Operation & Maintenance Manual

Mini Track Loader

Dealer Copy -- Not for Resale

MT100 S/N: B52P11001 & Above

© 2020 Bobcat Company.

7408141enUS (C) Printed in USA All Rights Reserved.
October 20201 of 126 Original Instructions T4–K
 OPERATOR SAFETY WARNINGS
• Never operate without instructions. See machine signs (decals), Operation & Maintenance Manual.
• Operator must have instructions before operating the machine. Untrained operators can cause
injury or death.

SAFETY EQUIPMENT
The Bobcat® machine must be equipped with safety items necessary for each job. Ask your Bobcat dealer for information
on the availability and safe use of attachments and accessories.

• SAFETY SIGNS (DECALS): Replace if damaged. • PARKING BRAKE: Check function, adjust or repair if
• LIFT ARM SUPPORT: Replace if damaged. necessary.
• CONTINUOUS FLOW SHUTOFF PEDAL: Check
function, adjust or repair as necessary.

Dealer Copy -- Not for Resale

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 OPERATOR SAFETY WARNINGS
This Safety Alert Symbol means: “Attention! Be Alert! Your Safety is Involved!” Carefully read the
message that follows.

• Never drive over drop offs or jerk • Never modify equipment. • Keep load level when raising lift
on the controls. • Use only attachments arms to avoid spilling the load.
approved by Bobcat Company • Never exceed Rated Operated
for this model loader. Capacity.

Dealer Copy -- Not for Resale

• Do not use loader in atmosphere • Never carry riders. • Always carry bucket or
with explosive dust, explosive • Keep bystanders away from attachment as low as possible.
gas, or where exhaust can work area. • Do not travel or turn with lift
contact flammable material. arms up.
• Keep heavy end uphill.

• Never leave loader with engine

running or with lift arms up.
• To park, engage parking
brake, lower lift arms and put
attachment flat on the ground.

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4 of 126
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 TABLE OF CONTENTS

F O R E W O R D ........................................................................................................................................................... 6

I N T R O D U C T I O N .............................................................................................................................................. 6
Bobcat Company Is ISO 9001 Certified (ISO, BSI and TUV only).............................................................................. 6
M A N U F A C T U R I N G L O C A T I O N S .................................................................................................................... 6
North America ............................................................................................................................................... 6
Czech Republic ............................................................................................................................................. 6
S E R I A L N U M B E R L O C A T I O N S ....................................................................................................................... 7
Machine Serial Number ................................................................................................................................... 7
Engine Serial Number ..................................................................................................................................... 7
D E L I V E R Y R E P O R T ........................................................................................................................................ 7
M A C H I N E I D E N T I F I C A T I O N ........................................................................................................................... 8
F E A T U R E S , A C C E S S O R I E S , A N D A T T A C H M E N T S ...................................................................................... 9
Standard Items .............................................................................................................................................. 9
Options And Accessories................................................................................................................................. 9
Attachments ................................................................................................................................................. 9
Buckets Available........................................................................................................................................... 9

S A F E T Y A N D T R A I N I N G R E S O U R C E S .............................................................................................................. 11

C A L L B E F O R E Y O U D I G ............................................................................................................................... 11
B E F O R E O P E R A T I O N .................................................................................................................................. 11

Dealer Copy -- Not for Resale

S A F E O P E R A T I O N I S T H E O P E R A T O R ’ S R E S P O N S I B I L I T Y ..................................................................... 12
S A F E O P E R A T I O N N E E D S A Q U A L I F I E D O P E R A T O R ............................................................................... 13
A Q U A L I F I E D O P E R A T O R M U S T D O T H E F O L L O W I N G ............................................................................. 13
S I L I C A D U S T E X P O S U R E ............................................................................................................................ 14
F I R E P R E V E N T I O N ....................................................................................................................................... 15
Maintenance ............................................................................................................................................... 15
Operation ................................................................................................................................................... 15
Electrical .................................................................................................................................................... 15
Hydraulic System ......................................................................................................................................... 15
Fueling ...................................................................................................................................................... 15
Starting...................................................................................................................................................... 15
Spark Arrester Exhaust System....................................................................................................................... 15
Welding And Grinding ................................................................................................................................... 15
Fire Extinguishers ........................................................................................................................................ 16
P U B L I C A T I O N S A N D T R A I N I N G R E S O U R C E S ........................................................................................... 16
P I C T O R I A L O N L Y S A F E T Y S I G N S ............................................................................................................... 17
M A C H I N E S I G N S ( D E C A L S ) ......................................................................................................................... 18

O P E R A T I N G I N S T R U C T I O N S ............................................................................................................................. 26

I N T E N D E D U S E ............................................................................................................................................ 26
C O N T R O L I D E N T I F I C A T I O N ........................................................................................................................ 27
O P E R A T O R C O N T R O L S .............................................................................................................................. 27
Operator Controls Description......................................................................................................................... 27
L I F T A R M B Y P A S S C O N T R O L ...................................................................................................................... 28
Operating Lift Arm Bypass Control ................................................................................................................... 28
E N G I N E S P E E D C O N T R O L .......................................................................................................................... 28
Operating Engine Speed Control ..................................................................................................................... 28
P A R K I N G B R A K E .......................................................................................................................................... 29
Operating The Parking Brake.......................................................................................................................... 29
O P E R A T O R S T A T I O N ................................................................................................................................... 30
Operator Station Description .......................................................................................................................... 30

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D R I V I N G A N D S T E E R I N G T H E M A C H I N E ................................................................................................... 30
Operating The Machine ................................................................................................................................. 30
S T O P P I N G T H E M A C H I N E ........................................................................................................................... 31
Using The Drive / Steering Control To Stop The Machine...................................................................................... 31
H Y D R A U L I C C O N T R O L S .............................................................................................................................. 31
Lift / Tilt Joystick Description........................................................................................................................... 31
Auxiliary Hydraulic Control Variable Flow .......................................................................................................... 32
Auxiliary Hydraulic Control Continuous Flow ...................................................................................................... 32
Standard Auxiliary Quick Couplers................................................................................................................... 33
Relieve Hydraulic Pressure (Machine And Attachment) ........................................................................................ 33
A T T A C H M E N T C O N T R O L D E V I C E ( A C D ) .................................................................................................... 34
Attachment Control Device (ACD) Description.................................................................................................... 34
D A I L Y I N S P E C T I O N ...................................................................................................................................... 35
Daily Inspection And Maintenance ................................................................................................................... 35
P R E - S T A R T I N G P R O C E D U R E ..................................................................................................................... 36
Pre-Starting Procedure.................................................................................................................................. 36
S T A R T I N G T H E E N G I N E .............................................................................................................................. 37
Starting Engine With Key Switch ..................................................................................................................... 37
Cold Temperature Starting ............................................................................................................................. 38
Warming The Hydraulic / Hydrostatic System ..................................................................................................... 38
S T O P P I N G T H E E N G I N E A N D L E A V I N G T H E M A C H I N E ............................................................................ 39

Dealer Copy -- Not for Resale

Stopping The Engine And Leaving The Machine Procedure .................................................................................. 39
C O U N T E R W E I G H T S ..................................................................................................................................... 40
Counterweights Description............................................................................................................................ 40
Effect On The Machine And Operations ............................................................................................................ 40
When To Consider Track Frame Mounted Counterweights.................................................................................... 40
When To Consider Main Frame Upright Mounted Counterweights .......................................................................... 40
Counterweight Positions ................................................................................................................................ 40
A T T A C H M E N T S ............................................................................................................................................ 41
Choosing The Correct Bucket ......................................................................................................................... 41
Pallet Fork .................................................................................................................................................. 42
Installing The Attachment (Bob-Tach)............................................................................................................... 42
Removing The Attachment (Bob-Tach) ............................................................................................................. 43
Installing The Attachment (Common Industry Interface)........................................................................................ 44
Removing The Attachment (Common Industry Interface) ...................................................................................... 45
O P E R A T I N G P R O C E D U R E .......................................................................................................................... 46
Inspect The Work Area.................................................................................................................................. 46
Basic Operating Instructions........................................................................................................................... 46
Operating Near An Edge Or Water................................................................................................................... 46
Driving On Rough Terrain And Over Curbs ........................................................................................................ 46
Driving With An Auger Attachment Installed ....................................................................................................... 47
Operating With A Full Bucket .......................................................................................................................... 48
Operating With An Empty Bucket..................................................................................................................... 48
T O W I N G T H E M A C H I N E ............................................................................................................................... 49
Towing The Machine Procedure ...................................................................................................................... 49
L I F T I N G T H E M A C H I N E ................................................................................................................................ 50
Four Point Lift.............................................................................................................................................. 50
T R A N S P O R T I N G T H E M A C H I N E ................................................................................................................. 50
Loading And Unloading ................................................................................................................................. 50
Fastening The Machine ................................................................................................................................. 51

P R E V E N T I V E M A I N T E N A N C E ............................................................................................................................ 52

M A I N T E N A N C E S A F E T Y W A R N I N G S .......................................................................................................... 52

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M A I N T E N A N C E S A F E T Y W A R N I N G S .......................................................................................................... 53
S E R V I C E S C H E D U L E ................................................................................................................................... 54
Maintenance Intervals ................................................................................................................................... 54
L I F T A R M B Y P A S S C O N T R O L ...................................................................................................................... 57
Inspecting Lift Arm Bypass Control .................................................................................................................. 57
L I F T A N D T I L T F U N C T I O N L O C K O U T S ....................................................................................................... 58
Inspecting Lift And Tilt Function Lockouts .......................................................................................................... 58
N E U T R A L S T A R T I N T E R L O C K S .................................................................................................................. 59
Inspecting Traction Drive Interlock ................................................................................................................... 59
Inspecting Auxiliary Hydraulic Interlock ............................................................................................................. 59
A U X I L I A R Y H Y D R A U L I C C O N T R O L S Y S T E M ............................................................................................. 60
Inspecting The Continuous Flow Shutoff Pedal ................................................................................................... 60
L I F T A R M S U P P O R T ..................................................................................................................................... 61
Installing Lift Arm Support .............................................................................................................................. 61
Removing The Lift Arm Support ...................................................................................................................... 62
H O O D ............................................................................................................................................................ 62
Raising And Lowering The Hood ..................................................................................................................... 62
Striker Adjustment........................................................................................................................................ 63
R E A R D O O R .................................................................................................................................................. 63
Opening And Closing Rear Door ..................................................................................................................... 63
Rear Door Bumper Adjustment ....................................................................................................................... 64

Dealer Copy -- Not for Resale

A I R C L E A N E R S E R V I C E ............................................................................................................................... 64
Replacing The Filter Elements ........................................................................................................................ 64
Replacing The Outer Filter ............................................................................................................................. 64
Replacing The Inner Filter .............................................................................................................................. 65
F U E L S Y S T E M .............................................................................................................................................. 66
Fuel Specifications ....................................................................................................................................... 66
Biodiesel Blend Fuel ..................................................................................................................................... 66
Filling The Fuel Tank .................................................................................................................................... 66
Fuel Filter ................................................................................................................................................... 67
Removing Air From The Fuel System ............................................................................................................... 67
E N G I N E L U B R I C A T I O N S Y S T E M ................................................................................................................. 69
Checking And Adding Engine Oil ..................................................................................................................... 69
Engine Oil Chart .......................................................................................................................................... 69
Removing And Replacing Oil And Filter............................................................................................................. 69
E N G I N E C O O L I N G S Y S T E M ......................................................................................................................... 71
Cleaning Engine Cooling System..................................................................................................................... 71
Checking Engine Coolant Level....................................................................................................................... 71
Removing The Coolant.................................................................................................................................. 72
Replacing The Coolant.................................................................................................................................. 73
E L E C T R I C A L S Y S T E M ................................................................................................................................. 74
Electrical System Description ......................................................................................................................... 74
Fuse And Relay Location ............................................................................................................................... 74
Fuse And Relay Identification ......................................................................................................................... 74
Battery Maintenance..................................................................................................................................... 74
Maintaining Battery Charge Level .................................................................................................................... 75
Battery Service During Machine Storage ........................................................................................................... 75
Testing The Battery ...................................................................................................................................... 76
Battery Charging.......................................................................................................................................... 76
Using A Booster Battery (Jump Starting) ........................................................................................................... 76
Removing And Installing The Battery................................................................................................................ 77
H Y D R A U L I C / H Y D R O S T A T I C S Y S T E M ....................................................................................................... 79
Checking And Adding Hydraulic Fluid ............................................................................................................... 79

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Hydraulic Fluid Chart .................................................................................................................................... 79

Removing And Replacing Hydraulic / Hydrostatic Filter ........................................................................................ 79
Removing And Replacing Hydraulic Fluid .......................................................................................................... 80
Hydraulic Reservoir Breather.......................................................................................................................... 80
S P A R K A R R E S T E R M U F F L E R ..................................................................................................................... 81
Cleaning Procedure...................................................................................................................................... 81
T R A C K T E N S I O N .......................................................................................................................................... 82
Adjusting Track Tension ................................................................................................................................ 82
A L T E R N A T O R B E L T ..................................................................................................................................... 83
Alternator Belt Adjustment ............................................................................................................................. 83
Alternator Belt Replacement........................................................................................................................... 84
D R I V E B E L T .................................................................................................................................................. 85
Drive Belt Description ................................................................................................................................... 85
Drive Belt Adjustment ................................................................................................................................... 85
T R A C K R O L L E R A N D I D L E R L U B R I C A T I O N ............................................................................................... 86
Track Roller And Idler Lubrication Description .................................................................................................... 86
M A C H I N E L U B R I C A T I O N .............................................................................................................................. 87
Lubricating Grease Fittings ............................................................................................................................ 87
Parking Brake Lubrication .............................................................................................................................. 88
P I V O T P I N S ................................................................................................................................................... 89
Inspecting And Maintaining Pivot Pins .............................................................................................................. 89

Dealer Copy -- Not for Resale

B O B - T A C H ( H A N D L E V E R ) ........................................................................................................................... 89
Inspecting And Maintaining The Bob-Tach......................................................................................................... 89
C O M M O N I N D U S T R Y I N T E R F A C E .............................................................................................................. 91
Inspecting And Maintaining Common Industry Interface ....................................................................................... 91
M A C H I N E S T O R A G E A N D R E T U R N T O S E R V I C E ...................................................................................... 92
Machine Extended Storage Procedure.............................................................................................................. 92
Machine Return To Service Procedure ............................................................................................................. 92

M A C H I N E S I G N T R A N S L A T I O N S ....................................................................................................................... 94

S E R V I C E S C H E D U L E ( 7 3 9 8 7 6 4 ) .................................................................................................................. 94
W A R N I N G ( 7 2 7 3 4 3 7 ) .................................................................................................................................... 97
W A R N I N G ( 7 2 7 3 4 3 6 ) .................................................................................................................................... 98
D A N G E R ( 7 2 7 3 4 3 4 ) ...................................................................................................................................... 99
W A R N I N G ( 6 5 7 6 0 4 8 ) .................................................................................................................................... 99
W A R N I N G ( 6 8 1 7 2 2 5 ) .................................................................................................................................. 100
W A R N I N G ( 6 8 0 4 2 3 3 ) .................................................................................................................................. 100
W A R N I N G ( 7 2 8 2 2 6 2 ) .................................................................................................................................. 101
L I F T A R M S U P P O R T ( 7 2 7 3 4 4 3 ) ................................................................................................................. 102

S P E C I F I C A T I O N S .............................................................................................................................................. 103

D I M E N S I O N S ( N A R R O W T R A C K ) .............................................................................................................. 103
D I M E N S I O N S ( W I D E T R A C K ) ..................................................................................................................... 105
P E R F O R M A N C E ......................................................................................................................................... 107
C O N T R O L S ................................................................................................................................................. 108
E N G I N E ....................................................................................................................................................... 109
H Y D R A U L I C S Y S T E M ................................................................................................................................. 110
E L E C T R I C A L ............................................................................................................................................... 111
D R I V E S Y S T E M .......................................................................................................................................... 112
C A P A C I T I E S ................................................................................................................................................ 113
T R A C K S ...................................................................................................................................................... 114
G R O U N D P R E S S U R E ................................................................................................................................. 115

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B O B C A T M I N I T R A C K L O A D E R S W A R R A N T Y ................................................................................................. 116

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 FOREWORD

INTRODUCTION MANUFACTURING LOCATIONS

This Operation & Maintenance Manual was written to North America

give the owner / operator instructions on the safe
operation and maintenance of the Bobcat machine. Read Bobcat Company
and understand this Operation & Maintenance Manual
before operating your Bobcat machine. If you have any P.O. Box 128
questions, see your Bobcat dealer. This manual may
illustrate options and accessories not installed on your Gwinner, ND 58040-0128
machine.
United States of America
Bobcat Company Is ISO 9001 Certified (ISO, BSI and
TUV only) Czech Republic
Doosan Bobcat EMEA s.r.o.

U Kodetky 1810
263 12 Dobris

Czech Republic
NA3495c

ISO 9001 is an international standard that specifies

requirements for a quality management system that
controls the processes and procedures that we use to

Dealer Copy -- Not for Resale

design, develop, manufacture, and distribute Bobcat®
products.
British Standards Institute (BSI) is the Certified Registrar
that Bobcat Company chose to assess the company’s
compliance with ISO 9001 at Bobcat’s manufacturing
facilities in Gwinner, North Dakota (U.S.A.), Pontchâteau
(France), and the Bobcat corporate offices (Gwinner,
Bismarck, and West Fargo) in North Dakota. TÜV
Rheinland is the Certified Registrar that Bobcat Company
chose to assess the company’s compliance with ISO
9001 at Bobcat’s manufacturing facility in Dobriš (Czech
Republic). Only certified assessors, like BSI and TÜV
Rheinland, can grant registrations.
ISO 9001 means that as a company we say what we do
and do what we say. In other words, we have established
procedures and policies, and we provide evidence that
the procedures and policies are followed.

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 FOREWORD

SERIAL NUMBER LOCATIONS DELIVERY REPORT

Always use the serial number of the machine when Figure 3

requesting service information or when ordering parts.
Earlier or later models (identification made by serial
number) may use different parts, or it may be necessary
to use a different procedure to do a specific service
operation.

Machine Serial Number

Figure 1

NA15473

The delivery report contains a list of items that must be

Dealer Copy -- Not for Resale

explained or shown to the owner or operator by the
dealer when the machine is delivered.

The delivery report must be reviewed and signed by the

owner or operator and the dealer.

c201762b

The machine serial number plate is located on the

outside of the frame (Item 1) [Figure 1].

Engine Serial Number

Figure 2

p-81917a

The engine serial number is located on the valve cover of

the engine (Item 1) [Figure 2].

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 FOREWORD

MACHINE IDENTIFICATION Figure 5

Figure 4

NA18546a

REF. Description
NA18545a 1 Grab Bar
2 Instrument Panel

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REF. Description
3 Controls
1 Hood
4 Operation & Maintenance Manual (Inside Rear
2 Tilt Cylinder Door)
3 Bucket [A] 5 Operator Station
4 Auxiliary Hydraulic Quick Couplers 6 Continuous Flow Shutoff Pedal
5 Lift Point / Tie-Down 7 Rear Door
6 Tie Down 8 Tie-Down
7 Lift Cylinder 9 Counterweight
8 Lift Point 10 Tracks [A]

[A] Buckets - Several different buckets and other 11 Lift Arms

attachments are available for the Bobcat machine. 12 Lift Arm Support Storage Position

[A] Tracks - Optional tracks are available.

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 FOREWORD

FEATURES, ACCESSORIES, AND ATTACHMENTS The versatile Bobcat Machine quickly turns into a multi-
job machine with available Bob-Tach attachment
Standard Items mounting system / Common Industry Interface
attachment couplers, and a wide variety of approved
Specifications subject to change without notice and attachments.
standard items may vary.
See your Bobcat dealer for more details on these and
Model MT100 Bobcat Machines are equipped with the other attachments and field accessories.
following standard items:
Bob-Tach Compatible Attachments
• Auxiliary Hydraulics, Front
• Adapter Interface
• Instrumentation: Hourmeter, Engine Temperature, • Angle Broom
Voltmeter and Fuel Gauges, Warning Lights
• Auger
• Lift and Tilt Control Joystick • Boring, Mini
• Breaker
• Lift Arm Support
• Buckets
• Multifunction Drive Control Joystick
• Digger
• Parking Brake • Landplane
• Pallet Fork
• Spark Arrester Muffler
• Grapple, General Purpose
• Ride-On Platform / Operator Station

Dealer Copy -- Not for Resale

• Grapple, Industrial
• Storage Compartment • Grapple, Root
• Cup Holder • Grapple, Utility
• Snow Blower
Options And Accessories
• Soil Conditioner
Below is a list of equipment available for your Bobcat • Sweeper
Machine as Dealer or Factory Installed Accessories and
• Stump Grinder
Factory Installed Options. See your Bobcat dealer for
other available options, accessories and attachments. • Tiller
• Trencher
• Attachment Control Kit
• Utility Blade
• Case Drain Kit
• Vibratory Blade
• Engine Block Heater • V-Blade
• Engine Protection Shutdown Kit
Common Industry Interface Compatible Attachments
• Auger
• Exhaust Purifier
• Breaker
• Operating Light Kit • Buckets
• Pallet Fork
• Bob-Tach® attachment mounting system
• Trencher
• Common Industry Interface
Buckets Available
• Rubber Tracks – 250 mm (9.8 in)
• Rubber Tracks – 180 mm (7 in)

Attachments
These and other attachments are approved for use on
this model machine. Do not use unapproved
attachments. Attachments not manufactured by Bobcat
may not be approved.

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 FOREWORD

Many bucket styles, widths and different capacities are

available for a variety of different applications. They
include Construction and Industry, Utility and General
Purpose, to name a few. See your Bobcat dealer for the
correct bucket for your Bobcat machine and application.

Dealer Copy -- Not for Resale

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 SAFETY AND TRAINING RESOURCES

CALL BEFORE YOU DIG BEFORE OPERATION

Carefully follow the operating and maintenance

instructions in this manual.

The Bobcat machine is highly maneuverable and

compact. It is rugged and useful under a wide variety of
conditions. This presents an operator with hazards
associated with off highway, rough terrain applications,
common with Bobcat machine usage.
The Bobcat machine has an internal combustion engine
with resultant heat and exhaust. All exhaust gases can
kill or cause illness so use the machine with adequate
P200081
ventilation.

Dial 811 (USA Only) The dealer explains the capabilities and restrictions of the
Bobcat machine and attachment for each application.
Dial 1-888-258-0808 (USA & Canada) The dealer demonstrates the safe operation according to
Bobcat instructional materials, which are also available to
When you call, you will be directed to a location in your operators. The dealer can also identify unsafe
state / province / city for information about buried lines modifications or use of unapproved attachments. The
(telephone, cable TV, water, sewer, gas, etc.). attachments and buckets are designed for a Rated
Operating Capacity (some have restricted lift heights).
They are designed for secure fastening to the machine.
The user must check with the dealer, or Bobcat literature,

Dealer Copy -- Not for Resale

to determine safe loads of materials of specified densities
for the machine - attachment combination.
The following publications and training materials provide
information on the safe use and maintenance of the
Bobcat machine and attachments:
• The Delivery Report is used to assure that complete
instructions have been given to the new owner and
that the machine and attachment are in safe operating
condition.

• The Operation & Maintenance Manual delivered with

the machine or attachment gives operating
information as well as routine maintenance and
service procedures. It is a part of the machine and can
be stored in a container provided on the machine.
Replacement Operation & Maintenance Manuals can
be ordered from your Bobcat dealer.

• Machine signs (decals) instruct on the safe operation

and care of your Bobcat machine or attachment. The
signs and their locations are shown in the Operation &
Maintenance Manual. Replacement signs are
available from your Bobcat dealer.
• An Operator’s Handbook is fastened to the operator
cab of the machine. Its brief instructions are
convenient for the operator. The handbook is
available from your dealer in an English edition or one
of many other languages. See your Bobcat dealer for
more information on translated versions.
• The AEM Safety Manual delivered with the machine
gives general safety information.
• Operator and Service Safety Training courses are
available through your Bobcat dealer. These courses

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 SAFETY AND TRAINING RESOURCES

provide information on safe and efficient operation SAFE OPERATION IS THE OPERATOR’S
and correct service procedures. RESPONSIBILITY
• See the Publications and Training Resources page in
this manual or your Bobcat dealer for Service and
Parts Manuals, printed materials, videos, or training
Safety Alert Symbol
courses available. Also check the Bobcat website
www.bobcat.com or www.bobcat.com/training. This symbol with a warning statement means:
“Warning, be alert! Your safety is involved!” Carefully
• Online operator training courses are also available. read the message that follows.
Go to www.bobcatonlinetraining.com for a listing of
available courses and more information.
WARNING
The dealer and owner / operator review the
recommended uses of the product when delivered. If the INSUFFICIENT INSTRUCTIONS HAZARD
owner / operator will be using the machine for a different Untrained operators or failure to follow instructions
application(s) he or she must ask the dealer for can cause serious injury or death.
recommendations on the new use. Operators must have adequate training and
instruction before operating.◂
W-2001

IMPORTANT
This notice identifies procedures which must be
followed to avoid damage to the machine.◂
I-2019

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WARNING
The signal word WARNING on the machine and in
the manuals indicates a potentially hazardous
situation which, if not avoided, could result in death
or serious injury.◂
W-2044

DANGER
The signal word DANGER on machine signs and in
the manuals indicates a hazardous situation which, if
not avoided, will result in death or serious injury.◂
D-1002

The machine and attachment must be in good operating

condition before use.
Check all of the items on the Service Schedule decal in
the Every 10 Hours section or as shown in the Operation
& Maintenance Manual.

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 SAFETY AND TRAINING RESOURCES

SAFE OPERATION NEEDS A QUALIFIED A QUALIFIED OPERATOR MUST DO THE

OPERATOR FOLLOWING
For an operator to be qualified, he or she must not use • Understand the written instructions, rules, and
drugs or alcoholic drinks which impair alertness or regulations.
coordination while working. An operator who is taking
prescription drugs must get medical advice to determine ▷ The written instructions from Bobcat Company
if he or she can safely operate a machine. include the Delivery Report, Operation &
Maintenance Manual, Operator’s Handbook,
Safety Manual, and machine signs (decals).
▷ Check the rules and regulations at your location.
The rules may include an employer’s work safety
requirements. Regulations may apply to local
driving requirements or use of a Slow Moving
Vehicle (SMV) emblem. Regulations may identify
a hazard such as a utility line.
• Have training with actual operation.

▷ Operator training must consist of a demonstration

and verbal instruction. This training is given by
your Bobcat dealer before the product is
delivered.
▷ The new operator must start in an area without

Dealer Copy -- Not for Resale

bystanders and use all the controls until he or she
can operate the machine and attachment safely
under all conditions of the work area. Always
fasten seat belt before operating.

▷ Operator Training Courses are available from

your Bobcat dealer in English and Spanish. They
provide information for safe and efficient
equipment operation. Safety videos are also
available.
▷ Service Safety Training Courses are available
from your Bobcat dealer. They provide
information for safe and correct service
procedures.

• Know the work conditions.

▷ Know the weight of the materials being handled.
Avoid exceeding the Rated Operating Capacity of
the machine. Material that is very dense will be
heavier than the same volume of less dense
material. Reduce the size of load if handling
dense material.
▷ The operator must know any prohibited uses or
work areas, for example, he or she needs to
know about excessive slopes.
▷ Know the location of any underground lines. Call
local utilities or the toll free phone number found
in the Before Operation section of this manual.
▷ Wear tight fitting clothing. Always wear safety
glasses when doing maintenance or service.
Safety glasses, respiratory equipment, hearing
protection or Special Applications Kits are

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 SAFETY AND TRAINING RESOURCES

required for some work. See your Bobcat dealer SILICA DUST EXPOSURE
about Bobcat safety equipment for your model.

NA3504

Silica dust can cause lung disease and is known to the

state of California to cause cancer.
Cutting or drilling concrete containing sand or rock
containing quartz may result in exposure to silica dust.
Do not exceed Permissible Exposure Limits (PEL) to
silica dust as determined by OSHA or other job site Rules
and Regulations. Use a respirator, water spray or other
means to control dust.

Dealer Copy -- Not for Resale

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 SAFETY AND TRAINING RESOURCES

FIRE PREVENTION leaks. Hydraulic tubes and hoses must be properly routed
and have adequate support and secure clamps. Tighten
or replace any parts that show leakage.
Always clean fluid spills. Do not use gasoline or diesel
NA3505
fuel for cleaning parts. Use commercial nonflammable
solvents.
Maintenance
Fueling
The machine and some attachments have components
that are at high temperatures under normal operating
conditions. The primary source of high temperatures is
the engine and exhaust system. The electrical system, if
damaged or incorrectly maintained, can be a source of
arcs or sparks.
P200084

Flammable debris (leaves, straw, etc.) must be removed

regularly. If flammable debris is allowed to accumulate, it Stop the engine and let it cool before adding fuel. No
can cause a fire hazard. Clean often to avoid this smoking! Do not refuel a machine near open flames or
accumulation. Flammable debris in the engine sparks. Fill the fuel tank outdoors.
compartment is a potential fire hazard.
Ultra Low Sulfur Diesel (ULSD) poses a greater static
The operator’s area, engine compartment, and engine ignition hazard than earlier diesel formulations with
cooling system must be inspected every day and cleaned higher sulfur content. Avoid death or serious injury from
if necessary to prevent fire hazards and overheating. fire or explosion. Consult with your fuel or fuel system
supplier to ensure the delivery system is in compliance

Dealer Copy -- Not for Resale

All fuels, most lubricants, and some coolants mixtures are with fueling standards for proper grounding and bonding
flammable. Flammable fluids that are leaking or spilled practices.
onto hot surfaces or onto electrical components can
cause a fire. Starting

Operation Do not use ether or starting fluids on any engine that has
glow plugs or air intake heater. These starting aids can
Do not use the machine where exhaust, arcs, sparks, or cause explosion and injure you or bystanders.
hot components can contact flammable material,
explosive dust, or gases. Use the procedure in the Operation & Maintenance
Manual for connecting the battery and for jump starting.
Electrical
Spark Arrester Exhaust System
The spark arrester exhaust system is designed to control
the emission of hot particles from the engine and exhaust
system, but the muffler and the exhaust gases are still
hot.

P200082
Check the spark arrester exhaust system regularly to
make sure it is maintained and working properly. Use the
Check all electrical wiring and connections for damage. procedure in the Operation & Maintenance Manual for
Keep the battery terminals clean and tight. Repair or cleaning the spark arrester muffler (if equipped).
replace any damaged part or wires that are loose or
frayed. Welding And Grinding

Battery gas can explode and cause serious injury. Use Always clean the machine and attachment, disconnect
the procedure in the Operation & Maintenance Manual for the battery, and disconnect the wiring from the Bobcat
connecting the battery and for jump starting. Do not jump controllers before welding. Cover rubber hoses, battery,
start or charge a frozen or damaged battery. Keep any and all other flammable parts. Keep a fire extinguisher
open flames or sparks away from batteries. Do not near the machine when welding.
smoke in battery charging area.
Have good ventilation when grinding or welding painted
Hydraulic System parts. Wear a dust mask when grinding painted parts.
Toxic dust or gas can be produced.
Check hydraulic tubes, hoses and fittings for damage and
leakage. Never use open flame or bare skin to check for Dust generated from repairing nonmetallic parts such as
hoods, fenders, or covers can be flammable or explosive.

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 SAFETY AND TRAINING RESOURCES

Repair such components in a well ventilated area away PUBLICATIONS AND TRAINING RESOURCES
from open flames or sparks.
The following publications are also available for your
Fire Extinguishers Bobcat machine. You can order them from your Bobcat
dealer.

Operation & Maintenance

Manual
Complete instructions on the
correct operation and the
routine maintenance of your
Bobcat Mini Track Loader.
C206443

7408141enUS
P200083

Safety Manual
Know where fire extinguishers and first aid kits are Gives basic safety procedures
located and how to use them. Inspect the fire and warnings for your Bobcat
extinguisher and service the fire extinguisher regularly. Mini Track Loader.
Obey the recommendations on the instructions plate.
6987102 (English and
6987102-blk Spanish)
Service Manual
Complete maintenance
instructions for your Bobcat

Dealer Copy -- Not for Resale

Mini Track Loader.

7408142enUS
C206444

Operator Safety DVD

DVD gives basic safety
instructions for many Bobcat
products including loaders.
6904762 (English and
NA3122 Spanish)
Mini Track Loader Safety
Video
Scan the code to watch the
loader safety video or view at
training.bobcat.com.
(Mobile device with quick
response code application
required)

For the latest information on Bobcat products and the

Bobcat Company, visit our website at Bobcat.com/
training or Bobcat.com.

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 SAFETY AND TRAINING RESOURCES

PICTORIAL ONLY SAFETY SIGNS

Safety signs are used to alert the equipment operator or

maintenance person to hazards that may be encountered
in the use and maintenance of the equipment. The
location and description of the safety signs are detailed in
this section. Please become familiarized with all safety
signs installed on the machine / attachment.

Figure 6

Dealer Copy -- Not for Resale

C200466a

The format consists of the hazard panel(s) (Item 1)

[Figure 6] and the avoidance panel(s) (Item 2) [Figure 6].

H a z a r d P a n e l s : Depict a potential hazard enclosed in a

safety alert triangle.

A v o i d a n c e P a n e l s : Depict actions required to avoid the

hazards.
A safety sign may contain more than one hazard panel
and more than one avoidance panel.

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 SAFETY AND TRAINING RESOURCES

MACHINE SIGNS (DECALS)

Figure 7

Dealer Copy -- Not for Resale

C205209a

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 SAFETY AND TRAINING RESOURCES

REF. DECAL Warning (If applicable)

1 Service Schedule
7398764
This decal is located under the hood.

7398764enUS

2 Hot Pressurized Fluid

6804233 WARNING
This decal is located under the hood. IMPACT AND INJECTION
HAZARDS
Flying debris or pressurized fluids
can cause serious injury or death.
Wear safety goggles to prevent

Dealer Copy -- Not for Resale

6804233
eye injury when using air or water
under pressure.◂
W-2064

3 Coolant System

6708929
This decal is located under the hood.

6708929

4 Hydrostatic Fluid

6565990
This decal is located under the hood.

6565990

5 Hot Surface

6817225 WARNING
This decal is located under the hood. ENTANGLEMENT AND BURN
HAZARDS
Contact with moving or hot parts
can cause serious injury or death.
Keep the engine cover closed
6817225
when operating the machine.◂
W-2409

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 SAFETY AND TRAINING RESOURCES

REF. DECAL Warning (If applicable)

6 Fuse Identification
7157317
This decal is located under the hood,
inside the fuse cover.

7157317

7 Low Sulfur
7152748

This decal is located under the hood.

7152748enUS

Dealer Copy -- Not for Resale

8 Lift Arm Support

7273443
This decal is located behind the lift
arm.

7273443

9 Tipping Hazard
7273436 WARNING
This decal is located behind the INSTABILITY HAZARD
crossbar. Machine tipping or rollover can
cause serious injury or death.
• Do not overload the machine.
• Keep the lift arms as low as
possible.
7273436
• Do not travel or turn with the lift
arms up.
• Turn on level ground. Slow
down when turning.
• Go up and down slopes, not
across them.
• Keep the heavy end of the
machine uphill.
• Check for adequate traction.◂
W-2018

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 SAFETY AND TRAINING RESOURCES

REF. DECAL Warning (If applicable)

10 Crushing Hazard
7273434 DANGER
This decal is located on the frame. CRUSHING HAZARD
Avoid death due to lift arm or
attachment movement.
• Disconnecting hydraulic lines
7273434
can cause the lift arms or
attachment to drop.
• Always use an approved lift
arms support when lift arms are
in a raised position.◂
D-1008

11 Bob-Tach attachment mounting

system (if equipped)

6561383
This decal is located behind the Bob-
Tach attachment mounting system.

Dealer Copy -- Not for Resale

6561383

12 Common Industry Interface (if

equipped)

7273438
This decal is located behind the
Common Industry Interface.

7273438

13 Lift Point / Tie-Down

6815993 (2)

This decal is located on front of the

machine.

6815993

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 SAFETY AND TRAINING RESOURCES

REF. DECAL Warning (If applicable)

14 Tie-Down
6595014 (4)
This decal is located on the lift arm.

6595014

15 Hot Surface
7185935 WARNING
This decal is on side of machine. FIRE AND EXPLOSION HAZARDS
Engines can have hot parts and hot
exhaust gas that can cause serious
injury or death.
• Keep flammable material away.

Dealer Copy -- Not for Resale

• DO NOT use machines in an
atmosphere containing
explosive dust or gases.◂
W-2051

7185935

16 Rotating Parts
6576048 (4) WARNING
This decal is located under the hood ENTANGLEMENT AND BURN
and on the side. HAZARDS
Contact with moving or hot parts
can cause serious injury or death.
Keep the engine cover closed
when operating the machine.◂
W-2409

6576048

17 Lift Point

6533898 (2)
This decal is located on the upright.

6533898

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 SAFETY AND TRAINING RESOURCES

REF. DECAL Warning (If applicable)

18 Auxiliary Hydraulic Control
7273442
This decal is located on the Control
and Instrument Panel.

7273442

19 Joystick Controls

7273437 WARNING
This decal is located on the Control GENERAL HAZARD
and Instrument Panel. Failure to follow instructions can
cause serious injury or death.
When operating the machine:

Dealer Copy -- Not for Resale

• Operate only from the
operator’s position at the rear of
7273437 the loader.
• Always keep your hands on the
controls.
• Stay away from the tracks.◂
W-2407

WARNING
GENERAL HAZARD
Failure to follow instructions can
cause serious injury or death.
Before you leave the operator’s
position at the rear of the loader:
• Lower lift arms and put
attachment flat on ground.
• Disengage auxiliary hydraulic
system.
• Engage parking brake.
• Stop engine. Remove key.◂
W-2416

20 Engine Speed Control

6735140
This decal is located on the Control
and Instrument Panel.

6735140

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 SAFETY AND TRAINING RESOURCES

REF. DECAL Warning (If applicable)

21 Engine Start
7282262
This decal is located on the Control
and Instrument Panel.

7282262

22 Parking Brake

7273444
This decal is located on the Control
and Instrument Panel.

Dealer Copy -- Not for Resale

7273444

23 Prop 65 – Exhaust

7354699
This decal is located on the left-hand
side of the console.

7354699

24 Counterweight Warning
7415971

This decal is located on the left-hand

side of the operator station.

7415971

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 SAFETY AND TRAINING RESOURCES

REF. DECAL Warning (If applicable)

25 Operation & Maintenance Manual
Location

6732148
This decal is located on the rear door.

6732148

26 Tie-Down

6595014 (4)
This decal is located on the upright.

Dealer Copy -- Not for Resale

6595014

27 Rated Operating Capacity

7398440
This decal is located on the right-hand
side of the console.

7398440

28 Prop 65 – Chemical Warning

7354700

This decal is located on the right-hand

side of the console.

7354700

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 OPERATING INSTRUCTIONS

INTENDED USE
Loading
Materials
This machine is classified as a compact tool carrier
otherwise known as a mini loader as defined in ISO 6165.
This machine has tracks and commonly a front mounted
bucket for the principle intended functions of digging,
moving, leveling, lifting, carrying, and loading loose
materials such as earth, gravel, or crushed rock.
NA20009

Additional Bobcat approved attachments allow this

machine to perform other tasks described in the Moving
attachment Operation & Maintenance Manuals. Palletized
Materials
Examples of intended use include:

Digging

NA20010

WARNING
INSTABILITY HAZARD
NA20005
Machine tipping or rollover can cause serious injury
Backfilling or death.

Dealer Copy -- Not for Resale

Load, unload and turn on flat level ground. DO NOT
exceed Rated Operating Capacity (ROC) shown on
decal in cab.◂
W-2056

NA20006

Leveling

NA20007

Piling Materials

NA20008

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 OPERATING INSTRUCTI ONS

CONTROL IDENTIFICATION OPERATOR CONTROLS

Figure 8 Operator Controls Description

The operator controls control the drive / steering and lift /
tilt functions. Move the controls smoothly to avoid sudden
starting and stopping.
Figure 9

c205652a

Reference numbers below refer to the components on

Dealer Copy -- Not for Resale

the operator’s console [Figure 8].

REF. DESCRIPTION
p124070a

1 Temperature Gauge
Always use the Reference Bars (Item 1) [Figure 9] when
2 Fuel Gauge operating the Drive / Steering Control Joystick and Lift /
Tilt Control Joystick.
3 Voltmeter
You can maintain better control of the functions when you
4 use the Reference Bars to operate the Drive / Steering
• Lift Arm Bypass
Control Joystick and Lift / Tilt Control Joystick.
• Attachment Control (Option)
• Attachment Control (Option)
WARNING
• Lights (Option)
GENERAL HAZARD
• Not Used Failure to follow instructions can cause serious injury
or death.
When operating the machine:
5 Key Switch • Operate only from the operator’s position at the
rear of the loader.
6 Drive / Steering Control Joystick • Always keep your hands on the controls.
• Stay away from the tracks.◂
W-2407
7 Shutdown Indicator (Option)
8 Engine Oil Pressure Warning Light / Hydraulic
Temperature Warning Light
9 Engine Speed Control Lever
10 Auxiliary Hydraulic Control Lever
11 Hourmeter
12 Lift / Tilt Control Joystick
13 Parking Brake Lever

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 OPERATING INSTRUCTIONS

LIFT ARM BYPASS CONTROL ENGINE SPEED CONTROL

Operating Lift Arm Bypass Control Operating Engine Speed Control

The lift arm bypass switch is used to lower the lift arms Figure 11
when the engine is not running.
Figure 10

p124070b

Dealer Copy -- Not for Resale

1. Move the engine speed control lever up (Item 1)
p124069a [Figure 11] to increase engine speed.

1. Press and hold the lift arm bypass switch (Item 1) 2. Move the lever down (Item 2) [Figure 11] to decrease
[Figure 10]. engine speed.

2. Move the Lift / Tilt Control Joystick (Item 2) For maximum performance, run the engine at full
[Figure 10] forward to lower the lift arms. speed while working.

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 OPERATING INSTRUCTI ONS

PARKING BRAKE To Release:

Operating The Parking Brake Figure 14

Engage the parking brake whenever you stop the
machine.
To Engage:

Figure 12

p116992c

3. Move the parking brake lever forward, to the right

Dealer Copy -- Not for Resale

and then slightly backward (Item 1) [Figure 14] until
the lever is inserted into the slot to release the
parking brake.

p124074a

1. Move the parking brake lever slightly forward, to the

left and then FULLY backward to engage the parking
brake (Item 1) [Figure 12].
Figure 13

c201719a

2. Move the machine forward or backward slightly to

ensure both parking brake pins (Item 1) [Figure 13]
are engaged (between the teeth of the track drive
sprockets), or to remove load pins when disengaging
the parking brake.

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 OPERATING INSTRUCTIONS

OPERATOR STATION DRIVING AND STEERING THE MACHINE

Operator Station Description Operating The Machine

The engine will not start unless the Drive / Steering
WARNING Control Joystick is in Neutral.
GENERAL HAZARD
The Drive / Steering Control Joystick is on the left side of
Failure to follow instructions can cause serious injury
the operator’s console. Operate the Drive / Steering
or death.
When operating the machine: Control Joystick to function as follows:
• Operate only from the operator’s position at the
Figure 16
rear of the loader.
• Always keep your hands on the controls.
• Stay away from the tracks.◂
W-2407

Figure 15

Dealer Copy -- Not for Resale

c201720a

A cushioned operator station and ride-on platform (Item

1) [Figure 15] are integrated in the rear of the machine.
The operator station provides a stable area for the C206654a

operator to stand while operating the machine.

• To travel forward move the Drive / Steering Control
Never operate the machine from the ground. Always Joystick forward (Item 1) [Figure 16].
keep your hands on the controls and feet on the platform
while operating the machine. • To make a left hand turn while moving forward move
the Drive / Steering Control Joystick forward and to
The Continuous Flow Shutoff Pedal (Item 2) is located on the left (Item 2) [Figure 16].
the ride-on platform and is activated when the pedal is
pressed by the operator. The Continuous Flow Shutoff • To make a right hand turn while moving forward
Pedal (Item 2) [Figure 15] allows the Continuous Auxiliary move the Drive / Steering Control Joystick forward
Hydraulic Flow Function to be used. and to the right (Item 3) [Figure 16].
• When the operator occupies the Operator Platform • To travel in reverse move the Drive / Steering
and depresses the pedal, the Continuous Auxiliary Control Joystick backward (Item 4) [Figure 16].
Hydraulic Flow Function is enabled.
• To make a left turn while going reverse move the
• When the operator releases the pedal, the Drive / Steering Control Joystick backward and to the
Continuous Auxiliary Hydraulic Flow Function is right (Item 5) [Figure 16].
disabled.
• To make a right turn while going in reverse move the
Drive / Steering Control Joystick backward and to the
left (Item 6) [Figure 16].

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 OPERATING INSTRUCTI ONS

STOPPING THE MACHINE HYDRAULIC CONTROLS

Using The Drive / Steering Control To Stop The Lift / Tilt Joystick Description
Machine
The Lift / Tilt Control Joystick (Item 1) [Figure 18] controls
the movement of the lift arms and the attachment tilt.
WARNING
GENERAL HAZARD Figure 18
Failure to follow instructions can cause serious injury
or death.
Before you leave the operator’s position at the rear of
the loader:
• Lower lift arms and put attachment flat on ground.
• Disengage auxiliary hydraulic system.
• Engage parking brake.
• Stop engine. Remove key.◂
W-2416

Figure 17

Dealer Copy -- Not for Resale

p124069b

Lift Arm Operation

REF. DESCRIPTION
A Raise Lift Arms
B Lower Lift Arms

p124070c
Lift Arm Float Position

• Move the Drive / Steering Control Joystick (Item 1) REF. DESCRIPTION

[Figure 17] to the neutral position.
C Lift Arms in Float Position[A]
Engage the parking brake (Item 2) [Figure 17] before
leaving the operator’s position. [A] Use the float position of the lift arms to level loose
material while driving backward.
The hydrostatic drive system will act as a service
brake to stop the machine. Tilt Operation

REF. DESCRIPTION
D Tilt Attachment Backward
E Tilt Attachment Forward

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 OPERATING INSTRUCTIONS

Auxiliary Hydraulic Control Variable Flow Auxiliary Hydraulic Control Continuous Flow

Figure 19 Figure 21

p124069c c201720b

• Push the Auxiliary Hydraulic Control Lever (Item 1) Figure 22

Dealer Copy -- Not for Resale

[Figure 19] forward for auxiliary hydraulic oil flow to
the front male coupler (Item 1) [Figure 20].

Hydraulic oil flow increases to the coupler as the

lever is pushed forward.
Figure 20

p124069c

The Auxiliary Hydraulic Lever (Item 1) [Figure 22] must

be in neutral and the Continuous Flow Shutoff Pedal
(Item 1) [Figure 21] must be released to start the engine.
• While depressing the Continuous Flow Shutoff Pedal
(Item 1) [Figure 21], push the Auxiliary Hydraulic
p-81898a Control Lever (Item 1) [Figure 22] all the way forward
or all the way backward until it locks (DETENT
• Pull the Auxiliary Hydraulic Control Lever (Item 1) position) for continuous auxiliary hydraulic oil flow for
[Figure 19] backward for auxiliary oil flow to the front an attachment such as a tiller or trencher.
female coupler (Item 2) [Figure 20].
• To stop the auxiliary hydraulic oil flow release the
Hydraulic oil flow increases to the coupler as the Continuous Flow Shutoff Pedal (Item 1) [Figure 21].
lever is pulled backward.
Auxiliary Hydraulic Control Lever (Item 1) [Figure 22]
will return to NEUTRAL after one to three seconds
and the auxiliary hydraulic oil flow will stop.

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 OPERATING INSTRUCTI ONS

Standard Auxiliary Quick Couplers Relieve Hydraulic Pressure (Machine And

Attachment)
WARNING Hydraulic pressure in the auxiliary hydraulic system can
make it difficult to engage quick couplers to an
INJECTION HAZARD attachment.
Pressurized hydraulic fluid can penetrate skin or
eyes, causing serious injury or death. 1. Lower the lift arms fully and put the attachment flat
If fluid enters skin or eyes, get immediate medical on the ground.
attention from a doctor familiar with this injury.◂
W-2145

2. Engage the parking brake.

To Connect:
3. Stop the engine.
Figure 23
Figure 24

Dealer Copy -- Not for Resale

p-81898a

p124069c

1. Remove dirt and debris from the surface of both the

male and female couplers and from the outside 4. Move the Auxiliary Hydraulic Control Lever (Item 1)
diameter of the male coupler. Visually check the [Figure 24] forward and backward to release
couplers (Item 1) and (Item 2) [Figure 23] for auxiliary hydraulic oil pressure.
corroding, cracking, damage, or excessive wear. If
any of these conditions exist the coupler(s) must be 5. If attachment is attached:
replaced.
a. Follow the procedure above to release pressure
2. Install the male couplers into the female couplers. in the machine.
Full connection is made when the ball release sleeve
slides forward on the female coupler. b. Connect male coupler from attachment to
female coupler of the machine then repeat
To Disconnect procedure from above. This will release
pressure in the attachment.
3. Hold the male coupler and retract the sleeve on the
female coupler until the couplers disconnect. c. Connect the female coupler from the attachment
to the male coupler of the machine. This will
release pressure in the attachment.
WARNING
BURN HAZARD
Hydraulic fluid, tubes, fittings and quick couplers can
get hot when running machine and attachments.
Be careful when connecting and disconnecting quick
couplers.◂
W-2220

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 OPERATING INSTRUCTIONS

ATTACHMENT CONTROL DEVICE (ACD) Figure 26

Attachment Control Device (ACD) Description

This machine may be equipped with an optional
Attachment Control Device (ACD).
The attachment electrical harness is used to control
functions on various attachments that can be used with
the machine.
Figure 25

p116998b

The two switches (Item 1) and (Item 2) [Figure 26] are

used with the electrical harness to control the movement
of different functions on the various attachments.

Dealer Copy -- Not for Resale

See the appropriate attachment Operation &
Maintenance Manual for control details.

c-81897a

The harness connector (Item 1) [Figure 25] will connect

to the electrical harness on various attachments when the
attachment is installed on the machine.

WARNING
MODIFICATION HAZARD
Modifications or unapproved attachment use can
cause serious injury or death.
Never modify equipment or use attachments that are
not manufactured by Bobcat.◂
W-2481

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 OPERATING INSTRUCTI ONS

DAILY INSPECTION • Check Function of the Continuous Flow Shutoff

System
Daily Inspection And Maintenance
• Check Function of Parking Brake
Maintenance work must be done at regular intervals.
Failure to do so will result in excessive wear and early • Safety Signs (Decals) Replace as Necessary
failures. The Service Schedule is a guide for correct
maintenance of the machine. The decal (Item 1) • Loose or Broken Parts, Repair or Replace as
[Figure 27] is located on the underside of the hood. Necessary
Figure 27
WARNING
INSUFFICIENT INSTRUCTIONS HAZARD
Untrained operators or failure to follow instructions
can cause serious injury or death.
Operators must have adequate training and
instruction before operating.◂
W-2001

N O T E : Fluids such as engine oil, hydraulic fluid, coolant,

etc. must be disposed of in an environmentally
safe manner. Some regulations require that
certain spills and leaks on the ground must be
cleaned in a specific manner. See local, state
and federal regulations for correct disposal.

Dealer Copy -- Not for Resale

IMPORTANT
MACHINE DAMAGE HAZARD
Improper pressure washing may lead to damage of
c205693a
the decal.
• Direct the stream at a 90 degree angle and at
• Clean Operator Platform least 300 mm (12 in) from the decal.
• Wash from the center of the decal toward the
• Clean Engine Compartment, Oil Cooler, and Radiator edges.◂
I-2226

• Engine Oil Level

• Hydraulic Fluid Level

• Engine Air Filter, Check Air System for Damage or
Leaks

• Engine Coolant Level, Check System for Damage or

Leaks

• Fuel Filter, Drain Water From Separator

• Grease Pivot Pins on the Lift Arms, Cylinders, and
Bob-Tach attachment mounting system or Common
Industry Interface
• Grease the Bob-Tach attachment mounting system
Locking Wedges or Common Industry Interface
Locking Pins
• Lift Arm Support, Replace if Damaged or Missing

• Check Tracks for Wear or Damage

• Track Tension
• Check Function of Neutral Start Interlocks and Lift /
Tilt Lockouts

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 OPERATING INSTRUCTIONS

PRE-STARTING PROCEDURE Figure 29

Pre-Starting Procedure
The engine will not start unless the Drive / Steering
Control Joystick and the Auxiliary Hydraulic Control are in
neutral. The Continuous Flow Shutoff Pedal must not be
depressed when starting the engine.

Figure 28

p124070d

2. Put all controls in neutral position [Figure 29].

Figure 30

Dealer Copy -- Not for Resale

p116996a

1. Read and understand the Operation & Maintenance

Manual stored inside the manual container on the
rear door (Item 1) [Figure 28] before operating the
machine.

WARNING
INSUFFICIENT INSTRUCTIONS HAZARD
Untrained operators or failure to follow
instructions can cause serious injury or death.
• Read and understand the Operation &
Maintenance Manual and decals on machine.
• Follow warnings and instructions in the
manuals when making repairs, adjustments p124074a

or servicing.
• Check for correct function after adjustments, 3. Verify the parking brake (Item 1) [Figure 30] is
repairs or service.◂ engaged.
W-2408

WARNING
GENERAL HAZARD
Failure to follow instructions can cause serious injury
or death.
When operating the machine:
• Operate only from the operator’s position at the
rear of the loader.
• Always keep your hands on the controls.
• Stay away from the tracks.◂
W-2407

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 OPERATING INSTRUCTI ONS

STARTING THE ENGINE

WARNING
Starting Engine With Key Switch
UNINTENDED MOVEMENT HAZARD
Attachment movement can cause serious injury or 1. Perform the Pre-Starting Procedure.
death. (See Pre-Starting Procedure on Page 36)
• Movement of the attachment will occur if the lift
control is NOT in neutral when the engine is Figure 31
started.
• Always check that all levers are in neutral before
starting the engine.◂
W-2482

Dealer Copy -- Not for Resale

p124074b

2. Set the engine speed control (Item 1) [Figure 31] to

the 1/2 speed position.

WARNING
EXPLOSION HAZARD
Failure to follow instructions can cause serious
injury, death or severe engine damage.
DO NOT use ether or starting fluid with glow plug
or air intake heater systems.◂
W-2071

WARNING
FIRE AND EXPLOSION HAZARDS
Engines can have hot parts and hot exhaust gas
that can cause serious injury or death.
• Keep flammable material away.
• DO NOT use machines in an atmosphere
containing explosive dust or gases.◂
W-2051

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 OPERATING INSTRUCTIONS

Figure 32 Cold Temperature Starting

WARNING
EXPLOSION HAZARD
Failure to follow instructions can cause serious
injury, death or severe engine damage.
DO NOT use ether or starting fluid with glow plug or
air intake heater systems.◂
W-2071

Figure 33

p116991a

3. Turn the key to the PREHEAT position (if required)

(Item 1) [Figure 32].

Dealer Copy -- Not for Resale

(See Cold Temperature Starting on Page 38)
4. Turn the key to START (Item 4) [Figure 32]. Release
the key when the engine starts.
The key will return to the ON (Item 3) [Figure 32]
position. p116991b

5. Stop the engine if any warning lights stay on after the 1. If the temperature is below freezing, perform the
engine is running. following to make starting the engine easier:
a. Check for the cause of the warning before a. Replace the engine oil with the correct type and
starting the engine again. viscosity for the anticipated starting
temperature.
6. Turn the key OFF (Item 2) [Figure 32] to stop the (See Engine Lubrication System on Page 69)
engine.
b. Make sure the battery is fully charged.
IMPORTANT c. Turn the key to PREHEAT position (Item 1)
MACHINE DAMAGE HAZARD [Figure 33]. Preheat for 15 seconds maximum.
Damage to the starter motor can occur with
prolonged use. 2. Turn the key to START (Item 3) [Figure 33]. Release
• Do not engage the starter for longer than 15 the key when the engine starts.
seconds at a time.
• Allow the starter motor to cool for 1 minute before It will return to ON (Item 2) [Figure 33] position.
using again. ◂
I-2034 3. Stop the engine if the Warning lights stay on after the
engine is running.
WARNING a. Check for the cause of the warning before
INHALATION HAZARD starting the engine again.
Exhaust fumes contain odorless, invisible gases that
can kill without warning. Warming The Hydraulic / Hydrostatic System
Fresh air must be added to avoid concentration of
exhaust fumes when an engine is running in an Let the engine run at moderate speed to warm the engine
enclosed area. If the engine is stationary, vent the and hydraulic fluid before operating the machine.
exhaust outside.◂
W-2050

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 OPERATING INSTRUCTI ONS

STOPPING THE ENGINE AND LEAVING THE

IMPORTANT MACHINE
MACHINE DAMAGE HAZARD Stopping The Engine And Leaving The Machine
Starting the engine when the temperature of the Procedure
hydraulic fluid is less than – 30°C (-20°F) will result in
significant damage to the hydraulic system and 1. Stop the machine on level ground.
components.
Park the machine in a heated location or provide Figure 34
some means of warming the hydraulic fluid prior to
starting the engine if the ambient temperature at
startup is expected to be -30°C (-20°F) or below◂
I-2403

Dealer Copy -- Not for Resale

C201718

2. Lower the lift arms fully and put the attachment flat
on the ground [Figure 34].
3. Disengage the auxiliary hydraulics.
4. Move the engine speed control fully down to
decrease the engine speed.

5. Engage the parking brake.

6. Turn the key OFF (Item 2) [Figure 32].

7. Remove the key to prevent operation of machine by

unauthorized personnel.

8. Step off the operator platform.

WARNING
GENERAL HAZARD
Failure to follow instructions can cause serious injury
or death.
Before you leave the operator’s position at the rear of
the loader:
• Lower lift arms and put attachment flat on ground.
• Disengage auxiliary hydraulic system.
• Engage parking brake.
• Stop engine. Remove key.◂
W-2416

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 OPERATING INSTRUCTIONS

COUNTERWEIGHTS N O T E : Do not add additional counterweights. Only the

four factory installed counterweights are
Counterweights Description approved for use on the machine.
Four counterweights are factory installed on the machine. Effect On The Machine And Operations
The four counterweights (two on each side) are installed
on the track frame [Figure 35]. Proper operation of the machine and attachment does
not change with factory installed counterweights on this
Figure 35 machine. Always follow the instructions provided in this
manual when operating your machine.
Different counterweight configurations can affect the
machine and its operation in some applications. Some
examples are:
• Machine weight distribution.

• Increased Rated Operating Capacity (ROC).

• Harder steering.

• Accelerated or uneven track wear.

• Increased power consumption.
When To Consider Track Frame Mounted

Dealer Copy -- Not for Resale

Counterweights

c201746a
The track frame counterweights [Figure 35] increase the
downward force of the attachment for better attachment
The counterweights can be removed from the track frame performance in some applications. Some examples are:
and installed on the sides of main frame uprights
[Figure 36]. • Digging with buckets.

Figure 36 • Using Hydraulic Breakers, Scrapers, or Landplanes

When To Consider Main Frame Upright Mounted
Counterweights

Main frame mounted counterweights [Figure 36] increase

the machine ROC which could improve attachment
performance in some applications. Some examples are:

• Using pallet fork with palletized loads.

• Using grapples.

• Using buckets to handle loose material without

digging.

Counterweight Positions
Track frame position (Item 1) [Figure 35] (factory
installed).
Main frame upright position (Item 1) [Figure 36].

c205814a

See your Bobcat dealer for information about approved

machine counterweights and configurations for your job
application and attachment.

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 OPERATING INSTRUCTI ONS

N O T E : When moving the counterweights from the track ATTACHMENTS

frame position [Figure 35] to the upright position
[Figure 36] requires different mounting bolts. The Choosing The Correct Bucket
bolts are included and stored in a plastic bag tie
strapped to the inside of the rear cover. Do not
store the unused bolts in the frame mounting WARNING
holes, place them in a secure location for future
use. MODIFICATION HAZARD
Unapproved attachments can cause serious injury or
Installation: Tighten bolts to 120 – 130 N·m (90 – 100 ft– death.
lb) torque. Buckets and attachments for safe loads of specified
densities are approved for each model. Never use
attachments or buckets that are not approved by
Bobcat Company.◂
W-2052

N O T E : Warranty void if non-approved attachments are

used on Bobcat Machine.

The dealer can identify, for each model machine, the

attachments and buckets approved by Bobcat. The
buckets and attachments are approved for ROC and for
secure fastening to the machine.
The ROC for this machine is shown on a decal on the
machine. (See Specifications on Page 103)

Dealer Copy -- Not for Resale

The ROC is determined by using a standard dirt bucket,
and material of normal density, such as dirt or dry gravel.
If longer buckets are used, the load center moves forward
and reduces the ROC. If very dense material is loaded,
the volume must be reduced to prevent overloading.

Exceeding the ROC can cause the following problems:

• Difficult steering.

• Faster track wear.

• Loss of stability.

• Reduced machine life.

Use the correct size bucket for the type and density of
material being handled. For safe handling of materials
and avoiding machine damage, the attachment (or
bucket) should handle a full load without going over the
ROC for the machine. Partial loads make steering more
difficult.

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 OPERATING INSTRUCTIONS

Pallet Fork Figure 38

Figure 37

b-17255a

p-81862a

If a pallet fork attachment is used, the load center moves

forward and reduces the load capacity. 1. Pull the Bob-Tach attachment mounting system
levers (Item 1) [Figure 38] all the way up.
The maximum load to be carried when using a pallet fork
is shown on a decal located on the pallet fork frame (Item

Dealer Copy -- Not for Resale

2. Perform the Pre-Starting Procedure.
1) [Figure 37]. (See Pre-Starting Procedure on Page 36)

3. Start the engine.

WARNING
INSTABILITY HAZARD 4. Release the parking brake.
Excessive load can cause loss of control or tipping
leading to serious injury or death. 5. Lower the lift arms and tilt the Bob-Tach attachment
DO NOT exceed Rated Operating Capacity (ROC).◂ mounting system forward.
W-2053

Figure 39
See your Bobcat Dealer for more information about pallet
fork inspection, maintenance and replacement. See your
Bobcat Dealer for ROC when using pallet fork and for
other available attachments.

Installing The Attachment (Bob-Tach)

The Bob-Tach attachment mounting system is used for
fast changing of buckets and other attachments.
Installation and removal of a bucket is shown. See the
appropriate attachment Operation & Maintenance
Manual to install other attachments.

p-81861a

6. Drive forward until the top of the Bob-Tach

attachment mounting system is completely under the
top flanges of the bucket (Item 1) [Figure 39] (or
other attachment). Be sure the Bob-Tach attachment
mounting system levers do not hit the bucket.

42

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 OPERATING INSTRUCTI ONS

7. Tilt the Bob-Tach attachment mounting system

backward until the cutting edge of the bucket (or WARNING
other attachment) is slightly off the ground
[Figure 39]. CRUSHING HAZARD
Failure to secure Bob-Tach wedges can allow
8. Stop the engine. attachment to come off and cause serious injury or
death.
9. Engage the parking brake. Both wedges must extend through the holes in the
attachment mounting frame. Lever(s) must be fully
Figure 40 down and locked.◂
W-2102

Removing The Attachment (Bob-Tach)

1. Lower the lift arms, put the attachment flat on the
ground and lower or close the hydraulic equipment.
2. Stop the engine.

3. Engage the parking brake.

4. If the attachment is hydraulically controlled, stop the
engine and relieve hydraulic pressure at the quick
couplers.
(See Relieve Hydraulic Pressure (Machine And
Attachment) on Page 33)

Dealer Copy -- Not for Resale

WARNING
GENERAL HAZARD
p-81860b
Failure to follow instructions can cause serious
injury or death.
10. Push the Bob-Tach attachment mounting system Before you leave the operator’s position at the
levers down until they are fully engaged in the locked rear of the loader:
position (Item 1) [Figure 40] (wedges fully extended). • Lower lift arms and put attachment flat on
ground.
Figure 41 • Disengage auxiliary hydraulic system.
• Engage parking brake.
• Stop engine. Remove key.◂
W-2416

5. Disconnect auxiliary hydraulic hoses.

Figure 42

p-30904b

11. Ensure the wedges (Item 1) [Figure 41] must extend

through the holes in the mounting frame of the
bucket (or attachment), securely fastening the
bucket to the Bob-Tach attachment mounting
system.
p-81859a

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 OPERATING INSTRUCTIONS

6. Pull the Bob-Tach attachment mounting system Figure 44

levers (Item 1) [Figure 42] all the way up.
7. Perform the Pre-Starting Procedure.
(See Pre-Starting Procedure on Page 36)

8. Start the engine.

9. Release the parking brake.
10. Ensure the lift arms are all the way down. Tilt the
Bob-Tach attachment mounting system forward.
Move backward, away from the bucket or
attachment.
Installing The Attachment (Common Industry
Interface)
The Common Industry Interface (CII) is used for fast
changing of buckets and other attachments. See the
appropriate attachment Operation & Maintenance p124034a

Manual for further instructions.

6. Drive forward until the top of the CII is completely
Figure 43 under the top flange of the bucket (Item 1) [Figure
44] (or other attachment).

Dealer Copy -- Not for Resale

7. Tilt the CII backward until the front of the bucket (or
other attachment) is slightly off the ground.

8. Stop the engine.

9. Engage the parking brake.

Figure 45

p124033a

1. Pull the CII locking pins all the way up [Figure 43].

2. Perform the Pre-Starting Procedure.

(See Pre-Starting Procedure on Page 36)

3. Start the engine.

4. Release the parking brake.
p124035

5. Lower the lift arms and tilt the CII forward.

10. Push the CII locking pin levers down until they are
fully engaged in the locked position [Figure 45] (pins
fully extended).

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 OPERATING INSTRUCTI ONS

Figure 46
WARNING
GENERAL HAZARD
Failure to follow instructions can cause serious
injury or death.
Before you leave the operator’s position at the
rear of the loader:
• Lower lift arms and put attachment flat on
ground.
• Disengage auxiliary hydraulic system.
• Engage parking brake.
• Stop engine. Remove key.◂
W-2416

Figure 47

c205327a

11. The pins (Item 1) must extend through the holes in

the mounting frame of the bucket (or other
attachment) (Item 2) [Figure 46] , securely fastening

Dealer Copy -- Not for Resale

the attachment to the interface.

WARNING
CRUSHING HAZARD
Failure to secure the locking pins can allow
attachment to come off and cause serious injury or
death.
• Both Common Industry Interface locking pins
must extend through the holes in attachment p124034b

frame.
• Lever must be fully down and locked.◂ 5. Pull the CII locking pin levers (Item 1) [Figure 47] all
W-2996
the way up.
Removing The Attachment (Common Industry 6. Perform the Pre-Starting Procedure.
Interface) (See Pre-Starting Procedure on Page 36)
1. Lower the lift arms, put the attachment flat on the 7. Start the engine.
ground and lower or close the hydraulic equipment.
8. Release the parking brake.
2. Stop the engine.
9. Ensure the lift arms are all the way down. Tilt the
3. Engage the parking brake. Common Industry Interface forward.
4. If the attachment is hydraulically controlled 10. Move backward, away from the bucket or
(combination bucket, tiller, etc.) stop the engine and attachment.
relieve hydraulic pressure at the quick couplers.
(See Relieve Hydraulic Pressure (Machine And
Attachment) on Page 33) Disconnect auxiliary
hydraulic hoses.

45

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 OPERATING INSTRUCTIONS

OPERATING PROCEDURE Driving On Rough Terrain And Over Curbs

Inspect The Work Area Figure 48

Before beginning operation, inspect the work area and
check ground conditions for unsafe conditions:
• Look for sharp drop-offs or rough terrain.

• Have underground utility lines (gas, electrical, water,

sewer, irrigation, etc.) located and marked.

• Work slowly in areas of underground utilities.

• Remove objects or other construction material that
could damage the machine or cause personal injury.

• Inspect for signs of instability such as cracks or

settlement.

• Be aware of weather conditions that can affect

ground stability.
NA20027

• Check for adequate traction if working on a slope.

Figure 49
Basic Operating Instructions

Dealer Copy -- Not for Resale

Always warm the engine and hydrostatic system before
operating the machine.
Operate the machine with engine at full speed for
maximum horsepower. Move the Drive / Steering Control
Joystick only a small amount to operate the machine
slowly.

New operators must operate the machine in an open

area without bystanders. Operate the controls until the
machine can be handled at an efficient and safe rate for
all conditions of the work area.
Operating Near An Edge Or Water

Keep the machine as far back from the edge as possible

and the machine base perpendicular to the edge so that if
part of the edge collapses, the machine can be moved
back.

Always move the machine back at any indication the

edge may be unstable. NA18991

Drive slowly when operating on rough terrain. Always

carry the bucket or attachment as low as possible.
When the machine climbs over a curb and the center of
gravity goes past the curb, it will tip forward (or backward)
quickly [Figure 48] and [Figure 49]. Be careful to keep
your feet and body inside the operator station and away
from the tracks at all times.

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 OPERATING INSTRUCTI ONS

WARNING WARNING
GENERAL HAZARD MODIFICATION HAZARD
Failure to follow instructions can cause serious injury Unapproved attachments can cause serious injury or
or death. death.
When operating the machine: Buckets and attachments for safe loads of specified
• Operate only from the operator’s position at the densities are approved for each model. Never use
rear of the loader. attachments or buckets that are not approved by
• Always keep your hands on the controls. Bobcat Company.◂
• Stay away from the tracks.◂ W-2052

W-2407

• The swing stop kit must be installed on the auger

Figure 50 before installing on the machine. Drive slowly with
the auger installed. Always carry the auger as low as
possible.
Figure 51

Dealer Copy -- Not for Resale

6737041A

Never back off a curb or step with no load or with lift arms
raised [Figure 50].

If you will be repeatedly driving over a curb or slope, build pe-1510c

a ramp with dirt to make the ascent more gradual.

• The auger swing stop kit (Item 1) [Figure 51] must be
N O T E : Always keep the heavy end uphill. installed on the auger before using this attachment
on the machine.
Always warm the engine and hydraulic system before
operating the machine. Figure 52
For maximum performance, run the engine at full speed
while working.

Move the Drive / Steering Control Joystick only a small

amount to operate the machine slowly.

New operators must operate the machine in an open

area without bystanders. Operate the controls until the
machine can be handled at an efficient and safe rate for
all conditions of the work area.

Driving With An Auger Attachment Installed

Only light duty auger bits are approved by Bobcat
Company for use on the machine. (Light duty auger bits
are factory painted white.)

p-60970d

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 OPERATING INSTRUCTIONS

• When driving the machine with the auger installed, Operating With An Empty Bucket
always have the attachment interface rolled back
fully [Figure 52]. Figure 55
• Lower the machine arms [Figure 52] so that the
auger bit is just off the ground. Slow down when
traveling.
• See the Direct Drive Auger Operation &
Maintenance Manual for additional information.
Operating With A Full Bucket

Figure 53

NA2013

Figure 56

Dealer Copy -- Not for Resale

NA20011

Figure 54

NA20012

Keep the heavy end uphill. With empty bucket, the rear of
the machine is the heavy end [Figure 55] and [Figure 56].

Go directly up or down a slope; never across a slope or

curb.

NA18992

Keep the heavy end uphill. With a full bucket, the front of
the machine is the heavy end [Figure 53] and [Figure 54].

48

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 OPERATING INSTRUCTI ONS

TOWING THE MACHINE

WARNING
Towing The Machine Procedure
INSTABILITY HAZARD
Machine tipping or rollover can cause serious injury Because of the design of the machine, there is not a
or death. recommended towing procedure.
• Do not overload the machine.
• Keep the lift arms as low as possible. • The machine can be lifted onto a transport vehicle.
• Do not travel or turn with the lift arms up.
• Turn on level ground. Slow down when turning. • The machine can be skidded a short distance to move
• Go up and down slopes, not across them. for service (Example: Move onto a transport vehicle.)
• Keep the heavy end of the machine uphill. without damage to the hydrostatic system. (The tracks
• Check for adequate traction.◂ will not turn.) There might be slight wear to the tracks
W-2018

when the machine is skidded.

The towing chain (or cable) must be rated 1.5 times the
weight of the machine. (See Performance on Page 107)

Dealer Copy -- Not for Resale

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 OPERATING INSTRUCTIONS

LIFTING THE MACHINE TRANSPORTING THE MACHINE

Four Point Lift Loading And Unloading

Figure 57
WARNING
INSTABILITY HAZARD
Wood ramps can break and cause personal injury.
Use adequately designed ramps of sufficient
strength to support the weight of the machine loading
onto a transport vehicle.◂
W-2058

Be sure the trailer or vehicle and ramps are of adequate

size and capacity. (See Performance on Page 107)
Figure 58

Dealer Copy -- Not for Resale

NA18994

C205571a

A machine with an empty bucket or no attachment must

The machine can be lifted using four attachment points; be loaded backward onto the transport vehicle
two at the lower front of the machine frame (Item 1) and [Figure 58].
two at the upper end of the uprights (Item 2) [Figure 57].
When using adjustable ramps, be sure the ramp width
Be sure the lifting devices are of adequate strength to lift and spacing adequately covers the tread width. Do not
the machine. For weight of machine. attempt to mount ramps that are spaced too wide or too
(See Performance on Page 107) narrow.

The rear of the trailer must be blocked or supported (Item

WARNING 1) [Figure 58] when loading or unloading the machine to
prevent the front end of the trailer from raising up.
CRUSHING HAZARD
Falling equipment can cause serious injury or death.
Never allow bystanders within 5 m (15 ft) while lifting
the machine.◂
W-2710

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 OPERATING INSTRUCTI ONS

Fastening The Machine

Figure 59

C201759A

1. Fasten the machine to the transport vehicle to

Dealer Copy -- Not for Resale

prevent it from moving during sudden stops or when
going up or down slopes [Figure 59].

2. Lower the bucket or attachment fully.

3. Stop the engine.

4. Install chains at the front (Item 1) and rear tie-down

(Item 2) positions (both sides). The alternate front
tie-down (Item 3) [Figure 59] can also be used.

5. Fasten each end of the chain to the transport

vehicle.
6. Use load binders to tighten the chains.

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 MAINTENANCE SAFETY WARNINGS
• Never service the Bobcat® machine without instructions. Read and understand the Operation &
Maintenance Manual, Operator’s Handbook and signs (decals) on machine.

• Follow warnings and instructions in manuals when making repairs, adjustments or servicing. Check
for correct function after adjustments, repairs or service. Untrained operators and failure to follow
instructions can cause injury or death.

Maintenance procedures which are given in the Operation & Maintenance Manual can be performed by the owner/operator
without any specific technical training. Maintenance procedures which are not in the Operation & Maintenance Manual must
be performed ONLY BY QUALIFIED SERVICE BOBCAT PERSONNEL. Always use genuine Bobcat replacement parts. The
Service Safety Training Course is available from your Bobcat dealer.

Dealer Copy -- Not for Resale

56 of 126 52
 MAINTENANCE SAFETY WARNINGS
This Safety Alert Symbol means: “Attention! Be Alert! Your Safety is Involved!” Carefully read the
message that follows.

• Never go under lift arm when • Have good ventilation when • Stop, cool, and clean engine of
raised unless lift arm is held by an welding or grinding painted parts. flammable materials before
approved lift arm support. • Wear dust mask when grinding checking fluids.
Replace if damaged. painted parts. Toxic dust and gas • Never service or adjust machine
• Disconnecting or loosening any can be produced. with the engine running unless
hydraulic tubeline, hose, fitting, • Avoid exhaust fume leaks which instructed to do so in the manual.
component, or a part failure can can kill without warning. Exhaust • Avoid contact with leaking
cause lift arm to drop. system must be tightly sealed. hydraulic fluid or diesel fuel under
pressure. It can penetrate the
skin or eyes.

Dealer Copy -- Not for Resale

• Never fill fuel tank with engine
running, while smoking, or near
open flame.

• Lead-acid batteries produce • Keep body, jewelry, and clothing • Cleaning and maintenance are
flammable and explosive gases. away from moving parts, required daily.
• Keep arcs, sparks, flames, and electrical contact, hot parts, and • Never modify equipment or add
lighted tobacco away from exhaust. attachments not approved by
batteries. • Wear eye protection to guard Bobcat.
• Batteries contain acid which from battery acid, compressed
burns eyes or skin on contact. springs, fluids under pressure,
• Wear protective clothing. If acid and flying debris when engines
contacts body, flush well with are running or tools are used. Use
water. For eye contact flush well eye protection approved for type
and get immediate medical of welding.
attention. • Keep engine cover and panels
installed except for service.
Fasten panels and latch engine
cover before operating.

57 of 126 53
 PREVENTIVE MAINTENANCE

SERVICE SCHEDULE
Maintenance Intervals
Maintenance work must be done at regular intervals. Failure to do so will result in excessive wear and early failures.

The maintenance items listed under the maintenance intervals on the following pages are the required tasks to be
performed. Those items provide additional details and include maintenance that is not shown on the decal.
All maintenance intervals are for machines operating in general environmental conditions. Keep in mind that filter and oil
life can be reduced:
• When machines are operating in high dust environments or extreme temperature applications,
• When fuel is taken from uncontrolled storage tanks,
• When other non-standard conditions exist.
For more details, contact your Bobcat dealer.

Dealer Copy -- Not for Resale

WARNING
INSUFFICIENT INSTRUCTIONS HAZARD
Untrained operators or failure to follow instructions can cause serious injury or death.
• Read and understand the Operation & Maintenance Manual, Operator's Handbook and decals on machine.
• Follow warnings and instructions in the manuals when making repairs, adjustments or servicing.
• Check for correct function after adjustments, repairs or service.◂
W-2003

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 PREVENTIVE MAINTENANCE

Explanation of the service intervals:

• 1 0 : Every 10 hours or daily (before starting the machine).

• 5 0 : Every 50 hours.

• 1 0 0 : Every 100 Hours.

• 2 5 0 : Every 250 hours or every 12 months, whichever comes first.
• 5 0 0 : Every 500 hours or every 12 months, whichever comes first.

• 1 0 0 0 : Every 1000 hours or every 12 months, whichever comes first.

• 2 4 m o : Every 24 months.

Service Schedule
O Check condition / proper operation. Adjust or replace as needed. V Refill as needed.
D Check. Service only when required. C Clean.
F First time only. R Replace.
G Grease.

Dealer Copy -- Not for Resale

Service Interval (hours)
24
Item Service Required 10 50 100 250 500 1000 mo
Engine Oil (See Page 69) O
Engine Air Filters and Air • Outer Air Filter (6687262)
System
• Inner Air Filter (6687263) DO

(See Page 64)

Engine Cooling System (See Page 71) CO
Fuel Filter • Fuel Filter (6667352)
O R
(See Page 67)
Hydraulic Fluid (See Page 79) O
Lift Arms, Cylinders, (See Page 87)
Bob-Tach attachment
mounting system Pivot
G
Pins & Wedges / CII
Pivot Pins & Mounting
Pins
Neutral Start Interlocks, (See Page 57) (See Page 58)
and Lift/Tilt Lockout CO
Systems
Parking Brake (See Page 29) O
Indicators and Lights (See Page 27) CO

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 PREVENTIVE MAINTENANCE

Service Schedule
O Check condition / proper operation. Adjust or replace as needed. V Refill as needed.
D Check. Service only when required. C Clean.
F First time only. R Replace.
G Grease.
Service Interval (hours)
24
Item Service Required 10 50 100 250 500 1000 mo
Safety Signs (See Page 18) O
General CO
Continuous Flow Shutoff (See Page 60)
System O

Engine Oil and Filter

• Engine Oil

– SAE 15W40 CE/SG:

Dealer Copy -- Not for Resale

12 qt (7023080)
1 U.S. gal (7023081)
2.5 U.S. gal (7023082)

▷ SAEN10W30 CE/SG:
12 qt (7023076)
FR R
1 U.S. gal (7023077)
2.5 U.S. gal (702378)
▷ SAE 30W CE/SG:
12 qt (6903109)
1 U.S. gal (6903110)
2.5 U.S. gal (6903111)

(See Page 69)

Hydraulic Fluid, • Hydraulic / Hydrostatic Fluid
Hydraulic Hoses and
2.5 U.S. gal (6903117)
Tubelines
5 U.S. gal (6903118)
55 U.S. gal (6903119) O

(See Page 79)

Controls O
Undercarriage O
Track Tension (See Page 82) O

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 PREVENTIVE MAINTENANCE

Service Schedule
O Check condition / proper operation. Adjust or replace as needed. V Refill as needed.
D Check. Service only when required. C Clean.
F First time only. R Replace.
G Grease.
Service Interval (hours)
24
Item Service Required 10 50 100 250 500 1000 mo
Battery • Battery (6670251)
O
(See Page 74)
Drive Belts (Alternator / (See Page 83)
Water Pump / Fan Drive) O

Spark Arrester Muffler (See Page 81) C

Lift Arm Lockout O

Dealer Copy -- Not for Resale

Engine Valves O
Hydraulic Filter and • Hydrostatic Filter (6677652)
Reservoir Breather Cap
• Reservoir Breather Cap (7025626) R

(See Page 79)

Drive Belt (Hydrostatic) (See Page 85) O
Hydraulic Fluid and • Hydrostatic Filter (6677652)
Filters
• Hydraulic / Hydrostatic Fluid
2.5 U.S. gal (6903117)
5 U.S. gal (6903118) R
55 U.S. gal (6903119)

(See Page 79)

Coolant
• Propylene Glycol Coolant:
– Premixed (6983128)
– Concentrate (6983129) R

(See Page 71)

LIFT ARM BYPASS CONTROL

Inspecting Lift Arm Bypass Control

1. Make sure the area around the machine is clear of

bystanders.

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 PREVENTIVE MAINTENANCE

Figure 60 LIFT AND TILT FUNCTION LOCKOUTS

Inspecting Lift And Tilt Function Lockouts

1. Make sure the area around the machine is clear of
bystanders.
Figure 61

p116999a

2. Stand on the operator platform and engage the

parking brake [Figure 60].

Dealer Copy -- Not for Resale

3. Start the engine.
4. Raise the lift arms 914 mm (3 ft) off the ground. p116999b

5. Stop the engine. 2. Stand on operator platform and engage the parking
brake [Figure 61].
6. Press and hold the switch for the lift arm bypass
(Item 1) [Figure 60]. 3. Start the engine.
7. Move the Lift Arm / Tilt Control Joystick forward 4. Raise the lift arms about 914 mm (3 ft) off the
slightly (Item 2) [Figure 60]. ground.
The lift arms should slowly lower. See your Bobcat 5. Stop the engine.
dealer for repair if bypass does not function correctly.
6. Move the Lift Arm / Tilt Control Joystick forward to
lower the lift arms (Item 1) [Figure 61].
The joystick must not move and the lift arms must
not lower.
7. Move the Lift Arm / Tilt Control Joystick right to tilt
the bucket (or attachment) forward (Item 2)
[Figure 61].
N O T E : See your Bobcat dealer for repair if the lift /
tilt lockout does not function properly.
The joystick must not move and the bucket must not
tilt forward.

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 PREVENTIVE MAINTENANCE

NEUTRAL START INTERLOCKS

WARNING
Inspecting Traction Drive Interlock
GENERAL HAZARD
Failure to follow instructions can cause serious injury 1. Make sure the area around the machine is clear of
or death. bystanders.
The Neutral Start Interlock, Auxiliary Hydraulic
Interlock, and Lift / Tilt Lockouts must function Figure 62
properly.
• The Neutral Start Interlock must prohibit the
engine from cranking when the Drive / Steering
Joystick is not in the NEUTRAL position.
• The Auxiliary Hydraulic Interlock must prohibit the
engine from cranking when the Auxiliary
Hydraulic Control Lever is not in the center
position.
• The Lift / Tilt Lockouts must deactivate the lift and
tilt functions when engine is off.
If any of these do not function properly, contact your
dealer for service. DO NOT modify system.◂
W-2998

Dealer Copy -- Not for Resale

p124070e

2. Engage the parking brake (Item 1) [Figure 62].

3. Place all controls in neutral.

4. Stop the engine.

5. Set the engine speed to slow (Item 2) [Figure 62].
6. Partially move the Drive / Steering Control Joystick
(Item 3) [Figure 62] in the forward direction and turn
the key switch to start position.
The starter must not engage.

7. Repeat procedure with the Drive / Steering Control

Joystick being moved in the backward direction.
8. Repeat procedure with the Drive / Steering Control
Joystick being moved in the right direction.
9. Repeat procedure with the Drive / Steering Control
Joystick being moved in the left direction.
Inspecting Auxiliary Hydraulic Interlock

1. Make sure the area around the machine is clear of

bystanders.
2. Engage the parking brake (Item 1) [Figure 62].
3. Place all controls in neutral.

4. Stop the engine.

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 PREVENTIVE MAINTENANCE

5. Set the engine speed lever (Item 2) [Figure 62] to AUXILIARY HYDRAULIC CONTROL SYSTEM
slow.
Inspecting The Continuous Flow Shutoff Pedal
6. Push and hold the Auxiliary Hydraulic Control Lever
forward (Item 4) [Figure 62] and turn the key switch 1. Make sure the area around the machine is clear of
to start position. bystanders.
The starter must not engage. Figure 63

7. Repeat procedure with the Auxiliary Hydraulic

Control Lever pulled backward.

N O T E : If any of the controls in these previous inspection

procedures do not function properly, contact your
Bobcat dealer for service. Do not modify the
system.

WARNING
GENERAL HAZARD
Failure to follow instructions can cause serious injury
or death.
The Neutral Start Interlock, Auxiliary Hydraulic
Interlock, and Lift / Tilt Lockouts must function
properly.

Dealer Copy -- Not for Resale

• The Neutral Start Interlock must prohibit the
engine from cranking when the Drive / Steering
Joystick is not in the NEUTRAL position.
• The Auxiliary Hydraulic Interlock must prohibit the
engine from cranking when the Auxiliary
Hydraulic Control Lever is not in the center
position.
• The Lift / Tilt Lockouts must deactivate the lift and
tilt functions when engine is off.
If any of these do not function properly, contact your
dealer for service. DO NOT modify system.◂
W-2998

c205399a

2. Engage the parking brake (Item 1) [Figure 63].

3. Stop the engine.

4. Set the engine speed to slow (Item 2) [Figure 63].

5. Turn the key to the ON position (Item 3) [Figure 63]

but do not start the engine.

6. Stand on the Operator Platform and depress the

Continuous Flow Shutoff Pedal (Item 4) [Figure 63].
7. Move the Auxiliary Hydraulic Control Lever (Item 5)
[Figure 63] fully forward into the locked (DETENT)
position.

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 PREVENTIVE MAINTENANCE

8. Release the Continuous Flow Shutoff Pedal (Item 4) LIFT ARM SUPPORT
[Figure 63].
Installing Lift Arm Support
The Auxiliary Hydraulic Control Lever (Item 5)
[Figure 63] must return to the neutral position in
approximately one to three seconds. DANGER
9. Repeat the procedure with the Auxiliary Hydraulic CRUSHING HAZARD
Control Lever (Item 5) [Figure 63] fully backward into Avoid death due to lift arm or attachment movement.
the locked (DETENT) position. • Disconnecting hydraulic lines can cause the lift
arms or attachment to drop.
N O T E : Contact your Bobcat dealer for service if the • Always use an approved lift arms support when lift
Continuous Flow Shutoff System does not arms are in a raised position.◂
D-1008

function properly.
WARNING
CRUSHING HAZARD
Using a damaged support device or with missing
parts can cause lift arms or boom to fall causing
serious injury or death.
Service or replace the support device if damaged or
if parts are missing.◂
W-2271

1. Remove any attachment from the machine.

(See Removing The Attachment (Bob-Tach) on

Dealer Copy -- Not for Resale

Page 43)
(See Removing The Attachment (Common Industry
Interface) on Page 45)

2. Stop the machine on a flat, level surface.

3. Engage the parking brake.
4. Start the engine, and raise the lift arms all the way
up.

5. Stop the engine and exit the operator station.

Figure 64

C201760A

6. Remove the retainer pin (Item 1) and lower the lift

arm support from the storage position.

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 PREVENTIVE MAINTENANCE

Figure 65 HOOD

Raising And Lowering The Hood

WARNING
GENERAL HAZARD
Failure to follow instructions can cause serious injury
or death.
Never service or adjust the machine when the engine
is running unless instructed to do so in the manual.◂
W-2012

Raising
Figure 66

C201761A

7. Place the lift arm support (Item 1) [Figure 65] over

the hydraulic cylinder as shown in.

Dealer Copy -- Not for Resale

8. Install the retainer pin (Item 2) [Figure 65] into the
rear of the lift arm support below the cylinder rod.
9. Enter the operator station and start the engine.

10. Slowly lower the lift arms until movement stops.

11. Stop the engine.

Removing The Lift Arm Support

c201762c

1. Remove the retaining pin (Item 2) [Figure 65] from

the lift arm support. 1. Release the hood latch (Item 1) [Figure 66].
2. Start the engine and raise the lift arms off the lift arm 2. Raise and open the hood.
support.
Figure 67
3. Stop the engine and exit the operator station.
4. Return the lift arm support to the storage location
and secure it with the retaining pin (Item 1)
[Figure 64].

5. Enter the operator station and start the engine.

6. Lower the lift arms and stop the engine.

c205692a

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 PREVENTIVE MAINTENANCE

3. Lift the prop bar (Item 1) and insert into holding REAR DOOR
bracket (Item 2) [Figure 67] on left side of hood.
Opening And Closing Rear Door
Lowering
Figure 69
4. Raise the hood slightly.
5. Remove prop bar from holding bracket and return it
to storage position.

WARNING
ENTANGLEMENT AND BURN HAZARDS
Contact with moving or hot parts can cause
serious injury or death.
Keep the engine cover closed when operating
the machine.◂
W-2409

6. Lower the hood.

Striker Adjustment

Figure 68
c201720d

Dealer Copy -- Not for Resale

Release the latch (Item 1) [Figure 69].

Figure 70

p-81884a

The hood latch striker (Item 1) is adjusted by loosening

the two bolts (Item 2) [Figure 68] and sliding the striker
forward or back until the proper engagement is obtained.
When the proper engagement is obtained, tighten the p116996

bolts.
The rear door will pivot down to provide access for
maintenance [Figure 70].

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 PREVENTIVE MAINTENANCE

Rear Door Bumper Adjustment AIR CLEANER SERVICE

Figure 71 Replacing The Filter Elements

It is important to change the air filter element at regular
intervals.
For the correct service interval.
(See Service Schedule on Page 54)
Figure 72

p124014c

1. Loosen locknut (Item 1) [Figure 71].

Dealer Copy -- Not for Resale

2. Adjust the bumpers (Item 2) [Figure 71] until the rear
door latches properly and there is no movement after
the rear door is closed.
3. When the adjustments are completed, tighten the p-81883a

locknut (Item 1) [Figure 71].

Replace the outer filter only when the red ring shows in
the condition indicator window (Item 1) [Figure 72].

Replace the inner filter every third time the outer filter is
replaced or as indicated below.

Replacing The Outer Filter

1. Pull up on the locking lever (Item 2) and hold while
turning the dust cover (Item 3) [Figure 72]
counterclockwise.
2. Remove and clean the dust cover.

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 PREVENTIVE MAINTENANCE

Figure 73 Figure 74

c205328a

p-77991a

2. Install the new inner filter (Item 1) [Figure 74].

3. Remove the outer filter element (Item 1) [Figure 73].
N O T E : Make sure all sealing surfaces are free of dirt
N O T E : Make sure all sealing surfaces are free of dirt

Dealer Copy -- Not for Resale

and debris.
and debris. Do not use air pressure to clean.
3. Install the outer filter.
4. Install new outer filter element.
4. Install the dust cover. Be sure the air cleaner valve
5. Install dust cover. Be sure the air cleaner valve (Item (Item 2) [Figure 73] is down. Turn cover clockwise 7°
2) [Figure 73] is down. Turn the dust cover clockwise to engage the latch.
and engage the locking lever.
5. Press the button (Item 3) [Figure 73] on the condition
6. Check the air intake hose and the air cleaner indicator to remove the red ring.
housing for damage. Make sure all connections are
tight.
7. Press the button (Item 3) [Figure 73] to reset the
condition indicator.
Replacing The Inner Filter

Only replace the inner filter under the following

conditions:

• Replace the inner filter every third time the outer filter
is replaced.
• After the outer filter has been replaced, press the
button (Item 3) [Figure 73] on the top of the condition
indicator and start the engine. Run at full rpm, then
reduce engine speed and stop the engine. If the red
ring shows in the condition indicator, replace the inner
filter.
1. Remove dust cover, outer filter, and inner filter.

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 PREVENTIVE MAINTENANCE

FUEL SYSTEM • Biodiesel blend fuel is an excellent medium for

microbial growth and contamination, which can cause
Fuel Specifications corrosion and plugging of fuel system components.
N O T E : Contact your local fuel supplier to receive • Use of biodiesel blend fuel may result in premature
recommendations for your region. failure of fuel system components, such as plugged
fuel filters and deteriorated fuel lines.
U.S. Standard (ASTM D975)
• Shorter maintenance intervals may be required, such
Use only clean, high quality diesel fuel, grade number 2- as cleaning the fuel system and replacing fuel filters
D or grade number 1-D. and fuel lines.

Ultra-low sulfur diesel fuel must be used in this machine. • Using biodiesel blended fuels containing more than
Ultra-low sulfur is defined as 15 mg/kg (15 ppm) sulfur five percent biodiesel can affect engine life and cause
maximum. deterioration of hoses, tubelines, injectors, injector
pump and seals.
The following is one suggested blending guideline that
should prevent fuel gelling during cold temperatures: Apply the following guidelines if biodiesel blend fuel is
used:
TEMPERATURE GRADE 1–D GRADE 2–D
• Ensure the fuel tank is as full as possible at all times
Above -9°C (+15°F) 0% 100% to prevent moisture from collecting in the fuel tank.

Down to -21°C (-5°F) 50% 50% • Ensure that the fuel tank cap is securely tightened.

Below -21°C (-5°F) 100% 0% • Biodiesel blend fuel can damage painted surfaces.

Dealer Copy -- Not for Resale

Remove all spilled fuel from painted surfaces
immediately.
N O T E : Biodiesel blend fuel may also be used in this
machine. Biodiesel blend fuel must contain no • Drain all water from the fuel filter daily before
more than five percent biodiesel mixed with ultra- operating the machine.
low sulfur petroleum based diesel. This biodiesel
blend fuel is commonly marketed as B5 blended • Do not exceed engine oil change interval. Extending
diesel fuel. B5 blended diesel fuel must meet oil change intervals can cause engine damage.
ASTM specifications.
• Before vehicle storage, drain the fuel tank, refill with
E.U. Standard (EN590) 100% petroleum diesel fuel, add fuel stabilizer, and
run the engine for at least 30 minutes.
Use only clean, high quality diesel fuel that meets the
EN590 specifications listed below: N O T E : Biodiesel blend fuel does not have long-term
stability and should not be stored for more than
• Sulfur-free diesel fuel defined as 10 mg/kg (10 ppm) three months.
sulfur maximum.
Filling The Fuel Tank
• Diesel fuel with cetane number of 51.0 and above.

N O T E : Biodiesel blend fuel may also be used in this WARNING

machine. Biodiesel blend fuel must contain no
more than seven percent biodiesel mixed with FIRE AND EXPLOSION HAZARDS
sulfur-free petroleum based diesel. This biodiesel Failure to follow instructions can cause serious injury
blend fuel is commonly marketed as B7 blended or death.
diesel fuel. B7 blended diesel fuel must meet Stop and cool the engine before adding fuel. NO
EN590 specifications. SMOKING!◂
W-2063

Biodiesel Blend Fuel

WARNING
Biodiesel blend fuel has unique qualities that should be FIRE AND EXPLOSION HAZARD
considered before using in this machine: Failure to use care around combustibles can cause
serious injury or death.
• Cold weather conditions can lead to plugged fuel Always clean up spilled fuel or oil. Keep heat, flames,
system components and hard starting. sparks or lighted tobacco away from fuel and oil.◂
W-2103

Prior to completing this task ensure the engine is cooled.

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 PREVENTIVE MAINTENANCE

N O T E : Lift arms must be lowered, or fully raised with lift Removing Water From Fuel Filter
arm support installed before opening the hood.
Figure 76
1. Open the hood.

Figure 75

c205695a

Dealer Copy -- Not for Resale

C206264a 1. Loosen the thumb screw (Item 1) [Figure 76] and
open the access cover on the right side of the
2. Remove the fuel fill cap (Item 1) [Figure 75]. machine.
3. Use a clean, approved safety container to add fuel of 2. Loosen the drain (Item 2) [Figure 76] at the bottom of
the correct specifications. Add fuel only in an area the filter to remove water from the filter.
that has free movement of air and no open flames or
sparks. No smoking! 3. Tighten the drain.
4. Install and tighten the fuel fill cap (Item 1) [Figure 75]. 4. Dispose of fuel in an environmentally safe manner.
5. Close and latch hood. Replacing The Fuel Filter Element
Fuel Filter 1. Remove the filter element (Item 3) [Figure 76].
See the Service Schedule for the service interval for 2. Clean the area around the filter housing.
removing water from, or replacing the fuel filter.
(See Service Schedule on Page 54) 3. Put clean oil on the seal of the new filter element.

4. Install the fuel filter element and hand tighten.

5. Remove the air from the fuel system.

Removing Air From The Fuel System

After replacing the filter or when the fuel tank has run out
of fuel, the air must be removed from the fuel system
before starting the engine.

Engine and muffler must be cool before beginning.

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 PREVENTIVE MAINTENANCE

Figure 78
WARNING
INJECTION HAZARD
Pressurized diesel fuel or hydraulic fluid can
penetrate skin and eyes, causing serious injury or
death.
Fluid leaks under pressure may not be visible. Use a
piece of cardboard or wood to find leaks. DO NOT
use your bare hand. Wear safety goggles. If fluid
enters skin or eyes, get immediate medical attention
from a doctor familiar with this injury.◂
W-2072

Figure 77

p-59616c

5. The fuel filter (Item 1) [Figure 78] is located under the

air cleaner mounting bracket.

Dealer Copy -- Not for Resale

6. Use a screwdriver (Item 2) through the hole (Item 3)
[Figure 78] in the bracket to loosen the fuel filter vent.

7. Crank the engine until it starts.

8. Tighten the vent and close the hood.

c205743a

1. Loosen the thumb screw (Item 2) [Figure 77] and

open the access cover on the right side of the
machine.
2. Operate the hand pump (priming bulb) (Item 1)
[Figure 77] until the hand pump feels solid.
3. Start the engine.

It may be necessary to operate the hand pump again

to get the engine started.

If the engine still fails to start you might need to

loosen the vent on the top of the fuel filter while
cranking the engine.

4. Open the hood.

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 PREVENTIVE MAINTENANCE

ENGINE LUBRICATION SYSTEM

ENGINE CRANKCASE OIL
Checking And Adding Engine Oil Do not use API category FA-4 engine oil.
Check the engine oil level every day before starting the [1] SAE 10W-30
engine for the work shift.
[2] SAE 15W-40
Figure 79
[3] Bobcat Synthetic Oil (SAE 5W-40)

Bobcat engine oils are recommended for use in this

machine. If Bobcat engine oil is not available, use a good
quality engine oil that meets API Service Category of CI-4
or better, or ACEA E7 or better.

IMPORTANT
MACHINE DAMAGE HAZARD
Failure to follow directions may result in severe
engine damage.
Use of API Service Category FA-4 engine oil is not
approved and may cause irreversible damage to the
engine. ◂
I-2384

Dealer Copy -- Not for Resale

Removing And Replacing Oil And Filter
p-81881b For the service interval for replacing the engine oil and
filter. (See Service Schedule on Page 54)
1. Open the hood and remove the dipstick (Item 1)
[Figure 79]. Figure 80
2. Keep the oil level between the marks on the dipstick
[Figure 79].
3. Install the dipstick and close the hood.

Engine Oil Chart

ENGINE CRANKCASE OIL

Recommended SAE Viscosity Number

p-48526b

1. Remove the access cover (Item 1) [Figure 80]

(located behind the tilt cylinder) and route the oil
drain hose to a container at the front of the machine.
NA3237A

Refer to the temperature range anticipated before next 2. Remove the cap from the drain hose (Item 2)
oil change. [Figure 80] and drain the oil. Dispose of the oil in an
environmentally safe manner.
Must use API Category CI-4 or better or ACEA E7 or
better. 3. Install the cap on the drain hose and push the hose
back into the machine.

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 PREVENTIVE MAINTENANCE

4. Install the access cover. 8. Remove the oil filter (Item 3) [Figure 82] (located
under the alternator) and clean the filter housing
surface.
WARNING
FIRE AND EXPLOSION HAZARD 9. Put clean oil on the oil filter gasket. Install the filter
Failure to use care around combustibles can and hand tighten.
cause serious injury or death.
Always clean up spilled fuel or oil. Keep heat,
flames, sparks or lighted tobacco away from fuel WARNING
and oil.◂
W-2103 GENERAL HAZARD
Failure to follow instructions can cause serious
Figure 81 injury or death.
Never service or adjust the machine when the
engine is running unless instructed to do so in
the manual.◂
W-2012

Figure 83

Dealer Copy -- Not for Resale

C201718D

5. Open the hood (Item 1) [Figure 81].

6. Loosen the thumb screw (Item 2) [Figure 81]. p-81833b

7. Open the access cover on the left side of the 10. Remove the fill cap (Item 1) [Figure 83].
machine.
11. Put oil in the engine. (See Capacities on Page 113)
Figure 82 (See Engine Oil Chart on Page 69)

12. Install the fill cap.

13. Start the engine and let it run for several minutes.

14. Stop the engine and check for leaks at the oil filter.
15. Remove the dipstick and check the oil level.

16. Add oil as needed if the oil level is not at the top
mark on the dipstick.

17. Install the dipstick and close the hood.

18. Close the side access cover.

p-59541c

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 PREVENTIVE MAINTENANCE

ENGINE COOLING SYSTEM

WARNING
Cleaning Engine Cooling System
FIRE AND EXPLOSION HAZARD
Failure to use care around combustibles can 1. Open the hood. (See Hood on Page 62)
cause serious injury or death.
Always clean up spilled fuel or oil. Keep heat, Figure 84
flames, sparks or lighted tobacco away from fuel
and oil.◂
W-2103

Dealer Copy -- Not for Resale

p-59556a

2. Remove screen covers (Item 1) [Figure 84] from both

sides of the machine.

3. Use low air pressure or water pressure to clean the

radiator through the side screens.
4. Install screen covers.
5. Close and latch the hood.

WARNING
IMPACT AND INJECTION HAZARDS
Flying debris or pressurized fluids can cause
serious injury or death.
Wear safety goggles to prevent eye injury when
using air or water under pressure.◂
W-2064

Checking Engine Coolant Level

Check the cooling system every day to prevent over-
heating, loss of performance or engine damage.

Make sure the engine is cool.

1. Open the hood. (See Hood on Page 62)

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 PREVENTIVE MAINTENANCE

Figure 85 Figure 86

p-59554c

C201763C

2. Check coolant level in the recovery tank (Item 1)

[Figure 85]. 1. When the engine is cool, slowly remove the radiator
cap (Item 1) [Figure 86].

Dealer Copy -- Not for Resale

3. The coolant level needs to be between the MIN
COLD (Item 2) and the MAX COLD (Item 3) Figure 87
[Figure 85] marks on the recovery tank.
4. Remove the cap (Item 4) [Figure 85] from the
recovery tank.

5. Add premixed coolant to the recovery tank until it is

at the MAX level.
(See Replacing The Coolant on Page 73)
Removing The Coolant

Raise the hood. (See Hood on Page 62)

WARNING
BURN HAZARD
Failure to follow instructions can cause serious
burns.
Stop the engine and allow it to cool before removing
the radiator cap or adding coolant.◂
W-2070
C201764C

2. Loosen the thumb screw (Item 1) [Figure 87] and

open the access cover.

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 PREVENTIVE MAINTENANCE

Figure 88 Figure 89

p-48523b p-59554d

3. Connect a hose to the engine block drain valve (Item 2. With the engine cool, remove the radiator cap (Item
1) [Figure 88] on the right side of the engine. 1) [Figure 89].

Dealer Copy -- Not for Resale

4. Open the valve and drain the coolant into a 3. Add premixed coolant to the radiator. Install the
container. After the coolant is removed, close the radiator cap (Item 1) [Figure 89].
drain valve and remove the hose.
4. Add premixed coolant to the coolant recovery tank
5. Recycle or dispose of coolant in an environmentally (Item 5). Fill the recovery tank until the coolant level
safe manner. is between the MAX cold (Item 3) and MIN cold (Item
2) [Figure 89] marks on the recovery tank.
Replacing The Coolant
5. Use the refractometer to check the condition of
N O T E : The machine is factory filled with propylene glycol propylene glycol in your cooling system.
coolant (purple color). Do not mix propylene
glycol with other coolant types. 6. Run the engine until it is at operating temperature.

7. Stop the engine.

IMPORTANT
8. Check the coolant level when cool.
MACHINE DAMAGE HAZARD
The incorrect ratio of water to coolant will reduce 9. Add coolant as needed.
cooling system efficiency and may lead to premature (See Checking Engine Coolant Level on Page 71)
engine failure.
• Always use the correct ratio of water to coolant. 10. Close the hood.
• Always add a premixed solution.◂
I-2124

1. Mix coolant in a separate container.

(See Capacities on Page 113)

One gallon and one pint (4,3 L) of propylene glycol

mixed with one gallon (3,8 L) of water is the correct
mixture of coolant (47% water and 53% propylene
glycol) to provide a –37°C (-34°F) freeze protection.

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 PREVENTIVE MAINTENANCE

ELECTRICAL SYSTEM
REF. DESCRIPTION AMP
Electrical System Description F1 Lift Lock / Fan 20
The machine has a 12 volt, negative ground alternator F2 Gauges 10
charging system. The electrical system is protected by
fuses and relays. The fuses protect the electrical system F3 Attachment 25
when there is an electrical overload. The reason for the
overload must be found before starting the engine again. F4 Cooling Fan 20

Fuse And Relay Location F5 Fuel Pull 25

F6 Engine 30
Figure 90
F7 Starter 25
F8 Lights 25
F9 Aux Interlock 10
F10 Not Used
F11 Not Used
F12 Not Used
A Switched Power 2

Dealer Copy -- Not for Resale

B Cooling Fan
C Lift Lock
D Switched Power 1
E Glow Plug
p124007a

F Aux Int Neutral Start

Raise the hood.
G Aux Int Magnetic Detent
The fuse panel is located under the hood at the right rear
side of the machine (Item 1) [Figure 90]. H Starter

Remove the fuse panel cover. J Fuel Timer

Fuse And Relay Identification

IMPORTANT
Figure 91 MACHINE DAMAGE HAZARD
Use of unapproved substances on electrical
components may cause electrical failures, such as
intermittent connections.
Do Not use silicone based sprays and / or sealants
on harness connectors or components.◂
I-2123

Battery Maintenance
See the Service Schedule for the correct service interval.
(See Service Schedule on Page 54)
The Bobcat brand battery supplied with your machine is
sealed and does not require watering. Proper charging
and storage are important to maximize the life of all
batteries.

p205766a

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 PREVENTIVE MAINTENANCE

Figure 92
WARNING
CHEMICAL HAZARD
Contact with or ingestion of battery acid can cause
serious injury or death.
• Batteries contain acid that burns eyes and skin on
contact. Wear safety goggles, protective clothing,
and rubber gloves to keep acid off body.
• In case of acid contact, wash immediately with
water. In case of eye contact, get prompt medical
attention and wash eye with clean, cool water for
at least 5 minutes.
• If electrolyte is ingested, drink large quantities of
water or milk! DO NOT induce vomiting. Get
prompt medical attention.◂
W-2065

Maintaining Battery Charge Level

All batteries will self-discharge over time. This machine
P200188 has features that require battery power even when the
machine is not being used. Use of a quality battery
Simple steps for reliability and long battery life: maintainer is highly recommended to ensure that your
machine is ready to start when you need it and avoid
• Keep battery posts and terminals clean [Figure 92]. costly battery replacement.

Dealer Copy -- Not for Resale

• Keep terminals tight. Battery Maintainers

• Remove corrosion from battery and terminals with Use a good quality battery maintainer to keep the battery
sodium bicarbonate (baking soda) and water above 12.4 volts for machines that are not frequently
solution. used. Batteries below 12.4 volts must first be charged
using a battery charger. Solar maintainers should have a
• Put Bobcat Battery Saver or grease on the battery minimum capacity of 10 watts to be effective.
terminals and cable ends to prevent corrosion.
Battery Service During Machine Storage
• Operate the machine for at least 15 minutes to
recover from the battery drain caused by engine start • Remove the battery if storing the machine for an
up whenever practical. extended period of time.

• Maintain the battery charge level. This is a key factor • Fully charge the battery.
for long battery life.
• Store the battery in a cool dry place above freezing
• Charge a severely discharged battery with a battery and boost charge periodically.
charger instead of relying on the machine charging
system. (See Battery Charging on Page 76) • If battery removal is not desired, a good quality
battery maintainer must be used to compensate for
• Check the battery state of charge every 30 days on battery self-discharge and parasitic loads from
machines that are not frequently used. machine controllers, accessories, and features such
(See Testing The Battery on Page 76) as connected machine intelligence.

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 PREVENTIVE MAINTENANCE

Testing The Battery

Charger Maximum Rate
Battery State of
Figure 93 Voltage Charge 30 20 10
Amps Amps Amps
12.6 V 100% Ready to Use
12.4 V 75% 0.9 hr 1.3 hr 2.5 hr
12.2 V 50% 1.9 hr 2.7 hr 5.1 hr
12.0 V 25% 2.9 hr 4.3 hr 7.8 hr
11.8 V 0% 4.0 hr 5.7 hr 10.7 hr

N O T E : Use a good quality charger to avoid battery

damage from overcharging.

WARNING
P30836a
EXPLOSION HAZARD
Battery gas can explode and cause serious injury or
The simplest and most common check to determine death.
battery state of charge is to use a digital multimeter or • Keep arcs, sparks, flames and lighted tobacco
away from batteries. When jumping from booster

Dealer Copy -- Not for Resale

voltmeter (Item 1) [Figure 93].
battery make final connection (negative) at
A battery found below 12.4 volts must be charged to machine frame.
100% charge per the battery charger’s recommendation. • Do not jump start or charge a frozen or damaged
Allow at least 60 minutes after operating the machine or battery. Warm battery to 16°C (60°F) before
charging the battery to get an accurate reading. connecting to a charger. Unplug charger before
connecting or disconnecting cables to a battery.
If the reading is less than 12.4 volts after the battery has Never lean over battery while boosting, testing or
been charged for several hours, see your Bobcat dealer charging.◂
W-2066

to have a more thorough battery test performed.

Using A Booster Battery (Jump Starting)
The freezing point of battery electrolyte is dependent on
the battery state of charge. Keeping the battery voltage
above 12.4 volts will help prevent batteries from freezing, WARNING
even at extremely low temperatures.
CHEMICAL HAZARD
If the battery freezes, the internal grid may be damaged Contact with or ingestion of battery acid can cause
and the case will be distorted or cracked. If this happens, serious injury or death.
dispose of the battery according to local regulations. • Batteries contain acid that burns eyes and skin on
contact. Wear safety goggles, protective clothing,
Battery Charging and rubber gloves to keep acid off body.
• In case of acid contact, wash immediately with
A battery charger designed for 12 volt charging systems water. In case of eye contact, get prompt medical
is recommended. Follow the battery charger attention and wash eye with clean, cool water for
manufacturer’s instructions to charge the battery to 12.6 at least 5 minutes.
volts (100% charge). Batteries should be charged at • If electrolyte is ingested, drink large quantities of
room temperature to avoid an undercharge or overcharge water or milk! DO NOT induce vomiting. Get
condition. Never attempt to charge a frozen battery. prompt medical attention.◂
W-2065

The following table can be used to identify the If it is necessary to use a booster battery to start the
approximate amount of time required to charge a engine, be careful!
discharged battery. Allow at least 60 minutes after
operating the machine or charging the battery to get an The booster battery must be 12 volt.
accurate reading.

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 PREVENTIVE MAINTENANCE

6. Connect the other end of the same cable (Item 4)

WARNING [Figure 94] to the machine frame.
EXPLOSION HAZARD 7. Keep cables away from moving parts. Start the
Battery gas can explode and cause serious injury or engine.
death.
• Keep arcs, sparks, flames and lighted tobacco 8. After the engine has started, remove the ground (-)
away from batteries. When jumping from booster cable (Item 4) [Figure 94] first.
battery make final connection (negative) at
machine frame. 9. Remove the cable from the positive terminal (Item 2)
• Do not jump start or charge a frozen or damaged [Figure 94].
battery. Warm battery to 16°C (60°F) before
connecting to a charger. Unplug charger before 10. Remove the cables from the booster battery.
connecting or disconnecting cables to a battery.
Never lean over battery while boosting, testing or 11. Close the rear door.
charging.◂
W-2066

1. The key switch must be off when connecting jumper IMPORTANT

cables. MACHINE DAMAGE HAZARD
Damage to the alternator can occur
2. Open the rear door. Do not operate machine if:
• Engine is operated with battery cables
Figure 94 disconnected.
• Battery cables are connected when using a
fast charger or when welding on the machine.

Dealer Copy -- Not for Resale

Remove both cables from the battery.
• Extra battery cables (booster cables) are
connected wrong.◂
I-2023

Removing And Installing The Battery

WARNING
CHEMICAL HAZARD
Contact with or ingestion of battery acid can cause
serious injury or death.
• Batteries contain acid that burns eyes and skin on
contact. Wear safety goggles, protective clothing,
and rubber gloves to keep acid off body.
• In case of acid contact, wash immediately with
water. In case of eye contact, get prompt medical
attention and wash eye with clean, cool water for
at least 5 minutes.
• If electrolyte is ingested, drink large quantities of
water or milk! DO NOT induce vomiting. Get
prompt medical attention.◂
W-2065

N O T E : Always connect the negative (-) cable last and

p124019b
remove it first to prevent sparks.
3. Connect the end of the first cable (Item 1) [Figure 94] Removal
to the positive (+) terminal to the booster battery.
1. Open the rear door.
4. Connect the other end of the same cable (Item 2)
[Figure 94] to the positive (+) terminal on the
machine battery.

5. Connect the end of the second cable (Item 3)

[Figure 94] to the negative (-) terminal of the booster
battery.

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 PREVENTIVE MAINTENANCE

Figure 95 8. Connect the positive (+) battery cable. Tighten the

battery terminal nut to 5,5 - 6,8 N·m (4 - 5 ft-lb)
torque.
9. Connect the negative (-) cable last to prevent sparks.
Tighten the battery terminal nut to 5,5 – 6,8 N·m (4 –
5 ft-lb) torque.
10. Close the rear door before operating the machine.

p124020a

2. Disconnect the negative (-) battery cable (Item 1)

[Figure 95].

Dealer Copy -- Not for Resale

3. Disconnect the positive (+) battery cable (Item 2)
[Figure 95].

4. Remove the battery hold-down clamp (Item 3)

[Figure 95].
5. Remove the battery from machine.

Installation
Figure 96

p200188

6. Always clean the battery terminals and cable ends

when installing the battery [Figure 96].
7. When installing the battery in the machine, do not
touch any metal parts with the battery terminals.

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HYDRAULIC / HYDROSTATIC SYSTEM

WARNING
Checking And Adding Hydraulic Fluid
INJECTION HAZARD
Use only recommended fluid in the hydraulic system. Pressurized diesel fuel or hydraulic fluid can
(See Specifications on Page 103) penetrate skin and eyes, causing serious injury
or death.
1. Stop the machine on a level surface. Fluid leaks under pressure may not be visible.
Use a piece of cardboard or wood to find leaks.
2. Lower the lift arms and tilt the attachment interface DO NOT use your bare hand. Wear safety
fully back. goggles. If fluid enters skin or eyes, get
immediate medical attention from a doctor
3. Set the parking brake. familiar with this injury.◂
W-2072

4. Stop the engine. Hydraulic Fluid Chart

5. Open the rear door.
HYDRAULIC FLUID
Figure 97 Recommended ISO Viscosity Grade (VG) and
Viscosity Index (VI)

Dealer Copy -- Not for Resale

P100049

Refer to the temperature range anticipated before next

oil change.
p124014d [1] VG 100; Minimum VI 130
6. Check the fluid level in the sight gauge (Item 1) [2] VG 46; Minimum VI 150
[Figure 97].
[3] Bobcat All-Season Fluid
The correct level is at the center of the sight gauge.
[4] Bobcat Synthetic Fluid
7. Clean the area around the fill cap (Item 2)
[Figure 97]. [5] Bobcat Biodegradable Hydraulic / Hydrostatic Fluid
(Unlike biodegradable fluids that are vegetable based,
8. Add fluid until the correct hydraulic fluid level is Bobcat biodegradable fluid is formulated to prevent
reached. oxidation and thermal breakdown at operating
temperatures.)
9. Install the fill cap. Be sure rubber gasket is installed
(Inset) [Figure 97].
Use only recommended fluid in the hydraulic system.

Removing And Replacing Hydraulic / Hydrostatic

Filter

For the correct service intervals.

(See Service Schedule on Page 54)
1. Open the rear door.

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 PREVENTIVE MAINTENANCE

2. Place a suitable container under the filter to catch 5. Stop the engine and check for leaks.
any fluid.
6. Check the fluid level in the reservoir and add as
Figure 98 needed.

WARNING
INJECTION HAZARD
Pressurized hydraulic fluid can penetrate skin or
eyes, causing serious injury or death.
If fluid enters skin or eyes, get immediate
medical attention from a doctor familiar with this
injury.◂
W-2145

WARNING
FIRE AND EXPLOSION HAZARD
Failure to use care around combustibles can
cause serious injury or death.
Always clean up spilled fuel or oil. Keep heat,
flames, sparks or lighted tobacco away from fuel
and oil.◂
W-2103

p124014e

Hydraulic Reservoir Breather

Dealer Copy -- Not for Resale

3. Remove the filter (Item 1) [Figure 98].
The reservoir fill cap (Item 2) [Figure 98] is also the
4. Clean the surface of the filter housing where the seal hydraulic breather. Replace the breather cap according
contacts the housing. to the interval given. (See Service Schedule on Page 54)
5. Put clean oil on the seal of the new filter.

6. Install and hand tighten the filter.

7. Start the engine and operate the hydraulic controls.

8. Stop the engine and check for leaks.

9. Check the hydraulic fluid level is visible in the sight
glass (Item 3) [Figure 98] and add as necessary.
10. Close the rear door.

Removing And Replacing Hydraulic Fluid

For the service intervals.
(See Service Schedule on Page 54)
The fluid must be replaced if it becomes contaminated or
after major repairs if the fluid is replaced, the hydraulic
filter must be replaced.
1. Remove the reservoir fill cap (Item 2) [Figure 98]. Put
a suction hose into the fill tube to remove the
hydraulic fluid.
2. Replace the hydraulic filter (Item 1) [Figure 98].

3. Add the correct fluid to the reservoir until the fluid

level is visible in the reservoir sight glass (Item 3)
[Figure 98] (Do not overfill). Install fill cap.

4. Start the engine and operate the hydraulic controls.

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SPARK ARRESTER MUFFLER

WARNING
Cleaning Procedure
FIRE AND EXPLOSION HAZARDS
For the service interval for cleaning the spark arrester Engines can have hot parts and hot exhaust gas
muffler. (See Service Schedule on Page 54) that can cause serious injury or death.
• Keep flammable material away.
Do not operate the loader with a defective exhaust • DO NOT use machines in an atmosphere
system. containing explosive dust or gases.◂
W-2051

4. Start the engine.

WARNING
BURN AND IMPACT HAZARD 5. Wear safety goggles. Hold a block of wood over the
Contact with hot muffler or flying debris can cause outlet of the muffler (with the engine running) for
serious injury. about 10 seconds.
• Stop engine and allow the muffler to cool before
cleaning the spark chamber. This will force contaminants out through the clean-
• Wear safety goggles. ◂ cut hole.
W-2011

6. Stop the engine, allow the muffler to cool and install

the plug.
WARNING
INHALATION HAZARD
Exhaust fumes contain odorless, invisible gases that WARNING
can kill without warning. UNINTENDED MOVEMENT HAZARD

Dealer Copy -- Not for Resale

Fresh air must be added to avoid concentration of Machine movement can cause serious injury or
exhaust fumes when an engine is running in an death.
enclosed area. If the engine is stationary, vent the When the engine is running during service, the
exhaust outside.◂
W-2050 steering lever and hydraulic control levers must
be in neutral and the parking brake engaged.◂
W-2484
1. Stop the engine.

Figure 99 IMPORTANT
ENGINE OR EXHAUST SYSTEM DAMAGE
Failure to maintain the factory equipped U.S.D.
A. Forestry Service Approved spark arrester
exhaust system will result in improper function.
• If equipped, the spark arrester muffler must
be cleaned to keep it in working condition.
The spark arrester muffler must be serviced
by dumping the spark chamber every 100
hours or operation.
• On some models, the turbocharger functions
as the spark arrester and must operate
correctly for proper spark arrester function.
If this machine is operated on flammable forest,
brush, or grass covered land, it must be
equipped with a spark arrester attached to the
exhaust system and maintained in working order.
Failure to do so will be in a violation of California
State Law, Section 4442. PRC. Refer to local
C206259a
laws and regulations for spark arrester
requirements.◂
I-2284

2. Using the access hole on the right side of the

machine (Item 1) [Figure 99].

3. Remove the plug (Item 2) [Figure 99] from the

bottom of the muffler.

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 PREVENTIVE MAINTENANCE

TRACK TENSION N O T E : The retainer plate (Item 2) [Figure 102] has

notches in the corners that are spaced at 114
Adjusting Track Tension mm (4.50 in) and is used for measuring the
correct distance between the blocks. Adjust the
Track tension is important for good performance and to track tension so the notched corners of the
prevent the tracks from coming off. retainer plate fit snuggly between the blocks
(Item 1) [Figure 101].
N O T E : The wear of track rollers vary with the working
conditions and different types of soil conditions. 1. Park the machine on a level surface.
Figure 100 2. Engage the parking brake.

3. Raise one side of the machine so that the track is

about 50 mm (2 in) off the ground.
4. Lower the machine to jackstands, ensuring the
jackstands do not touch the tracks.
Figure 102

Dealer Copy -- Not for Resale

C206271a

The track tension is measured between blocks (Item 1)

[Figure 100].
Figure 101

C206273a

5. Remove the locking bolt (Item 1) and retainer plate

(Item 2) [Figure 102].
6. Turn the adjustment bolt (Item 3) [Figure 102]

a. Turn counterclockwise to tighten the track.

(Decrease the distance between the blocks
[Figure 100].)
b. Turn clockwise to loosen the track.

(Increase the distance between the blocks

[Figure 100].)

C206272a

The tracks are adjusted correctly when the measurement

between the blocks is 114 mm (4.50 in) (Item 1)
[Figure 101].

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 PREVENTIVE MAINTENANCE

Figure 103 ALTERNATOR BELT

Alternator Belt Adjustment

IMPORTANT
MACHINE DAMAGE HAZARD
Damage to the alternator can occur
Do not operate machine if:
• Engine is operated with battery cables
disconnected.
• Battery cables are connected when using a fast
charger or when welding on the machine. Remove
both cables from the battery.
• Extra battery cables (booster cables) are
connected wrong.◂
I-2023

Figure 104

p124058a

7. Turn until the correct measurement [Figure 101] is

obtained and the nearest notch (Item 3) is aligned
with the hole for the locking bolt (Item 1) [Figure

Dealer Copy -- Not for Resale

102].
8. Install the retainer plate (Item 2) and the locking bolt
(Item 1) [Figure 102].

c2017178d

1. Stop the engine.

2. Open the hood (Item 1) [Figure 104].

3. Loosen the thumb screw (Item 2) [Figure 104] and
open the access cover on the left side of the
machine.

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 PREVENTIVE MAINTENANCE

Figure 105 3. Adjust belt as shown.

(See Alternator Belt Adjustment on Page 83)

p-48427a

4. Loosen the adjustment and mounting bolts for the

alternator (Item 1) [Figure 105].

Dealer Copy -- Not for Resale

Figure 106

p-45379b

5. Move the alternator away from the engine [Figure

106] to increase the belt tension.

6. Move the alternator until the belt has 8,0 mm (5/16

in) movement at the middle of the belt span (Item 1)
[Figure 106] with 66 N (15 lb) of force.

7. Tighten the adjustment and mounting bolts (Item 1)

[Figure 105].

Alternator Belt Replacement

1. Loosen the adjustment and mounting bolts for the
alternator (Item 1) [Figure 105] and loosen belt fully.
2. Remove the belt and install a new belt.

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 PREVENTIVE MAINTENANCE

DRIVE BELT Figure 108

Drive Belt Description

The drive belt makes the mechanical connection from the
engine flywheel to the hydrostatic pump pulleys.
The belt is cord-reinforced rubber design.

Constant tension is applied to the belt by the use of a

spring-loaded belt tensioner.

Drive Belt Adjustment

1. Raise the lift arms and install the lift arm support.
(See Lift Arm Support on Page 61)

2. Stop the engine.

3. Open the rear access and disconnect the negative
(-) battery cable. C201770A

(See Removing And Installing The Battery on Page

77) 7. Loosen the two screws (Item 1) and rotate the cover
(Item 2) [Figure 108] open.
4. Open the hood.

Dealer Copy -- Not for Resale

Figure 109
Figure 107

p-62131a

p-59563a

8. Locate the pulley tensioner (Item 1) [Figure 109]

5. Loosen the four belt shield fasteners (Item 1) [Figure which is located under the right hydrostatic pump
107]. pulley.
6. Remove the belt shield (Item 2) [Figure 107].

Installation: Ensure the belt shield is not resting on

the drive belt or the drive belt pulleys.

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 PREVENTIVE MAINTENANCE

Figure 110 TRACK ROLLER AND IDLER LUBRICATION

Track Roller And Idler Lubrication Description

Figure 111

p-59655a

9. Loosen tensioner mounting bolt (Item 1) [Figure 110]

located on the back side of tensioner.
c201718g

Dealer Copy -- Not for Resale

10. While facing the idler pulley, place a wrench on the
square base portion (Item 2) [Figure 109] of the idler The track rollers and idlers use lubricated for life bearings
pulley. [Figure 111] and require no lubrication.
11. Rotate the idler until the pointer (Item 3) [Figure 109]
reaches 25°.

12. While holding the idler with the pointer (Item 3)

[Figure 109] at the proper position (25°), tighten the
idler mounting bolt (Item 1) [Figure 110] to 34 – 38
N·m (25 – 28 ft-lb) torque.
N O T E : The pointer (Item 3) [Figure 109] will be set
at 25° when under proper tension.
13. Reconnect the negative (-) battery cable.
(See Removing And Installing The Battery on Page
77)
14. Run the engine for a few minutes. Stop the engine
and recheck the pointer position.
15. Readjust if necessary.

16. Install the belt shield and four fasteners.

17. Close the side access cover and tighten the two
bolts.

18. Remove the lift arm support.

(See Lift Arm Support on Page 61)

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 PREVENTIVE MAINTENANCE

MACHINE LUBRICATION

Lubricating Grease Fittings

Lubricate the machine as specified for the best
performance of the machine.
(See Service Schedule on Page 54)
Record the operating hours each time you lubricate the
Bobcat machine.
Always use a good quality lithium-based multi-purpose
grease. Apply lubricant until extra grease shows.
Lubricate the following locations:
Figure 112

Dealer Copy -- Not for Resale

C206267a

REF. Location No. of Fittings

1 Lift Arm Pivot 1 per side
2 Lift Cylinder Base End 1 per side

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 PREVENTIVE MAINTENANCE

REF. Location No. of Fittings

3 Bob-Tach attachment mounting 1 per side
system Pivot Pin (If equipped).
4 Bob-Tach attachment mounting 1 per side
system Wedge (If equipped).
5 Tilt Cylinder Base End 1
6 Lift Cylinder Rod End 1 per side
7 Tilt Cylinder Rod End 1

Common Industry Interface Lubrication Parking Brake Lubrication

Figure 113 Figure 114

Dealer Copy -- Not for Resale

p-48555a

REF. Location No. of Fittings

1. Lubricate the parking brake pin (Item 1) [Figure 114]
1 Common 1 per side with anti-seize compound only.
Industry
Interface 2. Move the parking brake lever back and forth to
Locking Pin (If spread the lubricant over the entire pin area.
equipped).
3. Repeat the lubrication for the parking brake pin on
2 Common 1 per side the other side.
Industry
Interface Pivot
Pin (If
equipped).

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 PREVENTIVE MAINTENANCE

PIVOT PINS BOB-TACH (HAND LEVER)

Inspecting And Maintaining Pivot Pins Inspecting And Maintaining The Bob-Tach
Figure 115
WARNING
CRUSHING HAZARD
Failure to secure Bob-Tach wedges can allow
attachment to come off and cause serious injury or
death.
Both wedges must extend through the holes in the
attachment mounting frame. Lever(s) must be fully
down and locked.◂
W-2102

Figure 116

p124107a

Dealer Copy -- Not for Resale

1. All lift arm and cylinder pivots have a large pin held in
position with a retainer and bolt (Item 1) [Figure 115].

2. Check that the bolts are tightened to 24 – 27 N·m (18

– 20 ft-lb) torque.

p-48412a

1. Move the Bob-Tach attachment mounting system

levers to engage and disengage the wedges [Figure
116]. The levers and wedges must move freely.

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 PREVENTIVE MAINTENANCE

Figure 117 Figure 118

p-30904c

The wedges (Item 1) [Figure 117] must extend

through the holes in the attachment mounting frame.

Dealer Copy -- Not for Resale

The spring loaded wedge must contact the lower
edge of the hole in the attachment (Item 2)
[Figure 117].
If the wedge does not contact the lower edge of the
hole [Figure 117], the attachment will be loose and
can come off the Bob-Tach attachment mounting
system.

b-17460

2. Inspect the mounting frame on the attachment and

the Bob-Tach attachment mounting system, linkages
and wedges for excessive wear or damage [Figure
118].
3. Replace any parts that are damaged, bent, or
missing.
4. Keep all fasteners tight.

5. Look for cracked welds.

Contact your Bobcat dealer for repair or replacement
parts.

6. Lubricate the wedges.

(See Service Schedule on Page 54)
(See Machine Lubrication on Page 87)

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 PREVENTIVE MAINTENANCE

COMMON INDUSTRY INTERFACE The levers and pins must move freely.

Inspecting And Maintaining Common Industry Figure 120

Interface

WARNING
CRUSHING HAZARD
Failure to secure the locking pins can allow
attachment to come off and cause serious injury or
death.
• Both Common Industry Interface locking pins
must extend through the holes in attachment
frame.
• Lever must be fully down and locked.◂
W-2996

Figure 119

c205327a

The pins (Item 1) must extend through the holes in

Dealer Copy -- Not for Resale

the attachment mounting frame (Item 2) [Figure 120].

If the pin does not fully engage the attachment

mounting frame hole [Figure 120], the attachment
will be loose and can come off the interface.

Figure 121

c205398a

1. Move the Common Industry Interface (CII) levers

(Item 1) to engage and disengage the locking pins
(Item 2) [Figure 119].

P124025

2. Inspect the mounting frame on the attachment and

the Common Industry Interface, linkages, springs,
and pins for excessive damage [Figure 121].
3. Replace any parts that are damaged, bent, or
missing.
4. Keep all fasteners tight.

5. Look for cracked welds.

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 PREVENTIVE MAINTENANCE

Contact your Bobcat dealer for repair or replacement MACHINE STORAGE AND RETURN TO SERVICE
parts.
Machine Extended Storage Procedure
6. Lubricate the pins.
(See Service Schedule on Page 54) You may decide to store your Bobcat machine for an
(See Machine Lubrication on Page 87) extended period of time. Perform the procedures below
for storage:
• Thoroughly clean the machine including the engine
compartment.
• Lubricate the machine.

• Replace worn or damaged parts.

• Park the machine in a dry protected shelter.

• Lower the lift arms all the way and put the bucket flat
on the ground.

• Put blocks under the frame to remove weight from

the tracks.
• Put grease on any exposed cylinder rods.
• Put fuel stabilizer into the fuel tank and operate the

Dealer Copy -- Not for Resale

engine a few minutes to circulate the stabilizer to the
pump and fuel injectors.
If biodiesel blend fuel has been used, perform the
following:
Drain the fuel tank, refill with 100% petroleum diesel
fuel, add fuel stabilizer, and operate the engine for at
least 30 minutes.
• Drain and flush the cooling system. Refill with
premixed coolant.

• Replace all fluids and filters (engine, hydraulic /

hydrostatic).

• Replace air cleaner, heater, and air conditioning

filters.
• Put all controls into the neutral position.

• Remove the battery. Charge the battery. Store the

battery in a cool dry location above freezing
temperatures and charge the battery periodically
during storage.
• Cover the exhaust pipe opening.

• Tag the machine to indicate that the machine is in

storage condition.

Machine Return To Service Procedure

After the Bobcat machine has been in storage, perform
the procedures below to return the machine to service:
• Check the engine oil and hydraulic fluid levels; check
coolant level.

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 PREVENTIVE MAINTENANCE

• Install a fully charged battery.

• Remove grease from exposed cylinder rods.

• Check all belt tensions.

• Be sure all shields and guards are in position.

• Lubricate the machine.
• Check track condition and remove blocks from under
frame.

• Remove cover from exhaust pipe opening.

• Start the engine and operate for a few minutes while
observing the instrument panels and systems for
correct operation.
• Operate machine, check for correct function.

• Stop the engine.

• Check for leaks. Repair as needed.

Dealer Copy -- Not for Resale

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 MACHINE SIGN TRANSLATIONS

SERVICE SCHEDULE (7398764)

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7398764enUS-v

94

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 M ACHINE SIGN TRANSLATI ONS

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7398764frCA-v

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 MACHINE SIGN TRANSLATIONS

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7398764esAR-v

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 M ACHINE SIGN TRANSLATI ONS

WARNING (7273437)

Dealer Copy -- Not for Resale

7273437enUS-v-blk 7273437frCA-v-blk 7273437esAR-v-blk

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 MACHINE SIGN TRANSLATIONS

WARNING (7273436)

7273436enUS

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7273436frCA

7273436esAR

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 M ACHINE SIGN TRANSLATI ONS

DANGER (7273434)

7273434enUS

7273434frCA

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7273434esAR

WARNING (6576048)

6576048esAR

6576048enUS

6576048frCA

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 MACHINE SIGN TRANSLATIONS

WARNING (6817225) WARNING (6804233)

6817225enUS

6804233enUS

Dealer Copy -- Not for Resale

6804233frCA

6817225esAR

6804233esAR

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 M ACHINE SIGN TRANSLATI ONS

WARNING (7282262)

7282262enUS

Dealer Copy -- Not for Resale

7282262frCA

7282262esAR

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 MACHINE SIGN TRANSLATIONS

LIFT ARM SUPPORT (7273443)

7273443enUS

Dealer Copy -- Not for Resale

7273443frCA

7273443esAR

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 SPECIFICATI ONS

DIMENSIONS (NARROW TRACK)

Figure 122

Dealer Copy -- Not for Resale

NA18547a

REF. DESCRIPTION WITH NARROW TRACK

AA2 MAXIMUM ROLLBACK – FULLY RAISED 83 degrees
HH5 OVERALL HEIGHT – FULLY RAISED 2677 mm (105.4 in)
HH4 HEIGHT TO HINGE PIN – FULLY RAISED 2057 mm (81.0 in)

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 SPECIFICATIONS

REF. DESCRIPTION WITH NARROW TRACK

LL3 REACH – FULLY RAISED 475 mm (18.7 in)
HH3 DUMP HEIGHT AT 45° DUMP ANGLE 1510 mm (59.5 in)
HH2 CARRY POSITION HEIGHT 131 mm (5.2 in)
AA3 MAXIMUM ROLLBACK – AT GROUND 22.7 degrees
HH1 DIGGING DEPTH 2.1 mm (0.1 in) BELOW
GRADE
LL2 OVERALL LENGTH 2698 mm (106.2 in)
LL7 LENGTH INCLUDING ATTACHMENT INTERFACE 2145 mm (84.5 in)
L2 CRAWLER BASE 1052 mm (41.4 in)
H6 CURBABILITY 182 mm (7.2 in)
H4 GROUND CLEARANCE 205 mm (8.1 in)
A4 ANGLE OF DEPARTURE 24 degrees
H1 OVERALL HEIGHT 1387 mm (54.6 in)

Dealer Copy -- Not for Resale

RR1 MACHINE CLEARANCE RADIUS 1455 mm (57.3 in)
WW1 BUCKET WIDTH 914 mm (36.0 in)
W6 WIDTH ACROSS AXLE FLANGES W/O STUDS 878 mm (34.6 in)
W5 WIDTH ACROSS MACHINE WITHOUT TRACKS 894 mm (35.2 in)
R2 REAR OF MACHINE CLEARANCE RADIUS 1324 mm (52.1 in)

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 SPECIFICATI ONS

DIMENSIONS (WIDE TRACK)

Figure 123

Dealer Copy -- Not for Resale

NA18548a

REF. DESCRIPTION WITH WIDE TRACK

AA2 MAXIMUM ROLLBACK – FULLY RAISED 83 degrees
HH5 OVERALL HEIGHT – FULLY RAISED 2677 mm (105.4 in)
HH4 HEIGHT TO HINGE PIN – FULLY RAISED 2057 mm (81.0 in)

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 SPECIFICATIONS

REF. DESCRIPTION WITH WIDE TRACK

LL3 REACH – FULLY RAISED 475 mm (18.7 in)
HH3 DUMP HEIGHT AT 45° DUMP ANGLE 1510 mm (59.5 in)
HH2 CARRY POSITION HEIGHT 131 mm (5.2 in)
AA3 MAXIMUM ROLLBACK – AT GROUND 23 degrees
HH1 DIGGING DEPTH 2 mm (0.1 in) BELOW
GRADE
LL2 OVERALL LENGTH 2698 mm (106.2 in)
LL7 LENGTH INCLUDING ATTACHMENT INTERFACE 2145 mm (84.5 in)
L2 CRAWLER BASE 1052 mm (41.4 in)
H6 CURBABILITY 182 mm (7.2 in)
H4 GROUND CLEARANCE 205 mm (8.1 in)
A4 ANGLE OF DEPARTURE 23.8 degrees
H1 OVERALL HEIGHT 1387 mm (54.6 in)

Dealer Copy -- Not for Resale

RR1 MACHINE CLEARANCE RADIUS 1490 mm (58.7 in)
WW1 BUCKET WIDTH 1118 mm (44.0 in)
W6 WIDTH ACROSS AXLE FLANGES W/O STUDS 1019 mm (40.1 in)
W5 WIDTH ACROSS MACHINE WITHOUT TRACKS 1035 mm (40.8 in)
R2 REAR OF MACHINE CLEARANCE RADIUS 1324 mm (52.1 in)

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 SPECIFICATI ONS

PERFORMANCE

With Standard Narrow Tracks and Bucket With Optional Wide Tracks and Bucket
Rated Operating 454 kg (1000 lb) (With the factory installed 454 kg (1000 lb) (With the factory installed
Capacity counterweights installed on the track frame) counterweights installed on the track frame)
Tipping Load 1327 kg (2926 lb) 1102 kg (2429 lb)
Operating Weight 1570 kg (3436 lb) 1489 kg (3282 lb)
Breakout Force – Lift 14421 N (3242 lbf) 10756 N (2418 lbf)
Breakout Force – Tilt 11191 N (2516 lbf) 10351 N (2327 lbf)
Travel Speed
Forward 0 – 6,4 km/h (0 – 4.0 mph) 0 – 6,4 km/h (0 – 4.0 mph)
Reverse 0 – 4,7 km/h (0 –2.9 mph) 0 – 4,7 km/h (0 –2.9 mph)

Dealer Copy -- Not for Resale

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 SPECIFICATIONS

CONTROLS

Machine Steering Direction and speed controlled by one multifunction handle

Machine Hydraulics

• Lift and Tilt

• Controlled by joystick
• Front Auxiliary (Std.)
• Controlled by fore and aft movement of hand lever

Auxiliary Pressure Release Controlled by fore and aft movement of hand lever
Engine Hand lever speed control; key-type starter switch
Service Brake Two independent hydrostatic circuits controlled by one multifunction handle
Secondary Brake One of the hydrostatic transmissions
Parking Brake (Std.) Hand lever operation

Dealer Copy -- Not for Resale

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 SPECIFICATI ONS

ENGINE

Make / Model Kubota D902–E4B-BC-1

Fuel / Cooling Diesel (Low Sulfur) / Liquid
Horsepower

• ISO 9249 EEC / SAE J1349 Net • 17,5 kW (23.5 hp) @ 3600 rpm
• ISO 14396 Gross • 18,2 kW (24.4 hp) @ 3600 rpm
• SAE J1349 Gross • 18,5 kW (24.8 hp) @ 3600 rpm

Torque

• ISO 9249 EEC / SAE J1349 Net • 54,2 N·m (39.9 ft-lb) @ 2600 rpm
• SAE J1349 Gross • 56,1 N·m (41.4 ft-lb) @ 2600 rpm

Number of Cylinders 3
Displacement 0,899 L (54.9in³)

Dealer Copy -- Not for Resale

Bore / Stroke 72,0 mm / 73,6 mm (2.83 / 2.90)
Lubrication Gear Pump Pressure System with Filter
Crankcase Ventilation Closed
Air Cleaner Dual dry replaceable paper cartridges
Ignition Diesel-Compression
Low Idle 1025 – 1125 rpm
High Idle 3770 – 3870 rpm
Engine Coolant Propylene Glycol / Water Mixture

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 SPECIFICATIONS

HYDRAULIC SYSTEM

Pump Type Engine driven, gear type

Pump Capacity 45, 4 L/min (12 U.S. gpm) @ High Idle
System Relief at Quick Couplers 19900 kPa (199 bar) (2900 psi)
Filter (Hydraulic) Full flow replaceable, 10-micron synthetic media element
Hydraulic Cylinders Double-acting; tilt cylinders have cushioning feature on
dump and rollback

• Bore Diameter: Lift Cylinder (2) • 50,8 mm (2.00 in)

▷ Tilt Cylinder (2) • 76,2 mm (3.00 in)
• Rod Diameter: Lift Cylinder (2) • 25,4 mm (1.00 in)
▷ Tilt Cylinder (2) • 31,8 mm (1.25 in)
• Stroke: Lift Cylinder (2) • 482,6 mm (19.00 in)
▷ Tilt Cylinder (1) • 268,2 mm (10.56 in)

Control Valve 3–Spool, open center type with float detent on lift

Dealer Copy -- Not for Resale

Fluid Type Bobcat Fluid, Hydraulic / Hydrostatic
• 6903117 – (2.5 U.S. gal container)
• 6903118 – (5 U.S. gal container)
• 6903119 – (55 U.S. gal container)

Fluid Lines SAE Standard tubelines, hoses and fittings

Hydraulic Function Time:

• Raise Lift Arms • 3.2 seconds

• Lower Lift Arms • 2.1 seconds
• Bucket Dump • 1.7 seconds
• Bucket Rollback • 1.5 seconds

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 SPECIFICATI ONS

ELECTRICAL

Starting Aid Glow Plugs

Alternator 12 volt, 40 Amp open frame w/ internal regulator
Battery 12 volt – 540 CCA @ –18°C (0°F)
Starter 12 volt; gear reduction, 1,4 kW (1.88 hp)
Instrumentation • G a u g e s : Hourmeter, Fuel Level, Engine Coolant Temperature, Voltmeter

• W a r n i n g l i g h t s : Engine Oil Pressure, Hydraulic Oil Temperature

• O t h e r : Lights, Opt. / Accessory Switches or Indicators

Dealer Copy -- Not for Resale

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 SPECIFICATIONS

DRIVE SYSTEM

Drive System Full hydrostatic, track drive

Transmission Infinitely variable tandem hydrostatic piston pumps, driving two fully reversing hydrostatic motors

Dealer Copy -- Not for Resale

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 SPECIFICATI ONS

CAPACITIES

Fuel 26,5 L (7 U.S. gal)

Engine Lubrication and Filter 3,6 L (3.8 qt)
Engine Cooling System 4,73 L (5 qt)
Hydraulic / Hydrostatic Reservoir Only (Center of Sight Glass) 9,5 L (2.5 U.S. gal)
Hydraulic / Hydrostatic System 20,0 L (5.3 U.S. gal)

Dealer Copy -- Not for Resale

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 SPECIFICATIONS

TRACKS

Standard 180 mm (7.1 in) Rubber

Wide (Optional) 250 mm (9.8 in) Rubber

Dealer Copy -- Not for Resale

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 SPECIFICATI ONS

GROUND PRESSURE

Standard Track And 36” Bucket 36,3 kPa (0.363 bar) (5.3 psi)
Wide Track And 44” Bucket 27,0 kPa (0.270 bar) (4.0 psi)

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 BOBCAT MINI TRACK L OADERS WARRANTY

Bobcat Company warrants to its authorized dealers and authorized dealers of Bobcat Equipment Ltd., who in turn warrant
to the owner, that each new Bobcat mini track loader will be free from proven defects in material and workmanship with
respect to (i) all components of the product except as otherwise specified herein for twelve (12) months, (ii) the drive belt
from the hydrostatic pump to the engine, for thirty six (36) months, provided that after the initial twelve month warranty
period, such warranty shall be limited to parts only and does not include labor, (iii) tracks for twelve (12) months on a
prorated basis based on the remaining depth of the track at the time any defect is discovered, (iv) Bobcat brand batteries,
for an initial twelve (12) month warranty period and for an additional twelve (12) months thereafter, Bobcat Company shall
reimburse a fixed portion of the cost of replacing the battery as designated by Bobcat in the event of a proven defect and
(v) auxiliary hydraulic quick couplers for six (6) months or 200 hours of use, whichever occurs first. The foregoing time
periods shall all commence after delivery by the authorized Bobcat dealer to the original buyer.
During the warranty period, the authorized Bobcat dealer shall repair or replace, at Bobcat Company's option, without
charge for parts and labor, any part of the Bobcat product except as otherwise specified herein which fails because of
defects in material or workmanship. The owner shall provide the authorized Bobcat dealer with prompt written notice of
the defect and allow reasonable time for repair or replacement. Bobcat Company may, at its option, require failed parts to
be returned to the factory. Travel time of mechanics and transportation of the Bobcat product to the authorized Bobcat
dealer for warranty work are the responsibility of the owner. The remedies provided in this warranty are exclusive.
This warranty does not cover replacement of scheduled service items such as oil, filters, tune-up parts, and other high-
wear items. This warranty does not cover damages resulting from abuse, accidents, alterations, use of the Bobcat
product with any accessory or attachment not approved by Bobcat Company, air flow obstructions, or failure to maintain
or use the Bobcat product according to the instructions applicable to it.
THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES AND CONDITIONS, EXCEPT THE
WARRANTY OF TITLE. BOBCAT COMPANY DISCLAIMS ALL OTHER WARRANTIES AND CONDITIONS, EXPRESS
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OR FITNESS

Dealer Copy -- Not for Resale

FOR A PARTICULAR PURPOSE. IN NO EVENT SHALL BOBCAT COMPANY OR THE AUTHORIZED BOBCAT
DEALER BE LIABLE FOR ANY SPECIAL, INCIDENTAL, INDIRECT OR CONSEQUENTIAL DAMAGES
WHATSOEVER, INCLUDING, BUT NOT LIMITED TO, LOSS OR INTERRUPTION OF BUSINESS, LOST PROFITS, OR
LOSS OF MACHINE USE, WHETHER BASED ON CONTRACT, WARRANTY, TORT, NEGLIGENCE, STRICT
LIABILITY, STATUTE OR OTHERWISE, EVEN IF BOBCAT COMPANY OR THE AUTHORIZED BOBCAT DEALER
HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. THE TOTAL LIABILITY OF BOBCAT COMPANY
AND THE AUTHORIZED BOBCAT DEALERS WITH RESPECT TO THE PRODUCT AND SERVICES FURNISHED
HEREUNDER SHALL NOT EXCEED THE PURCHASE PRICE OF THE PRODUCT UPON WHICH SUCH LIABILITY IS
BASED.

7367610enUS (01–19)

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 ALPHABETICAL INDEX

A continuous flow
auxiliary hydraulic control .......................................32
accessories ................................................................9 control ......................................................................27
adjusting the drive belt tension control identification
drive belt ...............................................................85 operating instructions .............................................27
adjusting track tension controls
track tension..........................................................82 controls .................................................................27
alternator belt replacement specifications....................................................... 108
alternator belt ........................................................84 counterweight ...........................................................40
attachment control device ..........................................34 counterweight positions
attachments................................................................9 counterweights ......................................................40
Bob-Tach compatible ...............................................9 counterweights
choosing the correct bucket ....................................41 counterweight positions..........................................40
Common Industry Interface compatible......................9 effect on the machine and operation ........................40
installing the attachment Bob-Tach..........................42 main frame upright mounted counterweight..............40
installing the attachment Common Industry track frame mounted counterweight.........................40
Interface ..............................................................44
pallet fork ..............................................................42
removing the attachment Bob-Tach.........................43 D
removing the attachment Common Industry
Interface ..............................................................45 daily inspection and maintenance ...............................35
auxiliary hydraulic control delivery report .............................................................7
continuous flow......................................................32 description
auxiliary hydraulic control, drive belt ...............................................................85
variable flow ..........................................................32 electrical system ....................................................74
track roller and idler lubrication................................86

Dealer Copy -- Not for Resale

drive system
B specifications....................................................... 112
driving and steering the machine ................................30
basic operating instructions operating instructions .............................................30
operating procedure...............................................46 driving on rough terrain and over curbs
battery operating procedure...............................................46
charging................................................................76 driving with auger installed
during machine storage ..........................................75 operating procedure...............................................47
maintainer .............................................................75
maintaining charge level.........................................75
maintenance .........................................................74 E
testing...................................................................76
belt adjustment effect on the machine and operations
alternator belt ........................................................83 counterweights ......................................................40
biodiesel blend fuel....................................................66 electrical
Bob-Tach compatible specifications....................................................... 111
attachments ............................................................9 engine
specifications....................................................... 109
engine oil
C chart .....................................................................69
call before you dig .....................................................11 engine serial number ...................................................7
capacities engine speed ............................................................28
specifications....................................................... 113 engine speed control
checking and adding engine oil operating instructions .............................................28
engine lubrication system .......................................69
checking and adding hydraulic fluid
hydraulic / hydrostatic system .................................79 F
checking level fastening
engine cooling system............................................71 transporting machine..............................................51
choosing the correct bucket features
attachments ..........................................................41 options and accessories ...........................................9
cleaning standard items.........................................................9
engine cooling system............................................71 filling the fuel tank
cleaning procedure fuel system............................................................66
spark arrester muffler .............................................81 fire prevention
cold temperature electrical ...............................................................15
starting the engine .................................................38 fire extinguishers ...................................................16
Common Industry Interface compatible fueling...................................................................15
attachments ............................................................9

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 ALPHABETICAL INDEX

hydraulic system....................................................15 L
flammable fluids ........................................................15
fuel filter lift / tilt joystick ...........................................................31
fuel system............................................................67 lift arm bypass...........................................................28
fuel specifications......................................................66 lift arm bypass control
fuse and relay identification operating instructions .............................................28
electrical system ....................................................74 lift arm support (7273443)
fuse and relay location machine sign translations ..................................... 102
electrical system ....................................................74 lifting the machine .....................................................50
loading and unloading
transporting machine..............................................50
G lubricating grease fitting
lubricating the machine ..........................................87
grinding safety ..........................................................15
ground pressure
specifications....................................................... 115 M
machine identification ..................................................8
H machine serial number ................................................7
machine sign (decals)
hydraulic fluid location .................................................................18
chart .....................................................................79 machine signs
hydraulic reservoir breather pictorial only safety signs........................................17
hydraulic / hydrostatic system .................................80 machine storage .......................................................75
hydraulic system main frame upright mounted counterweight
specifications....................................................... 110 counterweights ......................................................40

Dealer Copy -- Not for Resale

maintenance safety ...................................................15
I
inspecting and maintaining N
Bob-Tach ..............................................................89 narrow track dimensions
Common Industry Interface.....................................91 specifications....................................................... 103
inspecting and maintaining pivot pins
pivot pins...............................................................89
inspecting auxiliary hydraulic interlock O
neutral start interlock..............................................59
inspecting lift and tilt function lockouts oil
preventive maintenance .........................................58 engine...................................................................69
inspecting lift arm bypass control opening and closing
preventive maintenance .........................................57 rear door ...............................................................63
inspecting the continuous flow shutoff pedal operating instructions
auxiliary hydraulic control system ............................60 control identification ...............................................27
inspecting traction drive interlocks operating procedure
neutral start interlock..............................................59 basic operating instructions ....................................46
installing driving on rough terrain and over curbs ....................46
lift arm support.......................................................61 driving with auger installed......................................47
installing the attachment Bob-Tach operating with a full bucket .....................................48
attachments ..........................................................42 operating with an empty bucket...............................48
installing the attachment Common Industry Interface operating with a full bucket
attachments ..........................................................44 operating procedure...............................................48
intended use .............................................................26 operating with an empty bucket
introduction.................................................................6 operating procedure...............................................48
ISO 9001 operator station.........................................................30
certification..............................................................6 options .......................................................................9
BSI ......................................................................6
CE.......................................................................6
ISO 9001 .............................................................6 P
TUV.....................................................................6 pallet fork
attachments ..........................................................42
parking brake............................................................29
K operating instructions .............................................29
key switch parking brake lubrication
starting the engine .................................................37 lubricating the machine ..........................................88
performance

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 ALPHABETICAL INDEX

specifications....................................................... 107 fuel system............................................................67

pre-starting replacing the coolant
procedure..............................................................36 engine cooling system............................................73
pre-starting procedure ...............................................36 replacing the filter elements
preventative maintenance air cleaner service..................................................64
hydraulic / hydrostatic system .................................80 preventive maintenance
preventive maintenance air cleaner service ..............................................64
air cleaner service............................................ 64–65 replacing the inner filter
alternator belt .................................................. 83–84 air cleaner service..................................................65
auxiliary hydraulic control system ............................60 replacing the outer filter
Bob-Tach ..............................................................89 air cleaner service..................................................64
Common Industry Interface.....................................91
drive belt ...............................................................85
electrical system ......................................... 74, 76–77 S
engine cooling system...................................... 71–73 serial number
engine lubrication...................................................69 location ...................................................................7
engine lubrication system .......................................69 service schedule .......................................................54
fuel system...................................................... 66–67 service schedule (7398764)
hood .....................................................................63 machine sign translation.........................................94
hydraulic / hydrostatic system ........................... 79–80 silica dust exposure
inspecting lift and tilt function lockouts .....................58 avoiding ................................................................14
inspecting lift arm bypass control.............................57 spark arrester exhaust system safety..........................15
lift arm support................................................. 61–62 specifications
lubricating the machine .................................... 87–88 capacities............................................................ 113
neutral start interlock..............................................59 controls ............................................................... 108
pivot pins...............................................................89

Dealer Copy -- Not for Resale

drive system ........................................................ 112
raising and lowering the hood .................................62 electrical ............................................................. 111
rear door ......................................................... 63–64 engine................................................................. 109
spark arrester muffler .............................................81 ground pressure .................................................. 115
track roller and idler lubrication................................86 hydraulic system.................................................. 110
track tension..........................................................82 narrow track dimensions....................................... 103
procedure performance ........................................................ 107
stopping the engine and leaving the machine ...........39 wide track dimensions .......................................... 105
towing the machine ................................................49 starting safety ...........................................................15
publications and training resources.............................16 starting the engine
cold temperature....................................................38
key switch .............................................................37
R warming the hydraulic / hydrostatic system ..............38
raising and lowering the hood stopping the engine and leaving the machine
preventive maintenance .........................................62 procedure..............................................................39
rear door bumper adjustment stopping the machine ................................................31
rear door ...............................................................64 storage
removing and return to service ..............................................92
lift arm support.......................................................62 preparing for..........................................................92
removing air from the fuel system striker adjustment
fuel system............................................................67 hood .....................................................................63
removing and installing the battery
electrical system ....................................................77
removing and replacing hydraulic / hydrostatic filter T
hydraulic / hydrostatic system .................................79 towing the machine
removing and replacing hydraulic fluid procedure..............................................................49
hydraulic / hydrostatic system .................................80 track frame mounted counterweight
removing and replacing oil and filter counterweights ......................................................40
engine lubrication system .......................................69
removing the attachment Bob–Tach
attachments ..........................................................43 U
removing the attachment Common Industry Interface
attachments ..........................................................45 ultra low sulfur fuel ....................................................66
removing the coolant using a booster battery
engine cooling system............................................72 electrical system ....................................................76
removing water from fuel filter using the drive / steering control to stop the machine
fuel system............................................................67 operating instructions .............................................31
replacing element

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 ALPHABETICAL INDEX

V
variable flow
auxiliary hydraulic control .......................................32

W
warming the hydraulic / hydrostatic system
starting the engine .................................................38
warning (6576048)
machine sign translations .......................................99
warning (6804233)
machine sign translations ..................................... 100
warning (6817225)
machine sign translations ..................................... 100
warning (7273434)
machine sign translation.........................................99
warning (7273436)
machine sign translations .......................................98
warning (7273437)
machine sign translation.........................................97
warning (7282262)
machine sign translations ..................................... 101
warranty
mini track loader .................................................. 116

Dealer Copy -- Not for Resale

welding safety ...........................................................15
wide track dimensions
specifications....................................................... 105

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125 of 126
Dealer Copy -- Not for Resale
Reference Information

Mini Track Loader Serial Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Engine Serial Number: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

NOTES: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
............................................................................................................

............................................................................................................
............................................................................................................

............................................................................................................
YOUR BOBCAT DEALER NAME:
Dealer Address:

Affix Business Card Here or enter dealer information Affix Business Card Here or enter dealer information
Sales Contact (Name): Service Contact (Name):
(Phone): (Phone):
(Email): (Email):

Dealer Copy -- Not for Resale

Rental Contact (Name): Parts Contact (Name):
(Phone): (Phone):
(Email): (Email):

W A R N I N G Cancer and Reproductive Harm. For more information go to www.P65Warnings.ca.gov.

W A R N I N G Breathing diesel engine exhaust exposes you to chemicals known to the State of California to cause
cancer and birth defects or other reproductive harm.
• Always start and operate the engine in a well-ventilated area.

• If in an enclosed area, vent the exhaust to the outside.

• Do not modify or tamper with exhaust system.

• Do not idle the engine except as necessary.

For more information go to www.P65warnings.ca.gov/diesel.

Bobcat®, the Bobcat logo and the colors of the Bobcat machine are registered
trademarks of Bobcat Company in the United States and various other countries.
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