Assitt. Manager / Dy.
Manager Maintenance ( Electrical & Mechanical
Krishna Maruti Ltd.
8 - 12 yrs
Gurgaon
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Not Disclosed by Recruiter Openings: 1 Posted 3 days ago
Job Description
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o Expertise in maintenance of plant machinery and utility equipments.
o Knowledge of utility equipments like DG Sets, Compressor, Boiler, thermo pack, Softner, DM Plant, R.O
Plant, STP, ETP.
Good knowledge of ISO TS -14000 related all documents.
Handling the every type of audits and inspections related to maintenance.
Good Knowledge of Hydraulic, pneumatic, Conveyers and paint shop.
Expertise in maintenance of weld shop robots.
Preventive Maintenance, predictive maintenance, proactive maintenance of all plant equipments.
Handling skilled manpower and administration of entire department.
Improvements in breakdown in the entire plant by Works study.
Preparing and implementing action plans effectively to maximize overall equipment efficiency of production
related machines.
Implementation of 5S, KAIZEN & Continuous Improvement related to cost, Quality, Moral, Safety and
related Processes.
Responsible for documentation of maintenance work related documents like (Skill Matrix, Loss time
Calculation, OEE (Overall Equipment Efficiency), daily breakdown status, daily overtime status.
To ensure zero breakdown in working hours and also in odd hours.
To optimize the productivity by various methods: - By continual Improvements, Optimum utilization of all
the resources 4Ms (Man, Machine, Material, Method).
Responsible for Making Daily maintenance plan according to plant requirement &Meeting daily
breakdowns.
Responsible for Line balancing for new line &Existing production line.
Responsible for suggestion and Kaizen activities.
Prepare the team for quality circles program.
Examine the needs for training and provide on the job training to departmental personnel.
Troubleshooting and solving technical problems.
Analysis of daily tool consumption and generation of maintenance reports.
Preserving discipline according to safety rules.
Ensure inventory of Spare parts for plant equipments.
Key Result Areas:
Ensured that the manufacturing facility was delivered as per the plan throughout
the year with minimal disruptions & minimal cost
Authorized for Plant Maintenance & Utilities with the objective of providing high
quality products within timely and in a cost effective manner
Ensured the operations were in line with the PepsiCo standards for Safety, Quality,
TPM and GMP
Headed in executing Improvement projects (Total productive Maintenance-TPM)
linked to plant performance
Summary
A result oriented Professional with over 8 years of experience
Currently working with First Blends Ltd. Lagos, Nigeria as Maintenance Manager.
Execute predictive & preventive maintenance schedules for equipment as well as conducting
regular shutdown inspections, repairs & replacements of spare parts to control plant operations
Undertook stringent measures to conduct tests & inspections as per quality norms; reviewing
engineering drawings, layouts & cost estimates for maintenance operations
Ensure execution of preventive maintenance of networks, including schedules / shutdown
maintenance to ensure trouble-free and seamless operations
Develop various project reports for identifying areas of obstruction / defects, conducting
troubleshooting, service and repair to rectify the network
A proactive learner with a flair for adopting emerging trends and addressing industry
requirements to achieve profitability norms
Summary
* Managing Maintenance and Projects function in a manufacturing unit.
* Maintenance Experience of Power Plant, Chemical, Food, Rice, Edible Oil and FMCG
industries.
* Project Experience of Green Field and Brown Field projects.
* Maintenance and Trouble Shooting of all type of Electrical Control Systems, Utilities, Diesel
Generators, Compressors, AHU's and Boilers
* Knowledge of Electrical Drawings, Instrumentation & Control, Automation, PLC and DCS
Systems
* Knowledge of ISO 9000, ISO 14000, SAP, CMMS, FSSC etc.
* Breakdown, Preventive and Predictive Maintenance of all types of heavy electrical
equipments and machineries used at any Industry and Thermal Power Plant.
* Testing, Condition Monitoring and Major Overhaul of Large Electrical Machineries such as
Motors, Power Transformers and Generators.
* Erection, Installation, Commissioning, Maintenance and Testing of Electrical Cables, Switch
Gears, Motors, Transformers, Diesel Generators, MCC's, Battery Banks and Relays.
Presently I am working as Manager Utility & Maintenance at a large edible oil
manufacturing unit of world's largest agro and food product MNC (Organisation Cargill India Pvt. Ltd.
In December 2015 joined at Kandla Edible oil refinery of Cargill India Pvt. Ltd. as
Manager Utility and Maintenance.
RESPONSIBILITIES
I am working with Cargill India Pvt. Ltd. Kandla as Head of Maintenance of a large
edible oil refinery located at Kandla, Gujrat.
The various responsibilities in present role are as given below :
*
Management and control of maintenance and project activities of the plant
*
Making Yearly Plan for Preventive Maintenance, Predictive Maintenance,
Condition Monitoring and Calibration of Equipments/Instruments.
*
Making yearly budget for implementation of Maintenance Program
*
Making Power Budget and controlling the total cost of power through effective
control and energy conservation activities.
*
Making CAPEX proposals and executing the project works
*
Managing compliance to FSSC, Quality and Safety Norms and statutory
requirements
*
Identifying KRAs for Engineers
*
Recruitment, Training and Development of People
*
Testing, Condition Monitoring and Major Overhaul of Machineries.
*
Procurement, Tendering and Contracts Preparation for Purchase of Equipments,
Machineries & Materials required for Plant and New Projects.
*
Preparation of AMC with vendors for maintenance of critical
equipments/systems
*
Day to day Breakdown Maintenance and Trouble Shooting of Machineries and
Automation Systems of the plant
*
Controlling all the modification of engineering systems.
*
Making and Updation of Drawings and Documents
*
Preparation and analysis of Power Report, Maintenance Report, Safety Incident
Reports etc.
*
Spare Parts Management and Inventory Control.
*
Control of cost through effective implementation of Maintenance Program and
by reduction of Breakdowns
*
Control of Shift Operations
*
Liaisoning with government bodies for managing compliance to statutory
requirements
Work Experience
Senior india Pvt. Ltd. as Dy. Manager Maintenance & HSE
Jan 2012 to Till Date
Joined as Asst. Manager; promoted as Dy. Manager Maintenance & HSE MGR. in 2015
Responsibilities:
* Managing the functions of troubleshooting and predictive / preventive / breakdown /
corrective maintenance & overhaul for reducing machinery downtime to minimum
* Undertaking various retrofitting works and overhauling of machines; inspecting
machines at vendors' end and at line set-up; undertaking regular health check up of
equipment
* Performing regular inspections in order to prevent accidents and ensure adherence to
safety norms
* Analysing existing processes and conducting critical analysis for finding out
shortcomings and suggesting improvement
* Identifying the nature of faults & initiating follow-up actions to provide quality
feedback of the product; conducting analysis of existing processes, finding out
shortcomings and suggesting improvements
* Reviewing processes & implementing modifications for improving operational
efficacy; ensuring safe working order of all equipment
Projects Executed:
* DG Sets Sychronising (Instaltion & Commissioning)
* Commissioning and Installation of Tube Mills and SPM Machinery (USA and UK
based)
* Reduction of Air and Hyd. Oil Leakage in Press Machinery
* Reduction of Breakdown and Improvement of Speed, Quality & Productivity by >
30% through automation & effective maintenance
Highlights:
* Reduced downtime by 60% through measures such as improve inventory system,
autonomous and preductive maintenance .
* Successfully executed Plant Expansion / Modification / Upgradation projects such as
o Modification & expansion of Production Cell Layout as per Lean Manufacturing and
Conveyor Line
o Installation & Commissioning of Plant Utility, AC & AHU, Fume Extractors,
Cooling Towers, HT AVR, ETP, Fire Diesel Pump
* Increased in-plant capability by 40% through effective maintenance; was appreciated
for the same
Bry - Air Asia Pvt. Ltd. as Sr. Engineer Maintenance Plant Machinery
Key Result Areas:
Planning & executing the preventive & predictive maintenance program by keeping
updated with engineering technologies and developments and identify areas
applying new technologies / innovations to the project
Ensuring:
All breakdowns are attended promptly by the Maintenance Team
Operations are in line with the Global standards for Safety, Quality, TPM and GMP
Manufacturing facility achieves its production targets as per rolling plan
All Records & documentation related to function&ISO is created in time &
maintained properly.
Leads and manages optimization & feasibility studies related to electrical discipline
either with internal or external resources
Formulating & implementing:
Spare Management Policy
Down time capturing & improvement procedures and further report the
performance on daily basis
Total Productive Maintenance (TPM) on shop floor
Safety policies at shop floor
All corrective action plans for respective audits carried out by various auditors
Cost tracking mechanism & maintain the costs as per budget
Conducting the analysis (RCA & CAPA) for all the break downs with the help of
specialist & operators.
Providing training to the operators on all manufacturing equipment operational
practices, Preventive Maintenance & trouble shooting processes
Generating monthly "Maintenance" &" Power & Fuel Report"
Maintaining machinery to ensure optimum availability, minimal downtime,
maximum efficiency and maximum capacity utilization.
Monitoring & increasing the productivity through continuous process improvements
in the manufacturing area
Key Highlights:
Successfully implemented First 5-Pillars of Total Productivity Maintenance in the year
2012.
Reduction in the cost of power and reduce the annual maintenance budget up to 5
lacks/annum.
Well versed Knowledge of ISO (9001-2008,14001,2200 & 18001)
Best Employee of the year 2012 award (PepsiCo)
Administered a team of 13 members.
