303-03 Engine Cooling 2004 F-Super Duty 250-550/Excursion
REMOVAL AND INSTALLATION Procedure revision date: 05/24/2003
Radiator — 5.4L, 6.8L
Removal and Installation
1. Drain the cooling system. For additional information, refer to Cooling System Draining, Filling and Bleeding in this section.
2. Remove the transmission oil cooler tubes from the radiator.
3. Remove the fan blade, clutch and shroud. For additional information, refer to Cooling Fan — Blade, Clutch and Shroud, 5.4L, 6.8L in this section.
4. Raise the vehicle. For additional information, refer to Section 100-02.
5. Remove the degas drain hose and the lower radiator hose from the radiator.
6. Lower the vehicle. For additional information, refer to Section 100-02.
7. Remove the upper hose from the radiator.
8. Remove the plastic pin-type retainers and position the radiator sight shield out of the way.
9. Remove the bolts and the right upper radiator support.
10. Remove the insulator.
11. Remove the vent hose from the radiator.
12. Remove the bolts and the left side radiator support.
13. Remove the insulator.
14. Remove the radiator and the lower insulators from the radiator or frame extension.
15. To install, reverse the removal procedure.
© Copyright 2022, Ford Motor Company.
