HDPE/PP Sacks for Pesticides
HDPE/PP Sacks for Pesticides
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BIS 2023
Textile Materials Made from Polyolefins (Excluding Cordage) Sectional Committee, TXD 23
FOREWORD
This Indian Standard (Third Revision) was adopted by the Bureau of Indian Standards, after the draft finalized by
the Textile Materials Made from Polyolefins (Excluding Cordage) Sectional Committee had been approved by
the Textiles Division Council.
This standard was first published in the year 1981 by amalgamating IS 8069 (Part 1 and Part 2) and subsequently
revised in 1989. This standard has been revised again to incorporate the following major changes:
a) Type of sacks has been redefined for ease of understanding. Sacks have been specified for packing
pesticides in 5 kg and 10 kg small size, 25 kg medium size and 50 kg large size sacks;
b) Fabric construction has been revised considering the developments taken place in raw materials,
processing machinery and in line with present packaging requirements;
c) Requirement for breaking strength of the fabric has been modified;
d) Requirement for bottom seam strength has been modified;
e) Requirement for ash content has been included;
f) Considering the risk involved in the transportation and handling of toxic pesticides, and the health and
safety of labourers handling these sacks, as well as, end consumers, the raw material type has been
modified to UV stabilized HDPE/PP resin;
g) Method of test for UV resistance is added;
h) Marking requirements have been modified to include the environment-friendly recycling logo on the
bags; and
j) Sampling and criteria for conformity have been modified.
The composition of the Committee responsible for the formulation of this standard is given in Annex G.
For the purpose of deciding whether a particular requirement of this standard is complied with, the final values,
observed or calculated, expressing the results of tests, shall be rounded off in accordance with IS 2 : 2022 ‘Rules
for rounding off numerical values (second revision)’. The number of significant places retained in the rounded off
values should be the same as that of the specified values in this standard.
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Indian Standard
TEXTILES — HIGH DENSITY POLYETHYLENE
(HDPE)/POLYPROPYLENE (PP) WOVEN SACKS FOR
PACKING PESTICIDES — SPECIFICATION
( Third Revision )
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IS 8069 : 2023
Key
f = Bottom fold length; and dotted line over bottom fold f indicates bottom seam
g = Half gusset width
L = Sack length (bottom seam to top)
W = Sack width
If required by the buyer, Type 1 and Type 2 sacks shall be provided with handles at bag mouth, one on either side,
so that the filled sacks can be easily and conveniently carried like handbags. Each handle shall be made of same
fabric as used for the bag. Fabric cut pieces measuring (100 × 300) mm shall be folded into four layers and stitched
to make handle straps of (25 × 300) mm. These handle straps shall be stitched to the mouth of the bag, making it
look like an inverted U as shown in Fig. 1 (B).
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The stitching of bottom seam shall be single row of 5.5.1 Pesticides are highly hygroscopic in nature and
chain stitch type (see IS 10789) and minimum get spoiled when it comes in contact with moisture.
10 mm from the bottom edge of the sack. The To protect pesticide from moisture damage, sack
stitching shall be done with single fold over seam to shall be provided with a loose liner of polypropylene
a depth of minimum 25 mm, so that the stitches pass or polyethylene material. The length of the loose
through a minimum of four layers of the fabric. The liner shall be minimum 100 mm more than the length
number of stitches per decimetre shall be 12 with a of the sack. The width of the loose liner shall be
tolerance of ± 2. The stitching shall be uniform and minimum 20 mm more than the width of the sack.
without any loose thread or a knot. The liner shall be sealed at the bottom and the seal
width of the liner shall be minimum 5 mm. The
The material used for stitching shall be HDPE/PP bottom seal of loose liner shall be at least 25 mm
tape as used in the fabric or any other multifilament from the bottom edge. If required by the buyer, liner
twisted thread or spun yarn suitable for the purpose, top may be folded and hemmed to the top open edge
having a breaking load of not less than 90 N. For of the sack. The liner material and the length, width,
woven sacks intended for packing powder material, thickness, and colour of liner shall be as agreed
bulky filler yarn or filler cord may be used to block between buyer and seller. The liner thickness shall
the stitch holes to avoid oozing of material. The be minimum 50 micron when tested in accordance
material for stitching shall be UV stabilized tape, with Annex A of IS 2508. The tolerance on the
yarn, or stitching thread. The stitching shall be declared thickness of the liner shall be ± 10 percent.
uniform without any missing stitch, loose thread, or
knot. 5.5.2 For sacks intended for packaging highly
moisture sensitive materials, liners made from
5.4 Lamination multilayer moisture barrier films, metallized films or
film-aluminium foil laminates may be used.
The tubular fabric before converted into sacks shall Stitching of liner along with the outer sack during
be extrusion laminated by coating with top stitching process, cause holes in the liner. These
LDPE/LLDPE for HDPE fabric and PP/LDPE for holes allow moisture ingress, and many times leads
PP fabric of uniform thickness. The lamination mass to spoilage of material. If agreed between buyer and
shall be minimum 25 g/m2 and shall be subjected to seller, the loose liner, after filling the material in the
a tolerance of ± 10 percent on agreed or declared liner bag, shall also be sealed at the top. Care should
gsm when tested as per method given in Annex B. be taken so that during top stitching process, only
The lamination overhang at both edges of the the outer sack mouth is folded and stitched, without
laminated fabric shall be trimmed uniformly so that the liner to avoid stitch holes in the liner bag.
the remaining overhang shall be minimum 5 mm and
not be more than 10 mm after trimming.
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IS 8069 : 2023
5.5.3 The liner shall be free from pin holes (except 6.3 Drop Impact Testing of Filled Sacks
for air removal perforations), patches, tear, blisters,
and any other visible defects. Polypropylene or The filled sacks shall be tested for drop impact
polyethylene material used for manufacture of the strength from the height of 1.8 m. When tested in
liner shall conform to the requirements specified in accordance with Annex E, sacks shall meet the
IS 10910 or IS 10146, respectively, excluding requirements specified in Table 1.
overall migration.
NOTE — Liner size, thickness and mass shall follow the
6.4 Ash Content
latest applicable rules and regulatory guidelines of Plastic
Waste Management (PWM), Extended Producer The sack fabric shall be tested for ash content in
Responsibility (EPR) and Single Use Plastic (SUP), as accordance with the test procedure given in
notified by the government and/or the local authorities
thereunder.
Annex F. The ash content shall meet the
requirements specified in Table 1.
6 REQUIREMENTS
6.5 The sacks shall also conform to the requirements
6.1 Mass of Bale specified in Table 1.
The sack dimensions, fabric mesh and fabric mass 7 ATMOSPHERIC CONDITIONS FOR SAMPLE
shall be determined in accordance with the method CONDITIONING AND TESTING
given in Annex B. The mass of individual sack of
specified dimensions shall be within ± 6 percent of Prior to the test, specimens shall be conditioned to
the mass of sack calculated using the procedure moisture equilibrium from dry side in standard
given in Annex C. atmosphere of (65 ± 2) percent relative humidity and
27 °C ± 2 °C temperature as laid down in IS 6359.
The mass of bale of sacks of specified dimensions
(excluding packing materials) shall be within 8 SAMPLING AND CRITERIA FOR
± 3 percent of the mass calculated by multiplying the CONFORMITY
number of sacks with the mass of sack calculated
using the procedure given in Annex C. 8.1 Sampling
6.2 Breaking Strength of Fabric 8.1.1 All sacks packed in bales, having same
construction, and produced under similar conditions
The breaking strength and elongation at break of of production and delivered to a buyer shall be
fabric shall be measured in accordance with IS 1969 grouped together to constitute a lot.
(Part 1). The average breaking strength of fabric at
warp way and weft way shall be determined 8.1.2 The conformity of lot to the requirements of
separately. standard shall be determined based on tests carried
out on the samples selected from it.
The specimen shall be prepared according to IS 9030
for bottom stitch strength determination. It shall be 8.1.3 The number of samples to be selected depends
ensured that the stitch portion remains at the on the size of lot and the number of bales to be
midpoint of the test sample length. sampled shall be in accordance with col (2) and col
(3) of Table 2. The number of sacks to be selected
The samples selected for fabric breaking strength from the bales sampled shall be in accordance with
and bottom seam strength tests shall be free from col (4) of Table 2 for visual inspection, dimensions,
defects in visual inspection. The tests shall be fabric mesh and mass of sack requirements, and col
carried out on the fabric sample taken from the (5) of Table 2 for breaking strength, elongation at
centre portion of the sack. break of fabric and bottom seam strength
requirements. The samples should be selected in
The sacks shall be manufactured from UV stabilized accordance with col (6) of Table 2 for determination
HDPE/PP fabrics. The UV stabilized woven fabric of breaking strength and elongation at break of UV
shall have at least 70 percent retention of the original stabilized fabric, drop impact strength and ash
breaking strength when tested after the same has content.
been exposed to UV radiation and accelerated
weathering in accordance with the test method given
in Annex D.
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Table 1 (Concluded)
Sl No. Characteristics Sack Types Tolerance Method of Test,
Ref to
I II III IV V VI
Small Size Pack Medium Size Pack Large Size Pack
(1) (2) (3) (4) (5) (6) (7) (8) (9) (10)
vi) Elongation at break of fabric, — IS 1969 (Part 1)
Avg, percent:
a) Lengthwise 15 to 25
b) Widthwise 15 to 25
vii) Drop impact strength No failure — Annex E
viii) Ash content, Max, percent 2.2 — Annex F
NOTES
1 The buyer and the seller may agree to dimensions other than those specified above. However, tolerances as specified in Table 1 shall apply.
2 The buyer and the seller may agree to the fabric mass per square metre and the fabric mesh other than those specified in Table 1. However, uncoated fabric mass and lamination or coating mass in gram per square metre shall comply with
the minimum specified fabric mass stated in clauses 5.2 and 5.4.
3 Sack dimensions may vary according to the pesticide material to be packed and its bulk density, however, the tolerances as specified in Table 1 shall apply.
4 Typical sack dimensions are given below for guidance purposes:
5 The above given sack dimensions are for pillow type sacks and ensure optimum free space of minimum 20 percent of length when measured along the surface of the fabric from top mouth stitch line of the sack up to the surface level of
the contents. For gusseted sacks, the sack dimensions may be ascertained accordingly.
(1) Revelled strip method or cut strip method, whichever is applicable. Sample width = 50 mm, Gauge length = 200 mm.
(2) 1 N = 0.102 kgf (approx).
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IS 8069 : 2023
Sl No. No. of Sacks in a Lot No. of Bales to Sample Size for Visual Sample Size for Breaking Sample Size for Breaking Strength and
be Sampled Inspection, Dimensions, Strength and Elongation at Elongation at Break of UV Stabilized
Fabric Mesh and Mass of Break of Fabric and Bottom Fabric, Drop Impact Strength and, Ash
Sack Requirements Seam Strength Content Analysis Requirements
Requirements
i) Up to 25 000 3 12 8 1
ii) 25 001 to 50 000 5 20 10 2
iii) 50 001 to 100 000 8 32 13 3
iv) 100 001 and above 12 48 18 4
NOTE — If the number of bales in a consignment exceeds 500, the same shall be split into number of lots each comprising maximum of 500 bales (1 Bale = 500 sacks).
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IS 8069 : 2023
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ANNEX A
(Clause 2)
LIST OF REFERRED STANDARDS
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IS 8069 : 2023
ANNEX B
(Clauses 5.4, 6.1 and Table 1)
METHOD OF TEST FOR SACK LENGTH, SACK WIDTH, FABRIC MASS PER UNIT AREA, WARP
AND WEFT PER DECIMETRE
B-1 METHOD OF TEST FOR SACK LENGTH g (W) by digital balance with an accuracy of ± 0.1 g.
AND WIDTH GSM of the fabric shall be calculated with the
following formula:
B-1.1 Lay each sack as selected in Table 2, flat on a
table. Render it free from creases and wrinkles and GSM of the fabric = W × 100
measure the inside length (L), width (W), gusset
width (2 × g) and bottom fold length (f) about the B-2.2 Results
middle to the nearest 1 mm using a suitable
measuring scale. The average of 10 readings shall be reported as the
average fabric mass per square metre in (gsm). A
B-1.2 Results tolerance of ± 3 percent on the target value shall be
permissible.
The average of 10 readings shall be reported as the
final dimension. A tolerance of ± 10 mm for inside B-3 METHOD OF TEST FOR DETERMINATION
length and width on target value, and + 10 mm for OF WARP AND WEFT PER DECIMETRE
− 5 mm
gusset width on target value shall be permissible. (FABRIC MESH)
B-2 FABRIC MASS PER UNIT AREA (GSM) B–3.1 Count the warp tapes and weft tapes at two
places of each sack as selected in Table 2, with a
B-2.1 Procedure suitable gauge, measuring 10 cm. Care should be
taken to avoid counting the same set of warp or weft
The ‘mass of fabric per unit area’ is commonly threads more than once. Determine the average warp
referred to as the mass per square metre. To tapes per decimetre and weft tapes per decimetre of
determine the mass of fabric per unit area, lay each each sack under test.
fabric sample flat on a table and render it free from
folds, creases, and wrinkles. Mark the fabric for B-3.2 Results
(100 × 100) mm square area and precisely cut the
test specimen. Specimens can also be cut from fabric The average of 10 readings shall be reported as the
using a template with sharp cutter of dimensions final fabric mesh. A tolerance of ± 2 tapes per
(100 × 100) mm. Weigh the cut test specimen in decimetre of target value shall be permissible.
ANNEX C
(Clause 6.1 and Table 1)
METHOD FOR CALCULATION OF MASS OF SACK
C-1.1 The mass of sack (M) comprises of (a) Mass b) Mass of stitching tape or thread:
of fabric (mf) and (b) Mass of stitching tape or thread
mt = (lt × t) × 10-6
(mt).
where
C-1.2 Mass of sacks (M) = (mf + mt).
f = Fold length, in mm (for 25 mm single
fold, the fabric fold length shall be
C-2 MASS OF FABRIC AND STITCHING
taken as 35 mm);
THREAD
Calculate the mass of sacks with the help of the g = Width of gusset, in mm;
following formula as the case may be: L = Length of sack, in mm (measured for
the bottom stitch to top);
a) Mass of tubular fabric (single fold stitching)
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ANNEX D
(Clause 6.2)
UV RESISTANCE TEST
D-1 To determine the effect of UV radiation and of UV exposure and condensation shall be as
weathering on the breaking strength, the laminated specified in D-2.
woven fabric shall be exposed as given in D-2
and D-3. D-3.3 Determine the average breaking strength of
fabric separately after UV exposure as mentioned
D-2 TEST CONDITIONS in D-3.2.
The test shall be carried out with fluorescent D-3.4 Determine the percent retention of original
UV– lamp Type B (313 nm or its equivalent). The strength as follows:
duration of the test shall be 192 h (that is about eight
days) in continuous mode. Percent retention of original breaking strength =
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ANNEX E
(Clause 6.3 and Table 1)
DROP IMPACT TEST FOR FILLED SACKS
E-1 PRINCIPLE face side and one time for the back side);
b) Height of drop = 1.8 m (one time for left
The test procedure is used to determine the drop
edge and one time for right edge); and
impact performance of filled sack. This test
simulates the sack performance in end-use c) Height of drop = 1.8 m (one time for the
application such as repeated handing and drop bottom edge and one time for the top edge).
impacting of sack undergoing during loading,
unloading, and stacking operations. As given in Fig. 2, place the sack under test centrally
on the platform which is within 2 percent of the
E-2 FILLING SACKS FOR TESTING predetermined drop height as defined by the distance
between the lowest point of the sack at the time of
Sacks shall be filled with material with which they drop release and the nearest point of the impact
are intended to be used or, if this is not possible, with surface.
a similar material to provide the same degree of
filling. The bulk density and mass of this filling E-4 CRITERION FOR PASSING THE TEST
material, if used, shall be within 2 percent of the
values for the material to be packed with which the After each drop there shall be no rupture or loss of
sack is intended to be used. contents. A slight discharge, from closures or from
perforations, upon impact shall not be considered a
E-3 DROP IMPACT TESTING OF SACKS failure of the sack provided that no further leakage
occurs after the sack has been raised clear of the
Drop testing shall be carried out using suitable sack ground.
drop mechanism. Each sack shall be dropped from a
height of 1.8 m for the test requirements as follows:
a) Height of drop = 1.8 m (one time for the
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F IG. 2 EXAMPLE OF APPARATUS FOR DROP IMPACT T EST FOR W OVEN S ACKS
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ANNEX F
(Clause 6.4 and Table 1)
DETERMINATION OF ASH CONTENT
F-2.2 Muffle furnace (capable of being controlled F-3.7 Keep the crucible in the muffle furnace for
thermostatically at 590 °C ± 10 °C). another half an hour, cool in a desiccator and weigh
again. Repeat the procedure until constant mass is
F-2.3 Desiccator containing an effective drying obtained.
agent, such as, silica gel, that does not react
chemically with ash components. F-4 TEST REPORTING
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ANNEX G
(Foreword)
COMMITTEE COMPOSITION
Textile Materials Made from Polyolefins (Excluding Cordage) Sectional Committee, TXD 23
Organization Representative(s)
Central Pollution Control Board (CPCB), New Delhi SHRI KAMLESH SINGH
SHRI RISHABH SRIVASTAV (Alternate)
Gas Authority of India Limited (GAIL), New Delhi SHRI MANISH KHANDELWAL
Gujarat State Fertilizers and Chemicals Limited, SHRI DILIPKUMAR BHIKHABHAI SHAH
Gujarat SHRI PUJAN B. VAISHNAV (Alternate)
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Organization Representative(s)
Indian Oil Corporation Limited (IOCL), New Delhi SHRI SUMIT BASU
SHRI RAJA PODDAR (Alternate)
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Organization Representative(s)
Windmoller & Holscher India Pvt Ltd, New Delhi SHRI ANUJ SAHNI
SHRI SAURABH KUMAR SHARMA (Alternate)
Member Secretary
SHRI ASHWANI KUMAR
SCIENTIST ‘B’/ASSISTANT DIRECTOR
(TEXTILES), BIS
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development of the activities of standardization, marking and quality certification of goods and attending to
connected matters in the country.
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Amendments are issued to standards as the need arises on the basis of comments. Standards are also reviewed
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This Indian Standard has been developed from Doc No.: TXD 23 (21922).