Rakesh Kumar
Mob: +91-8607245331
E-Mail:- rakesh.sidd@gmail.com
Job Objective
A Position in the technical field to fully utilize my Professional ability & pursue Personal Goals with
Customers Satisfaction.
Professional Synopsis
A competent professional with more than 18 years of rich experience in Maintenance and project
Management in Modern Automobile Industries.
An enterprising leader with abilities in leading multi-skilled motivated teams to achieve organizational
goals by using the best practices in industry through Planning, Implementation & evaluation.
Adapt with latest developments in machines/equipment’s and related accessories technology.
Excellent analytical, troubleshooting, interpersonal, relationship building and team building skills with
proven ability in establishing Quality Systems / Procedures and planning / managing resources.
Education
B.E in E & C Engineering from VTU University, Belgaum in 2003.
10+2 from CBSE Board in 1998
Plant
Machinery Profile
&Utility
Maintenance Up keeping Plant Machineries for optimum production, along with
spare part planning and up gradation.
Project &
Energy Make easy information system for close monitoring of all critical
Management
equipment’s/ utility equipment’s and maintain the same in healthy
Inventory condition.
Management
To impart training for all team members of maintenance.
Emergency Modification to minimize down time for productivity improvement and
Handling
convenient operation.
General Analysis of major and continuous breakdown and take corrective,
Administration
preventive Action accordingly.
Installation &
Commissioning
Planning, implementation & analysis for preventive maintenance
through related check sheets generated from machine/equipment’s
Team history.
Management &
Training Reconditioning of old (Imported / Indian) machines and Up keeping
Utility equipment’s for continuous operating.
Practicing
maintenance Exposure of maintenance tools 5S,Why-Why analysis, TPM, IATF
tools
16949, OHSAS-18001, MTTR/MTBF, Poke Yoke, KAIZEN,
Safety &
Inspection
Fishbone diagram, and Others troubleshooting techniques.
Preparing & performing down the line, according to own KRAs and
AOP (Annual Operational Plans for every financial Year).
Career Highlights
QH Talbros Pvt Ltd ,MANESAR, Haryana --------April 22 ~Till date
Position: - Manager-Plant Engineering & Projects.
Role & Responsibilities: -
Plant Engineering (Maintenance & Utility): -
Handling Maintenance of Machine Shop with CNC, VMC, SPM Machine
Spare Parts planning with Critical & MIL Stock within approved Inventory Budget.
Annual Maintenance Budget planning, execution for maintenance activities.
Cost saving activities through controlling the energy, fuel and oil consumption, eliminating
wastages
Annual, Monthly Preventive maintenance plan and effect analysis.
One to One interaction and Training programs for morale and workmanship for down the line.
Improvement plan for Extending the life of Costly Capital assets
(Enhancing the Useful performance phase and extending the ageing phase)
Motherson Sumi Systems Limited Pathredi (Rajasthan) --------Sep 16 ~April 2022
Position: - Manager-Plant Engineering & Projects.
Role & Responsibilities: -
Plant Engineering (Utility & Maintenance): -
Annual Maintenance Budget planning and monitoring, execution for maintenance activities.
Identification, preparation and monitoring the KRAs of maintenance team members.
Annual, Monthly Preventive maintenance plan and effect analysis.
One to One interaction and Training programs for morale and workmanship for down the line.
Spare part planning and Continuously Inventory monitoring using ABC analysis & Lead time.
Talbros Automotive Components Limited, Bawal (Haryana), -----------–Sep 11 to Aug 16.
(Forging and Machining Division)
Position: - Deputy Manager-Plant Engineering.
Role & Responsibilities: -
Plant Engineering (Utility & Maintenance): -.
Monthly Preventive maintenance implementation with effect analysis.
Spare part planning and focused Inventory stock monitoring for machine shop.
Improving the machines uptime and enhance the availability with day to day b/d, Preventive
monitoring.
Monthly MRM presentation to top management with corrective and effective preventive action
plan for continual improvements.
Lead Maintenance and external team in time bound projects likes,
1. Complete machine shop relocating for one location to other within company premises.
Approve drawings, its implementation and verification.
2. Monitors New Office and canteen area works.
3. Overhauling of 1600-ton Russian press.
4. Improvement project of CNC Machine shop – replacement LM guides, Ball screw, Angular
Contact Bearing 25TAC axis bearings replacement etc.
Shivam Autotech limited , Haridwar Uttaranchal. ----- Mar 2008 ~ Sep 2011.
Position: - Asst. Manager -Plant Engineering.
Role & Responsibilities:-
Plant Engineering (Maintenance):-
Commissioning of old Hobbing machine make Pfauter Machine with 15M system, and one
libber make.
Preventive machine check list up gradation of machine shop and utility machineries.
Organizing the day to day b/d, P.M Data collection, its analysis and improvement plan execution.
Follow up for material indented as per planned work and its execution.
Annual Preventive maintenance plan and effect analysis.
Scheduled presentation (MRM) for continual improvements/scope and day by day activities.
Independently handle AIA and GRA Team for implementing OSHASIS and EMS
Rico Auto Limited, Gurgaon, Haryana. ----- June 2006 ~ Feb 2008.
Position: - Engineer.
Role & Responsibilities:
Handling Shift break down maintenance of machines and equipment’s.
Modification in machines/equipment’s according to the requirement.
Maintaining the record of machines/equipment’s related to their history.
Analysis of cause of failures and break down for smooth and defect free working of
machines/equipment.
Goindi Machines Limited, Lalru,Haryana ------- June 2004 ~ June 2006
Position: - Engineer
Role & Responsibilities:
Carry out Design and wiring of CNC electrical panel as per electrical standards.
To provide electrical drawings using AutoCAD software.
Commissioning and Servicing of CNC controlled machines like turning center, VMC, HMC at customer end.
Synchronize and tuning of Siemens servomotors with Drives using SimoComu software,
Installation and startup of Siemens 802D control system using WinPCIN software.
Brief Description of Plant Machines & Controls
CNC System - Fanuc (OT, OM, OiM &Mate-MB, 10M), Siemens 802D
PLC Control - Messung, Mitsubishi
DESCRIPTION OF MACHINES WITH RELATED CONTROL SYSTEM/MANUFACTURER
CNC Turning Cente - LL20TL3 (LMW),MARSHALL,PARISUDH, MAZAK, OKUMA, ACE
CNC Machining Cent - AMS(MCV400,300 ),BROTHER, DAEWOO (V-35), MAKINO (F33), LMW, HASS
Hobbing Machines - Lebhar, Pfauter
Press Shop (Hot forging) - Forging press (1600T, 1000T, 750T)-Russian and Hanoul make.
Trimming Press of 250 T, 150 T—Impact Make.
Heaters -300 kw and 600 kw Ferrotherm , Inductotherm Make.
HEAT TREATMENT SHOP --Continuous type Hardening & tempering furnaces-BENCO Make,
Normalizing Furnaces-HIGHTEMP Make, Shot Blasting- DISA Make etc.
Personal Dossier
Contact Address : H. No 40-B, Ambala Cantt, MatiDas Nagar, Haryana.
Date of Birth : 10th Jan 1980
Marital Status : Married
Salary Drawn : 13.0 Lakhs per Annum
Salary Expected : Negotiable
Dated
Rakesh Kumar