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2019 Test

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0% found this document useful (0 votes)
99 views29 pages

2019 Test

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 29

ATTENTION:

IMPORTANT - All
GENERAL MANAGER q Service Personnel
PARTS MANAGER q Should Read and
Initial in the boxes
CLAIMS PERSONNEL q provided, right.
SERVICE MANAGER q © 2016 Subaru of America, Inc. All rights reserved.

SERVICE BULLETIN
APPLICABILITY: 2013MY to Current Legacy and Outback 2.5L Models NUMBER: 02-163-16R
2012MY to Current Impreza 2.0L Models DATE: 08/12/16
2013MY to Current XV Crosstrek REVISED: 03/08/19
2011MY to Current Forester 2.5L Models
2014MY to Current Forester 2.0L DIT Models
2015MY to Current WRX
2013MY to Current BRZ
2019MY Ascent
SUBJECT: Inspection and Repair Procedures for AVCS-Related DTCs
INTRODUCTION:
This Service Information bulletin provides new inspection and repair procedures for AVCS (Active
Valve Control System) -related DTCs on the FA and FB engine equipped models listed above. The
applicable Service Manuals will be revised with this new information in the near future.

CHAPTER 1: DTCs and their Descriptions which will be covered in this bulletin:

DTC DESCRIPTION
P000A "A" CAMSHAFT POSITION SLOW RESPONSE BANK1
P000B "B" CAMSHAFT POSITION SLOW RESPONSE BANK1
P000C "A" CAMSHAFT POSITION SLOW RESPONSE BANK2
P000D "B" CAMSHAFT POSITION SLOW RESPONSE BANK2
P0011 "A" CAMSHAFT POSITION-TIMING OVER ADVANCED OR SYSTEM PERFORMANCE BANK1
P0014 "B" CAMSHAFT POSITION-TIMING OVER ADVANCED OR SYSTEM PERFORMANCE BANK1
P0021 "A" CAMSHAFT POSITION-TIMING OVER ADVANCED OR SYSTEM PERFORMANCE BANK2
P0024 "B" CAMSHAFT POSITION-TIMING OVER ADVANCED OR SYSTEM PERFORMANCE BANK2
P0016 CRANKSHAFT POSITION-CAMSHAFT POSITION CORRELATION BANK1, SENSOR A
P0017 CRANKSHAFT POSITION-CAMSHAFT POSITION CORRELATION BANK1, SENSOR B
P0018 CRANKSHAFT POSITION-CAMSHAFT POSITION CORRELATION BANK2, SENSOR A
P0019 CRANKSHAFT POSITION-CAMSHAFT POSITION CORRELATION BANK2, SENSOR B

CHAPTER 2: Inspection and Repair Procedures:

The actual Troubleshooting Charts (CHAPTER 3) referenced in Tables 2-1 and 2-2 below begin on
Page 3.

CAUTION: VEHICLE SERVICING PERFORMED BY UNTRAINED PERSONS COULD SUBARU OF AMERICA, INC. IS
RESULT IN SERIOUS INJURY TO THOSE PERSONS OR TO OTHERS. ISO 14001 COMPLIANT
Subaru Service Bulletins are intended for use by professional technicians ONLY. They ISO 14001 is the international standard for
are written to inform those technicians of conditions that may occur in some vehicles, excellence in Environmental Management
or to provide information that could assist in the proper servicing of the vehicle. Properly Systems. Please recycle or dispose of
trained technicians have the equipment, tools, safety instructions, and know-how to automotive products in a manner that is friendly
do the job correctly and safely. If a condition is described, DO NOT assume that this to our environment and in accordance with all
Service Bulletin applies to your vehicle, or that your vehicle will have that condition. local, state and federal laws and regulations.

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 1
Table 2-1: For DTCs P000A, P000B, P000C, P000D, P0011, P0014, P0021, P0024:

Model Engine MY Use Troubleshooting Chart Number:


LEGACY/ OUTBACK 2.5L NA 13MY and after
IMPREZA 2.0L NA 12MY and after
XV 2.0L NA 13MY and after
2.5L NA 11MY and after (1). P000A, P0011
FORESTER
2.0L DIT 14MY and after
WRX 2.0L DIT 15MY and after
BRZ 2.0L DI NA 13MY and after

Table 2-2: For DTCsP0016, P0017, P0018 and P0019:

VVT Initial Position VVT Adv. Angle


Learning Value Amount Use Troubleshooting
Model Engine MY
Standard Angle Chart Number:
Readability? Method
Data
LEGACY/ 2.5L 13MY SSM
Yes 0 deg. (2)-1. P0016 General
OUTBACK NA to current Data Monitor
14MY SSM
Yes 0 deg. (2)-1. P0016 General
2.0L to current Data Monitor
IMPREZA
NA 12MY (2)-4. P0016
No None 0 deg.
and 13MY for No Learning Value
14MY SSM
Yes 0 deg. (2)-1. P0016 General
to current Data Monitor
XV 2.0L NA
(2)-4. P0016
13MY No None 0 deg.
for No Learning Value
14MY SSM
Yes 0 deg. (2)-1. P0016 General
to current Data Monitor
2.5L NA
2011, 12 and (2)-4. P0016
No None 0 deg.
13MY for No Learning Value
FORESTER
16MY SSM
Yes 0 deg. (2)-1. P0016 General
2.0L to current Data Monitor
DIT 14MY SSM
Yes 27 deg. (2)-2. P0016 for 27deg
and 15MY Data Monitor
15MY SSM
WRX 2.0L DIT Yes 0 deg. (2)-1. P0016 General
to current Data Monitor
13MY SSM (2)-3. P0016
BRZ 2.0L NA Yes 0 deg.
to current Work Support for Work Support

IMPORTANT NOTES AND REMINDERS:


• When directed to replace the engine oil and filter, always use the specified viscosity. DO NOT
supplement the engine oil with any additives.
• When installing new cam carrier oil filters, use caution to not press them into the cam carriers
any deeper than flush with the machined cylinder head mating surface.
• The wiring connector chart referenced throughout the Troubleshooting Charts (CHAPTER 8) is
found at the end of this TSB.

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 2
CHAPTER 3: Troubleshooting Charts

(1). P000A, P0011

Troubleshooting for P000A, B, C or D / P0011, 14, 21 or 24 LEGACY / OUTBACK 2.5L: 13MY and
after
IMPREZA: 12MY and after
XV: 13MY and after
FORESTER 2.5L NA: 11MY and after
FORESTER 2.0L DIT: 14MY and after
WRX: 15MY and after
BRZ: 13MY and after
Step Check YES NO
1 Check the DTC Is there any DTC other than P000A, B, C or D / P0011, 14, Go to the Save the FFD.
21 or 24? applicable DTC
troubleshooting. Go to step 2.
2 Check the engine oil Does the oil level gauge show out of range? Correct the oil level. Go to step 3.
condition. Is the oil excessively dirty? Replace the engine oil
Is the oil clotted due to use of additives? and oil filter.
Is undesignated viscosity oil used?
Go to step 3.
3 Is the car is fixed? Is the diagnostic value of applicable AVCS ≧ 1000? Go to step 4. Change the engine
1) Replace the oil oil. Idle the engine
control valve with a If the value is less than 1000, is the value definitely greater for 5 minutes.
brand new one. than the opposite side AVCS value (more than 1.5 times the Change the engine
2) Clear the memory opposite side value +100)? oil and the oil filter.
using SSM. SEE “APPENDIX A” AT THE END OF CHAPTER 3
3) Perform the drive END
cycle. (Refer to If the value is 0, the diagnosis process has not yet
Chapter 5.) completed. Continue to perform a drive cycle without
4) Read the “AVCS stopping the engine.
diagnostic value” by * The diagnostic value is updated repeatedly, therefore,
using SSM. Please please watch it while having an assistant test drive the
refer to Chapter 6 to vehicle.
read out MODE$06.
4 Check the harness. Is there a poor contact among the oil control valve, cam Repair the Go to step 6.
angle sensor, crank angle sensor and ECU? problem.
-Is there any damage on the connector pin of oil control
valve, cam angle sensor, crank angle sensor or ECU? Go to step 5.
- Are following resistances more than 1Ω:
Between the oil control valve and the ECU
Between the cam angle sensor and the ECU
Between the crank angle sensor and the ECU?
(Connector Numbers are found in Chapter 8.)
5 Is the car is fixed? Is the diagnostic value of applicable AVCS ≧ 1000? Go to step 6. END

1) Clear the memory If the value is less than 1000, is the value definitely greater
by using SSM. than the opposite side AVCS value (more than 1.5 times the
2) Perform the drive opposite side value +100)?
cycle. (Refer to SEE “APPENDIX A” AT THE END OF CHAPTER 3
Chapter 5)
3) Read the “AVCS If the value is 0, the diagnosis process has not yet
diagnostic value” by completed. Continue to perform a drive cycle without
using SSM. Please stopping the engine.
refer to Chapter 6 to
read out MODE$06. * The diagnostic value is updated repeatedly, therefore,
please watch it while having an assistant test drive the
vehicle.

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 3
6 Check the engine oil Is the engine oil pressure lower than specification? Go to step 7. Go to step 7.
pressure.
Replace the chain
cover with a new one
after the inspection is
completed.
7 Check the oil Is there any abnormality of the O-rings for the suction and Repair the problem. Go to step 8.
passages in the discharge ports of the oil pump?
chain cover. Go to step 8.
Is there any abnormality of the O-rings for oil passage to
both sides of cylinder heads? In case of
contamination, replace
Is there any damage or contamination with the oil control the chain cover with
valve? new one after the
inspection is
Is there any contamination in the oil pump ports? completed.
NOTE: Do not disassemble the timing chain cover.
8 Check the camshaft Remove the timing chain and rotate camshafts. Replace cam carrier Go to step 9.
condition. Compare the rotating friction of all 4 camshafts. and camshaft with
new one.
Is there particular friction in the camshaft which had DTC?
Go to step 9.
Is there any scratch or damage on the surface of the cam
journal?

Is any additional resistance felt?

Compare the intake camshaft with the exhaust camshaft.

Is there any scratch or damage on the surface of the cam


journal?

9 Check the oil line Refer to the applicable section of Service Manual to In case of a problem, *Don’t apply too
between the oil remove cam carrier. repair the wrong much THREE
pump and the cam part and replace cam BOND when
sprocket. Is there any contamination or clog visually in the cam sprocket with new reassembling.
carrier or cylinder head oil line? one. Refer to the
Replace the oil filter applicable section of
on the cam carrier. Is there any contamination or clog visually in the oil line *Don’t apply too Service Manual and
(Don’t reuse) between the sprocket and the camshaft? much THREE BOND apply correct type of
when reassembling. THREE BOND with
(Remove the sprocket from the camshaft.) Refer to the applicable proper quantity.
section of Service *Please do not
Is there any contamination or clog visually in the sprocket Manual and apply push in oil filter
oil line? correct type of excessively.
THREE BOND with The upper end of the
Is there any contamination or clog visually in the camshaft proper quantity. oil filter should be
oil line? *Please do not push in flush with the cam
oil filter excessively. carrier.
The upper end of the
oil filter should be Go to step 10.
flush with the cam
carrier.

Go to step 10.

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 4
10 Check the oil Is there any debris or contamination in the oil strainer on In case of a problem, Change the
strainer. the oil pan? remove the debris and engine oil. Idle the
clean it. engine for 5 minutes.
Change the engine
Change the engine oil. oil and the oil filter.
Idle the engine for 5 *Don’t apply too
minutes. Change the much THREE
engine oil and the oil BOND when
filter. reassembling.
*Don’t apply too Refer to the
much THREE BOND applicable section of
when reassembling. Service Manual and
Refer to the applicable apply correct type of
section of Service THREE BOND with
Manual and apply proper quantity.
correct type of
THREE BOND with Go to step 11.
proper quantity.

Go to step 11.
11 Is the car is fixed? Is the diagnostic value of applicable AVCS ≧ 1000? Replace ECU with END
1) Clear the memory new one.
by using SSM. If the value is less than 1000, is the value definitely greater
2) Perform the drive than the opposite side AVCS value (more than 1.5 times the END
cycle. (Refer to the opposite side value +100)?
Chapter 5) SEE “APPENDIX A” AT THE END OF CHAPTER 3
3) Read the “AVCS
diagnostic value” by If the value is 0, the diagnosis process has not yet
using SSM. Please completed. Continue to perform a drive cycle without
refer to Chapter 6 to stopping the engine.
read out MODE$06.
* The diagnostic value is updated repeatedly, therefore,
please watch it while having an assistant test drive the
vehicle.

(2)-1. P0016 General

Troubleshooting for P0016, 17, 18 or 19 - No.1 LEGACY / OUTBACK 2.5L: 13MY and
General: Models for SSM “Data Monitor” showing “VVT Initial Position Learning after
Value” IMPREZA / XV: 14MY and after
Displayed “VVT Adv. Ang. Amount” at the standard angle is “0 deg.”. FORESTER 2.5L NA: 14MY and after
FORESTER 2.0L Turbo: 16MY and after
WRX: 15MY and after
Step Check YES NO
1 Check the DTC Is there any DTC other than P0016, 17, 18 or 19? Go to the concerned Save the FFD.
DTC troubleshooting.
Go to step 2.
2 Check the engine oil Does the oil level gauge show out of range? Correct the oil level. Go to step 3.
condition. Is the oil excessively dirty? Replace the engine oil
Is the oil clotted due to use of additives? and oil filter.
Is undesignated viscosity oil used?
Go to step 3.

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 5
3 Check the chain timing. Does “VVT Adv. Ang. Amount” have more than ± Correct the chain Go to step 4.
10deg difference from the reference value (0 deg.)? timing.
1) Clear the memory by
using SSM. - Connect the connector after the check. Go to step 12.
2) Disconnect the oil control - Record the “VVT Adv. Ang. Amount” because the
valve connector. step below uses the value.
DTC comes on but there is
no problem for this check *Detailed process
process. 1. Clear the memory by using SSM.
3) Start the engine and 2. Disconnect the applicable AVCS connector
check the “VVT Adv. Ang. which had the DTC.
Amount” at idle within 10 3. Turn IG on and start monitor the AVCS advance
sec. from starting the engine timing value which is the item “VVT Adv. Ang.
by using SSM. Amount” in the SSM.
(Refer to 4.1 in Chapter 4) 4. Start engine and read out “VVT Adv. Ang.
Amount” within 10 sec.
(The value changes to “0” after 10 sec)
5. Stop the engine.
4 Is the car is fixed? Is the diagnostic value of applicable AVCS ≧ 1000? Go to step 5. Change the engine
oil. Idle the engine
1) Replace the oil control If the value is less than 1000, is the value definitely for 5 minutes.
valve with a brand new one. greater than the opposite side AVCS value (more
2) Clear the memory by than 1.5 times the opposite side value +100)? Change the engine
using SSM. SEE “APPENDIX A” AT THE END OF oil and the oil
3) Perform the drive cycle. CHAPTER 3 filter.
(Refer to the 6th chapter)
4) Read the “AVCS If the value is 0, the diagnosis process has not Go to step 12.
diagnostic value” by using yet completed. Continue to perform a drive cycle
SSM. Please refer to Chapter without stopping the engine.
6 to read out MODE$06.
* The diagnostic value is updated repeatedly,
therefore, please watch it while having an assistant
test drive the vehicle.
5 Check the harness. Is there a poor contact among the oil control valve, Repair the problem. Go to step 7.
cam angle sensor, crank angle sensor and ECU?
- Is there any damage on the connector pin of oil Go to step 6.
control valve, cam angle sensor, crank angle sensor
or ECU?
- Are the following resistances more than 1Ω?
Between the oil control valve and the ECU.
Between the cam angle sensor and the ECU.
Between the crank angle sensor and the ECU.
*Connector Numbers are found in Chapter 8.
6 Is the car is fixed? Is the diagnostic value of applicable AVCS ≧ 1000? Go to step 7. Go to step 12.

1) Clear the memory by If the value is less than 1000, is the value definitely
using SSM. greater than the opposite side AVCS value (more
2) Perform the drive cycle. than 1.5 times the opposite side value +100)?
(Refer to the 6th chapter) SEE “APPENDIX A” AT THE END OF
3) Read the “AVCS CHAPTER 3
diagnostic value” by using
SSM. Please refer to Chapter If the value is 0, the diagnosis process has not
6 to read out MODE$06. yet completed. Continue to perform a drive cycle
without stopping the engine.
* The diagnostic value is updated repeatedly,
therefore, please watch it while having an assistant
test drive the vehicle.
7 Check engine oil pressure. Is the engine oil pressure lower than specification? Go to step 8. Go to step 8.
Replace the chain cover
with new one after the
inspection is completed.

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 6
8 Check the oil passages in the Is there any abnormality of the O-ring for suction Repair the problem. Go to step 9.
chain cover. port and discharge port of the oil pump?
Go to step 9.
Is there any abnormality of the O-rings for oil
passage to both sides of cylinder heads? In case of
Is there any damage or contamination with the oil contamination, replace
control valve? the chain cover with
new one after the
Is there any contamination in the oil pump ports? inspection is completed
NOTE: Do not disassemble the timing chain cover.
9 Check the camshaft Remove the timing chain and rotate camshafts. Replace Cam carrier Go to step 10.
condition. Compare the rotating friction of all 4 camshafts. and camshaft with new
one.
Is there particular friction in the camshaft which
had DTC? Go to step 10.
Is there any scratch or damage on the surface of the
cam journal?
Is any additional resistance felt?
Compare the intake camshaft with the exhaust
camshaft.
Is there any scratch or damage on the surface of the
cam journal?
10 Check the oil line between Refer to the applicable section of Service Manual to In case of a problem, *Don’t apply too
the oil pump and the cam remove cam carrier. repair the wrong much THREE
sprocket. part and replace cam BOND when
Is there any contamination or clog visually in the sprocket with new one. reassembling.
Replace the oil filter on the cam carrier or cylinder head oil line? Refer to the
cam carrier. (Don’t reuse) *Don’t apply too much applicable section
Is there any contamination or clog visually in the THREE BOND when of Service Manual
oil line between the sprocket and the camshaft? reassembling. and apply correct
Refer to the applicable type of THREE
Remove the sprocket from the camshaft. section of service BOND with proper
manual and apply quantity.
Is there any contamination or clog visually in the correct type of THREE
sprocket oil line? BOND with proper *Please do not
quantity. push in oil filter
Is there any contamination or clog visually in the excessively.
camshaft oil line? *Please do not push in The upper end of
oil filter excessively. the oil filter should
The upper end of the be flush with the
oil filter should be flush cam carrier.
with the cam carrier.
Go to step 11.
Go to step 11.
11 Check the oil strainer. Is there any debris or contamination in the oil In case of a problem, Change the engine
strainer on the oil pan? remove the debris and oil. Idle the engine
clean it. for 5 minutes.

Change the engine oil. Change the engine


Idle the engine for 5 oil and the oil
minutes. Change the filter.
engine oil and the oil *Don’t apply too
filter. much THREE
*Don’t apply too much BOND when
THREE BOND when reassembling.
reassembling. Refer to the
Refer to the applicable applicable section
section of service of Service Manual
manual and apply and apply correct
correct type of THREE type of THREE
BOND with proper BOND with proper
quantity. quantity.

Go to step 12. Go to step 12.

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 7
12 Check the learning value. Is the following value out of normal range? Replace the ECU with END
new one.
1) Clear the memory by us- “VVT Initial Position Learning Value” + “VVT
ing SSM. Adv. Ang. Amount” Drive the test driving
2) Turn IG on. cycle.
3) Read the “VVT Initial *”VVT Adv. Ang. Amount” is read out in the step3
Position Learning Value” by of this troubleshooting. END
using SSM “Data Monitor”.
(Refer to 4.1 in Chapter 4) *Refer to Chapter 7 which shows a normal range of
the learning value.

(2)-2. P0016 for 27deg.

Troubleshooting for P0016, 17, 18 or 19 - No.2 FORESTER 2.0L Turbo: 14MY and 15MY
27 deg.: Models for SSM “Data Monitor” showing “VVT Initial Position Learning
Value”
Displayed “VVT Adv. Ang. Amount” at the standard angle is “27deg”.
Step Check YES NO
1 Check the DTC Is there any DTC other than P0016, 17, 18 or 19? Go to the concerned Save the FFD.
DTC troubleshooting.
Go to step 2.
2 Check the engine oil condition. Does the oil level gauge show out of range? Correct the oil level. Go to step 3.
Is the oil excessively dirty? Replace the engine oil
Is the oil clotted due to use of additives? and oil filter.
Is undesignated viscosity oil used?
Go to step 3.
3 Check the chain timing. Does “[VVT Adv. Ang. Amount] – 27deg.” have Correct the chain tim- Go to step 4.
more than ±10 deg. difference from the reference ing.
1) Clear the memory by using value (0 deg.)?
SSM. Go to step 12.
2) Disconnect the oil control - Connect the connector after the check.
valve connector. - Record the “VVT Adv. Ang. Amount] -27deg.”
DTC comes on but there is no because the step below uses the value.
problem for this check process.
3) Start the engine and check *Detailed process
the “VVT Adv. Ang. Amount” 1. Clear the memory by using SSM.
at idle within 10 sec. from 2. Disconnect the applicable AVCS connector
starting the engine by using which had the DTC.
SSM. 3. Turn IG on and start monitor the AVCS
(Refer to 4.1 in Chapter 4) advance timing value which is the item “VVT
Adv. Ang. Amount” in the SSM.
4. Start engine and read out “VVT Adv. Ang.
Amount” within 10sec.
(The value changes to “27” after 10 sec)
5. Stop the engine.

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 8
4 Is the car is fixed? Is the diagnostic value of applicable AVCS ≧ Go to step 5. Change the engine
1000? oil. Idle the engine
1) Replace the oil control for 5 minutes.
valve with a brand new one. If the value is less than 1000, is the value Change the engine
2) Clear the memory by using definitely greater than the opposite side AVCS oil and the oil filter.
SSM. value (more than 1.5 times the opposite side value
3) Perform the drive cycle. +100)? Go to step 12.
(Refer to Chapter 5) SEE “APPENDIX A” AT THE END OF
4) Read the “AVCS diagnostic CHAPTER 3
value” by using SSM. Please
refer to Chapter 6 to read out If the value is 0, the diagnosis process has not
MODE$06. yet completed. Continue to perform a drive cycle
without stopping the engine.

* The diagnostic value is updated repeatedly,


therefore, please watch it while having an
assistant test drive the vehicle.
5 Check the harness. Is there a poor contact among the oil control Repair the problem. Go to step 7.
valve, cam angle sensor, crank angle sensor and
ECU? Go to step 6.
- Is there any damage on the connector pin of oil
control valve, cam angle sensor, crank angle
sensor or ECU?
- Are following resistances more than 1Ω?
Between the oil control valve and the ECU.
Between the cam angle sensor and the ECU.
Between the crank angle sensor and the ECU.

*Connector Numbers are found in Chapter 8.


6 Is the car is fixed? Is the diagnostic value of applicable AVCS ≧ Go to step 7. Go to step 12.
1000?
1) Clear the memory by using
SSM. If the value is less than 1000, is the value
2) Perform the drive cycle. definitely greater than the opposite side AVCS
(Refer to the 6th chapter) value (more than 1.5 times the opposite side value
3) Read the “AVCS diagnostic +100)?
value” by using SSM. Please SEE “APPENDIX A” AT THE END OF
refer to Chapter 6 to read out CHAPTER 3
MODE$06.
If the value is 0, the diagnosis process has not
yet completed. Continue to perform a drive cycle
without stopping the engine.
* The diagnostic value is updated repeatedly,
therefore, please watch it while having an
assistant test drive the vehicle.
7 Check engine oil pressure. Is the engine oil pressure lower than Go to step 8. Go to step 8.
specification?
Replace the chain cover
with new one after the
inspection is
completed.
8 Check the oil passage in the Is there any abnormality of the O-ring for suction Repair the problem. Go to step 9.
chain cover. port and discharge port of the oil pump?
Go to step 9.
Is there any abnormality of the O-rings for oil
passage to both sides of cylinder heads? In case of
contamination, replace
Is there any damage or contamination with the oil the chain cover with
control valve? new one after the
Is there any contamination in the oil pump ports? inspection is
NOTE: Do not disassemble the timing chain completed.
cover.

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 9
9 Check the camshaft condition. Remove the timing chain and rotate camshafts. Replace cam carrier Go to step 10.
Compare the rotating friction of all 4 camshafts. and camshaft with new
one.
Is there particular friction in the camshaft which
had DTC? Go to step 10.
Is there any scratch or damage on the surface of
the cam journal?
Is any additional resistance felt?
Compare the intake camshaft with the exhaust
camshaft.
Is there any scratch or damage on the surface of
the cam journal?
10 Check the oil line between Refer to the applicable section of Service Manual In case of a problem,
the oil pump and the cam to remove cam carrier. repair the wrong
sprocket. part and replace cam *Don’t apply too
Is there any contamination or clog visually in the sprocket with new one. much THREE
Replace the oil filter on the cam carrier or cylinder head oil line? *Don’t apply too much BOND when
cam carrier. (Don’t reuse) THREE BOND when reassembling.
Is there any contamination or clog visually in the reassembling.
oil line between the sprocket and the camshaft? Refer to the applicable Refer to the
section of service applicable section
Remove the sprocket from the camshaft. manual and apply of Service Manual
correct type of THREE and apply correct
Is there any contamination or clog visually in the BOND with proper type of THREE
sprocket oil line? quantity. BOND with proper
quantity.
Is there any contamination or clog visually in the *Please do not push an
camshaft oil line? oil filter excessively. *Please do not
The upper end of the push an oil filter
oil filter should be flush excessively.
with the cam carrier. The upper end of
the oil filter should
Go to step 11. be flush with the
cam carrier.

Go to step 11.
11 Check the oil strainer. Is there any debris or contamination in the oil In case of a problem, Change the engine
strainer on the oil pan? remove the debris and oil. Idle the engine
clean it. for 5 minutes.
Change the engine oil. Change the engine
Idle the engine for 5 oil and the oil filter.
minutes. Change the *Don’t apply too
engine oil and the oil much THREE
filter. BOND when
*Don’t apply too much reassembling.
THREE BOND when Refer to the
reassembling. applicable section
Refer to the applicable of Service Manual
section of service and apply correct
manual and apply cor- type of THREE
rect type of THREE BOND with proper
BOND with proper quantity.
quantity.
Go to step 12.
Go to step 12.
12 Check the learning value. Is the following value out of normal range? Replace the ECU with END
a new one.
1) Clear the memory by using “VVT Initial Position Learning Value” + “[VVT
SSM. Adv. Ang. Amount] – 27deg.” Drive the test driving
2) Turn IG on. cycle.
3) Read the “VVT Initial *”[VVT Adv. Ang. Amount] – 27deg.” is read out
Position Learning Value” by in the step 3 of this troubleshooting. END
using SSM “Data Monitor”. *Refer to Chapter 7 which shows a normal range
(Refer to 4.1 in Chapter 4) of the learning value.
Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 10
(2)-3. P0016 for Work Support

Troubleshooting for P0016, 17, 18 or 19 - No.3 BRZ: 13MY and after


Work Support: Models for SSM “Work Support” showing “VVT Initial Position Learning
Value”
Displayed “VVT Adv. Ang. Amount” at the standard angle is “0 deg.”.
Step Check YES NO
1 Check the DTC Is there any DTC other than P0016, 17, 18 or 19? Go to the concerned Save the FFD.
DTC troubleshooting.
Go to step 2.
2 Check the engine oil Does the oil level gauge show out of range? Correct the oil level. Go to step 3.
condition. Is the oil excessively dirty? Replace the engine oil
Is the oil clotted due to use of additives? and oil filter.
Is undesignated viscosity oil used?
Go to step 3.
3 Check the chain timing. Does “VVT Adv. Ang. Amount” have more than ± Correct the chain Go to step 4.
1) Clear the memory by using 10 deg. difference from the reference value (0 deg.)? timing.
SSM.
2) Disconnect the oil control - Connect the connector after the check. Go to step 12.
valve connector. - Record the “AVCS advance timing value” because
DTC comes on but there is the step below uses the value.
no problem for this check *Detailed process
process. 1. Clear the memory by using SSM.
3) Start the engine and 2. Disconnect the applicable AVCS connector which
check the “VVT Adv. Ang. had the DTC.
Amount” at idle within 10 3. Turn IG on and start monitor the AVCS advance
sec. from starting the engine timing value which is the item “VVT Adv. Ang.
by using SSM. Amount” in the SSM.
(Refer to 4.1 in Chapter 4) 4. Start engine and read out “VVT Adv. Ang.
Amount” within 10 sec.
(The value changes to “0” after 10 sec.)
5. Stop the engine.
4 Replace the oil control valve Is the diagnostic value of applicable AVCS ≧ 1000? Go to step 5. Change the engine
with a brand new one. oil. Idle the engine
Is the car is fixed? If the value is less than 1000, is the value definitely for 5 minutes.
1) Replace the oil control greater than the opposite side AVCS value (more
valve with a brand new one. than 1.5 times the opposite side value +100)? Change the engine
2) Clear the memory by using SEE “APPENDIX A” AT THE END OF oil and the oil filter.
SSM. CHAPTER 3
3) Perform the drive cycle Go to step 12.
(Refer to Chapter 5) If the value is 0, the diagnosis process has not yet
4) Read the “AVCS diag- completed. Continue to perform a drive cycle with-
nostic value” by using SSM. out stopping the engine.
Please refer to Chapter 6 to
read out MODE$06. * The diagnostic value is updated repeatedly,
therefore, please watch it while having an assistant
test drive the vehicle.
5 Check the harness. Is there a poor contact among the oil control valve, Repair the problem. Go to step 7.
cam angle sensor, crank angle sensor and ECU?
Go to step 6.
- Is there any damage on the connector pin of oil
control valve, cam angle sensor, crank angle sensor
or ECU?
- Are following resistances more than 1Ω?
Between the oil control valve and the ECU.
Between the cam angle sensor and the ECU.
Between the crank angle sensor and the ECU.

*Connector Numbers are found in Chapter 8.

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 11
6 Is the car is fixed? Is the diagnostic value of applicable AVCS ≧ 1000? Go to step 7. Go to step 12.

1) Clear the memory by using If the value is less than 1000, is the value definitely
SSM. greater than the opposite side AVCS value (more
2) Perform the drive cycle. than 1.5 times the opposite side value +100)?
(Refer to Chapter 5) SEE “APPENDIX A” AT THE END OF
3) Read the “AVCS CHAPTER 3
diagnostic value” by using
SSM. Please refer to Chapter If the value is 0, the diagnosis process has not yet
6 to read out MODE$06. completed. Continue to perform a drive cycle
without stopping the engine.

* The diagnostic value is updated repeatedly,


therefore, please watch it while having an assistant
test drive the vehicle.
7 Check engine oil pressure. The engine oil pressure is lower than standard? Go to step 8. Go to step 8.
Replace the chain
cover with new one
after the inspection is
completed.
8 Check the oil passage in the Is there any abnormality of the O-ring for suction Repair the problem. Go to step 9.
chain cover. and discharge port of the oil pump?
Go to step 9.
Is there any abnormality of the O-rings for oil
passage to both sides of cylinder heads? In case of
contamination, replace
Is there any damage or contamination with the oil the chain cover with
control valve? new one after the
inspection is
Is there any contamination in the oil pump ports? completed.
NOTE: Do not disassemble the timing chain cover.
9 Check the camshaft Remove the timing chain and rotate camshafts. Replace cam carrier Go to step 10.
condition. Compare the rotating friction of all 4 camshafts. and camshaft with
Is there particular friction in the camshaft which had new one.
DTC?
Go to step 10.
Is there any scratch or damage on the surface of the
cam journal?

Is any additional resistance felt?

Compare the intake camshaft with the exhaust


camshaft

Is there any scratch or damage on the surface of the


cam journal?

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 12
10 Check the oil line Refer to the applicable section of Service Manual to In case a problem,
between the oil pump and the remove cam carrier. repair the wrong *Don’t apply too
cam sprocket. part and replace cam much THREE
Is there any contamination or clog visually in the sprocket with new BOND when
Replace the oil filter on the cam carrier or cylinder head oil line? one. reassembling.
cam carrier. (Don’t reuse)
Is there any contamination or clog visually in the oil *Don’t apply too Refer to the
line between the sprocket and the camshaft? much THREE BOND applicable section
when reassembling. of Service Manual
Remove the sprocket from the camshaft. Refer to the applicable and apply correct
section of Service type of THREE
Is there any contamination or clog visually in the Manual and apply BOND with proper
sprocket oil line? correct type of quantity.
THREE BOND with
Is there any contamination or clog visually in the proper quantity. *Please do not
camshaft oil line? push in oil filter
*Please do not push in excessively.
oil filter excessively. The upper end of
The upper end of the the oil filter should
oil filter should be be flush with the
flush with the cam cam carrier.
carrier.
Go to step 11.
Go to step 11.
11 Check the oil strainer. Is there any debris or contamination in the oil In case of a problem, Change the engine
strainer on the oil pan? remove the debris and oil. Idle the engine
clean it. for 5 minutes.
Change the engine
Change the engine oil. oil and the filter.
Idle the engine for 5
minutes. *Don’t apply too
Change the engine oil much THREE
and the oil filter. BOND when
*Don’t apply too reassembling.
much THREE BOND
when reassembling. Refer to the
applicable section
Refer to the applicable of Service Manual
section of Service and apply correct
Manual and apply type of THREE
correct type of BOND with proper
THREE BOND with quantity.
proper quantity.
Go to step 12.
Go to step 12.
12 Check the learning value. Is the following value out of normal range? Replace the ECU with END
a new one.
1) Clear the memory by using “VVT Initial Position Learning Value” + “VVT Adv. Drive the test driving
SSM. Ang. Amount” cycle.
2) Turn IG on.
3) Read the “VVT Initial *”VVT Adv. Ang. Amount” is read out in the END
Position Learning Value” by step 3 of this troubleshooting.
using SSM “Work Support”.
(Refer to 4.2 in Chapter 4) *Refer to Chapter 7 which shows a normal range of
the learning value.

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 13
(2)-4. P0016 for No Learning Value

Troubleshooting for P0016, 17, 18 or 19 - No.4 IMPREZA: 12MY and 13MY


No learning data: Models for SSM No showing “VVT Initial Position Learning Value” XV: 13MY
Displayed “VVT Adv. Ang. Amount” at the standard angle is “0 deg.”. FORESTER 2.5L NA: 11MY, 12MY and
13MY
Step Check YES NO
1 Check the DTC Is there any DTC other than P0016, 17, 18 or 19? Go to the concerned Save the FFD.
DTC troubleshooting.
Go to step 2.
2 Check the engine oil Does the oil level gauge show out of range? Correct the oil level. Go to step 3.
condition. Is the oil excessively dirty? Replace the engine oil
Is the oil clotted due to use of additives? and oil filter.
Is undesignated viscosity oil used?
Go to step 3.
3 Check the chain timing. Does “VVT Adv. Ang. Amount” have more than Correct the chain tim- Go to step 4.
± 10 deg. difference from the reference value (0 ing.
1) Clear the memory by using deg.)?
SSM. Go to step 12.
2) Disconnect the oil control - Connect the connector after the check.
valve connector. - Record the “VVT Adv. Ang. Amount”
DTC comes on but there is because the step below uses the value.
no problem for this check
process. *Detailed process
3) Start the engine and 1. Clear the memory by using SSM.
check the “VVT Adv. Ang. 2. Disconnect the applicable AVCS connector
Amount” at idle within 10 which had the DTC.
sec. from starting the engine 3. Turn IG on and start monitor the AVCS advance
by using SSM. timing value which is the item “VVT Adv. Ang.
(Refer to 4.1 in Chapter 4) Amount” in the SSM.
4. Start engine and read out “VVT Adv. Ang.
Amount” within 10 sec.
(The value changes to “0” after 10 sec.)
5. Stop the engine.
4 Replace the oil control valve Is the diagnostic value of applicable AVCS ≧ Go to step 5. Change the engine
with a brand new one. 1000? oil. Idle the engine
for 5minutes.
Is the car is fixed? If the value is less than 1000, is the value defi-
1) Replace the oil control nitely greater than the opposite side AVCS value Change the engine
valve with a brand new one. (more than 1.5 times the opposite side value oil and the oil filter.
2) Clear the memory by using +100)?
SSM. SEE “APPENDIX A” AT THE END OF CHAP- Go to step 12.
3) Perform the drive cycle. TER 3
(Refer to Chapter 5)
4) Read the “AVCS If the value is 0, the diagnosis process has not
diagnostic value” by using yet completed. Continue to perform a drive cycle
SSM. Please refer to Chapter without stopping the engine.
6 to read out MODE$06.
* The diagnostic value is updated repeatedly,
therefore, please watch it while having an
assistant test drive the vehicle.

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 14
5 Check the harness. Is there a poor contact among the oil control valve, Repair the problem. Go to step 7.
cam angle sensor, crank angle sensor and ECU?
Go to step 6.
- Is there any damage on the connector pin of oil
control valve, cam angle sensor, crank angle sen-
sor or ECU?
- Are following resistances more than 1Ω?

Between the oil control valve and the ECU.


Between the cam angle sensor and the ECU.
Between the crank angle sensor and the ECU.

*Connector Numbers are found in Chapter 8.


6 Is the car is fixed? Is the diagnostic value of applicable AVCS ≧ Go to step 7. Go to step 12.
1000?
1) Clear the memory by using
SSM. If the value is less than 1000, is the value defi-
2) Perform the drive cycle. nitely greater than the opposite side AVCS value
(Refer to Chapter 5) (more than 1.5 times the opposite side value
3) Read the “AVCS +100)?
diagnostic value” by using SEE “APPENDIX A” AT THE END OF CHAP-
SSM. Please refer to Chapter TER 3
6 to read out MODE$06.
If the value is 0, the diagnosis process has not
yet completed. Continue to perform a drive cycle
without stopping the engine.
* The diagnostic value is updated repeatedly,
therefore, please watch it while having an
assistant test drive the vehicle.
7 Check engine oil pressure. Is the engine oil pressure lower than Go to step 8. Go to step 8.
specification?
Replace the chain
cover with new one
after the inspection is
completed.
8 Check the oil passage in the Is there any abnormality of the O-ring for suction Repair the problem. Go to step 9.
chain cover. port and discharge port of the oil pump? Go to step 9.
Is there any abnormality of the O-rings for oil
passage to both sides of cylinder heads? In case of
contamination, replace
Is there any damage or contamination with the oil the chain cover with
control valve? new one after the in-
spection is completed.
Is there any contamination in the oil pump ports?
NOTE: Do not disassemble the timing chain
cover.
9 Check the camshaft condi- Remove the timing chain and rotate camshafts. Replace Cam carrier Go to step 10.
tion. Compare the rotating friction of all 4 camshafts. and camshaft with new
one.
Is there particular friction in the camshaft which
had DTC? Go to step 10.

Is there any scratch or damage on the surface of


the cam journal?

Is any additional resistance felt?

Compare the intake camshaft with the exhaust


camshaft.

Is there any scratch or damage on the surface of


the cam journal?

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 15
10 Check the oil line Refer to the applicable section of Service Manual In case of a problem, *Don’t apply too
between the oil pump and the to remove cam carrier. repair the wrong much THREE
cam sprocket. part and replace cam BOND when
Is there any contamination or clog visually in the sprocket with new one. reassembling.
Replace the oil filter on the cam carrier or cylinder head oil line?
cam carrier. (Don’t reuse) *Don’t apply too much Refer to the
Is there any contamination or clog visually in the THREE BOND when applicable section
oil line between the sprocket and the camshaft? reassembling. of Service Manual
and apply correct
Remove the sprocket from the camshaft. Refer to the applicable type of THREE
section of service BOND with proper
Is there any contamination or clog visually in the manual and apply cor- quantity.
sprocket oil line? rect type of THREE
BOND with proper *Please do not push
Is there any contamination or clog visually in the quantity. in oil filter
camshaft oil line? *Please do not push in excessively.
oil filter excessively.
The upper end of
The upper end of the the oil filter should
oil filter should be flush be flush with the
with the cam carrier. cam carrier.

Go to step 11. Go to step 11.


11 Check the oil strainer. Is there any debris or contamination in the oil In case of a problem, Change the engine
strainer on the oil pan? remove the debris and oil. Idle the engine
clean it. for 5 minutes.

Change the engine oil. Change the engine


Idle the engine for 5 oil and the oil filter.
minutes. *Don’t apply too
Change the engine oil much THREE
and the oil filter. BOND when
*Don’t apply too much reassembling.
THREE BOND when Refer to the
reassembling. applicable section
Refer to the applicable of Service Manual
section of Service and apply correct
Manual and apply type of THREE
correct type of THREE BOND with proper
BOND with proper quantity.
quantity.
Go to step 12.
Go to step 12.
12 Is the car is fixed? Same DTC reset again? Replace the ECU with END
new one.
1) Clear the memory by using
SSM. Drive the test driving
2) Perform the drive cycle. cycle.
(Refer to Chapter 5) END

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 16
APPENDIX “A”
During diagnosis of these AVCS-related DTCs, step 3 (or step 4) begins with the Check question: “Is the
diagnostic value of applicable AVCS greater than or equal (≥) to 1000?” The next question is: “If the
value is less than 1000, is the value definitely greater than the other AVCS values? What defines “defi-
nitely greater”? What judgement criteria should be used to determine if the value displayed is OK or
NG? The following will help make this step easier to understand and eliminate confusion about this step
of the diagnosis.
Use the formula below to determine whether the AVCS value measured is OK (X < Z) or NG (X > Z)
by comparing the suspect bank value (X) to the solution value (Z).
Formula: (Y) x 1.5 + 100 = Z
• Y= comparison bank
• Z= solution
For this example, we will use the Troubleshooting Chart for P000A / P0011 with the trouble suspected to
be on the Bank 1 (P000A) side of the engine.
The following (example) values will be assigned:
• Observed (suspect) Bank 1 SSM (MODE$06) Value = 900 and we will call that (X).
• Observed (comparison) Bank 2 SSM (MODE$06) Value = 300 and we will call that (Y).
Example calculation #1: X = 900 and Y = 300 (a large difference between B1 and B2 values)
Calculation: (Y) 300 x 1.5 + 100 = 550 (Z). Since (X) 900 is greater than (Z) 550, the result in this
example is “NG”. Therefore, in this example where the value (X) is definitely greater, the Technician
should proceed to the next step on the Troubleshooting chart.
For this example, we will use the Troubleshooting Chart for P000C / P0021 with the trouble suspected to
be on the Bank 2 (P000C) side of the engine.
The following (example) values will be assigned:
• Observed (suspect) Bank 2 SSM (MODE$06) Value = 900 and we will call that (X).
• Observed (comparison) Bank 1 SSM (MODE$06) Value = 800 and we will call that (Y).
Example calculation #2: X = 900 and Y = 800 (a small difference between B1 and B2 values):
Calculation: (Y) 800 x 1.5 + 100 = 1300 (Z). Since (X) 900 is less than (Z) 1300, the result in this ex-
ample is “OK”. Therefore, in this example where the value (X) is not definitely greater, the Technician
should proceed with the work described in the “NO” column of the Troubleshooting chart for this test
(change oil, idle engine for 5 minutes, change oil again and the oil filter).

CHAPTER 4: Reading SSM Data:

4.1- SSM Data Monitor for “VVT Adv. Ang. Amount” or “VVT Initial Position Learning Value”.
“VVT Adv. Ang. Amount” for all models
“VVT Initial Position Learning Value” for all models except BRZ

(1). SSMIII
All other models →Each System Check → Engine Control System → Current Data Display &
Save → Normal sampling
Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 17
“VVT Adv. Ang. Amount” (L&R)

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 18
“VVT Initial Position Learning Value” (#1 & #2)

(2). SSM4:

Diagnosis → Each System → Engine

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 19
“VVT Adv. Ang. Amount” (R & L)

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 20
“VVT Initial Position Learning Value” (#1 & #2)

4.2- SSM Work Support Reading “VVT Initial Position Learning Value” for BRZ

(1). SSMIII
Inspection of BRZ → Each System Check → Engine Control System → Work Support →
→ VVT Initial Position Learning Value Display

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 21
VVT Initial Position Learning Value Display for BRZ on SSM III

(2). SSM4
Diagnosis → Each System → Engine → Work Support → VVT Initial Position Learning
Value Display

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 22
VVT Initial Position Learning Value for BRZ Using SSM4

CHAPTER 5: Drive Cycle for Duplication Test:

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 23
(1). Clear the memory by using the SSM
(2). Start the engine in a warmed up condition (coolant temp. should be more than 160 deg.F.).
(3). Idling the engine for 3 min. or more.
(4). Accelerate to 50 mph.
(5). Keep the acceleration pedal at 0% for 5 sec. then move to 20% and hold for 5 seconds.
Repeat this mode for 20 minutes or more. The vehicle speed should be kept around 50mph while
in this mode.
(The diagnosis process is completed repeatedly during this step. This step requires 2 people. One
person should monitor the diagnostic value while another person is performing the driving cycle
because the diagnostic value cannot be saved).
(6). Foot off accelerator pedal (0%) and decelerate for more than 5 seconds.
(The learning process is completed during this part).
(7). Idle the engine and check the SSM data (Initial position learning value, diagnosis value).
(8). If the SSM shows the data is OK, turn the engine off to finish the procedure.

*Remarks:
+
Acceleration level can be changed depending on the traffic situation.
+
If no diagnosis data is memorized, perform driving cycle again without turning the engine off.

CHAPTER 6: OBD MODE $06 Monitor


Read out diagnosis value of OBD MODE&06 monitor:
Mode$06 stands for “Test result for continuously and non-continuously monitored system supported”
and one of the OBD-II diagnosis modes. It shows diagnosis value “Val.”, threshold, ”Min.”, “Max.”
and diagnosis test result: “Result”.

“MID” stands for OBD Monitor ID and shows items being tested. MID $35 means Right bank [Bank
1] AVCS test and MID $36 means Left bank [Bank 2] AVCS test.

“TID” stands for The Test ID which shows specific test item being run. $8B and $8C are positive and
negative side of the intake AVCS slow response. $8D and $8E are positive and negative side of the
exhaust AVCS slow response.

While the test is not completed, the Result shows “-“. If it is completed, “OK” or “NG” is displayed
and the diagnostic test is repeated.
“Min” and “Max” is threshold of normal range. If the diagnosis value is greater than the threshold,
then “NG” is displayed and MIL is turned on.

The inspection procedure in this bulletin uses the diagnosis value for judgment of the symptom
duplication or completion of the repair because the trouble symptom is intermittent and sometimes
hard to duplicate. Threshold value of the diagnosis value for the judgment is newly setup and smaller
than the criteria of MIL ON. Therefore, it is possible to judge the trouble even though there is no MIL
condition.

For example: the threshold is “4000” deg. in the table described in Chapter 7.3. The judgment criteria
in the troubleshooting in Chapter 4 is “1000”. That means if the diagnosis value “Val.” is greater than
4000, then MIL turns on. However, if the “Val.” is greater than 1000, it should be judged failure of
the AVCS system. The case completely and constantly failure the “Val.” should be greater than 4000,
but in the case of intermittent or slightly failure case, it could be between 1000 and 4000. This strat-
egy is able to catch such cases.
Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 24
6.1- SSM III
Each System Check → Engine Control System → OBD System → Result of on-board monitor test
The diagnosis results will be displayed.

*For more details, see Chapter 6.3 below.


Normal Range

Diagnostic Value Threshold (MIN) Threshold (MAX)

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 25
6.2- SSM4
Generic OBDII → Each System → ECM-Engine Control → OBD Mode test result

*For more details, see Chapter 6.3 below.


Normal Range

Diagnostic Value Threshold (MIN) Threshold (MAX)

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 26
Check the diagnosis value “Val.” as described the troubleshooting in the 4th chapter. If the value is
greater than 1000 then it judges failure.

(1). 2.0L Turbo and 2.0 NA Models


*Intake AND Exhaust AVCS-equipped models

Diagnosis Value Normal Range (Threshold)

Scaling
MID TID Val. Min. Max. Result
ID
+ $35 $8B $9D 148.5° 0.0° 4000° OK
Right Bank INTAKE
- $35 $8C $9D -187.0° -4000° 0.0° OK
Bank 1
+ $35 $8D $9D 157.0° 0.0° 4000° OK
EXHAUST
- $35 $8E $9D -185.5° -4000° 0.0° OK
+ $36 $8B $9D 162.0° 0.0° 4000° OK
Left Bank INTAKE
- $36 $8C $9D -154.0° -4000° 0.0° OK
Bank 2
+ $36 $8D $9D 155.0° 0.0° 4000° OK
EXHAUST
- $36 $8E $9D -169.5° -4000° 0.0° OK
*Diagnostic values listed here are just examples

(2). LEGACY / OUTBACK 2.5L NA, FORESTER 2.5L NA


* Intake ONLY AVCS equipped models

Diagnosis Value Normal Range (Threshold)

Scaling
MID TID Val. Min. Max. Result
ID
Right Bank + $35 $8B $9D 148.5° 0.0° 4000° OK
INTAKE
Bank 1 - $35 $8C $9D -187.0° -4000° 0.0° OK
Left Bank + $36 $8B $9D 162.0° 0.0° 4000° OK
INTAKE
Bank 2 - $36 $8C $9D -154.0° -4000° 0.0° OK
*Diagnostic values listed here are just examples

CHAPTER 7: AVCS Initial Learning Value


If the “VVT Initial Position Learning Value” is within the normal range, the chain timing is
correct. The normal range is + and – 10deg from the Standard angle.

Normal Range Standard


Model INTAKE EXHAUST
INTAKE EXHAUST
Min. Max. Min. Max.
LEGACY / OUTBACK 2.5L NA 21.5 41.5 - - 31.5 -
FORESTER 2.5L NA 21.5 41.5 - - 31.5 -
FORESTER 2.0L DIT 68.0 88.0 97.0 117.0 78.0 107.0
WRX 2.0L DIT 68.5 88.5 98.5 118.5 78.5 108.5
IMPREZA / XV 2.0L NA 50.5 70.5 79.5 99.5 60.5 89.5
BRZ 2.0L NA 52.0 72.0 78.0 98.0 62.0 88.0

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 27
ECU Bulkhead connector Sensor / Actuator
Model MY Description
Connector Pin Connector Pin Connector Pin
Intake oil control solenoid (LH) B134 17 B21 E2 32 E37 1
Intake oil control solenoid (RH) B134 34 B21 E2 21 E38 1
EXC. HEV Exhaust oil control solenoid (LH) B134 5 B21 E2 42 E66 1
12MY Exhaust oil control solenoid (RH) B134 7 B21 E2 7 E63 1
13MY
Intake camshaft position sensor (LH) B137 16 B21 E2 13 E35 2
14MY
Intake camshaft position sensor (RH) B137 24 B21 E2 2 E36 2
Exhaust camshaft position sensor (LH) B137 29 B21 E2 26 E65 2
Exhaust camshaft position sensor (RH) B137 23 B21 E2 15 E62 2
IMPREZA/ Crankshaft position sensor B137 17 B21 E2 3 E10 1
XV Intake oil control solenoid (LH) B134 16 B21 E2 33 E37 2
Intake oil control solenoid (RH) B134 17 B21 E2 22 E38 2
EXC. HEV Exhaust oil control solenoid (LH) B134 5 B21 E2 43 E66 2
15MY
Exhaust oil control solenoid (RH) B134 7 B21 E2 17 E63 2
HEV Intake camshaft position sensor (LH) B136 15 B21 E2 13 E35 2
14MY Intake camshaft position sensor (RH) B136 26 B21 E2 2 E35 2
15MY
Exhaust camshaft position sensor (LH) B136 25 B21 E2 26 E65 2
Exhaust camshaft position sensor (RH) B136 14 B21 E2 15 E62 2
Crankshaft position sensor B136 16 B21 E2 3 E10 1
Crankshaft position sensor B136 16 B21 E2 3 E10 1

13MY Intake oil control solenoid (LH) B134 16 B21 E2 33 E37 2


14MY Intake oil control solenoid (RH) B134 17 B21 E2 22 E38 2
Intake camshaft position sensor (LH) B136 15 B21 E2 13 E35 2
LEGACY/ Intake camshaft position sensor (RH) B136 26 B21 E2 2 E36 2
OUTBACK 2.5L
Crankshaft position sensor E158 40 - - - E10 1

15MY Intake camshaft position sensor RH E158 54 - - - E36 2


16MY Intake camshaft position sensor LH E158 41 - - - E35 2
Intake oil control solenoid RH E158 20 - - - E38 2
Intake oil control solenoid LH E158 6 - - - E37 2
Crankshaft position sensor B137 17 B21 E2 3 E10 1
11MY Intake oil control solenoid (LH) B134 17 B21 E2 32 E37 1
12MY
Intake oil control solenoid (RH) B134 34 B21 E2 21 E38 1
13MY
Intake camshaft position sensor (LH) B137 16 B21 E2 13 E35 2
Intake camshaft position sensor (RH) B137 24 B21 E2 2 E36 2
2.5L
Crankshaft position sensor B136 16 - - - E10 1
14MY Intake oil control solenoid (LH) B134 16 - - - E37 2
15MY
Intake oil control solenoid (RH) B134 17 - - - E38 2
16MY
Intake camshaft position sensor (LH) B136 15 - - - E35 2
FORESTER Intake camshaft position sensor (RH) B136 26 - - - E36 2
Crankshaft position sensor E158 19 - - - E10 2
Intake camshaft position sensor (LH) E158 21 - - - E35 2
Intake camshaft position sensor (RH) E158 20 - - - E36 2
14MY Exhaust camshaft position sensor (LH) E158 33 - - - E65 2
2.0L
15MY
DIT Exhaust camshaft position sensor (RH) E158 32 - - - E62 2
16MY
Intake oil control solenoid (LH) E159 15 - - - E37 2
Intake oil control solenoid (RH) E159 7 - - - E38 2
Exhaust oil control solenoid (LH) E159 31 - - - E66 2
Exhaust oil control solenoid (RH) E159 23 - - - E63 2

Continued...
Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 28
ECU Bulkhead connector Sensor / Actuator
Model MY Description
Connector Pin Connector Pin Connector Pin
Crankshaft position sensor E158 19 - - - E10 2
Intake camshaft position sensor (LH) E158 21 - - - E35 2
Intake camshaft position sensor (RH) E158 20 - - - E36 2
WRX Exhaust camshaft position sensor (LH) E158 33 - - - E65 2
15MY
2.0L
16MY Exhaust camshaft position sensor (RH) E158 32 - - - E62 2
DIT
Intake oil control solenoid (LH) E159 15 - - - E37 2
Intake oil control solenoid (RH) E159 7 - - - E38 2
Exhaust oil control solenoid (LH) E159 31 - - - E66 2
Exhaust oil control solenoid (RH) E159 23 - - - E63 2
Crankshaft position sensor A34 16 - - - C33 2
Intake camshaft position sensor (LH) A34 15 - - - C26 2
Intake camshaft position sensor (RH) A34 26 - - - C12 2
13MY
BRZ 14MY Exhaust camshaft position sensor (LH) A34 25 - - - C25 2
2.0L 15MY Exhaust camshaft position sensor (RH) A34 14 - - - C6 2
16MY Intake oil control solenoid (LH) A36 16 - - - C24 2
Intake oil control solenoid (RH) A36 17 - - - C7 2
Exhaust oil control solenoid (LH) A36 5 - - - C23 2
Exhaust oil control solenoid (RH) A36 7 - - - C5 2

IMPORTANT REMINDERS:

• SOA strongly discourages the printing and/or local storage of service information as previously
released information and electronic publications may be updated at any time.
• Always check for any open recalls or campaigns anytime a vehicle is in for servicing.
• Always refer to STIS for the latest service information before performing any repairs.

Bulletin Number: 02-163-16R; Revised: 03/08/19 Page 29

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