Why the FPD-1120?
•The next generation of the F-1170 Fabripunch
•Processes both Plate and Angle
•Punching and drilling on one machine – without manual layout
-Allows you to drill holes you can’t punch – without needing another machine
•Miniscule machine footprint
•Simple importation of DXF and DSTV parts files for faster production
•Signo-Script part marking
•Durable, bullet-proof steel frame
•Maximum punching diameter of 1-1/2” (38mm)
•Maximum drill hole diameter 1-9/16” (40 mm)
WHY PUNCHING
AND DRILLING?
Why Punching and drilling?
The tensile strength of today’s
today s steel
keeps increasing
With the FPD yyou can process
p anyy
size hole on any piece of steel no
matter what tensile strength.
WHO IS THE
CUSTOMER?
Who is the customer?
•Small to mid-sized fabricators
•Steel
St l Service
S i centers t
•Manufacturing facilities - farm
implement
p p
parts, etc.
•Tower manufacturers
•Pre-Engineered building man.
•Bridge
Bridge builders
•Railroad construction
•Ship building
•Joist
J i t manufacturers
f t
Who is the customer?
The FPD-1120 customers can also be easily defined based on the
machines they already have
have. For example:
•Clipper Owners
•PCD Owners
•Avenger Owners
All match the profile of an FPD Customer
IF YOU SEE MANUAL DRILLING THEY NEED AN FPD.
The Burn-Table Opportunity
One example: MG Systems from Menominee Falls Falls,
Wisconsin claims to have 5500 burn tables in North America.
IF THEY HAVE A BURN TABLE THEY NEED
AN FPD‐1120
5500 OPPORTUNITIES!
FEATURES
OVERVIEW
Features Signo‐Script Eco‐friendly tool
Technology lube Siemens 840 Di
Triple tool 13.5
13 5 HP (10 kW) Sinumerik CNC
punching system Drill Spindle Control
Repositioning
Stripper
Hydraulic
Material Clamps
Fully automated multi‐axis table
PROCESS
CAPACITIES
Capacities - Plate
Capacities - Angle
Optional Auxiliary Tables
Optional auxiliary table allows
longer material
PUNCHING
DETAILS
Triple Tool Punching Capabilities
• Triple tool punching system
•Punching capacities up to 120 tons
(109 metric tons)
•Accommodates three tools of
different shapes
p and sizes ‐
reducing the inefficient need to
change tooling during operation
•Enhanced gauge line capabilities – MAX PUNCH SIZE
able to accommodate beveled dies 1-1/2” (38 mm)
DRILLING
DETAILS
Drilling Capabilities
• 13.5 HP (10 kW) motor
• 900 RPM spindle speed
• Utilizes “twist drill” tooling ‐ #4
Morse Taper
C bl off creating
•Capable ti layout
l t marks
k
– eliminating manual layout
MINIMUM
U
QUANTITY
LUBRICATION
U C O
Micro-Mist Lubricant System
•Both the drill spindle and the punch
assembly utilize micro-mist coolant
•When Drilling: Lubricant is applied
“through-the-tool” in minimal
amounts
•When
When Punching: A nozzle located
behind the punch assembly sprays
small amounts of the coolant onto
punch -This has shown to
d
dramatically
ti ll increase
i punchh life
lif
•This system requires no cleanup
after p
processing
g materials,, utilizing
g
vegetable oil based coolant
MATERIAL
REPOSITIONING
AND C
CLAMPINGG
Material Repositioning System
Repositioning
p g stripper
pp
stabilizes material to prevent
movement while clamps
release and reposition
•When material needs to be
moved ahead to continue
processing :
‐ Stripper stabilizes
material
‐ Clamps release and
reposition then re‐clamp
‐ Machine moves
material ahead to
continue processing
Hydraulic Clamping System
• Hydraulic clamping system secures material during production
• Able to secure angle or plate with ease
•Rugged clamping system permits punching of holes at a standard
minimum
i i edge
d distance
di t off 1
1‐1/4”
1/4” (32 mm)) without
ith t clamp
l
interference
Hydraulic Clamping System
• Before processing materials, machine will tell you where to
position clamps
• Release the clamps with the kip handles
• Machine will tell you where to position clamps on control
• Clamp using guides and begin processing
Retractable Zero Datum – For fast set-up
•In order to properly
measure the dimensions on
the material, the
Peddinghaus FPD-1120 Retractable Zero Datum
utilizes a retractable zero
datum edge-stop
•Material is placed up
against this edge for proper
zeroing
•When
When the need to move
material arises the stop
retracts automatically
PART MARKING
Signo-Script Part Marking System
• Fully automated part marking system
•Multiple sizes, and depths – clear part designation every time
•Scribe welds, shearing and other layout processes using cutting edge CNC technologies
•On average – 1” (25mm) tall characters at 1/32” (.8mm) depth take roughly 3 seconds
per character
Layout Marking Systems
Weld prep “pop”
pop marking is
available via either the drill
spindle or the punching
assembly
By lightly touching the surface
of the material with the drill
spindle engaged or by
pushing slightly using the
center point of the punch
tooling - pop marks can be
maded with
ith ease.
This will increase the
accuracy y of y
your welds by
y
eliminating human error
with CNC precision.
SIEMENS
840 Di CONTROL
Siemens CNC Controls
•The Peddinghaus FPD‐
1120 is controlled by a
Siemens 840 Di Sinumerik
control
• Operation is made
simple when placed in
this familiar PC
atmosphere
Peddimat Software
• An industry standard – Peddinghaus
Peddinghaus’ very own software
• Peddimat was designed specifically for our equipment and has the ability to
import DSTV and DXF files with ease
Siemens Control – Remote Diagnostics
• Peddinghaus customer service is
capable of remotely linking to the
control using an internet connection
• 90% of customer questions are
solved using these methods
LESS DOWNTIME – NO SERVICE
VISIT NEEDED 90% OF THE TIME
Siemens parts guarantee – parts
available for 10 years after the
discontinuation of the control panel
COST ANALYSIS
COST ANALYSIS
If your company has an employee that does
manual layout and drills holes with a mag.
drill or radial arm drill, it will usually take him
about 5 minutes per hole
If he works a 40 hour week that means 2080
hours, or 124,800 minutes
in a year total
If he is to drill non‐stop that comes out to
‐24,960 holes in a year‐
If your employee receives $15 per hour and receives benefits (benefits on
average cost about 40% of the employee’s wages)
‐Your total cost for that employee will be about $21.00 per hour‐
For one year of work it will cost $43,680.00 for that employee. If he can drill 24,960
holes in a year at $43,680.00 it will cost you $1.75 for each hole he drills, assuming
h never gets sick
he i k and
d drills
d ill non‐stop for
f one year without
ih taking
ki any b breaks.
k
The Peddinghaus FPD‐1120 has the ability to punch a hole in ¾” plate in 12
seconds total – includingg positioning
p g time etc. In the same amount of time that the
employee drilled 24,960 holes, the FPD can punch 624,000 holes.
To lease an FPD‐1120 it will cost roughly $4,565/month for 60
Months If you have it run 40 hours a week,
Months. week and punch
624,000 holes it will cost only $.09 per hole.
With Perfect CNC accuracy EVERY-TIME
Manual Labor Vs. Machine
•Employees get sick
•Machines never take vacation
•They take vacation
•Ready to operate 24‐7
•Receive paid breaks and lunch
•Never takes breaks
•People have good days & bad days
•Doesn’t get sick
•Accuracy is unpredictable
•CNC Repeatable Accuracy
•Machine can punch and drill
simultaneously
Thank You!
Bradley, IL Gevelsberg, Germany
Andrews, South Carolina Vitoria, Spain
