TP SOLAR LTD

TP SOLAR LTD 4GW Mfg PLANT TIRUNELVELI.

JOB SAFETY ANALYSIS

JSA REF NO: 07 JSA/TPSL/MECH/SMPL/01 Rev. No: 0 Rev. Date: Date: 25.11.2023
Job Description Crane Operation
Location Cell Building, Module Building & Shed Building
Type of Risk High
Description of Job Potential Hazard Control Measures / Recommended action Responsible person
Obtain PTW 1. Injury / damage as a result o 1. Obtain correct Permit to Work
f incorrect information 2. Only authorized person allowed Supervisor
2. Unauthorized persona 3. All personals must be TAMIMI-ISD and E
TEC inducted

Tool box talk Unauthorized access/egress, 1. All personnel to be project and zone Supervisor
working platform, Unsafe conditions inducted
2. Ensure all approved controls and preve
ntion measures arediscussed and JSA
discussed with all persons involved
in the work
3. All personnel to attend daily toolbox
talk prior to the commencement of
work.
4. All personnel should be
wear proper PPE under TAMIMI-ISDPPE
requirement

Identify work Area 1. Risk of injury due to low 1. Safety induction to Supervisor
awareness of work activities new employees, specialized training to

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 and area condition craftsmen
2. Unsafe Access 2. job pre start meeting, tool box meeting
3. Mandatory use Of PPE’s
4. Work area pre inspection
5. Provide proper access

Overhead power lines 1. Risk of Electrical injury due 1. Safety induction to all area employees Supervisor
to electrical shock. 2. Job pre start meeting, tool box meeting
2. Electrocution (death due to 3. Required to maintain proper work
electrical shock) distances
3. Burns due to electrical 4. Provide proper access
shock 5. Area should not be wet
4. Falls due to electrical shock because Electric hazards can be made
worse if the worker, location or
equipment is wet

Lifting area preparation 1. Improper access 1. Material must be segregate Supervisor

2. Personal injury 2. Housekeeping must be done prior
3. Uneven ground pavement to start the job and finished the job
4. Bad housekeeping 3. Adequate access.
5. Scattered materials 4. Ensure area is properly prepared for
6. Slip, trip job
7. Un authorized entry 5. Ground pavement must be leveled
8. Excavations and trenches properly
6. Provide proper barricades
7. Provide signage
8. Provided spill tray for flammable oils
9. Provide adequate fire extinguisher
10. Follow the monthly color code
11. Maintain safe distance from Excavation
and trenches.

Material preparation 1. Personal injury 1. Pre inspection of crane equipment prior Supervisor
2. Improper access to start the job.

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3. Sharp edges 2. Ensure crane is third party certified
4. Hand injury 3. Follow safe operating procedures
5. Pinch point 4. Proper supervision from immediate su
6. Hit by/hit by objects pervisor
7. Rolling over of stack pipes 5. Prepare proper signage and barricade p
8. Slip, trip hazard rior to lifting job
9. Improper stacking of pipes 6. Use PPE’s as per TAMIMI-ISD
10. Property damage requirements
11. Falling objects 7. Ensure that overhead object
12. Scattered pipe materials has properly place and tied off
13. Fire 8. Material should be properly stacked
14. Fall of height 9. Pipes must be in
15. Mechanical failure proper place ,and must be in pipe racks
16. Lifting tackle failure 10. Good house keeping
17. Caught in between 11. If working at height must
18. Vision blocked be undergo training of working at
heights
12. Use fall protection gear
13. Proper segregation of pipes as per sizes
14. Ensure proper fire
extinguisher is available in the area
15. Don’t put the hands in between two
pipes/objects
16. Ensure sling is third party certified
17. Inspect the sling thoroughly prior to
use
18. Ensure lifting gear has third
party certified and valid
19. Ensure lifting gear has no signed of
damage, if damage found don’t use it or
replace immediately
20. Ensure out rigging pad available and no
defects
21. Follow monthly color code

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 22. Operation vision must be clear
23. Proper communication between operat
or and Rigger

Lifting work (by means of 1. Uneven ground pavement 1. Ensure crane must third party certified Supervisor
crane) 2. Falling objects/pipes 2. Only competent rigger allowed to
3. Struck by/hit by performed the job
4. Crane overload 3. Only qualified crane operator can
5. Inadequate access performed the job
6. Crane overturning 4. Ensure the ground pavement level
7. Property damage properly
8. Mechanical failure 5. Provide proper barricade
9. Uncontrolled movements 6. Provide proper signage
of lifted pipes/objects 7. Ensure clear
10. Improper communication b visibility between rigger and
et. Crane operator and crane operator Provide oil spill tray
rigger 8. Ensure outrigger pad is free of damage
11. Oil spill 9. Ensure proper sling position
12. Slip, trip 10. Inspect lifting gear prior to use
13. Pinch point 11. Lifting gear must third party certified
14. Personal injury 12. Regular inspection of lifting
15. Failure of lifting equipment equipment’s prior to use
16. Collision of objects/pipes 13. Lifting tackles must have a third party
17. Vision blocked certified and valid
18. Caught in between 14. Use PPE’s as per TAMIMI-ISD
19. EOT crane movement requirements
20. Live DSL cable 15. Don’t put hands in between two
21. Load hit structure objects/pipes
16. Ensure proper access
17. Use two tag lines
18. No people should stand beneath the li
fted object/pipes
19. Maintain safe distance from lifted obje
cts/pipes

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 20. Be sure no overhead objects within
boom range
21. Crane load chart must strictly followed
22. Ensure lifted pipes must be in proper
and secured to avoid rolling of pipes
23. Use wooden wedge block
24. No person should stay within boom
range
25. Never sit, stand, walk, work under susp
ended load
26. Ensure no hydraulic leakage of crane
27. Maintain safe distance from DSL cables
box bar

chain block and rigging 1. Irregular inspection on all 1. Wire rope shall be provided properly id Supervisor
gear lifting tackles entified for SWL and manufacturer.
2. Shackle improperly 2. Inspections shall be done by authorized
maintained and inspected personnel and by the safety dep’t. Shall
3. Wear and tear of wire keep the records.
ropes 3. Safe working load stamp shall provide
4. Mechanical failure by the manufacturer
5. Chain block failure 4. Only trained persons may use electric o
Over loading of chain block r pneumatic tools.
6. Improper coordination Defective tools or equipment shall not a
7. Falling of lifted pipes llowed to use
8. Collapse of loads 5. Ensure proper rigid mounting
9. Collapse of rigid mounting 6. Ensure to use PPE
10. Personal injury 7. Stay away from lifted loads
11. Inadequate access 8. Lift the pipes slowly
12. Property damages 9. Provide sufficient access as possible
13. Fall from height 10. Be sure not to over load the capacity of
14. Tripping Hazards chain block
11. Be sure not to over load the maximum

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 strength of wire ropes
12. Inspect chain blocks before use
13. All chain blocks should be 3rd party
certified
14. Use two tag lines to control load
movements
15. Use fall protection if working at height
16. Only qualified personnel allowed to do
the job
17. Barricade the area
18. Provide proper signage
19. All lifting tackles must be 3rd party
certified
20. Arrange/ stage all the material in neat
orderly manner.
21. Remove damage, banding, crate materi
al, nails etc. and dispose of properly

Housekeeping 1. Waste disposal 1. Provide trash for work Supervisor

2. Fire areas means for maintaining.
3. Slip, Trip & Fall 2. All containers should be labeled
4. Crushed by EOT crane 3. Clean the spill area immediately, and
reporting of incident and spillage.
4. Stay away from EOT crane.
5. Maintain safe distance from live box
bar

Note: If the job is in progress and is handed over to another Supervisor, this JSA shall be communicated with the oncoming Supervisor.

Required PPE’s

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 Goggles Cotton Gloves Safety Shoe Nose Mask Helmet Ear Plug

YES
Reflective Safety harness with Face shield Metal rope
Jacket double lanyard

Prepared By Checked By Verified by

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