maintenance.................................................................................................................................................. 384
Setting
COMMUNICATOR..................................................................................................................................254
Automatic chain lubrication..................................................................................................................................... 98
Filling the reservoir.........................................................................................................................................387
Maintenance.................................................................................................................................................. 387
Automatic knife cleaning
COMMUNICATOR.........................................................................................................................................249
Setting............................................................................................................................................................250
Automatic pressure control
Adjusting the bale density..............................................................................................................................241
Adjusting the twine tension............................................................................................................................ 242
Fault...............................................................................................................................................................294
Axles
Description.......................................................................................................................................................99

B
Bale chamber filling indicator.................................................................................................................................. 86
COMMUNICATOR.........................................................................................................................................251
Use.................................................................................................................................................................251
Bale discharge
Technical specifications.................................................................................................................................139
Bale ejector
Description.......................................................................................................................................................96
Use.................................................................................................................................................................212
Bale length
Resetting........................................................................................................................................................246
Setting............................................................................................................................................................244
Bale ramp
Bale discharge sensor..................................................................................................................................... 95
Description.......................................................................................................................................................93
Fault...............................................................................................................................................................294
Opening......................................................................................................................................................... 210
Position detector.............................................................................................................................................. 94
Bale ramp / Bale ejector selection
Description.......................................................................................................................................................92
Baling
Baler settings................................................................................................................................................. 234
Baling cycle.............................................................................................................................................................68
Baling piston
Bringing to front dead centre..........................................................................................................................319
Needles / piston position................................................................................................................................371
Baling piston front dead centre............................................................................................................................. 319
Baling piston rear dead centre.............................................................................................................................. 319

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 1330-003

Baling pressure
Setting....................................................................................................................................................234, 238
Baling system
Technical specifications.................................................................................................................................138
Basic operations
Bringing the baling piston to front dead centre.............................................................................................. 319
Manually starting tying................................................................................................................................... 320
Batteries
Disposal......................................................................................................................................................... 403
Before first use......................................................................................................................................................146
Blockage
Cutting rotor................................................................................................................................................... 277
Feed rotor...................................................................................................................................................... 275
Flattening rollers............................................................................................................................................ 274
Hydraulically driven pick-up........................................................................................................................... 275
Pick-up...........................................................................................................................................................273
Rotor...................................................................................................................................................... 275, 277
Safety.............................................................................................................................................................272
Bonnet...................................................................................................................................................................201
Closing...........................................................................................................................................................201
Opening......................................................................................................................................................... 201
Brakes
Active hydraulic brakes
Connection..............................................................................................................................................179
Description..............................................................................................................................................102
Maintenance........................................................................................................................................... 351
General points................................................................................................................................................101
Hydraulic brakes
Connection..............................................................................................................................................179
Description..............................................................................................................................................101
Maintenance........................................................................................................................................... 351
Parking brake...................................................................................................................................................51
Pneumatic brakes
Connection..............................................................................................................................................180
Description..............................................................................................................................................101
Maintenance........................................................................................................................................... 351
Technical specifications.................................................................................................................................145
Bringing the piston to front dead centre................................................................................................................ 319
Bringing the piston to rear dead centre.................................................................................................................319

C
Chain lubrication oil filter
Changing........................................................................................................................................................388
Chain lubrication oil reservoir
Filling..............................................................................................................................................................387
Replacing the filter......................................................................................................................................... 388
Chains
Safety advice................................................................................................................................................. 305
Changing the oil
Rotor upper angle drive gearbox................................................................................................................... 335
Checking the drawbar head mounting
Maintenance.................................................................................................................................................. 383
Checking the hitch coupling mounting
Maintenance.................................................................................................................................................. 383
Checks
Hydraulic pressure accumulator.................................................................................................................... 362
Hydraulic pressure compensation accumulator............................................................................................. 362
Chocks.................................................................................................................................................................... 50
Use...................................................................................................................................................................50

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 1330-003

Cleaning................................................................................................................................................................400
Commissioning in the field
User advice....................................................................................................................................................209
COMMUNICATOR
<Counters> menu.......................................................................................................................................... 122
<Faults> menu...............................................................................................................................................127
<Information> menu.......................................................................................................................................132
<Maintenance> menu.................................................................................................................................... 131
<Sensors> menu............................................................................................................................................130
<Settings> menu
<Work> menu settings............................................................................................................................120
Basic settings..........................................................................................................................................116
ICT settings.............................................................................................................................................121
Maintenance Settings............................................................................................................................. 119
Pressure Settings................................................................................................................................... 118
<Working> menu............................................................................................................................................110
Automatic knife cleaning................................................................................................................................249
Automatic pressure control............................................................................................................................ 240
Bale chamber filling indicator.........................................................................................................................251
Bale length setting......................................................................................................................................... 244
Baling process............................................................................................................................................... 236
Cancelling faults.............................................................................................................................................263
Choice of job..................................................................................................................................................255
Counters........................................................................................................................................................ 260
Cutting frame................................................................................................................................................. 250
Cutting unit.....................................................................................................................................................249
Description
<Basic Settings> menu...........................................................................................................................116
<Counters> menu................................................................................................................................... 122
<DTC faults> menu.................................................................................................................................124
<Faults> menu........................................................................................................................................127
<Information> menu................................................................................................................................132
<Maintenance> menu............................................................................................................................. 131
<Sensors> menu.................................................................................................................................... 130
<Work> menu settings............................................................................................................................120
<Working> menu.................................................................................................................................... 110
Home...................................................................................................................................................... 109
ICT settings.............................................................................................................................................121
Maintenance Settings............................................................................................................................. 119
Pressure Settings................................................................................................................................... 118
DTC Faults.............................................................................................................................................124, 263
Electrical cables.............................................................................................................................................175
Entering a job name.......................................................................................................................................255
Entering a setting name.................................................................................................................................257
ICT
Auto PTO Stop........................................................................................................................................269
Camera................................................................................................................................................... 270
CRUISE PILOT.......................................................................................................................................267
Interface status....................................................................................................................................... 267
Job selection..................................................................................................................................................260
Maintenance indicator....................................................................................................................................262
Manually activating the tying process............................................................................................................ 253
Moisture indicator...........................................................................................................................................252
Navigating between menus............................................................................................................................109
Pick-up rotation speed................................................................................................................................... 248
Precompression chamber retention force...................................................................................................... 246
Presentation...................................................................................................................................................108
Printing the customer/job data....................................................................................................................... 262
Resetting the day counter..............................................................................................................................261

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 1330-003

Resetting the job counters............................................................................................................................. 261

Setting the automatic lubrication frequency...................................................................................................254
Setting the baling pressure............................................................................................................................ 236
Setting the Work menu display...................................................................................................................... 258
Softkeys
Functions that can be assigned.............................................................................................................. 271
Task management......................................................................................................................................... 266
TELEMATICS on Implement..................................................................................................................176, 265
Twine name entry.......................................................................................................................................... 258
Warning faults................................................................................................................................................264
Work lighting.................................................................................................................................................. 253
COMMUNICATOR fault
Automatic pressure control............................................................................................................................ 294
Bale ramp.......................................................................................................................................................294
Conveying system..........................................................................................................................................292
Hydraulic system............................................................................................................................................293
Knotter monitoring..........................................................................................................................................295
Main drive and system...................................................................................................................................292
No twine.........................................................................................................................................................294
Tying.............................................................................................................................................................. 295
Consumables
Disposal......................................................................................................................................................... 403
Conveying system
Blockage........................................................................................................................................................ 272
Fault...............................................................................................................................................................292
Preventing blockages.....................................................................................................................................272
Safety.............................................................................................................................................................272
Counters menu
Job name....................................................................................................................................................... 255
Coupling
Universal drive shaft...................................................................................................................................... 163
Crop transfer
Use.................................................................................................................................................................210
Cutting frame
COMMUNICATOR.........................................................................................................................................250
Use.................................................................................................................................................................250
Cutting rotor
Blockage........................................................................................................................................................ 277
Cutting unit
COMMUNICATOR.........................................................................................................................................249
FineCut............................................................................................................................................................ 79
Operation......................................................................................................................................................... 79
RotoCut............................................................................................................................................................79
Use.................................................................................................................................................................249
Cutting unit control panel
Automatic mode.............................................................................................................................................230
Description.......................................................................................................................................................81
Manual mode................................................................................................................................................. 232
Use.................................................................................................................................................................230

D
Daily cleaning........................................................................................................................................................283
Description
Axles................................................................................................................................................................ 99
Control terminal................................................................................................................................................69
Piston and bale chamber................................................................................................................................. 85
Single axle....................................................................................................................................................... 99
Tandem axle.................................................................................................................................................... 99
Trailing tandem axle.......................................................................................................................................100

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 1330-003

Disposal
Batteries.........................................................................................................................................................403
Consumables.................................................................................................................................................403
Machine......................................................................................................................................................... 403
Packaging materials.......................................................................................................................................403
Refrigerant..................................................................................................................................................... 403
Draining the oil
Feed rake drive gearbox................................................................................................................................332
Drawbar angle drive gearbox
Maintenance.................................................................................................................................................. 330
Drive chains for hydraulically driven pick-up with full length auger
Maintenance.................................................................................................................................................. 366
Drive chains for mechanically driven pick-up with full length auger
Maintenance.................................................................................................................................................. 365
Drive chains for pick-up with 2 feed augers
Maintenance.................................................................................................................................................. 364
Dummy knives
Fitting............................................................................................................................................................. 194
Storage.......................................................................................................................................................... 194

E
EASY on board
General points................................................................................................................................................135
Presentation.............................................................................................................................................70, 135
EC Declaration of Conformity............................................................................................................................... 405
Ejecting the last bale.............................................................................................................................................212
Electric circuit
Faults............................................................................................................................................................. 300
Electrical cables
Baler power supply........................................................................................................................................ 175
Battery cable..................................................................................................................................................173
Battery cable for tractor without ISOBUS.......................................................................................................174
COMMUNICATOR.........................................................................................................................................175
Electrical supply for the baler.........................................................................................................................177
Identification...................................................................................................................................................172
ISOBUS......................................................................................................................................................... 177
Electrical connections
ISOBUS......................................................................................................................................................... 177
Lighting.......................................................................................................................................................... 173
Power supply for the baler and the OPERATOR........................................................................................... 174
Emptying the bale chamber.................................................................................................................................. 213
Equipment
12 V socket.................................................................................................................................................... 107
Additional equipment......................................................................................................................................... 7
Electronic module.......................................................................................................................................... 107
Emergency unit..............................................................................................................................................107
Front ladder support.......................................................................................................................................105
Hydraulic oil reservoir.................................................................................................................................... 103
Ladder............................................................................................................................................................105
Optional equipment............................................................................................................................................7
Storage cabinet..............................................................................................................................................105
Existing models
Machine description.........................................................................................................................................56
Extinguisher
Safety...............................................................................................................................................................55

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 1330-003

F
Faults
Electric circuit.................................................................................................................................................300
Feed rake
Hydraulic pressure accumulator.................................................................................................................... 363
Operation......................................................................................................................................................... 83
Feed rake drive gearbox
Maintenance.................................................................................................................................................. 332
Feed rotor
Blockage........................................................................................................................................................ 275
Feeder unit
Technical specifications.................................................................................................................................138
Filling
Angle drive gearbox.......................................................................................................................................331
Chain lubrication oil reservoir.........................................................................................................................387
Feed rake drive gearbox................................................................................................................................333
Knotter drive gearbox.....................................................................................................................................340
Main gearbox................................................................................................................................................. 328
Rotor upper angle drive gearbox................................................................................................................... 336
Fitting the twine.....................................................................................................................................................184
Flattening rollers..................................................................................................................................................... 78
Blockage........................................................................................................................................................ 274
Front roller position........................................................................................................................................ 225
Top position................................................................................................................................................... 226
Transport position.......................................................................................................................................... 227
Working position for hay................................................................................................................................ 229
Working position for silage.............................................................................................................................227
Working position for straw..............................................................................................................................228
Flywheel brake................................................................................................................................................52, 341
Adjustment
Brake band............................................................................................................................................. 341
Flywheel brake sensor B138.................................................................................................................. 343
Lever.......................................................................................................................................................342
Folding pick-up wheels
Fitting............................................................................................................................................................. 221
Removing.......................................................................................................................................................222
Transport Position..........................................................................................................................................222
Use.................................................................................................................................................................220
Working position............................................................................................................................................ 223
Formatting
Text....................................................................................................................................................................6
Front side doors.................................................................................................................................................... 201
Closing...................................................................................................................................................200, 201
Opening......................................................................................................................................................... 201

G
Grease.................................................................................................................................................................. 311

H
High end work lighting...........................................................................................................................................106
Hitching
Adapting jaw drawbar/swinging drawbar....................................................................................................... 159
Coupling mounting.........................................................................................................................................159
Coupling types............................................................................................................................................... 156
Recommendations.........................................................................................................................................156
Hitching the baler to the tractor.............................................................................................................................162

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 1330-003

Hydraulic
Connecting the RotoFeed baler.....................................................................................................................170
Connecting to a Load-Sensing tractor without Power Beyond socket........................................................... 169
Connecting to a Load-Sensing tractor with Power Beyond socket................................................................ 168
Connecting to a tractor with constant output..................................................................................................169
Connecting to a tractor with constant pressure..............................................................................................170
Hydraulic and pneumatic hoses
Identification...................................................................................................................................................166
Hydraulic circuit
Technical specifications.................................................................................................................................141
Hydraulic connections
Baler equipped with RotoFeed.......................................................................................................................170
Load-Sensing tractor without Power Beyond socket..................................................................................... 169
Load-Sensing tractor with Power Beyond socket.......................................................................................... 168
Technical specifications.................................................................................................................................144
Tractor with constant output...........................................................................................................................169
Tractor with constant pressure.......................................................................................................................170
Hydraulic flywheel brake......................................................................................................................................... 52
hydraulic connections.................................................................................................................................... 171
Hydraulic hoses
Flywheel brake (optional)...............................................................................................................................171
Jack stand and pick-up.......................................................................................................................... 167, 171
Hydraulic oil reservoir
Maintenance.................................................................................................................................................. 356
Hydraulic pressure accumulator
Checks...........................................................................................................................................................362
Description.......................................................................................................................................................87
Feed rake.......................................................................................................................................................363
Hydraulic pressure compensation accumulator
Checks...........................................................................................................................................................362
Hydraulic system
Fault...............................................................................................................................................................293
Hydraulically driven pick-up
Blockage........................................................................................................................................................ 275
Hydraulic connections....................................................................................................................................167
Hydraulically driven pick-up with full length auger
Maintenance.................................................................................................................................................. 366

I
ICT
Auto PTO Stop...............................................................................................................................................269
Camera.......................................................................................................................................................... 270
CRUISE PILOT..............................................................................................................................................267
Interface status.............................................................................................................................................. 267
Identification plate
Colaert axle......................................................................................................................................................66
Drawbar........................................................................................................................................................... 64
Machine........................................................................................................................................................... 63
Indicator lights.........................................................................................................................................................44
Inductive sensors
Maintenance.................................................................................................................................................. 309
ISOBUS
Electrical connections.................................................................................................................................... 177
General points................................................................................................................................................134
Introduction.............................................................................................................................................. 69, 134

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ISOBUS connection
Electrical connections.................................................................................................................................... 177
Introduction...................................................................................................................................................... 69
ISOBUS terminal fault
Automatic pressure control............................................................................................................................ 294
Bale ramp.......................................................................................................................................................294
Conveying system..........................................................................................................................................292
Hydraulic system............................................................................................................................................293
Knotter monitoring..........................................................................................................................................295
Main drive and system...................................................................................................................................292

J
Jack stand...............................................................................................................................................................45
Hydraulic connections............................................................................................................................167, 171
Job
Selection
COMMUNICATOR..................................................................................................................................260

K
Knives
Checking before use......................................................................................................................................191
Fitting with a slide cutting floor.......................................................................................................................192
Safety advice................................................................................................................................................. 191
Storage.......................................................................................................................................................... 194
Knotter cover.........................................................................................................................................................202
Closing...........................................................................................................................................................202
Opening......................................................................................................................................................... 202
Knotter drive gearbox
Maintenance.................................................................................................................................................. 339
Knotter monitoring
Fault...............................................................................................................................................................295
Knotters
Description.......................................................................................................................................................90
Maintenance.................................................................................................................................................. 373
Position
Maintenance........................................................................................................................................... 375
Working...................................................................................................................................................378
Setting............................................................................................................................................................373
Knotter hook pinion play......................................................................................................................... 376
Knotter hook pushrod spring...................................................................................................................377
Knotter shaft brake................................................................................................................................. 375
Opening of the knotter hook................................................................................................................... 380
Twine guide pin.......................................................................................................................................379
Twine retainer plate lever....................................................................................................................... 377
Twine retainer plate spring..................................................................................................................... 377
Shear bolt.......................................................................................................................................................381

L
Lashing the baler.................................................................................................................................................. 197
Load-Sensing........................................................................................................................................................104
Locking the bale ramp.............................................................................................................................................54
Locking the pick-up................................................................................................................................................. 53
Lubricants............................................................................................................................................................. 311
Lubrication
Universal drive shaft...................................................................................................................................... 309

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Lubrication plan
Intervals......................................................................................................................................................... 389
Lubrication points
10 h................................................................................................................................................................391
100 h..............................................................................................................................................................396
250 h..............................................................................................................................................................398
50 h................................................................................................................................................................393

M
Machine
Disposal......................................................................................................................................................... 403
Main drive
Shear bolt.......................................................................................................................................................344
Main drive and system
Fault...............................................................................................................................................................292
Main drive gearbox
Maintenance.................................................................................................................................................. 327
Main drive gearbox mounting
Maintenance.................................................................................................................................................. 329
Maintenance
Active hydraulic brakes..................................................................................................................................351
Adjusting the needles.....................................................................................................................................369
After the first 100 hours of operation..............................................................................................................314
After the first 10 hours of operation................................................................................................................313
After the first 250 hours of operation..............................................................................................................314
After the first 50 hours of operation................................................................................................................313
Annual............................................................................................................................................................317
Automatic central lubrication..........................................................................................................................384
Basic baler timing...........................................................................................................................................322
Basic settings.................................................................................................................................................322
Before gathering the crop.............................................................................................................................. 313
Changing the wheels..................................................................................................................................... 348
Checking the brake lining wear......................................................................................................................354
Checking the drawbar head mounting........................................................................................................... 383
Checking the hitch coupling mounting........................................................................................................... 383
Checking the tyres......................................................................................................................................... 350
Checking the wheel hub yoke mounting........................................................................................................ 350
Drawbar angle drive gearbox.........................................................................................................................330
Drive chains for hydraulically driven pick-up with full length auger................................................................366
Drive chains for mechanically driven pick-up with full length auger...............................................................365
Drive chains for pick-up with 2 feed augers...................................................................................................364
Every 10 hours of operation...........................................................................................................................314
Every 100 hours of operation.........................................................................................................................316
Every 15,000 bales........................................................................................................................................ 317
Every 250 hours of operation.........................................................................................................................316
Every 50 hours of operation...........................................................................................................................315
Every 500 hours of operation.........................................................................................................................317
Every 5 hours of operation.............................................................................................................................314
Every day.......................................................................................................................................................314
Feed rake drive gearbox................................................................................................................................332
Flywheel brake...............................................................................................................................................341
General safety advice.................................................................................................................................... 301
Hydraulic brakes............................................................................................................................................ 351
Hydraulic oil reservoir.................................................................................................................................... 356
If necessary....................................................................................................................................................317
Inductive sensors...........................................................................................................................................309
Knotter drive gearbox.....................................................................................................................................339
Knotter settings..............................................................................................................................................373
Lubrication and greasing................................................................................................................................308

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Main drive gearbox........................................................................................................................................ 327

Main drive gearbox mounting.........................................................................................................................329
Oil filter...........................................................................................................................................................359
Pick-up drive gearbox.................................................................................................................................... 336
Pneumatic brakes.......................................................................................................................................... 351
Protection from pressure overload.................................................................................................................361
Replacing the brake linings............................................................................................................................354
Rotor drive gearbox....................................................................................................................................... 336
Rotor upper angle drive gearbox................................................................................................................... 334
Single axle..................................................................................................................................................... 346
Slip clutch.......................................................................................................................................................344
Tandem axle.................................................................................................................................................. 346
Trailing tandem axle.......................................................................................................................................347
Wheel hub......................................................................................................................................................349
Wheel tightening............................................................................................................................................ 347
Maintenance indicator
Resetting .......................................................................................................................................................262
Maize kit..................................................................................................................................................................87
Manual lubrication intervals.................................................................................................................................. 389
Manual rotor unblocking................................................................................................................................276, 277
Manual tying..........................................................................................................................................................320
Manual unblocking
Pick-up...........................................................................................................................................................274
Manual validity.......................................................................................................................................................... 5
Manually activating the tying process
COMMUNICATOR.........................................................................................................................................253
Use.................................................................................................................................................................253
Manually starting tying.......................................................................................................................................... 320
Mechanical rotor unblocking................................................................................................................................. 277
Mechanically driven pick-up with full length auger
Maintenance.................................................................................................................................................. 365
Metering wheel........................................................................................................................................................86
Moisture indicator
COMMUNICATOR.........................................................................................................................................252
Use.................................................................................................................................................................252
Moisture sensor
Description.......................................................................................................................................................95

N
Needles
Adjusting the lateral position of the needles in the knotters...........................................................................371
Basic settings.................................................................................................................................................369
Brake setting..................................................................................................................................................372
Description.......................................................................................................................................................90
Height adjustment..........................................................................................................................................369
Maintenance.................................................................................................................................................. 369
Needles / piston position................................................................................................................................371
Replacement..................................................................................................................................................372
Setting top dead centre..................................................................................................................................370
No twine
Fault...............................................................................................................................................................294
Noise level............................................................................................................................................................ 142

O
Oil..........................................................................................................................................................................311
Oil change
Angle drive gearbox.......................................................................................................................................330
Knotter drive gearbox.....................................................................................................................................339

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Main gearbox................................................................................................................................................. 327

Rotor drive gearbox....................................................................................................................................... 337
Oil filter
Maintenance.................................................................................................................................................. 359
Oil level
Drive gearbox.........................................................................................................327, 330, 332, 334, 337, 339
Operating principle
Feed rake drive................................................................................................................................................73
Flattening rollers and crop guard..................................................................................................................... 78
Knotter drive.....................................................................................................................................................74
Main drive........................................................................................................................................................ 73
Power transmission..........................................................................................................................................71
Rotor drive....................................................................................................................................................... 73
Slip clutch.........................................................................................................................................................72
OPERATOR
Power supply................................................................................................................................................. 174
Presentation...................................................................................................................................................133
Overload safety.....................................................................................................................................................143
Overview
Left-hand side.................................................................................................................................................. 57
Right-hand side................................................................................................................................................59

P
Packaging materials
Disposal......................................................................................................................................................... 403
Parking
Short term...................................................................................................................................................... 205
Pick-up
Blockage........................................................................................................................................................ 273
Flattening rollers
Front roller position................................................................................................................................. 225
Working height........................................................................................................................................226
Folding pick-up wheels.................................................................................................................................. 220
Height adjustment..........................................................................................................................................223
Depending on the crop gathered............................................................................................................ 223
Hydraulic connections............................................................................................................................167, 171
Manual unblocking.........................................................................................................................................274
Mechanical unblocking...................................................................................................................................273
Operation......................................................................................................................................................... 75
Pivoting pick-up wheels................................................................................................................................. 218
Technical specifications.................................................................................................................................138
Use for hay.....................................................................................................................................................224
Use for silage.................................................................................................................................................224
Use for straw..................................................................................................................................................224
Pick-up drive gearbox
Maintenance.................................................................................................................................................. 336
Pick-up housing.................................................................................................................................................... 202
Closing...........................................................................................................................................................202
Opening......................................................................................................................................................... 202
Pick-up rotation speed
COMMUNICATOR.........................................................................................................................................248
Setting............................................................................................................................................................248
Pick-up with 2 feed augers
Maintenance.................................................................................................................................................. 364
Piston and bale chamber
Description.......................................................................................................................................................85
Pivoting pick-up wheels
Fitting............................................................................................................................................................. 218
Removing.......................................................................................................................................................219

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Use.................................................................................................................................................................218
Post harvest check....................................................................................................................................................6
Precompression chamber
Operation......................................................................................................................................................... 81
Precompression chamber retention force
COMMUNICATOR.........................................................................................................................................246
Setting............................................................................................................................................................247
Preparing for transportation.................................................................................................................................. 203
Pressure overload
Protective device..............................................................................................................................................86
Printing the customer/job data
COMMUNICATOR.........................................................................................................................................262
Use.................................................................................................................................................................262
Putting the piston at front dead centre.................................................................................................................. 319
Putting the piston at rear dead centre...................................................................................................................319

R
Raising the baler................................................................................................................................................... 196
Rear side doors.....................................................................................................................................................200
Opening......................................................................................................................................................... 200
Refilling
Rotor drive gearbox....................................................................................................................................... 338
Reflective equipment.............................................................................................................................................. 45
Refrigerant
Disposal......................................................................................................................................................... 403
Registration plate.................................................................................................................................................... 20
Replacement parts..................................................................................................................................................63
Road traffic regulations........................................................................................................................................... 19
RotoCut
Safety advice................................................................................................................................................. 307
RotoCut cutting unit
Safety advice................................................................................................................................................. 307
RotoFeed
Hydraulic connections....................................................................................................................................170
Rotor
Blockage................................................................................................................................................ 275, 277
Operation......................................................................................................................................................... 79
Rotor drive
Operation......................................................................................................................................................... 73
Rotor drive gearbox
Maintenance.................................................................................................................................................. 336
Rotor unblocking................................................................................................................................................... 276
Rotor upper angle drive gearbox
Maintenance.................................................................................................................................................. 334

S
Safety
General points....................................................................................................................................................8
Location of stickers.......................................................................................................................................... 22
Registration plate.............................................................................................................................................20
Safety advice..................................................................................................................................................... 9
Using in line with intended usage...................................................................................................................... 8
Safety advice
Accident prevention......................................................................................................................................... 20
Baler operation.................................................................................................................................................11
Baling and tying............................................................................................................................................. 306
Bolts and nuts................................................................................................................................................ 308
Brakes......................................................................................................................................................15, 303

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Chains............................................................................................................................................................305
Connected machines....................................................................................................................................... 12
Cutting unit.....................................................................................................................................................307
Environment.....................................................................................................................................................20
General points....................................................................................................................................................9
Hitching..........................................................................................................................................................307
Hydraulic circuit........................................................................................................................................13, 304
Maintenance.................................................................................................................................................... 16
Replacement parts.........................................................................................................................................310
Residual risks...................................................................................................................................................20
Safety device................................................................................................................................................. 307
Transport, lashing, lifting..................................................................................................................................17
Tyres................................................................................................................................................................16
Unhitching........................................................................................................................................................17
Universal drive shaft........................................................................................................................................ 12
Warning signals............................................................................................................................................... 17
Welding..........................................................................................................................................................310
Wheels and tyres........................................................................................................................................... 302
Safety equipment
Chocks.............................................................................................................................................................50
Extinguisher..................................................................................................................................................... 55
Flywheel brake.................................................................................................................................................52
Hydraulic flywheel brake..................................................................................................................................52
Indicator lights..................................................................................................................................................44
Jack stand........................................................................................................................................................45
Locking the bale ramp......................................................................................................................................54
Locking the pick-up..........................................................................................................................................53
Parking brake...................................................................................................................................................51
Reflective equipment....................................................................................................................................... 45
Warning beacon...............................................................................................................................................55
Serial number..........................................................................................................................................................63
Service areas
Front section of the baler................................................................................................................................. 61
General points..................................................................................................................................................61
Upper section of the baler................................................................................................................................62
Settings
Checking twine positioning............................................................................................................................ 189
Counter knife..................................................................................................................................................326
Feed rake comb top position..........................................................................................................................325
Feed rake control cylinder..............................................................................................................................325
Feed rake shaft timing................................................................................................................................... 323
Feed rake timing............................................................................................................................................ 324
Flywheel brake...............................................................................................................................................341
Knotter shaft timing........................................................................................................................................322
Length of the feed rake arm tie bar................................................................................................................324
Machine timing check.................................................................................................................................... 322
Needle control timing..................................................................................................................................... 323
Needle return control timing...........................................................................................................................323
Pick-up height................................................................................................................................................ 223
Twine brake................................................................................................................................................... 183
Twine output baffle plate................................................................................................................................183
Twine tension.................................................................................................................................................183
Settings menu
Name of setting..............................................................................................................................................257
Twine name................................................................................................................................................... 258
Shear bolt
Knotters..........................................................................................................................................................381
Main drive...................................................................................................................................................... 344

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Single axle
Maintenance.................................................................................................................................................. 346
Slide cutting floor
Fitting the knives............................................................................................................................................192
Slip clutch
Maintenance.................................................................................................................................................. 344
Operation......................................................................................................................................................... 72
Softkeys
Functions that can be assigned..................................................................................................................... 271
Solutions for central lubrication faults................................................................................................................... 289
Solutions for tying faults........................................................................................................................................285
Standard work lighting.......................................................................................................................................... 106
Starting the machine............................................................................................................................................. 209
Storage................................................................................................................................................................. 402
Storing the machine
Cleaning.........................................................................................................................................................400
Cleaning surfaces with stickers......................................................................................................................401
Storage.......................................................................................................................................................... 402
Symbol
Key.....................................................................................................................................................................6
Symbols and notes................................................................................................................................................... 5

T
Table of lubricants.................................................................................................................................................311
Tandem axle
Maintenance.................................................................................................................................................. 346
Task management
COMMUNICATOR.........................................................................................................................................266
Technical specifications
Bale discharge............................................................................................................................................... 139
Baling system.................................................................................................................................................138
Bolt tightening torques................................................................................................................................... 141
Braking...................................................................................................................................................140, 145
Dimensions.................................................................................................................................................... 136
Electrical connections.................................................................................................................................... 144
Feeder unit.....................................................................................................................................................138
Greasing and lubrication................................................................................................................................142
Hitching..........................................................................................................................................................137
Hydraulic circuit..............................................................................................................................................141
Hydraulic connections....................................................................................................................................144
Hydraulic oil and circuit..................................................................................................................................145
Information.........................................................................................................................................................7
Max. authorised speed...................................................................................................................................140
Pick-up...........................................................................................................................................................138
Power take-off................................................................................................................................................144
Shear bolt.......................................................................................................................................................143
Tractor power required...................................................................................................................................144
Tying device...................................................................................................................................................139
Universal drive shaft...................................................................................................................................... 137
Weight............................................................................................................................................................137
Wheels...........................................................................................................................................................140
TELEMATICS on Implement
Baler power supply........................................................................................................................................ 176
COMMUNICATOR.................................................................................................................................176, 265
Torque limiter........................................................................................................................................................ 143
Trailing tandem axle
Maintenance.................................................................................................................................................. 347
Use.................................................................................................................................................................216

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Turbofan
Description.......................................................................................................................................................91
Twine
Checking the positioning................................................................................................................................189
Fitting - knotters............................................................................................................................................. 186
Twine boxes............................................................................................................................................................89
Twine brake
Setting............................................................................................................................................................183
Twine tension
Setting............................................................................................................................................................183
Tying
Fault...............................................................................................................................................................295
Preparation.................................................................................................................................................... 181
Twine brake................................................................................................................................................... 183
Twine fault indicator.........................................................................................................................................89
Twine quality..................................................................................................................................................181
Twine tension.................................................................................................................................................183
Tying process..........................................................................................................................................................89

U
Unhitching the baler.............................................................................................................................................. 280
Universal drive shaft............................................................................................................................................. 207
Baler end........................................................................................................................................................164
Conversion kit - 8 splines...............................................................................................................................154
Double articulation......................................................................................................................................... 154
Fitting............................................................................................................................................................. 163
Length adjustment......................................................................................................................................... 149
Lubrication..................................................................................................................................................... 309
Overlap.......................................................................................................................................................... 149
Safety advice................................................................................................................................................. 148
Tractor end.....................................................................................................................................................164
Wheel angle...................................................................................................................................................165
Use
Bale ejector....................................................................................................................................................212
Counters menu
Job name................................................................................................................................................ 255
Crop transfer..................................................................................................................................................210
Ejecting the last bale......................................................................................................................................212
Emptying the bale chamber........................................................................................................................... 213
Hydraulic bale ramp.......................................................................................................................................211
Opening the doors and housings...................................................................................................................200
Settings menu
Name of setting.......................................................................................................................................257
Twine name............................................................................................................................................ 258
Simple bale ramp...........................................................................................................................................211
Travelling on the road.................................................................................................................................... 205
Using in line with intended usage............................................................................................................................. 8
Using the manual...................................................................................................................................................... 5

W
Warning beacon......................................................................................................................................................55
Wheel angle.......................................................................................................................................................... 165
Wheel hub
Maintenance.................................................................................................................................................. 349
Wheels
Changing........................................................................................................................................................348
Checking the tyres......................................................................................................................................... 350
Technical specifications.................................................................................................................................140

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Tightening torque...........................................................................................................................................347
Winter storage
General points................................................................................................................................................400
Lubricating..................................................................................................................................................... 401
Maintenance.................................................................................................................................................. 401
Storage.......................................................................................................................................................... 402
Work lighting
COMMUNICATOR.........................................................................................................................................253
Use.................................................................................................................................................................253

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CLAAS KGaA mbH strives to constantly improve its
products in line with technological advances. For this
reason, we reserve the right to change the
descriptions and illustrations in this documentation,
without ensuing an obligation to modify machines
which have already been delivered.
We do not accept liability for the technical
specifications, dimensions and weights. Subject to
error.
The copying or translation of this document, and of
extracts thereof, is subject to written authorisation
from CLAAS KGaA mbH.
All rights reserved in accordance with copyright
legislation.
CLAAS KGaA mbH
33416 HARSEWINKEL
Germany

CLAAS protects the environment. The paper

used to make this manual has been
manufactured using 100% non-chlorine
bleached cellulose pulp.
CLAAS KGaA mbH
Postfach 1163
33416 Harsewinkel
Tel. +49 (0)5247 12-0
www.claas.com

00 0300 208 2
BA QUADRANT 5300
EN - 07/2016
Printed in France